9000 II manual - Double K Industries
Contents
1. Heat Control e Low Heat Flip the top right switch to the LOW position while the bottom right switch is in the off position e Medium Heat Flip the bottom right switch to the MED position while the top right switch is in the off position e High Heat Flip both switches to LOW and MED position e To Turn Off Heat Flip both switches to the OFF position Air Control The air volume on your dryer is controlled by the baffle wheel located under the filter on the top of the dryer Rotate the lever attached to the wheel clock wise to reduce the air and counterclockwise to increase the air volume see ref 9 NOTE The heat will also change as you increase or decrease the air volume so you may want to adjust the heat setting together with the air volume to achieve the desired combination of air temperature and volume DOWPRGE mone 9000 It 9000 II PARTS LIST EXPLODED DIAGRAM Item Part DESCRIPTION Qty Item Part DESCRIPTION Qty 1 7020 Screw 8 16 x 5 8 Hi Low PHP 12 34 7062 Label 9000 AUTO Heat Control Two Switch 1 INDUSTRIES 2 7032 Sound Cap 9000 AUTO 1 35 7044 _115v 9000 AUTO Element 1390 watt w Fuse 1 3 7049 9000 AUTO Sound Absorbing Disc 1 36 10122 Graphite Tape 015 x 1 0 x 50 1 7029 9000 AUTO Air Intake Filter 5 8 1 37 9003 Screw 8 x 1 2 Sht Metal PHP 4 9036 Screw 6 32 x 52. 14 3 SJTW 1 57 9023 Stand Base 26 5 Leg Black 1 10109 9000 AUTO Motor Filter 5 13 DIA 1 58 9021 Caster 50mm Twin Wheel 3 7002 Motor 1 3 HP 3450 RPM 1 59 9022 Caster 50mm Locking Twin Wheel 2 7051 Switch 9000 AUTO Manual Reset 1 7004 Gasket 9000 AUTO Manual Reset Switch 1 7009 Switch Box 9000 AUTO 1 7034 Screw 10 16 x 3 4 Hi Low PHP 2 7061 Label On Off 9000 AUTO Switch 1 7017 Screw 10 16 x 1 1 2 Hi Low PHP 2 2148 Switch Rocker 20A 125 VAC 2 Pos Black Red _ 3 ge aQ 3 BLACK HEATING ELEMENT
3. 8 Slot Pan M S 1 38 7054 Shield For Heating Element 1 5538 Velcro for Filter Material 1 39 7045 9000 AUTO Arm Extension 1 7014 Washer 10 1 OD Fender 1 40 443 Modified Screw 8 1 7010 Louver Intake Air Control 9000 AUTO 1 41 7046A Sleeve 9000 AUTO Arm Ext 3 OD 1 7055 Secondary Louver Air Intake 9000 AUTO 1 42 7007 Nozzle Directional 9000 AUTO Arm 1 2091 Rivet Aluminum 3 8 x 1 8 1 43 7015 Bolt Screw 1 4 20 UNC x 1 1 4 Carriage 3 7006 1 9000 AUTO Fan Housing Cut Out 1 44 7013 Washer 1 0 ODx 378 IDx 030 THK 4 5533 Nut 6 32 UNF Locking Nylon Insert 4 45 7033 Handle Lever Adj Black 2 7001 Inpeller Fan Blade 1 46 10031 Washer 1 4 SAE Flat Pltd 5 5531 Nut 10 32 UNF Locking Nylon Insert 6 47 967 Washer Split Lock 1 4 2 877 Cable Tie 7 Flat Nylon Natural 1 48 7031 Nut Acorn 1 4 20 UNC Zinc Plate 1 7006 Housing 9000 AUTO Motor amp Fan 1 49 7011 9000 AUTO Mounting Fork Black 1 7019 Screw 10 32 UNF x 3 4 PHP 2 50 7048 Mounting Fork Spring Compression 1 5532 Cable Clamp 3 8 Plastic Black 3 51 7047 1 2 Steel Ball Mounting Fork 2 5533 Nut 6 32 UNF Keps Locking Grade 2 3 52 808 Nut 5 16 18 UNC Nickel Plated 2 7030 1 2 OD 3 8 L 1 4 ID Nylon Spacer 2 53 838A Tube 24 Inner Dryer Stand 1 534 Cord Grommet 1 54 7003 Clamp Stand Height Adjust 1 9036 Screw 6 32 x 5 8 Slot Pan M S Z 2 55 9020A Tube 30 Outer Dryer Stand 1 10019 Screw 6 32 UNF x 1 2 PHP Self Tapping 1 56 830 1 Gas Spring 36 Lift O Mat 1 881 Cordset 120v 14 Ft
4. limited to the following Do not use product for anything other than its intended purpose Unplug unit when not in use Do not use extension cords with dryer Do not unplug unit by pulling on cord Do not expose dryer to rain or water Do not use or store dryer where it can fall or be pulled into tub or sink or stand ing water If dryer falls into water UNPLUG IT Do not reach into the water Unplug unit before attempting any maintenance or service Do not put any object into dryer openings Keep loose clothing jewelry and hair away from dryer openings Do not direct dryer air towards eyes or ears of people Never use dryer if it has a damaged cord or plug has been dropped damaged exposed to rain or water Return to Double K Industries or an Authorized Service Center for service 12 Recommended operation by adults only Use caution when working around children 13 Use only attachments recommended by Double K Industries 14 Donot operate without filters in place Keep filters clean as dirty filters limit air intake and may damage the motor or cause overheating 15 Plug only into a properly grounded receptacle Always make sure the amper age of the electrical outlet is sufficient for the amperage rating of the product See Product Specifications for amperage rating of this product 16 Donot attempt to perform any service or maintenance not outlined in instruc tion manual 17 Do not attempt any product modificat
5. REQUIRED MAINTENANCE FILTERS The maintenance obligations below must be performed on a regular basis or as needed to protect warranty status If the filters become heavily coated with hair and or dirt it will reduce the air output of your dryer and can cause damage to the motors or cause the motors to overheat Never operate the dryer without all filters in place Filter Cleaning The top filter may be cleaned after each use by wiping away hair that is on the filter The filter must periodically be shaken out or vacuumed off to remove excessive dirt hair and dander that is in the filter The filter may also be washed with water and mild soap Let dry completely before installing back on the dryer Never run dryer without filter in place Cleaning Dryer Interior Dust will accumulate inside the dryer Blow clean as needed using a Challengair Forced Air Dryer or suitable high pressure air outlet Any maintenance not explained in this manual should be performed by Double K Industries or an Authorized Service Center Call Double K Industries for the name of an Authorized Service Center nearest you All warranty service must be performed by an Authorized Service Center or Double K Industries to protect your warranty status Instructions for Changing the Arm Extension Sleeve PN 7046A and Arm Nozzle PN 7007 on 9000 Series Dryers Use of Safety Gloves is advisable as internal metal components may have small burrs that can cut bare sk
6. e position for continued tightening Release the handle to engage the ratchet again and repeat these procedures until the adjustment handle is tight Reverse the turning direction of these actions to loosen an adjustment handle NOZZLE The nozzle at the end of the extension arm may be rotated to change the direction of the airflow Simply rotate nozzle to the desired direction see ref 42 Dryer Stand Your dryer stand has two locking casters to keep the dryer from rolling inadvertently To lock wheels press down the small tab on the locking casters To unlock lift up on tab see ref 59 For long life and smoother operation avoid rolling casters through hair that has fallen on the floor Optional Attachment A hose and nozzle kit is available for the Challengair 9000 Auto To attach the hose to the dryer insert hose end into the arm extension nozzle To attach nozzles to the hose simply push nozzle securely onto the hose end Locking Wheels Unlocked Locked CONGRATULATIONS You ve just purchased the Double K CHALLENGAIR 9000 II which produces large volumes of warm air under pressure to make all of your vehicle interior drying tasks easier Your new dryer is designed to provide long reliable service Please read this manual carefully and completely before beginning operation of your dryer and keep this manual in a convenient and safe place for future reference A warranty card is included wit
7. h your dryer and should be filled out completely and mailed to Double K Industries within 30 days of the purchase date of yourdryer to validate your warranty Online registration available at www DoubleKindustries com Your CHALLENGAIR 9000 Il has a two year warranty covering the unit against defects in materials and workmanship Regular maintenance items such filters are not included see warranty card for complete warranty information It is also impor tant to retain your sales receipt as proof of purchase should service ever be needed Limitations Warranty does not cover shipping or transportation costs Warranty applies to original purchaser only Proof of date of purchase is required Warranty is void if registration card is not mailed within 30 days of purchase or delivery Warranty does not cover abuse accidents acts of war dropped product improper voltage disassembly or alteration Disassembly repair or service by anyone other than Double K Industries or a Double K Industries authorized service center will void the warranty L L w w o a a 7 F SS se M H M i r al D D LOW HEAT MEDIUM HEAT HIGH HEAT 7 Ch ALLENGATR Operation rami Switches and Controls 9000 auto Your dryer has three rocker switches e To turn the dryer on Flip the left switch to the ON position e To turn the dryer off Flip the left switch to the OFF position
8. in 4 Carefully remove the Nozzle Retaining Screw PN 845 Push on the replacement Arm Extension Sleeve that is from your Dryer Assembly and put it aside included in your Arm Nozzle Replacement Kit wr er Pull firmly on the Arm Nozzle PN 7007 to disengage it Slide the replacement Arm Nozzle back over the Arm from the Arm Extension PN ae Heating with hair Extension Sleeve dryer may ease this process 3 Pull firmly on the Arm Extension Sleeve PN 7046A to Reinstall the Nozzle Retaining Screw Drive the screw remove it until it contacts the metal groove underneath Do not over tighten INSTRUCTION MANUAL PLEASE READ ALL INSTRUCTION AND SAFETY PRECAUTIONS BEFORE OPERATING PRODUCT SAVE FOR FUTURE REFERENCE WARRANTY PERTINENT CONTENT Product Specifications Model 9000 Il Voltage 115v Amperage 16 08 Wattage 1849 2 Hertz 60 RPM 3450 Horse Power 1 3 Product Air Volume 260CFM 9711 Mason Avenue Chatsworth CA 91311 818 772 2887 800 821 9449 fax 818 886 0218 www DoublekKindustries com info DoublekIndustries com 10 2 12 IMPORTANT SAFEGUARDS WARNING IMPORTANT SAFETY PRECAUTIONS PLEASE READ COMPLETELY BEFORE USING PRODUCT When using electrical appliances especially when children or animals are present basic safety pre cautions should always be followed to reduce the risk of fire electric shock and personal injury including but not
9. ions or alterations Do not use if any parts or switches are damaged send to an Authorized Service Center or Double K Industries for service 18 When servicing use only Double K Industries parts AuRWN gt 2 eOON O Minimum Airflow Position Maximum Airflow Position View with Sound Cap removed to show lever position ASSEMBLY Dryer and Stand The stand tube assembly is pre assembled and wrapped in paper The stand tube assembly is compressed and held in position by the center clamp Loosen the handle on the clamp and allow the spring to extend the tube assembly Place the end of the larger outer tube down into the center of the stand base Twist and push down firmly see ref 55 57 On the dryer head assembly move the yoke to a 90 degree angle to the dryer Lift the dryer and position over the assembled stand and slide the tube of the yoke into the upper stand tube see ref 49 53 With clamping handle still loose raise or lower dryer to desired height and tighten stand adjustment handle as explained in the next paragraph see ref 45 Stand Height Adjustment and Dryer Angle Adjustment Your dryer has ratchet type adjustment handles on the stand and the dryer To tighten an adjustment handle turn the handle clockwise as far as is comfortable As necessary for additional tightening pull the handle out to disengage the ratchet and while keeping the handle pulled out turn the handle counter clockwise to a suitabl
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