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1. 1 m 39 in Thermal Maximum ambient temperature Ta 40 C 104 F Maximum surface temperature 90 C 194 F Lene Tm convection Average power consumption 9 200 V550 HZ iicet neni oie ms 640 W 4 0A 230 V 50 Hz 670 3 6 A 245 V 50 Hz 660 W 3 4 A 208 V 60 Hz 640 W 4 0 227 GOH Zo reca ge qe i S Tee Lets 670W 3 6A Average heat dissipation 200 V 50 27 2183 BTU hour 230 V 50 Hz 2286 BTU hour 245 V 50 Hz 2252 BTU hour 208 V 60 Hz 2183 BTU hour 22 V 60 HZ iiir MEE EE E 2286 BTU hour Note Data extrapolated from average power consumption AC Supply AG rns 1 8 m 5 9 ft trailing cable without cord cap Operating range 277 V model 218 290V 50 60Hz Operating range all other models 200 250V 50Hz amp 200 240V 60Hz Construction HOUSifig s uci itr rre I extruded aluminum anodized natural aluminum color iin retirer eren 6 mm 0 24 in stainless steel Front glass 6 mm 0 24 in anti reflection coated except 12 and 100 versions Protection ERR IP 65 Listings ETL ETLC CE Included items 2 ic eee erro daa ee edv P N
2. 50 112 20 44 Strobe fast slow command is disabled set 113 127 44 50 Shutter closed channels 3 128 147 90 58 Random strobe fast 4 and5 148 167 58 65 Random strobe medium CMY from 168 187 66 73 Random strobe slow 230 to 232 188 207 74 81 Shutter closed 208 217 82 85 Reset fixture 218 227 85 89 Shutter closed 228 237 89 93 Lamp power on 238 247 93 97 Shutter closed 248 255 97 100 Lamp power Note Apply for 2 5 seconds Intensity 2 0 255 0 100 0 100 Cyan 3 0 255 0 100 White gt Cyan Magenta 4 0 255 0 100 White gt Magenta Yellow 5 0 255 0 100 White gt Yellow 54 DMX protocol Start code 0 DMX Value Percent Function channel Color Wheel 6 Continuous Scroll 0 40 0 16 White gt Color 1 40 80 16 31 Color 1 gt Color 2 80 120 31 47 Color 2 gt Color 120 160 47 63 Color 3 gt Color 4 Stepped Scroll 161 165 63 65 Color 4 Blue 166 170 65 67 Color 3 Green 171 175 67 69 Color 2 Red 176 180 69 71 Color 1 Color temperature correction 181 185 71 73 White Rotation 186 214 73 84 CW fast gt slow 215 243 84 95 CCW slow fast Random Color uses CMY 244 247 96 97 Random color fast 248 251 97 98 Random color medium 252 255 99 100 Random color slow Beam Shaper 7 0 2 0 1 Open 3 170 1 67 Beam shaper left gt right 171 255 67 100 Frost Zoom 8 0 255 0 100 Wide gt n
3. Beam shaper and frost on page 53 If an Exterior 600 is connected to a DMX controller and receives DMX signals during stand alone show playback the stand alone show will stop running and the fixture will respond to the DMX controller DMX signals always have priority over the running of a stand alone show DM X controller operation 49 Speed Effect operation The fixture resets effects to their home position when the Exterior 600 is powered on The Exterior 600 can also be reset from the controller on channel 1 If the DMX Reset personality is off see DMX reset option on page 47 the reset command only works if each of the CMY channels is set to a DMX value from 230 to 232 The speed at which effects fade that is move from one position to another can be controlled in two ways known as tracking control and vector control These are explained in DMX mode on page 47 Using DMX mode 2 you are able to switch between tracking and vector control Tracking control is enabled by setting channel 9 the speed channel to a decimal value from 0 to 2 Fades are then programmed using the controller s cross faders The Exterior 600 has a digital filter algorithm that averages several updates to ensure smooth movement A vector speed is programmed by setting the speed channel to a decimal value from 3 fastest to 245 slowest The speed setting applies to dimmer and color fades When using vector control the controller c
4. 24 AWG for runs up to 300 meters 1000 ft and 0 322 mm2 26 AWG for runs up 500 meters 1640 ft Fixtures produced from the middle of 2004 will be supplied with Neutrik NC3MX HD B and NC3FX HD B weatherproof IP65 rated XLR connectors Connectors on earlier models are not weatherproof and if these connectors are exposed to water moisture can be drawn up the inside of the cables due to the vacuum effect from the heat generated during operation When installing the product outdoors always ensure that the fixture is protected from water ingression from inside its data cable by Protecting the connectors on the data cable in a weatherproof housing or a weatherproof electrical junction box or Using IP65 rated XLR cable and connectors such as the NC MX HD B and NC 3 FX HD B produced by Neutrik Data link 19 Adaptors Adaptors may be required to connect the Exterior 600 to the controller or other 5 pin devices Adaptor cables for indoor use are available from Martin The adaptor cables are wired as shown below 5 pin to 3 pin Adaptor 3 pin to 5 pin Adaptor Male Female Male Female P N 11820005 P N 11820004 Splitter Amplifiers A device such as the Martin 4 Channel Opto Isolated RS 485 Splitter Amplifier may be used to branch the data link and or extend its length Do not use a Y connector to split the link
5. Follow the row to the right to find the We ae correct transformer and ballast tappings For example with a local AC supply of 230V 50 Hz the correct transformer tapping is terminal 6 and the correct ballast tapping is terminal 10 To tap the transformer move the 2 BROWN wires to the correct terminal Terminals are identified on the transformer in front of the connection tabs To tap the ballast move the single BROWN wire to the correct terminal Check the condition of the seal Replace with a new one P N 20600020 if the seal is torn cracked or brittle Insert the Allen screws through all holes in the cover and seal Place the cover firmly against the body Adjust the straight sides of the seal so that they stick out a little bit just enough so that you can feel the seal when you run a finger across the joint Cross tighten the cover bolts The correct torque for these bolts is 3 N m 2 2 Ft Lbs With this torque the seal will be compressed by about one third Adjusting power on 277 volt models This procedure only applies to models factory wired for 277 V supply see the serial number label on the fixture If the Exterior 600 model is factory wired for another mains supply then see Adjusting power on models other than 277 volts on page 71 1 Make sure the Exterior 600 is isolated from AC power and has cooled for at least 20 minutes 2 To open the fixture remove the 10 Balla
6. Terminators 20 Termination of the data link is required for trouble free communication For temporary installations this can be achieved with an IP65 weatherproof male termination plug inserted into the data output cable of the last fixture in each chain A termination plug is simply an XLR connector with a 120 ohm resistor soldered across pins 2 and 3 For permanent terminations the link can be terminated inside the last fixture in each chain using a 120 ohm resistor across the hot and cold data Data link terminals on the main circuit board or across the corresponding terminals on the connection block at position E of wv SERIEL DATA LINK MAINS INPUT Cold Hot Gnd Gnd LIVE Green Red Blue Yellow Blue Brown 3 0 GO 0 0 segoe ce If you terminate the data link internally then you will need to change the supplied dual cable with male and female XLR connectors to a single cable with a male connector The process for changing the XLR cable is very similar to that for changing the power lead see Hard wiring the fixture to the mains supply on page 15 The cable enters the fixture at position E and the leads are connected to the connection block at position D Building a data link To build a data link 1 Connect a data cable to t
7. to by the controlling fixture or until the controlling fixture finishes its own program and signals that all fixtures should start from the first scene once again It is important to note that each individual fixture must be programmed with a show and that the only commands that are passed are scene change commands No data about the look of the scene is passed between fixtures Automatically triggering stand alone operation Stand alone operation can be set for one or two periods during a 24 hour period or for a light level Setting a light level trigger The option Lightlevel sensor trigger must be set to On Stand alone operation can be set for a specific light level using the Trigger level spin button or captured using the built in light sensor press Capture current sensor value to do this If the light levels fall below the specified level then operation starts If both the timer and the light level trigger are used operation starts whenever it is darker than the light level setting and within the times set To avoid false triggering by sudden light changes for example from automobile headlights the light level must remain above or below the trigger threshold for 5 minutes Setting a timer trigger Stand alone operation can be set for one or two periods during a 24 hour period using the built in clock If both the clock and the light sensor are used operation starts within the times set and whenever it is darker tha
8. 35000020 Philipe MS 575 ie eite REPE P N 97010205 Specifications Accessories Snoot barn door P N 91611029 Extensions to snoot barn door P N 91611030 5500 4200K CTC P N 91611036 Beam shaper 20 x 77 only for Exterior 600 12 models P N 91610028 DMX Address Device P N 90758430 Multi Utility Manager P N 90758090 MP 2 Uploader P N 90758420 Philips MSD 575 P N 97010202 Philips MSREb75 2 5 isi URN UNTEN DUE P N 97010201 OsramiHSR 575 2 a ees P N 97010200 Osram HSD 575 P N 97010207 Sealing Kit tiie edited oe eire d P N 91611017 Lamp replacement P N 91611018 Lamp access seal P N 20620050 6 3 AT mains fuse P N 05020020 5 AT fuse PCB position F601 P N 05020018 4 AT 5X20 fuse PCB position F602 P N 05020016 0 315 AT fuse PCB position 60 P N 05020004 Ordering information Exterior 600 125 230V bOHZ irre cederet tette tete P N 90505020 Exterior 600 129 245V bOEHz niente een P N 90505022 Exterior 600 12 208V 60Hz P N 90505024 Exterior 600 125 277V F60llz tete teen P N 90505026 Exterior 600 18 25 230V 50Hz P N 90505040 Exterior 600 18 25 245V 50Hz P N 9050
9. channel 6 These random commands take precedence over values set on the cyan magenta and yellow channels Dimmer The mechanical dimmer provides smooth high resolution 100 percent dimming Shutter The high speed mechanical shutter opens and closes the light instantly Light can be flashed at up to 8 Hz and there is a DMX callable random strobe function If the auto shutter B O function is enabled see Fixture settings on page 25 the shutter which is faster than the dimmer automatically closes when the dimmer receives a command to close instantly to provide faster blackouts Zoom The lens may be driven forwards or backwards to vary the size of the beam The zoom function only has a noticeable effect in the following Exterior 600 models Exterior 600 18 25 Exterior 600 22 38 The zoom function has little effect with models containing other beam angles DMX controller operation Beam shaper and frost The Beam shaper flattens and widens the beam into an oval which rotates 90 Frost filter softens the beam These two effects are on the same wheel so they cannot be combined The beam shaper and frost have little effect when used with the 65 or 100 Exterior 600 models DMX controller operation 53 DMX protocol Start code 0 DMX Value Percent Function channel Shutter Strobe Reset Lamp On Off 1 0 19 0 7 Shutter closed 20 49 8 19 Shutter open
10. output greatly reduced lamp life overheating and damage to the fixture If the setting does not match your local AC voltage and frequency then the power supply must be retapped as described in Adjusting power on models other than 277 volts below Adjusting power on 277 volt models on page 72 The fixture s power supply must be rewired by a qualified installer or technician Adjusting power on models other than 277 volts This procedure applies to all models except those factory wired for 277 V supply see the serial number label on the fixture If the Exterior 600 model is factory wired for 277 volt supply then see Adjusting power on 277 volt models on page 72 Local AC Supply Transformer Ballast Frequency Voltage Setting Terminal Setting Terminal 50 Hz 200 210 V 4 200 50 Hz 7 210 220 4 230 V 50 Hz 10 220 235 V 6 230 V 50Hz 10 235 240 V 6 245 V 50 Hz 12 240 260 8 245 50 Hz 12 60 HZ 200 217 V 210 V 4 208V 60Hz 4 217 240 V 230 V 6 227 60 Hz 7 Maintaining the electrical system 71 Warning Disconnect the fixture from AC power before removing any cover 1 Make sure the Exterior 600 is isolated from AC power and has Remove the 10 Allen screws from the cooled for at least 20 minutes rear cover plate Pull off the plate and seal Trans Find the row in the above table with Ballast former the local AC frequency and voltage
11. the fixture s low voltage power supplies 5 AT Martin P N 05020018 at position F601 on the PCB 4 AT 5X20 Martin P N 05020016 at position F602 on the PCB 0 315 AT Martin P N 05020004 at position F603 on the PCB The locations of the fuses on the PCB are illustrated in PCB layout on page 78 Mains fuse To replace the mains fuse Maintaining the electrical system 69 Make sure the Exterior 600 is isolated from AC power and has cooled for at least 20 minutes Remove the ten 4mm Allen screws Ay Paes pioner B from the rear cover plate Pull off Mains Loro the plate and seal fuse x The main fuse is located in fuse holder inside the electronics section to the left of the ballast Using a flathead screwdriver open the fuse holder and remove the fuse Replace the defective fuse with one of the same size and rating Replace the fuse holder Before closing check the condition of the seal Replace with a new one P N 20600020 if the seal is torn cracked or brittle To close insert the Allen screws through all holes in the cover and seal Place the cover firmly against the body Adjust the straight sides of the seal so that they stick out a little bit just enough so that you can feel the seal when you run a finger across the joint Cross tighten the cover screws with a torque of 3 N m 2 2 Ft Lbs With this torque the seal will be compressed by about one third F
12. understanding of the dangers genuine concern for safety and attention to detail are required to prevent accidents Read this manual before powering or installing the fixture follow the safety precautions listed below and observe the warnings in this manual and printed on the fixture and always double check the safety conditions If you have questions about how to operate the Exterior 600 please contact your Martin dealer for assistance Warning Always refer any service operation not described in this manual to a qualified technician Never modify the fixture or install other than genuine Martin accessories Guarding against electric shock Disconnect the fixture from AC power before removing or installing the lamp fuses or any part Always ground earth the fixture electrically Use only a source of AC power that complies with local building and electrical codes and has both overload and ground fault protection Refer all service to a Martin service technician Preventing UV radiation and lamp explosion Never operate the fixture without all lenses and covers installed an unshielded lamp emits dangerous UV radiation that can cause burns and eye damage and it can explode without warning When replacing the lamp allow the fixture to cool for at least 20 minutes before opening the fixture Do not stare directly into the light Never look at an exposed lamp while it is lit Introduction 9 Guarding Replace
13. will give deeper colors in the warm colors of the spectrum The following table gives some approximate values for color matching Exterior 600 Exterior 200 Color with MSD 575 lamp with CDM lamp White Magenta 25 Open Yellow 44 White Open Cyan 74 Yellow Yellow 241 Full yellow Magenta 16 Magenta Magenta 100 Full magenta Yellow 68 Cyan Full cyan Full cyan Magenta 25 Yellow 44 Red Full magenta Full yellow Full yellow Magenta 215 Green Cyan 241 Full cyan Yellow 241 Full yellow Blue Full cyan Cyan 255 Full magenta Magenta 191 General operation 29 30 General operation SECTION 2 STAND ALONE OPERATION This section contains the following chapters Stand Alone programming overview on page 32 Programming from PC using MUM on page 35 Stand Alone show playback on page 41 Synchronous triggering during Stand Alone operation on page 43 General operation 31 Stand Alone programming overview 32 Stand alone is a mode where the fixture executes color changes at set intervals and speeds at pre defined periods during the day and or when the light level falls below a defined level The term stand alone is used to mean that the Exterior 600 is not connected to a control device but is pre programmed with a series of up to 20 scenes that play continuously in a loop The term stand alone operation can be applied to a single fixture or to multiple fixtures opera
14. wiring configurations Wire EU Wire US Pin Marking Screw US brown black live D yellow or brass blue white neutral N silver yellow green green ground aL green AC power 17 Warning 18 Following the cord cap manufacturer s instructions connect the yellow and green wire to ground earth the brown wire to live and the blue wire to neutral The following table shows some pin identification schemes consult an electrician if you have any doubts about proper installation For protection from dangerous electric shock the fixture must be grounded earthed The AC mains supply shall be fitted with a fuse or circuit breaker and ground fault protection AC power Data link Warning A data link is required for DMX controller operation and for synchronized stand alone operation of multiple fixtures Cable and junctions The Exterior 600 provides a dual 1 8 meter 5 9 ft 24 AWG cable with locking 3 pin male and female XLR connectors for data connection The male cable is the data input and the female cable is the data output The connectors are wired pin 1 to shield gnd pin 2 to signal cold and pin 3 to signal hot Use RS 485 data cable designed for outdoor use to extend the link RS 485 cable has low capacitance and a characteristic impedance of 85 to 150 ohms It is electrically shielded and has at least 1 twisted pair of conductors The minimum wire size is 0 2 mm2
15. 03 104 105 106 and 107 Channel 108 would be the control address for the next fixture If two or more fixtures are set up with the same address they will receive the same instructions and should behave identically Setting up identical fixtures with the same address is a good tool for troubleshooting unexpected behavior and an easy way to achieve synchronized action To set the DMX address use the DMX Address spin button The fixture address is updated in real time DMX lamp off option When the DMX Lamp off personality is on the default setting lamp power can be turned off from the controller by setting channel 1 to a decimal value from 248 to 255 When set to off the lamp off command executes only if channels 3 4 and 5 are set to values from 230 to 232 DM X reset option When the DMX Reset personality is on the default setting the fixture can be reset from the controller by setting channel 1 to a decimal value from 208 to 217 When set to off the reset command executes only if channels 3 4 and 5 are set to values from 230 to 232 DMX mode The Exterior 600 has two DMX modes of operation Mode 1 Use 8 DMX channels and provides tracking control of the fixture Mode2 Uses 9 DMX channels and provides both tracking and vector control Recommended The speed at which effects fade that is move from one position to another can be controlled in two ways known as tracking control and vector control Preparing a fix
16. 1 When the normal method fails boot mode upload 62 When the fixture is not responding boot mode amp boot sector upload 62 LAMP 64 Compatible lamps 64 Maximum lamp usage 64 Installing the lamp 66 MAINTAINING THE ELECTRICAL SYSTEM 69 Replacing TUS S ven x deer et ee m PLUR tee rg s 69 Changing the power 5 5 71 Installing a battery the 73 5 75 SECTION 5 REFERENCE e nennen enne nnn nnn nnn 77 PGB LAYOUT acude ewe da 78 SPECIFICATIONS 79 SECTION 1 GETTING STARTED This section contains the following chapters Introduction on page 8 Installation on page 11 AC power on page 14 Data link on page 19 Fixture settings on page 22 General operation on page 27 Introduction Thank you for selecting the Martin Exterior 600 This automated luminaire combines a range of architectural lighting effects with extremely bright output in an attractive aluminum housing designed for permanent outdoor installation It features seamless cyan magenta yellow CM
17. 5042 Exterior 600 18 25 208V 60Hz P N 90505044 Exterior 600 18 25 277V 60Hz P N 90505046 Exterior 600 22 38 230V 50Hz P N 90505000 Exterior 600 22 38 245V 5 P N 90505002 Exterior 600 22 38 208V 60 2 P N 90505004 Exterior 600 22 38 277V 60Hz P N 90505006 Exterior 600 659 230V bOFZ tee tete P N 90505060 Exterior 600 65 2 245 V 550 Hz ane P N 90505062 Exterior 600 65 208V 60Hz Exterior 600 65 277V 60Hz P N 90505064 P N 90505066 Exterior 600 100 230V 50Hz P N 90505080 Exterior 600 100 245V 50Hz P N 90505082 Exterior 600 100 208V 60Hz P N 90505084 Exterior 600 1005 277VW 60 P N 90505086 Specifications 81 82 Specifications Martin www martin architectural com e Olof Palmes All 18 8200 Aarhus Denmark Tel 45 8740 0000 Fax 445 8740 0010
18. ECTION 3 DMX CONTROL 45 PREPARING A FIXTURE FOR DMX 46 DMX address ute ctt deat E EGS eae VA Belt EE datei 46 DMX lamp off 47 DMX 47 BMX modera ER ie 47 DMX CONTROLLER 49 Effect Operationy essc re Rope ie EUR 50 se Beta dere la tdt etes MA ed eue etel 51 COO s cete b chit ma eate NR 51 DIMMER xus cene mee Pese Rey oe e Gol Syl x PA LS 52 detinent esca eA e aac a aie i Mpeg eem 52 ZOOM i da ae hala OUR EE Rb ee aas i 52 Beam shaper and 1 5 53 DMX PROTOCOL case eae Ren 54 SECTION 4 SERVICE AND TROUBLESHOOTING 57 SEAL MAINTENANCE 58 CE CI MET 58 Gable Glands i ode oi UEBER EE EE ERIS S 59 IEE NING nde o o le cl Ene Re eoe d 60 Cleaning lenses 60 Cleaning the 5 60 FIRMWARE 5 61 Normal updates DMX Auto mode upload 6
19. Off No data detected Table 1 LED status messages The three digit version number major minor build of the installed firmware is displayed by the LEDs on power up the number of Red flashes in LED 1 indicate the major number followed by Green flashes in LED 2 indicate the minor number followed by Red flashes in LED 2 indicate the build number only used for beta releases For example if the firmware version is 1 3 0 LED 1 flashes red once and LED 2 flashes green three times Fixture control methods The Exterior 600 can be controlled With DMX signals from a DMX control device such as a DMX recorder or DMX controller This is described in Section 3 DMX control on page 45 Using stand alone programming There are two ways of programming and storing a show in the fixture itself a From a personal computer using the Martin MUM software application or b Via an MP 2 Uploader Stand Alone programming is described in Section 2 Stand Alone operation on page 31 General operation Color matching Exterior 200s and 600s If you are running Exterior 200 and Exterior 600 fixtures together in the same installation colors will not match when the same CMY values are used because these fixture use different lamps Generally speaking the relatively Higher powered lamps used in the Exterior 600 result in deeper colors in the cold colors of the spectrum Lower powered lamp used in the Exterior 200
20. The Exterior 600 has a built counter that you can check or reset using the MUM application on a personal computer When you install a new lamp we recommend that you reset the fixtures Total lamp hours counter Support for the MUM application is available from Version 2 of the Exterior 600 software To get started 1 Connect a DABS1 adaptor to your PC 2 Connect the DABS1 adaptor to your Exterior 600 3 Power on the Exterior 600 and start the MUM application The application will automatically detect an Exterior 600 if it is powered on and connected to your computer via a DABS1 adaptor It will also retrieve the current settings on the fixture and display them 4 Using MUM click on the Fixture information button LOU TIE ITI EIE PI 5 The Total Lamp on hours will be displayed and can be reset using the button to the right of the field Lamp maintenance 65 Installing the lamp WARNING Always disconnect the fixture from AC power and allow it to cool for 20 minutes before installing the lamp 1 Isolate the fixture from AC power If it is hot allow it to cool for at least 20 minutes before proceeding The lamp is under high pressure when hot and can explode use safety goggles to protect your eyes 2 Remove the nut from the M10 nut at the top of the fixture and remove the bolt 3 Loosen the bottom bolt slightly if necessary and tilt the rear section back no more than 45 to avoid damaging the elect
21. Y color mixing and full range continuous dimming The fixture may be operated with DMX controllers or in stand alone mode with programmable start and stop times or light levels An Exterior 600 running a pre programmed show can perform synchronized scene changes with up to 31 other Martin fixtures of the following types Exterior 200 Exterior 600 Exterior 600 Compact FiberSource CMY150 Imager series Alien 02 series MiniMAC Maestro Exterior 600 range The Exterior 600 is available in 20 models spanning five optical configurations with the following beam angles 12 18 25 22 38 65 100 An optional beam shaper lens 20 x 779 is available for Exterior 600 12 models This is in addition to the built in beam shaper effect that is available to DMX controlled Exterior 600s Each optical configuration is available in four power supply configurations 230V 50Hz 245V 50Hz e 208V 60Hz e 277V 60Hz 8 Introduction Software note The functions described in this manual are valid from Version 2 of the Exterior 600 software When running earlier versions of the software refer to an earlier revision of this user manual These are available from http Awww martin com Safety information Warning This product is not for household use It presents potential risks due to electric shock heat and ultraviolet radiation burns lamp explosion falls high intensity light and fire A thorough
22. a weatherproof housing or a weatherproof electrical junction box see manufacturers instructions or AC power Replacing the supplied cable with one that connects directly inside the fixture see Hard wiring the fixture to the mains supply on page 15 or Using IP65 rated cord caps see Installing a cord cap on the mains lead on page 17 Warning Do not connect the Exterior 600 to an electrical dimmer system Doing so can damage the electronics For protection from dangerous electric shock the fixture must be grounded earthed The AC mains supply shall be fitted with a fuse or circuit breaker and ground fault protection Hard wiring the fixture to the mains supply Prerequisites e e Use Hypalon or neoprene rubber jacket cable The conductor size shall be no less than 1 5 square mm ca 16 AWG Verify that the power supply is tapped for the local AC voltage and frequency The factory supplied rating can be found on the fixture serial number label Verify that the feed cable is undamaged and rated for the current requirements of all connected devices if you have any doubts about proper installation consult a qualified electrician Consult a qualified electrician if the Exterior 600 is to be connected directly to building wiring There shall be a switch in the circuit to turn power off when the fixture is not in use or is being serviced Replacing the mains lead 1 2 3 Make sure the Exte
23. arrow Speed 9 0 2 0 1 Tracking 3 245 1 96 Fast gt slow Mode 2 246 248 96 97 Tracking no shortcuts overrides the effects only shortcut setting in the fixture settings 249 251 98 98 Tracking shortcuts on overrides the effects shortcut setting in the fixture settings 252 255 99 100 Dimmer CMY and zoom fast no blackout color wheel and beam shaper blackout while moving DMX protocol 55 56 DMX protocol SECTION 4 SERVICE AND TROUBLESHOOTING This section contains the following chapters Seal maintenance on page 58 Cleaning on page 60 Firmware updates on page 61 Lamp maintenance on page 64 Maintaining the electrical system on page 69 Troubleshooting on page 75 DMX protocol 57 Seal maintenance 58 The Exterior 600 has an IP rating of 65 it is protected against dust and can withstand low pressure water jets To maintain protection against dust and water Replace any seal that becomes brittle or shows visible signs of wear Verify that seals are flush with or protrude slightly above the surface of the aluminum covers Verify that cable pass through fittings are tightened both to the casing and the cable Tighten the end plates and the lamp access plate with a torque of 3 N m 2 2 Ft Lbs With this torque the seals will be compressed by about one third When replacing the front cover to avoid breaking the glass tighten the screws by worki
24. at will make life much easier try to ensure that 1 Every fixture has the same number of scenes 2 Respective scene times are a few seconds longer on the fixture that issues triggering commands The rules used in the algorithm are detailed in Synchronous triggering during Stand Alone operation on page 43 Synchronizing scene changes for multiple Exterior 600s In situations where you are running multiple Exterior 600s on a data link it is possible to synchronize scene changes It is important to note that each individual fixture must be programmed with a show and that the only commands that are passed are scene change commands No data about the look of the scene is passed between fixtures Stand Alone programming overview 33 34 Programming methods The Exterior 600 provides two stand alone programming methods using the Martin MUM application from a personal computer recommend because it provides an intuitive easy to use graphical user interface or an MP 2 Upload device See the MP 2 user manual for further information If you are programming a group of fixtures to perform the same scenes with synchronized triggering then we recommend that you either Use an MP 2 Uploader to program the same show on all fixtures on the network simultaneously and then you can assign their individual DMX address afterwards or Use MUM to program a single fixture download and save the fixture settings to a file on yo
25. avior of the fixture Refer to the respective MP 2 user manual for more information DMX Address Device DAD is a hardware device that can be used to set the DMX address of one Exterior 600 at a time If you need to set other fixture setting such as the internal clock then you will also need to use an MP 2 Uploader or MUM to completely set up the fixture Refer to the DMX Address Device user manual for more information Fixture settings 23 Clock 24 Defining fixture settings using MUM Using the MUM you can connect to and set up one fixture at a time Refer to the MUM user manual for instructions on installing and starting the MUM application Support for the MUM application is available from Version 2 of the Exterior 600 software To get started 1 Connect a DABS1 adaptor to your PC 2 Connect the DABS1 adaptor to your Exterior 600 3 Power on the Exterior 600 and start the MUM application The application will automatically detect an Exterior 600 if it is powered on and connected to your computer via a DABS1 adaptor It will also retrieve the current settings on the fixture and display them The Exterior 600 has a battery operated 24 hour clock that can start and stop stand alone operation To set the clock Fixture settings 1 Using MUM click on the Fixture information button 2 Using the two Fixture time spin buttons set the fixture to the current time expressed in the 24 hour clock i
26. d on channel 1 If the DMX Lamp Off personality is off see DMX lamp off option on page 47 the command only works if each of the CMY channels 3 4 and 5 is set to a DMX value from 230 to 232 After being turned off the lamp must cool for at least 8 minutes before it can be turned back on Lamp on commands sent within 8 minutes of a lamp off command are stored and then executed after the time has elapsed Color Color wheel The color wheel has red green and blue dichroic color filters plus a 5600K to 3400K color correction filter and open white It may be used together with CMY color mixing to increase color saturation The wheel scrolls continuously allowing for split color effects or in full steps It also rotates continuously in both directions at different speeds Setting the color speed to blackout in mode 2 causes the shutter to black out the light while the wheel moves CMY subtractive color mixing The CMY color mixing system is based on graduated cyan magenta and yellow color filters A continuous range of mixed colors may be achieved by DMX controller operation 51 varying the amount of each filter from 0 to 100 Note that mixing 3 colors results in a loss of light the light is blacked out when all 3 colors are fully applied For maximum brightness mix only 2 colors at a time Random color mixing 52 Random color mixing with the CMY system at slow medium and fast speeds is available on
27. date or boot mode upload 1 Make sure the Exterior 600 is isolated from AC power and has been allowed to cool for at least 20 minutes 2 Open the fixture by removing the ten 4mm Allen screws from the rear cover plate 3 Pull off the plate and seal 4 To remove the printed circuit board from the fixture remove the two Philips screws from the aluminum bracket and pull the board out 5 On the circuit board locale 104 121 104 121 illustrated in PCB layout 9 lo on page 78 and move the PTT jumper to pins 1 and 2 as normal setting boot sector update shown here This will remove the write protection from the boot sector and place the fixture in boot mode where it waits to receive new firmware 6 Replace the PCB and apply power to the fixture 7 Perform a boot mode upload as described in the uploader documentation Firmware updates 8 When the upload is complete disconnect the fixture from power and allow to cool 9 Remove 2 screws from the aluminum bracket and pull the PCB out 10 Move the jumper at PL121 back to the normal position pins 2 and 3 11 Replace the PCB 12 Before closing check the condition of the seal Replace with a new one P N 20600020 if the seal is torn cracked or brittle 13 To close insert the Allen screws through all holes in the cover and seal Place the cover firmly against the body Adj
28. e used together with CMY color mixing to increase color saturation The wheel scrolls continuously allowing for split color effects or in full steps It also rotates continuously in both directions at different speeds Frost The two buttons are used to set the frost effect on and off The frost filter has little effect when used with the 65 or 100 Exterior 600 models Scene fade The fade time anything from 0 to 120 seconds is the time time it takes to change from one color to another Scene wait This is the duration a color is applied A wait time can be time from 1 second to 12 hours When operating multiple fixtures in synchronized triggering mode the wait time in slave fixtures is disregarded and is determined by the triggering or master fixture Each fixture fades at its own rate and then waits for the master to signal a scene or program start before continuing When programming a triggering master fixture keep in mind that its total scene times should be equal to or longer than the fade times of the other fixtures You will get unpredictable results if for example a scene is programmed in the master to last 10 seconds and in other fixtures to fade for 15 seconds Scene management Once you have specified a mix of effects you can store the scene using the options available under the Program menu Store scene Save settings in the current scene Add scene Save settings in a new scene at the end of the seq
29. ed professionals The chapter contains the following sections Unpacking Lamp Installation Fixture installation Unpacking The Exterior 600 comes with the following items Philips MSD 575 discharge lamp User manual Lamp Installation See Installing the lamp on page 66 Fixture installation This section briefly describes how to anchor the Exterior 600 The Exterior 600 s base allows the fixture to manually be panned 50 and tilted 40 Warning Itis the installer s responsibility to determine the anchoring method Location and orientation The Exterior 600 may be installed outdoors in any orientation It shall be located at least 1 meter 39 in away from the surface to be illuminated and any combustible materials The aluminum housing reaches temperatures up Installation 11 to 90 194 F the fixture should not be located where it can accidentally be touched When choosing a location for the fixture consider that it has an ingress protection rating of 65 This means that the fixture is totally dust proof and that it is protected from water ingression to the level that moisture from low pressure water jets from any direction cannot get into the product However the product is not designed to withstand High pressure water jets from any direction Immersion in water or any other fluid The Exterior 600 requires free circulating air for cooling Do not bury the Exterior 600 or oth
30. erwise locate it in an unventilated space To achieve the full tilt range the fixture must be installed on a pedestal at least 12 cm 4 7 in long To achieve the full pan range the fixture must be anchored with 4 fasteners that can be loosened spaced at 90 intervals as described below Fastener spacing and type Warning 12 Verify that the structure can bear at least 10 times the weight of all installed fixtures Use at least one fastener in each of the 4 curved mounting slots The fixture is designed to be anchored with four 10 mm 3 8 in bolts Additional bolts may be used but the pan range will be reduced Evenly space the bolts at 90 intervals centered on a 170 mm 6 and 11 16 in circle so that one bolt passes through each curved slot in the foot of the base a 50 0200 mm 170 The specific hardware will depend on the installation Consult a qualified engineer to determine a suitable anchoring method and to verify that the structure can safely bear at least 10 times the fixture s weight In general use high quality corrosion resistant fasteners such as zinc plated steel Installation grade 8 8 or better together with either self locking nuts or nuts and lock washers Adjusting pan and tilt 1 To adjust the pan loosen the anchor bolts slightly so that the fixture can turn Manually adjust the pan position and retighten the bolts 2 To adju
31. et In these cases follow the procedure in When the fixture is not responding boot mode amp boot sector upload on page 62 Normal updates DM X Auto mode upload To update fixture software connect an upload device to the fixture just like a DMX controller and perform a DMX mode upload as described in the uploader s documentation There is no need to isolate the Exterior 600s from other types of fixtures on the serial link When the upload is completed and when booting up the Exterior 600 performs a check sum test of the memory and then resets Firmware updates 61 62 In the unlikely event that a software upload is interrupted the fixture must be powered off for at least 10 seconds to force a check sum test You can then repeat the DMX mode upload If an error occurs and the fixtures do not reset data was interrupted or corrupted during transmission W hen the normal method fails boot mode upload If an upload attempt is interrupted or corrupted the fixture must be powered off for at least 10 seconds before a second upload can be attempted When the fixture is powered on the LEDs will blink yellow in preparation for the second upload attempt Perform a boot mode upload as described in the uploader documentation W hen the fixture is not responding boot mode amp boot sector upload If all else fails the fixture is responding erratically or not at all or when the software update notes call for a boot sector up
32. he controller s data output A male 5 pin to female 3 pin adaptor may be required Lead the data cable from the controller to the first fixture and plug it into the male data cable 2 Connect the output of the fixture closest to the controller to the input of the next fixture Continue in this manner Up to 32 fixtures may be connected output to input 3 Terminate the link as described above at the output of the last fixture in the chain Data link 21 Fixture settings This section describes how to set the control address clock and other fixture personalities There are three ways to define fixture settings Multi Multi Utility Manager MUM is a PC software application Utility supplied with a DABS1 USB to XLR communications Manager adaptor We recommend MUM because it provides an intuitive easy to use graphical user interface One limitation with MUM is that you can only connect to and set up one fixture at a time See Defining fixture settings using MUM on page 24 22 Fixture settings Martin MP 2 Uploader DMX Address Device The MP 2 uploader can be loaded with the Exterior 600 s control software and connected to the fixture or data link you to apply settings globally to multiple fixtures on a data link The MP 2 provides a text based interface and the fixtures do not provide feedback to the uploader Therefore the current settings of the fixture can only be read by observing the beh
33. ions are available Stand alone operation Auto program Master slave Stand alone timer settings Stand alone light sensor settings Activates or deactivates stand alone operation Enables the stand alone program to start automatically when the fixture is powered on If a DMX signal is removed from the fixture and this setting is enabled the fixture will resume stand alone operation Specifies if the fixture is a single master triggering or slave receiving trigger signals fixture No more than one fixture may be the master Any fixture on the link however regardless of its position may be the master All other fixtures must be set as slave fixtures See Setting a timer trigger on page 37 Setting a light level trigger on page 37 Programming from a PC using MUM Synchronizing scene changes for multiple fixtures In situations where you are running multiple fixtures on a data link it is possible to synchronize scene changes for fixtures that support this functionality see Stand Alone programming overview on page 32 Read this section if this applies in your case One controlling fixture triggers simultaneous program start and scene changes in the other fixtures Each fixture stores its own program and the controlling fixture triggers simultaneous program start and scene changes in a cycle based on its own program Each fixture will run its program repeatedly changing scene when prompted
34. irst fixture in the link 2 To trigger scenes 00 06 press the numbered preset buttons on the MC X 3 To have each fixture run its own routine press Auto DMX controller override during stand alone show playback If an Exterior 600 is connected to a DMX controller and receives DMX signals during show playback the Stand Alone show will stop running and the fixture will respond to the DMX controller DMX signals always have priority over the running of a Stand Alone show 42 Stand Alone show playback Synchronous triggering during Stand Alone operation Note This chapter details the rules that are used in Stand Alone synchronous triggering It is not necessary to read this chapter unless you require help with problem diagnosis or unless you otherwise need a detailed understanding of the algorithm used for synchronous triggering The rules are as follows 1 Every fixture can have up to 20 on board scenes with individual fade and wait times 2 Scenes are numbered from 0 to 19 3 scene contains fade section followed by wait section 4 When running synchronous triggering one Exterior 600 issues commands to the other Exterior 600s to go to scene xx where xx is the scene number that master will execute next 5 Ifa slave has fewer scenes than the master it will derive which scene to go to by dividing the number of the scene it has been commanded to go to scene 5 for example by the total number of sce
35. ly check that the seals are in good condition Rinse off loose dirt with a garden hose or low pressure water spray Wash the aluminum using a mild detergent and a soft brush or sponge Do not use abrasive cleaners Rinse Cleaning Firmware updates Note Note The latest Exterior 600 firmware is available from the support area of the Martin web site at http www martin com It can be installed using an MP 2 or via a PC serial data link using a hardware interface supported by the Software Uploader shareware also available from the Martin web site The following devices are currently supported in Version 5 5 DABS1 ShowDesigner PCI DMX Interface Card 2048 channel version LightJockey PCI DMX Interface Card 512 and 2048 channel versions LightJockey PCMCIA DMX Interface LightJockey 4064 ISA DMX Interface Card DJ and Club versions If you are using an intermediate control system such as the Martin Lighting Director MLD and the Martin Matrix this must be bypassed when updating fixture software via the DMX link These systems do not relay the update code correctly because it is not a DMX compliant signal When updating firmware be sure to read the release notes to familiarize yourself with any changes in functionality or any special instructions Some firmware releases may require a boot mode upload or a boot sector update In order to prepare the Exterior 600 for this a jumper inside the fixture must be s
36. martinarchitectural Exterior 600 Measurements are in millimeters a 1999 2004 Martin Professional A S Denmark All rights reserved No part of this manual may be reproduced in any form or by any means with out permission in writing from Martin Professional A S Denmark Printed in Denmark P N 35000020 Rev H SECTION 1 GETTING 7 INTHODUCTION e Pe nx Enid Mei 8 Sofware 9 Safety information 9 INSTALLATION rra race ES 11 ep Pete 11 Lamp Installation 11 Fixture installation 11 POWER Like mea ex A eeu dac eda V 14 Power 14 Connection to the mains 14 DATA LINK oa d 48 6 E C cath Je RR 19 Cable and 5 19 AdaptOlts er ue edt euet RET uet E Rue AU SEE 20 Building a data 21 FIXTURE SETTINGS 4 5 0 06 RC E DR OR LER REOR RR 22 Defini
37. n hours and minutes The time will be updated in the fixture in real time Fixture settings To set the additional fixture settings click on the Fixture settings button In most situations the default settings will appropriate Fixture settings 25 26 DMX Protocol settings These are described in Preparing a fixture for DMX control on page 46 Refer to this section if you will be operating the Exterior 600 with a DMX control device Automatic lamp on When the Automatic Lamp On personality is on the fixture turns on the lamp within 90 seconds of power on When set to off the default setting a lamp on command is required to turn on the lamp MC X lamp off By choosing the option MCX Preset 7 Key from the MCX Lamp off field you enable button 7 on an MC X controller to be used to control the lamp off function Auto shutter B O The shutter will assist the dimmer black out On default or will not be affected by the dimmer setting Off Effect speed Effects are performed quickly Fast default or slowly Safe Effect shortcuts This determines whether the wheel takes the shortest path to the next position or turns in one direction only This is on by default Effect feedback Effect feedback is a real time position correction system that automatically corrects the position of the effect wheels This is on by default Fixture settings General operation When the Exterior 600 is connected
38. n the light level setting Programming from a PC using MUM 37 38 The first thing to do is to set the correct time See Clock on page 24 You can set timer operation for a single period or for two periods for example one period in the morning and one period in the evening Programming effects in scenes The programming of effects is performed using the Stand Alone program controls The following options are available Intensity The dimmer provides smooth high resolution 100 percent dimming Cyan CMY color mixing The CMY color mixing system is Magenta based on graduated cyan magenta and yellow color Yellow filters A continuous range of mixed colors may be achieved by varying the amount of each filter from 0 to 100 Note that mixing 3 colors results in a loss of light the light is blacked out when all 3 colors are fully applied For maximum brightness mix only 2 colors at a time Zoom The lens may be driven forwards or backwards to vary the size of the beam The zoom function only has a noticeable effect in the following Exterior 600 models Exterior 600 18 25 Exterior 600 22 38 The zoom function has little effect with models containing other beam angles Programming from a PC using MUM Filter color Select positions on the color wheel using the five buttons The color wheel has red green and blue dichroic color filters plus a 5600K to 3400K color correction filter and open white It may b
39. n the link Fixtures reset correctly but some respond erratically or not at all to the controller Bad data link connection Inspect connections and cables Correct poor connections Repair or replace damaged cables Data link not terminated with 120Q termination plug Insert termination plug in output jack of the last fixture on the link Incorrect addressing of the fixtures Check fixture address and protocol settings One of the fixtures is defective and disturbs data transmission on the link Bypass one fixture at a time until normal operation is regained Have the defective fixture serviced by a qualified technician XLR pin out on fixtures does not match pins 2 and 3 reversed Install a phase reversing cable between the fixtures Troubleshooting 75 Problem Lamp does not strike Probable cause s The ballast and transformer settings do not match local AC voltage and frequency Remedy Disconnect fixture Check ballast and transformer settings and correct if necessary Lamp missing or blown Install new lamp Lamp is too hot Allow lamp to cool for at least 8 minutes Lamp cuts out intermittently 76 Fixture is too hot Allow fixture to cool The ballast and transformer settings do not match local AC voltage and frequency Disconnect fixture Check ballast and transformer settings and correct if necessary Defec
40. nes that the slave fixture has 4 for example in whole numbers no decimal places In this example 5 divided by 4 results in 1 with 1 remainder This remainder will be the number of the scene that the slave fixture starts scene 1 Generally though when a Slave fixture reaches its own last scene before the Master fixture a go to scene x message will result in the first scene being played Synchronous triggering during Stand Alone operation 43 6 If a slave has more scenes than the master calls the last scenes in the slave will never be executed as is the case with scene S4 in the following example F fade W wait Timeline gt 2 Programmed in Master SOU 52 53 SA Programmed in Slave WI Result mp 7 A slave fixture will not listen for the next message from the master fixture before it has finished its current scene This may result in a slave skipping a scene if slave has a longer scene time than master Note that in the following example the scenes in the Slave run out of their programmed sequence because scenes 0 and 2 on the Slave are longer than the corresponding scenes on the Master M master S slave F fade W wait Time gt Programmed Master Result Master 44 Synchronous triggering during Stand Alone operation SECTION 3 DMX CONTROL This section contains the following chapters Preparing a fixture for DMX control on page 46 DMX c
41. ng around in a circle Two water and oil repellent GORE TEX membrane air vents in the rear cover of the Exterior 600 allow air to pass through the housing This equalizes pressure differences and eliminates the potential for vacuum that can suck moisture into the fixture if it is improperly installed or maintained Gaskets To maintain the fixture s resistance to dust and moisture it is important that you replace gaskets carefully after removal The silicone gaskets should maintain their sealing ability for the life of the fixture When servicing the fixture note the condition of the gaskets and replace any gasket that is cracked torn brittle or inflexible Replacement gaskets may be ordered from your Martin Architectural dealer The gaskets shall extend 0 5 1 mm 1 64 1 32 in beyond the outside of the casing If you can feel the gasket when you run a finger across the joint that s enough There won t be any problem either if the gaskets are flush with the casing but if they are below the casing s edge they can collapse into the unit and let water in The recommended procedure for closing each of the 4 openings is the same Seal maintenance 1 Insert the screws through all holes in the cover and gasket 2 Place the cover firmly against the body Adjust the straight sides of the gasket so that they stick out a little bit just enough so that you can feel it when you run a finger across the joint 3 Cross tighten the cove
42. ng fixture settings using 24 GENERAL 27 Lairip operation ree Vegan wie beat hs 27 Cold weather operation 27 The LEDs and fixture operating 5 27 Fixture control methods 28 Color matching Exterior 200s and 6005 29 SECTION 2 STAND ALONE OPERATION 31 STAND ALONE PROGRAMMING OVERVIEW 32 About scene timing eem eese Saker Pala aR E 33 Synchronizing scene changes for multiple Exterior 600s 33 Programming 5 34 PROGRAMMING FROM PC USING 35 Getting 35 Stand Alone 36 Programming effects in 5 38 Programming the same stand alone show on multiple fixtures 40 STAND ALONE SHOW 41 Starting show playback automatically at fixture power on 41 Scene execution using the optional 41 DMX controller override during stand alone show playback 42 SYNCHRONOUS TRIGGERING DURING STAND ALONE OPERATION 43 S
43. nts screws counterclockwise 1 4 turn at a time until the light is bright and evenly distributed Disconnect the fixture from power and allow to cool Check the condition of the lamp access seal Replace with a new one P N 20620050 if the seal is torn cracked or brittle Place the seal on the back of the lamp access plate Insert the 4 Allen screws through the plate and install Tighten the Allen screws with a torque of 3 N m 2 2 Ft Lbs With this torque the seal will be compressed by about one third 13 Tilt the rear section into position and replace the long bolt and lock nut Lamp maintenance 67 68 14 Reset the lamp hours counter using a MUM or MP 2 Uploader See Resetting or checking the lamp hours counter using MUM on page 65 Lamp maintenance Maintaining the electrical system Warning This section describes electrical maintenance procedures that can be performed by the user It contains the following sections Replacing fuses below Changing the power settings on page 71 Installing a cord cap on the mains lead on page 17 Refer all service not described here to a qualified Martin technician Disconnect the fixture from power before removing any cover Always disconnect the fixture from AC power and allow it to cool for 20 minutes before servicing Replacing fuses The Exterior 600 has 4 fuses a mains fuse 6 3 AT Martin P N 05020020 and three fuses on the PCB one for each of
44. on from the neutral lead blue and screw the lead into the neutral terminal of the connection block in front of the transformer D SERIEL DATA LINK MAINS INPUT Cold Hot Gnd Gnd LIVE Green Red Blue Yellow Blue Brown sue 2 0O 14 Replace the printed circuit board A Bundle the wires together as before with zip ties 15 Verify that both nuts on the pass through fitting are tight E Check the condition of the seal for the back cover Replace with a new one P N 20600020 if the seal is torn cracked or brittle 16 Insert the Allen screws through all holes in the cover and seal Place the cover firmly against the body Adjust the straight sides of the seal so that they stick out a little bit just enough so that you can feel the seal when you run a finger across the joint 17 Cross tighten the cover bolts The correct torque for these bolts is 3 N m 2 2 Ft Lbs With this torque the seal will be compressed by about one third The cable gland must be replaced if the outside cable diameter is larger than 10 mm or smaller than 5 5 mm See Cable glands on page 59 Installing a cord cap on the mains lead A non IP rated cord cap may be installed on the mains lead for testing service and temporary applications For outdoor installations an IP65 rated cord cap should be used The following table details some commonly used
45. ontroller operation on page 49 DMX protocol on page 54 Synchronous triggering during Stand Alone operation 45 Preparing a fixture for DMX control There are a range of DMX specific settings that you need to set These are described in this chapter You can use a personal computer via the MUM application an MP 2 or a DAD to prepare your Exterior 600 We recommend using the MUM because it has a graphical user interface that is easy to use see the following illustration Follow the instructions in Fixture settings on page 22 to choose and connect a setting device and then refer to this chapter for information about DMX specific settings pestocol minga DHX 2 r Other Ain Ds Ekari DMX address The DMX address also known as the control address or start channel is the first channel used to receive instructions from the controller Each fixture needs its own control address set and uses this address and subsequent 46 Preparing a fixture for DMX control control channels to receive instructions from a controller The Exterior 600 uses eight or nine control channels The control address also known as the start channel is the first channel used The Exterior 600 uses eight channels of control data in mode 1 It reads the data on the start channel and the next seven channels If the control address is set to 100 the fixture uses channels 100 101 102 1
46. r bolts The correct torque for these bolts is 2 5 3 0 1 8 2 2 Ft Lbs Cable glands The supplied cables enter the fixture through cable glands that fit 5 5 10 mm 1 4 2 5 in diameter cables The gland must be replaced if the power or data cable is replaced with a cable of a different diameter larger than 10 mm or smaller than 5 5 mm 1 4 2 5 in or if the data cable is replaced with two separate cables Replacement glands available from electrical suppliers must have the following characteristics Temperature range 20 to 70 degrees Celsius or better Ingress protection rating IP 67 or 68 Entry thread size PG 11 Minimum entry thread length 8 mm Seal maintenance 59 Cleaning 60 Cleaning lenses Clean the optical components carefully Remove smoke and other residues with cotton swabs or unscented tissues moistened with isopropyl alcohol A commercial glass cleaner may be used but residues must be removed with distilled water Clean with a slow circular motion from center to edge Dry with a clean soft and lint free cloth or compressed air Remove stuck particles with an unscented tissue or cotton swab moistened with glass cleaner or distilled water Do not rub the surface lift the particles off with a soft repeated press Cleaning the housing The Exterior 600 s aluminum housing can be cleaned with mild detergents such as those for washing cars Disconnect the fixture and allow it to cool Visual
47. re is powered off Maintaining the electrical system 73 74 The battery mounts on the circuit board at position BAT101 which is located right behind the sensor inputs at PL251 and PL252 on top of IC124 The position is indicated by a ring of the same size as the battery The positive pole is indicated on the print and is the position closest to the relay To Install the battery heat the existing solder on the bottom of the circuit board and insert the pins from the top one at a time Prevent accidental discharge when storing in an antistatic bag we recommend placing a drop of silicone over the solder connections Maintaining the electrical system Troubleshooting Problem Probable cause s Remedy One or more of the fixtures is completely dead Fixture not powered on Check that power is switched on and cables are plugged in Primary fuse blown located besides the ballast Disconnect fixture and replace fuse Secondary fuse s blown located on PCB inside the fixture base Disconnect fixture Check fuses on PCB and replace Fixtures reset correctly but all respond erratically or not at all to the controller The controller is disconnected from the data link Connect controller XLR pin out of the controller does not match pin out of the first fixture on the link signal is reversed Install a phase reversing cable between the controller and the first fixture o
48. rical conduit beneath the fixture 4 Remove the four 5mm Allen screws from the lamp access plate Remove the access plate and the rubber seal 5 Remove the 2 Phillips screws from the lamp socket assembly Gently pull out the assembly 66 Lamp maintenance 6 10 11 12 Remove the old lamp from the socket Holding the new lamp by its ceramic base do not touch the glass insert it firmly and squarely into the lamp socket Clean the glass bulb with the wipe supplied with the lamp particularly if your fingers touched the glass A clean lint free cloth wetted with alcohol may also be used Re insert the lamp assembly Replace the 2 Phillips screws The lamp holder is adjusted at the factory but precise alignment may be necessary due to slight variations between lamps a Center the hot spot the brightest To reduce the hot spot pull the Apply power to the fixture part of the beam by turning the 3 Allen hex screws one at a time to move the hot spot diagonally across the beam If there is no hot spot adjust until the light is even lamp back towards you by turning all three Allen screws clockwise 1 4 turn at a time until the light is evenly distributed If the light is brighter around the edge than it is in the center or if light output is low the lamp is too far back in the reflector Move the lamp forward by turning the adjustme
49. rior 600 is isolated from AC power and is cool Remove the 10 Allen screws from the rear cover plate Pull off the plate and seal AC power 15 16 4 10 11 12 Remove the 2 screws from the aluminum circuit board bracket A and pull the circuit board out VV Unplug the power cable s brown lead from the back of the main fuse holder B The lead is connected with a spade plug and can be pulled off Remove the green yellow lead from the grounding bolt C to the left of the ballast Disconnect the blue lead from the connection block D located in front of the transformer Loosen the large outer nut on the mains lead pass through fitting E Cut cable ties as necessary and pull the mains lead out of the fixture Transfer the outer pass through nut E to the new cable and then insert the new cable through the fitting Pull the cable into the fixture and cut to 52 cm 20 in from the inside of the pass through Remove 28 cm 11 in of outer insulation Lead the cable between the fuse holder and housing at B Install a 6 3 mm 1 4 in insulated female spade terminal on the live lead brown and plug the lead into the back of the main fuse holder B Install a ring terminal on the ground lead green yellow place the terminal on the grounding bolt to the left of the ballast C and replace the nut AC power 13 Strip 6 mm 1 4 in of insulati
50. ross fade time if available must be 0 Feedback An on the fly position correction system automatically corrects the position of the effect wheels This feature can be disabled by turning effects feedback off see Effect feedback on page 26 but this is not recommended Shortcuts 50 The shortcuts setting see Fixture settings on page 25 determines whether the effect wheels take the shortest path between two positions crossing the open position if necessary or always avoid the open position The setting may be overridden on the speed channel only available in DMX mode 2 see DMX mode on page 47 DMX controller operation Lamp Lamp on With the default setting the lamp remains off until a lamp on command is sent from the controller To have the lamp strike automatically within 90 seconds of powering on switch the Automatic Lamp On personality to on see Fixture settings on page 22 A large peak of electric current is drawn for an instant when striking a discharge lamp Striking many lamps at once may cause a voltage drop large enough to prevent lamps from striking and or trip circuit breakers When striking multiple lamps program a sequence that strikes lamps one at a time at 5 second intervals If Automatic Lamp On is enabled there is a delay of up to 90 seconds that is determined by the fixture address Lamp off The lamp can be turned off from the controller by sending a lamp off comman
51. st former Allen screws from the rear cover plate Pull off the plate and seal 5 3 Locate the BROWN wire that connects the mains filter to the transformer Move this wire to the transformer terminal labelled for the desired setting 230 or 277 V Do not move the brown wire that leads to the ballast Local AC Transformer Ballast Frequency Voltage Setting Terminal Setting Terminal 50 Hz 218 241 V see label 230 50 Hz 10 265 290 V see label 60 Hz 218 241 V 230V see label 227 160 Hz 7 265 290 V 277 V see label 4 To tap the ballast move the single BROWN wire to terminal 7 for 60 Hz operation or to terminal 10 for 50 Hz operation 5 Before closing check the condition of the seal Replace with a new one P N 20600020 if the seal is torn cracked or brittle 6 To close insert the Allen screws through all holes in the cover and seal Place the cover firmly against the body Adjust the straight sides of the seal so that they stick out a little bit just enough so that you can feel the seal when you run a finger across the joint 7 Cross tighten the cover bolts with a torque of 3 N m 2 2 Ft Lbs With this torque the seal will be compressed by about one third Installing a battery on the PCB The Exterior 600 s built in clock which can be used to start and stop operation in stand alone mode requires a 3V battery P N 05801001 on the PCB in order to keep time when the fixtu
52. st the tilt loosen both tilt locks on either side of the base Position the fixture and retighten the tilt lock nuts Installation 13 AC power Note 14 Power configuration This section describes connection to AC power Your Exterior 600 is factory wired to one of the following settings 230V 50Hz e 245V 50Hz e 208V 60Hz e 277V 60Hz Operating at the incorrect power setting can result in poor light output greatly reduced lamp life overheating and damage to the fixture The factory settings are printed on the serial number label If your local AC voltage or frequency differ from the settings for your model then see Changing the power settings on page 71 Connection to the mains supply The Exterior 600 is equipped with a 1 8 meter 5 9 ft length of 3 conductor 0 75 mm 18 AWG electrical cable for connection to the AC power supply The supplied mains cable has a neoprene rubber jacket The cable enters the fixture through a cable gland that fits 5 5 10 mm 2 4 in diameter cables If there is a breach or cut at any point along the power cable for example at a connection point and if this is exposed to water moisture can be drawn up the inside of the cables due to the vacuum effect from the heat generated during operation When installing the product outdoors always ensure that the fixture is protected from water ingression from inside its power cable by Protecting the connectors on the power cables in
53. the lamp if it becomes defective or worn out against burns and fire Never attempt to bypass the thermostatic switch or fuses Always replace defective fuses with ones of the specified type and rating Keep all combustible materials for example fabric wood paper at least 1 meter 39 inches away from the fixture Keep flammable materials well away from the fixture Do not illuminate surfaces within 1 meter 39 inches of the fixture Install the fixture outdoors or in a well ventilated area Never place filters or other materials over the lens The exterior of the fixture becomes very hot up to 90 C 194 F during normal operation Do not locate the fixture in areas where accidental contact is likely Always allow the fixture to cool for 20 minutes before servicing Do not modify the fixture or install other than genuine Martin parts Do not operate the fixture if the ambient temperature Ta exceeds 40 C 104 Preventing injury due to falls 10 When suspending the fixture above ground level verify that the structure can hold at least 10 times the weight of all installed devices Block access below the work area whenever installing or removing the fixture Always use at least one fastener in each of the 4 curved mounting slots in the base Introduction Installation This section describes in general terms how to mount the fixture and connect it to data and AC power These procedures shall be performed by qualifi
54. ting synchronously An Exterior 600 running a stand alone show can perform synchronized scene changes triggered by a master fixture with up to 31 other Martin fixtures of the following types Exterior 200 Exterior 600 FiberSource CMY150 mager series Alien 02 series MiniMAC Maestro These fixtures all have their own shows individually programmed but have scenes synchronously triggered by a one fixture Synchronous operation of multiple fixtures requires that they be connected on a data link Stand Alone programming overview About scene timing Each scene has a dynamic part the fade during which effects move to the scene s programmed positions and a static part the wait where effects do not change The duration of the fade and wait is programmed individually for each scene The fade time may be 0 120 seconds the wait time may be 1 second to 12 hours The total time it takes a scene to execute is the sum of the fade and wait times When operating multiple fixtures synchronously the wait time is determined by the fixture that issues scene change commands It does this when it reaches the end of each scene wait time Every other fixture fades and waits at its own rate and then remains in the wait state until receiving a start scene xx command When programming in synchronous triggering situations keep in mind that in order to keep things as simple as possible there are two rules of thumb th
55. tive fan Refer to service technician Troubleshooting SECTION 5 REFERENCE This section contains the following chapters PCB layout on page 78 Specifications on page 79 Troubleshooting 77 PCB layout Switch Hall Sensor Link 0 315 AT 4 AC Input 78 bg 2 2 c ui o PL 232 TX Enable PL 104 Flash Write PL 121 Hard Boot Jumper Sens Out LS1 Sens Lamp LS2 Enable Disable Enable Disable 3 1 PL 70 1 _PL301 89 PL 401 PL411 PL 421 Pt 306 PCB layout PL 431 1 zz 1j PL511 PL501 Fan Front Temp sensor Fan Rear LED Display Zoom Dimmer Cyan Magenta Yellow Color Beam Shutter Specifications Physical Length pe 636 mm 25 in Widths sidere irt eee erp ree C 375 mm 14 8 in 421 mm 16 6 in terit teuer itu IER NU A E a IY 48 kg 106 Ib Source 575 W discharge GELATERIA GX 9 5 Approved models Philips MSR 575 2 dubie ncn danti et ERI Philips MSD 575 Osram HSR 575 2 IEEE EE Osram HSD 575 Control esses au
56. to power it will reset Lamp operation Avoid turning on several lamps at once To optimize lamp life always allow the lamp to warm up fully before turning it off For optimum lamp life turn off lamp power whenever illumination is not required for extended periods of an hour or more Fixture power may remain on when not in use After being turned off the lamp must cool for at least 8 minutes before it can be turned back on Lamp on commands sent within 8 minutes of a lamp off command are stored and then attempted again after the time has elapsed Cold weather operation When the temperature is expected to fall below freezing leave the fixture powered on when not in use to keep the electronics warm The lamp however may be switched off The LEDs and fixture operating status Two LEDs on the rear panel display the fixture status Normal operation is indicated by two green LEDs See Table 1 for other status messages LED1 LED2 SENSOR General operation 27 The LEDs flash off for a brief instant at regular intervals to prevent false readings when the light sensor samples the light level Appearance Message LED 1 Message LED 2 Steady green Effects OK Data OK Steady red Invalid data no data Steady yellow Waiting for upload or Waiting for upload or upload in progress upload in progress Flashing yellow Reset in progress Reset in progress Flashing red amp green Contact a service technician
57. tomatic and or remote on off Dynamic effects rue M 0 100 Magenta filter eese een nnne nn 0 100 RIA PA 0 100 Color wheel 4 filters open split positions Bl en 0 100 Shutter eere flash up to 8 Hz available with DMX control only Beam shaper flat wide beam that rotates 0 90 available with DMX control only E on off Motorized zoom used on models designated 22 38 and 18 25 Control amp Programming Contr l optioni ne caret leen DMX 512 stand alone master slave icc utente RS 485 Setting and addressing MP 2 DAD MUM Firmware Serial upload Stand alone triggers internal real time clock with timer and light level sensor Stand alone 20 scenes Data in out 1 8 m 5 9 ft trailing cable w 3 pin XLR male amp 3 pin XLR female DMX channels 8 9 Specifications 79 80 Installation Mounting points 4 curved 10 mm 0 4 in slots on 85 mm 3 4 in radius Orientation eene nennen nete nenen rennen any Tilt pedestal 40 Minimum distance to combustible materials 1m 39 in Minimum distance to illuminated
58. ture for DMX control 47 48 With tracking control fades are programmed using the controller s fade time The controller divides the fade into small pieces that the fixture tracks The Exterior 600 has a digital filter algorithm that averages several updates to ensure smooth movement Vector control provides a way to program fades on controllers without programmable fade times or cross faders With vector control instead of breaking up the movement into many small positions the controller sends one position value along with a speed value that is programmed on a separate channel Vector control may provide smoother fades than tracking control with some controllers particularly on very slow fades Using DMX mode 2 you are able to switch between tracking and vector control but you cannot use both at the same time Preparing a fixture for DMX control DM X controller operation DMX control device Important The Exterior 600 may be programmed and operated with any lighting controller that is compatible with the USITT DMX standard This section describes how to operate the fixture with a controller Refer to Data link on page 19 for connection requirements and the DMX protocol on page 54 for specific control values This chapter contains the following sections Effect operation on page 50 Lamp on page 51 Color on page 51 Dimmer on page 52 Shutter on page 52 Zoom on page 52
59. uence Insert scene Save settings in a new scene before the current scene which moves up a number Tip Think of the Add and Insert commands as Save commands to be used as the last step after programming all effects Delete scene Remove the current scene from memory Scenes above the deleted scene move down a number Next scene Step to the next scene Previous Step to the previous scene scene Delete all Remove all scenes from the fixture memory Run program Run the scenes in the current program Programming from a PC using MUM 39 40 When the program is run scenes execute in a continuous ascending loop Note that if a slave fixture has Fewer scenes than the master fixture it will run these in a cycle continuously until the master fixture signals that the program should start from the beginning again More scenes than the master fixture then the additional scenes will never run because the program will reset to the first scene when the master starts its program from the beginning Programming the same stand alone show on multiple fixtures Although you can only connect to and program a single fixture at a time using the MUM you can use it to program a single fixture download and save the fixture settings to a file on your PC and then upload the stand alone program and fixture settings to each subsequent fixture that you connect to This is useful if you have a group of fixtures of the same type that will r
60. un the same stand alone show Programming from a PC using MUM Stand Alone show playback Starting show playback automatically at fixture power on Execution of the pre programmed scenes in a loop will automatically resume when the fixture is powered on if stand alone is enabled see Stand Alone Settings on page 36 and the automatic lamp on function is enabled see Fixture settings on page 25 Scene execution using the optional C X The MC X is an optional remote control unit that is available from Martin Once the remote controller is connected 7 scenes can be conveniently called up on the MC X s buttons Enabling MC X control Using an MP 2 For each fixture 1 Disable stand alone operation on each fixture select SA run OFF and press enter Press menu to exit the SA menu 2 Usingthe Per menuitis possible to set button 7 on the MC X to control the lamp off function See Specifications on page 79 Using MUM For each fixture 1 Disable stand alone operation See Stand Alone Settings on page 36 under the chapter Programming from a PC using MUM Stand Alone show playback 41 2 Enable lamp on from the MC X See MC X lamp off on page 26 in the section Defining fixture settings using Connecting and using the MC X Controller 1 Connect the MC X controller to the Exterior 600 s data network If multiple Exterior 600s are connected plug the controller into the f
61. ur PC and then upload the stand alone program and fixture settings to each subsequent fixture that you connect to Stand Alone programming overview Programming froma PC using MUM The programming of scenes and setting up of master slave relationships can be performed from a personal computer using the MUM application The computer is connected to a fixture via a DABS1 USB to XLR adaptor used to program the stand alone settings for that fixture and then removed Once a fixture is subsequently switched on it can automatically run the scenes in its program in a loop according to the triggering criteria you have specified time of day and or light level Exterior 600 3 If you are not familiar with the use of MUM then it is recommend that you familiarize yourself with it by reading the MUM user manual Getting started To get started 1 Connect a DABS1 adaptor to your PC 2 Connect the DABS1 adaptor to your Exterior 600 3 Power on the Exterior 600 and start the MUM application The application will automatically detect an Exterior 600 if it is powered on and connected to your computer via a DABS1 adaptor It will also retrieve the current settings on the fixture and display them Programming from a PC using MUM 35 36 Stand Alone Settings The fixture needs to be configured to know if and when to activate a stand alone program Click Stand alone settings to display the following window The following opt
62. uses on the PCB To replace any of the fuses on the PCB 70 1 Make sure the Exterior 600 is isolated from AC power and has cooled for at least 20 minutes To open the fixture remove the ten 4mm Allen screws from the rear cover plate Pull off the plate and seal To remove the printed circuit board from the fixture remove the 2 Philips screws from the aluminum bracket and pull the board out You will find a diagram of the PCB that includes the fuses in PCB layout on page 78 Locate and replace the defective fuse with one of the same size and rating Replace the PCB Before closing check the condition of the seal Replace with a new one P N 20600020 if the seal is torn cracked or brittle To close insert the Allen screws through all holes in the cover and seal Place the cover firmly against the body Adjust the straight sides of the Maintaining the electrical system Warning Warning seal so that they stick out a little bit just enough so that you can feel the seal when you run a finger across the joint 8 Cross tighten the cover screws with a torque of 3 N m 2 2 Ft Lbs With this torque the seal will be compressed by about one third Changing the power settings The voltage and frequency settings must match the local AC power supply The factory set power supply tappings are printed on the serial number label on the back plate Operating at the incorrect power setting can result in poor light
63. ust the straight sides of the seal so that they stick out a little bit just enough so that you can feel the seal when you run a finger across the joint 14 Cross tighten the cover screws with a torque of 3 N m 2 2 Ft Lbs With this torque the seal will be compressed by about one third Firmware updates 63 Lamp maintenance This chapter describes how to install and adjust a lamp It contains the following sections Compatible lamps Maximum lamp usage Installing the lamp on page 66 Compatible lamps The Exterior 600 is designed to use the lamps listed below nstalling other lamps may damage the fixture Lamp Average life Replace by Color temp Output Philips MSD 575 3000 hours 3200 hours 6000K 78 Im w Philips MSR 575 2 1000 hours 1200 hours 7200K 85 Im w Osram HSR 575 2 1000 hours 1200 hours 6000K 85 Im w Osram HSD 575 3000 hours 3600 hours 7200K 78 Im w Note This data is subject to change Refer to the manufacturer supplied specification for up to date information Maximum lamp usage The quartz bulb weakens over time significantly increasing the risk of lamp explosion Replace the lamp no later than indicated in the table above We recommend that you replace all the lamps in an installation together This will simplify keeping track of when you need to change the lamps in installations with many fixtures 64 Lamp maintenance Resetting or checking the lamp hours counter using MUM

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