Installation Manual
Contents
1. 00 110 120V RMS 10 1 220 230 240V RMS 10 4 See ay 10 5 50 10 5 15 21 0 30 42 60 Input Voltage Regulation 6 ER vDC VDC VDC VDC Input Level Indicator Red Orange Green LED Load Level Indicator Failure Indicator Red LED Overload Short Circuit Reverse Polarity Fuse a Wc r3 a v Protection Over Under Input Voltage Over Temperature Safety Certification UL458 EN60950 1 EN50081 1 1992 EN50082 1 1992 EN55022B 1994 e mark Ei Peb Glass EN61000 4 2 1995 513 020866 EN61000 4 3 1996 ENV50204 1995 Loading controlled cooling fan Dimensions 285X180 x720 mm 1 644 x 70900 x 28909 Inch Note The specifications are subject to change without notice COTEK 2 3 Mechanical Drawing ONN Do ISSHI 50 k Pa LIN n 3 ALIWWIOd IS Y ONINYYAA B T m E ih amp a LE 270 000 10 63 L O 00D i US COTEK PURE SINE WAVE INVERTER LO e ur Los ab B ates COTEK 3 Instructions This power inverter series is one of the most advanced line of mobile AC power systems To get the most effective power inverter it must be installed and used properly Please read the instructions of this manual before you install and operate this model 3 1 Front Panel Operation 3 1 1 Front2. Model Number 4600 bio E E S NN This product is herewith con nda to comply with the SQ the Council Directive on the Approxi atiogof the laws of the Member States relati Electromagnetic Compatibility Directive CN For ining regarding BMC the following standards were applied RFI Emission EN 50081 1 1992 Immunity EN 50082 1 1997 Immunity stand The following importer manufacturer is responsible for this declaration Company Name Company Address Telephone Facsimile Person is responsible for marking this declaration Name Full Name Position Title Date Legal Signature 18 COTEK 7 2 FCC Class B Declaration of Conformity 19 DECLARATION OF CONFORMITY Per FCC Part 2 Section 2 1077 a Product Name Trade Name Model Number ny 12 5600124 55600514 N O Ba It s herewith confirmed to coniply with the requirements of FCC pd Operation is subject to t wing two conditions 1 This device may rk harmful sivestcfenoes ta n 2 This device must accept interfer rice includin erence that may cause undesirec wa N 7 The result of electromagnetic missio ha laboratory NVLAP Lab Code 200347 Report No QTK 01BH051F It is understood that each unit marketed is identical to the device as tested and Any changes to the device that could adversely affect the emission Characteristics will require retest The following importer
3. 1 Important Safety Information WARNING Before installing and using the Inverter you need to read Following safety information carefully 1 1 General Safety Precautions the risk of ha Do not inst Overheating Ist snow or dust reduce Sof cover J verter in a zero cl the ventilation shaft ce compartment ACE par OCC 1 1 2 To avoid the K of fire and electronic sh iring is in g ae matawa condition and he Inv th damag r substandard Wiring 1 1 3 There are so NG components In the in e ire or expl do not put batteries flammable Shout be be ignition protected around the inverter 1 2 Precautions When Working with Batteries ake sure that existing 1 2 1 If battery acid contacts your skin or clothing you need to wash it out immediately with soap and water If acid enters into your eyes immediately flush your eyes with running cold water for at least 20 minutes and get medical attention immediately 1 2 2 Never smoke or make a spark or flame in the vicinity of batteries or Engines 1 2 3 Do not drop a metal tools on the battery The resulting spark or short circuit on the battery or other electrical parts may cause an explosion 1 2 4 Remove personal metal items such as rings bracelets necklaces and watches when working with a lead acid battery A lead acid battery may produce a short circuit current who s temperature is high enough to weld these metal items an
4. e13 020866 Declaration of Conformity 0 8 e13 72 245 95 54 0866 00 Nom et adresse du constructeur Name and address of manufacturer COTEK ELECTRONIC INDUSTRIAL CO LTD No 33 Rong Hsin Rd Pa Teh City Tao Yuan County Taiwan R O C Dans le cas de composants et d entit s techniques emplacement et proc d de fixation de la marque de r ception CEE In the case of components and separate tech location and method of affixing of the EE amp approval mark il Adresse s de I des usi Cotek Shenzh Address es of assembly plants Heng Ling Indus Town Pao An Area Biffer la mention inutile Delete where not applicable Si les moyens d identification du type comportent des caract res non pertinents pour d crire les types de v hicule de composant ou d entit technique vis s par la pr sente fiche de r ception ces caract res sont remplac s par le symbole on dans la documentation par exemple ABC 123 If the means of identification of type contains characters not relevant to describe the vehicle component or separate technical unit types covered by this certificate such characters shall be represented in the documentation by the symbol e g ABC 712377 Telle que d finie l annexe II A de la directive 70 156 CEE As defined in Annex II A to Directive 70 156 EEC 2 COTEK 7 4 UL UL458 Notice of Completion Northbrook Illinois 847 272 880
5. is working Ba Close to batteries sive cable lengths Do not install the Use the recommended wire lengths and sizes see section 3 6 Do not mount the inverter where it will be exposed to the gases produced by the battery These gases are very corrosive and prolonged exposure will damage the Inverter WARNING Shock Hazard Before proceeding further carefully check that the Inverter is NOT connected to any batteries and that all wiring is disconnected from any electrical sources Do not connect the output terminals of the Inverter to an incoming AC source COTEK 3 4 Quick hook up and testing For a quick hook up of the power inverter to check its performance before going ahead with installation please follow these guidelines 3 4 1 To check its performance unpack and inspect the power inverter the switch is OFF terminals the rear panel op eer ihe positive 4 and black 3 4 2 Connect the cables to the pov power ee lay observe a spar fumes close by Explosion or fire may occur WARNING Ensure all the DC connections are tight torque to 9 10 ft Ibs 11 7 13 Nm Loose connections and overheat may result in a potential hazard 10 COTEK 11 3 4 3 Before proceeding further carefully check that cable you have connected does tie negative terminal of inverter to the negative output power source CAUTION Reverse
6. the lower red zone No output voltage Over Temp indicator on Load less than 600W No output voltage Overload indicator on Thermal shutdown Short circuit or Wiring error Very high power load check connections and cables Improve ventilation make sure ventilation shafts of the inverter are not obstructed Lower ambient temperature Check AC wiring for short circuit or improper polarity hot and neutral reversed Remove load COTEK 5 Maintenance 6 Very little maintenance is required to keep your inverter operating properly You should clean the exterior of the unit periodically with a damp cloth to pre vent accumulation of dust and dirt At the same time tighten the screws on the DC input terminals Warranty CA ials and workmanship for a ill repair or replace any io us with postage paid our products are defective power inverte u directly Please note that Cotek i hd prs e for ens operational before deli ary as p of the use m a pega We guarantee this product e period of 24 months fro of a a gt a o COTEK 7 1 CE LVD EN60950 Declaration of Conformity CE Declaration of Conformity The following products is herewith confirmed to comply with the requirements set out in the Council on ar of the NS Member States relating to Electromagnetic The following Equipment Product Trade Name
7. view as Fate SiO SRM 3 1 2 ON OFF switch Leave the switch in the down position OFF during installation 3 1 3 Input Level Display Input Voltage res 52 120 140 240 280 480 580 Orange Blink 14 0 14 7 28 0 29 4 56 0 58 8 Over Red Blink 14 71 29 41 58 81 COTEK 3 1 4 Load Level Display AC Load Watts EE 17 9E 7 Te 4 OLP over load protection 3 1 6 AC outlet Outlet Sockets available North America GFCI North America Continental Europe SCHUKO Australia New Zealand United Kingdom COTEK 3 2 Rear Panel Operation p DC INPUT NI WARNING REVERSE POLARITY NA WILL DAMAGE UNIT NEG POS ZWA C J CHASSIS GROUND CHASSIS GROUND 3 2 1 Remote ON OFF switch for 5600R model only 3 2 1 1 To operate the inverter with Remote ON OFF switch ON OFF switch on the Front Panel should be off 3 2 1 2 Ensure the remote control contact Is off 3 2 1 3 Use 14 20 AWG wire to connect the Rear Panel Terminal marked REMOTE PORT to the remote contr
8. 0 Melville New York 631 271 6200 Santa Clara California 408 985 2400 Research Triangle Park North Carolina 919 549 1400 Underwriters Laboratories Inc Camas Washingtone 360 817 5500 NOTICE OF COMPLETION OF I AUTHORIZATION TO APPLY TE ib pei 39 find the product complies with the applicable i ts oy This letter temporarily su e Wa WA KA YA to produce all products in the i horization to apply the UL Mark to the To provide the manufacturer with the intended authorization to use the UL Mark the addressee must send a copy of this Notice and all attached material to each manufacturing location This authorization is effective for 90 days only from the date of this Notice Records covering the product are now being prepared and will be sent to you in the near future Products produced which bear the UL Mark shall be identical to those which were evaluated by UL and found to comply with UL s requirements If changes in construction are discovered authorization to use the UL Mark may be withdrawn and products that bear the UL Mark may have to be revised in the field or at the manufacturer s facility to bring them into compliance with UL s requirements ga Dx bf Hite Steven Thompson Associate Project Engineer Engineering Group Leader Conformity Assessment Services Conformity Assessment Services 919 549 1452 A not for profit organization dedicated to public safety and committ
9. COTEK 5600 S600R Series Pure Sine We ein verter ser s Mani AXE CE 020866 COTEK Table of contents 1 Important Safety 1 1 1 General Safety 1 1 2 Batteries 1 UMENL UII 2 2 1 X Applications 2 2 2 Electrical Performe 3 2 3 Mechanical Drawi 4 3 Instructions 5 3 1 Front Panel Oper 5 6 3 2 Rear Panel Ope 7 8 3 3 Installation x PPN 9 3 4 Quick hook up and 10 11 3 5 Safety Grounding cesses nnne 12 13 3 6 DC Wiring aa 13 14 3 7 Inverter Operation aaa 15 4 TLOUDIESNOONNO IAA 16 SNB CIR NETT 17 QOO TOES ITE 17 da PROTO CIC c 18 7 1 CE LVD EN60950 1 Declaration of Conformity 18 7 2 FCC Class B Declaration of 19 7 3 e mark e13 020866 Declaration of Conformity 20 21 7 4 UL UL458 Notice of 22 esCopyright This manual is the copyright of COTEK Electronic Ind Co Ltd And may not be reproduced or copied without the express permission of the owner AN_ RBAN2_2NNN1 COTEK
10. d cause a severe burn COTEK 2 Features Pure sine wave output THD lt 3 Output frequency 50 60Hz switch selections Input amp output fully isolated design m High efficiency 88 94 Advanced micropro Protection Input low voltage Z Short circuit KA dur ver voltage Over temperature BA 56 2 1 1 Power tools circular saws drills grinders sanders buffers weed and hedge trimmers air compressors etc 2 1 Applications 2 1 2 Office equipment computers printers monitors facsimile machines and scanners etc 2 1 3 Household appliances vacuum cleaners fans fluorescent and incandescent lights shavers sewing machines etc 2 1 4 Kitchen appliances microwave ovens refrigerators and freezers coffee makers blenders ice makers toasters etc 2 1 5 Industrial equipment metal halide lamp high pressure sodium lamp etc 2 1 6 Home entertainment electronics television VCRs video games stereos musical instruments satellite equipment etc COTEK 2 2 Electrical Performance 960012 5600 124 600 148 5600 212 5600 224 560 248 KE Output Voltage 10071107 1200 743 220 230 240V 3 Frequency 0 05 Switch Selections e 0 d p 4 Efficiency full load 87 0 90 0657 92 0 90 0 93 0 94 0 Output voltage Regulation
11. ected to the safety ground forms to National eparately derived from AC erators which have their ied to ground at the red with a transfer relay tility power IS p esent and the Inverter is in bypass IS comer vi 3eutral of the Inverters AC output aty not present so that the utility neutral is only connected to aera at your breaker panel as required WARNING The risk of electronic shock Use only pass and Seymour type 2091 W ground fault circuit interrupter receptacles Other types may fail to operate properly when connected to this inverter equipment 3 5 1 2 230V models There is no connection made inside the Inverter from either the line or neutral conductor to safety ground COTEK 3 6 DC Wiring oam QV Ground Fault Circuit Interrupters GFCI Installations in Recreational Vehicles for North American approvals will require GFCI protection of all branch circuit connected to the AC output of the hardwire terminal equipped with Inverter In addition electrical codes require GFCI protection of certain receptacles in residential installations While the pure sine wave output of the Inverter is equivalent to the waveform provided by utilities compliance with UL standards requires us to test and recommend specific GFCI Cotek has tested the followir orotected 20A receptacles and found Do not operate the power in ithout connecting lo rou
12. ed to quality service 22 COTEK No 33 Rong Hsin Rd Pa Teh City Tao Yuan County Taiwan Phone 886 3 3661581 FAX 886 3 3676029 E mail sales cotek com tw http www cotek com tw 2005 08
13. manufacturer is responsible for this declaration Company Name Company Address Telephone Facsimile Person is responsible for marking this declaration Name Full name Position Title Date Legal Signature MANA COTEK 7 3 e mark e13 020866 Declaration of Conformity MINISTERE DES TRANSPORTS GRAND DUCHE DE LUXEMBOURG REFERENCE e13 72 245 95 54 0866 00 ANNEXES Documentation technique 0 1 0 4 R ception par type n Approval number Raison s de l extension Reason s for extension Fabricant marque commerciale du constructeur Make trade name of manufacturer Type Type Description s commerciale s g n rale s General commercial description Version s Variante s Version s Variante 5 Moyens d identification du type s ils sont marqu s sur le v hieule composant Naba Means of identification of type if marked on the vehiele component separate teehnieal unit Emplacement de ce marquage Location of that marking Cat gorie de v hicule Category of vehicle Luxembourg le 04 f vrier 2002 19 21 Boulevard Royal L 2910 Luxembourg T l 478 1 T l copieur 241 817 T lex 1465 CIVAIR LU 2 245 95 54 0866 00 not applicable COTEK S600 X XX Pure Sine Wave Inverter S600 212 8600 224 S600 248 S600 Label fixed on the bottom of the housing Mi Ni O 20 COTEK 7 3 e mark
14. nd Electrical Follow this procedure to connect the battery cables to the DC input terminals on the Inverter The cables should be as short as possible less than 10 feet 3 meters ideally and large enough to handle the required current in accordance with the electrical codes or regulations applicable to the installation Cables that are not an adequate gauge too narrow or too long will deteriorate inverter performance such as poor surge capability and frequent low input voltage warnings and shutdowns These low input voltage warnings are due to DC voltage drop across the cables from the inverter to the batteries The linger and narrower the cables the greater the voltage drops WARNING The fuse must be installed on positive cable Failure to place a fuse on cables running between the inverter and battery ue cause damage to the inverter and will void warranty COTEK Increasing DC cable size helps improve the situation Cotek recommends the following cables for optimum inverter performance apply both 120V and 230V versions Pa y SLE ue Also use only high q maximum of 3 6 feet E wiring and length short a E FP CN f a f gt how 7 INLINE FUSE T BATTERY 14 COTEK 3 7 Inverter Operation To operate the power i
15. nverter use the ON OFF switch on the Front panel to turn the power on Then the power inverter is ready to deliver AC power to the loads If you are operating several loads from the power inverter turn them on separately after the inverter is on This will ensure that the power inverter does not have to deliver the starting 3 7 1 Controls and indi i The ON OF Itch turns the contiol itin the power inverter on IS con Sako power he power inverter The Inverte operate nput voliage r nging of 10 5 to 15 obo for 13 modas iz KAT A MNA MN lt 42 0 60 0 The Inverter will indi follows and low DC voltage conditions as Dc Input over Dc Input under Dc Input under Voltage shut down Voltage alarm Voltage shut down 9600 112 9600 212 9600 124 9600 224 9600 148 9600 248 COTEK 4 Troubleshooting WARNING Do not open or disassemble the S600 Inverter Attempting to service the unit yourself may cause an electrical shock or fire Problems and Symptor Caus Low output voltage 110V 95 105VAC 220V 190 210VAC O 7 Using average REPS KATE IS Voltmeter e Overload lt p 1 P Y Solutions Use true RMS reading meter and cable oee page 11 3 4 7 of the manual Load LED bar flash Reduce load No output voltage Low input voltage Recharge battery Voltage indicator In
16. ol contact If the remote control contact is in a state of low impedance short the inverter will be turned ON If the remote control contact is in a state of high impedance open the inverter will be turned OFF COTEK 3 2 2 Ventilation Shaft Be sure to keep it a distance at least 1 inch form surrounding things 3 2 3 Input terminals Connect the input terminal to 12V 24V 48V battery or other 12V 24V 48V power source represents negative Reverse rnal fuse and may damage the 2 represents positive polarity connection wi inverter perme gt Ba 5 7 vto connects Chass REPS 3 2 4 Use wire 8 d with Vehicle Chassis AI SE INGLE T perat g the inverter with lor may cause a COTEK 3 3 Installation The power inverter should be installed in an environment that meets the following requirements 3 3 1 3 3 2 3 3 3 3 3 4 3 3 5 3 3 6 Dry Do not allow water to drip on or enter into the inverter Cool Ambient air temperature should be between OC and 33 C the cooler the better Ys hel ana ery compartment or other le fumes gt ch as fuel storage areas or Safe Do not 1 areas where T least one inch away from afts on the rear and the Ensure the ventilati surrounding yA tare VE ructed bottom of c 3 install the Inverter f y environment The dust can bei the cooling fan
17. polarit ae will blow the fuse in of the inverter to the a secure connection Connect t e cable from the negative ter WA of the power sou rce ich to the ON posit jon and the buzzer will send out Minn to th thei 4 make self diagnosis and the LED s indicators will also appear various colors Finally the buzzer will send out another be ound and the input Level LED indicators will turn to Green color and the inverter starts working successfully 3 4 5 3 4 6 Set the power switch to OFF position the inverter stops and all the lights go Off 3 4 7 Set power inverter switch to the ON position and turn the test load on The inverter should supply power to the load If you plan to accurately measure the true output r m s voltage of inverter a meter such as FLUKE 45 BECKMAN 4410 or TRIPLETT 4200 must be used COTEK 3 5 AC Safety Grounding During the AC wiring installation AC inout and output ground wires are connected to the inverter The AC input ground wire must be connected to the incoming ground from AC utility source The AC output ground wire should go to the grounding point for your loads for example a distribution panel ground bus 3 5 1 Neutral Grounding 3 5 1 1 120V models verter is maii Pala operati al Code req source such as inverters and a cond k to grou C conductor om the uti anel AI models ductor of the AC output circuit
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