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Multiple Analysis Cement System (MACS II) Instruction Manual

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1. 128 105 TURN LABLBE ASSEMBLY 230 D uuu uuu u u u L Eae 135 10 6 FRAME DRAWER MECHANICAL ASSEMBLY 1017230 12 138 10 75 SOS TEST CUP ASSEMBLY 1016656765 u u uuu L uu umn uuu aaa aya sayu 147 10 8 SLURRY CUP ASSEMBLY 00072017 pone ies Due egent 149 10 9 PADDLE ASSEMBLY SGS 10163644 1 151 101796668 Revision E 111 fann 101796668 MACS II User Manual This page intentionally left blank Revision E fann MACS II User Manual 10 1 Master Assembly 101677665 8 7 6 5 Y 4 3 2 1 LUG S X z v 14 m d S ng 10x 8 32 303 PRODUCTS AND TECHNOLOGY DEVELOPED IN OR BY CITIZENS OF THE U TO BE OF US ORIGIN AND THEREBY B ai 1 94 2 B d RT ORIGIN TECHNOLOGY ANY MEANS N TRANSFER 15 PROHIBITED EXCEPT IN ACCOR AND H RTON y HE ORATION CONTA PETON b 0 G RC UNLESS OTHERWISE SPECIFIED KMATIHEWS BEROES IN A HUTTON PEARY S
2. 2 2 2 Resu INE Grap asa 5 3 I NHL cuu s 22 1 Connect Command 3 3 2 Disconnect Command 5 3 3 Save Data Command 5 5 4 f d M 5 4 C 5 4 1 Machine Settings 5 4 2 Profile TWOP RETE 5 5 CALIBRATION 5 5 1 9 2 2 Calibrate 5 5 3 Calibrate SGS 5 5 4 Test Repeatability 5 6 OPERATE 5 6 1 5 6 2 Valve Operations 5 6 3 Manual Operation 5 6 4 Release Pressure 5 7 HELP MENU uuu snssaasastapasqahakasqaqtaspaspasqkasqaqqapasqaqpayasqa 221 AL OID u Gasecwaqiaqhuqsyawquqqka qua qqayuasaypaskuquqsqaeaqaquqa Check for Updates 5 7 3 5 8 START TEST WIZARD 5
3. 1 2 4 2 4 90 Figure 8 10 Vise with Soft 5 2 0 2 2 90 gie Os Ll SD jr P IL usul g usss sem T 91 Figure r2 01 Figure 8 13 Stem and 5 2 2 4 070 2 222 92 Figure 8 14 O ring and Backup 4 7 2 2 2 92 Figure 8 15 Loctite 10 02072 9 2722 93 Figure 8 16 Reassembled 1 1 1 20 2022 93 101796668 Revision E IX MACS 11 User Manual fann Section Overview 1 Table of Contents 1 255555 a aaa a arska oana e aaaea rK aina 1 1 1 MULTIPLE ANALYSIS CEMENT SYSTEM 2 1 1 1 JT IDEE T M O 5 1 1 2 aaa 5 1 2 SPECIAL CONSIDERATIONS 5 101796668 Revision 1 fann MACS User Manual 1 1 Multiple Analysis Cement System The Multiple Analysis Cement System MACS II is a device that perf
4. 1 FOR WIRING ELECTRICAL BOX ASSEMBLY 1 ALL WIRE 22 AWG UNLESS OTHER WISE NOTED 2 USE TYPE J THERMOCOUPLE EXT WIRE 101796668 SNS TC LOCATOR Q zs Revision E MACS II User Manual REWSIONS REV ECR BY APPR D DATE T470338 SP CB 05 07 09 BHTB 1 ENCCCER MOTOR CABLES iT BRN BRED ZORNI WHT 10 PURP 3550 4GRN WHT 12RE0 SORG BORGI WHT 34 WHT TSHEILD 15GRN 8 BLK 36 SHELO BRN 8 GRN 2 GRN 11 RED 4 RED 12 BORG 13 YE 6 YEL 14 WHT 7 WHT 15 BLK 8 BLK 36 BRN 22 GA BHTB 3 TYEL SGAN 2 RED 10 WHT FROM SNS TC 3 WHT ORG 42 PURP 5 PNK 13 6 BLU 14 7 BRN 15 BRN FROM 545 TAN 16 BLU FROM SNS TC BHTB 4 1RED 9 BLK 4D 3 11 4 12 5 13 RED 186 CELL BODY HEATER 6 44 RED 160 15 RED 16 BK 123456 FOR WIRING ELECTRICAL BOX ASSEMBLY INDICATES SOLENOID VALVE NUMBER gt INDICATES MULTI CONDUCTOR WIRE CABLE fore Carpny Tels sort tre CONFIDENTIAL PROPRIETARY INFORMATION of Fam as m work retrument Compony Copyigtted this document ror ony formation disclased herein shal be reproduced any form used gt fidosed 12 ALL RIGHTS RESERVED or popise adado wibat the express willan Fem kakuna MATERIAL UNLESS OTHERWISE SPECIFIED INTERP
5. Es panos e S isna nass 11 3 1 MACS II INSTALLATION 13 3 2 PHYSICAL REQUIREMENTS wessccaacdnenssoncussiveendvaciicasensousnndlisactonsarenivaunelwationsencesteusshinpslexwonsaaundlounslanseusievosudleastaauadssseawtles 13 3 3 OPERATIONAL CONSIDERATIONS sonia deanonnioebsunndsonpaaaamebdiasaensosdeans 13 3 4 COMPUTER SPECIERC A TIONS 14 FELS TION u s 15 4 1 PRE INSTALLATION OTE Das aS de quati 17 4 2 HARDWARE MECHANICAL INSTALLATION 17 4 2 1 Water Air and Coolant 17 4 2 2 Power B T TEUER 19 4 2 9 E NA EE E tent 19 4 2 4 MET 19 4 2 5 S 22 4 3 SOFTWARE INSTALLATION u u 22 4 3 1 90 War Quick Pn qL 23 4 3 2 MACS II SGS Software Installation a 23 4 3 3 USB Connection
6. 101462159 1 COVER 2 2MM X 48 5 PHOENIX CONTACT 3030417 2 2 48 5 3030417 101644288 p eme srr CCC ADAPTER FLOW CONTROL RC 3 8 TO 1 4 TUBE 2 101452507 BULKHEAD PANEL MOUNT BRASS 1 4 TUBE 101304414 CONNECTOR BULKHEAD FEMALE STAINLESS STEEL 1 4 INCH O D 1 8 INCH FNPT 30 208607 STREET ELL 1 4 SS 4 SE SWAGELOK 4 4 SE PARKER 101796668 Revision E 143 fann MACS II User Manual 120170870 HI PRES 1 8 FEM TO 1 4 MALE 100068597 685 40729 UNION BULKHEAD 1 4 IN OD TUBE X 1 4 IN OD TUBE 101539545 BENE ADAPTER ELBOW BRANCH 1 4 MNPT 2X 3 8 TUBE SMC KQ2Z11 35S 34 101463367 ESI ADAPTER TRIPLE ELBOW 1 4 MALE NPT TO 3X 1 4 INSTANT TUBE 36 100022111 70 10799 CONNECTOR MALE STRAI GHT 1 4 IN SWAGELOC X 1 4 IN NPT PIN STAINLESS STEEL 101463369 ADAPTER STRAIGHT 1 4 MALE NPT TO 1 4 INSTANT TUBE 38 101543078 ADAPTER ELBOW 3 8 TUBE TO 1 4 MNPT 1 1 101388195 ADAPTER HIGH PRESSURE FITTING 30K FEM 1 4 NPT X MALE 1 4 HP HM4 HIP 30 21NFBHM4 101485630 SILENCER NAN BC SINTERED GENERAL PURPOSE NOISE REDUCTI ON l6db 1 8 MALE 39 101543075 ADAPTER ELBOW 3 8 TUBE TO 1 8 MNPT 7 1 100001771 70 24702 2 GLAND AUTOCLAVE ANGLE 40 60000 POUNDS PER SQ IN FOR 1 4 TUBE F250C FEMALE THREAD 100001646 70 16576 COLLAR AUTOCLAVE ACL40 1 4 TUBE 60000 PSI STAINLESS STEEL 101256016 SCREW THREADED CA
7. dr s ae oom TOP PLATE AND PRESSURE CELL BODY SAID INFORMATION FOR ANY PURPOSE x 4 REMOVE ALL BURRS AND SUPERCEDES MECHANICAL ASSEMBLY MACS 2 AS SPECFIED HALLIBURTON ANGLES 1 2 a ENERGY SERVICES INC WITHOUT THE MACHINE 5 CUTE UE CORNERS aao 4 WRITTEN PERMISSION HALLIBURTON Li ENERGY SERVICES ING THE RECIPIENT 259 OR CHAM 020 X 45 THIRD ANGLE PROJECTION SIZE DWG NO REV 8 ALSO AGREES TO DISCLOSE THE 005 6 MACHINE FINISH D 101723011 B INFORMATION VATHIN THE REGP ENT S 0010 5 ORGANIZATION NEED TO KNOW ANGLES 1 2 SCALE 11 WEIGHT 214 LBS SHEET4 OF 4 8 7 6 5 4 3 2 1o 101796668 Revision E 131 fann MACS II User Manual T 3 X WE 7 X NEU T 0 T NEN 5 HEN era I 101654535 COOLING BAND MACS II BAND MACS II NL HEATER BAND c I M INID X 1 IN ID WIDE 220V 1250 WATTS TYPE THERMOCOUPLE WITH 36 IN LEAD WIRE 101539543 GAUGE PANEL MOUNT 0 35K SS MFG McDANIEL MFG P N G35KU 1 4HPF G 101594774 101594774 BACKUP RING PRESSURE VESSEL MACS II 16 101710014 1 O RING ULTRA PARAFLUOR ID 2 984 COLOR WHITE SIZE 2 234 DUROMETER 75 101723009 101723009 MAG COUPLING MACS MAG DRIVE TO
8. 3 8 INCH W PLASTIC INDEXED CADDY TOOL SENSOR TORQUE 20 000 0006 101629332 A 1 0 101629332 PSIG AND 30 000 PSIG TESCOM REGULATOR BAIL SLURRY CUP 50 KSI HOLDER SLURRY CUP HP HT WRENCH SLURRY CUP HP HT TOOL ALIGNMENT TORQUE 0010 101711419 1 0 101711419 MEASUREMENT SYSTEM 50 OZF IN 10000 RPM 12 VDC BEARING REMOVAL TOOL 0011 101711420 1 0 101711420 SNAPTITE MAGNEDRIVE30B 1957 9 2 MACS 11 Accessory Parts Kit 0001 204129 50 7006 FUSE 10 EUROPEAN 5MM X 20mm MOD 101796668 Revision E 100 fann MACS 11 User Manual FILTER 40 MICRON 304 WIRE KIT 3 ORINGS FOR P8791 HP 0003 101630287 A 1 0 101630287 40WEV ORING 212V 138V AND 138VP KIT REPAIR TESCOM 54 0004 101629342 1 0 101629342 21NOT44A 074 REGULATOR 30 000 PSIG KIT SOFT GOODS 30 000 PSIG LUBRICANT HIGH TEMPERATURE BACKUP RING PRESSURE 0008 101594774 D 101594774 D 101594774 VESSEL MACS II ORING 3 X 3 1 4 V 23 234 90 VITON 90 DUROMETER 0009 12 0 11512 USE ENCLOSED SPEC SHEET FOR DUROMETER O RING ULTRA PARAFLUOR ID 0010 101710014 A 101710014 12 984 COLOR WHITE SIZE 2 234 DUROMETER 75 0011 101443948 101443948 C 101443948 RING MAG DRIVE MACS O RING ULTRA PARAFLUOR ID 0012 101710015 A 2 0 101710015 1 739 COLOR WHITE SIZE 2 018 DUROMETER 75 THERMOCOUPLE J TYPE MACS 0013 101667558 B 101667558 B 1 0 101667558 30000 PSI RATED 56 IN LEADS 1017966
9. Standard b Comments Figure 5 22 Mandatory Text Boxes 9 Following are the optional fields D D UD CD UD LD Request ID Customer This is a free text field with a drop down list This allows selection of a customer from a list Well No Rig Casing Liner Size Job Type Cement Type This performs in the same manner as the Customer field Cement Weight Comments File Path This field is input using Data File as explained previously 101796668 Revision E 64 fann MACS 11 User Manual L Events SGS SGS values at which to record the time Events Time Type the time in hh mm format at which to record the SGS Default settings for Customer List Comment Types NNNOTE Strength and Time Events can be set by the Configure System menu item from the main screen Refer to Section 5 4 1 2 Test Header Tab for more information 5 8 2 Step Two This prompts to verify the test profile for the test Refer to explanation in Section 5 4 Edit Menu to understand this step It is possible to modify the whole profile in this step Start Test Wizard Step 2 of 5 Verify your Test Profile HH MM Temp Press Oper Mode Start Up Start Up Start Up Start Up Start Up Start Up Start Up Start Up lemperature 1 94055944 a 1 0 5 0 75 1 00 00 00 00 Time Stop Conditon Target 565 m Stop Test when Profile Ends
10. 2578 fann OF KALLIBURTON ENERGY SERVICES AND THE RECIPIENT THEREOF AGREES NOT TOLERANCES 5 C BELL 11 5 08 P TO DISCLOBE SAID INFORMATION TO PARTIES OUTSIDE THE RECIPIENTS FABRICATION 3 INTERPRET DIM TOL REFERENCE MECHANICAL ASSEMBLY MACS 2 FANN ORGANIZATION AND NOT UBE DUPLICATE Te PER ASME Y14 5M 1994 T 1 SAID INFORMATION FOR ANY PURPOSE XXX 49 4 REMOVE ALL BURRS AND SUPERCEDES _ EXCEPT AS EY HALLIBURTON ANGLES 21 gt METER URITENFERMESION HaLiuRTON OUTSIDE CORNERS R 0201 TARD ANGLE PROJECTION 8 ENERGY SERVICES INC THE RECIPIENT Xx Di5 OR CHAM 020 X 45 SIZE DWG NO REV ALSO AGREES TO DISCLOSE THE XXX 4005 6 MACHINE FINISH D 101595348 INFORMATION VATHIN THE 5 0010 ORGANIZATION NEED TO KNOW BASES ANGLES 1 2 SCALE 18 WEIGHT 750 LBS SHEET2 OF 3 1 Revision 5 amp 3 2 Revision E 122 fann MACS II User Manual it e SAAA SAAS SAAS SS Seal PORT B DRAWER CLOSE SECTION A A PRODUCTS AND TECHNOLOGY DEVELOPED IN U S A OR BY CITZENS OF THE U S A ARE DEEMED OF U S ORIGIN AND THEREBY SUBJECT TO U S EXPORT CONTROL LAWS THE EXPORT OR REEXPORT OF US ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER IS PROHIBITED EXCEPT IN ACCORDANCE WITH U S LAW AND HALLIBURTON POLICY PORT A yoa Sn ue DESIGNED A 2X 17
11. 79 Z 1 2 SHOW TO A 79 7 1 3 79 7 1 4 r unun unn unus 79 7 2 DATA MANAGER SOFTWARE 795 7 3 J o j II 90 8 MAINTENANCE AND TROUBLESHOOTING 81 9 1 J 63 8 1 1 Maintenant ROTER 83 8 1 2 To 63 8 1 3 Mechanical Mami ant a a ua geste Rata anes aaa qu a 94 9 2 TROUBLESHOOTING u VEU NE 94 9 ACCESSORIEBSAND 5SCHEMA TICOS u u u u u u u u u L LLULLU uuu u u u 98 9 1 100 9 2 MACS IL ACCESSORY PARTS KIT uy u nm a ERATA Ea 100 9 3 MACS IC ALIDEBANTIONCR a 102 9 4 MAC T 102 10 PARISLISDEI d 111 10 1 MASTER ASSEMBLY 101677665 113 10 2 ELECTRICAL BOX ASSEMBLY 101676548 2 2000000000000 0 0 115 10 3 MECHANICAL ASSEMBLY 101595348 2 00000000000000 121 10 4 TOP PLATE AND
12. Move Drive bo Reference Position Cancel Figure 5 10 Reference Position Dialog Box Physically rotate the drive mechanism to the marked reference location When the drive is properly set select Zero to accept the new reference point Alternatively select Cancel to ignore 5 5 2 Calibrate Pressure Click Calibration gt Calibrate Pressure to display the Calibrate Pressure screen The screen contains two portions Old Calibration and New Calibration Old Calibration Current Cal Pressure volts PSI ooi 0 I 5550 2 12150 3 l19900 4 25700 4 33 29540 1 4 Figure 5 11 Calibrate Screen Old Calibration Top Portion The Old Calibration shows the values of current calibration This way one can check the values and curve of pressure calibration The New Calibration section is where a new calibration takes place 101796668 Revision E 47 fann MACS II User Manual New Calibration volts Read 5 p PST 18 Cal Pressu 2 50 25000 22500 20000 1 7500 n 15000 12500 10000 7500 5000 2500 Save Cancel Figure 5 12 Calibrate Screen New Calibration Bottom Portion Follow this procedure to calibrate the pressure 1 2 Click Start In the Actual PSI text box type the actual pressure If the Read PSI is reading a negative number then type 0 zero Click Read The process po
13. 1 mus TERNAL ss 0000 F a s SGH 1 DRIVE PADDLE 100040541 800 59774 CONTAINER 4 1 2 X 4 1 2 X 10 1 2 ID REGULAR SLOTTED CARTON 200 SINGLE WALL C FLUTE GLUED PRINTED 1 COLOR 2 PANELS STYLE C REV 3 30 90 101796668 Revision E 152 fann MACS II User Manual 10 10 Spares 1 Year MACS 11 Analyzer 101877938 PREMIUM GRADE TYPE JJ CALIBRATION T C WITH SPECIAL LIMITS OF 0 4 0 063 IN OD SINGLE UNGROUNDED JUNCTION 21 IN LONG 31655 MATERIAL LEAD WIRE 20AWG TEFLON INSULATED LEAD WIRE 68 IN 101667558 1 LONG MINIATURE PLUG MP 101671856 1 THERMOCOUPLE TYPE J UNGROUNDED 1 125 30000 PSI MALE HP PORT 101918773 USED with BAYONET ADAPTOR 48 INCH LENGTH WITH SS WIRE BRAID 101918773 USED WITH BAYONET ADAPTOR 48 INCH LENGTH WITH SS WIRE BRAID 101594774 8 BACKUP RING PRESSURE VESSEL sss 101710014 4 O RING ULTRA PAROFLUOR ID 2 984 SIZE 2 234 DUROMETER 75 101710015 4 O RING ULTRA PAROFLUOR ID 739 SIZE 2 018 DUROMETER 75 101596797 TIMING BELT 240XL 120 TEETH 3 8 WIDTH 0 20 PITCH RUPTURE DISC BURST PRESSURE 34500 PSI 72 F 1 4 ANGLED SEAT 316 101542809 1 SS 101837384 4 o ANG 366252 i USED WITH 101626358 1 FILTER VITON O RING USED WITH FILTER 101539542 01837396 4 O ANG 568107 4 3 ORNGS FOR P21 AOWEV ORING 212V 138V AND 1380 _ 10
14. 9 D i D 1 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 Time Figure 5 1 MACS 11 SGS Software Main Screen The primary components of the desktop include 1 Menu Bar 101796668 Revision E 33 fann MACS II User Manual Variable Indicators Status Indicator Start Stop Test button Results Graph 5 2 1 Menu Bar The Menu Bar at the top of the desktop provides top level control for the program The available options include File Edit Calibration D UD Operate Help Refer to Section 5 3 File Menu for more information on these options 5 2 2 Variable I ndicators The variable indicators located across the top of the desktop display the current values of the measured parameters Elapsed Time Elapsed time since start of test Display format is HH MM SS Temp Heater Current heater temperature Unit of measure is degrees Fahrenheit Temp Sample Current sample temperature Unit of measure is degrees Fahrenheit Torque oz in Current torque value Unit of measure is ounce inches Pressure Current pressure value inside cell Unit of measure is PSI 101796668 Revision E Elapsed Time Temp Heater 72 6 F Temp Sample Torque az in Pressure 34 fann MACS 11 User Manual SGS Ib 100 Sq Ft Current static gel strength 505 Lb 100 Sq Ft SGS v
15. FOR WIRING ON MAIN ASSEMBLY G 5 2 USE RED WIRE FOR 220VAC WHT BLK WIRE FOR 110VAC COMMUNICATION DEVICE EXER RE Er m RATE DIMENSIONS ARE IN INCHES TME 4 REFERENCE FIND NO 7 101594957 THIS PART AND CABLING COMES FROM FEMALE PIN Xt FRACTION 101595348 MACS 2 MECH ASSY B O M AND NEED TO BE MATCHED UP WITH CALLOUTS S Es TE FINISH ___ COMPTR FILE 3 SERIALIZED MATCHING NUMBERS ON THE FINAL MECHANICAL ASSEMBLY area wane E 101796668 Revision E 107 fann HBM TORQUE SENSOR KIT SMC MANIFOLD MACS II User Manual REMSIONS eee w ce CABLE THRU GROMMET ON THE ELECTRICAL ASSEMBLY BOX TO TORQUE SENSOR JUNCTION BOX 101443946 u 1 8200 8 CABLES 1 9 RED 2 BRN WHT 10 PURP 3 GRN 11 NA 4 GRN WHT 12 RED SORG 3 ORG WHT 14 WHT SHEILD 15 SRN 8 BLK 16 SHELO 1 BRN GN a jud i Mii 1 1 144 SEE PAGE 1 FOR WIRING ON ELECTRICAL BOX ASSEMBLY 0202022200200000 1 ALL WIRE 22 AWG UNLESS OTHER WISE NOTED 2 USE TYPE J THERMOCOUPLE EXT WIRE 1017
16. SMC AIR REG FILTER DRIER COOLANT CHILL IN Vo TUDE CROS HIGH FRESSURE 58 n PLASTIC TUBING 101796668 TOF THERM 101543076 B 30K RELIEF VALVE PRESS TRANSDUCER MANUAL D MACS II User Manual FLEX HOSE 101660656 em HOT OUT E SW WSELCK TEE p TESCOM PRESS REG A A e EYY 4 9 H TUBE CROSS o H20 OUT DRAIN L 3 COOLANT CHILL 1 1 1 CORAIBSD 100 30 ROTATION ACTUATOR SHELF CYLINDER AAS i 1 101677665 PRODUCTS AND TECHNOLOGY DEVELOPED IN U S A OR BY CITIZENS OF THE U S A ARE DEEMED BE OF U S ORIGIN AND THEREBY SUBJECT U S EXPORT CONTROL LAWS THE EXPORT OR REEXPORT OF U S ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER IS PROHIBITED EXCEPT IN ACCORDANCE WITH U S LAW AND HALLIBURTON POLICY THE INFORMATION CONTAINED HEREON SMALL BE CONSIDERED THE SOLE PROPERTY OF HALLIBURTON ENERGY SERVICES INC AND THE RECIPIENT THEREOF AGREES NOT TO DISCLOSE SAID INFORMATION TO FARTIES OUTSIDE THE RECIPIENT S ORGANIZATION AND NOT TO USE OR DUPLICATE SAID INFORMATION FOR ANY PURPOSE EXCEPT AS SPECIFIED BY H
17. TEN OF WA LIBUN TON OUTSIDE CORNERS R 020 PROJ INC THE 03 OR CHAM 020 X 45 TRC ANE SIZE DWG NO REV MORTES 6 MACHINE FINISH D 101723010 A NP QRAM HON RECIPIERT S 55 a ORGANIZATION OF HERO BATS ANGLES W SCALE 1 2 WEIGHT 52 185 SHEET OF 1 8 8 7 6 5 4 3 2 lt s 101796668 Revision E 135 fann MACS II User Manual 101723010 101723010 TURN TABLE ASSEMBLY MECHANICAL ASSEMBLY MACS II 101591604 101591604 MOUNT ROTATION PLATE MACS 101643875 101643875 MOUNT CUP RISER MACS II 3 101485177 1 VALVE 3 PORT SOLENOID BODY PORTED 1 4 INSTANT TUBE FITING A 1 4 FNPT P 1 8 FNPT R 101542810 CONNECTOR L PLUG WIRE FOR SMC VALVE VQZ322 5LO N7T 101485082 VALVE SOLENOID 2 PORT NC 1 4 FEMALE NPT 24V 100047760 130 11749 VALVE 60 11HF4 HIGH PRESSURE PRODUCTS 100072640 800 86480 SAFETY HEAD ASSEMBLY TEE 1 4 50000 PSI RUPTURE DISC HIGH PRESSURE EQUIPMENT CO 60 63HF4 101085670 93F1051 ELB 90 04T 06 MP SK SS 400 2 6 101388195 2 ADAPTER HIGH PRESSURE FITTING 30K FEM 1 4 NPT X MALE 1 4 HP HM4 HIP 30 21NFBHM4 10 100022114 70 10803 TEE MALE BRANCH 1 4 IN SWAGELOK X 1 4 IN SWAGELOK X 1 4 IN PIN STAINLESS STEEL 101733497 VALVE AIR OPERATED 30000 PSI DUAL ACTING WITH 209276 PACKING SET 101392263 60 BULKHEAD FOR 1 4 F HIGH PRESSURE X 1 4 F HIGH PRESSURE HIP 60 21HF4 B 1 1
18. 0810 4 ORGANIZATION NEED TO KNOI BASS NGLES 1 SCALE 14 WEIGHT 140 LBS SHEET3 OF 4 8 7 6 5 4 3 2 1 101796668 Revision E 140 fann 101796668 DRAWER ASSEMBLY AIR TUBING DETAIL LEFT SIDE VIEW DRAWER HIDDEN CLARITY MACS II User Manual PORT DRAWER OPEN PORT A UNLOCK PORT A CELL UP PORT B DRAWER CLOSE PORT B LOCK Ec SSS Q g an ENT CA N SS 7 DRAWER ASSEMBLY AIR TUBING DETAIL ISO FRONT VIEW DRAWER HIDDEN CLARITY PRODUCTS AND TECHNOLOGY DEVELOPED IN U S A OR BY CITIZENS OF THE U S A ARE DEEMED OF U S ORIGIN AND THEREBY SUBJECT TO U S EXPORT CONTROL LAWS THE EXPORT OR REEXPORT OF U S ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER IS PROHIBITED EXCEPT IN ACCORDANCE WITH U S LAW AND HALLIBURTON POLICY THE INFORMATION CONTAINED HEREON SHALL BE CONSIDERED THE SOLE UNLESS OTHERWISE SPECIFIED OF HALLIBURTON ENERGY SERVICES COIA AND THE RECIPIENT THEREOF AGREES L DI amp CLOBE SAID INFORMATION TO TOLERANCES 2 DIMS ARE IN INCHES PARTIES OUTSIDE THE RECIPIENT S FABRICATION 3 INTERPRET DIM TOL ORGANIZATION AND USE OR DUPLICATE x 290 PER ASME 145 1994 SAG INFORMATION FOR ANY PURPOSE t 4 REMOVE ALL BURRS AND EXCEPT AS SPECFIED BY HALLISURTON ANGLES 115 SHA OR ENERGY SERVICES INC WITHOUT THE MACHINE S INSIDE CORNERS R 032 WRITTEN PERMISSION OF
19. 24 4 3 4 s en 28 4 4 POST INSTALLATION 28 31 5 1 SOFTWARE BASICS iioi uti uo AMOR UPS ENAERE TEE OKT Na dE cd I So I VAR REV QE 33 9 2 DINE RE T IIAP N m 33 5 2 1 er oe 34 5 2 2 VU sists ed eect eet teen casts 34 5 2 3 IT 35 5 2 4 AY L 35 2 222 36 323 37 ORRA T 37 5 3 2 O e ETE 37 5 3 3 ON A s eer i 37 5 3 4 q M 36 5 4 A T 38 5 4 1 D i 38 5 4 2 E a 49 5 5 IIB a D 46 101796668 Revision E V fann MACS II User Manual 5 5 1 C ME M MM IM ene 46 5 5 2 VS i i TETEE 47 5 5 3 CEC SS x a x MM 53 5 5 4 ICCC U uuu uate cece A 54 5 6 ns wild cu 58 5 6 1
20. 240 V OUTPUT CONTACT SPDT OR DPDT 16 A DIN RAIL MOUNTED CONTACTOR 4 POLE 30 AMP 240V AC COIL GUARD FAN FINGER f 120mm MUFFIN CIRCUIT BREAKER 10 AMP PUSH BUTTON 125 250 VAC 32 VDC 7 8 9172 x 2 ponore ooe 000000 101443939 101462057 1016 3608 3 3 3 34 3 101796668 Revision E 118 amp fann MACS II User Manual _____ Description 3 101443936 39 KIT PANEL HOUSING 6 POSITION 22A 400V 22 12 AWG WIRE KIT CABLE HOOD 6 POSITION 22A 400V 22 12 AWG WIRE 101443937 PANEL THERMOCOUPLE JACK ROUND HOLE RMJ MINIATURE MINIATURE CONNECTOR TYPE J MALE SMPW J M Monitor ext Cable DB9 F x DB9 F x 6ft 101443938 101783537 DENN Null Modem Cable DB9 Fem x DB9 Fem 6ft long 43 203723 TERMI NAL FEMALE CRI MP 14 20 AWG es a ee 100032008 70 76197 16 TERMINAL FEMALE SLIP ON FULLY INSULATED FOR 10 12 GA WIRE XS09788 HOLLINGSWORTH 42 365255 TERMINAL RING 10 12 AWG 10 HI TEMP HIGH TEMPERATURE RING TERMINAL NON INSULATED 10 STUD SIZE 900 DEGREES F 100022082 70 10506 101784683 206242 45 101713992 WIRE 1200F 12 AWG 7 4 COVER TERMINAL CERAMIC FOR MICA BAND HEATER 1 P4 22 AWG stranded 7x30 TC conductors S R PVC insulation overall Beldfoil 100 coverage TC 0 braid shield 65 coverage PVC jacket 2 24 WIRE 22 AWG TEFLON STRANDED BLUE 2 2 2 WIRE 22AWG TEFLO
21. BHTB 4 1 RED 9 2BLK 10 3 11 4 E 5 13 RED 186 6 14 RED 186 7 15 RED 8 16 BLK 799925 1 5 Ul i 22 AMP BULKHEAD d SEE PAGE 2 is gt ec FOR WIRING ON MAIN ASSEMBLY cs 2 USE RED WIRE FOR 220VAC WHT BLK WIRE FOR 110VAC ee nee nen Ee ay a 4 ALL RIGHTS RESERVED or ony purpose dadeg wlbau the express willan parisian Cares USE TYPE J THERMOCOUPLE EXT WIRE 84321 2 DIMENSIONS ARE IN INCHES 4 REFERENCE FIND NO 7 101594957 THIS PART AND CABLING COMES FROM FEMALE PIN 101595348 MACS 2 MECH ASSY AND NEED TO BE MATCHED UP WITH CALLOUTS M er T 4 COMPTR FILE 35007 SERIALIZED MATCHING NUMBERS FINAL ASSEMBLY Be ie 101796668 Revision E 103 fann KISTLER TORQUE SENSOR KIT SMC MANIFOLD 101796668 D SNS TC LOCATOR B LOCATOR Revision E MACS II User Manual REWSIONS ECR BY DATE Te70338 SP cB 05 07 09 1 1 BRN 2 BRN WHT 3 GAN GAMLI WHT 6 ORG WHT SEEILD 11 BRN 2 GAN i4 RED 5ORG 6 BLK 22 AMP BULKHEAD 101443058 123456 SEE PAGE
22. TO DISCLOSE TO 2 DIMS ARE IN INCHES TITLE PARTIES OUTSIDE THE RECIPIENT S FABRICATION 3 INTERPRET DIM TOL REFERENCE ASSEMBLY ELECTRICAL BOX MACS 2 ORGANZATION AND TO USE OR QUPLEATE s 030 PER ASME Y14 5M 1964 INFORMATION FOR ANY PURPOSE 1005 4 REMOVE ALL SAND SUPERCEDES AS SPECIFIED BY HALLIBURTOX ANGLES 4155 SHARP CORNERS m ENERGY SERVICES INC WITHOUT THE MACHINE 5 VIRTTTEN PERMISSION OF HALLIBURTON OUTS THIRD ANGLE PROJE ENERGY SERVICES INC THE RECIPIENT X 1820 OR CHAM 020 X 45 SZE ALSO AGRSES TO DISCLOSE 6 MACHINE FINISH D 101676548 B INFORMADON WITHIN THE REECP ENTS 0010 2 ORGANIZATION ON A NEED TO KNOW BASIS ANGLES 1 2 SCALE 12 WEIGHT _ SHEET2 OF 2 8 7 6 5 4 3 2 101796668 Revision E 116 fann MACS II User Manual 101676548 101676548 ASSEMBLY ELECTRICAL BOX MACS II D00335008 D00335006 D00335007 101443963 101443963 CHASSIS ELECTRICAL BOX MACS 11 101443926 101443926 FILTER INTAKE 9 38 X 7 50 X 50 THICK FRAME 30 PPI GRAY QUADRAFOAM II 101443969 TEMPERATURE CONTROLLER DUAL CHANNEL 1 4 DIN PANEL MOUNT Bo paeem omues U I RUS 221744 101443970 SOLID STATE RELAY DUAL OUTPUT 25 A OUTPUT 24 280 V AC INPUT 17 32 V DC 21 101443958 CONVERTER USB TO 4 2
23. 1 101463369 3 ADAPTER STRAIGHT 1 4 MALE NPT TO 1 4 INSTANT TUBE 1 VALVE 3 PORT SOLENOID BODY PORTED 1 4 INSTANT TUBE A 1 4 FNPT 101733496 P 1 8 FNPT R N C 101485630 2 SILENCER NAN BC SINTERED GENERAL PURPOSE NOISE REDUCTION 16db 1 8 MALE NPT 101266018 t s SCREW THREADED CAP SOC HEAD US 0 375 DIA 16 UNC x 0 50 18 8 SS 101796668 Revision E 136 fann MACS II User Manual 100034542 70 88705 NIPPLE 2 75 IN LONG 1 4 AE HIGH PRESSURE 60000 PSI F250C 5 CONNECHON 100001771 70 24702 GLAND AUTOCLAVE ANGLE 40 60000 POUNDS PER SQ IN FOR 1 4 TUBE F250C FEMALE THREAD 2 100001646 70 16576 COLLAR AUTOCLAVE ACL40 1 4 TUBE 60000 PSI STAINLESS STEEL N 22 00 101265322 SCREW THREADED CAP SOC HEAD US 8 32 UNC x 0 50 18 8 SS 101265337 SCREW THREADED CAP SOC HEAD US 8 32 UNC x 1 25 18 8 SS SCREW THREADED CAP SOC HEAD NO 4 40 UNC x 1 75 18 8 SS 101265427 SCREW THREADED CAP SOC HEAD US NO 10 32 UNF x 1 50 18 8 SS 25 101673153 1 4 TUBING POLYURETHANE 20 METER ROLL BLUE 208977 24 TUB NG 1 4 OD X 035 WALL 304S 101464507 EL a E SWAGELOK STAINLESS MALE RUN TEE FOR 1 4 IN OD TUBE WITH 1 4 IN OD MALE NPT LN 101542809 RUPTURE DISC BURST PRESSURE 35000 PSI 72 F 1 4 ANGLED SEAT 100033128 70 81602 RAIL RAIL MOUNTING 35MM X 1 METER DIN 46277 SYMMETRICAL 1
24. 14 20 X 1 2 DRAWER hit sote emere UNLESS OTHERWISE SPECIFIED K MATTHEWS 4 25 08 BPO 5 OF FALLIBURTON ENERGY SERVICES al 3 1 EXAS AND THE RECIPIENT THEREOF AGREES TOLERANCES 1 DO SCALE DRAWING 115 08 TO DISCLOSE SAID INFORMATION 4 PARTIES OUTSIDE THE RECIPIENT S FABRICATION 3 INTERPRET DIM TOL REFERENCE _ MECHANICAL ASSEMBLY MACS 2 FANN CRGANIZATICN AND USE OA DUPLICATE X 2 i 9 PER ASME 145 1994 SAG INFORMATION FOR ANY PURPOSE 5 4 REMOVE ALL BURRS AND SUPERCEDES _ AIR CYLINDERS INSTALLATION DETAIL EXCEPT SPECFIED SY HALL BURTON ANGLES 1109 _ SHARP CORNERS ENERGY SERVICES INC WITHOUT THE MACHINE 5 INSIDE CORNERS R 032 ENERGY SERVICES INC THE REGENT X ORCHAM Geox se 020 THROANGLE PROJECTION SIZE DWG NO REV AGREES TO DIBCLOSE THE Rx 529 MACHINE FINISH D 101595348 p INFORMATION THE 9919 ORGANIZATION ON A BASS NGLES 1 SCALE 14 WEIGHT 750 LBS SHEET3 OF 3 8 7 6 5 3 2 1 o9 101796668 Revision E 123 fann MACS II User Manual Description Rev n On QM US S Quantity 101595822 2 101595624 SCREW THREADED CAP SOC HEAD 0 375 DIA 16 UNC x 4 50 18 8 S 101267885 WASHER FLAT US NUT ELASTIC STOP 3 8 16 NC STAINLESS STEEL ELECTRO PNE
25. get slurry in the thread area 10 Install the slurry cup base 1 3 with gasket 1 4 if slurry does not come out of the of the plug hole in the base add slurry then install and tighten the plug 1 1 with gasket 1 2 wiping excess slurry from base 11 Remove slurry cup and turn right side up and install the coupling alignment retaining ring 44 in the groove on the top of the paddle shaft 12 Install the cup coupling 3 on paddle shaft until it rest on the retaining ring insuring to align the coupling setscrews up with the flats on the shaft and tighten Spin the coupling to insure no excessive drag on the shaft 13 Place the filled slurry cup in the MACS 11 pressure chamber 14 To install the cup lower the cup with the supplied bail into the pressure chamber and rotate the cell until the pins on the bottom of the cup engage in the holes on the plate in the bottom of the pressure chamber 15 Close the cell drawer load the cell and install the sample thermocouple 6 3 Cement Test At this point both the software and the hardware are ready to test the cement The next step in the process returns to the software Proceed with Step Four of the Start Test wizard and pull the drawer in and load the cell Proceed with step five of the wizard and start the test Click Finish At this point test has begun and results are being logged in the file specified 101796668 Revision E 76 fann MACS II User Manual Section Results Ana
26. 0 25 STAINLESS STEEL BUTTON HEAD SCS SEE DETAIL cDAQ CONTROLLER 8 32 UNC X 0 25 STAINLESS STEEL BUTTON HEAD SCS C TETN 8 32 UNC X 025 STAINLESS STEEL BUTTON HEAD SCS 3x 704 4 40 UNC X 0 25 STAINLESS STEEL BUTTON HEAD SCS 26 32 UNC X 1 75 4X STAINLESS STEEL BUTTON HEAD SCS THE INFORMATION CONTANTO 1g A 4 40 HEX NUT ist Me Maur UNLESS OTHERWISE SPECIFIED C BELL OF PALL IVR Oy ENERGY SERVICIS INC AND THE REG PENT THEREOF AGREES NOT TOLERANCES 1 DO NOT SCALE DRAWING C BELL D8C1O3E GAO INFORNATION TO FABRICATION Me AE PARTIES TIE MICPENTS T REFERENCE CRSANCGATION AND NOT TO USE DUPLICATE 2050 PERASME 145 1664 INFORMATION FOR ANY Re 005 4 REMOVE aon ae AND SUPERCEDES 3 EXCEPT A5 SPECIFIED HACLIBURTON LES 112 SHARP CORNERS MACHINE 5 OUTSIDE CORNERS A ENERGY BERACE ING RECIPIENT OR CHAM 020 45 TED AR EN ALBO MOREE THE 6 MACHINE FINISH INFORMA SON vie Hei The z 0 CROANATION A EARS ANGLES 17 101796668 4 Revision 3 MACS II User Manual 6 32 UNC X 0 25 4X STAINLESS STEEL 51608 5 16 08 8 32 UNC X 0 25 STAINLESS STEEL BUTTON HEAD SCS 56 32 UNC X 0 25 STAINLESS STEEL BUTTON HEAD SCS 703
27. 1 THIS DWG foe humant wor the CONFIDENTIAL PROPRETART of Fam Neither LISTED Cagy ghhed an unpublished work this document ror ony disclosed berein shel be reproduced any form used gt 45006 4 to ALL RIGHTS RESERVED popise dade the express willen Fem kakuna Cavasyy MATERIAL UNLESS OTHERWISE SPECIFIED J INTERPRETATION OF DRAWING ANSI Y14 5 LATEST REMSION XX 4 FRACTION _ 5 04 09 FOR WIRING ON ELECTRICAL BOX ASSEMBLY DIMENSIONS ARE IN INCHES APPROVALS ENCODER MOTOR CABLES 8 REO 10 PURP 11 12 REO 13 BLK 14 WHT 15GRN 16 SHELD 8 GRN 10 BLU 11 RED 12 13 14 WHT 15 BLK 18 BRN 22 8 GRN 19 WHT FROM SNS TC 11 ORG 15 BRN FROM SNS TC BLU FROM SNS TC 8 BRN 10 BLU 11 REO 24 12 PUR 24 13 REO 186 14 REO 180 15 REO 15 BLK ELECTRICAL WIRING DIAGRAM MACS 8 FINISH XXX APVO 5 04 09 REV SURFACE FINISH ___ RMS COMPTR FILE D 000335007 t BREAK ALL SHARP EDGES DO NOT SCALE PRINT SHEET 20F 2 104 fann HONEYWELL TORQUE SENSOR KIT 00066 1 TORQUE SENSOR ON MECH ASSY STEPPER MOTOR CONTROLLER SAP 101443967 MODEM MPN GT6 L5 CABLE epp
28. 2 3 4 COMMUNICATION DEVICE 54321 FEMALE PIN CALLOUTS 222 9876 Revision E lt gt INDICATES MULTI CONDUCTOR WIRE CABLE fore Carpny Tes sort tre COMPDENTIAL PROPRIETARY INFORMATION of Fam iretrurent Compory Neth Copyighted as an ungeblshed work this document ror any formation disclasec stel be reproduced any used gt 4500691 12 ALL RIGHTS RESERVED tor popise wibat the express willan Fem kakuna Caves MATERIAL UNLESS OTHERWISE SPECIFIED OTHERWISE SPECIFIED INTERPRETATION OF DRAWING i ANSI 14 5 LATEST REMSION TILE DIMENSIONS ARE IN INCHES APPROVALS APPROVALS ELECTRICAL WIRING XX FRACTION 4 DRAWN S Phu 5 04 09 DIAGRAM MACS 8 FINISH XXX ANGLE _ APVO 5 04 09 REV SURFACE FINISH ___ KMS COMPTR FILE D 000335008 t BREAK ALL SHARP EDGES 00 NOT SCALE PRINT SHEET OF 2 105 fann HONEYWELL TORQUE SENSOR KIT ai D ii n j O s 5 o 5 8 SMC MANIFOLD j PT 520520 PPFF0F2FFFEEFFPFP 02222220220220000
29. 35MM X 1 METER DIN 46277 SYMMETRICAL 101262270 SCREW THREADED BUTTON HEAD SCS US 10 32 UNF x 0 50 18 8 SS 101391619 144 CLAMP END UNIVERSAL FOR 35 X 7 5 MOUNTING RAIL E NS 35 101483688 Feed through terminal blocks with spring cage connection cross section 0 2 2 5 mm width 5 2 mm color gray 101462159 COVER 2 2 X 48 5 CONTACT 3030417 3 101483689 DEBENT Plug in bridge for cross connections in the terminal center 2 pos color Red 101264821 N N 101796668 Revision E 137 fann MACS II User Manual 10 6 Frame Drawer Mechanical Assembly 101723012 8 7 6 5 4 3 2 1 FRONT ISO VIEW REAR ISO VIEW PROOUCTS AND TECHNOLOGY DEVELOPED IN USA OR BY CITZENS OF THE U S A ARE DEEMED BE OF US ORIGIN AND THEREBY SUBJECT TO U S EXPORT CONTROL LAWS EXPORT OR REEXPORT U 5 ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER IS PROHIBITED EXCEPT IN ACCORDANCE WITH U S LAW AND HALLIBURTON POLICY DESIGNED INFORMATION CONTAINED HERIEON SERVICES PK Di bt const Tt seat morty UNLESS OTHERWISE SPECIFIED K MATTHEWS 10 30 08 HALLIBURTON nen port KES A OF VALLIBURTON ENERGY SERVICES Desa 10730008 kusam A RECIPIENT AGREES MOT TOLERANCES 1 DO NOT SCALE DRAWING SAID FORMATION TO 2 DMS ARE IN INCHES TITLE PARTIES CUTSER THE RECI
30. 5 4 Edit Menu The Edit Menu controls the settings and configuration of the unit This menu provides access to the following commands Machine Settings Profile Editor In normal operations it should be unnecessary to change NNNOTE most of the Machine Settings values and settings in these screens Only advanced or experienced users should change these values significantly 5 4 1 Machine Settings The Machine Settings option under the Edit menu is a tabbed screen with several options When first initialized the General tab is the default display The tabs on this screen include General Test Header Motion 1 Constants OY PID 101796668 Revision E 38 fann MACS 11 User Manual 5 4 1 1 General Tab Click Edit gt Machine Settings to display the Edit Machine Settings General screen The first display in this group is the General tab gt Edit Machine Settings General Test Header Motion Constants PID Machine Units degF x PSI Coolinq Cool After Test Safety Pressure AirWater Switch 300 F Min Pressure Normal Deadband 1500 PSI 200 PSI 2 Cooling OFF 100 F Min Temp S65 DeadBand oa Chiller ON 200 1500 PSI 70 F Figure 5 3 General Tab Screen Below is the explanation of the individual items on this screen 1 Machine Units This is where units of measurement for Temperature and Pressure can be set Currently this s
31. 6 1 SEP ONE 5 8 2 lep TWO erer E E EOS 5 8 3 SOD EN 5 8 4 ICD FOU 5 8 5 LOO EE 5 9 TE PTI STOP a assasi 101796668 Revision E MACS II User Manual Section 37 31 fann 101796668 MACS II User Manual This page intentionally left blank Revision E 32 fann MACS 11 User Manual 5 1 Software Basics Fann MACS software is intuitive to use If the user has had experience using Microsoft Windows and has basic knowledge about SGS testing there should be no difficulty understanding the information in this section or using the software Double click the MACS desktop icon Alternatively from the Windows task bar select Start All Programs Fann MACS SGS The software loads A message dialog box displays notifying of this activity Upon loading the Calibration and Operate menus are unavailable gray until you connect to the MACS Il unit 5 2 Interface Elements Figure 5 1 shows the desktop for the MACS II program Following are descriptions of each of the elements of this interface MACS SGS Ek Fie Edit Calibration Operate Help Elapsed Time Temp Heater Temp Sample Pressure Torque oz in Consistency Bc SGS Lb 100 Sq Ft 70 2 F 150 Connected 320 8500
32. 6 FLAT WASHER 10 32 UNF X 0 25 STAINLESS STEEL BUTTON HEAD SCS PRODUCTS AND TECHNOLOGY DEVELOPED IN 05 OR BY CITIZENS OF THE USA ARE DEEMED OF US ORIGIN AND THEREBY SUBJECT US EXPORT CONTROL LAWS THE EXPORT OR REEXPORT OF US ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER 5 PROHIBITED EXCEPT IN ACCORDANCE WITH U S LAW AND HALLIBURTON POLICY AALLIBURTON CNESGY SERVICES ann HOUNTON TITLE ASSEMBLY ELECTRICAL BOX MACS 2 y SZE DWG NO 01676548 i SCALE 14 WEIGHT _ SHEET oF 2 2 1 115 fann MACS II User Manual 10 32 UNF X 0 75 10 32 UNF X 0 75 STAINLESS STEEL STAINLESS STEEL BUTTON HEAD SCS BUTTON HEAD SCS 10 32 UNF X 0 25 10 32 UNF X 0 25 STAINLESS STEEL STAINLESS STEEL BUTTON HEAD SCS BUTTON HEAD SCS DETAIL cDAQ CONTROLLER 10 FLAT WASHER 10 FLAT WASHER DETAIL DIN RAIL 1 PRODUCTS AND TECHNOLOGY DEVELOPED IN USA OR BY CITZENS OF THE U S A ARE DEEMED BE OF U S ORIGIN AND THEREBY SUBJECT TOUS EXPORT CONTROL LAWS THE EXPORT OR REEXPORT OF U S ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER IS PROHIBITED IN ACCORDANCE WITH 1 5 LAW AND HALLISURTON POLICY THE INFORIM TON CONTAINED HEREON A RION ENERGY ES INC Palm morore UNLESS OTHERWISE SPECIFIED ONT A OF HALIBURTON ENERGY SERVICES INC QANWAN z AND THE RECIPIENT THEREOF AGREES NOT TOLERANCES 1 DO NOT SCALE DRAWING C BELL S1608
33. ALSO AGREES DISCLOSE THE zi 59 6 MACHINE Fe 47 D 101723011 B INFORMATION VATHIN THE RECIPIENT S A 9919 6 ORGANIZATION NEED TO KNCIWi BASS NGLES 4 1 SCALE 11 WEIGHT 214185 SHEET2 OF 4 8 7 6 5 4 3 2 101796668 Revision E 129 TIMING PULLEY FROM TORQUE SENSOR KIT NN OL E a S 2 695 SECTION SCALE 1 4 SOME PARTS ARE HIDDEN FOR CLARITY TOP PLATE ASSEMBLY DETAIL 101796668 MACS II User Manual TORQUE RING STAND IN POSITION FOR CALIBRATION REF 20 UL EY X 7 7 SECTION B B SCALE 1 4 SOME PARTS ARE HIDDEN FOR CLARITY PRODUCTS AND TECHNOLOGY DEVELOPED IN U S A OR BY CITZENS OF THE U S A ARE DEEMED TO OF U S ORIGIN AND THEREBY SUBJECT TO U S EXPORT CONTROL LAWS THE EXPORT OR REEXPORT OF U S ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER IS PROHIBITED EXCEPT IN ACCORDANCE WITH U S LAW AND HALLIBURTON POLICY peo CARD DESIGNED THE INFORMATION CONTAINED HEREON SHALL CONSDERED THE SOLE UNLESS OTHERWISE SPECIFIED K MATTHEWS 10 22 08 CF HALLIBURTON ENERGY SERVICES AND THE RECIPIENT AGREES TOLERANCES 1 DO NOT SCALE DRAWING C BELL 10 22 08 DISCLOBE SAID INFORMATION 2 DIMS ARE IN INCHES TITLE PARTIES OUTSIDE THE RECIPIENT S FABRICATION 3 INTERPRET DIM TOL REFERENCE HALLIBURTON ENERGY SERVICES INC HOUSTON TEXAS TOP PLATE AND PR
34. Application 8 1 2 2 3 9 Reassemble in reverse order using the valve drawings as a reference Observe the torque and lubrication NOTE requirements in the drawing notes Figure 8 16 Reassembled Sensor 8 1 2 2 3 10 Flush all high pressure lines before the filter to remove any debris and sediment 8 1 2 2 3 11 Replace the filter element as described in the previous section 101796668 Revision E 93 fann MACS 11 User Manual 8 1 3 Mechanical Maintenance Before every test inspect the cell body for sediments dirt and other abnormalities Use soapy water and brush the chamber with a soft brush Do not use a wire brush as this might damage the sealing area Upon completion vacuum the soap residue from the unit Do not flush the water through the drain line as this could clog the drain line and high pressure relief valve Check the O ring seal and back up ring on the cell top cap to verify that it is lubricated and seated Inspect the timing belt for any fraying and or wear indicating increased torque 8 2 Troubleshooting This section lists potential problems with the MACS II unit and solutions If the problem is not correctable contact Fann for assistance WARNING 230 volts may be present so only a qualified technician h should perform these actions 101796668 Revision E 94 fann MACS 11 User Manual Tem MACS 11 unit does not power Main power inlet Check plug and up No fan or contro
35. B 101536645 B N 101796668 Drawing Rev 101671856 70 10235 MACS 11 User Manual Quantity Description 60K MALE MALE 1 4 HIGH PRESSURE CONNECTOR HIP 60 21 4 4 216 1 1 1 TRANSDUCER PRESSURE 30000 PSI 4 20 MA 0 5 ACCURACY F 250C 1 AUTOCLAVE PRESSURE PORT 2 WIRE ELECTRICAL CONNECTION WITH 1 2 14 CONDUIT FITTING ADJ ZERO AND SPAN POTS HIP 60 HM4 6 316 STAINLESS STEEL 6 IN LONG 60K PSI 1 41 OD TUBE CONNECTIONS SCREW THREADED CAP SOC HEAD US 0 375 DIA 16 UNC x 0 50 18 8 55 PNEUMATIC CYLINDER 1 5 INCH BORE 8 INCH STROKE REAR PIVOT PIVOT BUSHING PNEUMATIC CYLINDER 1 5 INCH BORE 10 25 INCH STROKE REAR PIVOT PIVOT BUSHING PIVOT BRACKET 3 8 INCH PIN 5 8 INCH GAP STAINLESS STEEL FOR BIMBA CYL CM 17_ DPWY PNEUMATIC SPEED CONTROLLER ELBOW 1 4 INCH TUBING 1 8 MNPT COILED SPRING PIN 1 4 INCH DIA X 2 5 INCH LENGTH STAINLESS STEEL ADAPTER 1 4 HIGH PRESS TUBE X 1 8 NPT FEM 1 1 1 2 4 1 1 Revision E 126 fann MACS II User Manual j j qm am m 1 mem 1 101796668 Revision E 127 fann MACS II User Manual 10 4 Top Plate and Pressure Cell Body 101723011 7 6 5 3 2 8 ASSEMBLY BACK ISO VIEW TOP PLATE ASSEMBLY BACK ISO VIEW PRESSURE BODY CELL ASSEMBLY FRONT ISO VIEW PRESSURE BOD
36. FITTING MALE ELBOW 1 8 IN TUBE OD X 1 8 IN MALE NPT 101443953 2 SS SWAGELOK TUBE FITTING BULKHEAD FEMALE CONNECTOR 1 8 IN TUBE OD X 1 8 IN FEMALE NPT 101392263 1 60K BULKHEAD FOR 1 4 F HIGH PRESSURE X 1 4 F HIGH PRESSURE HIP 60 21HF4 B usss ss l 101452502 ADAPTER ELBOW BRASS 3 8 MNPT X 1 4 TUBE 5 0 101463369 1 ADAPTER STRAIGHT 1 4 MALE 1 4 INSTANT TUBE 101796668 Revision E 133 fann MACS II User Manual 100033092 70 81424 CROSS AUTOCLAVE ENGINEERS CX4444 PM 60 KPSI RT WITH F250C FEMALE HIGH PRESSURE EQUIPMENT CO 60 24 4 5 1 101255666 SCREW THREADED CAP SOCKET HEAD METRIC M4 x 12 18 8 SS 4 101255802 SCREW THREADED CAP SOCKET HEAD METRIC M4 x 20 18 8 SS 101265328 SCREW THREADED CAP SOC HEAD US NO 8 32 UNC x 0 75 18 8 SS r 101631188 2 NUT JAM ELASTIC INSERT 8 32 NC STAINLESS STEEL 101265667 SCREW SOC HEAD 0 25 DIA 20 UNC x 0 375 18 8 101266303 SCREW THREADED CAP SOC HEAD US 0 50 DIA 20 UNF x 2 18 8 SS 101265406 SCREW THREADED CAP SOC HEAD NO 10 32 UNF x 0 375 18 8 SS 101266036 SCREW THREADED CAP SOC HEAD US 0 375 DIA 16 UNC x 1 50 18 8 6 2 101705712 ADAPTER STRAIGHT 1 8 MALE NPT TO 1 4 INSTANT TUBE 6 207783 GROMMET RUBBER 1 4in ID X 3 8in LINE 101443948 101443948 BACKUP RING MAG DRIVE MACS II 101710015 O RING UL
37. Figure 4 3 Y Direction 2 2 2 2470 2 20 Figure 4 4 Z Direction 2 2 2 222 20 Figure 4 5 R Direction 20 3 73 41 12 21 Figure 4 6 MACS II Limit 4 7 0 2222 21 Figure 4 7 Found New Hardware 2 2 242 2 2 2 26 Figure 4 8 Unable to Import Configuration Settings Dialog 27 Figure 4 9 Software Updates Dialog 2 222 2 28 Figure 5 1 MACS II SGS Software Main Screen 2 33 l u u TT 36 Figure 5 3 General Tab3iStEeePbossxecirbtiabrcebec RR decia ra dt ERE PX ORE 39 Figure 5 4 Test Header Tab 5 2 2 2 7 7 2 41 Figure 5 5 Slurry Cup Paddle Motion Tab Screen 42 Figure 5 6 Constants 5 2 222202 22 2 43 Figure 5 7 PID Tab 5 0 1 44 Figure 5 8
38. General Tab the system will not release any pressure 5 Help Menu The Help Menu provides access to help and support topics for the MACS 11 software This menu contains the following options Online Help Check for Updates About 5 7 1 Online Help Click Help Online Help to display the on line help document This feature has not been implemented yet 5 7 2 Check for Updates Click Help gt Check for Updates to begin the process to update the MACS 11 software 5 7 3 About Click Help gt About and a dialog box containing pertinent company and software version displays 5 8 Start Test Wizard The Start Test Wizard helps a novice or expert user step through various rigors of Starting a test The wizard walks the user through a series of steps to ensure that all Significant procedures are completed before the test to obtain meaningful results To launch the Start Test Wizard click Start Test The Start Test button is at the upper right of the MACS software desktop Several buttons at the bottom of the wizard provide navigation through the process Back Return to the previous step in the wizard This is unavailable if you are on the first step of the process When Back the process moves to the second step Back becomes active procedure is on the last step this button changes to Finish gt Next Proceed to the next step in the wizard Note that when 6 101796668 Revision E 2 f
39. Hz AC power supply 100 PSI 0 79 MPa filtered 50 micron 30 PSI 0 31 MPa filtered 250 micron 60 mesh 212 F 100 C Coolant In amp Out differential 5 0 14 MPa The machine comes equipped with Power Cord which has a specific 250V 30A power plug Fann P N 101648380 Hubbell P N HBL2621 Please ensure you have a suitable electrical outlet that mates with the supplied Power cord 3 4 Computer Specifications The MACS 11 system includes state of the art software that runs on a Microsoft Windows based computer connected via USB The software can also receive updates via the Internet Provided with the MACS 11 is a DVD ROM containing the software to install on the computer Following are the minimum computer system requirements for the MACS II system Component Specification Type of computer Laptop or small form factor PC Operating system Microsoft Windows XP or Windows 7 Processor Single or dual core 1 6 MHz clock speed Intel or AMD Memory 2 GB of RAM Graphics WSXGA 1200x800 resolution or higher Hard drive 5 GB available Optical drive DVD Input devices Keyboard and mouse Internet access 1 5 Mbits s data transmission rate Tier 1 broadband Fann does not include a computer with the MACS II system NNNOTE for running the software provided on the DVD ROM The computer is the sole responsibility of the user and must be purchased separately 101796668 Revision E 14 fann MACS 11 User Manual
40. Mandatory Text BOXES 4 64 Figure 5 23 Temperature Reference 5 65 Figure 5 24 Cement Sample Cell Dialog 44 4 4 67 Figure 5 25 Wizard Complete 5 1 2 68 Figure 6 1 Complete Slurry Cup and Paddle Assembly Eng Drawing 101636768 74 Figure 6 2 Slurry Cup and Paddle Eng Drawing 101636768 75 Figure 8 1 High Pressure Valve 2 85 Figure 2 Items to DISCODIIGC i u uu u uuu ERE GREG Ra S 86 Figure 8 3 Wrenches ValVe u u OR bala 87 Figure 8 4 Removing Air Actuator 87 Figure 8 5 Internal Sensor Assembly 88 Figure 8 6 Internal Sensor Assembly 88 Figure 8 7 Seat Retainer 0 7 7 2 2 89 101796668 Revision E viii fann MACS 11 User Manual Figure 8 8 Lubrication of Threads r CC EVE fr Vb cw 89 Figure 8 9 Torque Sensor
41. PRESSURE CELL BODY 101723011 128 10 5 TURN TABLE ASSEMBLY 101723010 a 135 101796668 Revision E vi fann MACS II User Manual 10 6 FRAME DRAWER MECHANICAL ASSEMBLY 1017230 12 138 10 7 SGS TEST CUP ASSEMBLY 101636768 a s acted 147 10 8 SLURRY CUP ASSEMBLY 100072017 52 149 09 PADDLE ASSEMBLY SGS 10163644 4 iiu cere tod sai Pu 151 WARRANTY AND RETURNNA 155 101796668 Revision E vii fann MACS User Manual Table of Figures Figure 1 1 MACS II Front View Shown with Customer Laptop 2 Figure 1 2 MACS II with Door Open E Xo Dg bc 3 Figure 1 3 Turn Table Assembly And Pressure 4 Figure 4 1 MACS II Hydraulic and Pneumatic Ports 18 Figure 4 2 X Direction 7 4 94 4 19
42. Profile Editor 5 11 1 2 1 2 2 2 1 20 22 45 Figure 5 9 Zero Drive Adjusting Drive Mechanism 46 Figure 5 10 Reference Position Dialog 2 20 47 Figure 5 11 Calibrate Screen Old Calibration Top Portion 47 Figure 5 12 Calibrate Screen New Calibration Bottom Portion 48 Figure 5 13 Calibrate SGS 5 2 2 2 7 1 2 53 Figure 5 14 Test Repeatability Step One Dialog 55 Figure 5 15 Test Repeatability Step Two Dialog 55 Figure 5 16 Test Repeatability Step Three Dialog 56 Figure 5 17 Test Repeatability Results 5 57 Figure 5 18 Cell Operations Dialog 2 58 Figure 5 19 Valve Operations Screen 0 022 60 Figure 5 20 Operate Manually Dialog 2 220 2 61 Figure 5 21 Test Information 5 0 0 0 020 22 2 2 63 Figure 5 22
43. Section Installation 4 Table of Contents 4 Led SIS NIA i usun 15 4 1 PRE INSTALLATION CONSIDERATIONS 17 4 2 HARDWARE MECHANICAL INSTALLATION 17 4 2 1 Water Air and Coolant Connections 17 4 2 2 T 19 4 2 3 Fower UD MACS LEUN m 19 4 2 4 Initial Verification of Alignment 19 4 2 5 LOLA ad T u 22 4 3 SOFTWARE INSTALLATION 22 4 3 1 M IM 23 4 3 2 MACS TT SGS Software a E EH 23 4 3 3 USD dec im 24 4 3 4 SO u uu MM aaa M Mte maU 28 4 4 POST INSTALLATION 28 101796668 Revision E 15 fann 101796668 MACS II User Manual This page intentionally left blank Revision E 16 fann MACS User Manual 4 1 Pre Installation Considerations Before installing the MACS 11 the operator has these knowledge prerequisites Mechanical Pneumatic Hydraulic familiarity Basic Microsoft Windows familiarity Knowledge of Gel Strength
44. TELEPHONE 281 871 4482 TOLL FREE 800 347 0450 FAX 281 871 4358 Mail Fann Instrument Company P O Box 4350 Houston Texas 77210 USA Location Fann Instrument Company 14851 Milner Road Gate 5 Houston Texas 77032 USA Online www fann com fannmail fann com Revision E MACS II User Manual MACS 11 User Manual fann Table of Contents 1 2 3 4 OVERVIEW u aa 1 1 1 MULTELE ANALY SIS CEMENT SYSTEM 2 Lll E E A IE O EAEE E EE O E ETA 5 PN ri T 5 122 OU 5 SAFE TI 7 2 1 uu 0 2 1 1 P 9 2 ids 9 2 1 3 J CCI 9 2 1 4 D T E sa u su 10 2 2 ERGONOMIC 6 10 2 3 ENVIRONMENTAL 5 5 10 6222 22 054
45. This page intentionally left blank Revision E 70 fann MACS II User Manual Section Instrument Operations 6 Table of Contents 6 INSTRUMENT OPERATIONS 71 6 1 START EES MR REA PRI OBI E E E 73 6 2 ACTIVITY rene erecta 73 6 3 CEMENT E s 76 101796668 Revision E 71 fann 101796668 MACS II User Manual This page intentionally left blank Revision E 72 fann MACS 11 User Manual 6 1 Start Test Wizard Module The process of starting a test can be followed by invoking the Start Test Wizard Press the Start button to begin the test Fill in all pertinent information and proceed through the Start Test wizard up to step three Stop at step four Load Cement Sample Unload the cell and open the drawer in preparation to load the slurry cup in the device 6 2 Physical Equipment Activity With MACS software is the Load Cement Sample step attention focuses on the physical unit itself Verify that the cell O ring and backup ring are in place Change and lubricate if necessary Prepare the sample 101796668 Revision E 73 fann MACS 11 User Manual Figure 6 1 Complete Slurry Cup and Paddle Assembly Eng Drawing 101636768 101796668 Revision E 74 fann MACS 11 User Manual Prepare the SG
46. Verification of Alignment The following methods are available to adjust the MACS to achieve the optimal alignment of the cell bottom to the cell top X Direction left right Use the pillow block fixtures to align the cell top with the cell bottom Figure 4 2 X Direction Adjustment 101796668 Revision E 19 MACS II User Manual Y Direction up down Use the bolting mechanism on the actuator to raise or lower the cell bottom Figure 4 3 Y Direction Adjustment Z Direction in out Use the drawer cylinder and drawer stop mechanisms to perform this adjustment Figure 4 4 Z Direction Adjustment 101796668 Revision E 20 MACS User Manual R Direction rotation Use the locking bolt on the rotary actuator to adjust the rotation so that the cell tabs are aligned to mate Figure 4 5 R Direction Adjustment There are several switches that limit the motion of the unit These include a linear actuator which moves the cell up down a rotary actuator that controls cell rotation and actuating cylinders that control drawer in out and top plate up down Figure 4 6 MACS II Limit Switches 101796668 Revision E 21 fann MACS User Manual Ensure these limit switches are adjusted to stop the rotation when the end limit is attained Use the following checklist to verify proper motion and alignment of the various MCS components Perform the alignments using the software or by manually actuating t
47. Windows dialog box to select a file Click Next for the next step 2 The next step in the Test Repeatability is to zero the drive Click Zero Drive and follow Section 5 5 1 Zero Drive to zero the drive Step 2 of 3 Zero Drive Figure 5 15 Test Repeatability Step Two Dialog Box 101796668 Revision E 55 fann MACS 11 User Manual 3 The last step is to set parameters such as temperature pressure and motor speed to begin the repeatability check Generally the motor is rotated at 36 deg min clockwise CW direction with no pressure and temperature This generates one revolution every five minutes So in thirty 30 minutes the unit performs six revolutions and it is then appropriate to asses the repeatability Step 3 of 3 Set Parameters Temp amp Press Motor Rev min Target Pressure Target Temp Figure 5 16 Test Repeatability Step Three Dialog Box 101796668 Revision E 56 fann MACS 11 User Manual 4 Click Finish to begin the test With motor turning the system measures and displays the SGS value It is possible to run repeatability tests for any length of time Fann recommends to run at least two full revolutions at speeds less than 36 deg min 5 To stop the test click Stop Test on the main screen Once the test stops a dialog box displays the results and statistics of the test 7 Looking through the SGS Statistics without Outliers the SGS Variation Should rep
48. at 0 2 deg min to simulate a SGS test Use the calibration fixture to hook the string so that appropriate Weights can be loaded Before calibrating for SGS ensure that a speed of 2 deg min turning in the direction of SGS must be implemented Click Operate gt Manual Operation then press d and enter 0 2 deg min As soon as you click CW the motor and paddle will start rotating Old Calibration Current Cal 565 Weight 565 165100 Torque gms Sq in 0 2 50 255 1200 50 s0 6465 x 50 9975 30 60 173 B Tarque oz in I I I I I I I I I I I 50 100 150 200 250 300 350 400 450 500 550 600 505 New Calibration Weight 5155 Read Torque 3 E Actual Torque ep Weight 5055 165 100 Torque New Cal 565 gms Sq Ft in 6 05 6 025 Save Cancel Figure 5 13 Calibrate SGS Screen 101796668 Revision E 53 fann MACS 11 User Manual The machine should not be unattended during the AX WARNING calibration process with a weight installed Only 0 2 We deg min revolution should be used for the deadweight calibration process Click Calibration gt Calibrate SGS to display the Calibrate SGS screen This interface performs dead weight static gel strength SGS calibration This screen is identical to pressure calibration procedure With n
49. az b Xx OS ERR 020 X S THROANQUI UM SUE DWG NO REV 5 XXX 2 005 8 MACHINE FINISH 101595348 INFORMATION TH REOPIENT S XXXX 0010 H ORGANZA SON ON A MEED SC KNOR BAS LES SCALE 18 WEIGHT 750 LBS SHEET OF 3 8 7 6 5 4 3 2 1o 101796668 Revision E 121 fann COLLAR ARE LOCATED ON THE INSIDE OF THE PILLOW BEARING BLOCKS 2X 18 LOCK WASHER 2X 19 8 32 X 3 8 FRAME PRE ASSEMBLY DETAIL REAR ISO VIEW FRAME DRAWER TUBING REFERENCE 8 7 6 101796668 MACS II User Manual A TO DRAIN COOLING COIL TO PRESSURE CELL BODY SIDE PORT x TO COOLING BANDS Go TO BOTTOM OF PRESSURE CELL BODY 2x 28 2x 27 26 TO HIGH PRESSURE VALVE PORT CENTER PORT OF THE BOTTOM OF PRESSURE CELL BODY 9 3 8 16 X 1 2 4X 36 PRESSURE CELL BODY C DUMP HOSE LINE TO DRAIN TURN TABLE PRE ASSEMBLY DETAIL SCALE 1 4 PRODUCTS AND TECHNOLOGY DEVELOPED IN U S A OR BY CITZENS OF THE U S A ARE DEEMED BE OF U S ORIGIN AND THEREBY SUBJECT TO U S EXPORT CONTROL LAWS THE EXPORT OR REEXPORT OF 1 5 ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER IS PROHIBITED EXCEPT IN ACCORDANCE WITH U S LAW AND HALLIBURTON POLICY DESIGNED THE INFORMATION CONTAINED HEREON URTON ENERGY SERVICES INC Atome UNLESS OTHERWISE SPECIFIED
50. c MACS II User Manual REWSIONS REV ECR BY aPPR D DATE 1 11470358 SF CB 05 04 09 SEE PAGE 2 FOR WIRING ON MAIN ASSEMBLY BHTB 1 BRN 9 WHT 28LU 10 JUMPER TO NINE SGRN 11 N A 4 RED 12 RED 5 ORG 13 BLK Med vie wu M 6 YEL 14 WHT 7SHEILD 15 SBLK 165 BHTB 2 9GRN 2GRN 10 1 RED 4RED 12 ORG 5 ORG 13 YEL SYEL 14 WHT 7 WHT 15 BLK 16 BRN 22 BHTB 3 1 BRN 9 RED 2 GRN 10 BLK 11 4 RED 42 5 ORG 13 6 YEL 14 7 WHT 15 RED 16 BLK ls il BHTB 4 1RED 8 2BLK 10 3 11 4 12 5 13 RED 18G 6 _14 RED 186 7 15 8 16 BLK SEE PAGE 2 FOR WIRING ON MAIN ASSEMBLY 1 ALL WIRE 22 AWG UNLESS OTHER WISE NOTED 2 USE RED WIRE FOR 220VAC WHT BLK WIRE FOR 110VAC BLUE WIRE FOR 24VDC RED BLK WIRE FOR 12VDC 3 USE TYPE J THERMOCOUPLE EXT WIRE 4 REFERENCE FIND NO 7 101594957 THIS PART AND CABLING COMES FROM 101595348 MACS 2 MECH ASSY B O M AND NEED TO BE MATCHED UP WITH SERIALIZED MATCHING NUMBERS ON THE FINAL MECHANICAL ASSEMBLY 101796668 ORG GRY id PIN 3 o Rx PNS gt ON 485 232 232 USB 1
51. or may not install the USB drivers prompting a manual search for the drivers For details refer to Section 4 3 3 USB Connection 4 3 2 MACS SGS Software Installation Perform the following procedure to install the MACS software 1 Insert the supplied software installation DVD ROM into the DVD drive of the computer If auto run is enabled the software installation wizard starts automatically Alternatively open Windows Explorer and navigate to the DVD drive root on the computer Double click Setup exe 101796668 Revision E 23 fann MACS 11 User Manual 2 Once the installation wizard loads read the start screen Click Next Click Back to return to a previous screen in the wizard It is possible to exit the wizard at any time during the NOTE install Click Cancel to exit the installation wizard gt Rerun the installation wizard from the start when you wish to complete the software installation 3 Read the product information before proceeding Optionally click Save File to save this information to the computer as a text file Click Next 4 Review the installer default locations Click Next For purposes of automatic online updates Fann recommends to not change these locations 5 Read the National Instruments software license agreement Click Next If you do not accept the agreement the wizard terminates 6 Read the Interchangeable Virtual Instruments Inc software license agreement Click Ne
52. 156 SCREW THREADED BUTTON HEAD SCS US NO 4 40 UNC x 0 25 18 8 SS 101256658 NUT HEX MACHINE SCREW US 4 40 GRADE 8 ZINC PLATED STL 101796668 Revision E 120 fann MACS II User Manual 10 3 Mechanical Assembly 101595348 8 6 5 4 3 2 1 THERMOCOUPLE TOP PLATE AND PRESSURE BODY CELL ASSEMBLY TEST CUP ASSEMBLY SEE FRAME PRE ASSEMBLY DETAIL TOP PLATE AND PRESSURE 3 p m BODY CELL ASSEMBLY SEE TURN TABLE PRE ASSEMBLY DETAIL PRODUCTS AND TECHNOLOGY DEVELOPED IN USA OR BY CITIZENS THE U S A ARE DEEMED CF 5 ORIGIN AND THEREBY SUBJECT TOUS EXPORT CONTROL LAWS THE EXPORT OR REEXPORT OF US ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER 5 PROHIBITED EXCEPT IN ACCORDANCE WITH 5 LAW AND HALUBURTON POLICY THE INFORMATION CONTAINED ET ENERGY VICES PALM UNLESS OTHERWISE SPECIFIED KMATTHEWS 4 25 08 ALAR nO Of w A TOLERANCES 1 DO SCALE DRAWING C BELL 11 5 06 FABRICATION 1 BITERPRET DIM TOC WW 31 FE ASSEMBLY w 1599 PER ASME Y14 514 1904 MECHANICAL ASSEMBLY MACS 2 FANN Oh ZER REMOVE ALL BURRS AND suPsRcEDES ANGLES 1125 SHARP CORNERS MACHINE 5 CORNERS R ii 7
53. 1796668 Revision E 153 fann MACS II User Manual 10 11 Spares 2 Year MACS 11 Analyzer 101877945 101667558 PREMIUM GRADE TYPE JJ CALIBRATION T C WITH SPECIAL LIMITS OF 0 4 0 063 IN OD SINGLE UNGROUNDED JUNCTION 21 IN LONG 31655 MATERIAL LEAD WIRE 20AWG TEFLON INSULATED LEAD WIRE 68 IN 2 LONG MINIATURE PLUG THERMOCOUPLE SPRING ADJUSTABLE UNGROUNDED TYPE J PIG TALE TRANSDUCER PRESSURE 30000 PSI 4 20 MA 0 5 ACCURACY F 250C AUTOCLAVE PRESSURE PORT ADJ ZERO AND SPAN POTS 101710015 O RING ULTRA PAROFLUOR ID 739 SIZE 2 018 DUROMETER 75 101596797 TIMING BELT 240XL 120 TEETH 3 8 WIDTH 0 20 PITCH RUPTURE DISC BURST PRESSURE 34500 PSI 72 F 1 4 ANGLED SEAT 101542809 2 316 SS Pm LTR 10159980 4 101626358 FILTER VITON O RING USED WITH FILTER 101539542 101796668 Revision E 154 fann MACS II User Manual Section Warranty and Return 1 1 Fann Instrument Company P O Box 4350 LIMITED WARRANTY Fann warrants only title to the equipment products and materials supplied and that the same are free from defects in workmanship and materials for one year from date of delivery THERE ARE NO WARRANTIES EXPRESS OR IMPLIED OF MERCHANTABILITY FITNESS OR OTHERWISE BEYOND THOSE STATED IN THE IMMEDIATELY PRECEDING SENTENCE Fann s sole liability and Customer s exclusive remedy in any cause of action whether in contract tort breach of warranty or otherwise arising out of the sale lease or use of
54. 32 422 485 SERIAL PORTS 11 205723 1 STEP DOWN TRANSFORMER 230 VAC 115 60HZ 1KW CAPACITY W RECEPTACLE amp LINE 101450812 SWITCH DOUBLE ROCKER 13 100021372 RECEPTACLE 3 WIRE GROUNDING FLANGED INLET TWIST LOCK 250 VAC OR DC 30 AMP LEXAN CASE 14 LANE 101451383 DENN DN CIRCUIT BREAKER TWO POLE SERIES TRIP 30 AMP 101451384 DENN NND RELAY TWO POLE 30 AMP 220 240 VAC PANEL MOUNT i BENE 101443929 OUTLET 5 15R PANEL MOUNT SNAP IN FRONT SIDE SOLDER TERMINAL 101631176 USB PANEL MOUNT TYPE B CABLE LENGTH 3 FOOT 101796668 Revision E 117 fann MACS II User Manual 101613246 4 73IN SQ X 1 50IN 230 VAC 105 100033128 70 81602 RAIL MOUNTING 35MM X 1 METER DIN 46277 SYMMETRI CAL 17 101391619 CLAMP END UNIVERSAL FOR 35 X 7 5 MOUNTING RAIL E NS 35 101462159 2 2 48 5 3030417 2 1 22 101483688 30 Feed through terminal blocks with spring cage connection cross section 0 2 2 5 mm width 5 2 mm color gray SPRING CAGE GROUND TERMINAL BLOCK AWG 24 TO 14 YELLOW GREEN Plug in bridge for cross connections in the terminal center 2 pos color Red 23 101634351 25 101761371 _ _ 1 24 1 POWER SUPPLY 24V 5 AMP LED DISPLAY DIN RAIL MOUNT RELAY MULTIFUNCTION TIME UNIVERSAL SUPPLY VOLTAGE AC DC 12
55. 68 Revision E 101 fann MACS 11 User Manual 9 3 MACS II Calibration Kit WEIGHT HANGER 50gm 0002 204179 A 10 04027 WEIGHT SLOTTED BRASS 50gm 0003 204180 A 10 D4028 WEIGHT SLOTTED BRASS 100gm 0004 204181 A 1 0 D4029 WEIGHT SLOTTED BRASS 200gm BEAD CALIBRATION KIT Braided line 2015 Test SPIDERWIRE STEALTH 0006 101780256 A 10 0 101780256 1085179 MFG PART NUMBER SS20Y 150 9 4 MACS 11 Schematics The following pages contain various pertinent schematic drawing Note that the schematics are also included in larger easier to read format on the CD 101796668 Revision E 102 fann MACS II User Manual REVISIONS KISTLER TORQUE SENSOR KIT STEPPER MOTOR TROLLER SAP 101443967 MPN GT6 L5 SEE PAGE 2 FOR WIRING ON MAIN ASSEMBLY 1 TBRN 9WHT 10 JUMPER TO NINE 3GRN 11 4 12 RED 5ORG 43BLK 14 WHT TSHEILD 15 GRN BBLK 15 SHEILD JEE EHe lt lt 2 1 BRN 9 GRN i 2GRN 10BLU 3 BLU 11 RED T 4RED 12086 1 5 ORG 13 YEL SYEL 17 WHT 15 BLK 8 BLK 16 BRN 22 3 1BRN 9RED 2 GRN 10 BLK 11 4 RED 12 5ORG 13 6 YEL 14 7 WHT 15 RED 16 BLK
56. 71 light lithium or silicone based grease 8 1 2 2 1 Locating the Tescom high pressure valve The Tescom high pressure valve can be most easily accessed from the back of the unit Figure 8 1 High Pressure Valve Location 8 1 2 2 2 Disassembling the High Pressure Valve 8 1 2 2 2 1 Disconnect power air and water from the MACS 8 1 2 2 2 2 Ensure there are no high temperature surfaces near the high pressure valve Use a temperature measuring device to safely check for heated Surfaces 101796668 Revision E 85 fann MACS 11 User Manual 8 1 2 2 2 3 Disconnect the electrical plug and inlet tubing as shown in the figure below rag po Figure 8 2 Items to Disconnect 8 1 2 2 2 4 Use the 2 and 2 1 2 inch wrenches for valve disassembly 8 1 2 2 2 5 Ensure that there is ample clearance to use the wrenches 101796668 Revision E 86 fann MACS 11 User Manual 8 1 2 2 2 6 Loosen the right hand threaded body assembly from the air actuator i assembly Figure 8 3 Wrenches on Valve 8 1 2 2 2 7 Spin the valve off by hand once it is loosened 8 1 2 2 2 8 Remove and set the air actuator assembly aside Figure 8 4 Removing Air Actuator Assembly 8 1 2 2 3 Rebuilding Internal Valve Body The following steps are performed to rebuild the internal valve body including all stems seats and seals 101796668 Revision E 87 fann MACS 11 User Manual 8 1 2 2 3 1 Locate and remove the internal sensor assemb
57. 96668 s SNS TC LOCATOR sr 9 Revision E 2 GRN 10 BLU 11 RED ARED 12 ORG 5 ORS 15 YEL 6 YEL 14 WHT 7 WHT 15 BLK 16 BRN 22 GA T 4 YEL 9 2 RED 10 WH FROM SINS TC 11 ORG 4 BLK 12 PURP 5 PAK 1 BLU 1 7 BRN 15 BRN FROM SNS TC ETAN 116 BLU FROM SNS TC 1 RED 8 2 BLK 0 3 ti 4 12 5 13 RED 165 8 14 RED 180 15 RED a 16 CELL BODY HEATER 125 RED omm umm 54 22 123456 SEE PAGE 1 FOR WIRING ON ELECTRICAL BOX ASSEMBLY INDICATES SOLENOID VALVE NUMBER gt INDICATES MULTI CONDUCTOR WIRE CABLE THIS DWG Of gus Comporg wore contare the AND INFORMATION of Fonn Campana Mayer LISTED QN Copyigetes on work dis document herein in ory iym or discosed XL ons pupa the Corpor MATERIAL UNLESS OTHERWISE SPECIFIED INTERPRETATION OF DRAWNG ANS Y14 5 LATEST REVISION 7 APPROVALS ELECTRICAL WIRING XX k FRACTION DRAWN 5S Phu Y 5 7 08 DIAGRAM MACS FINISH XXX t ANGLE t CB 5 7 09 size DWG NO REV SURFACE FINISH ___ RMS COMP TR FILE a D 000355006 BREAK ALL SHARP EDSES 00 SCALE PRINT SCALE SHEET 2 OF 2 108 H20 IH
58. ACCORDANCE VATH 115 LA BURT P RA FABRICATION x SO ANGLES 172 MACHINE x 2 Xx 2 XXX 2 XXXX i ANGLES 21 Revision E 8 2 5 DHA E OLIC Y DRAN HOUSTON TEXAS TITLE Imre SGS TEST CUP ASSEMBLY MACS 2 semcmes SHARP OUTSIDE CORNERS R 020 RO ANGEEPRONECTION SIZE DWG NO REV 8 SCALE 14 WEIGHT 4 685 SHEET 1 OF 1 2 d wawsss 147 fann MACS II User Manual 101636768 101636768 ps GS TEST CUP ASSY MACS 11 1 mem 1 o omewsm RING ETERNAL RINT 101796668 Revision E 148 fann MACS II User Manual 10 8 Slurry Cup Assembly 101837418 S A LE gt o 4 gt MX uf X nomme PENA N N SEM bs ms d V ikku LNEF22MATIDN CONTAINED SHALL BE CCNSIDC9ED SCLE PRCPER Y HALLIBURTON UNLESS OTHERWISE SPECIFIED AE i DESIGNED KEB 1 23 96 KNCRGY SERVICES DIVISION GF KALLIAURTON 1 REMOVE ALL BURRS TOLERANCES THE RECIPIENT THEREOF AGREES 2 amp SHARP CORNERS S DRY G D DISCLOSE SAIN INFORMATION 1 COR RADII 63 T 1 i I OUT
59. ALLIBURTON ENERGY SERVICES INC WITHOUT THE WRITTEN PERMISSION OF HALLIBURTON ENERGY SERVICES INC THE RECIPIENT ALSO AGREES TO DISCLOSE THE INFORMATION WITHIN THE RECIPIENT S ORGANIZATION ON A NEED TO KNOW 8515 UNLESS OTHERWISE SPECIFIED 1 DO NOT SCALE DRAWING 2 DIMS ARE IN INCHES INTERPRET DIM TOL PER ASME Y 14 5M 1994 REMOVE ALL BURRS AND SHARP CORNERS INSIDE CORNERS R 032 OUTSIDE CORNERS R 020 OR CHAM 020 X 45 MACHINE FINISH TOLERANCES FABRICATI nui i 14 14 S XXX ANGLES MACHINE F cC 53 203 m eo 2 Ou Nic e is N Revision E Ki MATTHEWS 8 27 08 f HALLIBURTON ENERGY SERVICES INC DRAWN ci n n HOUSTON TEXAS MATTHEWS 8 27 08 TITLE PIPING SCHEMATIC MACS 2 SUPERCEDES THIRD ANGLE PROJECTION SIZE DWG NO REV D00339141 A SCALE 1 1 WEIGHT _ SHEET1 OF 1 2 1 Form Revision B SHYOME 106 gt fann 101796668 This page intentionally left blank Revision E MACS II User Manual 110 fann MACS II User Manual Section Parts List 1 O Table of Contents 10 ua uuu uuu ua uuu 111 MASTER ASSENMDEY 1016770055 u 113 10 2 ELECTRICAL BOX ASSEMBLY 101676548 115 10 3 MECHANICAL ASSEMBLY 1015952348 0 02000000 0 660000000 121 10 4 PLATE AND PRESSURE CELL BODY 101723011
60. DIAMETER 2X 1 4 TO 1X 3 8 101796668 Revision E 145 fann MACS II User Manual 101708752 002202100 055 3 8 TUBE er 101485964 TUBING 3 8 IN O D POLYURETHANE BLUE TIUB11BU 20 101645668 BLOCK SIDEWAYS MOUNTING 101266378 SCREW THREADED CAP SOC HEAD US 0 50 DIA 13 UNC x 1 18 8 SS VALVE CHECK 3 8 TUBE N e SCREW THREADED CAP SOC HEAD 0 50 DIA 13 UNC x 4 18 855 101543077 101483689 Plug in bridge for cross connections in the terminal center 2 pos color Red 204056 BULKHEAD FEMALE 1 4T X 1 4FNPT AL 101486173 E SCREW CAP SOCKET HEAD 5 16 18 X 4 STAINLESS STEEL 100029924 70 58962 WASHER LOCK 5 8 STEEL PL SPEC 70 59034 101566781 FITTING FEMALE CONNECTOR BRASS 1 4 IN OD TUBE X 1 4 IN NPT FEMALE PUSH ASSEMBLY FOR SOFT TUBING POLYETHYLENE NYLON SOFT METAL PARKER PRESTOLOK 208510 CABLE AUDIO 2 COND GEOPHONE 31 101796668 Revision E 146 fann MACS II User Manual 10 7 SGS Test Cup Assembly 101636768 8 101796668 5 21 em lt WEZ 7 E 2 PRODUCTS AND TECHNOLOGY DEVELOPED IN U S A OR BY CITIZENS OF THE U S A DEEMED BE OF U S ORIGIN AND THEREBY SUBJECT TO U S EXPORT CONTROL LAWS THE PORT OR REEXPORT OF U S ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER IS IN
61. ESCOM 11 208603 1 ADAPTER 1 4 X 1 8 NPT SPECIAL TAPER STAINLESS STEEL WILCO 1 4 X 1 8 HN SPECIAL TAPER ON 1 4 ONLY 10 22 2002 12 101485323 1 ELECTRONIC PRESSURE CONTROLLER PID 1 8 NPT INLET PORT 1 4 NPT CONTROLLED OUTLET PORT TESCOM ER3000SI 1 1 3 1 1 101485473 101796668 Revision E 142 fann MACS II User Manual m 101712396 pf SOLENOID VALVE 5 PORT 3 POSITION CENTER CLOSED FOR MANIFOLD 24V DC 15 101710635 23 COVER PLATE FOR COVER PLATE FOR VVQZ200 MANIFOLD MANIFOLD 101485667 SILENCER NAN GENERAL PURPOSE NOISE REDUCTION 3590 1 4 MALE um 100126559 LLL REGULATOR NPT 1 4 INCH 15CFM GRAINGER PART 4ZM08 208602 1 GAUGE 160 PSI 1 5in DIAL GAUGE 160 PSI 1 5in DIAL 1 8 BOTTOM CONN BOTTOM CONN E ear 101485740 Lp E eme wawawata TUUS NIPPLE 1 4 MALE NPT ALL THREAD 7 8 LENGTH SS 206626 PLUG PIPE PLUG PIPE 1 4 NPT SOCKET HEAD STAINLESS NPT SOCKET HEAD STAINLESS 21 100023811 7 PLASTIC TUBING 90 DEG 1 4 TUBE X 1 4 MPT MILLER INSTANT TUBE LEGRIS 31095614 100033128 70 81602 RAIL MOUNTING 35MM X 1 METER DIN 46277 SYMMETRICAL 101391619 CLAMP END UNIVERSAL FOR 35 MM X 7 5 MM MOUNTING RAIL E NS 35 N 24 101483688 Feed through terminal blocks with spring cage connection cross section 0 2 2 5 mm width 5 2 mm color gray ks 101634351 o SPRING CAGE GROUND TERMINAL BLOCK AWG 24 TO 14 YELLOW GREEN
62. ESSURE CELL BODY ORGANIZATION AND USE OR DUPLICATE 2 00 E 145 1994 bad fcr PURPOGE 4 dx n 51 4 REMOVE ALL BURRS AND SUPERCEDES _ MECHANICAL ASSEMBLY MACS 2 SAN OIE THE ANGLES 11 7 CORNERS R 032 WRITTEN PERMISSION OF HALLIBURTON MACHINE OUTSIDE CORNERS R 020 THRD ANGLE PROJECTION ENERGY SERVICES THE RECIPIENT 2 R x 45 SIZE DWG NO REV E ALSO AGREES DISCLOSE THE SAX zi 59 6 MACHINE FINISH 101723011 B INFORMATION VATHIN THE RECIPIENT S XXX 0910 ORGANIZATION GN NEED TO KNOM BASS NGLES 1 SCALE 11 WEIGHT 214 LBS SHEET3 OF 4 1 Fore Revision 3 2 Revision E 130 fann MACS II User Manual SECTION SCALE 3 4 PRESSURE BODY CELL ASSEMBLY PRODUCTS AND TECHNOLOGY DEVELOPED IN U S A OR BY CITZENS OF THE U S A ARE DEEMED OF U S ORIGIN AND THEREBY SUBJECT TO U S EXPORT CONTROL LAWS THE EXPORT OR REEXPORT OF 1 5 ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER 15 PROHIBITED EXCEPT IN ACCORDANCE WITH U S LAW AND HALLIBURTON POLICY DESIGNED THE INFORMATION CONTAINED HEREON ATOR ERE waw A M M UNLESS OTHERWISE SPECIFIED KMATTHEWS 102208 fann 22 CF HALLIBURTON ENERGY SERVICES DRWAM AND THE RECIPIENT THEREON AGREES NOT TOLERANCES 1 DO NOT SCALE DRAWING C BELL 10 22 08 TO DISGLOSE SAID INFORMATION TO E 1 2 DIMS ARE IN INCHES TITLE
63. FRONT ISO VIEW DRAWER MOUNTS NOT SHOW FOR CLARITY REAR DRAWER ISO VIEW 1 REAR DRAWER MOUNT NOT SHOW FOR CLARITY REF REAR DRAWER ISO VIEW 2 REAR DRAWER MOUNT NOT SHOW FOR CLARITY PRODUCTS AND TECHNOLOGY DEVELOPED IN U S A OR BY CITIZENS OF THE U S A ARE DEEMED OF U S ORIGIN AND THEREBY SUBJECT U S EXPORT CONTROL LAWS THE EXPORT OR REEXPORT OF S ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER IS PROHIBITED EXCEPT IN ACCORDANCE WITH U S LAW AND HALLIBURTON POLICY C DESIGNED THE INFORMATION CONTAINED CNENERG vk c A eme ne EEO m UNLESS OTHERWISE SPECIFIED KMATTHEWS 10 30 08 fa nn mano BERGEN n CF HALLIBURTON ENERGY SERVICES NC AND THE RECIPIENT THEREOF AGREES TOLERANCES 1 DO NCT EIMS 10 30 08 TO DISCLOSE SAID INFORMATION 4 REGENTS FABRICATION 3 INTERPRET TOL a REFERENCE FRAME DRAWER ORGANIZATION AND USE OR DUPLICATE x L HIGH PRESSURE TUBING DETAIL SNOINFORMATIN FOR aX 13019 4 REMOVE ALLBURRSAND SUPERCEDES _ MECHANICAL ASSEMBLY MACS 2 EXCEPT AS SPECFIED BY HALLIGURTON ANGLES 1 15 SHARP CORNERS Core A eo SSO H uU Ti ENERGY SERVICES INC THE 3 55 OR CHAM 020 X 45 PAIS SIZE DWG NO 101723012 REV 5 ALSO AGREES DISCLOSE THE XXX 6 MACHINE D A INFORMATION VATHIN THE RECIPIENT S AA
64. GIN AND THEREBY SUBJECT TO U S EXPORT CONTROL LAWS THE EXPORT OR REEXPORT OF U S ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER IS PROHIBITED EXCEPT IN ACCORDANCE WITH U S LAW AND HALLIBURTON POLICY THE INFORMATION CONTAINED HEREON DESIGNED THEINFORMATIONCONTAINED HEREON UNLESS OTHERWISE SPECIFIED MATTHEWS 11 14 07 fan n HALLIBURTON ENERGY SERVICES INC OF HALLIBURTON ENERGY SERVICES INC T 255 HOUSTON TEXAS AND THE RECIPIENT THEREOF AGREES NOT TOLERANC w K MATTHEWS 11 14 07 TO DISCLOSE SAID INFORMATION TO j E 3 ma PADDLE ASSEMBLY ORGANIZATION AND NOT TO USE OR DUPLICATE 5M A SAID INFORMATION FOR ANY PURPOSE XXX x t 02 4 REMOVE ALL BURRS AND Isemeees SGS A EXCEPT AS SPECIFIED BY HALLIBURTON ANGLES 1 29 SHARP CORNERS mr MACS 2 ENERGY SERVICES INC WITHOUT THE MACHINE 5 eS WRITTEN PERMISSION HALLISURTON ENERGY SERVICES INC THE RECIPIENT 22990 OR CHAM 020 x 45 SIZE REV 101796668 Revision E 151 fann MACS II User Manual wisa can md 101636441 101636441 PADDLE ASSEMBLY SGS MACS 2 101636267 101636267 SHAFT MODIFIED SLURRY CUP MACS 2 100007913 800 59774 BLADE UPPER SGS PADDLE MINIMACS Bo Leiden ws i WWRXENHXULSWRESSEE 978 7007
65. HALLIBURTON 030 OUTSIDE CORNERS R 020 ENERGY SERVICES INC THE RECIPIENT OR CHAM P ALSO AGREES CISCLOSE THE 2 D 6 MACHINE FINISH INFORMATION VATHIN THE RECIPIENTS 001 ORGANIZATION A NEED TO KNO BASS NGLES DA 5 4 3 Revision E DESIGNED K MATTHEWS 10 30 08 HALLIBURTON ENERGY SERVICES INC DAMAN ann HOUSTON TEXAS A 10 30 08 C BELL TITLE REFERENCE _ FRAME DRAWER SUPERCEDES _ MECHANICAL ASSEMBLY MACS 2 THRO ANGLE PROJECTION 8 SEE DWG NO 101723012 SCALE 14 WEIGHT 140185 5 4 4 2 1 Fore 141 fann MACS II User Manual 101723012 101723012 FRAME DRAWER MECHANICAL ASSEMBLY MACS 101586871 101586871 FRAME MACS 101569355 I CLYLINDER COMPACT GUIDE 100MM BORE 100MM STROKE 101586874 101586874 ADAPTER LINEAR TO ROTATIONAL MACS ROTARY ACTUATOR RACK amp PINION 90 DEG SINGLE SHAFT 101595347 a Pf 6 101539542 FILTER 17 4PH 30000 PSI RATED 1 4 HP PORTS VALVE SOLENOID DIRECT OPERATED PORT COMMON 1 4 FNPT 24 VDC 3mm ORIFICE BRACKET DIN TERMINAL WITH LIGHT 7 101485628 FILTER 3 PORT 1 4 NPT 10 MICRON GENIEFILTERS AVENGER SERIES 91 WATER SEPARATOR AMG 1 4 NPT PORTS 3 8 INSTANT TUBE WITH AUTO DRAIN BRACKET 101485137 1 FILTER REGULATOR MIST SEPARATOR 1 4 FEMALE NPT 3 8 INSTANT TUBE AUTO DRAIN 10 101516393 1 BACK PRESSURE REGULATOR 30 000 PSI 1 4 HIGH PRESSURE HYDR PORTS T
66. Multiple Analysis Cement System MACS II User Manual P N 101677665 101796668 MACS 11 User Manual fann Multiple Analysis Cement System MACS Il User Manual 2015 Fann Instrument Company Houston Texas USA All rights reserved No part of this work covered by the copyright hereon may be reproduced or copied in any form or by any means graphic electronic or mechanical without first receiving the written permission of Fann Instrument Company Houston Texas USA Printed in USA The information contained in this document includes concepts NNNOTE methods and apparatus which may be covered by U S Patents FANN reserves the right to make improvements in design construction and appearance of our products without prior notice FANN and the FANN logo are registered trademarks of Fann Instrument Company in the United States and or other countries 101796668 Revision E li fann MACS 11 User Manual Document Conventions The following icons are used in this manual to distinguish elements of text Contains additional information for the reader that is not safety NOTE related Nc AUTION Describes a situation or practice that if ignored will result in equipment damage or loss of data WARNING Describes an unsafe condition or practice that if not corrected will result in personal injury possibly death 101796668 Revision E lli fann Contact FANN 101796668 Phone
67. N STRANDED BLACK WIRE 22 AWG TEFLON STRANDED RED WIRE 22 AWG TEFLON STRANDED WHITE TERMINAL FEMALE SLIP ON FULLY INSULATED FOR 18 22 GA WIRE 7 41 50 1 208548 5 52 208549 5 5 3 100032006 70 76195 XS09770S HOLLINGSWORTH 208485 _ _ WIRE THERMOCOUPLE DUPLEX TYPE 100029508 70 53835 2 TERMINAL CRIMP 12 10 GA 10 STUD RING TYPE INSULATION CRIMP 0 0 0 0 0 2 3 101796668 Revision E 119 fann MACS II User Manual 56 100032007 70 76196 7 TERMINAL FEMALE SLIP ON FULLY INSULATED FOR 18 22 GA WIRE XS09778 HOLLINGSWORTH 57 349301 TERMINAL FEMALE Q C 25X 032 12 10GA THOMAS amp BETTS TNF10 250FD NYLON FULLY INSULATED FEMALE DISCONNECT WIRE RANG 12 10 AWG TAB SIZE 250 X 032 25 PER PACKAGE ome 5 m pom s mo me f o poera oO mm f poea C 101262200 pf SCREW THREADED BUTTON HEAD SCS US NO 6 32 UNC x 0 25 18 8 SS 101267867 4 LC WASHER FLAT US 6 SAE 18 855 0000 FLAT NO 6 SAE 18 8 SS 101262244 5 SCREW THREADED BUTTON HEAD SCS US NO 8 32 UNC x 0 25 18 8 SS IN 101262274 SCREW THREADED BUTTON HEAD SCS NO 10 32 UNF x 0 75 18 8 SS 101262218 SCREW THREADED BUTTON HEAD SCS US NO 6 32 UNC x 1 75 18 8 SS 101262266 SCREW THREADED BUTTON HEAD SCS US NO 10 32 UNF x 0 25 18 8 SS 101267873 WASHER FLAT US NO 10 USS 18 8 SS ap 101262
68. O Stop Test When 505 reaches the target 0 Figure 5 23 Temperature Reference Screen 101796668 Revision E 65 fann MACS User Manual 910 3 Step Three This step performs the task to zero the drive of the motor Step 3 of 5 Zero Drive Follow instructions in Section 4 5 1 and zero the drive 5 8 4 Step Four At this point prepare the cement sample and load it into the cell Notice that the cell operations screen is embedded here to perform the relevant steps to load the slurry cup Refer to Section 5 6 1 Cell Operations to understand how to operate the cell 101796668 Revision E 66 fann MACS 11 User Manual Note that all cell operations is unavailable gray if the cell is found to have pressure in it Start Test Wizard Step 4of 5 Load Cement Sample Open Cap Close Cap Close sm UnLock Lock 1 LinLock Lock Load Cell UnLoad Cell Update Status Raise Cell Lower Cell Open Drwr Close Drwr Figure 5 24 Cement Sample Cell Dialog Box 5 8 5 Step Five At this point in the process it is possible to start the test Before starting the test ensure that certain physical actions are complete before beginning the test In this step it is mandatory to verify the check items If all the check boxes for the items are chosen Finish becomes available Click Finish to start the test 101796668 Revision E 67 fann MACS 11 User Manual If any of the verification
69. ONTAINED HEREON ALLIBURTON ENERGY SERVICES INC A t me sore meer UNLESS OTHERWISE SPECIFIED KMATTHEWS 10 3008 fa nn NENNT oo MD THE pointes Trantor peremit TOLERANCES 5 C BELL 10 30 08 TO DVSCLOSE SAID INFORMATION TO H TITLE PARTING OUTSICE THE RECIPIENTS FABRICATION 3 by REFERENCE FRAME DRAWER ORGANIZATION AND USE DUPLICATE 14 SAID INFORMATION FOR ANY PURPOSE XXX T 4 REMOVE ALL BURRS AND SUPERCEDES MECHANICAL ASSEMBLY MACS 2 EXCEPT AS SPECFIED HALLIBURTON ANGLES 115 SHARP CORNERS ENERGY SERVICES INC WITHOUT THE MACHINE 5 CORNERS A WRITTEN PERMISSION OF HALLIBURTON ENERGY SERVICES INC RECRIENT 109 OR CHAM 020 X 45 HRO ANGLE PROJECTION SIZE DWG REV 5 ALSO AGREES DISCLOSE THE 2 005 6 MACHINE FINISH D 101723012 A INFORMATION VATHIN 5 0010 2 ORGANIZATION ON NEED TO KNOVW BASIS ANGLES 1 2 SCALE 12 WEIGHT 140185 SHEET2 OF 4 5 8 7 6 5 5 3 2 1 101796668 Revision 139 fann MACS II User Manual COPPER TUBING MIN 6 TURNS ON D 6 INCH ID 52 i 20 28 9 Hu uos ae REF 28 IM NS 1 B DRAIN SOS M 5 SEE HIGH PRESSURE TUBING DETAIL HOT REF 29 45 s OUT w b J 29 x HIGH PRESSURE TUBING ASSEMBLY DETAIL
70. P SOCKET HEAD METRIC M12 x 25 18 8 SS 45 101602091 WASHER LOCK M12 SPRING 18 8 STAINLESS STEEL 101674525 METRIC 18 8 SS HEX HEAD CAP SCREW M12 25MM LENGTH 1 75MM PITCH FULLY THREADED 101672614 BENE Metric 18 8 SS Socket Head Cap Screw M14 Thread 35mm Length 2mm Pitch 42 43 4 101796668 Revision E 144 fann MACS II User Manual Description SCREW MACHINE 10 32 X 3 8 BUTTON ALLEN SS1 UNBRAKO SCREW THREADED CAP SOC HEAD US NO 8 32 UNC x 1 75 18 8 SS SCREW 3 8 24 X 1 5 SS SOCKET HEAD CAP 1 SCREW THREADED CAP SOC HEAD US NO 8 32 UNC x 0 50 18 8 SS 57 SCREW THREADED CAP SOC HEAD US 0 25 DIA 20 UNC x 0 50 18 8 55 NUT ELASTIC STOP 1 4 20 NC LIGHT HEX STAINLESS STEEL ESNA 79 040 SCREW SOCKET HEAD CAP 10 32 UNF X 3 8 STAINLESS STEEL HEXAGONAL SOCKET SCREW THREADED CAP SOC HEAD US 0 3125 DIA 18 UNC x 4 18 8 SS TUBING SOFT COPPER 1 4 X 032 VALVE CHECK 1 4 INSTANT PUSH TUBE PORTS AKHO7 00 ADAPTER TRIPPLE UNIVERSAL MALE ELBOW 1 4 MALE NPT TO 3X 3 8 INSTANT PUSH TUBE 2 11 355 ADAPTER ELBOW 1 4 FEMALE NPT 1 4 INSTANT PUSH TUBE 21 07 35 2 2 2 2 101485750 100020617 70 01468 1 1 1 1 FEMALE BRANCH SWAGELOC 1 4 TUBE 1 4 FNPT STAINLESS STEEL ADAPTER CROSS 1 4 TUBING SMC 1 4 TUBING POLYURETHANE 20 METER ROLL BLUE TUBING 1 4 OD X 083 ID 304 ST TEE INST TUBE DIFFERENT
71. PADDLE AND SAMPLE CUP 390009 PUMP LIQUID AIR OPERATED 1 440 RATIO MAXIMATOR MAXPRO PP189 2 19 101443954 MAGNEDRIVE HIGH PRESSURE 33 000 PSE HIGH PRESSURE 33 000 PSI 2 101705761 101705761 sti Ri iL a IaIamaaaa TORQUE CALI BRATI ON STAND MACS II w w el e e H FF HI 101796668 Revision E 132 fann MACS II User Manual 2 101710024 101710024 TORQUE CALIBRATION RING MAGS II 101596797 TIMING BELT 240XL 120 TEETH 3 8 WIDTH 0 20 PITCH 23 101727314 1 SWITCH Emergency stop non illuminated ribbon cable twist release 32mm diameter for 22 5mm mounting foolproof to EN 60947 5 5 EN 418 250V 3 Amp 101443933 DENN SENSOR U SHAPED 30MM SLOT WIDTH VISIBLE RED BEAM 101595569 MOTOR STEPPER ENCODER NEMA 23 170 VDC WINDING DOUBLE SHAFT 26 0 00 101595461 GEARHEAD 5 1 23 FLANGE FACE 3 207377 DERI TUBING SOFT COPPER 1 4 X 032 ee 347021 1 ADAPTER UNION 1 4 TUBE 205555 1 TUBING 1 4 OD X 083 ID 304 ST 37 100001771 70 24702 GLAND AUTOCLAVE ANGLE 40 60000 POUNDS PER SQ IN FOR 1 4 TUBE F250C FEMALE THREAD 26 33 34 35 3 38 100001646 70 16576 COLLAR AUTOCLAVE ACL40 1 4 60000 PSI STAINLESS STEEL 39 i 41 42 43 45 100034542 70 88705 1 NIPPLE 2 75 IN LONG 1 4 AE HIGH PRESSURE 60000 PSI F250C CONNECTION 100029698 70 57414 1 TUBING STAINLESS STEEL 1 8 OD X 1 16 ID 15 151 AUTOCLAVE 101443952 2 SS SWAGELOK TUBE
72. PHMTS ATA 3 NE ATOL i REFERENCE _ FRAME DRAWER GROAMZATION AND NOT UIE DUFUCATE SAC FORMATION FOR ANY PURPOSE 4 REMOVE ALLBURRS ANO SUPERCEDES _ MECHANICAL ASSEMBLY MACS 2 EXCEPT SPECIFIED BY HALL BURTON Aes 117 nis MACHNE OUTSIDE CORNERS R 020 ANGLE PROJECTION EXERGY SERVIOES INC RECIPIENT 10i OR CHAM 020 X 45 DWG NO REV 8 4 90 AGREES DISCLOSE THE 6 MACHINE FINISH 101723012 A CHMA TION VATN THE 3 0510 z ORGANIZATION NEED TONON BARS NGLES 17 SCALE 13 WEIGHT 140 LBS SHEET OF 4 8 7 6 5 4 3 2 16 101796668 Revision E 138 fann MACS II User Manual 4x 48 10 32 X 3 8 DIN RAIL DETAIL SEE MANIFOLD ASSEMBLY DETAIL m CT JL SEE TERMINAL STRIP DETAIL Q M all HI al 5 8 4X 49 8 32 X 1 3 4 MANIFOLD ASSEMBLY DETAIL 2X 52 1 4 20 X 1 2 2X 69 1 2 13 NC X 4 snm g 2X 5 16 18 X 4 59 DRAWER STOP DETAIL 8 32 X 1 2 PRODUCTS AND TECHNOLOGY DEVELOPED IN U S A OR BY CITZENS OF THE U S A ARE DEEMED TO OF U S ORIGIN AND THEREBY SUBJECT TO U S EXPORT CONTROL LAWS THE EXPORT OR REEXPORT 1 5 ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER IS PROHIBITED EXCEPT IN ACCORDANCE WITH U S LAW AND HALLIBURTON POLICY DESIGNED THE INFORMATION C
73. RETATION OF DRAWING I ANSI Y14 5 LATEST REMSION DONS N INCHES APPROVALS APPROVALS ELECTRICAL WIRING FRACTION _ DRAWN S Pha S Phu 5 7 09 DIAGRAM MACS 2 FINISH ANGLE amp LAE Ta REV SURFACE FINISH ___ RMS COMPTR FILE D 000535008 BREAK ALL SHARF EDGES 00 NOT SCALE PRINT SCALE SHEET 2 OF 2 106 fann MACS II User Manual REVISIONS HBM TORQUE SENSOR KIT EDI emp us m 1470338 SF CB 05 04 09 STEPPER MOTOR CONTROLLER BHTB 1 SAP 1045067 SEE PAGE 2 TRU 3 GRN 1 AA FOR WIRING ON MAIN ASSEMBLY 5 ORG 13 BLK 6 YEL 14 WHT 7SHELO 15GRN B Bix 16 x 0272212 0 552520252222 Fb 523522 20 525222 shhh 1 BRN m 280 10 BLU z 3GRN 17 RED T 4 RED 12 ORG 5 SORG 13YEL 6 YEL 14 WHT a 7 WHT 15 BLK 8 BLK 16 BRN 22 GA eS 3 1BRN 8RED 2GRN 1 4RED 12 5ORG 13 14 7WHT 1SRED t6 BLK BHTB 4 1 3 250 10 3 14 4 12 5 13RED 1 5 14 RED 163 7 15 8 16 BLK ORGORY NULL MODEM SEE PAGE 2 T
74. S slurry cup 1 18 TIT a AL Vami Ni rk SH M EN sl V RSS L A SECTION A A Figure 6 2 Slurry Cup and Paddle Eng Drawing 101636768 1 Grease the plug threads and bottom sleeve threads that accepts the base 2 Install the bottom 1 6 and top baffles 1 7 O ring 1 8 top cap 1 9 and lock ring 1 12 in the top of the slurry cup as shown in the assembly DWG 101636768 NNNOTE The valve stem 41 10 and retaining ring 41 11 should be permanently installed in the top cap 3 Insert the paddle assembly 42 in the slurry cup bottom insuring the shaft O ring 7 is in place 4 Place the slurry cup on a slurry cup holder to tighten the slurry cup lock ring into the slurry sleeve 31 5 5 With the slurry cup upside down on the cup holder pull down on the valve 41 10 and fill the cup with slurry up to the surface just below the thread relief 6 Momentarily push up on the valve until slurry flows from the top of the cup to vent any air that may be trapped in the isolation baffle area 101796668 Revision E 75 fann MACS User Manual 7 Pull down on valve to reseal 8 Reciprocate the paddle assembly up and down several times to work additional air out of the paddle area 9 Add additional slurry as needed to insure a full slurry cup taking care not to
75. SIDE THE RECTFIENT S ORGANIZATION AND 3 20 NO SCALE FABRICATION MACHINE DRAWN BY TWH 02 28 96 LUR ASSY i WOT TO USE OP 10 DUPLICATE SAID INFORMATICN DRAWING ae AUTO MINI MACS FOR ANY SURPOSE AS BY 4 D MENEIONS 51 65 X 1 030 MALLIBURTUN ENERGY SERVICES WIIMDUT THE 5 KNIFE EDGE ow 11865 2 015 PERMISSION OF HALLTBURIUN ENERGY 7 FIRST THREAD 4 960 o 299 T R T 5 MACHINE FINISH ANGES y HALLIBURTON Gear MI5 00Uz A 21 800 03006 101796668 Revision 149 fann MACS II User Manual wm r _ eo ee won renrenarone nines 2 e i ar CUP WATER PRESSURIZED CONSTSTONETER 7o 1 Tos SURRY cup WATER PRESSURIZED CONSISTOWETER OOOO mew E i ROS ROTATING SUN CUP WATER CONSISTONETER seco Res r SURRY WATER PRESSURIZED CONSTSTORETER 700007 NWexumr mise 1 INGA _ 101796668 Revision E 150 fann MACS II User Manual 10 9 Paddle Assembly SGS 101636441 4 3 2 1 D UE D NOTES 1 TAG WITH SAP PART NUMBER AND CURRENT REV PRODUCTS AND TECHNOLOGY DEVELOPED IN U S A OR BY CITIZENS OF THE U S A ARE DEEMED TO BE OF U S ORI
76. TRA PARAFLUOR ID 739 COLOR WHITE SIZE 2 018 DUROMETER 75 100028829 70 44830 SCREW SET 10 32 NF X 3 8 CUP PORT HEX SOCKET STAINLESS STEEL 101751741 101751741 KIT HONEYWELL TORQUE SENSOR MACS 11 101796668 Revision E 134 fann MACS II User Manual 10 5 Turn Table Assembly 101723010 8 7 6 5 4 3 2 1 35 000 PSI RUPTURE DISC 28 freee 2x 21 2 12 0 CO O OO PRODUCTS AND TECHNOLOGY DEVELOPED IN USA OR GY CITIZENS OF THE US A ARE DEEMED TO BE OF U 5 ORIGIN AND THEREBY SUBJECT TO US EXPORT CONTROL LAWS THE EXPORT OR REEXPORT OF US ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER 5 PROHIBITED EXCEPT IN ACCORDANCE WITH U 5 LAW AND HALUBURTON POLICY JANE THE te ORATION CONTAINED HPSTON TON ENERG my Ces UNLESS OTHERWISE SPECIFIED KMATTHEWS 101400 fann iem 7 M OF ENERGY SERVICES INC Diaan LER AND THE PECIESENT THEREOF AGREES NOT TOLERANCES 1 SCALE DRAWING 101408 CS CLOSE BAD INFORMATION 2 DMS ARE IN INCHES TITLE PANTIES GUTSIDE THE RECIPENTS 3 INTERPRET TOL REFERENCE TURN TABLE ASSEMBLY ORGANIZATION AND TO USE 08 DUFOCATE PER ASME 1145 1994 MECHANICAL ASSEMBLY SAID INFORMATION FOR ANY PURPOSE E BURRS AND sUPERCECES SCHED EY Hie FOE t 95 ES MACS 2 ENERGY SERVICES IND WITHOUT THE MACHINE
77. UMATIC REGULATOR 0 9 MPA POWER VOLTAGE 24 VDC INPUT SIGNAL 0 5 VDC ANALOG OUTPUT 1 5 VDC 1 4 PORT PRESSURE DISPLAY 0 375 DIA SAE 18 8 SS 101676759 N 2 1 1 UJ 101675112 UNIT PSI 101796668 Revision E 124 fann MACS II User Manual Drawing Rev Quantity 100032885 70 80372 100023811 Description INSTANT LEGRIS 31095614 US SCREW THREADED CAP SOC HEAD 0 25 DIA 20 UNC x 0 50 18 8 m m 101485082 101265670 SS 101267975 WASHER LOCK REGULAR SPRING US NO 8 18 855 101263938 SCREW THREADED LOW HEAD SCS NO 8 32 UNC x 0 375 18 8 SS HOSE LOW PRESSURE METAL FLEXIBLE 1 4 IN SS SWAGELOK TUBE AND 1 4 IN 55 MALE NPT END 36 IN LENGTH O 101660656 N 101485964 N N TUBING 3 8 IN O D POLYURETHANE BLUE TIUB11BU 20 TUBING STAINLESS STEEL 1 8 OD X 0 020 ID 60 000 PSI 60 9H2 HIGH PRESSURE EQUIPMENT oo 1 2 2 120 1 4 TUBING POLYURETHANE 20 METER ROLL BLUE 1 1 101443949 N 101443950 N L 101443951 N Ul 205555 N N N N O N 101796668 Revision E 125 fann 207377 N 120147184 O 101671856 UJ 101671154 UJ N 101392264 UJ L 100022028 101632138 101266018 101443961 101443962 101675071 101675084 101762949
78. Y CELL ASSEMBLY BACK ISO VIEW PRODUCTS AND TECHNOLOGY DEVELOPED IN U OR GY CITZENS OF THE U S A ARE DEEMED TO OF S ORIGIN ANO THEREBY SUBJECT US EXPORT CONTROL LAWS THE EXPORT OR REEXPORT OF U 5 ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER 5 PROHIBITED EXCEPT IN ACCORDANCE WITH U 5 LAW AND HALLIBURTON POLICY ware TON CX near are UNLESS OTHERWISE SPECIFIED KMATTHEWS 1022 08 fann U TRA o NC AA Sp YCWOSSATIWIAWIIWANIMA TOLERANCES 1 DO NOT SCALE DRAWING BELL 10 22 08 DISCLOSE SAID INFORMATION 2 DMS ARE IN INCHES TITLE panne FABRICATION 3 INTERPRET OM TOL REFERENCE TOP PLATE AND PRESSURE CELL BODY ORGANIZATION AND NOT USE OR DUPDCATE SM BAD FOR ANY PURPORE Hh i 4 REMOVE ALL BURRS AND SUPFRCECES _ MECHANICAL ASSEMBLY MACS 2 EXCEPT AS SPECIET ANGLES 1 2 SHARP CORNERS ENERGY SERVICES WITHOUT THE MACHINE 5 INTRE CORNERS R PERMISSION OF HALUBUR TO ORNE E PROJ 8 te OR CHAM 020 X 45 z SZE DWG NO REV B ALSO AGREES TO 0190 006 THE 5 6 MACHINE FINISH D 101723011 8 BON WT HORE HE XX t 10 ANGLES 1 SCALE 38 WEIGHT 214185 SHEET OF 4 ORGANIZATION ON A NETO TOKN A BARS 3 2 1 oM 101796668 Revision E 128 fan
79. a new seal with a compatible lubricant and install into outlet port of element 8 1 2 1 3 3 Slip element over mandrel Be aware that teflon T o rings are difficult to engage 8 1 2 1 3 4 Inspect all threads for debris and clean thoroughly Lubricate the threads on head and bowl and assemble Never use any tool other than a strap wrench to turn the bowl When screwing the bowl into the head it should take approximately 7 1 2 turns of the bowl to reach the point where the bowl seal engages the head At this point there will be noticeable resistance when turning the bowl It should take approximately 1 5 8 turns of the bowl past this point to reach metal to metal contact of the bowl face with the head The bowl is properly seated in the head at this point If this metal to metal contact is not achieved the unit is not properly assembled and the bowl must be unscrewed and examined to determine if there is a problem with the installation of the seals or if there is some type of debris in the threads 8 1 2 1 3 5 Correct the problem and repeat this step if necessary 8 1 2 1 3 6 After assembly check for leaks while re pressurizing 8 1 2 2 Tescom High Pressure Valve Repair The following items are needed to perform valve repair on the MACS 2 1 inch open end wrench 101582697 2 inch open end wrench 101582698 Repair Kit 101629337 Torque Sensor Tool 101629332 101796668 Revision E 84 fann MACS 11 User Manual Loctite 2
80. alue as computed from torque value Unit of measure is 165 100 56 4 5 2 3 Status ndicator The Status Indicator located right of the variable indicators displays the mode of the MACS device as follows Idle The software is disconnected from the MACS unit Connected The software is communicating with the MACS II unit and is updating values shown in the indicators Running test has been started and the software is updating the indicators the graph and logging data Safe Mode The Emergency Safety Switch has been activated and the system is inoperable 5 2 4 Start Stop Test Button Click this button to start or stop a test Depending on the status the button changes color Start Test When the status is in Connected mode the button displays Start and its color is a shade of blue Click to launch the Start Test wizard Stop Test When in Running mode the button displays Stop and its color is a shade of green Click to abort the test beginning Refer to Section 5 8 Start Test Wizard for more If stopping a test it is necessary to restart from the ANN Information on starting running and stopping tests 101796668 Revision E 35 MACS II User Manual 5 2 5 Results Graph The Results Graph is the main component and dominant portion of the desktop It Is the large portion of the screen below the variable indicators and status indicator During a te
81. ann MACSII User Manual 1 Finish Close the wizard and initiate the test Cancel Exit the wizard without performing test If chosen it is necessary to go through the steps to restart the test Cancel Q Help Launch context sensitive help Help Execute the following steps to start the test 5 8 1 Step One The first step in the process is to ensure all the relevant information about the test Start Test Wizard Step 1 of 5 Please enter information about the test here Lab Name Data File Project Name File Path lt Not Path gt Test ID Request ID by File Name Customer Well Rig Casing Liner Size Job Type Events Events 565 165 100sqft Time hh mm Cement Type weight 00 00 Standard Comments Figure 5 21 Test Information Screen 8 Input information about the test The following fields are mandatory Lab Name Project name 101796668 Revision E 63 fann MACS II User Manual LJ Test ID Tested File Click Data File open standard window file dialog and navigate to the folder to save the data file Type a file name and click OK Please enter information about the test here Lab Mame Project Mame Testi Test ID Request ID 101 Tested by Customer Well Rig Casing Liner Size Job Cement Type Cement Weight
82. any equipment products or materials is expressly limited to the replacement of such on their return to Fann or at Fann s option to the allowance to Customer of credit for the cost of such items In no event shall Fann be liable for special incidental indirect consequential or punitive damages Notwithstanding any specification or description in its catalogs literature or brochures of materials used in the manufacture of its products Fann reserves the right to substitute other materials without notice Fann does not warrant in any way equipment products and material not manufactured by Fann and such will be sold only with the warranties if any that are given by the manufacturer thereof Fann will only pass through to Customer the warranty granted to it by the manufacturer of such items Out of warranty products will be repaired for a nominal charge Please refer to the accompanying warranty statement enclosed with the product For your protection items being returned must be carefully packed to prevent damage in shipment and insured against possible damage or loss Fann will not be responsible for damage resulting from careless or insufficient packing Before returning items for any reason authorization must be obtained from Fann Instrument Company When applying for authorization please include information regarding the reason the items are to be returned Our correspondence address Is 101796668 Revision E 155 fann MACS II Use
83. arrow keys to view a list of available options for Motor Com Torque Com and Temp amp Press Com Alternatively type the appropriate entry in the text boxes JAN NOTE Do not change the COM ports unless you are instructed or know the correct COM ports for each of the subsystems 2 Torque Select The machine can be configured to work with three different Torque sensor assemblies Select the Torque Sensor that is installed on your machine and select appropriate range for the chosen sensor 3 Drive amp Torque This controls different aspects of the drive filter and torque for the test For each of these text boxes type the appropriate value or use the arrow keys to change the values up or down The Drive ratio is fixed at 10 and Filter size is set to 20 The SGS Reference should not be changed 5 4 1 5 PID Tab From Edit Machine Settings select PID and the PID screen displays gt Edit Machine Settings mM General Test Header Motion Constants PID Temp PID Target Temp 200 Temp PID Static Cascade Limits Inner PID Outer ResetA Rate Prop ResetA Batea mo ajo 43 PID Inner PID Cuter Propa Reset Propa Reset RateA 0 2001 Figure 5 7 Tab Screen 101796668 Revision E 44 fann MACS II User Manual This screen manages the configuration constants for the dynamic and static conditions for temperature control Note t
84. d by standing in front of the machine and looking down at the machine 5 Select Start Mode The defined motion can be set to begin immediately or can be preceded by the zeroing process The zeroing process returns the motor to its mechanical zero position before starting the motion as defined by steps 1 to 4 above The zeroing process ensures that paddle is engaged at all times The zeroing step is necessary every time the current defined motion is opposite of previous motion By defining motions probability of errors and mistyping is greatly reduced To delete a particular motion right click and select option to delete a particular motion 5 4 1 4 Constants Tab From Edit Machine Settings select Constants and the Constants screen displays gt Edit Machine Settings General Test Header Motion Constants PID Com Ports Torgue Select Motor 4 coMz2 wj Sensor 45034 Torque Com 1 jj 3 Range 130 in Temp amp Press Com 15 Drive amp Torque Drive Ratio 565 Ref Br Ref 110 x 2 oz in 4 2 ozin Filter Size 100 565 20 1 755 oz in 17 88 Figure 5 6 Constants Tab Screen This screen controls motor and torque settings along with the sensor and sensor range selections Note that these are default values and should not change 101796668 Revision E 43 fann MACS 11 User Manual 1 Com Ports In the Com Ports portion of the screen use the
85. e Windows Found Mew Hardware wizard is open on your desktop please complete that wizard first and then retry the import Do you want to retry the automatic import perform a custom import or cancel the import If you select a custom import you will be presented with choices to resolve the error with a default choice selected Figure 4 8 Unable to Import Configuration Settings Dialog Box The MACS system is ready to perform the post installation verification procedure Refer to Section 4 4 Post Installation Verifications for this information 101796668 Revision E 27 fann MACS User Manual 4 3 4 Software Updates The MACS Il system is set up to receive automatic software updates remotely over the Internet When connected to the Internet click Help gt Check for Updates and a dialog box displays Current Version Latest Version 1 0 1 4210 Click on Start to Check for latest Software Figure 4 9 Software Updates Dialog Box Click Start to check for updates If the current version is the latest a message displays to confirm that status If a later version is available it notifies of this event Click Update to download the latest version of the software to the computer Do not perform this task when running a test When the NNNOTE software updates it closes the program and loses all data It is necessary to restart the program to resume testing 4 4 Post Installation V
86. e loaded slurry cup at less than 10 165 2 3 Environmental Considerations This machine tests cement slurries with additives using water as a pressurizing fluid The operator must be aware of proper handling and disposal practices for these materials 101796668 Revision E 10 fann MACS 11 User Manual Section Features and Specifications 3 Table of Contents 3 FEATURES AND SPECIFICATIONS 11 3 1 MACS TINS TALEATION PREPARATION uuu etaed ae ev Med bake akt ed o but ERE Xd Ped unb DERI 13 3 2 PHYSIC AERREODINENIENI 13 3 3 OPERATIONAL CONSIDERATIONS 13 3 4 COMPUTER SPECIFICATIONS UU 14 101796668 Revision E 11 fann 101796668 MACS II User Manual This page intentionally left blank Revision E 12 fann MACS User Manual 3 1 MACS 11 Installation Preparation Qualified Fann staff shall be needed to professionally commission the MACS system Before and after commissioning there are facilities computing and knowledge prerequisites that must be meet for the proper functioning of the MACS device In addition certain materials and tools are necessary for the mechanical installation and maintenance that are not supplied with the MACS system There are certain facility require
87. e standard O ring P N 206712 101796668 Revision E 5 MACS II User Manual Be alert to symptoms indicating the pressure does not reduce This may be an indication of a blocked control AQ WARNING outlet line or filter The pressure control is a multi tiered design with separate ports being used for pressure up absolute overpressure safety manual release controlled dump and automatic release 1 Do not use PVC or similar materials for drain lines hot water and or steam can cause melting or other significant damage Do not pour the slurry down a drain because it can easily clog pipes If the slurry is hazardous to the environment use proper disposal procedures 101796668 Revision E 6 MACS 11 User Manual fann Section Safety 2 Table of Contents 2 7 2 1 hue SII SES VA IRR 9 2 1 1 TOS E en aes 9 22 2 A 9 2 1 3 9 2 1 4 JO PAESE 10 2 2 ERGONOMIC CON akawa 10 2 3 ENVIRONMENTAL CONSIDERATIONS 10 101796668 Revision E 7 fann MACS 11 User Manual This page intentionally left blank 101796668 Revision E 8 fann MACS User Man
88. er Dump any pressure using the manual pressure down system provided in software and verify this by opening the manual dump valve located on the right side of the turn table assembly Confirm that all pressure in the system has been relieved using the pressure gauge located at front top of the Macs machine 2 1 2 Temperature The pressure chamber has an electric heating jacket that can heat the cement slurry to 600 F 315 C The metal jacket and lid itself will be even hotter than that Before opening the pressure chamber or performing any work on the heating jacket use the cooling system to lower the temperature below120 F 49 C Use the temperature display in the software to gauge the temperature The coolant return line can be very hot 212 F 100 C at the beginning of a cool down cycle Take precautions to not touch the coolant return line Connect the coolant return line to drain in a manner which will not cause a burn hazard 2 1 3 Electrical The power source for the Macs is 230 Volts Disconnect the power from the plug before attempting any electrical or mechanical maintenance 101796668 Revision E 9 fann MACS User Manual There are still hot electrical terminals inside the panel when the power switch is turned off It is always safe to physically disconnect the machine from the Power source rather than using Power On Off Switch to isolate power Refer to the electrical schematic before performing any mai
89. erifications Before calibrating configuring and running tests with the MACS system Fann strongly recommends the following post installation verifications Visually inspect the MACS 11 system for loose connections and fittings or any other obvious problems Using the appropriate tools tighten anything that is loose Be careful not to over tighten the connections Verify that none of the hoses leak or that there are any faulty connections Refer to Section 5 MACS 11 Software to understand how the MACS 11 Software operate Verify the following subsystems using MACS software l Verify that all valves operate by using the Operate Valves screen 2 Verify that the motor locks and rotates in CW and CCW directions 3 Verify that the unit pressures up to 2000 PSI 101796668 Revision E 28 fann MACS 11 User Manual 4 Verify that the unit heats up when temperature setpoint is set 20 degrees above ambient 101796668 Revision E 29 MACS II User Manual This page intentionally left blank 101796668 Revision E 30 fann MACS 11 Software TABLE OF CONTENTS 5 MACS II SOFTWA RE 5 SOFTWARE BASICS eerie c UE ea OE Teka ERE 5 2 INTERFACE ELEMENTS 5 Diod HH Variable Indicators eee 2 229 5 2 4 Start Stop Test Button
90. es to one of the USB Standard B female plugs located on the back of the MACS 11 Plug the other USB cable to the remaining female plug on the MACS MACS 11 B Type Connector 3 Plug the other end of each of the two supplied USB cables which is an A type male connector to the USB ports of the dedicated computer Computer A Type Connector During boot up the Windows operating system on the computer should detect the USB connection and install the necessary drivers In this case the installation is complete NOTE and it is not necessary to perform the remaining steps If it cannot find the drivers however Windows launches the Found New Hardware wizard Then it is necessary to proceed with the remaining steps below 4 Read the welcome screen Select No not this time to respond to the question Can Windows connect to Windows Update to search for software Click Next 5 Select I nstall from a list or specific location Advanced Click Next 101796668 Revision E 25 fann MACS 11 User Manual 6 Select Search for the best driver in these locations Select the Include this location the search check box Click Browse to navigate to the path C Edgeport which is the folder where the USB driver files were copied from the DVD during the MACS 11 SGS software installation Click Next Found New Hardware Wizard Please choose your search and installation options Search for the best dr
91. essure and motor subsystems independently and immediately for verification and diagnostics Q Target Pressure a pressure setpoint and the machine starts pumping To release pressure completely type a value of O zero Ensure that the cell is closed and sealed before applying pressure as water will pump into the cell Target Temp Type a temperature setpoint and the cell starts heating and trying to get to the set temperature as fast as it can To turn off the heater type a value of less than 40 F The red indicator signifies that heater is off Rev min Deg min a speed for the motor Press D to change the units to Deg min or press R to change the units to Rev min Note that the for Deg min units the settable speed is 0 216 deg min to 360 deg min and for Rev min units the settable speed is from1 RPM to 150 RPM CW CCW Click CW to rotate the motor in a clockwise direction Click CCW to rotate the motor in a counter clockwise direction Lock Drive Unlock Drive Click Unlock Drive to unlock the drive mechanism to free the motor and rotate the drive and paddle assembly as necessary Click Lock Drive to lock the drive Click Exit to close this dialog box 101796668 Revision E 61 fann MACS User Manual 5 6 4 Release Pressure Click Operations gt Release Pressure to instruct the machine to allow pressure to escape If the temperature above the Safety Min Temp as set in Section 5 4 1 1
92. etting has no functionality as the units are fixed to degF and PSI for temperature and pressure respectively 2 Safety This section sets up interlocks within the software for safe operation a Min Pressure This tells the machine to not allow the pressure to drop below the Min Pressure value if current temperature is above the Min Temp value b Min Temp This determines if pressure can be dropped below the Min Pressure value If current temperature exceeds the min Temp value then pressure cannot be reduced below the safety value 3 Pressure These setting determines the tolerance to which the pressure seeks to adjust for any given setpoint a Normal DeadBand If the measured pressure when compared to Set Pressure is within the tolerance as specified by this value then all 101796668 Revision E 39 fann MACS II User Manual pressure control activity is suspended Pressure control is resumed once the measured pressure drifts outside of this tolerance value The nominal tolerance for the machine is 200 PSI SGS DeadBand This works in the same manner as Normal DeadBand except that it is effective only during the Static or Gel phase of the test Normally during the Static or Gel phase any pumping of pressure disturbs the gel formation of the cement By selecting a higher value of pressure tolerance such pumping can be prevented The disadvantage is that pressure may drift from setpoint by the tole
93. hat these are default values and only experienced technicians should change these settings Click OK to save any changes and close this screen Click Cancel to exit this screen without saving any changes 5 4 2 Profile Editor Click Edit gt Profile Editor to display the Profile Editor screen to change various settings and values for the testing procedure E Profile Editor HH Temp Press Oper Mode C art Iir ES pj 5 tn emperature e l 5 D 75 1 00 00 00 00 Time Stop Conditon Target 555 Stop Test when Profile Ends Stop Test When 505 reaches the target 0 Figure 5 8 Profile Editor Screen The Profile Editor is the portion of the program that sets up the test sequence The test sequence consists of the following parameters 1 HH Type the hour portion of the step time 2 MM Type the minute portion of the step time 91055944 3 Temp the final temperature to be attained at the end of step time The program tries to set up a ramp so that the temperature is reached in the time specified 101796668 Revision E 45 fann MACS User Manual 4 Press Same as above but for pressure 5 Oper Mode This pull down list are motions previously defined on the Machine Settings screen Selecting one of the defined motion steps automatically fills in the Speed section of that step OTE All changes for moti
94. he respective solenoids Verify that the cell top and bottom align and mate properly without interference Verify that the drawer moves in and out freely With the drawer at out position verify that the slurry cup can be easily loaded into the cell Verify that the top plate assembly raises and lowers properly Verify that the cell can rise and lower smoothly If necessary use 0 020 and 0 060 in filler gauges to adjust the height Note that the 0 020 in gauge should move freely between the cell top and cell bottom when the cell is raised A 0 060 in gauge should not move or be hard to put between the two assemblies 4 2 5 Water Test A heated and pressurized water test can detect leaks and other problems Perform the following steps l Fill the slurry cup with water 2 Apply heat and pressure to the water to a maximum of 250 121 1 C and 20 000 PSI 137 9 MPa 1 406 5 Kg cm 1 379 3 Bar 3 Inspect for any leaks or other obvious problems 4 Fix minor problems by tightening or reconnecting 5 Document any problems found and contact Fann Customer Support 4 3 Software Installation Fann provides the following software to operate and configure the MACS on a DVD ROM included with the system 1 MACS SGS Software Components Edgeport USB Drivers for Microsoft Windows Install the software on the dedicated computer associated with the unit Verify that this computer meets or exceeds
95. he top of the sample cup and the top of the pressure vessel with water to reduce the pressurization time Click Close Cap and then Close Drwr Place a towel over the open thermocouple port to prevent excess water from coming out Click Load Cell Wait for the cell to load Install the thermocouple and ensure the fitting is tight Click Exit to close the Operate Cell window To perform the SGS calibration the sample cup must be in contact with the magnedrive coupling The following steps show how to do that On the Operate menu click Manual Operations On the Operate Manually dialog enter the desired pressure in the Target Pressure box Temp amp Press Target Pressure 45 Target Temp m 0 Press 4 for deg min amp r for rev min 101796668 Revision E 50 fann 15 16 17 18 19 20 21 22 25 24 MACS II User Manual The pressure entered for calibration should be 7000 psi for O to 10 000 psi tests 17 000 psi for 10 000 to 20 000 psi tests and 2 000 psi for 20 000 to 30 000 psi tests Install the calibration fixture in the calibration position at the front of the unit Properly align the guide height and bearing to the same height as the calibration pulley Hook the ball of calibration string to the magnedrive calibration pulley and then lay the other end of the string around the calibration fixture bearing guide Type the letter d on the keyboard This wi
96. hoses for connecting Water Out and Aa WARNING connector for these two outlets Figure 4 1 MACS 1 Hydraulic and Pneumatic Ports Depending on the cooling fluid and ambient conditions at the Site it is possible for drained coolant to be classified as a WARNING hazardous waste This is because of high pH or high lead content Therefore disposal of coolant may require special procedures and compliance with local state or federal environmental regulations 101796668 Revision E 18 fann MACS 11 User Manual 4 2 2 Electric Power Connection The MACS II is supplied with a 6 foot 1 83 m 50 amp power cord to connect to a current protected electrical outlet Because of the variety of electrical outlets throughout the world a plug is not already attached Wire the MACS 11 directly into an electrical disconnect circuit breaker or attach an appropriate plug and connect the MACS II into an electrical outlet with fault interrupt protection There is alSo a 110 volt outlet on the back of the unit for powering the computer that runs the MACS software This outlet should be used with a laptop computer only desktop computer initiates a shutdown in case of power glitch losing the test 4 2 3 Power Up MACS 11 Unit Ensure that the circuit breaker or circuit interrupt reset is engaged before powering on the MACS II unit Use the power switch located at the back of the unit to switch on the MACS II unit 4 2 4 Initial
97. iver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed Search removable media floppy CD ROM Include this location in the search 8 Q Dont search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware Figure 4 7 Found New Hardware Wizard 7 Once the USB drivers have been installed the wizard prompts that it has finished installing the Edgeport software Click Finish 101796668 Revision E 26 fann MACS II User Manual If the error dialog box displays the USB connection may have failed to set up properly Read this screen and click Automatic to proceed with troubleshooting the problem Alternatively refer to the instructions from the beginning in Section 4 3 3 USB Connection Unable to Import Configuration Settings You have recently run an installer that contains National Instruments configuration settings The Following error occurred while trying to import these configuration settings PC E UNRESOLVEDCONFLICTS Product NI DAGmx 8 7 Item cDAGT This error may have occurred because National Instruments hardware is not present or because the hardware is present but has not been recognized by Windows IF th
98. k Exit to close this dialog box 101796668 Revision E 59 fann MACS 11 User Manual 5 6 2 Valve Operations Click Operations gt Valve Operations to view the Valve Operations screen Operate Valves Inlet valve Water In M ChillDrain Airvvater AirChill poolant Out Cooling Valve Coolant In Water Out Mag Cool Valve e Water In Water Qut Outlet valve Mag Drive Cooling Figure 5 19 Valve Operations Screen This screen allows the user to interactively operate the various valves in the system Every valve colored Red Green is clickable and operates the respective valve Normally the automatic process governs the operations of all these valves but for diagnostic and evaluation reasons the user may operate these valves Once on this screen the user is in control of the valves and must have adequate knowledge and understanding of Hydraulic pneumatic system to operate these valves This interface does not permit certain activities due to protocol and or safety factors Click Exit to close this dialog box 101796668 Revision E 60 fann MACS 11 User Manual 5 6 3 Manual Operation Click Operations gt Manual Operations to access the Manual Operations dialog box gt Operate Manually Temp amp Press Target Pressure 0 Press d For deqgimirn r For Exit Figure 5 20 Operate Manually Dialog Box This screen allows control of temperature pr
99. ll change the units for motor rotation from revolution per minute to degrees per minute On the Operate Manually window enter 56 in the Deg min box and then select CW to begin clockwise rotation at 36 degrees per minute Wait approximately 10 minutes for the string to completely rotate around the magnedrive pulley Temp amp Press Deg min Tage Pressure 5000 Target Temp CCW m 0 Press d for deg min amp r for rev min When the rotation is completed click on the rotating arrows on the CW button to stop rotation of the magnedrive Manually erase 36 and enter 0 2 in the Deg min box Click CW again to start rotating the motor and paddle clockwise at 0 2 deg min Select Exit From Calibration menu select Calibrate SGS The Calibrate SGS window will appear 101796668 Revision E 51 Ed View erie perie Zeno Cabraste Pressure Calibrabe 5415 Test Repeat 00 00 owni 101796668 Wer 1 i PNPP TergeSasiple 00 00 Pressure 0 0 Osa lime Revision E Os MACS II User Manual Curnislern y Be Lb 100 Connected XL RCH 52 fann MACS User Manual 5 5 3 Calibrate SGS Calibrating SGS must be done with Slurry cup installed and Cell locked The paddle must be rotating
100. ller and plug circuit breaker panel displays for 230 volts MACS 11 power Turn on switch switch off at rear of unit Circuit breaker off Turn on breaker at rear of unit MACS 11 unit powers up but Remove panels to Reconnect or fan does not operate gain access and replace wiring check connector and wiring from fan to terminal block MACS E bee powers up the Check connector Reconnect or fan is but there is no and wiring from replace wiring display on controller controller to terminal block Bad controller Replace controller Communication error when USB cable s not Close MACS trying to connect connected program reconnect cables wait ten seconds restart program and connect Possible problems nspect and verify with internal Edge port Edgeport communication connectivity ports are correct with supplied Edgeport Configuration Utility software Possible problem nspect and verify with NI cDAQ 9172 NI cDAQ connectivity communication ports are correct with supplied measurement amp automation software 101796668 LIL Revision E 95 Revision E 95 fann MACS 11 User Manual Dem Seton After selecting Connect unit Emergency stop Twist emergency goes into yellow Safe mode button is pressed stop button counterclockwise disconnect and re connect to initialize the torque sensor Yellow Safe mode indication Emergency stop Twist emergency du
101. ly Figure 8 5 Internal Sensor Assembly Location Figure 8 6 Internal Sensor Assembly Removal 101796668 Revision E 88 fann MACS 11 User Manual 8 1 2 2 3 2 Remove the Seat Retainer with a medium flat blade screw driver Figure 8 7 Seat Retainer 8 1 2 2 3 3 Lubricate and reinstall the threads After the lubrication replace the seat in the retainer Refer to the valve drawings and BOM in this document for detailed parts and lubrication Information Figure 8 8 Lubrication of Threads 101796668 Revision E 89 fann MACS 11 User Manual 8 1 2 2 3 4 Use the torque sensor tool to disassemble and reassemble the sensor a Figure 8 9 Torque Sensor Tool 8 1 2 2 3 5 Using soft jaws chuck the flats on the sensor assembly in vise with the stem facing up Figure 8 10 Vise with Soft Jaws 101796668 Revision E 90 fann MACS 11 User Manual 8 1 2 2 3 6 Unscrew the sensor from the spring pad Figure 8 11 Spring Pad 8 1 2 2 3 7 Replace the sensor and valve parts as shown below Reassemble the parts O Q ET Figure 8 12 Valve Parts 101796668 Revision E 91 fann MACS User Manual Figure 8 13 Stem and Spring Figure 8 14 O ring and Backup Ring 101796668 Revision E 92 fann MACS 11 User Manual 8 1 2 2 3 8 Before assembling the Spring Pad and Sensor apply one drop of Loctite on the threads Figure 8 15 Loctite
102. lysis 7 Table of Contents 7 ISA A 77 T MACS IL SOETWABE stas sasse ed vov patres dA espe d p uda dis 79 Z 1 1 awakuna 79 Z ie Jon NP u aus 79 7 1 4 Zo UB 79 7 1 5 Anftoscule du 79 72 DATA MANAGER SOFTWARE OP eive EE Rob I DI CA 79 7 3 PATA INTERPRE TATION 45 4 40 101796668 Revision 77 fann 101796668 MACS 11 User Manual This page intentionally left blank Revision E 78 fann MACS User Manual 7 1 5 11 Software The MACS II software controls the functionality of the physical machines In addition to controlling the software there is functionality available for viewing and understanding data Right click in the Results Graph to invoke a set of tools The following tools are available to analyze data Show Cursor Show Bc for factory use only Show Torque Show Cursor Autoscale X UD Autoscale Y 7 1 1 Show Cursor Click in the results graph and select this option from the list The cursor appears as a vertical line Drag this cursor along the time axes and the corresponding values of the cursor display at the t
103. maors INC O_ AA S AND THE RECENT THEREOF AGREES 8 1 DO NOT SCALE DRAWING C BELL 7 08 3 e rS CFERENC PAARE DUE INTERPRET DM TOL MASTER ASSEMBLY MACS 2 EXCEPT AB POCEO seems SHARP ENERGY SERVICES PK WWDHOUT THE 5 INSIDE CORNERS R r wre rena or moan mocno Haze owe ENERGY Doae TIG RECPENT tt CHAM 020 X IDEAE 101677665 REV NGLE SCALE 14 WEIGHT _ SHEET OF 1 6 MACHINE FINISH 2 1 Wess x TO Tre Ne OMNA UM THE ANZA TION OH A EO NOW BARS creo 0 e 101796668 Revision E 113 fann MACS II User Manual Description 101677665 101677665 MASTER ASSEMBLY MACS ANALYZER 000339141 DOES NOT INCLUDE COMPUTER 1 101595348 101595348 MECHANICAL ASSEMBLY MACS 11 FANN 2 101676548 D00335007 ASSEMBLY ELECTRICAL BOX MACS II 000335008 000335006 101676548 101780235 101708266 101708367 KIT CALIBRATION MACS 101643568 TF SOFTWARE DATA VIEWER FOR FANN MACHINES KIT TOOL MACS 11 KIT ACCESSORY PARTS MACS 11 101262244 10 SCREW THREADED BUTTON HEAD SCS US NO 8 32 UNC x 0 25 18 8 SS 101796668 Revision E 114 fann 10 2 Electrical Box Assembly 101676548 8 i 6 5 COVER NOT SHOWN FOR CLARITY SEE DETAIL DIN RAIL 1 8 32 UNC X
104. ments to consider in designating a location for the MACS 11 system It is necessary to provide a facility space at which to locate and operate the MACS II system that is properly designed equipped and HSE assessed for SGS testing Physical Requirements Operational Considerations Computer Specifications 3 2 Physical Requirements The MACS II instrument is approximately 146 ft 4 15 m in size It occupies area of 52 0 in D x 58 0 W 132 x 48cm or 20 0 ft 2 00 m of floor space For safe access installation and continued reliable operation Fann recommends 12 in clearance in the back and on the side of the unit In the front at least 18 in of clearance is needed Minimum space dimension requirements are as follows Description Measurement Width front and back 35 0 in 89 cm Depth sides 28 0 in 72 cm Height floor to roof 80 00 in 203 cm Total floor space 52 0 in D x 58 0 in W 132 x 148 cm Total floor area 20 0 ft 2 00 m 750 Lbs 340 Kos Refer to Section 9 Accessories and Schematics for more information 3 3 Operational Considerations The operation of the MACS Il requires electric connection and supply drainage of compressed air water and or coolant These services need to be available at the location where the MACS II system resides as per the following minimum specifications 101796668 Revision E 13 fann MACS 11 User Manual Single phase 230 V 30 Amps 50 60
105. mers List Events Events 505 100sqtt Time hh mm 2 tt ot Figure 5 4 Test Header Tab Screen Below is the explanation of this tab 1 Test Header By adding values here the user can make these values default so that these values do not have to be input every time the test information is input a Lab Name Type the name of the Lab that is desired for every test report Generally this is the name of the Lab where machine is installed b Customers List Type names of Customers so that users can pull customer information on the test Information screen This way Customer name Is always correct and consistent c Cement Type List Same as above but this refers to types of cement being used d Events SGS Type up to four values of SGS for which the program Should log the event and its corresponding time Events Time Type up to four values of time foe which the program Should log the event and its corresponding value in SGS 101796668 Revision E 41 fann MACS 11 User Manual is necessary for the user to find SGS and Time events Currently the events section of this tab is not available It Aver manually using the cursor 5 4 1 3 Motion Tab From Edit Machine Settings select Motion and the Motion screen displays gt Edit Machine Settings General TestHeader Motion Constants PID Define Motion gt gt CCW gt gt Continue Rev Min C
106. n MACS II User Manual SEE MOTOR AND TORQUE MOUNT DETAIL 3 50 1 4 20 UNC X 1 2 SCS 2X 53 8 32 X 3 4 SCS C 2X 54 8 32 THIN ELASTIC STOP NUT 10 32 UNF X 3 8 SCS 2x 87 10 32 UNF X 3 8 SCS 3X M4 X 20 SCS 4 SEE TORQUE SENSOR KIT DRAWING FOR ASSEMBLY MOTOR AND TORQUE MOUNT DETAIL 1 4 20 UNC X 3 8 SCS 4 56 1 2 20 UNF X 2 SCS PRODUCTS AND TECHNOLOGY DEVELOPED IN U S A OR BY CITZENS OF THE U S A ARE DEEMED OF U S ORIGIN AND THEREBY uel TO U S EXPORT CONTROL LAWS THE EXPORT OR REEXPORT OF U S ORIGIN TECHNOLOGY BY ANY MEANS INCLUDING DATA TRANSFER IS PROHIBITED EXCEPT IN ACCORDANCE WITH U S LAW AND HALLIBURTON POLICY DESIGNED THE INFORMATION CONTAINED HEREON VICES INC A UNLESS OTHERWISE SPECIFIED KMATTHEWS 1022 08 fa nn HALUBURTCN ENERGY SERVICES N OF FALLIBURTON ENERGY SERVICES 55 EMBLY AND THE RECIPIENT THEREOF AGREES NOT TOLERANCES 1 DO SCALE DRAWING C BELL 10 22 08 CA amp CLOBE SAID INFORMATION VIEW DETAIL TOP PLATE AND PRESSURE CELL BODY SAG INFORMATION FOR ANY PURPOSE n 912 4 REMOVE ALL BURRS AND SUPERCEDES _ MECHANICAL ASSEMBLY MACS 2 ENERGY SERVICES ING WITHOUT THE ANGLES 112 s INSIDE CORNERS R 032 WRITTEN PERMISSION OF HALLIBURTON MACHINE OUTSIDE CORNERS R 020 8 ENERGY SERVICES INC THE RECIPIENT 2 2 0 OR CHAM 020 X SIZE DWG NO REV
107. nd Drawer assemblies can be operated and moved automatically This is necessary to open the cell for loading the Slurry cup and locking the cell back The graphic on the screen pictorially depicts the position of the cell 1 Load Cell The Load Cell operations raises the Cell and turns it to lock the Bottom cell inside the Top Cell assembly UnLoad Cell This is reverse of Load Cell operation The cell is turned and then lowered Update Status This enquires the status of the cell and updates the graphic on this screen Open Cap Close Cap These buttons raise and lower the Cell top and the lid This helps in replacing the O ring and the back up ring Unlock Lock These two buttons rotate the cell to lock and unlock with the Cell Top Raise Cell Lower Cell These buttons raise or lower the cell and mates or unmates the Cell Bottom to Cell Top Open Drwr Close Drwr These buttons push in or pull out the drawer from the frame so that a slurry cup can be loaded inside the cell Note that the MACS unit does not perform certain JAN Nore operations due to mechanical interference For example if the cell is raised then it is not possible to pull out the drawer The software flags such an operation as illegal If the cell is under pressure none of the operations can be NNNOTE performed until the pressure is released In such a case all elements of the screen are unavailable gray Clic
108. ng the static gel strength of cement slurry Transition time is the elapsed time from the occurrence of static gel strength of 100 16 100 ft to the occurrence of static get strength of 500 Ib 100ft This test determines the gel strength development of cement slurry after it has been placed in a well and allowed to remain static Rapid static gel development short transition time indicates good gas migration control 1 2 Special Considerations The MACS Il is a unique device that performs analysis for cement slurry In order to perform reliable tests the unit generates significant temperatures and pressures Care and caution should be exercised to minimize the potential for personal injury and or damage to facilities The mag drive pressure inlet port pressure control port manual and dump valve ports are all intricately designed so that routine connections and disassembly are not necessary on the chamber This helps prevent thread wear in the chamber and cap The manual relief valve located in one of the three ports located the chamber bottom is designed for relieving pressure from the chamber when all other means have failed Do not use this to routinely relieve pressure Do not use this manual value until the slurry temperature is below 140 F When test is to be run at a higher temperature use an O ring rated for higher temperature P N 101710014 on the chamber lid On tests less than 20000 PSI and 250 F use th
109. ntenance or troubleshooting 2 1 4 Pinch Points The pressure cell lid and drawer are all controlled by air and operate slowly However the operator should not interfere place tools or body parts in paths of these controlled motion The cell assembly is very heavy and can cause severe injury if an obstruction is placed in its path When Cell motion is initiated keep hands away and well clear of the cell assembly The cell lid lifts up and facilitates easy removal of O ring While operating Cell Lid make sure to stand clear and keep an unobstructed path for the cell lid The cell drawer can also be controlled in and out of the Macs 11 Ensure that the front doors are open and that nothing blocks the drawer when the process is initiated Do not stand in front of this area while Drawer motion 15 initiated 2 2 Ergonomic Considerations The Macs is a large heavy machine that must be handled carefully when moving during installation or maintenance The casters allow the machine to be rolled easily in the lab operators should only roll the machine slowly and should watch for debris on the floor If the machine must go on an incline or decline more than one person Should help guide it The pressure chamber has a heavy lid that that is slowly raised and lowered automatically with air The cell body as well as the cell drawer is also slowly controlled with air There are no heavy components that the operator must move other than a sampl
110. nterpreting different SGS values is beyond the scope of this manual Please refer to a Subject Matter Expert SME for assistance on this subject 101796668 Revision E 80 fann MACS II User Manual Section Maintenance and Troubleshooting 8 Table of Contents 8 MAINTENANCE AND TROUBLESHOOTING 1 8 1 PREVENTIVE MAINTENANCE 83 8 1 1 Pneumatic 83 8 1 2 uw aw 83 8 1 3 94 8 2 TROUBLESHOOTING 94 101796668 Revision E 81 fann 101796668 MACS 11 User Manual This Page Intentionally left blank Revision E 82 fann MACS User Manual 8 1 Preventive Maintenance Preventive maintenance can be grouped into the following categories Pneumatic Hydraulic Mechanical 8 1 1 Pneumatic Maintenance Every 30 days inspect the inline air filter for water If water is present adjust the air pressure down and up gradually to engage the designed purge feature 8 1 2 Hydraulic Maintenance 8 1 2 1 Inline Filter The inline 30 microns filter should be cleaned every thirty 30 days of ope
111. o weight hung on the pulley follow this procedure to perform a SGS calibration 1 Click Start 2 Wait for torque to stabilize In the Actual Torque text box type the value of the Read Torque 3 Click Read The process populates the Weights SGS and Torque Table with the appropriate values The Start button changes to Next 4 Click Next The system populates the next value of weight to be used in the Weight text box 5 Hang the actual dead weight on the calibration device When the system Stabilizes the Read Torque value indicator turns green Type this number in the Actual Torque text box 6 Click Read and the next line in Weights SGS and Torque Table is populated with appropriate Weight Torque and SGS values 7 Continue the process until the system reaches the last reading of 300 grams Click Save to save any changes and close this screen Click Cancel to exit this screen without saving any changes 5 5 4 Test Repeatability Click Calibration gt Test Repeatability to display the initial Test Repeatability screen Follow the prompts to complete the repeatability calibration Click Cancel at any time to close this screen and exit the procedure Click Next and Back to move between different steps 101796668 Revision E 54 fann MACS User Manual Step 1 of 3 Data File Path Mat Paths File Name Figure 5 14 Test Repeatability Step One Dialog Box 1 Click Data File to display a standard
112. om of cell or 1 8 line to filter No air supply to system or regulator turned down No air supply No 24 VDC power Supplied to solenoids Cell top cap or drawer misaligned Revision E Clean or replace cartridge filter P N 101626358 Disconnect fittings and remove clogged lines Clean by reverse pressure flow or replace lines Connect air supply and ensure regulator is set at 100 PSIG Connect air supply or turn up air regulator Inspect 24 VDC Supply in electronic enclosure check associated connectors and wiring to from terminal blocks Refer to alignment procedures in manual 97 fann MACS II User Manual Section Accessories and Schematics 9 Table of Contents 0 ACCESSORIES AND SCHEMATICS 98 9 1 a uns 100 9 2 PARTS 100 9 3 NAC 102 9 4 IMACS IILSCHBMATICS u uuu lu L l u u nuan 102 101796668 Revision E 98 fann 101796668 MACS II User Manual This page intentionally left blank Revision E 99 fann MACS 11 User Manual 9 1 MACS Tool Kit WRENCH 2 00 INCH OPEN END WRENCH 2 50 INCH OPEN END WRENCH 5 8 INCH OPEN END WRENCH SET ALLEN 13 PC 050 0004 101710009 1 0 101710009
113. on have to set through the Motion tab The Speed section cannot be edited in the Profile editor AN N on the Machine Settings screen 6 Speed This section only provides information to the user as to what each Oper Mode does By right clicking on the step number on the left side of the sequence it is possible to add delete copy and paste individual steps in the profile The Stop Condition determines whether to stop the test when the sequence is complete or when the test attains a specified SGS target Specify the Target SGS if the second option is chosen Click OK to save any changes and close this screen Click Cancel to exit this screen without saving any changes 5 5 Calibration Menu The Calibration Menu manages various calibration tasks for the MACS 11 system This menu contains the following options Zero Drive Calibrate Pressure Calibrate SGS Test Repeatability 5 5 1 Zero Drive Click Calibration gt Zero Drive to initialize the stepper drive to a Known position This operation is independent of other functions in the program When the process begins a dialog box displays Adjusting Drive Mechanism Please Wait Figure 5 9 Zero Drive Adjusting Drive Mechanism Message 101796668 Revision E 46 fann MACS User Manual During the adjusting drive mechanism process it is imperative to not adjust the drive system When the adjustments are complete the following dialog box displays
114. on with the MACS unit 1 Before connecting note that the status indicator displays Idle and that all measurements are zero 2 From the File menu choose Connect 3 It may take a couple of minutes to establish the communication link A Please Wait message displays to notify of this status 4 The software first automatically adjusts the drive mechanisms A message displays to notify of this status 5 The software is now connected to the MACS II unit The status indicator shows as Connected 6 The Variable indicators start displaying current measured values 5 3 2 Disconnect Command The Disconnect command terminates communication with the MACS II unit l From the File menu choose Disconnect 2 The software is now disconnected from MACS 11 unit The status indicator displays I dle 5 3 3 Save Data Command The system automatically saves test data to the designated location in Step One of the Start Test wizard The Save Data command provides a method to save test data to a different location Both methods of saving data writes the data with the tdms extension Note that a test cannot be in progress when executing a save command 101796668 Revision E 37 fann MACS 11 User Manual 1 From the File menu click Save 2 The software writes the data to the designated drive and file 5 3 4 Exit The Exit command closes and exits the program 1 From the file menu choose Exit 2 The software terminates
115. onditioning Rev Min gt gt gt gt Continue Gel Strength Deg Min d lt lt CW lt lt oc Zero Break Up Rev Min gt CCW gt gt Continue Rev Min v CW lt lt Continue Rev Min gt gt CCW gt gt v Continue Deg Min v lt lt lt lt v Zero Deg Min Cw lt lt Continue Deg Min lt lt LL Continue Deg Min lt lt v Continue Figure 5 5 Slurry Cup Paddle Motion Tab Screen In this tab the user can define and name different motions A test profile is nothing but a collection of different motions running at different temperatures and pressure for a specific period of time In this way a complex set of motor movements can be accomplished by using the defined motions The process of defining a motion consists of the following l Give it a name Please note that the first four motions cannot be renamed and are factory defaults 2 Select a unit for motor speed If Rev Min is chosen it is possible to set speeds from 1 RPM to 150 RPM If Deg Min is chosen you can set speeds from 0 216 Deg Min to 360 Deg Min 101796668 Revision E 42 fann MACS 11 User Manual 3 Set motor speed Type speed of the motor in conjunction with the units chosen above 4 Select direction of the motor The direction can be clockwise CW or counter clockwise CCW The direction is reference
116. op of the results graph in dedicated cursor boxes 7 1 2 Show Torque Select this option to display the torque values 7 1 3 Autoscale X If this option is chosen the X scale performs an auto scale to accommodate the full test time and display the graph De select this option to not auto scale The user can now type any value on the left and right axes to view a section or slice of time from the whole test 7 1 4 Autoscale Y This option operates on individual Y axes Position the cursor on any Y axis right click and select deselect this option If auto scale is deselected for a particular Y axis type values on the scale endpoints to display a section of data on the Y axis 7 2 Data Manager Software The Data Manager software is available to view analyze and print the data after the test is complete The Data Manager also allows manipulation of test data for different units and to customize the report as necessary It also allows printing and importing data to TXT and CSV formats for import into spreadsheet programs 101796668 Revision E 79 fann MACS User Manual 7 3 Data Interpretation Interpreting the data is easy because the individual graphs for temperature pressure SGS and Torque are color coded to respective scales The software plots all of the data with respect to these parameters The data contains meaning only during the Gel Stage Data collected during conditioning is of no value Analysis and i
117. orms static strength tests on cement slurry samples Following are several pictures of the unit Figure 1 1 MACS 11 Front View Shown with Customer Laptop 101796668 Revision E 2 MACS II User Manual Figure 1 2 MACS II with Door Open 101796668 Revision E 3 MACS II User Manual Figure 1 3 Turn Table Assembly And Pressure Cell The MACS II conducts these tests under simulated down hole pressure and temperature conditions to determine the following characteristics of cement L Transition time these tests the MACS II accepts a sample of cement slurry and applies a controlled set of temperature agitation and pressure parameters that simulate the 101796668 Revision E 4 fann MACS 11 User Manual down hole conditions of a well During testing it monitors controls and records these parameters to form a data set This data can then be analyzed to assist in predicting the performance of cement slurry a well If a situation exists that a well presents particular problems or special conditions of temperature and or pressure the MACS II can assist to minimize possible problems by providing a safe and controlled environment in which to test different cement Slurries for the drilling process A The maximum temperature for the MACS 11 analyzer is ANN WARNING 600 F The maximum pressure for the MACS II analyzer is 30 000 PSI 1 1 1 Transition Time Transition time is determined by the measuri
118. ort to be less than 36 SGS units and Std Dev of 12 SGS units If the machine meets this criteria the machine is repeatable The Variation establishes the precision of SGS measurement SGS Statistics with Outliers P i Mode Mode Max value 201 C M value 19 44 38 66 38 66 Median pue Median Min value 20 58 m Based on Median Min value 20 57 85 08 SGS Statistics without Outliers Oulier removal Mean ne Mean 19 79 Based on Mean 20 86 Variation sd Variation SEU PESE 5 ev 51 87 21 35 12 49 7 26 00 06 00 09 00 12 00 15 00 18 00 21 00 24 00 27 00 30 Time 00 34 Figure 5 17 Test Repeatability Results Screen 9 Click Exit to close this screen and return to the main screen 101796668 Revision E 57 fann MACS 11 User Manual 5 6 Operate Menu The Operate Menu is where the user controls the physical actions of the device This section contains the following options Cell Operations Valve Operations Manual Operations LJ Release Pressure 5 6 1 Cell Operations Click Operations gt Cell Operations to display the Cell Operations dialog box Operate Cell Open Cap Close Cap Close ww UnLock Raise Cell Lower Cell Open Close Drwr Figure 5 18 Cell Operations Dialog Box 101796668 Revision E 58 fann MACS II User Manual The Cell Bottom Cell Top Cap a
119. pulates the first line in the Volts and PSI Table with zero value The Start button changes to Next Click Next Wait for the pressure to stabilize and then type the actual pressure from a calibrated gauge in the Actual PSI Click Read Subsequent lines in the Volts and PSI Table are now populated with voltage applied and actual pressure generated due to it Repeat step 4 until the Next button changes back to Start at which point the whole calibration process starts repeating Click Save to save any changes and close this screen Click Cancel to exit this screen without saving any changes While exiting this screen the pressure vents out of the system to render the system safe 101796668 Revision E 48 fann MACS 11 User Manual SGS Calibration Setup 1 Operate menu click Cell Operations y 5 Elapsed Time Uperanons re Torque ozan Consistency SGS Lb 100 Sq ft 00 00 00 3 After the cap opens verify that the O ring and backup ring located inside the cell cap are 11 good condition properly aligned and lubricated with approved grease 101796668 Revision E 49 fann MACSII User Manual 10 11 12 13 14 Fill the sample cup with water Assemble the cup and rotate the coupling to ensure free movement Click Open Drwr Install the sample cup into the pressure vessel Rotate the sample cup until it 15 locked in place Fill the void between t
120. r Manual Texas USA 77210 Telephone 281 871 4482 Toll Free 800 347 0450 FAX 281 871 4446 Email fannmail fann com Our shipping address is Fann Instrument Company 15112 Morales Road Gate 7 Houston Texas USA 77032 101796668 Revision E 156
121. rance specified Typically this value is set to 1500 PSI 4 Cooling The cooling action of the machine is controlled by settings in this group a b Auto Cool After Test If this check box is chosen the machine begins a cooling cycle after test is over AirWater Switch This determines the cooling medium used for cooling If the heater temperature is above this value then air is used as the cooling medium If the heater temperature is below this value then water is used as the cooling medium Be careful when selecting the A AirWater Switch temperature If temperature is above 212 F then the unit WARNING uses water to heater above the boiling point of water and superheated steam will come out of the Hot Out line at the back of the machine C 101796668 Cooling Off This determines at what sample temperature cooling automatically turns off Chiller On For tests below ambient an external chiller can be employed This setting tells the machine to use chiller below the specified temperature The chiller runs continuously once the temperature setpoint is below the Chiller On temperature Revision E 40 fann MACS 11 User Manual 5 4 1 2 Test Header Tab From Edit Machine Settings select Test Header and the Test Header screen displays gt Edit Machine Settings General Test Header Motion Constants PID Test Header Lab Name _ Cement Type List i Fann R amp D Custo
122. rations If the inline filter is damaged or deformed replace it Fann recommends keeping spare filter for this purpose 8 1 2 1 1 Filter Disassembly 8 1 2 1 1 1 Turn bowl off in counter clockwise direction Never use any tool other than a strap wrench to remove the bowl 8 1 2 1 1 2 Pull element off post 8 1 2 1 1 3 Remove seal from element 8 1 2 1 1 4 Remove seals o ring backup from bowl 1 2 1 2 Filter Element Cleaning 8 1 2 1 2 1 Remove external dirt in a separate container with cleaning fluid and light brush 8 1 2 1 2 2 Submerge the filter for thirty minutes in an approved cleaning fluid 8 1 2 1 2 3 Following the soak purge element from inside to outside with clean compressed air or similar clean gas DO NOT EXCEED 120 PSI 8 1 2 1 2 4 Remove any remaining cleaning solution by dipping the element in isopropyl alcohol or drying appropriately 101796668 Revision E 83 fann NNNOTE The element life is based upon cleaning cycles and pressure drop The estimated life of the element is 10 to 15 cleaning cycles If the element has exceeded this level discard and replace MACS II User Manual Recommended cleaning fluids are acetone mineral spirits and a variety of others Halo carbon grease Krytox and silicone are the only recommended lubricants 8 1 2 1 3 Filter Reassembly 8 1 2 1 3 1 Lubricate and install new bowl seals The backup ring is installed closest to the threads 8 1 2 1 3 2 Lubricate
123. ring test button has been stop button pressed counterclockwise If a test has been started abort it and start a new test There is no recovery from this situation MACS does not hold Bad Tescom valve Rebuild Tescom pressure at low values lt 3000 seat valve with Soft psig but holds at high Goods Kit P N values gt 8000 psig 101629340 MACS 11 holds pressure at low Bad Tescom valve Rebuild Tescom values lt 3000 psig but does stem and seat valve with Repair Kit not hold at high values gt 8000 P N 101629342 psig MACS does not hold any No water supply pressure but does pump Bad Tescom valve Rebuild Tescom valve with Repair Kit P N 101629342 Leaking or mag Replace o ring drive o ring Leaking dump or Replace dump valve manual valve tighten and or replace manual valve Leaking high Look for leak pressure fittings tighten or replace High pressure is present Before manual disassembly WARNING emove pressure by opening the manual valve or as a last resort slowly loosen a high pressure 24 inch fitting ensuring the temperature is below 100 F Use proper PPE for safety 101796668 Revision E 96 fann MACS II does not depressurize MACS I does not Pump when pressure is requested Cell and drawer movements are inoperable Cell does not engage properly 101796668 MACS II User Manual Dirty inline filter Clogged high pressure line from bott
124. s fail make appropriate changes or Cancel to exit the wizard Start Test Wizard Step 5 of 5 We are ready to start the test If you need to change any information click the Back button or Cancel Please ensure the following items The Finish button will only become available after you have checked each item All pertinent Test information is entered correctly Make Sure you have the loaded the correct Cement Sample The Cell is in LOCKED position Thermocouple is INSTALLED in place to measure sample temperature Air and Water to the Machine is turned ON Set Initial Parameters before the test is started Pressure Speed Dir 250 PSI 150 RPM gt gt CCW gt gt If you are ready to start the Test Click Finish and test will commence Figure 5 25 Wizard Complete Screen In addition to the check boxes the user can set initial parameters for pressure and speed the unit needs to attain before the test can begin Type the values in the corresponding fields to set initial test parameters Q Pressure Speed Dir Set Initial Parameters before the test is started Pressure Speed Dir 250 PSI 150 RPM gt gt Ccw gt gt Click Finish to exit the wizard and proceed with the test or click Cancel to exit the wizard without starting the test 101796668 Revision E 68 fann MACS 11 User Manual 5 9 Test Run After the Start Test wizard completes the
125. sees 58 5 6 2 cece u un usu HE 60 5 6 3 Il ONT OW aac xu a 2 s w ee 61 5 6 4 Pi Gp uuu ER 62 D 7 li sun A 62 Ifd u E E AEE 62 29 d CCC m 62 225 O 62 5 8 STATIE T SE HIDE 62 5 8 1 LIES T 65 5 6 2 E 65 5 6 3 I EE O 66 5 6 4 U 66 5 6 5 Y Y 67 5 9 I Kuu gt OE AE NO EE I E ONE AE OP 69 STOF 69 6 INSTRUMENT OPERATIONS uuu L QRE UR ROI 71 1 START TEST WIZARD MODULE u aya aap 73 6 2 PHYSICAE uuu 73 6 3 Pu u u u sasa 76 7 RESULES ANALYSIS 77 7 1 UE SOR FW ARE TUR 79 7 1 1 OV
126. software sets the initial parameters for the test run as follows Setting Initial Pressure Setting Initial Pressure i The software sets the initial pressure prompting with the dialogs shown in the images the right mera To abort the test at this point click Abort Test or to start a test without waiting for the initial steps click on Skip This Setting Initial Pressure 255 PSI After the initial settings have met the test starts During the test the machine steps through the test profile managing the temperature pressure and motor speed It continually monitors SGS plots the graph and logs the data 5 10 Stop Test To stop a test when the status indicator shows Running mode do the following 1 Click Stop Test Upper right of the main screen 2 A dialog box displays to confirm the action Click Yes to stop the test or No to cancel the stop test operation 3 A Test is Over message displays Click OK 4 Once test has stopped the machine may begin auto cooling if this has been enabled 5 The pressure on the cell will be held to the last setpoint 6 If the cell is sufficiently cool release the pressure and open the cell to take out the slurry cup After stopping the test it is mandatory is release the NNNOTE pressure Refer to Section 5 6 4 Release Pressure for more information 101796668 Revision E 69 fann 101796668 MACS II User Manual
127. st the XY Graph displays the temperature pressure SGS consistency that compose the test results 20000 19500 19000 18500 18000 17500 17000 16500 16000 15500 15000 14500 14000 13500 13000 12500 12000 11500 11000 10000 z 8 9000 8500 0 8000 7500 1000 5000 5500 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 0 0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 Time Figure 5 2 XY Graph With the cursor inside the graph right click to display a context menu with the following options 1 Show Bc factory use only Show Torque Show Cursor Hide Cursor AutoScale X AutoScale Y D D AutoScale Y becomes available only when the mouse hovers over a particular Y scale Autoscaling for that particular Y scale then can be turned on or off 101796668 Revision E 10500 2 2 9500 5 36 fann MACS User Manual 5 3 File Menu The File Menu provides access to the following commands 1 Connect Disconnect 1 Save Data Exit Depending on the current status of the software connection with the MACS II unit some of the file menu commands are unavailable gray When the status indicator displays Idle all other commands except Connect amp Exit are unavailable 5 3 1 Connect Command The Connect command establishes communicati
128. test procedures The physical installation of the equipment requires the following materials and tools Tubing for water in out and hot water discharge Tubing for air in 100 PSI minimum External chiller if testing below ambient temperature D D D Connectors and fittings pneumatic amp hydraulic Adjustable wrenches and or pliers The installation consists of two separate components Hardware Mechanical Installation Software Installation 4 2 Hardware Mechanical Installation This section for the hardware installation assumes the site for the equipment has been prepared and contains all of the requisite electrical and plumbing components to install the equipment 4 2 1 Water Air and Coolant Connections In order to function it is necessary to connect the MACS 11 to water compressed air and coolant sources Ports for connecting these services are on the back of the unit Chill In Coolant supply Chill Out Coolant supply This list is the correct order of the connectors on the back of the unit Figure 4 1 Shows the type and arrangement of hydraulic and pneumatic ports in the back of the MACS unit Use only flexible hose lines for connecting the services to the ports 101796668 Revision E 17 fann MACS 11 User Manual The available ports are 0 25 inch 0 635 cm female national pipe thread labeled as follows Hot Out ports to drain Never use a single hose with a T Always use separate
129. the requirements Refer to Section 3 4 Computer Specifications for computer hardware specifications to run the MACS 11 SGS software 101796668 Revision E 22 fann MACS 11 User Manual If you have experience installing software on Microsoft Windows operating systems the instructions in Section 4 3 1 Software Quick Install may suffice If a more detailed description is necessary refer to Section 4 3 2 MACS SGS Software Installation Software Quick Install LY MACS SGS Software Installation USB Connection Configuration Software Updates 4 3 1 Software Quick Install Perform the following procedure for a quick install of the MACS software 1 Run the Setup program on the DVD to launch the MACS II software installation wizard 2 Read the dialogs and follow the on screen prompts 3 When prompted shutdown the computer 4 With the computer turned off connect the two provided USB cables from the MACS device to the computer 5 Power on the computer and it should find the new hardware and install the USB drivers 6 If the computer prompts for a search for compatible drivers browse to the Edgeport folder on the hard drive root typically C Edgeport By default the setup program copies the MACS USB drivers from the DVD ROM to the Edgeport folder on the hard drive root during installation Depending on the NNNOTE computer s operating system configuration the Found New Hardware wizard may
130. ual 2 1 Machine hazard MACS has multiple subsystems that if not understood and operated correctly can be hazardous to the operator which can cause serious harm including death Faulty procedures or inadequate precautions can also damage the machine rendering it inoperable 2 1 1 Pressure The Macs has pressurized air and water lines that present a hazard if not depressurized before maintenance or disassembly Shop air is needed at the unit to operate the hydraulic pump the pressure control system the cell lid the cell body and drawer assemblies This air is pressured to 100 psi Before working on any of these devices or connected air lines shut off the shop air to the machine The air lines are plastic and are connected by quick connect type fittings Domestic water is used by the machine for cell cooling and as a pressurizing fluid Shut off the domestic water before working on either of these systems In some labs a separate chilled water system is used for cooling below ambient This system may also be under pressure so it should be turned off or disconnected The drain line has no pressure on it it does not need to be disconnected The high pressure lines present the greatest hazard as they can hold up to 30 000 PSI water These lines are inch OD stainless steel Operators must ensure that the pressure in these lines has been bled down to zero before attempting to disassemble any lines or access the high pressure filt
131. xt If you do not accept the agreement the wizard terminates 7 Review the list of software to be added to the computer Optionally click Save File to save this information to the computer as a text file Click Next to start the installation process 8 During the installation the progress bars indicate the status of the progress in To Stop the install click Cancel at any time during the process Rerun the installation wizard from the start when you wish to complete the software installation 9 The installation wizard prompts upon completion of the installation Click Finish 10 the wizard exits a message box displays prompting a restart of the computer Click Shut Down This is necessary for the next step in the installation process The computer must be powered off before connecting it NOTE for the first time to the MACS II device via Universal Serial Bus USB 4 3 3 USB Connection Configuration The MACS system uses Universal Serial Bus USB plug and play interface technology to communicate with the MACS 11 SGS software installed on a Microsoft Windows based computer To connect the MACS II device for the first time to the computer with the SGS software setup the USB connection as follows 1 Ensure that both the MACS II device and the computer are powered off 101796668 Revision E 24 fann MACS 11 User Manual 2 Plug the B type male connector of one of the two supplied USB cabl

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