OPERATION INSTRUCTIONS/USER MANUAL
Contents
1. DP 525 OPERATION INSTRUCTIONS USER MANUAL INCH M INPUT RUN DP 525 FBERG AEA 7 8 l9 Starr LO STO RI CH CONTENTS SPECICICATIONS asias l 2 COARAG ERTS TIC S cnoic ias l 3 PANEL DISPLAY AND DESCRIPTION OF BUTTON FUNG HONS a l 4 DESCRIPTION OF RELAY FUNCTION 2 5 OPERATING INSTRUCTION FOR CORRECTING EX ESTING IDA Po rri laata 2 6 DESCRIPTION OF SETTING 10th DIGIT 3 7 DIMENSIKON UNIT SELECTING AND DESCRIPTION OF CHANGE cscssssseeseeees 4 8 DESCRIPTION OF MANUAL OPERATING dl 9 9 DESCRIPTION OF AUTOMATIC START OPERATING aia 5 10 DESCRITPTION OF PARAMETER CALCULATION AND SETTING 000 6 11 DESCRIPTION OF MAGNIFICATION ko 204 M i G no 7 12 FAULT SITUATION AND TROUBLE A O econ esc 8 1 SPECIFICATIONS Please obey this regulation 1 Power Input AC OV 110V 220V 50 60HZ 20 2 Signal Input StandardENCODERABbPhaseSignal DC12V 3 TheWithstandingPressureofTheOutPutPanelPointOfTheRelay AC 250V 3A 4 SafetyLimitSwitch Whenusingthiscontrolunit thestrokesafetylimitswitchmustbeadopted Please useNC Cintheelectromagnetismon offreturncircuittoprotectautomatically orcascadewiththerelay R1 R2ofthiscontrolunit Serious Warning Tomakesurethesafetyofpeopleandmachineryoperation the safety limitswitchmust beeguipped 5 Theelectricians andoperatorshave topaytheirattentionnottomakeanychangepersonallyontheabove mentioned4points without theagreementofourtechnicians otherwise the2. TING AND DESCRIPTION OF CHANGE 1 Theuser can chooseINCH mmor in accordancewiththeircommonuse This control unit can transitthedimensionunits swiftlybypressingbutton UNIT 2 Ifthecurrentdimensionunitshownis mm theinstructionlightwillswitchtowardleftbypressing button UNIT whentransitingthedimensionunit Users can choosetheir own commonuseddimension units Theinstructionlightsswitchinleftcycle way asthediagrams shown Diagram7 Thecurrent dimensionuntishownis mm Thecurrentdimensionunit shownis INCH Thedisplayshows automaticallyanewfigure ee Preesbutton UNIT RI CH Thecurrentdimensionunit shownis Moran DP 525 DO The display showsautomaticallya A al onbasis ofINCHunit Pressbutton UNIT again RI CH PS The display wll only dot is lighting IF controller is show mnus range It s incorrect please rel oad correct di nensi on data S DESCRIPTION OF MANUAL OPERATING 1 Pressbutton the figureshownonthedisplaywillincreaseautomaticallyathighestspeed 2 Pressbutton thefigureshownonthedisplaywilldecrease automatically athighestspeed PS Thespeedofincreasingordecreasingthe figuresdependsonthespeedofmachinerunning Afterpressingbutton theinstruction lightofINPUTandRUNwillbecome Diagram 8 illuminatedatthesametime Thefigureshownonthedisplay is increasing at highspeed Press button and continueto press HOE RICH E00 08 cone RI CH Thecurrent figureshownonthe disp
3. control unit 4 Travel dimension butthedimensionat150mmisn t P to30mm thedimensionis correct the parameter compliedwiththescale 5 The display only The digit reader is Replace correct dimension data dot is lighting minus range reference Ch 6
4. controlunitis possibletobe ensurethesafetyofpeople pleasecaution 2 CHARACTERISTICS 1 TheMicro ComputerSingleChipis adoptedinthismachine The stability and safetycanbeassuredunderlongtimetunning 2 Eventhoughthepowervoltage isdifferentorthedriveconstructionis womoutdaybydayandthechangeofreturncircuitcaneffect completely thefunctionofdimensionclamping 3 TheParameterofthismachinecanbeset 4 TheMagnificationcanbeset 5 Thismachinecandisplay3differentunits ofdimensions mm INCH O O and canb itedi diately MhethickiesDatacaibeee 7 ThefiguresunderDecimalPointcanbe setseparately RI CH 3 PANEL DISPLAY AND DESCRIPTION OF BUTTON FUNCTIONS D agram2 DO agram1 1 Figurebuttonarefrom0to9 2 ButtonCisforclear 3 isabuttonforsettingthedigitsatrightsideofDecimal Point 4 SET is a buttonforsettingdata 5 UNITisbuttonfortransitingdimensionunits 6 isformanualoperationtoincreasethefigure 7 isfor manual operationtoincreasethefigure 8 START isbuttontostart 9 STOPisabuttontostopandstopalloperations meanwhile a figurebuttons START zr EOI E 7 4 Tr 4 DESCROPTION OF RELAY FUNCTION E E y E HM oun orba kust uvu ON sd 17a me oa M Ah T de Me a da Haas A Diagram 3 1 R1meansdimensionincreasing 3 R3meansathighspeed 4 R4meansatlowspeed 5 R5meansunderrunning 6 R6meansjobfinished 7 R7meansbraking 2 R2meansdimensiondecreasing PS ThenumbersandfunctionoftheRelay willbe changed whe
5. d 0 willshownon thedisplay Usecorrectfiguresandpress100andbutton Afterthedecimalpointonthedisplaystartto flash press button 2 andthenpressbutton SET for2 3seconds Thefigure100 2willbeshownonthe display and input iscompleted If thetimeforpressingthebutton SET orinputincorrectfigures that meansthepreviousinputis ineffective Pleaseoperateagain PS Thedecimalpointandthebuttons C STOP canbeoperatedatthe sametime Pleaserefertothedagram5 amp 6 Ifthecurrentfigureshownon the figuretoreplaceis 100 2 thestepstooperateareasthefollowingdiagramsdemonstarted EEE GEG a oane ara RI CH away Thefigure 100 2isshownon correctingexisting dataiscompleted thedisplay Now the Diagram 5 INH M O INPUT AN CF 535 Step1 fis AA Step4 pressbutton SET UN RI Ie gaota oela a jalale Hire RI CH CH di eur ay DP o Step2 Step5 Takeyourfinger ne a awayfromthebutton and thedecima SET then 0 only m startsto a id ash ICI stax Ilse RI CH RI CH Step3 7 73 Sa aes Pressbutton 1 Tess button 2 Ngee AAG hh a a RI CH RI CH S Step7 Pressbutton SET 0 Dd for2 3 lo takeyourfinger PS Decimal pointsettingandcorrecting existingdatacanbeoperatedatthe sametime Diagram 6 PS Duringthe PS Ifbutton STOP procedureof ispressedduringthe operation press procedureofoperating button SET the allaboveoperatingsteps displayistob illb dand lad nie e iii A RI CH RI_CH 7 DIMENSION UNIT SELEC
6. estepS6or DiagramS Step2 ana Her 2o Inordernottocauseanydangerbythe 6 06 pt a wrongdimensionofmachineryoperation EE Eii ello sr RI CH except electricians it sprohibitedto operateor makeanychange 10 DESCRIPTION OF PARAMETER CALCULATION AND SETTING 1 Parameter inaccordancewitheachsignalofENCODER stands foractual dimension To input suitable unit parameter thedimensionunit must bemmandnotmorethan0 1mm 2 Thecalculationisshownasthefollowings Exp 1 10 0mmscrewstick use200P RENCODER10 20 0 05mm theparameterinputshouldbe 500000 Exp 2 11NCH 6pitches use50P RENCODER25 4 6 50 0 08466666mm theparameter input shouldbe 846666 Exp 3 6mm1pitch use60P RENCODER6 60 0 1mm theparameterinputshouldbe 000000 3 Inputthe calculatedparametertothiscontrolunittheparametercanbesetonlyonetimewhenmaking assembly Thesettingmethodistoturnoffthepowerswitch thenpressbutton SET andturnonthe powerswitchmeanwhile Afterthe figureonthedisplaystartstoflash thecalculatedparametercanbe inputatthistime Exp Theparameteris000000 pressbutton O sittimesandthenpressthebutton S ET Pleasecontinuestopress thebutton SET untilthedisplaystopsflashing Diagram10 Thedisplayshows100 0 RI CH 525 po M dede e CF 3 Step4 Takeyourfinger away thenthe BILE parametercanbe input RI CH The parameter showt Step 1 on the display is Turnoffthepowerswitch ee 00000 0 andthefigureonthediwplay T HH TT HI HI HE DD DACA wittai
7. layis100 0 Pleaserefer tothefollowingsketchforthe changeofpressingbutton or Afterpressingbutton theinstructionlightsofINPUT 4 andRUNwillbecomeilluminatedatthe sametime Thefigureshownonthedisplayisdecreasing at high speed Pressbutton andcontinuetopress HOO RI CH 9 DESCRIPTION OF AUTOMATIC START OPERATING 1 If thefigureshownonthiscontrolunitis 100 0andweneedtoincreaseitto200 0pressbutton SET first thedisplaywillshow0 Theninputthenewfigurewewanttoincreasetoandfinallypressbutton START Pleasenote toinputthe 1 Othdigit pressbutton shouldbepressedpriorto START After inputtingthe 1 Othdigit pressbutton START tocompleteit PS DuringoperatingofINPUTorSTART ifthebutton STOP ispressed this control unit will stop runningimmediatelyandgobacktotheconditionofrepose Diagram9 Step 3 press button 0 twice the display will show 200 Thecurrentfigure showntothedisplay is100 0 dooaja ajo pjs EEE RI CH TheinstructionlighttolNPUbecomes illuminatedafterpressing Pressbutton START theinstruction lightofRUNbecomes Cao oe illuminatedandthe button SET O 7 g instructionlightofINPUT A Step4 l 7 ae f Pressbutton START again wed press button SET tE Thiscontrolunitstartstorun LEIS cntedlplayenengerbec SRT to100 0andstarttoincrease Ed de edad E BI CH thdigit pleasepress RI CH RI CH button Jpriorto START Afterinputtingthe1Othdigit b START Te ja AT i hedecimal pl rofertoth
8. nthemachinemodelisdifferent 5 Operating Instruction For Correcting Data 1 In accordancewiththedimensionofthe actual material press SET buttonand 0 willshownonthe display Usecorrectfigures andpress 0 to9 buttons thenpressbutton SET for2 3seconds Thedisplay will starttoflashandthenstopflashing Finallythe figuresinput formerlywill beshownandcomplete correctingdata Ifthetimeforpressingthebutton SET orinputincorrectfigures thatmeanstheprevious input isineffective Pleaseoperateagain PS Whencorrectingexistingdata thebuttons C STOP can beoperatedatthesametime Pleaserefertothediagram 4 5 amp 6 Ifthecurrentfigureshownonthecontrol unit is200 0andthecorrectonein100 0 thestepstooperateareasthefollowingdiagramsdemonstrated Bae Ss RI CH ue aw CF 525 000 mil FGI Dace OOOGE AELG OELE aee RI CH Diagram4 Current figure shownis200 0 el paa ninae RI CH INH O dur AN CF 535 a 5 138 ajajajaja BEIGE ujejojezi agora CH Stepl pressbutton SET INH m D AN CF 525 Step2 odos Takeyourfingeraway fromthebutton SET then 0 onlyis shownon thedisplay GIGI RI CH Step3 Press button 1 Step4 Press button 0 twice Step5 Press button SET for2 3secondsand takeyourfinger away Thefigure 100 0isshownon thedisplay Now thecorrecting existingdatais completed 6 DESCRIPTION OF SETTING 10th DIGIT 1 Ifthedimensionof theactualmaterial is 100 2 whenchanging pressbutton SET an
9. pointare checkedtobenormal that Send back to the supplier for repair meansthiscontrolunitis outoforder 1 Thefiguresshownane Correct dimensionofthecontrolunit A j t inaccordance with theactualdimension 2 The display does e l 2 Theparameteris A show but the incorect Calculate correct parameter and input again figures are ich 8 3 Afterfinishingpoint 1 amp qf it sstillabnormal pleasesendbacktothe abnormal 2 turnoffthepowerand A supplierfor repair turnonagain 1 If theproximityswitchis usedandundernormal A induction theinstruction Tf the instruction lights fail to be 3 The displav does lightof theinduction 1lluminated please change the play switchwill beilluminated proximity switch show figures but orputoutinaccordance withthetablemovesupor when the up down jown motor operates 2 Tfthedistancebetweenthe Adjuse the distance between the i inductionunitand A A A i A ki figure sito induction sheetis more induction unit and induction sheet to change in than 1 mm be less than 1 mm accordance with 3 1fENCODERisused checkif IftheaxleconnectorofENCODERandthetablegotoffor the change of the ENCODER runsinaccordance damaged pleasereplaceanewoneorhaveitrepaired withthetablemovesupordown machine s 4 CheckifphaseA Biswiththe dimension o If there is no change on phase A B measurewith Watt hourmeter please replace ENCODER Ifthecorrectionismadeat30mm The arameter of the
10. sappear t ESG RIGE RI CH 0 0 pleasepress button 0 sixtimes AAG CH CF 525 INH M O INPUT RN 25005050 Step2 ccoo ran DP 52 Thefigureshownon Pressbutton SET and gas thedisplayis100 0 continuetopress EA EI FIE Pressbutton SET AEDA maar andcontinueto AIA i i SAE A 7 El OLER macia DOREN nane e off Thentakeyour fingeraway the inputoftheparameter 1 leted py M ee ee Step3 1SCOMp Turnonthepowerswitch thedisplaystarts to flash aal Ai Inordernottocauseanydangerbythe wrongdimensionof machineryoperation Y exceptelectricians it sprohibitedto start operateormakeanychange TE RI CH 11 DESCRIPTION OF MAGNIFICATION SETTING 1 Thiscontrol unitcanmultiplythenumbersofENCODER Ssignalone twoorfourtimestoincreasethe resolution 2 ThefunctionofX1 X2andX4canbeselectedbymovingtheswitchontherearofthiscontrolunit 3 Toadoptthisfunction thepowerswitchhastobeturnedoffandthenchoosetherequiredmagnification Turnonthepowerswitch Theoperationiscompletedaccordingly Diagram 11 eleke mra Tu pi ac Ca A mea pl MoveuptheswitchtoX2 MovedowntheswitchtoX4 12 FAULT SITUATION AND TROUBLE GHOTING Fault Situation SearchForFailure Trouble Shooting 1 Checkiftheelectric Please re input correct electric pressureofthepower 220V orAC110V is normal pressure 1 The display fails 2 Checkifthefuseisburnt to show figures out and fused tobebroken Replace a new 1A fuse 3 If theabovetwo
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