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PROTEUS E-66

1. Fig 4a Hanging the coin changer in the vending machine CLD National Rejectors Inc GmbH Buxtehude 27 INSTALLATION PROTEUSE 66 a ar 61172010 neice Fig 4b Pulling out the coin validator ray 1200001 Hg Z 3 Pull out the coin validator see Fig 4b Make sure that the coin validator is safely connected to the coin changer with the flat cable 4 Screw the coin changer s housing to the vending machine tightly 5 Put the coin validator back in and engage Make sure that there is an air space between the uN return lever of the vending machine and that of the coin changer 6 Connect the coin changer to the vending machine by means of the MDB connecting cable 2 see Fig 4b 7 Reconnect the vending machine to the mains supply The three LEDs 3 on the coin validator light up briefly to test their function Afterwards the green LED lights up The coin changer is operational see Fig 4b 28 National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 STARTING UP 6 STARTING UP As the individual functions are programmed by the manufacturer to the customer s specifications the first time the device is put into operation you must only fill the four change tubes of the tube cassette with the relevant coin types ee In many cases the vending machine control offers a filling function In this case this should be used as the con
2. 7 Press the Fl key The number of coins entered is stored 8 Press the F key again to call up the next sub function 9 Repeat steps 5 to 10 until the security stock for all four tubes is stored 10 To return to the previous PRO menu or to return the setting module to standby press the Elkey LD National Rejectors Inc GmbH Buxtehude 57 CONFIGURATION PROTEUSE 66 Configuring security stock so that it can be paid out by the machine control If you wish to be able to pay out also the security stock using DISPENSE this can be activated in function PRO 04 01 for the vending machine control In PRO 04 01 several coin changer functions can be activated or deactivated using different input places The above mentioned function is activated in the following input place Pro 04 01 00001000 Security stock can be paid out by vending machine To activate the function 1 Press the El key several times until you reach the PRO menu 2 Press the Elkey twice to activate the function PRO 04 01 3 Press the El key The last digit is highlighted for the input 4 Press the Elkey 3 times so that the fourth digit from the right is highlighted 5 Enter a 1 using the key The security stock can now be paid out using DISPENSE By entering O the function is deactivated and the security stock cannot be paid out by the vending
3. e Return lever pressed e Switch in coin validator defective No error e Check return mechanism in vending machine e Service case String sensor active Coin on string recognized no error e Check sensor service case Tube coins are sent to the cash box after a recognized string manipulation No error function can be deactivated in PRO 04 02 Coin changer inhibited by vending machine Check vending machine possibly empty or defective CLD National Rejectors Inc GmbH Buxtehude 83 TROUBLESHOOTING TROUBLESHOOTING PROTEUS E 66 Display Meaning Troubleshooting AN An X YY Accepted coin will be sorted into cash box left tube middle left tube middle right tube right tube gt lt gt lt X lt X lt X lt nnn NON O Inserted coins accepted in the coin channel YY 01 16 channel no Measured values of the inserted coin are outside the acceptance band No error If necessary widen acceptance band with WinEMP or PalmEMP Coin inserted inhibited by the coin changer Enable coin channel using switching block or setting module WinEMP or PalmE66 Inserted coin has not passed through measurement section in the appropriate amount of time Remove coins or foreign objects by pressing the return lever on the coin validator e Check measurement by air core coil or CP2 level service case 84 Inserted coin was not recogniz
4. This manual describes the design operation and range of functions of the coin changer E 66 Chapters 5 6 and 7 explain the necessary steps towards installation starting up and operation of the coin changer Chapters 8 to 11 reveal how the coin changer is cleaned transported and configured The chapter entitled configuration mainly deals with the NRI setting module The NRI configuration programs WinEMP PalmE66 and PalmEMP are described separately in software instructions The appended chapters with side tabs Index Function overview for the setting module and Troubleshooting reduce the search for specific explanations and extra help Tomakeiteasier for you to navigate within this manual and to operate the device the following markings were used within the text Safety instructions which have to be observed in order to protect operators and equipment have been written in bold and been given the pictogram N e Special notes which should facilitate the use of the coin changer and the setting module have been written in italics and also been given a pictogram 2 Requests to perform an action are given sequential numbers 1 2 3 etc At the beginning of a chapter you will find a chapter guide which summarizes the content of the chapter 8 National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 GENERAL INFORMATION To configure the coin changer reference is made to the separate software instruc
5. After an attempt of string manipulation it is additionally possible to sort the tube coins of the next 100 coins inserted into the cash box and notinto the tubes Coins sorted into the cash box are less prone to manipulation so that further attempts of a string manipulation would fail see Chap 11 Configuration 26 National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 INSTALLATION 5 INSTALLATION The E 66 is either started up in a machine or connected to the NRI test station WinMDB for test purposes or connected to one of the following NRI configuration tools for setting purposes PC programming station WinEMP Palm handheld PalmE66 PalmEMP Setting module G 55 0460 This chapter describes how to connect the coin changer to the vending machine For details on how to connect the service tools see Chap 11 Configuration To avoid damage to the equipment please make sure UN that you check the following before installation that the MDB connecting cable of the coin changer is suitable for the vending machine interface that the coin changer s supply is the same as the nominal voltage on its label How to install the coin changer in the vending machine 1 Pull the vending machine s mains plug 2 Hang the coin changer in the vending machine using the three mounting holes on the back wall of the validator two at the top 1 and one at the bottom see Fig 4a Qe KANG J
6. If you need to give out single coins for a test vend or would like to empty the change tubes for transport you can do this not only with the help of the keyboard on the coin validator but also with the service function SER 01 A sub function is assigned to each tube Left tube SER 01 01 Middle left tube SER 01 02 Middle right tube SER 01 03 Right tube SER 01 04 To give out a coin 1 Press several times on the E key until you reach the SER menu 2 Press the lEl key twice You are in the first SER 01 01 sub function In the second line the number of coins for the left tube will be displayed 3 If necessary press several times on the E key until you find the desired sub function In the second line the number of coins for the relevant tube will be displayed using the tube counter 4 Press the El key several times until the selected tube has given out enough coins 5 If necessary press the E key to go to the next sub function in order to pay out further coins from other tubes by pressing the El key 6 To return to the previous SER menu or to return the setting module to standby press the Elkey 48 National Rejectors Inc GmbH Buxtehude Ji PROTEUSE 66 CONFIGURATION Resetting the tube counters Before you refill the tubes e g after transportation of the coin changer you must set the four tube counters to zero so
7. Using the service function SER 07 up to 3 tokens can be taught without the PC directly onto the coin changer with the help of the setting module That means the measured token values which are generated by inserting the tokens will be stored in the coin changer For this there are three memory slots coin channels available which have three sub functions assigned to them in the setting module Teach token Ain coin channel 14 SER 07 01 Teach token Bin coin channel 15 SER 07 02 Teach token C in coin channel 16 SER 07 03 Additionally a normal or wide acceptance band can be chosen for the respective coin channel Tokens with deviating measured values will also be accepted in a wide acceptance band later However a wide acceptance band makes the acceptance of false coins more likely Therefore a wide acceptance band should only be configured if a limited number of tokens are available to generate the token measurement values or if the tokens show very large tolerance values Otherwise too many false coins will be accepted Teaching token A in coin channel 14 1 Press several times on the Flkey until you reach the SER menu 2 Press the E key You are in the first sub function SER 01 01 3 Press the FI key several times until you reach the function SER 07 4 Press the El key You are in the first sub function SER 07 01 5 Press the key El and then press Elkey You are in teach mode The second line on the display sho
8. 11 Configuration reveals which configuration tool can be used to configure tokens 24 National Rejectors Inc GmbH Buxtehude Ji PROTEUSE 66 FUNCTIONS Sending the telephone currency code to the vending machine control Depending on which country the machine is installed in a telephone or currency code can be set on the coin changer and e g for menu text and display can be sent to the vending machine control For more details on how to change the pre programmed telephone or currency code please see Chap 11 Configuration Correcting the tube counter automatically Usually after every coin acceptance and pay out the coin changer compares the tube counter status and the measured filling level of the sensors and if necessary corrects the tube counter If the vending machine control is unable to process the automatic correction of the tube counter the coin changer can be set so that the tube counter will not be corrected see chap 11 Configuration SF In this case the change tubes should be filled by inserting the coins into the coin changer and not by placing the coins directly into the tube cassette see Chap 6 Starting up or Chap 7 Operation Resetting the tube counter After the change tubes have being emptied for e g repairs the tube counters of the coin changer for which the tube counter correction is switched off should be reset for re starting so that the tube counter starts to count from zer
9. 4 digits flashes 6 Enter the desired last digit using the E key or the L key 7 Highlight the next digit using the E key 8 Repeat steps 6 and 7 until all four digits are entered 9 Press the El key The telephone code entered is stored 10 To return to the previous PRO menu or to return the setting module to standby press the Elkey CLD National Rejectors Inc GmbH Buxtehude 63 CONFIGURATION PROTEUSE 66 Suppressing the automatic tube counter correction If you do not wish the tube counters to be automatically corrected in relation to the monitoring of the filling level sensors it can be suppressed in function PRO 04 03 In PRO 04 03 several coin changer functions can be activated or deactivated using different input places The above mentioned function is activated in the following input places Pro 04 03 10000000 Do not correct the tube counter automatically To activate the function 1 Press the El key several times until you reach the PRO menu 2 Press the lEl key twice You are in the first sub function PRO 04 3 Press the E key twice to call up the sub function PRO 04 03 4 Press the El key The last digit for the input is highlighted 5 Press the Elkey 6 times so that the second digit from the left is highlighted 6 Enter a O using the b key Highlight the first digit from the left w
10. Description 25 Currency code Configuration 42 Setting module 63 Description 25 Input place setting module 79 D Data block download 42 Data block number 18 Decimal point 42 Description 16 Design 15 Device dimensions 37 Device number 18 Device type 18 Diagnosis 16 41 Figure 80 LEDs 80 Setting module 83 Dialogue language Configuration 63 Description 25 DIL switches Description 18 Figure 17 34 Inhibit coin types 33 Dimensions 37 Directives 38 DIS menu 46 Dismount Coin validator 16 27 Tube cassette 19 22 Display language Configuration 63 Description 25 Download 42 E Electrostatic discharge 14 EMC directive 38 Empty sensor 20 Empty tubes Description 22 Input place setting module 77 Operation 30 Setting module 48 Up to float level 31 Error 16 Remedy 80 LEDs 80 Setting module 83 Errorcase 16 LD National Rejectors Inc GmbH Buxtehude 71 INDEX PROTEUSE 66 F H False coins rejection 39 Holes mounting 27 Fault 16 Humidity 37 Case 16 Remedy 80 l LEDs 80 KA Setting module 83 Inhibit Troubleshooting 8 Coin types Fill tubes Description 22 Input place setting module 77 Operation 32 Setting module 50 Starting up 29 Filling level sensors 19 Description 20 Filling level tubes 50 Display 50 Firmware Display 52 Update 12 Flash Adapter 12 Memory 12 Technology 10 Flash Prommer 12 Float down empty tubes 31 loat level 22 Configuration 54 Input place setting m
11. FI key again to call up the next sub function 11 Repeat steps 5 to 10 until the float levels for all four tubes are stored 12 Press the Fl key twice to return to the previous PRO menu Activating the float up function 13 Press the Elkey once You are in the first sub function PRO 04 14 Press the FI key to call up the sub function PRO 04 02 15 Press the The last di Elkey git is highlighted for the input 16 Press the Elkey twice so that the third digit from the right is highlighted 17 Enter a 1 with the El key The float up function is activated By entering 0 the function would be deactivated and when filling the configured 18 Press the float level would not be taken into consideration Fl key to store the entry 19 To return to the previous PRO menu or return the setting module to standby press the key Ca If the float up function is activated but no float level is configured float level of individual tube 000 the tube will be filled until the 5096 filling level sensor is covered or emptied until this same sensor is no longer covered see also section Filling level sensors in Chap 3 Design CLD National Rejectors Inc GmbH Buxtehude 55 CONFIGURATION PROTEUSE 66 Configuring maximum number of tube coins The maximum number of coins which are to be sorted int
12. Input place setting module 77 Operation 32 Setting module 50 Starting up 29 Max coin number Configuration 42 Description 23 Input place setting module 78 Setting module 56 Min coin number Configuration 42 Description 23 Input place setting module 78 Setting module 57 58 59 Security stock Configuration 42 Description 23 Input place setting module 78 Setting module 57 58 59 U Update tools 12 w Wake up time Configuration 42 Setting module 65 Description 25 Input place setting module 79 Western modular plug 18 47 Western modular plug PC adapter 40 WinEMP Adjustable functions 42 Description 41 Programming station 11 40 Software instructions 9 WinFlash 12 WinMDB 11 39 Ri PROTEUSE 66 FUNCTIONS OVERVIEW FOR SETTING MODULE FUNCTIONS OVERVIEW FOR SETTING MODULE If at any time you need to refer to the manual quickly this chapter orders chronologically all SER and PRO functions and their memory locations in the setting module SER functions Function Meaning SER 01 Emptying tubes 0101 left tube 0102 middle left tube 0103 middle right tube 0104 right tube SER 0501 Filling tubes SER 06 Resetting tube counters 0601 left tube 0602 middle left tube 0603 middle right tube 0604 right tube SER 07 Teaching tokens 0701 Token Ain coin channel 14 0702 Token Bin coin channel 15 0703 Token C in coin channel 16 CLD National Rejectors Inc GmbH Buxtehude 77 FUNCTIONS OVERVIEW FU
13. coin changer Activated by the keyboard the tube counters register every coin inserted or paid out see Chap 6 Starting up and Chap 7 Operation In this way the tube cassette can also be both filled and emptied with the help of the PC software the Palm handheld software or the setting module see Chap 11 Configuration Coins are paid out individually e g for test purposes or one after another for an inventory or before transportation of the device Should you wish the tubes to always be filled or emptied at a certain filling level by means of service personal a so called float level can be configured see Chap 11 Configuration This filling level is irrelevant for normal use and only guarantees that for accounting purposes a known number of coins can be presumed If the float up function is activated the cash box coins will not be accepted therefore the cash box must not be emptied before the tubes are refilled as coins which are not accepted will not be counted during refilling 22 National Rejectors Inc GmbH Buxtehude i PROTEUSE 66 FUNCTIONS Considering the configured maximum number of coins in the change tubes Thecoin changer can be configured in such a way that every change tube will accept at least a certain number of coins If in a tube this number is reached all further coins for this tube will be directed automatically to the cash box Only when coins have been paid out of this tube will
14. environment 11 40 Tokens Software instructions 9 Configuration 42 Smallest coin value 42 Setting module 51 Configuration 66 Description 24 Input place setting module 79 Input place setting module 77 Sorting 19 Touch sensitive keys 16 Configuration 42 Transport 36 Stack 23 Troubleshooting 8 Starting up 29 Status indicator 16 Storage capacity tube 19 String manipulation minimize Configuration 42 67 68 Description 26 Input place setting module 78 LD National Rejectors Inc GmbH Buxtehude 75 INDEX PROTEUSE 66 Tube cassette Tubes 19 Description 16 19 Empty Empty Description 22 Description 22 Input place setting module 77 Operation 30 Setting module 48 Empty up to float level 31 Figure 15 19 Fill Description 22 Input place setting module 77 Operation 32 Setting module 50 Starting up 29 Max coin number Configuration 42 Input place setting module 78 Setting module 56 Min coin number Configuration 42 Input place setting module 78 Setting module 57 58 59 Remove 22 Security stock Configuration 42 Setting module 57 58 59 Tube coins Configuration 42 Tube counter 19 22 Correct 20 Configuration 42 Description 25 Input place setting module 78 Setting module 64 Reset Configuration 42 49 Description 25 Input place setting module 77 76 National Rejectors Inc GmbH Buxtehude Input place setting module 77 Operation 30 Setting module 48 Empty up to float level 31 Fill Description 22
15. line with the following symbols pgs Meaning tube empty tube not empty tube full Contradictory messages from the filling level sensors o Configured filling levels reached Float level maximum number of coins see section Configuring float level and Configuring maximum number of tube coins in this chapter Check the filling level sensors if 3 is displayed C If the cash box is not empty it must be emptied now as the coins which are directed to the cash box will not be counted If a float level has been configured the cash coins will not be accepted at all In this case the cash box must not be emptied see section Configuring float level in this chapter To fill the tube cassette 1 Press the H key You are in function SER 05 aot If all four tubes are empty 2 Insert the coins specified for the four tubes The display changes with the filling level In addition the coin channels are shown on the bottom right side of the display in which the relevant coins are accepted FH If the float up function is activated the tubes will only be filled up to a certain filling level all further coins will be rejected see section Configuring float level in this chapter 3 To return to the previous SER menu or to return the setting module to standby press the Hl key 50 National Rejectors Inc GmbH Buxtehude i PROTEUS E 66 CONFIGURATION Configuring tokens teach tokens
16. more be sorted into the tube See Chap 11 Configuration If this function is not used the full sensor at the top of the tubes determines irrespective of the number of coins from when the coins will be sorted into the cash box and no longer into the tubes Considering the security stock of tube coins If a security stock is configured for the individual tubes the coin changer will not pay out a minimum number of tube coins The security stock can be between 1 and 9 It should be set higher for coins which have problems with stacking and stand upright rather than lay flat as they do not spring back as easily if they fall onto a higher stack see Chap 11 Configuration The coin changer can also be set in such a way that the configured security stock can be paid out of the vending machine and that also the security stock can be sent to the vending machine when the machine polls the filling level see Chap 11 Configuration CLD National Rejectors Inc GmbH Buxtehude 23 FUNCTIONS PROTEUSE 66 Inhibiting certain coin types If certain coin types should no longer be accepted as payment at the vending machine e g because their are too many false coins of a particular type in circulation these coins can either be inhibited directly on the device by means of the switching block on the rear see Chap 7 Operation or with the help of the PC software the Palm handheld software or the setting module see Chap 11 Con
17. of the coin changer can be set with the PC programming station and WinEMP whereas with both Palm handheld programs only some of the functions can be set However both programs together allow the same configuration possibilities as WinEMP In addition to the diagnostics of the coin changer e g in service cases you can set the following functions WinEMP Giving change out of the tube cassette Resetting the tube counters Optimizing acceptance of genuine coins und rejection of false coins Configuring new coin types and tokens Configuring other tube coins e Configuring maximum number of tube coins e Configuring security stock e Inhibiting individual coin types e Disabling the inventory keys Configuring telephone and currency code e Suppressing activating the tube counter correction e Configuring an individual wake up time Configuring a second currency including conversion factor e Minimizing string manipulation e Configuring smallest coin value with decimal point as reference value and basis for calculations for all coin types Data block download for current coin information e Restoring old configuration state of coin changer Storing coin changer settings for standard configuration cloning 42 National Rejectors Inc GmbH Buxtehude Ji PROTEUSE 66 CONFIGURATION PalmE66 Giving change out of the tube cassette Resetting the tube counters Configuring up to three tokens Configuring oth
18. out coins The left hand motor is responsible for the left 5 and middle left 4 tubes and the right hand motor is responsible for the right 2 and middle right 3 tubes See Fig 3 Filling level sensors Independent from the number of coins the filling level of every tube is monitored by four sensors e Empty sensor positioned to the height of 8 to 10 collected coins 50 sensor 75 sensor Full sensor positioned at the top rim of the tube In order that the tube counters function without fault not only when the change tubes are filled by inserting coins into the coin changer whereby the tube counters count them in but also when the tubes are filled by removing the tube cassette the filling level sensors check the tube counter status for plausibility after every coin acceptance and coin pay out If the number of coins does not correspond with the measured filling level the tube counter will be corrected depending on the respective coin thickness If the full sensor of a tube displays the message tube full all further coins for this tube will be directed automatically to the cash box Only when coins have been paid out of this tube again will more be sorted into this tube MDB connecting cable to the vending machine The connecting cable to the vending machine with MDB interface is installed on the top left of coin changer For details of how to install the coin changer in a vending machine see Chap 5 Insta
19. previous PRO menu or to return the setting module to standby press the Elkey CLD National Rejectors Inc GmbH Buxtehude 59 CONFIGURATION PROTEUSE 66 Inhibiting coin types Each coin type which is to be accepted by the coin valiator is stored in a so called coin channel If you wish the coins to be inhibited and no longer accepted their coin channel is to be inhibited To improve the recognition of false coins a maximum of three coin channels with different acceptance band widths can be assigned to the same coin type normal coin channel low channel number with wide acceptance band for a possible high acceptance of genuine coins If required narrow coin channel higher highest channel number with narrower acceptance band for improved rejection of false coins e If required very narrow coin channel highest channel number with extremely narrowed down acceptance band for the highest rejection of false coins and an acceptable acceptance of genuine coins For most coin types two coin channels one normal and one narrow are configured If you wish to inhibit a coin type all of the coin channels assigned to it must also be inhibited normal narrow very narrow Three sub functions are assigned to the coin changer s 20 coin channels in function PRO 15 Inhibit coin channels 1 to8 PRO 1501 Inhibit coin channels 9 to 16 PRO 15 02
20. set in function PRO 04 01 In PRO 04 01 several coin changer functions can be activated or deactivated using different input places The above mentioned function is activated in the following input place Pro 04 01 00000100 Disable inventory keys but can be enabled by the vending machine How to access and activate the function is described in detail in the section Configuring the security stock so that it can be paid out by the machine control from this chapter 62 National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 CONFIGURATION Configuring telephone currency code The telephone or currency code which can be transmitted to the vending machine control for e g the dialogue language is changed in function PRO 52 01 The language is either set using the international telephone country code e g for English 0044 or using the currency code For more information on the currency code please refer to the MDB specification NAMA document MDB ICP 2 0 www vending org To change the codes 1 Press the El key several times until you reach the PRO menu 2 Press the E key You are in the first function PRO 04 3 Press the Fl key several times until you reach the function PRO 52 4 Press the Elkey to call up the first PRO 52 01 sub function 5 Press the lEl key again to highlight the current code set displayed on the bottom right in order to enter a new code The last digit of code to be entered with
21. 42 Coin acceptance 37 Coin changer operating software Display 52 Coin channels Inhibit Configuration 42 Description 24 Input place setting module 78 Operation 33 Setting module 60 Narrow 60 Normal 60 Very narrow 60 70 National Rejectors Inc GmbH Buxtehude D Coin insert funnel Description 16 Figure 15 Coin jam 16 Coin number 22 Coin number max in tubes Configuration 42 Setting module 56 Description 23 Input place setting module 78 Coin number min in tubes Configuration 42 Setting module 58 59 Description 23 Input place setting module 78 Coin payout 37 Coin runway 34 Coin stack 23 Coin types nhibit Configuration 42 Description 24 Input place setting module 78 Operation 33 Setting module 60 New 42 Coin validator 16 Close 34 Description 16 Figure 15 17 Open 34 Remove 16 27 Coin validator operating software Update 12 Coin value smallest 42 Configuration 66 nput place setting module 79 Coins give out 22 Keyboard 30 Setting module 48 Configuration 39 On site 41 Setting module 53 Standard 42 Workshop 40 Configuration environment 11 Configuration tools 11 Conformity declaration 38 PROTEUSE 66 INDEX Connecting cable Description 20 Figure 15 Installation 28 Connection Palm handheld 44 Programming station 44 Setting module 46 Vending machine 27 Conventions text 8 Conversion rate second currency Configuration 42 Description 25 Currency 18 Second 25 Configuration 42
22. 9 0654 ordering code 24257 for vending machine simulation and to test the MDB functions CLD National Rejectors Inc GmbH Buxtehude 39 CONFIGURATION PROTEUSE 66 Testing and configuring the coin changer in the workshop If you wish the coin changer to be tested and configured in the workshop you can employ all three of the NRI configuration solutions e PC programming station consisting of configuration and diagnostics software WinEMP including card reader and chip card ordering code 20119 for basic module and 23648 for additional module Tester G 19 0641 ordering code 12922 for the power supply APalm handheld with PalmEMP and PalmE66 installed Tester G 19 0641 ordering code 12922 or G55 0338 ordering code 15967 for the power supply Setting module G 55 0460 ordering code 14803 with the tester G 55 0338 ordering code 15967 for the power supply E NG 40 If you do not wish the payout unit to be tested it is not necessary to dismantle the whole coin changer In this case it is sufficient to remove the coin validator from the coin changer in order to configure or test it If you do not wish to connect the G 19 0641 tester using the pcb direct plug behind the coin changer housing but the G 55 0338 tester by means of the MDB connecting cable and nevertheless be able to test all functions and not only the MDB functions you can additionally obtain from the NRI company the we
23. GmbH Buxtehude 11 GENERAL INFORMATION PROTEUSE 66 Update tools The coin changer s integrated coin validator is equipped with a microprocessor that has a flash memory This allows the coin validator operating software to be updated quickly and without complications In order to load new operating software in the coin validator you need one of the three following alternatives e NRI PC update station consisting of Software WinFlash ordering code 21524 Tester G 19 0641 ordering code 12922 Programming adapter G 19 0646 ordering code 17688 NRI Flash Prommer G 55 0350 ordering code 21333 NRI Palm application PalmFlash for a Palm handheld and and a flash adapter 12 National Rejectors Inc GmbH Buxtehude TD PROTEUSE 66 SAFETY INSTRUCTIONS 2 SAFETY INSTRUCTIONS Before operating the device for the first time please read through this manual carefully at least once and most importantly the safety instructions This to ensure you have understood the contents of this manual as well as how to operate the coin changer Proper use The 4 tube coin changer series E 66 are intended for use in vending and service machines with the serial MDB interface Only use this coin changer for this purpose Under no circumstances can the manufacturer be held liable for any damage or loss resulting from improper use of the device The coin changers have been constructed in compliance with the state of the art a
24. Inhibit coin channels 17 to 20 PRO 15 03 Each of these sub functions has eight input options for eight coin channels available Input O means that the coin channel is not inhibited and will therefore accept programmed coin types Input 1 inhibits the coin channel Each of the eight coin channels are assigned to the eight sub function input options through the following format Pro 15 01 Pro 15 02 Pro 15 03 ih ih 0000 ih channel 1 channel 9 channel 17 channel 2 channel 10 channel 18 channel 3 channel 11 channel 19 channel 4 channel 12 channel 20 channel 5 channel 13 channel 6 channel 14 channel 7 channel 15 channel 8 channel 16 60 National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 CONFIGURATION F For details on which coin type has been programmed for which coin channel please contact the NRI company or connect the validator to WinEMP or PalmEMP To inhibit a coin channel 1 Press the El key several times until you reach the PRO menu 2 Press the E key You are in the first function PRO 04 3 Press the FI key several times until you reach the function PRO 15 4 Press the El key to call up the first PRO 15 01 sub function coin channels 1 8 5 If necessary press the F key until the sub function 15 02 or 15 03 is called up coin channels 9 16 and 17 20 6 Press the E key The last digit is highlighted for input coin channel 1 9 or 17 7 Press the El key several times again until the m
25. NCTIONS OVERVIEW FOR SETTING MODULE PROTEUS E 66 PRO functions Function Meaning PRO 04 Activating 1 deactivating 0 diverse functions 04 01 00001100 Disable inventory keys so that they can be enabled by the vending machine Security stock can be paid out by the vending machine 04 02 11010100 Activate float up function Send tube coins to cash box after string manipulation Transmit tube counter status including security stock to the vending machine Disable inventory keys 04 03 10000000 Do not correct the tube counter automatically PRO 15 Inhibit coin channels 1501 channel 1 8 1502 channel9 16 1503 channel 17 20 PRO 2101 Sensitivity of the string sensor PRO 24 Float level 2401 left tube 2402 middle left tube 2403 middle right tube 2404 right tube PRO 25 Maximum number of coins in 2501 left tube 2502 middle left tube 2503 middle right tube 2504 right tube PRO 26 Security stock in 2601 left tube 2602 middle left tube 2603 middle right tube 2604 right tube 78 National Rejectors Inc GmbH Buxtehude i PROTEUSE 66 FUNCTIONS OVERVIEW FOR SETTING MODULE PRO 5001 Smallest coin value PRO 5201 Telephone currency code PRO 5301 Wake up time CLD National Rejectors Inc GmbH Buxtehude 79 FUNCTIONS OVERVIEW TROUBLESHOOTING PROTEUS E 66 TROUBLESHOOTING If there is a fault on the coin changer the pilot lights at the top of the coin validator show where the fault is In order to diagnose the cause of t
26. TEUS E 66 CONFIGURATION Configuring the coin changer This section describes how to configure the coin changer with the help of the programming functions in the setting module s PRO menu for details on how the individual settings function see Chap 4 Functions Configuring float level for filling and emptying the tubes Configuring maximum number of tube coins Configuring security stock of tube coins Configuring security stock so that it can be paid out by the machine control Transmitting the tube filling level including security stock to the vending machine Inhibiting coin types Disabling the inventory keys Disabling the inventory keys so that they can be enabled by the machine control Configuring telephone currency code Suppressing tube counter correction Configuring an individual wake up time Configuring the smallest coin value as the basis of calculations for the coin validator Configuring sensitivity of the string sensor Minimizing string manipulation C If you are already familiar with how to use the setting module the appended chapter Function overview is more useful than this chapter ID National Rejectors Inc GmbH Buxtehude 53 CONFIGURATION PROTEUSE 66 Configuring float level for filling and emptying the tubes In function PRO 24 a number of coins is configured float level for each change tube to which number the tubes ought to be emptied or filled by service personal At the end the
27. Technical documentation TI Goin changer series gt PROTEUS E 66 User manual incl configuration by means of the setting module 09 03 Schn ds Edition 1 1 BA E66 GB CRANE National Rejectors Inc GmbH Zum Fruchthof 6 D 21614 Buxtehude Phone 49 0 4161 729 0 Fax 49 0 4161 729 115 E mail info nri de www nri de PROTEUSE 66 TABLEOF CONTENTS TABLE OF CONTENTS 1 General information 8 General information about this manual 8 General information about the coin changer 9 Advantages 10 Service tools 1 PC test station 11 Configuration tools 11 Update tools 12 2 Safety instructions 13 Proper use 13 Protecting yourself and equipment 14 3 Design 15 Overview of the device 15 The coin validator 16 Return lever 16 Keyboard 16 Pilot lights 16 Interfaces 18 Switching block 18 Label 18 The payout unit 19 Tube cassette 19 Payout module 20 Filling level sensors 20 MDB connecting cable to the vending machine 20 CLD National Rejectors Inc GmbH Buxtehude 3 TABLE OF CONTENTS PROTEUS E 66 4 Functions 21 Filling and emptying change tubes 22 Considering the configured maximum number of coins in the change tubes 23 Considering the security stock of tube coins 23 Inhibiting certain coin types 24 Disabling the inventory keys 24 Configuring tokens 24 Sending the telephone currency code to the vending machine control 25 Correcting the tube counter automatically 25 Resetting t
28. additional configuration tools For details on which coin type has been programmed for which coin channel please contact the NRI company or connect the validator to WinEMP PalmE66 or PalmEMP see Chap 11 Configuration To inhibit a coin type 1 Pull the coin validator out from the coin changer see Fig 5a PA 720 0 mogoride J premure nc asar m7 paang Fig 5a Pulling out the coin validator Make sure that the coin validator is safely connected to the coin changer with the flat cable CLD National Rejectors Inc GmbH Buxtehude 33 OPERATION PROTEUSE 66 NO ABAAGARE Fig 5b Switching block of the coin validator 2 Push the DIL switches 1 to 8 to the right hand side ON position using e g a pen see Fig 5b The assigned coin types will no longer be accepted and from now on will be directed into the return area 3 Put the coin validator back in and engage With the aid of the configuration tools you have the possibility to inhibit all programmed coin types see Chap 11 Configuration 34 National Rejectors Inc GmbH Buxtehude i PROTEUSE 66 CLEANING 8 CLEANING Only the coin validator must be wiped clean from time to time with a damp cloth luke warm water with some washing up liquid that fluid runs into the device Otherwise the pcb will be damaged Do not use any solvents or scouring agents which attack the plastic of the devi
29. ashes Enter the desired last digit using the I key or the Elkey Highlight the next digit using the El key Repeat steps 6 and 7 until all four digits are entered Press the FJ key The smallest coin value entered is stored 10 To return to the previous PRO menu or to return the setting module to standby press the Hl key O ON O 66 National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 CONFIGURATION Configuring the sensitivity of the string sensor For coin changers with string sensor the senstivity of the sensor can be set in function PRO 21 01 With the setting 00 the maximum sensitivity and 49 the minimum sensitivity the sensor is only triggered when the acceptance gate is opened by string or coin are configured With setting 50 the string sensor is deactivated To set the sensitivity of the sensor 1 Press the El key several times until you reach the PRO menu 2 Press the E key You are in the first function PRO 04 3 Press the FI key several times until you reach the function PRO 21 4 Press the El key to call up the first PRO 21 01 sub function 5 Press the lEl key again to highlight the current sensitivity set displayed on the bottom right for new input The last digit of the code to be entered with 2 digits flashes 6 Enter the second digit of the desired sensitivity using the key or t
30. bH Buxtehude 87 TROUBLESHOOTING TROUBLESHOOTING PROTEUS E 66 Display Meaning Troubleshooting FE 38 Vending machine no Check vending longer communicates machine control or the with coin changer has connecting cable sent no command in 2 secs 88 National Rejectors Inc GmbH Buxtehude D
31. ce A Under no circumstances may the cloth be so wet Pull the vending machine s mains plug Press the lever 1 on top and open the coin validator Fig 6 Wipe the coin runway inside the coin validator clean Press Close arrow 2 so that the metal spring engages behind the lever 1 in order to close the coin validator Fig 6 5 Reconnect the vending machine to the mains supply BON Fig 6 Open up the coin validator flight deck and close CLD National Rejectors Inc GmbH Buxtehude 35 TRANSPORT PROTEUSE 66 9 TRANSPORT Please empty the tube cassette before you transport the device so that the coins do not fall out Pull the vending machine s mains plug before you remove the coin changer To avoid damages only ever transport the device in its original packaging and under no circumstances carry it by the cable gt gt Bi 36 National Rejectors Inc GmbH Buxtehude Ji PROTEUSE 66 TECHNICAL DATA 10 TECHNICAL DATA Coin acceptance Coin payout Device dimensions Machine interface Mounting position Temperature range Humidity Nominal voltage Power consumption Noise immunity Safety prescriptions Max 20 coin types max 16 different from them up to 3 tokens Coin diameter 15 33 mm Coin thickness 1 2 3 5 mm 4 coin types out of a tube cassette coin diameter and thickness depends on specific tube cassette Height 380 0 mm Wid
32. code number 3 digit 8 Device type 4 Order number 6 digit 9 Data block number 18 National Rejectors Inc GmbH Buxtehude i PROTEUSE 66 DESIGN The payout unit The payout unit consists of the tube cassette with payout set To monitor the tube cassette the device is equipped with filling level sensors and tube counters Tube cassette The tube cassette 1 incorporates four change tubes with different diameters for collecting up to four different coin types which can be paid out to the customer Which tube can accept which coin is identified by the sticker at the top of the tube cassette The storage capacity for tube coins depends on the thickness of the coin type guideline approx 62 times 0 50 Euro coins per tube Depending on the programming the coin validator tests whether an accepted coin should be sorted into one of the four tubes or directed to the cash box If at any time you require another combination of tube coins the appropriate cassette can be ordered from the NRI company and simply be exchanged see Fig 3 t 1 Tube cassette 2 Tube R 3 Tube MR 4 Tube ML 5 Tube L 6 Payout set Fig 3 Remove replace Tube cassette LD National Rejectors Inc GmbH Buxtehude 19 DESIGN PROTEUS E 66 Payout module Paying out of change is done by means of two motors installed in the bottom of the payout set 6 which turn in order to pay
33. ed National Rejectors Inc GmbH Buxtehude D Insert coin again more slowly TROUBLESHOOTING CP3 or CP4 sensor active Display Meaning 53539737 Troubleshooting e Insert coin more slowly Insert coin not on string Check sensors service case Sensor behind the acceptance gate has not recognized inserted coin Check acceptance gate with WinEMP or PalmEMP and if necessary exchange it service case Check CP3 sensor service case Sensor behind the acceptance gate has not recognized inserted coin Check acceptance gate with WinEMP or PalmEMP and if necessary exchange it service case Check CP4 sensor service case Inserted coin has covered the sorting control for too long Insert coin more slowly Insert coin not on string e Check CP4 sensor service case ID National Rejectors Inc GmbH Buxtehude 85 TROUBLESHOOTING TROUBLESHOOTING PROTEUS E 66 Display Meaning Troubleshooting String manipulation recognized Insert coin not on string If necessary reduce sensitivity of the string sensor in PRO 21 01 Clean or exchange string sensor service case Check acceptance gate for ease of movement service case Inserted coin recognized in false money coin channel No error Inserted coin recognized as enabling token No error Inserted coin inhibited from the vending machine Check vending machine settings possible that
34. ed with different functions depending on the menu which is called up z Call up PRO or SER menu or coin changer function Store settings z Activate function called up or 13 sub function Highlight setting so that it can be changed Move cursor to the left Display software version of the coin changer In the PRO menu Reduce setting by one step and return to standby In the SER menu return to standby Fast selection of the function fill tubes In the PRO menu Increase setting by one step and return to standby In the SER menu Return to standby If a key is not pressed for some time the display clears automatically The setting module returns to standby Perform service functions This section describes how to perform service functions with the help of the the setting module for details on how the individual options function see Chap 4 Functions e Giving out individual coins or emptying the tube cassette Resetting the tube counters Filling the tube cassette Configuring tokens Teach tokens Displaying the software version of the coin changer C If you are already familiar with how to use the setting module the appended chapter Function overview is more useful than this chapter CID National Rejectors Inc GmbH Buxtehude 47 CONFIGURATION PROTEUSE 66 Giving out individual coins or emptying the tube cassette
35. emory location for the coin channel to be inhibited is highlighted 8 Enter a 1 using the Elkey The coin channel is inhibited By entering O the channel will be reactivated and the coin type accepted 9 Press the F key The input is stored 10 To return to the previous PRO menu or to return the setting module to standby press the Elkey To inhibit a coin type all of its assigned coin channels normal narrow very narrow must be inhibited LD National Rejectors Inc GmbH Buxtehude 61 CONFIGURATION PROTEUSE 66 Disabling the inventory keys Theinventory keys L ML MR R part of the coin validator keyboard can be disabled in function PRO 04 02 so that they can no longer be used from service personal In PRO 04 02 several coin changer functions can be activated or deactivated using different input places The above mentioned function is activated in the following input place Pro 04 02 10000000 Disable the inventory keys How to access and activate the function is described in detail in the section Transmitting tube filling level including security stock to the vending machine from this chapter Disabling the inventory keys so that they can be enabled by the machine control If the inventory keys are to be disabled in such a way that they can be activated by means of the vending machine this can be
36. er tube coins Configuring maximum number of tube coins Configuring security stock Inhibiting individual coin types Disabling the inventory keys Configuring telephone and currency codes Suppressing activating the tube counter correction Configuring an individual wake up time Configuring a second currency including conversion factor Minimizing string manipulation Configuring smallest coin value with decimal point as reference value and basis for calculations for all coin types Storing coin changer settings for standard configuration cloning PalmEMP Optimizing acceptance of genuine coins und rejection of false coins Configuring new coin types and tokens acceptance band only no type of token Data block download for current coin information Storing coin changer settings for standard configuration cloning ID National Rejectors Inc GmbH Buxtehude 43 CONFIGURATION PROTEUSE 66 Device environment and connection of the PC programming station The PC programming station consists of configuration and diagnostics software WinEMP including card reader G 19 0647 and chip card ordering code 20119 for basic module and 23648 for additional module data block download e tester G 19 0641 ordering code 12922 for the power supply L7 Validator Card reader Tester E 66 4000 A 66 4000 Fig 7a PC programming station Connection of a Palm Handhe
37. figuration Disabling the inventory keys The inventory keys constitute a part of the coin changer s keyboard keys L ML MR R These keys allow the paying out of one several or all coins from the corresponding change tube L ML MR R Should these keys no longer be operated they can generally be inhibited or in such a way that they can be enabled by means of the vending machine control See Chap 11 Configuration Configuring tokens The coin changer has three memory locations coin channels for configuring a maximum of three tokens The measured values of a token can therefore be newly assigned to a coin channel directly on the vending machine by inserting the corresponding tokens The acceptance band generated then accepts these tokens for payment in the vending machine In addition you can choose between a normal and wide acceptance band for the configured tokens However a wide acceptance band should only be set if a limited number of the tokens are available for generating the token measurement values or if the tokens show very large tolerance values Otherwise there is the danger that too many false coins will be accepted Either tokens can be configured so that the customer gets his product selected free of charge free vend tokens or the tokens are assigned a certain value value tokens The coin changer can direct accepted tokens either into the cash box or for the customer back into the return area Chapter
38. float up function for filling the tubes must be activated if necessary in function PRO 04 02 In PRO 24 a sub function is assigned to each tube Float level left tube PRO 24 01 Float level middle left tube PRO 24 02 Float level middle right tube PRO 24 03 Float level right tube PRO 24 04 To make it easier for you to determine the float level the following table lists the tube capacities for Euro coins Coin type EUR Coin number at 100 full sensor 0 05 87 0 10 76 0 20 68 0 50 61 1 00 62 2 00 65 Setting and activating the float level 1 Press the Fl key several times until you reach the PRO menu 2 Press the El key You are in the first function PRO 04 3 Press the Fl key several times until you reach the function PRO 24 4 Press the Elkey to call up the first PRO 24 01 sub function 5 Press the E key again to highlight the current float level displayed on the bottom right in order to enter new float level The last digit of the float level to be entered with 3 digits flashes 6 Enter the desired number using the key or the Hl key Highlight the next digit using the El key 8 Repeat steps 6 and 7 until the desired float level is entered N 54 National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 CONFIGURATION 9 Press the FI key The float level entered is stored 10 Press the
39. he L key 7 Highlight the next digit using the E key 8 Enter the first digit of the desired sensitivity using the key or the El key 9 Press the F key The sensor sensitivity entered is stored 10 To return to the previous PRO menu or return the setting module to standby press the Elkey LD National Rejectors Inc GmbH Buxtehude 67 CONFIGURATION PROTEUSE 66 Minimizing string manipulation If you wish the tube coins of the next 100 coins inserted after an attempted string manipulation to be sorted in the cash box instead of the change tubes you can set this in function PRO 04 02 In PRO 04 02 several coin changer functions can be activated or deactivated using different input places The above mentioned function is activated in the following input place Pro 04 02 00010000 Send the tube coins to the cash box after a string manipulation How to access and activate the function is described in detail in the section Transmitting tube filling level including security stock to the vending machine from this chapter 68 National Rejectors Inc GmbH Buxtehude Ji PROTEUSE 66 INDEX INDEX 50 sensor 20 75 sensor 20 A Acceptance 37 Acceptance bands 16 24 60 Adjust 42 51 Adapter Update station 12 Western modular plug PC 11 40 Adjustable functions 43 Adj
40. he fault in detail the NRI service tools are available see section Diagnosis using the setting module in this chapter as well as Chaps 1 and 11 Quick diagnosis using pilot lights If the green LED at the top lights up or flashes there are no faults and the device is working properly If the yellow light in the middle flashes there is a definite fault which in general can be easily remedied If the red LED at the bottom flashes it is probably a fault that must be remedied by a service technician The label at the top of the coin validator may help in locating the fault see Fig 8 Fig 8 Quick diagnosis with the help of the pilot lights 80 National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 TROUBLESHOOTING green LED lights up Meaning Troubleshooting Coin changer operational flashes green and yellow LED light up green and red LED light up Filling level mode Coin inserted inhibited from the vending machine Coin inserted inhibited from the vending machine e Return lever pressed e Switch in coin validator defective Check vending machine settings possible that high value coins inhibited as tube is empty Activate coin channel using switching block or setting module WinEMP or PalmE66 e Check return mechanism in vending machine Service case Coins stuck in payout area e Motor failure Remove tube cassette and jammed coins then pay o
41. he tube counter 25 Considering the individual wake up time 26 Accepting and converting a second currency optional 26 Minimizing string manipulation optional 26 5 Installation 27 6 Starting up 29 7 Operation 30 Giving out change using the keyboard or emptying the tube cassette 30 Emptying the change tubes up to a certain filling level 31 Filling up change through the validator 32 Inhibiting coin types using the switching block 33 8 Cleaning 35 4 National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 TABLEOF CONTENTS 9 Transport 36 10 Technical data 37 CE Certification 38 11 Configuration 39 Testing the coin changer in the workshop 39 Testing and configuring the coin changer in the workshop 40 Testing or configuring the coin changer in a vending machine on site 41 PC programming station WinEMP and Palm handheld PalmE66 PalmEMP 41 Which functions can be configured 42 WinEMP 42 PalmE66 43 PalmEMP 43 Device environment and connection of the PC programming station 44 Connection of a Palm Handheld 44 CLD National Rejectors Inc GmbH Buxtehude 5 TABLE OF CONTENTS PROTEUS E 66 Setting module 45 Which functions can be configured 45 Connection 46 Menu structure 46 Functions of the operating keys 47 Perform service functions 47 Giving out individual coins or emptying the tube cassette 48 Resetting the tube counters 49 Filling the tube cassette 50 Configuring tokens teach tokens 51 Displaying the co
42. high value coins inhibited as tubes are empty 86 Other fault with coin acceptance Coins jammed in the payout area left tube e Motor failure left tube National Rejectors Inc GmbH Buxtehude D Service case Remove t cassette and jammed coins then pay out one coin from this tube using the inventory key e Service case TROUBLESHOOTING Coin jammed in the payout area middle left tube Motor failure middle left tube Display Meaning Troubleshooting e Remove t cassette and jammed coin then pay out one coin from this tube using the inventory key Service case Coin jammed in the payout area middle right tube Motor failure middle right tube Remove t cassette and jammed coin then pay out one coin from this tube using the inventory keys e Service case Coin jammed in the payout area right tube Motor failure right tube e Remove t cassette and jammed coin then pay out one coin from this tube using the inventory keys e Service case Checksum fault by acceptance band Check and if necessary adjust the acceptance band of the appropriate coin channel with WinEMP or PalmEMP Checksum fault by coin values Check and if necessary correct coin values with WinEMP or PalmEMP Checksum fault by configuration Check PRO functions with the setting module and if necessary correct them ID National Rejectors Inc Gm
43. in changer s software version 52 Configuring the coin changer 53 Configuring float level for filling and emptying the tubes 54 Configuring maximum number of tube coins 56 Configuring security stock of tube coins 57 Configuring security stock so that it can be paid out by the machine control 58 Transmitting the tube filling level including security stock to the vending machine 59 Inhibiting coin types 60 Disabling the inventory keys 62 Disabling the inventory keys so that they can be enabled by the machine control 62 Configuring telephone currency code 63 Suppressing the automatic tube counter correction 64 Configuring an individual wake up time 65 Configuring the smallest coin value as the basis of calculations for the coin values 66 Configuring the sensitivity of the string sensor 67 Minimizing string manipulation 68 6 National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 TABLEOF CONTENTS Index 69 Functions overview for setting module 77 SER functions 77 PRO functions 78 Troubleshooting 80 Quick diagnosis using pilot lights 80 Diagnosis using the setting module 83 CLD National Rejectors Inc GmbH Buxtehude 7 GENERAL INFORMATION PROTEUSE 66 1 GENERAL INFORMATION This chapter should provide a general overview of the advantages and options regarding the coin changer E 66 However the first section is designed to help you find your way through this manual with ease General information about this manual
44. ith the El key 8 Enter a 1 using the F key No more tube counter corrections will be made If any other input is entered for these both first digits the function will be deactivated and the counters corrected 9 Press the F key to store the entry 10 To return to the previous PRO menu or to return the setting module to standby press the Hl key N 64 National Rejectors Inc GmbH Buxtehude Ji PROTEUSE 66 CONFIGURATION Configuring an individual wake up time An individual wake up time can be set in function PRO 53 01 for coin changers which work with battery and external wake up line It is set in steps of 0 264 seconds Settings under 10 2 6 seconds are ignored Inthis case the coin changer will consider the factory setting of 4 seconds To set the wake up time 1 Press the El key several times until you reach the PRO menu 2 Press the E key You are in the first function PRO 04 3 Press the FI key several times until you reach the function PRO 53 4 Press the El key to call up the first PRO 53 01 sub function 5 Press the El key again to highlight the current wake up time set displayed on the bottom right for new input The last digit of the time to be entered with 3 digits flashes 6 Enter the desired last digit using the E key or the El key 7 Highlight the next digit using the El key 8 Repeat
45. l the top 100 filling level sensor displays the message Tube full see also section Filling level sensors in Chap 3 Design The highest coin number that can theoretically be processed is 255 National Rejectors Inc GmbH Buxtehude D PROTEUS E 66 CONFIGURATION Configuring security stock of tube coins The security stock which should not be paid out of the change tubes can be specified as a minimum number of coins in function PRO 26 and be set between 1 and 9 For this a sub function is assigned to each tube Security stock left tube PRO 26 01 Security stock middle left tube PRO 26 02 Security stock middle right tube PRO 26 03 Security stock right tube PRO 26 04 C If the coin changer is to be set in such a way that the security stock can be paid out using the vending machine control with DISPENSE please follow the procedures in the next section Setting the security stock for tube coins 1 Press the El key several times until you reach the PRO menu 2 Press the E key You are in the first function PRO 04 3 Press the Fl key several times until you reach the function PRO 26 4 Press the El key to call up the first PRO 26 01 sub function 5 Press the lEl key again to highlight the current security stock set displayed on the bottom right in order to enter a new security stock The last digit of the 2 digit coin number flashes 6 Enter the desired number using the key or the key 1 9
46. ld PalmEMP and PalmE66 are NRI software solutions which can be installed on a Palm handheld as additional applications You can connect the Palm handheld quite simply to the coin validator or coin changer by means of a connecting cable scope of delivery for software Fig 7b Connection to Palm handheld 44 National Rejectors Inc GmbH Buxtehude I PROTEUSE 66 CONFIGURATION Setting module With the G 55 0460 setting module you can perform service functions check or change settings and e have error messages displayed To configure the individual coin changer SS 0 functions the setting module is equipped with a 7 segment display 1 at the top KS and with four operating keys at the 3 bottom 2 It can be connected to the coin changer using the a connection cable 3 installed IT Which functions can 1 be configured Giving change out of the tube cassette Filling emptying the change tubes F E Lf Resetting the tube 2 m counters Configuring up to three tokens acceptance band only no type of I token AHH e Configuring maximum number of tube coins e Configuring security stock e Inhibiting single coin types e Disabling the inventory keys Configuring telephone currency code e Suppressing activating tube counter correction Configuring an individual wake up time e Minimizing string manipulation Config
47. llation 20 National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 FUNCTIONS 4 FUNCTIONS This chapter describes the main functions of the coin changer particularly Filling and emptying the change tubes Considering the maximum number of coins configured to the change tube Considering the configured security stock of tube coins Inhibiting certain coin types Disabling the inventory keys Configuring tokens Sending the telephone currency code to the vending machine control Correcting the tube counter automatically Resetting the tube counter Considering the individual wake up time Accepting and converting a second currency optional Minimizing string manipulation optional Only the functions will be described in this chapter If you wish to change adjustable functions see Chap 7 Operation for adjustments directly on the coin changer and Chap 11 Configuration for settings using the configuration tools ID National Rejectors Inc GmbH Buxtehude 21 FUNCTIONS PROTEUSE 66 Filling and emptying change tubes The simplest and quickest way to fill and empty the tube cassette is to pull out the cassette see Fig 4 therefore allowing you to sort or respectively remove several coins at once Fig 4 Pulling out the tube cassette Ifthe correct number of tube coins is needed to simplify management of coins the change tubes can be filled by inserting single coins into the
48. machine control 6 Press the FI key to store the entry 7 To return to the previous PRO menu or to return the setting module to standby press the Hl key 58 National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 CONFIGURATION Transmitting the tube filling level including security stock to the vending machine If you wish the filling level of the tube counter to be transmitted including the security stock in the tubes you can set it in the function PRO 04 02 In PRO 04 02 several coin changer functions can be activated or deactivated using different input places The above mentioned function is activated in the following input place Pro 04 02 01000000 Transmit the tube filling level including security stock to the vending machine To activate the function 1 Press the El key several times until you reach the PRO menu 2 Press the El key twice You are in the first sub function PRO 04 3 Press the J key to call up the sub function PRO 04 02 4 Press the E key The last digit is highlighted for the input 5 Press the E key 6 times so that the second digit from the left is highlighted 6 Enter a 1 with the Elkey The security stock will now be transmitted By entering 0 the function would be deactivated and the filling level without the security stock transmitted 7 Press the FI key to store the entry 8 To return to the
49. ming 39 On site 41 Setting module 53 Standard 42 Workshop 40 Programming adapter update station 12 Programming functions 53 78 Programming station PC 11 Description 41 Device environment 40 44 Figure 43 Proper use 13 74 National Rejectors Inc GmbH Buxtehude Ji PROTEUSE 66 INDEX s String sensor p 4 Configuration 67 Safety instructions 8 13 14 37 Description 26 Second currency Summary chapter 8 Configuration 42 Switching block Description 25 Description 18 Security stock f Figure 17 34 Configuration 42 Inhibit coin types 33 Setting module 57 58 59 Description 23 T Input place setting module 78 Sensitivity string sensor Teach Configuration 67 Coin type 42 Description 26 Tokens 24 Input place setting module 78 Teach coin type 42 Sensors filling level 20 Teach tokens 51 SER functions 47 77 Technical data 37 SER menu 46 Telephone code Serial number 18 Configuration 42 Service functions 47 77 Setting module 63 Service tools 11 39 Description 25 Setting 39 Input place setting module 79 Onsite 41 Temperature range 37 Setting module 53 Test 39 Standard 42 Onsite 41 Workshop 40 Workshop 39 40 Setting module Testsoftware 11 39 Adjustable functions 45 Test station PC 11 39 Figure 45 Tester Functions overview 77 Palm handheld 40 General information 45 Programming station 11 40 Installation 46 Teststation 11 39 Troubleshooting 83 Update station 12 Setting program Text conventions 8 Configuration
50. n 42 Setting module 56 Description 23 Input place setting module 78 MDB 9 Connecting cable Description 20 Figure 15 Installation 28 Specification 25 63 Measurement area 16 Meru structure Setting module 46 Min coin number tubes Configuration 42 Setting module 57 58 59 Description 23 Input place setting module 78 Motors payout set 20 Mounting Holes 27 Position 37 N NAMA 25 New coin 42 Noise immunity 37 Nominal voltage 18 27 37 Notes 8 o Operating instructions additional 9 Operating software Display 52 Update 12 Operation 30 Order number 18 Ordering code 18 LD National Rejectors Inc GmbH Buxtehude 73 INDEX PROTEUSE 66 P Q PalmE66 Quick diagnosis 80 Configuration environment 40 Figure 80 Description 41 LEDs 80 Installation 44 Setting module 83 PalmEMP Adjustable functions 43 R Configuration environment 40 Description 41 Rate second currency i Configuration 42 Figure 43 juri Installation 44 Aena ion 25 Software instructions 9 Con validare 07 PalmFlash 12 Payout 37 Tube cassette 19 22 Requests to perform an action 8 Payoutset EEA Description 19 20 aa Figure 15 eturn lever Description 16 Figure 15 Runway coin validator 34 PC programming station 11 Description 41 Device environment 40 44 Figure 43 PC test station 11 39 PCB direct plug 18 Pilot lights Description 16 Diagnosis 80 Figure 15 80 Power consumption 37 PRO functions 53 78 PRO menu 46 Program
51. nd the recognized safety regulations Nevertheless this equipment can be a source of danger Therefore please observe the following safety regulations CLD National Rejectors Inc GmbH Buxtehude 13 SAFETY INSTRUCTIONS PROTEUSE 66 Protecting yourself and equipment 14 The coin changer may only be connected by a qualified electrician Only use the coin changer according to proper use Under no circumstances can the manufacturer be held liable for any damage or loss resulting from improper use of the device The coin validator pcb is fitted with components which may be damaged beyond repair by electrostatic discharges Please observe the handling instructions for components at risk due to static Select the correct voltage for the coin changer see label Never pull the connecting cable of the coin validator from the coin changer when a voltage is applied Pull the vending machine s mains plug before you install clean or remove the coin changer Always transport the changer without any coins in it and in its original packaging It is only in this way sufficiently protected Never carry it by means of the cables Contact NRI if you wish to alter the design of the device to a greater extent than that described in these instructions Keep water and other liquids away from the coin changer Dispose of the device correctly if you have no further use for it We reserve the right to make technical modificati
52. netic interference or are interfered with by such 2 The Low Voltage Directive 73 23 EEC for electrical equipment which is used with a nominal voltage of between 50 and 1000 V AC and 75 1500 V DC 3 The CE Certificate Labelling Directive 93 68 EEC Modification directive regarding the application and use of CE labels 38 National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 CONFIGURATION 11 CONFIGURATION To be able to react as quickly as possible to new false coins in the workshop or on site to test the coin changer and enable you to make your individual adjustments there are different service tools available to which the coin changer can be connected This chapter presents the individual tools you require depending on where the validator is to be tested or configured e lists the functions which you can set with each tool lists the equipment which is required for testing or configuration with the respective tool briefly shows how to connect the tools to the coin changer e describes in detail the configuration of the coin changer with the NRI setting module G 55 0460 for which there are no separate instructions Testing the coin changer in the workshop If you only wish to check the functionality of the coin changer without making any adjustments the NRI test station is sufficient This is composed of the following two components Test Software WinMDB ordering code 23833 and Tester G 1
53. o the change tubes is specified in function PRO 25 For this a sub function is assigned to each tube Number of coins left tube PRO 25 01 Number of coins middle left tube PRO 25 02 Number of coins middle right tube PRO 25 03 Number of coins right tube PRO 25 04 To set the maximum number of tube coins 1 2 N 10 11 12 Press the Fl key several times until you reach the PRO menu Press the El key You are in the first function PRO 04 Press the Fl key several times until you reach the function PRO 25 Press the Elkey to call up the first PRO 25 01 sub function Press the El key again to highlight the current number set displayed on the bottom right in order to enter new number The last digit of coin number to be entered with 3 digits flashes Enter the desired number using the key or El key Highlight the next digit using the lEl key Repeat steps 6 and 7 until the desired maximum number is entered Press the FJ key The number entered is stored Press the F key again to call up the next sub function Repeat steps 5 to 10 until the number of coins for all four tubes is stored To return to the previous PRO menu or return the setting module to standby press the key FH If no maximum number is configured 000 the coins will 56 be sorted in the tube unti
54. o when the tubes are being filled rather than from the stored number of coins see Chap 11 Configuration CLD National Rejectors Inc GmbH Buxtehude 25 FUNCTIONS PROTEUSE 66 Considering the individual wake up time For coin changers which work with battery and external wake up line atime can be set which specifies how long the coin changer remains switched on after the last time the vending machine polled the coin changer wake up time see Chap 11 Configuration After the wake up time has elapsed the coin changer automatically switches itself off and must be Woken again by the vending machine control activating the external wake up line Accepting and converting a second currency optional Should you wish the coin changer to accept two currencies the second currency can be converted in the main currency using a set rate The second currrency is rounded up or down respectively in such a way that it can be managed by the main currency Chapter 11 Configuration reveals which configuration tool can be used to program a second currency Minimizing string manipulation optional Thecoin changer can optionally be equipped with a string sensor This recognizes coins which are inserted into the device on a string and then inhibits the coin from being accepted By this security measure these coins will not generate any credit The sensitivity of the string sensor can be individually set see Chap 11 Configuration
55. odule 78 Tube cassette 22 loat up fill tubes 32 Configuration 54 Input place setting module 78 Setting module 50 Full sensor 20 Functions 21 Functions overview setting module 77 G nm n General information 8 Coin changer 9 Manual 8 72 National Rejectors Inc GmbH Buxtehude D Configuration 42 Description 24 Input place setting module 78 Operation 33 Setting module 60 Inventory keys Configuration 42 Description 24 nsert funnel 15 Installation Palm handheld 44 Programming station 44 Setting module 46 Vending machine 27 Instructions additional 9 Interfaces Description 18 Figure 15 17 Vending machine 37 introduction 8 Coin changer 9 Manual 8 Inventory keys Inhibit Configuration 42 Description 24 Input place setting module 78 Setting module 62 Operation 30 31 32 J Jam coin validator 16 PROTEUSE 66 INDEX K Keyboard Description 16 Figure 15 Inhibit Configuration 42 Description 24 Input place setting module 78 Setting module 62 Operation 30 31 32 Setting module 47 L Label Description 18 Figure 15 18 Language machine control Configuration 63 Description 25 LEDs Description 16 Diagnosis 80 Figure 15 80 Light emitting diodes Description 16 Diagnosis 80 Figure 15 80 Low voltage directive 38 Management coinnumber 22 Manuals additional 9 Manufacture date 18 Markings in the text 8 Max coin number tubes Configuratio
56. onal Rejectors Inc GmbH Buxtehude 17 DESIGN PROTEUS E 66 Interfaces On the rear of the coin validator in the middle there is an interface 12 by which the device can be connected to the coin changer using a flat cable already assembled On the front of the coin validator to the top right there is a western modular plug 2 by which the coin changer can be connected to a Palm handheld or the setting module for configuration purposes On the left side there is pcb direct plug 11 which connects the validator to the PC programming and test station See Figs 1a 1b and 1c Switching block Individual settings such as inhibiting various coin types can be made using the switching block 13 on the rear of the device see Figs 1b and 1c as well as Chap 7 Operation Label The label of the coin validator contains all the data defining the device such as device type and series as well as data programmed according to customer specifications such as currency and coin type 0 05 0 10 0 20 0 50 1 EUR 1 00 2 00 s 8 E 66 1 000001 CE 7 THAIN 010312345678123456009 34V DC 2 NATIONAL REJECTORS INC GMBH RANE C 9 0 41 61 729 0 info nride Zea 65 43 Fig 2 Label of the coin changer 1 Currency and coin type 5 Ordering code 8 digit 2 Nominal voltage 6 Date of manufacture 4 digit 3 Serial device number per order 7 Bar
57. ons to the device which are not covered by these instructions National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 DESIGN 3 DESIGN This chapter describes the general design of the coin changer and the components of the coin validator which are important for operating the device e return lever keyboard pilot lights interfaces switching block label tube cassette pay out set filling level sensors Overview of the device 1 Return lever 2 Interface setting module Palm handheld 10 Coin insert funnel 9 MDB connecting 3 cable z Coin validator B8 Pilot lights A 4 Keyboard Aena 6 Tube cassette Payout set Fi ig 1a Design LD National Rejectors Inc GmbH Buxtehude 15 DESIGN PROTEUS E 66 The coin validator Coins inserted into the coin validator 3 pass through the coin insert funnel 10 into the validation area of the device in which their coin properties are compared with the values of the stored acceptance bands From the coin validator the rejected coins pass into the return area of the vending machine in the event of a sale accepted coins are either directed to the tube cassette 6 or to the cash box See Fig 1a Return lever The return lever 1 on the top of the coin validator is operated using the return button on the vending machine if the coins which have already been inserted are to be returned o
58. pt it to your individual needs you can acquire the following accessories from NRI PC test station If you only wish to check the functionality of the coin changer without making any adjustments the NRI test station is sufficient This is composed of the following two components Test software WinMDB ordering code 23833 and Tester G 19 0654 ordering code 24257 for vending machine simulation and to test the MDB functions CS If you wish to test all functions and not only the MDB functions you can additionally obtain from the NRI company the western modular plug PC adaptor G 55 0348 ordering code 19794 with which you can connect the coin changer to the PC using the easily accessible western modular plug on the top right of the device Configuration tools To be able to react as quickly as possible to new false coins in the workshop or on site and enable you to make your individual adjustments the coin changer can be connected to NRI programming station consisting of configuration and diagnostics software WinEMP including card reader and chip card ordering code 20119 for basic module and 23648 for additional module Tester G 19 0641 ordering code 12922 NRI Palm applications PalmEMP and PalmE66 for a Palm handheld Setting module G 55 0460 ordering code 14803 Chapter 11 Configuration reveals which configuration tool can be used to set the different parameters LD National Rejectors Inc
59. r a jam caused by coins which have become stuck needs to be removed When the return lever is operated the measurement and validation area of the coin validator opens so that all objects within the coin validator are directed to the return area See Fig 1a Keyboard The front of the coin validator is equipped with five touch senstive keys 4 by which the payout unit s change tubes are filled before the device is put into operation and emptied for the inventory see Fig 1a as well as Chap 4 Functions and Chap 7 Operation Pilot lights At the front of the coin validator there are three light emitting diodes LEDs positioned underneath one another 8 green yellow red These pilot lights are mainly used for fast diagnosis in case of fault but also as indication of the current status in normal operation If the green LED at the top lights up or flashes there are no faults and the device is working properly If the yellow light in the middle flashes there is a definite fault which in general can be easily remedied If the red LED at the bottom flashes it is likely to be a fault that must be remedied by a service technician See Fig 1a as well as the appended chapter Troubleshooting 16 National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 DESIGN 11 Interface A 4 3 PC test and bias programming station 12 Interface coin changer Fig 1c Rear of coin validator TI Nati
60. s and settings directly on the coin changer using the operating elements the keyboard and switching block rather than with additional tools Giving out change using the keyboard or emptying the tube cassette Coins can be paid out from the change tubes either individually if you need to test the coin acceptance or one after another when the tubes need to be emptied e g before transit for repairs or in case of an inventory The inventory keys M WA and R apply to the tubes left middle left middle right and right C If the coin changer is configured in such a way that the inventory keys are disabled these keys cannot be used Either the device is set up in such a way that the keyboard can be enabled by the vending machine control or the keyboard must initially be activated by a configuration tool see Chap 11 Configuration To give out tube coins individually simply press the corresponding key One coin will be given out each time the key is pressed To pay out several tube coins 1 Hold down the corresponding key L M or R for approx five seconds The tube will be automatically emptied without having to press the key again 2 Press any other key The coins will stop being given out 30 National Rejectors Inc GmbH Buxtehude D PROTEUS E 66 OPERATION Emptying the change tubes up to a certain filling level If a float level is configured the change tubes can be emptied up to the
61. steps 6 and 7 until all three digits are entered 9 Press the F key The wake up time entered is stored 10 To return to the previous PRO menu or to return the setting module to standby press the L key F The highest setting of the wake up time that can theoretically be processed is 255 67 3 seconds CLD National Rejectors Inc GmbH Buxtehude 65 CONFIGURATION PROTEUSE 66 Configuring the smallest coin value as the basis of calculations for the coin values The smallest coin value for the coin changer is the reference value for administering all coin values programmed The values of all the coin types accepted must be integral multiples of the smallest coin value If the smallest value is set in such a way that it is uN no longer an integral multiple of the programmed coin types their coin values must be changed accordingly The smallest coin value can be changed in function PRO 50 01 1 Press the FI key several times until you reach the PRO menu 2 Press the El key You are in the first function PRO 04 3 Press the Fl key several times until you reach the function PRO 50 4 Press the E key to call up the first PRO 50 01 sub function 5 Press the El key again to highlight the current coin value set displayed on the bottom right for new input The last digit of the value to be entered with 4 digits fl
62. stern modular plug PC adaptor G 55 0348 ordering code 19794 with which you can connect the coin changer to the PC using the easily accessible western modular plug on the top right of the device National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 CONFIGURATION Testing or configuring the coin changer in a vending machine on site If you wish the coin changer in a vending machine to be tested or configured on site you can use both mobile NRI configuration tools APalm handheld with PalmEMP and PalmE66 installed setting module G 55 0460 ordering code 14803 PC programming station WinEMP and Palm handheld PalmE66 PalmEMP There are separate operating instructions available for the PC and Palm handheld software WinEMP PalmE66 and PalmEMP inwhich allnecessary steps for configuring the coin changer from installation to its connection and operation are described in detail This user manual only gives you a general overview relating to this The WinEMP or PalmE66 and PalmEMP software is used to diagnose and configure NRI coin validators as well as update the data block in the device memory data block download All three programs identify the connected coin validator and the device s own data and present them on screen of your PC or on the Palm handheld display CLD National Rejectors Inc GmbH Buxtehude 41 CONFIGURATION PROTEUSE 66 Which functions can be configured All available functions
63. t be counted If the float up function has been activated the cash box coins will not be accepted at all In this case the cash box must not be emptied 1 Press the key An acoustic signal and the flashing of the green LED show that the coin changer is no longer in operating mode but in filling level mode 2 Insert tube coins The relevant tube counter counts in the accepted coins and the coin changer sorts the corresponding coin type into its configured tube either until the full sensor is covered the max coin number configured or the float level is reached Tube coins inserted thereafter will not be accepted and directed into the return area if the float up function is activated Otherwise they will be accepted and directed into the cash box If all tubes are full 3 Press the key again Two acoustic signals and the green LED lighting up show that the coin changer is no longer in filling level mode but back in operating mode FH If no coins are inserted in a 30 second time period the coin changer returns to the operating mode without having to press the key again 32 National Rejectors Inc GmbH Buxtehude TD PROTEUSE 66 OPERATION Inhibiting coin types using the switching block With the help of the switching block on the rear of the coin validator you have the possibility to inhibit configured coin types on the first eight memory slots coin channels of the coin changer without
64. th 133 5 mm Depth 76 5 mm 80 mm with return lever pressed Serial MDB interface Multi Drop Bus Vertical max deviation 2 20 C to 75 C max 90 24V DC standby 1 2 VA max 6 VA with 24 V DC The device fulfils the current requirements on generic immunity and generic emission according to EC directives EMC law Low voltage directive CLD National Rejectors Inc GmbH Buxtehude 37 TECHNICAL DATA PROTEUSE 66 CE Certification confirms that our products comply with specified basic requirements of the applicable directive The CE certificate is not a quality assurance certificate in terms of the quality expected by the manufacturer but only in terms of the quality demanded legally It is a pure administrative certificate and is intended only as proof of compliance with the directives for the monitoring authorities and not directed at clients or final customers The CE certificate CE Communautes Europ ennes Which directives were applied can be seen in the declaration of conformity The manufacturer must keep this declaration available for the monitoring authorities only for a minimum period of 10 years after the last product has been introduced to the market However upon request we can provide copies of this declaration for our customers The following directives and their subsequent changes can be partially applied to our devices 1 The EMC Directive 89 336 EEC for devices which cause electromag
65. that they do not continue to count from the previous stored number of coins A sub function is assigned to each tube Tube counter left tube SER 06 01 Tube counter middle left tube SER 06 02 Tube counter middle right tube SER 06 03 Tube counter right tube SER 06 04 To reset the counters 1 Press several times on the F key until you reach the SER menu 2 Press the E key once You are in the first sub function SER 01 01 3 Press several times on the F key until you reach the function SER 06 4 Press the E key twice You are in the first SER 06 01 sub function In the second line the number of coins for the left tube will be displayed 5 Press the key E and then pas The tube counter is reset Display H 7 6 Press the F key to go to the next sub function SER 06 02 Repeat steps 5 and 6 until all counters are reset 8 To return to the previous SER menu or to return the setting module to standby press the Ll key N LD National Rejectors Inc GmbH Buxtehude 49 CONFIGURATION PROTEUSE 66 Filling the tube cassette If you would like the filling level of the tubes to be monitored at the time of filling we recommend that you use the service function SER 05 and not the keyboard on the coin validator for filling With the help of the filling level sensors the filling level of the tubes is displayed in the second
66. tions compare Chap 11 Configuration WinEMP The configuration and diagnostics program for NRI coin validators operating instructions for the PROTEUS E 66 PalmE66 operating instructions for configuration of coin changer PROTEUS E 66 PalmEMP Operating instructions for configuration of coin validator E 66 4000 esa If these instructions are not available to you they can be downloaded at any time from the NRI homepage www nri de in a compressed PDF format General information about the coin changer The 4 tube coin changer series E 66 are designed for vending and service machines with the serial MDB interface MDB Multi Drop Bus The integrated coin validator has the reliable sensor system and false money rejection of the already tried and tested coin validator G 40 4000 from the G 46 4 coin changer series To be able to react as quickly as possible to new false coins and to enable you to make your individual adjustments the coin validator can be connected to a PC programming station which is made up of the configuration and diagnostics software WinEMP including card reader and chip card as well as the tester G 19 0641 With the aid of the Palm handheld programs PalmEMP and PalmE66 or the G 55 0460 setting module you can configure the coin changer directly on the vending machine independently from the PC This manual deals with configuration of the coin changer exclusively on the setting module For the config
67. trol unit perhaps cannot accept the filling level of the coin changer Fe If the cash box is not empty it must be emptied as the coins which are directed to the cash box will not be counted If the float up function has been activated by the manufacturer the cash box coins will not be accepted at all In this case the cash box must not be emptied 1 Press the key An acoustic signal and the flashing of the green LED show that the coin changer is no longer in operating mode but in filling level mode 2 Insert tube coins The relevant tube counter counts in the accepted coins and the coin changer sorts the corresponding coin type into its configured tube either until the full sensor is covered the max coin number configured or the float level is reached Tube coins inserted thereafter will not be accepted and directed into the return area if the float up function is activated Otherwise they will be accepted and directed into the cash box If all tubes are full 3 Press the key again Two acoustic signals and the green LED lighting up show that the coin changer is no longer in filling level mode but back in operating mode oo If no coins are inserted in a 30 second time period the coin changer returns to the operating mode without having to press the key again CID National Rejectors Inc GmbH Buxtehude 29 OPERATION PROTEUSE 66 7 OPERATION In this chapter you will see how to carry out function
68. tube counter status of the float level C If the coin changer is configured in such a way that the inventory keys are disabled these keys cannot be used Either the device is set up in such a way that the keyboard can be enabled by the vending machine control or the keyboard must initially be activated by a configuration tool see Chap 11 Configuration Emptying the change tubes up to the float level 1 Press the key An acoustic signal and the flashing of the green LED show that the coin changer is no longer in operating mode but in filling level mode 2 Hold down any key L w or R for approx five seconds green LED lights up All tubes will automatically be emptied up to the configured float level Afterwards two acoustic signals and the green LED lighting up show that the coin changer is no longer in filling level mode but back in operating mode CLD National Rejectors Inc GmbH Buxtehude 31 OPERATION PROTEUSE 66 Filling up change through the validator After an inventory or repair you can also fill up the tube cassette s four change tubes with the relevant coin types through the validator using the keyboard Ca In many cases the vending machine control offers a filling function In this case this should be used as the control unit perhaps cannot accept the filling level of the coin changer C If the cash box is not empty it must be emptied as the coins which are directed to the cash box will no
69. uration programs separate software instructions are available see section Service tools in this chapter and Chap 11 Configuration Tokens which were not programmed at the manufacturer can be programmed directly on the coin changer by inserting the tokens CLD National Rejectors Inc GmbH Buxtehude 9 GENERAL INFORMATION PROTEUSE 66 Advantages 10 A coin validator which is easy to configure enables a fast reaction to changing market situations and new false coins Easy configuring with help from the PC software WinEMP for the workshop the Palm handheld software PalmE66 and PalmEMP or the setting module directly on the vending machine Reliable sensor system and optimum rejection of false coins due to the integrated electronic coin validator E 66 4000 Universal payout mechanism for different coin diameters and thicknesses Flexible payout combinations by easy change of tube cassettes Faster service due to error diagnosis Splash proof electronics Monitored coin run and controlled sorting guarantee an improved operating reliability and protection against manipulation Acceptance speed of 2 coins per second Teach mode able to teach up to three different tokens Flash technology for uncomplicated and time saving coin validator operating software updates National Rejectors Inc GmbH Buxtehude D PROTEUSE 66 GENERAL INFORMATION Service tools In order to test the coin changer and ada
70. uring smallest coin value with decimal point as reference value and basis for calculations for all coin types LD National Rejectors Inc GmbH Buxtehude 45 CONFIGURATION PROTEUSE 66 Connection To connect the setting module to the coin changer when itis installed in the vending machine the western modular plug must be plugged into the socket on the top right of the coin validator see Fig 7c Fig 7c Connection to setting module After the setting module is connected the display shows nothing The setting module is in standby Menu structure On the setting module the coin changer functions are divided into three menus DIS menu PRO menu SER menu The DIS menu is not pre set with any functions and is reserved for future applications In the SER menu service functions can be performed emptying and filling the tube cassette resetting the tube counter and teaching a maximum of three tokens In the PRO menu you will find all the other coin changer functions whose settings can be configured Both menus are divided into numbered main functions and their sub functions Example Main function PRO 25 Configure maximum number of tube coins Sub functions PRO 25 01 to 25 04 Configure number for tube left middle left middle right and right 46 National Rejectors Inc GmbH Buxtehude i PROTEUSE 66 CONFIGURATION Functions of the operating keys The four operating keys are assign
71. ustment 39 Onsite 41 Setting module 53 Standard 42 Workshop 40 Advantages 10 Audit 22 Barcode 18 Capacity tube 19 Cash box 16 29 Cassette Empty 22 Input place setting module 77 Operation 30 Setting module 48 Empty up to float level 31 Figure 15 19 Fill 22 Input place setting module 77 Operation 32 Setting module 50 Starting up 29 Max coin number Configuration 42 Input place setting module 78 Setting module 56 Min coin number Configuration 42 Input place setting module 78 Setting module 57 58 59 Remove 19 22 Security stock Configuration 42 Input place setting module 78 CE Certification 38 Directive 38 CLD National Rejectors Inc GmbH Buxtehude 69 INDEX PROTEUSE 66 Change tubes 19 Empty Input place setting module 77 Operation 30 Setting module 48 Empty up to float level 31 Fill Description 22 Input place setting module 77 Operation 32 Setting module 50 Starting up 29 Max coin number Configuration 42 Description 23 Input place setting module 78 Setting module 56 Min coin number Configuration 42 Description 23 Input place setting module 78 Setting module 57 58 59 Security stock Configuration 42 Description 23 Input place setting module 78 Setting module 57 58 59 Channels Narrow 60 Normal 60 Very narrow 60 Chapter guide 8 Charges electrostatic 14 Check 39 On site 41 Workshop 39 40 Circuit board direct plug 18 Cleaning 34 Clone standard configuration
72. ut one coin from each tube using the inventory keys e Service case flashes 3 times Coin changer inhibited by vending machine Check vending machine possibly empty or defective CLD National Rejectors Inc GmbH Buxtehude 81 TROUBLESHOOTING TROUBLESHOOTING PROTEUS E 66 Meaning Troubleshooting Fault in coin validator Remove jammed coins by pressing the return lever on the coin validator Service case coin validator may have to be exchanged flashes twice Fault in coin changer Service case coin validator may have to be exchanged flashes 3 times 82 Vending machine no longer communicates with coin changer has sent no command in 2 secs National Rejectors Inc GmbH Buxtehude D Check vending machine control or connecting cable PROTEUSE 66 TROUBLESHOOTING Diagnosis using the setting module If there is a fault on the coin changer the setting module displays the appropriate status or error message as soon as you connect it to the coin changer see Chap 11 Configuration Depending on operating mode or fault three status or fault messages are distinguished INFO messages AN AB messages FE messages used in general only for information about particular operating states shows where a coin was accepted AN why a coin was rejected AB functions shows why the coin changer no longer Display Meaning C Troubleshooting
73. ws LO on the left for normal acceptance band and 10 on the right for at least 10 tokens 6 If required press the key or key to store a wider acceptance band The display shows HI on the lower left for wide acceptance band LD National Rejectors Inc GmbH Buxtehude 51 CONFIGURATION PROTEUSE 66 7 Insert at least 10 different tokens of the same type into the coin changer The display registers each token inserted and counts backwards from 10 to 0 An error message is displayed if less than 10 tokens are inserted or if the defined acceptance band overlaps at least one acceptance band of a coin channel already programmed The process is aborted 8 Press the F key twice to store the token values display Pro and exit teach mode 9 To return to the previous SER menu or return the setting module to standby press the Hl key a Token B or C is taught using the service sub functions 07 02 or 07 03 Displaying the coin changer s software version The software version of the coin changer can be displayed quite simply by pressing the LElkey It is displayed in the bottom display line The line at the top is irrelevant for operating the coin changer and displays the number of memory which the coin changer accesses blo 0 52 National Rejectors Inc GmbH Buxtehude TD PRO

PROTEUS E-66

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