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ICS649-class - Mettler Toledo

1. Level 1 Level 2 Level 3 Level 4 Mode Print Auto print Instant print Continuous Dialog External input Demand mode Demand m auto Cont Weight Printer Type ASCII printer Label printer GA46 printer Print Standard Template 1 Template 5 Template Plus Off Template 1 Template 5 Template Total Off Template Template 5 Template ACII Format Line format Multiple Single Fixed Line length 1 24 100 Separator 7 _ Space Expanded On Off Add line 0 9 feed Destination Off Tare preset ID1 ID2 ID3 User ID Record number Article number Article name Parameter Baud 300 600 57600 115200 baud Parity 7 none 8 none 7 odd 8 odd 7 even 8 even Handshake Off Xon Xoff RS Type RS422 RS485 Net Address 0 31 Checksum On Off STX On Off Print G On Off Load On Off resistor Reset Perform Reset 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 59 4 7 3 Description of the RS232 RS422 RS485 menu blocks COM 1 COM 2 Communication gt COM x gt Mode Operating mode of the serial interface Print Manual data output to the printer with gt Auto print Automatic output of stable results fo the printer e g for series weighing operations Instant print Immediate manual data output to the printer with L2 not verifiable Continuous Ongoing output of all weight values via the interface Dialog
2. 41 Scale IDNet 44 Termiindl st 5 Messages i 74 MinWeigh 44 46 Mode Demand mode 60 Dialog mode 60 Print mode 60 MT CONTINOUS 57 0 OPTIONS 2 creme 7 82 Output mode 63 P POWE oM imissna kaistaa 53 Power supply 18 78 PRINTING ar aet e 25 Printout Automatic o on 37 Examples 90 Templates 65 Q Quick Select Alibi log file 72 Enter main menu 68 FOgOUl iiot re thia 68 Routine test 70 71 72 METTLER TOLEDO User manual ICS649 class 91 92 R Routine test 16 70 71 50 S Safety instructions 5 28 Setpoints sssee 63 SICS Command set 57 Identifications 26 Tore preset 23 SICS Scale u idee ces 47 Simple weighing 21 Sleep mode 53 Smart weighing counter 77 Soft keys 13 Spanner icon 9 77 Switching on and off 20 Switching scales 69 T Tare Automatic clearing 22 43 45 Automatic taring 22 43 45 Chain tare 22 43 45 Tore preset 23 Taringa tes tee tinm 21 Technic
3. lt Class info 5 1 88 kg 1 49 kg cob lt Class info 8 2 58 kg 2 99 kg e The displays shown above are examples the class names are set when specifiying the class definition the class colours are set in the menu e The arrows indicate that there is a weight class below or above the current class e The colour setting for the weight classes can be modified in the terminal menu e To indicate the class info as shown in the examples the item Class info must be selected for an auxiliary line see terminal menu e ifthe weight is outside the range of the defined classes No class is displayed Order number 22021166A 06 11 06 11 3 5 Classifying during subtractive weighing Assistance through the coloured background is also possible during subtractive weighing Procedure 1 Specify class definition values as described above The class definition values must be entered with a negative sign 2 Place a full container on the weighing platform and tare it 3 Remove an item and read the result AS 5 ka Class info 2 B 78 kg 8 68 kg 4 Tare the unit again The scale is ready for the next removal 3 6 Automatic printout of Classifying results With Class print set o on in the Application menu weighing results within the defined classes are printed out automatically together with the corresponding class information Example Class Lobster grade D Date 08 04 2011 Time 0
4. METTLER TOLEDO User manual ICS649 class Order number 22021166A 06 11 Print Records Printout of a list of the class information records stored in the database Start 1 Press L2 A safety prompt is displayed 2 Press gt again to start printing Reset All Reset all settings to factory settings Perform reset Confirmation inquiry e Reset all settings to factory settings with YES Do not reset settings with NO 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 67 5 Quick Select menu 5 1 Quick Select menu overview The Quick Select menu offers access to logout routine test and several log files depending on your configuration gt Press E The following menu is displayed Quick Select Routine test Routine Test log 41ibi log Calibration Log Switch Scale The example shows the Quick Select menu with the maximum of configurable items 5 2 Entering main menu gt In weighing mode press E and then LP The main menu is displayed without a long key press 5 3 Logout Prerequisite v User management is activated under Terminal gt User Management e Logout is described in the Operation chapter e Always log out when leaving the terminal in order to prevent unauthorised persons from working on it 68 mertier TOLEDO User manual ICS649 class Order number 22021166A 06 11 06 11 5 4 Order number 22021166A Switching scales Using the Quick
5. 06 11 4 3 2 Description of the IDNet Scale menu block IDNet Scale Display Weighing unit Unit 2 Select weighing unit 2 g kg oz Ib f Unit roll When unit roll is switched on the weight value can be displayed in all available units with SS Notes e n case of verified scales individual sub items of the Display menu item may not be available or only to a limited extent depending on the respective country e On multi range multi interval scales the symbol I 1 with number indicates the current range or interval IDNet Scale Zero Automatic zero update AZM On verified scales this menu item does not appear Switching on off automatic zero update The effective range of the zero update mode 0 5 d 1 d 2 d 3 d can only be set by service technician IDNet Scale Tare Tare function Auto tare Switching on off automatic taring Chain tare Switching on off chain tare A Clear tare Switching on off automatic clearing of the tare weight when the load is removed from the scale e On The tare weight is automatically cleared if the gross weight is O or below zero e Off No automatic clearing of the tare weight e 9d The tare weight is automatically cleared if the gross weight is within 9 display steps IDNet Scale Restart Automatic saving of zero point and tare value Restart 06 11 Order number 22021166A When
6. mm d 418 16 46 485 19 09 581 22 87 681 26 81 772 30 39 407 16 02 489 19225 640 25 10 ICS649a class c i b e es p a BB BC cc QA QB ac Dim mm mm mm mm mm mm fmm mm d 337 13 27 404 15 91 500 19 69 600 23 62 691 27 2 326 12 83 408 16 06 559 22 01 b 412 mm 16 22 c 34 mm 1 34 84 METTLER TOLEDO User manual ICS649 class Order number 22021166A 06 11 06 11 7 3 Accessories Printers Order no GA46 printer RS232 incl 8 pin M12 plug 2 5 m cable 22 019 925 0 4 m cable 22 019 926 Retrofitable interfaces conversion kits Order no Kit must be fitted by a METTLER TOLEDO service technician RS232 conversion kit terminal version 22012 112 C Version 22012117 RS422 RS485 conversion kit terminal version 22012 113 C Version 22012 118 Ethernet conversion kit terminal version 22012114 C Version 22012119 USB Device conversion kit terminal version 22012115 C Version 22012 120 Digital I O conversion kit 4 outputs and 4 inputs terminal version 22012116 C Version 22 012 121 WLAN conversion kit terminal version 22 012 126 Cc version 22012 127 Plugs Order no RS232 counter plug 8 pin M12 22 022 056 Ethernet counter plug 4 pin Coding D M12 22 022 058 USB counter plug 4 pin Coding A M12 22 022 059 Order number 22021166A METTLER TOLEDO User manual
7. Colours Colour mode D1 ID2 ID3 Configuring the display window For details see Introduction Selecting the presentation of the weight value Selecting the contents of the auxiliary display lines 1 Select auxiliary line number 2 Assign contents to the selected line Setting the brightness of the display Possible settings 1 10 Setting whether and after which time the background lighting will be switched off Devices with a storage battery switch the background lighting off automatically by default when no action takes place at the device for approx 5 seconds Possible settings Off no background lighting 5 sec 10 sec 30 sec 1 min On background lighting always on approximate values Setting how long the weighing result is frozen in the display after the transfer key gt has been pressed or auto print was generated Possible settings Os 10 s With stealth mode on there is no weight display only the coloured display for the classes Not available if the scale is approved Configuring colour setting for default MinWeigh and Classifying The device offers 13 predefined colours which can be assigned fo the different classes 1 Select status 2 Assign colour to the selected status Setting the way of changing display colour e Continuous Change in colour with stable or dynamic weight values e Stable Change in colour only when the weight value is stable For default
8. e No mains voltage Check mains e Unit switched off gt Switch on unit e Mains cable not plugged in Plug in mains cable e Brief fault gt Switch device off and on again Weight display unstable e Restless installation location gt Adjust vibration adapter e Draft Avoid draft e Restless weighing sample gt Dynamic weighing e Contact between weighing pan and or Remedy contact weighing sample and surroundings e Mains fault Check mains Incorrect weight display e Incorrect zeroing gt Unload scale set to zero and repeat weighing operation Incorrect tare value gt Clear tare e Contact between weighing pan and or Remedy contact weighing sample and surroundings e Weighing platform tilted gt Level weighing platform e Load plate not on the scale gt Place load plate on the scale UTE e Weighing range not reached gt Set to zero e Weighing range exceeded gt Unload scale gt Reduce preload e e Result not yet stable gt f necessary adjust vibration adapter Attention Approval invalid e Approval was tampered with gt Call METTLER TOLEDO service alternating with metrological data technician 74 werreR roLEDO User manual ICS649 class Order number 22021166A 06 11 6 2 Errors and warnings 6 2 1 Error messages Error messages contain the following information Warning Informationscreen O l ut of range 5 Enter value within
9. and capacity of the connected analog weighing platform E g CS649a class A6 c stands for ICS649a class type of weighing terminal and type of weighing interface A design and size of the weighing platform 6 weighing platform capacity in kg C mechanical design As default the weighing platforms are equipped with a hermetically sealed stainless steel load cell and a readability setting of 2 x 3000 or 5000 divisions non approved ICS649a class f The weighing terminal is fixed mounted in front of the weighing platform Terminal and platform can be handled as one unit easy to install and to change location The perfect solution if a stand or a bracket would hinder an effective working process ICS649a class t Weighing terminal and weighing platform are connected by cable Suitable for wall mount operation and desk operation with an additional desk mounting plate see Options The combination can be upgraded with a stand see Accessories 6 METTLER TOLEDO User manual ICS649 class Order number 22021166A 06 11 ICS649a class c 1 2 3 Options The following options are available for the ICS649 class Hygienic optimal version Weighing terminal and column are seamlessly welded together Easy to clean cables run inside the column ICS649a class ICS649d class ICS649a class f ICS649a class t ICS649a class c Built in storage battery v v Optional second scale interface analog e d
10. gt Using e you can switch the displayed keyboard from upper case to lower case letters and numerics if applicable Connections Weighing terminal only ICS649a class f ICS649a class t 2 3 pe Ae emi ah ot Optional interface COM3 Optional interface COM2 Standard interface COM1 RS232 Weighing platform connection SCALE 1 Pressure compensation AC power supply or battery charging Verification securing seal Optional weighing platform connection SCALE 2 on ond rh whn Order number 22021166A 06 11 ICS649a class c Optional interface COM2 Weighing platform connection Pressure compensation AC power supply or battery charging Standard interface COM1 RS232 i977 9 LI ao FON 3 Note The verification securing seal is applied on the weighing terminal as described in the section above 1 3 Tracing and tracking features ICS649 class offers some advanced features for tracking and tracing operation on your weighing terminal e User management e Alibi log file e Routine test and routine test log file e Calibration weight management 1 3 1 User management The user management of the ICS649 class allows you to manage up to 20 users by e user name e user profile operator or supvervisor e user password e user language e user ID When user management is activated any a
11. of the tare weight A Clear Tare must be activated in the menu gt 0 lt Center of zero indication Availability depending on local Weights and Measures regulations METTLER TOLEDO User manual ICS649 class 1l 1 2 5 Keyboard METTLER TOLEDO 25 e Confirm entry selection Key Name Function in the operating mode Function in the menu l Power e Switching on and off e Cancel editing O e Cancel editing e Exit menu C Clear Clear tare Clear value clear digit e Leave info page aco Switch e Switch over weight unit Re edit A e Switch over from numerics to upper lower case letters gt 0 lt Zero e Set scale to zero clear tare gt T lt Tare e Tare scale clear tare Quick select e Opening Quick Select menu e g for menu access viewing log files or logout Info e Activate info screen I e Proceed to next info line info page e Freeze and release startup screen Transfer e Transfer data to a printer or computer e Enter menu item lt gt AV Cursor keys Navigating Alphanumeric entry e Navigating e Alphanumeric entry 12 mertier toeo User manual ICS649 class Order number 22021166A 06 11 06 11 1 2 6 Page 1 Page 2 Page 3 Soft keys To meet your specific application requirements ICS649 class offers 15 soft keys which can be configured in the terminal menu The soft keys are divided into three lines pages Def
12. 5 UserName SUPERVISOR 12 44 32 Metrological data for details see below Weight value with star sign and stability monitor for details see below Spanner icon service needed for details see Event and error messages Battery symbol Net Gross Unit Calender can be activated in the menu Navigation hint use cursor keys lt gt for scrolling soft key pages 9 Soft keys factory setting page 1 10 Auxiliary data 3 lines can be defined in the menu 11 Symbol and info line for details see below oe 400 0 N 116 METTLER TOLEDO User manual ICS649 class 9 Classifying display In the Classifying application the display uses colours fo indicate the classes IB k The arrows on the left and right side indicate that there is a weight class below and a class above the current class Metrological data line In the metrological data line the following information is displayed Symbol Information Remark un Accuracy classes Displayed only if the scale is approved ml according to the Weights and Measures guidelines LZ EH EH Weighing range For multi range devices only information dsplayed only if the scale is approved according to the Weights and Measures guidelines DES ET Maximum capacity Lm Minimum capacity Displayed only if the scale is approved according to the OIML Weights and Measures guidelines E Approved resolution OIML D
13. Bi directional communication via MT SICS commands control of the device via PC External input Input other than via terminal keypad What the input is used for is defined in the Destination menu block Demand mode Manual data transmission with E gt Demand m auto Automatic transmission of stable results e g for series weighing operations Cont Weight TOLEDO Continuous mode Note Printing conditions for Auto print and Demand m auto The weight must be heavier than 9 display increments e A weight change of at least 9 display increments is required to initiate the next printout 60 merter robo User manual ICS649 class Order number 22021166A 06 11 Communication gt COM x gt Printer Settings for protocol printout Type Print Template Selecting printer type from the following ASCII printer Label printer GA46 printer Note If Label printer is selected the transmitted data does not include the name of the variable e g date gross ID1 but the value and if apropriate the unit as a separate line This allows the label printer to fill its template with the required data Selecting protocol printout for straight weighing Possible settings Standard Template 1 Template 5 Plus Template Selecting protocol printout for totalising Possible settings Off Template 1 Template 5 Total Template Selecting protocol printout for printing the fotal Possible settings Off T
14. Gateway address Wireless SSID Enter SSID settings Encryption Off WEP WPA WEP Settings 64 Bit 128 Bit WEP key Key 1 Key 4 WPA Settings WPA TKIP WPA2 AES Password Enter password Status Display the current status e g connection status signal strength Reset WLAN See RS232 RS422 RS485 menu blocks 4 7 8 Templates menu block Level 1 Level 2 Level 3 Template 1 Line 1 Not used Header Date Time Gross Net Tare acs High resolution ID1 ID2 ID3 Dev identifier Template 5 Line 25 Dev location SNR Terminal SNR Scale Scale number User name User ID Class info Class name Article name Article number Descr Star line New line Form feed field Record number Total net n 06 11 Configuring templates 1 Select a template 2 Select the line to be configured 3 Assign the line contents The header can be specified via SICS command I31 see Reference manual MT SICS for ICS6xx Order number 22021166A METTLER TOLEDO User manual ICS649 class 65 66 4 8 Maintenance menu block Test Scale Internal test External test Testing the scale Scales with an analog interface will offer the test procedure described below Scales with an IDNet interface and an internal calibration weight perform an automatic calibration check If 2 scales are connected first select the scale
15. QC60 30 kg 60 kg 10g 20g 50 Ib 100 Ib 0 01 Ib 0 02 Ib BC150 B150 CC150 QC150 60kg 150kg 20g 50g 100 Ib 250 Ib 0 02 Ib 0 05 Ib BC300 CC300 150kg 300kg 50g 100g 250 lb 500 Ib 0 05 Ib 0 1 Ib CC600 300 kg 600 kg 100g 200g 5001b 10001lb 0 1 Ib 0 2 Ib 06 11 Operation limits maximum static safe load Order number 22021166A Model a center load b side load c corner load A 30 kg 60 Ib 20 kg 40 Ib 10 kg 20 Ib BB 100 kg 200 Ib 70 kg 140 Ib 35 kg 70 Ib B 200 kg 400 Ib 140 kg 280 Ib 75 kg 150 Ib BC 400 kg 800 Ib 300 kg 600 Ib 150 kg 300 Ib cc 700 kg 1400 Ib 400 kg 800 Ib 200 kg 400 Ib QA 15 kg 30 Ib 10 kg 20 Ib 5 kg 10 Ib QB 100 kg 200 Ib 70 kg 140 Ib 35 kg 70 Ib ac 200 kg 400 Ib 140 kg 280 Ib 75 kg 150 Ib METTLER TOLEDO User manual ICS649 class 81 82 METTLER TOLEDO User manual ICS649 class Weights approx values Model Weight in kg Weight in Ib A 5 2 11 5 BB 7 4 16 3 B 12 7 28 0 BC 26 5 58 4 cc 35 0 71 2 QA 4 1 9 0 QB 7 8 17 2 ac 13 1 28 9 Length of load cell cable for ICS649a class t Weighing range Length in m Length in ft up to 30 kg 50 Ib 1 5 5 60 kg 100 Ib and higher 2 5 8 Order number 22021166A 06 11 Dimensional drawings The size of the weighing platform A BB B BC CC QB is indicated at the end of the product na
16. User manual ICS649 class Order number 22021166A 06 11 Communication gt COM x Reset COM x Resetting communication settings to factory settings Perform reset Confirmation inquiry e Reset the communication settings to factory settings with YES Do not reset communication settings with NO 4 7 4 Digital 1 0 menu blocks Level 1 Level 2 Level 3 Input Input pin 1 Input pin 4 Off Zero Tare Transfer Switch Clear Info Output Ready Stable Tare Zero Off Output Pin 1 Output Pin 4 MinWeigh MinWeigh Underload Overload Setpoint 1 Setpoint 1 Setpoint 2 Setpoint 2 Star Class 1 Class 12 End value Out of class Setpoints Setpoint 1 Setpoint 2 Output mode Continuous Stable Reset COM 2 Perform reset COM x Digital 1 0 gt Input Output Configuring inputs outputs Configuring inputs Select an input pin 2 Assign an input signal to the selected input pin Configuring outputs 1 Select an output signal 2 Assign an output pin COM x Digital 1 0 Setpoints Entering values Setpoint 1 Enter value for setpoint 1 Setpoint 2 Enter value for setpoint 2 COM x Digital 1 0 Output Mode Behaviour of the digital outputs Continuous Digital outputs are updated continuously Stable Digital ouputs are updated only when the weight is stable
17. following overview 4 5 1 Overview Level 1 Level 2 Level 3 Level 4 Average Off Auto Manual Classify Class name Default Custom Class print Off On Data Descr field Activate Off On Storage Article name Activate off On Article number Activate off On Delete all Sure Delete record Log files Alibi Log Activate Item 7 User name ID1 ID2 ID3 Dev identifier Dev location Item 10 SNR Terminal SNR Scale Article name Article number Descr field Class name Delete all records Routine Test Days Log External test Test weight Weight name Tolerance Internal test Delete all records Totalize Activate Off On Reset Perform reset 4 5 2 Description Application Average Determining the average weight for an unstable load dynamic weighing Off Calculating average weight switched off Auto Calculating average weight with automatic start of the weighing cycle Manual Calculating average weight with manual start of the weighing cycle via gt 48 wetter TOLEDO User manual ICS649 class Order number 22021166A 06 11 Application Classify Setting Classifying parameters Class name Default Custom Naming of the classes e When entering class identification values only the weight values have to be entered The class names are Class 1 to Class 12 e When entering class identif
18. i When you start a weighing system with an analog scale the first time a message is displayed Scale not calibrated Call the METTLER TOLEDO service technician to calibrate the scale When user management is active you are asked to select your name and enter the corresponding password Press Before the display goes out OFF appears briefly Login logout When user management is active a login logout procedure is required The login screen is displayed after switching on or logging out Select your name using the cursor keys v and confirm with D gt Enter your password using the displayed keyboard A welcome screen and then the weight display appear Press E to open the Quick Select menu Select Logout using the cursor keys v and confirm with gt A safety prompt is displayed Press L gt The login screen is displayed the current user is logged out Always log out when leaving the terminal in order to prevent unauthorised persons from working on it Order number 22021166A 06 11 2 2 Zeroing Zero point correction Zeroing corrects the influence of slight changes on the load plate or minor deviations from the zero point Manual 1 Unload scale 2 Press gt 0 Zero appears in the display Automatic In case of non verified scales the automatic zero point correction can be deactivated in the menu or the zero range can be changed Approved scales are set fixed to 0 5 d As standard the zero point of
19. the info screens An info screen is displayed until iis pressed again or Cis pressed Order number 22021166A 06 11 2 10 Environment and cleaning 2 10 1 Overview The devices are designed to be used in a wet environment Depending on the environment and the cleaning procedures we suggest weighing platforms with different types of load cells The following table gives you a detailed overview about the recommended environment and suitable cleaning procedures Terminal Weighing platform ICS649a class Standard version Option ICS649d class hermetically sealed load cell with stainless steel load cell KS coating IP rating IP68 IP69k IP68 IP69k IP68 IP69k Environment Short time wet 30 min day v v v Part time wet 120 min day v v v Permanent wet v v v Cleaning procedure Wet wipe down v v v Light hose down v v v lt 51 min 20 kPa Light wash down v v v 12 51 min 30 kPa Heavy wash down v v v high pressure water and steam jet up to 10000 kPa Cleaning detergents Mild detergents v v v Other detergents in v v v accordance with the manufacturer s specifications and instructions Acids lyes solvents v 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 27 28 2 10 2 METTLER TOLEDO User manual ICS649 class General cleaning recommendations Risk of electric shock A A Before cleaning unplug the power plug in order to disconnect t
20. the scale is automatically corrected when the scale is unloaded e The zero function is only available within a limited weighing range e After zeroing the scale the whole weighing range is still available e A successful Zeroing will always delete a tare weight 2 3 Simple weighing 1 Place weighing sample on the scale 2 Wait until the stability monitor O goes out 3 Read the weighing result 2 4 Weighing with tare 2 4 1 Taring gt Place the empty container on the scale and press gt T lt The zero display and the symbol NET appear The tare weight remains stored until it is cleared 2 4 2 Clearing the tare Press C The symbol NET goes out the gross weight appears in the display If the symbol is displayed i e the A Clear Tare function is activated in the menu under Scale gt Tare the tare weight is automatically cleared as soon as the scale is unloaded 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 2 22 2 4 3 2 4 4 2 4 5 METTLER TOLEDO User manual ICS649 class Automatic clearing of the tare A tare weight is automatically cleared when the scale is unloaded Prerequisite v The symbol is displayed i e the tare function A Clear Tare is activated in the menu under Scale gt Tare Automatic taring If you place a weight on an empty scale the scale tares automatically and the symbol NET is displayed Prerequisite v The symbol T is displayed i e the tare functi
21. to test For scales with internal calibration weight only The test is performed automatically after confirming Perform test with gt 1 Confirm Perform test with L gt The scale checks the zero point 0 appears in the display 2 The test weight value flashes in the display If necessary change the weight value displayed using 3T 3 Putthe test weight on the scale and confirm with gt The scale checks the test weight 4 After the test is completed the deviation from the last calibration briefly appears in the display ideally d 0 0g after which the device changes to the next menu item Keyboard Test Start Keyboard test 1 Press L2 to start the keyboard test 2 Press the keys in the displayed order If the key works the device switches to the next key Display Test Start Display test 1 Press L2 to start the display fest A checkerboard pattern is displayed in all colours 2 Press L2 to leave the display test The display works properly if the dark and bright fields are displayed without missing pixels Serial number Start Display of the serial numbers 1 Press E gt The serial numbers of the weighing terminal and the active weighing platform are displayed 2 Press to leave the item Print Setup Start Printout of a list of all menu settings 1 Press E gt A safety prompt is displayed 2 Press E gt again to start printing
22. up continuously The charging time of the storage battery amounts to approx 6 hours If work is continued during the charging process the charging time is extended The storage battery is protected against overcharging The storage battery has a service life of approx 2 years or 500 to 1 000 charging discharging cycles The storage battery is also suitable for permanent mains operation CAUTION Danger of soiling because the charger for the storage battery is not protected to IP69K A A Do not charge the device in humid or dusty rooms After the storage battery has been charged close the cover cap of the charging socket at the device CAUTION No success in charging the storage battery due to low temperatures A Do not charge the battery if the battery temperature is below O C 32 F Charging is not possible in this temperature range A Do not operate the battery charger outside its temperature range of O C to 40 C 32 F to 104 F Order number 22021166A 06 11 06 11 Recommended use of the built in storage battery The characteristics mentioned above are only valid if the following recommendations are observed Connect the device to the battery charger as soon as the warning message Low battery appears and the battery symbol starts flashing When the message appeares you still have enough time at least 10 minutes to complete your current task Keep the battery charger connected until the charging pr
23. updates per second UPS Note The possible settings depend on the connected scale IDNet Scale gt MinWeigh Minimum weighing in quantity Before you can use this function the METTLER TOLEDO service technician has to determine and enter a minimum weight value Function Switching minimum weight function on off If the weight on the scale drops below the stored minimum weight B appears in the symbols and info line METTLER TOLEDO User manual ICS649 class Order number 22021166A 06 11 IDNet Scale Reset Resetting scale settings to factory settings Perform reset Confirmation inquiry e Reset the IDNet scale settings fo factory settings with YES Do not reset the IDNet scale settings with NO 4 4 Scale menu block SICS scale On weighing terminals with only one built in scale interface analog or IDNef a SICS scale can be connected as second scale via RS232 RS422 or RS485 SICS Scale Configuring d second scale via COM ports Off No SICS scale factory setting COM1 COM2 COM3 1 Select a COM port with RS interface for connecting a SICS scale The communication parameters are automatically set to the following Dialog mode 9600 Baud Parity 8 none 2 Make sure that the connected SICS scale has the same communication settings 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 47 45 Application menu block Factory settings are printed in bold in the
24. 0 operation 90 power off mode 150 h e g ICS649a class A16 Continuous operation 15h With 4 strain gauge weighing 10 operation 90 power off mode 120 h cells e g a floor scale Continuous operation 12h K line weighing platforms 10 operation 90 power off mode 60h Continuous operation 6h METTLER TOLEDO User manual ICS649 class 79 80 METTLER TOLEDO User manual ICS649 class Dimensional drawing METTLER TOLEDO s C Dimension mm I a 260 10 24 b 170 6 70 C 114 4 49 Order number 22021166A 60 06 11 7 2 The size of the weighing platform A BB B BC CC QB QC is indicated at the end Technical data weighing platforms of the product name e g ICS5649a class A6 Other combinations of weighing range and readability can be adjusted by the METTLER TOLEDO service technician on site The table below indicates the factory settings of weighing range and readability Weighing ranges and readability factory setting Settings in kg g Settings in Ib Model Range Readability Range Readability A3 1 5 kg 3 kg 0 5g 1lg 2 5 lb 5 Ib 0 0005 Ib 0 001 Ib AG QAG 3 kg 6 kg 1g 2g 5 Ib 10 Ib 0 001 Ib 0 002 Ib A15 QB15 6 kg 15 kg 2g bg 10 Ib 25 Ib 0 002 Ib 0 005 Ib BB30 B30 QB30 15 kg 30 kg 5g 10g 25 Ib 50 Ib 0 005 Ib 0 01 Ib BB60 B60 BC60 CC60 QB60
25. 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class COM x Digital 1 0 Reset COM x Resetting communication settings to factory settings Perform reset Confirmation inquiry e Reset the Digital I O settings to factory settings with YES e Do not reset Digital 1 0 settings with NO 4 7 5 Ethernet menu block Item Reference Mode Printer See RS232 RS422 RS485 menu blocks Destination Parameter DHCP If DHCP is set to On the device will receive the IP address automatically Then IP address Subnet mask and Gateway are read only fields IP address Enter display IP address Subnet mask Enter display Subnet address Gateway Enter display Gateway address Reset See RS232 RS422 RS485 menu blocks Ethernet 4 7 6 USB menu block Item Reference Mode Destination Checksum See RS232 RS422 RS485 menu blocks STX Reset USB 64 wetter TOLEDO User manual ICS649 class Order number 22021166A 06 11 4 7 7 WLAN menu block Level 1 Level 2 Level 3 Mode Printer See RS232 RS422 RS485 menu blocks Destination Parameter DHCP If DHCP is set fo On the device will receive the IP address automatically Then IP address Subnet mask and Gateway are read only fields IP address Enter IP address Subnet mask Enter Subnet address Gateway Enter
26. 1 45 15 Sweden 55 20 62 00 24 Hungary 45 45 48 35 19 62 00 69 04 26 Iceland 63 17 67 09 26 Switzerland 45 49 47 49 18 Ireland 51 05 55 05 22 Turkey 35 51 42 06 16 Italy 35 47 47 05 17 United Kingdom 49 00 55 00 21 Latvia 55 30 58 04 23 55 00 62 00 23 factory setting METTLER TOLEDO User manual ICS649 class Order number 22021166A 06 11 06 11 8 4 2 st Geo Code values 6000e 75000e OIML Class III Height lt 1000 m Geographical latitude Geo Code value Geographical latitude Geo Code value 00 00 12 44 18 43 26 47 51 18 05 46 17 10 2 45 38 50 06 22 12 44 20 45 16 47 51 52 22 20 17 10 23 54 18 50 06 54 41 21 20 45 26 45 20 52 22 57 04 24 26 23 54 29 25 23 54 41 59 32 21 26 45 31 56 24 57 04 62 09 15 29 25 34 21 25 26 59 32 64 55 18 31 56 36 41 17 19 62 09 67 57 19 34 21 38 58 20 64 55 71 21 18 36 41 41 12 15 67 57 75 24 15 38 58 43 26 19 71 21 80 56 24 26 41 12 45 38 26 75 24 90 00 18 factory setting Disposal In conformance with the European Directiv
27. 2 3 SImple WEIGHING sei uico uit te dans ee rc rd eth th idein Ped ei ad do ds 21 24 Weidghiirig WATE cote tt eret e etr te rhe e mites stun vain ettet tr rr 21 2 5 eria enara iaa a A EREE A E AT NAA 23 2 6 Average dynamic weighing mms 25 2 7 PHINTING FESUITS ira EOAR eret rr Fee even qne E ee 25 2 8 Working with identifications ssssse Hmmm 26 29 Displaying information sssss mmm 26 2 10 ENVIFOMMENE aridelednilig 5 2 3 Legenda des t tom rece be Uta pc eadera seda 27 2 11 VOI COM ANCIEN AIE A A IETS EAE PA A EA PE E AY 29 3 Classifying accieeiscsccssicssssucaceseeacvcsenessevecsenseeaveaaesecacsacer ssaveaevexsaadeaasseaaavacanseaaeseerd 30 3 1 CIGSS gonm OM vss sso eret doct e GR Pet ke RETE Pen rhe dial eda deb Po E hia Mand cet beaten 30 3 2 Additiorial class Informmetiori s iion ota ek eder t Po RR Hasina elder aan 33 3 3 Using stored class definition records 34 34 Classifyirig procedure in cree eite ee tee tee a Ee Pur o deh 36 3 5 Classifying during subtractive weighing ss 37 3 6 Automatic printout of Classifying results 37 37 Terminating Classifying uii etr RR et hee eee R Te e ERAT ba E eit 37 4 Settings in the menu neeeeeeeeeeeeneee ennemi nannte 38 4 Operating MS MENU sc susto toti sdb eos sedet od Fade id et ved egr na de sagt 38 4 2 Scale menu block analog scales ssssse ttt trrrtrttrrrr rer trrn reent 4 4 3 S
28. 22 014 834 Standbase for floor stand 22 011 982 Wall bracket ICS6x9 inclinable and swivelling 22 014 833 Desk mounting plate for teminal and t version only 22021 111 Order number 22021166A 06 11 06 11 8 1 8 2 EHEDG NSF Appendix Tests for utilisation in hygienically sensitive areas ICS649 class weighing terminals have been assessed by the EHEDG European Hygienic Engineering and Design Group and the NSF National Sanitation Foundation Both institutes certify the fulfilment of the hygienic requirements for easy cleaning Hygienic Design Criteria The EHEDG is an association of device manufacturers firms in the foodstuff industry research institutes and health autohorities It was founded in 1989 with the aim of promoting the hygienically faultless manufacturing and packaging of foodstuffs The EHEDG recommends to use the ICS649 class weighing terminal the ICS649a class c or ICS649a class t version in hygienically sensitive areas The ICS649a class f version is not recommended The products are listed on the EHEDG site www ehedg org NSF is an independent NGO founded in 1944 in the USA Corresponding regulations were published for the use of devices in the foodstuff industry The device fulfils the NSF cfriteria C 2 Special Equipment and or Devices for use in the foodstuff industry The products are listed on the NSF site www nsf org Working to GMP Good Manufacturin
29. 8 18 23 Gross 1 06 kg Class info 5 1 00 kg 1 49 kg 3 7 Terminating Classifying Press C Order number 22021166A Cleared appears in the display The class information values are cleared and the straight weighing display appears The device operates in straight weighing mode METTLER TOLEDO User manual ICS649 class 37 4 Settings in the menu In the menu settings can be changed and functions can be activated This enables adaptation to individual weighing requirements The menu consists of the following 5 main blocks containing various submenus on several levels Scale see sections 4 2 analog scales 4 3 IDNet scales or 4 4 SICS scale Application See section 4 5 Terminal see section 4 6 Communication see section 4 7 Maintenance see section 4 8 4 1 Operating the menu 4 1 1 Calling up the menu and entering the password The menu differentiates between 2 operating levels Operator and Supervisor The Supervisor level can be protected by an individual password When the device is delivered both levels are accessible with the same password Operator menu 1 Press H The Quick Select menu opens Menu is highlighted 2 Press LP Enter code is displayed 3 Enter the password 000 The menu item Terminal is displayed Only parts of the submenu Device are accessible Supervisormenu 1 Press E The Quick Select menu opens Menu is highlighted 2 Press gt Enter code is displayed 3 Enter
30. C for further menu settings or E gt Press NO fo discard changes and return fo the weighing mode Order number 22021166A METTLER TOLEDO User manual ICS649 class 39 4 1 4 Selecting and setting parameters in the menu Example Setting of the Chain tare function 1 Inthe menu start screen press gt to switch to the right side Calibration The first submenu Calibration is highlighted Display Units Application Zero Tare Terminal Restart Filter Communication Minldeigh Reset Maintenance 2 Use v a to select Tare The current Tare settings are displayed on the right Calibration Auto tare side Display Units Chain tare 3 Press gt to open the selected highlighted menu item Zero A Clear tare Tare The Tare submenus are displayed on the left side 4 Usev toselect Chain tare The current Chain tare setting is displayed on the Auto tare right side Chain tare b Press gt to open the selected highlighted menu item A Clear tare Chain tare All possible Chain tare Settings are displayed on the right side the current setting is highlighted 6 Use v to change the Chain tare setting 7 Confirm the setting with E gt Scale Tare 40 mertier TOLEDO User manual ICS649 class Order number 22021166A 06 11 06 11 4 2 Scale menu block analog scales Factory settings are printed in bold in the following overview 4 2 1 Overview After selecting the corresponding scale connection Scale 1 or follow
31. ICS649 class 85 86 METTLER TOLEDO User manual ICS649 class Cables always delivered with 90 angled M12 plug Order no RS232 cable for SICS scale 8 pin M12 lt gt 9 pin sub D plug 3 m 22 021 087 RS232 cable for PC 8 pin M12 lt gt 9 pin sub D receptacle 3 m 22 021 088 RS422 RS485 cable 6 pin M12 lt gt open ends 3 m 22 021 089 Ethernet 10 100 Base T twisted pair cable 4 pin M12 Coding D lt gt RJ45 5m 22 021 090 20m 22 021 091 USB adapter cable 4 pin M12 Coding A lt gt USB series A receptacle 0 2m 22 021 122 5m 22 021 123 USB cable connection to PC 4 pin M12 Coding A lt gt USB series A plug 3 m 22 021 092 USB cable connection to USB devices 4 pin M12 Coding A USB series B plug 3 m 22 021 124 Cable to connect Digital 1 0 option with Relay box 12 pin M12 lt gt open ends 10 m 22 021 093 1 0 accessories Order no Relay box for Digital I O option 22 011 967 Power supply for Relay box 4 110 230 VAC 00 505 544 Mechanical parts Order no Protective cover for terminals ICS6x9 set of 3 pieces 22 021 110 Stand ICS6x9 height 50 mm 22 018 057 Stand ICS6x9 for PBA430 weighing platform height 330 mm 22 013 964 height 660 mm 22 013 965 Stand ICS6x9 for KA KB MA MB and DB platforms height 330 mm 22 014 836 Bench stand ICS6x9 for scale bench 00503632 or 00504854 height 500 mm 22 014 835 Floor stand ICS6x9 height 1000 mm
32. ICS649 class Weighing terminals Terminal and platform combinations ICS649a class ICS649d class ICS649a class c 1086490 class 2 ServiceXXL Tailored Services METTLER TOLEDO User manual ICS649 class Congratulations on choosing the quality and precision of METTLER TOLEDO Proper use according to these instructions and regular calibration and maintenance by our factory trained service team ensure dependable and accurate operation to protect your investment Contact us about a ServiceXXL agreement tailored to your needs and budget We invite you fo register your product at www mt com productregistration so we can contact you about enhancements updates and important notifications concern ing your METTLER TOLEDO product Order number 22021166A 06 11 06 11 Contents 1 Introd ctloh eet Lett Ee tiec tetti tense Eee c ee fede 5 11 Safety MSNU IOS seis er ire elenco oer ree Dt n loea allele Desde ov ue 5 1 2 PreSenfationi 2 2 oreet na or dere ae ober emt ca depo nants 6 13 Tracing and tracking features ssssssssss mH 15 14 COMMISSIONING soc vete cene sa dete tn Pisa t e T tg at ed ean 17 1 5 Use in hygienically sensitive areas ssssss eee eeeeteeeeeeeeeeeeeeteenenees 19 2 gi m n 20 2 1 Swing onr ond o aeda e rede tee tet Ce eet rt T 20 2 2 Zeroing Zero point Correction cianda aai a a a NARAT 21
33. LER TOLEDO User manual ICS649 class 43 44 Analog Scale gt MinWeigh Minimum weighing in quantity Before you can use this function the METTLER TOLEDO service technician has to determine and to enter a minimum weight value Function Switching minimum weight function on off If the weight on the scale drops below the stored minimum weight B appears in the symbols and info line Analog Scale Reset Resetting scale settings to factory settings Perform reset Confirmation inquiry e Reset the analog scale settings to factory settings with YES Do not reset the analog scale settings with NO 4 3 4 3 1 METTLER TOLEDO User manual ICS649 class Scale menu block IDNet scales Factory settings are printed in bold in the following overview Overview After selecting the corresponding scale connection Scale 1 of Scale 2 the following menu is available for IDNet scales Level 1 Level 2 Level 3 Display Unit 2 g kg oz lb t d Unit roll On Off Zero AZM On Off Tare Auto tare On Off Chain tare On Off A Clear On Off 9 d tare Restart On Off Filter Vibration Stable Normal Unstable Process Finefill Universal Absolut Stability ASD 0 ASD 1 ASD 2 ASD 3 ASD 4 ASD 5 Update The possible settings depend on the connected scale MinWeigh Function On Off Reset Perform reset Order number 22021166A
34. Select menu To switch from scale 1 to scale 2 or vice versa select Switch Scale inthe Quick Select menu using the cursor keys v and confirm with gt The current active scale is displayed in the symbol and info line on the top of the display Using a soft key Prerequisite v The soft key A A Switch scale is activated in the menu under Terminal gt Device Keyboard Softkeys gt Press the soft key AA fo switch from scale 1 to scale 2 or vice versa The current active scale is displayed in the symbol and info line on the top of the display METTLER TOLEDO User manual ICS649 class 69 70 9 9 With external weight METTLER TOLEDO User manual ICS649 class Performing routine test By performing a routine test you can check the calibration of your scale regularly There are two ways to start the routine fest via Quick Select menu or via soft key Prerequisite v Routine test parameters are set under Application gt Log files v To start the routine test via soft key the corresponding soft key must be activated under Terminal gt Keyboard gt Soft keys If an interval for the routine test is defined Days gt 0 the device automatically asks you to perform the routine test 1 Unload the scale 2 Select Routine Test inthe Quick Select menu using the cursor keys v and confirm with E gt _or gt Press soft key tr You are asked to put the indicated weight on the platform 3 Wh
35. Value will set the end value of the last class to the maximum load of the weighing platform 32 merrier TOLEDO User manual ICS649 class Order number 22021166A 06 11 06 11 3 2 Additional class information Product identification The device offers 3 additional information items to identify your weighing good In the factory setting none of these items is activated In the menu under Application gt Data storage you can activate the following items e Description field e Article name e Article no When entering the class definition values you are prompted to enter the additional product identification Class definition e The additional class information items can be stored with the class information record e Using the Finish soft key you can set the class information without filling out all the additional product information fields Order number 22021166A METTLER TOLEDO User manual ICS649 class 33 3 3 Using stored class definition records 3 3 1 Storing class definition records Up to 100 class definition records can be stored 1 Enter the class definition values as described in the sections above 2 Press soft key The display changes to green to indicate a free record The record number of the first free memory and status Free are displayed 3 If necessary change the desired record number 4 Press soft key OK Record stored briefly appears in the display The class definition record is
36. al data Weighing platforms 81 Weighing terminal 78 Terminal and platform combinations 6 81 Test Display 66 Keyboard 66 Eo EOE EE 66 Verification 29 TMO icit irt netrrt ecu 55 Totalising 23 50 METTLER TOLEDO User manual ICS649 class U User management 15 56 V Verified instruments in EC COUNTIES enuie 87 W Warnings 75 Z Zero Automatic zero update 43 45 yaio E cce esas 21 Zero point correction 21 Order number 22021166A 06 11 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 93 To protect your METTLER TOLEDO product s future METTLER TOLEDO Service XXL assures the quality measuring accuracy and preservation of value of all METTLER TOLEDO products for years to come Please send for full details about our attractive terms of service Thank you www mt com service For more information Mettler Sen gae dt GmbH D 72458 A Tel da ee 140 Fax 49 7431 14 232 Subject to technical changes 06201 Mee r Toledo Albstadt GmbH inti M 220211664A ed in Germany od number 22021186
37. alibration test Internal test Yes for weighing platforms with an internal calibration weight e No for weighing platforms without an internal calibration weight Delete all records A safety prompt is displayed before deleting all stored routine test records Application Totalise Activating deactivating totalisation Activate Activate deactivate totalisation Totalisation is possible with Classifying as well Application Reset Resetting application settings to factory settings Perform reset Confirmation inquiry e Reset the application settings fo factory settings with YES Do not reset application settings with NO 5O merrier TOLEDO User manual ICS649 class Order number 22021166A 06 11 4 6 Terminal menu block Factory settings are printed in bold in the following overview Power off Display 30 minutes 4 6 1 Overview Level 1 Level 2 Level 3 Level 4 Level 5 Level 6 Device Language English German French Spanish Italian Sleep Off 1 minute 3 minutes 5 minutes 15 minutes Layout Default 3 Line mode Auxiliary Not used Date amp Time Gross Net line 1 3 Tare High Resolution ID1 ID2 ID3 Dev identifier Dev location Class info User name Descr field Record number Article name Article number Total net n Brightness 1 10 Backlight off 5 seconds 10 seconds 30 sec
38. art value Start value Start value Start value End value Class 1 Class 2 Class 3 Last class If no end value is entered the last highest weight class is limited by the maximum load of the weighing platform 30 mertier TOLEDO User manual ICS649 class Order number 22021166A 06 11 3 1 1 Weighing in class definition values 1 Press 7 9 The following screen to specify the class definition is displayed Class definition Name Value kg Class 1 lass 2 A HBBBHH Class 3 A ABABA Class 4 8 88BBHB Class 5 A BABAHA Class 6 8 888888 Class 7 A 888888 Class 8 A 888888 Class 9 A HAHAHA 2 Place the weight for the start value of Class 1 on the weighing platform and press soft key OK The start value of the next weight class is highlighted 3 Place the weight for the start value of the next weight class on the weighing platform and press soft key OK The start value of the next weight class is highlighted 4 Repeat step 3 until you have weighed in the start values of all your desired classes b Press soft key End Value The following screen to specify the end value is displayed Class definition Value kg Name Class 18 A BARAHA Class 11 A BBBBHB Class 12 A AARAA End value 6 Place the weight for the end value on the weighing platform and press soft key OK The message New classes set is displayed and the Classifying display appears The scale is ready for Classifying e With Class name s
39. ault setting 9 Class definition Load class definition ID1 Store class definition Identification 1 Operating soft keys gt Press the key below the desired function Changing soft key line gt Press the cursor keys lt or gt to switch from line to line Possible soft key settings Symbol Menu setting Function Class definition Enter Classifying parameters Routine test Perform routine test gt Recall Recall Classifying parameters out of the database 29 Store Store Classifying parameters in the database ID1 ID2 ID3 ID1 ID2 ID3 Enter identification 1 identification 2 identification 3 Plus Totalise items gt Total Finish totalising clear total NA Switch scale Switch over weighing platform Order number 22021166A METTLER TOLEDO User manual ICS649 class 13 14 1 2 7 1 2 8 METTLER TOLEDO User manual ICS649 class Alphanumeric input When an alphanumeric input is requested the following is displayed Use arrow keys 012 3456 to select 76917S5 transfer key to S amp 22 4 confirm UE character foe 1 Use the arrow keys lt gt v to select the desired number 2 Use LZ to confirm the character and move to the next place 3 Repeat steps 1 and 2 for further characters 4 To finish input select of the displayed keyboard and confirm with
40. ber can be stored Off No possibility to enter an article number during class definition The content of already existing article numbers is not affected e On During class definition entry you are asked fo enter an article number Delete all Sure Delete all records of the database A safety prompt is displayed before deleting the database records Delete record Delete a single record in the database Enter number of the record to be deleted XX Notes There is a SICS command available to write a class definition record including description field article name and article number To search for the contents of the description field or for article names and numbers the entered data must be unique 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class Application Log files Setting up logfiles Alibi Log Setting up Alibi log file Activate If set to ON all weighings are saved in a log file Item 7 Item 10 You can add additional information to that required by W amp M regulations 1 Select item number 2 Assign the item contents Delete all records A safety prompt is displayed before deleting all stored alibi records Routine Test Log Setting up routine calibration test for your scale Days Enter interval of routine test External test e Test weight Enter the test weight value Weight name Enter weight name Tolerance Enter tolerance for passing the routine c
41. cale menu block IDNet scales ssssss m 44 44 Scale menu block SICS scale aia oa aa aaa ia emen 47 4 5 Application menu bIOCK 5a cete eee iere ols cle ee ted eee ERE E EET HO D 48 4 6 Terminal menu block ss itc e C kita des RM dt te Gl e sa e t as 5 47 Communication menu Botke ieoor airis emen 57 4 8 Maintenance MENU DIOCK sy 2 ae iecit tete TE 66 Order number 22021166A METTLER TOLEDO User manual ICS649 class 3 4 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 6 1 6 2 6 3 7 72 73 8 1 8 2 8 3 8 4 8 5 8 6 87 METTLER TOLEDO User manual ICS649 class QUICK Select MOM m 68 Quick Select menu overview ssssssse enne 68 Entering main fef 23 0 edidere ted aanita i beiden zs aba cont od EEOAE i 68 LOGOUT ariasi 68 SWICHING SCaleS scontro cow ecdesia Dread aa P ndr o re a d 69 Performing routine fest sss eme 70 Calling up routine test log file 71 Calling p alibi log file uttter etr rta etie hd ed tema ci heces 72 Calling up calibration log file 73 Event and error messages eeeeeeeseeeeeeen enne nnne nnne nnn nennen 74 Eror COFIGITIOTIS occ ttr Pte Bu avec Pref ato cedit be nef Bac ve 74 Errore and warnings iiie emi Erreur e de a edo ade de rR Ra Ride red 75 Smart weighing counter spanner icon 77 Technical data and accessories eeeeeeeeeeeeeneneenenenen
42. ccess to the terminal is protected by password To enter the menu a password is no longer necessary e User management can be configured in the menu under Terminal gt User Management e Login logout with user management is described in chapter 2 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 15 16 1 3 2 1 3 3 1 3 4 METTLER TOLEDO User manual ICS649 class Alibi log file If requested by national regulations you can activate an alibi log file to trace all weighing activities on the scale The alibi log file stores all weighings with the mandatory data In addition you can store up to 4 more items such as identifications serial numbers and user name e The alibi log file can be configured in the menu under Application gt Log files Viewing printing transferring of the alibi log file is described in the Quick Select menu Routine test and routine test log file For optimum weighing results the device supports routine calibration tests You can configure routine tests by e Interval days e External fest for analog scales e internal test for scales with internal calibration weight For the external test for analog scales you can specify the following e Test weight value e Weight name to make sure you always use the same weight e Tolerance e The routine test can be configured inthe menu under Application Log files e Performing the routine test and viewing printing trans
43. colour settings see below Giving a name to the IDs To each ID the following can be assigned e Name Enter a description of the ID for printout datatransfer e g Lot e Value Enter a default value for the ID e g 123 54 meter roLEDO User manual ICS649 class Order number 22021166A 06 11 Default colour settings Condition Default Condition Default Default White Class 6 Orange lt MinWeigh Dark blue Class 7 Purple Class 1 Yellow Class 8 Light green Class 2 Light blue Class 9 Dark green Class 3 Dark blue Class 10 Pink Class 4 Light red Class 11 Light grey Class 5 Dark red Class 12 Dark grey Keyboard Switching keys on off and setting info key Key lock Selecting keys to lock unlock Possible keys Power Clear C Unit switch KC Info 1 Transfer E gt Quick Select H Info key Configuring up to 27 items to be displayed using the info key 1 1 Select the item to be configured Item 1 Item 27 2 Assign contents Soft keys Configuring the soft keys Unless a soft key is configured there is no Classifying or totalising functionality The soft keys are organised in two pages lines of 5 function keys each 1 Select the page to be configured Page 1 Page 2 Page 3 2 Select the position Soft key x 1 Soff key x 5 3 Assign contents For possible soft keys refer to the Introduction Note e f you want to lock the tare key 9 T and or
44. e record no article no article name and item 4 Confirm search criterion with L2 5 Enter record data to be searched for If existent the searched record is displayed 6 Press soft key gt to load the class definition record Class information records with tare If you always use the same container for all classes you can save the tare weight together with the class information record Storing record with tare 1 Tare the empty container 2 Press soft key and enter class information values 3 Press soft key 2 to store the class information record The class information values including the tare weight are displayed 4 Store record with soft key OK 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 35 36 3 4 Lowest class Middle classes Highest class METTLER TOLEDO User manual ICS649 class Classifying procedure The device facilitates Classifying through different coloured background lighting for the weight classes 1 Specify the class definition values as described above 2 Place the classifying material on the scale Depending on the applied weight the colour of the class indication changes When loading a record with stored tare weight make sure to always use the same container as specified in the record Display for Classifying With the default colour setting and Class name setto Custom the following is displayed I 45 Class info 1 B BB kg 8 49 kg Yc
45. e 2002 96 EC on Waste Electrical and Electronic Equipment WEEE this device may not be disposed of with domestic waste This also applies to countries outside the EU according to their specific requirements Please dispose of this product in accordance with local regulations at the collecting point specified for electrical and electronic equipment If you have any questions please contact the responsible authority or the distributor from which you purchased this device Should this device be passed on to other parties for private or professional use the content of this regulation must also be related Thank you for your contribution to environmental protection Order number 22021166A METTLER TOLEDO User manual ICS649 class 89 8 6 Protocol printouts GA46 printouts in English Straight weighing Average weighing X339000000000000000000009 Starline 39000000000000000000XXXX Starline Gross 1 19 kg Gross 1 19 kg Net 0 37 kg Gross net tare weights NetAverage 0 37 kg Gross net tare weights Tare 0 82 kg Tare 0 82 kg f _ New line t New line Printout with header Printout with header and identification data METTLER TOLEDO METTLER TOLEDO Tel 49 7431 140 Tel 49 7431 140 Germany _ __ Header Germany _ Header WHA mni com WAH mt com _ __ New line Date 27 04 2010 Date amp time Date 27 04 2010 Date amp time Tim
46. e 21 50 48 Time 22 21 14 ID1 Company ABC Identifications Net 0 37 kg Net tare weights ID2 67195 Tom Tare 0 82 kg g Net 0 57 ko Pe _ New li are 9 1 Net tare gross weights Dev Id 4591 22 A bp NN Gross 1 39 kg Dev Loc Building B9 Device information New line New line Classifying standard printout Class Lobster Grade A Class name METTLER TOLEDO _ _ Header Tel 49 7431 140 Germany New line Date 16 05 2011 _ Date amp time Time 16 07 23 Customer Company ABC Identifications City 12345 Town Tt HS kg Net tare gross weights Gross 0 79 kg Class info 1 Classifying result 0 10 kg 0 99 kg Classifying minimum printout Class is Grade i Class name ass into ifl 1 00 kg Max Classifying result Net 1 21 kg Netweight 90 uerreR roo User manual ICS649 class Order number 22021166A 06 11 06 11 8 7 Index A Accessories ssssssssss 85 Alibi log 16 50 72 Alphanumeric entry 14 Average weighing 25 48 B Barcode Destination 62 Identification 26 Tore preset 23 Battery Handling 18 Specification 78 Beeper re 56 C Calendar 55 Calibration log 16 Classifying 30 36 Class definition 30 Golouis x o ities 55 Displd
47. e name Input via barcode is recognised as article name Communication COM x Parameter Communication parameters Baud Selecting baud rate Possible settings 300 600 1200 2400 4800 9600 19200 38400 57600 115200 Parity Selecting parity Possible settings 7 none 8 none 7 odd 8 odd 7 even 8 even Handshake Selecting handshake Possible settings Off Xon Xoff RS Type Selecting type of the optional RS422 RS485 interface RS422 or RS485 Net Address Assigning network address O 31 only for RS485 Checksum Activating deactivating checksum byte STX Activating deactivating STX If STX is enabled the STX signal 0x02 is sent at the beginning of each output string that is sent via the interface Print G This functionality can only be enabled if one of the Demand mode templates is selected If it is enabled the gross weight is marked with G Examples Print G enabled no tare 2 001 kg 6 Print G disabled no tare _ _2 001_kg Print G enabled tare active 2 025 kg 6 2 000 kg T 0 025 kg NET Print G disabled tare active 2 025 kg 2 000 kg T 0 025 kg NET Load resistor Only for the optional RS422 RS485 interface To avoid reflexions on a network we recommend to make a defined termination To this purpose the load resistor within the terminal can be used When set to On a resistor of approx 100 Q between the signal lines is enabled METTLER TOLEDO
48. e number are assigned it can be clearly seen in the protocol which article was weighed for which customer Direct entry v At least one of the soft keys ID1 ID2 or ID3 is activated 1 Press the desired soft key ID1 ID2 or ID3 The last entered ID is displayed To edit the ID press the soft key 2 i Enter the ID using the displayed alphanumeric keyboard Confirm entry with of the displayed keyboard The entered ID is assigned to the following weighings until the ID is changed AYN Barcode use for one identification only v D1 ID2 or ID3 is selected as destination for external input v To display the identification ID1 ID2 or ID3 is activated in the auxiliary line Using SICS command set up to three identifications v To display the identification s the corresponding IDs are activated in the auxiliary line Displaying information Up to 27 different values for display can be configured in the menu for the info key Depending on the configuration in the menu Terminal gt Device gt Keyboard Info key the following data can be assigned in a free order e g e Date amp Time e Weight values e identifications e Device information e Serial numbers and software versions e User name 1 Press The first info screen is displayed 2 Press I again With one info screen only the weight display appears With several info screens the next info screen is displayed 3 With several info screens press C to leave
49. e relevant for the individual interface If no optional interface is installed the COM 2 and COM 3 menus will not appear Templates Define templates to be selected via COM x Printer gt Template Order number 22021166A METTLER TOLEDO User manual ICS649 class 57 4 7 1 Standard settings COMI COM2 COM3 RS232 RS232 RS422 Ether USB WLAN RS485 net Mode Print v v v v v Auto print v v v v v Instant print v v v v v Continuous v v v v v v Dialog Factory Factory Factory Factory Factory Factory setting setting setting setting setting setting External input v v v v v v Demand mode v v v v v Demand m auto 2 v v v v v Cont weight v v v v v v Printer v v v v v Destination v v v v v v Parameter Baud 9600 9600 9600 Parity 8 none 8 none 8 none Handshake v v v RS Type v Net Address v Checksum v v v v v STX v v v v v Print G v v v v v Load resistor v D for more information see Reference manual MT SICS for ICS6xx 2 for more information see Reference manual MT Demand and Continuous not recommended for new installations 58 merrier TOLEDO User manual ICS649 class Order number 22021166A 06 11 4 7 2 Overview RS232 RS422 RS485 menu blocks COM 1 COM 2 COM 3
50. emplate 1 Template 5 ASCII Format Line format Line length Separator Expanded Add line feed Selecting formats for the protocol printout Selecting line format from the following e Multiple multiple lines e Single single line e Fixed Records output in single lines every record includes the number of characters that was defined under Line length Setting line length Possible settings O t0100 characters Factory setting 24 characters This item is only displayed for the line formats Multiple and Fixed Selecting the separator Possible settings _ and space This item is only displayed for the line format Single Printout with bigger font size on METTLER TOLEDO printers Adding line feeds Possible settings 0 9 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 61 Communication COM x Destination Destination for barcode input Off Input destination is not predefined The input will be shown on the display you can decide what to do with the input Tare preset Input via barcode is recognised as tare preset ID1 ID2 ID3 Input via barcode is recognised as ID1 ID2 resp ID3 User ID Input via barcode is recognised as User ID Record number Input via barcode is recognised as record number of stored class information records Artible number Input via barcode is recognised as article number Artibl
51. en the required weight is put on the platform press D gt The routine test is carried out and the following test protocol is displayed for a short time Routine test Order number 22021166A 06 11 06 11 With internal weight 1 Unload scale 2 Select Routine Test inthe Quick Select menu using the cursor keys v and confirm with E gt The routine test is carried out and the following test protocol is displayed for a short time Routine test e The results of the routine test are stored in the routine test log file If the determined weight is not within the tolerance test protocol is in red Call the METTLER TOLEDO service technician e ifan external test weight is defined an external routine test is performed directly after the internal routine test jam 5 6 Calling up routine test log file Prerequisite v Routine test parameters are set under Application gt Log files Viewing routine test log file 1 Select Routine Test Log inthe Quick Select menu using the cursor keys v and confirm with E gt The routine test protocol of the last routine test is displayed Routine test passed 2 To view other routine fest protocols use the cursor keys v Order number 22021166A METTLER TOLEDO User manual ICS649 class 71 72 9 7 METTLER TOLEDO User manual ICS649 class Printing routine test log file 1 When a routine test record is displayed press D gt 2 In the next screen select either Pr
52. er full load The calibration process can be aborted using e The calibration protocol is stored in the calibration log file Analog Scale Display Units Weighing unit and display accuracy Unit 1 Select weighing unit 1 g kg oz Ib Ib oz t Unit 2 Select weighing unit 2 g kg oz Ib Ib oz t Resolution Select readability resolution the possible settings depend on the connected scale Unit roll When unit roll is switched on the weight value can be displayed in all available units TM um with a Notes e n case of verified scales individual sub items of the Display menu item may not be available or only to a limited extent depending on the respective country e On dual range dual interval scales resolutions marked with I lt gt I 1 2 are divided up into 2 weighing ranges intervals e g 2 x 3000 d 42 METTLER TOLEDO User manual ICS649 class Order number 22021166A 06 11 Analog Scale Zero Automatic zero update AZM On verified scales this menu item does not appear Switching on off automatic zero update and selecting zeroing range Possible settings Off 0 5 d 1d 2d 5 d 10d Analog Scale Tare Tare function Auto tare Switching on off automatic taring Chain tare Switching on off chain tare A Clear tare Switching on off automatic clearing of the tare weight when the load is removed from the scale e On The ta
53. etto Custom inthe Application menu you are prompted to enter the class name prior to the value e Using the Finish soft key instead of End Value will set the end value of the last class to the maximum load of the weighing platform 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 3 3 1 2 Entering known class definition values 1 Press soft key 9 Name Class 1 jJ Class 2 A HBBBHB Class 3 A HAHAHA Class 4 8 8B8BBHB lass 5 8 888888 Class 6 8 888888 Class 7 A 888888 lass 8 B BBBBBH Class 9 A 88BBHB 2 Use soft key 2 to open the window with the numeric keyboard 3 Enter the requested start value of class 1 and confirm with of the displayed keypad The start value of the next class is highlighted 4 Repeat steps 2 and 3 for the other start values of your desired classes b Press soft key End Value The following screen to specify the end value is displayed inition Name Value kg Class 1B 8 888888 Class 11 8 BABABA Class 12 A BBBBBB End value A HBBABE 6 Use soft key 2 to open the window with the numeric keyboard 7 Enter the requested End value and confirm with of the displayed keypad The message New classes set is displayed and the Classifying display appears The scale is ready for Classifying e With Class name setto Custom in the Application menu you are prompted to enter the class name prior to the value e Using the Finish soft key instead of End
54. ferring of the routine test log file is described in the Quick Select menu Calibration log file All calibration results are stored in the calibration log file Viewing printing transferring of the calibration log file is described in the Quick Select menu Order number 22021166A 06 11 1 4 Commissioning 1 4 1 Selecting the weighing platform location The correct location is crucial to the accuracy of the weighing results gt Select a stable vibration free and if possible a horizontal location for the weighing y zd 2t platform T T The ground must be able to safely bear the weight of the fully loaded weighing platform gt Observe the following environmental conditions No direct sunlight AS LORS No strong drafts No excessive temperature fluctuations 1 4 2 Levelling the weighing platform Only weighing platforms that have been levelled precisely horizontally provide accurate weighing results Weights and Measures approved weighing platforms have a spirit level to simplify levelling 1 Turn the adjustable feet of the weighing platform until the spirit level s air bubble is inside the inner circle lt A gt 2 Tighten the lock nuts of the adjustable feet 1 4 3 Weighing platform connection and interface commissioning The weighing platform connection to the weighing terminal as well as the comminssioning of the interfaces are described in the ICS6x9 installation instruc
55. g Practice Weighing terminal ICS649 class and weighing platform PBA430 have been evaluated by the Steinbeis Transfer Center for medicinal products cosmetics and medical devices with the following result The products can be utilised in GMP regulated environments according to EU GMP Guideline EU GMP Guideline Annex 15 and PIC S Guideline PI 006 3 The corresponding certificate is available on the internet under www mt com Notice for verified instruments in EC countries Weighing instruments verified at the place of manufacture bear the preceding mark on the packing label and a green M sticker on the descriptive plate They may be set to work immediately Weighing instruments which are verified in two steps have no green M on the descriptive plate and bear the preceding identification mark on the packing label The second step of the verification must be carried out by the approved METTLER TOLEDO service or Weights and Measures authorities Please contact your METTLER TOLEDO organisation The first Step of the verification has been carried out at the manufacturing plant If national regulations in individual countries limit the period of validity of the verification the operator of such a weighing instrument is himself responsible for its timely re verification Order number 22021166A METTLER TOLEDO User manual ICS649 class 87 88 8 4 Tables of Geo Code values For weighing instruments verified at the manufacturer s t
56. he Geo Code value indicates the country or geographical zone for which the instrument is verified The Geo Code value set in the instrument e g Geo 18 appears briefly after switching on Table Geo Code values 3000e shows the Geo Code values for European countries Table Geo Code values 6000e 7500e shows the Geo Code values for different gravitation zones 8 4 1 Geo Code values 3000e OIML Class III European Countries Country Geographical latitude Geo Code value Country Geographical latitude Geo Code value Austria 46 22 49 01 18 Liechtenstein 47 03 47 14 18 Belgium 49 30 51 30 21 Lithuania 53 54 56 24 22 Bulgaria 41 41 44 13 16 Luxemburg 49 27 50 11 20 Croatia 42 24 46 32 18 Netherlands 50 46 53 32 21 Czechia 48 34 51 03 20 Norway 57 57 64 00 24 Denmark 54 34 57 45 23 64 00 71 11 26 Estonia 57 30 59 40 24 Poland 49 00 54 30 21 Finland 59 48 64 00 25 Portugal 36 58 42 10 15 64 00 70 05 26 Romania 43 37 48 15 18 France 41 20 45 00 17 Slovakia 47 44 49 46 19 45 00 51 00 19 Slovenia 45 26 46 35 18 Germany 47 00 55 00 20 Spain 36 00 43 47 15 Greece 34 48 4
57. he device automatically Switches over to storage battery operation Battery charger e Ambient conditions O 40 C 32 104 F dry environment Ambient e Application indoor use only conditions e Altitude up to 2 000 m e Temperature range Class Ill 10 40 C 14 104 F e Temperature range Class Il 0 40 C 32 104 F e Overvoltage category I e Pollution degree 2 e Humidity Max rel humidity 80 for temperatures up to 31 C decreasing linearly to 50 rel humidity at 40 C Interfaces e interface RS232 integrated e ICS649a class c additional optional communication interface possible e CS649a class d ICS649a class f ICS649a class t 2 additional optional communication interfaces possible additional scale interface possible W amp M e OIML Class Il Ill III approvals e NTEP Class Il Ill Order number 22021166A 06 11 06 11 Order number 22021166A Applications e Weighing e Classifying e Average weighing e Totalising e Albi log file e Routine test function e Calibration log file e User management Operating life with storage battery The operating life during storage battery operation differs depending on the intensity of use the configuration and the connected scale The following approximate values apply with standard RS232 interface and the brightness set fo 5 Weighing platform Conditions Duration With 1 strain gauge weighing cell 1
58. he terminal from the power supply Cover open connectors with cap plugs Clean the protective cover separately The protective hood is dishwasher safe Replace the protective hood regularly Take off the load plate and remove any dirt and foreign substances which may have collected underneath Do not use any hard objects to do so Do not disassemble the weighing device Remove any possibly remaining detergent by rinsing with clear water To prolong the lifetime of the load cell dry it with a soft lint free cloth immediately after cleaning Observe all the existing regulations on cleaning intervals and permissible cleaning agents Cleaning of different weighing platforms as described in this User manual gt Make sure fo observe the cleaning instructions for the connected weighing platform The weighing platform may not be designed for wet environments and the cleaning procedures described above Order number 22021166A 06 11 06 11 2 11 Verification test The weighing instrument is verified if the accuracy class is displayed in the metrological line the securing seal is not tampered with it bears an official verification mark e g the green M sticker OIML the validity is not expired The weighing instrument is also verified if the metrological line shows Approved scale labels with the metrological data are placed near the weight display the securing seal is not tampered with it bears an official verificati
59. hin the range of 100 V to 240 V Check the power cable regularly for damage If it is damaged immediately disconnect the device from the power supply Ensure that there is a space of at least 3 cm 1 25 at the rear in order to prevent the power cable from being bent too strongly Devices with built in storage battery Do not use the battery charger in humid or dusty rooms or below 0 C 32 F ambient temperature After the built in storage battery has been charged the cover cap of the charging Socket at the device must be closed Terminal and platform combinations The maximum static safe load must never be exceeded Observe the operation limits See Technical data Avoid falling loads shock loads as well as impacts from the side METTLER TOLEDO User manual ICS649 class 5 1 2 Presentation Weighing terminals There are two versions of the ICS649 class weighing terminal ICS649a class with analog scale interface fo connect analog METTLER TOLEDO weighing platforms ICS649d class with digital scale interface fo connect METTLER TOLEDO weighing platforms with IDNet interface On the rear the weighing terminal is equipped with a swivel bracket for mounting the terminal on the wall or to a METTLER TOLEDO column As an accessory a table stand for setting up the terminal on the table is available 1 2 2 Terminal and platform combinations The complete name of a terminal and platform combination also indicates the type size
60. ication values the class names can be entered too Class print Automatic printout e Off No automatic printout e On Automatic printout when a stable weight value within the classes exists Application Data storage Setting data base parameters Descr field Activate Descriptor The description field can be used to expand each class definition record by one auxiliary field This field can be used for an article description article number or any other information on the record It will be stored as part of the class definition record it can be displayed printed or transferred The description field has a maximum length of 40 characters Activating description field for identifying sets of class identification parameters Off No possibility to enter a value in the description field during class definition The content of already existing description fields is not affected e On During class definition entry you are asked to enter a value in the description field Enter a name for the description field Factory setting Item Article name Activate With each class definition record an article name can be stored Off No possibility to enter an article name during class definition The content of already existing article names is not affected e On During class definition entry you are asked fo enter an article name Article number Activate With each class definition record an article num
61. igital Optional communication interface e RS232 e RS232 COM 2 e RS422 RS485 e RS422 RS485 e Ethernet e Ethernet e WLAN e WLAN e USB e Digital I O Optional communication interface e RS232 COM 3 e RS422 RS485 e USB e Digital 1 0 Desk mounting plate v 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 8 METTLER TOLEDO User manual ICS649 class Terminal and platform combinations Load cells for more challenging environments Standard hermetically sealed stainless steel load cell identical to PBA430 Option loadcell with KS coating identical to PBA430 with option loadcell with KS coating Other resolutions availability depending on region weighing unit and Weights and Measures approval Verification OIML Class Ill 1 x 3 000 e Verification OIML Class Ill 2 x 3 000 e MR 6 000 d non approvable 10 000 d non approvable 15 000 d non approvable 30 000 d non approvable Order number 22021166A 06 11 1 2 4 Default layout Weight values in 3 line mode 06 11 Order number 22021166A Display If you have specified class information values the display automatically switches from the straight weighing display to the coloured Classifying display To meet your special requirements the colours are selectable in the terminal menu Straight weighing display 2 3 116 Date 85 16 2618 Time 13 44 32 were 10 Dev d AMAT Te
62. ing menu is available for analog scales Scale 2 the Level 1 Level 2 Level 3 Calibration Display Unit 1 g kg oz lb lb oz t Units Unit 2 g kg oz lb lb oz t Resolution Unit roll On Off Zero AZM Off 0 5d 1 2d 5d 10d Tare Auto tare On Off Chain tare On Off A Clear On Off 9 d tare Restart On Off Filter Vibration Low Medium High Process Universal Dosing Stability Fast Standard Precise MinWeigh Function On Off Reset Perform reset Order number 22021166A METTLER TOLEDO User manual ICS649 class 41 4 2 2 Description of the analog Scale menu block Analog Scale Calibration This menu item is not available for verified scales Perform calibration Unload scale 2 Start calibration with E gt The scale determines the zero point 0 appears in the display The calibration weight to be placed on the scale flashes in the display 3 If necessary change the weight value displayed with gt T 4 Place the calibration weight on the scale and confirm with gt The scale calibrates with the calibration weight loaded After calibration is completed Done appears briefly in the display and the calibration protocol is displayed Calibration passed COMMENT 5 You can now enter User name Weight name and Comments if applicable Note e n order to achieve particularly high precision calibrate und
63. int selected record to print a single record or Print whole memory fo print all records 3 Confirm selection with E gt The routine test log record s is are printed Deleting routine test log file Deleting routine test log files is carried out in the menu under Application gt Log files Routine Test Log Calling up alibi log file Prerequisite Y Alibi Log is activated under Application gt Log files Viewing alibi records 1 Select Alibi Log in the Quick Select menu using the cursor keys v and confirm with L gt The alibi record of the last weighing operation is displayed Alibi log HBB BAS Rec no BAB Br7 HBB BAS Date amp Time 2R EZ 2BIB 13 27 41 ABH BIB Net 9 48 kg 888 411 Tare 6 88 kg ABB 81 Gross 9 48 kg ABA AIS Scale number ABA Ald ABA 815 888 B16 ABA Al 2 To view other alibi records use the cursor keys v Printing alibi log file 1 When an alibi record is displayed press gt In the next screen you are given the following choice Print selected record Print whole memory Print today s records Print records by number Print records by date 2 Select the desired printing mode using the cursor keys v and confirm with gt 3 If Print records by number or Print records by date is selected you are asked to enter start and end number respectively start and end date The selected alibi record s is are printed Order number 22021166A 06 11 Searchi
64. isplayed only if the scale is approved NTEP Displayed only if the scale is approved and d is different from e EE Display resolution OIML Displayed only if the scale is not approved or if d is different from e NTEP Displayed always Approved weighing Metrology display disabled device Weights and Measures data must be indicated on a label near the weight display 10 merter ro amp po User manual ICS649 class Order number 22021166A 06 11 06 11 Order number 22021166A Weight value The weight value can be marked with the following symbols Symbol Information Remark Calculated weight value E g for average weighing results Sign For negative weight values Oo Stability monitor For unstable weight values 1 2343 kg Non approved last digit For approved scales only with e gt d The example shows the weight value for a scale with e 1 g and d 2 O 1g The last smaller digit is not approved Symbols and info line In the symbols and info line the following information may be displayed Symbol Information Remark l lt gt 1 1 Weighing range For multi range or multi interval scales only AN 1 Scale number Indicates the number of the active scale Weight below minimum weight MinWeigh must be activated in the menu Average weighing Average must be activated in the menu Automatic taring Auto Tare must be activated in the menu B uc p Automatic clearing
65. me e g ICS649a class A6 Weighing platform Front view Side v iew e a gt b BB BC cc QA QB ac Dim mm mm mm mm mm Imm fmm mm a 175 6 89 235 9 25 335 13 19 435 17 13 503 19 80 170 6 69 233 917 392 15 43 b 240 9 45 300 11 81 400 15 75 500 19 69 600 23 62 229 9 02 305 12 01 457 17 99 c 56 2 20 57 2 24 57 2 24 70 2 76 79 3 11 56 2 20 57 2 24 60 2 36 min height d max height d 15 mm d 0 59 06 11 Order number 22021166A d 95 3 74 97 3 82 100 3 94 108 425 130 5 12 95 3 74 108 4 25 100 3 94 e 235 9 25 335 13 19 435 17 13 587 23 11 724 28 50 170 6 69 245 9 65 397 15 63 f 300 11 81 400 15 75 500 19 69 650 25 59 800 31 50 229 9 02 305 12 01 457 17 99 g 22 0 87 15 0 59 15 059 15 059 21 083 22 087 15 0 59 15 0 59 h Circle diameter 30 mm 1 18 diagonal 34 mm 1 34 METTLER TOLEDO User manual ICS649 class 83 ICS649a class f Dim mm mm mm mm mm mm mm
66. mend calling the METTLER TOLEDO service technician e to replace parts which are at the end of lifetime e to correct wrong settings e to educate operators about proper handling e to perform routine service work e to reset the alert The control functions monitor the following conditions e number of weighings e number of overloads e maximum weight e zero commands and zero failures e battery charging cycles e power on time e date for the next service inspection 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 77 78 7 7 1 METTLER TOLEDO User manual ICS649 class Technical data and accessories Technical data weighing terminal Housing Stainless steel 1 4301 or AISI 304 Display e Color TFT graphical display with backlighting e Size 115 x 85 mm 320 x 240 pixels Keyboard e Piezo keypad Scratch resistant labelling Storage battery Protection type Terminal IP68 IP69k e Standard weighing platform IP68 IP69k e Weighing platform with option load cell with KS coating IP68 IP69k Net weight e Terminal 2 3 kg 5 1 Ib e CS649a class c 3 6 kg 7 9 Ib weight of the weighing platform Mains Direct connection to power supply supply voltage fluctuation not connection exceeding 10 of the rated voltage Rated voltage 100 240 VAC 50 60 Hz 300 mA Supply of device 12 V 2 5 A operation e f the supply voltage is interrupted t
67. nagement User 20 User ID Activate On Off Delete all Del Profile User No Access Supervisor Password Reset Perform reset METTLER TOLEDO User manual ICS649 class Order number 22021166A 06 11 4 6 2 Description of the Terminal menu block Terminal Device General device settings User access Language Selecting the language of the operator interface Possible languages English German French Spanish Italian Chinese We will expand the available languages continuously Sleep This menu item only appears on devices in mains operation When Sleep is activated the device switches off display and backlighting after the time period set when not in use and gross weight is O Display and backlighting are Switched on again by pressing a key or if the weight changes Possible settings Off 1 min 3 min 5 min 15 min 30 min approximate values Power Off User access This menu item only appears on devices in battery operation When Power Off is activated the device switches itself off automatically after the time period set when not in use After this it must be switched on again using Possible settings Off 1 min 3 min 5 min 15 min 30 min approximate values 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 53 Display Layout Auxiliary line 1 Auxiliary line 3 Brightness User access Backlight User access Weight hold Stealth mode
68. ng alibi records 1 When an alibi record is displayed press soft key C 2 Inthe next screen use A to select the search criterion either Search by date or Search by rec no record number and confirm with gt 3 Enter record number resp date of the alibi record s you are looking for and confirm with gt The desired alibi record s is are displayed Deleting alibi log files Deleting alibi log files is carried out in the menu under Application gt Log files gt Alibi Log 5 8 Calling up calibration log file For analog scales the results of calibration procedures are stored in the calibration log file Viewing calibration log file 1 Select Calibration Log in the Quick Select menu using the cursor keys v and confirm with L gt The calibration record of the last calibration is displayed Calibration passed 2 To view other calibration records use the cursor keys v Printing calibration records 1 When a calibration record is displayed press D gt 2 In the next screen select either Print selected record to print a single record or Print whole memory fo print all records 3 Confirm selection with LP The calibration record s is are printed 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 73 Event and error messages 6 1 Error conditions Error Cause Remedy Display dark e Backlighting set too dark gt Set backlighting brighter
69. nnnen nennen 78 Technical data weighing terminal sssssss er eereeee e 78 Technical data weighing platforms ssssssss HR 81 ACCOSSOMOS sp 85 Lh 87 Tests for utilisation in hygienically sensitive areas sss 87 Working to GMP Good Manufacturing Practice ssssmm 87 Notice for verified instruments in EC countries 87 Tables of Geo Code values ssssssssseeneen eene 88 Disposal M a aaa 89 Protocol DIIDIOUIS ideae tt nent enne a nnd e ven ir onn ira E aa 90 linc 91 Order number 22021166A 06 11 06 11 ull A A A A A A A A gt gt bP D A Order number 22021166A Introduction Safety instructions General Do not use the device in a hazardous environment Special devices are available in our range of products for hazardous environments The safety of the device cannot be ensured if it is not operated in accordance with these operating instructions Only authorised personnel may open the device Devices with built in power supply unit Ensure that the power socket outlet for the device is earthed and easily accessible so that it can be de energised rapidly in emergencies Ensure that the supply voltage at the installation site lies wit
70. ocess is completed i e all segments of the battery symbol light up continuously For optimum battery performance operate the device with built in storage battery at an ambient temperature in the range of 10 C to 30 C 50 F to 86 F This applies to discharging as well as charging the battery If you plan to put the scale out of operation for a longer period charge the battery completely Even if you do not use the instrument charge the battery at least every 3 months to avoid deep discharge 1 5 Use in hygienically sensitive areas The device is easy to clean and is designed to be used in the food industry Features Suitability of the materials for contact with foodstuffs Construction made of stainless steel No open threads No screws with recesses Smooth non porous and flat surfaces that are easy to clean Reduced horizontal surfaces Continuous welding seams For further information please refer to the appendix Order number 22021166A METTLER TOLEDO User manual ICS649 class 19 20 2 1 2 1 1 Switching on Switching off Login Logout METTLER TOLEDO User manual ICS649 class Operation Switching on and off Switching on off gt gt Press For a few seconds the device shows a start up screen with device name software version serial number of the weighing terminal and the Geo value only if an analog weighing device is connected You can freeze the start up screen by pressing
71. on Auto Tare is activated in the menu under Scale Tare The weight to be tared automatically e g packaging material must be heavier than 9 display steps of the scale Chain tare With this function it is possible to tare several times if e g cardboard is placed between individual layers in a container Prerequisite Y The tare function Chain tare is activated in the menu under Scale Tare 1 Place the first container or packaging material on the scale and press gt T lt The packaging weight is automatically saved as the tare weight the Zero display and the symbol NET appear 2 Weigh the weighing sample and read print out the result 3 Place the second container or packaging material on the scale and press gt T lt again The total weight on the scale is saved as the new tare weight The zero display appears 4 Weigh the weighing sample in the second container and read print the result 5 Repeat steps 3 and 4 for other containers Order number 22021166A 06 11 2 4 6 Tare preset If you know the weight of your containers you can enter the tare weight via barcode or SICS command Thus you do not have fo tare the empty container Prerequisite v For barcode use Tare preset is selected as destination for external input 1 Enter the known tare weight via barcode or SICS command The weight display shows the negative tare weight and the symbol NET appears 2 Place the full container on the weighing pla
72. on mark e g the green M sticker OIML the validity is not expired The period of validity is country specific It is in the responsibility of the owner to renew verification in due time Terminal and platform combinations Combinations of a weighing terminal and an analog weighing platform use a Geo Code to compensate for gravitational influence The manufacturer of the weighing instrument uses a defined Geo Code value for verification gt Please check if the Geo Code in the instrument corresponds with the Geo Code value defined for your location The Geo Code value is displayed when you switch on the instrument The Geo Code for your location is shown in the Appendix Call the METTLER TOLEDO service technician if the Geo Code values do not match Order number 22021166A METTLER TOLEDO User manual ICS649 class 29 3 Classifying The device offers Classifying functions with up to 12 weight classes To make operation easier an individual colour is assigned to each weight class The respective settings in the menu are described in the application menu section Prerequisite v The soft keys for Classifying are activated in the terminal menu section 3 1 Class definition Each weight class is specified by its start value The end value is automatically set 1 digit below the start value of the next class Only for the last highest weight class an end value has to be specified too Ez Class 2 ecc Last class St
73. onds 1 minutes On Weight hold 0O s 10 s Stealth On Off mode Colours Default Yellow Light blue Dark blue lt MinWeigh Light red Dark red Orange Class Purple Light green Dark green Pink Light grey Dark grey Class 12 White Colour mode Continuous Stable IDs D1 ID2 ID3 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 5 52 Level 1 Level 2 Level 3 Level 4 Level 5 Level 6 Device Keyboard Key lock Power Lock Unlock Clear UnitSwitch Info Transfer QuickSelect Info key Item 1 Not used Date amp Time Gross wes Net Tare HighRes amp Net Item 27 ID1 ID2 ID3 Dev identifier Dev location Dev name SNR Terminal SNR Scale Scale number Firmware Vers Class info User name User ID Descr field Record number Article name Article number Total net n Soft keys Page 1 Soft key Not used Page 2 x 1 x 5 Class definition Page 3 Recall Store ID1 ID2 ID3 Plus Total Switch scale Routine test Date amp Time Format EU US Date dd mm yyyy EU mm dd yyyy US Time hh mm ss Meridian AM PM Calender On Off Beeper On Off Information Identification Location User Edit user User 1 User name Profile Password Language ma
74. operations within 4 seconds With manual start v Average gt Manual is selected in the menu v Weighing sample heavier than 9 scale divisions 1 Place the weighing sample on the scale 2 Press LZ to start average weighing 3 During average weighing stars appear in the display and the average result will be displayed with the symbol x 4 Unload the scale to be able to start a new average weighing operation With automatic start v Average gt Auto is selected in the menu v Weighing sample heavier than 9 scale divisions 1 Place the weighing sample on the scale Average weighing starts automatically During average weighing stars appear in the display and the average result will be displayed with the symbol x 2 Unload the scale to be able to perform a new average weighing operation 2 7 Printing results If a printer or computer is connected weighing results and other information can be printed out or transferred to a computer Press gt The defined data is printed out or transferred to the computer The printout content can be defined inthe Templates menu 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 25 26 2 8 2 9 METTLER TOLEDO User manual ICS649 class Working with identifications Weighing series can be assigned 3 identification numbers ID1 ID2 and ID3 with up to 40 characters that are also printed out in the protocols If for example a customer number and an articl
75. re weight is automatically cleared if the gross weight is O or below zero e Off No automatic clearing of the tare weight e 9d The fare weight is automatically cleared if the gross weight is within 9 display steps Analog Scale Restart Automatic saving of zero point and tare value Restart When the restart function is activated the last zero point and the tare value are saved After switching off on or after a power interruption the device continues to work with the saved zero point and tare value Analog Scale Filter Adaptation of the ambient conditions and the weighing type Vibration Adaptation to ambient conditions Low e Very steady and stable environment The scale works very rapidly but is very sensitive to external influences Medium e Normal environment The scale operates at medium speed High e Restless environment The scale works more slowly but is insensitive to external influences Process Adaptation to the weighing process Universal e Universal setting for all weighing samples and normal weighing goods Dosing e Dispensing liquid or powdery weighing samples Stability Adjusting the stability detector Fast e The scale operates very fast Standard e The scale operates at medium speed Precise e The scale operates with the greatest possible reproducibility The slower the scale works the greater the reproducibility of the weighing results 06 11 Order number 22021166A METT
76. s activated in Classifying Auto print is activated for other weighing applications v For clearing the total the soft key 2 Total must be activated in the menu under Terminal gt Device gt Keyboard gt Softkeys v If you want to follow the totalisation on the display Total net and or n must be activated for the auxiliary lines and or the info key Terminal gt Display gt Auxiliary lines OI Terminal gt Keyboard Info key Totalising l Weigh the first sample The result is printed out automatically and total net and n are updated If activated the total net and the number of items are displayed Unload the scale Load the next sample If activated the total net and the number of items are increased The result is printed out automatically and total net and n are updated Unload the scale Repeat steps 3 and 4 for further items To finish totalising press the soft key x A safety prompt is displayed Press soffkey YES to clear the total _or Press softkey NO to continue totalising Classifying results can be totalised the same way Order number 22021166A Device Device gt 06 11 2 6 Average dynamic weighing With the average weighing function it is possible to weigh restless weighing samples such as living animals If this function is activated 8 is displayed in the info line With average weighing the scale calculates the mean value from 56 weighing
77. ssword max 40 characters e Language Assign user language e User ID Define user ID e g personnel number Activate Activating deactivating user management Delete all Delete all user profiles Delete Profile Selecting a single user profile to be deleted Supervisor Password Retype code Note Terminal Access Password for Supervisor menu access Password entry for Supervisor menu access Request to enter password gt Enter password Request to repeat the password entry gt Enter password again The password can consist of up to 6 characters METTLER TOLEDO User manual ICS649 class Order number 22021166A 06 11 Terminal Reset Resetting terminal settings to factory settings Perform reset Confirmation inquiry e Reset the terminal settings to factory settings with YES Do not reset terminal settings with NO 06 11 4 7 Communication menu block For detailed information on interface protocols and commands refer to the following documents e SICS Reference manual e MT continuous Reference manual The Communication menu block consists of the following subblocks COM 1 Parameter settings for the standard RS232 interface COM 1 COM 2 Parameter settings for the optional interface COM 2 COM 3 Parameter settings for the optional interface COM 3 not for c version The interfaces identify themselves Therefore only those menu settings appear which ar
78. stored under the selected number Selected record already occupied If the selected record is already occupied the background lighting changes to red and Occupied is displayed 1 In order fo overwrite the record with the new values press soft key OK The message Overwrite record appears 2 Press soft key YES to overwrite the record or soft key NO to cancel Additional class information You can store additional information with the class definition record although it is not activated in the menu and thus not required when entering the class definition values gt Before saving the record with soft key OK press soft key Ll to open a window to enter additional class information Storing record toe 34 mertier TOLEDO User manual ICS649 class Order number 22021166A 06 11 3 3 2 Loading the class definition records l Press soft key gt The first occupied record is shown 2 Select the desired record number 3 Press soft key gt Record loaded briefly appears in the display The Classifying display appears The scale is ready for Classifying Searching for class definition records Using the soft key o you can search for class definition records by record number article name and article number if specified in the class definition set l Press soft key D The first occupied record is shown 2 Press soft key C Search by is displayed 3 Using soft key 2l you can select the search criterion i
79. tform The net weight is displayed The entered tare weight is valid until a new tare weight is entered or the tare weight is cleared 2 5 Totalising 2 5 1 Totalising manually Prerequisites Y Application Totalise is activated in the menu v For manual totalisation the soft keys Plus and X Total must be activated in the menu under Terminal gt Device gt Keyboard gt Softkeys v f you want to follow the fotalisation on the display activate Total net and or n for the auxiliary lines and or the info key Terminal gt Device Display gt Auxiliary lines Of Terminal gt Device gt Keyboard gt Info key Totalising 1 Weigh the first sample and press the soft key If activated the total net and the number of items are displayed 2 Unload the scale 3 Load the next sample and press the soft key again If activated the total net and the number of items are increased 4 Unload fhe scale 5 Repeat steps 3 and 4 for further items 6 To finish totalising press the soft key X A safety prompt is displayed 7 Press softkey YES to clear the total _or Press softkey NO to continue totalising Classifying results can be totalised the same way 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 23 24 2 5 2 METTLER TOLEDO User manual ICS649 class Automatic totalising Prerequisites Y Application Totalise is activated in the menu Y Class print i
80. the allowed range 4 Press C Key to confirm SWO3 3 1 Error message 2 Warning symbol 3 Message identifier 4 How to clear the message 5 Remedy 6 2 2 Warnings Warnings are displayed briefly and then disappear automatically Example Key not allowed 1 Warning 2 Warning symbol 3 Warning identifier 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 75 6 2 3 Information Information screens are displayed briefly and then disappear automatically Example Warnung Informationsbildschirm Cleared WEN EIO7 3 1l Info message 2 Info symbol 3 Info identifier 76 mertuer to evo User manual ICS649 class Order number 22021166A 06 11 6 3 Smart weighing counter spanner icon This weighing instrument features several control functions to monitor the condition of the device The METTLER TOLEDO service technician can setup and enable these functions This helps the user and the METTLER TOLEDO service technician to detemine how the device is treated and what measures are needed fo keep it in a good shape If the control functions triggers an alert a message is shown You can confirm the message and continue to work with the weighing instrument The spanner icon OmwmiC lights up Service required Service Next service due 2 Press C Key to confirm W17 3 pouces uq T In case of an alert we strongly recom
81. the Restart function is activated the last zero point and the tare value are saved After switching off on or after a power interruption the device continues to work with the saved zero point and tare value METTLER TOLEDO User manual ICS649 class 46 IDNet Scale Filter Adaptation to the ambient conditions and the weighing type Vibration Adaptation to the ambient conditions Stable e Very steady and stable environment The scale works very rapidly but is very sensitive to external influences Normal e Normal environment The scale operates at medium speed Unstable e Restless environment The scale works more slowly but is insensitive to external influences Process Adaptation to the weighing process Finefill e Dispensing of liquid or powdered weighing samples Universal e Universal setting for all weighing modes and normal weighing goods Absolut e For solid bodies under extreme conditions e g strong vibrations Stability Adjusting stability monitoring ASD 0 ASI ASD 0 Stability monitoring switched off Only possible for non verified scales ASD 1 Rapid display Good reproducibility ASD 2 ft y ASD 3 ft y ASD 4 f U ASD 5 Slow display Excellent reproducitility IDNet Scale gt Update Setting the display speed of the weight display This menu item is only displayed if the UPDATE function is supported by the connected scale xx UPS Selecting the number of
82. the password The first menu item Scale is highlighted e When the device is first delivered the Supervisor password is set to OOO Set your individual password in the Texminal menu e f a password has still not been entered after a few seconds the scale returns to the weighing mode e f a password has been issued for Supervisor access to the menu and you have forgotten it use 423 as an emergency password 38 mertier TOLEDO User manual ICS649 class Order number 22021166A 06 11 06 11 4 1 3 Calling up menu when user management is active If user management is active password entry is required when logging in Press H The Quick Select menu opens Menu is highlighted 2 Press L2 The menu start screen is displayed depending on the user profile Display presentation in the menu Menu items are displayed together with their context The following example shows the menu start screen SCIEN Calibration Display Units Application Zero 4 Tare Terminal Restart Filter Communication Minkleigh Reset Maintenance oe Use navigation keys to navigate through the menu 1 Menu info line i e menu path of the current menu item 2 Menu items the selected menu item is highlighted 3 Navigation info line 4 Sub menu items Exiting the menu 1 Press The last menu ifem End appears Save settings is displayed 2 Press OK The menu changes are saved and the terminal returns to the weighing mode Or gt Press ES
83. the zero key 90 ask the METTLER TOLEDO service technician locked keys cannot be activated by the user but the supervisor can still activate these keys by entering his password Date amp Time Format Date Time Meridian Calender Setting date and time Selecting date format Possible settings EU US Setting date in the selected format dd mm yyyy EU or mm dd yyyy US Setting time in the following format hh mm ss For US format only Setting AM PM Display a calender sheet in the right bottom edge of the display 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 56 Beeper Each keystroke is confirmed by a short beep Switching beeper on off Information Entering device information to identify the device according to your company s naming conventions Identification Entering device identification Location Entering device location Note This device information can be used as follows fo be displayed in the auxiliary lines of the display e to be displayed via i e to be printed transferred together with the weight value In addition Device name provides the complete type information already entered in the factory e g ICS5649a class AT 5 f Terminal User management Edit User Configuring user profiles User 1 User 20 e User Name X Enter user name max 40 characters e Profile Assign profile User or Supervisor e Password Define pa
84. tions Call the METTLER TOLEDO service technician or carry out commissioning in accordance with the installation instructions 06 11 Order number 22021166A METTLER TOLEDO User manual ICS649 class 17 18 1 4 4 1 4 5 METTLER TOLEDO User manual ICS649 class Power supply connection CAUTION Risk of electric shock A A A Before connecting the power supply check whether the voltage value printed on the rating plate corresponds to your local system voltage Do not under any circumstances connect the device if the voltage value on the rating plate deviates from the local system voltage Make sure the weighing platform has reached room temperature before switching on the power supply Plug the power plug into the power socket After it has been connected the device runs a self test The device is ready to operate when zero appears on the display Handling of the built in storage battery Note the following when operating a device with a built in storage battery The operating life depends on the intensity of use the configuration and the connected scale For details see the technical data The battery symbol shows the current state of charge of the storage battery One segment corresponds with approx 25 96 capacity f the symbol flashes the storage battery has to be charged A message is displayed too During charging the segments are running until the battery is fully charged and all segments light
85. ys2 rentes 10 Parameters 49 Storing records 34 Cleaning 27 Commissioning 17 Connections sss 14 D Dates ie boot ette 55 Display Backlighting 54 Brightness 54 Metrological data 10 Presentation in the menu 39 Symbols and info line 11 Weight display 11 Disposal 89 Dynamic weighing 25 48 Order number 22021166A E Environment 27 78 EITORS ier iin 74 Error conditions 74 Error messages 75 G Geo value 20 29 88 GMP suite tale eau 87 l Identifications 26 65 MMO KEY i i enia 26 Information ssss 76 Interface settings 57 Digital VO ee 63 Ethernet ssssses 64 RS232 2 sn id rte 59 RS422 R8485 59 USB tenes 64 WLAN ccc 65 K Keyboard sssseee 12 Key loCK e sce s 55 L Log files Alibi log file 72 Routine test log file 71 72 Login logout 20 M Menu ACCESS ish 56 Application 48 Communication 57 Maintenance 66 Operation 38 Password 38 56 Quick Select 68 Scale analog

ICS649-class - Mettler Toledo

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