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installation instructions and owner`s manual

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1. TAV 44 VAVULNA 0814 THC THAIN TA 38805 wu 006 VAVULNA 314 I 44 SOWTALXE Ad vTIIFgaw TAY 20 5 ad OLOnGdNOO Hulv dd VGT VS 4 44 VGTIVS O LLY TAQ OINS2LLXH VIVO NH NOIOV ILLNHA 40 SV TILA E O LLY 140 OWH3LLXH VIVO NH NOIOV ILLNHA 40 SV TIIfHz SVD HG NOIOV ILLNHA NOIOV ILLNHA HG OIDIHIRIO 7140 Vd V L SVD 4d NOIOV ILLNHA NOIOV ILLNAA 40 OIDIATAO TAQ Vd VL 10 epeque op 10d H MY 9 NLA 000 10d epe peno epe ynd eun e Iououi ou oJqi un IIU eJoqop 81111 epeo 101177 oj1ed op 8331332 eun Oura op 1011008 6 v op 831332 gun senj1oqe sop uoo uoqop ou sopeioo soroedso SOJ souoroengis seuorp UY I0119 xo o uoo ojuouroJqi ueorunuioo os nb 722101 SO 101193xo op ojuourejoourp ISJOUD GO q p uoroe ruoA uonsnquioo t vied ap o eu5 ns ojuoui puriou uoroonajsuoo eun op s orogipo o orogrpo un op onu p ou sopel1o0 soroedso uo ue ejsur S so3oejojre SO opuen 01332117 op euedureo op uoronjosrp uonsnquioo p vied 1e3jsrurums vied uoroemgur eoznpoud os onb openoope 3103108101016 so sejuouloj op eqonud e 50113060 SEUE U A urs eqpord o o upe tuozeuire op euorouoAuoo uoroongjsuoo sorogipo SOJ uq so euiou serouejsunoJro uo epenoope uoroe nuoA eun A SES op 11012751858 uonsnqui
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4. HOUSEWARMER Reverso en espafiol INSTALLATION INSTRUCTIONS AND OWNER S MANUAL Leave this manual with the appliance Consumer Retain this manual for future reference Installer WARNING If not installed operated and maintained in accordance with the manufac turer s instructions this product could expose you to substances in fuel or from fuel combus tion which can cause death or serious illness GRAVITY VENTED DUAL WALL FURNACE MODEL HW500GWO0XX1 N P 1 4 CERTIFIED WARNING If the information in these instruc tions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flamma ble vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas suppli er s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Page 1 TABLE OF CONTENTS SECTION Tools and Materials Important Safety Information Safety Information for Users of LP Gas Introduction Specifications Recommended Vent
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11. HOUSEWARMER is a registered trademark of Empire Comfort Systems Inc Manufactured by Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 877 459 1583 FAX 877 459 0514 Page 24 23813 7 0811 1180 6186 yc eurdeq VIS0 6Sv LL8 XV4 6861 697 8 Hd 02229 TI 11 311 OAV Smq 914 816 OUT surojs S 1107500 77 Aq ponjoggnue Al OUT surojs S 1107502 77 reuropea 4115123 e sI WHIASTVMHSQ 0H WAWAUVMASNOH op UELTEA so eno SOJ SOYddIOp sono 19uoj Dr A soogroedso s e8 soqoarop pn L ep BIULILS 77 ET uo 001231013 Iq SOIA sng amp eJduroo op 0911831071 op UOTOBUL OVU SES ody rr s op OJOWINU 02131106 e nsrururs 201 suiojs gS 1roJuroO o11durg qu unied q suome os 1ourojsn 9c 66p 8 vole op o rpo Je 1eure o ooruojo oj Or1039211p 9 19A 1tdurq op ns opueojotjuoo os1ouojqo op q p 800182 VISI 08 656 ODIA49S 19u9 qO 00102 osonjogjop 11131816 eson1o J p 811121 eun uoo 19 nb ue u ou nb sourp o i o1qno ou enueies EIS 1901337182 op oyerede s op epeidoud BUI 1913181811 OSN Jew o 10d 1e3 nso1 pepond onb so3uonoosuoo souep eunS e pepi Iqesuodso oumsse o od ou enueaes Eis 0113100 BISA ON 910 enues porad q fqe s 8100 u29j IYA eed osrouojueui op uoqop osed op seq nid o sope ooueo s nb v e3
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13. person and the fire department Even though you may not continue to smell gas do not turn on the gas again Do not re enter the building vehicle trailer or area Finally let the service man and firefighters check for escaped gas Have them air out the area before you return Properly trained LP Gas service people should repair the leak then check and relight the gas appliance for you NO ODOR DETECTED ODOR FADE Some people cannot smell well Some people cannot smell the odor of the chemical put into the gas You must find out if you can smell the odorant in propane Smoking can decrease your ability to smell Being around an odor for a time can affect your sensitivity or ability to detect that odor Sometimes other odors in the area mask the gas odor People may not smell the gas odor or their minds are on something else Thinking about smelling a gas odor can make it easier to smell The odorant in LP gas is colorless and it can fade under some circumstances For example if there is an underground leak the movement ofthe gas through soil can filter the odorant Odorants in LP Gas also are subject to oxidation This fading can occur if there is rust inside the storage tank or in iron gas pipes The odorant in escaped gas can adsorb or absorb onto orinto walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and
14. 2 screws from the outside clearance slots that attach the outer casing to the header assembly Figure 28 Figure 30 23813 7 0811 Page 15 THERMOSTAT LOCATION CAUTION Do not run wire behind flanges of Header Plate or in any location where it might be damaged Millivolt wall thermostats are specially designed for use on self generating systems They should never be used on line or low voltage A C circuits Interior Wall The thermostat should be installed on an inside wall away from the furnace but in the same room Note Use 16 gauge wire to prevent excessive loss of millivolts Proper operation depends on a good pilot flame The flame must cover the top of the thermopile Cleaning of the pilot orifice and burner may be required due to spiders System Check Figure 31 Amillivoltmeter is requiredto check the system Millivoltreadings should be Across the thermopile terminals 400 450 millivolts with thermostat OFF Across the thermopile terminals 150 250 millivolts with thermostat ON Acrossthe thermostat wires at the valve less than 30 millivolts with thermostat ON Across the thermostat wires at the thermostat less than 5 millivolts with thermostat ON Dirty pilot or low pressure will reduce readings Connect thermostat wires to gas valve as shown in Figure 32 TO VENT SAFETY TO THERMOPILE TO THERMOSTAT Figure 31 OPTIONAL THERM
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19. a moving vehicle Qualified Installing Agency Installation and replacement of gas piping gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency The term qualified agency means any individual firm corporation or company which either in person or through a representative is engaged in and is responsible for a the installation or replacement of gas piping or b the connection installation repair or servicing of equipment who is experienced in such work familiar with all precautions required and has complied with all the requirements ofthe authority having jurisdiction State of Massachusetts The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts The installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 Available from the American National Standards Institute Inc 11 West 42nd St New York N Y 10036 High Altitudes For altitudes elevations above 2 000 feet 610m input ratings should be reduced at the rate of 4 percent for each 1 000 305m feetabove sea level Canadian High Altitudes for locations having an elevation above mean sea level between 2 000 feet 610m and 4 500 feet 1370m the manifold pressure is to be decreased from 3 5 w c 871kPa to 3 0 w c 747kP
20. maximum of 10 5 w c 2 614kPa Propane gas models will have a manifold pressure approximately 10 0 w c 2 49kPa at the valve outlet with the inlet pressure to the valve from a minimum of 11 0 w c 2 739kPa for the purpose of input adjustment to a maximum of 13 0 w c 3 237kPa A 1 8 3 175mm N P T plugged tapping accessible for test gauge connection is located on the outlet side of the gas control 23813 7 0811 CLEARANCES 1 Inselectinga location for installation it is necessary to provide CEILING adequate accessibility clearances for servicing and proper installation 12 MINIMUM 2 Clearances to combustible surfaces are 4 102 mm from 4 sides 12 305 mm to top 1 1 2 38 mm from floor MINIMUM NOTE Minimum distance of 1 1 2 38 mm must also be maintained from top surface of carpeting tile etc SIDE WALL 1 1 2 MINIMUM FLOOR Figure 6 LOCATION ALL MODELS Select a location near the center of the space to be heated Overflow heat will circulate through doorways into adjacent rooms For large homes or spread out floor plans two or more furnaces are recommended Do not locate furnace where a door could swing over the outer casing or where circulation could be retarded by furniture or cabinets Do not install in a closet alcove or small hallway where the furnace could be isolated by closing doors to the heated space When locat
21. minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 4 through 8 If knob does not pop up when released stop and immediately call a qualified service technician or gas supplier Ifthe pilot will not stay lit after several tries turn the gas control knob to OFF and call your service techni cian or gas supplier Turn gas control knob counterclockwise e to ON Turn on all electric power to the appliance if appli cable Set thermostat to desired setting TO TURN OFF GAS TO APPLIANCE sss 1 2 Set the thermostat to lowest setting Turn off all electric power if applicable to appliance if service is to be performed Page 18 3 Push in gas control knob slightly and turn clockwise 7 to OFF Do not force 23813 7 0811 VENT SAFETY SHUTOFF SYSTEM This appliance must be properly connected to a venting system This appliance is equipped with a vent safety shutoff system Warning Operation ofthis wallfurnace when not connected to a properly installed and maintained venting system or tampering with the vent safety shutoff system can result in carbon monoxide CO poisoning and possible death This furnace is equipped with a manual reset vent safety switch The manual reset vent safety switch will cause gas flow to the main burner to shut off due to improper venting or a blocked flue To
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23. owner after installation 2 Installer must have owner fill out and mail warranty card supplied with furnace 3 Installer should show owner how to start and operate furnace and thermostat Warning Any change to this furnace or its control can be dangerous This is a heating appliance and any panel door or guard removed for servicing an appliance must be replaced prior to operating the appliance General Information This series is design certified in accordance with American National Standard CSA Standard Z21 86 and CSA 2 32 by the Canadian Standards Association as a Vented Wall Furnace and must be installed according to these instructions Any alteration of the original design installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and com pany making the change Important All correspondence should refer to complete Model No Serial No and type of gas Notice During initial firing of this furnace its paint will bake out and smoke will occur To prevent triggering of smoke alarms ventilate the room in which the furnace is installed Installation in Residential Garages Gas utilization equipment in residential garages shall be installed so that all burners and burner ignition devices are located not less than 18 457mm above the floor Such equipment shall be located or protected so it is not subject to physical damage by
24. reset the manual reset vent safety switch 1 Remove outer casing See Page 15 2 Depress manual reset button The manual reset vent safety switch is located on the draft diverter LIMIT RESET BUTTON Figure 40 3 Replace outer casing See Page 14 Ifthe manual reset vent safety switch continues to shut off the gas flow to the main burnera qualified service person must be contacted to inspect for improper venting blockage in the vent pipe or the manual reset vent safety switch for being defective 23813 7 0811 WIRES FOR THERMOSTAT Figure 41 Page 19 PROPER MAIN BURNER FLAME The correct flame will be a short blue inner flame with a much larger light blue outer flame The burner does not have a primary air adjustment The flame will be proper if the factory set pressure andorificeare used Afterthe furnace has begun operating cleaning of the burner may be needed for proper flame examine at least 2 times per season EXCHANGER TUBE SECONDARY Service must be performed by a Qualified Installer Service FLAME Agency or the Gas Supplier PRIMARY FLAME Toclean burner ports disconnectthe gas supply to the valve Remove the burner assembly from the combustion chamber Remove pilot burner from main burner and then remove the main burner Force water into the ports and blow dry with vacuum cleaner air or low pressure compressed air BURNER Figure 42 PROPER PILOT FLAME
25. to occur at the pilot This is a substitute for a match which requires opening the pilot hole cover To light the pilot it is important that the electrode be 1 8 3mm from the thermopile The spark must occur at the point the burner flame hits the thermopile The end of the electrode will be red hot with the pilot on On a new installation with air in the gas line it is suggested that a PIEZO IGNITOR match be used The match will light the pilot faster than the piezo under this condition Figure 39 23813 7 0811 Page 17 LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly BEFORELIGHTING smellall around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier cal
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35. 9 Installing Furnace 1 Clear the recess of all debris and remove any wood plaster grounds 2 Stand the furnace on floor in front of wall opening Insert furnace flue into rectangular opening in header plate and raise furnace carefully see Figure 20 4 Swing bottom of furnace into wall opening with back of legs flush with rear of floor plate 5 Secure furnace support legs to the floor plate with nails 23813 7 0811 TILT FURNACE AND INSERT FLUE INTO RECTANGULAR OPENING IN HEADER PLATE RAISE FURNACE AND SWING BOTTOM OF UNIT INTO WALL OPENING SECURE SUPPORT LEGS TO FLOOR PLATE Figure 20 IMPORTANT Avoid securing too tightly and disturbing the inner casing Do not try to force furnace into a wall opening which is smaller than specified dimension OUTER CASING 1 Align 1 3 4 slot on casing bracket with bottom screw hole on inner casing Attach casing bracket to inner casing with one 1 10 x 1 2 screws for each casing bracket Do not completely tighten screws at this time CASING BRACKET Page 13 FINISHING INSTRUCTIONS continued 2 Place outer casing onto header y ATTACH HERE IF BLOWER IS INSTALLED Figure 24 3 Alignclearance holes on outer casing bottom with screw holes on casing brackets by adjusting slots on casing brackets 4 Complete tightening casing bracket screws from Step 1 to inner casing at this time 5 Attach ou
36. Configuration Gas Supply Clearances Location All Models Ventilation and Combustion Air Rough In Instructions Finishing Instructions Removing the Outer Casing Thermostat Location Optional Thermostat Bracket Installation Piezo Pilot Ignitor Lighting Instructions Vent Safety Shutoff System Proper Main Burner Flame Proper Pilot Flame Troubleshooting Parts List How To Order Repair Parts Parts View Warranty Terms Page2 23813 7 0811 TOOLS AND MATERIALS NEEDED FOR INSTALLATION WO FLAT SCREWDRIVER TAPE MEASURE SAW PHILLIPS SCREWDRIVER Eao Q ADJUSTABLE WRENCH uu a co HAMMER DRILL CENTER PUNCH Figure 1 HARDWARE PACKAGE Replacement screws nuts and washers can be purchased at most hardware stores For ordering replacement parts see page 23 wm 4 8 X 3 8 PHILLIPS PAN HEAD SCREW 8 WIRE NUT 2 NYLON WASHER 4 fum i 10 X 72 PHILLIPS HEX HEAD SCREW 4 9 10 X 1 SLOTTED HEX HEAD SCREW 8 e 10 X 1 1 2 SLOTTED HEX HEAD SCREW 4 THERMOSTAT WIRE 1 m m Kittie CASING BRACKET 4 THERMOSTAT BRACKET 1 AU tm yv LIGHTER ROD 1 Figure 2 23813 7 0811 Page 3 IMPORTANT SAFETY INFORMATION THIS IS A HEATING APPLIANCE DO NOT OPERATE THIS APPLIANCE WITHOUT OUTER CASING INSTALLED Due to high temperatures the appliance should be located out of traffic and away
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38. OSTAT BRACKET INSTALLATION 1 Remove outer casing from heater 2 Choose which side you d like the thermostat to be on your heater Choose the side with the best air circulation Using a hammer and center punch remove the knockouts on the chosen side of the heater OUTER CASING SIDE eK CD 9 Figure 32 Page 16 3 Route the thermostat wire through the center knockout hole in the outer casing and the center hole in the thermostat bracket FRONT a EDGE Figure 33 23813 7 0811 OPTIONAL THERMOSTAT BRACKET INSTALLATION 4 Attach the thermostat bracket to the outer casing with two 2 8 Attach thermostat to bracket with two 2 8 x 3 8 Phillips 8 x 3 8 Phillips screws screws Figure 34 5 Replace the outer casing 6 Remove cover of thermostat from base Figure 37 A HHH N 9 Connect the thermostat wires to the terminal screws 50 60 70 80 90 LL I m I N 22 lt PRESS Zap EIT 1 1 Figure 35 7 Feed wires through rectangular slots Figure 38 f N 10 Replace thermostat cover Piezo Pilot Ignitor Instructions Piezo is located adjacent to gas valve Open casing door to access piezo ignitor Depressing the piezo ignitor button completely causes a spark
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40. The correct flame will be blue extending past the thermopile The flame will surround the thermopile just below its tip Natural gas pilots require adjusting when the inlet gas pressure is above 5 w c 1 245kPa Remove the pilot cover screw on the control valve and turn the adjustment screw clockwise to reduce flame Replace pilot cover screw to eliminate gas leaking at that control valve opening LP gas propane will not require adjustment After use cleaning may be required for the proper flame Examine the pilot flame before and during each heating season Figure 43 Page 20 23813 7 0811 TROUBLESHOOTING Service must be performed by a Qualified Installer Service Agency or the Gas Supplier GENERAL All furnaces have been fire tested to check for proper operation This includes main burner flame pilot flame and gas control operation Ifthe furnace fails to function on initial installation it is advisable to re check the following 1 Inlet gas pressure 2 Type of gas being used and that shown on the rating plate The Service Department at Empire Comfort Systems Inc may be contacted to assist in servicing furnace Servicing the Pilot and Main Burner Pilot Orifice Thermopile and Main Burner Orifice Disconnect the gas supply at the inlet to the control valve Remove the burner assembly to which the above components are attached Pilot Does Not Light With air in the gas line such as when the furnace is fi
41. UPPLY Check all local codes for requirements especially for the size and type of gas supply line required Recommended Gas Pipe Diameter Tubing Type L Pipe Length Schedule 40 Pipe Inside Diameter Outside Diameter Na LP Nat LP 0 10 feet 1 2 3 8 1 2 3 8 0 3 meters 12 7 mm 9 5 mm 12 7 mm 9 5 mm 10 40 feet 1 2 1 2 5 8 1 2 4 12 meters 12 7 mm 12 7 mm 15 9 mm 12 7 mm 40 100 feet 1 2 1 2 3 4 1 2 13 30 meters 12 7 mm 12 7 mm 19 mm 12 7 mm 100 150 feet 1 2 7 8 m 31 46 meters 12 7 mm 22 2 mm Note Never use plastic pipe Check to confirm whether your local codes allow copper tubing or galvanized Note Since some municipalities have additional local codes it is always best to consult your local authority and installation code Check all local codes for requirements especially for the size and type of gas supply line required On Natural gas lines less than 15 4 57m long use 1 2 pipe on longer runs use 3 4 iron pipe or equal On LP gas lines please consult LP gas supplier Installing a New Main Gas Cock Each appliance should have its own manual gas cock A manual main gas cock should be located in the vicinity of the unit Where none exists or where its size or location is not adequate contact your local authorized installer for installation or relocation Compounds used on threaded joints of gas piping shall be resistant to the action of l
42. a for Natural Gas and from 10 0 w c 2 49kPa to 8 0 w c 1 992kPa for Propane Gas SPECIFICATIONS Blower Package HWGWTB2 1 HW500GW isa DUAL WALL Furnace Warmed air is discharged into two rooms which share a common wall Page 6 23813 7 0811 RECOMMENDED VENT CONFIGURATION 10 ORLESS Note No vent equipment supplied with furnace LISTED VENT CAP 3 05m 4 Oval all parts purchase locally 1 Type B 1 oval pipe 2 Single story type B 1 gas vents require a baseplate and one 1 r pair of ceiling plate spacers 3 Multi story type B 1 gas vents require a baseplate one pair of ceiling plate spacers at the first floor ceiling and one pair of fire stop spacers at each successive ceiling level 2 MIN 61m 3 MIN 91m Type B W gas vent pipe is available for single story or multi story installations Type B W gas vent pipe is to be used with the Listed base plate ceiling plate spacers and fire stop spacers STORM COLLAR INSULATED VENT PIPE ENCLOSURE 10 ORLESS 3 05m B VENT 2 MIN 3 MIN 61m T 2 1 NO HEIGHT ABOVE PARAPET HOLDOWN SCREWS Nu REQUIRED WHEN DISTANCE FOR BASEPLAE SPACERS BWINSTALATON KT FROM WALL OR PARAPET IS BASEPLATE GASKET n PROVIDED WALL OR d NOTE MAINTAIN CLEARANCE TO COMBUSTIBLE all MATERIALS M Figure 4 Insulated Vent Enclosure HEADER Gravity vented wall furnaces installed in buildings wit
43. e attached to the header plate One header extension is welded to the header plate and one header extension is screwed to the header plate To install header plate into wall opening remove the header extension that is screwed to the header plate 2 screws Insert header plate with attached 4 oval double wall vent pipe into wall opening 6 MINIMUM ee HEADER ASSEMBLY BOTTOM OF NAILING FLANGE 62 3 8 1584mm TOP OF FLOOR PLATE Figure 18 Page 12 10 11 Position header plate at height shown in Figure 18 Locate rear edge of nailing flange at the back of the 2 x 4 stud which will center the vent collar in the wall Locate the angled edge of header plate flush with the top of the wall opening Secure header plate to the wall studs with four 4 10 x 1 screws provided or nails Replace and attach header extension onto header plate with 2 Screws 23813 7 0811 FINISHING INSTRUCTIONS Plastering Figure 4 In new construction use only plain not perforated gypsum lath around furnace and vent pipe so that plaster Keys will not proJect into wall space Use wood strips nailed to inside of studs and top of bottom plate These must be removed before installation of furnace Lath and plaster against top projection of Header Plate Do not allow wall finish materials to project into furnace recess HEADER ASSEMBLY 66 1 4 OPENING Figure 1
44. efective Page 21 PARTS LIST ATTENTION When ordering parts it is very important that part number and description of part coincide H EM Description No No P VVFA 115 HEADER GASKET 23809 HEADER ASSEMBLY INCLUDES 1 GASKET GWT 184 INNER CASING ASSEMBLY DIVERTER ASSEMBLY 3803 2 REQUIRED FRONT SHIELD GWT 020 5 REQUIRED HEAT SHIELD ER GWT077 2 REQUIRED 23795 OUTER CASING ASSEMBLY 2 REQUIRED INCLUDES 2 11 CASING BRACKET EX GEIS 2 REQUIRED 23789 CASING DOOR ASSEMBLY 2 REQUIRED NYLON WASHER R 885 4 REQUIRED MAGNET R 3763 1 4 REQUIRED COVER PLATE DV 064 2 REQUIRED BURNER COMPARTMENT FRONT GWT 008 2 REQUIRED No No e 77 U 7 7 23906 VALVE SHIELD R 3039 ELECTRODE ASSEMBLY 9 R 2708 PIEZO IGNITOR 23908 CASING ASSEMBLY COMPLETE INCLUDES 77 29 AND TWO OF 10 24752 LOWER SHIELD 29011 EXCHANGER TUBE SUPPORT N S GWT 099 PILOT TUBING R 3178 PILOT ORIFICE HONEYWELL K14 014 LPG ONLY R 3179 PILOT ORIFICE HONEYWELL A26 026 NAT ONLY R 734 MATCH HOLDER HARDWARE PACKAGE S 23887 2 REQUIRED 23919 THERMOSTAT BRACKET N N lt z iz z z L USE ONLY MANUFACTURER S REPLACEMENT PARTS USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH HOW TO ORDER REPAIR PARTS Parts can be ordered only through your service person or dealer For best results the service person
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46. from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance Keep burner and control compartment clean Installation and repair should be done by a QUALIFIED SERVICE PERSON The appliance should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean Page 4 DO NOT putanything around the furnace that will obstruct the flow of combustion and ventilation air DOkeeptheappliancearea clear and free from combustible material gasoline and other flammable vapors and liquids DO examine venting system periodically and replace damaged parts DO make a periodic visual check of pilot and burners Clean and replace damaged parts DO NOT use this heater if any part has been under water Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and a
47. h flat roofs can have PROVIDED 1 poor venting The cold vent pipe will have a delay in proper venting and cause the wall furnace to shut off by the vent safety switch To prevent delayed venting as well as condensation of flue products an insulated vent enclosure is recommended ROOF FLASHING Use Type B vent pipe and maintain at least a one inch 25mm clearance to combustibles Use metal thimble to protect vent pipe as it passes through combustibles Baseplate Gasket is factory installed on header Baseplate attaches to header with screws B vent snaps into and is attached to baseplate Minimum height of vent pipe must be six feet 1 8m above header Stud space around gas vents must be free of obstructions and building paper Uninsulated Single Wall Metal Pipe shall not be used outdoors in cold climates for venting gas utilization equipment Attention The main burner uses room air for combustion As the gas air mixture is injected into the main burner there is also the flow of dust and lint particles into the main burner Dust and lint accumulation inside the main burner will result in a yellow main burner flame and possible sooting inside the combustion chamber Figure 3 and vent pipe To clean main burner refer to Page 13 Proper Main Burner Flame 23813 7 0811 Page 7 GAS S
48. ion is selected check the walls attic and roof to make sure there are no obstructions such as pipes electric wiring etc which would interfere with the installation of the furnace or vent pipe NOTE If Optional Blower is to be used hard wiring must be completed for the optional blower prior to installation of header plate L J Figure 7 Figure 8 Figure 9 23813 7 0811 Page 9 VENTILATION AND COMBUSTION AIR Wall furnaces shall be installed in a location in which the facilities for ventilation permit satisfactory combustion of gas and proper venting under normal conditions In buildings of conventional frame brick or stone construction without tight storm windows and doors infiltration is normally adequate to provide air for combustion and draft hood dilution VENT CAP GAS VENT EI VENTILATION LOUVERS EACH END OF ATTIC INLET AIR DUCT ENDS 1 FT 300MM ABOVE FLOOR GRILLE Figure 10 VENT CAP GAS VENT OPENING OPENING Figure 11 Page 10 Where appliances are installed in confined and unconfined spaces vvithin a building the building being ofunusually tight construction air for combustion and ventilation must be obtained directly from outdoors or from such spaces that freely communicate with the outdoors Under these conditions the confined and unconfined spaces shall be provided with two permanent ope
49. iquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressure test should be made Never use an exposed flame to check for leaks Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test Never pressure test with appliance connected control valve will sustain damage A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect Page 8 FLEXIBLE GAS 1 2 NPT GAS SUPPLY 1 2 NPT NIPPLE 1 2 FLEX TUBING 11 p Th um 081 01 171 24 2 2 NPT X 1 2 FLARE 1 2 NPT SHUT OFF VALVE LINE CONNECTION m ON RIGID GAS LINE CONNECTION 1 2 NPT CLOSE NIPPLE 1 2 NPT NIPPLE S WO wm rg me E m Q 1 2 NPT SHUT OFF VALVE 1 2 NPT GAS SUPPLY 1 2 NPT UNION Figure 5 The use of the following gas connectors is recommended ANSZ21 24Appliance Connectors of Corrugated Metal Tubing and Fittings ANS Z21 45 A
50. l the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion Do notuse this applianceif any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part ofthe control system and any gas control which has been under water 118888881111111 LIGHTING INSTRUCTIONS ss 1 STOP Read the safety information above Set the thermostat to lowest setting Turn off all electric power to the appliance if appli cable Push in gas control knob slightly and turn clockwise GAS CONTROL KNOB SHOWN IN OFF POSITION NOTE Knob cannot beturned from PILOT to OFF unless knob is pushed in slightly Do not force Wait ten 10 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above If you don t smell gas go to the next step 6 Find pilot follow metal tube from gas control The pilot is mounted on front of main burner OPILE Turn gas control knob counterclockwise A to PILOT Push and hold control knob in and re peatedly push the ignitor button until pilot is lit or use a match to light Continue to hold the control knob in for about one 1
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52. nings one near the top of the enclosure and one near the bottom each opening shall have a free area of not less than one square inch 6 45 cm per 2 000 BTU 6KW H per hour of total input VENT CAP GAS VENT VENTILATION LOUVERS EACH END OF ATTIC OUTLET AIR INLET AIR VENTILATION LOUVERS FOR UNHEATED CRAWL SPACE LJ Figure 12 VENT CAP GAS VENT T OPENING ALTERNATE OPENING Figure 13 23813 7 0811 ROUGH IN INSTRUCTIONS 1 Provide an opening in the wall 14 1 2 368 mm wide and 3 Attach baseplate not supplied with furnace to header plate 66 1 4 168 cm high measured from top of floor plate See with sheet metal screws at each end Figure 14 and Figure 19 Wall depth is to be 2 x 4 framing with 1 4 6 5 mm to 5 8 16 mm sheeting BASE PLATE HEADER ASSEMBLY Figure 16 66 1 4 1683mm 4 Attach 4 102mm oval double wall vent pipe to baseplate OVAL PIPE Figure 17 Figure 14 2 Install ceiling spacers not supplied with furnace according to manufacturer s instructions CEILING SPACER Figure 15 23813 7 0811 Page 11 ROUGH IN INSTRUCTIONS continued 5 Attach enough vent pipe so that when installed in wall opening the vent pipe will extend above the ceiling plate by at least 6 152 mm 6 Two header extensions ar
53. ny gas control which has been under water This furnace must not be connected to a chimney flue serving a separate solid fuel burning appliance 23813 7 0811 SAFETY INFORMATION FOR USERS OF LP GAS Propane LP Gas is a flammable gas which can cause fires and explosions In its natural state propane is odorless and colorless You may not know all the following safety precautions which can protect both you and your family from an accident Read them carefully now then review them point by point with the members of your household Someday when there may notbea minute to lose everyone s safety will depend on knowing exactly what to do If after reading the following information you feel you still need more information please contact your gas supplier LP GAS WARNING ODOR If a gas leak happens you should be able to smell the gas because of the odorant put in the LP Gas That s your signal to go into immediate action Do not operate electric switches light matches use your phone Do not do anything that could ignite the gas Get everyone out of the building vehicle trailer or area Do that IMMEDIATELY Close all gas tank or cylinder supply valves LP Gas is heavier than air and may settle in low areas such as basements When you have reason to suspect a gas leak keep out of basements and other low areas Stay out until firefighters declare them to be safe Use your neighbor s phone and call a trained LP Gas service
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56. or dealer should order parts through the distributor Parts can be shipped directly to the service person dealer All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Furnace Model Number Furnace Serial Number Type of Gas Propane or Natural Part Description Part Number Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardware store Shipments contingent upon strikes fires and all causes beyond our control Page 22 Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62220 2623 23813 7 0811 PARTS VIEW 1 43 Figure Page 23 23813 7 0811 WARRANTY INFORMATION Limited Ten Year Warranty If the combustion chamber see parts list fails because of defective workmanship or ma terial within ten years from the date of purchase Empire will repair or at Empire s option PLACE GW NERS IDENTIFICATION LABEL replace the defective chamber HERE Limited One Year Warranty Should any part fail because of defective workmanship
57. or material within one year from the date of purchase Empire will repair or at Empire s option replace the defective part Duties Of The Owner The heating appliance must be installed by a qualified installer and operated in accordance with the written instructions furnished with the appliance and local codes Ready access to the appliance for service is the responsibility of the owner Travel diagnostic cost service labor labor to repair the defective appliance and freight charges on warranty parts to and from the fac tory will be the responsibility of the owner A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period What is Not Covered This warranty does not imply or assume any responsibility for consequential damages that might result from the use misuse or improper installation of this heating appliance This warranty does not cover claims which do not involve defective workmanship or materials How To Get Service Service under this warranty must be obtained by contacting Housewarmer Call area code 877 459 1583 Technical Support Group Empire Comfort Systems Inc Provide the Customer Service Representative with the model number serial number type of gas and purchase verification information Your Rights Under State Law This warranty gives you specific legal rights and you may also have other rights which vary from state to state U HOUSEWARMER
58. os 5656 oprpuoouo op souoroonujsuj 010110 op oz ld 01218017071 op euorodo rodos op uoroe ejsu 01818016131 op Uor b lqf 10113175 31o1qno ey 1e mb 927 opeqeoe op souoroonijsu seL qm op uoroe ejsut e1ed s ouoroonnsu uoroe nuoA uonsnquioo 7 SO opoui SOT sopo 00128210 1 soJqi soroedsq ses op osiurung pepuouloooi uoroe nuoA op uoroeqnaguo souorotogioodsq uor onponuy dT o fp n d op openor 588 op sonensn vied peptins s op 001307077 pepunsos op 00710 0601 uoroeunoju soyeliayeur sejuoarure oH NOIOO3IS SOG INLLNOO 1 6 0131 35 13 UQIOE E SUI 1871131 uoqop SES o 118 IIE Jope ejsur un 0131 135 op 81310328 Eu 0J9quioq Sol Iwer SES op 0 033 010 ns uoo s re rununo p nd ou IS SES 0033 010 61 SET ESIS 00103 UN 011017131 f 9psop 568 ns e 310310171031101 77 EPU HAHA 0 0J9 9 un uru IYN ON 02L1329 9 10101113101 unsuru nbo ON UNSUIU 300332103 ON SVD IS 33OVH AND 013111416 0 30 s mbyen 9389 so qeuregur sopinbi A 3 0086 S0130 n 61011050 aen Iu 00318103 oN JINU EI 0 so euos ro d 13001131 3113116 SOUED 1181011830 END OJ ugiso dxo eun o 01003301 un 44012110 00 os 10133111501 se s Ud 3394 de onb uoroeuriojur ET 00
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60. rst installed or was OFF all summer the pilot flame may be too lean to ignite on the first few trials Turn the gas control knob to PILOT position and depress the gas control knob Hold the gas control knob down to bleed the line 1 Use lighter rod to light pilot with a match If Pilot Does Not Light By Any Means 1 Check gas control knob for being in the Pilot position 2 Checkpilotadjustment forbeing full open counterclockwise to open 3 Ifgasisavailableinthe supply tubing the pilot orifice and or pilot burner is probably restricted by a spider web Clean pilot assembly and relight 23813 7 0811 If Pilot Does Not Remain On After Releasing Gas Control Knob 1 Follow instructions and hold gas control knob down longer and harder 2 Determine if pilot flame extends past thermopile if not adjust pilot flame or clean pilot burner 3 Replace thermopile if millivolt reading is less than 300 millivolts when wall thermostat or remote bulb is turned OFF Replace gas control if magnet dropout millivolt reading is over 100 millivolts Pilot Outage During Normal Operation 1 Check input by manifold pressure gauge or gas meter 2 Check millivolt output when furnace is in operation If millivolt output decreases during furnace operation gas control may be defective Main Gas Valve Does Not Open When Thermostat Is Turned On 1 Check millivolt output of thermopile 2 Thermostat wires may be broken 3 Thermostat may be d
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62. ruioooi os 588 op VOUT ep uo uoo uoroe ejsur eAonu eun uq 0120316 010110 o uoo OATA e 1270183 op out nx q 0100 071 8301 eure ep onb uo 0103177177 o uo 110010 edsrqo eq 0 00171 ep op wu c 8 T opoujoo o o nb 0011001777 so ojo rd o 6 ootd op 0131110 op ej31erqno ej 87 onb 010 s9J un e 0117505 0194 010110 o uo edsrqo eun oonpoud os 2214 oprpuoouo uo3oq f ojuourejo duroo resind y 02310 oprpuoouo e 1opoooe vied 8111 2 op eond ej BIqV SES op vj e ojunf 0031 7 gaso oz ld oAnrsodsip d 0301108 jap 02318 opipueoue seuormonasug 2214 4 01715010151 op 81131 03 EI 10301032 BATONA OI 8 8 Q 5 0 So peu TULI SO SO IUIJO SOT 0187801007151 op So q 2 SOT 39J99u0O 6 4 Solo sop uoo 1000118 01815010131 o g 14 9 1 CAJ m 810081 SE 3059 811 V so qeo 50 sed L S 14 Mun MVNOISHMd gt lt Fi O 2 2580 LJ 01815010131 op 2113115 p 9jin 9 10113173 8113103 813830103 E PA 9DA e pe 45 SO HU1O SOP uoo 101193x
63. s which have been out of service for a time may develop internal rust which will cause odor fade If such conditions are suspected to exist a periodic sniff test of the gas 1s advisable If you have any question about the gas odor call your LP gas dealer A periodic sniff test of the LP gas is a good safety measure under any condition If at any time you do not smell the LP Gas odorant and you think you should assume you have a leak Then take the same immediate action recommended above for the occasion when you do detect the odorized LP Gas If you experience a complete gas out the container 1s under no vapor pressure turn the tank valve off immediately If the container valve is left on the container may draw in some air through openings such as pilot light orifices If this occurs some new internal rusting could occur If the valve is left open then treat the container as a new tank Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty Page 5 INTRODUCTION Introduction Vented wall furnace is shipped ready to install in a 2 x 4 stud wall with studs 16 406mm center to center Always consult your local Building Department regarding regulations codes or ordinances which apply to the installation of a vented wall furnace Instructions to Installer 1 Installer must leave instruction manual with
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65. sp 7 sc BANS TT INS 13118 1 VI Hd 56 M VIVIAN VT Ad IVLNO3IJ Hf V LNOIA SOTTNMOL 4 60 G T1 T X 01 30301119101 2 SOP uoo ej1orqno t op soj10dos soy 101193xo v31orqno ojofng e 10113101 jJorqno 7 1 osed op 81131 ej op 10005 op so ru1o3 soy ojsnfe BIOV p tjlorqno e op 5311001 sol uo 5810071 sej 1815018 e 011312 ej op soj1odos SO uo so ru103 e1ed SOIOHIIO SO uoo v op 101171 oed uo said soroedso op 10130110 SO oou y yc OGV V LSNI 8OGV IdOS NNO TV AVH IS T V AfA NS TEZ QE o uo 10111 8113102 onbojod z D uor enuguo oq VH VOV Ad SANOIOONULSNI T 201894 IZ BANS VT HG 656 1180 1 010310017 23S2 Ud ojo duroo 10d 107 oN 81131 op 1todos epeo vied 7 1 X 01 Ouo 1 un uoo e31orqno t e 8111 op soj10dos sol oft BUIOJUI jJorqno e y rpuods zio OYO 9 uoo 0111 op soj10dos soy op p g op enue1e oour y 1 VLMM HT sepeouro ds souorsuouirp sej e 01305351 uoo gu nb d sgu vas nb p red uo 8101138 eun uo n onb ered 10137183 o 1efnduro o3uojut ON 210131101 ej1erqno ep 00110 opersewop ojsnfe ON 4 EN V LHOGTAT Qc OSId 144 VOV Id VIV OAOdV AC SVIVd SVT 40 404 4 V1 ad VUNLYAV V1 40 OXLNSG GVGIND 40
66. ssembled Flexible Appliance Connectors of Other Than All Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction The state of Massachusetts requiresthat a flexible appliance connector cannot exceed three feet in length Pressure Testing of the Gas Supply System 1 To check the inlet pressure to the gas valve a 1 8 3 175mm N P T plugged tapping accessible for test gauge connection must be placed immediately upstream of the gas supply connection to the appliance 2 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa 3 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa Attention If one of the procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the appliance gas valve it will result in a hazardous condition Checking Manifold Pressure Both Propane and Natural gas valves have a built in pressure regulator in the gas valve Natural gas models will have a manifold pressure of approximately 3 5 w c 871kPa at the valve outlet with the inlet pressure to the valve from a minimum of 4 5 w c 1 120kPa for the purpose of input adjustment to a
67. ter casing to casing brackets with two 2 10 x 1 1 2 Screws SCREW HOLES CASING FRONT ASSEMBLY CASING BRACKET Figure 22 Attention Use center clearance hole on outer casing top for Figure 25 attachment to header with one 1 8 x 3 8 Phillips screw when optional blower is not installed INSTALLING CONTROL DOOR e d ATTACH HERE IF NO Attach two washers supplied in hardware package to pivot pins BLOWER IS INSTALLED located at bottom of control door Install control door to outer casing assembly CASING DOOR Figure 23 EN Attention Use outside clearance holes on outer casing top for attachment to header with two 2 8 x 3 8 Phillips screws when optional blower is installed NYLON WASHER Figure 26 Page 14 23813 7 0811 REMOVING THE OUTER CASING 1 When optional blower is not installed At the top of the outer casing remove one 1 screw from the center clearance slot that attaches the outer casing to the header assembly 2 Opencasing door Remove two 2 screws that attach bottom of outer casing to inner casing Figure 27 Figure 29 When optional blower is installed Remove four 4 3 Remove outer casing from unit and place aside screws that attach blower front to blower housing Separate blower front from blower housing Remove blower front by disconnecting fan control switch wire assembly from power cord and motor wire Remove two
68. the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor treat it as a serious leak Immediately go into action as instructed earlier SOME POINTS TO REMEMBER Learn to recognize the odor of LP gas Your local LP Gas Dealer can give you a Scratch and Sniff pamphlet Use it to find out what the propane odor smells like If you suspect that your LP Gas has a weak or abnormal odor call your LP Gas Dealer If you are not qualified do not light pilot lights perform service or make adjustments to appliances on the LP Gas system If you are qualified consciously think about the odor of LP Gas prior to and while lighting pilot lights or performing service or making adjustments Sometimes a basement or a closed up house has a musty smell that can cover up the LP Gas odor Do not try to light pilot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or reinstalled old tanks if they are filled and allowed to set too 23813 7 0811 long before refilling Cylinders and tank
69. uNN 93ON untu 61 wu 2722 ww 21 ww gg sonow 9p I uur zp met wu TI UU z sonow g 21 umur 6 unu zj ww 21 sonou 21 uu cg uu 21 uu 6 uu 21 son ur 0 43 en at en 00131238 56 00131108 8 56 oqn SES oqn f vied 00 003110301 6 0113001 ses ojsrurums ody A oueurej e ojueno uo ojueui eroedso sojrsmbod SO uos so eno Joqes vied so eoo SOSIPOS sol 5000 4 SVO Ad OALSINIWAS L 06 1180 618 edr unid 0 2 361 o ered 65 9011 CT eurged et nsuoo edrouuid Topeuronb f 1e1dur vied ur ou op ue1uqno os uoroe nuoA oqn1 o A uonsnquioo op e1eureo ej yu ul fqisod yedr urid 1opeuronb op ej ureure eut eun ex1t onpoud pedrourid 10peuronb op onu p sesn d oA od op uorove numoe eT 101310110 1opeuronb e 281211 onb sesn od op se noryied A oA od op ofnj un s uorquiej edro uld jopeuronb f uo 110 582 op gozou 1813101 V uonsnquioo gi eed 091361181 op f esn edrourid jopeurenb Jg uorsuoyy SES op 091371110 op odinb f 1e nuoA 6 SOJ seguro uo epejsre ou o duus posed op oor ejour oqnj un siesn q p ou 101112 uq uoroonnsuoo op jaded ru s ouoroonnsqo Iejuosold oqop ou SES op souoroe nuoA Se op 103011 gogo soj vied oroedso JA 02383 11 6 qod ut 5214 515 op 16s q p uoroe nuoA op oqm op euru emye eT 1 7 oKode 310 uo eqe s qi od
70. uoA4 sojuoumoo q ouenp op pepr Iqesuodsoi s o3e1ede TE 0131 135 o 1ep ered orejo 77 011208 o uoo UIUIA onb sejuoso souoroonugsur SEJ 003 7 op os1e1odo op opeoyi eo un qod os1e ejsur q p uorootjo eo op oyerede JA 01310 oq 606 0111214004 TAA NOIOVOIA 28013313 81210127 7 756 LNAI dq 1300113 WT INOV 1100102 op ugrodo v o oridurq e1duroo op op soue 2 op ouruugj un uo o 811113515 op 097 7 10d eg sojsondoz ejsi JOA uonsnquioo op e1eureo t IS souv 01 9q 10817 VIINVUVO TI80 Z 18 c ET eurdeq 4 1 7 7 lu Eu J SALVA SVI Ad N IOVZTIVASIA 1180 6186 CC Buse c9c 0ccc9 01111 AY 3120 14 0117 IUIN 201 suro93sAS 101000 8337710 op 19137211 ns op 1opopuoA e uesuodsip 1o amp eur 821 177 op esneo A sorpu out so Se f nq seq eoo 01101338 op epuor 1orbgeno uo os1e1duroo uopond s repug s souosoooe so nore uog seojonj o se opueie so ru103 soured epid oN e meu o ouedoud se3 op odi L 120138721872 OP H S op o1oumN 101387182 9P o opour op o1oumN oped op o1oumN aed op uoroduosoqq 09013810710701 epo TepuLiq op 7025 sojuorpuodsauoo
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