Home

UPC3 - EVI Electronics

1. 137 UMD1_4 7 see description 138 UMD1_1 8 see description 139 UMD1_2 8 see description 140 UMD1_3 8 see description 141 UMD1_4 8 see description 142 UMD1_1 9 see description 143 UMD1_2 9 see description 144 UMD1_3 9 see description 145 UMD1_4 9 see description 146 UMD1_1 10 see description 147 UMD1_2 10 see description 148 UMD1_3 10 see description 149 UMD1_4 10 see description 150 UMD1_1 11 see description 151 UMD1_2 11 see description 152 UMD1_3 11 see description 153 UMD1_4 11 see description 154 UMD1_1 12 see description 155 UMD1_2 12 see description 156 UMD1_3 12 see description 157 UMD1_4 12 see description 158 UMD1_1 13 see description 159 UMD1_2 13 see description 160 UMD1_3 13 see description 161 UMD1_4 13 see description 162 UMD1_1 14 see description 163 UMD1_2 14 see description 164 UMD1_3 14 see description 165 UMD1_4 14 see description 166 UMD1_1 15 see description 167 UMD1_2 15 see description 168 UMD1_3 15 see description 169 UMD1_4 15 see description 170 UMD1_1 16 see description 171 UMD1_2 16 see description 172 UMD1_3 16 see description 173 UMD1_4 16 see description Calculated battery current Result Systlrect load 174 Systibatt 1 inexistant current 175 Systlrect 1 inexistant Total current of all rectifiers Calculated load current Result Systlrect battery 176
2. Page 40 of 76 application Digital Input 1 DEB_2 2 must be used for the measuring value allocation instead of UPC3_DIG1 8 Failure status relay boardl 54 RYB stat 1 inexistant RB 1 Only internally used 55 RYB_2 1 inexistant RB1 Only internally used 56 RYB_3 1 inexistant RB 1 Only internally used 57 RYB_4 1 inexistant RB1 Only internally used 58 RYB_stat 2 inexistant RB 2 Only internally used 59 RYB 22 inexistant RB2 Only internally used 60 RYB 3 2 inexistant RB2 Only internally used 61 RYB 42 inexistant RB2 Only internally used 62 BMB V1 1 Voltage Vbatt Battery 2 BMB 1 63 BMB V4 1 Tapp volt Vtapp Battery 2 BMB 1 64 BMB Il Current Ibatt Battery 2 BMB 1 Battery 65 BMB T1 1 temperat Battery 2 BMB 1 66 BMB V2 1 Voltage Vbatt Battery 3 BMB 1 67 BMB V5 1 Tapp volt Vtapp Battery 3 BMB 1 68 BMB_12 1 Current Ibatt Battery 3 BMB 1 69 BMB T2 1 Voltage Vbatt Battery 3 BMB 1 70 BMB V3 1 Tapp volt Vtapp Battery 4 BMB 1 71 BMB_V6 1 Current Ibatt Battery 4 BMB 1 Battery 72 BMB_13 1 temperat Battery 4 BMB 1 73 BMB_T3 1 Voltage Vbatt Battery 4 BMB 1 74 not usable 75 not usable 76 not usable 77 not usable 78 BMB_V1 2 Voltage Vbatt Batterie 5 BMB 2 79 BMB_V4 2 Tapp volt Vtapp Batterie 5 BMB 2 80 BMB 11 2 Current Ibatt Batterie 5 BMB 2 Battery 81 BMB_T1 2 temperat Batterie 5 BMB 2 82 BMB_V2 2 Voltage Vbatt Batterie 6 BMB 2 83 BMB_V5 2 Tapp volt Vtapp B
3. M 3 4 4 1 Thresholds general parameters 3 4 5 Alarm signalling s 3 4 5 1 Digitaliinputs ER SEENEN 3 4 5 3 Signals switch mode 3 4 6 LVD PLD FUNCOM cc ns 3 4 7 Sp cial FUNCTIONS EE iS E ANE MAD ERR DEEP IRE 3 4 7 2 Battery test 3 4 7 3 System test 3 4 7 4 Capacity Calcula Aa 3 4 7 5 BOOSE Ci ia 3 4 746 Counter Cells ira isis 3 4 7 7 MODBUS module 3 4 7 8 Mains monitoring 3 4 7 9 MOM riada 3 4 7 10Remote Display Panel RDP 3 4 8 Enabling of signalling text 3 4 8 1 Text digital inputs ENEE 3 4 8 2 Text relay output sss 3 4 8 3 Text battery parameters 3 4 8 4 Text system parameters 3 4 8 5 Text general parameters 3 4 8 6 Text batt identification 34 87 Texts TUSES ran nen 3 4 8 8 Module ID texts 34 8 9 Enable display inier hant anne 4 TABLE OF FAILURE SIGNAL BITS UPC3 5 COMPATIBILITY OF VERSION V1 30 COMPARED TO V1 31 eee 71 5 1 Configuration of an UPC3 V1 30 to be written to an UPC3 V1 31 sss 71 5 2 Configuration of an UPC3 V1 31 to be written to an UPC3 V1 30 essssessesseseresserreeeeen 71 5 3 New available parameters at V1 31 sse 71 6 TECHNICAL SPECIFICATIONS UPC3 AND UPC3S eennnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 72 6 1 OPEIONS eL etait 73 6 2 Dimensi
4. 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 64 of 76 REIS 3 4 8 7 Texts fuses Text Fuses gt gt These texts are used in combination with fuse monitoring boards Fuses Ident text Element 1 Element 2 Element 3 Element 4 Element 5 3 4 8 8 Module ID texts Module ID texts gt gt All texts are for information and can not be changed The UPC3 automatically Bess receives the texts from the connected Element 1 modules Element 2 3 4 8 9 Enable display Enable display gt gt If parameter 0 is set the respective Bateries indications are blanked on the UPC3 display Battery 1 Vbatt E a A blanked out feature either has no effect to the system function nor to the See SNMP Agent Syst Features which are not available Vioad o ei according to the system configuration are not manually to be blanked lload Oo o1 Example If one battery is connected and Vinsul Oo O1 e E parameterized exclusively one battery is Rinsul O0 ei shown on the display Ibatt calc Oo 1 Irect calc Oo O1 lload calc Oo Q1 CAN DeviceArrays REC O0 e1 Dec Oo O1 THE Oo O1 EIS on O1 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller Y ELTEK UPC3 alwayson V1 30 166 to V1 31 170 User manual Page 65 of 76 4 Table of failure signal b
5. 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 59 of 76 ELTEK always on x Explanation of modem control bits Modem ctrl bits 118 Daily report The modem automatically dials the entered telephone number 125 according to the configured values weekday and time 119 After a connection has been released the modem disposes an Okay string If hold after ok is set to 0 the UPC3 subsequently disconnects the modem connection Error message If an error signal occurs in the UPC3 which has been assigned to the output modem group signals enable the modem automatically dials the entered telephone number 125 after the time delay has been elapsed 122 After a connection has been released the modem disposes an Error string If hold after err is set to 0 the UPC3 subsequently disconnects the modem connection Standby dialling extern dial in If extern_dial in is activated it is possible to dial into the system enter password see parameter password Extern dial in excludes call back 0 1 pulse tone Pulse or tone dialling Hold after Ok See daily report Hold after err See error message Cable mode Not available Auto answers Not available No state displ The display of the modem state is hidden from the display Not recommended kl geg Du LS
6. If the rectifiers do not get a control signal e g because of e Failure of the UPC3 e Break of the CAN Bus connection the rectifiers self acting return to a constant output voltage of 54 5V At backup systems with connected batteries this operating mode should be seen as an emergency operation 2 2 5 PLD function power load disconnect There is the possibility to disconnect up to two consumer loads inferior priority loads independently from each other in order to save battery capacity during the backup operation The disconnection criteria are selectable independently from one another e Disconnection after falling below an adjustable voltage threshold reconnection after exceeding the adjusted voltage threshold e Disconnection after expiration of an adjustable time after recognition of a battery operation Reconnection at ending of the battery operation The activation of the PLD contactors can be realized via an optocoupler or one of the six internal relays of the UPC3 Configuration LVD PLD function 2 2 6 LVD funktion low voltage disconnect For the protection of the connected batteries against total discharge during back up operation a voltage threshold can be adjusted If the threshold value is reached the LVD contactor switches off The activation of the LVD contactor can be done via optocoupler or one of the internal relays of the UPC3 Configuration LVD PLD funktion 2 2 7 Battery asymmetry It is possible to
7. UPC3 always on V1 30 166 to V1 31 170 User manual Page 51 of 76 3 4 5 3 Signals switch mode Signals Sw mode In the area Signals Sw mode the Outputs configured lists can be inverted at their inversion 1 output or a time delay can be set It is Hon E O1 Ideen common practice to let a relay operate at failure free condition so that a cable es break can be recognised as failure Due Modem Tiers o O1 to this fact the relay output is inverted LED OK O0 ei SE Delay Relay 1 1 1 LED OK ss LED 1 RD ss If the green LED v shall glow if no failure occurs the LED must be inverted LED 2RD 5 Es LED 3RD 5 ick too Mal m Mal 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 52 of 76 JL ELEK 3 4 6 LVD PLD function LVD Low Voltage Disconnect This function mainly is used to protect batteries for total discharge When the set under voltage limit is reached the battery is disconnected from the system by contactor PLD Priority Load Disconnect With this function it is possible to early disconnect unimportant loads at battery operation when the battery voltage under runs voltage limit values Consequently the backup time of prioritised loads is increased Because the three areas for LVD PLD1 and PLD2 nearly are identical in the following the areas exemplarily are explained on the basis of the LVD
8. Boost charge time limit reached Boost charge active Battery test active Battery test interrupted with error undervoltage 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 70 of 76 Signal no 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 260 261 262 263 264 265 266 267 268 269 270 271 287 Fan boost chge Counter cell 1 Counter cell 2 Difference Ah Lim Load current Capacity low A Capacity low B LVD active PLD1 active PLD2 active Tsensor lim Batt Tsensor limit Fan Rack Error Fan Rack No CAN STS Error state STS No CAN MMB Error state MMB No CAN BMB Error state BMB No CAN DEB Error state DEB No CAN RB Error state RB No CAN FMB Error state FMB No CAN UMD2 ErrorState UMD2 No CAN UMDI ErrorState UMD1 No CAN RD1 Error state RD1 No CAN RDP Error state RDP No CAN 1 11 V lt gt Vmin max 1 12 V lt gt Vmin max 1 13 V lt gt Vmin max 2 L1 V lt gt Vmin max 2 12 V lt gt Vmin max 2 13 V lt gt Vmin max Diesel operation Signal text Reference to parameter Counter cells Counter cells Capac calculator Capac calculator LVD PLD function LVD PLD function LVD PLD function mains monitoring mains monitoring mains monit
9. RYB_4 2 inexistant RB 2 Only internally used 62 BMB_Vbatt 1 Voltage Vbatt Battery 2 DCC BMB 1 63 BMB Vtapp l Tapp volt Vtapp Battery 2 DCC BMB 1 E 64 BMB_1 1 Current Ibatt Battery 2 DCC BMB 1 3412 CAN devices count 65 BMB_T 1 Battery temperat Battery 2 DCC BMB 1 66 BMB_Vbatt 2 Voltage Vbatt Battery 3 DCC BMB 2 Alternatively MU1000C 67 BMB Vtapp 2 Tappvolt Vtapp Battery 3 DCC BMB 2 BM1 MU2000 BM1 see 68 BMB_1 2 Current Ibatt Battery 3 pecado el 69 BMB T 2 Battery temperat Battery 3 DCC BMB 2 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual ELTEK alwayson x Page 45 of 76 70 BMB Vbatt3 Voltage Vbatt Battery 4 DCC BMB 3 71 BMB_Vtapp 3 Tapp volt Vtapp Battery 4 DCC BMB 3 Alternatively MU2000 BM1 72 BMB_1 3 Current Ibatt Battery 4 DCC BMB 3 see 3 4 1 2 CAN devices 73 BMB_T 3 Battery temperat Battery 4 DCC BMB 3 count 74 BMB_Vbatt 4 Voltage Vbatt Battery 5 DCC BMB 4 75 BMB_Vtapp 4 Tapp volt Vtapp Battery 5 DCC BMB 4 76 BMB_1 4 Current Ibatt Battery 5 DCC BMB 4 77 BMB T 4 Battery temperat Battery 5 DCC BMB 4 78 BMB Vbatt5 Voltage Vbatt Battery 6 DCC BMB 5 Alternatively MU1000C 79 BMB Vtapp 5 Tapp volt Vtapp Battery 6 DCC BMB 5
10. Ze 6x Temperature Element 1 0 0 P The measurement sources are allocated Element 2 0 0 E V via Assignment measured values V2 min max Element 0 0 lv Each individual general parameter is used by the UPC3 when a text is configured ms a Hr see Text general Parameter en 0 0 ER For each individual parameter a min 75 and max 76 threshold is arranged When the values are exceeded under VA minimas run a signal bit is set Hysteresis 74 is Eu Hu used for all general measurement values Element 2 0 0 ijv Element 2 0 0 Bv V5 min max Element 1 0 0 flv 3 4 5 Alarm signalling 3 4 5 1 Digital inputs Ginz In the area Digital inputs the eight internal 77 and eight external 78 Signainveri n digital inputs can be inverted and delay 11 Oo AD nos 79 80 can be set 21 oo The eight internal inputs 77 1 1 bis 8 1 Signal Inversion O1 are available on the UPC3 Connection 12 ER 1 Invers Board O1 9 The eight external inputs 78 1 2 bis 8 2 are available if an external CAN Board DIS is used Delay 1 Element 1 Element 2 0 B s For Info Delay 2 cgi er For two external DI8 boards an allocation Element 2 o es of the digital inputs 1 1 1 6 and 2 1 2 6 is possible via Assignment measured values 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual
11. o SNMP TrapRecvers 0 o o e JO ETEK The parameters to be entered at Installation have no effect on the system function The optional available SNMP agent internal communication plug in board for the UPC3 takes over the set ethernet addresses after each change of the configuration IP Gateway und Netmask have to be assigned via the network administrator Alarm messages via SNMP Traps can be sent to 5 different receivers The entry SNMP Manager currently is not analyzed 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual vuU ETE Page 37 of 76 3 4 2 3 UPC3 UPC3 The text entered in Logo line 1 47 and NES Logo line 2 48 appears as info at the display of the unit Loge Ine 1 ELTEK VALERE The firmware version is indicated with the fields 49 50 51 Buid fe In the inscription fields Config Date 52 and Config Person 53 automatically Vales the date and person of the last change of the configuration are entered Logo line 2 UPC3 Release bbb System With parameter 54 the language to be used in the UPC3 is selectable Mesa Via the USB interface an RS 232 interface is modulated There the baud rate can be set 55 It is recommended to use the default baud rate 57600 Designation Seria No Hardware ID Software ID I
12. 1 99 Dig input 5 1 100 Dig input 6 1 101 Dig input 7 1 102 Dig input 8 1 103 Dig input 1 2 104 Dig input 2 2 105 Dig input 3 2 106 Dig input 4 2 107 Dig input 5 2 108 Dig input 6 2 109 Dig input 7 2 110 Dig input 8 2 111 V1 lt gt Vmin max1 112 113 V2 lt Vmin max2 114 V3 lt gt Vmin max3 115 V4 lt gt Vmin max4 116 V5 lt gt Vmin max5 117 V6 lt gt Vmin max6 118 I1 lt gt Imin maxl 119 12 lt gt Imin max2 120 13 lt gt Imin max3 121 14 lt gt Imin max4 122 T1 lt gt Tmin max1 123 T2 lt gt Tmin max2 124 T3 lt gt Tmin max3 parameter See above signal O See above signal O 140 142 77 79 140 142 77 79 140 142 77 79 140 142 77 79 140 142 77 79 140 142 77 79 140 142 77 79 140 142 77 79 20 141 143 78 80 20 141 143 78 80 20 141 143 78 80 20 141 143 78 80 20 141 143 78 80 20 141 143 78 80 20 141 143 78 80 20 141 143 78 80 Assignment measured values Thresholds general parameters s a signal no 112 s a signal no 112 s a signal no 112 s a signal no 112 s a signal no 112 s a signal no 112 s a signal no 112 s a signal no 112 s a signal no 112 s a signal no 112 s a signal
13. Discharge vt 40 0 The automatic break off criteria Max DischargeCap 107 e g 8096 of the battery capacity discharged and Max Test durat 108 e g 240 min battery Ale FAIL operation kept up stop the battery test E without failure whereas the under run of the minimum discharge voltage tal MinDischarge vt 106 stops the test Year 2008 f Month 1 H Day 1 E Hour 0 Repetition every 1 EE Max Test durat 240 OKAY designation OKAY with a failure Minute a KR Reset of the battery failure bit is possible by restart of the unit deleting is possible with the buttons or by successfully completed battery test Battery test can be automatically started at a set date time 106e Requires enabling by Date Time see Enable The parameter 107e defines the repetition interval days Example Start boost charge at 1 1 2009 at 8 05 Repetition every 3 days Consequently boost charge is executed at 1 1 2009 at 8 05 4 1 2009 at 8 05 7 1 2009 at 8 05 a s o Enabling of Battery test by Duration daily is additionally required see Enable 3 4 7 3 System test System test During a system test the automatic rectifier control is put out of action the control of the rectifier voltage is surrendered to the user E Dvervoltage larm 0 S OFF by Diginput 0 B SE Alarm suppres 2 s h Alarm delay en The voltage default value can be recovery regulated betwe
14. Page 50 of 76 3 4 5 2 Signals enable Signals enable Disable Signals Q Events history Modem Traps alwayson In the area Signals enable all external and internal failure signal bits can be enabled to an output Thereby e g relays or SNMP traps can be activated For a list of all failure bits see section List of failure signal bits UPC3 The list Error state 82 is of great importance When a signal of the list get active the red LED front side UPC3 starts blinking Furthermore the list Error state acts as mask for the generation of SNMP traps REMARK Only signals which have been activated at Error state 82 and Modem Traps 84 are active and are reported In the list Disable Signals 81 several signals can be disabled for all other lists All signals which have been activated in the list Events History 83 end up on the history memory of the UPC3 The history memory contains of maximum 250 messages and stores appeared as well as disappeared events failures The readout and reset takes place directly at the UPC
15. V ELTEK DC CONTROLLER UPC3 S V1 30 amp V1 31 USER MANUAL Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller f a ELTEK always on UPC3 V1 30 166 to V1 31 170 User manual Page 2 of 76 About this manual IMPORTANT Read this manual carefully before installing and commissioning the module This manualis a part of the delivered module Familiarity with the contents of this manual is required for installing and operating the module The rules for prevention of accidents for the specific country and the general safety rules in accordance with IEC 364 must be observed The function description in this manual corresponds to the date of publishing Technical changes and changes in form and content can be made at any time by the manufacturer without notice There are no obligations to update the manual continually The module is manufactured in accordance with applicable DIN and VDE standards such as VDE 0106 part 100 and VDE 0100 part 410 The CE marking on the module confirms compliance with EU standards 2006 95 EG low voltage and 2004 108 EG electromagnetic compatibility if the installation and operation instructions are followed Supplier ELTEK DEUTSCHLAND GmbH BU Industrial Schillerstra e 16 D 32052 Herford E 49 0 5221 1708 210 FAX 49 0 5221 1708 222 Email Info industrial eltek com Internet http www eltek com Please note No part of this document may be reproduced or transm
16. adjustments generates an alarm bit in the failure matrix when the value is exceeded Temperature high 71 refers to all battery temperature sensors Activating of each individual sensor takes place in the main menu Batteries Battery Operation 72 is visible via a negative current flow Due to errors of measurement the threshold should not amount below 596 of the shunt value The measurement of insulation failures Rinsul error 73 is possible only in non earthed systems The adjustment should accord with the system voltage e g 48V system gt 48kOhm Rinsul ATTENTION Exceeds the battery voltage the set limit Vmax 59 all rectifiers get the command y OFF via CAN Bus ATTENTION Jo systems without STS UNB mains bypass all inverters get the switch off signal if the value is below the limit 66 If an STS UNB mains bypass is used the static bypass lt gt switch takes over the control of the inverters ATTENTION If the value is below the limit 67 all DC DC converters get the switch off signal via gt CAN Bus 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 49 of 76 REIS 3 4 4 1 Thresholds general parameters The following general measurement channels are available at the UPC3 Thresh Gen par Y Hyst General val 2 S 4 6 X Voltage 4x Current Voltages po
17. and hysteresis from DelaylVmin U P Ivi M Hysteresis Vmin Vmax Delay Vmax bb Hysteresis Vmax 10 Load Thresholds Vmax 57 6 E Y Delay and hysteresis from Vmax Group Vbatt Vmin 43 2 iv Vmin INV off 43 Vmin DCC off 4 Delay Vmin Ho e 70 E L Hysteresis Vmin 10 CE Lim Load current 30 Ea lt b B Delay 10 B s Bx BatteryOperation A Hysteresis 5 CE Temperature high 60 2 o a Hysteresis om x Delay a m 2 2 dy Rinsul error ie kOhm Delay 10 is s a Hysteresis 5 v All adjustments in this group serve as generation of signal bits with the exception of 59 66 und 67 The exceedance of the limit of the battery overvoltage Vmax 56 or the under run of the limit of the battery undervoltage Vmin 58 or battery warning voltage Vwarn 57 generate the respective failure bit in the signal matrix Parameter 59 defines when the rectifiers shall be switched off For 56 and 59 hysteresis 62 and delay 60 is to be used For 58 hysteresis 63 and delay 61 is to be used For parameter 57 hysteresis is used too but without time delay For the monitoring of the system voltage the values for Vmax 64 and Vmin 65 can be defined The parameters 66 and 67 define the threshold values voltage low for switching off the inverters respectively the DC DC converters The Limit load current 70 entered in the area Main
18. current only of Battery1 For Battery2 the same input is to be allocated Current Battery1 UPC3 I1 Current Battery2 undefined Fundamental default allocations UPC3 V1 Battery voltage UPC3_V2 System voltage UPC3_V3 Asymmetry voltage UPC3 l1 Battery current UPC3 I2 Load current UPC3 I3 General measurement value UPC3 T1 Temperature sensor T1 battery compensation UPC3 T2 General measurement value In the following tables all possible measurement sources are defined Because UPC3 V1 30 and V1 31 are different there are two tables available UPC3 V1 30 Default Location Description Parameter Element UNDEFINED deactivated STANDARD inexistant If Standard manually is allocated the individual default value see table column on the left namely is used internally by the UPC3 but Standard is shown instead of an explicit allocation Therefore it is recommended not to use the value Standard but to use an explicit allocation UPC3 V1 Voltage Vbatt Battery 1 UPC3 Battery voltage terminal V1 UPC3 V2 Voltage Vload UPC3 System voltage terminal V2 Battery tapping voltage 4 UPC3 V3 Tapp volt Vtapp Battery 1 UPC3 terminal V3 Insulation voltage directly 5 UPC3 Vi Insulat voltage UPC3 connected to the unit Battery current terminal I1 Bidirectional measuring 6 UPC3_11 Current Datt Battery 1 UPC3 possible Load current terminal I2 7 UP
19. discharged Adjustment criteria of the battery test are e test duration e the minimum allowable battery test voltage e the maximum battery capacity to be withdrawn in 96 The battery test is assessed as faulty and a respective alarm is activated if the minimum test voltage has been achieved within the test duration or the maximal battery capacity has been withdrawn After the end of the test duration or after an identification of a faulty battery the rectifiers are set back to the default value relating to the battery charging current limitation An activated alarm of a battery test failure can be cancelled via reset of the UPC3 via UPC3 menu or via an anew execution and faultless completion of the battery test For details see Configuration Battery Test 2 2 9 Battery test data memory With the assistance of the data memory the data are recorded during a battery test and later the data can be analyzed via USB or Ethernet with the UPC3 configuration software The following automatically is recorded during any battery test e Start und stop time of the battery tests e Duration of the battery tests e The activation of the battery tests manually or automatically e The withdrawn capacity during the battery tests and the measured battery voltage at the end of the test e The data of the battery type date of the battery installation and the nominal battery capacity These data are retrieved from the entered data in the main menu The above d
20. final character is P This indicates a successful initialisation 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 ELTEK alwayson DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 21 of 76 2 9 3 Control function In this menu block activated UPC3 functions can be executed Control function e Battery Test Start stop battery test deleting of battery test failures Data memory Output of the final series of measurements at the USB interface Boost charge Start stop boost charge Modem internal external Start stop internal external modem operation Second menu Further system sub menus 2 9 3 1 Control function battery test only available if enable manual battery test has been configured 2 9 3 1 1 Manual start Ent Ent lt Ent Esc Start Battery test 2 9 3 1 2 Manual stop Ent gq Esc Stop Battery test 2 9 3 1 3 Clear error battery test Active battery test error ES Lise v Error cleared 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 22 of 76 ELTEK alwayson 2 9 3 2 Control function boost charge 2 9 3 3 Control function modem internal external Adjust modem H S SE eil operation ESC ATTENTION lf an UPC3 with RS 232 interface optional version instead of USB is used
21. function LVD PLD Function The parameter Source select 92 wo decides on the general LVD PLD Low limit OFF 0 0 la Low limit ON 0 0 lal y functionality The selection 0 OFF E Sc s deactivates the LVD PLD function Selection 1 V1 battery voltage on Cer V2 system voltage or 3 V3 battery la 0 OFF Gere v0 g tapping point refer to Low limit OFF RS 89 and Low limit ON 90 to the 5 Mains eror particular measuring voltage Selection 4 switches the LVD PLD function depending on battery operation see thresholds the voltage thresholds are NOTA 7 inoperable Selection 5 Mains error ow limit k e s y only makes sense in conjunction with the CR PLD1 Low limit OFF 0 0 bis 5 Bart 20 connection of an external Mains 492 Monitoring Board MMB optional Source select is 0 OFF aviva At under run of Low limit OFF threshold SE a signal is generated which can be allocated to any output relay Example LVD ae gt The selection source V1 default battery voltage and the LVD active signal is SE 20 allocated to the LVD relay e g K1 dE The LVD contactor energized by relay drin ern switches off when the battery voltage rg under runs the limit Low limit OFF 89 and the Drop delay has been elapsed The reactivation of the contactors takes place when Low limit ON 90 has been exceeded For the LVD f
22. if the battery tap is located behind the battery fuse If the difference between system and battery voltage is greater than parameter Vdiff Fuse case 42 and the battery current less than parameter Itrigg fuse case 43 the flag Fuse open is activated in the signal matrix For the temperature compensation of the charge voltage the temperature sensor 44 of a battery has to be activated e g Batt1 The temperature coefficient 45 and the basis temperature 46 depend on the battery type and have to be requested at the manufacturer Example Vu V Tk Non At nom with Tk 4mV cK Ncell 24 At 5 K V aa 54 3V 0 004 24 5 Vaa 53 8V at 30 C ATTENTION Battery asymm 41 Ifa value ofe g 2V is set the measured value may differ at 1V of the calculated asymmetry voltage value 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 36 of 76 3 4 2 Location specific parameters 3 4 2 1 Installation Installation Designation TID Material ID MATID Seria No SERNO Hardware ID HVID D erro 3 4 2 2 Ethernet module Ethernet module IP 192 168 32 181 Gateway 192 168 o fi Netmask 255 255 255 0 Manager 192 168 0 1 SNMP TiapRecverl 192 168 32 181 SNMP TrapRecver2 10 0 IA 0 0 SNMP TrapRecver3 0 0 D 0 SNMP TrapRecverd 0 o fo
23. monitor the battery symmetry voltage in order to locate faulty batteries within a battery string Therefore a voltage symmetry voltage is measured at the centre of the battery string and compared with the total battery string voltage The symmetry voltage amounts to of the total battery string voltage if the connected batteries are faultless If the symmetry voltage deviates more than an adjustable value of of the battery string voltage an alarm is activated via the UPC3 For details see Configuration Battery 2 2 8 Battery test The battery test serves for the inspection of the batteries as well as for the inspection of the faultless connection to the batteries This test can be performed in the following manners manually at the UPC3 display automatically with date and time automatic daily repetition externally via SNMP or MMT software via digital input For details see Configuration Enable 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 10 of 76 vU ETE The rectifiers voltages are reduced to an adjustable voltage value during the battery test ATTENTION This voltage value has to be greater than the voltage threshold of the LVD PLD function Otherwise the load supply could be disconnected during the battery test if the batteries are a faulty Thereby the batteries supply the connected load and therefore will be
24. monitored via fuse monitoring board 78 Fuse 79 S a signal no O Fuse monitored via fuse monitoring board 79 Fuse 80 S a signal no 0 Fuse monitored via fuse monitoring board 80 Fuse 81 S a signal no 0 Fuse monitored via fuse monitoring board 81 Fuse 82 S a signal no 0 Fuse monitored via fuse monitoring board 82 Fuse 83 S a signal no 0 Fuse monitored via fuse monitoring board 83 Fuse 84 S a signal no 0 Fuse monitored via fuse monitoring board 84 Fuse 85 S a signal no 0 Fuse monitored via fuse monitoring board 85 Fuse 86 S a signal no 0 Fuse monitored via fuse monitoring board 86 Fuse 87 S a signal no 0 Fuse monitored via fuse monitoring board 87 Fuse 88 S a signal no 0 Fuse monitored via fuse monitoring board 88 Fuse 89 S a signal no 0 Fuse monitored via fuse monitoring board 89 Fuse 90 S a signal no 0 Fuse monitored via fuse monitoring board 90 Fuse 91 S a signal no 0 Fuse monitored via fuse monitoring board 91 Fuse 92 S a signal no 0 Fuse monitored via fuse monitoring board 92 Fuse 93 S a signal no 0 Fuse monitored via fuse monitoring board 93 Fuse 94 S a signal no 0 Fuse monitored via fuse monitoring board 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual ue Signal text Reference to Page 67 of 76 7 Fuse 95 95 Fuse 96 Dig input 1 1 96 Dig input 2 1 97 Dig input 3 1 98 Dig input 4
25. no 112 s a signal no 112 x Description Fuse monitored via fuse monitoring board Fuse monitored via fuse monitoring board Internal digital input Internal digital input Internal digital input Internal digital input Internal digital input Internal digital input Internal digital input Internal digital input External digital input via CAN Bus External digital input via CAN Bus External digital input via CAN Bus External digital input via CAN Bus External digital input via CAN Bus External digital input via CAN Bus External digital input via CAN Bus External digital input via CAN Bus General measured values voltage 1 General measured values voltage 2 General measured values voltage 3 General measured values voltage 4 General measured values voltage 5 General measured values voltage 6 General measured values current 1 General measured values current 2 General measured values current 3 General measured values current 4 General measured values temperature 1 General measured values temperature 2 General measured values temperature 3 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 ELTEK always on DC Controller UPC3 V1 30 166 to V1 31 170 User manual ELTEK alwayson x Page 68 of 76 ques Signal text Reference to Description parameter gt T4 lt gt Tmin max4 Sa signal no 112 General measured values temperature 4 126 T5 Tmin ma
26. only makes sense with an external modem because for a direct communication via front side interface the modem must be stopped Info With an internal modem the communication and direct configuration via USB is possible at the same time 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 ELTEK alwayson DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 20 of 76 ENT Mode 1 Modem status stopped No character string beside Int respectively Ext see figure on the left Direct communication possible Modem operation not possible For starting the modem see Control function modem internal external Mode 2 Modem status started There is a character string beside Int respectively Ext see figure on the left Direct communication not possible Only modem operation possible For stopping the modem see Control function modem internal external Explanation of the modem status string Ost caeo1 i CAEO21 W 32w Important is the first and the final character Meaning of the first character UPC3 communicates with the modem e g sending of the initial string no communication with the modem Meaning of the final character l initialised i not initialised KR During starting the UPC3 and during starting initialisation the first character is the final character is After a time period the first character is the
27. see p Enable If battery operation is detected for more than 112b minutes boost charge will be active Requires enabling Boost charge by battery operation s Enable after a delay of 20 Timeout 0 2 Minute 4 Repetition every Ivi 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 57 of 76 REIS Boost charge can also start automatically at a setting 115b date and time Require enable Boost charge over Date Time s Enable The parameter 116b defines the repeat interval in days e g start boost charge at 1 1 2009 um 8 05 Repeat 3 days The boost charge execute at 1 1 2009 at 8 05 4 1 2009 at 8 08 7 1 2009 at 8 05 a s o Additional require the enable Boost charge over Duration daily Enable If only the enable Boost charge over Date Time and not the enable Boost charge over Duration daily is configured than the UPC ignore the date and the boost charge start at setting time Boost charge finish When the battery voltage exceeds the parameter 109b over 110b second during a boost charge the set additional charge time 111b starts After the expiration of this time the boost charge is finished A maximum boost charge time can 114b set additional If an optional fan tableau is available than the fans can run over an 113b additional time after boost charge
28. set to 2 If RECI fails The signal bit REC no CAN is active No redundancy failure yet If REC2 fails too The signal bit REC redundant is active No redundancy anymore BMB Board type 26 This function is not available at version V1 30 At UPC3 V1 30 used Battery Monitoring Boards DCC BMB have to operate at compatibility mode For details see Brief description of the DCC BMB please At firmware version V1 31 the BM type can be adjusted if DCC BMB is used e DCC BMB adjusted to compatibility mode gt gt then you have to set MU2000 BM e DCC BMB adjusted to normal mode gt gt then you have to set DCC BMB according to item 26 as shown in the picture above For details regarding compatibility mode see Brief description of the DCC BMB please Further optional CAN modules Bypass STS 17 Active static bypass switch mains inverters Mains Monitor MM 18 Monitors mains input Analog Inputs BM 19 Extension of the measurement inputs for battery monitoring Digital Inp DE 20 Extension of the digital inputs Digital Outp RB 21 Extension of the relay outputs Fuse Board FM 22 Extension fuse monitoring Fan tray 23 Active fan rack UMD2 count 24 Extension measuring control only used for CONBO3 UMD1 count 25 Extension measuring control only used for CONBO3 3 4 1 3 System parameters een The nominal rectifier voltage RECNom voltage 26 is equivalent to the normal tri
29. with an external modem it is necessary to deactivate the modem mode via this function for direct gt configuration via PC Otherwise communication is not possible 2 9 4 Login ENT ENT ENT AV ENT a Select user First the user is to be selected with the arrow keys b Password entry Using the arrow keys the alphabet the figures and additional characters are passed through The required character is selected with ENT After this the cursor jumps to the next digit overtakes the previous character as proposal and set as placeholder for the previous character If only ENT is pressed without prior character selection via arrow keys this is interpreted as enter finished see next item If the password consists of two consecutive equal characters e g the password flood please note After keying in flo first select another character with the arrow keys Following go back to the character o and press ENT 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 ELTEK alwayson DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 23 of 76 c Finishing password entry Press ENT No prior pressing of the arrow keys 2 9 5 Secondary menu 2nd menu Via the secondary menu the status and configuration parameters of the UPC3 are visible and can be changed by entering of a protection code Control Function 22nd Menu e Error list All active
30. 0 User manual Page 29 of 76 3 4 1 Basic settings UPC3 3 4 1 1 Main set Main set Regulator Current 10 Bj xAh n Derived from XEM capacity of the batteries Current Boost ch 25 el snm Derived from capacity of 2o the batteries Diesel generator 4 Bj ah h Derived from capacity of the batteries 0 Bj G REC Resolution Run up w slope 1 IS Diesel by Diglnp Capacity of one battery string Nominal capacity 50 v Ah Batteries Cell count E Battery Count 1 m 4 5 mv SE 24 ey REIS The main function of the UPC3 is to deliver a voltage default value to the rectifiers in order to charge batteries or to keep them under well load conditions This regulator see picture on the left provides a few additional functions After a restart the system overtakes the measured voltage as start voltage for the regulator Every second the voltage default value is controlled up down with the value 5 if deviations of the current default value exist For trickle charge the adjusted relative current default value 1 is used For an activated boost charge the charge current 2 is used If a diesel generator is used for power supply the default value 3 is used The digital input 4 indicates when a diesel generator works This function is disabled when the digital input is set to o The entered normal capacity 6 is used as point of reference for the relative charge cu
31. 1 170 User manual Page 17 of 76 2 9 The menu As a standard four menu blocks are available see below The section Log in describes how to log in at the UPC3 An authorization is necessary if you want to get access to a secured area e g Show parameters 1 Measured values 2 Control functions 3 Operating status 4 System menu 2 9 1 Measured values In this menu block the measured data of the system is displayed according to the configuration of the system Measured values e General 4 x current 6 x temperature and 6 x voltages e Mains Voltage current and frequency only systems equipped with mains monitoring MM board e Power modules Rectifiers DC DC converters inverters static bypass switch e g output voltage output current temperature e Power system System voltage current earth fault measurement if activated and the calculated battery rectifier and consumer load currents e Batteries Battery voltage current center tapping voltage of the battery and temperature X times Output voltage of the Output current of the particular module particular module AY Temperature of the particular module ENT DC DC Converter E T Inverter SBS Shows the information of the individual modules 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 ELTEK alwayson DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 18 of 7
32. 1000C BM A0 0 IS Digital Outp RB b a Iv e Fan tray El UMD1 count a Jt ELTEK always on x A multitude of devices can be connected via CAN Bus to the UPC3 The number in the pictures designated with count of rectifiers DC DC converters and inverters 11 12 13 can vary for the different power supply systems Each marked field corresponds to the CAN address of a registered rectifier Due to the fact that not all of the slots must be equipped gaps within the sequence can occur These parameters should be changed only for PSS PSC and UNV modules because they do not have an automatic addressing For all other modules rectifiers DC DC converters and inverters results the assignment and the number of the assigned modules from their automatic registration For example eight further digital inputs DIG8 20 or six relay outputs RB6 21 In systems with redundant rectifiers DC DC converters or inverters additional alarms can be generated due to the designation of the parameters 14 15 16 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 QU ELIEK User manual Page 32 of 76 The following example relates to rectifier modules but applies for DC DC converter and inverters accordingly Example System with seven registered rectifiers 11 parameter Redundant REC 14 is
33. 110 EN50178 EN60146 Compliance to EMC standards EN55011 22 class B EN61000 4 T2 5 Connections 1x DIN41612 M connector 2x32 pole 6 1 Options Article code 302 UP3 MMT 00 Designation Configuration software Multi Management Tool MMT 302 003 RDD 00 Remote display for door mounting connection via CAN interface 302 003 RDMD 00 Remote display with mimic diagram for door mounting connection via CAN interface 302 DCC CB1 00 Connection board CONB_HS_01 302 DCC 0MM 00 Mains monitoring board 1 3 phase DIN rail module connection via CAN interface 302 DCC 0BM 00 A maximum of six DCC BMB modules is applicable Battery monitoring board DCC BMB for one additional battery string U U 2 T DIN rail module 302 DCC DI8 00 Signalling board with 8 digital alarm inputs DIN rail module connection via CAN interface 302 DCC ORB 00 Relay board with 6 isolated signalling outputs DIN rail module connection via CAN interface 302 DCC 0FM 00 Fuse monitoring board 20 fuses 24 60 VDC 1 pole open frame 302 UP3 SMP 00 SNMP adapter plug in board connection via Ethernet 10Base T 302 UP3 0SW 02 SNMP Win monitoring software 302 UPC MOB 00 Mod Bus adaptor 300 UPC PRO 00 Profi Bus adaptor 302 UP3 0AM 00 Analog modem plug in board connection via analogue phone line Western RJ11 302 UP3 0SW 01 Analog modem remote so
34. 3 unit or via the configuration software The red LED Alarm on the front side of the UPC3 blinks at active signals in the error list The green LED v can be parameterised via the list LED Ok 85 The error list as well as the list LED OK contains the same content in the delivery status but LED Ok is inverted in the group signals switching mode Signals Sw mode LED 1 RD HH Via the signal lists LED 1 RD 86 up to LED 6 RD the functions of the six LEDs of the optional available UPC3 remote display are assigned The lists Relay 1 1 87 up to Relay6 1 switch the internal relays K1 up to K6 of the UPC3 The contacts are available at the UPC3 connection board With the list Relay 1 2 88 up to Relay 6 2 the relays of the optional available relays board CAN RYB are activated For Info With the use of two RYB boards the relay contacts 1 1 up to 6 1 conform to the second RYB board instead of the internal relays see Count CAN devices 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 ELTEK DC Controller IR A ELTEK
35. 4 148 Vbat lt Vwarn B5 57 Exclusively for number of batteries 2 5 149 Vbat lt Vwarn B6 57 Exclusively for number of batteries gt 6 150 Vbat lt Vwarn B7 57 Exclusively for number of batteries 2 7 151 je 152 Vbat gt VmaxR B1 59 Vmax Rec off excl for number of batteries gt 1 153 Vbat gt VmaxR B2 59 Vmax Rec off excl for number of batteries gt 2 154 Vbat gt VmaxR B3 59 Vmax Rec off excl for number of batteries gt 3 155 Vbat VmaxR B4 59 Vmax Rec off excl for number of batteries 2 4 156 Vbat gt VmaxR B5 59 Vmax Rec off excl for number of batteries gt 5 157 Vbat gt VmaxR B6 59 Vmax Rec off excl for number of batteries gt 6 158 Vbat gt VmaxR B7 59 Vmax Rec off excl for number of batteries gt 7 159 160 T Tmax Batt1 Battery Exclusively for number of batteries gt 1 161 T gt Tmax Batt2 Battery Exclusively for number of batteries gt 2 162 T gt Tmax Batt3 Battery Exclusively for number of batteries gt 3 163 T gt Tmax Batt4 Battery Exclusively for number of batteries gt 4 164 T gt Tmax Batt5 Battery Exclusively for number of batteries gt 5 165 T gt Tmax Batt6 Battery Exclusively for number of batteries gt 6 166 T Tmax Batt7 Battery Exclusively for number of batteries gt 7 187 168 Asymmetrical B1 41 Exclusively for number of batteries gt 1 169 Asymmetrical B2 41 Exclusively for number of batteries 2 2 170 Asymm
36. 40 MMB_VL3 2 Mains voltages Element 6 MMB 2 Mains voltage L3 41 MMB FLx 2 Mains frequence Element 4 5 6 MMB2 Mains frequency 42 MMB IL1 2 Mains currents Element 1 MMB 2 Mains current L1 43 MMB IL2 2 Mains currents Element 2 MMB 2 Mains current L2 44 MMB_IL3 2 Mains currents Element 3 MMB 2 Mains current L3 45 _not_defin Failure status board Only 46 DEB_stat 1 inexistant DEB 1 internally used Digital inputs of the digital 47 DEB 21 Digital Inputs Digital Inputs 2 DEB 1 input board 1 48 DEB 3 1 inexistant DEB 1 Reserves No function 49 DEB 4 1 inexistant DEB 1 Reserves No function Failure status board Only 50 DEB stat 2 inexistant DEB 2 internally used 51 DEB 2 2 s Beschreibung DEB 2 The UPC3 is able to manage 52 DEB_3 2 inexistant DEB 2 a maximum of 16 digital 53 DEB_4 2 inexistant DEB 2 inputs With the use of two digital input boards one of them replaces the digital inputs of the UPC3 For this application Digital Input 1 DEB_2 2 must be used for the measuring value allocation instead of UPC3_DIG1 8 Failure status relay boardl 54 RYB_stat 1 inexistant RB 1 Only internally used 55 RYB 2 1 inexistant RB 1 Only internally used 56 RYB 3 1 inexistant RB 1 Only internally used 57 RYB 4 1 inexistant RB 1 Only internally used 58 RYB_stat 2 inexistant RB 2 Only internally used 59 RYB 2 2 inexistant RB2 Only internally used 60 RYB 3 2 inexistant RB2 Only internally used 61
37. 6 2 9 2 Operating status In this menu block information about the actual operating status of the system can be queried Operating status e Digital inputs Status active inactive of the digital inputs 1 1 8 1 internal and 1 2 8 2 external CAN Active active in signal matrix e Relay outputs Status active inactive of the relay outputs 1 1 6 1 internal and 1 2 6 2 external CAN Active Relay operates FM board Status active inactive of the fuse monitoring board Failure list The failure list shows the actual alarms Event list The event list shows all stored alarms date time appearance disappearance Fan racks Shows Okay or Failure of each of the connected fan racks Battery test Battery test active inactive Furthermore the withdrawn capacity Ah is shown e Capacity calculator Shows the available capacity of the complete system or of individual battery strings e Data memory Shows whether data currently are stored or not OFF ON e Boost charge Boost charge active inactive e Manual operation Manual control of the default voltage value of the rectifiers Manual charge of the batteries e System test Manual control of the default voltage value of the rectifiers within defined thresholds e Modem Shows the initialisation status of the external or internal modem 2 9 2 1 Eventlist Xtimes Shows the appeared alarm Shows the start of the and the alarm ID no alarm date t
38. 92 Hi Otherwise the calculation according to Element 2 O0 O1 item b is done considering a correction ENT T a factor Element 4 o O1 Element 5 0 O1 Element 6 oo O1 Element 7 En Battery unsymm 2 5 B v Delay 10 Hysteresis 5 2N Vdilf Fuse case 0 0 ER Itigg fuse case 0 5 a Difference Ah 10 H Tk per cell 2 Baue Tk min 0 0 Bj Tk max 60 0 is fs Base temp Tcomp 25 vc 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual vU ETE Page 35 of 76 Legend Vtapp Measured tapped voltage value against Vbatt Measured battery voltage Batc Number of batteries value to be configured Ctapp Tapping point counted from Value to be configured Vplus Calculated tapped voltage value against 8 Asymmetry calculation with tapping point at the center of the battery Diff Vbatt 2xVtapp If the difference without consideration of sign is greater than 41 asymmetry is indicated b Asymmetry calculation with tapping point not at the center of the battery Vbatt Ctapp Batc Ctapp Batc Uabg2 is the battery tapping voltage against calculated with consideration of a correction factor Diff Vtapp Vtapp2 Vtapp2 Vbatt Vtapp If the difference without consideration of sign is greater than 41 asymmetry is indicated The detection of an open battery fuse only is possible
39. A CH Ro N w BBE 15 3 16 Boost charge Boost charge Battery test Battery test ELTEK always on x Description Exclusively for number of batteries gt 7 Exclusively for number of batteries 2 1 Exclusively for number of batteries 2 2 Exclusively for number of batteries 2 3 Exclusively for number of batteries 2 A Exclusively for number of batteries 2 5 Exclusively for number of batteries 2 6 Exclusively for number of batteries 2 7 Exclusively for number of batteries gt 1 Exclusively for number of batteries 2 2 Exclusively for number of batteries 2 3 Exclusively for number of batteries gt 4 Exclusively for number of batteries 2 5 Exclusively for number of batteries gt 6 Exclusively for number of batteries 2 7 Virtual relay 1 set via SNMP Virtual relay 1 set via SNMP output inverted Virtual relay 2 set via SNMP Virtual relay 2 set via SNMP output inverted Virtual relay 3 set via SNMP Virtual relay 3 set via SNMP output inverted Virtual relay 4 set via SNMP Virtual relay 4 set via SNMP output inverted Insulation error Insulation measuring runs Rectifier error Rectifier no CAN receiption Redundancy error Rectifier load limit Number of rectifiers gt 1 DC DC converter error DC DC converter no CAN receiption DC DC converter redundancy error DC DC converter load limit Number of DC DC converter gt 1 Inverter error Inverter no CAN receiption Inverter redundancy error
40. BM2 MU2000 BM2 see 80 BMB L5 Current Ibatt Battery 6 EEN 81 BMB_T 5 Battery temperat Battery 6 DCC BMB 5 82 BMB_Vbatt 6 Voltage Vbatt Battery 7 DCC BMB 6 Alternatively MU1000C 83 BMB Vtapp6 Tappvolt Vtapp Battery 7 DCC BMB 6 BM2 MU2000 BM2 see 84 BMB 16 Current Ibatt Battery 7 pecempe dte CAN devices count 85 BMB_T 6 Battery temperat Battery 7 DCC BMB 6 86 BMB Vbatt 7 DCC BMB 7 Alternatively MU2000 BM2 87 BMB Vtapp 7 DCC BMB 7 See 3 4 1 2 CAN devices 88 BMB 17 DCC BMB 7 Unt 89 BMB_T 7 DCC BMB 7 90 BMB_Vbatt 8 DCC BMB 8 91 BMB_Vtapp 8 DCC BMB 8 92 BMB_1 8 DCC BMB 8 93 BMB_T 8 DCC BMB 8 See description exclusively for CONBO3 status Universal measurement 94 UMD2_1 1 signal not available controller device 1 This is See description exclusively for CONBO3 Voltage actually used with the board 95 UMD2 2 1 Vbatt Battery2 CONBOS This board has See description exclusively for CONBO3 Voltage additional voltage and 96 UMD2 3 1 Vtapp Battery2 temperature inputs Apart See description exclusively for CONBO3 from that these inputs are 97 UMD2 4 1 Temperature Battery2 designed for universal See description exclusively for CONBO3 status Sage 98 UMD2 1 2 signal not available See description exclusively for CONBO3 Voltage 99 UMD2 22 Vbatt Battery3 See description exclusively for CONBO3 Voltage 100 UMD2 3 2 Vtapp Battery3 See description exclusively for CONBO3 101 UMD2_4 2 Tem
41. C Waiting for CONNECT r n ditto 960 Waiting without check Default Y results in as normal character Communication operation of the string AT AT960 AT amp F dATX3E0L1S0 0 r n 7 carriage return line feed Explanation of the AT commands AT SGF Factory setting X3 Do not wait for dial tone E0 0 Deactivates echo of sent bytes L1 Loudspeaker active sound level 1 S0 0 Modem answers not self acting 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 QU ETEK User manual Page 61 of 76 3 4 7 10 Remote Display Panel RDP RD Panel In this area the Remote Display Panel RDP is configured On the panel definite block diagrams are used For more information about the RDP please read the RDP user manual Sant sen ug Deere With parameter Enable RDP 128 the panel is T CAN devices ON 2 CANdevices OFF enabled With parameter StartUp action 129 is defined how the UPC3 system shall act after a restart Enable ROP b O none gt gt no command to the CAN devices The actual condition ON respectively OFF is kept gt z 1 CAN devices ONT gt gt CAN devices explicitly get the ON command o7 35 2 CAN devices OFF gt gt CAN devices explicitly get the OFF command x Parameter Enable Switches 130 and Enable Es E E Modules 131 give information to the RDP which E digital inputs respe
42. C redundant if one unit fails For example this alarm could be classified as not urgent because the efficiency of the facility is not in danger with the failure of one unit because there are more units available than really necessary redundancy 2 2 13 Isolation monitoring Via a high resistance resistive voltage divider the half of the UPC3 system voltage V 2 is connected to the UPC3 housing The UPC3 permanently measures the voltage difference between the half system voltage and the housing In the case of failure the measured voltage is different to V 2 As exemplification both extreme cases are considered 1 case System voltage V is connected to the housing In this case the reference potential is OV 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 QU ETEK User manual Page 12 of 76 2 case System voltage V is connected to the housing In this case the reference potential is the system voltage If the isolation monitoring is disabled via configuration the mentioned voltage V 2 is separated from the housing with an independent relay 2 3 Measurement inputs The UPC3 serially is fitted with the following measurement inputs e UPC3 24 V Measurement voltage range 0 100VDC UPC3 48 V Measurement voltage range 0 100VDC UPC3 110V Measurement voltage range 0 300VDC UPC3 220V Measurement voltage range 0 300VDC 3 x voltage 0 60V 48V ve
43. C3_12 Current lload UPC3 Only directional General current I3 Only 8 UPC3 I3 General currents Element 1 UPC3 directional Battery Battery temperature sensor 9 UPC3 T1 temperat Battery 1 UPC3 terminal T1 o E D 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual QE ETEK Page 39 of 76 General General temperature 10 UPC3_T2 Temperat Element 1 UPC3 terminal T2 11 _not_usable 12 _not_usable 13 _not_usable 14 _not_usable 15 _not_usable 16 _not_usable 17 _not_usable Digital inputs from UPC3 to 18 UPC3_DIG1 8 Digital Inputs Digital Input 1 UPC3 terminal block 19 _not_usable 20 not usable 21 not usable 22 STS 1 1 St inexistant STS 23 STS_2 1 Vm inexistant STS 24 STS_3 1 Va inexistant STS 25 STS_4 1 lo inexistant STS 26 STS_5 1 Vb inexistant STS 27 STS_6 1 fm inexistant STS 28 STS_7 1 fa inexistant STS 29 STS_8 1 Th inexistant STS 30 MMB_VL1 1 Mains voltages Element 1 MMB 1 Mains voltage L1 31 MMB_VL2 1 Mains voltages Element 2 MMB 1 Mains voltage L2 32 MMB_VL3 1 Mains voltages Element 3 MMB 1 Mains voltage L3 33 MMB FLx 1 Mains frequence Element 1 2 3 MMB1 Mains frequency 34 MMB IL1 1 Mains currents Element 1 MMB 1 Mains current L1 35
44. D CONVERTRONIC 1 F XdATX3E EOL Minute repeat 0 2 mn Eno mag DyTme 1 e 124 lal 1 IS RepoatCourt Ten 10 Sist Via the parameter RepeatCountTXerr 124 is set how often the UPC3 should try to dial the telephone number see Error message Initial string 126 AT AT O AT amp F dATX3E0L1S0 0 This is set in the configuration of the UPC3 This instruction set is executed from the left to the right and transferred to the modem Specific features are the tokens e g 0 d Those are not transferred but are commands which are executed via the UPC3 A blank and the end of the string effects the transfer of a CR LF ENTER KEY at PC 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller IR A ELTEK UPC3 always on V1 30 166 to V1 31 170 User manual Page 60 of 76 The Initial string see above works nearly with all standard modems and should be changed only in exceptional cases For the AT commands which are understood from your modem please see the attendant manual Important The modem must not answer self acting ATSO 0 otherwise the pass word is avoided Token UPC3 commands 96m Sending without r n and waiting for answer from the modem d 1 s pause p 0 25 s pause t40 Timeout 40 s Default 5 s 1 99 s t Timeout 320 ms min 320 ms tO ditto t100 ditto t400 Timeout 400 ms 320 999 ms 960 Waiting for OK r n modem message
45. D1_3 15 see description 169 UMD1_4 15 see description 170 UMD1_1 16 171 UMD1_2 16 see description see description 172 UMD1_3 16 see description 173 UMD1_4 16 see description Calculated battery current Result Systlrect load 177 _not_usable not usable 174 Systibatt 1 inexistant current 175 Systlrect 1 inexistant Total current of all rectifiers Calculated load current Result Systlrect battery 176 Systlload 1 inexistant current not usable not usable 255 not usable 3 4 3 2 Assignment shunt Assignment Shunt Shunt 60m UPC3 I1 1 60 a UPC3 121 60 a UPC3 131 60 JA 5 60 lja BM I1 1 60 la BM_121 60 a BM 131 eo Ja BM 1 2 60 MA BM_122 60 a BM_ 3 2 60 a The entered value proves that e g at a current flow of 60A a voltage value of 60mv falls at the shunt The shunt values of the 3 UPC3 input currents as well as the 6 shunts of the maximum 2 connectable battery monitoring boards per board 3 channels can be entered at this area 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual JL ELEK Page 48 of 76 3 4 4 Thresholds Thresholds Vbatt Vmax bb o KID lt Without delay Hysteresis from Vwam 45 Vmin bb P ba Di ar lt Vmin Vmax REC off Delay
46. LK 3 Configuration of the UPC3 3 1 General In principle it is possible to do the UPC3 configuration directly via the UPC3 control buttons But it is advisable to configure the system using the optional PC software MMT Multi Management Tool For the connection of a PC the UPC3 is fitted with an USB interface at front side optional a connection via modem or Ethernet is possible The configuration software works with the system software Windows 2000 XP 2003 Vista The user manual for the dial up and general operation of the software is optionally available MMT user manual REMARK This user manual is related to the factory side allocated configuration parameters for user 1 3 2 Configuration of UPC systems by external modem Only for UPC3 version with RS 232 interface possible To configure the system by an external modem directly via serial interface using the configuration software MMT please note the following Two different operational modes are possible 1 External modem has been started Dial up at the system is possible The system can be configured via modem In this case a configuration directly via the serial interface is not possible 2 External modem has been stopped Configuration via a serial interface is possible Dial up at the system via modem is not possible For information how to start and stop the modem please see the section Control function modem internal external For information about the mode
47. MMB_IL2 1 Mains currents Element 2 MMB 1 Mains current L2 36 MMB_IL3 1 Mains currents Element 3 MMB 1 Mains current L3 37 _not_defin 38 MMB_VL1 2 Mains voltages Element 4 MMB 2 Mains voltage L1 39 MMB_VL2 2 Mains voltages Element 5 MMB 2 Mains voltage L2 40 MMB_VL3 2 Mains voltages Element 6 MMB 2 Mains voltage L3 41 MMB FLx 2 Mains frequence Element 4 5 6 MMB2 Mains frequency 42 MMB IL1 2 Mains currents Element 1 MMB 2 Mains current L1 43 MMB IL2 2 Mains currents Element 2 MMB 2 Mains current L2 44 MMB IL3 2 Mains currents Element 3 MMB 2 Mains current L3 45 not defin Failure status board Only 46 DEB stat 1 inexistant DEB 1 internally used Digital inputs of the digital 47 DEB 2 1 Digital Inputs Digital Inputs 2 DEB 1 input board 1 48 DEB_3 1 inexistant DEB 1 Reserves No function 49 DEB_4 1 inexistant DEB 1 Reserves No function Failure status board Only 50 DEB_stat 2 inexistant DEB 2 internally used 51 DEB_2 2 s Beschreibung DEB 2 The UPC3 is able to manage 52 DEB_3 2 inexistant DEB2 a maximum of 16 digital 53 DEB 4 2 inexistant DEB2 Inputs With the use of two inputs of the UPC3 For this digital input boards one of them replaces the digital 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual QE ETEK
48. REMARK The CAN Bus interface for control and monitoring of the connected power modules is also integrated in the 64 pole connector The power supply designed as DC DC converter provides the system with all necessary voltages For detailed technical specifications see section Technical specifications UPC3 UPC3S S small version 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 8 of 76 vU ELK 2 2 The concept 2 2 1 System monitoring and controlling The UPC3 is equipped with analog inputs for the measurement of the different system voltages and currents Furthermore the unit is equipped with digital inputs e g for monitoring the states closed or open of switch contacts Additionally the data of the CAN Bus connected modules e g rectifiers are detected and displayed monitored and analyzed according to the UPC 3 configuration After analyzing the data the UPC3 controls the power modules e g rectifiers LVD PLD and gives alarm messages if applicable according to the UPC3 configuration 2 2 2 Temperature controlled output voltage Float charge of batteries in backup systems For this operation mode a connected temperature sensor of type KTY 81 220 is necessary The temperature information provided by the temperature sensor is analyzed by the UPC3 according to the voltage temperature characteristic line The output voltag
49. Systlload 1 inexistant current 177 not usable not usable not usable not usable 255 not usable 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 JL ELEK User manual Page 43 of 76 UPC3 V1 31 Default Location Description Parameter Element O UNDEFINED deactivated 1 STANDARD inexistant If Standard manually is allocated the individual default value see table column on the left namely is used internally by the UPC3 but Standard is shown instead of an explicit allocation Therefore it is recommended not to use the value Standard but to use an explicit allocation 2 UPC3_V1 Voltage Vbatt Battery 1 UPC3 Battery voltage terminal V1 3 UPC3_V2 Voltage Vload UPC3 System voltage terminal V2 Battery tapping voltage 4 UPC3_V3 Tapp volt Vtapp Battery 1 UPC3 terminal V3 Insulation voltage directly 5 UPC3_Vi Insulat voltage UPC3 connected to the unit Battery current terminal I1 Bidirectional measuring 6 UPC3_11 Current Ibatt Battery 1 UPC3 possible Load current terminal I2 7 UPC3 I2 Current lload UPC3 Only directional General current I3 Only 8 UPC3 I3 General currents Element 1 UPC3 directional Battery temperature sensor 9 UPC3 T1 Battery temperat Battery 1 UPC3 terminal T1 General temperature 10 UPC3_T2 Gene
50. ard 57 Fuse 58 S a signal no 0 Fuse monitored via fuse monitoring board 58 Fuse 59 S a signal no 0 Fuse monitored via fuse monitoring board 59 Fuse 60 S a signal no 0 Fuse monitored via fuse monitoring board 60 Fuse 61 S a signal no 0 Fuse monitored via fuse monitoring board 61 Fuse 62 S a signal no 0 Fuse monitored via fuse monitoring board 62 Fuse 63 S a signal no 0 Fuse monitored via fuse monitoring board 63 Fuse 64 S a signal no 0 Fuse monitored via fuse monitoring board 64 Fuse 65 S a signal no 0 Fuse monitored via fuse monitoring board 65 Fuse 66 S a signal no 0 Fuse monitored via fuse monitoring board 66 Fuse 67 S a signal no 0 Fuse monitored via fuse monitoring board 67 Fuse 68 S a signal no 0 Fuse monitored via fuse monitoring board 68 Fuse 69 S a signal no 0 Fuse monitored via fuse monitoring board 69 Fuse 70 S a signal no 0 Fuse monitored via fuse monitoring board 70 Fuse 71 S a signal no 0 Fuse monitored via fuse monitoring board 71 Fuse 72 S a signal no 0 Fuse monitored via fuse monitoring board 72 Fuse 73 S a signal no 0 Fuse monitored via fuse monitoring board 73 Fuse 74 S a signal no 0 Fuse monitored via fuse monitoring board 74 Fuse 75 S a signal no 0 Fuse monitored via fuse monitoring board 75 Fuse 76 S a signal no 0 Fuse monitored via fuse monitoring board 76 Fuse 77 S a signal no 0 Fuse monitored via fuse monitoring board 77 Fuse 78 S a signal no 0 Fuse
51. ation fault internally switchable via software battery voltage low battery voltage high CAN Bus status CAN connected module status external alarm loops Yes active fault text message flash based stack memory of last 250 Pent ISO function faults events with time stamp Battery test memory Yes storage of last 3 battery test results storage of the last battery test curve RTC with time and date Yes Control buttons 4 UP DOWN ENTER ESC Main processor 16Bit Fujitsu Languages German English Swedish other versions loadable on demand Ambient temperature Operation 20 C to 55 C non condensing Storage 40 C to 85 C Cooling Convection cooling Climatic conditions according to IEC 721 3 3 class 3K3 3Z1 3B1 3C2 3S2 3M2 Max installation altitude lt 1500m Audible noise 30dBA Type of construction small version 14 x 19 3U 1 6 x 19 3U Dimensions Dimensions small version 106 3 133 326 5 mm 71 128 280 mm W H D Weight Weight small version approx 1 8kg approx 1 3kg 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 x V1 30 166 to V1 31 170 User manual Page 73 of 76 ELTEK always on Type of enclosure Protection class IP20 front panel 1 Colour Front panel RAL 7035 neutral black print RAL 9005 CE conformity yes Compliance to safety standards EN60950 1 VDEO100 T410 VDEO
52. atterie 6 BMB 2 84 BMB_12 2 Current Ibatt Batterie 6 BMB 2 Battery 85 BMB_T2 2 temperat Batterie 6 BMB 2 86 BMB_V3 2 Voltage Vbatt Batterie 7 BMB 2 87 BMB V62 Tapp volt Vtapp Batterie 7 BMB 2 88 BMB 13 2 Current Ibatt Batterie 7 BMB 2 Battery 89 BMB T3 2 temperat Batterie 7 BMB 2 90 not usable 91 not usable 92 not usable 93 not usable 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 41 of 76 ELTEK alwayson x See description exclusively for CONBO3 Universal measurement 94 UMD2_1 1 status signal not available controller device 1 This is See description exclusively for CONBO3 actually used with the board 95 UMD2_2 1 Voltage Vbatt Battery2 CONBO3 This board has See description exclusively for CONBO3 additional voltage and 96 UMD2_3 1 Voltage Vtapp Battery2 temperature inputs Apart See description exclusively for CONBO3 from that these inputs are 97 UMD2_4 1 Temperature Battery2 designed for universal See description exclusively for CONBO3 usage 98 UMD2 1 2 status signal not available See description exclusively for CONBO3 99 UMD2 22 Voltage Vbatt Battery3 See description exclusively for CONBO3 100 UMD2 3 2 Voltage Vtapp Battery3 See description exclusively f
53. ch to the particular next sub menu A ESC ENT er and saves altered input Down Key Up Key ESC Key Changes to Changes to Switches back the next the previous to the particular line decrease line increase superordinated value value menu without accepting and saving of alterations 2 8 1 Change of display leave through the displays The change of the display takes place via pressing the buttons TL whereas fr changes to the previous and L changes to the next display 2 8 2 Change menu Displays which include a selectable submenu are marked with the symbol gt By pressing the ENT button you get the submenu The return to the superordinated menu takes place via pressing the ESC button 2 8 3 Alteration of numerical values assignments In order to increase the value it is necessary to press the f button and press the Jr button for the reduction of the value for alteration of a displayed value The value is altered by the smallest possible amount by pressing the buttons in single steps If the button is pressed by holding it down then the values are changed continuously The speed rate of change increases the longer the button is held down 2 8 4 Saving of altered values Altered values are accepted and saved by pressing the ENT button 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 ELTEK alwayson DC Controller UPC3 V1 30 166 to V1 3
54. charge 98 the manual control of the default voltages of the rectifiers is Intemal Modem 0 Bj OptoC SNMP enabl 0 la pos sible Enabling System test 100 For the configuration see Main menu System test Enabling Energy balance 99 The flown current into the battery is accumulated the value Ah is shown on the display o DY E Rinsu by diginp 0 gt Extemal Modem 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 54 of 76 REIS Insulation measurement If Rinsul measure 101 is enabled the half of the battery voltage is connected to the casing of the UPC3 via a high resistance resistive voltage divider With differential measurement to this voltage it is detected whether an insulation failure is present or not With parameter Rinsu by dig inp 102 an additional condition for start and stop can be attached Start has priority That means that the insulation measurement is done when both inputs are configured and enabled Modem For the automatic initialization of internal external modem parameter 103 or 104 is to be set to 1 The modem settings are to be done in the Main menu Modem 3 4 7 2 Battery test Battery Test An activated battery test either can be stopped manually or automatically with exceeding a break off criterion Max DischargeCap 80 iv Min
55. ckle charge voltage 26 and to the REC Nom voltage 55 0 H REC Batt test V 42 2 ER boost charge voltage REC Boost chge y 28 without temperature compensation These values indicate how the maximum REC Boost chge V 57 0 8 REC Nom current 50 0 SE ie 4f TUS so Ha default voltage value should be set by po LS the regulator in case of trickle boost REC LoadDistImin 20 REC Load distib 15 Ex charge REC Load dist dy 10 RB Parameter 27 REC Batt test V indicates how the default voltage value ee A should be set for the rectifiers in case of INV nom voltage 790 v battery test This value must be below the nominal voltage of the battery in order that the battery is discharged 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 33 of 76 JO ETEK The parameter nominal rectifier current REC Nom current 29 is sent via CAN Bus to the rectifiers Usually the value indicated on the type plate of the rectifier module is to be set The REC Load limit 30 applies in connection to the set REC Nom current The UPC compare the sum of all REC currents with the maximum possible current RecCount NomCurrent 29 The parameters 32 and 33 make the monitoring of the load distribution of the rectifiers possible This is only applicable in systems with more than one rectifier If the percentage between min
56. code 301 003 497 02 301 003 597 02 301 003 797 02 301 003 897 02 Supply voltage range 18Voc 35Voc 35Voc 75Voc 80Voc 160Voc 180Voc 300Voc Voltage measuring range 0 100Voc 0 100Voc 0 300Voc 0 300Voc Current measuring range 0 60mV shunt value programmable Power consumption approx 3W Voltage measuring inputs 3 display accuracy 0 5 1digit Current measuring inputs 1x 60mV 2x 0 60mV display accuracy 1 1digit Temperature measuring input 2x sensor KTY81 220 Digital inputs 8 isolated LCD display 2x 16 characters background lighted LED indications Operation green System OK green Isolation red Alarm red Relay outputs dor max 0 5A 60Vpc expandable with CAN node DCC RB6 to max 12 Interfaces USB interface USB connector CAN interface Proprietary CAN protocol LVD PLD drive Sg SE output for control of max 3pcs LVD relay or 1pc LVD and 2pcs Modem connection Internal analogue modem socket modem board optional SNMP connection Internal SNMP adapter socket SNMP adapter optional Controller functions Desired value for compensation of charge voltage boost charge voltage battery test voltage boost charge mechanism power voltage and time related LVD control PLD control time controlled battery test charge current limitation dropping diode counter cell control 2 stages manual charge system test Monitoring functions Entire battery voltage unsymmetrical battery voltage battery charge current battery operation isol
57. connected over internal measuring transformers to the 10bit AD converter of the processor unit The measurement values are displayed in the respective menu the thresholds are monitored and an alarm is created in the case of an override or dropping below the system values according to the UPC3 configuration The firmware and the default values are permanently stored in a flash memory In this way it is secured that the basic functions are retrievable even with the loss of customer specific adjustments failure of the rewritable memory after a restart of the UPC3 The UPC3 is equipped with a battery buffered real time clock and a processor monitoring unit Watchdog which monitors the power supply of the processor The buffering of the real time clock is realised via a lithium manganese coin cell CR2032 If the UPC3 is stored at dead voltage the durability of the CR2032 is for at least 10 years At operating conditions the durability is nearly unlimited Due to this fact a change is not necessary and therefore the coin cell is not designed for change The UPC3 is front side fitted with a free floating USB connector for the connection of a PC for programming The installation of the USB driver is described in the manual of the UPC configurator software As option the UPC3 is available with a free floating RS 232 interface instead of the USB interface The RS 232 interface is exclusively necessary if the UPC3 should be used with an external modem
58. ction Parameter Value Example Default values for a 48V system Over voltage Vmax 1 200 x number of cells x volt per cell 1 200 x 24 c x 2 00 V c 57 6V 56 59 64 Under voltage Vmin 0 900 x number of cells x volt per cell 0 900 x 24 c x 2 00 V c 43 2V 65 66 67 REC nominal voltage VN 26 1 135 x number of cells x volt per cell 1 135 x 24 c x 2 00 V c 54 5V Battery test Vbatt test 27 0 886 x number of cells x volt per cell 0 886 x 24 c x 2 00 V c 42 5V Boost charge Vboost 28 1 198 x number of cells x volt per cell 1 198 x 24 c x 2 00 V c 57 5V LVD PLD voltage 89 90 0 000 x number of cells x volt per cell 0 0V 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 31 of 76 3 4 1 2 CAN devices count CAN Devices Cnt Devices Syst ass REC count 1 Count 17198 15 D Ei INV count Count 0 64 13 127 AA AA 30 1 I 31 31 Count 0 31 Redundant REC Redundant INV Mains monitor MM BMB Board type Digital Inp DE Fuse Board FM UMD2 count b Redundant DCC 0 d b 0 La Bypass STS 5 d Analog Inputs BM fo H 0 Bim rs 1 MU2000C BM 1 MU
59. ctively CAN modules are to be used by the panel EE For more information about the RDP configuration LD please read the RDP user manual 3 4 8 Enabling of signalling text 3 4 8 1 Text digital inputs JEE It is possible to assign individual texts to the digital inputs of the UPC3 These texts then also appear in the failure event list or in the trap message of the SNMP Agent For each individual digital input two texts are available Text 1 is used if a signal is active text 2 is used if a signal is Inputs UPC3 Input 1 1 Inputi 1 Input 2 1 Input2 1 Inputs 2 Input 1 2 Input1 2 3 8 5 Input 22 Input2 2 inactive Laudat The texts 140 142 are related to the Input 1 1 FAIL 1 1 digital inputs of the UPC3 the texts 141 143 are related to the optional Io SES digital input board DI8 Inputs 2 143 Input 1 2 FAIL 1 2 Input 2 2 FAIL 2 2 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 62 of 76 vU ETE Example 1 To the digital input 1 1 a switch is connected via a normally open contact the input is not inverted by configuration First case Switch not activated No signal is generated status text input 1 1 of 140 is used Second case Switch activated A signal is generated status text fail input 1 1 of 142 is used Example 2 To the digital input 1 2 a switch is connected v
60. e amp time Start day to day a Start stop via an external command Key press Menu 5 u P it ZE 9 e g SNMP configuration software Stat volage er O1 Start stop via digital input Battery opera 00 O1 Similar to the battery test the boost um ES charge 96 can be started stopped by different ways Remote command Start stop via front buttons menu of Digital input oo O1 the UPC3 at Oo O1 Start when battery voltage falls below Su the set value in menu boost charge Start after battery operation If the O1 current comes out from the Battery and m it is over an adjustable value in the menu Thresholds then the UPC O1 detects battery operation Start after mains error optional MMB Start stop via an external command O e g SNMP configuration software a Start stop via digital input Start stop by battery current 21 Start after battery test end BtstE by Boost by ito fo declaration of the final criteria Element 1 0 la 1 Start Date Time oo Duration daily eo Capacity BtstE eoo Voltage BtstE 0 Duration BtstE o KeyPress BtstE o Remote BtstE Go Digital BtstE 00 B Bic For enabling via digital input At Eimer Element1 95 97 1 Start is to be RN gt 9 E set At Element2 2 Stop Inhibit is to be n P des set The internal digital inputs 1 8 of the Energy balance o Rinsul measure bk J UPC3 can be used for this With enabling the parameter Hand op
61. e for the CAN Bus connected rectifiers are controlled accordingly This characteristic line linearly proceeds in an adjustable range e g 0 C 40 C and is constant beyond this range see illustration The steepness of the characteristic line is adjustable as the charge voltage difference related to one battery cell and one degree C is changed The charge voltage difference of a lead acid battery is 0 C 20 C 40 C T C 2mV per cell and per C by default Configuration Battery 2 2 3 Charge current limitation vn Discharged batteries e g after backup End of current limitation operation are charged with an adjustable V NE V temp controlled maximum current until the temperature Vtemp 1 controlled trickle charge mode is reached _ The battery voltage is measured at the an beginning of the battery charging P edi Commencing with this battery voltage the GR output voltage of the rectifiers is vbattevNt respectively increased so that the set maximum of the battery charging current Trickle charge is reached This process is retained as long d en as the output voltage has reached the Ibatt value of the trickle charge temperature controlled t Configuration Main set 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 9 of 76 vuU ETE 2 2 4 Uncontrolled output voltage Autarkic operation
62. eaving the event list the system requests whether the list shall be deleted or not If the list shall be deleted the system asks for a log in if the actual user has no privilege for delete event list or if no log in has been done If the memory is full 250 entries the eldest failure is deleted and a new one is added 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller Y Y ELTEK UPC3 always on V1 30 166 to V1 31 170 User manual Page 15 of 76 2 7 Display The UPC3 is equipped with a green coloured front side display two lines per 16 characters with backlight Four LEDs indicate the state of the device and existing active alarms LED 1 green UPC3 ON LED 2 green no active alarms Configurable at Signals system OK enable LED OK O A LED 3 red isolation failure Ov AA un Configurable at Signals LED 4 red active alarms existing enable failure list 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 ELTEK always on DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 16 of 76 x 2 8 Operating elements The operation of the controller basically takes place via the 4 front side buttons T ENT ESC The function of each button depends on what is shown at the display and on the respective menu level ENT Key 1 If the symbol is shown you can ETF e gt swit
63. ee euer i rre ert gera 2 9 2 3 Operating status battery test eie e c I de crit a nn ducet qitod nn 19 2 9 2 4 Operating Status modem tere a 19 2 9 3 Contro functio uini paces eene Denen 21 2 9 3 1 Control f nction Batteny kest u res 21 2 9 3 1 1 Manual start 21 2 9 3 1 2 Manual Stop A cata ach aa peche pu ede EL Decir aes 21 2 9 3 1 3 Clear error battery EEN 21 2 9 3 2 Control function boost charge ia 22 2 9 3 3 Control function modem internal external sise 22 294 LOR DE 22 2 9 5 Secondary menu 2nd menu 23 2 10 Communication INt rfaC ssss sessions 24 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 5 of 76 ELTEK alwayson 3 CONFIGURATION OF THE UPC coccccnicoccccnononcconononccnnnnonccn nono nc cnn 25 ce AAA ERA 25 3 2 Configuration of UPC systems by external modem 25 3 3 UPCI parameter groups ere terit iaa 26 3 4 Contig raton UPCI 52 85 sterne Saale nected Gave ee ted ina be eet 341 Basie settings UPC3 iaa ia 3 4 1 1 A 3 4 1 2 CAN devices count 3 4 1 3 ee ALA BI 3 4 2 Location specific parameters 3 4 2 1 Installation asian id 3 4 2 2 Ethernet module viii A Add DD UPC E 3 4 3 Measuring SYSTEM sss 3 4 3 1 Assignment measured values 3 4 3 2 Assignment Shunt isch thei e ge io 3 4 4 Thresholds t
64. en the thresholds 109a and 110a Nom Rect Current 50 0 Min charge volt 20 0 ijv Max charge volt 80 0 ER 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 55 of 76 JO ETEK With the parameter NomRectCurrent 108a the maximum current default value for the rectifiers can be changed for the test Parameter 106a indicates whether the following signals and alarms respectively should be suppressed during the test Vbatt Vmin Vbatt gt Vmax Vbatt Vwarn Vload lt Vlmin Vload gt Vlmax Battery unsymmetry see Thresholds After finishing the system test the suppression of the alarms can be extended with parameter 107a This makes sense e g when the system during system test operated off thresholds and after finishing the test still operates off thresholds Because the automatic control takes place with 0 1V steps second by second it may be takes some time till the system operates within the set alarm thresholds 3 4 7 4 Capacity calculator Capacity Calc In this area the configuration of the capacity calculator is done The capacity calculator works exclusively with lead Capacity low B 20 Sa acid batteries Capacity low A 50 a a ChargeE ficiency 7s Is Nominal capacity 9s Is DelaySignals SUp 15 le The capacity calculator calculates the expected available capacity of the ba
65. escribed head data are each saved for the last three battery tests Additionally the collection of the following data of the last battery test is saved e Number of the generated data set The elapsed time of the battery test hours minutes seconds The particular battery voltage and the battery symmetry voltage The particular battery current The particular battery temperature Due to this facts detailed information are available at the end of the test 2 2 10 Boost charge For a rapid recharge of the battery only ventilated batteries a boost charge mode is available The boost charge mode can be manually activated via the user or self acting via different configurable criteria e g if a mains breakdown occurred Details see Configuration Enable During the boost charge mode the battery voltage is increased to a greater value than the trickle charge voltage Furthermore a considerably greater battery charge current is defined for the duration of the boost 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 11 of 76 vU ELK charge mode If the defined charge voltage value is reached a follow up charge duration starts After the expiration the boost charge voltage automatically is decreased to the value of the trickle charge voltage The boost charge mode can be started via the buttons of the UPC3 and if necessary be stopped before
66. esh Gen par y Thresholds y Battery gt Battery Test y Capacity Calc Boost charge Hand op charge gt System test Coordinate 1 Counter cells gt Modem gt Text Digital inp Coordinate 2 Text Relay outp gt Text Batt param y Text Syst param Street gt Text Gen param y Text Batt ident y Text Fuses Material ID Serial No Install Date Ruildina Disconnect COM 2 Auto 57600 bps normal 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 27 of 76 vuU ETE 3 4 Configuration UPC3 This section describes the configuration of an UPC3 The configuration process is divided in the following groups for clarity Basic setting UPC3 Main set Set up of battery charge regulator new battery type number of batteries number of cells voltage per cell CAN Devices Cnt Number of the connected modules via CAN Bus rectifiers analogue measurement inputs UMD2 fan racks etc System parameters Maximum charge current of rectifier old default values voltage current of the rectifier modules Battery Set up of the battery capacity activating set up of the asymmetric measurement activating set up of the temperature compensation etc Location specific parameters Installation Location service no contact person etc The text has no effect on the syste
67. etrical B3 41 Exclusively for number of batteries 2 3 171 Asymmetrical B4 41 Exclusively for number of batteries gt 4 172 Asymmetrical B5 41 Exclusively for number of batteries 2 5 173 Asymmetrical B6 41 Exclusively for number of batteries 2 6 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 69 of 76 us Signal text Reference to we 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 Asymmetrical B7 not used B8 Fuse open B1 Fuse open B2 Fuse open B3 Fuse open B4 Fuse open B5 Fuse open B6 Fuse open B7 not used B8 Battery oper B1 Battery oper B2 Battery oper B3 Battery oper B4 Battery oper B5 Battery oper B6 Battery oper B7 not used B8 Relay1 Q Relay1 Q Relay2 Q Relay2 Q Relay3 Q Relay3 Q Relay4 Q Relay4 Q Vload Vmin Vload gt Vmax Vload lt Vmin_INV Vload lt Vmin_DCC Insulation error Insul mea runs REC Error REC No CAN REC Redundancy REC Load REC Load distrib DCC Error DCC No CAN DCC Redundancy DCC Load DCC Load distrib INV Error INV No CAN INV Redundancy Boost ch Timeout Boost charge Battery test Battery test err parameter SERES L
68. finish 3 4 7 6 Counter cells Counter cells in USV systems shall CIEN protect the consumer load against overvoltage e g during a boost charge First of all the voltage reference 106d Ee o v 1 Vbatt 2 Vtapp 3 Vload and following the ON and OFF threshold is Cell Set 8 ON 61 0 ER OFF 59 5 IER When the assigned voltage exceeds the ON threshold 108d a signal bit counter cell 1 is activated and at following under run of the OFF threshold 107d deactivated 3 4 7 7 MODBUS module MODBUS module For the internal communication interface an optional MODBUS module is available After each change of the configuration the MODBUS module automatically 2 H Ge collects the parameters Slave address adem Baud rate Parity and Mode from the UPC3 controller Slave address 1 a Baudrate 19200 v Parity Mode 0 is RTU 1 ASCII 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 58 of 76 REIS 3 4 7 8 Mains monitoring Mains monitoring In conjunction with an optional available external mains monitoring board CAN MMB or an external voltage alarm the i Es ER ds seis UPC3 is able to detect a mains failure or d SD phase break down The mains failure is gand oo 91 available as signal and can be also used Phase o S as source for PLD LVD function u Ss With the use of a MMB the vol
69. ftware 302 TMP KTY 04 Temperature sensor KTY81 220 T092 including a connecting cable 4 m in length 2 wires 0 34 mm 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 ELTEK alwayson DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 74 of 76 6 2 Dimensional drawings UPC3 amp UPC3S 133 mm 106 3 mm 326 5 mm Module dimensions UPC3 128 mm 280 mm 71mm Module dimensions UPC3S Eltek UM UPC3 V1 30 amp V1 31 E R1 1 2011 ELTEK DEUTSCHLAND GmbH DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 75 of 76 JO ETEK 7 Known bugs V1 30 e The texts of General parameters measure values should have a maximum number of four characters Otherwise the UPC abbreviates the text randomly e At Modem pass word only the first three characters are checked e At Battery test the first and final data set is not stored e Repetition interval of battery test is interrupted after UPC reset 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 ELTEK alwayson Supplier ELTEK DEUTSCHLAND GmbH BU Industrial Schillerstra e 16 D 32052 Herford E 49 0 5221 1708 210 FAX 49 0 5221 1708 222 Email Info industrial eltek com Internet http www eltek com 2011 ELTEK DEUTSCHLAND GmbH All rights reserved
70. g MODBUS Modul Modem UPC3 display text Texts Fuses Text Digital inp Text Relay Text Batt param Text System param Text Gen param Module ID texts Enable display Set up of LVD PLD function of the UPC3 e g switch off switch on voltage Release of spec functions e g battery test or boost charge Determines the switch off condition of a running battery test Set up of the start date of an automatic battery test Calculates the estimated battery capacity only for Pb batteries Conditions of an automatic boost charge set up follow up charge follow up charge time voltage limit Set up of the counter cells Relates to an external mains monitoring MM board optional Set up of an optional MODBUS module e g slave address baud rate Configuration of an internal external modem Text for a maximum of 32 fuses which can be monitored with a fuse monitoring board FMB Text for the digital inputs of the UPC3 They appear e g in the failure list Text for relay outputs of the UPC3 exclusively shown at the display Display text for battery measuring values e g Vbatt Display text for system measuring values e g Vload Display text for general measuring values e g Vana Just for display Text of the CAN modules are read out Deactivation of indications at the display of the UPC3 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 17
71. gth of the text is different Therefore the text is not overtaken and has to be reconfigured if necessary e Module ID texts section 3 4 8 8 Installation date of BM board Currently up to six BM boards can be used 5 2 Configuration of an UPC3 V1 31 to be written to an UPC3 V1 30 e Parameter Battery test start at year see parameter 1066 Boost charge start at year see parameter 115b gt gt The type has been changed Due to this these data have to be reset manually if necessary e Text general parameters section 3 4 8 5 gt gt The allowable length of the text is different Therefore the text is not overtaken and has to be reconfigured if necessary e Module ID texts section 3 4 8 8 Installation date of BM board Currently up to two BM boards can be used 5 3 New available parameters at V1 31 e Parameter BM Type see 3 4 1 2 CAN devices count e Parameter Run up with slope is adjustable enable disable by customer see 3 4 1 1 Main set 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31_E_R1 1 DC Controller Y Y ELTEK UPC3 always on V1 30 166 to V1 31 170 User manual Page 72 of 76 6 Technical specifications UPC3 and UPC3S Type UPC3 24 UPC3 48 60 UPC3 110 UPC3 220 Article code 301 003 498 02 301 003 598 02 301 003 798 02 301 003 898 02 Type S small version UPC3 24S UPC3 48 60S UPC3 110S UPC3 220S Article
72. ia a normally closed contact the input is not inverted by configuration First case Switch not activated A signal is generated status text fail input 1 2 of 142 is used Second case Switch activated No signal is generated status text input 1 2 of 140 is used Example 3 To the digital input 1 3 a switch is connected via a normally closed contact the input is inverted by configuration First case Switch not activated A signal is not generated status text input 1 3 of 140 is used Second case Switch activated A signal is generated status text fail input 1 3 of 142 is used The other text groups are parameters exclusively for the texts to be shown on the UPC display The modul ident texts are read out via CAN Bus from the connected CAN devices e g rectifiers and cannot be parameterized with the configurator 3 4 8 2 Textrelay output Text Relay outp The texts are used in the menu Relay Status of the UPC3 The parameters 144 146 are used for the internal relays of the UPC3 the parameters 145 147 are used for the optional relay board Specific feature If two relay boards are used the parameters 144 146 are related to the second relay board see Count CAN devices Relays UPC3 E 11 Relay1 1 21 Relay2 1 Relays RB E 1 2 Relayl 22 Relay2 2 eect 149 When the signal e g relay 1 1 is active 11 FAIL 1 1 the fail text 146 147 is used When the signal is
73. ignal no 0 Fuse monitored via fuse monitoring board 41 Fuse 42 S a signal no 0 Fuse monitored via fuse monitoring board 42 Fuse 43 S a signal no 0 Fuse monitored via fuse monitoring board 43 Fuse 44 S a signal no 0 Fuse monitored via fuse monitoring board 44 Fuse 45 S a signal no 0 Fuse monitored via fuse monitoring board 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 66 of 76 ELTEK alwayson x que Signal text Reference to Description parameter E Fuse 46 S a signal no 0 Fuse monitored via fuse monitoring board 46 Fuse 47 S a signal no 0 Fuse monitored via fuse monitoring board 47 Fuse 48 S a signal no 0 Fuse monitored via fuse monitoring board 48 Fuse 49 S a signal no 0 Fuse monitored via fuse monitoring board 49 Fuse 50 S a signal no 0 Fuse monitored via fuse monitoring board 50 Fuse 51 S a signal no 0 Fuse monitored via fuse monitoring board 51 Fuse 52 S a signal no 0 Fuse monitored via fuse monitoring board 52 Fuse 53 S a signal no 0 Fuse monitored via fuse monitoring board 53 Fuse 54 S a signal no 0 Fuse monitored via fuse monitoring board 54 Fuse 55 S a signal no 0 Fuse monitored via fuse monitoring board 55 Fuse 56 S a signal no 0 Fuse monitored via fuse monitoring board 56 Fuse 57 S a signal no 0 Fuse monitored via fuse monitoring bo
74. ime ESC gt ENT t ENT ESC Back to 1X A EN e A event list Leaf trough the list Shows the end of the alarm Authorisation require for deleting Date time the list 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 19 of 76 ELTEK alwayson 2 9 2 2 Failure list Alarm LED active and the notice ERR on the display indicates one or more failures alarms x We v Shows the active failures alarms WA lt Leaf through the list 2 9 2 3 Operating status battery test only available if manual battery test is enabled Shows the withdrawn capacity during ENT activated battery test 2 9 2 4 Operating status modem only available if enable modem internally or externally has been configured Internal modem available as option An external modem is only available at UPC3 version with RS232 interface instead of USB interface An internal configured modem is designated with Int at the display an external modem with Ext The UPC uses the internal and external serial line each with two modes 1 Modem configured Modem status stopped Direct communication is possible Modem operation not possible 2 Modem configured Modem status started Direct communication is not possible Exclusively modem operation is possible To set the modem in the stopped status
75. imum and maximum rectifier current to maximum rectifier is more than 33 over 34 sec a failure bit is set Rec Imax Rec Imin 100 Rec Imax LoadDis The load distribution usually is worse at low system load So the load distribution is only active if current from one or more rectifier exceeds this 32 threshold over more than 34 seconds This relates to the nominal current 35 In systems with inverters but without static bypass switch STS UNB the nominal voltage of the inverter 35 is sent via CAN Bus to the inverters In the section Main set the control process for battery charging is described 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 QE ETEK User manual Page 34 of 76 3 4 1 4 Battery For the analysis of the battery asymmetry the battery tapping point is Go sent via parameter 40 The number of deeg z A9 the cells up to the tapped point is K counted from the minus pole of the Batey 2 2 1 battery If the difference of the SE E measured and calculated asymmetry voltage value exceeds the value of the Batter 4 12 set Battery unsymm 41 a failure bit duds 8 is activated Batey 6 2 E If the tapping point is equal to the half of the number of cells of the battery see Battery 7 12 fa l section Main set the calculation Temperat sensor es according to item a is done Ee
76. inactive the text 144 ai BALL E 145 is used Relays RB fail E b Either the signal can be directly used for the relay or it can be used in inverted 22 FAIL 2 2 status see Signals switch mode 12 FAIL 1 Joe 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 63 of 76 3 4 8 3 Text battery parameters Text Batt param Battery 1 Text Battl Vbatt Text Battl Vtapp Battery 2 Text Batt2 Vbatt Text Batt2 Vtapp Ubi Text Batt Ibatt Val Text Battl Temp Ub2 Text Batt2 Ibatt Ua2 Text Batt2 Temp 3 4 8 4 Text system parameters Text Syst param Ti 1b2 T2 Text Vload Text Vinsul Ula Text lload Vis Text Rinsul 3 4 8 5 Text general parameters Text Gen param ma Voltages Test V1 Text V2 Text V3 Test V4 Text V5 Te VR 3 4 8 6 Text batt identification Text Batt ident Type single blck Manufactory Material ident Install date BLKTYP MANUF MAT INSD JO ELTEK gt gt User defined texts used for the batteries gt gt User defined texts used for the system gt gt User defined texts used for the general measuring values If no text is keyed in the measuring value is disabled and is not used in the UPC3 gt gt Additional information about the batteries
77. its UPC3 Signal Signal text Reference to Description no parameter 0 Fuse 1 22 Text fuses Fuse monitored via fuse monitoring board 1 Fuse 2 S a signal no 0 Fuse monitored via fuse monitoring board 2 Fuse 3 S a signal no 0 Fuse monitored via fuse monitoring board 3 Fuse 4 S a signal no 0 Fuse monitored via fuse monitoring board 4 Fuse 5 S a signal no 0 Fuse monitored via fuse monitoring board 5 Fuse 6 S a signal no O Fuse monitored via fuse monitoring board 6 Fuse 7 S a signal no 0 Fuse monitored via fuse monitoring board 7 Fuse 8 S a signal no 0 Fuse monitored via fuse monitoring board 8 Fuse 9 S a signal no 0 Fuse monitored via fuse monitoring board 9 Fuse 10 S a signal no 0 Fuse monitored via fuse monitoring board 10 Fuse 11 S a signal no 0 Fuse monitored via fuse monitoring board 11 Fuse 12 S a signal no 0 Fuse monitored via fuse monitoring board 12 Fuse 13 S a signal no 0 Fuse monitored via fuse monitoring board 13 Fuse 14 S a signal no 0 Fuse monitored via fuse monitoring board 14 Fuse 15 S a signal no 0 Fuse monitored via fuse monitoring board 15 Fuse 16 S a signal no 0 Fuse monitored via fuse monitoring board 16 Fuse 17 S a signal no 0 Fuse monitored via fuse monitoring board 17 Fuse 18 S a signal no 0 Fuse monitored via fuse monitoring board 18 Fuse 19 S a signal no 0 Fuse monitored via fuse monitoring board 19 Fuse 20 S a signal no 0 Fuse monitored via f
78. itted in any form or by any means electronic or mechanical including photocopying and recording for whatever reason without the explicit written permission of Eltek Deutschland GmbH Changes and errors excepted 2011 ELTEK DEUTSCHLAND GmbH All rights reserved 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller IR A ELTEK UPC3 alwayson V1 30 166 to V1 31 170 User manual Page 3 of 76 Revision history Revision 1 1 Date 2012 10 31 Revision Description of change Writer Date 1 0 Derived from UM UPC3 V1 30 E R5 4 RTH 2011 08 16 1 1 LED signalling updated RTH 2012 10 31 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller E LTE IK UPC3 always on V1 30 166 to V1 31 170 User manual Page 4 of 76 Contents 1 SAFETY INSTRUCTIONS amp ELECTRONIC WASTE DISPOSAL esee eene nnns 6 2 UNVERSAL POWER CONTROLLERUPES vacunar ae 7 2 1 Technical deseription 2 222222 A 7 2 2 TNE CONCEPE M AER 8 2 2 1 System monitoring and controlling sienne 8 2 2 2 Temperature controlled output voltage sise 8 2 2 3 Charge current limitatlOn tee tret crie rere ae mais 8 2 2 4 Uncontrolled output voltage ire 9 2 2 5 PLD function power load disconnect sese tete e nettes 9 2 2 6 LVD funktion low voltage disconnect s sn 9 2 2 7 Battery El PEE m 9 2 2 8 Battery A ee 9 2 2 9 Battery
79. m function UPC3 Only read Serial number firmware version configuration date person Set up Language selection screen contrast illumination baud rate USBtoUART Ethernet module Set up of SNMP agent e g IP address gateway trap receiver Measuring system Assignment Measu Displayed only at the start of the configurator with the add on parameter sys Allows the assignment Measurement channel to measurement object e g measurement channel 11 1 battery current Assignment Shunt Assignment of shunt values to the current measuring inputs e g 11 1 80A shunt Thresholds Thresholds Thresholds of battery over under voltage Threshold of over temperature Threshold of battery operation Thresh Gen par Thresholds of general parameters e g UMD2 analogue measurement input Main set Limit of the consumer load current Alarm signalling Digital inputs Inverting delaying of the digital inputs Signals enable Via setting of failure event bits in the related signal matrix it is possible to activate a Trap or an alarm relay Signals Sw mode Signal switch mode allows the inverting delaying of output signals 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31_E_R1 1 DC Controller UPC3 REIS V1 30 166 to V1 31 170 User manual Page 28 of 76 LVD PLD LVD PLD Function Special functions Enable Battery Test Capacity calculator Boost Charge Counter cells Mains Monitorin
80. m status please see the section Operating status modem Basically please note following order 1 Stop the external modem 2 Check whether the external modem has been stopped 3 Disconnect the serial cable of the modem from the RS232 interface Connect the PC via Null Modem Cable to the UPC3 Configuring of the system Disconnect the Null Modem Cable connect the serial cable of the modem Start the external modem Check whether the external modem has been started initialised Noms 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller IR A ELTEK UPC3 always on V1 30 166 to V1 31 170 User manual Page 26 of 76 3 3 UPC3 parameter groups The pictures shown in the following are screenshots of the configuration software MMT After a successful readout start of a configuration a register of the parameter groups is shown to the left of the screen MMT configurator A selected group via the left mouse button is shown to the right a Multi Management Tool File Communication Option Fr h GAULLE S RO State OK Installation gt Display y Enable display Designation Ethemet module MODBUS module 7 RD Panel 7 Main set y Enable re CAN Devices Cnt Assignment Measu 7 Assignment Shunt gt Special set gt Mains monitoring Hardware ID P LVD PLD Function y Digital inputs y Signals enable Software ID Signals Sw mode Syst parameters re Ihr
81. mple From the fully charged battery 20A are withdrawn for more than 1 minute p 204 130 50 5A 30 5096 F 4 lest Ib F lest 20 4 Test 80 47 5 Ah 3600 60 80 3600 46 166 Ah Estimation of the charge current At charging the estimation is the other way round P 50 F ib 130 p i10 30 p Fl 9 F 8 lest Ib Fl Charg eEfficiency 100 Additional parameter 107c ChargeEfficiency is introduced because more energy is necessary to charge a battery When the parameters 110c 111c are under run in each case a signal is generated 3 4 7 5 Boost charge Boost charge In general the enabling of the boost charge function is described in the section Enable In this area the AutoCharge below 0 0 e Y Threshold ON 0 S threshold values for the start of an Om after a delay of 20 Je FollowUpChgeAbov 56 0 automatic boost charge is to be set liz TES om If the battery voltage falls below the FollowUpChgeDura v min EM value 106b boost charge will be active after a delay of 108b seconds BattOp MainsErr 15 Fan delay 5 el min Requires enabling Boost charge by ER Start voltage see Enable If the battery charge current exceeds ate the value Threshold ON 107b boost Year 2008 ie Morth s jg charge will be active after a delay of 108b seconds Requires enabling Day EN Hour 2 ET 16b Boost charge by battery current
82. ng is available For the load current a load current limit is to be adjusted If the limit is exceeded a failure bit is generated For the temperature measurement inputs a failure bit is generated if T Tmax A defective sensor e g cable break or short circuit is signalled with a further failure bit 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 JL ETEK User manual Page 13 of 76 2 4 Safety concept authorization A configurable user administration is implemented in the UPC3 The safety settings show which parameters can be seen or changed by the user or which privileges are available for him e g delete event history When an user wants to perform a protected operation at the unit he has to authorize via login After 10 minutes inactivity time the log out has to be carried out via control keys 2 4 4 Default user and password Name Userl Password user All user and default passwords Name Password Factory lt access only for the factory gt Userl User User2 User User3 User User4 User User5 User User6 User User User 2 5 Quantity of the rectifiers adding removing The quantity of the rectifiers which are to be monitored results from the automatic registration of the units But the removing of arectifier generates an alarm For the abolition of the alarm either you have manually to change the number of the rec
83. nstall Date INSD Config date Config person bbb Language UPC3 English Baud rate UARTe 576 100 3 4 3 Measuring system 3 4 3 1 Assignment measured values Assignment Measu In this menu it is possible to allocate to each individual measurement value of the Voltage Vbat UPC3 an user defined input parameter For Batey 1 zurcav y example Battery current 11 Batey 2 SREMBML a In the following several examples iege EEN Y 1 example Three batteries but only one Ten EXT a measuring line to batteryl for voltage monitoring Battery 5 L 78 BMB V1 2 In this case you can allocate at Voltage parida EE Vbatt Batteryl and Battery2 the same Battery 86 BMB_V3 2 y measurement source as for Batteryl Curent bat Voltage Battery1 UPC3 UI Push E x Voltage Battery2 UPC3_U1 deg ETE Voltage Battery3 UPC3 U1 Battery 3 68 BMBI21 ml 2 example Two batteries but only one battery shunt Battery 4 TZ BMB_I31 u v Ratteru P AN RMR 112 v 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller Y ELTEK UPC3 always on V1 30 166 to V1 31 170 User manual Page 38 of 76 2a The battery shunt is series connected to both batteries In this case the measured current is the total battery current Current Battery1 UPC3 l1 Current Battery2 undefined 2b The battery shunt is connected within one battery string In this case the measured current is the
84. nt company 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 7 of 76 vU ELK 2 Universal Power Controller UPC3 2 1 Technical description Two versions of the DC Controller UPC3 are available 1 UPC3 1 4 x 19 unit 2 UPC3S 1 6 x 19 unit The DC controller UPC is designed as a part of a modular power supply system and therefore it must be used exclusively in combination with a suited backplane The UPC is fitted with a 64 pole male multipoint connector on the rear side DIN 41612 type of construction C64 which is used as interface to the backplane Almost all individual digital or analog inputs and outputs as well as the CAN Bus und power supply are plugged with the male multipoint connector All individual terminals for the digital or analog inputs and outputs CAN Bus and power supply are available on the backplane alternatively on the connection board CONBO1 CONBO3 related to the backplane For more information regarding the connectors read the corresponding manuals of the individual backplanes connection boards The digital inputs and outputs of the UPC3 are carried out as floating free Data which causes an alarm according to their configuration are saved and displayed as a fault as long as they are active Additionally the latest 250 messages are saved with date and time in the history list Analog inputs are directly
85. onal drawings UPC3 amp UPC3S sse nennen ennt 74 ZU KNOWNBUGS VL 3O Seius aia or PE do a Dre 75 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 6 of 76 QE ETEK 1 Safety instructions amp electronic waste disposal Warning Because several components of operating electrical modules are charged by dangerous voltage the improper handling of electrical modules may cause accidents involving electrocution injury or material damages e Operation and maintenance of electrical modules must be performed by qualified skilled personnel such as electricians in accordance with EN 50110 1 or IEC 60950 1 e Install the device only in areas with limited access to unskilled personnel e Before starting work the device must be disconnected from mains Make sure that the device is earthed e Donot touch connector pins as they can be charged with dangerous voltage up to 30 seconds after disconnection e Only spare parts approved by the manufacturer must be used Notes to electronic waste disposal The correct disposal of electronic waste is the responsibility to recycle discarded electronic equipment and is necessary to achieve the chosen level to protect human health and the environment In the case of waste disposal of your discarded equipment we recommend to contact a professional waste manageme
86. or CONBO3 101 UMD2_4 2 Temperature Battery3 102 UMD2_1 3 see description 103 UMD2_2 3 see description 104 UMD2_3 3 see description 105 UMD2_4 3 see description 106 UMD2_1 4 see description 107 UMD2 2 4 see description 108 UMD2 3 4 see description 109 UMD2 4 4 see description 110 UMD1_1 1 see description nn an gi controller device 2 These 111 UMD1_2 1 see description inputs are designed for 112 UMD1_3 1 see description universal usage 113 UMD1_4 1 see description Currently not used 114 UMD1_1 2 see description 115 UMD1_2 2 see description 116 UMD1_3 2 see description 117 UMD1_4 2 see description 118 UMD1_1 3 see description 119 UMD1_2 3 see description 120 UMD1_3 3 see description 121 UMD1_4 3 see description 122 UMD1_1 4 see description 123 UMD1_2 4 see description 124 UMD1_3 4 see description 125 UMD1_4 4 see description 126 UMD1_1 5 see description 127 UMD1_2 5 see description 128 UMD1_3 5 see description 129 UMD1_4 5 see description 130 UMD1_1 6 see description 131 UMD1_2 6 see description 132 UMD1_3 6 see description 133 UMD1_4 6 see description 134 UMD1_1 7 see description 135 UMD1_2 7 see description 136 UMD1_3 7 see description 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 42 of 76 QE ETEK
87. oring mains monitoring mains monitoring mains monitoring Description Fan boost charge Signal counter cell 1 Signal counter cell 2 x ELTEK always on Load current is greater than adjusted limit e g 80 Battery capacity A Battery capacity B Fan rack Fan rack MM board 1 L1 lt Vmin or lt Vmax MM board 1 L2 lt Vmin or lt Vmax MM board 1 L3 lt Vmin or lt Vmax MM board 2L1 lt Vmin or lt Vmax MM board 2L2 lt Vmin or lt Vmax MM board 2 L3 lt Vmin or lt Vmax 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 71 of 76 REIS 5 Compatibility of version V1 30 compared to V1 31 If a configuration of an UPC3 V1 30 shall be written into an UPC3 V1 31 or vice versa from V1 31 to V1 30 the configuration is converted by the configuration software MMT Before writing the MMT visually shows which values could not be imported and due to this must be set by the user For details see the manual of the MMT please 5 1 Configuration of an UPC3 V1 30 to be written to an UPC3 V1 31 e Parameter Battery test start at year see parameter 106e Boost charge start at year see parameter 115b gt gt The type has been changed Due to this these data have to be reset manually if necessary e Text general parameters section 3 4 8 5 gt gt The allowable len
88. perature Battery3 102 UMD2_1 3 see description 103 UMD2_2 3 see description 104 UMD2_3 3 see description 105 UMD2_4 3 see description 106 UMD2_1 4 see description 107 UMD2_2 4 see description 108 UMD2_3 4 see description 109 UMD2_4 4 see description 110 UMD1_1 1 see description Universal measurement 111 UMD1_2 1 see description EC EEN E 112 UMD1_3 1 see description 2011 ELTEK DEUTSCHLAND GmbH Eltek UM_UPC3_V1 30_8_V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 46 of 76 113 UMD1_4 1 see description 114 UMD1_1 2 see description 115 UMD1_2 2 116 UMD1_3 2 see description see description 117 UMD1_4 2 see description 118 UMD1_1 3 see description 119 UMD1_2 3 see description 120 UMD1_3 3 121 UMD1_4 3 see description see description 122 UMD1_1 4 see description 123 UMD1_2 4 see description 124 UMD1_3 4 125 UMD1_4 4 see description see description 126 UMD1_1 5 see description 127 UMD1_2 5 see description 128 UMD1_3 5 see description 129 UMDI1 4 5 see description 130 UMD1_1 6 131 UMD1_2 6 see description see description 132 UMD1_3 6 see description 133 UMD1_4 6 see description 134 UMD1_1 7 see description 135 UMD1_2 7 see description 136 UMD1_3 7 see de
89. present errors failures e History list The final 250 incoming and outgoing failures events e History list P History list in the memory flash of the UPC3 Not used e Config UPC3 Configuration of the UPC3 hardware o Date amp Time Display backlight Display contrast Delete Restart Delete NVmemHis o Calibration Control function Control functions of the UPC3 View System par Display of the UPC3 configuration parameters Manufactorer menu Secured area Aut User Login Explicit login logout at the unit o o o o Following adjustments are changeable in this menu without entering of a protection code l Date and Time 2 Display backlight in 3 Contrast of the display in Ent A V Change value Ent Ent Save data A W Change value A V Change value Ent Save data 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 ELTEK alwayson DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 24 of 76 2 10 Communication interface For the connection of a local PC to the UPC3 unit a connection via USB interface is necessary For this connection is an USB wire A B necessary see figure below Connect the USB port of the PC to the USB connector of the UPC3 using this type of cable 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 25 of 76 vU E
90. ral Temperat Element 1 UPC3 terminal T2 11 _not_usable 12 _not_usable 13 _not_usable 14 _not_usable 15 _not_usable 16 _not_usable 17 _not_usable Digital inputs from UPC3 to 18 UPC3_DIG1 8 Digital Inputs Digital Input 1 UPC3 terminal block 19 not usable 20 not usable 21 not usable 22 STS_1 1 St inexistant STS 23 STS_2 1 Vm inexistant STS 24 STS 3 1 Va inexistant STS 25 STS_4 1 lo inexistant STS 26 STS_5 1 Vb inexistant STS 27 STS 6 1 fm inexistant STS 28 STS_7 1 fa inexistant STS 29 STS_8 1 Th inexistant STS 30 MMB_VL1 1 Mains voltages Element 1 MMB 1 Mains voltage L1 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 ELTEK alwayson x User manual Page 44 of 76 31 MMB_VL2 1 Mains voltages Element 2 MMB 1 Mains voltage L2 32 MMB_VL3 1 Mains voltages Element 3 MMB 1 Mains voltage L3 33 MMB_FLx 1 Mains frequence Element 1 2 3 MMB1 Mains frequency 34 MMB_IL1 1 Mains currents Element 1 MMB 1 Mains current L1 35 MMB_IL2 1 Mains currents Element 2 MMB 1 Mains current L2 36 MMB_IL3 1 Mains currents Element 3 MMB 1 Mains current L3 37 _not_defin 38 MMB_VL1 2 Mains voltages Element 4 MMB 2 Mains voltage L1 39 MMB_VL2 2 Mains voltages Element 5 MMB 2 Mains voltage L2
91. rrents Run up w slope 10 is a function which enables the rectifiers to be individually adjusted to the control voltage by the UPC3 regulator This function is exclusively adjustable enabled disabled by the user at version V1 31 At version V1 30 this function is enabled as default The UPC3 hardware measuring inputs is designed for monitoring of one battery If more batteries are connected to the system an external battery monitoring board as option is to be used The parameter Battery Count 7 has to be set to the number of batteries accordingly Cell Count 8 indicates the number of the used battery cells This number amongst others is important for the function Unsymmetric measurement 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller Y Y ELTEK UPC3 always on V1 30 166 to V1 31 170 User manual Page 30 of 76 At systems without battery parameter 0 the function for charge control and temperature compensation is inactive In this case the system operates with the set nominal voltage for the rectifiers The battery string of a 48V system usually is built with four daisy chained lead acid batteries per six cells Due to this fact the cell count 8 amounts to 24 cells The following table shows the factory set threshold values for a 48V system battery as an example The reference numbers XX are related to the sections System parameters Threshoulds and LVD PLD fun
92. rsion V1 and V2 are used as power supply 3 x current 60mV shunt 2 x temperature KTY81 220 2 3 1 Voltage measurement inputs The voltage measurement inputs are defined as follows e V1 battery voltage power supply 1 e V2 battery voltage power supply 2 e V32 battery center tapping point Vbatt 2 The accuracy of the measured voltage value display is 0 5 1 digit 2 3 2 Current measurement inputs The measurement range of the current measurement input IL is 60mvV bi directional The measurement range of the current measurement inputs I2 and I3 is 0 60mvV unidirectional The accuracy of the measured current value display is 1 1 digit 2 3 8 Temperature measurement inputs The temperature measurement inputs are designed for the use of sensors of type KTY81 220 The temperature measurement input 1 is related factory preset to battery 1 temperature compensation 2 3 4 Measurement range monitoring The voltage measurement inputs can be monitored with the setting of changeable thresholds within a certain range The UPC3 generates an alarm if the voltage deviates from the adjusted parameters Due to this fact overvoltage and undervoltage alarms are realisable For the system voltage consumer load voltage two thresholds are adjustable Vload gt Vmax and Vload Vmin For the battery voltage three thresholds are adjustable Vbatt gt Vmax Vbatt lt Vwarn and VBatt Vmin For the battery current no range monitori
93. scription 137 UMD1_4 7 see description 138 UMD1_1 8 139 UMD1_2 8 see description see description 140 UMD1_3 8 see description 141 UMD1_4 8 see description 142 UMD1_1 9 see description 143 UMD1_2 9 see description 144 UMD1_3 9 145 UMD1_4 9 see description see description 146 UMD1_1 10 see description 147 UMD1_2 10 see description 148 UMD1_3 10 see description 149 UMD1_4 10 150 UMD1_1 11 see description see description 151 UMD1_2 11 see description 152 UMD1_3 11 see description 153 UMD1_4 11 see description 154 UMD1_1 12 155 UMD1_2 12 see description see description 156 UMD1_3 12 see description 157 UMD1_4 12 see description 158 UMD1_1 13 see description 159 UMD1_2 13 160 UMD1_3 13 see description see description 161 UMD1_4 13 see description universal usage Currently not used x ELTEK alwayson 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 47 of 76 162 UMD1_1 14 see description QE ETEK 163 UMD1_2 14 see description 164 UMD1_3 14 see description 165 UMD1_4 14 166 UMD1_1 15 167 UMD1_2 15 see description see description see description 168 UM
94. tages of each phase are measured gt on On The threshold values V lt 109 and V gt Phase22 Os e 110 are related to the nominal voltage of the inverters set in the area comb Phase3 2 eo O1 parameters DyV lt gt Virinmas D d Mee 10 df When these values are exceeded under yam run with inclusion of the parameters Hysteresis Vmax s Ex 112 113 und 114 mains failure is Diglnp gt gt Signal pu detected Sech 8 Jo The monitoring of single phases can be Element 2 oe enabled disabled with parameter 111 Phases 1 1 to 3 1 belong to the MM SA e i board 1 the phases 1 2 to 3 2 belong to Element 4 Jg the MM board 2 SE TE If an external voltage alarm is used With parameter 115 the digital input Element 6 oii connected to the voltage alarm can be defined Text MMB1 MMB1 Text MMB2 MMB2 3 4 7 9 Modem For remote control the UPC3 can be extended with an optional internal or Modem External external modem An external modem can Modem ctrl bits 1 1 H be used exclusively with an UPC3 with as en i serial interface USB not possible E Sr ot The activating of the modem operation or E takes place in the parameter group enable NE 9 9 For the standard modem operation 0 1 pulse tone Oo ei communication with configurator Reen software the extern_dial in must be ES gen activated bit 1 All the rest of the bits WEEN Oo 61 are set to 0 default Weekday repart Su On O1 Sa O0 61
95. tegrated alarm inputs Those digital inputs 1 1 up to 8 1 are freely available for the user The connection of an external DCC DIG8 module as option to the CAN Bus extends the system with further 8 alarm inputs digital inputs 1 2 up to 8 2 2 6 3 Alarm signalling outputs For external fault signalling the controller is equipped with 6 internal relays UPC3 configuration relay 1 1 6 1 each of them equipped with a free floating change over contact The connection of an external DCC RB6 module as option to the CAN Bus extends the system with further 6 signalling relays UPC3 configuration relays 1 2 6 2 Each generated alarm can be assigned to a single or several signalling outputs Likewise it is possible to assign several activated alarms e g general fault to a single signalling output In this case the signalling relay remains active until all assigned alarms are disappeared Whether the respective signalling relay is turned on or off during an alarm is adjustable via reversing 2 6 4 Alarm message failure list Within the failure list all active failures alarms are shown at the display clear text and an ID number according to the definition in the program If a failure alarm is not active anymore it is not shown any longer within the failure list 2 6 5 Event list Within the event list all occurred failures are stored with the appearance and disappearance of the failures as well as the date and time Attention With l
96. testdata MeMOny onte ebenen 10 2 2 10 BOOSt Chal EL C aio ean woe nal ite nn teas 10 2 2 11 Monitoring of the load utilization of the rectifiers sn 11 2 2 12 Monitoring of redundant rectifiers ii a 11 AS Egtel ue ell 11 2 9 Measurement le CN 12 2 3 1 Voltage measurement INPUES rr 12 2 3 2 Current measurement inputs inner 12 2 3 3 Temperature measurement inputs sise 12 2 3 4 Measurement range monitoring esee eene tenente tnnt eterne tenente tnnt 12 2 4 Safety concept authorization iii 13 241 Defaultt serand password nl 13 2 5 Quantity of the rectifiers adding removing sin 13 20 AlANMS e ie int 13 2 6 1 Internal alarms ec AA ee restart Pest Eeer 13 262 External alar ii AA EENEG 14 25 3 Alarmsignallng OUtPU S 8er een nn il 14 2 6 4 Alarm message failure list 4 4 cott A ARR id 14 2 B 5 TEVENtL Star ee en an an ete o ded rbd gera 14 2 7 Displays H 15 2 8 Operating elements out dra 16 2 8 1 Change of display leave through the displays nn 16 up MESSIS AA Ai 16 2 8 3 Alteration of numerical values assignments eerte nn 16 2 8 4 Saving of altered values 2 9 Themenliste euere 2 9 1 Measured values ENEE Eze i e IT 2 9 2 1 Event lISE ec 2 9 2 2 Failure Steria net A wane ite me
97. the defined boost charge time has been elapsed Details see Configuration Boost charge 2 2 11 Monitoring of the load utilization of the rectifiers With the assistance of this function it is possible to monitor the load utilization of each individual rectifier REC The UPC calculates the percentages of the different between min and max current from rectifier to the max current of rectifier The output power of the units is not changed by this and remains at 10096 For example Max current of one rectifier 40A Min current of one rectifier 30A 40A 30A 100 40A 25 If the configured load utilization is under 25 96 than the UPC set a signal bit The UPC3 generates an alarm REC load if a higher current is withdrawn The load limit of the whole facility is determined in the following way The number of the installed rectifiers is multiplied with the load limit of each rectifier For example 4 installed rectifiers gt 4 x 25A load limit of each unit 100A load limit of the whole facility 2 2 12 Monitoring of redundant rectifiers If the facility is equipped with more rectifiers as necessary redundancy these spare rectifiers can be configured as redundant All rectifiers within the facility remain active merely the signalling would be changed in the case of an unit failure For example The facility is equipped with 3 rectifiers 1 unit is configured as redundant The UPC 3 generates an alarm RE
98. tifier quantity or the item REC default ok is to be processed via the UPC3 system menu 2 6 Alarms Within the configuration of the UPC3 item signal enable you are able to define which failure bits shall activate an alarm e g over under voltage rectifier error fuse fall etc Alarms which are registered within the error list are signalled via a blinking error LED Furthermore the notice ERR is shown on the display Attention Actual alarms only can be deleted by fault repair It can be distinguished between two kinds of alarms e Internal alarms e External alarms 2 6 1 Internal alarms Internal alarms are directly reported by the UPC3 e g failures signalled via the CAN Bus or by excess or shortfall of alarm thresholds The designations failure text of internal alarms are set by default in the program and cannot be changed 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 14 of 76 EX 2 6 2 External alarm inputs External alarms are recognised via the digital alarm inputs At those inputs it is monitored whether or not a connected contact is closed or open By reversing of the inputs it can be determined whether an alarm is activated at an open or closed contact The designations clear text of the external alarms can be entered or changed individually max 16 characters The UPC3 is fitted with 8 in
99. tteries on the basis of a fully charged battery A fully charged battery is detected by the UPC3 when the battery charge voltage 2 the charging end voltage for a minimum of 150 seconds This voltage results from the parameters System parameters 26 At this condition the percentages 109c is assumed as available capacity Subsequently the charge current is permanently estimated and resulting from that the still available capacity is calculated The estimation of the discharge charge current relates to the current I10 110 is the 10 part of the current related to the nominal battery capacity Example Nominal capacity 50Ah gt gt 110 5A Underlain is the estimation of the discharge charge current because it is not linear to the available capacity The factorization of the discharge charge current is factory preset to 5096 Calculation Default 50 relates to factor 1 see below P Factor 50 96 Ib measured battery current 110 A Nominal capacity Ah 10 h Ab 130 p il0 30 p At Ib 110 Parameter 0 5 10 30 50 70 90 95 100 Factor 4 33 3 57 3 00 1 66 1 00 0 60 0 33 0 28 0 23 1 Estimation of the discharge current Calculation example Battery 50 Ah Nominal capacity 95 109c Capacity 47 5 Ah 2011 ELTEK DEUTSCHLAND GmbH Eltek_UM_UPC3_V1 30_ amp _V1 31_E_R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 56 of 76 REIS Exa
100. unction this takes place directly for the PLD function when Connect delay 93 has been elapsed 2 Drop delay 3 0 PLD2 Low limit OFF 0 0 DO y 3 Drop delay 3 5 Due to the fact that the power load disconnection directly increases the battery voltage the hysteresis between the switch off voltage Low limit OFF 89 and the switch on voltage Low limit ON 90 must be great enough to avoid a direct activation of the contactors The LVD PLD optocoupler outputs of the UPC3 are activated via Source select The optocouplers switch on when the threshold Low limit OFF is under run active load throw off If the optocouplers are used please comply with the maximum allowable operating parameters 2011 ELTEK DEUTSCHLAND GmbH Eltek UM UPC3 V1 30 amp V1 31 E R1 1 DC Controller UPC3 V1 30 166 to V1 31 170 User manual Page 53 of 76 REIS 3 4 7 Special functions 3 4 7 1 Enable Enable In the area Enable special functions can be enabled at the UPC3 A Is a parameter set to 0 the function is Key press Menu o u1 disabled Is a parameter set to 1 or Date Time 00 ei greater the function is enabled Eeer E O1 A battery test 94 can be mirena On Em started stopped by different ways at the UPC3 Possibilities Digital input Oo ER 95 Start stop via front buttons menu of Se SES the UPC3 lement ei g y 2 Stop Inhibit k Ge 8 Start via dat
101. use monitoring board 20 Fuse 21 S a signal no 0 Fuse monitored via fuse monitoring board 21 Fuse 22 S a signal no 0 Fuse monitored via fuse monitoring board 22 Fuse 23 S a signal no 0 Fuse monitored via fuse monitoring board 23 Fuse 24 S a signal no 0 Fuse monitored via fuse monitoring board 24 Fuse 25 S a signal no 0 Fuse monitored via fuse monitoring board 25 Fuse 26 S a signal no 0 Fuse monitored via fuse monitoring board 26 Fuse 27 S a signal no 0 Fuse monitored via fuse monitoring board 27 Fuse 28 S a signal no 0 Fuse monitored via fuse monitoring board 28 Fuse 29 S a signal no 0 Fuse monitored via fuse monitoring board 29 Fuse 30 S a signal no 0 Fuse monitored via fuse monitoring board 30 Fuse 31 S a signal no 0 Fuse monitored via fuse monitoring board 31 Fuse 32 S a signal no 0 Fuse monitored via fuse monitoring board 32 Fuse 33 S a signal no 0 Fuse monitored via fuse monitoring board 33 Fuse 34 S a signal no 0 Fuse monitored via fuse monitoring board 34 Fuse 35 S a signal no 0 Fuse monitored via fuse monitoring board 35 Fuse 36 S a signal no 0 Fuse monitored via fuse monitoring board 36 Fuse 37 S a signal no 0 Fuse monitored via fuse monitoring board 37 Fuse 38 S a signal no 0 Fuse monitored via fuse monitoring board 38 Fuse 39 S a signal no 0 Fuse monitored via fuse monitoring board 39 Fuse 40 S a signal no O Fuse monitored via fuse monitoring board 40 Fuse 41 S a s
102. x5 s a signal no 112 General measured values temperature 5 127 T6 lt gt Tmin max6 s a signal no 112 General measured values temperature 6 128 Vbatt lt Vmin B1 58 Exclusively for number of batteries 2 1 129 Vbatt lt Vmin B2 58 Exclusively for number of batteries 2 2 130 Vbatt lt Vmin B3 58 Exclusively for number of batteries 2 3 131 Vbatt lt Vmin B4 58 Exclusively for number of batteries gt 4 132 Vbatt lt Vmin B5 58 Exclusively for number of batteries gt 5 133 Vbatt lt Vmin B6 58 Exclusively for number of batteries 2 6 134 Vbatt lt Vmin B7 58 Exclusively for number of batteries 2 7 135 _notused B8 136 Vbatt gt Vmax B1 56 Exclusively for number of batteries 2 1 137 Vbatt gt Vmax B2 56 Exclusively for number of batteries 2 2 138 Vbatt gt Vmax B3 56 Exclusively for number of batteries 2 3 139 Vbatt gt Vmax B4 56 Exclusively for number of batteries gt 4 140 Vbatt gt Vmax B5 56 Exclusively for number of batteries 2 5 141 Vbatt gt Vmax B6 56 Exclusively for number of batteries gt 6 142 Vbatt gt Vmax B7 56 Exclusively for number of batteries 2 7 143 _not used B8 144 Vbat lt Vwarn Bl 57 Exclusively for number of batteries 2 1 145 Vbat lt Vwarn B2 57 Exclusively for number of batteries 2 2 146 Vbat lt Vwarn B3 57 Exclusively for number of batteries 2 3 147 Vbat lt Vwarn B4 57 Exclusively for number of batteries gt

UPC3 - EVI Electronics

Contents

Download Pdf Manuals

Related Search

Related Contents