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Gould 5841\11 Programmable Controller

1. 3 32 3 3 3 4 P451 Auxiliary Power 3 33 3 3 3 5 P453 Auxiliary Power 3 34 SECTION 4 INSTALLATION 41 INSTALLATION PLANNING 4 1 42 PREPARING FOR 4 1 4 2 1 Initial 1 4 2 43 INSTALLING THE 584M CONTROLLER 4 5 44 200 SERIES VO 4 7 VO Housing installation 4 7 VO Module Insertion 4 11 Inductive Load Protection 4 13 eid gw c cT 4 14 500 SERIES I O 4 15 Housing Installation with J540 Adapter 4 15 Field Wiring i celer ix eum OS are e XD Rs 4 18 VO Module Addressing 4 18 Module Insertion and Cable 4 20 REMOTE lO bec rs rr Red E ex UE E Gan Gul ad TOR ELE 4 21 INSTALLATION PRECAUTIONS FOR AC GROUNDS 4 22 584M COLD START
2. 2 12 Specifications for P190 2 14 584M Instruction Set Summary 3 1 584M AC Power 3 5 Modbus Parameters up ERE RUE EE eur ad ERR LADO 3 9 Dim Awareness 3 10 RAP Erfor Codes ori Stee ceo peser waa SUE E eed dyed EG 3 11 200 Series Cable Options 584M PC to Channels and 11 3 14 Register I O Index Pin 3 15 200 Series PMS Codes and Units of Load Module 3 17 200 Series Fuse 3 19 500 Series Module PMS Codes and Units of Load Module 3 24 Connectors Taps and Terminators for J200 Cable 3 31 SECTION 1 INTRODUCTION The Modicon 584M Programmable Controller represents the most powerful con troller currently available As a replacement for relays and solid state electronics the controller offers an extensive array of control functions applicable for a variety of industries Programs timing sequencing and calculations use simple easily learned relay ladder logic All functions are efficiently performed for numerous in dustrial co
3. NECESSARY IF MAILED IN THE UNITED STATES FIRST CLASS PERMIT NO 234 ANDOVER MA BUSINESS REPLY MAIL Postage will be paid by addressee Gould Inc Industrial Automation Systems P O BOX 3083 ATTN Technical Publications ANDOVER MA 01810 C ALONG LINE emere LL GOULD INDUSTRIAL AUTOMATION SYSTEMS PUBLICATIONS ORDER FORM TO ORDER BY PHONE CALL 1 800 GOULD PC ana ask for an Order Entry Coordinator Bill To Ship To if different ESI pL Customer Contact Name 4 Purchase Order No Date Telephone m Document Part Number Description Unit Price Total Price Quantity m Authorized Signature Date Sub Total Freight Ordering Instructions 1 Provide appropriate billing address and shipping address if dif ferent from billing address 2 Please provide a contact name and phone number in case we have a question about your order 3 Indicate your purchase order number and date You may prepay by enclosing a check for the full amount 4 Give the part number description and quantity for each document ordered Total Delivery Unless otherwise specified all orders are shipped best way surf
4. 3 4 The maximum allowable dB loss between the J200 and any power supply is 35 dB The maximum allowable cable run is 15 000 feet 4572 meters even if the dB loss is less than 35 dB Cable dB loss CATV 1 0 dB 1000 ft 304 8 meters RG 6U 7 0 dB 1000 ft 304 8 meters Connector dB loss 0185 1 dB straight through 12 dB down drop SPLITTER MA 0186 3 dB from center to both sides Figure 3 14 illustrates the connections for a typical J200 installation The figure in cludes all the cables connectors and terminators which any installation might im plement Table 3 9 lists recommended parts and suppliers for cables and connectors CONTROLLER 2 8 2 8 8 mur CABLE OTHER v REMOTE 1 0 TAP DROP UP TO 75 FT DROP I DROP2 DROP 3 Figure 3 14 J200 Remote Installation 3 30 SYSTEM CONFIGURATION Table 3 11 Connectors Taps and Terminators for J200 Cable Run 1 CATV CABLE A Comm Scope Co Parameter III Model No P 3 75 500 JCA B Times Co Lumifoam lll Model No JT 4500 2 CAC 6 CABLE Belden Model No 9114 3 CATV CABLE TO MALE F CONNECTOR Gilbert Engineering Model No GRS 500 AFM DU03 4 CABLE TERMINATOR 75 Ohm Taco Jerrold Model No TR 75F 5 TAP Modicon Part No MA 0185 000 6 SPLITTER Modicon Part No MA 0186 000 7 TYPE F MALE CONNECTOR Taco Jerrold Model No F56 The following example describes a s
5. 300 mA x No of unit loads total current load Each auxiliary power supply can drive twenty seven units of load Units of load are convenient measures of load designed for easy computations Table 3 10 500 Series Module PMS Codes and Units of Load Module PMS Load Code Color Per Module Latched Input 06 True Low 115 VAC Output 199 Red 23 115 VAC Input 197 Pink 06 DC True High 286 Dark Blue 23 Output DC True High 284 Light Blue 06 220 VAC Output 151 Orange 23 220 Input 149 Melon 06 5V TTL Output 259 Violet 23 5V TTL Input 264 Light Purple 06 DC True Low 314 Turquoise 23 Output DC True Low Input 311 Blue 06 120 VDC Output 307 Blue 35 120 VDC Input 305 Blue 06 DC Clamped Output 23 24 48 VAC Output 23 24 Input 06 48 VAC Input 06 Module 5 VDC Encoder 06 Input Module Intrinsically 06 Safe Proximity Switch Reed Relay 23 Normally Open Reed Relay 23 Normally Closed Pantone Matching System 3 24 SYSTEM CONFIGURATION More than eight discrete housings can be utilized on any channel as long as the modules do not overload the power supply and there are not more than four different B545 housing addresses 3 3 2 3 Intrinsic Safe Modules The 500 Series I O includes an intrinsically safe input module Intrinsically safe I O modules are enhanced by a special circuit design which allows the modules to func
6. A device which is used to connect the PC with the user s devices The output module contains the circuitry required to convert the PC output signals to voltage levels compatible with the user s device P Method of verifying the accuracy of recorded or transmitted data An additional bit is added to indicate the state of the byte or word as ODD or EVEN Units that may communicate with the programmable controller but not part of the programmable controller e g teletype cassette recorder CRT terminal tape reader programming panel etc A mathematical function which controls a desired input by manipulating the value of an output The control technique responds to an error with an output signal that is proportional to the error the error s integral and the errors rate of change derivative The exact response depends on constraints entered by the customer or the operator A solid state control system which has a user programmable memory for storage of instructions to implement specific functions such as I O control logic timing counting arithmetic and data manipulation A PC consists of a central processor an input output interface memory and a programming device that typically uses relay equipment symbols PC is purposely designed as an industrial control system that can perform functions equivalent to a relay panel or a wired solid state logic control system Device for inserting monitoring and editing a program in
7. T584 002 T584 003 T584 004 T584 005 T584 101 T584 102 T190 001 Table 2 5 584 PC Support Tapes TAPE 584 Programmer Tape 584 Utility and Configuration Tape Package 584 Message Editing Tape ASCII Configuration Tape Utility Tape 584 PID Tape 584 Modbus Master Pack Tape Loader Tape 2 12 FUNCTION The Programmer tape contains the instructions required to create the user logic programs The Configurator tape configures the 584 Controller for its application specifying such items as number of registers I O channels RS 232 C ports and programming parameters The Utility tape allows listing of 584 programs Edits ASCII messages within the 584 Configures the 584 Controller For programming see T584 002 Provides the 584 s ladder lister Implements the proportional integral and derivative a mathematical function useful for process control Configures the 584 Controller for use as a Modbus master Implements tape loading functions with the P190 Programmer SYSTEM HARDWARE COMPONENTS D ES X 2 Figure 2 8 Inserting Tape Into P190 A tape is loaded into the programmer s tape drive as shown in Figure 2 8 In addi tion to the tape drive the P190 features an ASCII keyboard thirty one fixed func tion keys and eight software keys The programmer s rugged case is easily moved to the work site or placed in a centralized location to accommodate several con trol
8. 262 Analog Current Output 0 4 1075 3 15 SYSTEM CONFIGURATION Each housing has on its lower left side a male printed circuit connector and its lower right a female receptacle The male connector is normally retracted with in the housing and is extended by rotating a cam driven by a large screw on the lower section of the backplane Rotating this screw 180 degrees clockwise ex tends the male connector rotating it 180 degrees counterclockwise retracts the male connector The connector is used to connect the housing to either a cable to the mainframe an auxiliary power supply or another housing When delivered each housing has its male and female connectors as well as its module backplane connectors covered by a protective tape This tape must be re moved prior to the connector s use However if the connector is not to be used no module inserted or last housing in channel the tape should remain in place to en sure noise shielding and protect against entry of foreign matter Field wiring shown in Figure 3 6 can be installed on the housing either before or after installation of the modules However the address index pin must be posi tioned prior to module insertion It is also recommended that the field wiring be fitted prior to module installation Special AC I O modules can be isolated since separate pairs of field terminals are provided for each circuit These modules require no special isolation from envir
9. ON if DC power is applied RUN ON if the adapter is scanned by the 584M at least once every 200 ms ERROR ON if I O communication has been detected and cannot be corrected by error checking TEST ON if in test mode utilized by Modicon service technicians only The switches on the panel enable the 500 Series I O to provide information normal ly obtained from the 200 Series address index pin in that channel Two sets of switches are provided one for inputs and the other for outputs However if a chan nel has a mix of 200 and 500 Series they can be used to lock out the 500 Series from those index pins whose information is being used by the 200 Series Corre lation between index pin location and 500 Series is as follows Channel 500 Series Module Location Index Pin Housing Top Bottom Four Modules 1 1 Top 2 1 Bottom 3 2 Top 4 2 Bottom 5 3 Top 6 3 Bottom 7 4 Top 8 4 Bottom Only discrete modules such as modules B550 B563 can be interfaced to this adapter register devices such as MUX s B570 B571 analog B572 574 high speed counter B579 and stepping motor control B575 cannot be used The 531 B581 and B583 modules which look like register modules but are special discrete modules installed in register I O housings like the B547 and B548 can be used 3 26 SYSTEM CONFIGURATION 4540 ADAPTER BOULO gt HOUSING 4 H 500 SERI
10. The opposite end EIA type connector is plugged directly into the Interface s EIA connector 2 Connect the telephone interface to 115 VAC and turn its power switch ON 3 Place the telephone coupler selector switch in the full position 4 Set communications port to proper parameters The IDLE lamp on the interface and the POWER lamp on the acoustic coupler should be illuminated You can now place your call to the Modicon Service Center operator 603 893 0400 You will be asked for 1 Your name and company 2 Serial number and type of controller to which you are connected 3 What service you desire The Service Center will ask you to switch to Data This requires switching from voice to data network communications If you are still listening you will hear an audible tone To make the data connection place the handset firmly into the rubber cups of the acoustic coupler One of the cups is lettered CORD this cup seats the CORD end of the handset 2 15 Orr e circuit has SWitcheg the reg Pler wiji light When t carri goes off Switch j Waiting f Up the handset Since com ation t occur ile the Controller is Operating You will note that Shorti Switc ata Sho Communication will Occur Which Will turn th Controller Run light It is practic en placing Your thro 9h your Company SWitchboarg to explain t Operat tha you aking a data Call Circuit h hear a toi ther th n PPera
11. Either port can be used to connect the P190 or other intelligent peripheral devices A maximum of two devices can be communicating with the 584M at one time Included in this support equipment are the T160 and T161 Telephone Interfaces for communication with Modicon s Service Center and a computer using Modicon s Modbus protocol These devices plug directly into either peripheral port without interrupting the controller s scan Previous models of telephone interfaces such as the T151 T152 T154 and T158 can also be used with the 584M Controller by purchasing Modicon cable Modicon No W192 2 14 SYSTEM HARDWARE COMPONENTS The 584M Controller can also interface to ASCII devices such as CRT terminals line printers teletypes and disk storage using a P453 auxiliary power supply 2 4 4 Model 160 Telephone Interface amp Service Center Support The Modicon 160 Telephone Interface allows the 584M Programmable Controller to be linked to the Modicon Service Center over standard voice grade telephone lines It consists of an accoustical data coupler which mates with a standard telephone hand set and an electronics package that interfaces with the controller Both of these are housed in a rugged case for portability and safe storage The telephone interface is connected to the controller in the same manner as the programming panel and other peripherals 1 Plug the cable military end into the Modbus port at the front Port 2 or bottom Port 1
12. i FOR P421 INSTALLATION Set the address index pins the housings CAUTION Failure to remove protective tape on the left and right side of each I O housing cammed into another housing could result in faulty operation of the modules within that channel LA 1 12 ATTACH POWER CABLE FOR GNO 1I5 AC NOT SUPPLIED WITH CONTROLLER SECTION A A AUX POWER SUPPLY P42 INSTALLATION DIMENSIONS B240 1 0 HOUSING OUTLINE P421 AUX POWER SUPPLY OUTLINE MOUNTING DIMENSIONS prr NOTE IF AUXILIARY POWER SUPPLY 15 NOT REQUIRED 2 5 INCH 64 mm CLEARANCE TO THE LEFT OF THE B240 B241 J540 IS REQUIRED FOR CABLE CONNECTION 1937 SECTION C C REMOTE DRIVER DIMENSIONS Figure 4 7 200 Series Mounting Dimensions INSTALLATION Figure 4 8 I O Housing Cam Connector HOUSING RECEPTOR PINS RETRACTED HEX HEAD SET SCREW CAM LOCK CABLE AND CONNECTOR CAM LOCK TURNED TO ENGAGE PINS Figure 4 9 Attaching W600 Cable 4 10 INSTALLATION Each channel of 200 Series can accept up to 128 input and 128 output points which can be configured as eight input and eight output modules See Figure 4 10 These 16 modules can be mounted four per B240 or B242 004 housing or two per B241 or B242 002 They must all be addressed for the 584M PC by the address index pin As you can see in F
13. 007 Memory protect ON Press CLEAR to recall display 008 Attempting to disable a register Press CLEAR to recall display INPUT OUTPUT SYSTEM 200 Series A major portion of the 584M programmable control system consists of the control ler s input and output configuration With use of the appropriate modules the 584M can process a variety of inputs and outputs for the user s control application The controller itself can support up to four local channels of I O If more than four channels are needed for the application an I O expander is required The J200 Expander is capable of driving an additional twenty eight channels of I O increasing the capacity to a total of thirty two channels With the expander a channel of I O can be distributed up to 15 000 feet from the controller The twenty eight I O channels can be placed up to fourteen locations with a maximum of two complete channels at each location A channel of I O contains up to 128 input points and 128 output points Fewer points can be installed if required There are no requirements to completely fill one channel before installing another However unused points in one channel cannot be used in another channel The 200 Series modules transmit a total of sixteen input or sixteen output sig nals per module A module can only send an input or an output signal Mixing input or output signals within a module is not possible Discrete mo
14. 100 0 230 V RMS or 220 V RMS 100 0 440 V RMS Line Spike 1000V max 500 microseconds duration 0 5 max duty cycle Frequency Standard 60 Hz x 5 57 63 Hz Optional 50 Hz 5 47 5 52 5 Hz Norma Load 300 Volt amps 130 VAC max 2 7 amps peak at 130 VAC 2 0 amps at 253 VAC P453 AUXILLIARY POWER SUPPLY 1 0 MODULE 584 PROGRAMMABLE ASCII DEVICE CONTROLLER TO ANOTHER CHANNEL TO OTHER TO OTHER DROPS DROPS Figure 2 6 584M PC Remote I O Using a P453 Power Supply SYSTEM HARDWARE COMPONENTS For applications that require only a few remote channels and not a complete multi drop remote I O network a more cost effective method is to use an I O driver A driver be connected to channels or Il of the I O providing one remote drop per channel These drivers include 1425 Drives one remote channel for up to 2000 feet from I O ports I or Il 1427 Drives one remote channel for up to 5000 feet from I O ports or II For further details on remote as part of the 584M Programmable Control System consult the 584 Programmable Controller Remote Processing Manual Table 2 4 P453 Auxiliary Power Supply Specifications Normal Voltage Standard 120 V RMS 15 100 130 V RMS Optional 220 V RMS 15 187 253 V RMS Jumper Selectable Transient Voltage Max 10 seconds 115 V RMS 30 80 150 V RMS or 220 V RMS 30 155 285 V RMS Max 17 ms 115 V RMS 100 0 230 V
15. 2 Press the red INIT and the red INIT LOCK key at the same time When the P190 is ready the screen will display the message INSERT P190 PROGRAM TAPE 3 Insert the master T584 004 Configurator Tape into the tape drive on the P190 After the tape has run it automatically rewinds and stops The P190 screen then displays the message REMOVE TAPE 4 Remove the tape from the P190 tape drive Be sure it is clearly labeled Now the P190 screen displays the message LOAD WRITE ENABLED SCRATCH TAPE 5 nsert a blank tape Be sure the record tab is in the RECORD position The P190 automatically begins to duplicate the master tape The screen displays the message DUPLICATING After the tape has run it automatically rewinds and the PI90 screen displays the message REMOVE TAPE Remove the tape and label it The screen then displays LOAD WRITE ENABLED SCRATCH TAPE 6 produce more copies insert another blank tape in the tape drive and repeat Step 5 After the last copy has been made remove the tape and press the red INIT and the INIT LOCK key at the same time 7 To duplicate another master tape begin again at Step 2 8 Store all master tapes in a clean dry secure place for future use The following steps using the P190 Programmer wil configure the controller NOTES The baud rate switches on the P190 are preset at the factory The DIP switch on the left side sets the baud rate with the first three switches up and the fourth switch do
16. 2 14 P421 Auxilliary Power Supply 2 7 P451 Auxilliary Power Supply 2 8 2 9 3 33 P453 Power Supply 2 8 through 2 10 3 34 Peripheral devices 2 2 Power supply 2 5 Power cord connection 485M 4 3 Power requirements 584M 3 5 R RAP 2 4 2 5 3 6 RAP error codes 3 11 Register Access Panel 2 4 2 5 3 6 Remote 2 6 3 28 Remote installation 4 21 S Start up initial 4 23 T Tape duplication 4 24 Tapes P190 2 12 Telephone Interfaces T160 and T161 2 14 through 2 16 U Units of load 200 Series 3 17 Units of load 500 Series 3 24 Weight 2 3 200 Series 3 12 500 Series 3 20 r CUT ALONG LINE mee nenne o LLLA GOULD INDUSTRIAL AUTOMATION SYSTEMS PUBLICATIONS COMMENT FORM Number PIS84M 001 Rev B Title 584M PIC System Plan amp Instal Guide We are constantly striving to improve the content and usability of our technical documents You can help us by answering the questions below and mailing this form to us Also if you find any errors or have any suggestions for improvement please let us know How do you use this document Introduction to the product 5 Operating instructions _ 2 Reference Classroom resource Other Lj Self study Programming Procedures O Advance
17. ACTIVE COMM ERROR INTERFACE ERROR P453 is ready to communicate with the J200 Expander P453 is communicating with the J200 Expander P453 has a communication failure with the J200 communication error has occurred between the P453 and its corresponding I O On the panel s left side a MODEM display indicates activity of the P453 s modem CARRIER DETECT CHAN A CHAN B Indicates that a carrier link exists between the P453 modem and the J200 P453 modem is ON Not used 3 36 SECTION 4 INSTALLATION Installation of the 584M Programmable Control System depends largely on the user s application requirements This section provides instructions for installing each of the 584M s system components cold start up procedure is also described in order to prepare the 584M Controller for programming 4 1 INSTALLATION PLANNING Prior to connecting and installing the 584M system it is helpful to plan ahead as to the system s requirements These requirements obviously change from one application to another Based upon the user s application a system layout plan and specification can be outlined The following steps suggest a general procedure in designing your 584M Programmable Control System 1 2 5 6 Clearly define the control objective Identify the specific inputs and outputs required to meet your objectives This is probably the most important task in planning for your system Develop a syste
18. Adapter are in the J540 Adapter Nowbus Monitor Installation and Operation Guide PI J540 001 which is shipped with the J540 1 Mark the housing s support surface before drilling holes for mounting bolts Mounting dimensions for 500 Series are shown in Figure 4 14 NOTE If the J540 adapter is to attach directly to an auxiliary power supply the mounting location of the power supply must be marked at this time 2 Drill mounting holes Bolt the J540 I O duct in place Do not install cover 3 Set the J540 s input and output switches prior to mounting The 584M communicates with the J540 by sending or receiving 16 I O points of information Each J540 output switch enables a group of four output modules each input switch enables a group of four input modules Figure 4 15 illustrates typical switch settings for the J540 adapter 4 Replace the J540 s front cover 5 Insert J540 PC board and mounting screws through the left most set of cutouts in the duct Ensure that the mounting screws on the top of the J540 are backed out at least inch 6 Place the J540 against the mounting surface and tighten its mounting screws 7 nstall mounting bolts in the bottom bracket of the J540 and tighten 8 Insert 500 Series I O housing and mounting screws through cutouts in the duct adjacent to the J540 4 15 INSTALLATION 400 1 ATTACH POWER CABLE GND 1ISAC NEUT NOT SUPPLIED WITH CONTROLLER J540 ADAP
19. The P453 drives two channels of and interfaces with ASCII devices If a P451 is used at the drop and a second channel is required at the location a P421 auxiliary power supply is required at the second channel 4 21 INSTALLATION 4 7 4 single CAC 6 CATV cable run is used to connect all I O locations to the J200 This cable is configured as a multi drop connection a main cable is installed and a splitter is used next to the J200 to create a branch in the system Taps used to connect each location to the main cable The requirements for this cabling are 1 2 3 4 5 6 7 Maximum length of any drop is 100 feet 30 meters from the main cable Total cable length should not exceed 5 000 feet 1 8 km for CAC 6 or 15 000 feet 4 5 km for CATV The maximum allowable dB loss between the J200 and any drop is 35 dB This loss should be taken into consideration before configuring the system The dB loss for the cabling is 6 7 0 dB 1000 ft 305 m 1 0 dB 1000 ft 305 m The dB loss for the connectors are Tap MA 0185 drop Splitter MA 0186 3 dB from center to both sides 1 dB through 12 dB down If signal loss is becoming critical due to distance of the channel from the controller a splitter can be used at a drop in place of a tap to reduce the dB loss The cable can be terminated in two ways either at a channel of I O or with a 75
20. Wiring is routed through the conduit to the terminals from either the top or bottom of the housing Each terminal is capable of receiving one AWG No 10 or two AWG No 12 wires The smallest recommended wire is AWG No 24 For each module position terminal 1 is at the top and terminal 8 is at the bottom 4 5 3 Module Addressing Prior to installing modules into each B545 housing the housing s address must be determined single channel can support up to 128 input and 128 output points which can be configured as 32 input and 32 output Series 500 modules These 64 modules can be inserted into eight B545 housings eight modules to a housing Each housing has a set of four STRIP SELECT switches shown in Figure 4 17 which can be set to select any housing address one through four Since there can be up to eight B545 housings per channel a pair of housings may share the same address if one housing contains only input and the other only output modules NOTES For proper channel operation only one switch must be pressed If two switches are pressed all the housings in that channel with either of these two addresses will respond in parallel Up to two housings in one channel can have the same address Between two housings with the same address I O modules must be installed from top to bottom with exact opposites inputs versus outputs 4 18 INSTALLATION HOUSING ADDRESS SELECTION Figure 4 17 Strip Select S
21. executive PROM s on the board can no longer be guaranteed The I OP board should be replaced 3 10 6 7 SYSTEM CONFIGURATION Press ENTER Press REF to display the contents of the next register NOTE The register s decimal value can only be changed to a maxi mum of 9999 The value of the register is still under the con trol of any programmed logic within the processor 3 2 1 3 Examine Discrete References Discrete references include both coils and inputs Coils are notated as OXXXX in puts as 1XXXX Examine a discrete reference as follows 1 2 3 Press CLEAR Enter the reference number from the keypad Press REF The display changes to show the status of the reference E indi cates enabled D indicates disabled The remaining five digits display the state of the reference for the most recent five scans 1 2 ON 0 2 OFF The most recent scan appears closest to the E or D character Press REF to display the status of the next sequential reference NOTE Signals of extremely short duration may not be apparent The panel is a real time display updated every scan 3 2 1 4 Alter Discrete References Change a discrete reference as follows 1 2 Press CLEAR Enter the reference number from the key pad Press REF NOTE Memory protect must be OFF to change the status of any reference Press DISABL ENABL This will change the reference to opposite state e g enabled to disabled NOT
22. high speed counters and rota tional shaft encoders Register signals frequently utilize more capacity than discrete signals since more information is required than just an ON or OFF status 2 2 1 Local and Remote I O The input output portion of the 584M Programmable Control System can be in stalled locally at a distance of up to 6 feet remotely from 2000 to 5000 feet or it can be distributed in a multidrop network over a distance of 15 000 feet I O channels one and two of the 584M are powered by the controller s internal power supply and are most cost effective when used in local I O installations The P421 auxiliary power supply shown in Figure 2 4 may be used for additional instal lations of up to 75 feet I O channels three and four The P421 powers one full channel of I O 2 6 SYSTEM HARDWARE COMPONENTS Table 2 2 P421 Auxiliary Power Supply Specifications Voltage Standard Optional Jumper Selectable Transient Voltage Max 10 Seconds Max 17 ms Line Spike Frequency Normal Load 115 V RMS 15 100 130 V RMS 220 V RMS 15 187 253 V RMS 115 V RMS 30 80 150 V RMS or 220 V RMS 30 155 285 V RMS 115 V RMS 100 0 230 V RMS or 220 V RMS 100 0 440 V RMS 1000 V max 500 microsecond duration 0 5 max duty cycle 60 Hz 5 57 63 Hz 50 Hz gt 5 47 5 52 5 Hz 10 Volt amps min 100 Volt amps max 4 amps peak on transient 2 amps at 220 VAC D
23. ohm cable terminator Installation procedures for the J200 auxiliary power supplies and I O drivers be found in the 584 Programmable Controller Remote Processing Manual INSTALLATION PRECAUTIONS FOR AC GROUNDS AC circuit faults in heavy equipment controlled by the 584M Controller can cause large surge currents in the ground system The shield on the W600 cable is connected to ground and will provide a current path momentarily raising the voltage on the frame of the 584M The following precautions are provided for the system s installation Avoid power sources with an ungrounded or open delta transformer in three phase systems Avoid using ground systems that use reactance or resistance grounds 4 22 INSTALLATION Use direct ground wire systems where there is an adequate earth ground at the power source Avoid creating ground loops common ground reference will minimize the effect of surge transients At a site where the P190 is located some distance from the 584M check the ground system for breaks in the ground conductor green yellow wire ancilary extension cords etc before connecting the P190 4 8 584M COLD START UP The following procedure describes the preparation of the 584M Controller for operation from a cold start 4 8 1 Unit Assembly 1 2 After assembling the battery pack attach the pack to the controller panel Wire the 120 VAC circuit to the controller s right panel mar
24. word An electrical channel used to send or receive data signal indicating that the carrier is being received CD is 8 of RS 232 C connector A group of I O modules that are separately connected to the mainframe For example a channel of I O can contain up to 128 input points and 128 output points To return a memory to a nonprogrammed state Advanced semi conductor memory that requires DC power to retain its content However the amount of DC power is very low when compared to other memory techniques allowing relatively small batteries to maintain this memory for years without application of AC power A serial data link which provides communication among multiple stations which may be separate PC s computers or data terminals It eliminates the need for separate independently wired data links Whether communicating or not all stations can function independently GLOSSARY OF TERMS Computer Interface CPU Central Processing Unit CRT CTS Clear To Send Digital Discrete Reference Distributed System DSR Data Set Ready DTR Data Terminal Ready Duplex EIA Executive Full Duplex FDX Half Duplex HDX Host Computer A device designed for data communication between an intelligent device such as a host computer and other units such as a programmable controller The brain of the controller system wherein the program logic and the system executive is sto
25. 13 4 17 4 18 4 19 3 9 3 10 3 11 200 Series Mounting Dimensions 4 9 Housing Cam 4 10 Attaching W600 4 10 Typical Address Scheme for 200 Series 4 11 Inserting 200 Series WO 4 12 Inductive Load Protection on AC Inputs 4 13 Inductive Load Protection AC Outputs 4 14 500 Series I O Mounting Dimensions 4 16 J540 Switch Settings 4 16 Inserting J540 isses ou oa e e bee D 4 17 Strip Select Switches for B545 B546 I O 4 19 Bus Cable Connection to J540 and 4 20 Inserting 500 Series 4 21 TABLES 584M Programmable Controller Specifications 2 3 P421 Auxiliary Power Supply Specifications 2 7 P451 Auxiliary Power Supply Specifications 2 9 P453 Auxiliary Power Supply Specifications 2 10 584M PC Support Tapes
26. 4M at the same time A summary of the 584M Controller s specifications is provided in Table 2 1 SYSTEM HARDWARE COMPONENTS Table 2 1 584M Programmable Controller Specifications Electrical Characteristics Surge Withstand Voltage Radiated Susceptability Test Voltage Frequency Max Load Peak Transient Environment Vibration Sinusoidal Random Shock Handheld Mounted Ambient Temperature Operation Storage Relative Humidity Dimensions W x H x D Mainframe incl Power Supply 200 Series Channel Weight 584M PC Mainframe incl power supply 200 Series I O 1 Channel ANSI C37 90 A 1000 volts for 500 microseconds IEEE 472 Tesla Coil 50 000 volts RS03 per MIL STD U61B 115 VAC or 220 VAC x 159 jumper selectable 47 63 Hz 450 Volt amps 8 amps at 115 VAC 4 amps at 220 VAC 0 6 G 5 Hz to 500 Hz with 30 min dwells at up to three resonant points in three axes 0 29 G 5 Hz to 500 Hz 20 G 6 11 ms 10 G 11 ms 0 to 609 40 809 0 to 95 non condensing 19 in x 22 in x 16 in 485 mm x 559 mm x 410 mm 20 in x 41 in x 13 5 in 510 mm x 1045 mm x 345 mm 60 Ibs 27 kg 176 Ibs 79 2 kg SYSTEM HARDWARE COMPONENTS Table 2 1 584M Programmable Controller Specifications cont Memory CMOS 4 8 12 or 16K words with 9 months battery backup Word Size 16 bits Communications Modbus Two ports capable of up to 19 2 kbps up to 15 000 ft from t
27. ANGER MEA Figure 2 4 P421 Auxiliary Power Supply SYSTEM HARDWARE COMPONENTS Using remote in the 584M system requires the addition of a J200 interface and appropriate power supplies The 584M through the J200 interface shown in Figure 2 5 is capable of driving up to 28 channels of remote with a total capacity of 2048 discrete points Remote can be connected at a distance of 15 000 feet from the J200 The 28 remote channels can be placed at 14 distinct locations with a maximum of two channels at each site Auxiliary power supplies for remote I O include the P451 and P453 The P451 auxiliary power supply provides power for two full channels of remote l O An expansion connector is also provided for the attachment of an additional channel of I O The P453 auxiliary power supply drives two channels of I O and can support up to four ports of ASCII communication when I O channels are connected P453 auxiliary power supply as part of the 584M control system is illustrated in Figure 2 6 Subject to some restrictions Figure 2 5 J200 Interface for Remote I O 2 8 SYSTEM HARDWARE COMPONENTS Table 2 3 P451 Auxiliary Power Supply Specifications Voltage Standard 115 V RMS 15 100 130 V RMS Optional 220 V RMS 15 187 253 V RMS Jumper Selectable Transient Voltage Max 10 Seconds 115 V RMS 30 80 150 V RMS or 220 V RMS 30 155 285 V RMS Max 17 ms 115 V RMS
28. Checkout initial 4 2 Communications 2 4 Configuration 584M controller memory 4 24 Controller 2 1 D Dim awareness codes 3 10 Dimensions 2 3 E Electrical characteristics 2 3 Environment 2 3 F Field wiring 3 16 4 18 Fuse requirements 200 Series 3 19 Fuse requirements 500 Series 3 27 1 cables 200 Series 3 14 VO capacity 2 1 2 4 housing addressing 200 Series 3 15 housing addressing 500 Series 3 22 4 18 housing index pins 200 Series 3 15 INDEX VO housing installation 200 Series housing installation 500 Series 4 15 housings 200 Series 3 13 housings 500 Series 3 20 module indicator lights 200 Series 3 18 WO module indicator lights 500 Series 3 23 module insertion 200 Series 4 11 module insertion 500 Series 4 20 system 2 5 3 12 1425 Remote Driver 3 28 1427 Remote I O Driver 3 28 Indicator lights 584M 3 5 Inductive load protection 4 13 Input output system 2 5 3 12 Installation 4 1 Instruction sets 3 1 Intrinsic safe I O modules 3 25 J J200 I O Expander 2 8 3 29 J200 Expander installation 4 22 J540 Adapter 3 25 J540 Adapter installation 4 15 L Level 1 584M PC 3 1 Level 2 584M PC 3 1 Local I O 2 6 Local I O configuration 3 3 M Memory 2 4 Modbus parameters 3 8 through 3 10 Mounting 4 5 P P190 Programmer 2 10 P190 Programmer specifications
29. E An enabled coil reference assumes the state ON or OFF that is determined by the controller s logic an enabled input reference assumes the state determined by the configu ration Both references when disabled will hold their previous state 3 7 SYSTEM CONFIGURATION 5 disabled reference can be forced ON or OFF by a one or zero Press a 1 or 0 then press ENTER 6 Press REF to display the status of the next sequential reference 3 2 1 5 Display Modbus Parameters Modbus parameters for the 584M PC are displayed in the following manner 1 Press CLEAR 2 digit 6 followed by the port number 1 or 2 three zeros and one of six display codes Code Parameter 1 Device Address 2 Baud Rate 3 Parity No Parity 4 Parity Type ODD EVEN 5 Number of Stop Bits 6 Communication Mode 3 Press REF The first Modbus parameter is displayed Continue to press REF to display succeeding parameters NOTE The displays are interpreted based upon the code selected The device address 1 to 247 baud rate 134 134 5 baud and number of stop bits 1 or 2 are decimal displays The parity is a single character E Parity Enabled parity is desired or D Parity Disabled parity is not desired The parity type will show which parity has been selected EEEEEE even and 000000 odd If no parity is desired an error code appears if the parity type is requested The communications mode is displayed as bbbb
30. ES MODULES Figure 3 12 J540 Adapter with 500 Series I O 3 3 2 5 Fuse Requirements All AC DC output modules except the B556 5 V TTL are fused with field replace able fuses and fitted with a blown fuse indicator The blown fuse indicator is viewed from the front of the module as shown in Figure 3 11 One blown fuse indi cator is provided per circuit To replace fuses the module must be removed from the housing NOTE When a module is removed all four circuits input or output will be disconnected All fuses are 3 AG normal blow The AC output modules utilize a 5 amp fuse size and the DC output modules utilize a 3 amp size Once the module is removed fuses are easily removed from the module s left side 3 27 SYSTEM CONFIGURATION 3 3 3 Remote The 584M Programmable Control System can also accommodate remote Com plete channels or portions of channels be located thousands of feet from the controller The modules communicate with the controller via a user sup plied single coaxial cable With remote modules be placed adjacent to field devices Each signal from the device is transmitted to the module Signals are then combined and sent to the controller through a single channel connection This communications scheme uses an industry proven high security HDLC protocol Use of remote can provide major savings on installation costs and can simplify maintenance
31. Extension of the 584M s I O does not affect the controller s scan time nor does it add more than the controller allows per channel The discussion of remote in this manual should be viewed as introductory A complete description of remote processing with the 584M can be found in the Gould Modicon 584 Programmable Controller Remote I O Processing Manual 3 3 3 1 1425 1427 I O Driver The local I O on 584M channels 1 amp 2 can be remotely located up to 2000 feet from the mainframe through the use of the 1425 remote driver 1425 is con nected via a cable 6 or 12 feet in length to the channel 1 or channel 2 local I O port The 1425 is then connected via Belden 8227 or equivalent cable twin conduc tor shielded cable 2 pair of wires to a P421 431 remote auxiliary power supply The twinax cable run can be up to 2000 feet The 1425 also allows the user to divide a channel into four locations Each location must have a P421 431 remote auxiliary power supply and each power supply can be located up to 2000 feet from the 1425 The connection is made by having each power supply have its own pair of twin con ductor cables between the power supply and the 584M NOTE Subdividing a local I O channel through the 1425 does not al low more I O to be addressed The limit is still 128 inputs 128 outputs per I O channel The 1427 remote driver works the same manner as the 1425 with two excep tions
32. FIGURATION Table 3 4 Dim Awareness Codes cont dEAd10 Failure of the system memory board The executive cannot detect any page 0 memory Most probable cause is loose bus cables dEAd20 Executive cannot detect any RAM or scratch pad memory The problem could be the I OP board but it is most likely loose bus cables dEAd30 The problem is most likely to be the CPU board There is also a low probability of an l OP board failure and a very low probability of a memory board failure dEAd40 An illegal minicode instruction a possible error in a loadable software module dEAd50 Peripheral port parameters were improperly modified while the 584M was active When a DIM awareness code is displayed peripheral port access reverts by default to the following 1200 Baud Device Addr 1 Parity Enabled Parity Even One Stop Bit RTU Mode Table 3 5 RAP Error Codes Code Description 001 Function not allowed Press CLEAR then press REF 002 Bad sub function field Press CLEAR then press REF 003 Reference out of range Press CLEAR then press REF 004 Invalid data for entry Press CLEAR to recall display 005 Coil not disabled Press CLEAR to recall display 3 11 SYSTEM CONFIGURATION 3 3 3 3 1 Table 3 5 RAP Error Codes cont Code Description 006 Entry prohibited by definition of function Press CLEAR to recall display
33. First it can only be used with one location one 1427 amp one P421 431 Sec ond it will support runs of up to 5000 feet 4572 00 meters 3 28 SYSTEM CONFIGURATION W MAX 2 000 FT EACH LOCATION TO FROM TO FROM TO FROM TO FROM Figure 3 13 1425 1427 Driver I O Wiring 3 3 3 2 J200 Expander The J200 expander can support up to fourteen locations each containing two channels of I O A single RG 6U or cable run is used to connect all I O loca tions the J200 The cable is configured as multi drop connection with taps used at each location The maximum length of any tap is 100 feet the total cable length should not exceed 5 000 feet for an RG 6U or 15 000 feet for CATV 5 Four system status lights located the J200 COMM ERROR Flashes upon a communication error between the J200 and power supply RCVR ACTIVE Flashes when receiving data V XMTR ACTIVE Flashes when transmitting data POWER OK Lights upon receiving power from the controller 3 29 SYSTEM CONFIGURATION There are no switches on the J200 expander A receptacle for cable connection is located underneath the unit s front panel The bottom rear connection comes with cable attached and a connector for attachment to the 584M Controller Configuration of a J200 and P451 or P453 Power Supply will normally require cus tom design for each installation The following guidelines should be used in de signing a cable run 1 2
34. IGURATION INDICATOR CIRCUIT I 4A 275 250 MODULE Figure 3 7 B244 and B246 Fuse Location 3 3 2 500 Series I O System The 500 Series I O accommodates four discrete circuits per module A module is either all input or all output a mix of input and output signals within one module is not possible A typical 500 Series module is shown in Figure 3 8 3 3 2 1 I O Housings The 500 Series modules are installed into a B545 or B546 I O housing The B545 housing fits up to eight modules The housings are normally connected to configure a complete channel of I O 128 inputs and 128 outputs One channel contains thirty two input modules and thirty two output modules A J540 adapter is used to interface the 500 Series with the 584M Controller The J540 is required for each standard 200 Series I O channel Since 128 inputs can be supplied by 32 input modules and 128 outputs by 32 output modules a complete channel of 500 Series I O consists of 64 modules The I O housings are connected across their tops via a metallic duct Further information with regard to installing the 500 Series system is provided in Section 4 0 of this manual 3 20 SYSTEM CONFIGURATION Address assignments for the I O system are made at each housing 32 I O points per housing within each channel At the top of each housing is a set of four switches see Figure 3 9 One switch is closed moved towards field terminals to select the address Each hou
35. LECT switches function in the same manner Figure 3 10 500 Series Field Wiring Field wiring be connected either before or after the modules are installed However for user convenience it is recommended that the wiring be installed prior to inserting the modules The housing address can be readjusted at any time the I O modules are inserted or removed To set the housing address the top I O module must be removed Color coded adhesive strips are available to identify the field wiring terminals op posite each I O module terminal one top to eight bottom This aids in preventing a module from being installed in a location not properly wired for the module type Strips are available for each I O module Color codes for the 500 Series modules are listed in Table 3 8 3 23 SYSTEM CONFIGURATION 3 3 2 2 Units of Load Module B531 B550 B551 B552 B553 B554 B555 B556 B557 B558 B559 B560 B561 B562 B564 B565 B569 B58l B583 B592 B596 500 Series modules require DC power to function with the 584M Controller This power is supplied either from the controller s power supply or from an auxiliary power supply The modules can only receive their power from one source Table 3 10 summarizes the load each discrete module places upon its power source Loads for the 500 Series modules are listed in terms of 200 Series loads Total current load determined by the following equation
36. M PORT 1 Enter Result 610001 REF 584M Port 1 ID 610002 REF 584M Port 1 Baud Rate 610003 REF 584M Port 1 Parity Enabled 00000E or Disabled 00000d 610004 REF 584M Port 1 Parity Even EEEEEE or Odd 000000 610005 REF 584M Port 1 Number of Stop Bits 1 or 2 610006 REF 584M Port 1 RTU bbbbbb or ASCII ASCII TO CHANGE A VALUE Parameter Enter ID Desired ID ENTER Baud Rate Desired Baud Rate ENTER Parity Yes No Press ENTER Parity Even Odd Press ENTER Stop Bits Press ENTER RTU or ASCII Press ENTER 3 2 1 7 Error and Dim Awareness Codes The 584M s register access panel also displays a series of codes which are useful for routine maintenance and system diagnostics These consist of both dim awareness and error codes Dim awareness codes display the state of the 584M PC upon power up prior to configuration or if an error should occur while the 584M is cycling Error codes indicate that information has not been correctly entered from the key pad Dim awareness codes are listed in Table 3 4 and error codes listed in Table 3 5 Table 3 4 Dim Awareness Codes Code Description 000584 584M is running error free SAFE84 dEAd84 Straight from the shipping box configuration table has not been entered dEAd05 Executive checksum failure The integrity of the executive PROM s on the I OP board can no longer be guaranteed The board should be replaced 3 10 SYSTEM CON
37. O Field Wiring Location 3 16 B244 and B246 Fuse 3 20 500 Series VO Module 3 21 500 Series I O Housing Address 3 22 500 Series Field Wiring 3 23 500 Series I O Indicator 3 25 J540 Adapter with 500 Series 3 27 1425 1427 Driver I O 0 3 29 J200 Remote I O Installation 3 30 P451 115 or 230 VAC 0 3 33 P451 Indicator DIUI Ga iter ine Ie Ea 3 34 P453 115 or 230 VAC 0 3 35 P453 Display Panel isd se ee RR Wie wR RR TRES a 3 35 584M Serial 4 2 Power Connection to 584 4 3 584M Power Supply and Battery Pack 4 4 584M Mounting Dimensions 4 6 584M Port S 1 and 2 5 4 7 B240 I O Housing with Protective Tape 4 8 4
38. PI 584M 001 Rev B Gould 584M Programmable Controller SYSTEM PLANNING AND INSTALLATION GUIDE GOULD Electronics PI 584M 001 Rev B Gould Modicon 584M Programmable Controller SYSTEM PLANNING AND INSTALLATION GUIDE Subject Contains the instructions required to plan and install a 584 Programmable Controller System January 1984 Gould Inc Programmable Control Division P O Box 3083 Andover Massachusetts 01810 PREFACE The purpose of this document is to instruct the user in the installation and planning of a Modicon 584M Programmable Controller The Introduction is in Section 1 Section 2 describes the components of a 584 PC system The system configuration is described in Section 3 Section 4 details the installation of the 584M PC modules and remote List of Related Documents 584 002 584M Programming Guide ML P190 USE P190 Programmer User s Manual ML 584P USE 584 ML 584R USE 584 ML 584A USE 584 ML 584G USE 584 PID User s Manual Remote User s Manual ASCII Programming Guide Register Access Panel User s Guide The information in this document is subject to change without notice and should not be construed as a commitment by Gould Inc Programmable Control Division Gould Inc assumes no responsibility for any errors that may appear in this document No part of this document may be reproduced any form without the express written permission of Gould Inc Progra
39. RMS or 220 V RMS 100 0 440 V RMS Line Spike 1000V max 500 microseconds duration 0 5 max duty cycle Frequency Standard 60 Hz x 59 57 63 Hz Optional 220 Hz 5 47 5 52 5 Hz Normal Load 450 Volt amps 90 watts min 130 Watts max Amps peak on transient amps at 220 VAC 2 3 P190 PROGRAMMER The Modicon P190 Programmer can be used to program the 584M Programmable Controller Shown in Figure 2 7 the unit is capable of programming other PC s such as the 184 384 and 484 Controllers A 9 inch CRT screen and unique character generator is designed specifically for relay ladder diagram displays A tape drive at the programmer s top right provides the flexibility to program a variety of controller functions Besides using the CRT screen for on line programming the Screen can also be used as a diagnostic tool for rapid and easy system checks and maintenance A listing of the 584M support tapes is provided in Table 2 5 2 10 SYSTEM HARDWARE COMPONENTS The programmer s keyboard is color coded to assist in identifying the key s func tion A row of unlabeled software label keys stretch across the top of the key board The function of these keys change as the associated software labels change on the display screen Thus by simply loading a different tape into the pro grammer the P190 can support a variety of Modicon controllers Figure 2 7 P190 Programmer 2 11 SYSTEM HARDWARE COMPONENTS TAPE NO T584 001
40. STEM CONFIGURATION Table 3 8 200 Series I O PMS Codes and Units of Load Module cont PMS Load Module Type Code Color Per Module B273 Intrinsically Safe 1 Unit 12 VDC Input B274 115 VAC Reed Relay 2 Units Output Normally Closed B275 10 60 VDC Input 314 Blue 50 Unit B276 220 VAC Reed Relay 2 Units Output Normally Closed B278 24 VAC Output 2 Units B279 24 VAC Input 1 Unit B285 10 60 VDC Fast 1 Unit Response True Low Input J340 Communicator 1 Unit J342 Comm with 2 Units Switchover J540 500 Series Adapter 3 Units J540 B5XX Adapter with one 13 Units Channel 1425 Remote Driver 5 Units Pantone Matching System The power consumption shown for these modules is for the latest revision level that uses the LSI microcircuits NOTE When using the B273 intrinsically safe 12 VDC input module an intrinsically safe housing must be used B242 004 housing can hold up to four B273 modules No other type of I O module can be inserted into the B242 housing 3 3 1 3 Indicator Lights An active light on each module indicates when communication occurs between the controller and module This indicator is extremely valuable in troubleshooting the I O system Additionally each input and output circuit has an indicator that displays the status of field terminal voltage The indicator can be used to test the in
41. TER MY AUX POWER SUPPLY 421 ae 127 00 5 000 1l gt a mei ax ower C SUPPLY OUTLINE 1 0 HOUSING P421 P4XX ALL 500 SERIES 1 O J540 Figure 4 14 500 Series Mounting Dimensions 500 500 584 OUTPUT INPUT MODULES MODULES PROGRAMMABLE CONTROLLER l6 OUTPUTS I6 INPUTS J540 J540 SWITCH SWITCH 7 I6 OUTPUTS I6 INPUTS J540 J540 SWITCH 2 SWITCH 8 Figure 4 15 J540 Switch Settings 4 16 INSTALLATION lins Med OL M AEN Tes vi MAL Figure 4 16 Inserting J540 4 17 INSTALLATION 4 5 2 Field Wiring NOTE Ensure that the mounting screws in the top of the housing are out at least 1 4 inch before installing the housing into the duct 9 Place housing against mounting surface and tighten screws 10 Bolt I O housing in place CAUTION The keyhole slots are only capable of supporting empty housings not when they are filled with modules and field wiring Secure housing prior to field wiring and module insertion 11 Repeat steps 8 through 10 installing housings from left to right until the entire channel is installed Securely tighten mounting bolts in place User field wiring be connected before or after the I O modules are inserted It is recommended that for user convenience the field wiring be connected prior to the module s installation
42. The instruction set includes the basic relays timers counters and arith metics and the enhanced instructions MOVE MATRIX SKIP and ASCII capabilities 3 2 SYSTEM CONFIGURATION Proportional Integral Derivative PID has also been added as a powerful function used for process control With the use of PID control devices can respond to a range of signals which indicate a degree of control instead of a simple ON OFF For example a valve can be controlled to close 50 percent rather than shutting OFF completely JM PROGRAMMABLE CONTROLLER CHANNEL CHANNEL 2 CHANNEL 4 P421 ONLY P42 OR POWERS CHANNEL 3 P452 P452 REQUIRED POWER IF USING CHANNEL 4 SUPPLY 1 21 POWER SUPPLY Figure 3 2 584M Local Configuration 3 2 THE 584M PROGRAMMABLE CONTROLLER The 584M Programmable Controller is housed within one unit This greatly simpli fies the task of installation as well as configuring the 584M system The 584M PC can be mounted directly onto a back panel a vertical supporting member or a 19 inch rack For proper ventilation the unit should be installed verti cally This ensures that the heavy duty housing fins are exposed to permit proper heat flow Keyholes are located on the top and bottom of the unit to aid with installation 3 3 SYSTEM CONFIGURATION The controller s power supply is removable and contained within the unit s right chamber System operation will not s
43. UP 4 23 Unit Assembly e ec Rao Ge aed RD 4 23 Tape Duplication eel ere esty CR SIE RR IR TER 4 24 Configuration rey mega Rr d x XR DR CR CR ROC oa Rcs 4 24 APPENDIX A GLOSSARY OF TERMS FIGURES Modicon 584M Programmable Controller 1 1 584M PC Block Diagram 2 1 584M Internal 2 2 584M Register Access Panel 2 4 P421 Auxiliary Power Supply 2 7 J200 Interface for Remote 2 8 584M PC Remote I O Using a P453 Power Supply 2 9 P190 Programmer s i ete a Que EE EAT 2 11 Inserting Tape Into 190 2 13 Model 160 Telephone Interface 2 16 200 and 500 Series I O 3 2 584M Local I O 3 3 584M Indicator Lights 3 5 200 Series I O Module 3 13 Housing Address Index 3 15 W
44. a 5 5 m y n m Ma i 1 0 POWER ON INDICATOR Figure 3 16 P451 Indicator Lights In addition to power indication the P451 s communication activity during opera tion is indicated by four lights on the power supply s front panel When ON these lights indicate the following READY P451 is ready to communicate with the controller COMM ACTIVE Data is being received from the J200 Expander 5200 ERROR module s configured in the traffic cop is not communicating to the P451 COMM ERROR An error has occurred during communication between the P451 and J200 3 3 3 5 P453 Auxiliary Power Supply The Modicon P453 auxiliary power supply provides power for two channels as well as two ports to attach ASCII devices The unit can operate on either 115 VAC or 230 VAC power Wiring the power supply for either voltage is displayed in Figure 3 17 3 34 SYSTEM CONFIGURATION IIS VAC 230 VAC OPERATION OPERATION ONLY Figure 3 17 P453 115 or 230 VAC Wiring Indicator lights located on the power supply s front panel provide information on the unit s communication with the remote system The P453 s display panel is shown in Figure 3 18 re adii RES DANGE VOLTAGE P453 DISPLAY PANEL Figure 3 18 P453 Display Panel 3 35 SYSTEM CONFIGURATION On the panel s right side an INTERFACE display shows the status of each ASCII board IF the light is ON READY COMM
45. a PC A retentive memory used to store data A defined means of establishing criteria for receiving and transmitting data through communication channels A memory where individual bits are stored and accessed in lieu of groups of bits as used for numeric storage Randon Access Memory is used to store the state ON or OFF of discrete references Numbers which identify the elements of the relay ladder logic References can be either discrete logic coils inputs or sequencer steps or register input or holding 4 Register Register Module Remote ROM RS 232 C Scan SG Signal Ground Traffic Cop Unit of Load Volatile Memory Word Write GLOSSARY OF TERMS A location within the controller allocated to the storage of numerical values All holding registers are retentive on power failure There are three types of registers input whose contents are controlled by the real world outside the controller holding registers whose contents are controlled from within the controller and output registers which are special holding registers since their contents can also be provided to the real world A device used to select convert and condition binary coded decimal BCD and analog signals that pass between a user s device being controlled and the PC The portion of the controller s I O that is installed at a location away from the controller Communication between the Remote an
46. ace F O B Salem NH prepay and add if UPS surface collect for truck and air If you specify insurance you will be billed for these changes Gould will not assume any liability in connection with the shipment nor shall the carrier be construed to be an agent of Gould Payment Terms are net 30 days from date of invoice Unless otherwise stated partial shipments will generate partial invoices Prices Prices are subject to change without notice Individual prices can be found in the Publications Catalog or obtained by calling an Order Entry Coordinator at 1 800 GOULD PC GOULD Electronics SNOT 0704 JNM SNOT Y Y 4 Mo Toa INO NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO 439 SALEM NH Gould Inc Industrial Automation Systems Postage will be paid by addressee 24 KEEWAYDIN DRIVE SALEM NH 03079 ATTN Order Entry Gould Inc industrial Automation Systems Sales and Service Division G 0 U LD P O Box 3083 Andover Mass 01810 H 617 475 4700 Telex 443 0078 Fiectranies 24 Hour Support Center 1 800 GOULD PC
47. ample dB loss calculation for two drops A splitter is used at the J200 to create a branch in the system and allows the cable to be laid out in two directions This minimizes the dB loss from the J200 to any P451 drop An immediate 3 dB loss in both directions out of the tap is created If the distance from the J200 to the splitter is 10 feet and from the splitter to the first tap on the left is 2000 feet a sample dB loss calculation is as follows 10 ft RG6 U cable 0 07 1 Splitter 3 00 2000 ft CATV cable 2 00 1 TAP 12 00 100 ft RG6 U cable 0 70 TOTAL 17 77 dB 3 31 SYSTEM CONFIGURATION If the 2nd tap to the left is located 3000 feet from the first tap the calculation is 10 ft RG6 U cable 0 07 1 Splitter 3 00 2000 ft CATV cable 2 00 1 TAP 1 00 300 ft CATV 3 00 1 TAP 12 00 100 ft RGO U cable 0 70 TOTAL 21 77 dB The left and right sides of the illustration in Figure 3 15 show either option for ter mination of the cable The left side terminates at a P451 power supply which is connected to the housings The right side of the cable run ends with a ter minator The advantage of a terminator is the ease with which can be extended by adding additional drops The configuration shown uses taps to make all the I O drops This adds twelve dec ibels in losses to each drop As the cable run lengthens the maximum 35 decibel loss permitted will limit the number of I O drops To avoid this problem splitters may be sub
48. ape Mark the housing s support surface Loosely bolt the housing into place at the right most location for that channel Mounting dimensions for the 200 Series are displayed in Figure 4 7 NOTE If the housing is to attach directly to an auxiliary power supply the mounting location of the power supply should be marked at this time Select the next housing and remove the protective tape from both the housing s left and right side Position the housing to the left of the previous housing and loosely bolt into place Connecters at the lower left of each housing rotate to mate the housings This cam connecter is shown in Figure 4 8 Rotate the connecter of the right most housing clockwise 1809 to engage the mating connecters Use extreme caution when rotating the cam to avoid damage to the connecter Repeat steps 3 5 until all housings are in place Securely tighten all mounting bolts Additional channels are installed accordingly If no auxiliary power supply is required for the channel being installed typically Channels and Il install W600 type cable left most I O housing Slide box end of cable onto left side of housing as shown in Figure 4 9 until the box almost touches the metal stop Carefully rotate cam connector to mate housing to cable It may be necessary to pull box slightly down from the stop to obtain proper position to prevent damage to connectors Tighten hex head lock screw 8 47151
49. b RTU or 0A5C11 ASCII 3 2 1 6 Change Modbus Parameters Modbus parameters are changed for the 584M PC as follows 1 Display the parameter to be changed as described in section 3 2 1 5 NOTE Memory protect must be OFF to change any Modbus parameter 3 8 2 3 SYSTEM CONFIGURATION To change the device address or baud rate Key the new value from the key pad Press ENTER The new value will only be entered for the port originally selected The device address can range from 1 to 247 Baud rates can include the following 134 5 is entered as 134 50 150 1800 4800 75 300 2000 7200 110 600 2400 9600 134 5 1200 3600 19200 To change parity no parity parity type number of stop bits or communication mode press ENTER No numerical value need be entered Whenever ENTER is pressed the parameter wil change to its opposite state Parameter State Parity Parity No Parity Parity Type Even Odd Stop Bits One Two Communication Mode RTU ASCII Table 3 3 Modbus Parameters FRONT PANEL Port 2 Enter Result 620001 REF 584M Port 2 ID 620002 REF 584M Port 2 Baud Rate 620003 REF 584M Port 2 Parity Enabled 00000E or Disabled 00000d 620004 REF 584M Port 2 Parity Even EEEEEE or Odd 000000 620005 REF 584M Port 2 Number of Stop Bits 1 or 2 620006 REF 584M Port 2 RTU bbbbbb or ASCII ASCII 3 9 SYSTEM CONFIGURATION Table 3 3 Modbus Parameters cont 4TH PORT ON BOTTO
50. batteries are not designed to support the controller s operation The system s circuitry converts the user s field voltages into signals that are compatible with the controller s processor Different I O module s are used to con vert various types of voltage signals Discrete I O modules convert signals which have only two states ON or OFF Register modules are used for signals which can have a range of numerical values The modules are installed in I O housings for connection to the user s field devices Modicon s 200 and 500 Series modules are shown in Figure 3 1 Table 3 1 584M Instruction Set Summary Instruction Set Discretes Registers Capabilities Level 1 2048 1920 16 bit Basic instruction set Enhanced 2048 1920 16 bit Level 2 Basic Enhanced PID etc 3 1 SYSTEM CONFIGURATION Figure 3 1 200 500 Series Modules A single channel of I O consists of 128 input points and 128 output points The 584M has 32 channels with up to 2048 discrete points and 1920 registers user s can be a mix of discrete ON OFF and register numerical signals Within a channel inputs cannot be traded for outputs nor outputs for inputs An channel is structured in this manner for ease in wiring I O signals to the controller typical configuration of the 584M s local I O is illustrated in Figure 3 2 The controller s processing capability is tailored to meet a variety of the user s needs
51. between a PAXX Aux power supply and the first B240 housing Only 1 W609 006 per channel W608 and a W609 should not be used on the same I O channel Modicon cables are used to connect each local VO channel to the controller The cables are heavy duty and double shielded and are available in the lengths listed in Table 3 6 Cables provided for connections to an auxiliary power supply are per manently attached cables for connection to the remote drivers must be ordered separately 3 13 SYSTEM CONFIGURATION Table 3 6 200 Series I O Cable Options 584M PC to Channels II From Auxiliary From Remote Local Power Supply Driver W600 003 W602 012 W604 006 W600 006 W602 025 W604 009 W600 009 W602 050 W604 012 W602 075 NOTE All W6XX cables are thick and semi rigid They require a 6 inches to complete a 90 degree bend Thus useable cable length is gener ally 1 foot less than the specified length Last three digits in cable number indicate cable length in feet except W600 003 which is 30 inches long Within a 200 Series channel four B240 housings or an intermixing of B240 s and B241 s modules be placed in any physical configuration desired At the rear of each I O housing are index pins pin set per module This pin is dis played in Figure 3 5 Prior to installing the module the pin must be set to indicate which of eight input or eight output modules are being placed in that location The i
52. bled will hold their previous state 3 7 SYSTEM CONFIGURATION Table 3 3 Modbus Parameters cont 4TH PORT ON BOTTOM PORT 1 Enter Result 610001 REF 584M Port 1 ID 610002 REF 584M Port 1 Baud Rate 610003 REF 584M Port 1 Parity Enabled 00000E or Disabled 00000d 610004 REF 584M Port 1 Parity Even EEEEEE or Odd 000000 610005 REF 584M Port 1 Number of Stop Bits 1 or 2 610006 REF 584M Port 1 RTU bbbbbb or ASCII ASCII TO CHANGE A VALUE Parameter Enter ID Desired ID ENTER Baud Rate Desired Baud Rate ENTER Parity Yes No Press ENTER Parity Even Odd Press ENTER Stop Bits Press ENTER RTU or ASCII Press ENTER 3 2 1 7 Error and Dim Awareness Codes The 584M s register access panel also displays a series of codes which are useful for routine maintenance and system diagnostics These consist of both dim awareness and error codes Dim awareness codes display the state of the 584M PC upon power up prior to configuration or if an error should occur while the 584M is cycling Error codes indicate that information has not been correctly entered from the key pad Dim awareness codes are listed in Table 3 4 and error codes listed in Table 3 5 Table 3 4 Dim Awareness Codes Code Description 000584 584M is running error free SAFE84 dEAd84 Straight from the shipping box configuration table has not been entered dEAd05 Executive checksum failure The integrity of the
53. ces 3 7 3 2 1 4 Alter Discrete References 3 7 3 2 1 5 Display Modbus Parameters 3 8 3 2 1 6 Change Modbus Parameters 3 8 3 2 1 7 Error and Dim Awareness Codes 3 10 3 3 INPUT OUTPUT 6 5 3 12 3 3 1 200 Series IIO 2 2 scs tre ede e d ER TER etai e RE 3 12 3 3 1 1 VO HOUSINGS sis nie a eA LEAL LIE RE ene eadem e De 3 13 3 3 1 2 Units Of Load iio ER AE hee 3 17 3 3 1 3 Indicator Lights Se 3 18 3 3 2 500 Series I O 3 20 3 3 2 1 HOUSINGS Re Ry n 3 20 3 3 2 2 Units of Load i ura secre DE ee Eee n e el EN e QURE DR 3 24 3 3 2 3 Intrinsic Safe Modules 3 25 3 3 2 4 J540 Adaptoer olo tenets fy oa ee Pee a Cae bal nae a heen EROR 3 25 3 3 2 5 Fuse Requirements 3 27 3 3 3 Remote wane CERA CLE TRU RSS ai Osea Re 3 28 3 3 3 1 1425 1427 3 28 3 3 3 2 4200 Expander 22 05 04 e Cela 3 29 3 3 3 3 Cable Routing
54. communicating in two directions but in only one direction at a time computer which monitors and controls other computers and peripheral devices A 2 Input Input Devices Input Module LCD LED Logic Memory Memory Protect Microprocessor Modem Multiplexing Non volatile Memory GLOSSARY OF TERMS A signal that provides information to the controller can be either discrete input pushbutton relay contacts limit switches etc or numeric input thumbwheel external solid state device etc Devices such as limit switches pressure switches push buttons etc that supply data to a programmable controller These discrete inputs can have a common return or an individual return referred to as isolated inputs Other inputs include analog devices and digital encoders A device which is used to connect the PC with the input devices The input module contains the circuiting required to convert the incoming voltages to signal levels compatible with processor Input Output the controller connection to the real world includes both discrete and register signals L Acronym for Liquid Crystal Display It provides reflective visual readout Since its segments are displayed only by reflected light it has extremely low power consumption as contrasted with LED which emits light Acronym for Light Emitting Diode A systematic interconnection of digital switching functions circuits o
55. d programming techniques How did you get this document Received with equipment L Ordered from Gould PC Division 2 Received from Sales or Customer 1 Do not know Service Representative 5 Other Please rate this document Very Excellent Good Good Fair Poor Technical Does the system work the way it is E 3 1 Accuracy described in the manual Readability Is the manual easy to read and 7 J s understand Clarity Are the instructions easy to follow E 1 E Examples Are the examples helpful and realistic E 3 1 2 RE Are there enough examples 2 E i Organization s the organization of the manual logical C m i 1 Is it easy to find what you are looking for Lj m Ci Hlustrations Are the illustrations clear and useful Ls 1 5 1 Physical What did you think of the layout d 0 3 Attractiveness printing binding etc Y N Are there any terms or concepts that are not defined clearly 3 B If so what are they Y N mn After reading this document are you able to use the equipment 1 What errors you find in the manual Please include page numbers Attach an extra sheet if necessary Do you have any comments or suggestions Name Street Title City Dept Mail Stop State Country Company ZipCode Telephone Thank you for your help SNOW 0104 Y Y NEM NT E Fere eae
56. d the controller is provided via a single cable or two cables A Read Only Memory is a digital storage device specified for a single function Data is loaded permanently into the ROM when it is manufactured This data is available whenever the ROM address lines are scanned Electronic Institute of America EIA standard for data communications RC 232 type C Data is provided at various rates eight data bits per character S The technique of examining or solving logic networks one at a time in their numeric order After the last logic network is solved the next scan begins at network one logic is always solved in this fixed cyclic process The common ground reference for all signal lines Pin 7 of an RS 232 C connector T A portion of the PC executive that controls how input and output data is interpreted relative to its channel number and address index position U The internal DC current required to drive an module A unit load in the 200 series is 300 mA milliamps In the 500 series it is 18 mA per unit load for Input and 69 mA per unit for output V A memory that loses its information if the power is removed from it Ww A grouping or a number of bits in a sequence that is treated as a unit Process of loading information into memory A AC grounds installation precautions 4 22 B Batteries 3 1 3 4 Block diagram 2 1 Cable routing remote 3 32 Cables 4 14 Central processor 2 2
57. dentification as to input or output is automatically accomplished by the module itself Thus there can be two modules with the same index pin position one input and one output Since the specific input or output identification is not established by physical placement of the module any convenient physical arrangement of I O modules in a channel is possible I O can be placed with all inputs on the top and all outputs on the bottom or all inputs on the left and all outputs on the right Both options can also be alternated if desired modules which utilize numerical values instead of discrete signals occupy more than one index pin location If only register modules are installed a complete channel is used up by two register modules For example if a register module is placed in a channel and indexed to position one adjacent physical locations in the housing can be used for any module type the only caution is to limit the use of the index pin locations values two three or four Index pin utilization for the 200 Series register is listed in Table 3 7 3 14 SYSTEM CONFIGURATION RECEPTACLE FOR MODULE Figure 3 5 Housing Address Index Pin Table 3 7 Register Index Pin Utilization Quantity Used Must be Module Type Input Output Assigned to B239 Dual Hi Speed 2 2 Odd Pins Counter I O B243 Analog Input 4 0 10r5 B258 Analog Multiplexer 0 1 Any B260 Analog Voltage Output 0 4 1 5
58. dules send signals up to four BCD digits maximum value of 9999 Analog modules are capable of twelve bit binary signals maximum value of 4095 A standard 200 Series module is shown in Figure 3 4 3 12 SYSTEM CONFIGURATION Figure 3 4 200 Series Module 3 3 1 1 I O Housings The 200 Series modules are installed into I O housings These housings include B240 Holds four modules per housing B241 Holds two modules per housing B242 Holds intrinsic safe modules see Section 3 3 2 3 Connecting four B240 housings together forms a complete channel of I O Recall that a single channel consists of 128 inputs and 128 outputs eight input and eight output 200 Series modules Since each channel is connected separately to the controller only those modules required in each channel need to be installed NOTE Normally the first I O housing connects directly to a W600 cable or a PAXX AUXILIARY POWER SUPPLY and each ad ditional housing then connects to the right side of the first housing If due to cabinet space problems the power sup ply and four I O housings cannot fit in one bay of the cabi net two special cables are available to extend out the bus First a W608 004 4 foot cable is available to allow an approximately 3 foot gap to be placed between two B240 Housings Only 1 W608 per channel In addition W609 006 cable is available to allow an approximately 5 foot gap to be placed
59. e This equates to a total load of twenty four units The controller s main power supply can drive two complete channels Channel and Channel Il An auxiliary power supply must be used for each subsequent I O channel The main power supply can deliver a maximum of twenty seven units of load each to Channels and for a total of fifty four units of load Table 3 8 200 Series PMS Codes and Units of Load Module PMS Load Type Code Color Per Module 24 VDC True High 2 Units Output 24 VDC True High 1 Unit Input 115 VAC Output 199 Red 85 Unit 115 VAC Input 197 Pink 50 Unit 24 VDC True Low 286 Dark Blue 85 Unit Output 24 VDC True Low 284 Light Blue 50 Unit Input 220 VAC Output 151 Orange 85 Unit 220 VAC Input 149 Melon 50 Unit 5V TTL Output 259 Violet 85 Unit 24 VDC True Low 354 Green 2 Units Output 2 5A Dual Hi Speed 515 Blue 3 Units Counter Analog Input 109 Yellow 2 Units 220 VAC Output 465 Brown 2 Unit Isolated 220 VAC Input 465 Light Brown 1 Unit Isolated 115 VAC Output 233 Rhodamine 85 Unit Isolated Red 10 60 VDC Output 347 Green 85 Unit Analog MUX 101 Yellow 2 Units Analog Output 380 Light Green 2 Units Voltage Analog Output 382 Green 2 Units 4 20 ma 382 Green 2 Units Reed Relay Output 298 Silver Blue 85 Unit 115 VAC 220 VAC Reed Relay 2 Units Output 48 VAC Outputs 207 Dark Red 2 Units 48 VAC Inputs 204 Dark 1 Unit Rubine Red 3 17 SY
60. e battery OK coil any coil in the system may be selected Press 584M CONFIG Press EXIT Screen will appear blank with the exception of a SELECT SEGMENT Press START NEXT The 584M PC is now ready to program 4 25 Address Address Index Pin Address Selector Analog I O Module ASCII Baud Bit Bus CD Carrier Detect Channel Clear CMOS Memory Communication Network APPENDIX A GLOSSARY OF TERMS A A numeric value used to identify a specific channel and or module A technique used to establish proper identification of I O modules A switch on an housing used to establish housing address A module input for example that receives an analog signal from a user device analog signal is that is continuously varying such as a voltage or frequency The module performs an analog to digital conversion and provides the digital result to the programmable controller An analog output module converts the digital output from the PC to the analog signal required by the user device A 7 bit digital coding of standard alphanumeric characters as established by the American National Standards Institute ASCII stands for the American Standard Code for Information Interchange A unit of data transmission speed equal to the number of code elements bits per second Contraction of binary digit A single number whose value can be either a ONE or a ZERO The smallest division of a PC
61. ear keyhole slots Start two lower mounting bolts and tighten all bolts Install AC power connection to right side of controller Allow sufficient slack in the power connection in rack installations to allow for easy servicing For rack mounting place mainframe into I9 inch rack and secure with six screws starting at the bottom of each side Slides can be used if provided by user NOTE Do not install slides to interfere with power connections on the controller s right side If utilized install J478 Modbus Modem maximum two per mainframe within 50 feet 15 24 meters of the controller Cable W192 is used to connect the modem to the controller Port 1 is next to rear connector on controller s bot tom and Port 2 is on front adjacent to the register access panel See Figure 4 5 4 6 4 4 200 SERIES INSTALLATION 4 41 Housing Installation INSTALLATION LEFT SIDE FRONT PISO MODBUS PORT 2 CHANNEL 11 0 CHANNEL 21 0 CHANNELS 38 4 1 0 PI90 MODBUS PORT 1 J200 REMOTE 1 0 CHANNELS 5 32 Figure 4 5 584M Ports 1 and 2 The following instructions describe installation procedures for the 200 Series housings Planning the quantity and locations for the housings should occur prior to installation 1 Select one 240 or B241 I O housing and remove the protective tape from its lower right side See Figure 4 6 4 7 INSTALLATION Figure 4 6 240 Housing with Protective T
62. ensing circuitry is provided in the power supply to detect out of tolerance line voltages If AC power is not within proper specifications the proc essor will stop operating forcing all outputs to the OFF condition and turning the RUN light OFF Operation will be automatically restored when AC power is within tolerance There will usually be a delay in restoring processor operation while the processor runs its power up sequence which includes time to perform diagnostics after AC and DC power return to operating voltages This delay is approximately 3 seconds Table 3 2 584M AC Power Requirements Normal Voltage 115 V RMS 15 Jumper Selectable or 220 V RMS 15 Transient Voltage 10 ms max 115 V RMS 30 or 220 V RMS 30 17 ms max 115 V RMS lt 100 or 220 V RMS x 100 Line Spikes 1000 V RMS max 500 microseconds duration 0 5 max duty cycle Frequency 47 63 Hz Normal Load 100 Volt amps min 450 Volt amps max Load is dependent upon memory and peripheral device requirements 3 5 SYSTEM CONFIGURATION 3 2 1 Register Access Panel Register Reference Configuration The controller s Register Access Panel RAP provides a unique operator interface that permits basic system maintenance without the use of a programming device The panel displayed in Figure 2 3 provides immediate access to selected regis ters within the controller s memory If the memory protect switch is OFF and system pa
63. equired Indication of a power ready status is provided on the controller itself No external cooling is required however free air circulation around the controller should be provided The power supply has sufficient capacity to operate the controller and two channels of local I O a maximum of total 256 inputs and 256 outputs Addition al power supplies must be added to the control system if more than two channels of I O are required or if remote I O is used 2 2 584M INPUT OUTPUT The controller s I O is the main interface to user supplied field devices e g push buttons limit switches motor starters solenoid valves thumbwheels numerical displays and analog signals The 584M Controller offers unsurpassed flexibility in allowing users to choose from a vast array of existing I O devices Two types of O systems are available A brief description of each I O series follows Specific details on each system are provided in Section 3 of this manual The 200 Series has maintained wide acceptance throughout the PC industry The 200 Series modules provide either 16 input or 16 output circuits per module Full error checking by redundant transmissions and echo checks ensures maxi mum system integration from the controller to the modules The 200 Series requires a 14 inch deep NEMA enclosure when cabinet installation is utilized 2 5 SYSTEM HARDWARE COMPONENTS A second type of I O system the 500 I O Series provides four
64. he master EIA RS 232 C Up to 32 ports capable of 19 2 kbps Capacity No of I O 2048 No of Channels 32 per controller max pts per channel 128 in 128 out discrete pts per module 8 or 16 Figure 2 3 584M Register Access Panel 2 4 SYSTEM HARDWARE COMPONENTS 212 Register Access Panel 2 1 3 Power Supply The 584M s register access panel shown in Figure 2 3 is used to display mainte nance information as well as the status of discrete inputs and outputs register content and system data Functions of the panel include Allows the user to monitor the state of any logic coil or discrete input as well as the contents of any input or holding register e Permits access to diagnostic registers within the controller f memory protect is OFF the user can enter register values or enable disable inputs and coils Indicates whether the controller is running or stopped e Indicates the power state of the controller s reserve batteries Displays if power to the controller is ON or OFF The largest right most chamber inside the 584M contains the controller s power supply External AC current is converted to internal DC current which is required for the controller s internal operation No major configuration changes are re quired other than a jumper adjustment to convert operation from 115 V 60 Hz to 220 V 50 Hz Adjustments or routine maintenance to the 584M s power supply is not r
65. he rear of the space Secure battery pack by centering the mounting hole over the stud and pressing down Insert battery pack cable into connector on the memory board see Figure 4 3 The red strips on the cable should be facing towards the top 4 4 INSTALLATION NOTE The battery pack cable may be connected or disconnected with AC power applied to the mainframe and the ON OFF switch ON 5 Ensure that BATTERY OK is ON 6 If the RUN light does not energize when the POWER OK indicator is ON or if the batteries were not installed for CMOS memories the controller should be initialized by one of the following procedures using Modbus Port 2 a Call the Modicon Service Center and use a telephone interface to enter a new configuration table or a previously stored program b Use the P190 Programmer and 584M Configurator Tape to design and load a new configuration table See P190 Programmer User s Manual for details c Use the P190 Programmer and Tape Loader Tape to load a previously recorded program See P190 Programmer User s Manual for details 7 With the RUN light ON verify the operation of the register access panel Examine and or change a register s content examine a discrete input s state and or disable and enable it Refer to Section 3 2 1 in this manual 8 Turn power switch OFF and disconnect power cord 9 Ifthe controller fails to operate call your local Modicon Sales Office Ensure that the controller s seria
66. hown in Figure 2 2 Each circuit board is mounted its own chamber within the mainframe The processor board is used to communicate with the portion of the system the CPU board executes the controller s processing decisions and the memory board stores system param eters programmed logic and numerical data PROGRAMMING DEVICE Figure 2 1 584M PC Block Diagram SYSTEM HARDWARE COMPONENTS CPU BOARD MEMORY BOARD power SUPPLY Figure 2 2 584M Internal Components The central processor operates on direct current supplied by the controller s power supply This internal current is also routed through the processor to supply power to the system s A user s program remains intact within the processor until it is deliberately changed by the user with one of the programming devices The pro gram also remains unaltered in the event of power failure or a power OFF condition The most common method of entering a program into the processor is with the P190 Programmer One of the two access ports on the controller permits connec tion to the programmer The programmer can also be used for entering instructions and data or monitoring previously entered information Other devices that can be connected to this port are a tape loader a computer or a telephone interface A second access port with the same capabilities is located on the I O processor By using both ports two external devices can communicate with the 58
67. igure 4 10 each input module must have a different number 1 through 8 and each output module must also have a different number 1 through 8 Figure 4 10 Typical Address Scheme for 200 Series I O User field wiring can be connected before the modules are installed It is recommended for user convenience that field wiring be installed prior to the I O modules Wiring is routed through the conduit to the terminals from either the top or bottom of the housing Each terminal is capable of receiving one AWG No 12 or two AWG No 14 wires The smallest recommended wire is AWG No 24 4 4 2 O Module Insertion Before installing any 1 modules the protective metal tape must be removed from the backplane of the housing To prevent foreign matter from entering the housing and to improve the signal to noise ratio leave this tape on all locations where a module will not be installed 4 11 INSTALLATION CAUTION Inserting I O modules into slots from which the protective metal tape has not been removed may result in improper operation of that module as well as other modules on that channel Insert each module so that its connector pins both at the rear and front of the module are mating with the pins of the housing Then press the module into the housing until the module is fully seated Tap the module with the hand using moderate force Extreme pressure is not necessary Tighten the two captive screws on the front of the modu
68. input or four output circuits per module Communication between an auxiliary power supply and the 500 Series is made via the J540 interface To provide maximum data integrity sensors are contained within the local bus communications from the interface to the modules to detect hardware bus faults The 500 Series can be installed in an 8 inch deep NEMA enclosure NOTE Only discrete modules from the 500 Series may be used with a 584M PC Register modules from the 500 Series may not be used Regardless of which I O system is selected several useful features are standard in both User wiring is connected to heavy duty housings in which the modules are installed This enables modules to be removed without interrupting field wiring or the controller s scan Maintenance and downtime are minimized It is not required that the system be shut down to replace the modules The bare wire clamp termi nals on the housing will accommodate one AWG No 12 or two AWG No 14 wires generally consists of two types discrete or register Discrete I O consists of signals which are either ON or OFF Typical examples of discrete signals include pushbuttons indicator lamps motor starters relay contacts solenoid valves limit switches and relay coils Register consists of signals which can vary over a range of values These numerical values are generated by such control devices as thumb wheels numerical displays punched card readers
69. ister NOTE The register s decimal value can only be changed to a maxi mum of 9999 The value of the register is still under the con trol of any programmed logic within the processor 3 2 1 3 Examine Discrete References Discrete references include both coils and inputs Coils are notated as OXXXX in puts as 1XXXX Examine a discrete reference as follows 1 Press CLEAR 2 Enter the reference number from the keypad 3 Press REF The display changes to show the status of the reference E indi cates enabled D indicates disabled The remaining five digits display the state of the reference for the most recent five scans 1 2 ON 0 2 OFF The most recent scan appears closest to the E or D character 4 Press REF to display the status of the next sequential reference NOTE Signals of extremely short duration may not be apparent The panel is a real time display updated every scan 3 2 1 4 Alter Discrete References Change a discrete reference as follows 1 Press CLEAR 2 Enter the reference number from the key pad 3 Press REF NOTE Memory protect must be OFF to change the status of any reference 4 Press DISABL ENABL This will change the reference to opposite state e g enabled to disabled NOTE An enabled coil reference assumes the state ON or OFF that is determined by the controller s logic an enabled input reference assumes the state determined by the configu ration Both references when disa
70. ked appropriately at the panel s bottom Check baud rate switch settings on the back of the P190 Each DIP switch should be preset at 9600 baud Use the metal tag on the rear of the machine to verify each port s baud rate DIP switch setting should be 9600 baud even parity 1 stop bit 8 data bits Apply power to the programmer and controller Place the power switches on the back panel of the P190 and within the inner door of the 584M to ON Observe the P190 LOAD PROGRAM TAPE should be displayed on the screen For a more readable picture adjust contrast and brightness from the rear panel Observe the 584M display panel SAFE 84 should be displayed and the battery and power LED s should be energized Change the baud rate by pressing the following keys on the front panel of the 584M a 620002 D c 9600 d ENTER This will set the front port of the 584M Controller to operate at 9600 baud Connect the W190 cable to the port on the 584M s front panel Attach the 25 pin male connector of the cable to Port 1 on the rear access panel of the P190 4 23 INSTALLATION 4 8 2 Tape Duplication 4 8 3 Configuration A master tape cannot be used to enable the system All tapes must be duplicated then the duplicates are used to program configure the 584M A blank tape is needed for each copy A duplicate tape cannot be copied To make a copy of the 584M Configurator Master Tape follow steps 1 7 1 Turn on the P190
71. l number Modicon s job order and invoice number are available for reference 4 3 INSTALLING THE 584M CONTROLLER The 584M PC can be installed on any vertical surface capable of supporting its weight The 584M can also be mounted in a 19 inch rack configuration without add ing special hardware or specifying a different packaging option It is recom mended that the controller be mounted relatively high for easy access to the con troller s display panel The unit however can be placed anywhere in a cabinet or rack as long as sufficient air flow is possible and the unit is oriented in an upright position Mounting hardware for the controller is not provided 5 16 x 1 1 2 inch machine bolts are suggested for use with panel mounted units It is further recommended that two workers be assigned when mounting the controller The controller s mounting dimensions are displayed in Figure 4 4 NOTE Leave a six inch clearance below the controller for I O cables 4 5 INSTALLATION NOTES 1 For Rack MOUNT USE 10 32 UNC 2A SCREWS For WALL MOUNT USE 96 18 UNC 2A BOLTS 4 PLACES 174 63 6 875 lt SRB 463 55 08250 127 28 7 Tso u3 100 e PLACES 1 7 PROTRUSION Figure 4 4 584M Mounting Dimensions Instructions for panel mounting the controller are as follows 1 Start two upper mounting bolts Rest the controller on the bolts using its r
72. le Refer to Figure 4 11 Figure 4 11 Inserting 200 Series Module A plastic plate is located on the front of each module This plate can be engraved by the user to indicate the function of the input or output signal The plate is also reversible both sides can be engraved if a change is necessary A colored terminal identification strip may also be installed to match the color coding of the modules Refer to Table 3 8 4 12 INSTALLATION 4 4 3 Inductive Load Protection If an inductive load such as a large relay or motor starter is connected in parallel with an input as shown in Figure 4 12 an inductive spike could be generated when the input opens This spike could damage the module s input circuitry To prevent this an RC network or thyrector can be installed in parallel with the load to absorb inductive energy ADD EITHER RC OR HOT THYRECTOR 52 IK I 2W THYRECTOR GE 6 5205 585 5 or EDAL 175 585 Figure 4 12 Inductive Load Protection on AC Inputs There can also be occasions when inductive loads must be operated by both contacts and an output from the controller Figure 4 13 illustrates how this may be done with contact both in series and in parallel with the controller s output When an output is in series with the contact the contact must always be wired between the coritroller output and the load External pulse suppression is not required if the load is controlled only by the controller s out
73. lers Ideally suited for an industrial environment the programmer withstands electromagnetic noise high temperatures humidity and mechanical shock Table 2 6 lists the P190 s environmental specifications For a full description of the Modicon P190 Programmer and its capabilities refer to the Modicon P190 CRT Programming User s Manual 2 13 SYSTEM HARDWARE COMPONENTS Table 2 6 Specifications for P190 Programmer Physical Dimensions W x H x D 17 5 in x 11 0 in x 24 0 in 444 5 mm x 279 mm x 609 6 mm Weight 30 0 Ibs 13 6 kg Environmental Operating Temperature 5 to 40 C 41 to 104 F Storage Temperature 20 to 60 41 to 140 F Operating Humidity 20 80 relative humidity non condensing Storage Humidity 0 95 relative humidity non condensing Power P190 112 95 130 VAC 47 63 Hz 100 W P190 122 190 260 VAC 47 63 Hz 100 W Fuse 5 amp Modicon No 57 0041 000 57 0041 000 Tape Transport Capacity at the maximum record size 1 3K byte 96K bytes per tape Tape DC100A minicartridge 3M 2 4 SUPPORT PERIPHERALS A number of standard Modicon support units are available for use with the 584M Controller These units provide a wide variety of functions ensuring that complete system support is always available The 584M features two Modbus communications ports one on the front of the controller and the other on the bottom of the controller These allow an intelligent device to talk to the 584M as a Modbus slave controller
74. m hardware design showing types quantities and locations of the units required Determine the elements specific to application s program Configure the system Design the program 4 2 PREPARING FOR INSTALLATION The various parts of the 584M control system are packaged in separate containers as follows Container Contents 584M 584M Controller including internal modules register access panel and power supply J200 Expander J478 Modbus Modem B240 241 Input Output Housings up to three housings per box P421 1XX or Auxiliary Power Supply with cable or P451 X22 interface installed as an option B2XX Input Output Modules up to six per box 42511427 Remote Channel Driver with cable attached INSTALLATION B545 546 Discrete Housings up to four housings per box 5540 5541 Input Output Duct with bus cable one per box B5XX Input Output Modules up to four modules per box 4 8 or 12 boxes per carton J540 200 to 500 Series Adapter one per box NOTE Mounting hardware is not provided with the controller A machine bolt size of 5 16 x 1 1 2 inches is recommended for use with panel mounted units 4 2 1 Initial Check out The 584M Controller should be checked or powered up prior to actual installation As a preliminary step make a note of the controller s serial number The number is located on a tag positioned on the top right side of the unit In all correspon dence with Modicon concerning the co
75. mmable Control Division All rights reserved The following are trademarks of Gould Inc Modicon Micro 84 Modbus Modvue Modway 184 584L 384 884 484 P180 584 P190 584M Copyright 1983 Gould Inc Printed in U S A TABLE OF CONTENTS PAGE SECTION 1 INTRODUCTION SECTION 2 SYSTEM HARDWARE COMPONENTS 2 14 584M PROGRAMMABLE CONTROLLER 2 1 2 1 1 Controller ar e 2 1 2 1 2 Register Access Panel 22 2 kk wu yx Pu a Eme dee 2 5 2 1 3 Power SUDDIY s eis eeu es tees eee e RUE VE RUF Rubens 2 5 22 2 5 2 2 1 Local and Remote 2 6 2 3 P190 PROGRAMMER 2 10 2 4 SUPPORT PERIPHERALS 2 14 2 4 1 Model 160 Telephone Interface amp Service Center Support 2 15 SECTION 3 SYSTEM CONFIGURATION 3 1 BASICS OF THE 584M PROGRAMMABLE CONTROL SYSTEM 3 1 3 2 THE 584M PROGRAMMABLE CONTROLLER 3 3 3 2 1 Register Access Panel Register Reference Configuration 3 6 3 2 1 1 Examine 5 3 6 3 2 1 2 Alter Holding Registers 3 6 3 2 1 3 Examine Discrete Referen
76. ntrol applications The 584M Programmable Controller is general purpose Flexibility is unsurpassed the controller s capability easily expands from the equivalence of 50 to over 8000 relays The 584M Programmable Control System can provide basic relay replace ment diagnostic monitoring data collection storage and report generation The system s configuration is defined by the needs of its user Figure 1 1 Modicon 584M Programmable Controller INTRODUCTION The 584M s benefits include Lower cost than most relay systems Operates faster than most microcomputers Installs easier than all minicomputers and programmable controllers in its class Expandable memory from 4 to 16K words Fast scan rates between 15 and 100 ms Easy installation of field wiring intermixing a variety of I O Retentive memory for logic and data storage Peripherals which can connect directly to the controller Real time programming providing maximum flexibility Easily programmed to meet the user s needs The Modicon 584M Programmable Controller is easy to install and maintain and can operate in harsh industrial environments without the use of fans air condition ing or electrical filtering Its modular design ensures minimum downtime and maximum productivity The controller is equipped to handle almost any process or industrial control application This manual provides the information necessary to install the 584M Controller as well as provide
77. ntroller always specify the unit s type and serial number LOCATION OF 584 SERIAL NUMBER Figure 4 1 584M Serial Number 4 2 INSTALLATION The following step by step procedure lists instructions for testing the 584M Con troller prior to the unit s installation 1 Unpack the controller from its carton and place the unit on a table or floor in an upright position 2 Connect three wire AC power cord to terminals 1 2 and on the controller s lower right side For 115 V operation connect a jumper between terminals 4 and 5 For 220 VAC operation no jumper is required See Figure 4 2 NOTE The controller is delivered from the factory with a jumper connected between terminals 4 and 5 This sets the power supply for 115 VAC OPERATION WITH JUMPER 220V OPERATION WITHOUT JUMPER Figure 4 2 Power Cord Connection to 584M 3 Plug the cord into an AC power source Open the front panel and switch the controller s ON OFF switch to ON This switch is shown in Figure 4 3 4 3 INSTALLATION I O BOARD CPU BOARD MEMORY BOARD POWER SUPPLY Figure 4 3 584M Power Supply and Battery Pack 4 Check that the POWER indicater on the front panel is ON Install the battery pack underneath the controller s power supply as follows Slide the pack with the securing hole facing down and ribbon cable facing up into the space below the power supply Ensure that any foreign matter is not being forced into the lip at t
78. ocation If the first location in the first housing addressed as strip 1 contains an input module then the second housing addressed as strip 1 should contain an output module For example if the first housing addressed as strip 1 contained the following eight 1 O modules 1 Input 0 Output 1 1 0 0 0 1 0 0 Then the second housing addressed as strip 1 should contain its modules in the following order 0 0 1 1 1 0 1 1 NOTE It is good practice to use the strip select switches sequentially filling strip 1 before starting strip 2 Both housings addressed as strip 1 should also be placed next to each other Housings addressed as strips 2 3 and 4 should also be adjacent This procedure will eliminate confusion during system maintenance and check out 3 22 SYSTEM CONFIGURATION In addition to the STRIP SELECT switches the half size B546 I O housing contains two additional sets labeled UPPER BYTE SELECT and LOWER BYTE SELECT These switches select respectively the upper and lower references for each pair of modules attached to the housing Four DIP switches are contained in each set To establish the modules upper and lower references one DIP switch is posi tioned towards the field wiring terminals For example the UPPER BYTE SELECT switch number one selects modules one and two the next switch selects modules three and four etc concluding with switch number four which selects modules seven and eight The LOWER BYTE SE
79. on mental conditions such as electrical noise Color coded adhesive strips are available to identify the 21 field wiring terminals opposite each I O module terminal 1 top to 21 bottom These strips are color coded to match the color code of the module This aids in preventing a module from being installed in a location not properly wired for that module type These strips are available for each module and are installed by the user in accordance with his particular input output configuration Also provided with each module is a white plastic plate so that the user can add his her individual identification for each I O circuit The plate is reversible both sides can be engraved Installation instructions for the 200 Series are provided in Section 4 of this manual FLEXIBLE COVER movi Figure 3 6 I O Field Wiring Location 3 16 SYSTEM CONFIGURATION V 3212 Units of Load Module B224 B225 B230 B231 B232 B233 B234 B235 B236 B238 B239 B243 B244 B245 B246 B248 B258 B260 B262 B266 B268 B270 Wo B271 Table 3 8 lists PMS color codes and units of load for each of the 200 Series I O modules A 200 Series load can be calculated as follows 300 mA x No of unit loads total current load A complete I O channel consists of eight input modules one unit or less of load per input module and eight output modules two units or less of load per output modul
80. p to lock the module in place 4 After all the modules are installed the housing identification strip can be inserted This plastie strip covers the field terminals along the entire length of the housing Space is provided on this strip for color coded labels to identify various modules as well as user identification of field circuitry 4 20 4 6 REMOTE I O INSTALLATION Figure 4 19 Inserting 500 Series I O Modules The connector at the lower left of the J540 rotates to mate the J540 with either its neighboring auxiliary power supply or a W600 cable When first mounting the J540 ensure that the connector is rotated inside to prevent damage If no auxiliary power supply is required for the channel being installed typically Channels and II install W600 type cable to J540 Slide the box end of the cable onto left side of J540 until box almost touches metal stop Carefully rotate cam connector to mate J540 to cable It may be necessary to pull box slightly down from the stop to prevent damage to the connectors Tighten hex head lock screw 584M s remote will normally require custom configuration for each installation The following guidelines should be kept in mind 1 The J200 Remote I O driver can support up to 14 I O locations drops each with up to two I O channels Each drop requires a P451 or P453 auxiliary power supply The P451 drives one channel of I O and provides switching for a second channel
81. put NOTE The RC or thyrector may not be required if the inductive load is less than one Henry since thyrectors are incorporated at the output module 4 13 INSTALLATION ICR Sol B230 EITHER RC OR THYRECTOR c e B230 D WERDE ME ICR 5 6 501 Q Figure 4 13 Inductive Load Protection on AC Outputs 4 4 4 Cables cables are connected at the controller s bottom left side Cable ports on the 584M are assigned the following functions front to rear Channel I Channel Il Channel Ill amp IV Modbus Port I J200 I O Expander CAUTION Do not connect the J200 with the 584M running Internal circuit board damage to the 584M may result If a cable is inserted in a wrong position it will not damage the controller 4 14 INSTALLATION CAUTION Plugging W600 type cable typically for either Channel or into the expander s rear most connector will cause the controller to stop RUN and POWER OK LED s are OFF Removing the cable will restart the controller automatically 4 5 500 SERIES I O INSTALLATION Installation of the 500 Series is similar to that of the 200 Series However the inclusion of a J540 adapter is required As with the 200 Series prior planning as to quantity and location of I O is necessary before installation is attempted 4 5 1 I O Housing Installation with J540 Adapter Installation procedures are as follows Details for the J450
82. r devices as in electronic digital computers M Storage area for binary data and programs The hardware capability to prevent a portion of the memory from being altered by an external device This hardware feature is under keylock control The control and processing portion of a small computer with large scale integration LSI circuitry usually on a single chip The term modem is a contraction from ModulatorDemodulator It is so called because it converts the digital signals to analog signals suitable for transmission over a telephone line for instance and vice versa The time shared scanning of a number of data lines into a single channel Only one data line is enabled at any instant N A memory that does not lose its information while its power supply is turned off A 3 GLOSSARY OF TERMS Output Output Devices Output Module Parity Peripheral Equipment PID Proportional Integral Derivative Programmable Controller PC Programming Panel Programmer PROM Programmable Read Only Memory Protocol RAM Random Access Memory Reference Numbers signal provided from the Controller to the real world can be either discrete output e g solenoid valve relay motor starter indicator lamp etc or numeric output e g display of values stored within the controller Devices such as solenoids motor starters etc that receive signals from the programmable controller
83. rameters permit changes to the register s contents can be made Func tions of the panel include e Monitor alter the status of inputs and outputs e Examine contents of registers Set communication parameters Modbus Display system error messages In these capacities the panel becomes an extremely powerful top level diagnostic tool 3 2 1 1 Examine Registers Input registers are 30XXX Series holding registers are Series Examine an input or holding register in the following manner 1 Press CLEAR to remove any previous operation currently displayed 2 Enter the register s number from the keypad The number is displayed 3 Press REF The panel now displays the value contained in the register 4 To display the value in hexadecimal notation press HEX DEC Pressing the key a second time converts the value back to decimal notation 5 Press REF to examine the contents of the next sequential register For ex ample if the current register is 40121 the next register is 40122 NOTE The maximum decimal value for any register is 65 535 3 2 1 2 Alter Holding Registers Alter the contents of a holding register as follows 1 Press CLEAR 2 Enter the register s reference number 3 Press REF The register s value is displayed 4 Ensure that memory protect is OFF 5 Enter the new decimal value from the keypad 3 6 SYSTEM CONFIGURATION 6 Press ENTER 7 Press REF to display the contents of the next reg
84. red All logic solving and decision making is performed by the processor Also called mainframe A terminal containing a cathode ray tube to display programs as ladder diagrams that use instruction symbols similar to relay characters The terminal can also display data lists and application reports A signal that tells the transmitting device that it may now place data on the transmit data line Pin 2 Pin 5 of an RS 232 C connector D Having discrete states Digital logic can have up to 16 states However most digital logic is binary logic with two states ON or OFF A reference that can be either ON or OFF A discrete reference can be an input output or internal logic element Any combination of PC s computers and data terminals intercom municating by means of a communication network A signal indicating that the modem is connected powered up and ready Pin 6 of an RS 232 C connector A signal indication that the transmitting device is connected powered up and ready Pin 20 of an RS 232 C connector A means of two way data communication See also Full Duplex and Half Duplex E Electronic Industries Association This organization has established several sets of data communication standards one of which is RS 232 C An operating system that processes the user s logic program F A mode of communication in which data is transmitted in two directions at the same time H mode of data transmission capable of
85. s guidance in planning the 584M Programmable Control System Requirements for the system s register reference configuration and cold start up procedures are described in detail Several topic areas are supported by addi tional Gould documents References to these documents are indicated where appropriate 1 2 2 1 2 1 1 SECTION 2 SYSTEM HARDWARE COMPONENTS The 584M Programmable Controller consists of three basic components the cen tral processing unit power supply and input output processors These three com ponents are contained within the same unit The controller supports a wide range of I O devices Modicon P190 Programmer is needed to program the controller A block diagram of these components appears in Figure 2 1 584M PROGRAMMABLE CONTROLLER Controller The 584M PC is designed for a range of applications from a simple relay replace ment to the most advanced programmable control application The controller uses a CMOS random access memory in the range from 4 to 16K words Total I O capacity is up to 2048 discrete points The mix of inputs and outputs is in 16 point increments The controllers memory accommodates a 16 bit word size allows real time on line programming It is the controllers dual processor architecture that provides the major support for these powerful features The 584M s Controller is a complete solid state device capable of holding three printed circuit boards These are s
86. sing can have an address assignment from one to four the address does NOT depend upon physical position but by the position of these switches Figure 3 8 500 Series Module Within a housing the eight modules four input or four output points per module can be of any type input or output Since there are a maximum of eight housings and only four address positions two housings can have the same address Any two housings with the same address must have configurations which are the exact opposites of each other thus the top module must be an input in one housing and an output in the other The same is true of every module position in the housing pair NOTE If two output modules are in the same position of identically addressed housings both modules will be the same state either ON or OFF When two input modules have the same address the inputs will be OFF only if both inputs are OFF 3 21 SYSTEM CONFIGURATION Figure 3 9 500 Series Housing Address Switch Each I O housing has a four position address switch which addresses the housing as strip one through strip four Since an channel consists of 128 inputs 128 outputs up to eight housings each with eight I O modules are required to hold the modules Since only four addresses are available each address is used twice Thus two housings are addressed as strip 1 The two housings should contain an exact complement of inputs and outputs at each module l
87. stituted for taps This incurs only a three decibel loss down the drop but creates a disadvantage in contributing a three decibel loss through the splitter to the next drop Use of splitters are typically placed in drops furthest from the controller CAUTION Ensure that ground currents are not conducted along the system s cable run The cable shield is grounded at the J200 expander upon installation The user should be especially careful to prevent grounds which may occur at taps con nector supports metal framework or other similar points for example mounting a tap or splitter directly to a metal enclosure 3 3 8 3 Cable Routing Guidelines Environmental considerations are important in cable routing The following prob lems are some of the most frequent sources of cable damage and signal impairment Temperature Cable attenuation loss of signal increases with temperature Routing cable through areas with high temperatures and or large deviations in temperature causes premature cable aging Moisture Moisture can enter a cable through damaged insulation jackets and loose con nectors Water vapor can condense and mi grate within the shield Pollutants may be 3 32 SYSTEM CONFIGURATION introduced into the cable and lead to a deg radation of the cable and ultimately of data transmission Underground cables may be affected by moisture bearing chemicals from the soil Use cables which are spe cially designed for moist en
88. terface between the controller and external field devices NOTE Input circuit status indicators will operate without power and communications They depend only upon field voltage AC output modules also have indicators which are energized if an output fuse should fail 3 18 SYSTEM CONFIGURATION Fuses used on modules which accommodate field replacement are listed in Table 3 9 To replace a fuse remove the module from its housing Access to the fuse is provided by an opening approximately 1 inch x 5 inches on the terminal side of the module All the fuses are oriented in accordance with the output terminals such that the top fuse is for the No 1 output and the bottom fuse is for the No 16 output except for the B238 whose top fuse is for the common indicator supply and the B244 and B246 whose orientation is shown in Figure 3 7 Table 3 9 200 Series Fuse Requirements Standard Size Part No or Quantity Module Pico Fuse Equivalent per Module B230 5 amps 275 005 16 B232 7 amps 275 007 1 B234 5 amps 275 005 16 B236 2 amps 275 002 1 B238 3 amps 275 003 17 B243 1 4 amp 275 250 8 B244 7 amps 275 007 8 1 4 amp 275 250 1 B246 7 amps 275 007 8 1 4 amp 275 250 1 B248 3 amps 275 003 16 B258 1 2 amp 276 500 1 B266 3 amps 212 003 8 B270 5 amps 275 005 16 NOTE Those modules indicated by an asterisk are provided with one fuse for each output circuit plus one fuse for a separate indicator lamp supply 3 19 SYSTEM CONF
89. tion in the most hazardous industrial conditions These modules require spe cial I O housings Model B543 B544 which prevent installation of non intrinsic safe modules Otherwise these housings are identical to B545 and B546 housings Each circuit both input and output also has an indicator that displays the state of the field terminal voltage The indicators can be used to troubleshoot the inter faces between the controller and external field devices These indicators are dis played in Figure 3 11 BLOWN FUSE INDICATOR OUTPUT STATUS Figure 3 11 500 Series Indicator Lights 3 3 2 4 J540 Adapter The J540 Adapter allows the 500 Series discrete I O to be interfaced with any channel of the 584M Controller One adapter is required per channel increasing ca pacity by 128 input points and 128 output points 500 Series I O provide these points in groups of four in lieu of the 200 Series which provide I O points groups of sixteen The J540 Adapter can be interfaced to the 584M Controller by using W600 Cable from 584M Local I O or a P451 P453 to a J540 e Auxiliary Power Supply P421 P451 P452 or P453 direct connect to a J540 240 I O Housing containing 200 Series direct connect to a J540 2401 0 Housing via W608 cable to a J540 3 25 SYSTEM CONFIGURATION Four indicators and two sets of switches are located on the front of the J540 adapt er These indicators are POWER
90. top when the cover door on the controller is swung open However the system will shut down when the power supply or any other internal component is disconnected If this occurs proper power down for the system will not be performed Section 4 of this manual provides a complete description for installing the 584M Programmable Controller NOTE The controller s memory is not affected by a power failure if the back up batteries are properly installed and function ing The batteries can support the controller s memory for up to thirty days The batteries are not rechargable and have a shelf life of five years An LED and numerical display numerical keypad key lock and Modbus communi cations connector are located on the controller s front panel The numerical dis play is used to display maintenance information and in conjunction with the key board the status of discretes register content and system data The three LED s when energized indicate adequate battery voltage BATTERY OK adequate power DC POWER and proper operation of the processor RUN These indicators are shown in Figure 3 3 NOTE AC power must be applied to the controller for the LED indi cators to function If the BATTERY OK LED is OFF the bat tery voltage is low Replace the batteries at this time SYSTEM CONFIGURATION Figure 3 3 584M Indicator Lights Table 3 2 summarizes the range of AC power over which the 584M Controller can operate Voltage s
91. tors may disconnect voices 2 16 SECTION 3 SYSTEM CONFIGURATION The 584M Programmable Control System can be equipped to solve a variety of pro cess and industrial control problems The system s capabilities can be easily tai lored or configured to meet the user s specific control requirements Such options as memory size processing capability and capacity are changed by simply re placing a printed circuit board 3 1 BASICS OF THE 584M PROGRAMMABLE CONTROL SYSTEM The Level 1 584M PC can simulate the operation of relays timers and counters as well as perform basic arithmetic operations Additional functions such as MOVE MATRIX SKIP and operations such as ASCII and Proportional Integral Derivative PID are available in Level 2 To accommodate such variety in processing capabil ity different memory sizes are required The 584M PC supports up to 2048 discrete points and 1920 registers Memory capacity for the controller is available in 4 8 12 and 16K words Table 3 1 summarizes the 584M instruction sets The controller s CMOS semi conductor memory is equipped with lithium batteries The batteries provide DC power to retain the memory s contents whenever external power fails or is removed by the user This ensures that programmed logic register content coil state and internal system parameters are not lost inadvertently It is recommended that these batteries be replaced approximately every twelve months NOTE The
92. vironments Electrical Electrical noise or electromagnetic fields created by electrical machinery electro static painters welders and radio trans mitters should be avoided Static electricity often caused by vibration and friction can effect the operation of the cable Cable should be routed where vibration of carriers and mountings is at a minimum Rodents Underground and low mounted cables are subject to rodent damage which may allow water to enter the cable s shield Use a spe cially shielded cable or a conduit for proper protection 3 3 3 4 P451 Auxiliary Power Supply The P451 auxiliary power supply provides power for two additional I O channels The power supply is used in conjunction with the Modicon J200 expander The P451 can be connected to the J200 with connectors on a CATV or CAC 6 cable The P451 requires a standard 115 VAC or 230 VAC power source The use of either source is jumper selectable Wiring the power supply for either voltage is shown in Figure 3 15 230 VAC OPERATION ONLY 115 OPERATION ONLY Figure 3 15 P451 115 or 230 VAC Wiring Indicator lights on the power supply display the absence or presence of AC power AC INPUT and the output of DC voltage 1 POWER ON A reset push button PUSH TO TEST verifies if AC power is being supplied The indicator lights on the P451 are displayed in Figure 3 16 3 33 SYSTEM CONFIGURATION TO RESET AC INPUT BUTTON 2222 VINDICATOR
93. witches for 545 546 I O Housings The B546 half size housings are used in locations in which four or fewer I O modules will be installed Each housing has a set of four STRIP SELECT switches identical to those described for the B545 housing Since there can be up to sixteen B546 housings present on one channel up to four housings may share the same address one pair of housings containing eight input modules and the other pair of housings containing eight output modules In each housing an UPPER BYTE SELECT switch provides an address for the top two modules a LOWER BYTE SELECT switch addresses the lower two modules 4 19 INSTALLATION 4 5 4 Module Insertion and Cable Connection 1 Connect the I O housings and J540 across their tops with the I O bus cable the red strip oriented toward the back The bus cable snaps onto the connectors on the tops of the housings and the J540 Figure 4 18 9 e e 54 7 Figure 4 18 Bus Cable Connection to 540 and Housings 2 Install covers on duct End plate is fastened with three screws 3 insert O modules Modules are inserted into the housing using large guide pins to align module into rear connector Once engaged the module is rotated toward the wiring conduit to engage field terminals See Figure 4 19 NOTE The red slide lock must be down to allow module insertion and removal It must be u
94. wn To set a compatible baud rate for the front programming port on the 584M enter code No 620002 and press the REF key Then enter 9600 and press the ENTER key This will set the baud rate for the front port at 9600 baud To set the baud rate for the bottom programming port enter code No 610002 1 Insert duplicate configurator tape Wait for tape to load The display will change listing several labels 4 24 10 11 12 13 INSTALLATION Enter 1 and press 584M CONFIG Wait for CONFIG to load After display has changed Press SET SIZE and enter number of coils inputs input and holding registers and channels 6 Press 584M CONFIG c Press Port 1 set 9600 baud rate press 584M CONFIG d Press Port 2 set 9600 baud rate press 584M CONFIG Press WRITE CONFIG 584M CONFIG and ATTACH keys will be displayed Enter unit No 1 and press ATTACH The 584M Controller s configuration will be displayed Press EXIT Press CONTROLLER OPERATION Press START 584M Press PROCEED Controller run light should be ON Insert duplicate 584M Program Tape Press INIT and INIT LOCK on the programmer Wait for tape to load and display to change Press 1 then ATTACH Configuration Table should be displayed a If you are going to use ASCII messages press the ASCII key and set the appropriate ASCII parameters Press 584M CONFIG when all the ASCII information is entered b Press the special key to set th

Gould 5841\11 Programmable Controller

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