Standing Seam Roof Anchor USeR INSTRUCTION
Contents
1. EXCESSIVE BUILD UP OF DIRT MAY PREVENT THE SWIVEL BRACKET FROM SWIVELLING SPECIFICATIONS MATERIALS SWIVEL BRACKET Steel WEIGHT 25 lbs without SRL SEAM CLAMPS Aluminum CAPACITY 420 Ibs one person DIMENSIONS 12 00 inch 30 48cm 8 45 inch 21 46cm 30 00 inch 76 20cm 7 3 ROOF PANELS SEAM STYLES Vertical standing seams only COMPATIBLE ROOF PANELS See Table 1 for a list of compatible roof panels Table 1 Compatible Roof Panels American Buildings Company Standing Seam II Panel 24 ga McElroy Metals Medallion Lok 22 ga steel steel Fabret thin Seam 24 ga ste O O 8 0 LABELING 8 1 THESE LABELS MUST BE PRESENT AND FULLY LEGIBLE Swiveling Anchorage for Standing Seam Roofs for proper uae maintenance ond Inspection i iaire to follow instructions moy result in serious injury SPECIFICATIONS miram apear aA anba W ai Weets OSHA Requirements i shown h dogom Tighten sel dl four INSPECTION re te 130 180 inba for 24 gauge steal ond 160 160 a for 22 Inspect onchor before each use De nol use if inspection Re terqus net a i oly fo 130 150 heba Kr T 9 q rene sted ord 180 180 bre for 22 gage or thicker sted 2505809 Rev A gouge or thicker ated Consect mel cesembly lo leg omembika wing damp plotes end 1 3 fosteners Swivel mus be centered between lng oesembfies ond musl roioie efthoul coniocting camp peles Tongue festenars to 30 35 f ba Connect SAL to bro2. as close to the anchorage point as possible Do not permit a swing fall if injury could occur Swing falls will significantly increase the clearance required when a self retracting lifeline is used G ENVIRONMENTAL HAZARDS Use of this equipment in areas with environmental hazards may require additional precautions to prevent injury to the user or damage to the equipment Hazards may include but are not limited to heat chemicals corrosive environments high voltage power lines gases moving machinery and sharp edges Contact Capital Safety if you have questions about using this equipment where environmental hazards exist H TRAINING This equipment must be installed and used by persons trained in its correct application and use See section 4 0 APPLICABLE STANDARDS Refer to applicable standards including local state and federal requirements for more information on personal fall arrest systems and associated components SYSTEM REQUIREMENTS COMPATIBILITY OF COMPONENTS Protecta equipment is designed for use with Capital Safety approved components and subsystems only Substitutions or replacements made with non approved components or subsystems may jeopardize compatibility of equipment and may effect the safety and reliability of the complete system COMPATIBILITY OF CONNECTORS Connectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do
3. to perform a rescue quickly and safely 3 3 INSTALLATION Figure 7 illustrates installation of the Standing Seam Roof Anchor on the Roof Panel Figure 8 illustrates installation of the SRL in the Roof Anchor Swivel Bracket Step 1 Check the torque on the bolts connecting the aluminum seam clamps to the adjustable leg assemblies Torque the fasteners to 15 20 ft lbs 20 27 N m see Figure 8 Step 2 Position the two leg assemblies on the roof The leg assemblies must be the same distance from the roof edge The leg assemblies will be oriented so that aluminum seam clamps are facing the Same direction Place the seam clamps over the roof panel seams Setscrews in each clamp should be on the same side of the clamp see Figure 8 Use a 3 16 inch hex bit with a 1 4 inch drive screw gun to tighten and retighten the setscrews as the seam material compresses Verify screw tension with a calibrated torque wrench Screw tension should be between 160 and 180 inch pounds 18 1 20 3 N m for 22 gauge steel roof panels and between 130 and 150 inch pounds 14 7 16 9 N m for 24 gauge steel panels see Figure 8 CAUTION Battery operated guns may not deliver consistent screw tension Drywall guns may not deliver adequate tension Step 3 Slide the load bar in the clamp plates to center the swivel bracket between the leg assemblies Ensure that the swivel bracket swivels freely without contacting the clamp plates Tighten the clamp plate fasteners to secure t
4. 27 N m 130 150 in lb 14 7 16 9 N m i for 24 ga steel panels N 3 4 USE Connect the Self Retracting Lifeline to the full body harness according to the self retracting lifeline and the full body harness user instruction manuals Re torque clamp plate and seam clamp fasteners daily see Figure 8 WARNING Read and follow the user instruction manuals included with the self retracting lifeline and the full body harness 4 0 TRAINING 4 1 Itis the responsibility of all users of this equipment to understand these instructions and to be trained in the correct installation use and maintenance of this equipment These individuals must be aware of the consequences of improper installation or use of this equipment This user manual is not a substitute for a comprehensive training program Training must be provided on a periodic basis to ensure proficiency of the users WARNING Training must be conducted without exposing the trainee to a fall hazard Training should be repeated on a periodic basis 5 0 INSPECTION 5 1 FREQUENCY BEFORE EACH USE inspect the Standing Seam Roof Anchor according to sections 5 2 and 5 3 FORMAL INSPECTION A formal inspection of the Standing Seam Roof Anchor must be performed at least annually by a competent person other than the user The frequency of formal inspections should be based on conditions of use or exposure See sections 5 2 and 5 3 Record the inspection results in the inspection and maint
5. AL FALL ARREST SYSTEM Personal fall arrest systems used with this equipment must meet applicable state federal and OSHA requirements A full body harness and Self Retracting Lifeline must be used with the Standing Seam Roof Anchor The personal fall arrest system must limit fall arrest forces to 1 800 Ibs 8 kN The roof decking must be a minimum of 24 gauge steel Refer to Table 1 for a listing of compatible roof panels 2 5 SEAM REQUIREMENTS The Standing Seam Roof Anchor 7 must be attached to the seam as shown in Figure 5 The hook rigare Attaching to the Seam side of the seam clamp must hook under the seam for proper attachment WARNING The seam must be compatible with the seam clamp Do not use the Standing Seam Roof Anchor if you are unable to attach to the seam as shown in Figure 5 Failure to attach the Standing Seam Roof Anchor correctly may result in serious injury or death 2 6 ANCHORAGE STRENGTH From OSHA 1926 500 and 1910 66 Anchorages used for attachment of a personal fall arrest system Correct Attachment PFAS shall be independent of any anchorage being used to support or suspend platforms and must support at least 5 000 Ibs 4 kN per user attached or be designed installed and used as part of a complete PFAS which maintains a safety factor of at least two and is supervised by a qualified person 2 7 MULTIPLE UNITS When attaching multiple Standing Seam R
6. Instructions for the following series products N P ROTECTA Standing Seam Roof Anchor lt Model Number 2190001 USER INSTRUCTION MANUAL STANDING SEAM ROOF ANCHOR This manual is intended to meet the Manufacturer s Instructions and should be used as part of an employee training program as required by OSHA WARNING This product is part of a personal Figure 1 Standing Seam Roof Anchor fall arrest system The user must read and Clamping Plate follow the manufacturer s instructions for each E component or part of the complete system Bracket These instructions must be provided to the user of this equipment The user must read and understand these instructions or have them explained to them before using this equipment Manufacturer s instructions must be followed for proper use and maintenance of this product Alterations or misuse of this product or failure to follow instructions may result in serious injury or death Load Bar IMPORTANT If you have questions on the use Seam Clamp care or suitability of this equipment for your Adjustable Leg application contact Capital Safety Assembly IMPORTANT Record the product identification information from the ID label in the inspection and maintenance log in section 9 0 of this manual 1 0 APPLICATIONS 1 1 PURPOSE The Protecta Standing Seam Roof Anchor Figure 1 is designed for use as an anchorage connector for a personal fall arrest system on sloped or flat standing se
7. am roofs with seam spacing from 12 inches 30 cm to 24 inches 61 cm The Standing Seam Roof Anchor is designed for use with the Protecta Rebel SRL models 3590500 an 3590550 and other Self Retracting Lifelines SRLs that limit arresting forces to 1 800 pounds 8 KN only It is especially suited for applications where falls may occur over an edge roofing leading edge construction etc if used with an SRL intended for leading edge work e g the DBI SALA Leading Edge Self Retracting Lifeline 1 2 LIMITATIONS Consider the following application limitations before using this equipment IMPORTANT This anchor shall be installed and used under the supervision of a Qualified Person as part of a complete personal fall arrest system that maintains a safety factor of at least two A ROOF PANELS The Standing Seam Roof Anchor must only be used on structural standing seam roof panels that meet the geometric and load requirements specified in section 2 0 Refer to Table 1 for a list of compatible roof panels B CAPACITY The Standing Seam Roof Anchor is designed for use by persons with a combined weight clothing tools etc of no more than 420 Ibs 190 kg No more than one personal fall arrest system may be connected to this equipment at one time C FREE FALL Personal fall arrest systems used with this equipment must be rigged to limit the free fall to six feet or less See the personal fall arrest system manufacturer s instruction
8. any CSG USA amp Latin America CSG Canada CSG Northern Europe 3833 SALA Way 260 Export Boulevard Unit 7 Christleton Court Red Wing MN 55066 5005 Mississauga ON L5S 1Y9 Manor Park Toll Free 800 328 6146 Phone 905 795 9333 Runcorn Phone 651 388 8282 Toll Free 800 387 7484 Cheshire WA7 1ST Fax 651 388 5065 Fax 888 387 7484 Phone 44 0 1928 571324 solutions capitalsafety com info ca capitalsafety com Fax 44 0 1928 571325 csgne capitalsafety com CSG EMEA CSG Australia amp New Zealand CSG Asia Europe Middle East Africa 95 Derby Street Singapore Le Broc Center Silverwater 16S Enterprise Road Z I l re Avenue Sydney NSW 2128 Singapore 627666 5600 M B P 15 06511 AUSTRALIA Phone 65 65587758 Carros Phone 61 2 8753 7600 Fax 65 65587058 Le Broc Cedex Toll Free 1 800 245 002 AUS inquiry capitalsafety com France Toll Free 0800 212 505 NZ Phone 33 4 97 10 00 10 Fax 61 2 87853 7603 Shanghai Fax 33 4 93 08 79 70 sales capitalsafety com au Rm 1406 China Venturetech Plaza information capitalsafety com 819 Nan Jing Xi Rd Shanghai 200041 P R China Phone 86 21 62539050 Fax 86 21 62539060 www capitalsafety com 200 KAP Certificate No FM 39709
9. ckel using 5 2 fosteners Warning Label PROTECTA 9504586 Rev B MFRD LOT NO MODEL NO 2222X SSS 18005050 0050 SSN ID Label 9 0 INSPECTION AND MAINTENANCE LOG SERIAL NUMBER MODEL NUMBER DATE PURCHASED DATE OF FIRST USE INSPECTION ITEMS CORRECTIVE ACTION MAINTENANCE NOTED PERFORMED INSPECTION DATE Approved By ee Approved By a Approved By fe Approved By ee Approved By _ Approved By Approved By ee Approved By SS Approved By a Approved By l Approved By a OO ee Approved By Approved By 10 9 0 INSPECTION AND MAINTENANCE LOG SERIAL NUMBER MODEL NUMBER DATE PURCHASED DATE OF FIRST USE INSPECTION ITEMS CORRECTIVE ACTION MAINTENANCE NOTED PERFORMED INSPECTION DATE Approved By ee Approved By a Approved By fe Approved By ee Approved By _ Approved By Approved By ee Approved By SS Approved By a Approved By l Approved By a OO ee Approved By Approved By i LIMITED LIFETIME WARRANTY Warranty to End User D B Industries Inc dba CAPITAL SAFETY USA CAPITAL SAFETY warrants to the original end user End User that its products are free from defects in materials and workmanship under normal use and service This warranty extends for the lifetime of the product from the date the product is purchased by the End User in new and unused condition from a CAPITAL SAFETY authorized distributor CAPITAL SAFETY S enti
10. enance log in section 9 0 WARNING If this equipment has been subjected to fall arrest forces remove from service and destroy or return to an authorized service center for repair 5 2 5 3 6 0 6 1 7 0 7 1 7 2 INSPECTION STEPS Step 1 Inspect the entire unit for damage or excessive corrosion Look for cracks or wear that may affect the strength or operation of the unit Make sure all labels see Section 8 are present and legible Step 2 Ensure the swivel bracket is free of damage corrosion cracks deformities or excessive wear Ensure the self retracting lifeline is securely attached to the swivel bracket The swivel bracket must swivel 360 degrees Step 3 Inspect the seam clamps The seam clamps must not be bent or damaged Two setscrews are provided with each clamp Make sure that setscrews are present and in good condition Step 4 Re torque all clamp plate and seam clamp fasteners to the torque requirements stated in Figure 8 Step 5 Inspect the self retracting lifeline and the full body harness according to the manufacturer s user instruction manuals If the inspection reveals an unsafe or defective condition remove the Standing Seam Roof Anchor from service and destroy or return it to an authorized service center for repair IMPORTANT Only Capital Safety or parties authorized in writing may make repairs to this equipment MAINTENANCE CLEAN THE STANDING SEAM ROOF ANCHOR WITH MILD SOAP AND WATER
11. he load bar and attached swivel bracket in the proper position Torque the clamp plate fasteners to 30 35 ft lbs 41 47 N m see Figure 8 Step 4 Install an SRL meeting the requirements specified in Section 2 4 to the swivel bracket The SRL must be secured in the swivel bracket with the included 5 8 inch bolt Figure 8 The bolt should pass through the holes in the swivel bracket and the anchor point e g swivel eye on the SRL Do not substitute hardware other than provided with the standing seam anchor If the bolt will not fit through the designated anchor point on the SRL or if the SRL does not fit within the swivel bracket the SRL is incompatible with the standing seam anchor and must not be used Figure 6 Attaching Multiple Roof Anchors Panel Fasteners 4 Panels Minimum Roof Edge Roof Edge 2 Panels Min Roof Edge 2 x Panel Length 4 x Panel Length Minimum Minimum Clamp Plate a ie a _ Adjustable a Leg Assembly Figure 8 SRL Installation and Fastener Torque Requirements Self Retracting Lifeline SRL l Secure SRL in Swivel Bracket with oF 5 8 Bolt through bracket holes lt and SRL Anchor Point Swivel Bracket wf a r lt 30 35 ft lb 41 47 N m T EN o 160 180 in Ib 18 1 20 3 N m 45 20 ft lb for 22 ga steel panels 20
12. not cause their gate mechanisms to inadvertently open regardless of how they become oriented Contact Capital Safety if you have any questions about compatibility Connectors hooks carabiners and D rings must be capable of supporting at least 5 000 Ibs 22KN Connectors must be compatible with the anchorage or other system components Do not use equipment that is not compatible Non compatible connectors may unintentionally disengage See Figure 3 Connectors must be compatible in size shape and strength Self locking snap hooks and carabiners are required by ANSI Z359 1 and OSHA MAKING CONNECTIONS Only use self locking snap hooks and carabiners with this equipment Only use connectors that are suitable to each application Ensure all connections are compatible in size shape and strength Do not use equipment that is not compatible Ensure all connectors are fully closed and locked Protecta connectors snap hooks and carabiners are designed to be used only as specified in each product s user s instructions See Figure 4 for inappropriate connections Protecta snap hooks and carabiners should not be connected Figure 3 Unintentional Disengagement Roll Out If the connecting element that a snap hook shown or carabiner attaches to is undersized or irregular in shape a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner This force may cause the gate of either a self locking
13. oof Anchors on one roof follow the guidelines illustrated in Figure 6 Two or more Standing Seam Roof Anchors must not apply loads to a single panel fastener Incorrect Attachment 3 0 INSTALLATION AND USE WARNING Do not alter or intentionally misuse this equipment Consult Capital Safety when using this equipment in combination with components or subsystems other than those described in this manual Some subsystem and component combinations may interfere with the operation of this equipment Use caution when using this equipment around moving machinery electrical hazards chemical hazards and sharp edges WARNING Consult your doctor if there is reason to doubt your fitness to safely absorb the shock from a fall arrest Age and fitness seriously affect a worker s ability to withstand falls Pregnant women and minors must not use this equipment 3 1 BEFORE EACH USE OF THIS EQUIPMENT INSPECT ACCORDING TO SECTION 5 0 OF THIS MANUAL 3 2 PLAN YOUR SYSTEM BEFORE INSTALLATION CONSIDER ALL FACTORS THAT WILL AFFECT YOUR SAFETY DURING USE OF THIS EQUIPMENT CONSIDER THE FOLLOWING WHEN PLANNING YOUR SYSTEM A ANCHORAGE Select an anchorage that meets the requirements specified in sections 2 5 and 2 6 B SHARP EDGES Avoid working where the system components may be in contact with or abrade against unprotected sharp edges C RESCUE The employer must have a rescue plan when using this equipment The employer must have the ability
14. or a non locking snap hook to open allowing the snap hook or carabiner to disengage from the connecting point non compatibly shaped element 1 Force is applied to the 2 The gate presses against the 3 The gate opens allowing the snap hook connecting ring Snap hook to slip off A Toa D ring to which another connector is attached Figure 4 Inappropriate Connections B In a manner that would result in a load on the alo X OP YN J NOTE Large throat opening snap hooks should not be connected to standard size D rings or similar objects which will result in a load on the gate if the hook or D ring twists or rotates Large throat snap hooks are designed for use on fixed structural elements such as rebar or cross members that are not shaped in a way that can capture the gate of the hook C In a false engagement where features that protrude from the snap hook or carabiner catch on the anchor and without visual confirmation seems to be fully engaged to the anchor point D To each other E Directly to webbing or rope lanyard or tie back unless the manufacturer s instructions for both the lanyard and connector specifically allows such a connection F To any object which is shaped or dimensioned such that the snap hook or carabiner will not close and lock or that roll out could occur G Ina manner that does not allow the connector to align properly while under load 2 4 PERSON
15. re liability to End User and End User s exclusive remedy under this warranty is limited to the repair or replacement in kind of any defective product within its lifetime as CAPITAL SAFETY in its sole discretion determines and deems appropriate No oral or written information or advice given by CAPITAL SAFETY its distributors directors officers agents or employees shall create any different or additional warranties or in any way increase the scope of this warranty CAPITAL SAFETY will not accept liability for defects that are the result of product abuse misuse alteration or modification or for defects that are due to a failure to install maintain or use the product in accordance with the manufacturer s instructions CAPITAL SAFETY S WARRANTY APPLIES ONLY TO THE END USER THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO OUR PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES EXPRESSED OR IMPLIED CAPITAL SAFETY EXPRESSLY EXCLUDES AND DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND SHALL NOT BE LIABLE FOR INCIDENTAL PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY NATURE INCLUDING WITHOUT LIMITATION LOST PROFITS REVENUES OR PRODUCTIVITY OR FOR BODILY INJURY OR DEATH OR LOSS OR DAMAGE TO PROPERTY UNDER ANY THEORY OF LIABILITY INCLUDING WITHOUT LIMITATION CONTRACT WARRANTY STRICT LIABILITY TORT INCLUDING NEGLIGENCE OR OTHER LEGAL OR EQUITABLE THEORY HR A Capital Safety Comp
16. s for more information 1 Qualified Person An individual with a recognized degree or professional certificate and extensive knowledge and experience in the subject field who is capable of design analysis evaluation and specification in the subject work project or product Refer to OSHA 1910 66 1926 32 and 1926 502 Form 5902435 Rev C 1 Copyright 2011 DB Industries Inc 1 3 2 0 2 1 2 2 2 3 D FALL ARREST FORCES The personal fall arrest Figure 2 Swing Fall Hazard system must limit fall arrest forces to 1 800 Ibs 8 KN E FALL CLEARANCE There must be sufficient clearance below the user to arrest a fall before the user strikes the ground or other obstruction The clearance required is dependent on the following factors e Elevation of the Standing Seam Roof Anchor e Connecting subsystem length e Deceleration distance e Movement of the harness attachment element e Worker s height e Free fall distance See the personal fall arrest system manufacturer s instructions for more information F SWING FALLS See Figure 2 Swing falls occur when the user is at a location other than in line with the seams to which the Standing Seam Roof Anchor is attached or when the user is at a location other than perpendicular with the anchor and the seams to which the Standing Seam Roof Anchor is attached The force of striking an object in a swing fall may cause serious injury or death Minimize swing falls by working
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