Flex Network 2ch Analog Unit User Manual
Contents
1. 2 Channel 2 Channel Analog Digital Conversion Unit Digital Analog Conversion Unit Dip Switches Sets the output hold settings FN DA0O2AH41 only transmission speed and station no upper Ist digit N 6 ES EL eS 1 2 3 4 12 Station No Switch Uses the lower Ist digit to set the station no 8 29 e ory 9 ej gt Terminator Turns the termination resistance feature ON or OFF OFF ON Status LED Indicates the following conditions Status LED POW When unitis turned ON Green LED ERR Blinks when the unitis REDLED malfunctioning 2 8 Flex Network 2 Channel Anaolg Unit User Manual Chapter 2 Specifications B Digital Analog Conversion Unit FN DA02AH41 Output Hold Settings Dip switch No 1 is used to turn this setting ON OFF The factory setting is OFF No Hold Output Hold ON Hold When a communication error occurs the unit will HOLD the output condition received in the previous communication cycle When the next cycle is performed and the next command is successfully received the output will then be changed N 6 Output Hold OFF Dip Switch 1 pee 12 Output Hold ON Output Hold OFF Non Hold When a communication error occurs all outputs are reset to 0 OFF When normal communication is restored the output is2. te N If the central wire s end individual wires are not twisted correctly the end wires may either short against each other or against an electrode For use of pin terminal refer to the recommended pin terminal shown in the table below Model Recommended Pin Terminal GLC2000 Series H0 5 6 H0 75 6 H1 6 LT Series AI0 5 6WH AI0 3 6T Q pu made by Phoenix Contact gt Use a small sized screwdriver to tighten the set screws GP 3000 Series 966 067 compatible made byT yco Electronics gt Selectthe one adaptable to AWG 28 16 3 4 Flex Network 2 Channel Analog Unit User Manual Chapter 3 Wiring B Flex Network System Wiring Layout The following drawing shows the wiring layout used for wires from the Flex Network I F connector FN X16TS41 S No 1 FN XYO8TS41 S No 2 FN ADO2AH4A1 S No 31 FN X16TS41 FN XYOBTS41 INPUT OUTPUT INPUT FN AD02AH41 TR TR SLD TR TR SLD TR TR SLD Flex Network I F e 5 CH1 TR CH1 i TR CH1 SLD CH1 FN YO8RL41 S No 32 08 541 5 33 FN DA02AH41 S No 63 2 FN YOBRLA1 FN XYOBTS41 FN DAO2AHA41 27 is TR TR SLD TR TR SLD TR TR SLD Connector 3 2 2 Power Cord Wiring WARNINGS sure that the main power supply is
3. E2 10 Electrical E2 1 Troubleshooting E4 3 Environment E2 1 Error Code Display E4 2 O 2 Flex Network Communication Cable 2 Flex Network System Wiring Layout E3 5 Flex Network Unit Models E6 Flex Network Unit Types E1 3 gt Input Circuit Drawing E2 6 InstellallQEE 1 OO ablB 5 1 1 1 Flex Network 2 Channel Analog Unit User Manual INDEX 1 Flex Network 2 Channel Analog Unit User Manual
4. m Li Front View Side View E E Aan A EC E ODD 5 M S bs Y Bottom View Flex Network 2 Channel Analog Unit User Manual 2 11 1 Installation 2 Wiring Chapter 3 Installation and Wiring 3 1 Installation Warning Prior to installing the Flex Network Unit Be sure that the main power supply is turned completely OFF before beginning to wire the unit 3 1 1 Installing Removing the Analog Unit Attaching the Unit to a 35mm DIN Rail Attachment Removal Hang the unit s top lip hook over Use a standard screwdriver to pull the top of the DIN rail and tilt the the unit s attachment clip down until unit down until it clicks into place the bottom of the unit is freed from the rail Tilt the unit up and remove DIN Rail Analog unit 4 Standard Screwdriver Down IN iu Be sure to confirm which are the unit s top and bottom faces before install impontant ing the unit Flex Network 2 Channel Analog Unit User Manual 3 1 Chapter 3 Wiring B Installing the Unit in a Panel Create screw holes for installing the unit using the dimensions given below Se cure the analog unit in place with M4 size screws Screw torque should be 1 0 to 1 3 Nem Unit mm in 2 4 2 0 17 5 5 75 0 1 5 2 95 0 06 75 0 1 5 2 95 0 06 41 0 1 61 3 2 Wiring A WARNING Prior to
5. l e notduplicated Is the load side s the load side s power voltage Supply DC24V powerto the unit correct No outputfrom the Analog 15 the units Station No setup unit or the output voltage correctly Set the units dip switch correctly current is incorrect not duplicated Is the units terminal chosen Connectthe rightterminal for correctly each range Is all cabling twisted pair and shielded Shield Is earthed Are terminal and connector relay type connections minimized Are AC circuit wiring and analog input wiring separated Are all power lines installed in covered ducts to prevent Analog input data is not influence from external noise converted or input voltage and large magnetic fields value is notcorrect Are a large number of input running average samples taken ls the load side s the load side s power voltage Supply DC24V powerto the unit correct Setup the inputline s according to the Input Circuit drawing Is the units range change rota i y Setthe range for each channel switch set correctly Flex Network 2 Channel Analog Unit User Manual 4 3 Connectthe wires securely Connectthe wires securely Noise Checklist Are the inputline s setup correctly Chapter 4 Problems and Solutions 4 3 2 Error Code List for GLC2000 LT Series B System Design Errors Error Code Definition 0 2506 Variable type not supported by driv
6. Control uct signal power eonguenng cables cables resin plastic Earth Ground ote When you are unable to separate the cables as shown above be sure to use shielded cable and create a ground from the shield line To create a highly reliable system be sure to use external wiring Important that is not easily influenced by noise To avoid power surges or conductive noise use a separate duct for each cable DC input output wiring or AC circuit wiring and an analog input output cable To avoid mulfunctions caused by noise be sure to use a separate ducts Do not place or wire analog input output lines near high frequency or power lines such as high voltage wires high current wire and an inverters Also do not bundle analog input output wir ing with high frequency or power lines The analog input output wire is double core shielded however be sure that the shielded wire is connected to an FG 3 6 Flex Network 2 Channel Analog Unit User Manual 1 Prior to Troubleshooting 4 Troubleshooting for GP3000 2 Error Code Display Series C h a pte r 4 3 TroubleshootingforGLC2000 LT 5 After sales service Series Problems and Solutions This section describes the Flex Network system s error messages and countermeasures 4 1 Prior to Troubleshooting Prior to locating a unit problem s cause via this chapter s section Troubleshooting be sure to identif
7. Manual 1 System Design C h apte r 2 Accessories 1 Introduction The Analog Digital Conversion Unit FN AD02AH41 converts an analog signal to a 12 bit digital signal and then inputs the signal to a GLC unit The Digital Analog Conversion Unit FN DA02AH41 converts the GLC unit s inter nally processed 12 bit digital to analog output This chapter explains the standard system design for the Flex Network unit and for the types of Units available 1 4 System Design The following information explains how toconnectthe GLC to a Flex Network Unit When connecting the Hex Network unit 2 channels are available CH1 and CH2 Each channel outputs the same data and either can be used for data transmission The maximum number of connectable Units when using asingle channel is 31 and when using a second channel the number increases by 32 to a total of 63 e Units be connected at the above number of connectable units when important one unit 16 bits occupies a single Flex Network unit In case of an ana log unit each AD DA conversion unit occupies 1 units 16 bits The Flex Network uses high speed data transfer technology and if a is cable used for data transfer that is not the same as that specified in this document network data transfer performance cannot be guar anteed Thus be sure to use only the cable s recommended here 3 2 1 Using the Flex Network Communication Cable With One 1 Channel Flex Netwo
8. also restored y When output hold is used and communication mulfunction happens important as the analog output just before the error occurs is held be sure your system is controlled by a fail safe system e When the Logic Program changes from the RUN condition to either the OFFLINE mode or RESET The GLC or the I O signal will be per formed as shown below regardless of the Output Hold Setting Be sure to consider this when changing to either the OFFLINE or RESET modes GLC RUN FFLINE RUN Condition i Analog Output Signal S from Logic No Analog Output iso from Logic No Analog Output rogram rogram iM Please remember that the Reset mode s I O signal OFF timing is not fixed Important B Communication Speed Settings Dip Switch No 2 controls the communication speed 6Mbps or 12Mbps The factory setting is 6Mbps and is recomended Dip Switch 2 N 8 2 i 1 2 3 4 H12 12Mbps Flex Network 2 Channel Analog Unit User Manual 2 9 Chapter 2 Specifications B S No Station Number Setting Station numbers from 1 to 63 are set in hexadecimal 01h to 3Fh The factory setting is 0 The hex upper digit is controlled by the Dip switch 3 and 4 s ON OFF settings and the lower digit is set via the S No 0 to setting N 6 ON 189 pig 2 i caca ey The arrow s tip 027 34 indicates the po 7 OFF epu NC sition Dip Switch 3 Dip Switch 4 S No Set
9. wiring the Flex Network Unit Be sure that the main power supply is turned com pletely OFF before beginning to wire the Unit 3 2 1 Using the Flex Network Communication Cable Use jumper wiring between the Flex Network I F and Flex Network units as well as between each distributed Flex Network unit T type connections are not possible We suggest the following cables for your Flex Network FN CABLE2010 31 MS 10m Pro face F N CABLE2050 31 MS 50m FN CABLE2200 31 MS Flex Network 2 Channel Analog Unit User Manual Chapter 3 Wiring B Flex Network Analog Unit Wiring cable should be made as shown below Blue TR White TR Shield SLD m The shield line should either be taped or be covered with a plastic tube Important Use the following type of crimp terminals Unit mm in 5 2 0 20 3 8 0 15 0 24 6 3 2 0 13 A Important SP ter x Crimp terminals should either be taped or be covered with a plastic tube The required torque for securing ring terminals is 0 6 to 1 0 nem B Flex Network I F GLC Wiring Remove the wire s external covering and insert the wire center strand into the opening Blue TR White TR 6 to 8 0 24 to 0 31 Do not solder end Shield SLD Be sure to tape or put a plastic tube over the shield line important Do not solder the wire itself This could lead to a bad or poor contact Fl
10. 005 007 008 010 011 012 013 No drivers units registed The 1 0 driver or Flex Network unitis notregistered 4 6 Flex Network 2 Channel Analog Unit User Manual Chapter 4 Problems and Solutions B Runtime Errors Definition Acommunication error has occurred between the main unitand the Flex Network unit Unitcommunication error The communication cable is cutoff The Flex Network unitis notconnected T he editor settings have problems 101 Ach analog setting error Communication with the 4ch analog unithas failed 102 2ch analog setting error Communication with the 2ch analog unithas failed 103 breken The4to inputsignal ofthe 4ch or 2ch analog unitis cut off An error has occurred in the high speed counter unit For details use a command to call up the units error code FlexNetwork High Speed Courter Unit User Manual 105 A communication error with the high speed counter unithas occurred Counter communication The communication cable is cutoff T he high speed counter unitis not connected T he editor settings have problems An error has occurred in the positioning unit F or details use a command to call up the units error code Flex Network Single Axis Positioning Unit User Manual Acommunication error with the positioning unithas occurred Comm position error The communication cable is cutoff The positioning unitis not connected T he editor settings have problems Acom
11. 2 2 22 Data Transfer Settings 2 2 2 2 2 Network Analog Unit Input Ouput 2 3 2 3 Anal g Characteristics 2 4 2 4 Analog Digital Conversion ssesscoessocsssccssccssocesoossoocesseessecssocesoosssossssessseee 2 5 2 5 2 Channel Analog Unit Wiring ccsccccsscssssssssssssssssssssssssssssscsssssesses 2 6 26 Part Names and Features 2 8 2 6 1 2 Channel Analog Unit Part Names and Features 2 8 2 7 Dimensi ns 2 11 2 7 1 Network Analog Unit Dimensions 2 11 Installation 3 1 3 1 1 Installing Removing the Analog Unit 4 3 1 Flex Network 2 Channel Analog Unit User Manual X c 3 2 3 2 1 Using the Flex Network Communication Cable 3 2 302 Power Cord WU 3 5 22 OAD DER 3 5 3 2 4 Cautions When Wiring Communication Lines 3 6 4 1 Prior to Troubleshooting siscccscsccsissescsscessssvesosscevssscessescnsssesesssesussvereiseeencsoes 4 1 42 Error Cod Display 4 2 4 3 Troubleshooting for GLC2000 LT 4 3 4 3 1 Troubleshooting Checklist for GLC2000 LT Series 4 3 432 Error Code List for GLC2000 LT S
12. 2600 Series GLC2600T GLC2600 TC41 200V LT TypeB GLC150 BG41 FLE X 24V LT Series LTTypeB GLC150 BG41 XY 32K F 24V LTC Type B GLC150 SC41 XY 32KF 24V LTTypeC GLC150 BG41 RSFL 24V LC LT GP 3300 Series AGP 3300L AGP3300 L1 D24 FN1M AGP 3300T AGP3300 T1 D24 FN1M GP 3400 Series AGP 3400T 3400 1 024 GP GP 3000 Series AGP 3500 T1 D24 F N1M GP 3500 Series 3500T AGP3500 TLAF FNIM AGP 3600 T1 D24 FN1M GP 3600 S eries AGP 3600T IAGP3600 TI AF FNIM Driver The driver for the Flex Network Unit is required in order to use the unit For GLC2000 series and LT series You can select the Flex Network Driver via GP PRO PBIII C Package Pro Control Editor or LT Editor If the selection of the appropriate unit s name does not appear in the I O Configuration VO Unit Settings area you will need to update the driver file You can download the latest driver from Pro face s web site URL http www pro face com For GP3000 Series You can select the Flex Network Driver via GP Pro EX as an I O driver Flex Network 2 Channel Analog Unit User Manual 7 Preface UL c UL CSA Approval The FN AD02AH41 and FN DA02AH41 UL c UL listed products UL File No E220851 These units conform to the following standards UL508 Electrical Control System for Industry CAN CSA C22 2 No 1010 1 92 c UL recognition Safety requirements for electrical equipment for measurement co
13. Digital Human Machine Interface Pro face Flex Network 2ch Analog Unit User Manual Digital Digital Electro Preface Thank you for purchasing Digital Electronics Corporation s Flex Network Analog AD Conversion DA Conversion Units hereafter referred to as the Unit The unit is designed to be used with Pro face s Graphical Logic Controller GLC Series LT Series and GP3000 Series FLEX NETWORK board type hereafter referred to as GLC as a remote I O system This manual explains the overall features and specifications of these Units as well as its installation procedures Please be sure to read this manual thoroughly to understand the correct and safe usage of these Units and their features Flex Network Analog AD Conversion DA Conversion units FN AD02AH41 FN DA02AH41 are CE marked UL c UL listed products Notice 1 It is forbidden to copy the contents of this manual in whole or in part except for the user s personal use without the express permission of the Digital Electronics Corporation of Japan 2 Theinformation provided in this manual is subject to change without notice 3 This manual has been written with care and attention to detail however should you find any errors or omissions please contact the Digital Electronics Corporation and inform us of your findings 4 Please be aware that Digital Electronics Corporation shall not be held liable by the user for any damages los
14. IEC61000 4 2 Level 3 Immunity Noise Endurance via noise simulator Flex Network 2 Channel Analog Unit User Manual 2 1 Chapter 2 Specifications 2 1 3 Structural Attachment M ethod 35 mm DIN rail or by attachment screws Cooling M ethod Natural air circulation Weight Less than 0 15kg External Dimensions W85 mm 3 35 in x H50 mm 1 97 in x D50 mm 1 97 in P30 2 2 Performance Specifications 2 2 1 Data Transfer Settings o Ses S nul Drop Error Check Formatcheck bitcheck CRC 12 check 63 stations max Bitvariable input 256 points 63 max 1008 1 0 points Bitvariable output 256 points depending on type ofunits used Integer variable input 64 points Integer variable output 64 points depending on type of units used No of Stations 2 2 Flex Network 2 Channel Anaolg Unit User Manual Chapter 2 Specifications 2 2 2 Flex Network Analog Unit Input Ouput B Analog Input Section FN AD02AHA1 Resolution 12 bit Number of Input Channels 2ch fixed Zmiliseconi 0 to 10V Impedance 100kq Input Range 0 to 20mA Impedance 5000 4 to 20mA Impedance 5000 rrent Voltage vu 9 Set via terminal connection location S witch over AR FS UCSC insulation Method Photocoupler Insulation inputterminals between internal circuits Processing after conversion Running Average Simultaneous all channels notselectable Voice Use Nodes Analo
15. er Va inal S Initialization Errors Error Code Definition 820 There is no hardware unit or the unittype is incorrect 823 Analog unit setting error B Runtime Errors Error Code Input range setat4 20mA F N HC uniterror occurred For details use a command to call up the units error code Flex Network High Speed Counter Unit User Manual Initial error in the F N HC Unit 0845 FN HC unit Write Command error FN PC uniterror For details use a command to call up the unit s error code Flex Network Single Axis Positioning Unit User Manual 00847 FN PC unit Write Command error B Internal Error Error Code Definition Driver error 4850 Please contact your local distributor 4 4 Flex Network 2 Channel Analog Unit User Manual Chapter 4 Problems and Solutions 4 4 Troubleshooting for GP3000 Series 4 4 1 Troubleshooting Checklist for GP3000 Series T Are the units DC24V power lines Analog unitis not receiving securely connected power i it voltage level PWR LED is notlit 5 DC24V power supply of actual voltage leve providing the correctvoltage being supplied Is the units communication wires securely connected M Is the T ermination Resistance Analog unitis not operating 5 each unit s T ermination switch setto ON forthe units on correctly Resistance switch ON ERR LED is lit 15 the unit s Statio
16. eries 4 4 4 4 Troubleshooting for GP3000 Series 2 4 5 4 4 1 Troubleshooting Checklist for GP3000 Series 4 5 44 2 BrrorCode List Tor GP3000 4 6 4 5 After sal s alo 4 8 Flex Network 2 Channel Analog Unit User Manual 3 Preface This guide contains a variety of safety markings for safe and correct operation of this Unit Please read this installation guide and any related manuals carefully to fully understand how to correctly use this Unit s functions B Safety Symbols Please pay attention to these symbols and follow all instructions given The safety symbols and their meanings are as follows Indicates situations where severe bodily AN injury death or major machine damage will definitely occur Indicates situations where severe bodily AN WARNING injury death or major machine damage can possibly occur Indicates situations where slight bodil N CAUTION 2 injury or machine damage can occur DANGERS An emergency stop circuit and an interlock circuit should be constructed outside of this Unit Constructing these circuits inside a system that uses this Unit may cause a runaway situation system failure or an accident due to unit failure e Systems using this Unit should be designed so that out put signals which could cause a serious accident are monitored fr
17. ex Network 2 Channel Analog Unit User Manual Chapter 3 Wiring Connecting the Flex Network Cable to a GLC2400 GLC2500 GLC2600 Series Unit Screwlock Terminal Block shown in the following table s bold rectangle No 3 to 8 2 AWREET eraen 73 TW 4 8 GHGmmuicsin _ s su Ceased ne 6 TR CH2Communicaton Data Communication e su cese 0 Lip sound ou Lu Applicable Connector BL3 5 12LH made by Weidmuller Japan gt 000000000000 Connecting the Flex Network Cable to a GLC2300 LT GP3000 Series Unit Screwlock Terminal Block Pin Arrangement 1 TR 3 TR CH Communication Dat E EL 6 CH1 Cable Shielded Line 556660 TR CH2 Communication Data CH2 Communication Data 1 6 SLD CH2Cable Shielded Line Applicable Connector GLC2300 Series BL3 5 6 90F made by Weidmuller gt LT Series MC1 5 6 STF 3 81 made by Phoenix Contact GP3000 Series 284510 6 made by Tyco Electronics gt
18. g Output Section FN DA02AH41 Resolution 12 bit Number of Output Channels 2ch fixed Up OV to 10V Impedance min 10 OutputRange OmA to 20mA Impedance 10 to 5000 4mA to 20mA Impedance 10 to 500q 1 Setwia terminal coonection location Current Voltage Switchover TAER outputterminals between internal circuits No of Exclusive Use Nodes Convert by software 2 This accuracy may not be possible if there is a large amount of noise Flex Network 2 Channel Analog Unit User Manual 2 3 Chapter 2 Specifications 2 3 Analog Characteristics This section explains the Flex Network unit Analog Characteristics B Voltage 10V 5V Analog Input Output Range 2047 4095 Digital Input Output Values Digital Input Output Values 0 2047 4095 wow o 59 39 B Current 20mA E 12m 8 10 6 4mA E 2047 4095 Digital Input Output Values 4 3 3 22 When an input range of 4mA to 20mA is selected and the input current becomes NS 1mA or less Not Connected condition is detected and error code is stored to system variable 4 2 Error Code Display System Variable GLC2000 LT Series 0 Status 842 GP 3000 Series 1 lOStatus 2 4 Flex Network 2 Channel Anaolg Unit User Manual Chapter 2 Specifications 2 4 Analog Digital Conversion B Running Average Avera
19. ge is calculated based on previously designated number of samples Each average value becomes the A D input value The data is updated at the end of each sample period Selectable 2 to 64 times V No of Samples 4 Average Average Average Average M M Flex Network 2 Channel Analog Unit User Manual 2 5 Chapter 2 Specifications 2 5 2 Channel Analog Unit Wiring This section explains the Flex Network unit Connection and Circuit Drawings te If the unit s power and output and the sensor power seem to be receiving exces sive levels of field noise be sure to separate the power and signal lines B 2 Channel Analog Digital Conversion Unit Wiring FN AD02AHA1 Current Output Device Voltage Output Device Ch Toutput vollase terminals intet V1 AGI FG Ch Loutpuieurrent terminals AGI FG V1 exten V2 AG2 FG ied e Ga qu 12 AG2 FG V2 When inputting current be sure to short I and V Input Circuit Drawing Voltage Input 100kQ Voltage Vi X Gutput OP A D n Amplifier Converter FG Analog shield Current Input V 5000 Current m uou OP A D a AG Amplifier Converter 7 FG Analog Shield 1 GND The un
20. it s power supply should be separated from the sensor s power supply to prevent the unit from being affected by external noise FG terminals are grounded internally 2 6 Flex Network 2 Channel Anaolg Unit User Manual Chapter 2 Specifications B 2 Channel Digital Analog Conversion Unit Wiring FN DA02AHA1 Current Input Device Ch 1 for output voltage terminals 1 AGI FG Ch ldboroutpul current tepminalss sooo eie cette diea dne chere 1 FG Ch 2 for voltage terminals vet ecce V2 AG2 FG Ch 2 for output current terminals 12 AG2 FG Output Circuit Drawing Voltage Output D A Conversion Vr Voltage OP Input Amplifier AG Unit FG Current Output D A Conversion DH Current NJ Input Amplifier AG Y Unit L FG The unit s power supply should be separated from the sensor s power supply to Note prevent the unit from being affected by external noise Ne AI FG terminals are grounded internally Flex Network 2 Channel Analog Unit User Manual 2 7 Chapter 2 Specifications 2 6 Part Names and Features 2 6 1 2 Channel Analog Unit Part Names and Features OFF CIERR CIPWR POWER zane C preface _ 002 121
21. lOStatus For GP3000 series an error code is displayed in the system window on the GP screen without using the system variables The following is an example of an error code display application B Example Application 4 2 1 Create an I O System Diagnosis button 2 Create a ladder logic program that displays the system status as an error code when the System Diagnosis button is pressed Line Monitor Maintenance Production Control Document Control Progress Monitor System Diagnosis System Status Error Occurred Error Code System Variable value is dis played Flex Network 2 Channel Analog Unit User Manual Chapter 4 Problems and Solutions 4 3 Troubleshooting for GLC2000 LT Series 4 3 1 Troubleshooting Checklist for GLC2000 LT Series T Are the units DC24V power lines Analog unitis not receiving securely connected power it Itage level PWR LED is not lit 5 DC24V power supply of actual voltage leve providing the correct voltage being supplied Is the units communication wires securely connected M Is the Termination Resistance Analog unitis notoperating i i B each units Termination switch setto ON for the units on correctly Resistance switch ON ERR LED is lit Is the unit s Station No setup correctly Setthe units dip switch correctly
22. may occur due to noise This Unit must be installed according to directions given in the Installation Guide and the User manual Improper installation may cause the Unit to malfunction or fail This Unit must be wired according to directions in the Installation Guide and the User Manual Improper wiring may cause a malfunction failure or electric shock Do not allow foreign substances including chips wire pieces water or liquids to enter inside this Unit s case Otherwise a malfunction failure electric shock or fire may occur When disposing of this Unit it should be processed ac cording to your country s industrial waste disposal laws To Prevent Unit Damage Avoid storing or operating this Unit in either direct sunlight or excessively dusty or dirty environments Because this Unit is a precision instrument do not store or use it in locations where strong shocks or excessive vibration may occur Avoid covering this Unit s ventilation holes or operating it in an environment that may cause it to overheat Avoid operating this Unit in locations where sudden temperature changes can cause condensation to form inside the Unit Do not use paint thinner or organic solvents to clean this Unit Flex Network 2 Channel Analog Unit User Manual 5 Preface Documentation Conventions The list below describes the documentation conventions used in this manual Indicates important information or procedures that m
23. munication error with the 2ch analog unit has occurred 2ch analog comm error The communication cable is cutoff The 2ch analog unitis not connected T he editor settings have problems Counter unit s error Positioning Units error B Internal Error Definition 200 SetValue func INT NG Integer type T erminal data of the Flex Network unit could not be read 201 func bit NG Bittype T erminal data could not be read GetValue func INT NG Integer type T erminal data could notbe written GetValue func bit NG Bittype T erminal data could notbe written Flex Network 2 Channel Analog Unit User Manual 4 7 4 5 After sales service For details on after sales service refer to Pro face website at http www pro face com trans en manual 1001 html Flex Network 2 Channel Analog Unit User Manual INDEX Co 2 2 Channel Analog Unit Wiring E2 6 Output Circuit Drawing E2 7 Output Hold Settings E2 9 Analog Characteristics E2 4 Analog Digital Conversion E2 5 Part Names and Features E2 8 Power Cord P E3 5 Communication Speed Settings E2 9 Compatible GLC Units ET Status LED eonun E2 8 ejus NUES 2 2 S No Settings 2 10 Dime i names E2 11 System Design E1 1 DIN 1 Termination Settings
24. n No setup correctly Setthe units dip switch correctly l e notduplicated Is the load side s the load side s power voltage Supply DC24V power to the unit correct No outputfrom the Analog 15 the units Station No setup unit or the output voltage correctly Set the units dip switch correctly current is incorrect not duplicated Is the units terminal chosen Connectthe rightterminal for correctly each range Is all cabling twisted pair and shielded Shield Is earthed Are terminal and connector relay type connections minimized Are AC circuit wiring and analog input wiring separated Are all power lines installed in covered ducts to prevent Analog input data 15 not influence from external noise converted or input voltage and large magnetic fields value is not correct a large number of input running average samples taken ls the load side s the load side s power voltage Supply DC24V powerto the unit correct Setup the inputline s according to the Input Circuit drawing Is the units range change rota i y Setthe range for each channel switch set correctly Flex Network 2 Channel Analog Unit User Manual 4 5 Connectthe wires securely Connectthe wires securely Noise Checklist Are the inputline s setup correctly Chapter 4 Problems and Solutions 4 4 2 Error Code List for GP3000 Series In the system window the GP screen error code is di
25. ntrol and labora tory use FN AD02AH41 UL Registration Model 3380701 01 FN DA02AH41 UL Registration Model 3380701 02 Notes e This unitis designed to be installed in other equipment e The power supply unit connected to the Flex Netwrok unit must be UL c UL CSA approved Class 2 power supply unit or Class 2 transformer When the GLC or multiple Flex Netwrok units under load are operated with a single power supply the amount of current consumption and full load current of the Flex Netwrok units must be within the rated load of the Class 2 power supply unit or Class 2 power supply transformer CE Marking The FN AD02AH41 and FN DA02AH41 are CE marked Units that conform to EMC directives EN55011 Class A and EN61000 6 2 Caution While this Unit is officially marked as conforming to the relevant EMC directives it is the user s final application of this unit in a larger system i e the machinery wiring control panel installation method etc that will determine if this unit maintains or loses this conformance marking Therefore it is strongly advised that the user investigate and confirm whether their overall system 1 all related machinery and equipment also conforms with these EMC directives 1 The National Electrical Code states that Class 2 power supplies and Class 2 trans formers should not exceed an output of 30V and at 8A or less should not exceed 100VA 8 Flex Network 2 Channel Analog Unit User
26. om outside the Unit e This Unit is designed to be a general purpose device for general industries and is neither designed nor produced to be used with equipment or systems in potentially life threatening conditions If you are considering using this Unit for special uses including nuclear power control devices electric power devices aerospace equipment medical life support equipment or transportation ve hicles please contact your local Pro face distributor N WARNINGS e Prior to installing removing wiring and conducting main tenance or inspections be sure to disconnect power to this Unit to prevent an electric shock or fire Do not disassemble or remodel this Unit since it may lead to an electric shock or fire 4 Flex Network 2 Channel Analog Unit User Manual Preface WARNINGS Do not use this Unit an environment that contains flam mable gases since an explosion may occur Do not use this Unit in an environment that is not specified in either the Installation Guide or the User Manual Other wise an electric shock fire malfunction or other failure may occur Due to the possibility of an electric shock or malfunction do not touch this Unit s power terminals while it is operating Communication cables I O signal lines must be wired separately from the main circuit high voltage large cur rent line high frequency lines such as inverter and power lines Otherwise a malfunction
27. rk Unit GLC 5 T 3 5 955855555055 Flex Network I F d gt Maximum cable length 200m 6Mbps 100m 12Mbps Maximum No of Units 31 Flex Network 2 Channel Analog Unit User Manual 1 1 Chapter 1 Introduction B With Two 2 Channels GLC Flex Network Unit Flex Network I F CH2 Maximum cable length 400m 6Mbps 200m 12Mbps Maximum No of units 63 31 32 es Note When 2 channels are used one of each channel can be connected with up to 32 2 units B Standard System Design 16 Input Points Unit AD Conversion Unit T Mois to next station 1 E Profare D 00784 Rum o o s NEED 000000090 666666666666 GLC DC24V censor Operation DC24V From Analog Switch Output Unit 8 points Input 8 points Output Unit DA Conversion Unit E mora ace 000000000000 0665005000000 Valve Actuator 2C24V Analog Sensor Operation to next station 1 Switch 6Mbps is the recommended speed Be sure the Terminal Switch TERM of the network s last unit at each end is turned 1 2 Flex Network 2 Channel Analog Unit User Manual Chapter 1 Introduction 1 2 Accessorie
28. s All optional equipment listed here is sold separately Optional Items FN CABLE 2010 31 MS 10m Flex Network ConnectGLC units with Flex FN CABLE 2050 31 MS 50m FN CABLE 2200 31 MS 200m Communication Cable Network units Flex Network 2 Channel Analog Unit User Manual 1 3 1 4 Flex Network 2 Channel Analog Unit User Manual General Specifications Performance Specifications Analog Characteristics Analog Digital Conversion 4 Channel Analog Unit Wiring Part Names and Features Dimensions Noo BOD Chapter 2 Specifications 2 1 General Specifications 2 1 1 Electrical B Control Section Power Consumption 2 4W or less 2 4W or less AC1000V 10mA for 1min between input outputand FG terminals AC500V 10mA for 1min between power supply 1st Level and 2nd Level Insulation Resistance 10MW or higher at DC 500V between charging and FG terminals Voltage Endurace 2 1 2 2 1 2 Environmental AmbientO perating 7 0 C to 55 C Temperature Ambient Storage 25 C to 70 C Temperature Ambient Humidity 30 RH to 90 RH non condensation Wetbulb temperature less than 39 C Atmosphere Free of dust less than 0 1mg m Degree Pollution Degree 2 Vibration Endurance 10Hzto 25Hz 19 6 57 in X Y Z directions for 10 times each Noise Voltage 1500Vp p Pulse Width 115 Rise Time 1ns Electrostatic Disch Contact Discharge 6kV
29. ses or third party claims arising from the uses of this product All Company Manufacturer names used in this manual are the registered trademarks of those companies Copyright 2004 Digital Electronics Corporation FLEX NETWORK is a registered trademark of Digital Electronics Corporation in Japan and other countries Preface Table of Contents ln 1 Table of Contents Mr 2 Documentation Conventions se ssescoesesssesocssosssesoossocssessossocesessoesocssesssssoossosssesoossee 6 Flex Network Unit Models sissscscsssscsosscsssssssssssoessossosossosssessssssscossossonessosissonsssssossoasses 6 Compatible GLC 005 7 gir T 7 UL c UL CSA Approval 4 ncs 8 CE Marking qq 8 Ll DOSIQT aoo ve Yvonne aeo En VC EV RD PA VE FUIS QUEE FIN EIE 1 1 EE Tuo SOIC t 1 3 2 1 General Specifications enr etes hotter teat voto euet pP 2 1 era TERI EYES 2 1 2 1 2 Environmental etes rer a 2 1 2 153 2S te TUE cuore SIE roi neben 2 2 2 2 Performance Specifications eoe ro esiste rho oa rhe en eap eo Pa Yu eere pape eese ar ise anos
30. splayed with RGE put Ne to the top of the error code Ex RGE 001 Not supported unit B System Design Errors 001 Notsupported unit The type ofthe unitis different The data type ofthe symbol variable assigned to the Illegal Parameter Flex Network unitis illegal The Flex Network unit setting value is illegal a The address of the symbol variable assigned to the Device offset beyond limit Flex Network unitis outofrange The number of Flex Network unitterminals exceeds Terminal config overlapped s the limit The 1 0 terminal numbers are notspecified in Illegal terminal sequence ascending order The number of I O terminals is notappropriate insufficient Units config overlapped Flex Network unitS No is duplicated and set Insufficientterminals Units count over limit exceeded S No ofthe Flex Network unitthatoccupies more than one node has exceeded the max S No 63 The input outputsettings ofthe Flex Network unit are Unmatched In O utterminal puvouip 9 notcorrect The variable type specified in the Flex Network unit is incorrect Drivers config overlapped The driver has been registered twice Illegal level nunber Something is wrong with the 1 0 driver The 1 0 driver information is incorrect Illegal data addr Gotten The maximum number of connected Flex Network units 63 units is exceeded The maximum value of S No S No 63 is The controller information is incorrect 002 003
31. ting Example 5 Gs No s 4 Shite Oth Termination Settings This setting helps prevent reflections echoes from the terminating unit adjusts the termination impedance Be sure that each channel in your system s final unit has this termination setting set to ON TERM OFF ON OFF ON About Calibration Both units were calibrated when they were assembled 2 10 Flex Network 2 Channel Anaolg Unit User Manual Chapter 2 Specifications 2 7 Dimensions 2 7 1 Flex Network Analog Unit Dimensions Units mm in 2 Channel Analog Digital Conversion Unit 85 3 35 50 1 97 n KU SS Front View Side View Se a A A 50 1 97 6 0 24 Bottom View 2 Channel Digital Analog Conversion Unit 85 3 35 d 5
32. turned completely OFF before beginning to wire the unit s power cord The Flex Network unit uses only DC24V power Using either the incorrect voltage or AC power could result in damage to both the power supply and the unit e Since this unit has no OFF ON switch be sure to install a breaker type device to switch power ON or OFF e Wherever possible use thick lines max 1 25mm 0 05in and be sure to twist the wire ends to reduce noise Use the same type of crimp terminals as used for the Flex Network Communi cation Cable 3 2 1 Using the Flex Network Communication Cable 3 2 3 Cable e sure to use a cable that is 0 75 to 1 25mm 0 03 to 0 05in e Use the same type of crimp terminals as used for the Flex Network Communi cation Cable 3 2 1 Using the Flex Network Communication Cable y N Confirm that all Flex Network unit terminal screws securely tight important ened even they are not used Flex Network 2 Channel Analog Unit User Manual 3 5 Chapter 3 Wiring 3 2 4 Cautions When Wiring Communication Lines Separating all communication lines from power lines by placing them in a sepa rate duct will help to prevent problems from noise and interference Duct for Duct for Analog Communication Lines Signal Lines Others If the wires must be placed in the same duct separate them via an earthed grounded divider Grounded Separators lt D Com Cables Analog
33. ustbe followed for correctand risk free software device operation Indicates useful or important supplemental information Indicates steps in a procedure Be sure to perform these steps in the order given Refers to useful or important supplemental information Provides useful or important supplemental information Generic name forthe GLC Series of Graphic Logic Controllers made byPro face In this manual italso indicates LT Series and GP 3000 Series FLEX NETWORK board type Flex Network Unit Models Flex Network Units allow the GLC to communicate via a Flex Network system The different Flex Network Unit model numbers are shown below N 1 msa 0 Unit DIO Unit User Manual N XY16SC41 Fins a Flex Network This Manual Analog Unit Analog Unit User Manual High Speed Counter Unit UserManual single Axis Positioning Unit N PC10SK41 4 Single Axis Positioning Unit N PC10LD41 User Manual High Speed Counter Unit FN HC10SK41 6 Flex Network 2 Channel Analog Unit User Manual Preface Compatible GLC Units The following GLC units can be used with the Flex Network units GLC LT and GP are referred to collectively as the GLC in this manual Family GLC2300 S eries GLC2300T 6 2300 41 24 GLC2300L 61 2300 1641 24 G GLC2400 Series GLC2400T GLC2400 TC41 24V GLC2000 Series GLC2500 TC41 24V GLC2500 S eries GLC2500T GLC250 TCAT 200V GLC2600 TC41 24V GLC
34. y the the problem type and other basic items To help you with this the Flex Network errors are classified into the following three types 1 Logic Program Error Thelogic program does not run GLC status LED Green is not lit 2 Flex Network I F Error Communication cannot be performed with any Flex Network units 3 Flex Network Unit Error Signal input or output cannot be performed for a Flex Network unit s points all or some B Check Items After finishing your preliminary check be sure to also check the following items before starting troubleshooting to locate the cause s ofthe problem Is the correct power voltage being supplied to the GLC and Flex Network units sthe power supplied to GLC and Flex Network unit s within the allowable voltagerange e Areall connected cable wiring and connections communication cable I O cable secure and correct Is any Flex Network unit terminals loose or disconnected Areall Flex Network unit switches S No switch dip switch terminal switch set correctly Is the designated communication cable being used Flex Network 2 Channel Analog Unit User Manual 4 1 Chapter 4 Problems and Solutions 4 2 Error Code Display Note NO By displaying an error code on the GLC screen with using the system variables that indicate the I O driver error codes troubleshooting can be performed quickly System Variable GLC2000 LT Series 0 Status GP 3000 Series
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