Controller - HUMMEL AG
Contents
1. j PRINT EJEJU WUJ CH LE 33 34 35 36 37 38 39 40 K Tr AMM 4 lg JP la Il Le TEMP STAR PROFESSIONAL Function Standard view in operating mode The screen displays all control zones belonging to the controller with zone name actual value setpoint value and power output In addition the controller status the status of the alarm inputs and outputs and all active alarm messages are indicated as well Use the SET button to enter the setpoint value of your choice if ready press CLEAR io return to operating mode You can also make this setting for a whole group of control zones by selecting the corresponding zones with the GROUP function The left right buttons enable you to display the previous next block of zones for single line by line steps use the up down buttons Setting Submenus No submenus available TIP The power output bargraphs give you an overview of the connected heat load nozzle or manifold Once the set setpoint value has been reached the output should be no higher than 80 If higher the capacity of the heating system is probably insufficient The GROUP and F1 fixed group functions enable you to designate and mark the respective systems when using multi component molds These systems can then also be modified and started separately F2 highlights the groups and displays them separately 11 TEMP STAR Table Menu display table parameter diagram uti2. Direct access to the data management area of the operating system Error log Provides a list of all alarms that have been triggered with date and time System log Provides a list of all user actions with date and time e Depending on access level some setting options may not be available 17 TEMP STAR Diagnostics Menu Function Setting Submenus TIP diagnostics parameter i open E3 open output reverse E4 overcurrent temperature offset maximum duration a normal mode e r a a lc Le PI la te display table parameter diagram utilities system options diagnostics SET Ino name temp temp old time control current TS LT status 1 a Nozzle 1 34 C 24 C 16s 24 C 16s 24 C 16s 24 C 12s 0 9 A ok ok ok 1 0A ok ok ok 0 9 A ok ok ok 0 9 A ok ok running PROG TS thermocouple LT output stage stop diagnostics rr 16 20 page 1 1 BJ JEJ CJ CE BJ TEMP START PROFESSIONAL Checks the wiring of the connected mold and indicates wiring or system errors The checks are performed for each zone separately If the connected heating system reaches the target temperature offset within the preset time the zone is O K Currently running tests are indicated for the respective zone Should wiring or system problems be detected an error message is displayed SET allows you to select the zones to be checked In this way it is possible to
3. Store Exit setting ESC OFF Ss Cancel OFF Pressing this button will lead back one programming step without storing the changed value 22 TEMP STAR Parameters Factory Preset Factory preset The following parameters can only be set for all zones 0 50 C above a OVTEMP Overtemperature Limit value alarm output 1 setpoint 10 C UNTEMP Undertemperature Limit value alarm output 2 0 we a setpoin DRMPEND Rampen Final temperature ramp 1 80 120 C e Pause between ramps 1 2 1 10 minutes P Automatic control if TC is open RSE TEMPDN Standby Temperature below setpoint 10 200 C TC TYP Thermocouple Type of Thermocouple PRESET Set to factory presetvalues FW VER Actual firmware version Software version controller card CODE Lock function 0_ inactive SYNC Compound heating St 1 On 0 Off 1 On The following parameters can be set individually for each zone TEMPUP Boost function Temperature above setpoint 5 60 C UPTIME Duration of boost process 0 180 s UNIT Temperatureunt r cor CURR IGA TMPMAX Setpoint limitation Max setpoint value permitted 50 500 C 450 C Automode function is available only after failure free operation for approx 15 min PC Operation PC based operation requires a licensed software available from HUMMEL AG Following installation of the software according to the instructions supplied with the product you can operate the controller in the same wa
4. select only the relevant heating circuits e g after completion of repairs The temperature offset field is used for setting the temperature differential by which the temperature must be increased within the desired time interval This value can be entered via the maximum duration field The maximum power output can be set manually via the output field Clicking the start diagnostics field starts the check and clicking stop diagnostics terminates it Given p e 60 zones the diagnostic process can take several hours if the time range is utilized No submenus available Recording the results of the diagnosis helps you to identify defective heating zones later by assessing deviations from the power output 18 TEMP STAR LC Operating Panel Alarm indicators Actual Value Setpoint Value Heating pulse indicator VIEW BLOCK button 1 24 25 48 etc OUTPUT POWER button CANCEL PROGRAMMING UP DOWN PROGRAMMING MANUAL STANDBY ZONE OFF buttons ENTER button button button button Alarm Indicators U Thermocouple alarm Lights up in case of TC malfunction open reversal The actual value display shows or the temperature of the controller by TC reversal If Automode is active the display shows alternating and A dr Temperature deviation alarm Flashes during the heating up phase of the soft start ramp Lights up continuously if the temperature exceed
5. 16 PE Power supply cable ie x O s Je e D Oo Aor TEMP STAR Rear side Operating panel connector Interface connector Main J I switch Alarm connector Thermocouple connectors 4 D 3 H EI 9 R M y r N were gt ir je Lele reje Load connector e e e 2 G SI e en ger Be ot 1 an ag ap d 2 tere Mere Mere Keis kee ere efe e fele sie terel eie sie seh sel d ele hy ere db eje GB es Seel 10 Fere Bee Were 4 Kee Keel cere cere sch ech sch 004 k g Nazi Le z Z ZA IMPORTANT NOTICE Each controller board is designed for controlling 6 zones he cards can be inserted into any free slot Be sure to turn off the device before removing a controller board Following board exchange the device must be restarted To replace the load circuit fuses unlock the corresponding control card rotate the 4 locks by 90 then withdraw card When replacing fuses be sure to use fuses of the same type Replacing Fuses 16 A FF see TEMP STAR Replacing Fuses WARNING Danger of death from electric shock Before starting any work on the device be sure to pull mains plug The device may only be serviced by qualified personnel with consolidated electrotechnical knowledge 2 fuses for the main power supply are located inside the device When replacing them be sure to
6. 36 48 60 72 84 96 20 28 6 18 30 42 54 66 78 90 6 14 TEMP STAR Alarm connector 12 pin alarm cable see accessories Alarm outputs 1 overtemperature 2 undertemperature 33VAC 70VDC 2A Stop machinery Release production mos Fret O Alarm 1 Overtemp M Alarm 1 Overtemp grey S Alarm 1 Overtemp S Alarm 2 Undertemp M Alarm 2 Undertemp Alarm 2 Undertemp Inputs 1 Standby 2 Boost Specifications Working conditions Controller housing Touchscreen housing LC panel housing Power supply Connected load Mold connection Thermocouple Power output Control range Load fuse Controller boards Device connectors 10 12 green yellow Aka Switch contact Indoor Operation only max altitude 2000m M S L Relative humidity up to 80 at 30 C 86 F moisture condensation not permitted pollution severity level 2 operating temperature 10 40 C 50 104 F storage temperature 0 50 C 32 122 F Metal enclosure powder coated with lockable castors Aluminum housing powder coated 15 SVGA LCD display with touchscreen Aluminum housing powder coated with membrane keyboard 4 conductor three phase system 3L N PE 230 400VAC 10 50 60 Hz Overvoltage class Il CEE 63A connector other Supplies on request approx 44kW with 63A connector 12 zones to each 24 pin load co
7. panel If you use a PC for controller operation connect the connecting cable to the interface connector After checking carefully that all connections have been made correctly connect the mold to the controller The alarm connector accessory allows you to establish a connection to the injection molding machine as well Connect the mains cable then turn on the controller via the mains switch Touch Screen PC operating Following initialization of the system and parameter loading the operator must decide whether to use the Setting Wizard or not The Wizard helps you to make the main settings required for starting production in just a few steps Alternatively adjust the setpoint values or load a mold program stored in the system s memory Be sure to switch off all control zones that are not used currently See Parameters menu TIP The HELP button gives you access to the Help function This function explains all the operating setting options offered in the currently active menu Following careful verification of the correctness of all settings operate the I O button to start the heating process LC Operating Panel Turn on the mains switchhis triggers a query prompting you to decide whether the control parameters should be optimized for the respective hot runner mold or not Optimization is necessary only when a mold is connected for the first time Setting optimization to OFF OPTI N accelerates the heating up process How
8. use fuses of the same type rating Each control card is designed for controlling 6 zones For assignments see tables below To replace the load circuit fuses unlock the controller board rotate lock by 90 and withdraw card Use the auxiliary tool attached inside the front door to exchange the fuses as illustrated below Be sure to use only replacement fuses of the same type To reassemble the device proceed in reverse order Removing fuses Installing fuses N e 18 3 kH l 19 4 a b R g e o O F gt meee 4 och i 55 10 56 10 10 27 5 erf 28 5 och 60 10 k l 20 5 k l 34 6 a b 32 6 c d d W ES e erf 384 6 och 85 6 irj 36 6 kl 87 7 a b 38 7 c d 48 8 a b NEW s c d MESA s erf Ett och 47 8 et 48 8 kil MEWA 9 a b 50 9 c d 9 e f gt 52 9 och 58 9 irj MEWA 9 kl 55 10 a b 56 10 c d 10 e f NO PO Po HOP ox O 0101 d co e OT TEMP STAR Start Up The PROFESSIONAL hot runner controllers are designed for conneciion to a three phase power supply source see Specifications The unit features a CEE plug for this purpose The mains switch which disconnects the device completely from the power supply is located on the rear panel Connect the operating
9. NE 3 ZONE 6 ZONE 37 ZONE 38 ZONE 39 ZONE 40 22520 72536 e 185 C 140 C 130 C 150 C 220 C 160 C 185 C 0 i 0 0 0 ox 0 ox 4 AUS A CTE toe AM W Lal E WW BJ Lal el le TEMP START Boost Alarm Navigation System OFF Start Stop Standby Diagram heating Via menu bar selection directly on the screen The HELP button accesses the help function of the current menu window You can open either the user manual or the Setting Wizard Can be entered directly via the Parameters menu In the Display or Table menu select the zone of your choice and then SET to adjust the setpoint value For groups see Group You can deactivate zones individually via the Parameters menu Select first zone and last zone then use the GROUP button to create a group You can add additional zones at your choice Use the SET button to set the setpoint value then click CLEAR to return to normal operation Button F7 allows you to define designate and mark groups e g for multi component molds F2 highlights the 6 variable groups Start operation To activate the heating function click the I O button Boost Standby Alarm Print Turn off Temporary temperature increase either with Boost button or via alarm connector Temperature reduction for all active zones with Standby button or via alarm connector The Alarm button allows you to call up all currently active alarm messa
10. Operating Instructions September 2014 Subject to technical modifications TEMP STAR PROFESSIONAL HUMMEL AG Lise Meitner StraBe 2 D 79211 Denzlingen Telefon 49 0 7666 91110 0 Fax 49 0 7666 91110 9799 Internet www hummel com TEMP STAR Table of Contents General Information Warning Symbols Safety Instructions Warranty Intended Use General Information 3 Set Up Cleaning Maintenance Drsposzal nenne nenne nnnnnenennennnnnnennennnnn 4 Controller REENEN 5 Control Board with Load Circuit Fuses eau aaa aaa aaa aaa aaa ann n aaa nenn nennen aan ennnnenenen 5 Replacing Circuit FUSES cccccccceeccceeeceeeeseeeeeeeeseeeeseeeseeeeseeeeseeeseueesaeessueessueesueesueesseeseneeseeeeaes 6 Zone 7 Controller Board ASSIO ME U seca SEO ea en 6 ST sani GA CAGE AO ACE POOLE AA PERO re 7 SOU Start RAMD WEN 7 Connections Load Thermocouple nenne nnnnn nenne nnnnn nenne nenne nnnnnenennennnnnnnennennnnn 8 Connections Alarm Connector EEN 9 SPECHEAUONS ee ee ee ee 9 Touch Screen Operating Front View Mam Functons nennen nn nenne nenn nn nenn ann nn nn nn nennen 10 BEDAC MO EE 11 Table E 12 Par meer NEn E 13 DaO aN MONU AR CH 14 WUES TEE 15 OSIEM On E 16 ODIUO S E 17 DIRYNOSUES MENU WEE 18 LC Operating Panel Kreins d 19 PAV eld ae es Ito S PE ONA 19 SO OO IES ZOOS EE 20 FONCUO REJS ee iwa R OG GRA R nee eee tee 20 Manual Mode nenne nenn nenn nennonenn nenne nenn nnnnennnne
11. changes have been made to an existing mold these are saved with the save button To start control operations after the system had been switched off the appropriate program must first be loaded via the load function The read only data record Default Settings stores the factory preset parameters The system parameter submenu allows you to enter global values that are valid for the entire system e g soft start parameters system parameter For entering parameter data for all zones system overview Indicates the status and the firmware version for each controller card module molds Manages mold data with change history mold memory e Depending on access level some setting options may not be available See also menu options 16 TEMP STAR Options Menu Function Settinq Submenus display table _ parameter diagram utilities system options diagnostics Tempstar Visualisierung DEMO version 2 0 9 1 access access level level4 interval sec pin level 1 channels pin level 2 startup behaviour compound heating optimization display temperature unit language A 4 start explorer HE CJE EJ EJ E TEMP STAR PROFESSIONAL There are various access levels that differ in the scope of the setting and viewing options they provide For Levels 1 and 2 4 digit numerical passwords are required Level 1 user level is intended for pro
12. duction Level 2 master level for parameter setting All higher access levels should only be used by system administrators The access block is used for entering the passwords for Levels 1 and 2 Once the passwords have been saved access will be possible only after entering the correct password in each case In the startup behaviour block the compound heating function or the optimization function can be activated or deactivated If the compound heating function is activated the fastest zone e g nozzles will wait for the slowest zone e g manifold This prevents mold stress as far as possible during the heat up process During the soft start phase the optimization function determines the best control parameters However this is required only during the initial start of each mold The display section allows you to select the basic temperature unit C or F and the interactive language of your choice Data recording e g for quality assurance purposes can be activated and deactivated in the data backup block Besides you can set the monitoring interval here The info button gives you access to a list of zones that have been activated for data recording Such activation is carried out via the actual temperature and output fields of the Parameters menu either individually or groupwise The log data is stored in a special directory and can be retrieved from there as an ASCII file Start explorer
13. es preferably as jpg or bmp files Stored or running data records can be opened and zoomed and placed to the right recording time with the image tool Clicking the printings pictures datasave field switches between image printout or stored data view Photos of mold halves can easily be marked with the mold cavities e g using WINDOWS Paint When stored as an image such marking or lettering can be helpful in identifying zones and setting zone parameters 15 TEMP STAR System Menu Function Settinq Submenus display table _table _ parameter diagram _utilities __ System options diagnostics i moldname Boje _ zones build at last LIEFEN ce Ji 36 me emp 4 16 HY 43 26 05 2014 16 30 43 Werkseinstellung 180 31 03 2011 09 18 37 31 03 2011 09 18 37 OFF TE 00 20 0 u m 4 HOON AMMA BOE EF amp TEMP STAR PROFESSIONAL This menu allows you to manage the mold memory molds and the system parameters Besides the system overview provides information on the status and the firmware version of the various controller boards In the molds submenu all parameter values of a running mold can be managed The save as save load and delete buttons are intended to guide the user through this submenu Once all parameters have been set correctly they can be saved with save as by entering a name for the part or simply the drawing number If
14. ever if the setpoint values are retrieved from the tool memory optimization is always required If no entry is made the system will start without optimization after 1 minute The controller will now heat up all molds in a uniform manner Moist heating elements are dried in the process soft start ramp If the compound heating option is used all zones are heated up at the same speed thus reducing stress in the mold material The heat up speed of the soft start ramp can be adjusted via the Options menu When heating up molds for the first time the controller automatically determines the best control parameters for the connected heating zones Therefore to ensure optimal control results do not connect the device to warm molds It is possible to exchange the operating panel in process This causes no interruptions Just connect your operating panel to the operating panel connector Soft Start Ramp Active by Start Up Heating after standby or alarm Overtemperature EE UmaeriemperalUi ese esensececcertesaeasence Eege EE Ramp 2 K s Starup 2 EE Ramp 1 K s TEMP STAR Connections acc to DIN 16765 A Load 24 pin ze Pu 12 24 36 48 60 72 84 96 12 24 zone PN 7 19 31 43 55 67 79 91 7 15 8 20 32 44 56 68 80 92 8 16 9 21 33 45 57 69 81 93 17 25 10 22 34 46 58 70 82 94 18 26 11 23 35 47 59 71 83 95 19 27 12 24
15. ges The PRINT button allows you to print the current screen content First terminate all control processes with the I O button Click the END button to close the operating system then turn off the device via the mains switch 10 Display Menu display Nozzle1 221 C 220 C 0 1 217 C 220 C 1 i Nozzle 17 224 C 220 C 0 17 213 C 210 C 0 25 NC OFF K Nozzle 2 220 C 220 C 0 Nozzle 10 221 C Nozzle 18 219 C 210 C 1 NC OFF K 221 C 220 C 0 Nozzle 11 220 C 220 C 0 1 Nozzle 19 218 C 210 C 0 NC OFF Az table parameter diagram Nozzie3 Nozzle4 220 C 2 Nozzle 12 217 C 220 C 1 Nozzle 20 222 C 220 C 0 211 C 210 C 0 NC OFF utilities Nozzle5 216 C 215 C 220 C 2 51 Nozzle 21 219 C 210 C 210 C 0 NC OFF E Nozzle6 217 C 220 C 0 Nozzle 14 219 C 220 C 0 14 Nozzle 22 217 C ld3 Manifold4 Manifold5 Manifold 6 210 C 0 NC OFF C Nozzle 219 C 220 C 0 220 C Nozzle 23 219 C Manifold 7 206 C 210 C 2 31 r NC OFF K TEMP STAR system options diagnostics Nozzle 8 217 C S IER 1 Nozzle 16 222 C Nozzle 24 220 C 220 C 0 24 Sprue 187 C e 0 32 NC OFF E u
16. he fields to the right enable you to designate activate and reset the respective diagram The Recording block allows you to select the recording intervals The duration of the recording process is automatically determined by the program You can also choose between continuous and non continuous recording The Y axis block allows you to set the range of values for the recording By clicking the zone field after selecting the zone of your choice you can define the type of value to be recorded Options include setpoint or actual value for temperature as well as output power Clicking the OK field or operating the DIAGRAM button calls up the View mode Clicking the field button again returns you 14 TEMP STAR Utilities Menu display table _ parameter diagram utilities system options diagnostics Bild D senaufbz MNH ZA Z WJ W A E PI UW EJ TEMP STAR PROFESSIONAL Function Setting Submenus This menu is used for displaying photos of any kind e g mold halves or injection molded parts as well as screen printouts for the system file or stored recording data On the bottom left you can select between pictures printings or datasave view All saved files are shown in the list above this field The zoom in zoom out original size and window size fields enable you to adjust the image as required Image files can be stored in the program directory under mag
17. lead back one programming step without storing the changed value Button indicator lights up upon activation of respective button On e 8 Output power g A Boost function active Standby active Stop operation Pressing this button once indicates the output power in of the maximum in the setpoint display Pressing it again shows you the load current in amperes The button indicator or A lights up Pressing once more returns to the setpoint value Increases temperature temporarily also externally via alarm connector Decreases temperature permanently also externally via alarm connector Pressing the button longer switches off the outputs The button LED starts flashing To resume operation push the button again For manual operation see separate section 20 Manual Mode TEMP STAR ATTENTION In this mode the hotrunner is not controlled and not switched off in case of overtemperature So overtemperature and damaging is possible Command Manual mode Select zone Confirm zone Set power value manual mode Off manual mode On Confirm setting Exit setting Display Result Upon pressing this button the setpoint display of all inactive zones shows ott The button indicator lights up The selected Zone is displayed in the dialog window The selected zone no is flashing The dialog window shows PULS With the UP DOWN buttons in percent Keeping the ESC OFF button p
18. lities system options _diagnostics SET name temp setpoint output control current boost standby 13 Nozzle 13 220 C 0 C 218 C 0 221 C 0 220 C 0 219 C 0 221 C 0 209 C 0 209 C 0 RC 185 C 0 C TE j l u 2 lg Le e 4 WI te PRINT J JEJU GI EJ LE TEMP STAR PROPESSIONAL Function This screen displays all control zones with zone name actual value setpoint value power output temperature unit load current boost and standby temperatures In addition the controller status the status of the alarm inputs and outputs and all active alarm messages are indicated as well Settinq Use the SET button to enter the setpoint value of your choice if ready press CLEAR to return to operating mode You can also make this setting for a whole group of control zones by selecting the corresponding zones with the GROUP function The left right buttons enable you to display the previous next block of zones for single line by line steps use the up down buttons The scroll bar on the right side of the screen can be used for direct navigation Submenus No submenus available 12 Parameter Menu display table zone no name Woche active control substitute default settings temperature output actual 220 4 oc setpoint 220 0 C controller parameter standby proportional value integral value parameter diagram module utilitie
19. n in The Channel State block provides information on the operation state and the actual load current of the respective zone The Current Limit field allows you to set the maximum permissible output current If the set level is exceeded overcurrent alarm is automatically triggered The power output monitoring function compares the average output value to a reference value If the monitoring function is active the system detects deviations caused e g by leakages in the hotrunner system During the optimization phase the controller checks the best control parameters for all the heating elements connected These values can be overwritten by adjusting the control parameters However this leads to enhanced control accuracy only in exceptional cases and therefore should only be done by experts No submenus available Depending on access level not all setting options may be available See also Options menu 13 TEMP STAR Diagram Menu Function Setting Submenus Nor 1 T act LJ Norrie 1 P sqd rt e ns BER GENIE SES IS WW F LEE zone alue 9 zone 1 Nozzle 1 T act D I IT TEMP STAR Betting 28 This menu enables you to define 10 different diagrams with 10 different curves each Recording takes place during operation after pressing the start all button You can stop the recording process with stop all You can select the diagrams in the top left corner T
20. nennnnnnenennnnnnenennnnenennnnenennnnnnenn 21 Change en 22 Parameters Factory Preset adas oka O A OO HA W A O Ko a KA 23 PC Operation EEEE EEEE EEEE EEEE 23 TEMP STAR safety Notices A WARNING Danger of electric shock A General danger warning symbol If you see this pictogram attached to the device please refer to this documentation to determine the kind of danger involved and protect yourself from potential hazards Symbol for protective conductor ground terminal ZA Safety Notices Carefully read these operating instructions prior to putting the product into service Only qualified personnel with qualified electrotechnical knowledge may service the device Be sure to disconnect the mains plug before opening the housing When replacing fuses be sure to use the same type of fuse see Replacing Fuses Prior to plugging in the mold cables verify that all connectors have been properly connected see Connections or connection diagram for special pin assignments Check power supply cable and mold cables for potential defects on a regular basis If cable sheath is damaged be sure to use a new connecting cable Warranty All TEMP STAR plug in controllers are subject to a 2 year warranty starting on the day of shipment of the product Excluded from coverage is damage due to improper handling wrong connection or non intended use see below Return goods must be sent to HUMMEL AG s EL Division using the
21. nnector and each 32 pin thermocouple connector HAN A Type J Lor K Max 16A duty ratio lt 80 per zone contactless semiconductor output stage zero voltage switching max 48A per controller board 6 zones 50 500 C 122 932 F Control accuracy better 1 C if hotrunner permits 16 A FF super fast Plug in cards each for 6 zones with load circuit fuses Replaceable without tool 1 Alarm connector M23 12 poles 1 Panel connector M16 10 poles 2 Interface connectors SUB D 9 poles USB Ethernet VGA PS2 RS232 1 of each at touch screen TEMP STAR Touch Screen Operating Panel Select Menu Help Setpoint Zones OFF Group Menu bar labolle Parameter Diagramm WI System Opt hone n Diagnose e ZONE 2 ZONE 3 ZONE 4 ZONE 5 ZONE 6 ZONE 7 ZONE 325 C 2526 RER SKS 24 C S252GH 195 C 130 C 230 235 C 215 C 240 C 220 C mn 0 0 0 gt ox 0 i ox 0 ZONE 10 ZONE 11 ZONE 12 ZONE 13 ZONE 14 ZONE 15 ZONE 16 E EE 230 C 160 C 220 C 245 C 195 C 110 C 170 C 155 C 0 0 ax ax ax 8 0 0 te i D 5 ZONE 17 ZONE 18 ZONE 13 ZONE 20 ZONE 21 ZONE 22 ZONE 23 ZONE 24 245 C 100 C 100 C 100 C 110 C 240 C 135 C 155 C 0 0 ex 0 0 0 e 0 0 E 7 U U y s Wi ZONE 25 ZONE 26 ZONE 27 ZONE 28 ZONE 2 ZONE 30 ZONE 31 ZONE 32 25 C ouer 240 C 120 C noc 220 C 155 C 120 C 200 C 0 0 a D 1 0 0 ZONE 33 ZONE 34 ZO
22. not blocked Cleaning The external surfaces of the device and the operating panel may be cleaned with a soft cloth saturated with alcohol Do not use acid cleaners or scouring agents To prevent malfunction the operating panel should only be cleaned after the device has been switched off ZA Maintenance The device must be regularly subjected to a safety check complying with BGV A2 requirements protection against accidents It is recommended to clean the dust filters of the fans at regular intervals Replace the filters as appropriate depending on their working condition and duration of use In addition the ventilation slots should be regularly checked for obstruction and cleaned if necessary However this may only be done by qualified service personnel with adequate electrotechnical knowledge No other maintenance work is required for the device beyond the tasks specified above Should malfunction occur please contact the manufacturer Disposal Once the device has reached the end of its service life feel free to return it to the manufacturer for proper disposal CE This device satisfies the essential protection requirements specified in pertinent EU Directives as of 2010 View of the Device Front side Controller board 1 Pal r 5 SW E IE 3 ze j m im w i CH f I I i Wio imi Ai LF B Controller board
23. original packaging postage prepaid A Intended Use The TEMP STAR plug in controllers are industrial temperature controllers designed for regulating the temperature of hot runner molds To this end the temperature of each control zone is monitored by a temperature sensor whose input is used to adjust the power output for the heating element as appropriate Using the device for other purposes may compromise its protective functions An external temperature fuse must be used for overtemperature protection in the event of malfunction The manufacturer shall not be liable for damage due to improper use of the device General Information A separate control zone is required for each load to be connected A control zone consists of a temperature sensor input and a load output including a fuse When wiring the molds be sure to assign them to the correct pins see Connections All unused control zones must be switched off A heat resistant flexible cable must be used as a connecting lead for the load circuits For the temperature sensors a special compensating lead is required Leads and cables are available as original accessories TEMP STAR Set Up The device includes built in powerful fans that reliably prevent overheating of the output stage during operation The corresponding ventilation slots are located on the underside and the rear side of the device Make sure that air supply to and through these openings is
24. ressed for a few seconds and press again switches off the manual mode of the selected zone Press the OK PRG button 2 times will switch on the manual mode of the selected zone The last power value before deactivating will be set again Stores the selected power value Button indicator off Back to run mode The setpoint display of the zones in manual mode will toggle between the selected power value in percent and PLS Exit Setting without storing Cancel ESC OFF Pressing this button will lead back one programming step without storing the changed value To reset deactivate manual operation just turn off the device with the main switch 21 Change Parameters Button Command formore Change Parameters than 5 sec als Select zone Confirm zone Select menu item Confirm menu item Change values Display The Dialog window shows Z ALL while the zone numbers are shown in the setpoint displays The selected zone is indicated in the dialog window Z ALL for all zones The selected zone no is flashing or all zones at Z ALL The Dialog window shows the first menu item The Dialog window shows the respective menu item Currently used parameters are shown in the setpoint Display Modified parameters are shown in the setpoint display see Parameters Factory Preset Modified parameters will be stored Dialog display off Back to standard run mode Exit programming without storing
25. s system options TEMP STAR diagnostics channel channel state temperature thermocouple output stage loadcurrent current limit performance control Function Settinq ZA Submenus Transen Jin CT Z l W GB EE OPI WO LE BOOM DD TEMP P STAR This screen displays the parameter set for a zone This menu allows you to name zones and set the zone parameters Zones are selected in the top left field and can be given a name in the field immediately to the right The following two fields of this line indicate first the controller board module and then the channel of this card The following line allows you to switch the zone ON and OFF or switch to a different mode of operation C stands for control mode for manual operation and the measuring symbol for measurement zones If you select manual operation the output power must be additionally set in power output under Default Settings The measurement zones enable you to display the mold temperature and monitor mold cooling WARNING There is no mold temperature monitoring in manual operation Danger of destruction of the connected heating system The Substitute field allows you to set an alternative sensor for providing the actual value for the zone in the event of sensor breakage In the Default Settings block you can set the setpoint value the boost and standby temperature and the output power for manual operatio
26. s or falls below set limits In case of overtemperature the power supply is interrupted Load alarm Lights up if the set maximum current is exceeded or flashes by open load In case of overload the power supply is interrupted 19 TEMP STAR Setting the Setpoint Value Switching off Control Zones Button Command Display setpoint afg Select zone 23 Confirm zone ALT Set setpoint switching off zone switching on zone Confirm setting Setpoint display off Cancel without saving ESC Cancel OFF Function Keys Display Upon pressing this button the setpoints are displayed or OFF for the non active zones The button indicator lights up The dialog window shows Z ALL The selected zone is indicated in the Dialog window Z ALL for all zones Z COPY allows one seiting for all active zones The selected zone number flashes or all with Z ALL TEMP is displayed in the Dialog window At Z COPY the common setpoint is diplayed in the center field Change the setpoint with the UP DOWN buttons Keeping the ESC OFF button pressed for a few seconds and press again switches off the selected zone Press the OK PRG button 2 times will switch on the selected zone The last setpoint before deactivating this zone will be set again Stores the changed values Button indicator off Back to standard run mode Increased setpoints will be reached with 100 power output Pressing this button will
27. y as in the touchscreen version The scope of functions available is also identical with the touchscreen version but the mouse pointer is now used for navigation 23
Download Pdf Manuals
Related Search