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DFS series

1. Use caution when applying loads torque Typical Tension Load Display The DF Series gauge features mechanical overload protection up to 15096 of the sensor s capacity EH O Mechanical overload protection is provided in the A A 6 in Ib tension and compression direction for sensors with a capacity of 110 Ibf 500N and below cw Display More Mechanical overload protection is provided in compres sion only for capacities higher than 110 Ibf 500N ET G L Typical Torque Displa Sensor Overload Display m did When the DF Series gauge senses that the force ap plied is approximately 11696 of the sensor capacity the bar graph will fill and the lower message line will display OVERLOAD If OVERLOAD is displayed you may have damaged the sensor LI LI LI Overload Display www chatillon com 14 chatillon fl lar ametek com chatillon fl lar ametek com Using Remote Sensors Section Contents Page Using Remote Sensors 2 SLC Loadcell Sensors 2 STS Torque SENSO S niiair 2 Specifying the Correct Sensor 3 Understanding Full Scale Accuracy 3 Error Effects 3 Installing SLC Series Sensors About SLC Sensors ss 4 Inserting the SLC Sensor 4 Handling the SLC Sensor 5 Mounting the SLC Sensor to a Tester
2. Chatillon po DFS Series Digital Force Operator s Manual Getting Started Section Contents Page DF Series Gauge Models 2 DF Series Accessories ss 3 Test Stand Adapters sssss 4 Powering Your Gauge On Off 5 Charging Your Gauge Battery 6 NiMh Discharge Characteristics 6 Keypad Operation sss 7 FUNGUON Kaa 7 Navigation Pod ia 7 UNIS KOP ciae recette tee neci 7 ZETO UU hoa wished 7 Home Key eee 7 ENORKOY cement tete 7 Power On Off Key 7 Info 1 Key omittit 7 Display PE borona 8 Display UP Down Feature 9 Display Contrast Adjustment 10 Display Hide Feature 11 Changing Gauge Mode 12 Normal Mode sse 12 T PK Tension Peak Mode 12 C PK Compression Peak Mode 12 Zero and Taring Gauge ssss 12 Changing UNIS aee 13 Load Bar Graph ess oc ier 14 Sensor Overload Protection 14 Sensor Overload Display 14 chatillon fl lar ametek com 1 www chatillon com Getting Started Introduction DF Series Force Gauges The CHATILLON DF Series digital force gauges are The following models represent the DF Series force battery power
3. 6 Transmit Results sss 7 Transmit Displayed Result 7 Transmit Saved Results 7 Data Formal i etit tete 8 Transmit Using RS232 9 Transmit Using Mitutoyo 9 Analog Output 9 Clear Result from Memory 10 chatillon fl lar ametek com 1 www chatillon com ESS Operating Your Gauge Operating Your Gauge The DF Series gauge may be used as a handheld instrument or mounted to a Chatillon tester for compres sion and tensile testing CAUTION The gauge is designed for axial loading only Do not apply side loads to the load shaft Take pre cautions to ensure load is applied axially Handheld Operation When using the DF Series gauge for handheld testing make sure to apply the load axially to the load shaft Keep the gauge perpendicular to the item being mea sured to ensure axial loading Use the optional handle assembly SPK DF HANDLE for high capacity loads www chatillon com Test Stand Operation When using the DF Series gauge with a Chatillon tes ter make sure that the gauge is secured to the tester with the proper adapter if required Adapters may be required to ensure that the gauge shaft is located axially to the sample under test If the gauge is not secured properly you may get faulty reading or cause damage to the loa
4. RN Time Back www chatillon com Using Load Averaging Selecting Preload Limit The Preload Value is the threshold value or trigger point that defines the Start and End of the average function If the Preload Value is 5 00 Ibf the gauge will start to average once the load sensor has detected a 5 00 Ibf load The gauge will continue to average the load that is applied to the load sensor until the applied load drops below 5 00 Ibf Once the load drops below the preload value the test is ended The average is calculated and displayed Select the Preload Limit value by first adjusting your increments Use the UP or DOWN navigation key to set the Preload Limit value Depressing the DOWN key will decrease the displayed value Depressing the UP key will increase the displayed value Depress ENTER to select Setup Preload HE Increment 1 0 PreL 5 00LBF Enter to select TE T ON Back EE mE om www chatillon com Selecting Time Limit The Time Value functions with the Preload Value It represents the operand OR when selected The gauge will start to average once the preload value is acheived The gauge will continue to average until the load applied to the sensor drops below the preload value OR until the time period specified expires To select Time you must first active the time function by pressing the F1 T ON key This enables the time function When in the time function
5. Enter to select E 6 Service Use the navigation UP or DOWN key to position the cursor arrow next to the COMMUNICATIONS option Select enter The XMIT LIMITS option is used to activate the Trans mit Limits feature Use the RIGHT arrow to activate the Transmit Limits ON Use the LEFT arrow to deactive the Transmit Limits OFF Setup RS232 Units HE O Comms RS232 Xmit Units ON Xmit Limits OFF Baud 9600 Enter to select T _ _ C Mit Back al Setup RS232 Units EE Comms RS232 Xmit Units ON Xmit Limits ON Baud Enter to select chatillon fl lar ametek com Using Load Limits When Transmit Limits are ON the DF Series gauge will transmit a continuous data string to the attached TCD Series tester through the RS232 port When a High Limit is reached the DF Series gauge will tester will read this string and stop the crosshead from traveling When a Low Limit is reached the DF Series gauge will send a continuous string of to the tester The tester will read this string and stop the crosshead from traveling Activating Buzzer You have the option of enabling or disabling the Load Limits Buzzer If ON the Buzzer provides you with a visual indicator and an audible indicator when the load measurement exceeds a High or Low Load Limit The BUZZ tag is displayed when this feature is turned ON Em 21 24 ar BUZZ Low 10 0 T c Xmit W Clear More L1 0 Select
6. Enter to select ET co mm n chatillon fl lar ametek com Use the UP or DOWN navigation key to position the cur sor arrow next to the Filters option Select Enter Setup Load Average EE Load Average Break Detect Filters Enter to select T C EE EE EN Display Filter Setup From the Main Filter Setup display you may set the Dis play and Peak filter rate The cursor arrow will appear next to the Display filter option Disp 8Hz This is the default display update rate To change the Display Filter rate to 2Hz depress the UP or DOWN navigation key The display rate will change between 8Hz and 2Hz Se lect Enter when the desired rate is displayed Setup Disp Filter EE Disp 8Hz Peak 5kHz Enter to select T 6 Peak Back Setup Disp Filter Dm gt Disp 2Hz Peak 5kHz Enter to select T 6 Peak Back chatillon fl lar ametek com Applying Filters Peak Filter Setup From the Display Filter setup depress F1 Peak to change the Peak Filter setup Selecting F1 Peak will position the cursor arrow next to the Peak label Use the UP and DOWN arrow to adjust the peak sample rate to the desired setting The peak sample rate default is 5000Hz 5kHz and may be changed to 200Hz and 8Hz respectively Select ENTER to apply filter rate Setup Display Filter gt Disp 8Hz Peak 5kHz Enter to select T amp Peak Back Setup Disp Filter
7. Fail OFF Enter to select T_ _ _ C On Back www chatillon com Select Pass Fail Method There are two Pass Fail Methods available to choose from LC Range LU Nominal Value Use the navigation pod UP and DOWN key to position the cursor arrow next to the method you want to base your Pass Fail resulton Select ENTER Setup Pass Fail Limits HH O Pass Fail ON gt RANGE NOMINAL VALUE Enter to select To C off Back EE ma Select RANGE Method Use the navigation pod UP and DOWN key to position the cursor arrow next to the RANGE method Select ENTER Setup Pass Fail Limits E O Pass Fail ON gt RANGE NOMINAL VALUE Enter to select T _ amp LJ Lj www chatillon comchatillon fl lar ametek com Selecting Increments Increments are associated with the numeric values displayed by the gauge during setup You select the increment you want to use to adjust your setup values Increments are provided in values corresponding to the gauge capacity and units of measure Increment values available are 0 001 0 01 0 1 1 0 10 0 100 0 0 DO D D DOD Selecting an increment of 10 0 will adjust the setup nu meric value by tens Selecting the increment 0 1 will adjust the setup numeric value by tenths You select increments using the RIGHT and LEFT arrow keys on the navigation pod Selecting the RIGHT arrow increases the increment value Selecting the LEFT ar row dec
8. www chatillon com Compress to Rupture Break A compress to rupture test will use the mode CBK Affix your sample to the grip or fixture and zero the gauge Press the Zero key to zero the load effects caused by the sample weight and fixture tare out Compress Push the sample manually or using a Chatillon tester The load applied to the load sensor is displayed during the test When the sample breaks physically breaks or when the load caused by the sample being pulled drops by 95 from a maximum value the test will end You may view the Peak Load by pressing the F1 Mode key until the mode indicator displays C PK The value displayed is the Peak Compression value for the test This value is taken from the DFS Series gauge s Peak Register You may view the Break Load by depressing the F1 Mode key until the mode indicator displays CBk The DFS Series gauge will display the following results and test parameters U 96 Drop user defined U Break Break Load expressed as CBk U Max Maximum Load Drop 50 25 0 CBK LBF Max 50 0 c Display C chatillon fl lar ametek com Applying Filters Section Contents Page Using FIG UU iw ene re anal 2 Display FiltefiDg ucro ror herr 2 Peak Filtering ettet 2 Filter Set pi sd rtr cene 2 Selecting Display Filter 3 Selecting Peak Filter 3 chatillon
9. you may disable by depressing the F1 T OFF key Setup Preload EH Increment 1 0 PreL 5 00LBF Enter to select Setup Time HE Increment 1 0 gt PreL Time Enter to select Cc T OFF Time Back ERE 5 00LBF 60SEC Select the F2 Time key This will reposition the cursor arrow next to the Time label Setup Time EH Increment 10 PreL 5 00LBF 60SEC gt Time Enter to select T C T OFF Time Back IA Co chatillon fl lar ametek com Select the increment value using the LEFT or RIGHT navigation key Increments for time may be either 1 10 or 100 and represent seconds Time is only displayed in seconds If you are using minutes you must convert to seconds The maximum time allowable is 999 sec onds 16 56 minutes Select the desired time interval using the UP and DOWN navigation keys Use the UP key to increase the time value Use the DOWN key to decrease the time value Select ENTER Setup Time EH Increment 10 PreL gt Time Enter to select 5 00LBF EH EE EN Select the F1 T OFF key to disable the Time function Select F2 Preload to reposition the cursor arrow to the PreL preload label allowing you to adjust the preload value Select F3 Back to return to the Setup menu chatillon fl lar ametek com Using Load Averaging Perfoming a Force Based Load Average Test From the Home display depress the F1 Mode key until the DFS
10. 6 SLC Capacities and Resolutions 7 Installing STS Series Sensors About STS SENSE snsiisnuisianni 8 Inserting the STS Sensor 8 Handling the STS Sensor 9 Using the STS Sensor for Testing 9 STS Capacities and Resolutions 10 TroubleshbOtirig s c tope ntm 11 PRECAUTION NEVER switch sensors with the power ON The DFS R ND gauge does NOT support hot swapping of sensors When changing sensors turn the DFS R ND gauge OFF Connect the new sensor Turn the power ON The gauge cannot identify the sensor accept on Power Up www chatillon com Using Remote Sensors Using Remote Sensors The DFS R ND Series digital force gauge can be used with two different types of sensors L SLC Loadcell Sensors L STS Torque Sensors SLC Loadcell Sensors The SLC Series loadcell sensors have been designed to work exclusively with the DFS R ND Series force gauges These sensors are NOT compatible with previ ous Chatillon digital gauges that used interchangeable sensors The SLC Sensor is inserted into the 15 pin connector located on the side of the DFS R ND gauge The gauge will automatically recognize the sensor type and its associated capacity and resolutions The SLC Series sensor is available in capacities from 250gf to 1000 Ibf Multiple sensors can be used to mount to a single DFS R ND gauge This can provide the user with cost sa
11. Break Test 7 Performing Yo Break Test 8 chatillon fl lar ametek com 1 www chatillon com Using Break Detection Using Break Detection Break Detection is used when you want to capture the break load of a sample This function is useful espe cially with samples that characteristically yield before they actually break The Break Detect function provides you with the Peak Load and the Break Load The DFS Series gauge will report the following as part of a Break Detect test Q Break Load Q Break Point Break Threshold U Drop used to calculate the Break Load from Maximum Load The Break Load is calculated as Break Load Peak Load Drop The 96 Drop is a user defined point that the gauge will use to determine the break load The Drop value is the percentage of the maximum load that the DFS mea sures that you define as the Break Load In some cases the Peak Load is the Break Load How ever with samples that yield before breaking the Break Load is often not the same as the Peak Load Example If the maximum load was measured to be 100 Ibf and the Drop was setup as 80 the gauge will define the Break Load as 80 Ibf If the maximum load was measured to be 50 N and the Drop was setup as 50 the gauge will define the Break Load as 25 N 50 N x 0 5 25N www chatillon com The DFS Series force gauge allows you to perform two different types o
12. DF 118 Flat Adapter SPK FMG 011A Flat Adapter SPK FMG 011A Flat Adapter SPK FMG 011A Flat Adapter SPK FMG 011A SPK FMG 011B SPK FMG 011B SPK FMG 011B SPK FMG 011B Hook SPK FMG 012A Hook SPK FMG 012A Hook SPK FMG 012A Hook SPK FMG 012A SPK FMG 012B SPK FMG 012B SPK FMG 012B SPK FMG 012B SPK FMG 012C SPK FMG 012C SPK FMG 012C SPK FMG 012C Charger SPK DF 120US Chisel Point SPK FMG 008A Chisel Point SPK FMG 008A Charger SPK DF 120US SPK DF 230EU SPK FMG 008B SPK FMG 008B SPK DF 230EU SPK DF 230UK Point SPK FMG 009A Point SPK FMG 009A SPK DF 230UK Calibration Certificate SPK FMG 009B SPK FMG 009B RS232 Cable SPK DF RS232 Notch Adapter SPK FMG 010A Notch Adapter SPK FMG 010A Calibration Certificate SPK FMG 010B SPK FMG 010B Extension Rod SPK FMG 013A Extension Rod SPK FMG 013A SPK FMG 013B SPK FMG 013B NOTE Charger SPK DF 120US Charger SPK DF 120US SPK DF 230EU SPK DF 230EU SPK DF 230UK SPK DF 230UK RS232 Cable SPK DF RS232 RS232 Cable SPK DF RS232 Calibration Certificate Calibration Certificate 1 The Charger Adapter is determined by the gauge type ordered Accessories are capacity dependent Accessories used with capacities below 110 Ibf 500N will generally have a 10 32 thread Accessories for higher capacities generally have a 5 16 18 thread Accessories are capacity dependent Accessories used with low torque capacity 3 50 in lb will receive 1 4 and 3 8 Hex Drive Larger cap
13. Down Option The Display Up or Down option allows you to change the orientation of the display HELP The Display Up or Down option only functions when the gauge is in the normal operating mode It does not operate in the setup modes From HOME display select F2 DISPLAY key The sta tus line will read Display Up Down If the status line displays ON the Display Up Down option is enabled To change the orientation depress the F1 key On or OFF If the Display Up Down option is ON displayed infor mation is presented upside down The function keys map to the function tags If the Display Up Down option is OFF the feature is disabled The gauge displays information rightside up chatillon fl lar ametek com Getting Started Display Up Down 21 1 C PK LBF c Display Display Up Down option is OFF Kejdsig 3 JET Md CL LG o HE NO umog dn Aejdsig Display Up Down option is ON www chatillon com Getting Started Display Contrast Option The Display Contrast option allows you to change the contrast of displayed information This may be useful in low or high light ambient environments The DISPLAY CONTRAST is the second option in the display setup mode From the DISPLAY UP DOWN screen depress the F3 DISPLAY key until Display Contrast appears on the status line Depress the F1 HIGH key or F2 LOW key to change the display contrast Select
14. EE Disp 2Hz Peak 5kHz Enter to select To C Display Back Setup Disp Filter He Disp 2Hz gt Peak 200Hz Enter to select Setup Disp Filter Dm Disp 2Hz gt Peak 8Hz Enter to select www chatillon com Ref No Part Number Description 1 SPK DFE 108 Label Assembly Top Housing 2 SPK DFE 109 Top Housing Assembly 3 SPK DF 110 Keypad 4 SPK DFE 111 Printed Circuit Board Assembly 5 SPK DF 0002 Loadcell Assembly 2 Ibf SPK DF 0010 Loadcell Assembly 10 Ibf SPK DF 0025 Loadcell Assembly 25 Ibf SPK DF 0050 Loadcell Assembly 50 Ibf SPK DF 0100 Loadcell Assembly 100 Ibf SPK DF 0200 Loadcell Assembly 200 Ibf SPK DF 0500 Loadcell Assembly 500 Ibf 6 SPK DF 112 Battery Pack Assembly 7 SPK DF 113 Bottom Housing Assembly 8 SPK DF 114 Power Jack Cable Assembly 9 SPK DF115A Shaft Adapter Loadcell 2Ibf SPK DF 115B Shaft Adapter Loadcell SPK DF 115C Shaft Adapter Loadcell 200 500 Ibf 10 SPK DFE 116 Hole Plug DFE 11 SPK DF 117 Cable Assembly 12 Pin chatillon fl lar ametek com Spare Parts Contact your AMETEK Customer Care Center or authorized Chatillon Distributor for pricing and availability Ref No Part Number Description 12 SPK DF US
15. The cur sor arrow will automatically be placed next to the HIGH Load Limit tag indicating that you are about to adjust this value Setup Load Limits HE O Increment Buzzer High gt Low Enter to select 100 0 LBF 50 0 LBF Setup Load Limits HH O increment Buzzer gt High Low Enter to select TE Low B Off Back EE NE N 100 0 LBF 50 0 LBF Use the UP and DOWN navigation key to increase or decrease the High Load Limit VALUE The value will in crease by the increment selected upon each key press Do NOT select enter until you have adjusted both the High and Low Limits to your desired setpoints chatillon fl lar ametek com Selecting LOW LIMIT Setpoint The LOW Limit Setpoint is the load value representing the lowest TENSION load value that you want your gauge to measure prior to it giving a Load Limit indica tion The LOW Load Limit is a negative number or zero Low Limit Tension 50 Ibf O Ibf Use the F1 key to select the LOW Load Limit The cur sor arrow will automatically be placed next to the LOW Load Limit tag indicating that you are about to adjust this value Setup Load Limits EE O Increment Buzzer High 100 0 LBF gt Low 50 0 LBF Enter to select Use the UP and DOWN navigation key to increase or decrease the Low Load Limit VALUE The value will in crease by the increment selected upon each key press Select enter after both the High and Low Limits have bee
16. arrow next to the XMIT LIMITS tag Select the RIGHT arrow on the navigation key to enable this feature ON Select the LEFT arrow on the navigation key to disable this feature OFF Select ENTER Setup RS232 Units HH Q Comms RS232 Xmit Units ON Xmit Limits ON Baud 9600 Enter to select ET Cc Mit Back NE NE ma Setup RS232 Units EN O Comms RS232 Xmit Units ON Xmit Limits OFF Baud Enter to select www chatillon com Selecting Baud Rate RS232 The DF Series allows you to select the required baud rate when in RS232 mode Position the arrow next to the BAUD tag Use the UP and DOWN arrow to specify any of the following baud rates 4800 9600 19200 28800 38400 57600 115200 Select ENTER to enable Setup RS232 Units EN Comms RS232 Xmit Units ON Xmit Limits OFF Baud Enter to select www chatillon comchatillon fl lar ametek com Using Outputs Pinouts T exo Om O 0 O O KO Q Q 5 The DF Series is supplied with a 12 pin female connector to provide RS232 Mitutoyo and analog outputs The pinout of the connector is shown above Pin assignments are defined in the table below PIN SYMBOL 1 0 PURPOSE DESCRIPTION 1 TXD O RS 232 Transmitted Data 2 RXD RS 232 Received Data 3 GND O Ground Digital Ground 4 O Clock Mitutoyo Clock 5 O Ready Mitutoyo Ready 6 Request Mitutoyo Request 7 O Data Mitutoyo Data 8 Detect Sense Con
17. average default type is Load Average Force Based The setup menu will display the current Preload Value Prel To change the Load Average type to Time based select the F1 T ON key The gauge will now display Time A cursor will appear next to the Preload value Use the F1 key to toggle between the two available Load Average Types Setup Preload EH Increment 1 0 PreL 5 00LBF Enter to select Setup Preload EE Increment 1 0 gt PreL 5 00LBF Time Enter to select chatillon fl lar ametek com Using Load Averaging Selecting Increments Increments are associated with the numeric values displayed by the gauge during setup You select the increment you want to use to adjust your setup values Increments are provided in values corresponding to the gauge capacity and units of measure Increment values available are 0 001 0 01 0 1 1 0 10 0 100 0 DOOCCULD Selecting an increment of 10 0 will adjust the setup nu meric value by tens Selecting the increment 0 1 will adjust the setup numeric value by tenths You select increments using the RIGHT and LEFT arrow keys on the navigation pod Selecting the RIGHT arrow increases the increment value Selecting the LEFT ar row decreases the increment value Setup Preload EE Increment 1 0 PreL 5 00LBF Enter to select Setup Time HE Increment 1 0 PreL 5 00LBF 60SEC gt Time Enter to select T 6 T OFF n
18. data With units You can select how you want data to be transmitted at the COMMUNICATION SETUP MENU chatillon fl lar ametek com EE l Operating Your Gauge Transmit Using RS232 The DF Series gauge will communicate to a serial device using its RS232 output Connect to the device using the RS 232 cable p n SPK DF RS232 DF Series Gauge p n SPK DF RS232 Serial Connector 9 Pin Male Transmit Using Mitutoyo The DF Series gauge will communicate to a Mitutoyo device when configured with the Mitutoyo output Connect to the device using the Mitutoyo cable p n NC000654 DF Series Gauge p n NC000654 Mitutoyo Connector 10 Pin Male www chatillon com Operating Your Gauge Analog Output The DF Series gauge supplies a 2Vdc 0 015Vdc an alog output The output is a linear signal with a 200Hz frequency The analog output may be used to drive an nunciators recorders or other external devices www chatillon com CLEAR Result from Memory The DF Series can store up to 10 results in instrument memory These results may be used for later viewing or for calculating statistics You may clear a result using the View display To access the View display from the Home display press the F3 More key once This will access the View display 1 of 10 Saved 5 6 mo T PK LBF c EH HE MM To access the CLEAR option select the INFO key i key T
19. displays LAV for mode The LAV label indicates that the gauge is setup to perform a Load Av erage test based on a force only No time LAVf LBF T gt gt gt C Mode Mm Apply load to the measurement sensor Load should be applied in one direction only tension or compression The gauge will begin to display the changes in applied loads Once the measured load equals the preload value the gauge will begin to average the applied loads When the applied load falls below the preload value specified the display will freeze The gauge will dis play the LAVf result when in the LAVf mode The user may also display the peak load the maximum load that was applied during the averaging function be pressing the F1 key until you display T PK or C PK At the completion of a test you may record the following Display More LC Minimum Load equals Preload Value Q Peak Load equals T PK or C PK Q Average Load equals LAVf You may Transmit F1 Save F2 or perform Statistics F3 by depressing the associated function key 9 34 T c www chatillon com Using Load Averaging Perfoming a Time Based Load Average Test From the Home display depress the F1 Mode key until the DFS displays LAVt for mode The LAVE label in dicates that the gauge is setup to perform a Load Aver age test based on a preload limit and a time period LAVt LBF T e C Mode tm Apply load to
20. fl lar ametek com 1 www chatillon com Applying Filters Using Filters The DFS Series digital force gauge supplies two types of filtering Filtering may be useful with applications that are noisy or susceptible to vibration effects e g gauges measuring extremely low forces below 250gf Filtering may be used to dampen the effects of these external conditions in order to provide you with a more stable display of information Display Filter The Display Filter is also called the Normal Filter The default display update rate for the DFS Series is 8Hz The display data rate may be reduced to 2Hz maximum data averaging before values are displayed Adjusting the Display Filter affects the instantaneous force mea surement results displayed in Normal mode Peak Filter The Peak Filter affects the peak tension and compres sion values The default Peak Filter is set at 5000Hz At this rate the gauge updates quickly with minimal averaging for peak load indication The Peak Filter may be adjusted to 200Hz and 8Hz respecitvely www chatillon com Filter Setup The DFS Series filters are setup from the Main Setup Menu From the Home display press the F3 More key three times C PK LBF 25 c Display C PK LBF 25 Setup Auto Shutdown an Auto Shutdown lt Pass Fail Load Limits Communications Enter to select T C Back More Setup Load Average Ss Load Average Break Detect Filters
21. mean charged 3 5 times in a row but rather charged 3 5 cycles under normal use www chatillon com Connect Stereo Connector to top of gauge charging To recharge plug the stereo jack connector into the top housing Plug the charger adapter into your source power Charge for 15 20 hrs to achieve maximum performance A thermistor is used to prevent excessive heat from damaging the battery pack The DF Series has a universal 120 230V power supply There are three available chargers distinguished by their plug types OQ SPK DF 120US USA Plug OQ SPK DF 230EU EU Plug OQ SPK DF 230UK UK Plug CAUTION Do not attempt to charge your DF Series gauge with any charger other than the one supplied with your gauge Discharge Characteristics NiMH batteries characteristically have a fast initial dis charge rate They then show a very constant and slow discharge rate They rate is again very rapid as the battery is exhausted Time chatillon fl lar ametek com Keypad Operation The DF Series gauge has nine 9 keys and a naviga tion pod Function Keys Getting Started There are three 3 function keys located immediately below the gauge display These keys are mapped to the display prompt above it Key functions change based on the gauge s current status or operating mode If no prompt appears above the key the key is inactive Navigation Pod The navigation pod is primarily used during se
22. most common problem when measuring load or torque is caused by the use of a sensor that is not appropriate for the application The sensor selected should be specified so that the ex pected measured results occurs within the 20 to 90 capacity for the sensor This is particularly important when using full scale accuracy devices Operating at too near either end of the sensor s capacity can lead to inaccurate measurements and worse a damaged sensor The table below indicates the recommended sensor capacities for different test applications Sensor Selection Guide Expected Recommended Load Capacit Model 50 225 gf 250 gf SLC 250G 500 gf 1 8 Ibf 2 Ibf SLC 0002 2 9 Ibf 10 Ibf SLC 0010 10 22 5 Ibf 25 Ibf SLC 0025 10 45 Ibf 50 Ibf SLC 0050 20 90 Ibf 100 Ibf SLC 0100 40 180 Ibf 200 Ibf SLC 0200 100 450 Ibf 500 Ibf SLC 0500 200 900 Ibf 1000 Ibf SLC 1000 10 45 in oz 3 in lb STS 0003 2 10 8 in Ib 12 in Ib STS 0012 10 45 in Ib 50 in Ib STS 0050 20 90 in Ib 100 in Ib STS 0100 40 180 in lb 200 in lb STS 0200 chatillon fl lar ametek com es Using Remote Sensors Understanding Full Scale Capacity The SLC and STS Series sensors have accuracies based on full scale The accuracy of these sensors is based on the full scale capacity of the sensor If the sensor capacity is 100 Ibf and the accuracy is 0 25 of full scale there will be more measure
23. the measurement sensor Load should be applied in one direction only tension or compression The gauge will begin to display the changes in applied loads Once the measured load equals the preload value the gauge will begin to average the applied loads When the applied load falls below the preload value specified or when the time set has expired the display will freeze The gauge will display the LAVt result when in the LAVt mode The user may also display the peak load the maximum load that was applied during the averaging function be pressing the F1 key until you display T PK or C PK At the completion of a test you may record the following Display More LU Minimum Load equals Preload Value Q Peak Load equals T PK or C PK Q Average Load equals LAV You may Transmit F1 Save F2 or perform Statistics F3 by depressing the associated function key LAVt 8 92 T c www chatillon com chatillon fl lar ametek com Using Break Detection Section Contents Page Using Break Detection 2 Sharp Break Method 3 Yo Break Method 3 Break Detection Setup 4 Selecting Break Method 4 Selecting Increments 4 Selecting Break Point 5 Selecting Yo DAP tcrtio 6 Performing Sharp
24. 120 Charger 120V US Plug SPK DF EU230 Charger 230V EU Plug SPK DF UK230 Charger 230V UK Plug 13 SPK FMG 012A Hook 50 Ibf SPK FMG 012B Hook 100 Ibf SPK FMG 012C Hook 500 Ibf 14 SPK FMG 008A Chisel Point 100 Ibf SPK FMG 008B Chisel Point 500 Ibf 15 SPK FMG 013A Extension Rod 6 inch 100 Ibf SPK FMG 013B Extension Rod 6 inch 500 Ibf 16 SPK FMG 009A Point 100 Ibf SPK FMG 009B Point 500 Ibf 17 SPK FMG 010A Notch 100 Ibf SPK FMG 010B Notch 500 Ibf 18 SPK FMG 011A Flat 100 Ibf SPK FMG 011B Flat 500 Ibf Lhatillon yi A registered trademert of AME TIEK ine www chatillon com Performance Specifications Accuracy 0 1 of full scale Certification Calibration with NIST Data IEC ISO17025 optional Data Sampling Rate 5000 Hz Peak Capture Rate 5000 Hz Display Update Rate Configurable 8Hz or 2Hz Tare Capacity 10 full scale Overload Protection 150 full scale Display Characteristics High resolution dot matrix LCD 8 lines 40 characters adjustable contrast invert and hide capability Automatic Shut Down Configurable time May be disabled Data Storage 10 results Optional NEXYGEN software for unlimited storage and automated testing and analysis Test Stand Control Compatible with Chatillon TCD Series testers Outputs RS 232 Mitutoyo Digimatic and 2Vdc Analog Baud Rates 4800 9600 19200 28800 38400 57600 115200 Power Battery or direct AC operation Universal Powe
25. 2 100 x 0 01 1000 x 0 1 SLC 0500 500 x 0 05 250 x 0 02 2500 x 0 2 SLC 1000 1000 x 0 1 500 x 0 05 5000 x 0 5 SLC Sensors with capacities of 10 Ibf 5N and less have a block style design Higher capacity loadcell sensors have an S type design chatillon fl lar ametek com www chatillon com Using Remote Sensors STS Sensor Capacities STS Model STS 0003 50 x 0 005 35 x 0 005 3 x 0 0005 3 5 x 0 0005 0 35 x 0 0001 STS 0012 192 x 0 02 125 x 0 02 12 x 0 002 12 5 x 0 002 1 25 x 0 0002 STS 0050 800 x 0 1 500 x 0 05 50 x 0 005 50 x 0 005 5 x 0 0005 STS 0100 1000 x 0 1 100 x 0 01 100 x 0 01 10 x 0 001 STS 0200 2000 x 0 2 200 x 0 02 200 x 0 02 20 x 0 002 www chatillon com 8 chatillon fl lar ametek com Ui Operating Your Gauge Section Contents Page Operating Your Gauge cesses 2 Handheld Operation 2 Test Stand Operation 2 Affixing Adapters amp Fixtures 2 Saving Results sss 3 Viewing Results sss 4 Active Results kssin 4 Peak Mode Result 4 Saved RE 5 Pass Fail Results 5 Pass Fail for Peak Results 6 Pass Fail Results in Memory 6 Load Limit Result
26. 3 Lower Message Line To C F1 F2 F3 mM Display Grid Layout Display Options The DF Series gauge features the following display op tions designed to enhance operation and performance L Display Up or Down QO Display Contrast L Hide Result Display Up Down This function operates in normal operating mode only It allows you to display information rightside up or upside down using the navigation pod Display Contrast This function operates in either normal operating mode or setup mode It allows you to adjust the display contrast lighter or darker depending on your lighting conditions Hide Result This function operates in normal operating mode only It allows you to hide your results during a test The hide function is useful for blind study applications Selecting the right or left arrow on the navigation pod toggles the displayed result on off To access and change display options select the HOME key to place the gauge in normal operation Select the F2 DISPLAY key www chatillon com Battery Status Auto Shutdown ON Measured Result HE O Mode 21 12 i EE NE cm Units Typical Operating Display 21125 c Display Ll EM LI Display Up or Down Display Contrast Hide Result Display Options Menu chatillon fl lar ametek com Changing Display Options From HOME display select F2 DISPLAY key This places the gauge in DISPLAY SETUP MODE Display Up or
27. Connect the Dead Side to the tester www chatillon com Do NOT disconnect the sensor by pulling on the cable This may damage connections Disconnect by grasping the connector and pulling from the connector housing S 9 9 L Em EN Em Dead Side For a compression test fix the compression adapter at the end opposite the Dead Side Connect the Dead Side to the tester chatillon fl lar ametek com Mounting SLC Sensor to Tester The SLC Series loadcell sensor may be used with Cha tillon force testers A mounting adapter is required to secure the sensor to the following testers Tester Adapter Part No MT150 SPK MT 0001 amp NC000300 MT500 SPK MT 0004 amp NC000300 LTCM 100 NC000300 TCM201 NC000300 TCD200 NC000300 TCD500 NC000300 TT Tester NC002582 amp NC000300 Note NC000300 CANNOT be used on tests requiring a capacity greater than 225 Ibf 1 kN SLC Sensor Capacities Using Remote Sensors SLC Model ozf gf Ibf kgf N SLC 250G 8 x 0 002 250 x 0 05 0 5 x 0 0001 0 25 x 0 0001 2 5 x 0 0005 SLC 0002 32 x 0 005 1000 x 0 1 2 x 0 0002 1 x 0 0001 10 x 0 001 SLC 0010 160 x 0 02 5000 x 0 5 10 x 0 001 5 x 0 0005 50 x 0 005 SLC 0025 400 x 0 05 10 000 x 1 25 x 0 002 10 x 0 001 100 x 0 01 SLC 0050 800 x 0 1 25 000 x 2 50 x 0 005 25 x 0 002 250 x 0 02 SLC 0100 1600 x 0 2 50 000 x 5 100 x 0 01 50 x 0 005 500 x 0 05 SLC 0200 200 x 0 0
28. F Series allows you to transmit data using the RS232 serial data protocol or using the Mitutoyo pro tocol Data can be transmitted with or without units regardless of the method selected Select F2 RS232 or Mit to specify the protocol you are using Select enter to activate Setup RS232 Units HH Q Comms RS232 Xmit Units ON Xmit Limits ON Baud Enter to select Setup RS232 Units EH Comms Mitutoyo Enter to select www chatillon comchatillon fl lar ametek com ET Using Outputs Selecting UNITS RS232 The DF Series allows you to transmit using RS232 data with our without units from the View display If the tag displays as Xmit W data is transmitted WITH UNITS If the tag displays as Xmit O data is transmitted WITHOUT UNITS To specify how data is to be transmitted with or without units select F1 On or Off Setup RS232 Units EN OQ Comms RS232 Xmit Units ON Xmit Limits ON Baud 9600 Enter to select T _ Mit Back Setup RS232 Units EN OQ Comms RS232 Xmit Units OFF Xmit Limits ON Baud Enter to select www chatillon com Using Outputs Selecting LIMITS RS232 The DF Series allows you to transmit an ASCII signal when a Load Limit has been met This signal is used to stop crosshead movement on a TCD Series tester AHIGH LIMIT sends the following ASCII string 12222227277 A LOW LIMIT sends the following ASCII string prem To enable XMIT LIMITS position the
29. FAIL results start from the HOME dis play Select F3 MORE and then the INFO key 2 of 10 Saved END O PASS High 12 3 Low 20 0 C PK LBF 10 0 T c Xmit W More r Clear ES www chatillon com VIEW results by using the navigation pod UP and DOWN key to scroll through the results saved in memo ry If PASS FAIL is enabled each result will be tagged with a PASS or FAIL HELP You can apply PASS FAIL to your results in memory after they have been saved in memory It is not necessary to invoke PASS FAIL before saving results You may XMIT or CLEAR the displayed result by select ing either the XMIT F1 key or the CLEAR F2 key Select the MORE F3 key to calculate statistics chatillon fl lar ametek com Transmit Results The DF Series can transmit data using its RS232 Mitu toyo or Analog output The gauge will transmit data to whatever device is connected to the gauge through the output port Data transmit is used to send information to another device e g personal computer or to print information to a serial or Mitutoyo printer To transmit information the gauge must be in the View display You have two options when transmitting J Transmit Displayed Result L Transmit ALL Results from Memory 1 of 10 Saved 5 6 c EH chatillon fl lar ametek com Operating Your Gauge Transmit Displayed Result You can transmit resu
30. Limits Load Average Break Detection RR E GER See a El On Off Buzzer On Off Transmit Method Force Based LAVf Sharp Break Pass Fail Type High Limit With Units Preload Break Point Range Low Limit Without Units Time Based LAVt Percent Break High Limit Load Limits On Off Preload Drop Low Limit Comm Type Time Break Point Nominal RS232 Nominal Value Baud Rate Bandwidth 4800 9600 19200 28800 38400 57600 115200 Mitutoyo chatillon fl lar ametek com 1 www chatillon com AMETEK Misses LER TE EANET Visit us on the web at www chatillon com Americas France Germany Singapore United Kingdom AMETEK TCI Division AMETEK AMETEK AMETEK Singapore AMETEK Chatillon Systems Lloyd Instruments SAS Europe GmbH Pvt Ltd Lloyd Instruments 8600 Somerset Drive 3 avenue des Coudriers Rudolf Diesel Strasse 16 10 Ang Mo Kio Street 65 Forum House 12 Barnes Largo Florida 33773 Zone d Activite de l Observatoire D 40670 Meerbusch 05 12 Techpoint Wallis Rd United States of America 78180 Montigny Le Bretonneux Germany Singapore 569059 Segensworth East Tel 1 727 536 7831 France Tel 49 0 2159 9136 70 Tel 65 484 2388 Fareham Tel 1 800 527 9999 USA Only Tel 33 1 3057 4774 Fax 49 0 2159 9136 80 Fax 65 481 6588 Hampshire PO15 5TT Fax 1 721 539 6882 Fax 33 1 3057 5033 apie ametek dr aspl ametek com sg United Kingdom chatilon f lar ametek com general lloydinstruments
31. RS232 1 HELTE PN DIM As 9 2 WHE TRA TH JAE Emo 8 BIR BOTS 3 f tiv ies ps im ATOL 9 PN VING 4 IR 6 IR www chatillon com www chatillon comchatillon fl lar ametek com Connecting a Serial Printer Connect the DF Series gauge to the serial printer using the gauge output connector and the serial cable pro vided with the gauge p n SPK DF RS232 The serial data cable has a Hirose connector for the gauge and a D Type 9 Pin male connector for the printer Configure the gauge outputs See Using Outputs and match the baud rate in the gauge to the baud rate for the printer www chatillon comchatillon fl lar ametek com Connecting Printers Connecting a Mitutoyo Printer Connect the DF Series gauge to a Mitutoyo printer us ing the optional Mitutoyo cable p n NC000654 The Mitutoyo cable is a 10 pin connector cable with a Hirose connector for the gauge and a 10 pin male connector for the printer Configure the gauge output type to MITUTOYO The gauge will transmit data with units to the Mitutoyo printer Read the manual that came with the Mitutoyo printer to determine the printer setup requirements LIME eges COMO NC000654 CHATILLIN COG Lum 2 GREEN 3 HX www chatillon com Using Load Averaging Section Contents Page Using Load Averaging iaaii sisitna 2 Force Based Load Averaging 2 Time Based Load Averagin
32. STS Sensor must be connected to the DFS R ND gauge with the power OFF The gauge does not permit hot swapping of sensors connecting new sensor with the power ON The DFS R ND must go through the power ON routine with the sensor attached so that it can obtain the sensor characteristics The sensor characteristics e g sensivity calibration data etc is stored on a printed circuit board in the connector for the sensor Power Up with SLC Sensor When you connect a calibrated SLC Sensor to the DFS R ND the gauge will display the SLC model number representing the capacity on the power up display The gauge will perform as a force gauge Model Rev No Rev Date SLC 0100 1 00 01 01 2005 Chatillon www chatillon com www chatillon com Power Up with STS Sensor When you connect a calibrated STS Sensor to the DFS R ND the gauge will display the STS model number representing the capacity on the power up display The gauge will perform as a torque gauge Model Rev No Rev Date STS 0050 1 00 01 01 2005 Chatillon www chatillon com Improper Sensor Connection If you disconnect the sensor from the gauge with power still ON the gauge will display No Sensor No Sensor If you connect a new sensor to the DFS R ND with power still ON the gauge will display the last sensor that was recognized at power up It will not recognize the new sensor since the sensor s characteristics are transmited to t
33. acities receive 3 8 and 1 2 Drives chatillon fl lar ametek com DFS R ND Series Carrying Case SPK DF 118 Charger SPK DF 120US SPK DF 230EU SPK DF 230UK RS232 Cable SPK DF RS232 Calibration Certificate SLC Series Carrying Case SPK DF 118 Flat Adapter SPK FMG 011A SPK FMG 011B Hook SPK FMG 012A SPK FMG 012B SPK FMG 012C Male Adapter NC000296 Calibration Certificate STS Series Carrying Case SPK DF 118 Hex Blade SPK DTG 040 Hex Drive 1 4 SPK DTG 0373 Hex Drive 3 8 SPK DTG 0383 Hex Drive 1 2 SPK DTG 039 Calibration Certificate www chatillon com Getting Started Test Stand Adapters The following tables show the proper adapters required when mounting your DF Series force gauge to a CHATILLON force tester Low Capacity High Capacity 110 Ibf 500N and below Above 110 Ibf 500N MT150 SPK MT 0001 MT150 SPK MT 0004 MT500 SPK MT 0001 MT500 SPK MT 0004 LTCM 100 Direct Connect LTCM 100 Direct Connect TCM201 SPK FM200 019 TCM201 SPK FM200 018 TCD200 SPK FM200 019 TCD200 SPK FM200 018 TCD500 SPK DF TCD5K TCD500 SPK DF TCD5K TT Tester NC002582 TT Tester NC002582 www chatillon com 4 chatillon fl lar ametek com DD a Getting Started Powering Gauge On Off The DF Series gauge has a dedicated power key De press the key to turn the gauge On or Off When the gauge is t
34. applying a load to the sen sor See Load Bar Graph Norm LBF 25 6 c NI Display EE mm www chatillon com Displaying Peak Mode Result If you want your DF Series gauge to display the peak result you should change the gauge to either Tension Peak T PK or Compression Peak C PK depending on the direction you are testing C PK LBF 25 Display c 5 6 7 c LI Display LI RE HELP If you forget to place the gauge in Peak mode and you ran your test in Normal mode before you con duct another test select F1 Mode The gauge will retain the highest value obtained while in Normal mode and provide you with indication of the Peak result chatillon fl lar ametek com Viewing Saved Result The DF Series gauge will save up to 10 measured re sults in its internal memory provided you elect to SAVE a result To view a Saved Result from the Home display se lect F3 More to access the View display Select the INFO key i Saved results are displayed with their reference number 1 of 10 2 of 10 etc The measured value units and mode are displayed Use the navigation pod UP and DOWN arrow to view the remaining saved results from memory 1 of 10 Saved HH O 5 6 c E3 2 chatillon fl lar ametek com Operating Your Gauge Viewing PASS FAIL Results Pass Fail results are viewed from the View display To access the View display from the Home d
35. com Tel 44 0 148 2 Fax 44 0 1489 885 ukfar ge era NC002775 The material in this document is for information purposes only and is subject to mat change without notice While reasonable efforts have been made in the p tion of this document to assure its accuracy AMETEK Inc assumes no lial Visit AMETEK TCI on the Worldwide resulting from errors or omissions in this document nor from the use Web at mation contained herein www chatillon com www lloyd instruments co uk www ametek com tci www jofra com www grabner instruments com Issue 1 Jan 2005 up 2005 by AMETEK Inc Information within this document is subject to cl
36. dcell Low Capacity High Capacity 110 Ibf 500N and below Above 110 Ibf 500N MT150 SPK MT 0001 MT150 SPK MT 0004 MT500 SPK MT 0001 MT500 SPK MT 0004 LTCM 100 Direct Connect LTCM 100 Direct Connect TCM201 SPK FM200 019 TCM201 SPK FM200 018 TCD200 SPK FM200 019 TCD200 SPK FM200 018 TCD500 SPK DF TCD5K TCD500 SPK DF TCD5K TT Tester NC002582 TT Tester NC002582 Affixing Adapters amp Fixtures Adapters and test fixtures should be mated to the load shaft on the instrument Do not use tools to secure your adapters or fixtures Finger pressure tightness is sufficient CAUTION Do not use tools to secure adapters or fixtures Secure adapters and fixtures with finger tight pres sure Over tightening may damage the loadcell chatillon fl lar ametek com Saving Results The DF Series can save up to 10 results in the gauge memory If your gauge is equipped with RS232 you may use our Nexygen Gauge software p n 40 0739 to save infinite results and perform automation data acquistion and detailed measurement analysis To save a result apply load to the loadcell shaft Your gauge will display the load reading 0 C PK m LBF c Display mm 1 To save select the F3 More key This will take you to the View display Select F2 Save C PK LBF 23 Display c EH chatillon fl lar ametek com E e i Operating Your Gauge If you do not
37. display results in the following units ozf gf Ibf kgf and N c per DF Series with capacities greater than 110 Ibf 500N can display results in Ibf kgf and N DFS R ND gauges with the STS Series torque sensor can display torque in the following units N cm cm kg oz in Ib in N m mo Home NYA Enter off ounces force The ozf and gf units are available on DF Series gauges with capacities of 100 Ibf and below These units are not available on 200 Ibf or higher gf grams force capacities bf pounds force kgf kilograms force L N newtons chatillon fl lar ametek com 13 www chatillon com Getting Started Load Bar Graph The DF Series gauge features a dynamic bar graph that shows the force or torque being applied to the gauge 25 6 7 The purpose of the bar graph is to provide a visual indicator to the user when they are approaching the c Display sensor s capacity The bar graph has a T for tension and a C for com mm C pression to indicate direction of force The bar graph Typical Compressive Load Display fills from the centerline If the DFS R ND uses the STS torque sensor the bar graph will change to show CW for clockwise and CCW for counter clockwise Sensor Overload Protection T PK 5 6 LBF c CAUTION The Bar Graph is intended to provide you Display with visual indication of when you are reaching the ultimate load
38. e Peak Tensile value for the test This value is taken from the DFS Series gauge s Peak Register You may view the Break Load by depressing the F1 Mode key until the mode indicator displays STBk The DFS Series gauge will display the following results and test parameters U 95 Drop Sharp Break Default value Q Break Break Load expressed as STBk Q Max Maximum Load Drop 95 95 00 or Max 100 0 Display chatillon fl lar ametek com Using Break Detection Compress to Rupture Break A compress to rupture test will use the mode SCBk Affix your sample to the grip or fixture and zero the gauge Press the Zero key to zero the load effects caused by the sample weight and fixture tare out Compress Push the sample manually or using a Chatillon tester The load applied to the load sensor is displayed during the test When the sample breaks physically breaks or when the load caused by the sample being pulled drops by 95 from a maximum value the test will end You may view the Peak Load by pressing the F1 Mode key until the mode indicator displays C PK The value displayed is the Peak Compression value for the test This value is taken from the DFS Series gauge s Peak Register You may view the Break Load by depressing the F1 Mode key until the mode indicator displays SCBK The DFS Series gauge will display the following results and test parameters EG 95 Drop Shar
39. ed precision instruments used to measure gauges axial tensile or compressive forces DFE Series No Outputs E DFE Series With Outputs DFS Series Integral Loadcell DFS R Series Dedicated Remote Loadcell DFS R ND Series Interchangeable Sensor SLC Series Loadcell Sensor STS Series Torque Sensor DOCULD Capacity x Resolution ozf gf Ibf kgf N DFS 250G 8 x 0 002 250 x 0 05 0 5x 0 0001 0 25x0 0001 2 5 x 0 0005 DFS 002 32 x 0 005 1000 x 0 1 2 x 0 0002 1 x 0 0001 10 x 0 001 DFS 010 160 x 0 02 5000 x 0 5 10 x 0 001 5 x 0 0005 50 x 0 005 DFS 025 400 x 0 05 10 000 x 1 25 x 0 002 10 x 0 001 100 x 0 01 DFS 050 800 x 0 1 25 000 x 2 50 x 0 005 25 x 0 002 250 x 0 02 DFS 100 1600 x 0 2 50 000 x 5 100 x 0 01 50 x 0 005 500 x 0 05 DFS 200 200 x 0 02 100 x 0 01 1000 x 0 1 DFS 500 500 x 0 05 250 x 0 02 2500 x 0 2 Shown left to right DFS R ND with STS Torque Sensor DFS Series DFE Series DFS R with dedicated SLC loadcell www chatillon com 2 chatillon fl lar ametek com Getting Started Please read this operating manual thoroughly before at tempting to operate your gauge The tables below identify the standard accessories that were supplied with your DF Series digital force gauge Getting Started DF Series Standard Accessories by Model DFS R Series Carrying Case SPK DF 118 Carrying Case SPK DF 118 Carrying Case SPK DF 118 Carrying Case SPK
40. f Break tests U Sharp Break Test 95 Drop Fixed QO Percentage Drop Yo Break Test A Sharp Break is defined as a 95 drop in measured load from the recorded maximum load The 95 Drop is a preset and cannot be changed by the user When the load drops to a value equal to 95 of the maximum load the gauge will identify this point as the Break Load A Percentage Drop Break is a user defined drop in measured load after the maximum load You may select the desired Drop to be used to calculate the Break Load Noisy samples such as adhesives or peel tests should be specified with a high Drop and with the Peak Filter set at 8Hz Setting the Drop too low may cause the gauge to sense a break before a break actually occurs Conversely samples that are rigid may use a high Drop value However rigid samples typically break at a value equal to the Peak Load chatillon fl lar ametek com Sharp Break The Sharp Break test looks for a 95 Drop from the maximum load In this test you can determine the Break Detect Point which is the load that must first be achieved before the DFS Series gauges begins to look for a 95 Drop in load The Break Detect Point is sometimes referred to as the load threshold or trigger load During a Sharp Break Test the DFS gauge will look for the Peak Load value and determine a Sharp Break when the measured load equals 95 of the Peak Load value When the DFS Serie
41. falls within an upper and lower setpoint range The gauge will display PASS or FAIL depending on how the measured result compares to the setpoint range Example The DF Series will display PASS if the mea sured result is 11 2 Ibf and the upper setpoint was 12 0 Ibf and the lower setpoint was 10 0 Ibf Conversely if the measured result was 9 8 Ibf the gauge would display FAIL e High Setpoint High Setpoint nz a Result Fail Low Setpoint Low Setpoint SD If the measured result is equal to or within the Range If the measured result is outside the Range Limits the Limits the result PASS result FAIL 1 of 10 Saved EE PASS 2 of 10 Saved HH O High 12 0 C PK LBF T Xmit W Clear Low Xmit W Clear www chatillon com Ds www chatillon comchatillon fl lar ametek com Using Pass Fail Limits The DFS Series allows you to setup PASS FAIL LIMITS based on either a Range of values or on a Nominal Value Pass Fail Limit Nominal Value You may setup your DFS Series gauge to display a PASS or FAIL message based on whether or not the measured results falls within an upper and lower setpoint range calculated using a Nominal Value and Bandwidth The gauge will display PASS or FAIL depending on how the measured result compares to the setpoint range Example The DFS Series will display PASS if the mea sured result is 9 8 Ibf and the Nominal Value was 10 0 Ibf and the Bandwidth i
42. fl lar ametek com Selecting Break Point The Break Point is the break detector value or the break trigger It is the force value that must be acheived before the gauge will look for the maximum load and the peak load It is important to set a correct Break Point based on the type of sample and the sample s break character istics In a peel application if the break point is set too low the gauge may sense a break due to the characteristi cally noisy signal produced by a peel application In a peel test it is quite easy to have a 95 drop from a maximum load that is not representative of the true maximum load or true break load If the break point is set too high the gauge may never see a break The best way to establish the break point is through sample testing trials Break Point Sharp Break Method To set the Break Point in a Sharp Break setup establish the correct increment value Use the UP navigation ar row to increase the Break Point value and the DOWN navigation arrow to decrease the value Select Enter once you have the desired Break Point value displayed Setup Break Point HE Increment 1 0 BkPt 50 00LBF Enter to select chatillon fl lar ametek com Using Break Detection Break Point Percentage Break Method To set the Break Point in a Percentage Break setup es tablish the correct increment value Position the arrow cursor next to the label BkPt If the cursor arrow is
43. g 2 Load Averaging Setup 3 Selecting Load Average Type 3 Selecting Increments 3 Selecting Preload Load Limit 4 Selecting Time Limit 4 Performing Tests sss 5 Performing Force Based Average 5 Performing Time Based Average 6 chatillon fl lar ametek com 1 www chatillon com Using Load Averaging Using Load Averaging The DFS Series force gauge allows you to perform two different types of Load Averaging tests Q Load Average Force Based Q Load Average Time Based Load Average Force Based This load averaging test allows you to set a preload limit value or load threshold This gauge mode is rep resented and displayed as LAVf The preload value represents the Start and End point for your averaging function The gauge will begin to collect and average the measured values once the Preload Value has been sensed The gauge will continue to average until the measured load drops below the preload value When the test is completed the gauge will display the Aver age Load You can also display the peak load for the averaging period by selecting the F1 mode key 9 34 c Ea Save LI Average Results Measured Load Preload Value The gauge will begin to average once the preload value is reached The ga
44. he gauge firmware at powerup If the last sensor that was attached to the gauge before powering down was an SLC 0100 and you connect an SLC 0025 with power still ON the gauge will perform incorrectly and act as if the SLC 0100 is connected chatillon fl lar ametek com About SLC Sensors The SLC Series sensor may be used for tensile or compression testing The S type sensors have one end dedicated for tension and the other end dedicated for compression It is important when using this type of sensor to ensure that the proper end of the sensor is being used HELP Make sure that you use the tensile end of the S shaped SLC sensor for tension tests or the com pression end for compression tests If the improper end is used your gauge will display load when you move the cable because the weight of the cable will be recognized by the DFS R ND Inserting the SLC Sensor The SLC Sensor mates to the DFS R ND using a 15 pin connector The connector on the SLC is equipped with a PCB that helps the DFS R ND recognized the sensor characteristics With the DFS R ND turned OFF insert the SLC connec tor making sure to properly seat the individual pins Once the sensor is connected secure the sensor by tightening the mounting screws Do NOT over tighten Finger tight torque is sufficient Turn the DFS R ND ON The gauge will display the sensor capacity and resolutions for all available units of measure If no sens
45. his will change the F2 Save key to F2 Clear Select F2 Clear to clear the displayed result Use the UP and DOWN key to access the remaining stored results for clearing 1 of 10 Saved E T PK LBF 5 6 T Xmit O c Clear chatillon fl lar ametek com A A Using Pass Fail Limits Section Contents Page Using Pass Fail Limits 2 Using Pass Fail Range Limits 2 Using Pass Fail Nominal Limit 3 Activating Pass Fail Limits 4 Selecting Pass Fail Method 4 Selecting Range Limits 4 Selecting Increment 5 Selecting High Range Limit 5 Selecting Low Range Limit 6 Selecting Nominal Value Method 6 Selecting Nominal Value 7 Selecting Bandwidth 7 www chatillon comchatillon fl lar ametek com zs www chatillon com Using Pass Fail Limits Using Pass Fail Limits The DF Series force gauge allows you to setup PASS FAIL LIMITS based on either a Range of values or on a Nominal Value Pass Fail Limit Range You may setup your DF Series gauge to display a PASS or FAIL message based on whether or not the mea sured results
46. ing HIGH darkens the displayed information Selecting LOW lightens the displayed information www chatillon com Display Up Down 21 1 C PK LBF c Display Display Contrast 21 1 C PK LBF c Display Sj chatillon fl lar ametek com Display HIDE Option The Display HIDE option allows you to hide your mea sured result during testing This feature is useful when performing blind studies From the DISPLAY CONTRAST screen depress the F3 DISPLAY key until Hide Result appears on the status line Depress the F1 NO or Yes key to enable the Hide Result option Selecting YES allows you to use the navigation pod to hide your measured result Use the LEFT arrow to Hide your force value Use the RIGHT arrow to Unhide your force value Selecting NO disables the Hide Result option chatillon fl lar ametek com Getting Started Display Contrast mn O 21 1 C PK LBF c Hide Result HH O 21 1 C PK LBF c Display Hide Result HH O LBF c Display www chatillon com eee Getting Started Change Mode 21 12 c Ey Display neni Normal Mode Tension Peak T PK Compression Peak C PK 0 00 c Display Units YA Enter Home wi www chatillon com Changing Mode You may change the DF Series gauge operating mode by selecting the F1 Mode key From the HOME display select F1 Mode for the following o
47. isplay select the F3 More key 12 345 c Display LI LI a Saved results are displayed with their reference number 1 of 10 2 of 10 etc and indication of Pass or Fail based on your specifications The measured value units and mode are displayed with a Pass or Fail tag Use the navigation pod UP and DOWN arrow to view the remaining saved results from memory When PASS FAIL is enabled ON the gauge will dis play a PASS or FAIL two ways 1 If the gauge MODE is either T PK or C PK 2 If measured results are SAVED into memory High 20 0 PASS A 2 3 C PK E LBF Low 10 0 T c www chatillon com ESS Operating Your Gauge Viewing Pass Fail for Peak Results If PASS FAIL is enabled ON the gauge will indicate a PASS or FAIL result when a peak result is dis played The gauge will also display either the High and Low Limits or the Nominal Value and Bandwidth The gauge will NOT display a PASS or FAIL for normal mode results Viewing Pass Fail Results from Memory If PASS FAIL is enabled ON the results saved in memory are tagged with either a PASS or a FAIL based on the PASS FAIL setup HR O igh 20 0 C PK LBF 10 0 T c L1 LJ HELP Before you can view PASS FAIL results in memory you must first have enabled the PASS FAIL feature and SAVE results to memory PASS A 2 3 To view PASS
48. lts from the View display From Home select F3 More This will access the View display Select F1 Xmit to specify what you want to transmit You may transmit either the displayed result or all re sults saved in instrument memory Select F1 Xmit W or Xmit O to transmit the currently displayed result If Xmit W is displayed the gauge has been setup to transmit WITH UNITS If Xmit O is dis played the gauge has been setup to transmit the result WITHOUT UNITS You specify the output type in the Communication Setup procedure Select F2 XmitAll to transmit all currently saved results from the instrument memory The gauge will transmit all results With or Without Units as defined by the F1 key If the F1 key says Xmit W all results will be transmited WITH UNITS If the F1 key says Xmit O all results will be transmitted WITHOUT UNITS 1 of 10 Saved 5 6 T c Xmit W XmitAll 1 of 10 Saved 5 6 T c Xmit W L XmitAII EE www chatillon com Transmit WITH UNITS Xmit W 1 of 10 Saved 5 6 T c Xmit O Gauge will transmit result WITHOUT units The gauge can transmit information with or without units If the F1 label indicates Xmit O the gauge will transmit data withOut units Transmit WITHOUT UNITS Xmit O 1 of 10 Saved 5 6 c Gauge will transmit result WITH units If the F1 label indicates Xmit W the gauge will trans mit
49. m Using Pass Fail Limits Select NOMINAL VALUE Use the F1 key to specify the Nominal Value or the Bandwidth When Pass Fail is ON the gauge will start at the Nominal Value position Use the UP and DOWN navigation key to increase or decrease the Nominal Value The value will increase by the increment selected upon each key press Note that the gauge will automatically calculate the High and Low Limits based on the Nominal Value entered and the Bandwidth value Setup Pass Fail Nom EE O increment 1 0 High gt Nom 67 5 LBF 45 0 LBF 50 0 22 5 ERE Band Low Back EM OD Select BANDWIDTH Use the F1 key to specify the Bandwidth the Band width is expressed as a percentage of the Nominal Value The maximum allowable bandwidth is 50 Use the UP and DOWN navigation key to increase or decrease the Bandwidth The value will increase by the increment selected upon each key press Note that the gauge will automatically calculate the High and Low Limits based on the Bandwidth entered and the Nominal value Select enter when you are satisfied with your calculated limits based on your Nominal Value and Bandwidth Setup Pass Fail Nom EE O Increment 1 0 High 67 5 LBF Nom 45 0 LBF 50 0 22 5 ERE gt Band Low Back Mm www chatillon com Using Load Limits Section Contents Page Using Load Limits ng tinte tts 2 Activating Transmit Limits 3 Turning Buzze
50. ment error effect at the lower end of the capacity In some instances if too high a capacity sensor is used and the measurement is too near the zero under 10 the measured results may indeed be inaccurate e g using a 100 Ibf loadcell to measure a 10 Ibf load Accuracy Error Effects Load Min Mar Yo Error 0 0 0 25 100 2 1 75 2 25 25 5 4 75 5 25 10 10 9 75 10 25 5 25 24 75 25 25 2 50 49 75 50 25 1 100 99 75 100 25 0 5 Example Assumes a 100 Ibf 500N load sensor with an accuracy of 0 25 full scale Nominal 100 Ibf O Ibf Example The diagram shows the accuracy limits of a 100 Ibf sensor with an accuracy specification of better than 0 25 full scale The further the measured result from capacity the more error is introduced The effects of using an improper loadcell capacity on too low a measurement will increase the error in measured result www chatillon com Using Remote Sensors Powering Your Gauge The DFS R ND requires a sensor for it to perform as a force or torque gauge The DFS R ND without a sensor attached will indicate that a sensor must be fitted If an SLC or STS sensor is not connected to the gauge the gauge will display DFS R ND at powerup Model Rev No Rev Date DFS R ND 1 00 01 01 2005 Chatillon www chatillon com If an SLC or STS sensor is not connected to the gauge the gauge will display DFS R ND at powerup Connecting a Sensor The SLC or
51. n adjusted chatillon fl lar ametek com Using Load Limits Viewing Load Limit Result The DF Series gauge will display L LO if a Low Load Tension Limit has been reached or L HI if a High Load Compression Limit has been reached The Limit tag displays until the measured result falls above or below the user specified limit Load Limit indications are displayed in any mode www chatillon com www chatillon comchatillon fl lar ametek com Using Automatic Shutdown Section Contents Page Using Automatic Shutdown 2 Turning Auto Shutdown ON or OFF 2 Selecting Time Period ss 3 www chatillon com Using Automatic Shutdown Using Auto Shutdown The DF Series force gauge allows you to configure your gauge to automatically shut down if there has been no keypad activity or no RS232 activity for a specified period of time The purpose of automatic shutdown is to help preserve the instrument battery The factory default for Auto Shutdown is OFF disabled If your tests involve long test periods where keypad entries are infrequent you should take care to specify a long shutdown period to avoid losing testing results Or consider NOT using the automatic shutdown feature The DF Series gauge can be specified to automatically shutdown when there has been no keypad activity or RS232 activity from 10 minutes up to 480 minutes 8 hours Auto Shu
52. next to the Bk label select the F2 BKpt key This will reposition the cursor arrow next to the BkPt label Use the UP navigation arrow to increase the Break Point value and the DOWN navigation arrow to de crease the value Select Enter once you have the desired Break Point value displayed Setup Break Point HH Increment 1 0 gt BkPt 50 00LBF Drop 5 Enter to select 0 Sharp Percent Back EE NE SO NN Setup Break Percent HE Increment 1 0 BkPt gt Drop Enter to select T amp Sharp BkPt Back Ll aM 0 50 00LBF 95 Setup Break Point HE Increment 1 0 gt BkPt 50 00LBF 95 9oBk Enter to select T C Sharp Percent Back mF www chatillon com Using Break Detection Selecting Drop Value The Drop is the percentage drop value This rep resents how much the measured load must drop from a previous maximum load for the DFS Series gauge to identify the break load A Sharp Break has a fixed percentage drop of 95 It presents the 95 value from full scale If the maximum load is 100 Ibf and the Drop is 95 for a Sharp Break the break load will be at 95 Ibf At 95 Ibf the DFS gauge will end the test If the gauge is used with a TCD tester the gauge will signal the tester at 95 Ibf to stop the test A Percentage Break is a user defined percentage drop You may specify the Drop to be from 1 to 99 To change the Drop val
53. nge the break detect type to Sharp Break select the F1 Sharp key To change from Sharp Break to Percentage Break select F1 Drop Results are expressed with the following mode lables LI STBk Sharp Break Tension LY SCBK Sharp Break Compression LY TBK Yo Break Tension LU CBK Yo Break Compression Setup Break Point HE Increment 1 0 gt BkPt Drop Enter to select 50 00LBF Setup Break Point HE Increment 1 0 BkPt 50 00LBF Enter to select www chatillon com Selecting Increments Increments are associated with the numeric values displayed by the gauge during setup You select the increment you want to use to adjust your setup values Increments are provided in values corresponding to the gauge capacity and units of measure Increment values available are 0 0001 0 001 0 01 0 1 1 0 10 0 100 0 DOCOCDOCO Selecting an increment of 10 0 will adjust the setup nu meric value by tens Selecting the increment 0 1 will adjust the setup numeric value by tenths You select increments using the RIGHT and LEFT arrow keys on the navigation pod Selecting the RIGHT arrow increases the increment value Selecting the LEFT ar row decreases the increment value Setup Break Point HE Increment 1 0 BkPt Bk Enter to select 50 00LBF Setup Break Point EE Increment 1 0 BkPt 50 00LBF Enter to select T Drop Back L1 0 chatillon
54. or is connected if an incompatible sensor is applied of it the sensor is damaged the DFS R ND gauge will display No Sensor Model SLC 0100 Rev No 1 00 Rev Date dd mm yyyy Chatillon www chatillon com chatillon fl lar ametek com Using Remote Sensors Sensor Fitted No Sensor Carefully mate the connector on the SLC or STS sensor to the connector on the side of the DFS R ND gauge www chatillon com Using Remote Sensors Handling the SLC Sensor The SLC Sensor is a precision instrument HANDLE WITH CARE and follow these precautions Precautions Make sure that power to the DFS R ND is OFF before connecting your sensor Do not disconnect the sensor by pulling on the cable Grasp the connector and pull the sensor from the DFS R ND gauge Do not carry the sensor using the cable This may damage the internal wiring of the sensor Make sure to use the proper end of the S type sensors One end is dedicated to tension One end is dedicated to compression Use the proper capacity for your testing Ide ally make sure that the expected measured load falls within the 20 to 80 range of the sensor capacity Never connect an incompatible sensor Use only SLC Series or STS Series sensors Store your sensor properly When not in use store your SLC sensor in its origi Dead Side For a tensile test fix the tensile adapter at the end op posite the Dead Side
55. p Break Default value Q Break Break Load expressed as SCBK Q Max Maximum Load Drop 95 47 50 5 Max 50 0 c C Display C www chatillon com Using Break Detection Perfoming a Percentage Break Test Once the Percentage Break Setup is complete from the Home display depress the F1 Mode key until the DFS displays Norm Pull to Break A pull to break test will use the mode TBk Affix your sample to the grip or fixture and zero the gauge Press the Zero key to zero the load effects caused by the sample weight and fixture tare out Pull the sample manually or using a Chatillon tester The load applied to the load sensor is displayed during the test When the sample breaks physically breaks or when the load caused by the sample being pulled drops by your specified Drop from a maximum value the test will end You may view the Peak Load by pressing the F1 Mode key until the mode indicator displays T PK The value displayed is the Peak Tensile value for the test This value is taken from the DFS Series gauge s Peak Register You may view the Break Load by depressing the F1 Mode key until the mode indicator displays TBK The DFS Series gauge will display the following results and test parameters LU Drop user defined L Break Break Load expressed as TBk CY Max Maximum Load Drop 75 75 0 TBK LBF Max 100 0 Display
56. perating modes Normal Mode When the gauge is in normal mode NORM the display will indicate the tensile or compressive load that is ap plied to the loadcell No peak readings are displayed by the gauge when in Normal mode Readings are filter at 625Hz 5000Hz 8 625Hz Peak Tension Mode When the gauge is in Peak Tension mode T PK the gauge will display the maximum tensile load that was measured by the loadcell sensor No filtering 5000Hz Peak Compression Mode When the gauge is in Peak Compression mode C PK the gauge will display the maximum compressive load that was measured by the loadcell sensor No filtering 5000Hz CAUTION When saving results make sure to save results using the same Mode Results saved using different modes will prevent statistics from being calculated correctly Zero and Taring Gauge The DF Series gauge has a dedicated ZERO key for zeroing the measured result or for taring out the weight of accessories grips or fixtures attached to your gauge Your gauge is capable of taring up to 10 of its speci fied capacity To zero a result or tare depress the ZERO key To zero or CLEAR stored values in memory please see Stored Values section chatillon fl lar ametek com Getting Started Changing Units The DF Series gauge has a dedicated UNITS key for Change Units changing units of measure HE O C PK DF Series gauges with a capacity of 110 Ibf 500N and 2 1 E 1 LBF below can
57. pth 0 4 ma 10mm 2 25 57 2 mm E 1 E L E m E gt i AA a E F oOo u I eo e 7 3 Co S von EDIT E E TL 3 SIN 0003270 43 5 8 m m E 1 o I ol Y al o 0 69 17 4 mm 1 80 45 7 mm j E96 354 chatillon fl lar ametek com 1 www chatillon com Firmware Gauge Firmware Hierarchy Home Display RE E DIG b ELA PE EI Gauge Status Normal Display Up Down Capacity x Resolution T PK Tension Peak Display Contrast Firmware Revision C PK Compression Peak Display Hide Overload History LAVf Load Average Force Battery Life LAVt Load Average Time STBk Sharp Break Tension SCBk Sharp Break Compression TBk Percent Break Tension CBk Percent Break Compression Transmit Save Display EES Tyme tom bread Se Es EEE E Transmit Result Save Result Transmit All Results View Memory Statistics Display Fr re mio GE dl ino dios Transmit Result Calculate Statistics bass i 2Hz Transmit All Results Mean Peak Filter COV 5000Hz Difference 200Hz On Off Standard Deviation Time Period Main Setup Display 8Hz Parma DL rS TIDE DEC EE UM ESA rss Pass Fail Limits Load
58. r 120V 230V Rechargeable Nickel Metal Hydride supplied Battery Life Approximately 30 hours continuous use Gauge may be operated with direct AC Power Source Instrument Weight 1 5 Ibs 0 7 kg Shipping Weights with accessories 4 lbs 1 8 kg Warranty 2 year chatillon fl lar ametek com Specifications Environmental Specifications Storage Temperature 0 to 130 F 47 to 54 C Operating Temperature 40 to 100 F 4 to 38 C Temperature Stability 0 015 per F Relative Humidity 20 to 80 Conformity This model has been accessed against the essen tial health and safety requirements of the Low Voltage and the EMC Directives listed below and deemed in compliance Q BS EN 61010 1 2001 Safety Requirement for Electrical Equipment EMC Generic Emissions Standard EMC Generic Immunity Standard LJ BS EN 50081 1 1992 O BS EN 50082 1 1992 Loadcell Deflection Specifications The following are the specified loadcell deflection values at full capacity Capacity Deflection 250g 0 015 0 003 21bf 10N 0 009 0 003 10 Ibf 50N 0 006 0 003 25 Ibf 125N 0 006 0 003 50 Ibf 250N 0 006 0 003 100 Ibf 500N 0 008 0 003 200 Ibf 1000N 0 008 0 003 500 Ibf 2500N 0 008 0 003 www chatillon com EE Dimensions 2 86 72 6 mm 1 62 41 1 mm IO 10 32 UNC 2B p 7 FEMALE THREAD i c 6 PLACES Max Screw De
59. r On Off s 3 Selecting Increments ss 4 Selecting High Load Limit 4 Selecting Low Load Limit 5 Viewing Load Limits 5 chatillon fl lar ametek com 1 www chatillon com Using Load Limits Using Load Limits The DF Series force gauge allows you to setup and apply LOAD LIMITS You may setup HIGH and LOW load limits Load Limits are useful for protecting your gauge or testing system from damage or to simply alert you that the gauge or system has exceeded a setpoint value e L HI High 20 0 BUZZ 21 24 TE High 20 0 9 34 io Low 10 0 T c Xmit W Clear More Low 10 0 T c Xmit W Clear More EH EE om High Setpoint Low Setpoint If the measured result falls below the LOW setpoint the If the measured result exceeds the HIGH setpoint the gauge will display L LO until the result is greater than gauge will display L HI until the result is less than the the LOW setpoint value HIGH setpoint value www chatillon com 2 chatillon fl lar ametek com Activating Transmit Limits You have the option of enabling or disabling Transmit Limits The factory default is Transmit Limits OFF To enable Transmit Limits from the Home display select F3 More twice This will take you to the Main Setup Menu display Setup RS 232 Hl Auto Shutdown Pass Fail Load Limits Communications lt
60. reases the increment value Setup Pass Fail Range EE O increment 1 0 High gt Low Enter to select 100 0 LBF 80 0 LBF www chatillon comchatillon fl lar ametek com Using Pass Fail Limits Selecting HIGH Range Limit Use the F1 key to select the HIGH RANGE Pass Fail Limit The cursor arrow will automatically be placed next to the HIGH Limit tag indicating that you are about to adjust this value Setup Pass Fail Range HE O increment 1 0 100 0 LBF 80 0 LBF gt High Low Enter to select TE Low Back Mm Use the UP and DOWN navigation key to increase or decrease the High Pass Fail Limit VALUE The value will increase by the increment selected upon each key press Do NOT select enter until you have adjusted both the High and Low Pass Fail Limits to your desired setpoints www chatillon com Using Pass Fail Limits Selecting LOW Range Limit Use the F1 key to select the LOW RANGE Pass Fail Limit The cursor arrow will automatically be placed next to the LOW Limit tag indicating that you are about to adjust this value Setup Pass Fail Range HH O increment 1 0 High 100 0 LBF gt Low 80 0 LBF Enter to select Cc High Back Mm Use the UP and DOWN navigation key to increase or decrease the Low Pass Fail Limit VALUE The value will increase by the increment selected upon each key press Select enter when you have adjusted both the High and Low Pass Fail Limit
61. s 10 Conversely if the measured result was 8 9 Ibf the gauge would display FAIL High Setpoint Result Pass Nominal Value Using Pass Fail Limits High Setpoint Result Fail Nominal Value Low Setpoint If the measured result is equal to or within the range calculated by the nominal value and user specified bandwidth the result PASS 3 of 10 Saved END O High Low T Xmit W Clear www chatillon comchatillon fl lar ametek com Low Setpoint If the measured result is outside the range calculated by the nominal value and user specified bandwidth the result FAIL 4 of 10 Saved Low T Xmit W Clear www chatillon com Using Pass Fail Limits Activating Pass Fail Limits You have the option of enabling or disabling Pass Fail Limits The factory default is Pass Fail Limits OFF To enable Pass Fail Limits from the Home display select F3 More twice This will take you to the Main Setup Menu display Setup Pass Fail Limits HH Auto Shutdown Pass Fail lt Load Limits Communications Enter to select co Service Use the navigation UP or DOWN key to position the cur sor arrow next to the PASS FAIL option Select enter The Pass Fail activation display allows you to turn ON or turn OFF the Pass Fail feature Select F1 to turn ON or OFF Select enter Setup Pass Fail Limits e Pass Fail ON RANGE NOMINAL VALUE Enter to select Pass
62. s gauge is in the Sharp Break Mode the mode indicator will display as SCBK for Sharp Compressive Break The DFS mode indicator will display STBk for Sharp Tension Break Drop 95 95 00 ir Peak 100 0 Display 100 Ibf Max Load 95 Ibf 95 Drop Uo o a o Be 3 o D 50 Ibf Break Detect chatillon fl lar ametek com Using Break Detection Percentage Break The Percentage Break test allows you to specify the Drop from the Peak Load If you set the Drop at 80 the DFS gauge will determine the Break Load when the measured load is 80 of the Peak Load value When the DFS Series gauge is in the Break Mode the mode indicator will display as CBK for Yo Com pressive Break The DFS mode indicator will display TBk for Yo Tension Break Drop 75 TBK 75 0 LBF Peak 100 0 Display 100 Ibf Max Load Measured Load 75 Ibf 75 Drop 50 Ibf Break Detect www chatillon com Using Break Detection Break Detection Setup To setup the Break Detection function from the Home display depress F3 More three times Use the naviga tion key to position the arrow at the Break Detect func tion Press enter Setup Break Detect HH Load Average Break Detect lt Filters Load Compare Enter to select cC Back EE NE ma Break Detect Select Type The DFS break detect default type is Percentage Break To cha
63. s to your desired setpoints www chatillon com Select NOMINAL VALUE Method Use the navigation pod UP and DOWN key to position the cursor arrow next to the NOMINAL VALUE method Select ENTER Setup Pass Fail Limits Pass Fail ON RANGE gt NOMINAL VALUE Enter to select T gt gt gt C Off Back LI LJ LJ The Nominal Value method uses a specified setpoint value and bandwidth to calculate the High and Low setpoints The DF gauge will automatically calculate and display the High and Low Limits You only need to specify the Nominal Value and the Bandwidth www chatillon comchatillon fl lar ametek com Selecting Increments Increments are associated with the numeric values displayed by the gauge during setup You select the increment you want to use to adjust your setup values Increments are provided in values corresponding to the gauge capacity and units of measure Increment values available are 0 001 0 01 0 1 1 0 10 0 100 0 0 DO D D DOD Selecting an increment of 10 0 will adjust the setup nu meric value by tens Selecting the increment 0 1 will adjust the setup numeric value by tenths You select increments using the RIGHT and LEFT arrow keys on the navigation pod Selecting the RIGHT arrow increases the increment value Selecting the LEFT ar row decreases the increment value Setup Pass Fail Nom EE O increment High gt Nom Band www chatillon comchatillon fl lar ametek co
64. tact Closure 9 O Setpoint Setpoint Output Signal 10 Ground Digital Ground 11 Analog GND Analog Ground 12 O Analog SIG Analog Output www chatillon comchatillon fl lar ametek com 5 www chatillon com Using Outputs Using Hyperterminal Commands The DF Series can accept and execute commands through the RS 232 serial port using Hyperterminal The com mand set is tailored to make it easy to configure and operate the instrument under a computer program control The string commands are sent as strings of ASCII characters The following string commands are recognized Command F www chatillon com Response AN MODE M lt CR gt lt LF gt or TP MODE M lt GCR gt lt LF gt or CP MODE CR LF x 99 999 b CR LF or 9999 9Akg lt CR gt lt LF gt or 99 999 N lt CR gt lt LF gt 99 99940z lt CR gt lt LF gt or 9999 9 g lt CR gt lt LF gt or 99 9994N lt CR gt lt LF gt ERROR 4 lt CR gt lt LF gt overload Description Toggles between Normal and Data Collect Modes Steps through Peak Modes Normal Tension Peak Compression Peak Resets the gauge zeroes all modes Sends currently selected mode Normal Tension Peak Compression Peak Data Collect Steps through Units Sends data on display with the position of the decimal place the same as on display lf Transmit Limits is set to transmit without units is replaced by Response during force Opens RS232 output and sends continuo
65. tdown Icon Indicates that the automatic shutdown feature is activated www chatillon com Activating Auto Shutdown Automatic Shutdown may be activated from the Main Setup display From the Home display select the F3 More key twice to access the Main Setup display Setup Auto Shutdown EE Auto Shutdown lt Pass Fail Load Limits Communications Enter to select co Service Use the UP and DOWN navigation keys to position the cursor arrow next to the Auto Shutdown tag Select enter Select the F1 key to turn Auto Shutdown ON or OFF Setup Auto Shutdown www chatillon comchatillon fl lar ametek com JJ A T Using Automatic Shutdown Selecting Time Period Automatic Shutdown time is expressed in MINUTES Use the UP and DOWN key to select the desired time period e g the amount of time in minutes that deter mine that the gauge will automatically shutdown when there has been no keypad activity Each depress of the UP or DOWN key increments the time by 10 minutes www chatillon comchatillon fl lar ametek com iie www chatillon com Using Outputs Section Contents Page About Gauge Communications 2 Selecting Communication Type 3 RS232 Communications Selecting TRANSMIT format 3 Transmit WITH UNITS 3 Transmit WITHOUT UNITS 3 Selecting BAUD Ra
66. te 4 Using Hyperterminal 6 ASCII Commands 6 HELP The WORD Length STOP bits and PARITY are not adjustable These are fixed at Word Length 8 bits Stop Bits 1 bit Parity None Only BAUD RATE and UNITS may be adjusted www chatillon comchatillon fl lar ametek com Ae www chatillon com Using Outputs About Gauge Communications The E DFE and DFS Series force gauges allow you to communicate to external devices using either RS232 Mitutoyo or analog outputs Communication is via the 12 pin output using the follow ing Chatillon cables C RS232 Cable pin SPK DF RS232 C Mitutoyo Cable p n NC000654 The 2Vdc analog output is always available via pins 11 and 12 www chatillon com Setup Communications Communications may be setup from the Main Setup display From the Home display select the F3 More key twice to access the Main Setup display Setup Communications HE Auto Shutdown Pass Fail Load Limits Communications lt Enter to select co Service Use the UP and DOWN navigation keys to position the cursor arrow next to the Communications tag Select enter Setup RS232 Units EH Comms RS232 Xmit Units ON Xmit Limits ON 9600 Baud Enter to select T_ _ _ CF Mit Back www chatillon comchatillon fl lar ametek com Selecting Communication Method The D
67. the F2 B ON to turn the Buzzer feature ON Or select F2 B OFF to turn the Buzzer feature OFF Setup Load Limits HE O increment Buzzer High 100 0 LBF Low 50 0 LBF Enter to select T C Off Back Mm www chatillon com Using Load Limits Selecting Increments Increments are associated with the numeric values displayed by the gauge during setup You select the increment you want to use to adjust your setup values Increments are provided in values corresponding to the gauge capacity and units of measure Increment values available are 0 001 0 01 0 1 1 0 10 0 100 0 mE mE mE mi mi m Selecting an increment of 10 0 will adjust the setup nu meric value by tens Selecting the increment 0 1 will adjust the setup numeric value by tenths You select increments using the RIGHT and LEFT arrow keys on the navigation pod Selecting the RIGHT arrow increases the increment value Selecting the LEFT ar row decreases the increment value Setup Load Limits EE O increment Buzzer High gt Low Enter to select 100 0 LBF 50 0 LBF www chatillon com Selecting HIGH LIMIT Setpoint The HIGH Limit Setpoint is the load value representing the highest COMPRESSION load value that you want your gauge to measure prior to it giving a Load Limit indication The HIGH Load Limit is a positive number or zero High Limit Compression O Ibf 100 Ibf Use the F1 key to select the HIGH Load Limit
68. tup This circular pod contains four 4 directional arrows that cor respond to certain gauge functions The UP and RIGHT arrows are used to increment numbers or to navigate in an upward direction or to the right The DOWN and LEFT arrows are used to decrement numbers or to navi gate in a downward direction or to the left UNITS Key A dedicated UNITS key is used to change the units of measure ZERO Key A dedicated ZERO key is used to zero a measured result or to tare the weight of attachments and fixtures prior to measuring a load HOME Key Adedicated HOME key is used to return you to the main operating display ENTER Key A dedicated ENTER key is used to enable a selection or to accept a result Power Key A dedicated POWER key is used to turn gauge power ON or OFF chatillon fl lar ametek com INFO Key The INFO key provides you with information about your DF Series force gauge It is also used to review SAVED information that is stored in the gauge memory Depress the i key to access the following information Gauge Capacity x Resolution Firmware Revision and Revision Date Overload History Battery Life Saved Results DOCULD www chatillon com Getting Started Display Layout The DF Series digital force gauge features a 128 x 64 graphical display The display matrix is 8 lines by 21 characters Status Line Upper Message Line Main Display Line 1 Main Display Line 2 Main Display Line
69. ue select the F2 Percent key The cursor arrow will now point to the Drop label Select the proper increments using the LEFT and RIGHT navigation arrows The LEFT arrow decreases the increment value The RIGHT arrow increases the increment value Use the UP arrow to increase the Drop value Use the DOWN arrow to decrease the Drop value Se lect Enter when the required drop value is displayed www chatillon com Setup Break Point HE Increment 1 0 50 00LBF 95 gt BkPt Drop Enter to select T _ _ C Percent Setup Break Percent HE Increment 1 0 BkPt gt Drop Enter to select 50 00LBF chatillon fl lar ametek com Perfoming a Sharp Break Test Once you have setup your Break Detect from the Home display depress the F1 Mode key until the DFS displays Norm Pull to Break A pull to break test will use the mode STBK Affix your sample to the grip or fixture and zero the gauge Press the Zero key to zero the load effects caused by the sample weight and fixture tare out Pull the sample manually or using a Chatillon tester The load applied to the load sensor is displayed during the test When the sample breaks physically breaks or when the load caused by the sample being pulled drops by 95 from a maximum value the test will end You may view the Peak Load by pressing the F1 Mode key until the mode indicator displays T PK The value displayed is th
70. uge will continue to average until the measured load drops below the preload value www chatillon com Load Average Time Based This load averaging test works identical to the Force Based method except it adds Time as a factor You may set the Time Value from 1 second to 999 sec onds This gauge mode is represented and displayed as LAVE The gauge will begin to collect and average the measured values once the Preload Value has been sensed The gauge will continue to average until the measured load drops below the preload value OR until the specified time has expired When the test is com pleted the gauge will display the Average Load You can also display the peak load for the averaging period by selecting the F1 mode key LAVt 8 92 T c EE mM Average Results Measured Load Preload Value Time Value The gauge will begin to average once the preload value is reached The gauge will continue to average until the measured load drops below the preload value or when the time has expired chatillon fl lar ametek com Load Average Setup To setup the Load Average function from the Home dis play depress F3 More three times Use the navigation key to position the arrow at the Load Average function Press enter Setup Load Average EH Load Average lt Break Detect Filters Load Compare Enter to select E co E mm Load Average Select Type The DFS load
71. urned on the Chatillon Splash Screen is displayed for approximately 5 seconds This display shows the gauge model and capacity firmware revision level revision date and website address for downloads Model DFE 100 Rev No 1 00 Rev Date dd mm yyyy Chatillon www chatillon com GF Turn Gauge On Off chatillon fl lar ametek com 5 www chatillon com Getting Started Battery EH Est Battery Life 23 hrs 4 65 Volts www chatillon com T gt gt gt C Info al Recharge Required 0 Est Battery Life 2 hrs 4 65 Volts www chatillon com T 6 Info EE NE ma Charging Your Gauge The DF Series contains a Nickle Metal Hydride NiMh Battery Pack that can provide up to 30 hours of continu ous use on a single charge A Battery icon appears on the main operating display and operates like a bar graph When the gauge has a full charge the Battery icon appears full As battery power diminishes the Battery icon will open You may view battery life remaining by depressing the i key The gauge will display the estimated battery life based on current usage in hours The DF Series gauge will alert you when the battery requires charging The gauge will display Recharge Required and the battery icon will show as opened It is best to completely drain your battery before re HELP New NiMh batteries need to be charged 3 5 times before they will hold a full charge This doesn t
72. us data stream when in Data Collect mode Zeroes the currently selected mode Normal Tension Peak or Compression Peak www chatillon comchatillon fl lar ametek com www chatillon comchatillon fl lar ametek com Connecting Printers Section Contents Page Connecting Printers 2 Serial Data Printer 2 Mitutoyo PAM 3 www chatillon com Connecting Printers Connecting a Printer The DF Series force gauge can transmit information to a serial data printer or Mitutoyo printer Printing is performed from the View display using the TRANSMIT function From the Home display select F3 More to access the View Display Select F1 Xmit to access the Transmit display From this display you have the options of transmitting the current displayed result or transmitting all results saved in the instrument memory Selecting the Xmit keys will send data through the gauge s output in the configured format to the external device See Communications for the output setup options SULIER VIEW CONECTOR PINS CAILE ALPHA 1330 3 CIMO 28 ANG HEE Communication Cables The E DFE and DFS Series gauges are supplied standard with an RS 232 serial data cable p n SPK DF RS232 You may also use the outputs on these gauges to communicate with Mitutoyo devices Connect to Cable Serial Device SPK DF RS232 Mitutoyo Device NC000654 Notes 1 Cable supplied standard with the E DFE or DFS Series gauge SPK DF
73. vings and convenience The dis advantage is the DFS R ND with remote sensors has an accuracy of better than 0 25 full scale compared to a dedicated sensor with accuracy of better than 0 1 full scale The flexible cable used with the SLC sensors are ideal for applications where access to the sample under test is limited The cable when fully extended reaches ap proximately 9 feet 3 meters www chatillon com STS Torque Sensors The STS Series torque sensors have been designed to work exclusively with the DFS R ND Series force gauges These sensors are NOT compatible with previ ous Chatillon digital gauges that used interchangeable sensors The STS Sensor is inserted into the 15 pin connector located on the side of the DFS R ND gauge The gauge will automatically recognize the sensor type and its associated capacity and resolutions The STS Series sensor is available in capacities from 3 in lbs to 200 in lbs Different capacity sensors may be plugged into the DFS R ND depending on the applica tion requirements The gauge s automatic recognition eliminates the need to configure the capacities and resolution The STS Series sensors come with different hex fittings for attaching to the test sample The STS sensor is turned and the gauge will indicate torque and torque direction The cable when fully extended reaches ap proximately 9 feet 3 meters chatillon fl lar ametek com Specifying the Correct Sensor The single
74. want to save a result select the Zero key This will zero the gauge and clear the result CAUTION Do NOT Save Results from different Modes Saving a T PK result with a C PK result may cause the gauge to incorrectly calculate statistics www chatillon com Operating Your Gauge Viewing Results The DF Series displays results in the following formats Active Measured Result Saved Measured Result s Pass Fail Result Load Limt Result Load Average Result Break Detect Result 0O DO D D OD Viewing Active Result The DF Series gauge will display the result in Normal Tension Peak T PK or Compression Peak C PK modes The DF Series gauge will display the measured result mode units of measure active options and battery life Displaying Normal Mode Result When the DF Series gauge is in Normal mode the gauge will indicate the measured result units active options and battery life Select the F1 Mode key to set the gauge in Normal mode When in Normal mode the gauge will display the load that is currently being applied to the load sensor a compressive load is indicated as a positive result A tensile load is indicated as a negative result The load bar graph will also indicate the load and direc tion of load that is applied to the sensor relative to the sensor s capacity The loadcell bar graph is intended to assist you in preventing overloads If the bar graph is nearly filled you should stop

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