EN / ACS550-01, IP54 / UL Type 12, Quick Start
Contents
1. Aux volt output 24 V DC Aux volt common Digital input com for all Start Stop Active start Fwd Rev Active rev dir Constant speed sel Constant speed sel Ramp pair Active 2 ramp pair E Relay output 1 Default operation Ready 19 21 connected Relay output 2 Default operation Running 22 24 connected Relay output 3 Default operation Fault 1 25 27 connected Fault gt 25 26 connected Note 1 Jumper setting two switch types possible geek or vt Ze Al1 0 10 V nC 1 Al2 0 4 20 mA Note 2 Code 0 open 1 connected Dis Da O 0 Reference through Al1 1 J0 CONSTANT SPEED 1 1202 oo fj CONSTANT SPEED 2 1203 CONSTANT SPEED 3 1204 WARNING The maximum voltage for digital A inputs is 30 V Check installation Before applying power perform the following checks Eronen conors to spectcatons Pte arves mounedsewey Proper cooing space roura nerwe oror ana driven eaupment are ready torser For IT systems and corner grounded TN systems The internal EMC filter is disconnected see the table in Wiring power i Drive is properly grounded Input power mains voltage matches the drive nominal input voltage connected and tightened as specified The input power mains fuses are installed The motor terminals U2 V2 W2 are connected and tightened as specified i Motor cable is routed away from other cables NO power facto2. under the clamp is recommended for the motor cable to minimize noise radiation In this case remove the sheathing at the cable clamp 3 Route both cables through the clamps and tighten the clamps IP5004 4 Connect the bundle created from the motor cable shield to the GND terminal 5 Strip and connect the power motor wires and the power ground wire to the drive terminals using the torques given in the table below See Power connections below or for more detail see User s Manual WARNING To disconnect the internal EMC A filter remove the screws marked with or replace the screws marked with e with the provided polyamide screws depending on the frame size System type CR1 R3 __R4__ R5 R6 P Tsysem Je Power connections See table Optional braking below Frame size R1 R4 Power input U1 V1 W1 Power output to motor U2 V2 W2 Frame size R5 F1 9 aen See table Optional braking below GND X0035 Power input Power output to motor U1 V1 W1 U2 V2 W2 Frame size R6 amen F D I
3. ACS550 Quick Start Guide ACS 550 01 Drives 0 75 160 kW IP54 UL Type 12 Enclosure D ap on Q O 3 D S J 3 p Q v ol 3 Overview The installation of the ACS550 adjustabl speed AC drive follows the outline below PREPARE for installation PREPARE mounting location REMOVE the front cover MOUNT the drive INSTALL wiring CHECK installation REINSTALL the cover APPLY power START UP wiod uoAsewojosaja Application This guide provides a quick reference for installations involving ACS550 01 drives cable connections and IP54 UL type 12 enclosures Note This guide does not provide detailed installation safety or operational instructions See ACS550 User s Manual for complete information AA ED ED FADED Prepare for installation WARNING The ACS550 should ONLY be A installed by a qualified electrician Unpack the drive Note Lift the ACS550 by its chassis and not by its cover 1 Unpack the drive 2 Check for any damage 3 Check the contents against the order shipping label Check e Motor compatibility Motor type nominal current frequency and voltage range must match drive specifications e Suitable environment Drive requires heated indoor controlled environment that is suitable for the selected enclosure e Wiring Follow local codes for wiring circuit protection and EMC requirements Refer to User s Manual and confirm that all p
4. ES F2 s See table Optiona braking below ey a re Power input pe GND Power output to motor U1 V1 W1 U2 V2 W2 woo uoAsewojosaja Optional braking Frame size Terminal labels Brake options R1 R2 BRK BRK R3 R6 UDC UDC e Braking unit e Chopper and resistor Wiring the controls 1 Strip control cable sheathing and twist the copper shield into a 3 4 bundle 2 Route control cable s through clamp s and tighten clamp s 3 Connect the ground shield bundle for digital 2 and analog I O cables at X1 1 Ground only at the drive end 4 Strip the individual control wires and connect to the drive terminals Use a tightening torque of 0 4 N m 0 3 lb ft See Control connections below or for more detail see User s Manual coool IP5005 Control connections ABB Standard macro s Signal cable shield screen Ext freq ref 1 0 10 V AGND Analog input com Ref voltage 10 V DC Not used 6 AGND Analog input com Output freq 0 20 mA 8 AO2 Output current 0 20 mA 19 AGND Analog output com
5. al start up selections and runs automatically upon the initial power up At other times use the steps below to run the Start up Assistant 1 Use the MENU key to access the Main menu 2 Select ASSISTANTS 5 A 3 Select Start up Assistant A 4 Follow the screen H instructions to configure the system Note For common parameters and menu items use the Help key to display descriptions If you encounter alarms or faults use the Help key or refer to chapter Basic Control Panel The Basic Control Panel does not include the Start up Assistant Refer to section How to start up the drive in User s Manual and manually enter any parameter changes desired Code 3AUA0000005428 REV E EN Effective 2009 07 07 Supersedes 2007 04 16
6. nt Slide hood up and off the cover 3 Loosen the captive screws 3 around the edge of the cover 4 Remove the cover A LA HZ V A eee l LCA Mount the drive The holes providing for access to the drive mounting slots require rubber plugs 1 As required for access remove the rubber plugs Push plugs out from the back of the drive 2 R5 amp R6 Align the 1 sheet metal hood not shown in front of the drive s top mounting holes Attach as part of next step 3 Position the ACS550 and securely tighten in all four corners Note Lift the ACS550 by its metal chassis 4 Reinstall the rubber plugs 5 Non English speaking locations Attach a warning sticker in the appropriate language over the existing warning on the top of the module Install the wiring General wiring 1 Cut the rubber cable seals as needed for the power motor and control cables The conical part of the seals must face downwards when inserted in the lead through plate holes Wiring power 1 On the input power cable strip the 5 sheathing back far 1 T eras enough to route individual wires 2 On the motor cable strip the sheathing back far enough to expose the copper wire shield so that the shield can be twisted into a bundle Keep the bundle bundle not longer than five times its width to minimize noise radiation 360 grounding
7. r compensation capacitors are in the motor cable Control terminals are wired and tightened as specified NO tools or foreign objects such as drill shavings are inside the drive i NO alternate power source for the motor is E The input power mains terminals U1 V1 W1 are connected no input voltage is applied to the output of the drive Reinstall the cover 1 Align the cover and slide it on 2 Tighten the captive 4 screws around the edge of the cover 3 Slide the hood down over the top of the cover UL type 12 only 4 Install the two screws that attach the hood UL type 12 only Diagnostics in User s Manual 5 Install the control panel Note The control panel window must be closed to comply with IP54 UL type 12 6 Optional Add a lock not supplied to secure the control panel window Apply power Always reinstall the front cover before turning power on WARNING The ACS550 will start up A automatically at power up if the external run command is on 1 Apply input power When power is applied to the ACS550 the green LED comes on Note Before increasing motor speed check that the motor is running in the desired direction Start up In start up enter motor data collected earlier and if needed edit parameters that define how the drive operates and communicates Assistant Control Panel The Start up Assistant steps through typic
8. reparations are complete Drive identification ACS550 01 08A8 4 ron izha 8869A MINIMUM A PN Phd 4 0 3 0kw Serno 2030700001 Use the following chart to interpret the type code found on the drive label ACS550 01 08A8 4 B055 AC Standard Drive 550 sors Construction region specific 01 Setup parts for IEC install compliance U1 Setup parts for US install compliance Output current rating See Ratings in User s Manual for details Voltage rating 2 208 240 VAC 4 380 480 V AC 6 500 600 V AC Options Examples of options No specification IP21 UL type 1 B055 IP54 UL type 12 UL type 12 is not available for type ACS550 01 290A 4 0J400 No control panel J404 ACS CP C Basic Control Panel Collect motor data Collect the following data from the motor nameplate for later use in the ACS550 startup e Voltage e Nominal motor current e Nominal frequency e Nominal speed e Nominal power Tools required Screwdrivers wire stripper tape measure mounting screws or bolts and drill Prepare the mounting location The drive requires a smooth vertical solid surface free from heat and moisture with free space for air flow 200 mm 8 in above and below 1 Mark the mounting points using the template 2 Drill the mounting holes Remove the front cover 1 If hood is present Remove screws 2 holding hood in place 2 If hood is prese
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