Digital Controller-Version II ES100X/P - Digi-Key
Contents
1. E ACCESSORIES Y92A 96N Watertight Cover NEMA4X E53 Cov01 Terminal Cover T 175 6 89 with a terminal cover 92 3 62 When mounting more than one Unit 10 0 39 20 5 0 81 p 9219 62 gt e rHa 2 0 08 i H a okt 131 8 5 19 92 3 62 125 3 4 93 Y Q L Y H 115 6 4 55 28 1 10 81 9 3 22 88 2 3 47 72 8 2 87 L 66 9 2 63 d F 23 0 91 ya ES100X P Installation omrROoNn E FACTORY SET TERMINAL CONFIGURATION Basic Model ES100 NOT USED i S an a O ica ee Powerco Gesse E Ores ei s A02 14 1 l GD t a O 2 control output t __43 f f i i i z Expansion 1 A 4 1 a connector analo i 1 b upper ini input 1 alarm output K1 SUB1 EV2 0 EG fp gt gt 4 be upper limit 4 alarm ouput Z EV1 ES100X P The allocation shown in the diagrams is applicable to all Basic Models Input K4 200 to 1 300 C 328 to 2372 F Control output Heating control Auxiliary output Upper limit deviation alarm to be set with EV1 and EV2 If the heating cooling control mode is selected AO1 is used for heating and AO2 is for cooling control output To use AO12. Digital Input Bank selectable for ES100X Digital I O Bank selectable for ES100X ES100X B ES100X D Initial setting Used to select a bank The terminals Initial setting Used to select a bank The terminals operate as follows _______ operate as follows BNKO 2 DH BNKO D BNKO 2 BNK1 2 i l BNK1 21 BNK2 22 DI2 BNK1 BNK2 22 DI1 BNK0 DI3 ENRI OE a ane 0 DI2 BNK1 SUB power supply Bs ES100X P External Digital I O for ES100X ES100X E Digital input power supply T Ae g 24V A PIN l 3 4 zs Di BNKo 5 6 DI3 BNK2 7 8 DIS 9 10 DI7 114 12 DI9 13 14 DI11 15 16 DI13 17 18 D15 19 20 Auxiliary output power supply 21 22 24V i PIN l 23 24 SUBOUT3 25 26 SUBOUTS5 27 28 SUBOUT7 29 30 SUBOUT9 31 32 N C 33 34 DI2 BNK1 DI4 DI6 bis DI10 D2 DI14 SUBOUT4 SUBOUT6 SUBOUT8 SUBOUT10 N C Digital I O Operation Instruction and Time Signal for ES100P ES100P D Initial setting The RUN RST and HOLD input are used to operate the program Time signals set by pro grams are output from the terminals SUB3 7 power e ly time supply 94 V IN 8 21 A signal 1 SUB4 ti Pa 20 fare
3. Ambient temperature Operating 10 to 55 C 14 to 131 F with no icing Storage 25 to 65 C 13 to 149 F with no icing Ambient humidity Operating 35 to 85 Memory protection Lithium cell backup 10 years at normal room temperature Enclosure ratings Front panel IEC standard IP50 with water proof cover IP66 NEMA4 Rear case IEC standard IP20 Terminals IEC standard IP00 with terminal cover VDE 0106 P100 Standards Approvals UL1092 CSA22 2 No 14 CSA22 2 No 1010 1 Weight Approx 800 g Note Indication accuracy varies with the type of sensor and the sensing temperature as follows K and T sensor 100 C max R S and W sensor 200 C max and U sensor 2 C 1 digit B sensor 400 C max 6 C 1 digit indication accuracy without using the built in cold contact compensation circuit is 0 1 FS or 1 C whichever is smaller ex cept for the following sensors R and S sensor 200 C max 1 5 1 digit L2 and U sensor 1 C 1 digit OomRON ES100X P ES100X P E OUTPUT MODULE CHARACTERISTICS Relay unit life expectancy Mechanical 10 000 000 operations min Electrical max load 100 000 operations min E HEATER BURNOUT DETECTION CHARACTERISTICS Note 1 Heater burnout is not detected when current is set to 0 0 A the burnout alarm will be automatically turned ON when current is set to 50 0 A 2 When the control output is ON for less th
4. Note 1 Manual output Communications RS 232C RS 422 RS 485 BCD Assignments front keys setting display items digital I O and analog I O Processing x primary time lag filters linear approximation broken line approximation extraction of a square root Boolean operators average addition average movement Four internal ON OFF timers four internal counters Heating cool control except the Proportional Positioning Model SP setting limiter SP rise fall rate limiter MV output change rate limiter multi level key protect selection etc 8 bank set value event output PID parameter MV output limiter program bank ES100X only Cascade control possible with a single model with secondary input Fixed SP time signal step output ES100P only 99 patterns with 400 steps Either a CT input or a potentiometer input is available both of them cannot be used at the same time 2 All control outputs are electrically insulated from the internal circuitry except transfer output and auxiliary terminal output ES100X P OomRON ES100X P E OUTPUT MODULE RATINGS Relay Output Module E53 R SPDT 5 A 250 VAC resistive load see note 1 SSR Output Module E53 S SPST NO 1 A 75 to 250 VAC leakage current 1 5 mA max at 200 VAC Voltage Output Module see note 2 E53 Q 40 mA max 12 VDC NPN with short circuit protection E53 Q3 20 mA max 24 VDC NPN with short circuit protec
5. input ES100X only Voltage input 1 to 5 V impedance approx 1 MQ CT input see note 1 Connect the dedicated CT E54 CT1 or E54 CT3 Potentiometer input see note 1 100 Q to 2 5 kQ Control output see note 2 Output Unit sold separately use the Output Unit to obtain a control output The position proportional output type however has Relay Output Units only Control mode Hybrid of fuzzy logic and advanced PID control with auto tuning and fine tuning or ON OFF On board digital Relay output Two Independent outputs SPDT and SPST NO 250 VAC 3A output Open collector output Common outputs 24 VDC 10 _150 max load current 100 mA Transmission output 1 output 4 to 20 mA with a load of 600 Q max External signal input Power supply 24 VDC 10 15 the model with expansion I O needs an external power supply Current when the signal is ON 3 mA max Leakage current when the signal is OFF 0 3 mA max Setting method Digital setting with Up and Down Keys or ES TOOLS Support Software via RS 232C terminal on the front panel or remotely through back terminals Indication method Digital indications character height PV 14 2 mm SV 10 2 mm BANK STEP PTN 7 6 mm color PV red SV green BANK STEP PTN yellow Bar graph indication resolution 10 color green Status of ramp and soak displayed by three green LEDs ES100P only Other functions
6. 0 300 to 2 300 0 0 to 999 9 100 to 1 600 0 0 to 750 0 199 9 to 999 9 Unit of measure 1 C or F main setting and alarm Input type switch selectable Thermocouples Types T U Type E Type PLII Temperature 199 9 to 400 0 to 600 100 to 1 800 0 to 1 300 0 to 2 300 0 to 1 300 range 199 9 to 700 Oto 1 100 300 to 3 000 0 to 2 300 0 to 3 000 0 to 2 300 Unit of measure 1 C or F main setting and alarm Current Voltage Inputs Selections Available within the ES100X P controller mp Cren voltage Range 4to20mA Oto20mA Oto10mV Oto100mV 10to10mV 1to5V O0to1V oto5Vv oto10V E OUTPUT MODULE ORDER SEPARATELY Output Relay SSR Voltage output for driving SSR Linear voltage output Linear current output output output F3 VDC NPN 24 VDC NPN 24 VDC PNP Part E53 V34 0 10 VDC E53 C3 4 20 mA number E53 V35 0 5 VDC E53 C3D 0 20 mA Note The E53 C cannot be used E CURRENT TRANSFORMERS CT ORDER SEPARATELY 5 8 mm 0 23 inch E54 CT1 12 0 mm 0 47 inch E54 CT3 Note The E54 CT2 cannot be used E ES TOOLS SUPPORT SOFTWARE IBM PC AT PS 2 ORDER SEPARATELY fem dab Suppor Sofware A SO YABORLEVE Cable for Suppor S100 CT022 202 Software ES100 CT023 202 Note Cables for front jacks are sold separately OomRON ES100X P ES100X P E CABLES ORDER SEPARATELY Description Part Number Connecting cables For one G7TC OC08 output block and XW
7. 2B 20G4 5 input block G79 200C 175 ES1 For G7TC OC08 output block only G79 200C ES1 For XW2B 34G4 5 BCD input block only XW2Z 200C Relay output blocks 8 inputs 12 VDC G7TC OC08 DC12 8 inputs 24 VDC G7TC OC08 DC24 8 inputs DC XW2B 20G4 5 8 inputs BCD XW2B 34G4 5 E ACCESSORIES ORDER SEPARATELY Watertight Cover NEMA 4X Y92A 96N Terminal Cover conforms to VDE0106 E53 COV01 E ES100 DOCUMENTATION Catalog number ES100P Digital Controller User s Manual H69 0 sss ES100X Digital Controller User s Manual ES100 Support Software ES TOOLS Support Software User s Manual ES100 Digital Controller User s Manual Communications Guide ES100 Digital Road Map Programming Manual HO030AA1 ES100X P Specifications E RATINGS Supply voltage omrRonNn ES100X P 100 to 240 VAC 50 60 Hz Operating voltage range 85 to 110 of rated supply voltage Power consumption Approx 20 VA at 100 VAC to 25 VA at 240 VAC Analog input 1 Current input 4 to 20 mA 0 to 20 mA impedance 1500Q 10 main input Voltage input 1 to 5 V 0 to 5 V O to 1 V O to 10 V 0 to 10 mV 0 to 100 mV 10 to 10 mV impedance 1 MQ min Thermocouple R S K J T E B N L U PLII W Platinum resistance thermometer Pt100 JPt100 Analog input 2 aux Current input 4 to 20 mA impedance 1509 10
8. 2C 4 to 20 mA ES100X RRPWH01FE 8 external inputs and outputs RS 422 485 see note 2 4 to 20 mA ES100X RRPWH04FE 8 Bank Programmable Ramp Soak Process Controller Inputs inputs and outputs Output rae 7 Benteratingus and ouputs Nene ate 207m STOOP RARE 7 Seneralinnus and oupus RS 2826 ato 20m STOOP AAROTFE 8 external inputs and outputs RS 422 485 4to20mA ES100P AAHO4FE note 2 8 external inputs and outputs RS 422 485 4to20mA ES100P AAWHO4FE note 2 7 1 Valve 3 inputs 2 outputs 4 to 20 mA ES100P RRPFD 1 note 3 8 external inputs and outputs None 4 to 20 mA ES100P RRPWFE moo o 8 external inputs and outputs RS 232C 4 to 20 mA ES100P RRP01FE Positioning 8 external inputs and outputs 4 to 20 mA ES100P RRPFE 8 external inputs and outputs RS 232C 4 to 20 mA ES100P RRPW01FE 8 external inputs and outputs RS 422 485 4 to 20 mA ES100P RRP04FE note 2 8 external inputs and outputs RS 422 485 4 to 20 mA ES100P RRPW04FE note 2 Note 1 Standard setting is factory default 2 Factory default is RS 422 3 Only relay control outputs are available OMRON ES100X P ES100X P Temperature Inputs Selections Available within the ES100X P Controller Input type switch selectable Thermocouples Platinum RTD Type R S Type K1 Type K2 Types J1 L1 Types J2 L2 Types JPt Pt Temperature 0 to 1 700 200 to 1 300 0 0 to 600 0 100to0 850 0 0to 400 0 199 9 to 600 0 range 0 to 3 00
9. FD ES100X AAHFE ES100X AAWHFB ES100X AAWHFE ES100X AAHO1FE ES100X AAHO4FE ES100X AAWH01FE ES100X AAWHO4FE ES100X RRPFB ES100X RRPFD ES100X RRPFE ES100X RRPWFB ES100X RRPWFE ES100X RRP01FE ES100X RRPO4FE ES100X RRPW01FE ES100X RRPWO04FE ES100P AAH ES100P AAHFD ES100P AAHFE ES100P AAWHFE ES100P AAH01FE ES100P AAHO4FE ES100P AAWHO01FE ES100P AAWH04FE ES100P RRPFD ES100P RRPFE ES100P RRPWFE ES100P RRP01FE ES100P RRPO4FE ES100P RRPW01FE ES100P RRPWO04FE Control Operation Period The control operation period is an important factor for the following control operations e Heating cooling control e Cascade control e Fuzzy control e Analog I O assignment e Digital I O assignment e No of events used e No of times that ON OFF timer used e Input type selector linearization required or not e Terminal communications baud rate e Use of digital I O BCD communication Note Refer to ES100X ES100P Operation Manual for details The control operation period can be checked with the monitor character P229 in the check mode ES100X P Dimensions Unit mm inch E PROCESS CONTROLLERS ES100X ES100P omrRonNn ES100X P Panel Cutouts 169 6 65 160 6 30 10 4 33 min 120 4 72 min 92 ice
10. OMRON Digital Controller Version II ES100X P Intelligent Digital Controller and Programmer Programmed with easy to use support software ES Tools or use front panel Use fuzzy fine tuning to easily accomplish precise adjustment of PID parameters Programmable front panel function keys and five levels of security enhance operator interface without compromising system integrity A hybrid control function advanced PID and fuzzy logic is incorporated for high precision control A single controller performs cascade feed forward ratio valve control heat cool control ES100 Models with secondary inputs are also available A maximum of 400 steps are possible 99 program patterns 99 steps Ordering Information Pree EEI i The Controller part number does not include an output module Order one or two Output Module s separately for each Controller E MODEL NUMBER LEGEND Controllers ES100X or P 1234567 i 1 P Programmer Heat Cool X Standard Heat Cool Note Two mechanical relays and heater burnout are standard on all ES100 s 8 Product Inspection Sheet K Yes 7 Digital I O B Digital inputs only 3 points on back of unit D Digital 1 O 3 input points and 2 output points E Optional external digital 1 O or BCD 8 input points and output points respectivel
11. an 200 ms heater burnout is not detected and heater current is not measured E SUPPORT SOFTWARE CHARACTERISTICS ES TOOLS EGA VRAM 256 K byte VGA EPSON FX 80 series HP Laser Jet IIP PCL4 min HP Laser Jet IV E COMMUNICATIONS S20 Rsa ASSE__ BOD____ Transmission out Transmission method None 4 wire 2 wire Data select code 4to 20 mA half duplex half duplex half duplex method Load 600 Q max resolution 12 bit Synchronization method Start stop synchronization Baud rate 1 200 2 400 4 800 9 600 19 200 bps Transmission code ASCII 7 bit see note 3 Note 1 The maximum total cable length must not exceed the following limits RS 422 500 m RS 232C 15 m RS 485 500 m 2 A maximum of 32 Temperature Controllers can be connected to one host computer using serial communications RS 422 or RS 485 3 8 digit ASCII codes can be also used 4 Front panel communications port at 9600 BPS 8 data bits even parity two stop bits accessible only with Omron 9 25 pin serial cable ES100X P omrROoNn ES100X P Operation E SAMPLING PERIOD The sampling period of the ES100 series Digital Temperature Controller is factory set to 200 ms If only the advanced PID control is used the sampling period will vary with the Model as follows with a baud rate of 9 600 bps for the Models incorporating a communications function Model sid Sampling period Model Sampling period ES100X AAH ES100X AAHFB ES100X AAH
12. and AO2 purchase Output Units E TERMINAL FUNCTIONS FIXED OF MODELS OTHER THAN BASIC MODELS Proportional Positioning Control ES100_J RRP i Close output u Open output ___43 ry p j Relay output i 41 1 1 EEN E sess EE NA aea SAR SEE 4 Upper Link RS 232C ES100 01 SD Beba a Gst S NOT USED 25 RD G6 NOT USED 8G QB r Upper Link RS422 485 ES100 04 Rae sae ee 422RDB 485 D j 422RDA 422SDB 5 1 485 i 1 422SDA 1 1 i ase oe Se lt i omrRoNn ES100X P ES100X P E TERMINAL FUNCTIONS POSSIBLE TO RELOCATE OF MODELS OTHER THAN BASIC MODELS Input 2 4 to 20 mA Remote Setting Transmission Output Al1 Process Value ES1000 O0O0W ES100L F Initial setting Use an input of 4 to 20 mA for remote Initial setting The value measured by analog input 1 setting The setting will be effective in the SP mode will be output in a range of 4 to 20 mA Sues 4 NOT USED 9 Fe Aom TNN A03 S 1 4 to 20 mA 1 to 5 V18 Be ad htt a AA r Nee Al2 Oa ae ae E DIGITAL I O POSSIBLE TO RELOCATE OF MODELS OTHER THAN BASIC MODELS
13. d 2 External Digital I O for ES100P ES100P E Digital input power supply T k e 24V T IN 3 4 F DI DI2 RUN 5 6 RST DI3 Hoio 7 amp DM DI5 9 0 DI6 DI7 1 2 DI8 DI9 3 4 DI10 DI11 5 16 DH2 DI13 7 8 DI14 DI15 9 20 N C Auxiliary output power supply 21 22 24V d T IN i 23 24 F SUBOUT3 25 26 SUBOUT4 time signal 1 time signal 2 SUBOUTS5 27 28 SUBOUT6 SUBOUT7 29 30 SUBOUT8 SUBOUT9 31 32 SUBOUT10 N C 33 34 N C DI1 through DI8 are digital input terminals and SUBOUT3 through SUBOUT10 are digital auxiliary output terminals both sets of which can be allocated as instructed by the user s software The terminals without allocation prior to shipping can be freely allocated as re quired by the user DI9 through DI15 are special terminals for BCD communication ES100X P OMRON OMRON ELECTRONICS INC One East Commerce Drive Schaumburg IL 60173 1 800 55 OMRON Cat No GCTC12 1 99 omrRoNn Specifications subject to change without notice ES100X P OMRON CANADA INC 885 Milner Avenue Scarborough Ontario M1B 5V8 416 286 6465 Printed in U S A
14. ontrol when 0 s in units of 1 s Derivative rate time 0 to 9 999 s PI control when 0 s in units of 1 s Fuzzy intensity 0 0 to 100 0 Advanced PID control 2 PID when 0 0 in units of 0 1 Event set value Equivalent to 200 0 to 200 0 FS of industrial value or unit Control period 1 to 120 s in units of 1 s Sampling period 0 1 s min type 0 2 s in units of 1 s Display refresh period 1x 2x 5x or 10x sampling period PV compensation Equivalent to 100 0 to 100 0 FS of industrial value or unit Manual manipulated value 5 0 to 105 0 Manipulated value limit Lower limit 5 0 to 0 1 max Upper limit 0 1 min to 105 0 Setting time 1 step 0 to 99 hours 59 minutes or 0 to 99 minutes 59 seconds Program capacity Total steps 400 max 99 patterns 99 steps Programming method Break point method patterns can be decided by the user Insulation resistance 20 MQ min Dielectric strength 2 000 VAC 50 60 Hz for 1 min between terminals of different polarities Vibration resistance Malfunction 10 to 150 Hz 0 5 mm single amplitude each in X Y and Z directions Mechanical 10 to 150 Hz 0 75 mm single amplitude each in X Y and Z directions Shock resistance Malfunction 20G max 3 times each in 6 directions Mechanical 30G max 3 times each in 6 directions 20G s in the forward direction
15. tion E53 Q4 20 mA max 24 VDC PNP with short circuit protection Linear Output Modules E53 C3 4 to 20 mA DC 600 Q max resolution approx 2 600 E53 C3D 0 to 20 mA DC 600 Q max resolution approx 2 600 E53 V34 0 10 VDC Linear voltage output E53 V35 0 5 VDC Linear voltage output Note 1 If control period is less than 5 seconds a solid state relay E53 S should be used instead of the E53 R 2 For driving external G3PA G3NA SSR E CURRENT TRANSFORMER RATINGS Max continuous heater current 50A Dielectric strength 1 000 VAC for 1 min Vibration resistance 50 Hz approx 10G Weight E54 CT1 Approx 11 5 g E54 CT3 Approx 50 g Accessories E54 CT3 only Contact 2 Plug 2 ES100X P OMRON ES100X P E CONTROLLER CHARACTERISTICS ESTOOK ESTOOP Indication accuracy see note Thermocouple 0 1 of indication value or 1 C whichever greater 1 digit max Platinum resistance thermometer 0 1 of indication value or 0 5 C whichever greater 1 digit max Voltage current input 40 1 FS 1 digit max Display range 9999 to 9999 limited by input type ON OFF control hysteresis 0 01 to 99 99 FS in units of 0 01 Proportional band 0 0 to 999 9 FS ON OFF control when 0 0 0 1 to 999 9 FS proportional position model in units of 0 1 Integral reset time 0 to 9 999 s PD c
16. y 6 Transmission Output F Yes 4 to 20 mA 5 Communications 01 RS 232C 04 RS 422 RS 485 4 Heater Burnout Detection H Yes 3 Secondary Analog Input W Yes 2 Control Method and Outputs AA Standard heating cooling RRP Valve control proportional positioning OomRON ES100X P ES100X P E PROCESS CONTROLLERS All ES 100 s come standard with two control outputs and two relay outputs 8 Bank Process Controller Control System Digital on board external Serial communications Transfer Part number inputs and outputs Output Standard and 1 None None None ES100X AAH Heating Cooling see note 1 1 8 external inputs and outputs None 4to 20 mA ES100X AAHFE 8 external inputs and outputs RS 422 485 see note 2 4 to 20 mA ES100X AAHO4FE 3 inputs 4 to 20 mA ES100X AAWHFB 8 external inputs and outputs None 4to 20 mA ES100X AAWHFE 8 external inputs and outputs RS 232C 4to20mA ES100X AAWH01FE 8 external inputs and outputs RS 422 485 see note 2 4to 20 mA ES100X AAWHO4FE Valve Positioning 3 inputs 4to 20 mA ES100X RRPFB see note 3 8 external inputs and outputs None 4to 20 mA ES100X RRPFE 8 external inputs and outputs RS 232C 4 to 20 mA ES100X RRP01FE 8 external inputs and outputs RS 422 485 see note 2 4 to 20 mA ES100X RRP04FE 3 inputs None 4 to 20 mA ES100X RRPWHFB 8 external inputs and outputs None 4 to 20 mA ES100X RRPWHFE 8 external inputs and outputs RS 23
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