INSTALLATION MANUAL Table of contents
Contents
1. 10 7 List of the lift components 11 Diagram of the electrical system 16 Diagram of the hydraulic system 16 LAUNCH 1 Precaution Warning This manual is an essential integral part of this equipment Please read it carefully Properly keep this manual for use during the maintenance This lift is only used for its clearly designated purpose Never use it for other purposes The manufacturer is not responsible for any damage or injury caused by improper use or use for other purposes Precautions for the TLT SB C INSTALLATION MANUAL Installation and Adjustment Before the installation and adjustment carefully read this manual and the user s manual Without the permission of the manufacturer or not following the requirement of the manual any changes on the machine parts and its usage may cause direct or indirect damage to the machine and injury on operators To do the installation and adjustment the personnel must have certain electrical knowledge The operators must undergo special training and are qualified Fix and install the lift on the stable concreted floor The lift shall be installed in a sufficient space so that the operation is not restricted Don t expose the lift to the extreme temperature and humidity environment Avoid installation beside the heating equipment water tap air humidifier or stove Don t ins2. into the working area adjust the position of two stage telescopic swing arms to make the lifting pad near the correct lifting point of the vehicle and then adjust the screw height below the pad to adapt to different heights of vehicle chassis Balancing mechanism To keep the balance during the lifting and lowering process the lift uses two steel cables to interconnect two Fig 2 TLT SB C INSTALLATION MANUAL PN e G te e e e N carriages forcing the carriages to rise and descend synchronously If the carriages and swing arms are not on the same level adjust the screw at the end of the steel cable making the swing arms at the same level equal position from the floor At this time the steel cables must be adjusted tightly with equal tension otherwise the equalization can t be ensured Manual safety locking system the safety locking plates are installed on the two carriages and the toothed bar plate is welded on the internal wall of the column During the lifting of the carriage the safety locking plate goes up against on the toothed bar plate by the tension of spring When the carriage stops the safety locking plate opens and then is engaged in the toothed bar slot to ensure the carriage will not go down when the lowering operation is required just raise the carriage upward a little to loosen the safety locking plate from the toothed bar slot LAUNCH and then manually pull the steel wire rope s
3. damage or personal injury The manufacturer will not undertake any responsibilities for any damage caused due to TLT SB C INSTALLATION MANUAL incorrect installation and usage of this equipment whether directly or indirectly The correct installation location shall be horizontal floor to ensure the horizontal lifting The slightly slope floor can be corrected by proper shimming Any big slope will affect the height of the lifting pad when at the bottom or the horizontal lifting If the floor is of questionable slope consider a visual inspection or pour a new horizontal concrete slab if possible In short under the optimum horizontal lifting status the level of the lifting relies on the level of the floor where it is installed Don t expect to compensate for the serious slope e Don t install the lift on any asphalt surface or any surface other than concrete The lift must be installed on concrete floor conforming to the minimum requirement showed in this manual Don t install the lift on the concrete with seams or crack and defect Please check together with the architect Without the written approval of the architect don t install this lift on a second floor with basement Overhead obstruction The lift installation area can t have any overhead obstruction such as heater building support electrical pipe etc Concrete drilling test The installation personnel can test the concrete thickness at each site by dri
4. lt Use sharp 19mm concrete drill bit to drill the holes Don t ream the hole or allow the drill to wobble Use proper tool to remove the dust from the hole The depth of the hole is the same as that of the anchor bolt Insert the anchor bolt and make the washers lean against the base of the column If shimming is required enough thread must be left gt When fastening the anchor bolt only use the torque wrench and don t use impact tool for fastening Insert proper shims under the base of column if necessary making the column vertical A Note The thickness of shims shouldn t exceed 5mm To get the correct and safety installation please follow the following installation steps Wear the safety goggles Use hard alloy drill bit Don t use the drill bit with wearing exceeding the tolerance The drill and concrete surface should be kept g AF d ean i Expand Fast en perpendicular Letthe drill work itself Don t apply the extra force and don t ream the hole or allow the drill to wobble The drilling depth of the hole is based on the length of anchor bolt The distance from the bolt head to the concrete ground should be more than twice of the bolt diameter Remove the dust from the hole Gently tap the bolt into the hole till the washer rests against the base plate of column Tighten the bolt 5 2 4 Install the floor plate Position the of
5. pressing the handle then the carriage will stop In case of vehicle repairing when the vehicle is lifted up to the required height first press the oil release handle to actuate the mechanical safety lock in order to ensure the safety operation The hydraulic system may contain air due to new installation to bleed the air repeat the lifting and lowering for several time The adjustment is completed LAUNCH TLT SB C INSTALLATION MANUAL 7 List of the lift components This list is only used as the information for the maintenance made from the LAUNCH and its sales agents based on the and repair Our company will not be liable for other uses In corresponding material code No in the list case of damages to the components purchase can be 26 25 24 TLT SB C INSTALLATION MANUAL LAUNCH po sor sor St SOL 80 LOL ci ELL 90 PLL een szi 12 TLT SB C INSTALLATION MANUAL LAUNCH LAUNCH TLT SB C INSTALLATION MANUAL No Material codingNo Name 1 201020376 TLT235SB Powerside column 2 20020378 TLT235SB Offside column 3 2004165 Bracket Of power unit 6 10904022 SpmgwshrlDQ 8 10920026 Steetcable 9 2002038 Top plate assembly 10 103030129 Wanr 103040176 Washer 103050031 Retaining ring 25 Retaining ring 2i 201021208 10 Powrmt 7 7
6. the ground The customer can make fine adjustment for chains after the electrical and hydraulic installation Before adjustment lift the carriage to a high position and lower for 2 sec to engage safety lock and then adjust the nut on the threaded end of the chain to the required position TLT SB C INSTALLATION MANUAL Plate chain Adj ust ment bolt Connection nut Fig 10 5 2 12 Install floor plate cover Install the floor plate cover to protect the oil hose and steel cables LAUNCH 6 Lift adjustment 6 1 Preparation before the adjustment Lubricate contact surface of the carriage and corners of column with general purpose lithium grease All sliding surface should be coated evenly from top to bottom Fil hydraulic oil N32 or N46 to the oil reservoir of the power unit 6 2 Adjustment procedure Check to see if the power supply is installed properly Check for the tightness of all the connecting bolts TLT SB C INSTALLATION MANUAL Press the starting button on the motor and the carriage rises stop pressing the button then the carriage will stop In order to lower down the carriage first pull the steel rope for release safety locks on the two carriages one time for each In case of failure to pull the wire re pull after raising carriage a little Press the lowering handle on the power unit and the carriage will be lowered stop
7. LAUNCH TLT SB C INSTALLATION MANUAL INSTALLATION MANUAL Table of contents 1 Precaution secet dere ees 2 Structure and working Principle 2 1 Structure Schematic Diagram 2 2 Main Structure and Principle of the Equipment 3 Tools for installation and adjustment 4 Unpacking IR 5 Installation c n chen HH he 5 1 Important notice 5 2 Installation Procedure 5 2 1 Selecting installation site 5 2 2 Base plate 0 5 2 3 Install the powerside column 5 2 4 Install the floor plafe 5 2 5 Install the offside column 7 5 2 6 Install and adjust the balancing steel cables 7 5 2 7 Install the power unit 7 5 2 8 Connecting the power SUupply 7 5 2 9 Connecting the hydraulic lines 8 5 2 10 Install the swing arm and guardrail 9 5 2 11 Adjust the steel chain 9 5 2 12 Install the floor plate cover 9 6 Lift Adjustment 10 6 1 Preparation before adjustment 10 6 2 Adjustment procedure
8. LAUNCH TLT SB C INSTALLATION MANUAL 115 116 T7 118 119 201 202 203 204 205 206 207 208 209 210 21 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 225 LAUNCH Diagram of electrical system for Single phase motor AC220V L N o o vo c T SA KM AC500V 20A switch prepared by user KM KM AC Contactor M Motor SB Start button Diagram of electrical system for three phase motor AC380V p 4 KM AC cont act er L1 O 29 i Am 36 di E Provi ded by user la AC500V20A power suppl y S protecting switch imt swtch KM AC Contactor M Motor SB Startbutton The electrical working principle is as follows Press the start button SB and the contactor KM will be closed motor M is energized to drive the gear pump for oil supply so as to push the carriage upward release the start button and the contactor KM is open then the motor M will lose the power so the carriage will stop lifting TLT SB C INSTALLATION MANUAL Diagram of hydraulic system Pais I D 1 Gear pump 2 motor 3 oil filter 4 check valve 5 safety valve 6 manual lowering valve 7 Sevo flow control valve 8 hose 9 hydraulic cylinder 10 level gauge 11 air filter Working principles of hydrauli
9. c system When the button is pressed to start the motor on the power unit the motor 2 will be actuated to put the oil pump 1 into motion and oil will be sucked from the oil tank and sent to cylinder 9 forcing the piston move upward At this time the safety vale 5 is at the Closed position The pressure is well adjusted before leaving the factory to ensure the rated capacity However when the system pressure exceeds the limit the oil will automatically overflow When the start button is released the oil supply will stop so as to stop the lifting operation For lowering the carriage first start up the motor to raise the carriage a little pull the steel ropes on the two carriages to disengage the safety locking status and then press the manual lowering handle valve 6 to lower the carriage
10. fside column at the designated chalk line location carefully making the base align with the chalk line layout Insert the floor plate into the gaps of the two columns as lt gt Since the offside column is not fixed to the ground you must operate carefully to avoid the falling of the column lt The wire protective pipe on the floor plate must be in same direction with the pipe on the column near the base And the floor plate would be placed in front position 5 2 5 Install the offside column Dril holes and install the offside column following the same procedures as outlined in 5 2 3 5 2 6 Install and adjust the balancing steel cables Raise the two carriages to the safety locking position make sure that the safety locks on each column are fully engaged before attempting to install cables and two carriages are in equal position from the floor same height Install the two steel cables as shown in Fig 6 Adjust the tension of cables through the adjustment nuts on each end of steel cable The steel cables should be tight in equal tension Each steel cable should be ensured in the pulley when adjusting tightly otherwise the steel cable will be damaged Short thread end Ze lt gt Before operating the lift re check the balancing steel cables and ensure they are not wrongly installed Ensure the steel cables still in the pulley lt The two steel cables are required t
11. lling test If several lifts are installed at one place it is preferred to make drilling test in each site Power supply Get ready the power supply before the installation All the electric wiring and connecting should be performed by a certified electrician 5 2 Installation procedure 5 2 1 Selecting installation site Select installation site based on the following conditions f the thickness of the whole ground concrete is greater than 250mm the lift can be installed directly e If the thickness of the whole ground concrete is less than 250mm the concrete slab must be made The minimum thickness of the concrete slab is 250mm with 20 days of minimum curing time The concrete slab shall have steel bar reinforced and must be leveled LAUNCH TLT SB C INSTALLATION MANUAL Check the possible obstruction e g low ceiling top See Fig 3 pipeline working area passage exit etc The front and back of the lift should be reserved with sufficient space to accommodate all the vehicles 4m recommended Fig 3 1 A 2 z 3370nm 132 7i n _ 25nm 1i n 2610mm 102 8i n 3 E 5 434 3i 92 giagonalline3410751 ms BE Be NOD 2770mm 109 1i n 380nm 15i n Fig 4 5 2 2 Base plate layout As shown in Fig 4 Ensure the overall error is controlled within 6mm In e With total width A as the basis draw two parallel this way
12. motor in order to acquire the correct Lowering operation by pressing TET SB C INSTALLATION MANUAL A Note If the lift is used outdoors it is recommended to set a cover on the power unit such damages to the motors caused bv the water or other liquids like the detergent acid etc are not covered by warranty 5 2 9 Connecting the hydraulic lines TLT235 240SB hydraulic lines is shown in Fig 8 please perform the connection according to the diagram and all the fittings shall be tightened in order to prevent the oil leakage VIS eas If the hose shall be installed through the column ensure that the hose passage will not interfere with any moving parts Fig 7 10 R ng gasket 10 Fiat gasket MOx 25 Bolts 2 sets ESH unm J Hydr hose 9 9 ji Turn around fitting QI cylinder Poer unit nw 90 fitting Fitting Hydr hose Fitting Fig 8 LAUNCH 5 2 10 Install the swing arm and guardrail Install the swing arm as shown in Fig 9 PT During the installation lubricate the moving parts of swing arm and carriage if necessary to ensure the swing arm can move freely 5 2 11 Adjust the Steel chain The steel chain has been adjusted properly by the manufacture Fig 10 making the swing arm move freely at the lowest height without scratching
13. o adjust to certain uniform tension to ensure the two carriages are moving synchronously 5 2 7 Install the power unit e Use two M10 bolts and washers as Figure 8 to secure the power unit After the securing of the power unit fill the reservoir with hydraulic oil oil capacity of Steel cable Long thread end adjustable Fig 6 10L Operate carefully to avoid dust and other pollutants mixed with the hydraulic oil 5 2 8 Connecting the power supply As Fig 7 Dismantle the sealing cover of the electrical box on the power unit and do the wiring according to the circuit diagram the power supply switch is required to be installed near the lift for convenient disconnecting the power supply during maintenance or in case of emergency The motor damage Please remove the plastic plug from here and install one hydraulic fitting LAUNCH caused by wrong wiring is not warranted Please contact the manufacturer for the electrical issues Ensure that the oil tank is full don t operate where there is no oil After pressing the start button if the motor doesn t run or the abnormal noise or heat occurs the machine shall be immediately stopped to check the correctness of the electrical connections Please refer to wiring instruction Start button operating switch Lifting operation by pressing lt Lowering handle the circuit diagram attached with the
14. o as to jack up the safety locking plate by sliding plate so the safety locking is released so that the carriage can be lowered down Because the manual safety locking systems are installed on the two carriages double safety protection can be provided therefore to disengage the safety locking the steel rope on the two carriages shall be respectively pulled To prevent the vehicle slip the swing arm is installed with positioning mechanism making the swing arm capable of automatic locking during operation Safety scope The safety lock mechanism is effective from the height of lifting pad 450mm to 1900mm 3 Tools for installation and adjustment To ensure proper installation and adjustment please prepare the following tools Tool Model Leveling instrument Carpentry type Chalk line Min 4 5m Hammer 1 5kg Medium crescent wrench 40mm Open end wrench set 11mm 23mm Ratchet socket set Flat screwdriver 150mm Rotary hammer drill 20mm Concrete dril bit 19mm 4 Unpacking Open the packing box remove the packing materials and inspect the lift for any sign of shipment damage Check by packing list to see if the main parts and accessories are complete Keep the packing materials away from the children to avoid danger if the packing materials cause the pollution they shall be treated properly 5 Installation 5 1 Important notice The wrong installation will cause the lift
15. tall the lift in front of the window where the sunlight can shine directly When it s unavoidable use curtain to shield the sunlight The manufacturer reserves the right to make design changes or add improvements to its product line without notice Before installation carefully check the packing list of lift In case of any question please contact the distributor or LAUNCH immediately LAUNCH TLT SB C INSTALLATION MANUAL 2 Structure and working 2 1 Structure schematic diagram The Floor plate two post lift structure is shown below Fig 1 principles Fig 2 2750nm 108 3i n _ FFS DE QUN PO ERSI DE OQ UN START BUTTON e LOER NG HANDLE E D PO ER UN T CARA AGE PR c E H SWNG ARM LI FTI NG PAD i Hae c bi D TP E Sp FLOOR PLATE 3370nm 132 7i n Fig 1 LAUNCH Passing width 2486nm 97 9i n 2586mm 101 8i n 3370nm 132 7i n 2 2 Main structure and principle of the equipment Lifting mechanism Each of the two columns has one hydraulic cylinder respectively When the power unit works the hydraulic oil gets into the lower chamber of the cylinder forcing the piston rod moves upward At this time the carriage moves upward through the chain Supporting mechanism When the vehicle enters
16. the difficulties in the final assembly or early lines 1 and 2 on the concrete slab with the error wear or non alignment of the chain can be eliminated within 3mm The marking and layout is very important If it is Determine the powerside column location on any chalk inaccurate there will be problems during the final line and mark the total width B of the base plate assembly and operation Mark the points 3 and 4 Starting from point 3 draw one diagonal line C to the 5 2 3 Install the powerside column point 5 forming a triangle In this way the 1 and 2 l First raise the powerside column upper right to the location lines can determine the location of the two columns Align the base plate of column with the chalk line layout A Guided by the hole on the base plate of the column drill the Note holes into the concrete slab and use five concrete anchor bolts to fix it onto the ground During the drilling process All the dimensions are based on the external ensure no movement of the column from the chalk line border of the base plate Fig 5 LAUNCH Col urm 10sets of MI9x 140 anchor bolts Wi TLT SB C INSTALLATION MANUAL SSA Floor plate Foundation concrete intensi ty above3000PS 2 1Kg mf 4000mm 157 5i n wi de1800mm wi de70 9i n p 19 Dilled hole Fig 5 AS iiis
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