Thermo Scientific HyClone Single-Use Bioreactor
Contents
1. ES m mms Base Controller with Interface Base Controller with front Interface side Mounting the Series 48 Controller Panel Mount Dimensions 45 72 mm 1 800 in 2 94 mm 0 110 in drill and tap for 8 32 Mounting Bracket The Series EHG SL 10 mounting bracket lets you mount the controller in any of four angles After disconnecting both wiring connectors gently rotate the controller counterclockwise until it unlocks from the mounting bracket Re orient the controller on the mounting bracket and gently rotate it clockwise until it locks Wiring the Series 48 Controller L2 7 Alarm relay white black N O Lo L1 Alarm relay white black Com Power and relay connector Heater L1 Limit ER red Thermocouple Process sis t yellow yellow Thermocouple and heater connector Ordering Information2. Thermocouple Inputs Process Temperature Controller and Safety Limit Isolated Universal Power Supply 100 to 240V ac 50 60Hz Ambient operating temperature range 0 to 70 C Process Temperature Output 10 amp No Arc relay Safety Limit 10 amp relay High Low Temperature Alert 2 amp 30Vi ac dc Form A relay On Off and PID temperature control algorithm Upgraded via communications to PID algorithm minimum cycle time 5 seconds e Control Method On Off control mode 3 Deg C hysteresis PID control mode available with HMI Module Receives set point through display module or communication link and stored in nonvolatile memory e Address Assignment via set up menu through keypad or software interface e Three LED s Green output action Yellow in range Red fault e Temperature Range 0 220 C Power e Input Power 85 264 VAC Control Output Mechanical Relay 277VAC Max 50 60hz 10 0A max Safety Limit Output Mechanical Relay 277VAC Max 50 60hz 10 0A max LTA HTA Output Mechanical Relay 30 VDC Max 2 0A Max Environment e Indoor use only e Maximum Storage Temperature 185 F 85 C e Minimum Storage Temperature O F 18 C e Maximum Operating Temperature 158 F 70 C e Minimum Operating Temperature 32 F 0 C e Relative Humidity 5 95 non condensing Dimensions Configuration Width Depth Height Basic Unit 88 8 mm 40 2 mm 55 8 mm 3 496 in 1 582 in 2 196 in With Mounting Bracket 88 8 mm 48 4 mm
3. all products are available in all countries Please consult your local sales representative for details 46456 HyClone MediaeBPCeSera In Americas Asia In Europe 925 West 1800 South 435 792 8000 32 53 85 75 59 www thermo com hyclone Logan UT 435 792 8001 fax 32 53 85 74 31 fax d SCIENTIFIC emks Technology for Productivity HPS Products Series 48 Integrated Temperature Controller User s Manual For more information or literature contact MKS Instruments Inc 5330 Sterling Drive Boulder CO 80301 USA Phone 1 303 449 9861 Toll Free 1 800 345 1967 Fax 1 303 442 6880 Email mks mksinst com Web www mksinst com hpshome html 2006 by MKS Instruments Inc All rights reserved Table of Contents TIS OE OOMEN er aerae E T x 3 Igitrejolllvio er 4 mb m DENO O e aa E N A TEE O AAE E EE OEE 5 Specification amp DIMENSIONS ccccceeccceeceseececeeeececeseececeeeeseeeseeeseueessueeseueeteneessueesaees 6 DDIFFIGDISIOTIS cui ende iemieedi vedono vsilconiiucdo usd incl imd guna pU cuod se nDUbU DU seca ma eosed awe ended seamen MODE 6 Sato AGONY FoS UNO EET E 6 Navigating the Front Panel ccccccseccseeeeeeeeeeeeeeeeeeeeeeseeeseeeseeseeeeeeeneeeneeeneeeaeesseeeneesaees 7 Koyo ana Nae Or Bion MERITI LIT 8 9 Proportional CONO ersen a a 10 Proportional Plus Integral PI Control cccccccccceececeeeeeeeceeeseeeesee
4. 55 8 mm 3 496 in 1 907 in 2 196 in With communications display 88 8 mm 63 6 mm 55 8 mm modules amp mounting bracket 3 496 in 2 503 2 196 in Safety Agency Testing e UL C UL Listed CE Semi S2 Navigating the Front Panel The three character display normally shows the process temperature Press the Mode Key once to view the Set Point value The right decimal point will illuminate when viewing the Set Point value Press the Up Arrow or Down Arrow Key to change the Set Point Press the Mode Key again to return to the process temperature display Otherwise the display will automatically return to showing the process temperature after three seconds To view or change parameter values hold down both the Up Arrow and Down Arrow Keys for three seconds This will display the Set Point High Limit prompt Press the Mode Key to view the other parameter prompts Press the Up Arrow or Down Arrow Key once to view a parameter s value Press the Up Arrow or Down Arrow Key to increase or decrease that value Press the Mode Key to again display the prompt and again to display the next prompt Press the Mode Key at the Prototype Version prompt to return to the process value display Display Parameter Name amp Description Range Default Access Set Point 0 C 32 F to Set Point High Limit 150 C 302 F read write Set the set point the heater High Alert Set Point 1 to 99 C 2 to 178 F 20 C 36 F read write m Set the high temperature
5. A vent filter heater system is an additional option for the Thermo Scientific HyClone Single Use Bioreactor S U B system It is supplied as an accessory for those customers who require it to protect the vent filter on the standard S U B BPC e c5 et Q c CD et oO co JJ i4 lt OO Thermo Scientific HyClone Single Use Bioreactor Vent Filter Heater Overview The resistive heating element is fully insulated with molded silicone foam and Is easily secured around the filter by use of two snap retainers This custom molded heater creates a perfect fit that will fully encapsulate the exhaust filters for consistent temperature regulation The temperature controller is System Components and use 1 Place heater over filter Vent Filter in S U B BPC Heater Ordering Information Part Number Description V50191 01 Vent Filter Heater with Programmable Controller 100 120 VAC V50191 02 Power Cord 100 120 VAC For use in U S Japan NEMA 5 15P with 12 leads preset specifically for the HyClone Single Use Bioreactor S U B at 50 C and has an adjustable temperature range of 0 220 C Temperatures above 60 C are not recommended for the filters used on the S U B The controller has programmable logic and is equipped with a low temperature alarm 2 Attach connector to controller MKS Controller a Ku 77 F1 F1 en Output A v output The vent filter heater system stands alone and
6. does not integrate with the control system of the S U B controller The system consists of the following components Heater Controller and Power Cord Refer to the vent filter user s manual included 3 Attach controller to electrical supply Power Cord Additional Information Includes low temp alarm Preset temperature 50 C V50191 03 Vent Filter Heater with Programmable Controller 200 240 VAC Includes low temp alarm Preset temperature 50 C V50191 04 Power Cord 240 VAC For use in United Kingdom BS1363 with 10 leads V50191 05 Power Cord 240 VAC For use in Europe CEE7 7 with 12 leads V50191 06 Power Cord 100 120 VAC For use in U S Japan NEMA 5 15P with 12 leads and GFCI V50191 07 Power Cord 240 VAC For use in United Kingdom BS1363 with 12 leads and GFCI V50191 08 Power Cord 240 VAC For use in Europe CEE 7 7 with 12 leads and GFCI Part of Thermo Fisher Scientific V50191 09 Extension Cord for Series 48 Heater 100 240 VAC V50191 10 Vent Filter Heater with RTD two wire Pt 100 100 120 VAC 17 24 W Includes sheathed 20 pig tail lead For use between heater and controller 10 SCIENTIFIC Data Sheet 2008 Thermo Fisher Scientific Inc All rights reserved All trademarks are the property of Thermo Fisher Scientific Inc and its subsidiaries Specifications terms HyClone Laboratories Inc Logan UT USA is ISO Certified and pricing are subject to change Not
7. eseeeseueeseeesaeesaes 10 Proportional Plus Integral Plus Derivative PID Control 10 Mounting the Series 48 Controller sseeeesseeessseseeeee nennen 11 Panel MOUDEPEBITIeSIOFS casansuuimssdusamuEPAUSUNE IUS VE VY sere EFE EUR VEU Ux V vu vers nsa EE NU UE EU OM U e a UEEE 12 MOUNINO BraCKE MEET MEME 12 Wiring the Series 48 Controller cccccccccsscccceeeeeceeeeeceeeeeceeeeeseeeesseueeseaeeesseeeesaeeeesaaes 13 Power and relay connector sessssssessssssessee eene nennen nnne nnn nne ne nna nennen nans 13 Thermocouple and heater connector sseecesccseveurecueuesivdes ceaecsaepnasoseeeenessenctoereacosereun ceesee 13 dering INOA gm RETE 14 Introduction The Series 48 Temperature Controller is a powerful instrument that integrates a temperature process controller high low temperature alert and power switching with a safety high limit that meets UL 1998 and CE 60730 requirements The optional display and communications modules can be easily upgraded in the field to provide a digital display adjustable control parameters RS485 MODBUS communications and other interface features The compact design inherent reliability and integrated safety limit functions make this controller a tremendous value The controller is designed for easy integration with HPS heaters providing additional value to simplify the engineering and component count on new equipment CE com
8. m Hysteresis 3 In range ri off on on Normal Operating Range Output amp 2g Alert Alarm amp A ES icd On Off Hysteresis H 9 5 In range X on on on anaa e A A Alarm Hysteresis Alert Alarm Inrange on off on Alert Set Point Low LEA Output X Alert Al x ilo flashing In range XPO o Ambient Alarm Output e Alert Alarm 1 6 alternate In range Gc f flashing Health Check Error Output Proportional Control Some processes need to maintain a temperature or process value closer to the set point than on off control can provide Proportional control provides closer control by adjusting the output when the temperature or process value is within a proportional band When the value is in the band the controller adjusts the output based on how close the process value is to the set point The closer the process value is to the set point the lower the output power This is similar to backing off on the gas pedal of a car as you approach a stop sign It keeps the temperature or process value from swinging as widely as it would with simple on off control However when the system settles down the temperature or process value tends to droop short of the set point With proportional control the output power level equals set point minus process value divided by the proportional band value Set Point Pod Proportional Band Temperature Time Adjust the proportional band with Proportional Control Pro
9. pliance and UL recognition will reduce time and costs necessary for global agency testing and validation for OEMs i emk S Aleri Alorm HPS Procucts Inrange Output A M Features amp Benefits Standard Base Module e Re settable high temperature safety limit device eliminates thermal fuse and allows for easy reset after an over temperature event Redundant limit circuitry with dedicated TC and limit relay Limit relay is latching and can be reset by cycling power e Low Temperature Alert High Temperature Alert LTA HTA integrated into control circuitry e Dedicated mechanical relay output for LTA HTA e LED for local LTA HTA alarm indication e Set points for both LTA and HTA are field programmable e Modular Communication and HMI Module Separate plug in module adapts to Base Control Unit Can be retrofit in field at any time Provides capability to display temperature and adjust set point A Also provides capability to add serial communications e 3LEDs included to provide 1 Load Light 2 HTA LTA indication 3 High Limit indication and general alarms e Backwards compatible with Series 46 and Series 45 e Plug and play heater installation e UL C UL Listed CE Semi S2 Optional Communications Module e Field adjustable set point e Access to PID parameters e Modbus RTU Communications e RS485 Interface e 3 character 7 segment LED display e User Interface Software opecification amp Dimensions 2 Type K
10. portional Proportional Plus Integral PI Control The droop caused by proportional control can be corrected by adding integral control When the system settles down the integral value is tuned to bring the temperature or process value closer to the set point Integral determines the speed of the correction but this may increase the overshoot at startup or when the set point is changed Too much integral action will make the system unstable Integral is cleared when the process value is outside of the proportional band Integral is measured in minutes per repeat A low integral value causes a fast integrating action Reduced Overshoot Proportional Plus Integral Plus Derivative PID Control Use derivative control to minimize the overshoot in a Pl controlled system Derivative adjusts the output based on the rate of change in the temperature or process value Too much derivative will make the system sluggish Set Point Proportional Band x 2 Heating Slows Temperature Time PID Control Mounting the Series 48 Controller 48 4 mm 1 907 in 88 8 mm 3 496 in Aleri Alarm In range O 55 8 mm Ouiput O 2 196 in Base Controlller Base Controller front side Ej Rom Interface 3 210 in 48 4 mm 1 905 in Interface front 0 974 in 63 6 mm 2 503 in 88 8 mm 3 496 in 55 8 mm 2 196 in m e lasts ST i a a ai ij re j ge
11. rface Prototype Version read only View the interface s prototype version Interface Build Number read only View the interface s build number read write E m e S c c Ej Keys and Indicator Lights Alarm flashing red Indicates that the process temperature is higher than the Set Point High Limit Alarm value Alert solid red Indicates that the process tempera ES Beeg ture is higher than the High Alert H H Set Point Inrange y Output In Range solid yellow i Indicates that the process tempera ture is between the High Alert Set Point and Low Alert Set Point values Output green n Arrow d Down Arrow Key Indicates that the process tempera ncreases ine Mode Key Decreases the ture is below the set point and the displayed value Toggles the display displayed value output is on between the set point and process temperature Flashing Alert Alarm red In Range yellow If they are flashing together that indicates an Ambient Alarm controller tempera none ture higher than 85 C Alert Alarm Output y If they are flashing alternate ly that indicates a Health Check Error Keys and Indicator Lights cont Control LTA Safety relay HTA Alarm relay relay Alert Alarm 1 6 flashing Limit High Set Point SA In range off off off Output Alert Alarm ri Alert Set Point High HEA In range off off on Output amp DENNIS EE Alert Alarm Y Alar
12. that will trigger an alert L Low Alert Set Point 5 to 99 C 9 to 178 F 20 C 36 F read write en Set the low temperature that will trigger an alert Control Mode Select o nF on off o nF on off read write Select a control method P Id PID HY On Off Hysteresis 5 to 50 3 C 6 F read write iiia Set the how far below the set point the temperature can drop before the heater turns on SLA Set Point High Limit Alarm 105 to 220 C 221 to 428 F 200 C 392 F read write Set the temperature at which the limit will turn off rr Proportional Band 0 to 67 C 0 to 122 F 0 C or F read write Set the proportional band Integral 0 to 999 read write ro Set the integral value ES v l m c Deviation 0 to 999 read write Set the deviation value Cycle Time 5 to 60 read write Set the cycle time LE Ambient Temperature View the ambient temperature Modbus Device Address 1 to 247 View the controller release version 10 1 Modbus Baud Rate 96 96 95 96 read write Select the communication speed 192 19 200 384 38 400 EU Temperature Units F C read write Select the temperature scale C Base Release Version read only View the controller s base release version Base Prototype Version read only View the controller s base release version Base Build Number read only View the controller s base build number Interface Release Version read only View the interface s release version Inte
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