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SP-590/580/570/540
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1. DISL DI1 DI2 Operation off HOLD OFF 4 on i HOLD 0 s off STEP OFF DI RS485 5 on STEP 0 wi off off RESET 11DI1 RTX 11 on 2 PROG RUN OUT 2 SCR SSR RET Type 9 12 D12 RTX 12 e off PROG1 on PROG2 13 COM 13 M oh No voltage Contact Relay or TR Contac ENT MAX 19200bps 72 OUTI gt 4 20mA DC or voltage pulse RELAY Type f E 0 20mA DC Opt ion G1 NO IS1 HEAT f f PN N in IS2 ALM a uw d 1 1 aT COM TS ALMP J La PEND ALM3 ATTN ARN TC INPUT B NC RUN 12 2 Ne CEE oft 1h 4 Contact Rating 250V AC 3A a E 30V DC 3A N f 49 9 POWER 44 4 mV V INPUT RTD INPUT 1 nm oy Sey Fl 3 A EE Lv fon rS ATN 4 b 10 7 ADS L 40 15 od gt 5 d 100 240V AC 50 60Hz No ground J D02 D04 Type OUT3 SUB OUT SCR SSR RET Type RELAY Type 1F D01 IS1 AL IS1 HEAT E 13 D01 hey 12 D02 82 AL 4 HEAT 6 U4 NO qS2 ALMI i4 Do2 psr pos S ALS RET Y TS ALW2 K KI PEND SOAK f5 1 F5 COM PEND ALM3 i18 COM R4 po UP RUN RUN F5 COM 4 20mA DC or Contact Rating 250V AC 1A vol tage pulse 30V DC 1A Transistor Contact Rating 24V DC 50mA or less 0 20mA DC Opt ion 5th Edition of NOVA IM AUG 2005 Page 47 56 SAMWONTECH 7 6 Grounding and Power Cable Connection E Use a thick gro
2. sia 99 6 Ww E A ALL ESP EN ED ED E VERBA i kay 7 amp GA P NOVA v imm 5mm PANELThickness 70 gt oO N H E i io Q 48XN 3 5 0 6 E 45 5 N the Number of Unit n case of installing multiple units 5th Edition of NOVA IM AUG 2005 Page 41 56 SAMWONTECH 7 2 How to install Mount MOUNT BLOCK C PANEL PANEL 1 Cut the mounting panel Refer to 7 1 Dimension and Panel Cutout 2 Insert the controller into the panel cutout with the rear terminal board facing ahead 3 Attach the right and left mount and fix it to the panel Use driver Do not excessively tighten the clamp screws protecting the controller housing and CAUTION mount against being damaged 5th Edition of NOVA IM AUG 2005 Page 42 56 SAMWONTECH 7 3 Power Cable Specification Vinyl insulated wire 0 9 2 0mf Allowed Rating Voltage 300V max 7 4 Terminal Specification Use M3 5 screw compatible crimp on terminals with insulating sleeve as shown below 3 0mm or over 3 5 8mm or lt gt a First Turn off the source circuit breaker check to ensure that the power cable is not conducting electricity using a tester and then proceed with wiring in the manner Never touch the terminal in the rear panel to prevent electric shock when power CAUTION is supplied to
3. No Tee Temp Range C Temp Range F Group DISP 1 K1 200 1370 300 2500 TC K1 2 K2 199 9 999 9 0 2300 TC K2 3 J 199 9 999 9 300 2300 TC J 4 E 199 9 999 9 300 1800 C E 5 T 199 9 400 0 300 750 TC T 6 R 0 1700 32 3100 TC R 7 B 0 1800 382 3300 T C TC B 8 S 0 1700 32 3100 TC S 9 L 199 9 900 0 300 1600 TC L 10 N 200 1300 300 2400 TC N 11 U 199 9 400 0 300 750 TC U 12 W 0 2300 32 4200 TC W 13 Platinel II 0 1390 32 2500 TC PL 14 C 0 2320 32 4200 TC C 15 PtA 199 9 850 0 300 1560 PTA 16 PtB 199 9 500 0 199 9 999 9 PTB 17 PtC 19 99 99 99 4 0 212 0 RTO PTC 18 JPtA 199 9 500 0 199 9 999 9 JPTA 19 JPtB 150 0 150 0 199 9 300 0 JPTB 20 0 4 2 0V 0 400 2 000V 2V 21 1 5V 1 5V DCV 5V 22 0 10V 0 10V 10V 23 10 20mV 10 20mV y 20M 24 0 100mV 0 100mV 100M 5th Edition of NOVA IM AUG 2005 Page 9 56 SAMWONTECH The parameter to select type of temperature unit for C or F Its initial selection is C type Refer to Table 1 when change temperature unit The parameter to set High Limit for input temperature measuring range The parameter to set Low Limit for input temperature measuring range The parameter to set the position of decimal value in case that sensor type is mV or V The position if decimal value can change 0 3 its initial set value
4. The parameter to set derivation time for PID control Setting ranges of 1 D are OFF 1 6000 sec Its initial setting is 30 sec The parameter to set apply for manual setting value in PID integral time contents when Integral time l of PID control is OFF Setting value of 1 MR Manual Reset is not workable when setting value of 1 1 is OFF X The contents of PID number 2 is the same as PID number 1 The parameter to set divi input V Sensor 1 RP a RH mV IN SH when IN RL mV IN SL when Number 3 in 2 RP I de each zone of 3 PID tis setting for Number 1 in nd Number 2 in 1 RP 2 RP input V Sensor The parameter to set div IN RL mV IN SL when Number 3 in 2 RP ide each zone of 3 PID input V Sensor tis setting for Number 1 in input V Sensor 1 RP and Number 2 in 1 RP 2 RP RH mV IN SH when The parameter to set hysteresis width of zone PID The parameter to set deviation of deviation PID Sym Parameter Setting Range Unit Initial Remark Anti Reset m All time ARW Wind Up Select Auto 0 0 200 0 100 0 iidicats C MOD Control Mode D DV D PV ass pp
5. It will be initialized all parameters of the controller when INIT parameter sets The parameter to initialize the controller Be sure to avoid any kind of inconvenience However not allow communication for initializing o return the controller for our service center and sales office It is initialing when INIT But controller operates in actual value The parameter to set PASSWORD in Controller Set U PWD in PASSWORD e entering control group G CTL of parameter group Not allow for entering parameter group if input value is not the same as Its initial setting U PWO is 0 sets ON CAUTION Sym Parameter Setting Range Unit Initial Remark c Pattern End a All time PE TM dina OFF 1 9999 sec ABS 15 sec indicate US1 User Screen OFF D Register No 1 1299 ass opp Al time ndicate ONERE 7 All time US2 User Screen OFF D Register No 1 1299 ABS OFF indicata LOCK Key Lock OFF ON No Editing ABS opp Ame ndicate DI SL DI Selection OFF 1 2 Ref to Table 2 DI Operation ABS OFF m OSTS Output Status OFF ON ABS ore UTR ndicate Display High EI SEC S of z o All time DSP H Limit EU 5 0 105 096 but DSP L DSP H E EU 105 0 indicate pgp Display Low EU 5 0 105 0 but DSP L DSP H EU leu 5 0 All time Limit ndicate x All time U PWD User password 0 9999 ABS 0 indic
6. G AT vt AV XX In Case the Type of Retransmission is PV or SP AV he parameter to set the type of retransmission There are LPS PV SP MV in the type of retransmission ts initial setting is PV LPS Sensor Supply Power 18V ETH and RETL setting he parameter to set High and low limits for a Retransmission output When Retransmission output is speci scaled according to the R scale Low Limit 0 or 4mA output scale X if Retransmission output is specified to MV it is not display of RETH and ETL parameter and it displays RETH 100 0 fied to PV or SP the output range is High Limit 20mA output RETL 0 0 fixed Press SET ENT Key to select Retransmission Group after press A or W Key in Menu display AV AV AV AV AV o QG PID e PWD e G CTL e GIS e G DO G COM e G HET7 G ALM lav lt G OUT G IN AY AY 4 0mA 12 0mA 20 0mA i RETL RETH Xx In Case the Type of Retransmission is MV 4 0mA 12 0mA 20 0mA n 0 0 100 0 Sym Parameter Setting Range Unit Initial Remark RET Select RET LPS PV SP MV ABS PV deu indicate High Limited RETH Value of T C RTO INRH INRL E INRH When etransmission select Low Limited E RET RETL Value of noe at REDE B EN E INRL PV SP Retransmission 5th Edition of NO
7. PTNO 1 i PTNO 2 p 1 LC ri p 2 LC 2 SSP 2 SP1 1f 2 TM1 A 2 TS1 2 SP2 lt gt lt 1 TM2 2 TM2 1 TS2 2 TS2 M 1 SPE 2 SPE z IT 2 TM lt gt lt 2 TSE o 5 T 2 SPF 2 TMF 2 TSF 2 RPT 4 ILLA 2 REN 2 RST i 5th Edition of NOVA IM AUG 2005 SET ENT SFT VA PWD VA gt GAT Je GPO Je Gort GIS A SET ENT y SET ENT 4 SET ENT SET ENT PE TM 1 IST Me l3 eee XN AT G US 1 88 gt lt US 1 ISH LOCK 1 ISL DI SL 1 ISD bd OSTS 2 1ST ME DSP H 2 1SB 1 P AR 3 P 4 P CIBUS pog DSP L 2 1SH 1 2 3 1 Ai ieee arm U PWD 2 1SL 1D 20 30 4D eae INIT 2 1SD 1 MR 2MR 3 MR 4 MR IRP 28P Y RHY ROV Ge Kk KKK KKKK OPTION when 0 When type of OUT2 3 is Heat Option display for SP570 SP540 No Option in SP540 Page 6 56 SAMWONTECH VA VA VA VA VA VA wv GDO lel GN fel GOUT Tg p GALM fal GRET GCOM 6 A SET ENT SET ENT SET ENT A SET ENT SET ENT SET ENT aE E GEA N T OUTI ALTI RET COM P IN
8. 100 0 US US 0 0 alarmi c o T o All time A1DB Alarm Type DB EUS 0 0 100 0 US US 0 5 indicate aipy Pelay Time of 0 00 99 59 MM SS MM SS 0 00 All time Alarm 1 indicate ALT Alarm Type 2 Refer to Table 3 Type of Alarm ABS AH F PIENE indicate Set value of 3 m d o Not deviation AL 2 ALT2 EU 100 0 100 0 E EU 100 0 Bieta Upper Limit of 2 Nu 8 b Deviation AL2 H set valie AL TS EUS 100 0 100 0 US US 0 0 alarm Lower Limit of EUG m a Deviation AL2 L set value ALTO EUS 100 0 100 0 US US 0 0 alr A2DB Alarm Type2 DB EUS 0 0 100 0 Eus eus o 5 time g i indicate a2py Peale of 0 00 99 59 MM SS MM SS 0 00 All time Alarm 2 indicate All time ALTS Alarm Type 3 Refer to Table 3 Type of Alarm ABS AH F don indicate Set value of ELS n e 7 c o4 Not deviation AL 3 ALT3 EU 100 0 100 0 U U 100 0 alarm Upper Limit of zl A c Deviation AL3 H ast value ALTA EUS 100 0 100 0 US US 0 0 alarm Lower Limit of 7 a 6 c Deviation AL3 L set value ALT3 EUS 100 0 100 0 US US 0 0 alarm c E 9 E 7 3 All time A3DB Alarm Type3 DB EUS 0 0 100 0 US US 0 596 indicate Delay Time of x All time A3DY Alam 0 00 99 59 MM SS MM SS 0 00 dicate 5th Edition of NOVA IM AUG 2005 Page 33 56 SAMWONTECH 5 10 Retransmission Group G RET 7l FTI vc PV r vm
9. SAWON NOVA Series SP590 580 570 540 Instruction Manual PROGRAMMABLE CONTROLLER SAMWONTECH Contents Safety Guide Control Keys and Display Parameter Map Flow of Operating Display setting Up Parameter in each Group 5 1 Input Group G IN 5 2 Output Group G OUT 5 3 Control Group G CTL 5 4 Program Group G PROG 5 5 Digital Output Group G DO 5 6 Inner Signal Group G IS 5 7 PID Group G PID 5 8 Auto Tunning Group G AT 5 9 Alarm Group G ALM 5 10 Retransmission Group G RET 5 11 Communication Group G COM Display Error and Correction Installation 7 1 Dimension and Panel Cutout 7 2 How to install Mount 7 3 Power Cable Specification 7 4 Terminal Specification 7 5 Terminal Arrangement and External Wiring 5th Edition of NOVA IM AUG 2005 Page 1 56 SAMWONTECH 7 6 Grounding and Power Cable Connection 7 7 Analog Input Connection 7 8 Analog Output Connection 7 9 External Contact Output Connection RELAY 7 10 External Contact Input Connection Dl 7 11 Use an Auxiliary Relay 7 12 Communication Wiring RS485 Attach Table of D Register Type of Input Sensor DI Operation Link Code DO Setting Type Type of Alarm Example of Piece Bias Example of Piece Bias Formula Example of Control Output CT 10 sec SSP START Wait Function Wait Function Release Within Waiting Time Wait Function PV input data can t enter the wait zone Example of Inner Signal Zone Overshoot Suppressing by Fuzzy F
10. 2 TSA 34 1 SPB 2 SPB 35 1 TMB 2 TMB 36 MISS 2 TSB 37 1 SPC 2 SPC 38 1 TMC 2 TMC 39 1 TSC 2 TSC 40 1 SPD 2 SPD 41 1 TMD 2 TMD 42 1 TSD 2 TSD 43 ES IE DSSDE 44 1 TME 2 TME 45 iL TSE 2 TSE 46 SPF 2 SPF 47 1 TMF 2 TMF 48 1 TSF 2 TSF 49 50 51 EREI 2 RPT 52 1 RST 2 RST 58 1 REN 2 REN 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 5th Edition of NOVA IM AUG 2005 Page 55 56 SAMWONTECH NO RESERVED R ESERV RESERV PT INFO PT1 PT2 RESERVED 700 800 900 1000 1100 1200 1300 72 73 74 75 76 7T 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 5th Edition of NOVA IM AUG 2005 Not use User Screen D1100 D1153 D1200 D1253 Page 56 56 SAMWONTECH SAWON Further information contact Samwontech SAMWONTECH CO LTD 202 703 Buchon Techno park Yakdae dong Wonmi gu Buchon Gyeonggi do Korea 420 733 TEL 82 32 326 9120 9121 FAX 82 32 326 9119 http www samwontech com E mail webmaster samwontech com The contents of this document are subject to change without prior notice Printed in Korea June 2003 A All Righ
11. Off in Alarm occur otherwise ON 0 20 20 B l Standby on Display S Standby Condition STES When shifts Reset run to Program run Forward NC F Display when change the type of Alarm Reverse NC R Display All time indicate Decimal Point High Limited H Display Low Limited L Display x Outside Range of Deviation O Display Inside Range of Deviation I Display Absolute Value Alarm A Display BD LS i Deviation Value Alarm D Display 5th Edition of NOVA IM AUG 2005 Page 31 56 SAMWONTECH Table 5 Type of Alarm Output Direct Standby No Alarm Type Eor PEV On Off Display Data 1 Absolute Value Upper Limit Alarm O AH F 2 Absolute Value Lower Limit Alarm O O AL F 3 Upper Limit Alarm of Deviation O O DH F 4 Lower Limit Alarm of Deviation O O DL F 5 Upper Limit Alarm of Deviation O OQ DH R 6 Lower Limit Alarm of Deviation O O DL R 7 Upper and Lower Limit alarm of Deviation O O DO F 8 Upper and Lower Limit Range of Deviation O DI F 9 Absolute Value Upper Limit Alarm O O AH R 10 Absolute Value Upper Limit Alarm O O AL R 11 Absolute Value Upper Limit Alarm with Standby O O AH F 12 Absolute Value Lower Limit Alarm with Standby O O AL FS 13 Upper Limit A
12. POINT SIGNAL ALARM PID IN OUT 0 100 200 300 400 500 600 0 1 1 IST ALTI ARW IN T 2 1 188 ALT2 FUZZY INT U 3 1 1SH ALT3 C MOD IN RH 4 1 1SL IN RL 5 HOLD SP 1 1SD IN DP 6 HOLD TIME 2 1ST AL 1 IN SH 7 2 1SB AL 2 IN SL 8 2 1SH AL 3 IN FL 9 PIDNO 2 1SL BSL 10 NOWSTS 2 1SD RSL 11 F KEY RST P1 P2 DO1 A1DB 1 P BSP 1 12 HOLD OFF ON DO2 A2DB 1 1 BSP2 13 STEP OFF ON DO3 A3DB 1 D BSP3 14 DO4 1 MR D FL 15 BSO 16 A10Y BS1 17 SIGNAL STS A2DY BS2 18 A3DY BS3 19 ERROR RP1 BS4 20 21 AT AL1 H 2 P OUT1 22 AT G AL2 H 2 OUT2 23 AL3 H 2 D OUTS 24 2 MR 25 PTNO SUBI 26 SEG NO AL1 L SUB2 27 END SEG NO AL2 L 28 RUN TIME AL3 L 29 SET TIME RP2 30 31 LINK CODE 3 P HEAT2 32 RPT 3 1 33 PE TM 3 D HEAT3 34 3 MR 35 US1 36 US2 37 LOCK O ACT 38 DI SL CT 39 DSP H RHY 40 DSP L 41 4 P OH 42 4 OL 43 4 D 5th Edition of NOVA IM AUG 2005 Page 52 56 SAMWONTECH NO PROCESS FUNCTION SET POINT SIGNAL ALARM PID IN OUT 0 100 200 300 400 500 600 44 4 MR 45 46 PO 47 48 49 50 RDV 51 52 53 54 55 56 ES A e ess 57 58 59 60 61 v Oo gt gt 62 63 64 65 66 67 68 69 70 71 72 73 74 9 76 U7 78 79 80 81 8
13. R AV AY t AY AY AY av lt e PWD e G CTL e G S e G DO ET e G ALM G OUT e G IN AY AY AY AY The parameter to set the function of DO1 when controller h The Setting range of DO options are shown Do4 option DO Setting Type Do4 option Type The parameter to set the function of DO4 when controller has DO Do4 option The Setting range of DO options are shown under as Table 4 DO Setting Type Table 4 DO Setting Type The parameter to set the function of DO2 when controller h The Setting range of DO options are shown DO Setting Type The parameter to set the function of DO3 when controller h The Setting range of DO options are shown under as Table 4 DO Setting as DO Do2 or under as Table 4 as DO Do4 option as DO Do2 or under as Table 4 Set Value Function Set Value Function ALM1 Alarm 1 PEND Pattern End ALM2 Alarm 2 UP When Running Segment is Ascending Ramp ALM3 Alarm 3 DOWN When Running Segment is Descending Ramp IS1 Inner Signal 1 SOAK Running Segment is Soaking IS2 Inner Signal 2 RUN Program Run TS Time Signal Sym Parameter Setting Range Unit Initial Remark Bol orts P M MEALS ey eer Aag iege Option oo co
14. WZ Wait Zone OFF 0 EUS 0 0 1 digit 100 0 EUS OFF 0 ud as All time WTM Wait Time OFF 0 00 99 59 TIME OFF 0 00 a ate All time n LC Link Code RST HOLD PTN1 PTN2 ABS RST salt ndicate n SSP Start SP EU 0 0 100 0 EU Eu o 0x time ndicate B m E v Al time n SP1 Target SP1 EU 0 0 100 0 U U 0 096 indicit Z All time n TM1 Segment Time1 Time Set OFF 0 00 99 59 TIME OFF ae ndicate Time Signall All time n TS1 On Of ON OFF ABS OFF imd seq n SP2 Target SP2 EU 0 0 100 094 EU eu o 0 time indicate z All time n TM2 Segment Time2 Time Set OFF 0 00 99 59 TIME OFF indicate Time Signal2 All time n TS2 On Of ON OFF ABS OFF ee n SPF Target SP15 EU 0 0 100 0 EU EU o 0 All time ndicate n MrF Segment Time Set OFF 0 00 99 59 TIME ofr A time Time15 ndicate Time Signal15 All time n TSF On Off ON OFF ABS OFF ae eas Segment A T All time n RPT Bansat 0 999 0 Infinite Repeat ABS 1 indicate n Ren Repeat End 0 1 n RST n REN x 15 F ABS 0 All time Segment ndicate Repeat Start E lt n BEN lt 1R E All time n RST Segment 0 1 n RST n REN x 15 F ABS 0 indicate 5th Edition of NOVA IM AUG 2005 Page 23 56 SAMWONTECH 5 5 Digital Output Group G DO Press SET ENT Key to select Digital Output Group after press A or W Key in Menu display G AT G PID v G COM e G
15. YY 1 ISL VS Y a In case that 1 1ISB 2 ISB is in BD b In case that 1 ISB I BD 2 ISB is in O BD Fig 7 Example of Inner Signal Zone 5th Edition of NOVA IM AUG 2005 Page 25 56 SAMWONTECH Sym Parameter Setting Range Unit Initial Remark pen a NPV NSP TSP ABS nev ime Aisa ROS eas 80 In Band O BD Out Band Ress itken aae 1 1SH Ro EU 0 0 100 0 but 1 ISH 1 1SL EU EU 0 0 eee 1 ISL SANAT EU 0 0 100 0 but 1 ISH 1 ISL EU EU 0 0 us MD E OFF 00 00 99 59 MM SS TIME ore me Aa e i NPV NSP TSP ABS Nev hime Sed uc da 80 In Band O BD Out Band ABS BD Mime 2 1SH Roe te EU 0 0 100 0 but 2 ISH gt 2 ISL EU EU 0 0 aume 2 1SL HUE a EU 0 0 100 0 but 2 ISH 2 2 8L EU eU 0 0 lime DEP OFF 00 00 99 59 MM SS TIME ore Mime 5th Edition of NOVA IM AUG 2005 Page 26 56 SAMWONTECH 5 7 PID Group G PID Press SET ENT Key to select PID Group after press A or W Key in Menu display AY AY AY AY AY G AT e G P D PWD e G CTL e G S e G DO vt lav G COM e G RET e G ALM e G OUT G IN AY AY AY AY The parameter to set deviation width to prevent overshoot When the control output reaches High Limited value for preventing Overshoot by integral action it is stop ordina
16. duration of the soaking segment Segment 2 5th Edition of NOVA IM AUG 2005 Page 18 56 SAMWONTECH CD Segment 2 is in first Soaking Range a 2 Segment 3 is a in first Soaking Range Segment 8 In case No Soaking Range a Segment 5th Edition of NOVA IM AUG 2005 Segment PV in program Starting point of starts run program a C b C C C d D e E SSP PV in program Starting point of starts run program a A b B C C d D e E SSP PV in program Starting point of starts run program a A b B C C d D e E SSP Page 19 56 SAMWONTECH In case that have only Ascending Segment a a A PV in program Starting point of starts run program d Not yet start program run b B C d D e E SSP 1 2 lt Segment The parameter for setting Wait Zone of Wait Function The Deviation of set value of WZ and Target SP value in each segment is the Wait Zone In Ramp Zone it is working only when enter to Soak Zone When WZ OFF 0 0 it is not working for Wait Function The parameter for setting Wait Time during wait function Setting range of WTM is OFF 0 00 99 59 When it sets OFF it doesn t work wait function x Wait Function The wait function holds
17. is 1 The parameter to set High Limit of input measuring scale in case that sensor type is mV or V its initial value of In SH is 100 0 The parameter to set Low Limit of input measuring scale in case that sensor type is mV or V its initial value of In SL is 0 0 The parameter to set PV filter for stabilizing from electromagnetic noise etc it may effect violation of PV value Its initial value of In FL is OFF and can change 1 sec to 120 sec The parameter to set for decreasing when PV is unstable due to senstive sensor response under normal control The parameter to set a direction of PV operation when sensor open When set value of BSL is UP PV operation is for High Limit of Input Sensor When set value of BSL is DOWN PV operation is for Low Limit of Input Sensor Its initial setting is UP in case of mV V input initialize OFF and No checking Sensor Open in 10V 20mV 100mV PV 7 L1 rc _ Ll C a a CO 323 Uu ot PV Cf Uu NI Ca LI 5th Edition of NOVA IM AUG 2005 The parameter to set whether using RJC or not in case that input sensor is thermocouple Its initial setting of rSL is ON The parameter to set range of Bias in PV value enabling Bia
18. off the transition of segment until deviation is cleared up The use of this function is enabled by defining a wait zone which is a deviation range to determine the follow up of PV data input and a wait time which is a period of waiting time until PV data enters the wait zone When PV input enters the wait zone within the wait time the operation shifts to the next If not the shift takes place as soon as the wait time is over WTM SP PV l Point of Wait Function i Wait release i Function Shift to Segment n 1 Time Hold Segment n Segment_ n 1 Segment_ n 2 Fig 5 Wait Function Wait Function Release within Waiting Time 5th Edition of NOVA IM AUG 2005 Page 20 56 SAMWONTECH WTM gt i SP 4 PV Point of wait time release Md Red shift to Segment n1 Segment n Segment n 1 Segment n2 Fig 6 Wait Function PV input data can t enter the wait zone The parameter to set controller operation when program runs stop settable operations in LC Link Code are RST RES PTN2 Its initial setting is RST 1 The ET STOP HOLD PTN1 Refer to Table 3 LINK CODE as under Table 3 LINK CODE LINK CODE Controller operation when program runs stop RST Shift to RESET STOP Operation Hold HOLD Runs to SP of Last Segment When press the
19. the controller Be sure to turn off the electric power before wiring Bind the wires connected to the controller terminals neatly together in order to prevent electromagnetic wave radiation CAUTION 5th Edition of NOVA IM AUG 2005 Page 43 56 SAMWONTECH 7 5 Terminal Arrangement and External wiring OUT1 RELAY Type Hno S1 HEAT DO 152 AM i2 CcO0M TS ALM2 d PEND ALM3 H3t NC RUN Contact Rating 250V AC 3A 30V DC 3A QUT2 OUTS Type SCR SSR 4 16 HEAT LPS R5 A7 RET 4 20mA DC or voltage pulse 0 20mA DC Option POWER L T8 192 50 GND i 100 240V AC 50 60Hz 5th Edition of NOVA IM AUG 2005 o voltage Contact Relay or TR Contact D04 Type y 31 D01 SUB OUT1 K i IS1 ALA RELAY Type 7 Be D02 IS2 AL2 K X alla ae IS1 HEAT B3 D03 pote NO IS2 ALM K PEND SOAK P TU aia Do4 UR RUN t 2 CM PEND ALMS 40 COM i Contact Rating 250V AC 1A Transistor Contact Rating 30V DC
20. 1A 24V DC 50mA or less SUB OUT2 i RELAY Type IS1 HEAT 6 TSF No is2 ALM qU 30 W Y TS ALM2 E D 4 COM PEND ALM3 a 11115 RUN 13 33 3 zE S z Contact Rating 250V AC 1A 1 34 9 30V DC 1A 15 85 Fe TO En RS485 NIE GD um 5 DI1 RTX 5 18 88 8 161012 RTX 6 9 89 9 a 7 COM SG 7 BS LILE MAX 19200bps TC INPUT 1 MM 9 DISL DI DI2 Operation 10 v off HOLD OFF 1 on y HOLD ON mV V INPUT RTD INPUT off STEP OFF on STEP ON 9 Ure off RESET 8 5 2 on a PROG RUN 10 Te TO K off PROG1 E on PROG2 Page 44 56 SAMWONTECH D04 Type et D01 SUB OUT1 E ass IS1 AL1 RELAY Type 22D02 s2 A2 P A IS1 HEAT T apoa T9 AES 7 1H NO Kp PEND SOK LETS Ba UP Y A 24 D04 DN J2 COM PEND ALM3 33 COM RUN d Transistor Contact Rating Contact Rating 260V AC TA RELAY Type 24VDC 50mA or less 30V DC TA H41 NO IS1 HEAT SUB OUT2 EA E E T i REL
21. 2 83 84 85 86 87 5th Edition of NOVA IM AUG 2005 Page 53 56 SAMWONTECH NO PROCESS FUNCTION SET POINT SIGNAL ALARM PID IN OUT 0 100 200 300 400 500 600 88 89 90 91 92 93 94 95 96 97 98 99 x Thick line Read Only NO RESERVED RESERVED RESERVED PT INFO PT1 PT2 ESERVED i 700 800 900 1000 1100 1200 1300 0 1 TMU IEG 2 LC 2 STC IESSE 2 SSP 3 WZ 4 WTM ISP HOPI 5 1 TM1 2 TM1 6 TSi S 7 OPA ZORA 8 1 TM2 2 TM2 9 SSZ IIS 10 PSRS 2 SP3 11 1 TM3 2 TM3 12 SS 2 183 13 1 SP4 2 SP4 14 1 TM4 2 1M4 15 AS 2 184 16 ORO ZORO T 1 TM5 2 1M5 18 T SS 2 195 19 SP6 2 SP6 20 1 TM6 2 1M6 21 1 TS6 2 1S6 22 ESRA 2 SP7 23 1 TM7 2 TM7 24 TES ZAS 25 IPSRE 2 SP8 26 1 TM8 2 1M8 27 TSS 2S8 5th Edition of NOVA IM AUG 2005 Page 54 56 SAMWONTECH NO RESERVED RESERVED RESERVED PT INFO PT1 PT2 RESERVED 700 800 900 1000 1100 1200 1300 28 1 SP9 2 SSP 29 1 TM9 2 TM9 30 RTS 2 TS9 31 1 SPA 2 SPA 32 1 TMA 2 TMA 33 1 TSA
22. AY Type ELER YS En ALMA IS1 HEAT doas PEN ALM3 E caet 122 AN RUN ED Wines L Wea 0 TS ALM2 Contact Rating 250V AC 3A 42 02 2 C 4F COM PEND ALM3 30V DC 3A mes FR pun S Contact Rating 250V AC 1A OUT2 OUTS3 Type q4 1045 4 l 30V DC 1A SCR amp 9 8 SSR 14 16 a ITA RET E Q6 8 7 gm RS485 LPS BS 17 L Le eO I aaie RTI G8 8 8 yc oe 4 20mA DC or voltage pulse o KE D ps 6 DI2 RTX 6j 0 20mA DC Opt ion lt m L e Tele Dewse POWER MAX 19200bps 18 TC INPUT 19 T 3 RB GND eo DISL DI1 DI2 Operation T gt 100 240V AC 50 60Hz 9H OD ae 1 on mV V_INPUT RTD INPUT off STEP OFF on STEP ON 9 4 8 1 off RESET 9 b rj 2 on PROG RUN 10 10 B off PROG1 on PROG2 No voltage Contact Relay or TR Contact 5th Edition of NOVA IM AUG 2005 Page 45 56 SAMWONTECH D024 D044 Type DISL DI1 DI2 Operation 52 pot DI RS485 off HOLD OFF e IS1 AL1 on z HOLD ON K 24 D01 Ke 002 IS2 AL2 422 DI1 RTX 2 off STEP OFF opo oaa no
23. IS Abs es p3pi2RD Pp3 on STEP ON Kj C PEND US off off RESET 4 26 COM K 253 D04 QN fe4 COM SG 4 on PROG RUN 26 COM MAX 19200bps az off PROG1 on PROG2 Transistor Contact Rating 24V DC 50mA or less i i Geveltagestontast Bo layvor The Contact Pu z SUB OUT RELAY ype RELAY Type a no ISI AM PE IS1 ALMI E oL IS2 AM2 SL NO is2 ALN2 gE COM Tu e je a TS ALNS L COM PEND RUN L_HOl NG HEAT j HEAT i Contact Rating 250V AC 3A y Contact Rating 250V AC 1A 30V DC 3A ie S 30V DC 1A elle OUT2 5 63 5 A SUB OUT2 SCR SSR RET Type PELAN Type 40 4 3 IS1 ALMI Ix f 7 E AN p 3 NO Ig2 ALM2 tii HEAT ay 5 4 Y TS ALNS AN SEN ru C 4L F2 RET k 2 c 5 4 COM MEN RUN 8 ing 4 20mA DC or voltage pulse og 7 SS dry D 1A 0 20mA DC Opt ion q4 v NEL M TC INPUT 6 Ds 7 No ground OUTS SCR SSR RET Type 100 240V AC 50 60Hz SSR yp imV V INPUT RTD INPUT ron he ac mal 5 A HEAT LE i RET 6j b 28 7 l 7 B 4 20mA DC or voltage pulse 0 20mA DC Opt ion 5th Edition of NOVA IM AUG 2005 Page 46 56 SAMWONTECH
24. M2 ALM8 RUN IS1 IS2 TS PEND Its initial setting is ALM2 Display when option selects The parameter to set the operation of Auxiliary Output Control SUB 2 Relay Output Value sets in HEAT ALM1 ALM2 ALM8 RUN IS1 IS2 TS PEND Its initial setting is ALM3 X Setting example of Output Control Output OUT2 gt SSR Retransmission Output OUT3 RET RELAY Output OUT1 ALM1 SUB PV sT Ples 5 PV za F n EU un Fr 5th Edition of NOVA IM AUG 2005 ALM2 SUB2 gt ALM3 PV an D PV an 3 LILILUL LILIL __ SP HEAL SP EE Gub 1 Sube SPALA eiA a3 Page 13 56 SAMWONTECH he parameter to set Reverse or Forward operation of Control Output O Act sets Reverse operation and PV value is lower the SP value The control output is ON Relay or increase control output SSR SCR Forward operations it works reverse Its initial setting is REV e parameter to set one cycle time of control ON OFF when control output ts up Time proportional control output Its setting range is 1 1000 sec d 2 sec as initial setting Output 50 Output 70 Out
25. N ELThickness o ge EM e Oo y 96XN 3 5 N the Number of Unit d n case of installing multiple units 92v It 5th Edition of NOVA IM AUG 2005 Page 38 56 SAMWONTECH I 8 A co cu a 11 4 99 6 4 A A co N ZIN OD e v v p PANELThickness 70 70 0 6 62 Y Se 48XN 3 4 To N the Number of Unit Y n case of installing multiple units 0 6 45 5th Edition of NOVA IM AUG 2005 Page 39 56 SAMWONTECH IEEE 1 CIT C CI 2 c 2 co COC LLLA N CI 2 c er Ren CI A c gt CIL CS v 11 4 99 6 EM A S870 A HEBE Pra O o o 20 SP co LO w HABE ae ATO To Mio Mo mo NOVA v y LoS 1mm 10mm i y PANELThickness 90 0 6 0 90 68 0 6 0 68 71XN 3 N the Number of Unit gt 6806 In case of installing multiple units 5th Edition of NOVA IM AUG 2005 Page 40 56 SAMWONTECH Jj oo i I
26. RESET Key PTN Runs PTN1 Program Pattern 1 Infinity Repeat when current Program is PTN1 PTN2 Runs PTN2 Program Pattern 2 Infinity Repeat when current Program is PTN2 The parameter to set SP Start Set Point when Program pattern starts run It runs for program running when STC is SSP 5th Edition of NOVA IM AUG 2005 Page 21 56 SAMWONTECH PIA ni The parameter to set TSP Target Set Point in Segment 1 Maximum setting TSP is 15 1 F st PV n 7 4 The parameter to set Running time of Segment 1 1 Setting ranges of TM1 cmt are OFF 1 99 59 sec It displays HH MM or MM SS by setting TMU parameter of Program Group Pl Ww fF The parameter to set whether using of TS Time Signal function in Segment 1 ica If TS sets ON in the Segment TS1 is ON during the time period from Segment start and End as sets in the time of TM1 PV nme The parameter to set TSP Target Set Point in Segment 15 3r rp TSP can set max 15 points in one program pattern 1 F PV er The parameter to set operation time of Segment 15 Setting range of 1 TMF Cn is OFF 1 99 59 It displays HH MM and MM SS by setting TMU parameter of Program Group The parameter to set whethe
27. REV FWD ABS Rev Alltime Forward indicate CT Cycle Time 1 1 300 sec sec 2 sec Al t mg indicate on High Limit OL 1Digit 105 0 However OH gt OL 100 0 All time Value of Output indicate oL Low Himit Value 5 0 OH 1Digit However OH gt OL o All time of Output indicate PO Preset Outi 5 0 105 0 o o Al time indicate O LED OUTPUT LED SCR SSR ABS ssr All time indicate note 1 All time indicate SP570 540 is Option note 2 Option SP540 is SKIP 5th Edition of NOVA IM AUG 2005 Page 15 56 SAMWONTECH 5 8 Control Group G CTL Press SET ENT Key to select Control Group after press V or A Key in Menu display PV c1 F1 rV AV AY AV AV AV G AT e G PID e PWD e G C7L e GIS e G DO tav G COM e G RET e G ALM e G OUT G IN AY AY AY AY It makes a Output during the setting time when sets in Pattern End it makes a output when PEND sets in G OUT its initial setting is 15 sec lt operates in second unit counting The parameter to set User Screen for display confirmation and common use of parameter n order to register US1 2 refer to the parameter number in Table of D Register Its initial setting of US1 2 is OFF The parameter to set parameter display for common using or checking If LOCK sets ON prohibit to set all parameter and SP value in opera
28. U OUT2 HEAT AL 1 RETH BAUD N RH i exu AL1 H RETL PRTY f N IN RL QUT3 of HEAT Aut SBIT e N DP pame A1DB DLEN RU ABA N SH SUBI A1DY ADDR H E SL SUs2 iin ALT2 RP TM IN FL O ACT AL 2 pu S D FL CT AL2 H MEE s BSL OH AL2 L ee RSL OL A2DB eee BSP1 PO A2DY a d BSP2 O LED ALT3 BSP3 gt AL 3 S BSO AL3 H uA erent BSI AL3 L BS A3DB o BS3 A3DY BS4 LLLA 5th Edition of NOVA IM AUG 2005 Page 7 56 SAMWONTECH 4 Flow of Operating Display Operation Display Group Display Set up time for unit wait and wait zone Link Time Signal and r each segment of Pattern NOTE 1 ENT SET ENT 3 sec or LA UE VIRUS The set up parameter setting up SP Value Jj is used to set setup parameters 1 ___ G IN G OUT which determine ENT SET ENT the controller s function and 9896 must be set before starting di operation of the controller OUT Value J note3 ENT NOTE 4 note 1 Display STOP when operates stopping note 2 Initial display after power on note 3 Operation display for Output note 4 Display segment number in process NOTE 5 note 5 Display balance time of segment in process ENT note 6 Display program running STEP ON OFF note 7 Display program running HOLD ON OFF note 8 Display H SP SP Value when opera
29. Unit GUPSE ABS jo T C RTO ax Value of All time IN RH Measurement EU 1370 indicate Range Within DEF Range refer to Table 1 Min Value of however INRH gt INRL AI ti IN RL Measurement E 200 AS indicate Range in pp Pecimal Point 0 3 ABS 1 mV V Position IN SH Max Value Within 1999 9999 100 0 All time f of Input Scale however INSH gt INSL indicate f fe DPA eet ABS Min Value The Decimal Point Position is relay on IN SL ot Input Scale the value of IN DP 0 0 mV V INFL PV Filter OFF 1 120 sec OFF MEO indicate D FL Display Filter OFF 1 120 sec OFF All time indicate BOUT SEL UP All time PS note1 EF PH ABS DoV OFF indicate RSL RJC SEL ON OFF ABS ON T C Reference Bias EU 0 0 100 0926 5 All time d Point RL lt BSP1 lt BSP2 lt BSP3 lt RH EU EU 100 0 indicate Reference Bias EU 0 0 100 0 2 All time SUPE Point RL BSP 1 lt BSP2 lt BSP3 lt RH EU EU 100 0 ib ate Reference Bias EU 0 0 100 096 All time sole Point3 RL lt BSP1 lt BSP2 lt BSP3 lt RH U EU 100 0 indicate Bias Value for ies d All time BSO AL Point EUS 100 0 100 0 EUS 0 indi ate Bias Value for Sieta ne o All time BS1 BSP1 Point EUS 100 0 100 096 EUS 0 indicate Bias Value for Te a 5 All time BS2 BSP Point EUS 100 0 100 0 EUS 0 indicet Bias Value for EAS E f All time BS3 BSP3 Point EUS 100 0 100 0 EUS 0 indicate Bias Value for aa Sy ier All time BS4 RH Point EUS 100 0 100 0 EUS 0 ind
30. VA IM AUG 2005 Page 34 56 SAMWONTECH 5 11 Communication Group G COM Press SET ENT Key to select Communication Group after press A or W Key in Menu display PV C F C Jj AV AV AV AV AV AT lt G PID e PWD e G CTL e G S e G DO T lav G COM lt G RET e G ALM e G OUT e G IN AV AV AV AV The parameter to set communication Protocol The parameter to set communication speed BAUD RATE The setting range of BAUD RATE is 600 19200 bys Its initial setting is 9600 bps The parameter to set Communication Parity The setting range are None Even ODD Its initial setting is None The parameter to set Communication Stop Bit The setting range is 1 or 2 Its initial setting is 1 The parameter to set Communication Data Length The setting range is 7 or 8 Its initial setting is 8 Parameter DLEN is not display when COM P sets MODBUS ASCII or RTU e parameter to set Communication Address for controller e setting range is 1 99 Pcs Address initial setting is 1 The parameter to set Communication Response Time The RP TM is a Waiting Time to return upper device after processing received commands when controller received it from upper device The setting of RP TM is setting by 10 m
31. a no voltage contact such as relay contact Bi It has an ample switching capacity for the terminal s OFF voltage approx 5V and On current approx 1mA E When using Open Collector TR use one with 2V or lower voltage when the contact is ON and 1004A or less leakage current when it is OFF 5V Di O DI_1 iS DL 2 5 _ J O pire 3 9 DI COM x DICOM NOVA NOVA A RELAY Contact Connection A TRANSISTOR Contact Connection To prevent electric shock be sure to turn off the Nova controller and the source circuit breaker before wiring CAUTION 7 11 Use an Auxiliary Relay BI When using an auxiliary relay or inductance load L such as solenoid be sure to insert a CR filter for AC or diode for DC in parallel as a surge suppressor circuit to reject sparks preventing malfunction or damage Recommended CR filters are as follows lll Recommended CR FILTER gt Seong Hoo Electronics BSE104R120 25V 0 141209 gt HANA PARTS CO HN2EAC gt Songmi Eolectic co Ltd CR UNIT 953 955 etc gt Jiwol Electric Co Ltd SKV SKVB etc gt Shinyoug Communications Co Ltd CR CFS CR U etc If inductance load is over as per the controller specifications it is needed to set frequent On Off relay operations CAUTION 5th Edition of NOVA IM AUG 2005 Page 50 56 SAMWONTECH 1 In case of DC RELAY External DC Master oe power CAUTION DIODE Nee
32. arities Connecting to a wrong polarity may cause serious trouble CAUTION g Use shielded wires for the wiring and Be sure to connect independently 1 point grounding 1 Voltage Pulse Output SSR Current Output SCR SCR 4 20mA DC 600 ohm max SSR 12V DC min 600 ohm min OUT2 3 OUT2 3 NOVA Actuator To prevent electric shock be sure to turn off the Nova controller and the source circuit CAUTION breaker before connection disconnection of the actuator as well as wiring 2 Retransmission Output RET 4 20mA DC 600 ohm max NH ET Receiver Recorder etc ET zur NOVA To prevent electric shock be sure to turn off the Nova controller and the source circuit CAUTION breaker before connection disconnection of the receiver as well as wiring 3 Loop Power Supply LPS MM 24V DC Power Supply Wiring to Two wire Sensor s 9 External PV Input resistor 20L 10 1 5V DC signal 16 24V DC lt 4 20ma DC Loop Power 17 4 Supply TYP 24 0 5V 30mA MAX 22 0 5V 0 85W 5th Edition of NOVA IM AUG 2005 Page 49 56 SAMWONTECH 7 9 External Contact Output Connection RELAY RLY NO COM RLY NC NOVA To protect electric shock be sure to turn off the Nova controller and the source circuit breaker CAUTION before wiring 7 10 External Contact Input Connection Dl Wi Use
33. ate iT eames OFF ON ass opp Al time Initialization ndicate 5th Edition of NOVA IM AUG 2005 Page 17 56 SAMWONTECH 5 4 Program Group G PROG Press SET ENT Key at least 3 sec to select Program Group in operati display SET ENT 3 Sec or Operation No Key 60Sec Display ET JE n SET ENT 3 Sec Em The parameter to set Time Unit in Program Pattern Setting range of TMU is the both HH MM hour min and MM SS min sec Its initial setting is HH MM The parameter to set the methods of SP operation when Program runs STC Start Code is able to set SSP SSP start and PV PV start Its initial setting is PV Refer to following STC Operation in Fig 4 X STC Operation SSP START STC SSP It is running from initial SSP set by starting program run to TM1 Segment Time set by SP1 Target SP in Segment 1 PV START STC PV It is running from current PV in initial SP when program start to Target SP sets by next segment Its running time is calculated and by referring the contents of setting program as of time passed to initial set point and runs Segment 1 Segment 2 1 SSP a 1 TM1 Hs 1 TM2 i Fig 4 SSP START For a soaking Segment which uses the same target setpoint as preceding RAMP segment it is running with a period of time for
34. conditions those mentioned in this manual 2 We assumes no liability to any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the product 5th Edition of NOVA IM AUG 2005 Page 3 56 SAMWONTECH CAUTION A CAUTION CAUTION 5th Edition of NOVA IM AUG 2005 Regarding the production Quality Assurance 1 The guaranteed period of the production quality assurance is 1 one year after end user buy it and it will be free to fix defected product under regular usage described by this manual 2 It will be charged to fix defected product after warranty period This charge will announced by our actual cost to be calculated during the fixing time 3 It will be charging even if within warranty period as following events 8 1 Defect by operator and user s default forget password production initialize 3 2 Natural disaster fire water flow etc 3 3 Additional shift after 1st installed 8 4 Improperly repaired or altered modified in anyway 3 5 Power failure in unstable power condition 4 Feel free to contact our sales office whenever it need to make A S Environmental precautions for installation 1 Be sure to operate the controller installed on a panel to prevent electric shock 2 To install the controller do select a location where E No one may accidentally touch terminal Bi Mechanical vibrations are minimal W No corrosive gas is prevent Temperature fluctuati
35. cumstance may the contents of this manual in part or in whole be transcribed or copied without permission 5 All contents of this manual has been made to ensure accuracy in the preparation However should any errors or omissions come to the attention of the user feel free to contact our sales representatives or our sales office Regarding Safety and Unauthor ized Modification CAUTION 1 In order to protect this product and the system controlled by it against damage and ensure its safe use make certain that all of the safety instructions and precautions in this manual are strictly adhered to 2 We Samwontech are not guarantee safety if the products are not handled according to this instruction manuals 3 If separate protection or safety circuits are to be installed for this product or the system t is controlled by this product ensure that such circuits are installed external to the product 4 Don t try to make modifications or additions internal to the product It may becomes electric shock burn or out of order In case of replacement parts or consumables of the product must call to our sales office Protect this product from moisture It may becomes out of order Protect any kind of shock and vibration to the product It may becomes product defects and out of order Regarding an exemption from responsibility CAUTION 1 Samwontech co Ltd does not make any warranties regarding the product except Warranty
36. d to connect direct to RELAY COIL Terminal SOCKET RELAY Rating Specification of RELAY COIL should be used lower than the Contact CAUTION Rating of Controller 2 In case of AC RELAY External AC Power Master v4 st CAUTION 9 BiI 4 CRFILTER J m Need to connect direct to RELAY COIL Terminal SOCKET RELAY CAUTION Rating Specification of RELAY COIL should be used lower than the Contact Rating of Controller 7 12 Communication Wiring RS485 Master Station NOVA Controller NOVA Controller RTX NN Terminating nry Resistor 1 m W E Up to 31 slave controllers Nova series instruments equipped with communication option can be multidrop connected ll Be sure to connect terminating resistors 2202 1 4W to slave and master controllers at communication channel ends as shown above Terminating Resistor To prevent electric shock be sure to turn off the NOVA controller and source circuit breaker before wiring CAUTION 5th Edition of NOVA IM AUG 2005 Page 51 56 SAMWONTECH D Register NO PROCESS FUNCTION SET
37. get the appropriate PID value calculated by steps and the responses Methods of AUTO TUNING AUTO TUNING starts after TUNING Point for AUTO TUNING sets SP The PID value sets automatically in PID zone positioned SP by setting up RP gt 2 PID gt 1 PID Control Output ON OFF on OFF ON a AUTO TUNING O PID Control ON OFF Operation MAN LED BLINK Fig 9 AUTO TUNING 5th Edition of NOVA IM AUG 2005 Page 29 56 SAMWONTECH Display during AUTO TUNING AT LED is blinking by 500ms interval Change SP value during AUTO TUNING If the SP is changed during AUTO TUNING the Tuning Point is maintained After AUTO TUNING it starts control for changed SP value Change PID parameter during AUTO TUNING It can be changeable for PID value during AUTO TUNING however it obtains by calculation automatically after AUTO TUNING But when compulsory ending of AUTO TUNING except normal operation it is controlled by changed PID value When abnormal Ending of AUTO TUNING D Compulsory Ending of AUTO TUNING 2 Input Sensor Open S OPN during AUTO TUNING 3 Measuring Cycle of AUTO TUNING is exceeding 24hour Gain gt 1 Fig 10 AT GAIN The parameter to set proportional PID control by obtaining AUTO TUNING Reduce AT G Cycle time became rapid and Increase AT G control status became more stable If it is smaller hunting bec
38. icate note 1 S OPN Senso Open BOUT B8urn Out 5th Edition of NOVA IM AUG 2005 Page 12 56 SAMWONTECH 5 2 Output Group G OUT fOr aaa Eg Se GE MRR E A ga AO POG PFO RP ARN A OO RE MER OPE DN E EN ORE ERE AGE Ea REGES T Press SET ENT Key to select Output Group after press A or W Key in Menu display AV AV AV AV AV GAT GPID gt PWD GOTL GIS gt GDO G COM e G RET e GALM e GOUT GIN Y AV AV AV AV The parameter to set operation of output control OUT 1 RELAY OUTPUT Value set in HEAT ALM1 ALM2 ALM8 RUN IS1 IS2 TS PEND Its initial setting is ALM1 The parameter to set operation of output control OUT 2 4 20mV or Pulse Output Value set in HEAT RET Its initial setting is HEAT The parameter to set operation of output control OUT 3 4 20mvV or Pulse Output Value set in HEAT RET Its initial setting is RET SP570 540 can display when option select The parameter to set a type of control output when OUT 2 or OUT 3 sets in HEAT Value set in SSR Pulse Output SCR 4 20mV Its initial setting is SSR The parameter to set the operation of Auxiliary Output Control SUB 1 Relay Output Value sets in HEAT ALM1 AL
39. larm of Deviation with Standby O O DH FS 14 Lower Limit Alarm of Deviation with Standby O DL F 15 Lower Limit Alarm of Deviation with Standby O O DH RS 16 Upper Limit Alarm of Deviation with Standby O O DL RS 17 Upper and Lower Limit Alarm of Deviation with O O DO FS Standby Upper and Lower Limit Range Alarm of 1 Deviation with Standby O O DI FS 19 Absolute Value Upper Limit Alarm with Standby O O AH RS 20 Absolute Value Lower Limit Alarm with Standby Q O AL RS ON ON PV Upper bep ve Deviation MK Limit py SEN Upper Limit DEV OFF ALM sp OFF ALM H ON ON PV lower ZEE Deviation PERSE Limit Bo Lower Limit DEV L o N ALM OFF SP ALM L Orr ON ON Deviation Upper and DEV Lower Limit T Within Deviation Upper and DEV Lower Limit i Fig 11 Alarm Operation 5th Edition of NOVA IM AUG 2005 Page 32 56 SAMWONTECH Sym Parameter Setting Range Unit Initial Remark ALT Alarm Type 1 Refer to Table 3 Type of Alarm ABS AH F AUNG indicate z Set value of X m x c o Not deviation AL 1 ALTI EU 100 0 100 0 U U 100 0 alam Upper Limit of 2 m 8 Deviation AL1 H sebvalus ALTI EUS 100 0 100 0 US US 0 096 slam Lower Limit of m A 6 Deviation AL1 L set value ALT1 EUS 100 0
40. ome more and more Sym Parameter Setting Range Unit Initial Remark AT Auto Tuning OFF ON ABS OFF when Program runs AT G AT Gain OFF ON ABS OFF IED indicate 5th Edition of NOVA IM AUG 2005 Page 30 56 SAMWONTECH 5 9 Alarm Group G ALM Press SET ENT Key to select Alarm Group after press A or W Key in Menu display AV AY AV AV AV GAT e G PID e PWD e G CTL e GIS e G DO v G COM G RET lt GALM e G OUT p G IN eT AV The parameter to set Alarm 1 The type of Alarm shown as Table 5 Type of Alarm The parameter to set Alarm point by setting ALT1 Display in the case of Upper and Lower Limit alarm of set point Upper Limit alarm in the case of Upper Limit of Deviation Upper and Lower Limit alarm and within Upper and Lower Limit Range of Deviation Lower Limit alarm in the case of Lower Limit of Deviation Upper and Lower Limit alarm and within Upper and Lower Limit Range of Deviation The parameter to set DEAD BAND hysteresis of Alarm 1 The parameter to set Delay Time of Alarm 1 output x The contents of Alarm 2 3 are the same as Alarm 1 Xx Alarm Type and Display O Output Forward ON in Alarm occur otherwise OFF C C E Reverse
41. on is minimal Temperature can be maintained 50 below 10 over No direct heat radiation is present No magnetic disturbances are caused No water is splashed No flammable materials are around No wind blows prevent Dust with salt No ultraviolet rays are present Pollution Degree 2 Installation Category Il Do not block openings E If the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired W switch or circuit breaker acting as the disconnect device shall be included in the application or the building installation Precautions of Controller Mounting W Keep the input circuit wiring as far as possible away from power and ground circuit Bi Keep the controllers in 10 C 50C 20 90 96 RH Warming up needed to use controller when temperature is below 10 C in advance E Do not mount front panel facing downward W To prevent electric shock be sure to turn off and the source circuit breaker before wiring B ihe power consumptions are 100 240VAC 50 60Hz 10VAmax and operate without power switching in advance E No work in wet hands it caused electric shock W Follow operation by precaution in the manual to avoid fire electric shock loss of life etc E Requested to follow mounting and operation methods just indicated in this manual Wi Refer the way of grounding connection however keep away for grounding to Gas pipe water pipe lightening rod e
42. put 30 gt lt gt lt lt gt 5 Sec 5 Sec 7 Sec 3 Sec 3 Sec 7 Sec gt lt p lt gt lt gt lt gt lt gt gt AA gt lt gt lt CT 10 Sec CT 10 Sec CT 10 Sec Fig 3 Example of Control Output in CT 10 Sec To set High Limited value of Control Output To set Low Limited Value of Control Output Control Output is limited within High and Low limited value The parameter to set Preset Output value for emergency output It makes output value in Po after stopping control output calculated by PID algorithm when stop or A D Error Sensor open The parameter to set operation of MV OUT LAMP SSR MV LAMP is blinking within CT when SSR or Relay control output SCR MV LAMP is blingking irrespective of CT when SCR control output 5th Edition of NOVA IM AUG 2005 Page 14 56 SAMWONTECH Sym Parameter Setting Range Unit Initial Remark h HEAT ALM1 ALM2 ALM3 RUN All time OUT1 Select Output fee qos vs BEND ABS ALMI ire E All time OUT Select Output IEAT RET ABS HEAT rre OUTS Select Output HEAT RET ABS RET note 1 When OUT HEAT SEE SSR SCR ABS SSR 2 3isin HEAT SUB1 Select Output HEAT RCM pL E RUN ABS ALM2 Optional SUB2 Select Output HEAT ee es RUN ABS ALM3 note O AcT Reverse and
43. r using of TS Time Signal function in Segment 15 If TS sets ON in the Segment TS1 is ON during the time period from Segment start and End as sets in the time of 1 TMF The parameter to set Repeat Time of Segment when program runs The setting ranges of RPT are O infinite repeat 1 999 cycle Its initial setting is 1 e parameter to set last segment number in when repeat running segment e setting range of REN is 0 1 1 RST 1 REN Its initial setting is 0 no setting in repeat running e parameter to set start segment number in when repeat running segment The setting range of RET is 0 1 1 RST 1 REN Its initial setting is 0 no setting in repeat running X The parameter information of Program Pattern 2 is as the same as Program Pattern 1 If it use only for 5 segment of 15 1 F sets 6 TM1 OFF then next segment will CAUTION automatically skipped 5th Edition of NOVA IM AUG 2005 Page 22 56 SAMWONTECH Sym Parameter Setting Range Unit Initial Remark TMU Time Unit HH MM MM SS ABS HH MM cae cate STC Start Code SSP PV ABS py A time dicate
44. ry action for integrals and shift for ARW Anti Reset Wind Up When the setting of ARW is AUTO it is acting automatically Other setting is acting by setting value Set D DV or D PV as PROG mode in PID control If you select the D DV on the control mode overshoot is small but it take a long time for reaching the TSP because the MV variation rate is low Selecting the D PV overshoot is big but it is faster than the D DV for reaching the TSP because the MV variation rate is high he parameter to select the use of Fuzzy function The function can be effective suppressing overshoot and reducing load variation that may occur when PV reaches SP Refer to Fig 8 Overshoot suppressing by Fuzzy function PV FUZZY OFF SP PV FUZZYON Fig 8 Overshoot suppressing by Fuzzy function The parameter to set the number of PID Group to be acting one of two PID parameter when relative parameter sets The parameter to set the proportional operation for PID control Setting range of 1 P is 0 1 999 9 Its initial setting is 10 096 The parameter to set the integration time for PID control Setting ranges of 1 l are OFF 1 6000 sec Its initial setting is 120 sec 5th Edition of NOVA IM AUG 2005 Page 27 56 SAMWONTECH PV Cc
45. s process Bias range can set Max 4 for further information refer to Fig 1 and Fig 2 The parameter to set Bias value of PV in Bias range For further information refer to Fig 1 and Fig 2 Page 10 56 SAMWONTECH A BS4 Actual Temperature Temperature after Bias BSO RL BSP1 BSP2 BSP3 RH Fig 1 Example of Piece Bias Ex There are 2 in 25 C 1 in 50C 3 C in 75 C as temperature deviation in measuring actual temperature in range from OT to 100 and try to take a Piece Bias each Bias set value are shown as belows RL20 C BSP1225 C BSP2 50T BSP3 75 C RH 100T BS0 0 C BS1 2 C BS2 41 C BS3 3 C BS4 0 C A BS4 0 Temperature after Piece Bias 50 Actual BS1 10 600 C Actual Temperature P Temperature BS0 0 after Bias RL 0 BSP1 100 BSP2 500 BSP3 800 RH 1000 Fig 2 Example of Piece Bias Formula Temperature Bias Value Temperature after Bias Actual Temperature Temperature in 600 P after Bias BS3 BS2 P 600 600 BPS2 X BS2 BSP3 BSP2 5th Edition of NOVA IM AUG 2005 Page 11 56 SAMWONTECH Sym Parameter Setting Range Unit Initial Remark All time IN T Input Type Refer to Table 1 Type of Input Sensor ABS TC K1 e indicate IN U Display
46. sec times In case of RP TM 0 If the processing of commands is over it returns response to upper device 5th Edition of NOVA IM AUG 2005 Page 35 56 SAMWONTECH Sym Parameter Setting Range Unit Initial Remark comp Communication pecn oor MapaLS ACI ape Pon open BAUD Baud Rate 600 1200 2400 4800 9600 19200 ABS 9600 Option PRTY Parity None Even Odd ABS None Option SBIT Stop Bit 1 2 ABS 1 Option DLEN Data Length 7 8 SKIP when MODBUS ABS 8 Option ADDR Address 1 99 Max 81 can connect ABS 1 Option RP TM Response Time 0 10 x10ms ABS 0 Option 5th Edition of NOVA IM AUG 2005 Page 36 56 SAMWONTECH 6 Display Error and Correction Display ERROR ERROR Contents Correction E SYS EEPROM DATA Loss Ask repair E RJC RJC SENSOR Failure Ask repair Oe Se Communication Failure ELIT S OPN SENSOR Open SENSOR CHECK E AT AT Time Out 24h over PROCESS CHECK 5th Edition of NOVA IM AUG 2005 Page 37 56 SAMWONTECH T Installation 7 1 Dimension and Panel Cutout A Eo D v 11 4 99 6 e pu A D i HHHH ie o Oo 2 PRGIO 20 OOD 5 co wo HERA nS ATO ouTO EV1O EV20 E30 i SET ENT 1 6 2 4 NOVA E y 1mm 10mm I4 120 PA
47. tc E Be sure not to power connection before finishing of wiring between each contact point E Not close and wrapping the heat hole in back case of controller Page 4 56 SAMWONTECH 2 Control Keys and Display PRGIO 20 OHOLD L eS ATO OUTO EV1O EV2 O EV3 C NOVA J M J Control Keys KEY Contents SET ENT Used in switching between parameters or registering parameter settings ENTER Pressing SET ENT Key at least 3 sec switches between an operating display and an operating parameter setting display A V Used to change the value of parameters UP DOWN Used to move between GROUP and change SP value SHIFT Used when shifting position to modify value Pressing to operation Program 1 pressing for 1 sec PROGI P1 Pressing to operation Program 2 pressing for 1 sec PROG2 P2 Pressing when Pattern End pressing for 1 sec RESET RST E and Program setting mode End 9 LED Display LED Contents EV1 2 3 Lights on during EVENT occurs OUT Lights on when Control Output occurs AT Lights on when Auto Tuning operates PRGI Lights on during operation of Program Pattern 1 PRG2 Lights on during operation of Program Pattern 2 HOLO Lights on when operation of Program suspended 5th Edition of NOVA IM AUG 2005 Page 5 56 SAMWONTECH 3 Parameter Map SET ENT
48. tes hold during yu ies SOAK zone Changeable for SP Value note 9 Display H SP time when operates hold during Soak zone Changeable for Hold Time note 10 In case of registration for USER SCREEN 1 HOLD note 11 in case of registration for USER SCREEN 2 OFF NOTE 7 US1 US2 can be set up by operator NOTE 8 for modifying parameters and set up ENT in G CTL refer to Table of D Register pd US1 as attached in this manual acd TIME NOTE 9 i US2 id PEDE a a el I NOTE 11 I I 5th Edition of NOVA IM AUG 2005 Page 8 56 SAMWONTECH 5 Setting Up Parameter in each Group 5 1 Input Group G IN Press SET ENT Key to select input group after press A or W Key in Menu display Refer to parameter Map in chapter 3 AV AV AV AV AV GAT GPID gt PWD e GCTL GIS gt GDO G COM e G RET e GALM e GOUT e aw Y AV AV AV AV CAUTION Change setting up parameters should be done for the first stage because it is Table 1 Type of Input Sensor suspended initializing parameters in other group around The parameter to select type of temperature sensor and its initial setting is type TC K1 Refer to following Table of Input Sensor and select No shown in Table 1 display range 5 105
49. tion display as well The parameter to set operation status of the controller in effect of external contact input when it sets option DI The Controller operation of DI SL setting is refer to Table of DI Operation as shown on belows Table 2 DI Operation DI SL DI DI2 Operation OFF Ei No work off HOLD OFF on HOLD ON off STEP OFF E on STEP ON off RESE j on x PROG RUN off PROG1 gt on PROG2 5th Edition of NOVA IM AUG 2005 Page 16 56 SAMWONTECH The parameter to display control output status OUT1 2 3 SUB 1 2 of the controller to the operation display You can check the control output status in operation display if oStS sets The parameter to set High Limited value display of Sensor Input in PV display window PV display window only shows the value of DSP H even if it sets value higher than DSP H from the sensor But controller operates in actual value The parameter to set Low Limited value display of Sensor Input in PV display window PV display window only shows the value of DSP L even if it sets value higher than DSP L from the sensor registered password screen befo Be sure not to forget PASSWORD after registration f Forget the PASSWORD Not available for operator s maintenance Need
50. ts Reserved Copyright 2003 Samwontech Co Ltd
51. unction Fig 9 AUTO TUNING Fig 10 AT GAIN Fig 11 Alarm Operation 5th Edition of NOVA IM AUG 2005 Page 2 56 SAMWONTECH 1 Safety Guide The following safety symbols are used in this manual A If this symbol is marked on the product the operator must investigate the explanation given in this manual to protect injury or death to personnel or damage to instrument 1 For Production it should be marked when operator must refer the explanation in the manual to avoid loss of life or damage to instrument CAUTION 2 For Instruction Manual it marks to avoid operator s loss of life and injury that may result comes from Electric Shock B Functional earth terminal Equipment protected by double or reinforced insulation L It marks the terminal must be connected to Ground prior to operating the equipment C It marks additional Information on the operation and features of the product NOTE D It marks for further information on the current topic and pages Io N Precautions on this instruction Manual 1 This Manual should be passed on the end User and keep a suitable place for operator to CAUTION study and check the function of the product 2 Operator should carefully study understand how to operate this product before 3 This manual is describing the functions of the product We Samwontech does not warrant that the functions will suit a particular purpose 4 Under absolutely no cir
52. unding cable 2 mf or thicker and shorter than 20m for class 3 grounding or higher grounding resistance 100 Q below Wi Be sure to ground from the grounding terminal to an independent grounding point 1 point grounding Bi Use Vinyl insulation wire 0 9 2 0mm Allowed Rating Voltage 300V max or higher leveled cable for power cable connection L N Be sure to ground FRAME GROUND FG FG Be sure to keep L Hot and N neutral status connection CAUTION Otherwise it may result for operation default and defect To prevent electric shock be sure to turn off the controller and the source circuit breaker before wiring CAUTION W Be sure to connect to correct polarities Connecting to a wrong polarity may cause unexpected malfunction CAUTION Bl Use shielded wires and ground the shielding to an independent grounding point E Keep the input circuit wiring as far as possible away from the power and ground circuit W Use a wire having a low conductor resistance and no three wire resistance differential 7 1 ANALOG INPUT Connection 1 RTD Input 2 DC VOLTAGE Input SHIELD SHIELD lt INPUT NOVA 3 DC CURRENT Input SHIELD DCMA INPUT E NOVA 5th Edition of NOVA IM AUG 2005 Page 48 56 SAMWONTECH 7 8 ANALOG OUTPUT Connection To prevent electric shock be sure to turn off the Nova Controller and the source circuit CAUTION breaker before wiring Wi Be sure to connect to correct pol
53. y mi time indicate All time FUZY Fuzzy OFF ON ABS OFF indicate PID PID Number MENU 0 or 1 or 2 ABS MENU A time indicate iS o 3 All time n P n Proportional 0 1 999 926 96 10 096 indicate n l n Pro Time OFF 1 6000 sec sec 120 sec Al l me indicate n p Derivation OFF 1 6000 sec sec 30sec l time time indicate n MR n Manual Reset 5 0 105 0 50 0 When l 0 1 RP a EU 0 0 lt 1 RP lt 2 RP U EU 100 092 PID 1Group 2 RP pes 1 RP lt 2 RP lt EU 100 0 EU EU 100 0 PID 2Group ALi Reference EUS 0 0 10 0 EU EU 0 3 PID 3Group Hystersys Reference T S a x RDV D viation EUS 0 0 100 096 U U 0 096 D 4Group 5th Edition of NOVA IM AUG 2005 Page 28 56 SAMWONTECH 5 8 Auto Tuning Group G AT Press SET ENT Key to select Auto Tunning Group after press A or W Key in Menu display mu rV C AY AY AY AY AY GAT GPID e PWD e G CTL e G S e G DO vi lav G COM e G RET e G ALM e G OUT G IN AY AY AY AY The parameter to set AUTO TUNING carry on When AT sets ON AUTO TUNING carry on can set when operate Program Run It will be skipped when sets STOP Xx AUTO TUNING AT The AUTO TUNING is used to have the controller measure process characteristics and automatically set the most appropriate PID parameter It makes ON OFF control output to have Limit Cycle for control object and
54. z Type ALMI ALM2 ALMS IST IS2 TS PEND Ags Orr Option BOs DO Type eee a AUN EN ABSI OFF as Bos bod Type EM DA M M s IOHREERDS ie sepe rep 5th Edition of NOVA IM AUG 2005 Page 24 56 SAMWONTECH 5 6 Inner Signal Group G IS E un Press SET ENT Key to select Inner Signal Group after press A or W Key in Menu display AV AV AV AV AV G AT e G PID e PWD e G CTL e GJ S e G DO E av G COM G RET e G ALM e G OUT G IN AY AY AY AY The parameter to set the conditions of Inner Signal operation Setting ranges of 1 IST Inner Signal are NPV Current Value of PV NSP Current Value of SP O BD Out Band Its initial setting is NPV The parameter to set the direction of zone that the inner signal operates Setting ranges of 1 ISB Inner Signal Band are 1 BD In Band or O BO Out Band Its initial setting is I BD The parameter for setting High Limited value of Inner Signal operate Zone The parameter for setting Low Limited value of Inner Signal operate Zone The parameter to set Output Delay Time under the condition of Inner Signal Operates The detailed contents of Inner Signal 2 is the same as Inner Signal 1 A V i N WA v SS 1 ISH Ye 1 1SH ia PO ROGO OUI ete e e e 2 ISH x 16500 NN SN MM WG 1 ISL
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