AD75M1/M2/M3 Positioning Module User`s Manual (Hardware)
Contents
1. 4 Execute tightening of the module s installation screws within the range indicated below Tightening torque range 78 to 118 Ncm Module fixing screw M4 screw 6 9 to 10 4 Ibeinch 4 2 Installation environment Do not install the A series PLC in the following environments 1 Where the ambient temperature exceeds the 0 to 55 C range 2 Where the ambient humidity exceeds the 10 to 90 RH range 3 Where condensation is produced by sudden temperature changes 4 Where corrosive or combustible gas is present 5 Where dust iron powder and other conductive powder oil mist salt or organic solvents are prevalent 6 In direct sunlight 7 Where a strong electric or magnetic field is generated 8 Where vibration and shock may be transmitted directly to the module 5 Wiring Precautionary notes when wiring as well as the interface are described below 5 1 Precautionary notes when wiring This section describes the precautionary notes for the wiring process between the AD75 and outside servo amplifier 1 Signal wiring a Do not bundle I O signal wires with or lay them close to power lines or main circuit lines b If 1 O signal wires have to be laid close to these lines either use a partitioned duct or separate conduits c If there is no alternative but to bundle the cables together use a shielded cable and ground its shielding at the PLC CPU side d If conduits are used for wiring ground the conduits e2. If the connecting cable is too long or is too close to a main circuit line malfunctions could occur due to noise 2 Fitting connectors to the AD75 a Make sure that the external device connector connector for connection to the SSCNET and connector for connecting the peripheral device are securely engaged with the corresponding connector at the AD75 and have clicked into place If the connector is not engaged securely the contact will be defective and this could cause erroneous inputs and outputs b Disconnect the external device connector and SSCNET connector while the system is stopped If these connectors are disconnected while the system is in operation the system will stop Note Refer to Servo Amplifier Instruction Manual for the cable and terminal connector that are required for connection to a servo amplifier in SSCNET 5 2 Interface When the high limit LS is not When the low limit LS is not Manual pulser MR HDP01 O Wiring required A Wiring performed as required Near point dog signal High limit LS signal Low limit LS signal Stop signal Speed position switch signal External start signal Common Manual pulser phase B D D gt pe dele STOP CHG STRT COM PULSER PULSER PULSER PULSER 6 External Dimensions AD75M1 is shown Printed a circuit board
3. 2102 486 1120 TEHNIKON BELARUS INTEHSIS sr MOLDOVA MITSUBISHI ELECTRIC EUROPE RN ag d CZECH REP Oktyabrskaya 16 5 Off 703 711 bld Traian 23 1 Czech Branch BY 220030 Minsk MD 2060 Kishinev Avenir Business Park Radlick 714 113a Phone 375 0 17 210 46 26 Phone 373 0 22 66 4242 MIDDLE EAST REPRESENTATIVES C2 158 00 Praha 5 Fax 375 0 17 210 46 26 Fax 373 0 22 66 4280 TT dee ESCO DRIVES amp AUTOMATION BELGIUM HIFLEXAUTOM TECHNIEKB V NETHERLANDS 24 Shenkar St Kiryat Arie e Culliganlaan 3 Wolweverstraat 22 1L 49001 Petah Tiqva MITSUBISHI ELECTRIC EUROPE B V FRANCE BE 1831 Diegem NL 2984 CD Ridderkerk Phone 972 0 3 922 18 24 French Branch Phone 32 0 2 717 64 30 Phone 31 0 180 46 6004 Fax 972 0 3 924 0761 25 Boulevard des Bouvets Fax 32 0 2 717 6431 Fax 31 0 180 44 23 55 IT PUE vi eae E Koning amp Hartman bw BELGIUM Koning amp Hartman b v NETHERLANDS 9113 ymanut POB 6272 F erg la o Woluwelaan 31 Haarlerbergweg 21 23 1L 42160 Netanya ax 33 0 BE 1800 Vilvoorde NL 1101 CH Amsterdam Phone 972 0 9 863 39 80 MITSUBISHI ELECTRIC EUROPE B V IRELAND Phone 32 0 2 257 02 40 Phone 31 0 20 587 76 00 Fax 972 0 9 885 24 30 Irish Branch Fax 32 0 2 257 02 49 Fax 31 0 20 587 76 05 AN STEE Westgate SCENE INEABH d o o BOSNIA AND HERZEGOVINA Beijer Electronics AS NORWAY Cebaco Center Block A Autostrade DORA Bone Laes Na Aleja Lipa 56 Postboks 487 Lebano
4. A MITSUBISHI ELECTRIC MELSEC A Series Programmable Logic Controller User s Manual Hardware AD75M1 M2 M3 Positioning Module 1BNA 66735 A MITSUBISHI ELECTRIC INDUSTRIAL AUTOMATION Version E e SAFETY PRECAUTIONS e Always read before starting use When using Mitsubishi equipment thoroughly read this manual and the associated manuals introduced in this manual Also pay careful attention to safety and handle the module properly These precautions apply only to Mitsubishi equipment Refer to using CPU module user s manual for a description of the PLC system safety precautions These SAFETY PRECAUTIONS classify the safety precautions into two categories DANGER and CAUTION Procedures which may lead to a dangerous condition and DANGER cause death or serious injury if not carried out properly Procedures which may lead to a dangerous condition and CAUTION cause superficial to medium injury or physical damage only if not carried out properly a SC Depending on circumstances procedures indicated by NCAUTION may also be linked to serious results In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it out and read it whenever necessary Always forward it to the end user DESIGN PRECAUTIONS DANGER Configure a safety circuit so that the safety of the overall system is maintained even when an external power error or
5. PLC error occurs An accident may occur by a false output or a malfunction 1 Outside of the PLC construct mechanical damage preventing interlock circuits such as emergency stop positioning upper and lower limit switches 2 During zero return operation the module is controlled by two data zero return direction and zero return speed and speed begins to decelerate when the near point dog turns on If the zero return direction is set incorrectly the module may continue to operate without decelerating To prevent damage to the module in such cases configure an interlock circuit outside the PLC CAUTION Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100 mm 3 9 inch or more from each other Not doing so could result in noise that would cause malfunction INSTALLATION PRECAUTIONS NCAUTION Use the PLC in an environment that meets the general specifications contained in this manual Using this PLC in an environment outside the range of the general specifications could result in electric shook fire malfunction and damage to or deterioration of the product Insert the tabs at the bottom of the module into the mounting holes in the base module and tighten the screws using the specified torque If the module is not properly installed it may result in malfunctions failure or fallout Verify that the external
6. Phone 41 0 44 802 28 80 Fax 371 0 784 2281 Fax 41 0 44 802 28 28 Beijer Electronics UAB LITHUANIA GTS TURKEY MITSUBISHI ELECTRIC Savanoriu Pr 187 LT 02300 Vilnius Phone 370 0 5 232 3101 Fax 370 0 5 232 2980 Bayraktar Bulvari Nutuk Sok No 5 TR 34775 Yukari Dudullu Umraniye ISTANBUL Phone 90 0 216 526 39 90 Fax 90 0 216 526 3995 CSC Automation Ltd UKRAINE 4 B M Raskovoyi St UA 02660 Kiev Phone 380 0 44 494 33 55 Fax 380 0 44 494 33 66 Mitsubishi Electric Europe B V FA European Business Group Gothaer Strafie 8 D 40880 Ratingen Germany FACTORY AUTOMATION Tel 49 0 2102 4860 Fax 49 0 2102 4861120 info mitsubishi automation com www mitsubishi automation com
7. RBIA E DK 4000 Roskilde SER 113000 Smederevo DE Song Gg del Vall s Barcelona Phone 45 0 46 75 76 66 Phone 381 0 26 617 163 EE RE Far 45 046 175 5626 Fax 381 0 26 617 163 Fax 34935891579 e jer P Eesti OU ESTONIA SIMAP H i SLOVAKIA MITSUBISHI ELECTRIC EUROPE B V UE eebe oa n PAT PN Phone 372 0 6 51 8140 Phone 421 0 32 743 04 72 UK Hatfield Herts ALIO 8XB Far 372 06 1518149 Fax 421 0 32 743 75 20 Phone 44 0 1707 27 61 00 Beijer Electronics OY FINLAND PROCONT spol s r o Pre ov SLOVAKIA Fax 44 0 1707 27 86 95 Ser i T Kapena t vila resov Me ores CORPORATION JAPAN phone 358 0 207 463 540 Phone 421 0 51 7580611 eee Fax 358 0 207 463 541 Fax 421 0 51 7580 650 8 12 1 chome Harumi Chuo Ku Tokyo 104 6212 UTECO GREECE INEA don SLOVENIA Phone 813 622 160 60 5 Mavrogenous Str StegneTT e Ph ie 13021 I6 900 d eu dst 8100 one one MITSUBISHI ELECTRIC AUTOMATION Inc USA Fay 439 211 1206 999 Fax 386 0 1 513 8170 500 Corporate Woods Parkway Vernon Hills IL 60061 MELTRADE Kft HUNGARY Beijer Electronics AB SWEDEN Phone 1 847 478 2100 Fert utca 14 Box 426 Fax 1 847 478 22 53 HU 1107 Budapest SE 20124 Malm Phone 36 0 1 431 9726 Phone 46 0 40 35 86 00 Fax 36 0 1 431 9727 Fax 46 0 40 93 23 01 Beijer Electronics SIA LATVIA Omni Ray AG SWITZERLAND Ritausmas iela 23 Im Sch rli 5 1V 1058 Riga CH 8600 D bendorf Phone 371 0 784 2280
8. Ye co Na aa 4 2 106 3 e 37 5 0 17 4 17 0 1 2 1 48 Unit mm inch External dimensions are the same for AD75M1 M2 and M3 Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties N For safe use e This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc China Ryoden International Shanghai Ltd 500 Corporate Woods Parkway Vernon 3F Block5 Building Automation Hills IL 60061 Instrumentation Plaza 103 Cao Bao Rd Tel 1 847 478 2100 Shanghai 200233 China Brazil MELCO TEC Rep C
9. d mode 2 e Indicate the status of respective axes based on the led AX1 to 3 message displayed on the 17 segment LED 3 Mode switch e A selector switch that changes the mode e The mode is changed each time the switch is pressed External device e Connector for mechanical system input or manual connector pulsar The applicable wire size for the connector is AWG 24 to 30 0 05 to 0 2 The pin layout for the included external device connector is as follows Perform wiring according to the interface The pin layout viewed from the top is shown The connector pins are referred to as 1 to 36 SSCNET connector Connector for SSCNET compatible servo amplifier 4 Loading and Installation The following is explanations of the handling precautions and installation environment which is common to modules when handling AD75 from unpacking to installation For the details of loading and installation of the module refer to User s Manual of PLC CPU module to be used 4 1 Handling precautions 1 Because the case of the module is made of resin be careful not to drop it or expose it to strong impact 2 Do not remove the printed circuit board of the module from the case This may cause malfunctions 3 Be careful not to let foreign matters such as filings or wire chips get inside the module during wiring When such matters do enter be sure to remove them
10. device connector SSCNET connector and RS 422 connector are securely attached to the connectors on the module Confirm that they connect with an audible click If not attached properly a contact error may occur resulting in incorrect input or output Always attach a cover to connectors that are not used If not covered malfunctions may occur Do not directly touch the module s conductive parts or electronic components Doing so could cause malfunction or failure in the module WIRING PRECAUTIONS CAUTION Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fires failure or malfunction Perform soldering of the external device connector and SSCNET connector after verifying the pin layout Perform soldering of those connectors correctly False soldering may cause short circuits and malfunctions STARTUP AND MAINTENANCE PRECAUTIONS DANGER Make sure to switch all phases of the external power supply off before cleaning If you do not switch off the external power supply it will cause malfunctions of the module Do not disassemble or modify the modules Doing so could cause failure malfunction injury or fire Make sure to switch all phases of the external power supply off before mounting or removing the module If you do not switch off the external power supply it will cause failure or malfunction of the module Remove the exter
11. ies CPU Compatible High Speed Accessing Basic Base Unit Additional Explanation for Product Conforming to EMC Standards IB 68837 optional 1 Overview This manual describes how to install AD75M1 M2 M3 Positioning Module hereafter abbreviated as AD75 and how to wire them with external devices After unpacking AD75 please confirm that the following products are contained AD75M1 PositioningModule LIT AD75M2 PositioningModule 1 1 MM Rr CA Caer EE RE Connector External device connector 10136 3000VE Model Connector cover 10336 56F0 008 2 Performance Specifications The performance specifications for the AD75 are shown below Specifications Maximum output command 1Mpps speed oe connection distance Overall distance of SSCNET cable 30m 98 43 ft etween servos Number of occupied I O points 32 points Internal current consumption 5VDC 0 7A or less Flash ROM write counts Max 100 000 times Access counts to the FeRAM when the absolute position Max 9 999 900 000 times detection system is employed External dimensions mm inch 250 9 84 H x37 5 1 48 W x106 4 17 D Weight kg Ib 0 45 0 99 3 Names of Each Part The following shows the name of each part 6 AD75M1 front view AD75M2 front view AD75M3 front view e Indicates the operation status e When the mode switch is pressed it displays a message for the selecte
12. n Beirut E Ger 0 l y 98890 BA 71000 Sarajevo NO 3002 Drammen Phone 961 0 1 240 430 ax 353 0 Phone 387 0 33 921 164 Phone 47 0 32 24 3000 Fax 961 0 1 240438 MITSUBISHI ELECTRIC EUROPE B V ITALY Fax 387 0 33 524 539 Fax 47 0 32 84 85 77 labaha AKANATON BULGARIA Fonseca S A PORTUGAL l Zei jus Saneti 4 Andrej Ljapchev Blvd Pb 21 R Jo o Francisco do Casal 87 89 Ph gina maa BG 1756 Sofia PT 3801 997 Aveiro Esgueira AFRICAN REPRESENTATIVE H WEA he Phone 359 0 2 817 6044 Phone 351 0 234 303 900 ak Fax 359 0 2 97 44061 Fax 351 0 234 303 910 CBI Ltd SOUTH AFRICA MITSUBISHI ELECTRIC EUROPE B V POLAND INEA CR d o o CROATIA Sirius Trading amp Services srl ROMANIA Private Bag 2016 Poland Branch Losinjska 4a Aleea Lacul Morii Nr 3 ZA 1600 Isando Krakowska 50 J ac Phone 27 0 11 977 0770 P1 32 083 Bali HR 10000 Zagreb R0 060841 Bucuresti Sector 6 Fax 4 27 011 977 0761 Base 0 12 JM ARD Phone 385 0 1 36 940 01 02 03 Phone 40 0 21 430 40 06 ax 27 0 kina Ue s mc EE CZECH REPUBLIC Cfi tn n g SERBIA utoCont CS s r o ratt Con ngineering d 0 0 ia bagi it ef RUSSIA Technologick 374 6 Bulevar Svetog Cara Konstantina 80 86 SR BOSA Me amansKaya abe oor 2 708 00 Ostrava Pustkovec SER 18106 Nis Pans RH Phone 420 595 691 150 Phone 4 381 0 18 292 24 4 5 GEN Fax Se 595 691 ba Fax 381 0 18 292 24 4 5 MITSUBISHI ELECTRIC EUROPE B V SPAIN obrera DENMARK Ped SE
13. nal device connector and SSCNET connector after the system has been stopped The system will stop if they are removed while the system is running When performing test operation set the parameter for the speed limit value to a slow setting and prepare for an immediate stop of the module should a dangerous condition occur during operation verification USAGE PRECAUTIONS CAUTION Exercise caution when the reference axis speed for interpolation operation has been specified since the speed of the opposite axis second axis can get greater than the set speed speed limit value DISPOSAL PRECAUTIONS CAUTION e When disposing of this product treat it as industrial waste About the Manuals The following product are available for this equipment Refer to the table given below to choose suitable manuals Detailed Manual Manual No E Positioning module type A1SD75M1 M2 M3 AD75M1 M2 M3 IB 66715 User s Manual 13J870 Related Manual Manual No kaaa Positioning module software package IB 66714 type SW1IVD AD75P Operating Manual 139915 IB 66900 13J948 GX Configurator AP Version 1 Operating Manual Correspondence to EMC DIRECTIVE For instructions to make the PLC compatible with EMC standards refer to EMC AND LOW VOLTAGE DIRECTIVE in PLC CPU User s Manual Hardware When the PLC CPU user s manual Hardware does not include Chapter 3 EMC AND LOW VOLTAGE DIRECTIVE refer to QnA Ser
14. om e Assessoria Tel 86 21 6475 3228 E i ide Taiwan Setsuyo Enterprise Co Ltd v Rio Branco 123 15 an F No 105 Wu K RD Wu K Rio de Janeiro RJ CEP 20040 005 wies Ree AL be M D Hsiang Taipei Hsine Taiwan Brazil h oe Tel 455 21 221 8343 Tel 886 2 2299 2499 p s Korea HAN NEUNG TECHNO CO LTD Germany SEH Electric Europe B V German 1F Dong Seo Game Channel Bldg Gothaer Strasse 8 D 40880 Ratingen ala 1Beungchon dong Kangsec ku GERMANY eoul Korea Tel 49 2102 486 0 Tel 82 2 3668 6567 enhiehi Singapore Mitsubishi Electric Asia Pte Ltd U K is Electric Europe B V UK 307 ALEXANDRA ROAD 05 01 02 MITSUBISHI ELECTRIC BUILDING Travellers Lane Hatfield Herts AL10 8XB UK SINGAPORE 159943 Tel 44 1707 276100 Tel 465 473 2480 Italy Mitsubishi Electric Europe B V Italian Thailand F A Tech Co Ltd 898 28 29 30 S V City Building Office Tower 2 Floor 17 18 Rama 3 Road Bangkpongpang Yannawa Bangkok 10120 Branch Centro Dir Colleoni Pal Perseo Ingr 2 Via Paracelso 12 20041 Agrate B Milano Italy Tel 66 2 682 6522 Tel 39 039 6053301 1 Spain Mitsubishi Electric Europe B V Spanish Indonesia P T Autoteknindo SUMBER MAKMUR Branch Carretera de Rubi 76 80 Jl Muara Karang Selatan Block A Utara 08190 Sant Cugat del Valles No 1 Kav No 11 Kawasan Industri Barcelona Spain Pergudangan Jakarta Utara 14440 Tel 34 935 653135 Tel 62 21 663 0833 South Africa Circuit Breaker Indu
15. stries LTD India Messung Systems Put Ltd Private Bag 2016 Isando 1600 Electronic Sadan NO 111 Unit No15 Johannesburg South Africa M I D C BHOSARI PUNE 41 1026 Tel 27 11 928 2000 Tel 91 20 7128927 Hong Kong Ryoden International Ltd Australia Mitsubishi Electric Australia Pty Ltd 10th Floor Manulife Tower 169 Electric 348 Victoria Road PostalBag No 2 Road North Point HongKong Rydalmere N S W 2116 Australia Tel 852 2887 8870 Tel 61 2 9684 7777 XAMITSUBISHI ELECTRIC CORPORATION HEAD OFFICE 1 8 12 OFFICE TOWER Z 14F HARUMI CHUO KU 104 6212 JAPAN NAGOYA WORKS 1 14 YADA MINAMI5 HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper A MITSUBISHI ELECTRIC HEADQUARTERS EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES EURASIAN REPRESENTATIVES MITSUBISHI ELECTRIC EUROPE B V EUROPE GEVA AUSTRIA ALFATRADE Ltd MALTA Kazpromautomatics Ltd KAZAKHSTAN German Branch Wiener StraBe 89 99 Paola Hill Mustafina Str 7 2 Gothaer Stra e 8 AT 2500 Baden Malta Paola PLA 1702 KAZ 470046 Karaganda D 40880 Ratingen Phone 43 0 2252 85 55 20 Phone 356 0 21 697 816 Phone 7 7212 50 11 50 Phone 49 0 2102 486 0 Fax 43 0 2252 488 60 Fax 356 0 21 697 817 Fax 7 7212 5011 50 Fax 49 0
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