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ELECTRONICS MANUAL

1. SECTION 9 PPC Series 50 60 Hz Variable Frequency Drives Table 9 4 3 Phase 380 460V Output Table 9 5 3 Phase 575V Output PPC Series Input Input Enclosure Catalog Output Input Input Enclosure Catalog Phase Voltage Rating Number Amps Phase Voltage Rating Number NEMA NEMA 1 PPC5 4 3A3 PPC5 5 2A7 1 2 PPC5 4 3A3 12 gt 2 5 5 2 7 12 1 5 4 4 1 5 5 3 9 1 12 PPC5 4 4A1 12 i 2 PPC5 5 3A9 12 1 PPC5 4 6A9 PPC5 5 6A1 12 PPC5 4 6A9 12 i 2 PPC5 5 6A1 12 1 PPC5 4 8A8 PPC5 5 9A0 12 PPC5 4 8A8 12 i 2 PPC5 5 9A0 12 1 PPC5 4 11A 5 5 11 1 12 5 4 11 12 2 2 PPC5 5 11A 12 1 PPC5 4 15A PPC5 5 17A 1 12 PPC5 4 15A 12 i 2 PPC5 5 17A 12 1 PPC5 4 23A PPC5 5 22A 1 12 PPC5 4 23A 12 2 PPC5 5 22A 12 1 PPC5 4 31A PPC5 5 27A 1 12 PPC5 4 31A 12 2 5 5 27 12 3 400 480 1 PPC5 4 38A 5 5 32 2 5 4 38 12 2 5 5 32 12 1 PPC5 4 44A PPC5 5 41A 1 12 PPC5 4 44A 12 i 2 PPC5 5 41A 12 1 PPC5 4 59A PPC5 5 52A 1 12 PPC5 4 59A 12 2 PPC5 5 52A 12 1 PPC5 4 72A PPC5 5 62A 1 12 PPC5 4 72A 12 2 5 5 62 12 1 5 4 77 5 5 77 12 5 4 77 12 2
2. SERVICE FACTOR SERVICE FACTOR 18 Wi LENGTH WEIGHT MOTOR PENTEK EFF EFF PE ROTOR THRUST INSULATION RESISTANCE NOTE MODEL HP Kw Hz VOLIS ames AMPS AMPS LOAD cope CLASS WM RPM IN MM IBS KG 6PM 5 2 5 4 m epw w aa 3460 227 sm 90 at 6PM2 7 2 7 1 2 6 n2 n 79 a 3460 249 em wo 46 Vers PM 10 8 308 7 a 330 78 891 1876 3064 292 as 116 53 are 60 Hz 2 15 2 15 11 60 230 432 78 amp 420 78 86 2818 ama 3450 31 8 9075 121 55 m 15 sa 79 a5 630 79 87 3945 a mp 3450 35 1 9925 147 67 6PM2 25 2 25 19 760 80 s 7 16065 3450 38 0 9645 165 75 6PM2 30 2 30 22 766 84 88 84 89 6142 350 41 8 1 0605 190 86 60 3 9 6 a 454 282 5 4 29674 ni sm 6 40 05 75 83 82 7 51 346 1763 6PM2 7 4 7 12 9828 9 t 102 60 40 154 79 8 79 86 732 346 6PM2 10 4 10 8 4648 a2 7415 T6 53 Three 60 4 154 7 8 165 78 83 938 344 60 380 256 77 87 177 281 6PM2 16 4 15 11 9916 318 8075 131 6 40 ne 8 86 ms 78 345 alaf u ala 1702 281 wal aed 20 15 385 np 31 825 147 67 d so 40 ms
3. 531 8 A A 4 POINT MOUNTING FOR 3 8 BOLTS 49 38 1254 3 52 0 1320 8 50 38 AVAILABLE FOR 1279 7 MODIFICATIONS 13 50 Aor 2 POINT MOUNTING FOR 5 8 BOLTS 1700 IF USED 431 8 1 19 e 0 9 i 22 0 4 19 l 558 8 106 4 Figure 10 5 NEMA Size 5 Wide Type Enclosures 285 lbs 82 47 0 1193 8 Outlines Dimensions in mm and Weights lbs For Estimating Only SECTION 11 Submersible Motor Controls 11 1 How it Works Submersible Motor Controls act as an above ground control system for you submersible motor They provide easy access to the brains of your motor so you can monitor adjust and perform maintenance without removing the motor There are three main groups of motor controls Each of these controls has a slightly different function although all serve the main purpose of providing control for the motor Capacitor Start Induction Run CSIR A CSIR control uses a starting capacitor and a switch When voltage is first applied the switch is closed and the start capacitor is in the circuit This provides extra torque to bring the motor up to speed The switch is often referred to as a potential relay The relay s coil senses voltage across the windings When the windings get close to full speed they magnetize the coil and physically breaks the connection to the start windings This takes not only the st
4. General Electric is a registered trademark of General Electric Company 45 SECTION 7 Hitachi 6 and Larger Submersible Motors 7 11 Troubleshooting Problem Motor does not start but does not blow fuses or relay Possible Causes No power supply Defective connections Solution Replace fuses breakers or check for loose or corroded connections and motor lead terminals Correct connections Fuses or relay blow when motor starts Incorrect voltage Incorrect fuses or relay Defective capacitors Wrong connections Apply correct voltage Voltage must be plus or minus 10 of rated Nameplate Replace with proper fuses and relay Replace with proper capacitors Correct wrong connections or short circuit Locked rotor conditions Correct pump or well conditions Insulation resistance down Check the line and correct Motor runs for a while and then blown fuses or relay Low voltage or high voltage Defective capacitors Different control box for the motor Defective starting voltage relay Pump is sand clogged Overheated protector Apply rated voltage Replace with proper capacitors Replace with proper control box Replace with proper relay Pull pump and clean well Shield the control box from heat source 46 SECTION 8 Pentek Intellidrive Variable Frequency Drives 8 1 General Safety Important Safety Instructions SAVE THESE INSTRUCTIONS This manual
5. 47 PENTEK gt jag a d 2 SECTION 8 Pentek Intellidrive Variable Frequency Drives 8 2 Description Specifications Ratings Input Voltage 1 Phase 230VAC Nominal 190 265VAC Input FreGUEN CY n ass dre 50 60Hz Ambient Temperate Range 4 to 122 F 20 to 50 Output Connections 3 Phase 3 Wire 1 Phase or 1 Phase 2 Wire Max Motor Cable Length sss 1 000 feet ENCLOSUTFE 3R Table 1 Specifications Maximum HP Input Enclosure Motor Range Voltage Output Type AMPS 2 WIRE 1 PHASE 9 5A PID10 3 WIRE 1 PHASE 0 5 1 HP 7 5 3 PHASE 5A 2 WIRE 1 PHASE 0 5 1 5 HP 11 PID20 3 WIRE 1 PHASE ES 13 5A pond 3 PHASE 8 5A 3 PHASE 0 5 5 HP 18A PID50 2 WIRE 0 5 1 5 11 3 WIRE 0 5 2 13 5A Select drives by S F amps of pump motor The Pentek Intellidrive is specifically designed to operate 4 submersible pumps and 3 phase above ground pumps in water well and residential booster applications Each Drive is rated for maximum output amp rating Any use of Drive outside of intended design parameters will void warranty If Drive is used Figure 1 A typical residential installation layout NOTE Enclosures rated
6. CABLE SELECTION 759 C COPPER CABLE SIZE From Main Breaker Panel to Motor in feet MOTOR FUSE AWG MCM VOLTS Dual HZ HP KW STD Element 14 12 10 8 6 4 3 2 1 0 00 000 0000 250 300 350 400 500 THREE PHASE 5 371 25 245 391 620 965 1538 1933 2442 3076 3803 4899 6184 7701 9198 75 55 00 40 277 438 682 1087 1367 1726 2174 2745 3463 4377 5508 6502 7806 9124 101751 90 50 308 479 764 961 1213 1529 1930 2434 3073 3872 4571 5488 6415 7334 9125 AM 15 11 125 80 337 537 675 852 1073 1355 1709 2158 2719 3210 3853 4504 5149 6407 20 15 175 1 400 503 636 801 1011 1275 1610 2028 2394 2874 3360 3842 4780 25 185 225 125 417 527 664 838 1057 1334 1681 1985 2383 2785 3184 3962 301 22 2 125 471 593 749 945 1193 1503 1775 2130 2490 2847 3543 5 37 2 1 617 982 1566 2480 3859 6152 7734 9767 75 55 3 2 436 694 1107 1753 2728 4349 5467 6904 4480 10 75 45 25 488 778 1233 1918 3057 3844 4854 15 1 7 4 546 865 1347 2147 2699 3408 380 V 20 15 90 5 646 1005 1601 2013 2543 50Hz 25 185 11 6 535 833 1328 1669 2108 30 2 125 7 745 1187 1497 1884 40 30 15 1 870 1093 1381 Lengths only meet the US Natio
7. CABLE SELECTION 60 C COPPER CABLE SIZE From Main Breaker Panel to Motor in feet MOTOR FUSE AWG MCM Dual VOLTS KW STD Element 14 12 10 8 6 4 3 2 1 0 00 000 0000 250 300 350 400 500 THREE PHASE 5 4 45 25 3 8 598 931 1484 1865 2356 2967 3746 4726 5966 7516 8873 6 9 35 391 609 970 1220 1540 1940 2449 3090 3901 4914 5802 6965 8147 9308 10 8 8 4b 479 764 961 1213 1529 1930 2434 3073 3072 4571 5488 6415 7334 9125 230V 15 11 125 548 689 871 1097 1384 1746 2205 2778 3279 3937 4002 5261 6546 70 15 15 9 578 667 841 1061 1339 1690 2130 2514 3018 3578 4034 5019 25 19 200 1 577 664 838 1057 1334 1681 1985 2303 2785 3184 3967 30 22 225 125 677 865 1079 1359 1605 1926 2752 2575 3203 40 30 300 175 831 1047 1236 1484 1735 1984 2468 5 4 2 10 595 947 1511 2393 3773 5935 7461 9422 8103 15 619 988 1564 2434 3880 4878 6161 7761 9797 1 8 4 20 778 1233 1918 3057 3844 4854 6115 7719 9738 15 i 6 30 558 884 1376 2193 2757 3482 4387 5537 6986 8819 20 15 8 4b 678 1055 1682 2114 2070 3363 4245 5356 6761 0518 5 19 10 50 833 1328 1669 7108 2655 3351
8. Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co Ltd 39 SECTION 7 Cable Selection Guide Hitachi 6 8 Submersible Motors 7 6 Motor Fuse Sizing and Cable Selection CABLE SELECTION o COPPER CABLE SIZE From Main Breaker Panel to Motor in feet 60 MOTOR FUSE AWG MCM VOLTS Dual HZ KW STD Element 14 12 10 8 6 4 3 2 1 0 00 000 0000 250 300 350 400 500 THREE PHASE 5 4 45 25 19 237 378 598 931 1484 1865 2356 2967 3746 4726 5966 7516 8873 8 6 9 35 24 391 609 970 1220 1540 1940 2449 3090 3901 4914 5802 6965 8142 9308 10 8 80 4b 308 479 764 961 1713 1529 1930 2434 3073 3872 4571 5488 6415 7334 9175 230V 16 11 125 7 221 34 548 689 871 1097 1384 1746 2205 2778 3279 3937 4602 5261 6546 a0 15 15 9 gt 264 420 528 667 841 1061 1339 1690 2130 2514 3018 3528 4034 5019 2 19 2 1 332 47 5277 664 838 1057 1334 1681 1985 7383 7705 3184 3967 301 22 225 125 33 426 537 677 855 1079 1359 1605 1926 2252 7575 3203 40 30 3 175 32
9. RUN Light CAL Light Problem Or Function Corrective Action On Steady Off RUN Pump is running no problems in operation None On Steady On Steady CAL The motor protector is in the calibration process None Off On Steady CAL COMPLETE The motor protector is calibrated Pump will restart as soon as the RESTART DELAY RESTART DELAY CALIBRATION pot was left in CAL CALIBRATION pot is rotated out of the CAL position position Pump is off Off Off OFF MANUAL RESTART The motor is not running If pot is in the RESET position rotate out of that Either the Motor protector has tripped on dry run position If the CAL light blinks check for an overload dead head or overload while the RESTART DELAY condition If the RUN light blinks look for a dry run CALIBRATION pot was in the RESET position or or dead head condition If no lights come on check source power is not present incoming power for adequate voltage Blinking Off DRY RUN DEAD HEAD The motor protector has shut Check for restricted flow or inadequate supply of liquid the pump off due to a dry run or dead head condition The unit is timing through the restart delay and will try to restart Off Blinking OVERLOAD The motor protector has shut the pump off Check for low or high voltage or jammed pump Blinking alternately with the CAL Light Blinking alternately with the RUN Light due to an overload condition The unit is timing through the re
10. Check amperage generally lower unless severe bearing damage has occurred N Verification may require removal of pump for service and visual inspection Electric shock Grounded wiring or motor PROCEED WITH CAUTION Remove rings and other jewelry from hands before working with live power circuits N 3 Wear insulated boots and gloves 4 Disconnect the power check with ohmmeter 5 Progressively check wire at each splice point or obvious damage point 6 When ground disappears the fault is behind the point of discovery 7 Check motor leads to motor shell with cable splice removed to determine if ground fault is in motor or supply cable Moisture Protect motor motor starter and control devices from condensation or direct water spray Ammeter reads high on two leads zero Three phase motor single One power lead is not live or online s 2 Check with Local utility company to see if having problems on the 3rd phasing 3 Check local power installation for transformer problems 4 Will not be able to observe this condition very long Very destructive to motor windings Motor stator will soon be destroyed if single phasing protection is not installed 5 This problem usually requires a replacement motor 6 Determine source install or replace protective gear Overload trip Binding or 1 High volume of sand or other abrasives in well Check b
11. 878 1108 1399 1762 2081 2498 2920 3338 4153 125 93 450 250 893 1127 1420 1676 2012 2352 2689 3346 150 111 500 275 1162 1371 1646 1924 2200 2737 Lengths only meet the US National Electrical Code ampacity requirements for individual conductors rated 60 in free air or water NOT in magnetic enclosures conduit or direct buried Refer to NEC Table 310 15 B 17 for more information motors are 8 diameter Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co Ltd 40 SECTION 7 Cable Selection Guide Hitachi 6 8 Submersible Motors 7 6 Motor Fuse Sizing and Cable Selection CABLE SELECTION 75 C COPPER CABLE SIZE From Main Breaker Panel to Motor in feet MOTOR FUSE AWG MCM VOLTS Dual HZ KW STD Element 14 12 10 8 6 4 3 2 1 0 00 000 0000 250 300 350 400 500 THREE PHASE 5 4 45 25 149 237 378 508 931 1484 1865 2356 2967 3746 4726 5966 7516 8873 8 6 0 35 155 247 391 609 970 1220 1540 1940 2449 3090 3901 4914 5807 6965 0142 9308 10 8 80 4b 195 308 479 764 961 1213 1529 1930 2434 3073 3872 4571 5488 6415 7
12. SECTION Electrical Power 4 7 Using a Generator Selecting a generator Select a generator that can supply at least 6596 of rated voltage upon start up of the motor The chart shows ratings of generators both externally and internally regulated This chart is somewhat conservative Consult the generator manufacturer if you are uncertain Table 4 3 Ratings of Generators Motor Externally Regulated Internally Regulated HP kW KVA kW KVA 1 2 2 0 2 5 1 5 1 9 3 4 3 0 3 8 2 0 2 5 1 4 0 5 0 2 5 3 1 1 1 2 5 0 6 3 3 0 3 8 2 7 5 9 4 4 0 5 0 3 10 0 12 5 5 0 6 25 5 15 0 18 8 7 5 9 4 7 1 2 20 0 25 0 10 0 12 5 10 30 0 37 5 15 0 18 8 15 40 0 50 0 20 0 25 0 20 60 0 75 0 25 0 31 0 25 75 0 94 0 30 0 37 5 30 100 0 125 0 40 0 50 0 40 100 0 125 0 50 0 62 5 50 150 0 188 0 60 0 75 0 60 175 0 220 0 75 0 94 0 Frequency It is highly important that the generator maintain constant frequency Hz since the motor s speed depends upon frequency A drop of just 1 to 2 Hz can noticeably lower pump performance An increase of 1 to 2 Hz can cause overload conditions Voltage Regulation There is a significant difference in the performance of internally and externally regulated generators An external regulator senses output voltage dips and triggers an increase in the voltage output of the generator An internal regulator senses current and responds
13. 85 qms 79 m ma 345 6MP 25 4 25 19 5640 380 9645 165 75 6o 40 345 8 86 amp 98 240 345 6PM2 30 4 30 22 5036 aa 10605 190 86 6 40 3 88 25 M 89 a 350 5 625 83 90 39 206 4 40 30 3958 aal 209 95 amp ug e 349 5 74 amp 90 204 6PMI SO L 50 37 3095 49 9 1267 292 132 so 40 M3 85 708 a9 5005 348 6 5 Motor Dimensions 28 9 Nominal diameter Effective diameter 6 152 4 mm 5 43 138 mm Shaft extension length 2 87 73 mm For lengths refer to Ordering Information tables Dimensions are for estimating purposes only SECTION 6 Pentek 6 Submersible Motors 6 6 Motor Fuse Sizing and Cable Selection CABLE SELECTION o COPPER CABLE SIZE From Main Breaker Panel to Motor in feet 60 MOTOR FUSE AWG MCM VOLTS Dual HZ KW STD Element 14 12 10 8 6 4 3 2 1 0 00 000 0000 250 300 350 400 500 THREE PHASE 5 371 25 154 245 391 620 965 1538 1933 2442 3076 3883 4899 6184 7791 9198 75 55 00 40 174 277 438 682 1087 1367 1726 2174 2745 3463 4372 5508 6502 7806 9124 10
14. wiring to top of terminal block Power Overload Main Start Overload For Supply Connection Use Wires Acceptable For At Least 75 C 167 F Model SMC CRP5021 Description Part Number Start Capacitors 270 uF 330v U17 1437 R Run Capacitor 80 uF 370v U17 1502 R Main Overload Protector U117 1456A R Start Overload Protector U17 1321 R Relay U17 1432 R 86 Description Part Number Start Capacitors 270 uF 330v U17 1437 R Run Capacitor 2 40 pF 370v U17 1442 R Magnetic Contactor P17 953 R Main Overload Protector U117 1456B R Start Overload Protector U17 1321 R Relay U17 1432 R SECTION 12 Motor Protective Devices 50 60 Hz 12 1 How They Work Pentek motor protectors are designed to protect single phase pumps from dry run dead head jammed impeller and over amp under voltage conditions A calibration adjustment allows the motor protector to be calibrated to specific pumping applications thereby reducing the possibility of false or nuisance tripping A selectable Restart Delay Dry run recovery timer When the timer counts to zero or power is removed and reapplied the motor protector reactivates its output relay and turns the pump back on An infrared LED communicates directly with a hand held micro drive based voltage and current sensing circuit monitors for power fluctuations over current and under current conditions When an abnormal
15. Pump Inlet depth Flow Sleeve Dia Casing Depth Well Depth NOTES NOTES gt PENTAIR 293 WRIGHT STREET DELAVAN WI 53115 WWW PUMPS COM PH 262 728 5551 ORDERS FAX 262 728 7323 Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice 2013 Pentair Ltd All Rights Reserved PN793 08 20 13
16. save the new Max Frequency selected The Drive Press Auto Start will now use the new value selected if pump is not running NOTICE The Drive will not allow the output amps to go above the Service Factor Amps selected on the keypad Because of this some 80 Hz Verify operations may be limited This protects the Running Fixed Press s motor and may be a common occurrence ina displayed on screen Bo 80Hz operation ao Press Enter oF 8 5 Advanced Programming Keypad Lock Password change the value The password locks or unlocks the blue buttons on keypad All Pentek Intellidrive units are shipped from factory with the default password 7777 It can be changed to any other 1 to 4 digit number To reset password to a unique password for unit unlock keypad see below and follow the keypress sequence shown in Figure 12 to make the change Press Enter to Save If installer does not press the password button Figure 13 Change PSI Setpoint while running then the keypad will automatically lock 60 minutes pump after the Drive is powered up The time out period is adjustable see Table 9 lt Press PSI Preset To unlock keypad press Password use directional arrows to select numeric code and press ENTER Presser NOTICE For more detailed information on keypad functions see Figure 2 Use arrows to Pump Out Operation Press Pump Out The Drive will start pump in a constant speed mode
17. 460 15 10 15 43 0030 5 575 10 10 10 P43B0050A8 200 60 35 50 P43B0050A3 230 45 30 40 P43B0050A4 d 460 25 15 20 P43B0050A5 575 20 15 20 P43B0075A8 200 80 50 70 P43B0075A3 230 70 45 60 P43B0075A4 ie 3 460 40 25 35 P43B0075A5 575 25 20 25 P43B0100A4 10 7 5 460 45 25 35 21 en 2 s o o LLI gt SECTION 5 XE Series 4 Submersible Motors 5 7 Cable Lengths Table 5 9 Cable Lengths SINGLE PHASE 115 and 230 Volt 60 Hz 3450 RPM 2 and 3 wire Motors 60 and 75 C Service Entrance to Motor Maximum Length in Feet Motor Pentek Part Wire Size AWG Type Number ii 14 12 10 8 6 4 3 2 1 0 00 P42B0005A1 01 115 112 178 284 449 699 1114 1401 1769 2229 2814 3550 P42B0005A2 01 464 739 1178 1866 2903 4628 5818 7347 9256 11684 P42B0007A2 01 3 4 Pu 353 562 897 1420 2210 3523 4429 5594 7046 8895 11222 P42B0010A2 01 1 271 430 686 1087 1692 2697 3390 4281 5394 6808 8590 PSC P42B0015A2 01 1 1 2 211 335 535 847 1318 2100 2640 3335 4201 5303 6690 2 Wire P42B0005A 115 115 183 293 463 721 1150 1445 1825 2299 2902 3662 P42B0005A2 16 466 742 1183 1874 2915 4648 5843 7379 9295 11733 P42B0007A2 3 4 m 342 545 869 1376 2141 3413 4291 5419 6826 8617 10871 P42B0010A2 1 241 383 611 968 1506 2400 3018 3811 4801 6060 7646 P42B0015A2 1 1 2
18. Grounding wire size AWG MCM Date Lown Location Entrance Cehil Motor serial number T1 T2 T3 Transformers Ae ai Motor Current Balance Worksheet Arrangement 1 Arrangement 2 Arrangement 3 Amps Amps Amps L1 T1 L1 T3 L1 T2 L2 T2 L2 T1 L2 T3 g mee L3 T2 L3 T1 Total Amps Average Amps From Average Amps Deviation L1 Deviation L2 Deviation L3 Current Unbalance Largest Deviation Unbalance 105 SECTION 14 Appendix Record of Installation Installer Address City State Zip Phone Fax E mail Who to contact Owner Address City State Zip Phone Fax VFD Variable Frequency Drive Information Drive Manufacturer Model Number L1 Input Filters C Output Filters Down Pipe Dia Casing Dia Static Water Level E mail Who to contact Installation Well Identification Water Temperature Date Installed Signature Pump Information Model GPM aft TDH PSI Date code Motor Nameplate Information Manufacture Model HP Voltage Phase Max Amps Date code Serial Number 106 Total Dynamic Head Drawdown Water Level Check Valve Locations Perforated Casing From To Well Screen From To
19. Table 5 10 Cable Lengths THREE PHASE 230 460 200 and 575 Volt 60 Hz 3450 RPM Motors 60 and 75 C Service Entrance to Motor Maximum Length in Feet Pentek Part Wire Size AWG Number 2 T 14 12 10 8 6 4 3 2 1 0 00 P43B0005A8 200 657 1045 1667 2641 4109 P43B0005A3 1 2 230 756 1202 1917 3037 4725 7532 9469 P43B0005A4 460 2922 4648 7414 E P43B0007A8 200 423 674 1074 1702 2648 gt P43B0007A3 3 4 230 562 894 1426 2258 3513 5601 7041 8892 k P43B0007A4 460 2191 3486 5560 8806 a P43B0010A8 200 346 551 879 1392 2166 3454 4342 P43B0010A3 1 230 466 742 1183 1874 2915 4648 5843 7379 P43B0010A4 460 1753 2789 4448 7045 P43B0015A8 200 265 421 672 1064 1655 2638 3317 P43B0015A3 sim 230 359 571 912 1444 2246 3581 4502 5685 7182 9040 P43B0015A4 460 1370 2179 3475 5504 P43B0015A5 575 2283 3631 5792 P43B0020A8 200 217 344 549 870 1354 2158 2714 3427 4317 5449 P43B0020A3 230 288 459 732 1159 1803 2874 3613 4563 5748 7256 9155 P43B0020A4 460 1153 1835 2926 4635 7212 43 0020 5 575 1336 2126 3390 5370 P43B0030A8 200 159 253 403 638 993 1583 1990 2513 3166 3996 P43B0030A3 230 217 345 551 872 1357 2163 2719 3434 4326 5460 6889 P43B0030A4 460 827 1315 2098 3323 5171 P43B0030A5 575 1660 2641 4212 6671 P43B0050A8 200 94 150 239 379 590 940 1182 1493 18
20. 1014 1277 1612 2034 2568 3235 3819 4585 5359 6127 7623 50 37 175 10 433 691 869 1097 1387 1745 2201 2779 3801 4133 4961 5799 6631 8250 60 45 225 125 537 675 852 1073 1355 1709 2158 2719 3210 3853 4504 5149 6407 60 45 275 125 gt 561 705 890 1121 1415 1785 2254 2839 3352 4024 4704 5378 6691 75 bb 250 150 582 735 926 1168 1474 1861 2344 2768 3373 3004 4441 5575 1 75 350 200 696 878 1108 1399 1762 2081 2498 2920 3338 4153 125 93 450 260 708 893 1127 1420 1676 2012 2352 2689 3346 150 111 500 275 922 1192 1371 1646 1924 2200 2737 Lengths only meet the US National Electrical Code ampacity requirements for individual conductors rated 75 C in free air or water NOT in magnetic enclosures conduit or direct buried Refer to NEC Table 310 15 BJ 17 for more information motors are 8 diameter Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co Ltd 41 SECTION 7 Cable Selection Guide Hitachi 6 8 Submersible Motors 7 6 Motor Fuse Sizing and Cable Selection
21. 2480 3859 6152 7734 9767 75 5 65 30 2 436 694 1107 1753 2728 4349 5467 6904 8698 46V 10 75 4 25 778 1233 1918 3057 3044 4854 6115 7719 9738 is 1b 11 90 4 5 865 1347 2147 2699 3408 4293 5419 6837 8631 380 20 15 90 646 1005 1601 2013 2543 3203 4043 5101 6439 8113 50Hz f 25 185 1 6 833 1328 1669 2108 2655 3351 4278 5338 6725 7939 301 7 125 7 745 1187 1492 1884 2374 2997 3781 4773 6013 7099 40 30 15 1 093 1381 1740 7196 2770 3497 4406 5202 Lengths meet the US National Electrical Code ampacity requirements for either individual conductors or jacketed rated 60 C cable and can be in conduit or direct buried Flat molded and web ribbon cable are considered jacketed cable Refer to NEC Table 310 15 B 16 for more information motors are 8 diameter CABLE SELECTION 75 COPPER CABLE SIZE From Main Breaker Panel to Motor in feet MOTOR FUSE AWG MCM Dual VOLTS HP KW STD Element 14 12 10 8 6 4 3 2 1 0 00 000 0000 250 300 350 400 500 THREE PHASE 5 371 25 245 391 620 965 1538 1933 2442 75 55 00 40 277 438 682
22. A full three phase power supply is recommended for all three phase motors and may consist of three individual transformers or one three phase transformer Open delta or wye connections which use only two transformers can be used but are more likely to cause unbalanced current problems Transformer ratings should be no smaller than listed in Table 4 2 for supply power to the motor alone T1 T2 T3 Ti T2 T3 Full 3 Phase Delta Wye or Open Delta 3 Phase 1 Figure 4 12 Three Phase Power Transformers are rated by KVA capacity This must be high enough capacity for the motor being installed If the transformer capacity is too small the motor will receive reduced voltage and may be damaged Any other loads in the system would be in addition to the motor alone Refer to Table 4 2 Note that the open delta configuration can only use 8796 of the rated power of the two transformers 10 Table 4 2 Transformer Capacity KVA Rating smallest For Each Transformer MT UN Retired 3 Trnstrmers 1 2 0 37 1 5 1 0 0 5 3 4 0 55 1 5 1 0 0 5 1 0 75 2 0 1 5 0 75 1 1 2 1 1 3 0 2 0 1 0 2 1 5 4 0 2 0 1 5 3 2 2 5 0 3 0 2 0 5 3 7 7 5 5 0 3 0 7 5 5 5 10 0 7 5 5 0 10 7 5 15 0 10 0 5 0 15 11 0 20 0 15 0 7 5 20 15 0 25 0 15 0 10 0 25 18 5 30 0 20 0 10 0 30 22 0 40 0 25 0 15 0 40 30 0 50 0 30 0 20 0 50 37 0 60 0 35 0 20 0 60 45 0 75 0 40 0 25 0
23. of Calibration Point Underload Dry Run 80 of Calibration Point Overvoltage Trip Point 132 5 VAC 265 VAC E 2 o a o a Undervoltage Trip Point Number of Restarts allowed in a 60 sec 95 VAC 190 VAC Period before lockout Rapid Cycle 4 Timer Trip Delay Time Overload 5s Trip Delay Time Dry 2s Restart Delay Time Overvoltage Undervoltage Delay 5s All other faults Dry Run Rec Timer 2 225 min Terminal Wire Gauge 12 22 Maximum Torque 7 in lbs 87 SECTION 12 Motor Protective Devices 50 60 Hz 12 3 Mounting And Installation Mount the Pentek Motor Protector in a convenient location in or near the motor control panel If the location is wet or dusty then the Pentek Motor Protector should be mounted in a NEMA 4 or 12 enclosure 12 4 Wiring Connections 1 Connect one line from the fused disconnect to the Motor protector s L1 IN terminal Run a wire from the L1 OUT terminal to the other in line controls such as a pressure or float switch See Figure 10 1 2 Connect the other line from the fused disconnect to Motor Protector L2 IN terminal Run a wire from the L2 OUT terminal to the other in line controls such as pressure or float switches See Figure 12 1 NOTICE The Motor Protector may not detect a dead head blocked pipe condition on applications where the pump is
24. require Liquid Tight Conduit with above ground motors not rated for a Variable Frequency Drive maximize motor life by limiting lead length to 25 ft Refer to pump Owner s Manual and the National Electrical Code for proper wire size Each carton contains Pentek Intellidrive Variable Frequency Drive Pressure Transducer e 10 Pressure Transducer Cable Quick Start Guide PIDXX Product Family PID PENTEK INTELLIDRIVE HP Range 10 up to 1 0 HP 20 up to 2 0 HP 50 up to 5 0 HP The PID10 will operate a 1 Phase 2 Wire 1 Phase 3 Wire and 3 Phase motor up to 1HP The PID20 will operate a 1 Phase 2 Wire up to 1 5HP and a 1 Phase 3 Wire or 3 Phase motor up to 2HP The PID50 will operate a 1 Phase 2 Wire up to 1 5HP 1 Phase 3 Wire up to 2HP or 3 Phase motor up to 5HP From Transducer to Control Transducer install in straight pipe downstream of tank at least one foot away from ipe fittings on each side odd d P 9 Motor 90 eads huunumumuumumuumuuuuimuuuab Mr Ll nuu To Service Gnd Am Relief Valve Gauge Required Not Submersible to Installation Scale Foot Valve or Check Valve Above Ground Installation 3 phase only 48 SECTION 8 Pentek Intellidrive Variable Frequency Drives Transducer Keypad The Pentek Intellidrive uses a 4 20mA 0 10
25. 15 43 0007 2 01 3 4 0 55 230 20 20 po P43B0010A2 01 1 0 75 25 5 25 Wi P43B0005A1 115 30 20 30 3 Wire 1 2 0 37 43 0005 2 15 i 15 P43B0007A2 3 4 0 55 20 20 P43B0010A2 1 0 75 25 5 25 P43B0005A2 01 1 2 0 37 15 10 P43B0007A2 01 3 4 0 55 M 0 43 0010 2 01 1 0 75 43 0015 2 01 1 1 2 1 1 hs 30 5 25 43 0005 2 1 2 0 37 15 10 CSCR P43B0007A2 3 4 0 55 M 0 NIE P43B0010A2 1 0 75 P43B0015A2 1 1 2 1 1 30 5 25 43 0020 2 2 1 5 30 20 25 43 0030 2 3 22 45 25 40 P43B0050A2 5 3 7 70 40 60 20 SECTION 5 XE Series 4 Submersible Motors Table 5 8 THREE PHASE Motor Fuse Sizing 230 460 200 and 575 Volt 60 Hz 3450 RPM Pentek Fuse Sizing Based on NEC Part Number id i s Standard nual Element Time Delay Fuse Fuse Breaker P43B0005A8 200 10 6 10 43 0005 1 2 0 37 230 6 6 6 P43B0005A4 460 3 3 3 P43B0007A8 200 15 10 10 P43B0007A3 3 4 0 55 230 6 6 6 P43B0007A4 460 3 6 3 P43B0010A8 200 15 10 10 P43B0010A3 1 0 75 230 10 6 10 P43B0010A4 460 6 3 6 P43B0015A8 200 20 10 15 P43B0015A3 230 15 10 15 P43B0015A4 2 460 10 6 6 43 0015 5 575 6 3 6 43 0020 8 200 25 15 20 P43B0020A3 230 15 15 20 P43B0020A4 A 1 460 15 6 10 P43B0020A5 575 10 6 10 43 0030 8 200 35 20 30 P43B0030A3 230 25 15 25 P43B0030A4
26. 4 40 200 135 65 136 PPX 4A 135 200R 47 5x25x9 195 Note For HPs with multiple part numbers use motor amperage to select a panel 230 240 VAC MAX HP OF MAX TOTAL A O L CURRENT CATALOG DIMENSIONS WEIGHT NEMA SIZE CONTACTOR DISCONNECT A OF PPX PANEL RANGE NUMBER HxWxD LBS 1 28 135 65 135 PPX 18 13 30R 34x20 x7 85 7 13 27 PPX 1B 27 30R 34x 2x7 85 2 15 60 50 1555 PPX 2B 50 60R 34x 21x7 90 70 35 7 PPX 3B 70 100R 47 5x25x9 195 100 65 135 PPX 3B 135 100R 47 5x25x9 195 Note For HPs with multiple part numbers use motor amperage to select a panel 460 480 VAC MAX HP OF MAX TOTAL A O L CURRENT CATALOG DIMENSIONS WEIGHT NEMA SIZE CONTACTOR DISCONNECT A OF PPX PANEL RANGE NUMBER HxWxD 135 65 135 PPX 1C 13 30R 34x20 x7 85 77 13 27 PPX 1C 27 30R 34x 21 x7 86 2 25 6 50 255 PPX 2C 50 60R 34x 21x7 90 70 35 7 PPX 3C 70 100R 47 5 x25x9 195 100 65 135 PPX 3C 135 200R 175 259 19 4 100 2 135 65 135 PPX 4C 135 200R 47 5x25x9 195 5 200 4 270 130 270 PPX 5C 270 400R 52x22x10 285 Note For HPs with multiple part numbers use motor amperage to select a panel 5 5 600 VAC MAX HP OF MAX TOTAL A O L CURRENT CATALOG DIMENSIONS WEIGHT NEMA SIZE CONTACTOR DISCONNECT A OF PPX PANEL RANGE NUMBER HxWxD 185 1 T 135 6 5 13 5 PPX 1D 13 30R 34x20 x7 05 7 13 27 PPX 1D 27 30R 34 x 20 x7 05 25 6 50 25 50 PPX 20 50 60R 34 x 20 x7 90 70 35 70 PPX 3D 70 100R 47 5 25 9 195 i 100 65 135 PPX 3D 135 100R 47 5x25x9 195 4 100 2 136 65 135 PPX 4D 13
27. 4009 100 VALUE 100 0 PSI EXIT 00 00 SAVE Ww M NOTICE DO NOT choose maximum pressure Use this Full Range Value range 0 10 bar 145 psi max pressure 25 bar 362 5 psi UE 80 330 VDC 7 Do NOT use Maximum Pressure OUT 4 20mA Load N 8V 0 02A STEP 11 PID Sleep Level Screen Enter the PID sleep level This is a motor speed setting If the motor speed falls below this RPM the PID sleep function will be enabled This is a Drive assigned value For additional information refer to the PPC5 Users Manual Scroll to select the speed and then press SAVE The sample here shows 3000 RPM Burn Hazard If the sleep level is set too low the pump my run without flow This can boil water inside the pump causing dangerously high pressure and temperature REM C PAR EDIT 4023 PID SLEEP LEVEL 3000 rpm EXIT 00 00 SAVE D X SECTION 9 PPC Series 50 60 Hz Variable Frequency Drives STEP 12 Wake up Deviation Screen Enter the wake up deviation This is the amount pressure drops PSI below the pressure set point before the drive restarts This sample is waiting to be set and shows 0 PSI REM C PAR EDIT 4025 WAKE UP DEV 0 0 PSI SAVE gt EXIT 00 00 STEP 13 Assistant Compete This ends setup of the Pentek Assistant The following steps complete the setup of the pump system PENTEK Assistant Complete E
28. 4228 5338 6725 7939 9531 30 22 1 6 1073 1349 1704 2147 2710 3419 4316 5437 6419 7706 9008 40 30 15 0 1040 1313 1654 2088 2634 3325 4189 4946 5937 6940 7935 9873 n 40 30 15 0 1007 1271 1601 2022 2550 3220 4056 4789 5749 6720 7683 9559 50 3 175 100 1277 1612 2034 2568 3735 3819 4585 5359 6177 7673 50 37 175 1 1097 1382 1745 2201 2779 3501 4133 4961 5799 6631 8250 60 45 225 125 1355 1709 7158 2719 3210 3853 4504 5149 6407 60 4b 225 12 gt 1415 1785 2254 2839 3357 4024 4704 5378 6691 75 55 250 15 1474 1861 2344 2768 3323 3884 4441 5525 1 75 350 200 1762 2081 2498 2920 3338 4153 125 93 450 250 2012 7392 2689 3346 150 111 500 275 2200 2737 Lengths meet the US National Electrical Code ampacity requirements for either individual conductors jacketed rated 60 cable and can be in conduit or direct buried Flat molded and cable are considered jacketed cable Rete to NEC Table 310 15 8 16 for more information motors are 8 diameter Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co Ltd 42 SECTION 7 Cable Selection Guide Hitach
29. 5 5 77 12 1 5 4 96 5 5 99 12 5 4 96 12 2 PPC5 5 99A 12 PPC5 4 124A 1 5 5 125 1 PPC5 4 157A 1 m 2 PPC5 5 125A 12 1 PPC5 4 180A 1 Ys PPC5 5 144A 1 PPC5 4 196A 1 2 PPC5 5 144A 12 PPC5 4 245A 1 69 SECTION 9 PPC Series 50 60 Hz Variable Frequency Drives 9 4 Wiring Connections Three phase input power is connected to U1 V1 and W1 If single phase input is used connect to U1 and W1 The neutral and ground leads must be connected to drive terminal PE Motor leads are connected to U2 V2 and W2 The motor ground must be connected to terminal GND For detailed instructions see Owner s Manual e lt vO D wae Relay Output Line U1 V1 W1 Output to Motor U2 V2 W2 Figure 9 1 Typical Connections to PPC3 Line Input Power U1 V1 W1 Output to Motor e U2 V2 W2 Ground Figure 9 2 Typical Connections to PPC5 70 9 5 Transducer Connection The Pentek Assistant defaults to a 4 20mA transducer connected to AI2 The transducer is used to provide pressure feedback to the drive Transducers offered by Pentek have either a red or brown power lead The red or brown lead should be connected to the 24V power connection Transducers offered by Pentek have either a blue or black output lead The blue or black lead should be connected to terminal 5 The Pentek U17 1286R transducer utilize
30. 6 2 Testing ELECTRICAL See Table 1 Page 4 for Motor Electrical Specifications 1 AWARNING Risk of electrical shock if the cable is damaged Inspect the motor cable for any nicks or cuts Do not use the motor cable to pull lift or handle the motor Protect the motor cable during storage handling moving and installation of the motor 2 Inspect the motor to determine that it is the correct horsepower voltage and size for the job and that there is no shipping damage Verify that the motor nameplate voltage matches the available power supply voltage The nameplate rated voltage must not vary more than 1096 from the power supply voltage 3 Onall new installations and after the motor has sat idle for a long period of time check the motor s internal electrical resistance with a megohmmeter with lead wires connected Prior to installation the motor should have an insulation value of at least 500 megohms After installation the motor and power cable should have a minimum insulation value of 1 megohm If the minimum values are below the listed values contact the factory before starting the motor 4 Fusesorcircuit breakers and overload protection are required Fuses or circuit breakers and overloads must be sized in accordance with National Electrical Code or Canadian Electrical Code requirements as applicable and with all applicable local codes and ordinances See Section 6 for these specifications
31. SPP233 CAL RESET gt PENTAIR Submersible Pump Protector L2IN j2oUT Pressure Switch 5204 Alternate Pressure Switch Location When Rapid Cycle Protection is not neede Figure 12 3 2 Wire Connection for SPP233 Manual Reset Mode If the RESTART DELAY CALIBRATION adjustment is set to RESET the Motor protector is in Manual Reset mode After the Motor Protector shuts down due to a voltage or load problem the RESTART DELAY CALIBRATION adjustment must be rotated out of the RESET position to restart the pump NOTICE Any restart delay can be by passed by rotating the RESTART DELAY CALIBRATION adjustment to the RESET position and back to the desired Restart Delay setting Rapid Cycling Protection Rapid cycling is defined as more than four restarts in a 60 second period The Motor Protector will lockout upon detecting a rapid cycling condition until power is removed and re applied to the L1 IN and L2 IN terminals See Diagnostics Table for instructions to diagnose a rapid cycling fault SECTION 13 Troubleshooting 13 1 Pump And Motor Problem Analysis Problem Possible Cause Check And Restore Pump Won t Start No voltage check with voltmeter Typically will be no startup noise Main power supply off Blown fuse or tripped circuit breaker Wiring damage loose connection Locked pump
32. default 45 Hz The pump will run until STOP or Auto Start are pushed Press Enter to Save If speed change is necessary press enter to highlight value use arrows to change value then press enter to save Figure 14 Change PSI Internal Setpoint Setting the Pressure using PSI Preset NOTICE Default pressure setting is 60 PSI If this value is changed adjust tank pressure accordingly see Table 7 There are three ways to change the pressure setpoint 57 SECTION 8 Pentek Intellidrive Variable Frequency Drives Table 9 Main Menu and Parameters Menu Unit of m Parameter Description Settings Measure Default Min A Hour Format Hours 12Hr 12Hr Selects 12 or 24 hour time scale Sets current time Used for time Time Date stamp in fault log vuoi wa Sets current date Used for date stamp in fault log Time how fast or slow Drive reacts to Sets the PID controller integration Integration time Used in conjunction with all Ti Milliseconds 500 ms 20 ms PID Control parameters to control ime how fast or slow Drive reacts to pressure changes Sets PID controller derivation Derivation time Used in conjunction with all Milliseconds 60 ms 0 ms PID Control parameters to control pressure changes Sets the PID controller gain Used Pronortionat in conjunction with all PID Control por 1500 parameters to control how fast or Gain slow the Drive reacts to pressure changes PID Control Deri
33. of the rating printed on the capacitor or consult parts list for ratings Using ohm meter the meter should quickly show low resistance ohms and move slowly to show higher resistance Resistance should not be zero or open Physical Inspection A foul smell or a buildup of black soot indicates that a start capacitor has vented usually because of heat or prolonged use Run Capacitor Using a capacitor meter measured capacitance should be within 696 of the rating printed on the capacitor or consult parts list for ratings Using ohm meter the meter should quickly show low resistance ohms and move slowly to show higher resistance Resistance should not be zero or open Physical Inspection Run capacitors have a built in fail safe device that disconnects the capacitor in case of overheat in the case of such an event the capacitor will bulge 98 Overloads Push overload to ensure that it is reset Using ohm meter connection resistance should measure close to zero Magnetic Contactor Using ohm meter Coil Resistance should measure per specification on wiring diagram Using ohm meter Resistance between T1 amp L1 and T2 amp L2 should measure close to zero with contacts manually closed Greater values indicates degradation of contacts Physical Inspection Contacts should be free to move up and down Measurements while running Small Box Measurements cannot be taken while running line voltage can
34. 4 0 55 0 8 275 21 4 9 7 P43B0010A2 1 0 75 1 7 297 23 1 10 5 P43B0005A2 01 1 2 0 37 9 2 234 16 7 7 6 P43B0007A2 01 3 4 0 55 0 3 262 19 8 9 0 3 Wire P43B0010A2 01 1 0 75 1 2 284 22 0 10 0 P43B0015A2 01 1 1 2 1 1 2 8 325 26 0 11 8 P43B0005A2 1 2 0 37 9 7 246 18 1 8 2 P43B0007A2 3 4 0 55 0 8 275 21 4 9 7 P43B0010A2 1 0 75 1 7 297 23 1 10 5 P43B0015A2 1 1 2 1 1 13 6 345 27 4 12 4 P43B0020A2 2 1 5 15 1 383 31 0 14 1 P43B0030A2 3 2 2 18 3 466 40 0 18 1 P43B0050A2 5 3 7 27 7 703 70 0 31 8 17 SECTION 5 XE Series 4 Submersible Motors Table 5 6 Three Phase Motor Dimensions 230 460 200 and 575 Volt 60 Hz 3450 RPM Length Weight Pentek Part Number HP kW Inches mm Lb Kg P43B0005A8 P43B0005A3 1 2 0 37 10 254 18 9 8 6 P43B0005A4 P43B0007A8 P43B0007A3 3 4 0 55 10 8 275 21 4 97 P43B0007A4 P43B0010A8 P43B0010A3 1 0 75 P43B0010A4 P43B0015A8 11 7 297 23 1 10 5 P43B0015A3 P43B0015A4 43 0015 5 P43B0020A8 P43B0020A3 13 8 351 27 4 12 4 P43B0020A4 8 P43B0020A5 P43B0030A8 P43B0030A3 T 15 3 389 32 14 5 P43B0030A4 P43B0030A5 P43B0050A8 P43B0050A3 21 7 550 55 24 9 P43B0050A4 j d P43B0050A5 P43B0075A8 P43B0075A3 27 7 703 70 31 8 P43B0075A4 10 P43B0075A5 P43B0100A4 10 75 30 7 780 78 35 4 18 SECTION 5 XE Series 4 Submersible Motors Shaft free e
35. 74 51 P43B0020A3 1 8 2 4 75 75 44 K P43B0020A4 8 00 8 67 74 23 P43B0020A5 9 4 9 7 78 78 21 4 M P43B0030A8 0 9 1 3 71 43 0030 1 3 1 7 77 58 9 P43B0030A4 5 9 6 5 76 30 P43B0030A5 9 4 9 7 78 78 21 4 P43B0050A8 0 4 0 8 113 76 76 P43B0050A3 85 1 25 93 P43B0050A4 3 58 4 00 77 77 48 43 0050 5 3 6 4 2 75 75 55 P43B0075A8 0 5 0 6 74 74 165 j P43B0075A3 0 55 0 85 75 75 140 P43B0075A4 1 9 2 3 76 76 87 L P43B0075A5 3 6 4 2 77 77 55 J P43B0100A4 1 8 2 2 79 80 110 K 16 SECTION 5 XE Series 4 Submersible Motors 5 5 4 Motor Dimensions Table 5 5 Single Phase Motor Dimensions 115 and 230 Volt 60 Hz 3450 RPM C Length Weight Motor Type Pentek Part HP kW 9 9 Number Inches mm Lb Kg P42B0005A1 01 1 2 0 37 10 5 267 18 1 8 2 P42B0005A2 01 P42B0007A2 01 3 4 0 55 11 9 302 21 4 9 7 o P42B0010A2 01 1 0 75 12 5 318 23 2 10 5 E 4 Inch P42B0015A2 01 1 1 2 14 4 2 361 27 3 12 4 2 Wire P42B0005A1 c 1 2 0 37 1 0 279 19 2 8 7 o P42B0005A2 92 P42B0007A2 3 4 0 55 12 4 314 22 7 10 3 x P42B0010A2 1 0 75 3 3 337 24 5 111 42 0015 2 1 1 2 1 1 4 9 378 28 9 13 1 P43B0005A1 01 9 6 244 17 9 8 1 1 2 0 37 P43B0005A2 01 9 2 234 16 7 7 6 P43B0007A2 01 3 4 0 55 0 3 262 9 8 9 0 P43B0010A2 01 1 0 75 11 2 284 22 0 10 0 P43B0005A1 10 0 253 8 9 8 6 1 2 0 37 P43B0005A2 9 7 246 8 1 8 2 P43B0007A2 3
36. A Press MAIN MENU button B Follow the keypress sequence shown in Figure 12 A shorthand way to remember this is e Press ENTER to change a value Use arrows to find parameter Press Ene Use arrows to change value Press Enter to save Figure 12 Changing parameter value e Press ENTER again to save it e f new value is not saved any screen change will result in the loss of the new value Table 9 lists all available commands and parameters for the Pentek Intellidrive SECTION 8 Pentek Intellidrive Variable Frequency Drives 60 Hz to 80 Hz Operation 1 While running the pump When installing the Pentek Intellidrive with a e Follow keypress sequence shown in Figure motor and liquid end of the same HP rating 13 to make desired change This parameter operate it at 60 Hz the default value The Drive allows either Internal or External Setpoint can be operated at frequencies of up to 80 Hz to be changed depending on which one is when the installation uses a 3 phase motor referenced at the time the change is made 2 times the size of the pump For example a 2 Via the PSI Preset Figure 14 1 HP pump with a 2 HP 3 phase motor This 3 the Main Menu Main Menu Settings combination will equal the performance of a Setpoint Internal Setpoint conventional 2 HP pump Press Main Menu and follow the keypress sequence shown in Figure 11 Be sure to press ENTER to
37. Check for sand in system Crooked well submersible Overloads Trip Fuses Blow or Breaker Trips Low or high voltage 1 2 3 4 Burnt contactor points 1 2 1 Check with voltmeter 10 of nameplate voltage Request power company correct problem N Determine if wire size is correct for voltage and amperage High ambient temperature or direct sunlight Improve cooling for motor and controls N Use ambient compensated overloads Incorrect pump sizing mismatched motor 1 Check pump gpm make sure near Best Efficiency Point 2 Recheck pump and motor model numbers prior to installation Keep a written record High cycling rate 1 Pressure control equipment malfunction 2 Hole in piping system 3 Pressure storage tank failure Damaged motor control Short or Ground Check components per troubleshooting 1 Fuses give superior protection and should be used in preference to circuit breakers when possible 2 Inspect wiring for visible signs of heat damage discoloration damage to insulation 3 Disconnect power and check with ohmmeter or megohmmeter to ground Improper sizing Consult manufacturer s information sizing chart for proper size and replace as required Low or No Water Production No rotation Motor not turning see Pump won t start above Broken shaft coupling Ammeter will show low a
38. Integration Time 1 0 Sec 3006 Mot Therm Time 500 sec Above Ground 4106 Units PSI 3006 Mot Therm Time 350 sec Submersible 4109 10096 value Per 4009 3007 Mot Load Curve 100 Above Ground 4110 Set Point Sel Internal 3007 Mot Load Curve 112 Submersible 4111 Internal Setpoint Per 4011 3013 Underload Function Fault 4122 Sleep Selection Internal 3014 Underload Time 10 sec 4123 PID Sleep Level Per 4023 3022 Al2 Fault Limi 10 4124 PID Sleep Delay 10 sec 3201 Superv 1 Param Output Freq 4125 Wake Up Deviation Per 4025 3202 SuperV 1 Lim Lo per 9907 3203 SuperV 1 Lim Hi per 9907 9 6 1 Description of Information Required by the Pentek Assistant 9905 Motor Nom Voltage This is the nominal voltage stated on the motor nameplate If the motor is rated for operation at multiple voltages select the voltage nearest the utility voltage Ensure the motor connections correspond to the voltage selected 9906 Motor Nom Current This is the nominal current found on the motor nameplate Do not use service factor amps 9907 Motor Nom Freq This is the nominal frequency found on the motor nameplate 9908 Motor Nominal Speed This is the nominal speed found on the motor nameplate Use the number on the motor nameplate Do not enter 3600 1800 etc 9909 Motor Nom Power This is the nominal horsepower found on the motor nameplate Do not include service factor unless the service factor is greater than 1 15 2001
39. Min Speed Required for Subs only This is the minimum speed the motor is allowed to run This minimum is set to prevent damage to the motor thrust bearings Refer to motor literature to determine setting 4011 Internal Setpoint This is the pressure that the system will maintain 4009 100 Value This is the full scale reading of the transducer The 10096 Value of a 200PSI transducer is 200PSI 4023 PID Sleep Level Operation below this rpm will cause the drive to stop Must never be below the shut off head RPM 4025 Wake Up Dev This is the pressure drop that will trigger the drive to restart For example if the set point is 60 PSI and the Wake Up Deviation is 10 PSI the drive will restart at 50 PSI 71 PPC Series SECTION 9 PPC Series 50 60 Hz Variable Frequency Drives Table 9 7 PPC5 Parameters Changed Relative to PID Control Defaults 9 6 2 Mounting and Installation Startup the Pentek Assistant Apply power to the unit and follow the steps in section 9 6 3 after the Drive s screen is lit 72 Parameter Code Pentek Code Parameter Code Pentek Code 002 EXT2 Commands 8 Keypad 3402 SIGNAL 1 MIN 0 102 2 SEL EXT2 3404 OUTPUT 1 DSP FORM 5 0 0 301 Minimum 20 3405 OUTPUT 1 UNIT 1 AMPS 401 RE
40. Off Pump Start Pressure PSI Pressure PSI 10 20 30 40 50 60 70 80 20 0 26 30 0 41 0 22 40 0 37 0 18 50 0 46 0 31 0 15 60 0 40 0 27 0 13 70 0 47 0 35 0 24 0 12 80 0 42 0 32 0 21 0 11 90 0 48 0 38 0 29 0 19 0 10 100 0 44 0 35 0 26 0 17 Tank sizing for Variable Frequency Drives Variable Frequency Drives VFD may require slightly different methods for figuring tank size Refer to Section 8 for VFD information SECTION 14 Appendix Pump Motor Control Panel Manufacturer Model 14 6 Record of Installation Outside Power Circuit Protection Transformer 1 KVA G Circuit Break Transformer 2 KVA E Transformer 3 ____ or is Std Delay Cables Starter From Service Entrance to Pump Control Manufacturer Size AWG MCM Type Length ft Autotransformer Temp Rating F circle one Full Voltage Check appropriate boxes J Other Copper 9 Aluminum Time to full voltage sec 1 Jacketed Individual Conductors From Pump Control to Motor Heaters Sie Manufacturer Length ft Gty Amp setting Temp Rating F C circle Installation Data Controls grounded to Check appropriate boxes Copper Aluminum Jacketed 1 Individual Conductors et Mater 1 Power Supply L1 Buried Rod
41. P43B0005A3 P43B0007A3 P43B0010A3 3 Phase P43B0015A3 P43B0020A3 P43B0030A3 P43B0050A3 5 17 0 NOTICE Above ground pumps should run at 60 Hz for this step until pump is primed Then adjust frequency as necessary C Press ENTER again Run the Drive in this mode until the well discharge runs clear then press STOP button to stop Drive AWARNING Risk of explosion In Pump Out mode pump runs at a constant speed All 56 pressure functions are not working there is no sleep or Dry Run Protection which can cause very high pressure if flow is restricted 4 Verify installation Make sure that the system has properly sized pressure relief valve and pressure tank Make sure pressure tank s precharge is correct See Table 7 Make sure pump discharge is connected to system 5 System Start A Open valves at the ends of lines so that air will escape during pressurization B Press Auto Start close valves at the ends of lines after all air has escaped C The system goes into Constant Pressure Operation as soon as the transducer registers the Dry Run Sensitivity parameter default is 10 PSI If system pressure does not reach that PSI value within 3 minutes the Drive will stop Press Auto Start again to restart line fill If longer priming or line fill time is required adjust Fill Time parameter See Table 9 Changing a Parameter Value This procedure works for ANY parameter
42. Select the Correct Pumping Equipment 14 5 Sizing Tanks 14 6 Record of Installation Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co Ltd other brand or product names are trademarks or registered trademarks of Pentair Ltd PN793 08 20 13 SECTION 1 General Safety Guidelines Important Safety Instructions SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation operation and maintenance of the product Always refer to the equipment owner s manual for safety information relevant to that product A This is the safety alert symbol When you see this symbol on your product or in this manual look for one of the following signal words and be alert to the potential for personal injury indicates a hazard which if not avoided will result in death or serious injury A WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided could result in minor or moderate injury NOTICE addresses practices not related to personal injury Carefully read and follow all safety instructions in this manual and on product Keep safety labels in good condition Replace missing or damaged safety labels A WARNING Fatal Electrical Shock Hazard e Ground motor controls all metal pipe and accessories connected to the motor to the power supply ground termina
43. Service Inlet also means Storage Tank Inlet Selecting a Pump TIP PSI can be converted to equivalent feet of head by multiplying by 2 31 i e 60 psi 138 6 feet of head To choose a motor for your submersible pump you first must know e Flow required in Gallons per Minute e Total head Pumping level friction losses and service pressure required Friction loss must be calculated and depends upon total length diameter and type of pipe plus additions for each fitting valves elbows in the line Refer to the product catalog for friction loss charts Table 12 1 Average Water Requirements Average Water Requirements For General Service Around The Home And Farm Each person per day for all purposes 50 gal Each horse dry cow or beef animal 12 gal Each milking 35 gal Each hog day 4 gal Each sheep per day 2 gal Each 100 chickens per day 4 gal Average Amount Of Water Required By Various Home And Yard Fixtures Drinking fountain continuously flowing 50 to 100 gal per day Each shower Up to 60 gal TOs bathtub coc curds cua ats 30 gal To flushitollet 2 enh tese bee eed 2 5 6 gal To fill 2 gal To sprinkle 1 4 of water on each 1000 square feet of lawn 160 gal Dis
44. and reactors e Long motor leads are used e Standard efficiency or submersible motors are used e The cost of replacing the motor is prohibitive e Using a submersible motor with a voltage rating greater than 230V The quality and or age of the motor is unknown e Condition of wiring and or power quality is unknown Reactors Open Design NEMA 1 NEMA 1 230or460V 230 or 460V Rated 575 V Rated Model Model Amps Model Amps KDRA1P KDRATPC1 3 4 KDRA31PC1 2 7 DDRA2P KDRA2PC1 4 8 KDRA35PC1 3 9 KDRA3P KDRA3PC1 7 6 KDRA33PC1 6 1 KDRA4P KDRA4PC1 11 KDRA34PC1 9 KDRB1P KDRB1PC1 14 KDRA36PC1 11 KDRD1P KDRD1PC2 21 KDRD31PC2 17 KDRD2P KDRD2PC2 27 KDRD32PC2 22 KDRD3P KDRD3PC2 34 KDRD35PC2 27 KDRD4P KDRD4PC2 40 KDRD33PC2 32 KDRC1P KDRC1PC2 52 KDRD34PC2 41 KDRF1P KDRF1PC3 65 KDRC31PC2 52 KDRF2P KDRF2PC3 77 KDRF31PC3 62 KDRF3P KDRF3PC4 96 KDRF32PC3 77 KDRH1P KDRH1PC4 124 KDRF33PC4 99 KDRI1P KDRI1PC4 156 KDRH31PC4 125 KDRI2P KDRI2PC4 180 KDRI31PC4 144 KDRG1P KDRG1PC4 240 KDRI32PC4 192 KDRG31PC4 242 Filters NEMA 1 230 460 or 575 V NEMA 1 CUL Listed Model Model Rated Amps KLC4BE KLCUL4BE 4 KLC6BE KLCUL6BE 6 KLC8BE KLCUL8BE 8 KLC12BE KLCUL12BE 12 KLC16BE KLCUL16BE 16 KLC25BE KLCUL25BE 25 KLC35BE KLCUL35BE 35 KLC45BE KLCUL45BE 45 KLC55BE KLCUL55BE 55 KLC80BE KLCUL80BE 80 KLC110BE KLCUL110BE 110 KLC130BE KLCUL130BE 130 KLC160BE KLCUL160BE 160 KLC200BE KLCUL200BE 200 KLC250BE KLCUL250
45. avoided will result in death or serious injury AWARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided could result in minor or moderate injury NOTICE addresses practices not related to personal injury Carefully read and follow all safety instructions in this manual Keep safety labels in good condition Replace missing or damaged safety labels California Proposition 65 Warning AWARNING This product and related accessories contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm APPLICATION LIMITS Maximum Immersion Depth 985 ft 300 Maximum Water Temperature 95 F 35 pH content of the water 6 5 8 Minimum Cooling Flow Rate 0 5 feet per second fps 0 15meters per second mps Required line voltage at the motor under operating conditions 10 NOTICE When calculating voltage at the motor be sure to allow for voltage drop in the cable The sum of the absolute values of the voltage and frequency must not vary from the sum of the nominal values by more than 10 Operating with current unbalanced on the three legs of the circuit can overheat and damage the motor and will void the warranty Current imbalance must not exceed 5 maximum Maximum Sand Content 50 max size 0 1 0 25mm Maximum Chlorine lon Content 500ppm
46. be monitored with the cover off by placing a voltmeter across L1 amp L2 Winding resistance can be taken while motor is connected and should correspond to manufacturers specification WARNING Fatal electrical shock hazard Only qualified persons should perform the following procedure Medium and Large Box To take measurements while running remove the cover Turn on the pump and allow to cycle as usual L1 to L2 should measure 230V 10 it should not dip during operation A clamp on ammeter can be used to measure amp draw along any number of circuits The larger yellow wire or main leads can be used to measure amp draw of the system draw should spike and then come in less than 1 second Orange lead amp draw should start out high and then drop out to become zero If the reading stays high there is a relay problem The voltage between Red and Yellow should measure approximately 330V higher values indicate no load lower values indicate the motor CSCR or PSC only is not up to speed Note that winding resistance cannot be measured while the motor is attached to the control box SECTION 13 Troubleshooting Submersible Controls Troubleshooting Problem Possible Cause Corrective Action Pump fails to turn ON no amp draw Damaged magnetic contactor specifically the coil Plus Series only replace coil Damaged pressure switch All models replace pressure switch Loose conn
47. by a qualified service shop e Lightning arrestors and or surge capacitors will help 4 For automatic pilot device operation the motor prevent damage to the control box cables and motor should be allowed to cool for 15 minutes between e Single phase protection will help in preventing motor starts failure due to adverse incoming primary power 5 Input voltage current and insulation resistance e Based on the values obtained in A and B above and the output flow rates and pressures of the pump a complete picture of total performance can be obtained This can be used to determine any pump and motor maintenance and overhauling which might be required values should be recorded throughout the life of the installation and should be used as a from of preventive maintenance e If the motor is to be stored protect the unit from freezing by storing in an area with a temperature higher than 30 C 22 Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co Ltd 35 SECTION 7 Hitachi 6 and Larger Submersible Motors 7 4 Motor Specifications TABLE A RESISTANCE DATA Single Phase 2 Pole 230V 60Hz Resistance 0 Motor Size and Type HP R Y B Y R B 6 5 2 172 0 512 2 627
48. by power supply or control cables SECTION 5 XE Series 4 Submersible Motors 5 4 4 Motor Specifications Table 5 1 Single Phase Motor Specifications 115 and 230 Volt 60 Hz 3450 RPM Meier dE Pentek Part Full Load Service Factor Number Amps Y Only Watts Amps Y B R Y Only Watts P42B0010A2 0 7 9 1679 9 1 1990 42 0015 2 0 2520 P42B0005A1 0 1120 P42B0005A2 0 1050 PSC P42B0007A2 0 1400 2 Wire P42B0010A2 0 1800 P42B0015A2 0 9 0 10 4 2350 P42B0005A1 7 4 9 5 1088 42 0005 2 3 7 4 7 1073 42 0007 2 5 0 6 4 1459 43 0005 1 01 8 8 8 8 0 10 9 10 9 0 980 43 0005 2 01 5 3 5 3 0 6 1 6 1 0 1050 43 0007 2 01 6 6 6 6 0 7 8 7 8 0 1350 CSIR P43B0010A2 01 8 1 8 1 0 9 4 9 4 0 1620 3 Wire P43B0005A1 11 0 11 0 0 12 6 12 6 0 1021 P43B0005A2 5 5 5 5 0 6 3 6 3 0 1033 P43B0007A2 7 2 7 2 0 8 3 8 3 0 1381 P43B0010A2 8 4 8 4 0 9 7 9 7 0 1672 43 0005 2 01 4 2 4 1 1 8 4 8 4 3 1 8 960 P43B0007A2 01 4 8 4 4 2 5 6 0 4 9 2 3 1270 P43B0010A2 01 6 1 5 2 2 7 7 3 5 8 2 6 1540 P43B0015A2 01 9 1 8 2 1 2 10 9 9 4 1 1 2130 P43B0005A2 4 1 4 1 2 2 4 9 4 4 2 1 955 E P43B0007A2 5 1 5 0 3 2 6 3 5 6 3 1 1300 P43B0010A2 6 1 5 7 3 3 7 2 6 3 3 3 1530 P43B0015A2 9 7 9 5 1 4 11 1 11 0 1 3 2187 43 0020 2 9 9 9 1 2 6 9 9 2170 12 2 11 7 2 6 2660 P43B0030A2 14 3 12 0 5 7 14 3 3170 16 5 13 9 5 6 16 5 3620 P43
49. connection oran Negative wire from RS 485 device communication device see Figure 19 62 Accepts 24VDC and up to 230VAC Accepts up to 5 Amps at 24VDC and 8 Amps at up to 230VAC Per RS 485 Standard SECTION 8 Pentek Intellidrive Variable Frequency Drives RS 485 Communications Table 11 Service Factor Amps fa 230V Service Factor Rating in Amps Motor Type Franklin CentriPro Electric 4 7 2 Wire CS CR 3 Wire 3 Phase RS 485 is a US based telecommunications standard for binary serial communications between devices It is the protocol or set of specifications that needs to be followed to allow devices that implement the standard to speak to each other A fully compliant RS 485 port is included in the Pentek Intellidrive system to permit serial connections among more than two devices on an RS 485 compliant network Figure 19 shows two wire connection to the Drive PENTEK gt jag a zi 2 Figure 19 Example 5 485 Connection 1 CentriPro SFA data was taken from the March 2012 BMAID manual on 4 2012 Franklin Electric SFA data was taken from the 7 2011 Franklin 8 7 Wiring Sizing Repair Parts Electric AIM manual on 4 2012 Specifications NOTICE The Pentek Intellidrive will not operate Franklin Electric 2 wire motors Lightning Surge Protection Repair Parts Lightning arrestors or other surge suppressing devices can be used with this product MO
50. connection schemes for typical applications Table 10 describes each I O terminal including purpose and rating Ilt Il I2 Figure 15 Example Input with internal 24 volt supply Il 11 01 01 I2 Wt W 115 VAC or 230 VAC or 240 VAC Figure 16 Example external Input with external supply i of gic a A 01 Olt 11 T1 I2 Ve Y Figure 17 Example Output relay with internal 24 volt supply ae O1 Ol 115 or 230 VAC or 240 VAC Figure 18 Example Output with external supply 61 PENTEK gt c a 2 SECTION 8 Pentek Intellidrive Variable Frequency Drives Table 10 1 0 Function Connections Ratings Rating Label Function Connection Al Positive connection for transducer Red transducer wire Black transducer wire Negative connection for transducer Positive side of 24 volt power supply Used to power external devices Negative side of 24 volt power supply Used to power external devices Positive side of 24V external device i e flow switch moisture sensor alternator etc Need to complete the circuit with V See Figures 15 and 17 Typically to 11 12 or 01 Used with a flow switch moisture sensor alternator etc Need to complete the circuit with V See Figures 15 and 17 24 Volt supplied 40mA maximum output Positive dry conta
51. connectors Be sure Scotchfil overlaps insulated part of wire Using 33 Scotch tape wrap each joint tightly cover wire for about 1 1 2 38mm on each side of joint Make four passes with the tape When finished you should have four layers of tape tightly wrapped around the wire Press edges of tape firmly down against the wire Figure 4 4 SUUM Aas IEEE Completed splice Figure 4 4 Wrap Splices NOTICE Since tightly wound tape is the only means of keeping water out of splice efficiency of splice will depend on care used in wrapping tape NOTICE For wire sizes larger than No 8 7mm use soldered joint rather than Scotchfil putty Figure 4 5 Alternate method J ist and solder emer Figure 4 5 Twist Wires Scotchfil is a trademark of 3M Company Scotch is a registered trademark of 3M Company SECTION Electrical Power 2 Heat shrink splice For wire sizes 14 12 and 10 AWG 2 and 5mm A Remove 3 8 9 5mm insulation from ends of motor leads and power supply wires B Put plastic heat shrink tubing over motor leads between power supply and motor C Match wire colors and lengths between power supply and motor D Insert supply wire and lead ends into butt connector and crimp Match wire colors between power supply and motor Pull leads to check connections E Center tubing over butt connector and apply heat evenly with a torch match or lighter will not supply enough
52. gt PENTAIR PENTEK ELECTRONICS MANUAL PUMPS COM Table of Contents SECTION 1 General Safety Guidelines SECTION 2 Nomenclature 2 1 Motors 2 2 Drives 2 3 Submersible Motor Controls SECTION 3 Installation and Setup 3 1 General Installation Guidelines 3 2 Proper Grounding 3 3 Corrosive Water and Ground 3 4 Check Valves 3 5 Start Up SECTION 4 Electrical Power 4 1 Mixing Wire Size with Existing Installation 4 2 Wire Splicing 4 3 3 Phase Starters 4 4 Checking Motor Rotation 4 5 3 Phase Current Balancing 4 6 Transformer Sizing 4 7 Using a Generator 4 8 Special Applications SECTION 5 XE Series 4 Submersible Motors 5 1 Motor Inspection 5 2 Testing 5 3 Storage and Transportation 5 4 4 Motor Specifications 5 5 4 Motor Dimensions 5 6 Motor Fuse Sizing 5 7 Cable Lengths 5 8 4 Motor Overload Protection 5 9 Motor Cooling 5 10 Starting Frequency SECTION 6 Pentek 6 Submersible Motors 6 1 Motor Inspection 6 2 Testing 6 3 Storage and Drain Fill Instructions 6 4 Motor Specifications 6 5 Motor Dimensions 6 6 Motor Fuse Sizing and Cable Selection 6 7 Overload Protection 6 8 Motor Cooling 6 9 Head Loss In Casing 6 10 Starting Frequency 6 11 Troubleshooting SECTION 7 Hitachi 6 Submersible Motors 7 1 Motor Inspection 7 2 Testing 7 3 Storage and Drain Fill Instructions 7 4 Motor Specifications 7 5 Motor Dimensions 7 6 Motor Fuse Sizing and Cable Selection 7 7 Overload Protection 7 8 Motor
53. heat Figure 4 6 Connector Heat shrink tubing Figure 4 6 Heat Shrink Tubing Applied NOTICE Keep torch moving Too much concentrated heat may damage tubing 4 3 3 Phase Starters Starters are used to start the motor by engaging contacts that will energize each line simultaneously The contacts are closed when the coil is energized Figures 4 7 through 4 9 show three types of starters used on the motors The control device in the secondary circuit is typically a pressure switch Other control could be provided by Level control timers or manual switches Line Voltage Control This commonly used control has a coil energized by line voltage The coil voltage matches the line voltage Overload Control Control Device Overload Heaters L1 Om E n 3 Phase Motor L3 X Figure 4 7 Line Voltage Control Low Voltage Control This starter arrangement uses a transformer to allow the coil to be energized by a lower voltage Note that the secondary circuit must be fused and the coil sized for the secondary voltage Overload Control Coil Control Device Overload Thermal Heaters Em ib L1 3 Phase Motor L2 L3 Figure 4 8 Low Voltage Control Separate Voltage Control This arrangement uses power from a s
54. m 151 MER CC MEC 85 287 33 46 ag 5 4 6 5 n 3 8 4652 15 31 0 46 187 7997 5 7 B Wn 3 W M54 15 Ar n 78 7997 5 7 6 UN 1 0 03 L2 15 612 695 187 5 37 m e 9 3 677 15 258 bi 787 WE 5 37 6 mo 1 40 3 64 15 61 0 3 5 37 185 0 3 358 15 773 875 787 3527 m 5 6 6 85 2 3 65 15 76 3627 5 6 E 185 0 15 3i 38 78 3627 Wm 5 6 6 Xy n 0 3 698 15 918 10 28 3819 5 76 X3 n m 3 6 mmm 15 166 g M 78 3919 WE 35 76 6 4 3 34 15 554 i 4 787 3819 35 T oo 15 358 5 6 78 4055 HE 50 87 3 40 3 15 33 66 n 787 4628 TED 353 3 6 4 3 oO 115 1778 j 78 4805 TET 50 108 Models are 8 motors with 6 pump connection Hitachi Control Boxes HP KW PH VOLTS CATALOG NUMBER Type 1 NEMA Enclosure 5 37 1 230 HIT 5CBD In Panel Circuit Breaker 75 BID 1 230 HIT 7 5CBD l Magnetic Contactor 10 75 1 230 HIT 10CBD Terminal Blocks for External Controls Ss UL Recognized 15 11 1 230 HIT 15CBD Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co Ltd 37 SECTION 7 Hitachi 6 and Larger Submersible Motors 7 4 Motor Specifications Materials of Construction PARTS MATERIALS Housing Baked epoxy coated gray iron Fasteners Stainless steel Shaft Splined or keyed
55. percentage unbalance in this case Arrangement 2 Table 4 1 Use the Current Balance worksheet located in the Installation Record After trying all three lead hookups if the reading furthest from average continues to show on the same power lead most of the unbalance is coming from the power source Call the power company If the reading furthest from average changes leads as the hookup changes that is stays with a particular motor lead most of the unbalance is on the motor side of the starter This could be caused by a damaged cable leaking splice poor connection or faulty motor winding Arrangement 1 Starter L3 Electrical Power To Motor Supply 12 T2 T1 Arrangement 2 Starter Arrangement 3 Starter L3 Ti H T2 Figure 4 11 3 Phase Current Unbalance Example SECTION Electrical Power Use this worksheet to calculate current unbalance for our installation Table 4 1 Electrical Current Unbalance Example Arrangement 1 Arrangement 2 Arrangement 3 Amps Amps Amps EXAM PLE L1 T1 17 L1 T3 16 7 L1 T2 16 7 L2 T2 15 3 L2 T1 16 3 L2 T3 16 L3 T3 17 7 L3 T2 17 L3 T1 17 3 Total Amps 50 50 50 Average Amps 50 3 16 7 50 3 16 7 50 3 16 7 From Average Amps 03 0 0 0 0 Deviation L1 14 04 07 Deviation L2 10 03 0 6 Deviation L3 i Current Unbalance 142167 0 42167 0 72167 Largest Deviation HEU Unbalance 8 4 2 4 4 2 4 6 Transformer Sizing
56. point placement e Use only spring type check valves Swing type valves can cause water hammer problems Do not use drain back style check valves drilled Check valves serve the following purposes e Maintain Pressure Without a check valve the pump has to start each cycle at zero head and fill the down pipe This creates upthrust in the motor and would eventually damage both the pump and motor e Prevent Water Hammer If two check valves are used and the lower one leaks then a partial vacuum forms in the pipe When the pump next starts the flow fills the void area quickly and creates a shock wave that can break piping and damage the pump Prevent Back Spin Without a functioning check valve upon shutoff the water drains back through the pump and cause it to rotate backwards This can create excessive wear on the thrust bearing and if the pump restarts as water is flowing down the pipe it will put an excessive load on the pump SECTION 14 Appendix 14 2 Choosing A Pump System A typical well application can be set up using one of three electrical configurations for single phase power The samples below are based upon a system using a 1 5 HP 20 22 gpm pump with 400 feet of wire from electrical disconnect to the motor All configurations shown are suitable methods for residential applications Control Box Electrical Disconnect 3 wire Models Ventilated Well Cap AR Pre charged Tank Submers
57. so that 370 112 8 is less than 51 of the total length allowed for that size 3 370 51 726 feet From Table 5 9 we find that the total allowable length for 4 cable is 809 246 6 m This is longer than needed Therefore 4 cable can be used for the 370 112 8 of cable in the well Any combination of sizes can be used provided that the total percentage of the length of the two sizes of cable is not less than 100 of the allowed lengths 4 2 Wire Splicing Splice wire to motor leads Use only copper wire for connections to pump motor and control box 1 Taped splice for larger wire sizes A Stagger lead and wire length so that 2nd lead is 2 50mm longer than 1st lead and 3rd lead is 2 50mm longer than second B Cut off power supply wire ends Match colors and lengths of wires to colors and lengths of motor leads C Trim insulation back 1 2 13mm from supply wire and motor lead ends Figure 4 2 1 2 12 7mm ilc Butt Connector Cosy Figure 4 2 Insert Wires n E e oO a 0 D Insert motor lead ends and supply wire ends into butt connectors Match wire colors between supply wires and motor leads E Using crimping pliers indent butt connector lugs to attach wires Figure 4 3 Figure 4 3 Indent Connectors F Cut Scotchfil electrical insulation putty into 3 equal parts and form tightly around butt
58. the flow is less than specified a flow inducer sleeve can be installed as shown in Figure 5 2 The sleeve will act like a smaller casing size to force flow around the motor to aid cooling 5 10 Starting Frequency Recommended motor starting frequency is shown below Motor pressure switch tank and pump life may be extended by limiting starts per hour and starts per day Proper tank sizing is critical to control pump cycle times Excessive or rapid cycling creates heat which can prematurely damage motors switches and controls Motor Starting Frequency Hi Single Phase Three Phase Starts hr Starts 24hr Starts hr Starts 24hr 1 2 thru 3 4 12 5 300 12 5 300 1 thru 5 4 2 100 7 5 thru 200 4 2 100 A one 1 minute minimum run time for pumps and motors up to 1 5 HP and two 2 minutes for 2HP and larger motors is recommended to dissipate heat build up from starting current 24 Figure 5 2 Flow Inducer Sleeve SECTION 6 Pentek 6 Submersible Motors 6 1 Motor Inspection Important Safety Instructions SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation operation and maintenance AG is the safety alert symbol When you see this symbol in this manual look for one of the following signal words and be alert to the potential for personal injury indicates a hazard which if not
59. undersized for a given motor or flow restrictors are used on high stage pumps or low yield wells GND 12 L1 TN Fused Disconnect JPPENTAIR Submersible Pump Protector Standard 3 Wire Pressure Switch Control Box 1 3 to 3 HP eio Protection is not needs L E 5201 Figure 12 1 SPP233 Standard Control Box Connection Calibration Settings NOTICE Calibrate the Motor Protector during normal pumping conditions 1 Turn the RESTART DELAY CALIBRATION adjustment fully counter clockwise to the CAL position 2 Apply power to the Motor Protector The pump motor should be running at this point 3 The Motor Protector is being calibrated when the CAL LIGHT turns on approximately 5 seconds Within 10 seconds proceed to step 4 4 Set the RESTART DELAY CALIBRATION adjustment to the desired Restart Delay Dry Well Recovery Time If you leave the RESTART DELAY CALIBRATION adjustment in the CAL position the unit will trip off and stay off Turn the adjustment out of the CAL position to start the pump 88 GND 12 PENTAIR PENTEK Fused Submersible Pump Protector Disconnect m 565 e Sal 4 Plus 3 Wire Control Box Pressure Switch KANN RR Motor Figure 12 2 Plus Control Box Connection for
60. 0PSI The keypad programs the Drive monitors the pressure transducer to control motor speed max status of the pump and displays faults if they is 300 PSI transducer occur Each button has a unique function as The transducer see Figure 1 senses pressure described in Figure 2 The LCD display shows a in the pipe and converts it to an electrical signal text display of the status of the Drive s operation The Drive senses and processes the signal in the Other LEDs light up to indicate when certain PID Proportional Integration Derivative control buttons are pressed or certain events occur When operating in AUTOSTART mode the Drive F increases and decreases the speed of the pump 2n motor as needed to maintain constant pressure in Drive uses a thermostatically controlled the piping system internal fan which operates automatically when necessary to cool the Drive components PENTEK Changes internal pressure setpoint from 15 PSI to transducer max 3PSI default is 60 Psi gt c a 2 Views and changes parameters Runs the Drive at 45Hz with no Changes display to previous screen Back With code locks and unlocks password protected keys Selects menu items and confirms numeric value changes Toggles between English Spanish and Power is ON to Drive 886 4 French default is English Left and right arrows move cursor Up and down arrows scroll through menus and change n
61. 1 3 open start pump 5 Keep gate valve at this setting while water pumps out on ground Let it run until water is clear of sand or silt To check solids in water fill a glass from pump and let solids settle out 6 When water is completely clear at 1 3 setting open gate valve to approximately two thirds open and repeat process 7 When water is completely clear at 2 3 setting open gate valve completely and run pump until water is completely clear 8 Do not stop the pump until the water is clear Otherwise sand will accumulate in the pump stages which may bind or freeze the pump 9 Remove gate valve and make permanent installation NOTICE The motor may draw higher than normal current while the riser pipe is filling After the riser pipe is full the amp draw should drop back to less than the allowed current given on the motor nameplate When pump is in service the amp draw must be approximately equal to or lower than the service factor amps given on the motor nameplate If not recheck entire installation and electrical hook up to find out why amp draw is higher than normal Motor Torque The motor exerts a strong torque force on the downpipe and any other supporting structures when it starts This torque is usually in the direction that would unscrew right hand threads the motor s reaction movement is clockwise as seen from above All pipe and pump joints must be tightened to safely handle the starting torque Tight
62. 1087 1367 1726 10 7 5 90 50 308 479 764 961 1213 By s pam sw em e 20 15 175 1 400 503 636 25 185 225 125 47 527 30 2 2 125 4 5 37 2 1 617 982 1566 2480 3859 6152 7734 9767 75 55 3 2 436 694 1107 1753 2728 4349 5467 6904 46V 10 75 4 25 488 778 1233 1918 3057 3844 4854 5 865 1347 2147 2699 3408 380 V 20 15 90 5 646 1005 1601 2013 2543 50H 25 185 1 6 535 833 1328 1669 2108 30 2 125 7 745 1187 1492 1804 40 30 15 1 870 1093 1381 Lengths meet the US National Electrical Code ampacity requirements for either individual conductors or jacketed rated 75 C cable and can be in conduit or direct buried Flat molded and web ribbon cable are considered jacketed cable Refer to NEC Table 310 15 8 16 for more information 30 SECTION 6 Pentek 6 Submersible Motors 6 7 Overload Protection 208 VAC MAX HP OF MAX TOTAL A O L CURRENT CATALOG DIMENSIONS WEIGHT NEMA SIZE CONTACTOR DISCONNECT A OF PPX PANEL RANGE NUMBER HxWxD 185 i 135 65 135 PPX 1A 13 30R 34x 21 x7 85 7 13 77 PPX 1A 27 30R 34x 21x7 85 2 10 60 50 PPX 2A 50 60R 34x20 x7 90 70 35 7 PPX 3A 70 100R 47 5x25x9 195 100 65 135 PPX 3A 135 100R 47 5x25x9 195
63. 199 317 505 801 1246 1986 2496 3153 3972 5013 6325 P43B0005A1 01 1 2 115 101 160 255 404 629 1002 1260 1591 2004 2530 3192 P43B0005A2 01 359 571 912 1444 2246 3581 4502 5685 7162 9040 P43B0007A2 01 3 4 230 281 447 713 1129 1757 2800 3521 4446 5601 7070 8920 P43B0010A2 01 1 233 371 592 937 1458 2324 2921 3689 4648 5867 7402 3 Wire P43B0005A1 12 115 87 138 221 349 544 867 1090 1376 1734 2188 2761 P43B0005A2 348 553 883 1398 2175 3467 4359 5505 6935 8753 P43B0007A2 3 4 264 420 670 1061 1651 2632 3309 4178 5264 6644 8383 P43B0010A2 1 226 359 573 908 1413 2252 2831 3575 4504 5685 7173 P43B0005A2 01 1 2 457 726 1158 1835 2855 4551 9721 7225 9102 11489 P43B0007A2 01 3 4 365 581 927 1468 2285 3641 4577 5780 7281 9191 11596 P43B0010A2 01 1 300 478 762 1206 1877 2992 3762 4751 5985 7554 9531 P43B0015A2 01 1 1 2 Ms 201 320 510 808 1257 2004 2519 3182 4008 5059 6383 P43B0005A2 1 2 447 711 1135 1797 2796 4458 5604 7078 8916 11254 P43B0007A2 3 4 348 593 883 398 2175 3467 4359 5505 6935 8753 11044 P43B0010A2 1 304 484 772 1223 1903 3034 3814 4817 6068 7659 9663 P43B0015A2 1 1 2 197 314 501 793 1234 1968 2474 3124 3936 4968 6268 P43B0020A2 2 180 286 456 722 1123 1790 2251 2843 3581 4520 5703 P43B0030A2 3 133 211 337 534 830 1324 1664 2102 2648 3342 4217 P43B0050A2 5 206 326 507 809 1017 1284 1618 2042 2577 Table data are generated per NEC standards 22 SECTION 5 XE Series 4 Submersible Motors
64. 334 9175 230V 16 11 125 7 221 34 548 609 871 1097 1384 1746 2205 2778 3279 3937 4602 5261 6546 a0 15 15 9 264 420 528 667 841 1061 1339 1690 2130 7514 3018 3528 4034 5019 2b 19 2 1 208 332 417 527 664 838 1057 1334 1601 1985 2383 2785 3184 3962 30 22 225 125 268 337 426 537 677 855 1079 1359 1605 1926 2252 7575 3203 40 30 3 175 328 413 522 659 831 1047 1736 1484 1735 1904 2468 hu 4 2 1 595 947 1511 2393 3773 5935 7461 9477 5 6 3 15 389 619 988 1564 2434 3880 4878 6161 7761 9797 2 1 814 20 307 488 778 1233 1918 3057 3044 4854 6115 7719 9738 TJ 15 11 6 30 220 350 558 884 1376 7193 2757 3482 4387 5537 6986 8819 0 15 8 45 428 678 1055 1682 2114 2670 3363 4245 5356 6761 0518 5 19 1 50 338 535 833 1378 1609 2108 2655 3351 4228 5338 6775 7939 9531 39 2 110 6 433 673 1072 1349 1704 2147 2710 3419 4316 5437 6419 7706 9008 40 30 15 0 b19 827 1040 1313 1654 2088 2634 3325 4189 4946 5937 6940 7935 9873 au 40 30 150 8 507 801 1007 1271 1601 2022 2550 3220 4056 4789 5749 6720 7683 9559 50 37 175 1 639 803
65. 38 6 Round to 139 246 Total Dynamic Head From this sample curve we would choose the 1 1 2 HP pump Locate a pump with a best efficiency point near the desired flow rate 16 that meets the total head requirements 246 TDH Selecting a pump in this manner gives you the most efficient pump for your application CAPACITY LITRES PER MINUTE 0 25 50 75 100 175 150 125 100 TOTAL HEAD IN FEET TOTAL HEAD IN METERS 0 5 10 15 20 25 30 CAPACITY GALLONS PER MINUTE Sample Pump Curve 104 14 5 Sizing Tanks Tank should be sized to accomodate starting frequency in Section 5 10 Refer to the dealer catalog for tank selection Otherwise the following procedure can be used Drawdown based on Boyle s Law Procedure 1 Identify drawdown multiplier relating to specific application 2 Insert multiplier X into the following formula Minimum Tank Capacity Required Pump GPM x Min Run Time Multiplier X Example An example of a 20 GPM pump with a minimum run time of 1 minute installed on a 50 70 PSIG system pressure range 20 GPM x 1 minute z 24 factor 83 3 minimum U S gallon tank capacity NOTICE Drawdown will be affected by operating temperature of the system accuracy of the pressure switch and gauge the actual pre charge pressure and the rate of fill Table 12 2 Drawdown Volume Multiplier Approximate Pump
66. 4 460 V 3 ph 4A1 4 1 amps 12 NEMA 12 5 575 V 3 ph Amps A tenths 1 230 V 1 ph Note that the output current amps of the control must be greater than or equal to the maximum rated motor current Output of all drives is 3 phase power PID Variable Frequency Drive Nomenclature PID 10 Product Family PID Pentek IntelliDrive HP Rating 10 up to 1 HP 20 up to 2 HP 50 up to 5 HP 2 3 Submersible Motor Controls The chart below shows the naming for a Submersible Motor control Standard box capacitor run 5 horsepower 230 volt single phase drive SMC CR 50 21 Series Style HP x 10 Voltage Phase SMC Std CR Cap Run 05 0 5 1 115v 1 Single SMC5 50 Hz IR Induction Run 07 CRP Cap Run 10 1 hp with contactor 15 1 5 hp SECTION 3 Installation and Setup 3 1 General Installation Guidelines e In order to avoid abrasion to the power and control cables pad the top of the well casing rubber pad is recommended where the cable will pass over it use a cable reel for cable control e The unit must always be easy to rotate in the hoisting gear Lay power and control cables out straight on the ground no loops before installation Guide cables during lowering so that they are not stretched or squeezed while pump is being installed Make sure that cable insulation is not nicked or damaged before or during installation Never use the electrical cables to move th
67. 4b j 6 8 HITA 60 4 59 84 4 8 57 639 75 55 4b 3 6 8 HITA 75 4 59 84 4 8 52 639 1 75 4b 6 8 4 100 4 69 68 5 8 52 794 125 90 46 4 6 8 4 125 4 69 68 5 8 52 794 2 150 46 3 6 36 2 200 4 69 68 5 8 52 816 25 185 46 3 6 36 HIT2 250 4 79 53 5 8 52 948 2 15 110 46 3 6 8 2HIT4 150 4 56 3 5 10 53 959 2 2 150 46 3 6 8 2HIT4 200 4 68 11 5 10 53 1235 3 225 46 a 6 36 2HIT2 300 4 18 75 5 10 53 1455 4 25 185 46 3 6 8 AHIT4 250 4 68 31 5 12 6 1698 4 3 225 46 a 6 8 AHITA 300 4 76 18 5 12 6 1940 Motor is 8 diameter but constructed to operate with a 6 liquid end 8 motors with 6 flange when using stainless steel bolts have a thrust rating of 5 000 lbs A thrust value of 10 000 lbs can be obtained using grade 8 heat treated stainless steel bolts Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co Ltd 38 SECTION 7 Hitachi 6 and Larger Submersible Motors 7 5 Motor Dimensions Spline Data 15 Teeth 16 32 Pitch ANSI B92 1 Compliant 2 900 Min 0 95 24 13 Full Spline Jere ATQUE 7 1 811 45 99 0 987 25 987 0 982 24 943 2 875 73 03 2 860 72 64 1 000 25 4 0 999 25 375 4 1 2 20 UNF 2B Threaded Studs on 4 375 111 1 Dia Bolt Circle op o Oo gt i Soa 4 Ll 9 Shaft free end play 0 016 0 154 4 06 3 91 139 95 All dimensions in inches mm Length
68. 5 Wire and ground the motor in accordance with National Electrical Code NEC or Canadian Electrical Code requirements as applicable and with all applicable local codes and ordinances Nd Ne x o P c o 6 3 Storage and Drain Fill Instructions LIFTING 1 LAWARNING Heavy Object Lifting equipment must be capable of lifting motor and attached equipment Check over all tools especially the hoisting gear for wear or damage before hoisting the unit 2 If the total length of the pump and motor unit without any riser pipe attached exceeds 10ft 3m support the unit with a girder while hoisting see Figure 1 Do not remove the supporting girder until the unit is standing vertically in the hoist Check for damage 25 SECTION 6 Pentek 6 Submersible Motors 6 3 Storage and Drain Fill Instructions Figure 1 When the pump and motor together without any riser pipe are 10ft 3m long or more support the assembly before lifting to avoid bending it in the middle Never try to lift the motor or pump by the motor cables OK lt Less Than 10 Ft 3 M o Ft 3M or More Support the pump and motor MOTOR STORAGE AND INSTALLATION 1 The motor is filled at the factory with anti freeze which will protect it in temperatures down to 22 F 30 Do not install transport or store the motor below these temperatures
69. 5 200R 47 5x25x9 195 5 200 4 270 130 270 PPX 5D 270 400R 52x 22 x 10 285 Note For HPs with multiple part numbers use motor amperage to select a panel 31 gt o Ne x Pa c o SECTION 6 Pentek 6 Submersible Motors 6 7 Overload Protection Submersible motors must have Class 10 overload protection that will disconnect the power within 10 seconds in the case of a locked rotor To accomplish this fixed heater overloads are used Refer to Section 10 for appropriate heaters The chart is based upon total line amps Divide the motor amps by 1 732 when using a 6 lead motor with a Y Delta Starter Notice General Electric overload heaters are only usable with general electric overload relays Do not adjust relays to exceed nameplate amps 6 8 Motor Cooling Pentek 6 motors are designed for minimum water flow of 0 5 ft sec past the motor Maximum water temperature is 95 F 35 C 6 MOTORS MINIMUM COOLING WATER FLOW 1 0 of casing Flow GPM required 6 9 7 25 8 40 10 85 12 140 14 200 16 280 If the flow is less than specified a flow inducer sleeve can be installed This will act like a smaller casing size and force flow around the motor to aid cooling Always use a flow inducer sleeve when the pump Is in open water 6 9 Head Loss In Casing Use the chart below to account for the head loss around the pump Head loss in feet for flow past motor CASING INSIDE DIAMETER 6 MOT
70. 5650 P43B0050A4 560 1 15 7 6 4810 8 5 5530 P43B0050A5 575 7 0 5080 7 6 5750 P43B0075A8 200 27 0 7500 30 0 8800 P43B0075A3 T 7 230 24 0 7480 26 4 8570 P43B0075A4 560 12 2 7400 13 5 8560 43 0075 5 575 9 1 7260 10 0 8310 P43B0100A4 10 7 5 460 15 6 9600 17 2 11000 14 SECTION 5 XE Series 4 Submersible Motors Table 5 3 Single Phase 4 Motor Electrical Parameters 115 and 230 Volt 60 Hz 3450 RPM 2 and 3 wire Winding Efficiency Power Factor Motor Pentek Part Locked Rotor Type Number Main Start FL SF FL SF Amps FX Dude Resistance Resistance P42B0005A1 01 1 4 2 0 42 1 54 99 6 99 9 28 H P42B0005A2 01 6 1 7 2 45 58 5 92 97 16 J P42B0007A2 01 5 9 6 9 50 5 61 18 P42B0010A2 01 4 2 5 2 50 59 98 a 24 i psc P42B0015A2 01 1 8 2 4 54 5 62 5 44 H _ 2 Wire P42B0005A1 1 3 1 8 49 61 99 36 4 T P42B0005A2 4 5 5 2 50 62 19 5 5 P42B0007A2 3 0 4 8 55 24 8 J 42 0010 2 4 2 5 2 58 94 96 21 7 zs P42B0015A2 1 9 2 3 59 64 99 99 42 H P43B0005A1 01 1 0 1 4 2 5 3 1 57 62 65 78 44 43 0005 2 01 5 1 6 1 12 4 13 7 52 58 5 61 75 21 P43B0007A2 01 2 6 3 3 10 4 11 7 60 64 5 64 32 L CSIR P43B0010A2 01 2 0 2 6 9 3 10 4 63 66 66 41 3 Wire P43B0005A1 0 9 1 6 5 7 7 0 51 59 54 69 49 6 P43B0005A2 4 2 4 9 7 4 18 7 50 58 58 7 22 3 P43B0007A2 2 6 3 6 11 8 13 0 55 61 61 72 32
71. 7 5 1 401 0 400 1 774 10 1 052 0 316 1 310 15 0 678 0 230 0 850 Three Phase 2 Pole Three Phase 4 Pole Motor Size and Type HP Volt Resistance 0 Motor Size and Type HP Volt Resistance 0 6 5 230 806 8 W 7 5 230 564 5 460 3 050 7 5 460 2 178 7 5 230 0 651 10 230 0 564 7 5 460 2 430 10 460 2 178 10 230 0 448 15 230 0 399 10 460 1 619 15 460 1 519 15 230 0 312 20 230 0 399 15 460 1 074 20 460 1 519 20 230 0 258 25 230 0 242 20 460 0 861 25 460 0 888 25 230 0 210 30 230 0 242 25 460 0 666 30 460 0 888 30 230 0 166 10 40 230 0 408 30 460 0 554 50 460 0 408 40 460 0 446 60 460 0 288 50 0 388 75 0 257 60 0 388 100 0 171 8 40 0 372 125 0 171 50 0 331 12 W 150 0 138 60 0 278 175 0 119 79 0 218 200 0 0826 100 0 164 14 W 250 0 0552 125 0 132 300 0 0517 150 0 115 Values are for normal temp 68 20 with motor lead wires 10 W 175 0 121 200 0 0929 Y Yellow 250 0 0776 G Green 6 only 12 W 300 0 0386 AED Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co Ltd 36 W WATER TYPE SECTION 7 Hitachi 6 and Larger Submersible Motors 7 4 Motor Specifications Motor Dimensions Materials of Construction PARTS MATERIALS i Motor Sleeve Stainless steel construction Castings Baked epoxy coated gray iron Fasteners Stainless steel Shaft NEMA splined stainless steel Fl
72. 75 90 50 308 49 764 961 1213 1529 1930 2434 3073 3872 4571 5488 6415 7334 9125 m dM 15 11 125 80 716 337 537 675 852 1073 1355 1709 2158 2719 3210 3853 4504 5149 6407 20 15 175 1 251 400 503 636 801 1011 1275 1610 2028 2394 2874 3360 3842 4780 s 25 18 5 225 125 332 417 527 664 838 1057 1334 1681 1985 2383 2785 3184 3962 gt 30 22 2 125 373 471 593 749 945 1193 1503 1775 2130 2490 2847 3543 x 3 2 1 617 982 1566 2480 3859 6152 7734 9767 75 5513 2 436 694 1107 1753 2728 4349 5467 6904 5 460V 10 75 25 307 488 778 1233 1918 3057 3844 4854 a k 1 1 7 4 343 546 865 1347 2147 2699 3408 3 V 20 15 90 408 646 1005 1601 2013 2543 bOHZ 25 185 11 6 535 833 1328 1669 2100 30 2 125 7 49 745 1187 1492 1884 40 30 15 100 546 870 1093 1301 7299 8345 Lengths only meet the US National Electrical Code ampacity requirements for individual conductors rated 60 C in free air or water NOT in magnetic enclosures conduit or direct buried Refer to NEC Table 310 15 B 17 for more information
73. 8 413 522 659 831 1047 1736 1484 1735 1904 2468 5 20 1 595 947 1911 2393 3773 5935 7461 9422 6 3 15 389 619 988 1564 2434 3880 4878 6161 7761 9797 1 8 4 2 307 488 778 1233 1918 3057 3844 4854 6115 7719 9738 15 1 6 30 350 558 884 1376 2193 2757 3487 4307 5537 6986 8819 20 15 8 15 428 678 1055 1682 2114 2670 3363 4245 5356 6761 0518 25 19 100 50 535 833 1378 1669 2108 2655 3351 4228 5338 6775 7939 9531 30 2 110 60 433 673 1073 1349 1704 2147 2710 3419 4316 5437 6419 7706 9008 40 30 150 80 519 827 1040 1313 1654 2088 2634 3325 4189 4946 5937 6940 7935 9873 ns 40 30 15 80 502 801 1007 1271 1601 2022 2550 3220 4056 4789 5749 6720 7683 9559 501 37 175 1 639 803 1014 1277 1612 2034 2568 3235 3819 4585 5359 6177 7623 50 37 175 1 691 869 1097 1382 1745 2201 2779 3501 4133 4961 5799 6631 8250 60 45 225 12 675 852 1073 1355 1709 2158 2719 3210 3853 4504 5149 6407 60 4b 225 125 705 890 1121 1415 1785 2754 2839 3352 4024 4704 5378 6691 75 bb 250 150 735 926 1168 1474 1861 2344 2768 3323 3004 4441 5575 1 75 350 200
74. 80 4878 6161 7761 9797 2 1 814 20 488 778 1233 1918 3057 3844 4854 6115 7719 9738 TJ 15 11 6 30 5b8 804 1376 2193 2757 3487 4307 5537 6986 8819 20 15 8 45 678 1055 1682 2114 2670 3363 4245 5356 6761 8518 5 19 1 50 535 833 1328 1669 7108 2655 3351 4228 5338 6725 7939 9531 30 22 1 60 673 1073 1349 1704 2147 2710 3419 4316 5437 6419 7706 9008 40 30 15 0 827 140 1313 1654 2088 2634 3325 4189 4946 5937 6940 7935 9873 ao 40 30 15 80 801 1007 1271 1601 2022 2550 3220 4056 4789 5749 6720 7683 9559 900 37 175 10 803 1014 1277 1612 2034 2568 3735 3819 4585 5359 6127 7623 50 37 175 100 809 1097 1382 1745 2201 2779 3601 4133 4961 5799 6691 8250 60 45 225 125 1073 1355 1709 2158 2719 3210 3853 4504 5149 6407 60 45 225 12 890 1171 1415 1785 2254 2839 3352 4024 4704 5378 6691 75 55 250 150 1168 1474 1861 2344 2768 3373 3004 4441 5575 1 75 350 200 1399 1762 2081 2498 2920 3338 4153 125 93 450 250 1420 1676 2012 2357 2689 3346 150 111 500 275 1646 1924 2200 2737 Lengths meet the US National Electrical Code ampacity requirements for ei
75. 81 2374 2995 P43B0050A3 230 125 199 318 503 783 1248 1569 1982 2496 3151 3976 P43B0050A4 3 460 516 820 1308 2072 3224 5140 P43B0050A5 575 721 1147 1829 2897 4507 43 0075 8 200 64 101 161 255 397 633 796 1005 1266 1598 2017 P43B0075A3 ep 230 211 334 519 827 1040 1314 1655 2089 2635 P43B0075A4 460 325 516 824 1305 2030 3236 4068 5138 6472 P43B0075A5 575 548 871 1390 2202 3426 P43B0100A4 10 460 255 405 647 1024 1593 2540 3193 4033 5080 Table data are generated per NEC standards 23 SECTION 5 XE Series 4 Submersible Motors 5 8 4 Motor Overload Protection Single Phase Motors Single phase motors have overload protection either in the motor or in the control box Motors less than or equal to 1 HP have built in protection This automatic protection will continue to cycle under a locked or stalled rotor condition Single phase motors larger than 1 HP use overload protection located in the SMC Submersible Motor Controls section These are manual overloads and must be manually reset if an overload condition occurs 5 9 Motor Cooling Pentek 4 XE Series motors are designed to operate to a maximum SF Service Factor horsepower in water up to 86 F 30 C 4 motors Minimum cooling water flow 3 HP and over 1 0 of casing Flow GPM LPM required 4 1 2 4 5 5 7 26 5 6 13 49 7 20 76 8 30 114 10 50 189 12 80 303 14 110 416 16 150 568 If
76. AC MAX HP OF MAX TOTAL A O L CURRENT CATALOG DIMENSIONS WEIGHT NEMA SIZE CONTACTOR DISCONNECT A OF PPX PANEL RANGE NUMBER HxWxD LBS 135 65 135 PPX 1C 13 30R 34x 2x7 85 7 13 27 PPX 1C 27 30R 34x 21x7 85 2 25 6 50 955 PPX 2C 50 60R 34x 21x7 90 70 35 7 PPX 3C 70 100R 47 5x25x9 195 i 100 65 135 PPX 3C 135 200R 475 25 9 195 4 100 200 135 65 135 PPX 4C 135 200R 47 5x25x9 195 5 200 4 270 130 270 PPX 5C 270 400R 52x 2x10 285 Note For HPs with multiple part numbers use motor amperage to select a panel 5 5 600 VAC HP OF MAX TOTAL A O L CURRENT CATALOG DIMENSIONS WEIGHT NEMA SIZE CONTACTOR DISCONNECT A OF PPX PANEL RANGE NUMBER HxWxD LBS 135 6 5 13 5 PPX 10 13 30R 34x20 x7 85 7 13 27 PPX 10 27 30R 34x20 x7 85 2 25 6 50 25 5 PPX 20 50 60R 34x20 x7 90 70 35 7 PPX 3D 70 100R 47 5x25x9 195 i 100 65 135 PPX 3D 135 100R 475 25 9 195 4 100 2 135 65 135 PPX 4D 135 200R 175 259 195 5 200 4 270 130 270 PPX 5D 270 400R 52x22x10 285 Note For HPs with multiple part numbers use motor amperage to select a panel Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co Ltd 44 SECTION 7 Hitachi 6 and Larger Submersible Motors 7 7 Overload Protection Submersible motors must have Class 10 overload protection that will disconnect the power within 10 seconds in the case of a locked rotor To accomplish this fixed heater overloads are used Refer to Section 10 for appropriate heaters The
77. B0050A2 24 19 1 10 2 24 0 5300 27 0 22 0 10 0 27 6030 13 en e a o o o gt SECTION 5 XE Series 4 Submersible Motors Table 5 2 Three Phase Motor Specifications 230 460 200 and 575 Volt 60 Hz 3450 RPM Rating Full Load Maximum Load SF Load Pentek Part Number HP kW Volts Hz join Amps Watts Amps Watts P43B0005A8 200 2 9 600 3 4 870 P43B0005A3 1 2 0 37 230 1 6 2 4 610 2 9 880 P43B0005A4 460 1 3 610 1 5 875 P43B0007A8 200 3 8 812 45 1140 P43B0007A3 3 4 0 55 230 1 5 3 3 850 3 9 1185 P43B0007A4 460 1 7 820 2 0 1140 P43B0010A8 200 4 6 150 5 5 1500 P43B0010A3 1 0 75 230 14 4 0 090 47 1450 P43B0010A4 460 2 2 145 2 5 505 P43B0015A8 200 6 3 560 7 2 950 P43B0015A3 io T 230 T 5 2 490 6 1 1930 P43B0015A4 460 2 8 560 3 2 1980 P43B0015A5 575 2 520 24 1950 P43B0020A8 200 7 5 2015 8 8 2490 P43B0020A3 7 230 Me 6 5 990 7 6 2450 P43B0020A4 460 33 2018 3 8 2470 P43B0020A5 575 2 7 610 3 3 2400 P43B0030A8 200 10 9 2890 12 0 3290 P43B0030A3 7 d 230 9 2 2880 10 1 3280 P43B0030A4 560 48 2920 5 3 3320 43 0030 5 575 37 2850 4 1 3240 P43B0050A8 200 18 3 4850 20 2 5515 P43B0050A3 230 15 7 4925 17 5
78. BE 250 77 PPC Series SECTION 10 PPX NEMA Pump Panels 10 1 Description The PPX series of pump control panels consist of a manually operated fusible disconnect switch and a magnetic contactor with a solid state overload housed in a NEMA enclosure The fusible disconnect switch provides motor branch short circuit protection The contactor is proven in field applications where wide voltage fluctuations may occur The overload relays provide motor overload protection Figure 10 1 Typical NEMA Enclosure Install in conformance with National Electrical Code and all local codes Branch circuit protection must be provided These controllers have all components arranged for easy access from the front The circuits are relatively simple and circuit components are selected for trouble free operation Periodically depending on the environment and duty the panel should be inspected and cleaned Inspect all devices for loose bolts and nuts 78 The rainproof enclosure allows all routine operations to be performed from the outside without opening the door The fusible disconnect switch handle is mechanically interlocked with the enclosure door to prevent opening the door before the handle is moved to the OFF position For better access during repair or inspection the cover may be removed by lifting the door upward and outward A latch is provided to prop the door open on windy days The overload relay incorpo
79. Cooling 7 9 Head Loss In Casing 7 10 Starting Frequency 7 11 Troubleshooting 2013 SECTION 8 Pentek Intellidrive Variable Frequency Drives 8 1 General Safety 8 2 Description 8 3 Installation 8 4 Initial Startup Programming Procedure 8 5 Advanced Programming 8 6 1 0 Connections 8 7 Wiring Sizing Repair Parts Specifications 8 8 Troubleshooting 8 9 Warranty SECTION 9 PPC Series 50 60 Hz Variable Frequency Drives 9 1 Pentek PPC Series Drives 9 2 PPC3Series Specifications 9 3 5 Series Specifications 9 4 Wiring Connections 9 5 Transducer Connection 9 6 Pentek Assistant 9 7 Timer Function 9 8 Helpful Hints 9 9 PPC3 and PPC5 Tank Sizing 9 10 Reactors And Filters SECTION 10 PPX NEMA Pump Panels 10 1 Description SECTION 11 Submersible Motor Controls 11 1 How it Works 11 2 Specifications 11 3 Mounting and Installation 11 4 Wiring Connections and Replacement Parts SECTION 12 Motor Protective Devices 50 60 Hz 12 1 How They Work 12 2 Specifications 12 3 Mounting And Installation 12 4 Wiring Connections SECTION 13 Troubleshooting 13 1 Pump And Motor Problem Analysis 13 2 Motor Troubleshooting Flow Charts 13 3 Testing Submersible Motor Insulation and Winding Resistance 13 4 Smart Pump Protector Troubleshooting 13 5 Submersible Controls Troubleshooting SECTION 14 Appendix 14 1 Installation Checklist 14 2 Choosing A Pump System 14 3 Sizing Submersible Pump Motor and Tanks 14 4 How to
80. ENU key to access the Menu List Select Assistants 2 3 Select Pentek Assistant 4 Follow the screen instructions to configure the system SECTION 9 PPC Series 50 60 Hz Variable Frequency Drives 9 6 4 Step By Step Programming Instructions STEP 1 Initial Startup Panel Display Upon initial drive power up the installer will be prompted to run the Pentek Assistant Scroll to YES and then select OK Wait while the program loads On subsequent startups the Pentek Assistant can be found in the ASSISTANTS menu REM C CHOICE Do you want to run the PENTEK assistant EXIT 00 00 OK SNS ww wa L STEP 2 Motor Selection Screen Scroll to select the type installation and then press OK Please Select Mtr Type Above Ground Submersible EXIT 00 00 OK v Wu STEP 3 Motor Voltage Screen The screen shows motor voltage Scroll to select the correct voltage for your motor as stated on the motor nameplate This sample shows 460 volts Press SAVE REM C PAR EDIT 9905 MOTOR NOM VOLT 460 V EXIT 00 00 SAVE SAFE STEP 4 Motor Current Screen Enter the motor current from the motor nameplate not maximum amps Scroll to select the current and press SAVE unless it is a submersible more than 1 15 REMC PAR EDIT 9906 MOTOR NOM CURH 3 8 A EXIT 00 00 SAVE DN STEP 5 Motor Freque
81. ION 9 PPC Series 50 60 Hz Variable Frequency Drives 9 7 Timer Function The Pentek PPC Series controller includes four timer functions Each timer function can include up to four daily weekly start and stop times The following example show the parameter changes required to use PID Set 2 on Monday Wednesday and Friday from 8 00AM to 10 00AM Parameter Setting 3601 Timers Enable 7 Enabled 3602 Start Time 1 8 00AM 3603 Stop Time 1 10 00AM 3604 Start Day 1 1 Monday 3605 Stop Day 1 1 Monday 3606 Start Time 2 8 00AM 3607 Stop Time 2 10 00AM 3608 Start 2 3 Wednesday 3609 Stop 2 3 Wednesday 3610 Start 3 8 00AM 3611 Stop 3 10 00AM 3612 Start Day 3 5 Friday 3612 Stop Day 3 5 Friday 3626 Timer Func1SCR 7 2 P1 4027 PID 1 Param Set 8 Timer Function 1 9 8 Helpful Hints Alarm 2025 upon startup This is a normal alarm and occurs whenever motor data is changed The alarm shows for about 15 seconds while the drive performs a motor calibration Fault 14 External Fault 1 External fault 1 is triggered when the VFD s output frequency exceeds motor nameplate f
82. LAY OUTPUT 1 SUPERV1 OVER 3408 SIGNAL 2 PARAM 102 SPEED 404 RO 1 ON DELAY 10 S above ground 3411 OUTPUT 2 DSP FORM 4 40 0 5 submersible 3412 OUTPUT 2 UNIT 7 RPM ORE DELAK 28 3415 SIGNAL 3 PARAMETER 128 PID 1 SETPNT SUl RUMENADIE 3418 OUTPUT 3 DSP FORM 1 00 605 USER PAR SET CHG 3 DI3 Y 2001 Minimum Speed User defined above ground 4001 GAIN 10 0 submersible Eum 4002 INTEGRATION TIME 20 2202 ACCELER TIME 15 SEC above ground 06 1 SEC submersible 4010 SET POINT SEL 0 KEYPAD 3001 AI MIN FUNCTION 1 FAULT 4011 INTERNAL SETPOINT USER DEFINED 3003 EXTERNAL FAULT 1 1 DI 4016 INPUT AI2 3004 EXTERNAL FAULT 2 5 DI5 4017 ACT2 INPUT 2 3006 MOT THERM TIME 500 SEC above ground 4022 SLEEP SELECTION 7 INT 350 SEC submersible 4024 PID SLEEP DELAY 0 SEC 3007 MOT LOAD CURVE 100 above ground peer EET MT 112 submersible 3013 UNDERLOAD FUNC 1 FAULT eae TINE is 3014 UNDERLOAD TIME 105 AIOS UNIE ETE 3022 AI2 FAULT LIMIT 10 4107 100 value 3201 SUPERV 1 PARAM 103 OUTPUT FREQ INTERNE m 4111 INTERNAL SETPOINT PER 4011 SUSCEPERUNT 4122 SLEEP SELECTION 7 INT 3401 SIGNAL 1 PARAM 104 CURRENT AD SEEP GEVEL per 4124 PID SLEEP DELAY 10SEC 4125 WAKE UP DEV per 4025 9 6 3 Using the Pentek Assistant Apply power to the unit and follow the steps in Section 9 6 4 for changing operation parameters use the steps below to run the Pentek Assistant 1 Use the M
83. ORS 6 3 0 5 9 6 0 8 13 6 1 2 0 2 23 7 20 0 4 31 7 4 4 1 0 GPM gt gt gt 6 10 Starting Frequency To extend the life of the pump motor and control limit the number of starts to 100 per 24 hours If higher starting frequencies are necessary consult your factory To prevent overheating run motor for a minimum of two minutes For starting frequency refer to section 5 10 32 SECTION 6 Pentek 6 Submersible Motors 6 11 Troubleshooting Problem Motor does not start but does not blow fuses or trip circuit breaker Possible Causes Defective fuses or circuit breakers Loose or corroded terminals Damaged or defective connections No incoming power Solution Replace fuses or circuit breakers Clean and tighten connections and motor lead terminals Repair or replace connections Contact power company Motor starts but fuses blow or circuit breakers trip Wrong voltage Incorrect fuses or relay Incorrect connections Locked rotor or pump Insufficient insulation on motor cables Make sure that nameplate rated voltage matches nominal power supply and that actual supply voltage is within 10 of nameplate voltage Install correct fuses or relay Re connect motor wires correctly Make sure that motor is at least 10ft above bottom of well check well for sand Install new motor cab
84. P43B0010A2 22 32 13 123 59 62 66 75 412 P43B0005A2 01 5 1 6 1 24 13 7 54 5 61 5 7 87 21 L P43B0007A2 01 2 6 3 3 0 4 11 7 62 69 86 32 P43B0010A2 01 2 0 2 6 9 3 10 4 66 71 86 41 P43B0015A2 01 2 1 2 5 0 0 10 8 68 69 81 87 49 P43B0005A2 4 2 4 9 74 18 7 52 62 76 85 223 M Farin P43B0007A2 2 6 3 6 1 8 13 0 56 65 85 90 32 P43B0010A2 22 32 13 123 62 68 86 92 412 P43B0015A2 1 6 2 3 7 9 8 7 66 67 80 85 47 8 J P43B0020A2 1 6 2 2 10 8 12 0 68 69 95 49 4 P43B0030A2 1 1 1 4 2 0 2 5 72 72 97 764 i P43B0050A2 0 62 0 76 1 36 1 66 71 71 97 98 101 Main winding is between the yellow and black leads Start winding is between the yellow red leads 15 SECTION 5 XE Series 4 Submersible Motors Table 5 4 Three Phase Motor Electrical Parameters 230 460 200 and 575 Volt 60 Hz 3450 RPM e Efficiency Pentek Part Line to Line Resistance Ohms Locked Rotor Amps KVA Code Number FL SF P43B0005A8 4 1 5 2 62 68 5 22 P43B0005A3 5 72 7 2 17 3 61 68 P43B0005A4 23 6 26 1 9 43 0007 8 2 6 3 0 69 74 32 P43B0007A3 3 3 4 3 66 71 27 P43B0007A4 14 4 16 2 69 73 5 14 P43B0010A8 3 4 3 9 66 70 29 P43B0010A3 4 1 5 1 69 72 26 1 M P43B0010A4 17 8 18 8 65 69 13 P43B0015A8 1 9 2 5 72 74 40 P43B0015A3 2 8 3 4 75 76 32 4 L P43B0015A4 12 3 13 1 72 73 16 3 P43B0015A5 19 8 20 6 73 74 11 5 J P43B0020A8 1 4 2 0
85. PC5 2 7A5 1 7 5 9 2 Series Specifications m PPC5 2 11A 1 Three phase PPC3 drives can be operated on single 2 PPC5 2 11A 12 phase when the output amps are derated by 50 PPC5 2 16A 1 16 7 Table 9 1 Three Phase 208 230V Output 2 PPC5 2 16A 12 pp 29 1 Output Input Input gon Catalog 24 2 C3 224A pp 296 24d Amps Phase Voltage NEMA Number 2 C5 2 24A 12 4 7 PPC3 1 4A7 ane pie bala 67 PPC3 1 6A7 re 2 peas 75 PPC3 1 7A5 We pp EU 9 8 PPC3 1 9A8 2 1 4 7 PPC3 2 4A7 59 4 5 2 59 67 PPC3 2 6A7 2 75 PPC3 2 7A5 78 9 8 PPC3 2 9A8 di 12 pp eve 1 17 6 PPC3 2 17A6 1 88 0 iuis pp a E 24 6 PPC3 2 24A6 1 2 pp A 31 0 PPC3 2 31A0 1 46 2 PPC3 2 46A2 1 143 PPC5 2 143A 1 178 PPC5 2 178A 1 Table 9 2 Three Phase 380 460V Output 1 221 PPC5 2 221A 1 Output Input Input Enclosure Catalog 248 PPC5 2 248A 1 Rating Amps Phase Voltage NEMA Number NOTICE For detailed specifications see users manual 2 PERSE TOME For single phase input derate the output amps by 5096 3 3 PPC3 4 3A3 1 4 1 PPC3 4 4A1 1 5 6 PPC3 4 5A6 1 8 8 PPC3 4 8A8 1 12 5 3 380 480 1 PPC3 4 12A5 1 15 6 PPC3 4 15A6 1 23 1 PPC3 4 23A1 1 31 0 PPC3 4 31A0 1 38 0 PPC3 4 38A0 1 44 0 PPC3 4 44A0 1 NOTICE For detailed specifications see users manual 68
86. V Metal Oxide Varistor SOV Silicon Oxide Varistor Output Terminal Block Part Number Connector VFD ALT Cooling Fan VFD SGA U17 2000 25 Transducer Cable 1 017 1999 50 Transducer Cable 100 Transducer Cable Retrofit Applications NN 150 Ti d Cable When retrofitting an installation with the Pentek 200 Transducer Cable Keypad Service Factor Amps for non Pentek motors is provided in Table 11 Always verify Service Factor Purchase Separately Amp values from current manufacturer literature Intellidrive most of the preceding text can be applied As a convenience the recommended CentriPro is a registered trademark of Fluid Handling LLC Franklin Electric is a registered trademark of Franklin Electric Co Inc All other brand or product names are trademarks or registered trademarks of Pentair Ltd 63 SECTION 8 Pentek Intellidrive Variable Frequency Drives 8 8 Troubleshooting mu Se With power to Drive off measure outputs with Internal Drive short ohmmeter to detect short Over Voltage Power cycling on and off min for a generator or switching on input High line voltage Measure incoming line voltage to Drive Low line voltage should be between 190V and 265V Temporary loss of power Check for local power outage Check motor is correctly sized for the Excessive load current appli sti n Under Voltage PP Check correct voltage is present on all
87. XIT 00 00 OK STEP 14 Check Motor Rotation Press the Local Remote button to change to local control Check above ground motors by viewing shaft rotation For submersible 3 phase motors start and check performance Reverse any two power leads and check again The lead arrangement with best performance is correct LOC C 00 RPM 0 rpm 0 0 PSI DIR 00 00 MENU N STEP 15 Check For System Harmonics While the pump is running scroll motor speed up to check for harmonics Verify that harmonics do not exist above the PID sleep level STEP 16 Stop The Pump Press the STOP button 1 9 STEP 17 Change To Remote Operation Press the Loc Rem button to change to remote control STEP 18 Test System Setup Press start to operate the pump Test System to ensure proper system response and sleep function Adjust group 40 parameters as needed NOTICE The upper left hand corner of the display shows whether the drive is in local or remote control In LOC mode the drive holds a constant speed which can be adjusted using the up down buttons The speed which will be held is in the upper right hand corner In REM mode the drives holds a constant pressure TIP For common parameters and menu items use the Help key to display descriptions If you encounter Alarms or Faults use the Help key or refer to the Diagnostic section of the ABB User s Manual 75 PPC Series SECT
88. a s the insulation system of the motor Any motor failure due to lightning or other Acts of God will void the warranty Provide waterproof insulation splices between all lead wires and well cables In the event that a reduced voltage starter is used to start the motor the following should be verified Correct quick trip class 10 or better ambient compensated overloads are incorporated Proper short circuit protection is utilized The torque required by the motor and pump package is attainable by this type starter The lead arrangement of the motor is acceptable with the proposed starter load connections Verify that if any time delay relays are used in switching contactors in and out that the time settings do not exceed 2 seconds this could damage the motor lf a manual auto transformer starter is used voltage should be minimum 60 of rated voltage and switched to Run condition within 2 seconds Double check Table B and C for correct protection Single Phase Motors 5 15HP Proper connections and correct capacitors and relays are necessary for single phase motor starting and running Connection diagram Sec Fig 1 Performance and recommendable capacitors See Table D 7 2 Testing 1 Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co Ltd Do not use lead wires to pull lift or handle the motor The lead wires should be protected during storage handling moving an
89. and fungus Pentek Submersible Motor controls are agency recognized and tested to rigorous safety standards For specific ratings of individual components please see the repair parts portion of the manual 11 3 Mounting and Installation e Mount the control boxes to a secure backing e Mount controls vertical and plumb e In order to maintain NEMA plug all unused openings 83 SMC Panels SECTION 11 Submersible Motor Controls 60 Hz 11 4 Wiring Connections and Replacement Parts 1 2 to 1 HP Capacitor Start Induction Run 1 2 1 HP Use only copper conductors YL Motor Leads Line In Models SMC IR0511 SMC IR0521 SMC IRO721 and SMC IR1021 HP Description Part Number 1 2 Start Capacitor 250 uF 125v U17 1429 R 1 2 Start Capacitor 59 uF 270v U17 1423 R 3 4 Start Capacitor 86 uF 270v U17 1424 R 1 Start Capacitor 105 uF 270v U17 1425 R 230V Relay U17 1592 R 115V Relay U17 1593 R 1 2 to 1 HP Capacitor Start Capacitor Run 1 2 to 1 HP Use only copper conductors Start Capacitor apacitor C YL RD Motor Leads Models SMC CR0521 SMC CR0721 and SMC CR1021 Line In 1 1 2 HP Capacitor Start Capacitor Run NOTICE Attach installation wiring to the top of the terminal strip Schematics may show otherwise for clarity 1 5 HP Std Use only copper conductors Start Capacitor 1 Insta
90. ange NEMA standard type Rotor Double epoxy coated Thrust Bearings Kingsbury type 420 stainless steel Mechanical Seal Nitrile rubber NBR grease packed Diaphragm Nitrile rubber Sand Cap Polyurethane g v Sand Slinger Stainless steel E Lead Wire or Cable Double insulated heat and water resistant 167 75 600V 0 8 gt x4 WINGING RATED SERVICE SHAFT CATALOG SERVICE RESISTANCE INPUT FACTOR EXTENSION LENGTH DIAMETER THRUST DIAMETER HP VOLTS NUMBER FACTOR OHMS AMPS INPUT AMPS L1 L2 D CAPACITY WEIGHT 6 503 3 60 AHIT 15 175 195 78 71 55 5 9 RYBY RB 7177 6 6 DE 15 QE 715 29 26 97 55 b 110 6 5 3 9 3 8 Wm 15 06 15 17 28 71 5 9 p Nd m i Gd me 15 305 75 85 78 71 WE 9 6 75 55 3 amp 07 15 154 785 2 80 5 9 RYBY RB 1 01 6 75 55 1 7 15 D 287 2997 55 5 1 6 75 85 3 WT 15 n 76 28 2 80 5 9 7b 55 9 em 15 70 iI E 78 2480 WT 5 9 6 75 3 6 9 15 333 32 28 26 97 5 1 6 0 75 1 60 0 gom m ae 60 68 287 9 92 65 5 2 6 0 175 3 8 87107 15 n 33 78 26 97 T 5 1 6 15 3 9 6904 15 619 145 165 78 2697 b 1 6 3 8 6538 5 174 535 187 19 97 5 7 6
91. art windings out of the circuit but the starting capacitor as well The motor then runs on the main winding alone Capacitor Start Capacitor Run CSCR A CSCR control functions very similar to a CSIR control except that in addition to the starting capacitor it also uses a running capacitor This allows the start winding to act as an auxiliary winding during operation This smooths out operation of the motor and provides greater efficiency and a reduction in vibration and noise Plus Series Controls The Pentek PLUS series controls combine a CSCR design and a control circuit to provide not only starting power to the motor but a switch to turn the control on and off The switch takes the form of a magnetic contactor that uses a coil that physically closes the contacts when energized The contactor allows the installer to use a pressure switch with a lower current rating since it is not switching the full amperage of the motor 11 2 Specifications All Pentek Submersible Motor Controls are rated for Indoor or Outdoor use and employ NEMA 3R enclosures They are rain tight and resistant to weathering and corrosion The controls are rated for operation in temperatures up to 50 C 122 F DO NOT locate the control box in direct sunlight The terminals can accept up to 4 AWG copper wire rated for at least 75 C Internal wiring conforms to appliance wiring standards UL 1015 which is resistant to acids oils alkalies moisture
92. ce with correct control Pump performance is low Installation liquid end problem Check per installation manual Damaged motor Verify and replace Voltage outside of operational norms Check with voltmeter Drop cable too small for run length Check installation Damaged or Incorrect Run Capacitor Check per above Wrong control used Replace with correct control Start capacitor vents contents Line voltage outside of operational norms Verify incoming voltage Damaged relay Check and replace the relay or wires if they failed Wire too small for drop length Use a low voltage relay 99 D c T mi 20 a 5 SECTION 14 Appendix 14 1 Installation Checklist This checklist can be used to preview and verify steps in the installation of Pentek equipment Refer to appropriate section of the manual for more information Electrical Power L Verify that the electrical service transformers KVA rating is adequate per the Table 4 2 Verify that motor voltage and frequency on the nameplate match the power supply voltage 1 Verify that fuse sizes are appropriate for the installation 1 Verify that the pump casing and power supply are all grounded Inspect lightning arrestors for proper sized wire and grounding Do not rely solely on a grounding rod in the earth 1 Verify that the cable size from the p
93. chart is based upon total line amps Divide the motor amps by 1 732 when using a 6 lead motor with a Y Delta Starter Notice General Electric overload heaters are only usable with General Electric overload relays Do not adjust relays to exceed nameplate amps 7 8 Motor Cooling Hitachi 6 motors are designed for minimum water flow of 0 5 ft sec past the motor Maximum water temperature is 95 35 6 MOTORS MINIMUM COOLING WATER FLOW 1 0 of casing Flow GPM required 6 9 7 25 oy 8 40 5 10 85 b gt 12 140 Z 14 200 92 16 280 9 If the flow is less than specified flow inducer sleeve be installed This will act like a smaller casing size and force flow around the motor to aid cooling Always use a flow inducer sleeve when the pump is in open water 7 9 Head Loss In Casing Use the chart below to account for the head loss around the pump Head loss in feet for flow past motor CASING INSIDE DIAMETER 6 MOTORS 6 3 0 5 9 6 0 8 13 6 12 0 2 23 7 20 0 4 31 0 7 4 4 14 GPM lt gt gt gt 7 10 Starting Frequency To extend the life of the pump motor and control limit the number of starts to 100 per 24 hours If higher starting frequencies are necessary consult your factory To prevent overheating run motor for a minimum of two minutes For starting frequency refer to section 5 10
94. contains important instructions that should be followed during installation operation and maintenance of the Pentek Intellidrive Variable Frequency Drive VFD This is the safety alert symbol When you see this symbol on your Pentek Intellidrive or in this manual look for one of the following signal words and be alert to the potential for personal injury indicates a hazard which if not avoided will result in death or serious injury A WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided could result in minor or moderate injury NOTICE addresses practices not related to personal injury Carefully read and follow all safety instructions in this manual and on the Pentek Intellidrive Keep safety labels in good condition Replace missing or damaged safety labels California Proposition 65 Warning A WARNING This product and related accessories contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm A WARNING Risk of high voltage electrical shock from EMI RFI filter inside drive Can shock burn or kill if the front cover of the Pentek Intellidrive is open or removed while power is connected to the Drive or the Drive is running The front cover of the Drive must be closed during operation e all wiring connections then close and fasten the cover before turning on po
95. cts connection of Digital Input 1 Connect when using an external device to control Drive Negative dry contacts connection of Digital Input 1 Connect when using an external device to control Drive external device to control Drive Negative dry contacts connection of Digital Input 2 Connect when using an external device to control Drive Output relay dry contacts connection Programmed to close when pump is Running or Faulted Output relay dry contacts connection Programmed to close when pump is Running or Faulted Positive arn Positive wire from RS 485 device communication device see Figure 19 11 Positive dry contacts connection of 12 Digital Input 2 Connect when using an From an external device i e flow switch moisture sensor alternator etc Requires complete circuit connection with 11 See Figures 15 and 16 Can be from V or from the negative side of an external power supply Requires complete circuit connection with 11 See Figures 15 and 16 From an external device i e flow switch moisture sensor alternator etc Requires complete circuit connection with 12 See Figures 15 and 16 Can be from V or from the negative side of an external power supply Requires complete circuit connection with 12 See Figures 15 and 16 Positive wires of an external device See Figures 17 and 18 Positive wires of an external device See Figures 17 and 18 Negative
96. d installation of the motor 2 Inspect the motor to determine that it is the correct HP voltage and size for the job and that there is no shipping damage The factory installed water in the motor is supplied with anti freeze capable of temperatures to 0 22 Do not install transport or store below these temperatures If storage is necessary below these temperatures drain the water from the motor After long periods of idleness and on all new installations check the electrical resistance and megger the motor with lead wires connected see table A Prior to installation the motor should have an insulation value of at least 50 megohms After installation motor and power cable should have a minimum insulation value of 1 megohm If minimum values are not obtained contact factory SECTION 7 Hitachi 6 and Larger Submersible Motors 7 2 Testing 5 Verify motor is filled with clean water before 7 3 Storage and Drain Fill Instructions installing The warranty is void if this is not done M Also check the tightness of all water filling and drain 1 After energizing the motor check the flow and plugs mounting bolts and cable connections pressure of the pump to make sure that the motor is rotating in the correct direction To correct a wrong rotation switch any two of the three cable connections Three phase motor only 6 Do not hammer the shaft coupling or slinger since this may damage the thrust bearing Check the rotat
97. e e Cause water hammer Motor Starters 3 Phase Only Various types of motor starters are available Autotransformers are recommended because of reduced current draw When motor starters are used they should supply a minimum of 55 of rated voltage for adequate starting torque SECTION 5 XE Series 4 Submersible Motors 5 1 Motor Inspection Check the motor for damage in shipping Before installation check the following Check over all tools especially the hoisting gear for wear or damage before hoisting unit Inspect the motor cable for any nicks or cuts Verify that motor nameplate data matches registration card information exactly Verify that motor nameplate voltage is correct for available power supply voltage Voltage must not vary more than 10 from nameplate rated voltage Verify that the well diameter is large enough to accommodate the motor pump unit all the way to the pump setting depth For installations with tight well casings make sure that riser pipe flanges are recessed to protect the power and control cables from abrasion and squeezing during installation A WARNING Heavy object Lifting equipment must be capable of lifting motor and attached equipment If the total length of the pump motor unit without any riser pipe exceeds 10 3m the unit must be supported with a girder while hoisting Do not remove supporting girder until unit is standing vertically in the hoi
98. e Frequency Drives Check all transducer wires are securely Intermittent connection connected or for damaged cable insulation Check for proper wiring of all transducer Open Connection wires and verify cable connector securely attached to transducer Open Transducer Drive cannot read transducer Check electrical system for ground loops or signal no ground connection Transducer wires crossed Check red is in Al and black is in Al Check linearity of transducer see Possible failed transducer Troubleshooting Guide for more information Check for shorted transducer wire or Short in transducer wires damaged insulation Check linearity of transducer see Possible failed transducer Troubleshooting Guide for more information Shorted Transducer PENTEK INTELLIDRIVE Check ambient temperature is not above 50 122 Over Temperature Excessive heating in drive Check for inoperable or unobstructed fah Check vents are not obstructed Leak detected Check for leaks in pipe system Excessive Runtime Application calls for long run Extend Excessive Runtime Hours limitation times Disable Excessive Runtime Fault Drive will auto reset and attempt to clear fault Fault Reset can be pressed to clear fault as well Then try to operate pump If fault continues Drive may need replacement Internal voltages are out of range Internal Fault Fault Reset can be pressed to clear fault Hardware Fault In
99. e motor leads to the three hot motor leads black brown Figure 3 If flow past motor is less than 5 fps 0 15 mps and blue in the incoming cable Connect the ground wire green and yellow in accordance with install a flow inducer sleeve as shown Flow must be at NEC or CEC requirements as applicable and in accurately aligned Ll Pa o 3 Ne x Pa c o an I ENTE 5 l accordance with all applicable local codes and least 5 fps 0 15 mps for adequate motor cooling The ordinances Apply power momentarily to check flow inducer sleeve should not touch the side of the rotation If the motor runs backwards interchange motor any two power leads to reverse direction of rotation SECTION 6 Pentek 6 Submersible Motors 6 4 Motor Specifications Ordering Information
100. e motor pump e The pump and motor are heavy Make sure that all connections are secure and that the hoisting gear is adequate to do the job before starting to lift pump Don t stand under the unit Don t allow extra people into the area while hoisting the unit e f motor or pump motor unit are attached to a supporting girder do not remove girder until unit is vertical e Install pump at least 10 3m below the lowest water level during pumping but at least 6 2m above the bottom of the well e 6 motors can be operated in vertical or horizontal when lead wire is at 12 00 position facing motor flange positions e 4 motors can be operated in vertical or horizontal positions Note that the thrust bearing will have shorter life in a non vertical application In such an installation keep frequency of starts to less than 10 per day 3 2 Proper Grounding A WARNING Hazardous voltage Can shock burn or cause death Installation or service to electrical equipment should only be done by qualified electrician Control panels must be connected to supply ground Proper grounding serves two main purposes 1 It provides a path to ground in case of a ground fault Otherwise the current would present a shock or electrocution hazard 2 lt protects equipment from electrical surges Use wire the same size as or larger than motor s current carrying wires consult Tables in the motor section Installations must comp
101. ection Check to ensure that all connections are made and all screws tightened to 20 in lbs Damaged motor Check winding resistance Motor draws amps significantly higher than service factor Damaged relay welded contacts bad coil Replace relay Wrong Control e g 2 HP used on a 1 HP pump Install correct control Bad run capacitor blown Replace run capacitor Miswired motor e g Red and Black swapped Verify motor wiring Voltage outside of operational norms Verify incoming voltage Drop cable too small Replace drop cable with proper size wire for installation Overload trips within 10 seconds of Startup Locked stalled rotor condition Miswired control Check installation Check to ensure connections match wiring diagram Mis matched motor amp liquid end Verify installation Wrong control used on motor Replace with correct control Damaged relay Check per above Damaged Start Capacitor Check per above Overload Trips After 10 seconds of Startup Rapid cycle Check installation High ambient Damaged Run Capacitor Do not mount in direct sunlight provide proper ventilation Check per above Chattering Relay Bad Coil makes a clicking noise during operation Check per above Wiring too small for current drop length Check installation Wrong control used on motor Repla
102. en all threaded joints to a minimum of 10 ft lb per horsepower i e 20 HP 200 ft lb 50 HP 500 ft lb Tack welding or strap welding may be required with higher horsepower pumps SECTION Electrical Power 4 1 Mixing Wire Size with Existing Installation Using two different cable sizes Sometimes conditions make it desirable to use more than one size cable such as replacing a pump in an existing installation For example Installing a pump with a 4 5 HP 230 volt single phase motor with the motor setting at 370 112 8 m down the well and with 160 48 8 of 8 cable buried between the service entrance and the well head Ft AWG 8 370 Ft Pump C ble 4 Controls Service Entrance 5 HP 4 9 kw Main Fuse Box From Meter 230V 1Ph Motor Figure 4 1 Mixing Wire Sizes Example In order to avoid replacing the buried cable the question is What size cable is required in the well Calculate as follows 1 According to Table 5 9 a total of 326 112 8 of 8 cable is the maximum length cable to power a 5 HP motor The percent of this total that has been used by the 160 48 8 of cable in the buried run is 160 326 49 or 49 2 With 49 of the allowable cable already used 5196 of the total length is left for use in the well To avoid running a cable that is too small gauge and lowering the voltage to the motor we have to find a cable size large enough
103. eparate source to energize the coil Separate Voltage Overload Control Control Device 1 1 12 Overload Heaters L1 3 Phase Motor Ts L3 Figure 4 9 Separate Voltage Control SECTION Electrical Power 4 4 Checking Motor Rotation To check rotation before the pump is installed follow these steps During testing or checking rotation such as bumping or inching the number of starts should be limited to 3 and total run time of less than 15 seconds Bumping must be done while motor is in horizontal position and followed by a full 15 minute cooling off period before any additional starts are attempted Energize the motor briefly and observe the direction of rotation It should be counter clockwise when viewed from the pump shaft end To check rotation after the pump is installed NOTICE NEVER continuously operate a pump with the discharge valve completely closed dead head This can overload the motor due to lack of cooling or destroy the pump and will void the warranty Figure 4 10 Motor Rotation After energizing the motor check the flow and pressure of the pump to make sure that the motor is rotating in the correct direction To correct a wrong rotation switch any two of the three cable connections three phase motor only The setting that gives the most flow and pressure is correct A cooli
104. es with an ohmmeter POWER OFF Correct faulty wiring or connections Bound Pump Locked rotor condition can result from misalignment between pump and motor or sand bound pump Amp readings will be 3 to 6 times higher than normal Repair or replace pump assembly 92 SECTION 13 Troubleshooting Motor Troubleshooting Flow Charts continued Troubleshooting Flow Chart continuea Follow the arrow from the symptom on the left to the inspection in the middle box If the middle box describes to symptom proceed to the box on the right for the solution Motor Starts Too Often Pressure switch Check pressure switch settings and Reset or replace switch examine for damage or defects Is the Switch damaged or set wrong Check valve stuck open Damaged or defective check valve will Replace check valve not hold pressure Is water draining back into the well Waterlogged tank air supply Check air charging system for proper operation Is there inadequate air in tank Correct or replace air system Leak in System Repl d Avi Check system for leaks Are leaks found ace amaged pipes or repair leaks D D mi xD a 5 i 93 SECTION 13 Troubleshooting Motor Troubleshooting Flow Charts continued Troubleshooting Flow Chart continued Follow the arrow from the symptom on the left to the inspection in the middle box If the middle box describes to
105. f way between the 40 lbs to 60 lbs switch setting of most water systems More pressure is needed when the tank is installed away from the pump and at a higher level or when house or yard fixtures are above the pump and tank and a larger pump must be used 4 What capacity is required The discharge capacity of the pump in gallons per minute that is needed for satisfactory service The pump should have enough capacity so that it can deliver the total water requirement in 2 hours of continuous operation See Table 12 1 for average water requirements Installation Terminology Standing or Static Water Level distance from top of well to natural water level when pump is not operating Drawdown Distance distance water level drops while pump is operating Drawdown or Pumping Water Level standing water level plus drawdown Submergence distance submersible pump intake screen is installed below drawdown level Elevation vertical distance between top of well and service inlet Pump Setting distance from top of well to pump inlet screen Service Pressure pressure required in PSI at service inlet Friction Loss loss of pressure due to friction of water flowing through pipe and fittings Head discharge head in feet delivered when pump is operating at desired capacity Horizontal Pipe Run horizontal distance between service inlet and well Top of Well also means Pitless Adapter Level or well exit
106. g area is free of electronics other than the terminals Conduit holes and knockouts are located so that the wire can be fed straight through to the connectors with minimal bending The terminals accept 6 14 AWG wire Installations that require larger wire gauge than 6 AWG will require an external junction box Run 6 AWG wire from the Drive into the junction box then make external connections with wire nuts to appropriately sized wire NOTICE For convenience in wiring the input and motor terminals unplug from the box Pull them down to remove them for ease of access as shown in Figure 8 Verify that the terminal connectors are completely seated when you replace them It is best practice Figure 8 Pull input and motor terminals down to remove making wiring easier Removable pull down Green Telkin Ground Power h Corer tigers Ground Screws Figure 9 Basic Wiring Connections for Startup Transducer Cable to connect all output wires larger wire gauge first then all input wires Pump Connections If the Pentek Intellidrive is used with above ground motors not rated for Variable Frequency Drive use maximize motor life by limiting lead length to 25 ft Refer to the pump owner s manual the National Electrical Code and local codes for proper wire size The output of the Drive is single phase 2 wire or 3 wire or 3 phase depending on motor selection during startup The output p
107. h 5 Schematic Diagram Key M Motor Contactor IL Indicating Light OL Overload CCF Control Circuit Fusing Phase Failure Relay UVR Undervoltage Relay Dotted Line Box If Used 80 3 OL SECTION 10 PPX NEMA Pump Panels 4 POINT MOUNTING FOR 3 8 BOLTS 29 25 SPACE 743 0 AVAILABLE FOR MODIFICATIONS 2 POINT MOUNTING FOR 5 8 BOLTS OJ IF USED 4 1 19 Y Y 30 2 oe 16 0 2 25 pu 177 8 c 4064 57 2 Figure 10 3 NEMA Sizes 1 and 2 Wide Type Enclosures 85 lbs Size 1 90 lbs Size 2 Uu 1 1 1 IA E Outlines Dimensions in mm and Weights lbs For Estimating Only c a 2481 Q 630 2 A S Wed 4PONT p 228 6 MOUNTING 4 FOR 3 8 BOLTS 44 75 1136 0 35 0 889 0 45 75 1162 0 47 38 E 1203 5 4238 space 1076 3 l AVAILABLEFOR MODIFICATIONS 2 POINT MOUNTING q FOR 5 8 BOLTS IF USED Y P dl 1 19 A 30 2 L y L elro I 20 0 2 25 8 63 508 0 57 2 me 219 1 Figure 10 4 NEMA Sizes 3 and 4 Wide Type Enclosures 195 lbs 81 20 94 SECTION 9 PPX NEMA Pump Panels
108. heck valves drilled Check valves serve the following purposes e Maintain Pressure Without a check valve the pump has to start each cycle at zero head and fill the drop pipe This creates upthrust in the motor and would eventually damage both the pump and motor e Prevent Water Hammer If two check valves are used and the lower one leaks then a partial vacuum forms in the pipe When the pump next starts the flow fills the void area quickly and creates a shock wave that can break piping and damage the pump If you get water hammer on pump start this may be the cause e Prevent Back Spin Without a functioning check valve upon shutoff the water drains back through the pump and cause it to rotate backwards This can create excessive wear on the thrust bearing and if the pump restarts as water is flowing down the pipe it will put an excessive load on the system c o E ay 0 c om 5 E oO o oO SECTION 3 Installation and Setup 3 5 Start Up NOTICE To avoid sand locking pump follow procedure below when starting pump for the first time NEVER start a pump with discharge completely open unless you have done this procedure first 1 Connect a pipe elbow a short length of pipe and a gate valve to pump discharge at well head 2 Make sure that controls will not be subjected to extreme heat or excess moisture 3 Make sure power is OFF DO NOT START PUMP YET Set gate valve on discharge
109. hwashing machine load 3 gal Automatic washer per load Up to 50 gal Regeneration of domestic water softener 50 100 gal Average Flow Rate Requirements By Various Fixtures gpm equals gal per minute gph equals gal per hour Fixture New at 60 PSI Older Style Shower 2 5 gpm 4 to 6 gpm Bathtub 3 gpm 4 to 8 gpm Toilet 1 6 gpm 4 to 5 gpm Lavatory 2 5 gpm 1 to 3 gpm Kitchen sink 2 2 gpm 2 to 3 gpm 1 2 hose and 2 200 gph 3 4 hose and 2 300 gph Lawn 5 120 gph 103 226 c o 2 lt SECTION 14 Appendix EXAMPLE Assume we want 16 GPM at 60 PSI from a pump drawdown level pumping level 100 feet below the service inlet We have a 35 foot horizontal run of 1 1 4 plastic pipe with two gate valves and four 90 elbows To find the Friction losses we must refer to friction loss charts for pipe and fittings We find e 135 feet of pipe for the total pipe run 100 35 10 equivalent feet of pipe for the gate valves 2 5 28 equivalent feet of pipe for the elbows 7x 4 Add these for the total equivalent length of pipe 173 e Inthe friction loss charts find the loss of head for 173 feet of 1 1 4 pipe at 16 gpm 3 96 per 100 3 96 x 1 73 6 8 round to 7 0 Add 7 100 Pumping level Friction loss 139 60 PSI service pressure required 60 x 2 31 1
110. i 6 8 Submersible Motors 7 6 Motor Fuse Sizing and Cable Selection CABLE SELECTION 75 C COPPER CABLE SIZE From Main Breaker Panel to Motor in feet MOTOR FUSE AWG MCM Dual VOLTS KW STD 14 12 10 8 6 4 3 2 1 0 00 000 0000 250 300 350 400 500 THREE PHASE 5 4 45 25 237 378 598 931 1484 1865 2356 2967 3746 4726 5966 7516 8873 6 9 35 247 391 609 970 1220 1540 1940 2449 3090 3901 4914 5802 6965 8142 9308 10 8 80 4b 308 479 764 961 1213 1529 1930 2434 3073 3872 4571 5488 6415 7334 9125 230V 15 11 125 7 344 548 689 871 1097 1384 1746 2205 2778 3279 3937 4602 5261 6546 a0 15 15 9 40 528 667 841 1061 1339 1690 2130 2514 3018 3578 4034 5019 2 19 2 1 47 5277 664 838 1057 1334 1681 1985 2383 2785 3184 3962 301 22 225 12 537 677 855 1079 1359 1605 1926 2252 7575 3203 40 30 3 175 s 659 831 1047 1236 1484 1735 1984 2400 hu 4 20 1 595 947 1911 2393 3773 5935 7461 9422 5 613 15 389 619 988 1564 2434 38
111. ible Pressure Switch Pressure Gauge Union Pitless aii oa Adapter 5 1 ULL To House Service Check EIN EEI PI A Valve BEI SR ae Gate Valves Add Torque Arrestor especially needed with plastic pipe Tape Cable To Pipe f Good System Better System Best System Appendix Features Features Features e Pressure Switch e Control Box e VFD e Wire 10 2 w ground e Pressure Switch e Pressure Transducer e 1 5 HP 20 22 gpm pump e Wire 10 3 w ground e Wire 12 3 w ground 1 5 HP 2 wire motor 1 5 HP 20 22 gpm pump e 1 5 HP 20 22 gpm pump e 85 gal Tank e 1 5 HP 3 wire motor e 1 5 HP 3 Phase motor e Optional Motor Protection 233 85 gal Tank e gal Tank Benefits e Optional Motor Protection SPP 233P enefits e Cost Benefits City like pressure Simple to use PENTEK PSC motor offers Lower operating cost Capacitors and switches can be replaced without removing pump CSCR control offers higher efficiency Higher starting torque than 2 wire Lower operating costs Soft start stop Motor protection built into VFD 101 SECTION 14 Appendix 14 3 Sizing Submersible Pump Motor and Tanks Sizing a Submersible Pump The following steps should be taken relative to properly sizing the system DEDOS Ee voe OVI Determine gpm of system and well Size of well casing and type Determine service pressure requiremen
112. if the motor is filled If storage is necessary at temperatures below 22 F 30 C drain the anti freeze from the motor 2 Verify that the motor is full before installing If not fill it with clean water see below Installing a motor that is not filled with Liquid will void the warranty Before installation check all water fill and drain plugs mounting bolts and cable connections for tightness Refill the motor with clean water as follows A Stand the motor on end vertically and remove the fill plug with a bmm hexagonal nut driver B Turn the motor shaft by hand while rocking the motor back and forth see Figure 2 C Pour in clean water until the motor is as full as possible D Repeat the turning rocking procedure E Check the liquid level If necessary add more clean water F When the motor is full re install the fill plug Tighten it with the 5mm hexagonal nut driver from falling over 26 7 LEN A 2 L CAUTION Support motor while rocking to prevent motor 10 Ft 3M or More Td Lack of support will destroy the motor A Rock motor B Fill motor while turning repeat rocking shaft and filling until motor is full lt A VS jen per Figure 2 Rock Motor gently from side to side while turning shaft by hand then fill with clean water Repeat until full SECTION 6 Pentek 6 Submersible Motors 6 3 St
113. ion of the motor by hand to insure that it turns freely 2 When starting the pump for the first time inspect the water for sand If sand appears then continue to pump till the water clears up otherwise sand will accumulate in the pump stages and will bind or freeze the moving parts if water is allowed to flow back down the well 7 Do not drop the bottom end of the motor in the dirt or mud since this may plug up the diaphragm opening 8 motor is to be installed horizontal make sure that the lead wires are at the 12 o clock position when facing the motor shaft in horizontal position NOTE 3 During testing or checking rotation such as nz humping inching the number of starts d ots There are no bearings that need oil or grease The motor should be limited to 3 followed by a full 15 minute gt being inaccessible should be monitored through its cooling off period before any additional starts electrical connections are attempted Depending on the depth of the well Sm e A Measure and record operating current and voltage and or method of checking these rotational checks or starts may actually be full fledged starts If this is the case then a full cooling off period of 15 minutes is required between this type of start Measure and record the motor insulation resistance Any resistance of less than 50 megohm 5 000 000 for a new motor should be evaluated or checked further
114. ity such as loss of suction is detected the motor protector deactivates its output relay and immediately disconnects the pump motor The motor protector then activates its user 12 2 Specifications diagnostics tool called the Informer sold separately The Informer displays 16 parameters including calibration point trip point running points and last fault NOTICE The use of flow restrictors or unusually high head pressures at the time of calibration may interfere with the detection of dead head conditions Operating Points Parameter SPP 111P SPP 111P 3RL SPP 231P SPP 233P SPP 235P XX 1 Phase Line Voltage 10 115 VAC 230 VAC 1 3 1 2 HP 1 3 1 HP 1 3 1 HP 1 3 3 HP 5 15 3 25 37 kW 33 75 kW 25 75 kW 25 2 24 kW 3 73 11 19 kW Frequency 50 60 Hz Power Consumption Maximum 5W Operating Temperature 40 to 158 40 to 70 Electrostatic Discharge ESD IEC 1000 4 2 Level 2 4kV Contact 6 kV Air 1 2 HP a 115 VAC a 115 VAC 1 HP a 240 VAC 3 HP 240 VAC Output Contact st S 17 AMPS 17 AMPS MAXI 17 AMPS MAXI 77 max 80 VA 240 VAC 1 6 lbs 73 kg Weight 63 lbs 28 kg 63 lbs 28 kg 1 6 lbs 73 kg Enclosure None NEMA 3R None NEMA 3R w LENS SPP 235 75 50 5 SPP 235 100 75 5 Current Transformer Ratio N A N A N A N A SPP 235 150 100 5 Overload 125
115. l Ground wire must be at least as large as motor supply cables e Disconnect power before working on the system e Do use the motor in a swimming area WARNING lt Hazardous voltage Can shock burn or cause death Ground pump before connecting to power supply Disconnect power before working on pump motor or tank All work must be done by a trained and qualified installer or service technician SECTION 2 Nomenclature Nomenclature 2 1 Motors Table 2 1 Motor Nomenclature Sample P43B0010A2 01 is a PENTEK 4 Stainless Steel Motor 1 HP 60 Hz 230 V 1 Ph Rev 1 Name Plate Example p 43 R 0 01 Brand Motor Size 42 4 inch 2 wire 43 4 inch 3 wire Motor Material B All stainless steel S CBM Horsepower 0005 1 2 HP 0007 3 4 HP 0010 1 HP 0015 1 1 2 HP 0020 2 HP 0030 HP 0050 5 HP 0075 7 1 2 HP 0100 10 HP Frequency A 60 Hz 50 Hz C 50 60 Hz Voltage 1 115 V 1 Ph 2 230 V 1 Ph 3 230 V 3 Ph 4 460 V 3 Ph 5 575 V 3 Ph 8 200 V 3 Ph Revision Code SECTION 2 Nomenclature 2 2 Drives Variable High Speed Drive Nomenclature The chart below shows the naming for a PPC5 460 volt 4 amp drive with a NEMA 1 enclosure PPC5 4 4A1 1 Series Input Voltage Output Amp Rating Enclosure 5 2 230 V 3 ph 4A1 1 NEMA 1 PPC3
116. lays Setup Guide after it is complete Software version displayed here Does not clear fault log SW Update Software Update Disabled Disabled Enabled Used to update software if necessary 60 SECTION 8 Pentek Intellidrive Variable Frequency Drives 8 6 1 0 Connections The 1 0 terminals are located in the center of the wiring compartment as shown previously in Figure 9 The Digital Input connections I1 and 12 are used to control the Drive based on the state of an external device such as a flow switch moisture sensor alternator or other device Programming is needed to activate any of these functions see Table 9 The Output Relay 01 is used to control an external device based on two states of Drive either Running the pump or Faulted Programming is needed to activate any of these functions see Table 9 Cable Installation Three 1 2 conduit knockouts are provided on the bottom of the Drive enclosure for the I O wires Break out the closest 1 2 knockout and route the wires through Use a cord grip to prevent the wire from rubbing and causing a short NOTICE Never run low voltage 1 0 wire through the same conduit hole as the 230V input wires or motor wires To connect the external wires to the terminals 1 Strip wire 1 2 inch 2 Push spring terminal up with finger or slotted screwdriver 3 Insert wires from bottom 4 Release spring terminal Connection Examples Figures 15 18 show various
117. les recheck resistance with Megohmeter Motor starts and runs then blows fuse or trips circuit breaker Motor does not start but fuse blows or circuit breaker trips Incoming voltage more than 10 high or low sand in well Locked rotor or pump Confirm high or low voltage in motor cable consult power company Pull the pump and clean the well Check for sand in well Make sure that motor is at least 10ft above the bottom of the well Pull pump and check for mechanical obstruction in the pump and for free rotation of the motor 33 3 s Ne x o um c o SECTION 7 Hitachi 6 and Larger Submersible Motors 7 1 Motor Inspection The following conditions are stated to provide the owner with a list of criteria for maximum motor life and to assure motor warranty 1 Cor opo 34 Maximum water temperature A 35 C 95 F 6 5b 40HP motors 25 C 77 F 6 50 50HP 8 10 12 and 14 motors PH content of the water between 6 5 8 Maximum chlorine content 500 PPM Maximum Sulfuric acid iron content 15 PPM Maximum Fluorine content 0 8 PPM Maximum Electric conductivity 118 uMHO INCH Maximum sand content 50 PPM Proper approved three phase overload protection See Table 13 Proper fusing for motor circuit protection See Table C Proper line voltage during running conditions 60Hz 460V 230V 10 50Hz 380V 10 at
118. llation wiring should be installed 1into the top of the 1 i terminal block Motor For Supply Connection Use Wires Acceptable For At Least 75 C 167 F Model SMC CR1521 HP Description Part Number 1 2 Start Capacitor 43 270v U17 1422 R 3 4 Start Capacitor 59 uF 270v U17 1423 R 1 Start Capacitor 86 uF 270v U17 1424 R 1 2 Run Capacitor 15 pF 370v U17 1419 R 3 4 Run Capacitor 23 uF 370v U17 1292 R 1 Run Capacitor 23 uF 370v U17 1292 R Relay U17 1592 R 84 Description Part Number Overload Protector U17 1313 R Relay U17 1592 R Start Capacitor 105 uF 330v U17 1430 R Run Capacitor 10 uF 370v U17 1438 R SECTION 11 Submersible Motor Controls 60 Hz 2 and 3 HP Standard 2 amp 3 HP Std Use only copper conductors Run Capacitor 2 and 3 HP Plus 2 and 3 HP Plus Use only copper conductors Start Capacitor OR Start Capacitor Installation wiring should be installed into the top of the i terminal block Contactor iPS Pressure Switch Attach installation wiring to top of terminal block Power Main Overload Motor uU For Supply Connection Use Wires Acceptable For At Least 75 C 167 F E Models SMC CR2021 and SMC CR3021 2 Descri
119. ly with the National Electric Code as well as state and local codes systems must have lightning surge protection with a secure connection to ground An above ground lighting surge protection must be grounded metal to metal and extend all the way to the water bearing layer to be effective Do not ground the lightning surge protection to the supply ground or to a ground rod as this will provide little or no surge protection to the unit All motors are internally grounded and requires a 3 or 4 wire drop cable 3 3 Corrosive Water and Ground Some waters are corrosive and can eventually corrode the ground wire If the installation uses a metal well casing any ground current will flow through it In the case of plastic piping and casing the water column would carry the current in a ground fault situation To prevent this route the motor ground wire and the motor power leads through a GFCI with a 10 mA set point In this way the GFCI will trip when a ground fault has occurred AND the motor ground wire is no longer functional 3 4 Check Valves Check valve installation is necessary for proper pump operation The pump should have a check valve on its discharge or within 25 feet 7 62 m of the pump For very deep wells locate a check valve at least every 200 feet 61 m vertical e Use only spring type or gravity poppet check valves Swing type valves can cause water hammer problems e Do not use drain back style c
120. m New motor without cable Winding Resistance 1 Turn off power 2 Set the ohmmeter to RX1 ohm range For values over 10 use the RX10 ohm scale 3 Zero the ohmmeter Compare results to resistance shown in motor specifications table 96 Three Phase Motors Measure each line to each other three readings Compare these to the line to line resistance shown in motor specification table e fall leads measure within the table specifications the leads and motor are okay e fa lead shows a higher resistance then there is an open in the cable or winding Check for secure cable connections e fa lead shows lower resistance then there is a short circuit in the cable or winding Single Phase Motors 3 wire e Measure the main winding black to yellow e Measure the start winding red to yellow e Compare these readings with the motor specification table e If the readings vary widely some high some low the leads may be switched Confirm that the cable colors are correct Single Phase Motors 2 wire e Measure the resistance between the two lines e Compare the reading with the motor specification table e If the reading shows a high resistance there may be an open in the cable or motor Check for secure cable connections e If the reading shows very low resistance there may be a short in the cable or motor SECTION 13 Troubleshooting 13 4 Smart Pump Protector Troubleshooting
121. mersible motor manufacturers enter the motor manufacturer s CS CR service factor amps for your motor For 3 Phase or 2 Wire 1 Phase motors use the motor nameplate amp value Also see Retro Fit Applications 2 Select 80 Hz Operation if necessary See 60 Hz to 80 Hz Operation for more information A Press MAIN MENU button B Follow the keypress sequence shown in Figure 11 Press MAIN MENU button Use arrows to scroll to Motor Press Enter Use arrows to select Max Frequency Press Enter b 4 Use arrows to select 80 Hz Press Enter to save Figure 11 Select 80 Hz 3 phase operation only 55 PENTEK gt jag a 2 SECTION 8 Pentek Intellidrive Variable Frequency Drives 3 Pump out well if necessary Direct pump s discharge to appropriate location not connected to system and press Pump Out Drive will ask Is a valve open Change No to Yes press enter The pump will run at 45 Hz Adjust frequency as appropriate A Press ENTER B Change frequency value Table 8 Pentek Motor Service Factor Amps Rating d Part 230V Number Service Factor Amps P42B0005A2 01 4 7 P42B0007A2 01 6 2 P42B0010A2 01 P42B0015A2 01 P42B0005A2 P42B0007A2 P43B0010A2 01 P43B0015A2 01 1 1 2 10 9 oe P43B0005A2 1 2 4 9 P43B0007A2 M 6 3 P43B0010A2 P43B0015A2 1 11 1 P43B0020A2
122. motor Loss of a motor phase leads Power was removed from Check correct voltage is present on all input Drive lines Check Service Factor Amps entered Exceeding Service Factor correct Amps Check pump and motor are correct No Service Factor Amps value Check Service Factor Amps entered and are entered correct There is an open connection EM LOR Check resistance of all motor wires is correct in motor wires Pull pump check for debris in pump May need to reduce Dry Run Sensitivity Operation at open discharge pressure or apply back pressure on transducer RE IDE Check linearity of transducer as it may be Dry Run ional damaged See Troubleshooting Guide for 9 more information Possible leak Check for pipe break or large leak Dry running pump Check water level in well Check the ground wire for short to motor Ground wire shorted to motor ortis haca phase wire or check insulation integrity with a P megger Ground Fault If motor cable length is more than 1000 ft Long motor cable length a reactor or filter may be needed to limit capacitance between motor wires Ground Detect parameter can be disabled but will reactivate after 72 hours Cannot Start Motor System Not Grounded Ungrounded Drive For additional Troubleshooting information please visit www sta rite com resources images 16455 pdf for a downloadable guide 64 SECTION 8 Pentek Intellidrive Variabl
123. motor lead terminal Voltage drop of cable should be considered by user Combination of voltage and frequency variation 10 sum of absolute values of voltage and frequency Current unbalance between legs should not exceed 5 of the average Proper sizing of motor current thrust voltage etc and a 10 feet clearance from the bottom of the well are required In the case of horizontal installation the motor is to be rigidly aligned with the pump and firmly mounted to prevent any load on the shaft and bearings and to avoid any damaging vibrations to the motor The motor must always be immersed in water so that a flow velocity of cooling water at a rate of 0 5 feet per second flows past any and all parts of the motor The motor will not operate in mud or sand The power cables shall be sized large enough so that at rated current there will be less than a 5 voltage drop See Table C Cables must be waterproof submersible type For motor a balanced and properly sized transformer bank shall be provided Improper electrical supply for example phase converter V connection transformer etc or connections will void the warranty Single phase protection is recommended for protection of the installation Any failure due to single phasing of the incoming voltage causing the motor to fail will void the warranty 14 Surge suppressors are recommended in the interest of protecting the control panel as well
124. mps Restriction in piping 2 1 Check valve sticking 2 Check valve installed backward 3 Broken check valve poppet or flapper lodged in piping system downstream Plugged inlet Intake screen encrusted with minerals N Insufficient clearance between pump and well casing for high capacity pump Calculate intake velocity and limit to less than 5 feet per second 89 D c mi xD a 3 o m H SECTION 13 Troubleshooting Pump And Motor Problem Analysis Continued Problem Possible Cause Check And Restore Low or no water production continued Well drawdown 1 2 Install air line upon reinstalling unit if not already present for measuring depth with tire pump and gage Measure dynamic drawdown level with string or resistance meter Select different pump if appropriate Well collapsed Unit is pumping dirty or sandy water Lift with pump hoist check pull weight and resistance Pump selection Recheck operating conditions by comparing to pump curve Operate within 5 percentage points of efficiency from B E P Hole in well piping Listen for sucking sound at well head when pump shuts off Well pipe empties when submersible pump is pulled from well Wrong rotation 3 1 2 1 2 1 2 1 N Co P Three phase motor exchange any two of the three leads in the three phase motor s
125. n Delay Number of 0 Resets M SS 15 Sec 5 Sec Dry Run Sensitivity PSI 10 300 Fill Time M SS 1M i ag Enabled Number of tries Drive attempts to restart pump when Dry Run condition is 100 60 Min 5 detected Time the Drive takes to recognize Dry 10 Min Run condition Pressure value that Dry Run condition is detected at Dry Run fault will occur if this pressure cannot be met within Detection Time window Lower pressure less sensitivity Time allowed to fill prime pipes during Auto Line Fill process Relates to Dry Run Sensitivity value Time starts after 55 Hz is reached Selects operation of Drive when terminal 11 or 2 is used Select between Unused Run Enabled Ext Fault and Setpoint The Drive will respond to selected command when voltage is present at 11 or 12 terminal Selects the operation of Drive when terminal 01 is used Select between Unused Run and Fault The Drive closes the Relay when Run or Fault is selected Over Pressure 1 0 Over Press No Ground No Ground Detection 15 PSI 97 PSI Sets Over Pressure Warning value Change if higher than 80 PSI system pressure is needed Selects whether Ground Detection parameter is Enabled or Disabled If Factory Reset Enabled Disabled Enabled Disabled is selected it will revert back to Enabled after 72 hours Warning LED will flash entire time it is Disabled Resets all parameters to factory No No Ves defaults Disp
126. n copper only Motor Rating Maximum Cable Length in feet M Motor P N Cw we sra wwe Lam 7 ur memi 2 000742 01 3 62 5020165 864 263 1000 305 P42B0010A2 01 81 261180 415 126 661 201 1000 305 P42B0015A2 01 11 2 203 162 323198 515 157 816 249 1000 305 Table 5 AWG Wire Sizing Drive to 3 Wire 1 Phase Motor 40 Ambient and 5 percent Voltage Drop 60C and 75C Insulation copper only Motor Rating Maximum Cable Length in feet M Volts HP SFA 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG 4 8 P43B0005A2 01 1 2 440 134 700 213 1000 305 Table 6 AWG Wire Sizing Drive to 3 Phase Motor 40 C Ambient and 5 percent Voltage Drop 60C and 75C Insulation copper only Motor P N PENTEK gt jag a d 2 Motor Rating Maximum Cable Length in feet 14 AWG 12 AWG 10 AWG P43B0005A3 728 222 1000 305 P43B0007A3 3 541 165 861 262 1000 305 Motor P N 9 P43B0010A3 4 7 449 137 715 218 1000 305 1 Ems omes ama Tunis Installations that require wire gauge larger than 6 AWG will require an external junction box Run 6 AWG wire from the Drive into the junction box then make external connections with wire nuts to appropriately sized wire 51 SECTION 8 Pentek Intellidrive Variable Frequency Drives Mounting the Drive To mo
127. n another minute Can increase over pressure value Drive Reset Procedure Follow the keypress sequence shown at right to test the Drive Figure 20 Drive Reset Procedure NOTICE In a domestic environment this product may cause radio interference which may require supplementary mitigation measures 66 Press Password button Enter Passwword Default is 7777 Press Enter Press Main Menu button v Press up or down arrow until Reset appears Press Enter to Edit Change to Yes Press Enter Confirm Reset SECTION 8 Pentek Intellidrive Variable Frequency Drives 8 9 Warranty Limited Warranty Pentair warrants to the original consumer purchaser Purchaser or You of the products listed below that they will be free from defects in material and workmanship for the Warranty Period shown below Product Warranty Period whichever occurs first 12 months from date of original installation 18 months from date of manufacture 12 months from date of original installation or 18 months from date of manufacture Pro Source Composite Tanks 5 years from date of original installation Pro Source Steel Pressure Tanks 5 years from date of original installation Pro Source Epoxy Line Tanks 3 years from date of original installation 12 months from date of original installation or 18 months from date of manufac
128. n or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above limitations or exclusions may not apply to You This warranty gives You specific legal rights and You may also have other rights which vary from state to state This Limited Warranty is effective June 1 2011 and replaces all undated warranties and warranties dated before June 1 2011 PENTAIR 293 Wright Street Delavan WI 53115 Phone 262 728 5551 Fax 262 728 7323 PENTEK gt jag 2 67 SECTION 9 PPC Series 50 60 Hz Variable Frequency Drives 9 1 Pentek PPC Series Drives The Pentek Pump Controllers PPC5 and PPC3 series 9 3 PPC5 Series Specifications Table 9 3 Three Phase 208 230V Output are pre jumpered and include the Pentek Assistant Endasur which simplifies programming and setup for constant Output Input Input Rating Catalog re Phase Voltage Number pressure applications The Pentek Assistant sets various NEMA parameters to Pentek defaults which are described in PPC5 2 4A6 1 this manual The Pentek Assistant also prompts the user 4 6 2 PPC5 2 4A6 12 for application specific information PPC5 2 6A6 1 For PPC3 and PPC5 troubleshooting please refer to the 6 6 5 ABB ACS350 or ACS550 manual as appropriate P
129. nal Electrical Code ampacity requirements for individual conductors rated 75 C in free air or water NOT in magnetic enclosures conduit or direct buried Refer to NEC Table 310 15 BJ 17 for more information 29 SECTION 6 Pentek 6 Submersible Motors 6 6 Motor Fuse Sizing and Cable Selection CABLE SELECTION 60 C COPPER CABLE SIZE From Main Breaker Panel to Motor in feet MOTOR FUSE AWG MCM Dual VOLTS KW STD Element 14 12 10 8 6 4 3 2 1 0 00 000 0000 250 300 350 400 500 THREE PHASE 5 37 45 25 391 620 965 1538 1933 2442 3076 3883 4899 6184 7791 9198 75 1 55 00 40 277 438 682 1087 1367 1726 2174 2745 3463 4372 5508 6502 7806 9124 10 75 90 50 49 764 961 1213 1529 1930 2434 3073 3877 4571 5488 6415 7334 9125 un 15 11 125 80 537 675 852 1073 1355 1709 2158 2719 3210 3853 4504 5149 6407 20 15 175 1 503 636 801 1011 1275 1610 2028 2394 2874 3360 3842 4700 25 185 275 125 527 664 838 1057 1334 1681 1985 2383 2785 3184 3962 30 22 25 125 1 37 7 1 617 982 1566
130. ncy Screen Enter the motor frequency Hz from the motor nameplate Scroll to select the frequency and select SAVE REM C PAR EDIT 9907 MOTOR NOM FREQ 60 0 Hz EXIT 00 00 SAVE w V STEP 6 Motor Speed Screen Enter the motor speed from the motor nameplate Scroll to select the speed and press SAVE The sample here shows 3450 RPM REM C PAR EDIT 9908 MOTOR NOM SPEED 3450 rpm EXIT 00 00 SAVE di aD Ww 73 PPC Series SECTION 9 PPC Series 50 60 Hz Variable Frequency Drives STEP 7 Motor Horsepower Screen Enter the motor horsepower HP from the motor nameplate Scroll to select the horsepower and press SAVE The sample here shows 3 0 HP REM C PAR EDIT 9909 MOTOR NOM POWER 3 0 hp EXIT 00 00 SAVE gt x STEP 8 For Submersible Pumps Only Enter the minimum speed allowed by the motor vendor consult motor literature This is to prevent motor bearing damage REM C PAR EDIT 2001 MIN SPEED O RPM EXIT 00 00 SAVE AN STEP 9 Scroll To Select Constant Pressure Point Example shows 40 PSI REM C PAR EDIT 4011 INTERNAL SET PNT 40 PSI EXIT 00 00 SAVE 74 STEP 10 Transducer 100 Value Enter the transducer s full range value which should be stated on the transducer body Scroll to select the pressure and then press SAVE The sample here shows 100 PSI REM C PAR EDIT
131. nd play 005 040 127 1 02 3 00 7 62 All dimensions in inches mm 8 750 95 2 2 o o o LLI gt 4 Motor Length Y 14 Teeth 24 48 Pitch 30 Degee Pressure Angle 0 6255 15 89 Min 0 50 23 1 Full Spline 0 6245 15 86 ANSI B92 1 Compliant lt Sand Boot 0 97 24 5 max p M Due 2A Threaded A Studs on 3 76 2 Dia Circle 1 5 38 1 max Figure 5 1 XE Series 4 Motor Dimensions Single and Three Phase SECTION 5 XE Series 4 Submersible Motors 5 6 4 Motor Fuse Sizing Table 5 7 SINGLE PHASE Motor Fuse Sizing 115 and 230 Volt 60 Hz 3450 RPM Pentek Part Number HP kW Volts Fuse Sizing Based on NEC Motor Type ireui ii Standard Fuse Dual Element Time Delay Fuse Circuit Breaker P42B0005A1 01 115 30 20 25 1 2 0 37 42 0005 2 01 15 10 15 42 0007 2 01 3 4 0 55 20 230 15 20 P42B0010A2 01 1 0 75 25 e P42B0015A2 01 1 1 2 1 1 35 20 30 Wi P42B0005A1 115 25 15 20 se 1 2 0 37 P42B0005A2 15 i 10 42 0007 2 3 4 0 55 i 20 15 P42B0010A2 1 0 75 25 is 20 P42B0015A2 1 1 2 1 1 30 25 43 0005 1 01 115 30 20 30 1 2 0 37 43 0005 2 01 15
132. ng off period of 15 minutes is required between starts A WARNING Hazardous voltage Disconnect power before working on wiring Input voltage current and insulation resistance values should be recorded throughout the installation and should be used for preventive maintenance 4 5 3 Phase Current Balancing Current Unbalance Test Before checking for current unbalance the pump must be started and rotation direction determined Determine current unbalance by measuring current in each power lead Measure current for all three possible hookups Figure 4 11 Use example and worksheet on the Installation Checklist and Record in Section 12 to calculate current unbalance on a three phase supply system and retain for future reference NOTICE Current unbalance between leads should not exceed 595 If unbalance cannot be corrected by rolling the leads locate the source of the unbalance Here is an example of current readings at maximum pump loads on each leg of a three wire hookup Make calculations for all three possible hookups A For each hookup add the readings for the three legs B Divide each total by three to get average amps C For each hookup find current value farthest from average Calculate the greatest current difference from the average G E e A oO iz XD LLI D Divide this difference by the average and multiply by 100 to obtain the percentage of unbalance Use smallest
133. not appear refer to Drive Reset Procedure Figure 20 Apply 230V to Drive Enter Motor Phase 1 Phase or 3 Phase Press Enter 1 ras Phase Connection Type Motor Type 2 Wire or 3 Wire Subm or Above Gnd Press Enter Y Enter Service Factor Amps Press Enter Set Time es ns Set Date Press Enter Setup Complete Figure 10 Drive Setup Guide Service Factor Amps To maximize pump performance be sure to enter the correct Service Factor Amps SF Amps in the Pentek Intellidrive e Entering SF Amps higher than the motor rating lets the Drive supply more amps to the motor than the motor 15 designed for and may allow the motor to overheat see Table 8 Entering SF Amps lower than the motor rating limits the output amps to less than the motor is designed for and will reduce the performance of the pump For any 1 Phase 3 Wire motor the correct Service Factor Amp rating for the Drive is Cap Start Cap Run amps see Table 8 This may not match the motor nameplate which for a Single Phase 3 Wire motor will generally be Cap Start Induction Run Amps For any 3 Phase or 1 Phase 2 Wire motor use the motor nameplate Service Factor Amp rating NOTICE Pentek submersible motors may differ from motors of the same horsepower from other manufacturers For 1 Phase 3 Wire motors from all other sub
134. nspection in the middle box If the middle box describes to symptom proceed to the box on the right for the solution Incorrect voltage Using voltmeter check the line terminals Is the voltage more than 10 of rated voltage Overheated protectors Direct sunlight or other heat source can heat up the control box and cause protectors to trip Is control box in the sunlight or hot to touch Worn pump or motor Check motor running current Is it higher than nameplate amps Incorrect wire size Check wire size and run length with wire size chart Is it sized too small gt Contact power company Shade control box provide ventilation or move box away from heat sorce Replace pump end and or motor Replace wire with correct size D D mi xD a 5 i 95 SECTION 13 Troubleshooting 13 3 Testing Submersible Motor Insulation and Winding Resistance Insulation Resistance 1 Turn off power 2 Setthe ohmmeter to RX100K ohms 3 Zero the ohmmeter 4 Connect one lead to the metal drop pipe or to ground if the pipe is plastic 5 Connect the other lead to any motor lead 6 Check each power lead Compare results to the following table Resistance Indicates 20K ohm Damaged motor possible result of lightning strike 500K ohm Typical of older installed motor in well 2M ohm Newly installed motor 10 M ohm Used motor measured outside of well 20 M oh
135. ollows Red to R Yellow to Y Black to B Any other order will reverse the motor rotation and may damage the motor e Connect output cables to 2 wire 1 phase submersible motors as follows Connect to Y and B only Connect Ground to green screw e Above ground 3 phase motors may have different lead colors Generally connect output leads as follows R to L1 Y to L2 B to L3 Verify rotation after startup e Do not modify equipment e Do not use power factor correction capacitors as they will damage both motor and Pentek Intellidrive e Do not remove any parts unless instructed to do so in Owner s Manual e Do not use a magnetic contactor on Drive for frequent starting stopping e Do not install or operate Drive if it is damaged or parts are missing e Before starting Drive that has been in storage always inspect it and test operation e Do not carry out a megger insulation resistance test on the control circuit of the Drive Do not allow loose foreign objects which can conduct electricity such as screws and metal fragments inside Drive box at any time Do not allow flammable substances such as oil inside Drive box at any time e Ground Drive according to the requirements of the National Electrical Code Section 250 IEC 536 Class 1 or the Canadian Electrical Code as applicable and any other codes and ordinances that apply e All installation service work and inspections must be done by qualified electrician
136. orage and Drain Fill Instructions NOTICE To avoid damaging the motor thrust bearing do not hammer on the shaft coupling or slinger Check the motor rotation by hand to make sure that it turns IE freely 7 1 avoid damage to the motor diaphragm make MW sure that the bottom of the motor does not touch dirt mud at the bottom of the well Install the motor at least 10 above the well bottom 2 en 2 To install the motor horizontally lay it down with the lead wires at 12 o clock when you are facing the motor shaft To prevent any load on the shaft SS and bearings and to avoid any damaging vibrations E to the motor mount the motor solidly on the pump prion Inducer j mm end and make sure that the pump and motor are Sleeve a 3 Install the motor so that during operation water has song parts of it at a rate of at least 0 5 fps 0 15 mps If the well will not provide this flow install a sleeve on the motor to channel water past it see Figure 3 Do not try to operate the motor in mud or sand To do so will damage the motor and void the warranty T E 4 Electrical connections Connect the thre
137. ould require a tank of two gallons capacity or larger A pump rated at 50 GPM would require a 10 gallon tank or larger Tanks larger than 10 gallons can be used but may require adjustment of Wake Delay parameter Table 7 Control Pressure Set Point and Tank Pre Charge Pressure Values PSI Pressure Pressure Point Precharge Point Precharge Pressure Setting Pressure PSI Default NOTICE Set pressure tank s pre charge to 70 percent of the system operating pressure When using an external set point as well as an internal set point pre charge tank to 70 percent of the lower setpoint of the two Some applications may require a different percentage when determining the setpoint 54 Transducer Connections A 0 100 PSI 4 20 mA transducer is provided with Drive Install the transducer downstream of tank as shown in Figure 1 Install transducer in a tee in a straight section of pipe with at least 1 foot of straight pipe on each side of the tee i e all fittings must be at least 1 foot away from transducer Feed transducer cable through the open 1 2 conduit hole on bottom of the Drive enclosure As shown in Figure 9 connect the red wire of the transducer cable to Al connect black wire to Al and connect the green cable shield to the metal cable shield screw To connect the transducer wires 1 Strip wire 1 2 inch 2 Push spring terminal up with finger or slotted screwdriver 3 Insert wires from bo
138. ower supply box to the pump is the correct size See tables in section 5 4 Motor Lead Condition Check insulation resistance Verify nameplate information for the service needed Verify that the motor is correctly sized to pump Verify that fuses heaters and other electrical components are appropriate for the amp load LJ Fluid level Pump and Motor Assembly Verify pump shaft rotation Verify that the pump rating matches the site requirements L4 Visually inspect pump and motor for electrical lead condition and splice condition Installation Verify that the pipe joints are tight Verify that check valves have been installed Verify that the cable is supported with straps or tape at least every 10 feet 3 05 m Pump cooling Start the pump and observe any noise vibration leaks or overheating Verify that the pump performance is as specified that the electrical current is balanced and within specifications 100 Check Valves Check valve installation is necessary for proper pump operation The pump should have a check valve on its discharge or within 25 feet 7 62 of the pump For very deep wells locate a check valve at least every 200 feet 61 m DO NOT install the check valve midway between the pump and the ground surface Vibration in the piping will resonate and may damage or destroy the piping or pump Adjust check valve spacing to avoid a mid
139. ower terminals motor wire connections are located on the lower right side of the Drive and are labeled R Red Y Yellow and B Black See Tables 2 through 6 for suggested wire sizes NOTICE 2 wire 1 phase connect to Y B not R Feed the motor cable through the 3 4 conduit hole on the bottom right side and into the appropriate terminals If the wire is large enough to require a larger conduit hole remove the 1 1 4 knockout and use the appropriate conduit connections Attach the motor ground wire to the grounding screw located to the upper right of the terminal block Attach the motor power wires to the terminals as shown in Figure 9 NOTICE Drive does not sense motor temperature and will not protect motor from over heating Terminal Removable Output NI MORTE Ground Ss reen Yellow Ground Subemersib r Maior Ph T Ph iodine coins as aber Serep iei PAL connect do Y arsi E ary Above Dround Bling L1 to L3 2 Y Lobe B veri rotation Connections 53 PENTEK gt c a zi 2 SECTION 8 Pentek Intellidrive Variable Frequency Drives Pressure Tank Recommendations Minimum tank size is two gallons Use a pre charged pressure tank with Drive as shown in Figure 1 The tank size must equal at least 20 percent of the pumps rated flow in gallons per minute GPM but cannot be less than two gallons capacity For example a pump rated at 7 GPM w
140. ption Part Number Main Start Capacitor 105 pF 330v 2 HP U17 1430 R Overoad start Overload Motor Start Capacitor 208 uF 330v 3 HP U17 1428 R For Supply Connection Use Wires Acceptable For At Least 75 C 167 F Run Capacitor 20 uF 370v 2 HP U17 1440 R Models SMC CRP2021 and SMC CRP3021 Run Capacitor 45 370v 3 HP U17 1443 R Description Part Number Main Overload Protector 2 HP U17 1319 R Start Capacitor 105 pF 330v 2 HP U17 1430 R Start Capacitor 208 uF 330v 3 HP U17 1428 R Start Overload Protector 2 HP U17 1320 R Run Capacitor 20 uF 370v 2 U17 1440 R Start Overload Protector 3 HP U17 1323 R Run Capacitor 45 uF 370v 3 U17 1443 R Mee Main Overload Protector 2 HP U17 1319 R is ida EET Main Overload Protector 3 HP U17 1322 R Start Overload Protector 2 HP U17 1320 R Start Overload Protector 3 HP U17 1323 R Relay 2 HP U17 1592 R Relay 3 HP U17 1432 R Magnetic Contactor P17 954 R 85 SECTION 11 Submersible Motor Controls 60 Hz 5 HP Standard 5 HP Std Use only copper conductors Start Capacitor Run Capacitors Attach Installation wiring to top of terminal block Overload For Supply Connection Use Wires Acceptable For At Least 75 C 167 F Model SMC CR5021 5 HP Plus 5 HP Plus Use only copper conductors Start Capacitor OR Line Contactor IPS Pressure i Switch i Attach Installation
141. rates a dial for field adjustment of tripping current SECTION 10 PPX NEMA Pump Panels Table 10 1 NEMA Full voltage Combination Starters Includes complete starter with fusible switch H O A selector switch START push button and electronic overload protection in Type 3R enclosure Fuses are not included NEMA size Disconnect Amps Max Total Amps Overload Current Range Amps Part Number 208V 13 5 6 5 13 5 PPX 1A 13 30R 27 13 27 PPX 1A 27 30R 2 60 50 25 50 PPX 2A 50 60R 70 35 70 PPX 3A 70 100R d 100 65 135 PPX 3A 135 100R 4 200 135 65 135 PPX 4A 135 200R 230 240V 13 5 6 5 13 5 PPX 1B 13 30R 3 27 13 27 PPX 1B 27 30R 2 60 50 25 50 PPX 2B 50 60R 70 35 70 PPX 3B 70 100R 100 65 135 PPX 3B 135 100R 460 480V 13 5 6 5 13 5 PPX 1C 13 30R m 27 13 27 PPX 1C 27 30R 2 60 50 25 50 PPX 2C 50 60R 70 35 70 PPX 3C 70 100R i ko 100 65 135 PPX 3C 135 200R 4 200 135 65 135 PPX 4C 135 200R 5 400 270 130 270 PPX 5C 270 400R 575 600V T T 6 5 13 5 PPX 1D 13 30R 13 27 PPX 1D 27 30R 2 60 50 25 70 PPX 2D 50 60R 70 35 70 PPX 3D 70 100R ds 100 65 135 PPX 3D 135 100R 4 200 135 65 135 PPX 4D 135 200R 5 400 270 130 270 PPX 5D 270 400R 79 PPX Panels SECTION 10 PPX NEMA Pump Panels Esc hot od PFR SEL SW UVR or PFR OFF START PB AUTO 2 I 1 REMOTE DEVICE Figure 10 2 Typical PPX NEMA Size 1 throug
142. requency for more than 10 seconds The ON delay parameter controls the time delay for this fault If the system includes a large tank or requires more time to reach the setpoint increase parameter 1404 PPC5 or 1806 This fault is designed to protect against loss of prime broken shafts etc To disable this fault adjust parameter 2002 Maximum speed to the motor nameplate rpm Sleep The Pentek drive monitors pump speed to determine demand The pump is shut off when the rpm goes below parameter 4023 PID Sleep Level Always set parameter 4023 high enough to trigger sleep mode during low demand conditions Note that the shut off head at parameter 4023 RPM must be higher than the pressure set point 76 The pressure setpoint can be determined by slowly closing the discharge valve to confirm that the RPM decreases to a level that triggers the sleep mode The discharge head can also be found by using the BEC2 program on the BEC2 net website Systems that use small tanks or have a flat performance curve may cycle rapidly at intermediate flows Correct this by increasing Parameter 4024 PID Sleep Delay DO NOT increase parameter 4024 to a level that will cause the pump to run with no demand The water in the pump can overheat Sleep Options Other devices such as flow or float switches can be used to trigger sleep mode Parameter 4022 determines the method to trigger sleep mode These options can be used for pump up p
143. s shielded cable The bare lead may be covered with green shrink wrap tubing The bare lead is cable shielding and should be connected to terminal 1 The translucent lead is unused and should be tied off and insulated Figure 9 3 PPC3 Transducer Connection 2 24 volt Power Connection Figure 9 4 PPC5 Transducer Connection SECTION 9 PPC Series 50 60 Hz Variable Frequency Drives 9 6 Pentek Assistant Table 9 6 PPC3 Parameters Changed Relative to PID Control Defaults Parameter Code Pentek Code Parameter Code Pentek Code 002 Ext2 Commands Keypad 3401 Signal 1 Param Current 102 EXT1 EXT2 Sel EXT2 3405 Output 1 Unit 301 Minimum 20 3408 Signal 2 Param Speed 601 Run Enable Not Sel 3412 Output 2 Unit RPM 805 DO Signal Superv1 Over 3415 Signal 3 Param PID 1 FBK 806 DO On Delay 10 Seconds Above Ground 3419 Output 3 Unit PSI 806 DO On Delay 60 Seconds Submersible 4001 Gain 1 0 807 DO Off Delay 2 sec 4002 Integration Time 1 0 2001 Minimum Speed 0 Above Ground 4006 Units PSI 2001 Minimum Speed User Defined Submersible 4010 Set Point Sel Internal 2002 Maximum Speed Sync 4022 Sleep Selection Internal 2202 Accel Time 1 5 sec Above Ground 4024 PID Sleep Delta 10 sec 2202 Accel Time 1 1 sec Submersible 4027 PID Param Set DI3 3001 Al Min Fault 4101 Gain 1 0 3003 External Fault 1 015 4102
144. st Check for damage 5 2 Testing Insulation Resistance To check for insulation resistance 1 Disconnect power to the motor for this test 2 Connect an Ohm meter resistance in 0 between the power leads and the motor ground or well casing 20KO Damaged motor possible result of lightning strike 500K0 Typical of older installed motor in well 2 MQ Newly installed motor 10 MO Used motor measured outside of well 20 MO New motor without cable 5 3 Storage and Transportation The motors are filled with a non toxic Propylene Glycol and water solution to prevent damage from freezing temperatures The solution will prevent damage from freezing temperatures to 40 F 40 C Motors should be stored in areas that do not go below this temperature The solution will become slushy between 0 F 17 and 40 F 40 but no damage occurs If this occurs allow the motor to sit in the well for several minutes before operating Storage site should be clean well vented and cool Keep humidity at the storage site as low as possible Protect motor and cables from direct sunlight Protect power supply cables and control cables from moisture by taping the cable ends with electrician s tape Do not kink power supply or control cables Take care when moving unit packed or unpacked with crane or hoisting gear not to knock it against walls steel structure floors etc Do not drop motor Do not lift motor or motor pump unit
145. stainless steel Rotor Double epoxy coated Thrust Bearings Kingsbury type 420 stainless steel Mechanical Seal Nitrile rubber NBR grease packed Diaphragm Nitrile rubber Sand Slinger Baked epoxy coated gray iron Lead Wire or Cable Double insulated heat and water resistant e 167 F 75 C 600V SHAFT MOTOR CATALOG LENGTH EXTENSION DIAMETER THRUST DIAMETER NUMBER L L1 0 CAPACITY WEIGHT 5 37 46 J 6 36 BOHIT2 50 4 45 28 2 875 55 10 000 5 000 57 8 6 45 46 3 6 36 86HIT2 60 4 48 03 2 875 55 10 000 5 000 82 8 75 55 46 3 6 18 8HITA 7 4 324 4 7 52 298 8 1 75 46 3 6 18 BHIT4 10 4 32 4 4 757 298 8 15 11 46 Al 6 18 8HITA 15 4 41 34 4 7 52 20 8 2 15 46 al 6 18 BHIT4 20 4 41 34 4 152 20 8 25 18 5 46 Al 6 18 BHIT4 25 4 44 09 4 7 52 42 8 j 22 46 3 6 18 BHIT4 30 4 44 09 4 157 42 8 4 30 46 3 6 36 8HIT2 40 4 44 09 4 7 52 20 8 5 37 46 3 6 36 8HIT2 50 4 46 44 4 157 53 8 6 45 46 3 6 36 8HIT2 60 4 49 19 4 752 408 8 75 55 4b 6 36 BHIT2 75 4 53 15 4 152 463 8 1 75 46 3 6 36 2 100 4 53 8 4 752 518 8 125 90 46 3 6 36 2 125 4 66 14 4 152 595 8 15 110 46 3 6 36 HIT2 150 4 70 08 4 7 52 f 661 4 30 4b d 6 8 HITA 40 4 49 21 4 8 52 507 5 37 46 3 6 8 HIT4 50 4 49 21 4 8 57 507 6 45
146. start delay and will try to restart if line voltage is at an acceptable level VOLTAGE FAULT The motor protector is preventing the pump from starting due to voltage problems The voltage is being monitored and the unit will remain in this mode until the voltage is at an acceptable level impeller If these conditions do not exist recalibrate the unit while it is drawing higher amps Amps should not exceed SFA If the unit remains in this state for more than 5 seconds check for high or low voltage Blinking in unison with the CAL Light Blinking in unison with the RUN Light RAPID CYCLE The motor protector has shut down on rapid cycling Power must be removed and reapplied to reset the unit Check for broken bladder on the pressure tank if used or check for defective pressure or float switch 97 D c T T mi 20 a 5 SECTION 13 Troubleshooting 13 5 Submersible Controls Troubleshooting Individual Component Diagnostics Potential Relays Using ohm meter Coil Resistance 2 to 5 should measure according to the specification printed on the wiring diagram Using ohm meter Contact resistance 1 to 2 should measure close to zero higher values indicate deterioration of the contacts When the SMC first starts a faint click should be heard very shortly after the pump activates Start Capacitor Using a capacitor meter measured capacitance should be within 20
147. symptom proceed to the box on the right for the solution Pressure switch continuously closed position or set too high Low well level Pump may exceed well capacity Shut off pump and wait for well to recover Check static and drawdown levels from well head Does water level recover to original level Throttle pump output or reset pump to lower level Do not lower into sand Replace damaged pipes or repair leaks Worn pump Symptoms are similar to a leak in a down pipe or low water level in the well Reduce pressure switch setting If pump shuts off worn parts may be at fault Is sand found in the tank Pull pump and replace or repair Loose or broken motor shaft Little or no water will be delivered if the Pull coupling between the motor and pump repair damaged parts shaft is loose A jammed pumps may have caused the motor shaft to shear off Pump screen blocked Cl d reset at Restricted flow may indicate a plugged Fan intake screen Pump may be in mud sand less depth May need to clean the well Check valve stuck closed No water will flow past a check valve in the closed position Replace check valve 94 SECTION 13 Troubleshooting Motor Troubleshooting Flow Charts continued Motor runs but overload protector trips Troubleshooting Flow Chart continued Follow the arrow from the symptom on the left to the i
148. tarter panel Single phase motor recheck motor and control panel wiring diagrams Change wiring as appropriate Proper rotation for motors for sub and centrifugal pumps with CW rotation is CCW when looking at the shaft end of the motor Make a visual flow check or observe flow meter Amperage is not a reliable indicator of wrong rotation Improper sizing Consult manufacturer s performance charts or curves Hole in distribution piping Observe pressure loss with system shut off Look for wet spot or depression along pipe path Pump runs all the time Drawdown Check for surging irregular amperage readings with amprobe Look for bursts of air in water Listen for surging sounds in piping Control equipment Oo N CO N HSIN Control equipment incorrectly selected or installed Welded electrical contact points Pressure switch supply pipe tube plugged with rust scale ice A WARNING Hazardous pressure and risk of explosion and scalding If pump is running continuously at no flow with discharge shut off water may boil in pump and piping system Under steam pressure pipes may rupture blow off of fittings or blow out of pump ports and scald anyone near 90 SECTION 13 Troubleshooting Pump And Motor Problem Analysis Continued Problem Possible Cause Check And Restore Pump runs all the time continued Pump wear
149. ted An additional sub menu will appear based on phase selection to select proper motor type Wire type for 1 phase motor operation only Can only access by first setting Motor Phase parameter to 1 Phase Connection 3 wire 3 wire Type Motor Type Subm Motor Service Factor EN 00 0 A Amps Motor type for 3 phase motor operation only Can only access by first setting Motor Phase parameter to 3 Phase Service factor amps max load of motor the Drive is operating Sets maximum allowed amps at output of Drive See Table 8 for values Maximum frequency speed motor will run Up to 80Hz is only available on only when Motor Phase is set to 3 and motor type is Sub Sensor Max Hz 60 Hz Frequency Max Sensor PSI 100 PSI Value Maximum pressure value of transducer sensor used with Drive Only change if different transducer is used with Drive other than 100 PSI max scale 59 PENTEK gt jag a I 2 SECTION 8 Pentek Intellidrive Variable Frequency Drives Table 9 Continued Menu or Enabled Disabled Detection Enables or disables Excessive Runtime Detection Excessive Runtime Hours Excessive Ex Runtime Number of hours Drive can run before it faults on Excessive Runtime Time Drive waits to restart pump when Dry Run is detected Digital Input 1 Digital Input 2 Relay Output Unused Minutes 3 Mi
150. ternal hardware failure Then try to operate pump If fault continues Drive may need replacement The external device detected External Fault fault condition and closed the I1 or 12 input Under sized pump Increase Minimum Speed to 35 Hz Low current draw from pump Low Amps Thermal protector open in motor 3 wire Check external device Must press Fault Reset to clear Wait 20 minutes then restart pump Missing motor phase Check all motor connections at the Drive 65 SECTION 8 Pentek Intellidrive Variable Frequency Drives Warning Possible Causes Ungrounded Drive with ground detection parameter disabled will operate for 72 hours and then fault Warning LED flashing Debris in pump stopping Jam Warning motor from turning locked rotor Solution Verify ground wire is connected on both incoming voltage side and motor side of Drive With the power disconnected use an ohmmeter to verify which pipe the Drive s transducer is connected to Also verify that the input ground wire is at the same potential e g has approximately the same ohm reading Verify the input ground is connected all the way back to electrical panel Drive tries to free debris in pump by reversing or pulsing motor Pressure rising above Over Over Pressure Warning Pressure setting Drive stops and waits 1 minute then checks that pressure is below the Setpoint pressure Below it restarts if not checks again i
151. ther individual conductors jacketed rated 75 cable and can be in conduit or direct buried Flat molded and weblrinbo cable are considered jacketed cable Pete to NEC Table 310 15 B 16 for more information motors are 8 diameter Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co Ltd 43 SECTION 7 Hitachi 6 and Larger Submersible Motors 7 7 Overload Protection 208 VAC MAX HP OF MAX TOTAL A O L CURRENT CATALOG DIMENSIONS WEIGHT NEMA SIZE CONTACTOR DISCONNECT A OF PPX PANEL RANGE NUMBER HxWxD ESI 135 65 135 PPX 1A 13 30R 34x 2x7 85 7 13 27 PPX 14 27 30R 34x20 x7 85 2 10 60 50 25 5 PPX 2A 50 60R 34x 21x7 90 i j ji 70 35 7 PPX 3A 70 100R 475 25 9 195 100 65 135 PPX 3A 135 100R 47 5x25x9 195 4 40 200 135 65 135 PPX 4A 135 200R 47 5x25x9 195 Note For HPs with multiple part numbers use motor amperage to select a panel 230 240 VAC HP OF MAX TOTAL A O L CURRENT CATALOG DIMENSIONS WEIGHT NEMA SIZE CONTACTOR DISCONNECT A OF PPX PANEL RANGE NUMBER HxWxD LBS 135 65 135 PPX 1B 13 30R 34x 21 x7 85 7 13 77 PPX 1B 27 30R 34x20 x7 85 2 15 60 50 25 5 PPX 2B 50 60R 34x 20 x7 90 T Yi 70 35 7 PPX 3B 70 100R 47 5 x 25x9 195 100 65 135 PPX 3B 135 100R 47 5x25x9 195 Note For HPs with multiple part numbers use motor amperage to select a panel 460 480 V
152. to increased current by supplying more voltage Generator Operation Start the generator before starting the pump motor The pump motor must be stopped before turning off the generator If the generator runs out of fuel and the pump is still connected it will put excess strain on the thrust bearings as the generator slows A WARNING Risk of electrocution Use transfer switches when the generator is used as a backup to the power grid Contact your power company or generator manufacturer for proper use of standby or backup generators a E e A oO a 2 4 8 Special Applications Using Phase Converters Phase converters allow three phase motors to operate from one phase supply Various styles of phase converters are available Many converters do not supply a properly balanced voltage and using these will void the motor s warranty unless approval is obtained first Guidelines For Phase Converters e Current unbalance must be less than 5 e Converter to be sized to service factor capacity e Maintain motor cooling with a cooling flow of at least 3 per second e Fuses and circuit breakers must be time delay type Motor Starting with Reduced Voltage Starting a motor with full voltage will bring it to full speed in less than 1 2 second This can Spike the load current causing brief voltage dips in other equipment e Over stress pump and piping components because of high torqu
153. ts Determine voltage and phase Determine discharge pipe size Calculate friction head loss Determine total discharge head Horizontal Pipe Run Figure 12 1 Common Pump Terminology 102 10 11 Select the submersible pump for the above criteria and appropriate controls for the pump Select the proper size tank for minimum one minute pump run time For starting frequency refer to Section 5 10 Determine the distance from the service entrance panel to the pump motor Determine the size wire required based on the motors maximum load amps and the distance from the service entrance to the motor 14 4 How to Select the Correct Pumping Equipment Submergence Friction Loss Service Pressure Elevation Head Standing Water Level Pump Setting Drawdown SECTION 14 Appendix The answer to four basic questions will help select the proper pump 1 Whatis the size of the well The inside diameter of the well must be known so that the proper size pump and drop pipe can be determined 2 Whatis the submergence The vertical distance in feet from the pump to the water level while the pump is operating see Figure 12 1 If the pump is installed away from the well and is on higher ground this elevation must also be included This must not be confused with the standing water level 3 What should the average discharge pressure be Usual average discharge pressure is 50 lbs hal
154. ttom 4 Release spring terminal Input Power Connections The input power terminals are located on the lower left side and are marked L1 and L2 see Figure 9 There is a ground screw for the input ground wire to the right of the connector torque to 10 in lb Feed wire through the 3 4 conduit hole on the bottom left side and into appropriate terminals If wire is large enough to require a larger conduit hole remove the 1 1 4 knockout and use appropriate conduit connections To determine the correct wire sizes for installation see Table 3 NOTICE The Pentek Intellidrive only accepts 230V single phase input power If incoming power does not match this have a qualified electrician alter supply voltage to 230V 1Ph before connecting it to the Drive See specifications ratings in Section 8 2 SECTION 8 Pentek Intellidrive Variable Frequency Drives 8 4 Initial Startup and Programming Procedures Ensure that the cover is installed before operating the Pentek Intellidrive Most installations will only require the initial startup settings However the installer may need to set additional parameters Information about accessing all parameters explanations of their functions and procedures for changing parameter values will be found later in this section 1 Program the Drive Apply power to the Pentek Intellidrive Setup Guide will appear in the display Follow keypress sequence shown in Figure 10 NOTICE If Setup Guide does
155. ture Water Systems Products jet pumps small centrifugal pumps submersible pumps and related accessories Pentek Intellidrive Sump Sewage Effluent Products Our warranty will not apply to any product that in our sole judgment has been subject to negligence misapplication improper installation or improper maintenance Without limiting the foregoing operating a three phase motor with single phase power through a phase converter will void the warranty Note also that three phase motors must be protected by three leg ambient compensated extra quick trip overload relays of the recommended size or the warranty is void Your only remedy and Pentair s only duty is that Pentair repair or replace defective products at Pentair s choice You must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing dealer as soon as a problem is discovered No request for service will be accepted if received after the Warranty Period has expired This warranty is not transferable PENTAIR IS NOT LIABLE FOR ANY CONSEQUENTIAL INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER THE FOREGOING LIMITED WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THE FOREGOING LIMITED WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION PROVIDED HEREIN Some states do not allow the exclusio
156. umeric values A fault has occurred M g condition and changes display Stops the motor Checks for line fill then starts pump in constant pressure mode Figure 2 Pentek Intellidrive keypad functions 49 SECTION 8 Pentek Intellidrive Variable Frequency Drives 8 3 Installation Table 2 Circuit breaker and wire sizes Drive Circuit 2 wire 2020 1 1 2 10 PID10 3 wire PID10 3 phase ome AWG will change depending on the length of wire See Tables 3 6 With properly sized circuit breakers the Drive is protected from short circuit on the input and the output There is no risk of fire or electrical shock due to a short circuit The Drive has NEC Class 10 overload protection Minimum 240V generator size NOTICE Information in Tables 3 6 applies ONLY to Pentek motors For other motors refer to motor manufacturer specifications for wire sizing Table 3 Service Entrance to Drive 1 Phase 2 Wire 40 C Ambient and 5 percent Voltage Drop 60C and 75C Insulation copper only Maximum Cable Length in feet M zane eme T E RET 230 3 10 1 209 64 333 101 530 162 840 256 1000 305 5 17 5 121 37 192 59 306 93 485 148 754 230 1000 305 SECTION 8 Pentek Intellidrive Variable Frequency Drives Table 4 AWG Wire Sizing Drive to 1 Phase 2 Wire Motor 40 C Ambient and 5 percent Voltage Drop 60C and 75C Insulatio
157. ump down and other on off applications Multiple Systems Setpoints The Pentek PPC Series Controller includes 2 independent process control sets groups 40 and 41 Group 41 parameters can be selected using Digital Input DI3 When first set up groups 40 and 41 are identical A set can be changed later with parameters for a second process Constant Flow After running the Pentek Assistant the drive can be configured for constant flow by adjusting parameters 4006 Units and 4009 100 Value Constant Flow Example 1 Using a 4 20ma velocity meter with a range of 0 to 10 ft sec We want the display to be ft sec Set 4006 to ft sec Set 4009 to 10 Constant Flow Example 2 Same setup as example 1 but we have a 4 pipe and want the display to be gpm Set 4006 to gpm Set 4009 to 393 this is the flow in a 4 pipe which results in a 10 ft sec velocity Constant Flow Example 3 Using a 4 20ma flow meter with a range of 0 to 100 gpm We want the display to be gpm Set 4006 to gpm Set 4009 to 100 SECTION 9 PPC Series 50 60 Hz Variable Frequency Drives 9 9 PPC5 Tank Sizing These instructions are only for systems that require tanks Pressure tanks are generally required to maintain system pressure during periods of low or no demand Tank pre charge must be less than the pressure set point wake up deviation Total Tank Size x 14 7 Setpoint 14 7 Wake Up Deviation Drawdown
158. unt the Drive as shown in Figure 6 follow this procedure 1 First remove the cover by backing out screw at bottom of front cover 2 Pushon backplate with thumbs while pulling the cover toward you with index fingers creating a gap See Figures 3 and 4 Figure 3 Separate cover and backplate Figure 4 Gap between cover and backplate 3 Pull bottom of cover towards you lift up on cover and remove See Figure 5 bottom of cover Figure 5 Pull out 4 With the cover removed permanently mount the Drive using the top slotted hole plus either the three bottom holes for flat surface mounting or the center bottom hole for attaching to a post or stud See Figure 6 52 5 Ensure the Drive s ventilation holes are not blocked and there is enough space around it to allow free air flow minimum 3 clearance on top bottom and sides See Figure 6 Once the Drive is mounted electrical wiring can be connected Typical 230VAC Circuit Breaker Double Width Figure 6 Attaching Drive to wall 6 reattach the Drive cover hook the top of it on backplate be sure to leave a gap Lower bottom of cover into place Push cover evenly against backplate eliminating the gap See Figure 7 Figure 7 Reattaching Drive cover 7 Replace screw at bottom of front cover SECTION 8 Pentek Intellidrive Variable Frequency Drives Wiring To allow for ease of wiring the enclosure wirin
159. vative Sets derivative filter time constant Boost First part of Boost Process Differential PSI 3 PSI 3 PSI Pressure boost that happens before it goes to Wake Delay The time Drive takes to start Boost Delay Boost Process after system has stabilized Wake Up Pressure amount below setpoint Differential that wakes up Drive Second part of the Boost Process Wake Delay The time it takes to ramp down pressure during the Boost Process Password Amount of time it takes to lock Time Out HrHr mm 1 Hr 1 Min keypad after last button is Password Password ho ux d 7777 0000 9999 Password used to unlock keypad 58 SECTION 8 Pentek Intellidrive Variable Frequency Drives NEC N Table 9 Continued unite Settings Measure Defaut Min Max Internal Setpoint 60 PSI 15 PSI 40 PSI 15 PSI Setpoints External Setpoint anew mame NN Measure Main pressure setpoint used Sets main system operational pressure This parameter is accessed here through PSI Preset button or by pressing Enter button while in Constant Pressure operation Second pressure setpoint When another pressure setting is desired other than Internal Setpoint Additional programming needed in 1 0 section Requires an external switch or timer to wired to 11 or 12 terminals It is only active when there is voltage present 11 terminals Selects phase of motor to be opera
160. wer to drive e NEVER open the box when power is connected to Drive e Before doing any service or maintenance inside Drive or when connecting or disconnecting any wires inside Drive 1 DISCONNECT power 2 WAIT 5 minutes for retained voltage to discharge 3 Open box e Before starting any wiring or inspection procedures check for residual voltage with a voltage tester e NEVER connect power wiring to Drive before mounting the box e NEVER handle or service Drive with wet or damp hands Always make sure hands are dry before working on Drive e NEVER reach into or change the cooling fan while power is applied to Drive e NEVER touch the printed circuit board when power is applied to Drive A WARNING Risk of fire Can cause severe injury property damage or death if installed with incorrect or inadequate circuit breaker protection To ensure protection in the event of an internal fault in the Pentek Intellidrive install the Drive on an independent branch circuit protected by a circuit breaker see Table 2 for circuit breaker sizing with no other appliances on the circuit A CAUTION Risk of burns The Drive can become hot during normal operation Allow it to cool for 5 minutes after shut down and before handling it to avoid burns NOTICE To avoid damage to Drive or problems with Drive e Connect output cables to 3 wire 1 phase and 3 phase submersible motors as f
161. y observing ammeter reads high dragging water output on all leads 2 Severe damage to motor thrust bearing due to cavitation or abrasives Usually very noisy 3 Damage to motor control system Power supply 1 Check with voltmeter while pump is running for 10 voltage problems variance 2 Extreme grounding of motor or supply cable Check with ohmmeter or megohmmeter 3 Poor wiring connections Check splice and terminal screws for looseness Watch for discolored cable 91 D G E mi xD a 2 o SECTION 13 Troubleshooting 13 2 Motor Troubleshooting Flow Charts Troubleshooting Flow Chart Follow the arrow from the symptom on the left to the inspection in the middle box If the middle box describes to symptom proceed to the box on the right for the solution No power or Incorrect Voltage Using voltmeter check the line terminals Voltage must be 19 of rated voltage Contact power company if voltage is incorrect Motor Does Not Start Fuse blown or circuit breakers tripped Check fuses for correct size Check for Replace with proper fuse or reset circuit breaker Defective Pressure Switch Check voltage at contact points Improper contact of switch points can cause lower voltage Replace pressure switch Defective Wiring Check for loose or corroded connections Check motor lead terminals with voltmeter for voltage Check resistance of the lin
162. z 9 10 Reactors And Filters Variable frequency drives produce voltage spikes that are a function of voltage rise time and length of motor cable In extreme cases peak voltage may exceed three times the nominal operating voltage Reactors A reactor is a resistance and inductance device that reduces voltage spikes It does this by both increasing the voltage rise time and improving the impedance match of the cable and motor Filters A filter combines a reactor with a capacitor network The capacitors absorb a portion of the voltage spikes This further reduces the peak voltage seen at the motor When to Use a Reactor or Filter The chart below is a general guideline when choosing between using a filter or reactor Tank can be sized using Boyle s law V1 x P1 V2 x P2 Units are in gallons and PSI Typically tanks are sized for approximately 2096 of pump capacity For example a 150 gpm pump typically requires 30 gallon total tank size Setpoint 14 7 Total Tank Size x 14 7 Lead Length up to 50 50 to 150 150 to 1000 Motor Type 230V 460V 230V 460V 230V 460V NEMA Above Ground R Std Efficiency Above Ground F F Premium Efficiency Submersible R R F R Reactor F Filter The following list indicates a greater need for filters

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