PACSystems* RX3i CPU IC695CPE305 IPI
Contents
1. Blink code upon power up In rare occasions a blink code of 9 1 1 15 may be reported upon power up To resume operation the unit must be power cycled again with the Energy Pack disconnected All CPE LEDs blinking in unison at power up In very rare occasions a CPE305 may power up erroneously indicating an over temperature condition all CPU status lights blinking on and off in unison and fail to go into run mode To resume operation the unit must be power cycled again with or without the Energy Pack connected Watchdog Timer Trip on Logic Initiated Read or Write of User Nonvolatile RAM In rare instances a Logic Driven Read or Write of User Nonvolatile RAM via Service Request 56 or Service Request 57 on a CPE310 can result in the expiration of the Software Watchdog Timer The expiration of the Software Watchdog forces the CPE into a Stop Halt state If this occurs the user must remove the Energy Pack and cycle power to the CPU to clear the failure mode To resume operation the unit must then have project downloaded again from the programmer or via RDSD 10 GFK 2714T Operational Notes PACSystems RX3i CPU IC695CPE305 ADAS Note Ethernet functionality described below only applies to Rx3i CPUs that provide an embedded Ethernet interface Additionally because the CPE310 does not utilize a battery items related to battery backed memory and or the battery itself have been removed from this section Note Fo2. Storing a HW Configuration containing incorrect Ethernet addressing data to the PACSystems RX3i will result in loss of the Programmer connection and will require manual corrective action as described above 16 GFK 2714T PACSystems RX3i CPU IC695CPE305 ADAS Embedded Ethernet Interface Operational Notes 10Base T 100Base TX auto negotiating full duplex Ethernet ports Send Information Report COMMREQ 2010 requests may fail at minimum intervals less than 200 ms from embedded Ethernet port Modbus TCP Client Channels require at least a 10 ms delay between bulk channel close and bulk channel open processing The PACSystems RX3i CPU with embedded Ethernet provides a direct connection to one 10Base T 100Base Tx CATS twisted pair Ethernet LAN cable from one network port By comparison Rx3i peripheral Ethernet modules IC695ETM001 provide direct connection to one or two 10Base T 100Base TxX CATS twisted pair Ethernet LAN cables from two network ports In either case the Ethernet enabled device has only one IP address that may be used by one or two ports Cables may be shielded or unshielded Caution The hub or switch connections in an Ethernet network must form a tree and not a ring otherwise duplication of packets and network overload may result A Caution The IEEE 802 3 standard strongly discourages the manual configuration of duplex mode for a port as would be possible using Advanced User Parameters B
3. amp RX3i TCP IP Ethernet Communications User Manual GFK 2224 for details Some exceptionally lengthy CPE backplane operations such as MC_CamTableSelect Data Log and Read Event Queue functions will take longer to complete compared to other RX3i CPU models and may delay backplane operations to IC695 modules For example when an MC_CamTableSelect function block is executed on the PMM335 module the CPU s acknowledgement of the PMM355 module interrupt may be delayed In this situation you may see the following fault in the I O Fault Table even when the interrupt has not been dropped Error initiating an interrupt to the CPU The program name for PACSystems is always LDPROG1 When another program name is used in a COMMREQ accessing L memory an Invalid Block Name 05D5 error is generated Scan sets on the master do not work properly for the first operation of the scan set after entering RUN mode They do work properly for subsequent scans After downloading a new hardware configuration and logic a power cycle may be required to resume FANUC I O operation Use PLCs of similar performance in FANUC I O networks If a master or slave is located in an RX3i system the other PLCs should be RX3i CPUs or Series 90 30 CPU374s Repeated power up down cycles of an expansion rack containing FANUC I O slaves may result in failure of the slaves operation with the RDY LED off The serial IO Processor IC693APU305 will lose the first count aft
4. even when there are no output modules in the expansion rack RUN LED for remote expansion rack with input modules only works as follows for all versions prior to version 6 70 When a remote or expansion baseplate is used with the Rx3i the RUN LED on the Series 90 30 power supply for that baseplate is illuminated when the system is in Run mode only if the rack contains at least one output module If the rack contains input modules only the RUN LED is not illuminated This is due to the way input modules are managed in the PACSystems design and does not indicate an error In Release 5 00 or later if an attempt is made to download a C block containing undefined symbols the download will fail Machine Edition will display the following message in the Feedback Zone Error 8097 Controller Error Controller aborted the request 0x05 OxFF Prior to Release 5 00 C blocks containing undefined symbols could be successfully downloaded but if they were executed the CPU would transition to Stop Halt mode PACSystems RX3i CPU 11 IC695CPE305 ADAS GFK 2714T Slot numbering power The A C Power Supply IC695PSA040 for the Rx3i is a doublewide module whose connec supply placement CPU is left justified as viewed when installed in a rack It cannot be located in Slot 11 of a 12 slot placement and reference rack nor Slot 15 of a 16 slot rack No latch mechanism is provided for the last right most slot in a rack therefore it is not possible to place t
5. Faults logged for the The location of faults logged for the CPU in the CPU fault table will not be the standard 0 1 rack slot location but will reflect the CPU s actual slot External Note CPE releases prior to 7 30 can communicate only with a programmer Devices Additional protocols and communication with other devices are not supported Series 90 PLCs Remote Series 90 PLCs that use SRTP Channels COMMREQs expect the CPU to be in slot 1 In order to support communications with Series 90 SRTP clients such as Series 90 PLCs using SRTP Channels the RX3i internally redirects incoming SRTP requests destined for rack 0 slot 1 to rack 0 slot 2 provided that the CPU is located in rack 0 slot 2 and the remote client has not issued an SRTP Destination service on the connection to discover the rack and slot of the CPU This special redirection permits Series 90 30 applications that expect the power supply to be located leftmost and the CPU to be located to the right of the power supply to function Attempts to establish channels with CPUs in slots other than 1 or 2 will fail if initiated from Series 90 PLCs HMI and External Communication Devices All external communication devices that interact with the CPU should be checked for compatibility with CPU slot locations other than slot 1 Problems may arise with but are not limited to initial connection sequences and fault reporting Machine Edition View customers should select GE SRTP
6. Server connections This log event can be safely ignored PLC response timeout errors 8 08 in Ethernet exception log under extremely heavy SRTP traffic Under extremely heavy SRTP traffic conditions the Ethernet Interface may log an event in the Ethernet exception log Event 8 Entry 2 08H indicating an overload condition This error terminates the SRTP connection If this event appears either the traffic load should be reduced or the application should use an alternate communications method to verify that critical data transfers were not lost due to the overload SRTP channel transfers may take up to 20 seconds after power cycle When SRTP communications are interrupted by a power cycle the Ethernet interface may require up to 20 seconds to re establish TCP connection used for SRTP communications TCP connection may timeout early if the timeout is set above 10 minutes If the TCP connection timeout is set higher than 10 minutes the connection may time out before the configured value The connection timeout is derived from three AUP parameters wkal_idle wkal_cnt 1 wkal_intv Station Manager PARM command help text is wrong Although the parm v Station Manager command works correctly the v subsystem code SRTP server is not shown as supported by the online help PACSystems RX3i CPU IC695CPE305 ADAS Restriction Open Issue 9 GFK 2714T Restrictions and Open Issues Description
7. part Units shipped in 2012 that exhibit the symptoms of the issue User memory not preserved fault after power cycle with a working Energy Pack can be replaced via the warranty return policy In certain instances where User Logic is of sufficient size and a COMMREQ is issued on first logic sweep the COMMREQ may be aborted before its transmission is attempted The condition is much more observable on COMMREQs issued from the CPU s embedded Ethernet port To avoid the possibility of encountering this condition users should avoid issuing COMMREQs on first logic sweep PMM335 loss is occasionally detected on power down of the CPU Module is not lost on power up The PMM335 PACMotion Multi axis Motion Controller monitors power loss independently of the CPU The CPU is fast enough that it can occasionally detect and log the loss of the PMM335 just before the CPU itself powers down No corrective action is required This situation can be verified in two ways 1 by inspecting the timestamp in the Loss of Module report one can correlate it with the power down event and 2 by performing a PME Show Status Details report to see that the PMM335 is present after power up Ethernet rack based module fails to exchange EGD data properly during power cycling Very rarely after experiencing multiple rapid power cycles the CPU may fail to establish communication with one or more modules in the backplane at power up When this occurs s
8. this error either or both of the following actions may be helpful 1 Perform an explicit clear of flash prior to performing the write 2 Increase the operation timeout used by ME prior to performing the write This is done by expanding the Additional Configuration in the Inspector window for the target controller and adjusting Request Timeout The timeout may need to be increased to as much as 60000 msec depending on the amount of memory used and the condition of the flash memory IC694MDL754 must configure module status bits Always configure sixteen bits of module status when using this module Configuring zero bits of module status will result in invalid data in the module s ESCP status bits IC695ALG600 Lead Resistance Compensation setting A configuration store operation will fail if a channel is configured for 3 wire RTD and Lead Resistance Compensation is set to Disabled A Loss of Module fault will be logged in the I O Fault table at the end of the store operation To recover the lost module the configuration must be changed to enable Lead Resistance Compensation and module must be power cycled WinLoader may stop operating On computers running Windows 2000 and using some versions of Symantec Antivirus protection WinLoader will lock up if used in Advanced mode To recover cycle the computer s power Logic and HWC not equal after power cycle If the Hardware Config from Target 1 with Logic Configurat
9. 14T Functional Compatibility PACSystems OPC UA servers support up to five concurrent sessions with up to ten concurrent variable subscriptions and up to 12 500 variables The subscription limit is shared across all available sessions When using CIMPLICITY OPC UA Client ensure the total number of subscriptions CIMPLICITY OPC UA Client does not exceed the maximum CIMPLICITY OPC UA Client is configured to create one subscription for every 500 items by default If for example a project contains 1000 monitored items CIMPLICITY creates two subscriptions The number of items per subscription may be modified from the Device Configuration Panel OPC UA DA Configuration Subscriptions Max Number of Monitored The CPE305 CPE310 Ethernet Station Manager supports monitor commands only Modify commands are not supported in firmware release 8 65 or later Refer Ethernet Station Manager Modify to TCP IP Ethernet Communications for PACSystems Station Manager Manual Command Support GFK 2225M or later for additional information IC695PNCOO1 PROFINET Controller firmware version 2 25 or later is required to PNCO001 Version for Extended configure PROFINET devices using extended subslot numbers PROFINET Subslot Numbers Release History Catalog Number FW Version Comments IC695CPE305 ADAS 8 70 Firmware Release 8 70 supports extended PROFINET device Subslot Numbers The maximum Subslot Number for PROFINET devices has been incr
10. 305 The Ethernet event log on the CPE305 is not maintained across a power cycle However Ethernet log events will be reported in the Controller Fault Table as with other Rx3i CPUs An Energy Pack can be used to preserve these entries when power is lost A subset of the documented Station Manager Commands will be supported for the CPE305 Refer to TCP IP Ethernet Communications for PACSystems Station Manager Manual GFK 2225J or later for details PACSystems RX3i CPU 15 IC695CPE305 ADAS GFK 2714T Embedded Ethernet Interface Operational Notes AUP parameter restrictions The Advanced User Parameter wsnd_buf should not be changed by the user Changing the value of this parameter may cause the Ethernet Interface to drop its connection and the LAN LED to turn off When explicitly configuring speed or duplex mode for a PACSystems RX3i port using Advanced User Parameters AUP do not request a store to flash as a part of the download when communicating over the CPE s embedded Ethernet port In this situation you first must store to the RX3i and then initiate a separate request to write to flash Changing IP address of Storing a hardware configuration with a new IP address to the RX3i while connected via Ethernet Ethernet interface while will succeed then immediately disconnect because the RX3i is now using a different IP address connected than the Programmer You must enter a new IP address in the Target Properties in the Machine Edition Inspe
11. EQs are sent to a given module in each sweep In addition the FT output parameter should be checked for errors If the FT output is set meaning an error has been detected the COMMREQ could be re issued by the application logic In C Blocks standard math functions e g sqrt pow asin acos do not set errno to the correct value and do not return the correct value if an invalid input is provided Upgrading the CPU firmware with the WinLoader utility may fail when multiple IO modules are in the main rack due to the time it takes to power cycle the rack system If the upgrade process fails move the CPU to a rack without IO modules and restart the upgrade process Winloader initial connect baud rate is fixed at 19200 baud Note that the firmware download will occur at 115 2K baud by default Note that if you have hyperterm open on a port and then try to use Winloader on the same port Winloader will often say Waiting for Target until the hyperterm session is closed Hot swap of CPUs is not supported With the following combination of circumstances it is possible to render serial communications with the CPU impossible User configuration disables the Run Stop switch User configures the power up mode to Run or Last Logic is stored in FLASH and user configures CPU to load from FLASH on power up User application issues COMMREQs that set the protocol on both of the serial ports to something that does not permit communication
12. Edition software For details see PACSystems RX3i CPU IC695CPE305 ABAD IPI GFK 2714D IC695CPE305 ABAC 7 14 Corrects an issue where executing a Run Mode Store displaying the Proficy Machine Edition Show Status window or requesting data using the PACSAnalyzer tool could cause discrete output modules to unexpectedly change state momentarily up to one PLC scan Corrects an issue that was introduced in release 7 13 which prevented configuration of Modbus TCP on Ethernet modules IC695CPE305 ABAC 7 13 Corrects issues with Logic Write to Flash Service Request 57 IC695CPE305 ABAB 7 11 Resolves the issues detailed in PACSystems RX3i CPU IC695CPE305 ABAB IPI GFK 2714A IC695CPE305 AAAA 7 10 Initial release Restrictions and Open Issues Note Ethernet functionality described below only applies to Rx3i CPUs that provide an embedded Ethernet interface Additionally because the CPE310 does not utilize a battery items related to battery backed memory and or the battery itself have been removed from this section Restriction Open Issue Restrictions and Open Issues Description Serial I O Half Duplex Mode Failures at Low Baud Rates When the CPE305 or CPE310 serial port is configured for Serial I O protocol with 2 wire half duplex serial port mode with baud rates less than 19 2kBaud the last transmitted character may end up as the first character in the receive message buffer upon switching from transmitting to receiving Ra
13. Important Product Information GFK 2714T Novemberr 2015 PACSystems RX3i CPU IC695CPE305 ADAS Firmware Version 8 70 Overview Firmware release 8 70 supports extended PROFINET device Subslot Numbers in order to support additional 3 4 party devices The maximum Subslot Number for PROFINET devices has been increased from 255 to 21845 This version also resolves the issues described in the section Problems Resolved Field Upgrades IC695CPE305 can be upgraded in the field to the most recent firmware release 8 70 by installing the USB flash drive upgrade kit 41G1733 MS10 000 A10 This kit can be downloaded from http www ge ip com support New Features Feature Description Extended PROFINET Subslot Firmware Release 8 70 supports extended PROFINET device Subslot Numbers The Numbers maximum Subslot Number for PROFINET devices has been increased from 255 to 21845 Problems Resolved Resolved Issue Description Unicast EGD Exchanges Stop Resolved issue where produced unicast EGD exchanges periodically stop producing Producing After Loss of Device data when a destination unicast EGD consumer device is not present on the network Indicates a trademark of General Electric Company and or its subsidiaries All other trademarks are the property of their respective owners Copyright 2011 2015 by General Electric Company All Rights Reserved 2 PACSystems RX3i CPU GFK 2714T IC695CPE305 ADAS Functional Compatibili
14. Protection of Former before writing to the RDSD If this procedure is not followed there are rare occasions where the Uploads Incorrectly OEM key that had been deleted may be restored on the RDSD device and therefore could be Maintained unexpectedly downloaded to the CPU on a subsequent RDSD download Energy Pack Operational Notes For details on the Energy Pack refer to the datasheet PACSystems RX3i Energy Pack IC695ACC400 IPI GFK 2724 The S0014 PLC_BAT system status reference indicates the Energy Pack status as follows 0 Energy Pack is connected and functioning 1 Energy Pack is not connected or has failed Note When the Energy Pack is powered up for the first time or is in a system that has been powered down long enough to completely discharge the Energy Pack it may require a few seconds for it to charge up to its operating level The CPU s STATUS LED will blink green during this time Note Because the Time of Day TOD clock is powered by the Real Time Clock battery removal of the Energy Pack does not cause the CPU to lose the TOD value Power Up Characteristics The Conditional Power up From Flash feature works the same as in previous Rx3i CPUs that is if the configuration is configured for Conditional Flash and the Energy Pack is disconnected or has failed the contents of flash will be loaded into RAM at power up The CPU s logic and configuration source and operating mode at power up are in accordance with the tables
15. ade press the abort button and correct the cable or baud rate setting SRTP connections remain open after IP address changed The Ethernet Interface does not terminate all open SRTP connections before changing its IP address Thus once the local IP address has changed the privileged connection may not be available until the TCP keep alive timeout has expired If quicker recovery of the SRTP connection is needed modify the wkal_idle Advanced User Parameter to reduce the TCP keep alive timer down to the desired maximum time for holding open the broken connection Refer to PACSystems RX7i amp RX3i TCP IP Ethernet Communications User Manual GFK 2224 for details REPP does not save results of aborted PING Multiple log events The station manager REPP command does not retain the results of a PING that is aborted due to error The PING results are reported when the PING is aborted but subsequent REPP commands give the results of the last successfully terminated PING The Ethernet Interface sometimes generates multiple exception log events and Controller Fault Table entries when a single error condition occurs Under repetitive error conditions the exception log and or Controller Fault Table can be completely filled with repetitive error messages Clear of large hardware configurations may cause log event 08 20 A Log event 08 20 may occur when very large hardware configurations are cleared and transfers are active on other
16. after a power cycle the Ethernet Interface may intermittently log an exception entry 8H Entry 2 15H Entry 3 OOOOH Entry 4 O0aaH This exception is benign and may be ignored When initiating ICMP echo requests from the PLC via Station Manager s PING command the operation occasionally fails and an exception is logged Event eH Entry 2 6H Embedded Ethernet Interface Operational Notes Embedded Ethernet Interface Operational Notes Configuration of IP address is required before using Ethernet communications Programmer version requirements Ethernet Event Log not preserved across power cycle Station Manager commands Note BOOTP and the SetIP tool in PME are not supported The embedded Ethernet Interface cannot operate on a network until a valid IP address is configured The default IP address is 192 168 0 100 The Ethernet addressing information must be configured prior to actual network operation or to recover from inadvertent changes to the Ethernet addressing data at the Ethernet Interface Use one of the following methods to initially assign an IP address Download a CPE configuration from the Programmer using a serial connection Download a CPE configuration from the Programmer using the Ethernet connection of an ETMO01 in the same rack with a known IP address configuration Proficy Machine Edition Logic Developer PLC 7 00 SIM3 or later must be used to configure the embedded Ethernet port of a CPE
17. as their communications driver it can communicate with a CPU in any slot Host Communications Toolkit HCT Applications that utilize the Host Communications Toolkit may require updated drivers 12 GFK 2714T PACSystems RX3i CPU IC695CPE305 ADAS Effective with Release 5 70 the Set Up Input Buffer Function will always allocate a buffer Length of serial I O buffer LD PLC operations Duplicate station address for Modbus will conflict with other nodes Timer operation Constant sweep Large number of COMMREQs sent to module in one sweep causes faults C Block standard math functions do not set errno Upgrading firmware Hot swap Serial port configuration COMMREQs Run Mode Store of EGD LAN must be tree not ring Reporting of duplicate IP address containing 2097 bytes This is one byte more than previous PACSystems releases Machine Edition LD PLC no longer supports a function that connects to the PLC downloads and then disconnects from the PLC The connect and download functions are now separate To perform a download to the PLC you must first connect to the PLC The default serial protocol for the RX3i is Modbus RTU The default Station Address is 1 If the PLC is added to a multi drop network care must be taken that the PLC is configured with a unique Station Address Nodes with duplicate Station Addresses on the same network will not work correctly Care should be ta
18. ctor window before reconnecting Proper IP addressing is The PACSystems Ethernet Interface must be configured with the correct IP Address for proper always essential operation in a TCP IP Ethernet network Use of incorrect IP addresses can disrupt network operation for the PACSystems and other nodes on the network Refer to PACSystems RX7i amp RX3i TCP IP Ethernet Communications User Manual GFK 2224 for important information on IP addressing When storing a new HW configuration to the RX3i be sure that the HW configuration contains the proper Ethernet addressing data IP Address Subnet Mask and Gateway IP Address for the RX3i Note Machine Edition programming software maintains the target IP address used to connect the programmer to the target independent of the contents of the HW Configuration for that target The target IP address is set in the Target Properties in the Machine Edition Inspector window Storing a HW Configuration whose Ethernet addressing data contains an IP Address that is different from the Rx3i target IP address will change the IP address used by the target RX3i as soon as the Store operation is completed this will break the Programmer connection Before attempting to reconnect the Programmer you must change the target IP address in the Target Properties in the Machine Edition Inspector window to use the new IP address To regain communication at the former IP address use the manual corrective action described above
19. e The PBM300 stops responding after SUS_IO instruction executed 4 PACSystems RX3i CPU GFK 2714T IC695CPE305 ADAS Catalog Number FW Version Comments IC695CPE305 ABAH 7 75 Corrects issues with the OEM lock functionality and with Ethernet communications Adds support for RX3i CMX RMX modules version CG hardware version Cx with firmware version 2 00 and later For details see PACSystems RX3i CPU IC695CPE305 ABAH IPI GFK 2714H IC695CPE305 ABAG 7 70 Adds support for the following new modules IC694MDL758 IC695CNMO01 and IC694PSMO01 Refer to PACSystems RX3i CPU IC695CPE305 ABAG IPI GFK 2714G for issues resolved IC695CPE305 ABAF 7 30 Adds support for Modbus TCP Server Modbus TCP Client SRTP Server and SRTP Channels from the embedded Ethernet port For details refer to PACSystems RX7i amp RX3i TCP IP Ethernet Communications User Manual GFK 2224L or later Release History Catalog Number FW Version Comments IC695CPE305 ABAE 7 16 Adds the ability to write DTR and read DSR DCD and RI on CPE310 Serial Port 1 This functionality has been implemented for all CPUs with RS 232 Serial ports using COMMREQ 4304 Write Port Control amp COMMREQ 4303 Read Port Status IC695CPE305 ABAD 7 15 Adds native support for the new Power Sync and Measurement module IC694PSM001 and resolves several issues Also introduces new features to augment security in the CPU firmware and Proficy Machine
20. e request has an equal or higher priority than the one already in progress the CPU transitions to the new mode instead of the one in progress If however the new mode change request has a lower priority than the one in progress the new mode request is discarded and the CPU completes the mode change that is in progress The sweep mode priorities are listed from highest to lowest priority STOP HALT STOP FAULT STOP and RUN Note The IO ENABLED DISABLED state is not part of the mode priority evaluation For example a CPU is in RUN IO ENABLED mode and a SVC_REQ 13 function block is executed to place the CPU into STOP IO DISABLED mode Before the transition to STOP IO DISABLED is completed the RUN STOP switch is changed from RUN IO ENABLED to RUN IO DISABLED In this case the CPU ignores the new request from the RUN STOP switch to go to RUN IO DISABLED mode because it is already processing a request to go to STOP IO DISABLED mode and STOP mode has a higher priority than RUN mode 14 GFK 2714T Nuisance faults sometimes logged for missing power supply Uploaded controller supplemental files lose date and time OPC UA Sessions Subscriptions amp Variables PACSystems RX3i CPU IC695CPE305 ADAS If a power supply is missing or has some fault that makes it appear to be missing the CPU may improperly report upon download of configuration more than one fault Such additional faults may be safely ignored and
21. eased from 255 to 21845 IC695CPE305 ADAR 8 65 Firmware release 8 65 resolves security and OPC UA issues IC695CPE305 ADAP 8 50 Support for RX3i HART Pass Through IC695CPE305 ADA unchanged Hardware revision xDxx modifies the metal housing to provide easier access to the Real Time Clock RTC battery from the rear of the module IC695CPE305 ACAN 8 30 Adds support for EGD Class 1 on Embedded Ethernet Interface IC695CPE305 ACA 8 20 Adds support for OPC UA IC695CPE305 ACAL 8 15 Replaces the module s plastic housing with a metal case improving noise immunity reducing emissions and increasing the mechanical robustness of the product No change to the module s firmware or functionality IC695CPE305 ABAL 8 15 Adds support for IC695RMX228 128 MB Reflective Memory Module with Single Mode Transceiver Adds ability to read reflective memory status bits for IC695CMX128 IC695RMX128 and IC695RMX228 reflective memory modules Adds enhanced Ethernet diagnostics capabilities IC695CPE305 ABAK 8 05 Adds support for the new IC695ECM850 IEC 61850 Ethernet Communication Module which operates as an IEC 61850 Client and provides connectivity to IEC 61850 Server devices Resolves three issues detailed in PACSystems RX3i CPU IC695CPE305 ABAK IPI GFK 2714K IC695CPE305 ABAJ 7 80 Resolves the following issues e Unable to enter existing CPU password after Enhanced Security enabled e The PNCO001 fails to reconnect after remote IO power loss
22. efore manually configuring duplex mode for a PACSystems RX3i port using Advanced User Parameters AUP be sure that you know the characteristics of the link partner and are aware of the consequences of your selection Setting both the speed and duplex AUPs on a PACSystems Rx3i port will disable the port s auto negotiation function If its link partner is not similarly manually configured this can result in the link partner concluding an incorrect duplex mode In the words of the IEEE standard Connecting incompatible DTE MAU combinations such as full duplex mode DTE to a half duplex mode MAU or a full duplex station OTE or MAU to a repeater or other half duplex network can lead to severe network performance degradation increased collisions late collisions CRC errors and undetected data corruption Send Information Report COMMREQ requests with a minimum interval between host accesses of 200 ms or less may fail if issued from the CPU s embedded Ethernet port ACOMMREQ Status Word value of 0290H Period expired before transfer completed still waiting on transfer indicates this condition occurred To work around this issue the user can set the minimum interval between host accesses to a value greater than 200 ms if issuing a Send Information Report COMMREQ from the CPU s embedded Ethernet port On CPUs with embedded Ethernet ports a delay of at least 10 ms must occur between logic driven attempts to close sixteen Modbus TCP Channels simulta
23. er every power up or every time he module receives a configuration In releases prior to 3 50 the CPU allowed configuration of COMMREQ Status Words in bit memory ypes on a non byte aligned boundary Even though the given reference was not byte aligned the firmware would adjust it the next lowest byte boundary before updating status bits overwriting the bits between the alignment boundary and specified location To ensure that the application operates as expected release 3 50 requires configuration of COMMREQ Status Words in bit memory types to be byte aligned For example if the user specified status bit location of 13 the CPU aligns the status bit location at I1 Release 3 50 firmware requires the user to specify the appropriate aligned address 11 to ensure that the utilized location is appropriate for their application Note that the actual reference location utilized is not changed but now is explicitly stated for the user The PACSystems CPU receives requests to change between stop and run mode from many different sources These include but are not limited to Proficy Machine Edition HMls the user application and the RUN STOP switch Since there are many potential sources for a mode change request it is possible to receive a new mode change request while another is already in progress When this occurs the CPU evaluates the priority of the new mode change request with the mode change that is in progress If the new mode chang
24. everal pairs of Loss of or missing option module and Reset of option module faults with identical timestamps will be logged in the controller fault table If the module is an Ethernet module an event 30H is recorded in its station manager event log To recover from this issue cycle power again Loss of Power Supplies after firmware update A Loss of Power Supplies after firmware update may occur This does not happen with all firmware updates and will not occur if the system is power cycled after the firmware upgrade has completed The faults displayed when this issue occurs are as follows 0 0 Loss of or missing option module 01 12 2009 11 25 38 Error Code Group Action Task Num 36 4 3 Fatal 9 Fault Extra Data 01 58 02 4f 80 08 0a 07 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 Hot swapping some analog modules slowly result in modules not being recognized Occasionally during a hot insertion hot swap of IC695 Non lsolated Analog Input Modules input channels may take up to 2 seconds to reflect actual input values after the Module OK bit is enabled in the module status word This has only been seen when the hot insertion has been done slowly i e approximately 1 5 seconds to insert the module 6 GFK 2714T Restriction Open Issue PACSystems RX3i CPU IC695CPE305 ADAS Restrictions and Open Issues Description Simultaneous clears loads and stores not supported Currently PACSystems CPUs do not su
25. he power supply in the second to last sl When migrating a Series 90 30 CPU system to a PACSystems RX3i CPU be aware that to maintain the Slot 1 location of the CPU only a singlewide power supply may be used in S O Either DC power supply can be used IC695PSD040 or IC695PSD140 Therefore if the application using an existing Series 90 30 system must maintain a Slot 1 CPU and uses an AC power supply the RX3i system must have the RX3i AC power supply located in a slot to the right of the RX3i CPU in Slot 1 In deciding to place the CPU in slots other than Slot 1 the user should be aware of the possible application migration issues that could arise The following lists the areas that could be affected when migrating an application from one CPU slot to another Item Affected How Affected User Logic Service Request 15 Location of CPU faults will not be the standard Read Last Logged Fault 0 1 location but will reflect the slot the CPU is Table Entry located in User logic that decodes fault table entries retrieved by these service requests may need updating Service Request 20 Read Fault Tables Communications COMMREQs directed to the CPU e g those Request COMMREQ directed to the serial ports of the CPU will need to be updated with the correct CPU slot reference H W CPU Slot location Slot location of the CPU must be updated in the Configuration HW Configuration to reflect the CPU s true location Fault Tables
26. in PACSystems RX3i and RX7i CPU Reference Manual GFK 2222 section 4 7 where memory not preserved means that the Energy Pack is not connected or not working The contents of those tables apply as follows e All entries in the Logic Configuration Source and CPU Operating Mode at Power Up table which address Logic Configuration Power Up Source in User Memory apply to Logic Configuration as if there were a battery e The condition Memory not preserved i e no battery or memory corrupted is created on a CPE305 by power cycle with the Energy Pack removed e The condition No configuration in User Memory memory preserved is created on a CPE305 by clearing configuration or never downloading configuration and then cycling power with the Energy Pack connected e The conditions for Logic Configuration source of Always Flash Conditional Flash and Always RAM are created by setting the appropriate configuration setting in the CPE305 and cycling power with the Energy Pack connected e User memory is preserved only if the Energy Pack is connected and charged at power down Similarly user memory is preserved only if the Energy Pack is present at power up 18 PACSystems RX3i CPU GFK 2714T IC695CPE305 ADAS e The user memory is preserved on a CPE305 by an Energy Pack connection at the instant of power down and the instant of power up Removing or reconnecting the Energy Pack while the CPE305 is not powered has no effect on the preservation of user memor
27. ion Power up Source and Data Source both set to Always from Flash is stored in Flash and then Logic and Hardware Config from Target 2 with Logic Configuration Power up Source both set to Always from RAM are stored to RAM and there is a good Energy Pack when power is cycled the programmer may show that Logic and Hardware Config are not equal The remedy is to clear Flash and re store the Logic and Hardware Config from Target 2 8 GFK 2714T Restriction Open Issue PACSystems RX3i CPU IC695CPE305 ADAS Restrictions and Open Issues Description WinLoader does not detect PC COM port in use when upgrading PACSystems CPU WinLoader does not detect whether a PC s COM port is in use when attempting to connect to a PACSystems CPU to perform a firmware upgrade If the port is already in use it displays the status trying to connect followed by waiting for target To proceed with the upgrade press the abort button and disconnect the other application that is using the COM port WinLoader does not display error when it cannot connect serially with PACSystems CPU WinLoader does not display an error message if it cannot connect to a PACSystems CPU to perform a firmware upgrade This occurs if the cable is physically not connected to the CPU or if the CPU s serial port is not configured for the same baud as WinLoader In this case Winloader displays the status trying to connect followed by waiting for target To proceed with the upgr
28. ken when timers ONDTR TMR and OFDTR are used in program blocks that are NOT called every sweep The timers accumulate time across calls to the sub block unless they are reset This means that they function like timers operating in a program with a much slower sweep than the timers in the main program block For program blocks that are inactive for large periods of time the timers should be programmed in such a manner as to account for this catch up feature Related to this are timers that are skipped because of the use of the JUMP instruction Timers that are skipped will NOT catch up and will therefore not accumulate time in the same manner as if they were executed every sweep Constant Sweep time when used should be set at least 10 ms greater than the normal sweep time to avoid any over sweep conditions when monitoring or performing on line changes with the programmer Window completion faults will occur if the constant sweep setting is not high enough A large number of COMMREQs typically greater than 8 sent to a given module in the same sweep may cause Module Software faults to be logged in the Controller fault table The fault group is MOD_OTHR_SOFTWR 16t 10h and the error code is COMMREQ_MB_FULL_START 2 When this occurs the FT output of the function block will also be set To prevent this situation COMMREQs issued to a given module should be spread across multiple sweeps so that only a limited number typically 8 or less of COMMR
29. les only Undefined Symbols in C Blocks Beginning with Rel 7 00 of the C Toolkit writes to S memory will fail to compile In previous releases a compilation warning was issued This affects use of the GE supplied C Toolkit macros Swi Sil and Sd Multiple calls to SVC_REQ 57 could cause the CPU to trip the watchdog timer and go to STOP HALT mode The number of calls to SVC_REQ 57 that can be made depends on variables such as the software watchdog timeout value how much data is being written how long the sweep is age of nonvolatile storage flash etc GE Intelligent Platforms recommends limiting the number of calls to SVC_REQ 57 to one call per sweep to avoid the potential of going to STOP HALT mode The Logic Driven Read Write to Flash service requests are not intended for high frequency use Depending on the amount of data being accessed and the condition of the flash memory writing to flash could take more than one sweep interval to finish If the application attempts to write to flash too frequently the CPU could experience a watchdog timeout while waiting for a preceding write operation to complete To avoid the potential for causing a watchdog timeout resulting in the CPU going to Stop Halt the application should be designed such that one Logic Driven Write operation SVC_REQ 57 is executed per sweep For firmware version 6 70 and later the RUN LED for remote expansion racks will reflect the current IO enable disable state
30. neously and a then re open 16 Modbus TCP Channels This delay is necessary to provide external Modbus TCP Servers sufficient time to close all channels before the Client issues channel open requests PACSystems RX3i CPU 17 IC695CPE305 ADAS GFK 2714T Removable Data Storage Devices RDSDs For full details on RDSD operation refer to the PACSystems RX3i and RX7i CPU Reference Manual GFK 2222R or later RDSD Restrictions and Open Issues Restriction Open Issue Description Default RDSD Write to Flash The default RDSD Write_Flash value is N Storing a project from the RDSD to the CPE305 will value is N when no result in the files not being written to user flash if no Options txt file is included on the RDSD Options txt file is created device RDSD upload unintended When an OEM key is set in a controller and the controller is unlocked if an RDSD upload is OEM protection lock performed in rare occasions OEM protection will be unintentionally locked after the upload completes To recover enter OEM password to unlock the project then clear the user memory and flash memory RDSD Operational Notes Operational Note Description RDSD Programmer When using RDSD all Proficy Machine Edition Logic Developer PLC connections must be in the Interaction Offline state for the RDSD to function properly RDSD OEM Password When deleting an OEM key from a project you must remove the Energy Pack and cycle power
31. oad Rare data corruption errors have been seen on serial communications when running at 115K under heavy interrupt load on the RX3i Under heavy load applications users should restrict serial communications to 57K or lower SNP ID not always provided Unlike the Series 90 30 the RX3i CPU s SNP ID will not appear in the Machine Edition programmer Show Status display Service Request 11 will always return zeroes Second programmer can change logic while in Test amp Edit mode While currently active in a Test and Edit session using Machine Edition on one PC Machine Edition running on another PC is not prevented from storing new logic to the RX3i Must have logic if powering up from flash Two Loss of Module faults for Universal Analog Module If the application will configure the CPU to retrieve the contents of flash memory at power up be sure to include logic along with hardware configuration when saving to flash memory Occasionally the hot removal of the Universal Analog Input Module IC695ALG600 results in two Loss of I O Module faults instead of one Power up of Series 90 30 HSC module may take as long as 20 seconds As power is applied to a 90 30 High Speed Counter the module ready bit in the status bits returned each sweep from the module may not be set for as long as 20 seconds after the first PLC sweep even though there is no loss of module indication I O data exchanged with the module is not meaningf
32. ower supply status after CPU firmware update The RxX3i will report a Loss of or missing option module fault for the IC695PSD140 power supply following an update of CPU firmware Also the slot will appear empty in the programmer s online status detail view The power supply continues to operate normally Power cycle to restore normal status reporting Power supply status after power cycling Rarely turning a power supply on or off may not result in an add or loss fault Also the slot will appear empty in the programmer s online status detail view The power supply continues to operate normally To restore normal status reporting cycle the power Don t use multiple targets In a system in which the hardware configuration is stored from one target and logic is stored from a different target powering up from flash will not work The observed behavior is that following a power up from flash PME reports hardware configuration and logic not equal Missing Loss of terminal block fault The IC695ALG600 608 616 analog input modules do not produce a Loss of Terminal Block fault when hardware configuration is stored or the module is hot inserted and the terminal block is not locked into place Sequence Store Failure When downloading projects with very large hardware configuration or which use large amounts of user memory it is possible to encounter a PLC Sequence Store Failure error when writing the project to flash To avoid
33. pport multiple programmers changing CPU contents at the same time The programming software may generate an error during the operation Simultaneous loads from a single controller are allowed Hardware configuration Not Equal after changing target name If the user stores a hardware configuration to flash that sets Logic Config Power up Source to Always Flash or Conditional Flash and then subsequently changes the name of the target in the programming software the hardware configuration will go Not Equal and will not Verify as equal Controller and IO Fault Tables may need to be cleared twice to clear faulted state Both Controller and IO fault tables may need to be cleared to take the CPU out of Stop Fault mode If one of the tables contains a recurring fault the order in which the tables are cleared may be significant If the CPU is still in Stop Fault mode after both tables are cleared try clearing the fault tables again Setting force on off by storing initial value Once a force on or force off has been stored to the RX3i you cannot switch from force on to force off or vice versa directly by downloading initial values To turn off the force perform a download and then change the force on or off by another download Number of active programs returned as zero The SNP request Return Controller Type and ID currently returns the number of active programs as zero Serial I O failure at 115K during heavy interrupt l
34. r a summary of operational differences between Series 90 and PACSystems RX3i controllers refer to Series 90 to PACSystems Applications Conversion Guide GFK 27 22 Firmware upgrades using Firmware upgrades for modules in Slot 1 will only work for CPUs Modules other than the CPU Slot 1 need to be in Slot 2 or higher to perform a firmware upgrade Some PROFINET configurations may be too large for IC695CPE305 memory While the CPE305 is capable of utilizing hardware configurations with the maximum allowed PROFINET IO Device count of 255 PROFINET IO Devices hardware configurations approaching the maximum allowed IO Submodule count of 2048 IO Submodules may nearly exhaust the available 5 MB of User Memory Customers requiring hardware configurations approaching the maximum allowed IO Submodule count of 2048 IO Submodules should consider using a CPU model with more available User Memory such as the CPE310 CPU315 or CPU320 Serial port operation Cable IC693CBL316 must be used for RS 232 serial connections to the CPE305 m The RS 232 port does not supply the 5V power offered by earlier RX3i and Series 90 30 CPUs C Toolkit Application Compatibility Multiple calls to SVC_REQ 57 Logic Driven Write to Nonvolatile Storage in a single sweep Use of SVC_REQ 56 and 57 should be limited in frequency to avoid CPU watchdog timeouts RUN LED is not illuminated on the Series 90 30 power supply for an RX3i remote expansion rack with input modu
35. re Power Up Problem on CPE305 and CPE310 When the CPE305 or CPE310 has logic and configuration source set to flash in rare instances the controller will power up with all LEDs blinking in unison and the controller will be unreachable An additional power down and then power up cycle will allow the controller to completely power up Missing Addition of IOC event when ECM850 module restarts due to reset pushbutton or SVC_REQ 24 When ECM850 module RESET is triggered using SVC_REQ 24 or Reset pushbutton CPU does not report Addition of IOC fault message in Controller fault table after successful reset of module PACSystems RX3i CPU IC695CPE305 ADAS Restriction Open Issue 5 GFK 2714T Restrictions and Open Issues Description Flash part issue on CPE305 CPE310 modules shipped in 2012 Ethernet COMMREQs not always delivered on the first logic sweep When the CPE305 or CPE310 powers down with an Energy Pack connected all user memory is written out to the NVS flash device In 2012 GE Intelligent Platforms received a batch of flash memory chips that exhibited longer write times which exceeded the capabilities of the Energy Pack This will resulted in the CPE310 not retaining memory during a power cycle event and logging a User memory not preserved fault The parts that exhibit the extended write times went obsolete in 2012 Units shipped after January 15 2013 or prior to 2012 do not have the substandard
36. s to the PME programmer Rx3i rack based Ethernet modules IC695ETM001 must be running firmware version 6 00 or greater to utilize the Run Mode Store of EGD feature The hub or switch connections in an Ethernet network must form a tree and not a ring otherwise duplication of packets and network overload may result In this situation the RX3i Ethernet modules will continually reset The PACSystems RX3i does not log an exception or a fault in the Controller Fault Table when it detects a duplicate IP address on the network PACSystems RX3i CPU IC695CPE305 ADAS 13 GFK 2714T SRTP connections remain open after IP address changed Lengthy CPE backplane operations Incorrect COMMREQ status for invalid program name FANUC I O Master and Slave operation Lost count at power up for Serial IO Processor COMMREQ status words declared in bit memory types must be byte aligned STOP and RUN mode transition priority The Ethernet Interface does not terminate all open SRTP connections before changing its IP address Once the local IP address has changed any existing open TCP connections are unable to normally terminate This can leave SRTP connections open until their underlying TCP connections time out If quicker recovery of the SRTP connection is needed modify the wkal_idle Advanced User Parameter to reduce the TCP keep alive timer down to the desired maximum time for holding open the broken connection Refer to PACSystems RX7i
37. sed in a PACSystems RX3i system Compatibility Series 90 30 CPUs do not operate in PACSystems RX3i Racks In applications that use the C69xALG220 221 222 consult PACSystems RX3i System Manual GFK 2314 for details on wiring the 24Vdc power COMMREQ to PBM300 In Release 3 0 the behavior of the COMMREQ fault output on a COMMREQ sent to the PROFIBUS master module IC695PBM300 was changed to be compatible with the Series 90 30 CPU366 PROFIBUS Master Previously the fault output was enabled when the module received a COMMREQ and it was busy Now the busy condition does not result in the fault output being enabled Recommended IC200ALG240 When a VersaMax system Genius Network Interface Unit IC200GBI001 revision operates with a Genius Bus Controller located in an RX3i and the VersaMax system contains an IC200ALG240 Analog Input Module it is recommended to update the IC200ALG240 firmware to Revision 1 20 or later Upgrade kits are available at http www ge ip com support Configuration of IC694MDL754 Always configure sixteen bits of module status when using this module Configuring zero bits of module status will result in invalid data in the module s ESCP status bits 1 f used IC695ALG628 must be installed in the RX3i CPU Rack At time of publication it is not supported by PROFINET scanners IC695PNSO001 or IC695CEPO01 Refer to IPIs for IC695PNS001 or IC695CEPO001 for future updates PACSystems RX3i CPU 3 IC695CPE305 ADAS GFK 27
38. ty Subject Proficy Machine Edition Logic PME 8 50 SIM 9 or 8 60 SIM 1 or later Developer Version Requirements Extended PROFINET device Subslot Number range PME 8 60 SIM8 or later Supports the HART Pass Through HART capable RX3i Analog I O modules can communicate HART data via this Feature CPU to compatible asset management tools Refer to the PACSystems HART Pass Through User Manual GFK 2929 for more details The following RX3i analog modules support HART IC695ALG626 IC695ALG6281 IC695ALG728 If used for HART Pass Through the supporting RX3i PROFINET Controller PNCOO1 and PROFINET Scanner PNS001 or CEPO01 must also contain HART compatible firmware IC695PNCO01 Firmware Release 2 20 IC695PNSO01 Firmware Release 2 30 IC695CEP001 Firmware Release 2 30 CPU Backward Compatibility Legacy CPU310 Projects are not supported on the CPE305 C Toolkit Compatibility C Toolkit version 7 00 or later The C Toolkit for PACSystems is distributed with Proficy Machine Edition Logic Developer Updates can be downloaded from http www ge ip com support Note All C blocks must be recompiled using the new toolkit before downloading to a release 7 00 or later CPU The Series 90 Toolkit IC641SWP709 719 is not compatible with PACSystems Backplanes power supplies and As listed in the PACSystems RX3i System Manual GFK 2314 system modules Power Sync and Measurement module IC694PSM001 Series 90 30 Main Rack Series 90 30 Main Racks cannot be u
39. ul until this bit is set by the module Refer to PACSystems RX3i and Series 90 30 High Speed Counter Modules User s Manual GFK 0293 Chapter 4 Informational fault at power up Intermittently during power up an Informational non critical CPU software fault may be generated with fault extra data of 01 91 01 D6 This fault will have no effect on the normal operation of the RX3i But if the hardware watchdog timer expires after this fault and before power has been cycled again then the outputs of I O modules may hold their last state rather than defaulting to zero Extended memory types for IO triggers R W and M cannot be used as IO triggers SNP Update Datagram message If an Update Datagram message requests six or fewer bits or bytes of data the RX3i will return a Completion Ack without Text Buffer The protocol specifies that the returned data will be in the Completion Ack message but it may not be present PACSystems RX3i CPU IC695CPE305 ADAS Restriction Open Issue 7 GFK 2714T Restrictions and Open Issues Description GBC30 may not resume operation after power cycle In rare instances a GBC30 in an expansion rack may not resume normal operation after a power cycle of either the expansion rack or the main rack Configuration of third party modules Do not specify a length of 0 in the configuration of a third party module The module will not work properly in the system P
40. will not occur in a properly configured rack with no mismatches or missing modules Controller supplemental files uploaded from the CPU are time stamped as 8 1 1980 12 08AM regardless of PC or PLC time PACSystems OPC UA servers support up to five concurrent sessions with up to ten concurrent variable subscriptions and up to 12 500 variables The subscription limit is shared across all available sessions Embedded Ethernet Interface Embedded Ethernet Interface Restrictions and Open Issues Restriction Open Issue Description Ethernet disconnect during word for word change If the Ethernet connection is broken during a word for word change the programmer may not allow a subsequent word for word change after reconnecting due to the fact that it thinks another programmer is currently attached If this occurs you should go offline and then back online again Possible PME inability to connect Infrequently an attempt to connect a programmer to an Rx3i via Ethernet will be unsuccessful The normal connection retry dialog will not be displayed Rebooting the computer that is running the programmer will resolve the behavior Spurious Ethernet fault In rare instances after power cycle the Ethernet Interface may log the following fault Event 28h Entry 2 OOOEh This fault can be safely ignored Intermittent Ethernet log event 8H 15H after power cycle Station Manager PING commands When starting
41. y Energy Pack Replacement If an Energy Pack fails you can replace it with a new unit while the CPU is in operation When an Energy Pack is replaced the new Energy Pack must charge If a loss of power occurs while the Energy Pack is disconnected or before it is fully charged a memory loss may occur Product Documentation PACSystems RX3i and RX7i CPU Reference Manual GFK 2222 PACSystems RX3i and RX7i CPU Programmer s Reference Manual GFK 2950 PACSystems RX3i System Manual GFK 2314 PACSystems RX3i IC695CPE305 CPU Quick Start Guide GFK 2934 PACSystems RX7i amp RX3i TCP IP Ethernet Communications User Manual GFK 2224 PACSystems TCP IP Ethernet Communications Station Manager User Manual GFK 2225 PACSystems RXi RX3i and RX7i Controller Secure Deployment Guide GFK 2830 PACSystems HART Pass Through User Manual GFK 2929 C Programmer s Toolkit for PACSystems User s Manual GFK 2259 User manuals product updates and other information sources are available on the GE Intelligent Platforms Support website http www ge ip com support under Controllers and IO RX3i Controllers 1 800 433 2682 GE Intelligent Platforms 1 434 978 5100 www GE IP com
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