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SU4000 AC Drives_Frequency inverter manual

1. retard time 1 speed up time 1 output Fre Inverter will start only after retarding time is over But if retarding times is setting below Min BB time C04 running ceil ge a bg order during BB time is invalid ON ON 40 51074000 Use s Manul I FUNCTION DETAIL A06 power phase position setting limit 0 1 factory value 0 0 motor running direction is anti clockwise with right running order 1 motor running direction is clockwise with right running order A07 opposition forbidden setting limit 0 1 factory value 0 0 running in opposite direction is available 1 running in opposite direction 15 not available it refuse opposite running direction order of control circuit terminal or control panel This order is suitable for circumstance that opposition running order will cause error 08 input voltage setting limit 150 0V 255 0V factory value 200 0V Setting inverter input voltage Inverter shift voltage protection according to this value A09 V F selection setting limit 0 15 factory value 15 0 14 select fixed V F mode 15 select free V F mode setting 0 14 fixed V F mode The following page shows the fixed V F mode the listed voltge is 200V grade for 400V grade the voltage is 2 times that of 200V Othe following must suitable to select the V F mode motor voltage and frequency property motor utmost running speed Only select high start moment of force on the following c
2. n circumstance of A03 operation mode sellection 24 CALL aitin inverter can not receive data flow from RS485 when power waiting I Is on Inverter overheat alarm signal mput from control circuit H3 inverter overheat alarm terminal 55 Sellect continue running when 5485 transmition error data CE RS485 transmition error transmition break down oPE0 KVA setting error Inverter K VA setting error Multi function Joint input terminal 01 07 0 has the following errors Set 2 or more same value Set 17 and 18 in same time Set 24 and 27 in same time VFE V f data setting error A10 A16 V F data setting error inverter rated current X 0 1 gt 18 motor rated current or 18 inverter rated current X 2 A37 jump Fre 1 2 A38 jump Fre 2 A39 ump Fre extent A35 output Fre up limits lt A36 output Fre lower limits multi function joint input setting error Data setting error 96 SU4000 Use s Manul J ERROR AND WAY TO SOLVE 3 Motor error and solving measure Q If there is errors occours with the motor check and take relative silving measure Please contact us if the following measures does not work Figure 10 2 motor error and solving measures error checking content solving measures switch power on cut off power and switch on again Voltage is on terminal S T or not check voltage be sure terminal screw is tightened Use rectifier vo
3. 4351 SU4000 Use s Manul 76 I FUNCTION DETAIL E01 energy saving selection setting limits 0 1 factory value 0 E02 energy saving increase setting limits 0 00 655 00 factory value E03 60Hz voltage setting limits 0 120 factory value 25 E04 6Hz voltage setting limits 07 25 factory value 12 Energy saving selection 0 energy saving control invalid 1 energy saving control valid The constant used in energy saving control mode is pre set to be best in factory It is no need to be adjusted in normal running If the motor property is different from 5174000 standard motor please change the constant according to the following illustration Energy saving coefficient E02 Use energy saving coefficient in energy saving running mode to calculate the best effective voltage and input it as given voltage This value is pre set by factory according to SU4000 standard motor data Input voltage increase with energy saving coefficient Energy saving voltage lower limits value E03 E04 Set voltage output lower limits value If the given voltage value is smaller than the appointed lower limits value in energy saving mode then this lower limits value 1s taken as given voltage output value Set lower limits value to avoid speed loss in light load capacity Set voltage limits in 2 60Hz voltage outside 6Hz and 600Hz is set by linear with the percentage of motor rated voltage voltage E03 6HZ
4. _ W SU40D75G 23A SU403D7G Main loop connecting termainal R SIT PPR _ SU405D5G07D5P43A SU40022G0030P43A Main loop connecting termainal SU40030G0037P43 A SU40055G0075P43A Main loop connecting termainal ndn SU40075G0090P43A SU40090G0110P43A Main loop connecting termainal fel eT ES fel eT EST fel fel IR Iw 00110 50132 43 51 40031560350 Main loop connecting termainal 1 N R 5 T _ e lt gt gt e O C gt U 16 51074000 Use s Manul E WIRING 2 Control terminal order SU400D4G23A SU403D7G43A Control terminal Analog input V Multi Function Outputs Analog Outputs 24 Serial port V Vi RS485 Multi Function Inputs Factory settings SU405D5G07D5P43 A SU40055G0075P43A Control terminal Multi Function Outputs SW1 1 3A 250V 3A 250V india UNES 0 5Nm 4 Serial port 5485 FWD REV EF RESET 551 552 353 JOG Analog input Multi Function Inputs Factory settings SU40075G0090P43 A SU40315G0350P43A Control terminal Analog input 50 24 250 Serial port 3485 FWD REV EF RESET 551 552 553 2A 250V Multi Funotion Inputs Factory settings JOG SU4000 Use s Manul 17 E WIRING 3 MAIN CIRCUIT TERMINAL Connect to single three phase alternative power Main circuit termina
5. 7 ST 72 56 Multi segment instruction 1 Multi segment instruction 2 jas Aloyoe4 Multi segment instruction 3 Speed upidoewn choose 1 burnaauuoa3 uanaunprnpninui iw FS Fre set using power 12V 20mA 5K FV Main simulation capaci 04 20 mA id 10 instruction 0 10V 47K sss dra swa 2300 SU4000 Use s Manul 1 DC24V 5A factory set as error direction 1 DC24V 5A 1 factory set as running 48v nc5 ma factory set as fre consistent 48uDnci5 ma L4 Factory set as ready 1 vVDIC 5mA multi function simulation capacity output R5 485 serial communication way 21 E WIRING 4 Facilities connected to the main circuit wire size 22 Model SU400D4G23A SU40D75G23A SU401D5G23A SU402D2G23A SU40D75G43A SU401D5G43A SU402D2G43A SU403D7G43A SU405D5G07D5P43A SU407D5G0011P43A SU40011G0015P43A SU40015G18D5P43A SU418D5G0022P43A SU40022G0030P43A SU40030G0037P43A SU40037G0045P43A SU40045G0055P43A SU40055G0075P43A SU40075G0090P43A SU40090G0110P43A SU40110G0132P43A SU40132G0160P43A SU40160G0185P43A SU40185G0220P43A SU40220G0250P43A SU40250G0280P43A 50402808603 15 SU403 15G0350P43A input output Recah lead section contactor A MM MEE NEN REN NN 16 000 x nom ___ 10 10 16 0 10 10 10 16 a 25 40 ww _ SU4000 Use s Manul E WIRING
6. SU40132G0160P43A 4 912 5 5174000 Use s Manul 105 M APPENDLX 2 10 SU40220G0250P43A SU40315G0350P43A 106 SU4000 Use s Manul
7. ATTENTION Use 600V IV plastic insulated wire as main circuit wire Recommend wire section and environment temperature to be 20 C C Max wire section means max section limited by the terminal plate eConnect MCCB SWITCH between power and power input terminal L1 R L2 S LS T Please conncet high frequency switch when using leakage current switch eWires connected to power input terminal L1 R L2 S L3 T don t have phase order ePlease connect output terminal U V W to motor properly ePlease use pressure joint with casing pipe on terminal of power wire motor and control wire eStandard input and output wire length is 10 meters If wire length exceeds 10 meters please use thicker wire as recommended eUse shield or twisted wire to connect to the control circuit terminal Keep it away from the main circuit strong electricity circuit include time order circuit of 200V relay eTo avoid relay connected to the control circuit terminal unproperly please use relay of small contact or double contact eConnect ground terminal EG properly SU4000 Use s Manul 23 F CONTROL PANEL AND OPERATION CONTROL PANEL AND OPERATION SU4000 series inverter has a 128 64 lattice Chinese and English LCD or 6 figure LED display operation panel optional that can display the running status running direction alarm forcast alarm information panel remote instruction monitored data I O status function data etc Panel is separated and isola
8. Checking the following before running Check if wire connection is correct Confirm inverter output perminal U V W is not connected to POWER and the ground terminal E G is grounded well Q Confirm there is no short circuit within every terminal and electricitized naked part Q Confirm all terminals connection and joints are tight and not loose Before transit power switch off all the swiches to ensure inverter will not start and to avoid any uncertainty Check the following after power is on No PROBLEM displayed on the key panel Cooling fan inside inverter is not blocked and wind goes smoothly Transit power after cover 15 fixed Don t remove the cover after power is on Don t operate with wet hands to avoid 2 Running way There are many running ways showed Chapter 6 CONTROL PANEL AND OPERATION Chapter5 FUNCTION DATA ILLUSTRATION Choose the best operation way according to actual need and running regulations The common running ways are listed on figure 7 1 3 Trial operation Check everything is OK set the inverter running data correctly After setting running data goes to trial running procedure When running on trial run inverter and motor in low frequency Improve running frequency when every thing is ok Inverter is pre set to REM3 REMOTE CONTROL in our factory Set data 02 or STOP RESET combination key to shift to reset control way 30 SU4000 Use s Manul TRIAL RUN
9. FUNCTION DETAIL example CO1 7 fr wave Fre 25kHs 7793 fc 12fout 0kHz fout output Fre 83 3 H2 208 3 Hz 01 8 fc wave Fre fout output Fre example CO1 9 fc wave Fre fc 36 fout fout output Fre 27 7 Ha 4H 66 SU4000 Use s Manul I FUNCTION DETAIL C02 instant stop running setting limit 0 2 factory value 0 0 Don t continue running 1 Resume power during instant power off compensation time C06 inverter continue running ATTENTION keep running order to continue running from instant power off 2 Inverter continue running when power is resume to normal value in control logic time and there is no Uul Uu3 error C03 searching speed setting limits 0 200 factory value 110 C04 lock time setting limits 0 55 5 05 factory value This order restart the sliding motor This function enable motor to shift smoothly between working frequency and inverted frequency Speed search speed search is setting current grade inverter rated current 15 100 Block time during speed searching set in dealing instant power off the minimal time unit to switch off inverter is 0 1 SEC Select constant 01 07 17 searching order from max Fre output or 18 to be mulit function joint input Set up an order that makes inverter runs in right opposite order after inverter searching appointed same period of time or later If running orde is
10. digital 0 01 10 407 Frequency precision analogue highest frequency X 0 2 Hz 25 C 10 digital 0 01 Hz Frequency setting analogue highest frequency 0 1 Hz Control Output detinition 0 01 Hz characteristic general type 150 of rated output current per minute Over load capacity exhaust fan water pump 120 of rated output current per miniute setting F10v 20k Q 4 20mA 2500 Speed up down 0 0 3600second setting speed up and down seperately 125 o with braking resitance 20 without moment V f mode 15 presetting VF and programing VF Overload protection electronic overheat relay protection general typeG 250 of inverter rated current flow exhaust fan water pumpP 200 of inverter rated current flow general typeG motor stops after 1 minute of 150 rated Over load current flow exhaust fan water pumpP motor stops after 1minute of 120 rated current flow rectifier output 380V 200V grade 760V 400V grade Protection or lower motor stops function rectifier reduce output to 190V 200V grade 380V 400V Low voltage grade or lower motor stops instantaneous power off over 15 ms or over stop running it keep running when instantaneous power off less than 2 second speedless protection during constant speed or speed up and down Grounding problem protected by electronic circuit Temperature 10 C F40 C 90 relatively humidity environment Indoor avoid dust and corrosive
11. error re try 1 OFF during error re try C09 braking current setting limits O In 100 In factory value 50 Set DC current value when braking inverter rated current is 100 68 SU4000 Use s Manul I FUNCTION DETAIL C10 stop braking setting limits 0 0S 10 0S factory value 0 5S Set the DC braking time when inverter stops If set to be 0 0S inverter don t execute DC braking time but output OFF when beginning braking DC braking time when stop If stop mode A05 selected to be slide to stop inverter don t execute DC braking when inverter stops C11 start braking setting limits 0 0S 10 0S factory value 0 0S DC braking time when starting Enables motor to re start from sliding to stop set constant C09 DC braking time when starting If constant C09 is set to be 0 05 DC braking is invalid inverter accelerate to start in min Fre output NE DC braking time when starting SU4000 Use s Manul 69 I FUNCTION DETAIL C12 rotating moment of force compensation setting limits 0 0 3 0 factory value 1 05 Auto rotation moment of force compensation Motor rotation moment of force may be change according to the load capacity Full scale rotation moment of force increase may adjust V F mode voltage according to needs SU4000 inverter adjust voltage automatically in constant and accelerating running speed rotation moment of force rotation moment of
12. frequency X For 400V grade this value is 2 time of 200V SU4000 Use s Manul 77 I FUNCTION DETAIL E05 calculating time setting limits 17200 factory value 1 Set average power calculating time in energy saving mode E06 voltage limits value setting limits 07 100 factory value 0 E07 100 anti jump setting limits 0 1 10 0 factory value 0 5 E08 5 anti jump setting limits 0 1 10 095 factory value 0 2 In energy saving control mode best voltage is calculate according to the load capacity power But the data set is change with temperature or motor from other factory So it can not offer best voltage in certain circumstance Best running is achieved through minimum voltage adjustment Voltage limits value control voltage through best running Set with the percentage of motor rated voltage It can not be set if set percentage to be 0 The best running voltage range E07 E08 Set a best voltage changing range in a best running circle It is set with the percentage of motor rated voltage Increase this value motor speed increase This voltage range 15 set in start voltage 100 and 5 Other voltage value can be set through linner value E07 5 voltage output 100 78 SU4000 Use s Manul I FUNCTION DETAIL 01 local add setting limits 0 31 factory value 0 F02 baud setting limits 0 3 factory value 1 F03 odd even number test setting limits 072 factory value 1 Local add 0 inverter b
13. gas Instantaneous over current flow Instantaneous power off Speedless protection below 1000 meters 12 SU4000 Use s Manul D INSTALLATION D INSTALLATION 1 PLACE INSTALL INSTALL 504000 IN THE FOLLOWING PLACES no electromag netion noise such as welding machine X Don t hesitate to contact us or your supplier if you need special installation SU4000 Use s Manul 13 D INSTALLATION 2 INSTALLATION DISTANCE Figure 4 1 installation distance If two inverter installed one onto the other a guide plate 15 necessary as figure 4 2 Figure 4 2 install more than 2 inverters 14 SU4000 Use s Manul E WIRING E WIRING 1 Main circuit wiring ml hk J Power pay attention to the voltage No fuse switch see relative figure Electricity leakage protection switch anti infrasonic wave Magnetic toucher don t use magnetic toucher as inverter switch Alternative reactor alternative reactor is necessary when output capacity is over 1000 Inverter 1 connect main circuit and signal wire correctly 2 set inverter data correctly Motor 1 check motor data and the machinery loading capacity 2 if running under low speed for long time please use inverter special motor SU4000 Use s Manul 15 E WIRING 2 CONNECTING TERMINAL 12 Main circutt terminal SU400D4G23A SU402D2G23A Main loop connecting terminal R S
14. press RESET finish setting 3 Vol Out E when ENTER button 1s invalid 4 Pow Out press ENTER finish setting 5 EDC DC circuit voltage when ENTER 15 valid exit idle for 3 seconds 6 PID feedback value 7 Fre Set frequency setted SU4000 Use s Manul 25 F CONTROL PANEL AND OPERATION Data setting running maintenance problem data copy Press SELECT press A V to choose function pressENTER to enter function manu press RESET to exit press V to shift pressRESET to exit CONTENT LCD DISPLAY FUNCTION pude During installation set inverter data to be proper value There is 6 1 data setting relative group data in data setting manu Fout x x x x x Hz Frequency output value First xx xA t output val screen urrent output value Vout xxxV Voltage output value Second Status of input terminal screen 51 68 and Y1 Y4 output terminal connect input 57 0 Y2 0 Third ce 9 0 terminal and CM terminal to screen Y1 0 4 0 be is valid 0 is invalid EDC xxxV Middle DC voltage First TMPF Inverter inner temp KVA 400 18 Inverter power grade 2 monitor running screen 3 maintanence second CEN MINV Verx x Main board ROM edition KINV erx x Panel ROM edition only Monitor 4 problems before 4 alarm one power off power screen off problem remove only DATA gt 5 data copy one SI V2 0 READ s
15. s Manul L 2 OH1 alarm L 3 OL3 alarm L 4 BB alarm L 5 EF alarm L 6 SERR alarm L 7 CALL alarm H 2 OPEO H 3 OPEI H 4 OPE2 H 5 OPE3 176 fault history 1 2177 fault history 2 3 178 ROM version 21 79 terminal imput SU4000 Use s Manul I FUNCTION EDTAIL ra 91 I FUNCTION EDTAIL H 1 S10 H 2 30ABC 3 Y5ABC H 4 Y1 H 5 Y2 H H O runnineg 1 inverted running 2 inverter ready 3 fault 4 crawl status 5 alarm in advance way 1 running way 2 running way 3 running way 4 ENTER for imput when imputting frequency 5 2181 radiator temperature 92 51074000 Use s Manul J ERROR AND WAY TO SOLVE J ERROR AND WAY TO SOLVE 1 error diagnose and correction When an error is tested by us it is displayed on the digital operator and order the error joint output and motor to stop Check the error reason and way to correct in the following sheet If the error or suggested correction way don t work contact us directly In order to restart connect re set input signal or press ESET key or break off the main circuit one time to re set Q If you need to change the data in the error sheet pressSELECT key to change Attention inverter don t receive error resume signal when inputing right opposite running order Resume when right opposite running order is OFF Figure 10 1 error diagnose and correction Nl illustration detail error correction Low voltage of main circuit dur
16. set by 1 unit simulate input value 0V 4mA max frequency output 100 Max Fre output Xmcrease 100 MIax Fre output deviation 100 oy 10 4mA 20mA current input sellection 5174000 Use s Manul 61 I FUNCTION DETAIL EXAMPLE inverter runs in 0 100 frequency order at 0 5V voltage input max output frequency 100 0 OV 5V 10V increase B18 200 deviation B19 0 inverter runs in 50 100 frequency order at 0 10V voltage input max output frequency 100 50 10 increase 18 100 deviation B19 50 62 SU4000 Use s Manul I FUNCTION DETAIL B20 FM A function setting limits 0 3 factory value 0 B21 FM A function setting limits 0 01 2 00 factory value 1 00 For monitoring output Fre output and current output to simulate output terminal FMA FC F M A function 0 Fre output 10Vmax Fre 1 current output C10V inverter rated current 2 power output 10V inverter rated current 3 DC 10 400 200V grade 10V 800V 400V grade increase correct Fre meter and galvanometer B21 to adjust simulate output increase Fre meter current meter 3 is full scale converter rated cuttent B21 0 30 100 B21 1 00 F simulate value output Set simulate output voltage 100 Fre output Fre meter shows 0 60HZ in 0
17. set the up limits value of frequency output controlled by I with unit of 1 Wave filting time set the one time delay data of frequency order controlled by PID SU4000 Use s Manul I FUNCTION DETAIL D09 feedback test setting limits 0 1 factory value 0 Test feedback lost PID 0 feedback lost test with PID 1 feedback lost test without PID 010 standard lost setting limits 0 100 factory value 0 Feedback lost test standard PID set losing grade of PID feedback with unit of 1 D10 lost setting limits 0 0S 25 5S factory value 1 0S Delayed feedback lost time PID set testing PID feedback lost time Attention Resume value I to O in the following circumstance A Order input stopped or stopping When inputting integral value resume signal with multi function joint terminal set one of constant 01 07 to be 20 The upper limit of I can be set by constant D07 Increase value of constant D07 improve integral control If control system vibrating can not be stop by adjust integral time or delay data just decrease constant D07 PID control can be cancel by signal from multi function joint input set any one of constant 01 07 to be 21 and switch on this joint during running PID is cancelled The anticipated value signal is used as frequency order signal SU4000 Use s Manul 75 I FUNCTION DETAIL 3 se gpaa cod jsn pe anea WIeqpaay
18. speed Select pre set time for accelerating and reducing speed from outside terminal inputed signal Appointe 2 input terminals to be function data 13 14 and use to accelerate and reduce speed by ON OFF key Combined signal input Selected time of accelerating and duci j 14 RT2 13 DE Spee OFF 18 laccelerate 19 1 reduce speed A20 2accelerate A21 2 reduce speed 22 3 accelerare A23 3 reduce speed REMARKS Combination ON OFF switch of terminal function RT1 and RT2 can A24 4accelerate 25 4 reduce speed select 1 4 acclerate and reduce speed The undefined terminal of function terminal RT1 and RT2 act as OFF Set 22 timer function The timer input is on when timer ON is longer than delay timer B12 ON The timer output is OFF when timer OFF is longer than delay timer B13 OFF multi function joint input timer OFF multi function joint output timer OFF OFF B12 B13 B1 Bl SU4000 Use s Manul 55 I FUNCTION DETAIL Setting 24 given simulate value sampling and keep Simulate Fre order is sampleing when input terminal is ON is 100ms or longer When input terminal is simulate Fre value I kept simulate value input Fref REMARK Keep the given value when t1 t2 is 100ms or longer Don t keep the given value when t2 1s smaller than 100ms Set 27 UP DOWN order set 07 27 Input right opposite running order inverter acclerate retard whe
19. 0 107 SPO delay 0 20 108 PID selection 0 3 109 feedback gain 0 1000 110 rating gain 0 100 111 intergration time 0 1000 112 rate time 0 100 113 PID offset 109 109 114 intergration limit 0 109 115 filtering time 0 25 116 feedback detection 0 1 117 loss reference 0 100 118 loss time 0 255 119 energy saving selection 0 1 120 energy saving gain 0 65500 121 60Hz voltage 0 120 122 6Hz voltage 0 25 123 counting time 1 200 124 voltage limit 0 100 125 100 antijump 1 100 126 5 antijump 0 1 10 0 127 tranfer overtime 0 1 5174000 Use s Manul 89 128 CE stop 129 130 1ocal device address 131 Baud rate 132 parity detection 133 slip gain 134 no load current 135 augmenting delay 136 LOC detection 137 FAR frequency 138 L R key selection 139 140 mode running way 141 165 166 control command 4167 frequency setting 168 frequency 3 169 output current 170 voltage 171 power 172 voltage 3 173 PID feedback 174 reason for alarm 1 25 FUNCTION EDTAIL 0 3 0 1 0 31 0 2 0 2 0 9 9 0 99 0 25 5 0 1 0 25 00 0 1 reservation read amp write forbidden 0 7 reservation read amp write forbidden Uul Uu2 Uu3 SC o0 ou GF PUF oH1 oH2 oL1 oL2 o0L3 EF0 EF2 EF3 EFA EF5 EF6 SPU SPo CE rr rH oPr 175 for alarm in advance L 0 Uu alarm L 1 ou alarm 90 SU4000 Use
20. 0 Use s Manul 83 I FUNCTION EDTAIL 1 Mute means the serial port is broken in 50ms 2ADDR communicaton position 8 bit 00 broadcast way is MODBUS 01 31 corresponding inverter address 3 W R read write command function setting read command A3H write command 3AH 4 FUNC command code 8 bit command S DATAL 16 bits data low 8 bit 0DATAH 16 bits data high 8 bit CRC detecting faulty value RTU mode detects the faulty value by CRC cyclical Redundancy Check CRC detects faulty value by steps as follows DImput a 8 bit temporary storage device with a content called CRC temporary storage device 2 Add the command information 1 5 bits group to bits group of CRC8 bitCRC temporary storage device and put the result into CRC temporary storage device For example read the data of No 01 device whose funcition code is 01 CRC code is OA5H 01 01 00 00 AS write 5000 as the data of No 01 device whose function code is 12 code is 01 0 88 13 E2 4 read data Format ADDR R FUNC 00 00 CRC When ADDR 0 _ no return data When ADDRZO and according to inverter address there will be response When the return is normal the format will be 01 R FUNC Datal Datah CRC 5 write data Format 84 51074000 Use s Manul I FUNCTION ADDR W FUNC Datah CRC When ADDR 0 be used as broadcast can be set but without response When ADDR O and according to inverter address there will be re
21. 00 023 third acceleration additional command 0 36000 024 third deceleration additional command 0 36000 025 forth acceleration additional command 0 36000 026 forth deceleration additional command 0 36000 027 curve selection 0 3 028 display mode 0 3999 029 main frequency 0 4000 030 multistep Hz2 0 4000 031 multistep Hz3 0 4000 032 multistep Hz4 0 4000 033 multistep Hz5 additional command 0 4000 034 multistep Hz6 additional command 0 4000 035 multistep Hz7 additional command 0 4000 86 SU4000 Use s Manul I FUNCTION EDTAIL 036 1 frequency 0 4000 037 steplmode additional command 0 65535 038 step2mode additional command 0 35535 039 step3mode additional command 0 65535 040 step4mode additional command 0 65535 041 step5mode additional command 0 65535 042 step6 mode additional command 0 65535 043 step7 mode additional command 0 65535 044 upper limit frequency 0 100 045 lower limit frequency 0 100 046 rated current 0 65530 047 overload protection 0 4 048 OH stop way 0 3 049 S2function 0 26 050 S3function 2 26 051 S4Afunction 2 26 052 S5function additional command 053 S6function additional command 054 S7function additional command 055 S8function additional command 056 S9function 2 26 057 S10function 2 27 058 30A BCfunction 0 18 059 Y 5A Cfunction 0 18 060 1 function additional command 061 Y2function additional command 062 Y 3function addition
22. 3 V Output Fre is 100 m 3 V SU4000 Use s Manul 63 I FUNCTION DETAIL B22 frequency test setting limit 0 00Hz 400 00Hz factory value 0 B23 FAR value setting limit 0 00Hz 25 00Hz factory value 0 It is valid when multi function joint input set to be Fre test set value 4 OR 5 Frequency test frequency test is functioning when output frequency is over or lower than frequency test standard B22 FAR value frequency test release width Fre test mulit function joint input set to be 4 Fre output Fre test standard cancel range Fre test value Hz B26 ON ON Fre test signal Fre test multi function joint input set to be 5 Fre output Fre test standard cancel range N 2 2 A E 1 test value Hz B26 Fre output Fre test signal B24 G P choose setting limits 0 1 factory value 0 constant torque of G over load of coefficient 150 1min 1 fan type pumps of P over load of coefficient 120 1min ATTENTION when change this parameters C18 will change following this When 0 change to 1 the power of inverter more bigger 64 SU4000 Use s Manul I FUNCTION DETAIL C01 carrier wave frequency setting limits 0 9 factory value 6 Set inverter output transistor ON OFF frequency carrier wave SET CARRIER WAVE METAL NOISE FROM DISTURB NOISE AND KHZ MOTOR LEAKAGE CURRENT 7 big less 80 a SU4000 Use s Manul 65 I
23. 43A SU40132G0160P43A SU40160G0185P43A SU40185G0220P43A SU40220G0250P43A SU40250G0280P43A SU40280G0315P43A SU40315G0350P43A X Inverterof 220V grade and specification below 400V 22K W need to install braking resistance to get quick braking Inverter type X Inverter over 400V grade 22K W need to install braking chip to get quick braking Attention Select the resistance value and frequency from our company We don t bear any responsibility of inverter damage if braking resistance and chip used is not from our company Please check the safety and inflammable environment when install braking resietance If you want to change the resistance value and power do contact your supplier You should order braking resistance and chip with your local supplier 100 SU4000 Use s Manul APPENDLX APPENDLX 1 operator base size 2 inverter external size and install size 2 1 SU400D4G23A SU403D7G43A 138 5174000 Use s Manul 101 M APPENDLX 2 2 SU405D5G07D5P43A SU407D5G0011P43A 2 3 SU40011G0015P43A 504001561805 102 5174000 Use s Manul M APPENDLX 2 4 SU418D5G0022P43A SU40022G0030P43A 2 5 SU40030G0037P43 A SU40037G0045P43A SU4000 Use s Manul 103 M APPENDLX 2 6 SU40045G00335P43A SU40055G0075P43A 2 7 SU40075G0090P43 A SU40090G0110P43A 104 SU4000 Use s Manul APPENDLX 2 8 SU40110G0132P43A
24. Display mode Pr A04 A04 display mode 0 3999 EE NN Input voltage setting Pr A08 A08 voltage input 150 0V 250 0V 1 200 0V 1 Pr A09 A09 V F select Pr A10 A10 rated power 150 0V 250 0V 200 0V 1 50 00Hz max frequency 60 00Hz 400 00Hz V F mode 12 12 max voltage 0 1V 250 0V 200 0V 1 Pr A13 Pr A14 A14 middle Fre 0 10Hz 400 00Hz 3 00Hz 0 20Hz 400 00Hz 60 00Hz Setting times for Pr A23 5 curve sellect Setting frequency order Pr A28 A28 Fre 2 0 00Hz 400 00Hz 0 00HZ 32 SU4000 Use s Manul FUNCTION DATA FACTORY Pr A29 A29 Fre 3 0 00Hz 400 00Hz 0 00HZ Pr A30 30 Fre 4 0 00Hz 400 00Hz 0 00HZ etting Pr A31 A31 Fre 5 0 00Hz 400 00Hz 0 00HZ frequency Pr A32 A32 Fre 6 0 00Hz 400 00Hz 0 00HZ order Pr A33 A33 Fre 7 0 00Hz 400 00Hz 0 00HZ Pr A34 A34 JOG Fre 0 00Hz 400 00Hz 0 00HZ Output Pr A35 A35 Fre up limit 0 100 100 frequency Pr A36 A36 Fre low limit 0 100 Jumping Pr A37 A37 jump Hzl 0 00Hz 400 00Hz 0 00HZ Frequency Pr A38 A38 jump Hz2 0 00Hz 400 00Hz 0 00HZ setting Pr A39 A39 jump value 0 00Hz 25 00Hz 1 00Hz Pr A40 Addrunningmode 0 o 41 41 step 1 mode 057 40005 21 05 I Pr A42 A42 step 2 mode F1 0S R4 40005 1 05 Simple PLC Pr A43 A43 step 3 mode OS R4 40008 21 05 running Pr A44 A44 step 4 mode F1 0S R4 40005 1 05 setting Pr A45 A45 step 5 mode OS
25. G low down and stop in first time to retard factory value retard time 1 lowest output frequency start frequency to DC brake DC brake time to stop running order In running order OFF in right and opposite direction motor retards in retard time 1 A19 and brakes to stop by direct current If short brake time and big inertia capacity there will be over voltage OU error during retarding In such circumstances just extend retard time or install an oppotional brake resistance Can be installed in SU4000 Braking moment of force without brake resistance 20 motor rated moment of force with brake resistance 15096 motor rated moment of force SU4000 Use s Manul 39 I FUNCTION DETAIL SETTING slide to stop output frequency converter output off when order input is off running order ON OFF Motor begins to slide when cancel right opposition direction running order SETTING2 slide to stop with first retard time Select increase decrease speed 1 example Inverter stops when receiving STOP order and retard to stop Inverter receiving plius time 1 running order and runs after certain time 3 speed up time 1 of retard to stop but less than C04 hs E Min stop time Inverter stop running during C04 time SETTINGS slide to stop with second retard time Select increase decrease speed 2 example Deliver running order during retard to stop inverter will not reaction
26. IND AND REMOVE BREAKDOWN 2 ALARM AND EXPLAIN 3 REMOVE THE MOTOR ERROR K MAINTENANCE 1 WAY TO CHECK AND MAITAIN 2 REGULAR CHECKING ITEMS L CHOSING MATCHING FACILITIES APPENDIX 1 BOTTOM SIZE OF CONTROLLER 2 SIZE TO FIX THE INVERTER 3 FORMS OF SIZE AND APPEARANCE SU4000 Use s Manul PREFACE PREFACE Thanks for choosing 5174000 series universal frequency inverter 5174000 series characterise as samll in shape and easy operation It applies current control to get high precision and extreme moment of force This user s guide shows you how to operate and maintain 5074000 series Please read carefully before operating SUUNY GROUP LIMITED CAUT ION For easy understanding all the cover is removed in the figures inside this guide book Please put the cover as they should be when operating Q If any improvement or specification modification occurred a revised editon will be published If the guide book is broken or lost you can order from your distributer or the nearest supplier G Our quality guarantee automatically become invalide upon any change by buyer SU4000 Use s Manul 1 OPENING THE PACKAGE Check the following when opening the package No broken on the package in transportation The rated value on the data plate same as ordered Contact your sup
27. If need to stop during running press RESET key 50 SU4000 Use s Manul I FUNCTION DETAIL B01 82 function setting limits 0 26 factory value 0 02 53 function setting limits 2 26 factory value 2 B03 S4 function setting limits 2 26 factory value 4 B04 655 function setting limits 2 26 factory value 9 B05 S6 function setting limits 2 26 factory value 10 B06 S7 function setting limits 2 26 factory value 11 B07 S8 function setting limits 2 26 factory value 12 Multi function joint 52 58 input ILLUSTRATION Opposite running order 2 wire Set only on data 1 Right opposite running order 3 wire Set only on data 01 TE Inverter stop b h ternal r External error OFF joint input do CXHETDOUELEO St t t it h di ital External error ON joint input ed put it shows on digita Error resume not allowed when input Error reset Transmit control circuit terminal selection Retard to stop by retard time 2 when 7 Abnormal stop Inputing Select main Fre order to input OFF for Main Fre order input selection i P voltage input for current input Multi speed order 1 SS1 Multi speed order 2 882 Multi speed order 4 554 SU4000 Use s Manul 5 running order E T ES 1 I FUNCTION DETAIL SET NAME ILLUSTRATION 12 Jogruming __ _ ____ El I RTI ERN 2 RT2 15 ExemaBB si BB Exem
28. NING Figure7 1 common running way key panel Press button START to satart and STOP to SELECT gt operation stop Potential or simulated emote control Input joint terminal 51 5 S2 SC voltage current Press START to start and STOP to low down and stop Check the following before running motor running direction is correct motor runs smoothly no scream and vibration increase and decrease speed smoothly Use key A V to increase frequency and continue trial running Turn to formal running when everything is ok If there 15 any abnormal phenomena occured stop inverter immediately Consult Chapter 10 trouble shooter to find the problem When inverter stops terminal L1 R1 L2 S L3 T is still with power if main circuit is not switched off Any touch onto terminal U V W will be shocked Besides wave filter capacitor 1s still full of charging voltage and need certain period of time to discharge if main circuit power is off Touch inner inverter circuit only after power is off 10 minutes later and the DC circuit voltage tested by DC circuit voltage meter 15 below safety voltage 5174000 Use s Manul 31 FUNCTION DATA FUNCTION DATA Control Mode select Pr A02 02 control Mode Pr A03 A03 running way 0 3 0 1 0 1 05 A0Sstopmode _ 0 3 Pr A06 A06 power phase 0 1 Motor rotating direction A07 opsition direction Pr A07 forbidden
29. R4 40005 1 05 46 46 step 6 mode F1 OS R4 40005 1 05 47 47 step 7 mode OS R4 40005 F1 0S Pr BOI 01524 0 26 _ Pr B02 02 53 function 2 26 2 0 Select Pr B03 BO3S4 function 2 26 4 0 multi function Pr B04 04 55 function 2 26 9 oint termina x Pr BOS BOS S6 function 2 4 06 06 57 function 1 Pr B07 07 58 function 12 4 08 function function Pr B09 B09 Y2 function 0 SU4000 Use s Manul 33 FUNCTION DATA FACTORY o Dixie Tate Time function Pr B13 B13 OFF delay 0 0 25 5 Pr B14 B14 main imitation value _ 04140 0 Pr BI5 B15 sub imitation value Function selection Pr B16 B16 Fre keep qe yr for frequency order 17 B17 Fre lost dw Pr B18 B18 Fre increase 0 200 100 Pr BI9 B19 off Fre 100 100 o Function sllection for Pr B20 B20FMAfunetion 0 3 o output imitate value pr B21 B21 FMA increase 0 01 2 00 o Pr B22 B22 Fre test 0 00Hz 400 00Hz 0 00Hz Test Fre unanimity Pr B23 B23 FAR Fre 0 00Hz 25 00Hz 2 00Hz select Pr B24 B24 G P select Pr C01 C01 wave Fre Adjust wave Fre Pr C02 C02 instant stop Pr C03 C03 search standard 095 200 11095 19 _ C06 instant stop period 8 o DC break 34 SU4000 Use s Manul FUNCTION DATA FAC
30. SUUNNY SUUNNY UNIVERSAL FREQUENCY INVERTER SU4000 SERIES USER S MANUAL 200V 0 4 2 2kW 400V 0 75 300kW Please read the manual carefully before you use our products _ gt Z 4 4 5 4 4 4 s 92 N xA 5 4 4 4 4 4 4 J 4 4 z 4 NO WN m 4 CONTENT 3 CAUTION SU4000 DATA PLATE 5 INSTALLATION POWER TRANSMISSION MAINTENANCE OTHER MECHANICAL LOAD ABOUT THE INVERTER SPECIFICATION 11 DATAILED TECHNICAL DATA INSTALLATION 13 INSTALLATION ENVIROMENT HOW INSTALL 15 MAIN CIRCUIT CONNECTING TERMINAL CIRCUIT DIAGRAM MAIN CIRCUIT FACILITY AND WIRE SIZE CONTROL PANEL 24 HOW TO OPERATE THE LCD CONTROL PANEL HOW TO OPERATE THE LED CONTROL PANEL SU4000 Use s Manul 2 G TRIAL OPERATION 1 PRE OPERATING CHECK 2 HOW OPERATE 3 TRIAL OPERATION H FUNCTION DATA I FUNCTION DETAIL J ERROR AND WAY TO SOLVE 1 F
31. TOR 00 30 Moment of force on 00008 655308 3 compensation Pr C14 C14 motor iron loss OW 9999W 15 C15 increase rotation margin 0 0 9 99 Rotating margin Pr C16 C16 empty load current 09 9 99 sow correction Electronic heat protection Pr C19 C19 overload protection sis CHboseseed omn 0 1 neo Pr C20 C20 loose speed Pr C21 C21 speed up standard 3096 20090 Test 22 C22 running standard 30 200 over rotation Pr C23 C23 rotating force test 0 4 moment of force Pr C24 C24 rotation standard 30 7 200 160 25 C25 over retating force 0 1S 10 0S Test missing Pr C26 C26 SPI standard 1 100 phase input and oen Pr C27 C27 SPI delay 28 2558 Pr C28 C28 SPO standard 09 9 100 29 C29 SPO delay 0 08 2 08 Pr C30 C30 function select Setting converter C31 time select 0 0 10 0S capacity accelated time Pr C32 C32 timer L OH 9999H Pr C33 C33 timer H 0 27 10000H Pr DO1_ 001 PID select 0 002 002 feedback increase 0 00 10 00 PID control Pr D03 D03 increase 0 0 10 0 004 D04 integral time 0 08 10 08 10 08 Pr D05 D05 differential time 0 008 1 008 0 008 5174000 Use s Manul 35 FUNCTION DATA FACTO Pr D09 DO9 feedback test 0 o E01 select energy saving 01 0 0 00 655 00 50 Energy savi
32. al START STOP use S curve to accelerate and reduce speed 0 no S curve 1 0 2 Sec factory value 2 0 5 Sec 3 1 0 Sec S propertity time 46 874000 Use s Manul I FUNCTION DETIAL right way DC brake time stop lowest output Fre lowest output Fre shape property accelerate retard The above time tifuge shows shift of right opposite running direction when retard to stop 27 main Fre setting limits 0 00 Hz 400 00 2 factory value 28 pace 2 Fre setting limits 0 00 Hz 400 00Hz factory value 29 pace 3 Fre setting limits 0 00 Hz 400 00 7 factory value A30 4 Fre setting limits 0 00 Hz 400 00 7 factory value A31 5 Fre setting limits 0 00 Hz 400 00 7 factory value A32 pace 6 Fre setting limits 0 00 Hz 400 00 7 factory value A33 pace 7 Fre setting limits 0 00 Hz 400 00 7 factory value Select multi pace frequency 1 7 by ON OFF combination of terminal function 551 552 or 554 inner control multi pace speed JOG START Fre order is valid when multi function joint terminal input selected to be jog start order or key jog start order 5174000 Use s Manul 47 I FUNCTION DATA A35 up limit Fre setting limits 0 100 factory value 100 A36 up limit Fre setting limits 0 100 factory value 0 Uplimit Fre Set the up limit Fre with unit of 1 max Fre Lower limit Fre Set the lower limit Fre with uni
33. al command 063 Y Afunction additional command 064 main anologue quantity 065 subsidiary anologue quantity 5174000 Use s Manul 2 26 2 26 2 26 2 26 0 18 0 18 0 18 0 18 0 1 0 1 I FUNCTION EDTAIL 87 066 frequency reservation 0 1 067 frequecny loss 0 1 068 frequency gain 0 200 069 frequency offset 100 100 070 FMAfunction 0 3 071 FMA correction 1 200 072 intercarrier frequency 1 9 073 instant stop way 0 2 074 speed search action reference 0 200 075 Min time of base 5 50 076 speed search V F reference 0 100 077 1nstant stop time 0 20 078 retry automatically 0 10 079 retry retry connection 0 1 080 jump 21 0 40000 081 jump Hz2 0 40000 082 jump amplitude 0 25 00 083 timing selection 0 1 084 timer L 0 9999 085 timer H 0 27 086 brake current 0 100 087 stopping brake 0 100 088 starting brake 0 100 089 torque compensation 0 30 090 resistance between lines 0 65530 091 loss of motor 0 9999 092 deceleration stall 0 1 093 acceleration reference 30 200 094 running reference 30 200 095 frequency detection 0 40000 096 torque detection 0 4 88 SU4000 Use s Manul I FUNCTION EDTAIL I FUNCTION EDTAIL 097 torque reference 30 200 098 cross torque 1 100 099 delay 0 255 100 off delay 0 255 101 DBR overheat 0 1 102 fan control additional command 5 0 1 103 nc 6 0 1 104 S PI reference 1 100 105 SPI delay 2 255 106 SPO reference 0 10
34. alBB Slide signal When input slide signal motor begin to slide and digital External BB operator shows BB FE Searching order from max Fre Speed searching order signal Searching order from max Fre Select permitted forbidden set by i digital t Data setting permitted frobidden s communication ON forbidden OFF permitted PID control forbidden 22 Timerfuntin Input this signal digital operator OH3 converter overheat alarm displays OH3 flashing inverter continue running Record given simulate value sample ON simulate Fre sample and keep OFF keep running retard to instant stop when KEB order input on joint inverter applies in special need as fibre circles adjust running order to OFF It can be used as instant stop and emergency situation such as power KEB order input on OFF joint OFF Frequency retard when power is off inverter continues running with this inertia Only data 807 can be set inverter will i 1 gt 7 UP DOWN order Here or decrease upo unit The amended frequency 15 not remembered 52 SU4000 Use s Manul I FUNCTION DATA Set 0 1 example two wire connecting way set 0 run m right way when ON stops run in opposite way when ON stops example three wire connecting way set 1 mn SW t stop OM Cajon b joint OG Set 5 6 OLOCAL REMOTE selection set 5 To select operation by control pan
35. ant B14 0 0 10 input 1 FL 4 20mA input B15 supplementary simulate value setting limits 0 1 factory value 1 Setting constant B15 to chang input current of control circuit terminal FI 0 0 10 input 1 4 20mA input ATTENTION set PC board SW1 1 to OFF when setting constant B15 to bo 07 B16 setting limits 0 1 factory value 1 This function is valid when select UP DOWN order for muti function joint input Set constant B16 to be 0 when UP DOWN order is used to keep frequency when power is off 0 keep the given value in frequency constant A27 1 don t keep ATENTION When B16 is 0 frequency is kept although inverter power is off B17 frequency lost setting limits 0 1 factory value 1 Select running way on circumstance that control circuit terminal frequency reduces quickly 0 don t treat 1 treat if inverter order reduces 90 with 400ms inverter continue running in 80 of the pre set value 60 SU4000 Use s Manul I FUNCTION DETAIL B18 Fre increase setting limit 0 200 factory value 100 B19 Fre deviation setting limit 100 100 factory value 096 When frequency is input by simulate value through control circuit terminal FV and FI appointe deviation and increase can be set related to the simulated input frequency Frequency ouder increase frequency order set by 1 unit simulate input value 10V 20mA max frequency output 100 Frequency order deviation frequency order
36. ative and positive For optional power conncetion please consult the relative illustration The inverter box ground terminal should be grounded well For safty and small noise inverter ground terminal EG should be well grounded To avoid electricity shock and fire metal box or shell should be well ground as stipulated by the state electricity regulation The connect wire should be short and thick Inverter should connect to special ground terminal x GO CE correct correct SU4000 Use s Manul 19 E WIRING 4 CONTROL CIRCUIT TERMINAL SOR e Terminal FUNCTION T name lt a Potential power Potential power 12VDC for setting frequency 1 5k Frequency set by simulated voltage input value Voltage input Q0 10V DC 0 100 setting anti action 10V 0V DC 0 100 Input PID target control signal input impedance 20k Frequency set by simulated voltage current open circuit J1 input value Current input O4 20mA DC 0 100 Q0 10V DC 0 100 open circuit J1 OG Input PID feedback control singal input impedance 250 Q Simulaged Public terminal of simulated input signal public terminal Terminal S1 CM ON run in the right way Rotation stop OFF low down and stop Ps mum direction stop Terminal S2 S8 is functional for motor free rotation outside 3 tapat option 3 alarm alarm resume multi pace frequency signal For more detail please check terminal function SETTING S2 S8 input 5s I
37. control when a inverter drags other inverters 1 general no melt current control can improve power A03 operating way setting limit 0 8 factory value 3 There two ways LOCAL and REMOTE to operate inverter see figure9 1 They can be selected by combined key RESET STOP only after inverter stops running The elected operating way will be display on the control panel LCD Inverter is preset to be REMOTE in factory Through control terminal FV and FI frequency Multi function joint input through control terminal 53 510 is suitable both with LOCAL and REMOTE control LOC frequency and running order is set by operation panel REM select the main frequency and running order according to the following sheet Figure 9 1 sellect REMOTE control setting Select running order Select frequency order _ omen 4 rom comet nant From seriat s From sei communication From seri 38 SU4000 Use s Manul I FUNCTION DETAIL A04 display mode setting limit 0 3999 factory value 0 0 0 01Hz unit 1 0 1 unit 2 39 120xFre order Hz 03 set motor grade r min 40 3999 the forth figure is dot position the first to third figure to se 100 Fre 05 stop mode setting limit 0 3 factory value 0 Select suitable way to stop 0 low down and stop in first time to retard factory value 1 slide to stop 2 slide to stop in first time to retard 3 slide to stop in second time to retard SETTIN
38. creen Data copy and checking for batch inverter data setting User cannot check and amend these data It can only be amended by 6 special function our technician during maintanence or changing control panel 26 SU4000 Use s Manul CONTROL PANEL OPERATION FUNCTION DATA SETTING EXAMPLE max frequency chang to55 00Hz SELECT SELECT RESET A V AMEND 4 lt DATA ENTER RESET ENTERCONFIRM RESETDELETE por AMENDING 01 10 PRESS SELECT DATA PRESS lt DATA SHIFT ENTER RESET SU4000 Use s Manul 27 CONTROL PANEL AND OPERATION 2 LED control panel illustration E RUN light on when motor is running FWD light on when motor runs in correct direction gt REV reverse direction h 6figure LED display JOG jog and start LOC REM LED display valid control source FAL inverter problem Em key 4 1 LED control panel outlook key function see figure 6 1 monitor status 6 figure displalys flashing the monitored content when inverter is running 6 figure display shows the monitored content steadly when inverter is running 1 LED control panel operation Frequency setting on minitoring status 60 00 214 60 00 Shift to the correction position When ENTER valid confirm amendment and ENTER 50 00 finish Input no key 50 00 When ENTER invalid exit and finish setting of 3 Sec auautoma
39. ct wire by qualified personnel to avoid electric shock Shut off the input power before connecting wire to avoid electric shock Connect the groud wire properly to avoid electric shock 1 Don t confuse the input and output terminal Don t connect terminal P and N directly A Connect the main circuit terminal to the wire head tightly WARNING The naked joint of wire head and main circuit terminal should be wrapped tightly ELECTRIFICATION Voltage regulator 15 needed to improve the voltage for inverters Stored over 2 years 3 Don t touch the inverter when power is on 4 Don t operate the inverter by wet hand SU4000 Use s Manul WARNING SU4000 Use s Manul CAUTION 4 MAINTENANCE Maintain the inverter 10 minutes after power is off be sure it is under 36V with the positive and negative wire Change components only by professional personnel don t forget any wire ends or metal material inside After changing the control panel modify the control data before power is on 5 OTHERS Any change without our permission is dangerous and forbidden Abandoned inverter should be treated as industrial waste burning may cause explosion and is forbidden 6 MECHANICAL LOAD CAPACTTY Because of poor heat rediation low down the rotation moment of force inverter provides overheat protection to the matching motor If the motor doesn t match to the inverter rerelated value adjust
40. e PLC logic control 0 run according to common control way 1 inner control multi speed this mode stops after running for one week Inverter runs with the inner data step by step when run order is given It stop running automatically one week later Inverter restart when running order is given again 2 Inner control multi speed when repeated running order is given inverter repeat running step by step according to the inner data Orders are not accepted except order of STOP EXTERNAL ERROR INSTANT STOP when inverter is running 3 Inner control multi speed after running order is given inverter runs the inner data step by step It runs with the last speed after one week Program pace example F 2 100 Le pace running time 1005 pace accelerate retard time 2 pace motor running direction F anti clockwise R clockwise ATTENTION Program pace mode function is to set running direction accelerate retard time and running time Set the idle program pace to be 0 they will be jumped and change to the next pace SU4000 Use s Manul 49 I FUNCTION DETAIL Set inner control multi speed running FUNCTION SET VALUE RUNNING SET VALUE speed 2 speed 1 speed 3 1ndino speed 4 me lam 105 205 305 105 205 ATTENTION During above running example if press STOP key timer also stops If restart again it return to the original speed and continue
41. el or control circuit terminal LOCAL REMOTE is available when inverter stops OFF run according to operation way A03 ON run according to Fre order and running order of digital operator Example set A03 to be 3 OFF run according to given Fre from control circuit terminal FV FI and running order from control circuit terminal 51 52 ON run according to Fre order and running order from digital operator SU4000 Use s Manul 53 I FUNCTION DETIAL Transmit control circuit terminal selection SET 6 select running order from transmit or control circuit terminal This selection function is valid only when inverter stops OFF run according to running way selection A03 ON run according to the transmitted Fre order and running order Set 9 10 1 Combined joint input signal Fre selection 11 554 10 552 9 551 Frequency set external joint input terminal and multi Frequency pre set by A27 A29 Select 3 input terminal and their function data set to be 9 11 then multi frequency be selected by ON OFF combination It can offer 8 target value easily through external terminal in OFF multi garge value control Remark Select multi pace frequency 1 7 through ON OFF combination of terminal function 551 552 and SS4 see B01 B07 forterminal function Input OFF by terminal function 551 552 554 1s undefined terminal 54 SU4000 Use s Manul I FUNCTION DETAIL Set 13 14 select time of accelerating and reducing
42. f multi function output NAME ILLUSTRATION switch off when input right opposite order running innverter output voltage mammam output Fre Fre test standard output Fre Fre test standard test over moment of test over moment of s p gears ovien otr when o mm _____ awit off when sels panel operation or Frat un 5174000 Use s Manul I FUNCTION DETAIL Setting 2 setting example of frequency unanimous signal U U ee ee ee E release width test width fae eee gy given Fre value B23 m ma 8 output frequency frequency 1 unamious signal ON Setting 3 setting example of any frequency unamious signal m release width B23 test width 2 7 anticipated Fre test value B22 output frequency anticipated frequency ON unamious signal SU4000 Use s Manul 59 I FUNCTION DETAIL B12 ON delay setting limits 05 25 55 factory value 0 B13 OFF delay setting limits OS 25 5S factory value 0 Input output filter wave see page 55 B14 main simulate value setting limits 0 1 factory value 0 Main frequency order input way B14 to input main frequency from control circuit terminal it can select voltage 0 10V or current 4 20M A through setting const
43. factory value 15 0V lowest Fre setting limits 0 10Hz 10 00Hz factory value 1 50Hz lowest voltage setting limits 0 1 V 50 0V factory value 10 0V XIt is 2 times for 400V grade Set special mode when motor high speed motor or machinery need special rotaion moment of force adjustment The follow conditions should be meet when setting data 10 17 Al16XAIAXAI3XAII V voltage A11 A14 A16 A15 AIS 12 10 f frequency SU4000 Use s Manul 45 I FUNCTION DETAIL Motor rotating moment of force increase with voltage increase in V F mode but too much increase will cause such problems 1 Overexcitation cause inverter errors 2 Motor overheat and vibrate too much ATTENTION When increase voltage check motor current and increase step by step lacc elerate setting limits 0 0 3600s factory value speed setting limits 0 0 3600s factory value 2acc elerate setting limits 0 0 3600s factory value 2reduce speed setting limits 0 0 3600s factory value 3acc elerate setting limits 0 0 3600s factory value 10 0s 3reduce speed setting limits 0 0 3600s factory value 4acc elerate setting limits 0 0 3600s factory value 10 0s 4reduce speed setting limits 0 0 3600s factory value Accelerate time Times needed to set Fre output from0 100 Reduce time speed Times needed to set Fre output from100 0 A26 select curve setting limits 0 3 factory value 0 To avoid shock taken place on mechanic
44. force voltage output cocmpensation needed ACTION VOLTAGE moment of force needed increase voltage f FREQUENCY Usually don t need to adjust rotation moment of force compensation factory setting C12 1 0 Rotation moment of force need to be adjusted when connection wire between inverter and motor is too long or motor vibrating Increase compensation to increase motor moment of force But there will be problems if increase too much Inverter run in unstable status because of motor over current Motor overheat or vibration Check motor current when increasing moment of force compensation C13 wire resistance setting limits 0 0R 65 530R factory value C14 motor iron loss setting limits OW 9999W factory value The moment of force data in inverter is pre set already and don t need to change 70 SU4000 Use s Manul I FUNCTION DETAIL C15 rotation difference increase setting limits 0 0 9 9 factory value 0 0 Motor loading rotating moment of force difference lead to different motor speed Rotation difference compensation is increasing inverter output frequency by propotion of motor loading capacity moment of force to decrease motor speed difference C16 empty load current setting limits O In 99 In factory value 30 In Set motor current with empty load motor rated current is 100 In C17 correct delay setting limits 0 0S 25 5S factory value 2 0S Set correct delay data in wave filteri
45. ground conductor SU4000 Use s Manul GAUTION 7 ABOUT INVERTER Inverter output pulse wave capacitor or anti thunder resistance on the output side will cause inverter turn off or damage Remove the capacitor or resistance please see the following figure SU4000 inverter series can only be used within the permitted working voltage limit Please use voltage regulator to increase or decrease the working voltage if inverter works ouside the voltage limit With the overflow protection device inverter can protect itself from inductive thunder When one or more motor connected to inverter motors can not bear reciprocating motion Otherwise every motor needs over flow protection device due to the unstable cause KM1 KMhn chosed should match with the rated value of motor M1 KMn Inverter can not protect a particular motor SU4000 Use s Manul 9 CAUTION In area above 1000 meters sea level thin air cause poor heat radiation Low down the rated voltage according to the sea level as shown below I out i 100 90 L FARNING 80 1000 2000 3000 4000 Any test to the inner inverter circuit is not allowed when power off When power is on inverter control component is electrized 7 and deadly dangerous Keep the control component away from the main circuit When power is on U V W of motor connecting terminal and direct current bridge terminal of breaker resista
46. ing Low voltage running Test voltsge about 190V or in main circuit lower for 200V grade 380V check power lower for 400V grade connection wire Low voltage Low voltage of control circuit during G improve input in control running voltage circuit Connector Break off the connector power error transimitted prior during running checkl motor coil resistance prolong accelerate Over current Inverter output current over OC retard time flow COC value check motor insulation check with multimeter SU4000 Use s Manul 93 Over voltage OU Grounding error Main circuit error FB Radiator overheat C OHI D Radiator overheat C OH2 D Motor overload C OLI D Motor overload C OL2 D Over rotation momentof force testing C OL3 D Error from RS485 data wire general Extermal error of terminal S2 S8 SU4000 Use s Manul J ERROR AND WAY TO SOLVE main circuit DC voltage over OU value test voltage 200V grade about 400V 400V grade about 800V Inverter ground output current over inverter rated current 50 DC circuit fuse is broken output transistor broken Transistor radiator temperature is over allowed value radiator temperature Z OHI test value about 95 Transistor radiator temperature is over allowed value radiator temperature gt gt 2 test value about 105 C Inverter over motor overload capacity value Inverter outpu
47. input before searching order searching order is invalid The following is the time figure when inputing searching order right opposite running order over 0 5 Sec speed test order synchronism Fre order of max Fre speed test output or running order Input output base lock time 0 5 Sec RES speed test action 8174000 Use s Manul 67 I FUNCTION DETAIL C05 search V F setting limits 0 200 factory value Set decreasing standard of speed searching time V F During speed searching V F V F during common running X C05 C06 instant stop time setting limits 0 0S 2 0S factory value Set compensation instant power off C07 auto retry setting limits 07 10 factory value 0 Set inverter self diagnose and restart times when error occours Set inverter re start and error test resume after error occured Auto diagnose and re try times can be set to 10 times in C07 Inverter will auto re start when the following errors occured 1 OC Cover curent 2 0U Cover voltage 3 UVI Clow voltage PUV 4 Cgrounding error 5 rr braking transistor error ATTENTION set to 0 for retry times in the following circumstance A Ifthere is no other errors occured 10 minutes after re try B Error resume signal is when error tested C Power OFF 08 jiont setting limits 0 1 factory value 0 Error selection during auto retry 0 during
48. ircumstance usually not necessary long connecting wire 150m or longer voltage reduce too much during STATT AC recator is in inverter input and output D applies motor that power is smaller than inverter rated output power SU4000 Use s Manul 41 42 USAGE TECH SPEC 50HZ General usage saturation 60 HZ saturation SU4000 Use s Manul FUNCTION DETAIL V F 00V 50HZ 60HZ 72HZ I FUNCTION DETAIL USAGE TECH SPEC SET V F 3 moment of force reduce _ 2 step by step reduce in 2 times reduce in 3 times as Start Ory moment of force small speed start start moment of 1 wt 5 OHS moment force big force 2 start OO V moment of force small Start moment of force big SU4000 Use s Manul 43 FUNCTION DETAIL USAGE TECH V F MODE 1 SPEC 60HZ moment of force output 60HZ 120HZ 130HZ 44 SU4000 Use s Manul I FUNCTION DETAIL Set motor rated voltage Calculate fixed V F mode voltage A11 A14 A16 upmost Fre setting limits 50 00Hz 400 00Hz factory value 60 00Hz Max voltage setting limits 0 1 V 255 0V factory value 200 0V standard Fre setting limits 0 20Hz 400 00Hz factory value 60 00Hz middle Fre setting limits 0 10Hz 399 99Hz factory value 3 00Hz middle voltage setting limits 0 1 V 255 0V
49. l L1 R L2 S L3 T is connecting to single three phase slternative power through protective circuit breaker or leakage protecting breaker Neglect phase order when connecting to 3 phase power To cut off power and avoid accident when inverter protection power is on a magnetic toucher connecting to the circuit 15 necessary Don t use main circuit ON OFF switch to start and stop inverter Use circuit control terminal 51 52 or START STOP button on the control panel to start and stop inverter If you must use main circuit ON OFF switch to start and stop do it no more than 1 time within one hour For inverter that power input grade is 200V share single 3 phase power input Just choose any 2 input terminals For inverter that input grade is 400V don t connect to single phase power Connect to 3 phase motor Connect inverter output terminal to 3 phase motor according to correct phase order If motor rotates in wrong direction change any 2 phase of U V W There is high frequency current in the extra long wire between motor and inverter This may cause inverter over flow and stop Besides long wire increase leaking current this leads to poor precision of current value Inverter lt 3 7KW choose wire less than 50 meters to motor less than 100 meters for inverter over 3 7 KW If the wire is very long a wave filter connected to the output side is necessary OFL wave filter During inverter drives the motor inverter produce current flow voltage on
50. limits 30 In 200 0 In factory value Set speed loss protecting action standard with unit of 1 and inverter rated current 100 C23 rotation moment of force test setting limits 0 4 factory value 1 0 1 2 3 4 without over moment of force testing test only in constant speed it continue running after testing test during running it continue running after testing test only on constant speed inverter is OFF after testing test during running inverter output OFF after testing Set it to be 2 or 4 to test over rotation moment of force during accelerating or retard Set it to be 1 or 2 to keep it running after testing over rotation moment of force Operator displays OL3 flashing alarm during testing Set it to be 3 or 4 to temporary stop inverter during over rotation moment of force testing Operator displays OL3 error light on during testing C24 rotation moment of force standard setting limits 30 In 200 0 In factory value 160 Over rotation moment of force test standard set over rotation moment of force testing current standard with unit of 196 C25 over rotation moment of force setting limits 0 1S 10 0S factory value 0 15 Over rotation moment of force testing time If the time of motor current surpassing rotation moment of force testing standard C24 15 longer than testing time C25 over rotation moment of force testing function works T2 SU4000 Use s Manul I FUNCTION DETAIL C26 SPI
51. ltage meter to test voltage of output terminal U V W Wheth tor is locked b f Reduce load capacity and remove lock overload ME If there 1 displ th i p NEM Check error sheet operation display screen Is the right it 1 u ADAC Check connecting wire inputed or not Is the Fre given voltage inputed or G correct connection wire Cut off power and switch on again not check Fre given voltage Is the running way set correct or not Input correct setting Whether connecting wire of terminal Connect to the relative motor phase Motor runs mE U V W is right or not wire U V W opposite Is the running signal of FWD and REV inputed direction Correct connection wire Whether connecting wire of Fre Correct connection wire Motor runs given circuit is correct or not par Cannel Whether running mode setting is change Use selecting of running check mode correct speed Whether load capacity is too much Reduce load capacity SU4000 Use s Manul 97 J ERROR AND WAY TO SOLVE Motor rated value voltage right or Check data on the motor data wrong plate Motor running Gear ratio right or wrong Check gearbox gear etc speed revolutio n Min too Max Fre output right or wrong Check Max Fre output value higher or lower Use rectifier voltage meter to test voltsge decrease between motor Check V F propertity terminal Overload or not Decrease load capacity Decrea
52. n input UP DOWN order to control circuit terminal S7 and S8 without changing Fre order This makes inverter runs at anticipated speed When UP DOWN order is appointed by 807 all the function set by data B06 is invalid and terminal S7 changes to input terminal of UP S8 changes to be DOWN Control circuit terminal S7 CUP order Control circuit terminal SS DOWN order 56 SU4000 Use s Manul I FUNCTION DETAIL The following figure shows the times sheet when input UP DOWN order running in right way speed low limit output Fre mewame LIU LJ LJ LJ LT L U UP accelerate status D DOWN decelerate status H HOLD keep UI UP status keep stable on up limit value D1 DOWN status keep stable on up limit value ATTENTION Set Fre up limit value when selecting UP DOWN order leave alone Fre order value The low limit can be from control terminal FV FI simulate order the bigger one of inverter order low limit When input right opposite running order inverter start from low speed limit though there is no UP DOWN order If input jog and start order during running with UP DOWN order the jog and start order has priority 5174000 Use s Manul 57 I FUNCTION DETAIL B08 Y1 function setting limits 0 18 factory value 0 B09 Y2 function setting limits 0 18 factory value 1 B10 Y3 function setting limits 0 18 factory value 2 B11 Y4 function setting limits 0 18 factory value 3 58 Illustration o
53. nal of control circuit terminal FV select A03 to be 2 or 3 to set running direction frequency order data A27 A34 sellect A03 to be 0 1 to set running direction combination of multi function joint multi pace speed order and jog start order eset feedback value Use current signal 4 20mA or voltage signal 0 10V of control circuit terminal to set feedback value Current signal of control circuit terminal FI select B15 to be 1 to set FI function Voltage signal of control circuit terminal FI select B15 to be 0 to set FI function set PC board SW1 1to OFF feedback increase setting limits 0 00 10 00 factory value propotion increase setting limits 0 0 10 0 factory value integral time setting limits 0 05 100 0S factory value 10 05 differential time setting limits 0 008 1 005 factory value D06 PID deviation setting limits 109 109 factory value 0 D07 integral limits setting limits 0 109 factory value 100 D08 wave filting time setting limits 0 0S 2 5S factory value 0 0S Feedback increase small adjustment for PID feedback test value Proportion increase set P control proportion increase If set to be 0 0 no P control Integral time set I control proportion increase If set to be 0 00 no I control Differential time set D control proportion increase If set to be 0 0 no D control PID deviation deviation adjustment to frequency order control by PID with unit of 1 Integral limits
54. nce is electrized though the motor stopped Though the terminal I O of control is apart from power and inverter is power off the relay output terminal and other I O terminal may still carry dangerous voltage Inverter has high permitive discharge current If inverter used as a part of a machine the machine mill must supply the main circuit switch Only use spare parts supplied by us SU4000 inverter must be fixed installed Don t attempt to test the voltage limit of any component of 504000 inverter They need special testing procedures If neglected it may lead to damaging result 10 SU4000 Use s Manul G SPECIAFICATION G SPECIAFICATION 1 INDIVIDUAL DATA SHEET E SE RE ANNE NAM A 400V 50Hz mm e SU40250G0280P43A 400V 50Hz 250 280 360 390 470 520 250 280 5 SU40280G0315P43A 400V 50Hz 280 315 390 460 520 605 280 315 Three phase SU40315G0350P43A 400V 50Hz 315 350 460 520 605 640 315 350 SU4000 Use s Manul 11 G SPECIFICATION 2 TECHNICAL DATA SERIES SU4000 Tuum rated voltage 400V 50Hz 60Hz voltage 15 frequency 5 pu frequency range 200V 50Hz 60Hz viktage 15 frequency 5 three 400V R 1 Output ated voltage phase 200V SVPWM VOLTAGE VVC Control mode V F control noninductively current control frequency range 0 1 400Hz
55. ng C18 rated current setting limits 10 In 200 0 In factory value Set rated current value for motor data plate electronic overheat protector take it as motor protecting standard current C19 overload protection setting limits 0 4 factory value 1 Inverter inner overheat relay protects motor overheat Set correctly as follows 0 not protected l standard motor time constant 8 minutes 2 standard motor time constant 5 minutes 3 inverter motor time constant 8 minutes 4 inverter motor time constant 5 minutes Electronic overheat protection is monitoring motor temperature to protect it form overheat by simulate of inverter output current frequency and time When electron overheat relay is functioning it gives report and cut off inverter output to avoid motor overheat If there is only one motor connected to a inverter external heat relay in not needed If more than one motor is connected to a inverter each motor need to install heat relay and set constant C19 to be 0 SU4000 Use s Manul 71 I FUNCTION DETAIL C20 retard and speed loss setting limits 0 1 factory value 1 0 without speed loss protection function during retard 1 with speed loss protection function during retard C21 accelerating standard setting limits 30 In 200 0 In factory value Set speed loss protecting action standard with unit of 1 and inverter rated current 100 C22 running standard setting
56. ng control Pr E07 E08 S anti jump RS485 communication F03 test odd and even Pr F03 control number 0 1 Pr F04 Pr F05 F05 CE stop Heat radiator stop mode Pr F06 F06 OH stop Breaking resitance 21 07 07 DBR overheat overheat protection Pr F08 F08 L R function Pr F09 F09 L R select 1 1 Controller function Pr F10 F10 stop key 11 enter key 36 SU4000 Use s Manul ws FUNCTION DATA FACTORY Pr F12 Frequency 0 1 1 Installed select Auxiliary FI3LCD brigntness functional Pr F13 Data Manifold 0 2 Functional F14 Surveillance Pr F14 Selection Pr G01 SS Error poo N PRG eoa NC ILLUSTRATION 1 2 3 4 On condition of 400V 2 times of voltage up limit and factory value Motor rated current output is 10 200 of inverter rated current Factory value changes according to inverter capacity Data for reading only SU4000 Use s Manul 37 I FUNCTION DETAIL I FUNCTION DETAIL A01 data select setting limit 0 7 factory value 0 0 changeable data 1 fixed data user s data is ok it can be protected without change 2 6 reserve 7 initialization setting change to factory value If operater adjust the data with mistake just change data to amp press ENTER key to initialise all the data then reset A02 output choose setting limit 0 1 factory value 1 0 V F
57. nput opting _ B01 B07 Input 7 Zo SP 24 Max outputcurrent 500mA 0 PUDE Public terminal for signal input terminal Output monitor signal of simulated voltage 0 10VDC Choose one of the following choices as the minitoring target Simulate monitor FC public terminal output current flow 10V inverter rated current output frequency 10V max frequency A10 power output 10V inverter rated current DC voltage10V 400V 200V grade 800V 400V grade Optional signal Inverter output minitor signal by transitor OC signals are output relay RUNNING FREQUENCY ARRIVAL OVERLOAD Transitor OC FORCAST ETC There is 4 output singals altogether Please output 4 check terminal function setting RS485 communic ation input output grou Control wire ndin grounding Control wire grounding protection protection SU4000 Use s Manul RS485 communication input output terminal connecting max 31 inverters 3 basic wiring diagram E WIRING The inverter wiring part divides into main circuit and control circuit open the cover you can see the main circuit terminal and control circuit terminal if connect this two you must according to the wiring map below The wiring diagram below is the standard Ho melt breaker SP 24V 11541 52 D 53 Positive running stop Reverse running stop External error Error reset 1454 1258 56
58. plier if you have any problem 2 CONTENT AND MEANING OF THE DATA PLATE MODEL SU40045G0055P43A INPUT 3PH380V50Hz OUTPUT 3PH380V128A98KVA Freq Range 0 1 400Hz SER NO New Trend Electrical Appliance Group Co Ltd MODEL SU 4 004500055 43 oftware edition voltage 43 means 3 phase 380V capacity 0045G means 45K W constant torque 0055 means SSKW variable torque series SU4000 Design code 4 SU4000 Use s Manul CAUTION CAUTION ONLY INSTALL QUALIFIED PERSONNEL For your safety please pay special attention to the following figures DANGER May cause death or heavy injury if operate against the guide book ATTENTION May cause injury or materialloss if operate against the guide book WARNING 1 INSTALLATION Please install on metal or unflammable surface to avoid fire Far from any flammable material to avoid fire Don t install in places with explosive gas to avoid explosion Don t press the cover and the control panel to avoid injury or damage Install on the surface strong enough to hold the inverter to avoid any loss or injury If there is any broken or component missing please don t install the inverter to avoid fire to injury Screw metal ring that falls into the inverter may cause fire or materialloss possible damage and loss u Don t intall in places with waterpipe and water shower to avoid SU4000 Use s Manul 5 CAUTION 2 CIRCUIT 1 Conne
59. r means stop mode selectable in errors SU4000 Use s Manul check power in voltage re tighten the input terminal screw check output wire check motor impedance re tighten the input terminal screw Check transmition facility or signal Change inverter Low down load capacity input digital operator connector check control circuit wire change control insert board Change control insert board Change control insert board 95 J ERROR AND WAY TO SOLVE 2 alarm display and illustration Alarm and stop output in error terminals inverter rusume to the original running status when error removed The following figure illustrates alarm meanings Figure 10 3 alarm display and illustration pressure enduring test Not enough voltage tested when inverter stops I Main circuit EDC voltage surpass overvoltage test standard overvoltage in stopping when inverter stops Select test in circumstance of radiator temperature 1 radiator overheat I test standard inverter continue running When inverter output current C24 Coverrotation moment of Uu oU 0 over rotation moment of 01 3 ne force test standard sellect over rotation moment of force inverter continue running External BB order input from control circuit terminal EF light opposite running It is OFF when right opposite running order input over order error 500ms I 1 pega
60. reak away from RS485 general control address non controlled address 1 31 controlled address of inverter RS485 communication It is necessary to set controlled address to avoid number repeat with other controlled address in the same transmitting wire band 0 2400BPS 1 4800BPS 2 9600BPS 3 19200BPS odd even number test 0 without odd even number test 1 even number test 2 odd number test F04 transmitting run time setting limits 0 1 factory value 1 Set run time test with PC communic ation 0 without run time test 1 with run time test F05 stop setting limits 0 3 factory value 1 Way to stop when communication error EC 0 retard to stop with retard timel 1 slide to stop 2 retard to stop with retard time2 3 continue running alarm 5174000 Use s Manul 79 I FUNCTION DETAIL F06 stop setting limits 0 3 factory value 3 Stop way when radiator overheat retard stop l error 1 free stop 2 retard stop2 error 3 continue running alarum F07 DBR over heat setting limits 0 1 factory value 0 Braking resistance overheat protection function 0 without resistance overheat protection 1 with resistance overheat protection F08 L R function setting limits 0 1 factory value 1 0 LOCAL REMOTE key function invalid 1 LOCAL REMOTE key function valid F09 L Rsellection setting limits 0 1 factory value 1 0 When LOCAL REMOTE shifting re run is valid when s
61. se change of load capacity Motor running in unstable Load capacity shift too much Increase inverter motor capacity status check any phase lost in 3 phase revolution Min Single or three phase power power phase lost in 3 phase power connect AC reactor to power for single phase power 4 code sheet Ir P u 98 SU4000 Use s K MAINTAINENCE MAINTAINENCE 1 BASIC WAY TO CHECK AND MAINTAIN BASIC WAY TO CHECK AND MAITAIN don t touch the high voltage terminal to avoid electric shock 2 Put on all the cover before transmiting power be sure circuit power 15 off when take off the cover Otherwise may cause electric shock Check and maintain after main circuit power 15 off for 10 minutes and the voltage in main circuit is lower than 36V There is electricy on the capacitor and is dangerous Only qualified person can maintain check and chang parts Remove all metal material such as wrist watch and ring before operation use insulating tools Otherwise any cause electric shock Use CMOSIC to be control PC board don t touch CMOS component CMOS component can be destroyed by static electricity easily Don t connect or disconnect the wire and connector when power 15 on WARNING Otherwise may cause electric shock 2 REGULAR CHECKITEM To avoid 5174000 errors and ensure long
62. sponse When the return is normal the format will be 01 W FUNC Datah CRC 6 control command Format ADDR W 0A6H Datah CRC When ADDR 0 it s broadcast without return response When ADDRZO and according to inverter address there will be response When the return 1s normal the format will be ADDR W 0A6H Datah CRC transfer transfer inverter is at inverter transfer transfer fault reset external inverted start running the output the output command to fault bit running status inverter note bit to note bitto inverter to inverter O inverter is at stop running inverter 0 inverter 0 0 ineffective normal running ineffective ineffective status Function code table Decimal representation function instruction 001 parameter selection 0 60000 002 operating way 0 8 003 imput votage 1500 2550 004 stop way 0 3 8174000 Use s Manul 006 reverse forbidden 0 1 007 L R function key 0 1 008 stop key 0 1 009 frequency setting comfirm key 0 1 010 V F selection 0 255 011 rated voltage 1500 2500 012 Max freqency 5000 40000 013 Max voltage 1 2550 014 reference frequency 20 40000 015 intermediate frequency 10 3999 016 intermediate voltage 1 2550 017 starting frequency 10 1000 018 starting voltage 1 500 019 first acceleration 0 36000 020 first deceleration 0 36000 021 second acceleration 0 36000 022 second deceleration 0 360
63. standard setting limits 1 100 factory value 7 Set input phase missing test grade with unit of 1 DC400V 200V grade and DC800V 400V grade to be 100 C27 SPI delay setting limits 2 255 factory value 8 Input phase missing test time test time 1 28sec X C27 s value C28 SPOstandard setting limits 1 100 factory value 096 Set output phase missing test grade with unit of 1 inverter rated current to be 100 C29 SPO delay setting limits 0 08 2 08 factory value 8 Set phase missing test time Read only display inverter power grade C30 power selection factory value C31 time select setting limits 0 1 factory value 1 0 total time of power on 1 total time for running C32 timer L setting limits 9999H factory value C33 timer H setting limits 0 10000H 27 10000H factory value 0 10000 When C32 is selected to be action total time set C32 to be time with unit of 1 hour and calculate time from then on SU4000 Use s Manul 73 74 I FUNCTION DETAIL D01 PID selection setting limits 0 3 factory value 0 without PID control with PID control D controls deviation with PID control D controls feedback value With PID control feedback value is in opposite direction WN eSet target value SU4000 inverter can select several target value Use voltage signal of control circuit terminal FV or frequency order data A27 A34 to set target value voltage sig
64. t current is over motor overload capacity value Inverter output current 15 over rotation moment of force testvalue Error in control circuit Error in extermal control cicuit Prolong retard time increase braking resistance Check wire insulation between inverter and motor Check broken transistor loading capacity short circuit grounding Check exhaust fan and the surrounding temperature Check exhaust fan and the surending temperature Reduce load capacity Reduce load capacity prolong accelerating time Reduce load capacity prolong accelerating time Check external control circuit Check input terminal if terminal is not connected and displays error signal change inverter Current fluctuate too much Output lack phase MEMOBUS transmition error Braking transistor error circuit Control error 1 ERR EEPROM error CEPF CPU A D inverter error Braking reactor rH component overheat J ERROR AND WAY TO SOLVE inverter power input lack phase unstable in input voltage Inverter output lack phase RS485 control data not received normally Braking transistor action problem Supass braking reactor temperature over allowance Can not build connection between inverter and digital operator 5 seconds after power is on MPU external componet error innitial Inverter control Component error Inverter control Component erro
65. t of 1 max Fre When Fre order is 0 inverter continue running under the lower limit But if the lower limit Fre is smaller than min Fre output A16 inverter doesn t work Fre Fre upper limits order order 35 Fre lower limits order 36 set Fre order A37 jump Hzl setting limits 0 00Hz 400 00Hz factory value 0 00Hz A38 jump Hz2 setting limits 0 00Hz 400 00Hz factory value 0 00Hz A39 jump value setting limits 0 00Hz 25 00Hz factory value 1 00Hz This function forbid or jump the critical frequency for motor to avoid resonance This function can also control the dead area Set this value to be 0 00HZ this function is not working Set jump Fre 1 or 2 A37 lt A38 A39 if this requirement can not be meet inverter shows constant setting error PA F i output Fre given 48 SU4000 Use s Manul I FUNCTION DETAIL A40 running mode setting limits 0 3 factory value 0 41 1 mode setting limits FI R4 0 40005 factory value Fl OS A42 2 mode setting limits FI R4 0 40005 factory value Fl 05 A43 3 mode setting limits FI R4 0 40005 factory value Fl 05 44 pace 4 mode setting limits FI R4 0 40005 factory value Fl 05 45 pace 5 mode setting limits FI R4 0 40005 factory value Fl 05 5 46 6 mode setting limits FI R4 0 40005 factory value F1 A47 pace 7 mode setting limits FI R4 0 40005 factory value Fl OS mode running inner simpl
66. ted from input potential Panel is allowed to be taken off during operation But this is not recommended when panel is related with operation say panel controls START STOP and frequency setting 1 LCD CONTROL PANEL RUN STOP Inverter status R U N FAD i i FWD REV Running direction am PT FRE LOC REMx Control source 50 35 HP x alarm code jog status man monitored data concrete value touch button Figure 6 1 outlook of LCD control Illustration of figure 6 1 BUTTON NAME FUNCTION SELECT SELECT Shift between standby and data manu ENTER CONFIRM Data monitor and amend and store Increase and decrease of data and function manu H CHANGE Manu shift and select data setting Delete data setting and exit reset when on alarm RESET RESET uu status only for minitoring START START Running 15 right direction for panel control only STOP A OG JOG and START PANEL REMO STOP RESET Select IL control or remote control 24 SU4000 Use s DOM F CONTROL PANEL AND OPERATION 1 Operation of LCD control panel Data on the panel is the manu and sub manu Setting control panel main frequency Monitored data shift such as main frequency change to be such as shift to output voltage 3000Hz press B MANU press ENTER to shift Y press 4 gt to select press V set frequency Code illustration MEANING 1 Fre Out Frequency output value
67. the value to ensure the motor safety Besides the viberation and big noise check and confirm the speed limit of the motor ring and mechanicla equipment when inverter running over S0 HZ When rising load negative rotation moment will occour and because of over flow and high voltage inverter will turn off In this occacion break component is necessary CAUTION Unstable current flow occours when inverter running by reciprocating motion Running frequency over 20 Hz is recommended for long time low frequency operation Within certain output frequency it will possibly reach the mechanical resonance point Setting jumping frequency to avoid it Motor unit is forbidden to conncet or disconnect with the running 7 inverter otherwise inverter will turn off by over current flow or the main circuit will take fire On problem resume mode inverter will restart automatically Stay away from the motor unit to avoid accident Inverter runs from low speed to high speed quickly check the speed limit of the motor unit Disconnect motor unit to inverter when checking motorwire Check it s safe before changing the motor retation way Don t connect the motor terminal to the main circuit 1 The utmost running speed of the motor must set according to the motor and the equipmint connected to it 4 Before running check the motor is installed properly and motor uint matching the motor Connect SU4000 inverter groud terminal to
68. tically ATTENTION When control function is valid on the control panel STARTandSTOP button is RESET 50 00 When ENTER invalid exit and finish setting 4 invalid when shift to frequency setting 28 SU4000 Use s Manul F CONTROL PANEL AND OPERATION SHIFT OF MONITORING TARGET Press ENTER to shift to monitoring target It displays the monitoring data first then shift to display data 1 second later _0 F OUT V 50 00 Actual frequency output value 0000 Li Ava sutras 000000 O 6 T V 37 Invener radiator temperature 0 8 YIY4AV 11 1 4 outside terminal output 1 valid dark invalid Inverter total i TEES 9 nou V pres 9 in power let yy VER V 2 0 Control panel edition POWER DATA SETTING EXAMPLE change first frequency to 50 00Hz LED display 2 0 Inverter self check after power is on and displays 1 V 0 00 the edition NO Then shift to monitoring target twinkles the output frequency SELECT 01 Enter into programming status display 01 3 v Pr A26 Select data Pr A27 that needs amending 5 50 00 Select and amended the twinkling digit Confirm data amended and exit plus manu Cancel data amending and exit T SELECT 0 00 Retum to disply screen finish setting SU4000 Use s Manul 29 G TRIAL OIPERTION TRIAL OPERATION 1 Pre running check
69. time high quality running please check the follwing items regularly Check after 10 minutes when cut off main circuit power and be sure mian circuit voltage 15 lower than 36V Be sure power voltage is same as inverter be sure there is no broken on wire and motor 15 connecting terminal and connector loose no break on wire terminal wire No dust and iron ends and corrosive liquid or oil inside inverter Not allowed to test inverter insulating impedance Check inverter output voltage current and frequency too much difference is not allowed Surrounding temperature to be within 5 40 C be well ventilated No abnormal sound and vibration inverter can not be installed in vibrating environment Keep heat radiator and air vent clean check exhaust fan regularly SU4000 Use s Manul 99 L CHOSING MATCHING FACILITY L CHOSING MATCHING FACILITY 1 Braking resistance sheet motor Resume s of motor KW KW P SU400D4G3A 80 200 31025 04 5040075623 100 200 125 05 SU401D5G23A 300 100 125 15 SU402D2G233A 300 70 125 22 5040075043 80 70 25 075 SU401D5G43A SU402D2G43A SU403D7G43A SU405D5G07D5P43A SU407D5G0011P43A SU40011G0015P43A SU40015G18D5P43A SU418D5G0022P43A SU40022G0030P43A SU40030G0037P43A SU40037G0045P43A SU40045G0055P43A SU40055G0075P43A SU40075G0090P43A SU40090G0110P43A SU40110G0132P
70. to the motor terminal For 400V series current flow voltage makes motor insulant ageing easily with long motor wire So if you need inverter drive 400V motor do as follows Usd insulation strengthened motor Connect wave filter component to inverter output side OFL wave filter Reduce the connecting wire length between inverter and motor as less than 10 20 meters 18 SU4000 Use s Manul E WIRING SYMBOL ILLUSTRATION Conncet to outside brake resistance lt 18 5KW optional lt 15KW with brake component which is connected to terminal P PR To improve the brake moment of force an ourside brake resistance 15 needed The outside brake resistance terminal P PR 15 connected to inverter terminal P PR Connecting wire to be tusted or closed parallel wire to be no more than 5 meters Direct current output connect to outside braking component 22K W optional Machinery 218 5KW install drive circuit without outside braking resistance component To improve braking power ouside braking resistance and braking component is necessary both are optional Conncet braking component terminal to inverter terminal P N Connecting wire to be tusted or closed parallel wire less than 5meters When inverter terminal is idle keep it unconnected ATTENTION Connect terminal directly or onto braking resistance will damage inverter it s forbidden Braking component supplementary terminal 1 and 2 is different from neg
71. top order is inputed 1 When LOCAL REMOTE shifting re run is valid at once F10 enter key setting limits 0 1 factory value 1 0 STOP key is always valid in any operating mode 1 STOP key is valid when operator is running within operator running order F11 enter key setting limits 0 1 factory value 1 0 ENTER key not used when set frequency order with operator ENTER key used when set frequency order with operator 80 SU4000 Use s Manul F12 I FUNCTION DETAIL Variable Selection setting limits 0 2 factory value 0 This function code only in LCD controller 0 1 2 m s Mpa mm Kg Pr F12 fre set select setting limits 0 1 factory value 0 This function code only in LED controller Fre set by key button number Fre set by key potentiometer adjustment F13 LCD brightness setting limits 0710 factory value 4 This function code only in LCD controller Usd to adjust the brightness of LCD display Pr F13 data rewrite setting limits 0 2 factory value 0 This function code only in LED controller 0 1 2 Data copy Data proofreadine Data inwrite F14 monitoring select setting limits 0 6 factory value 0 This function code only in LCD controller 0 1 setting frequency output frequency output current flow voltage output 2 3 4 5 6 power output voltage EDC feedback PID SU4000 Use s Manul 81 I FUNCTION EDTAIL This function code onl
72. y in LED controller 0 output frequency m setting frequency voltage output output current flow power output voltage EDC temperature S terminals functional Y terminals functional OQ CQ A Q N running time 10 version ROM G01 error history setting limits read only factory value G02 error history2 setting limits read only factory value G03 error history3 setting limits read only factory value G04 error history4 setting limits read only factory value These function code only in LED control panel they displays the 4 history errors before power off Attention means that factory value is set according to inverter power 82 SU4000 Use s Manul I FUNCTION EDTAIL SU4000 SERIES MODBUS COMMUNICATION PROTOCOL When using RS485 interface communication position of each frequncy inverter should be set up then the computer control according to spcific position of each frequncy inverter 1 This communication protocol is Remote Termonal Unit mode each 8 bit data is composed by two 4 bit hexadecimal character such as 64H 2 Communication data way 8N1 For RTU F03 0 _ 0 1 2 3 4 s 6 7 stop bit 8 Data bits 10 bits 2 S8EIForRTU F03 1 Start bit 2 3 6 7 Even parity 3 801 ForRTU 03 2 Start bit 0 E 4 5 t dd parit Stop bit 3 communication data format RTU communication data format SU400

SU4000 AC Drives_Frequency inverter manual

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