® 22nd Edition October 2014
Contents
1. sess 14 Vent Filters or Aneroid Bellows susssessssss14 Cable Protection tint apinn dere eg 15 Bending of Cable sse 15 Cable Compression rrnvrnnvrnervnnnrnnrrnnrnrnnenennnerrrrnnnnnnneeenne 16 4 20 mA Output Wiring eeeeeeennn 16 VDC Output Wiring rrarononrnnonvrrnrnonvnnnerrenvnnnvnerrnennnrernnevennnen 16 Models 745 750 sss enne nennen 17 Sealed Gage Transducer Above Sea Level 17 Transducer Position Sensitivity sess 17 General Maintenance Tips ssseeeeeee 18 Desiccant Maintenance ssssssssseeeeeene 18 Clogged Nose Piece or Dirty Diaphragm 18 Cleaning Your Transducer ssseseeeee 19 4 0 Warranty and Product Return Procedures 22 Restocking Policy eee 23 Appendix A Drawings and Diagrams ss 25 Appendix B Frequently Asked Questions 29 Appendix C Field Checkout amp Troubleshooting Techniques 34 Appendix D Calibration Calculations esee 50 Measurement Specialties Inc 1 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SRE EDALET 1 E 5 PO KPSI Analog Manual 22 Edition 1 0 Product Description2. Answer Yes Our units will experience a certain amount of position sensitivity You should mount it in a vertical position throughout the measurement cycle If you lay the transducer down the user must realize than an offset will occur 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SEE HALT I ESS KPSI Analog Manual 22 Edition es 15 Question What happens when you freeze your transducer in a column of water Answer We have frozen our transducers in a container of water in a home freezer with no resulting damage However depending on the level range of the unit over pressure of the unit is possible In harsh environments where debris is common and ice shifts you might expect damage to both the transducer and cable 16 Question Why would choose a KPSI Transducer versus a competitor Answer Reliable long lasting products Rapid delivery Lightning protection lifetime warranty Excellent pre amp post sales application support No hassle service Measurement Specialties Inc 33 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SPECIALTIES eo KPSI Analog Manual 22 Edition m Appendix C Troubleshooting Techniques Quick Check Procedure The following is a quick field checkout procedure for KPSI Level and Pressure Transducers It will be referred to throughout the troubleshooting section Should a problem be en
3. General Characteristics KPSI Level and Pressure Transducers use isolated diaphragm sensors that are specifically designed for use with hostile fluids and gases These sensors utilize a silicon pressure cell that has been fitted into a stainless steel or titanium package with an integral compliant stainless steel or titanium barrier diaphragm This sensor assembly is housed in a rugged 316 stainless steel or titanium case which provides for a variety of level ranges from 2 3 ft 0 75 m H2O through 4614 ft 1408 m H O and pressure inputs from 0 1 7 kPa through 0 15000 psi 103 mPa Our devices feature internal signal conditioning Standard outputs are 4 20 mA and VDC All units containing active electronic components have surge and reverse polarity protection For ease of use in the field our transducers are permanently laser engraved with our logo and name wiring information part number P N serial number S N date of manufacture DOM range excitation and output Transducers are offered in diameters of 1 0 25 mm and 0 75 inches 19 mm Care and Handling Our transducers are designed for rugged use However they need protection from over pressure and sharp impact When lowering them into a liquid penetrate the surface slowly and only to the depth necessary Avoid dropping the unit from above the surface Clean all transducers by rinsing them in a mild detergent Direct probing of the diaphragm or attempts to remove
4. be attached directly to a screw or bolt bored into the still well shelf HANGER Submersible Cable Splicing Kit Our field installable cable splice kit P N 830 allows you to splice polyurethane and ETFE submersible cable It is most commonly used for well applications where the more expensive ETFE cable is required for suspension in bed corrosive media where the liquid SS level is fairly shallow but the well is hundreds of feet in depth It is also used in emergency situations where cable must be spliced together to get an application up and running Warranty claims for moisture incursion will be null and void when the splice kit is used Measurement Specialties Inc 12 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SPE EMALT 1 E oe eo KPSI Analog Manual 22 Edition 3 0 Installation amp Maintenance Tips WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD In hazardous locations e Avoid building up static charge on case of data protector and plastic accessories e Use damp rag to wipe data protector and plastic accessories to avoid static build up General Installation Procedures The following is important installation and preventive maintenance information Our Customer Service or Applications Engineering Support staff can provide additional instruction 1 Transducer Anchors Most users either suspend our submersible transducers in stilling wells or a
5. Refer to your power supply and instrumentation Manufacturer for the specifics of your application Measurement Specialties Inc 26 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SPE CUALT IE KPSI Analog Manual 22 Edition ur Cable Anchoring Schemes Measuremert Speclatles Inc 27 1 757 766 1500 1000 Lucas Way Hamr ton VA 23666 USA 1 800 745 8008 measurement SPECIALTIE S 9e e KPSI Analog Manual 22 Edition Jr Reference Connection Schemes TRANSDUCER CABLE g Beane ere em VENTED VENT FILTER TANKS OR HI ANEROID BELLOWS option TN aar em NON VENTED TANKS e 8 o OR oe ii 8 e a E i VENT FILTER z H o Measurement Specialties Inc 28 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SPECIALTIES eo KPSI Analog Manual 22 Edition E Appendix B 1 2 Measurement Specialties Inc Question Answer Question Answer What installation ideas do you have to help me get rid of electrical noise interfering with the signal An ounce of prevention goes a long way Either try to eliminate the source of noise or move the transducer as far away from it as possible We strongly encourage you to secure our cable shield to a good earth ground and that you use a 4 20 mA signal output Armed with these precautions and the fact that man
6. are not shock tested and the lower pressure ranges can be damaged if dropped from several feet onto an unforgiving surface like concrete We recommend that the protective shipping foam remain in place until the unit is installed What is the response time of your transducer From initial power up the transducer output will stabilize within a fraction of a second The frequency response is rather low probably less than 1 kHz but it depends on the application the media plumbing etc Call our factory for application assistance if frequency response is critical in your application 30 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SPR EC MALT 1 ESA PO KPSI Analog Manual 22 Edition 6 Question Answer 7 Question Answer 8 Question Answer 9 Question Answer Measurement Specialties Inc 1000 Lucas W ay Hampton VA 23666 USA How do attach your vent filter or aneroid bellows to my cable vent tube The vent filter can be mounted anywhere convenient preferably out of the weather It can be mounted in any position and connects to the cable vent tube via the extension tube with metal connector tube provided The aneroid bellows must be mounted in a way that its movement is not encumbered It is provided with a mounting base What is the best way to mark my cable Use white vinyl marking tape available from your local hardware or electronic stores
7. lightning protection option on 4 20 mA products users should take into account the additional series resistance of this option when selecting the loop power supply This option will increase total loop resistance by 88 Ohms Troubleshooting Techniques 1 Symptom Transducer fails to give output of any kind Procedure Isolate the problem to either the transducer or the power supply readout See the Quick Check Procedures above for this check If it can be determined that the transducer is no longer operable remove it from service for further analysis If the transducer output falls within the limits described above the fault lies somewhere else in your system 2 Symptom Transducer has failed and has been removed for analysis Procedure Inspect the cable for physical damage Cuts in the cable jacket can result in liquid incursion into the transducer housing which can cause permanent damage If operational the cable can be repaired by using a splice kit P N 830 supplied by Measurement Specialties Inc 38 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SEG NALT 1 ESA PO KPSI Analog Manual 22 Edition Measurement Specialties Inspect the transducer housing It should be intact and free of corrosion If the outer surface of the transducer is pitted this could be an indication of galvanic corrosion caused by stray ground currents If this is the case the transducer wil
8. option choose to troubleshoot the transducer per the suggested measurements shown below Otherwise contact our Customer Service Department at 800 328 3665 for a Return Material Authorization number RMA If the zero output is within these limits the problem will more than likely be found elsewhere in your system YOU MUST ADD 0 5 VDC THESE JUMPERS 4 20 mA BLACK A v SNAM CEN cooo gt J m A lt o a YILIN VW T o z m a o c v R lt YO AYILLVE UILINLTIOA X1ddNS YIMOd When an error is observed at a customer s installation it is important to determine if the fault lies in the transducer or the instrument reading the transducer signal ie digital panel meter programmable logic controller etc To do this a second instrument should be used to confirm the observations The second instrument may be a handheld DMM Digital Multi Meter or a dedicated milliammeter capable of reading 4 20 mA of current to a resolution of at least 0 1 mA The diagram above illustrates the attachment of the meter in series with the black negative signal wire of the transducer using a 9 28 VDC power Measurement Specialties Inc 35 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SEE CMALT 1 ESY PO KPSI Analog Manual 22 Edition Jd supply for transducer excitation Some suggested power supplies are 1 12 VDC automotive battery e 2 6 VDC lantern
9. protective screens will damage the sensor voiding the warranty Measurement Specialties Inc 2 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SEEEDALTITESS KPSI Analog Manual 22 Edition es Calibration All transducers are shipped with calibration information unique to each transducer Make sure you keep each calibration report However should you misplace your calibration sheet contact the factory and request a duplicate All KPSI Transducer calibrations are traceable to the National Institute of Standards and Technology NIST Approvals Most of our products have UL and FM certification for intrinsic safety Their respective installation control drawings can be downloaded from our website Several of our product lines also carry ABS approval Most products are CE compliant to EN 61326 1 2006 and EN 61326 2 3 2006 CE compliant units are labeled accordingly These units are designed for installation in a Class I Division 1 Groups A B C and D Class II Division 1 Groups E F and G Class III Division 1 hazardous location when connected to appropriate apparatus such as those manufactured by R G Stahl Inc and others Measurement Specialties Inc 3 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SEE EMALT I ESS KPSI Analog Manual 22 Edition es 2 0 Product Accessories and Options WARNING POTENTIAL ELECTROSTATIC CHARGING HAZAR
10. so that zero pressure reads full scale electrical output and maximum pressure reads zero electrical output Temperature Output A temperature output option is available for most transducers having 4 20 mA pressure output The temperature sensor requires an excitation of 9 28 VDC and is calibrated for a temperature range of 20 to 60 C with an accuracy of 4 C Output Option 6 4 20mA output for 20 to 60 C mA Reading x 5 40 Temperature C Example Reading is 20mA 20 x 5 40 60 C Reading is 12mA 12 x 5 40 20 Reading is 4mA 4 x 5 40 20 Cable Hanger We can supply an optional cable hanger P N 12 90 0931 to help end users secure the cable The cable hanger can be positioned anywhere on the cable by pushing the ends together Once positioned the cable hanger expands and provides a snug grip on the cable Measurement Specialties Inc 11 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SEE CHALET I ESS KPSI Analog Manual 22 Edition es When mounting the transducer in a well casing the cable hanger can be secured to a hook on the well plate or an eye bolt may be attached to the side of the well casing The cable hanger loop is then secured to the eye bolt by using any number of types of CABLE fasteners A similar technique can be used when working in stilling wells for surface water level measurement In this case the loop end of the cable hanger can
11. the meter and transducer Connect the red lead of the transducer to the terminal of the power supply If the 10 Ohm resistor is required connect it to the black lead of the transducer Use a short length of 22 AWG or heavier wire to connect the terminal of the meter to the resistor if it is required or the black wire of the transducer Connect the terminal of the meter to the terminal of the power supply with a length of 22 AWG or heavier wire Connect the drain wire from the transducer to a good earth ground See Appendix page 14 for wiring diagram Please refer to Maximum Cable Lengths and Minimum Supply Voltage in Appendix C page 22 to verify minimum loop supply voltage requirements 8 VDC Wiring To connect a 3 wire VDC output transducer to a typical power supply and the voltmeter connect the terminal of the power supply to the input terminal of the meter with a length of 22 AWG or heavier wire Connect the excitation black lead of the transducer to the input terminal of the meter Connect the input terminal of the meter to the signal lead white of the transducer Measurement Specialties Inc 16 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SPR EC MALT 1 ESA o KPSI Analog Manual 22 Edition Connect the terminal of the power supply to the lead red of the transducer Connect the drain wire to a good earth ground See Appendix A p
12. well head or tank Measurement Specialties Inc 6 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SEE CHALET I ESS eo KPSI Analog Manual 22 Edition Most installations of our submersible level transducers connect our polyurethane or ETFE cable to a junction box From this junction box users typically run their own cable to the required instrumentation Polyurethane jacketed cable is used for most applications while ETFE material is recommended for more aggressive environments Specifications for our standard polyurethane and ETFE jacketed cable are as follows Standard Standard Specifications Submersible Cable Non Submersible Cable Weight 0 05 Ibs ft 0 07 kg m 0 025 Ibs ft 0 035 kg m 0 28 7 10 mm 0 189 4 8 mm 0 31 7 87 mm 0 19 4 9 mm 2 22AWG 4 22 AWG Insulation Conductors Jas or ETFE Color coded PVC Outer jacket Aluminum polyester foil 36 gauge spiral tinned facing outward copper wire foil shield with drain wire Drain wire Vent Tube Polyethylene 060 ID 7 32 tinned copper 1 52 mm Measurement Specialties Inc 7 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SEE CHALET I ESS KPSI Analog Manual 22 Edition es Chemical resistance of polyurethane Potable Water Wastewater Borax Butane Animal Fat Carbonic Acid Citric Acid Cod Liver Oil Corn Oil Diesel Fuel Glycerin Glycol Mineral O
13. 0 05 ma 730 0 10 FS 0 016 ma 735 0 05 FS 0 008 ma In order to approximately determine how many milliamps a transducer should output at a given depth 1 Determine the depth in feet at which the transducer is sited 2 Divide the depth value from step 1 by the transducer full scale range in feet Record the value 3 Multiply the value calculated in step 2 by 16 the transducer span in milliamps Measurement Specialties Inc A 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SEE HALT I ESS KPSI Analog Manual 22 Edition es 4 Add 4 to the product of step 3 This is the approximate value in milliamps that should be output by the transducer at its current depth In order to approximately determine the depth of a transducer in feet using a given value of milliamps 1 Divide the full scale range of the transducer in feet by 16 Record this value 2 Subtract 4 from the milliamp output of the transducer Record this value 3 Multiply the result of step one by the result of step 2 This is the approximate depth at which the transducer is sited If the resulting numbers are reasonably close to some verified value for current water depth then the unit is functioning In order to determine the quality of measure ment additional steps need to be performed Measurement Specialties Inc 29 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008
14. D In hazardous locations e Avoid building up static charge on case of data protector and plastic accessories e Use damp rag to wipe data protector and plastic accessories to avoid static build up Nose Caps There are several different user installable nose caps for the 700 710 720 730 735 submersible level transducers The ported nose cap POM with 8 32UNC 2B threaded hole is best used where weights are required and for those installations where users may encounter sharp protruding objects The open face nose cap which allows maximum contact with the liquid media is ideal for wastewater and greasy applications where clogging of the sensor is a concern The piezometer nose cap allows the unit to be buried in saturated soil without damage to the sensor diaphragm The 1 4 male NPT pressure nose cap is not only useful for calibration purposes but also allows the device to be used as a submersible or above ground pressure transducer WARNING Caution must be exercised when inserting a screw into the nose cap as the maximum insertion length should not exceed 0 175 Measurement Specialties Inc 4 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SPR EC MALT 1 ESY PO KPSI Analog Manual 22 Edition 810 SuperDry 811 Stainless Steel Vent Filters or 815 Aneroid Bellows All KPSI submersible transducers with vented gauge format are supplied with a protective barrier th
15. Item 2 warm soapy water If fouling persists the transducer may be replaced with a Series 705 or Series 750 non fouling transducer which is specifically designed for trouble free operation in a high residue environment Output reading is within limits but freezes at one point In certain environments crust may form over the sensing diaphragm preventing the sensor from identifying change in level Removing the transducer from service and cleaning it as described in Item 2 will generally solve the problem To combat marine growth you might try wrapping the transducer with copper wire similar to that found in wire scouring pads for cleaning dishes 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 T 8 Symptom Procedure Symptom Procedure Measurement Specialties Inc measurement SP EC MALT 1 ESA PO KPSI Analog Manual 22 Edition Marine growth occurs on the copper and eventually erodes the copper and drops off or the copper is manually removed during routine maintenance Alternatively there are various companies that will impregnate coat the 316 stainless steel with anti fouling chemicals of coatings Level transducers temporarily removed from the well or sump should not be stored dry but should be stored in a bucket of fresh water in order to prevent crust formation Readings increase very slowly over time Our cable is shipped coiled and consequen
16. OSTATIC CHARGING HAZARD In hazardous locations e Avoid building up static charge on case of data protector and plastic accessories e Use damp rag to wipe data protector and plastic accessories to avoid static build up If you use a desiccant vent filter you should establish a regular maintenance schedule You should change your vent filter when it is 75 9096 spent pink color Replacement filters are available at a nominal cost from the factory Do not remove the old vent filter until a new one is available Remember that our improved 810 SuperDry Vent Filters are designed to be effective for at least one year before requiring replacement The 811 Stainless Steel Vent Filter is designed to last 5 years 2 Clogged Nose Piece or Dirty Diaphragm Either of these conditions could result in erroneous readings from your transducer WARNING NEVER attempt to clean your transducer s nose piece or diaphragm with any object This will dent the sensor diaphragm and cause permanent damage to the transducer Measurement Specialties Inc 18 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SEEEDALTIES3SS KPSI Analog Manual 22 Edition es Your transducer may be cleaned in accordance with the procedures listed in step 4 below 3 Cleaning your transducer Materials required 3 Plastic basins 8 12 inches 200 300 mm across and 4 6 inches 100 150 mm deep Supply of clean
17. Test Time 7 52 10 Model No 730T14A0A005 000000 000C 10020A Serial No 1206816 Pressure Range 0 00 to 5 00 PSIG Test Temps Room 25 0 DegC Excitation 9 28 VDC Output 4 20 mA PCU Serial No TRF 146 ea Rund1 Run 2 Target Rm Temp Rm Temp Error Rm Temp Error Test Pressure Outputs Outputs FSO Outputs FSO 0 00 3 9894 3 9940 0 0286 3 9918 0 0149 1 00 7 1913 7 1888 0 0155 7 1893 0 0123 2 00 10 3936 10 3901 0 0217 10 3914 0 0138 3 00 13 5951 13 5942 0 0058 13 5953 0 0010 4 00 16 7979 16 7991 0 0079 16 7988 0 0057 5 00 19 9999 20 0010 0 0073 20 0006 0 0048 4 00 16 7977 16 7999 0 0136 16 7995 0 0114 3 00 13 5961 13 5956 0 0031 13 5951 0 0063 2 00 10 3935 10 3920 0 0095 10 3911 0 0151 1 00 7 1911 7 1888 0 0144 7 1895 0 0101 0 00 3 9896 3 9926 0 0188 3 9917 0 0135 Maximum Static Error 0 0286 FSO Maximum Non Repeatabillty 00137 FSO Electrical Termination RED SUPPLY Siopet 0 3123 PSIG mA BLACK SUPPLY Zero Offset 1 0 0000 PSIG BLUE SHIELD Slope2 3 2023 mA PSIG Zero Offset2 3 9889 mA Conversion Factor 1 0000 Caiculations Method 1 Calculate pressure in desired units using sensor s output as independent variable PSIG 0 3123 mA 3 9889 0 0000 Method2 Calculate predicted sensor output in desired units using pressure as the independent variable mA 32023 PSIG 0 0000 3 9889 Measurement Specialties Inc 51 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 mea
18. These same stores may also sell cable marking kits Any ideas for preventing marine growth on your submersible transducers You might want to try waterproof grease Remove the threaded nose cap to facilitate applying the grease Take care not to damage the diaphragm when applying the grease and not to trap air bubbles against the sensing diaphragm How many measurements can you make before the diaphragm on the sensor fails In normal operation millions of cycles We find that sensor failure is rarely due to diaphragm fatigue 1 757 766 1500 1 800 745 8008 Measurement Specialties Inc measurement SEE CMALT 1 ESY eo KPSI Analog Manual 22 Edition 10 Question What is the turnaround time on repairs Answer Once we receive a unit into our facility it takes less than 10 working days to complete an evaluation 11 Question What is the longest length of cable you have attached to a submersible transducer Answer Two thousand feet 610 meters 12 Question Why do you use 316 SS housings and sensors for your standard transducers Answer _ It offers a good combination of corrosion resistance and reasonable cost As an option we do offer titanium for more aggressive environments 13 Question What wire gauge should limit myself to when connecting to your 22 AWG wire Answer Use 22 AWG or heavier 14 Question Does it make any difference if mount the transducer in a vertical or horizontal position
19. a desiccant filter or aneroid bellows If caught early enough the transducer can be saved by coiling the cable and transducer in a pan and baking it in an oven at 50 C 122 F for a minimum of 2 hours Be careful that the oven temperature does not exceed 50 C 122 F or both the transducer and the cable can be damaged Alternatively suspend both the cable and transducer in a vertical position with vent tube down overnight to allow water to drain from the transducer and vent tube Transducer suddenly fails during or just after a nearby lightning event This failure is usually caused by overvoltage due to ground transients resulting from a direct or indirect lightning event These transients can travel distances of a mile or more 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 5 6 Symptom Procedure Symptom Procedure Measurement Specialties Inc measurement SEE CMALT 1 ESA o KPSI Analog Manual 22 Edition Jd The transducer may be returned to the factory for repair and optional retrofit of our lightning protection system This system carries a lifetime warranty against transducer damage due to lightning Transducer response to pressure level input changes becomes sluggish This is usually a sign that the sensing end of the transducer has become fouled with residue The transducer must be removed from service and the sensing diaphragm cleaned as described in
20. age 14 Models 745 and 750 come standard with a field removable diaphragm protector one inch or 25 mm standoff The diaphragm protector can easily be taken off by removing six 6 fasteners located on the bottom of the unit Sealed Gage Transducer Configured For Altitude Above Sea Level Since sealed gauge transducers are normally calibrated at sea level there may be considerable error induced when used at a higher elevation If the transducer was calibrated without taking into consideration the difference in atmospheric pressure at sea level and the higher elevation an offset error will occur In order to eliminate error due to this difference the customer must identify the elevation where the transducer will be installed The nominal atmospheric pressure at the location is calculated and the transducer will be ranged accordingly Not all KPSI Transducers are available in a sealed pressure format Please refer to the appropriate datasheet for availability Position Sensitivity The transducer should be installed so that the diaphragm located behind the nose cap is oriented in a vertical position otherwise the unit could exhibit an offset Measurement Specialties Inc 17 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SEE EMALT I ESS KPSI Analog Manual 22 Edition es General Maintenance Tips for Submersible Transducers 1 Desiccant Maintenance WARNING POTENTIAL ELECTR
21. as temperature wire size length of the wire power supply and voltage requirements of any devices to be powered At 25 C the 22 AWG conducting copper wire used in our polyurethane jacketed cable has a resistance of 16 45 ohms per 1000 feet 304 m Using Ohms Law E IR where E voltage l current and R resistance one finds that a 20 mA signal requires 329 volts to drive it along 1000 feet 304 m of 22 AWG copper wire E216 45 x 020 This drop is seen on both the supply and return wire for a total loop voltage drop of 0 658 volts To find out how much voltage is required to drive our Series 700 submersible level transducer s 4 20 mA signal 10 000 feet just add the minimum power requirement of the 700 9 VDO to the resistance offered by 10 000 feet 8048 m of our polyurethane jacketed cable 10 000 1000 x 658 6 58 The resulting power requirement is 15 58 VDC 9 6 58 Connect the cable shield drain wire to a good earth ground This will protect the transducer from relatively minor transient voltages The only exception to this rule Measurement Specialties Inc 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SPE CMALT 1 ESA PO KPSI Analog Manual 22 Edition is if high rates of electrolytic corrosion have been previously experienced with grounded submersible devices In this case it may be better to leave the shield disconnected Please note When using products with the
22. at guards against moisture buildup in the cable vent tube The 810 SuperDry vent filter is installed free of charge and is guaranteed to operate maintenance free for one year The 811 Stainless Steel Vent Filter is housed in a 316 stainless steel body containing desiccant to provide vent tube moisture protection for a minimum of five years without maintenance We also offer the 815 Aneroid Bellows as a maintenance free option that can be used on submersibles with accuracies of 1 0 5 or 0 25 FSO These barriers ensure reliable operation and long life as they protect sensitive electronic components from mildew and prevent the formation of a liquid column in the vent tube Any such liquid column directly affects calibration of the transducer Sacrificial Anodes Our sacrificial anodes are made from a special zinc alloy formulated to guarantee continued effectiveness over long periods Because the anodes are 95 galvanic they will not corrode unless there is an electrolytic demand The anode maintains a high driving potential throughout its 12 month life is self sloughing and always exposes new zinc for the best possible protection For those applications where cable buoyancy is a problem the sacrificial anode can be substituted for hanging weights Measurement Specialties Inc 5 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SRE CMALT 1 ESA PO KPSI Analog Manual 22 Edition Sacr
23. batteries connected in series for a total of 12 VDC e 2 9 VDC transistor batteries connected in series for a total of 18 VDC Batteries are suggested to power the transducer during testing to eliminate the possibility that line noise is passing through an improperly filtered grounded or damaged power supply All measurements should be recorded and sent to Measurement Specialties along with the transducer to assist in the evaluation process Further Measurements Should read 4 20 mA Should read Excitation gt 2 5 Mohms Excitation red gt 2 5 Mohms white to Shield to Shield ida drain Excitation 2 5 Mohms Excitation black 2 5 Mohms black to Shield to Shield e drain Output red t 2 5 Mohms Shield drain t 2 ohms Shield drain Housing Shield blue t 2 ohms HAS Measurement Specialties Inc 36 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SEG MALT 1 ESY PO KPSI Analog Manual 22 Edition Maximum Cable Lengths and Minimum Supply Voltage The maximum length of cable to be used with our submersible transducers is largely dependent upon the type of electrical output of the transducer For a 0 5 VDC output a maximum cable length of 100 feet 30 m is recommended A voltage output is more susceptible to electrical interference than a 4 20 mA signal A 4 20 mA signal can be transmitted much longer distances depending upon such factors
24. countered with a transducer or transmitter it is sometimes helpful to test the transducer independently from the rest of the system thereby establishing where to concentrate the troubleshooting effort On the next page is a simple hookup diagram for the most common types of electrical output a 0 5 VDC transducer and a 4 20 mA transmitter In either case the power supply can be a common 12 volt lantern battery or even a 9 volt transistor radio battery although the lifetime of a 9 volt battery will be limited The meter should be a digital type capable of reading at least 2 digits to the right of the decimal point Use 22 gage or heavier hookup wire or clip leads for jumpers If your unit has other than a 0 5 VDC or 4 20 mA output please call Applications Support at 800 328 3665 for assistance Once your transducer is correctly configured per one of the diagrams below orient the transducer in a vertical position with the pressure port down and then read the zero output on your meter For a 0 5 VDC output the zero should be between 0 and 0 10 volts and for a 4 20 mA output between 3 80 and 4 20 mA For Series 300 Measurement Specialties Inc 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SEE EMALT 1 ESS KPSI Analog Manual 22 Edition es the values do not change for VDC output but the values for mA are between 3 80 and 4 20 mA If the output is outside of these limits you may at your
25. ghly clean it out Rinse and wipe dry Step 4 Holding the transducer in a vertical position so that you can see the face of the sensor screw the protective nose piece back into place 4 Cleaning the Lightning Protection Data Line Protector WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD In hazardous locations e Avoid building up static charge on case of data protector and plastic accessories e Use damp rag to wipe data protector and plastic accessories to avoid static build up Measurement Specialties Inc 21 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SPE CMALT 1 ESA PO KPSI Analog Manual 22 Edition 4 0 Warranty and Product Return Procedure KPSI products are warranted for a period of two years commencing from the date of shipment to the original purchaser to be clear of title free from defects in material and workmanship and in conformity with product specifications Any transducer transmitter that is less than 2 years old see DOM which does not meet the product s specifications and exhibits no obvious physical damage to the housing sensor or cable cuts will be replaced under warranty Units 2 3 years old Units that fall within this age group and exhibit no obvious physical damage to the housing sensor or cable cuts may be replaced at a discounted list price Units greater than 3 years old Units that fall within this age group are not re
26. he transducer and cable Rubber gloves should be worn when working with The Works cleanser MSDS available from the manufacturer Wearing your rubber gloves fill one of the bowls with fresh water one with a mild detergent mixed with water and the last with 16 ounces 0 45 kg of The Works Cleaning Step 1 Immerse the unit in the bowl containing the mild detergent and stir for 20 30 seconds gently rubbing the exterior casing of the transducer to remove stubborn and built up dirt and grime Remove and thoroughly rinse in the bowl containing the fresh water Rinse and wipe dry Step 2 Holding the body of the transducer with one hand so that you are looking at the retaining screen protecting the sensor carefully remove the sensor nose piece by simply unscrewing it from the transducer body Do not touch the sensor diaphragm with your finger or any other object Also do not try to dry the inside portion of the transducer as you risk damaging the pressure sensor Measurement Specialties Inc 20 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SPE CMALT 1 ESA eo KPSI Analog Manual 22 Edition Jd Step 3 Place the transducer in the bowl containing The Works solution and gently stir for approximately 15 20 seconds Rinse in the bowl containing clean water and wipe dry the external casing only Place the nose piece in the same solution for 15 20 seconds working to thorou
27. ificial Anodes provide cathodic protection against galvanic corrosion for our submersible pressure transducers Galvanic corrosion occurs when dissimilar metals are placed in contact with an electrolyte This condition causes a potential difference to exist between the two metals causing electron flow between them Corrosion of the less corrosion resistant metal is increased and attack of the more resistant metal is decreased The 820 Sacrificial Anode is clamped to the exterior of a one inch bore submersible transducer We also offer a 1 diameter pencil anode the 825 that attaches to the nose cap of either a 3 4 or 1 bore submersible transducer Absolute Sealed Gage Transducer The sealed gage option for submersible transducers eliminates the need for a vent filter The standard output of a sealed gauge transducer is 4 mA at 14 70 psia Before ordering a sealed gauge transducer the customer should determine the altitude above sea level of the installation and inform Customer Service of this value before order entry During manufacture the output of the transducer will be adjusted to compensate for the altitude difference if applicable Polyurethane amp ETFE Jacketed Cable It is considered best practice when deploying vented gauge format transducers to provide atmospheric reference at the shortest point of the transducer s cable run This point is often the end of the transducer cable s vertical drop at the top of the
28. ils Potassium Nitrate Potassium Sulfate Sea Water Silicone Oils Sodium Hydroxide Stoddard Solvent Tannic Acid 10 Tartaric Acid Turbine Oil Chemical resistance of ETFE Acetic Acid Glacial Acetic Anhydride Acetone Aluminum Chloride Anti Freeze Bromine Calcium Chloride Calcium Hydroxide Chlorine Copper Chloride Ferrous Chloride Hydrochloric Acid Ketones Lacquer Thinners Sodium Hypochlorite Sulfuric Acid The vented cable termination end is specially prepared at the factory to eliminate the potential for moisture migration Where the lead wires emerge from under the jacket there s potting material and a shrink tube boot every effort should be made to leave this feature intact Should the cable be longer than needed for the installation it is recommended that the excess length be accommodated in a service loop and that the potted end of the cable NOT be shortened Measurement Specialties Inc 8 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SEEEDALTITETSSS KPSI Analog Manual 22 Edition e The cable attached to this instrument is specifically engineered for submersible applications The polyurethane outer jacket provides long term reliability under most conditions The cable should be handled carefully however as the jacket may be subject to cutting should it be raked over extremely sharp edges To guard against water incursion should an inadvertent minor c
29. inia 23666 Prior to returning to Measurement Specialties the transducer and cable must be cleaned per instructions provided on the cleaning certificate supplied when the transducer was delivered The certificate can also be found on Measurement Specialties website www meas spec com Measurement Specialties Inc 23 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SPE CMALT 1 ESA o KPSI Analog Manual 22 Edition Jd The completed certificate must accompany the transducer when shipped to Measurement Specialties If the transducer has been used in media other than potable water Measurement Specialties customer service must be notified at the same time an RMA number is requested Measurement Specialties reserves the right to reject any shipment deemed to be unsanitary or environmentally unsafe to handle If these guidelines are not met the package will be sent back unopened and at the customer s expense Please include the attached vent filler or aneroid bellows with each returned vented gauge submersible transducer Measurement Specialties will return warranty items prepaid via UPS GROUND If the customer desires another method of return shipment Measurement Specialties will prepay and add the shipping charges to the repair bill Expedite premiums and shipping charges are non refundable Incoming freight charges are the customer s responsibility The customer is also responsible for
30. l probably require replacement If the external case exhibits none of these characteristics carefully unscrew the nosepiece and look into the pressure sensing end of the transducer The concentric rings of the sensing diaphragm should be visible If they are not it could be that residue has accumulated on the diaphragm preventing it from responding properly to pressure changes The transducer can be cleaned by gently swishing the transducer back and forth in a bucket of warm soapy water until the residue softens and washes off See Cleaning Your Transducer page 8 Under no circumstances should any object or tool be used to remove residue from the sensing diaphragm or else permanent damage will be done If cleaning the diaphragm does not solve the problem the transducer should be returned to the factory for repair or replacement Measurement Specialties Inc 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 3 4 Symptom Procedure Symptom Procedure Measurement Specialties Inc measurement SEE CMALT 1 ESA PO KPSI Analog Manual 22 Edition Transducer develops a negative offset and gets worse over time actual level exceeds specified level This may be a sign that moisture has entered the reference vent tube in the cable and is inside the transducer housing This is usually the result of not maintaining the desiccant vent filter or of operating the transducer without
31. lint free cleaning rags Rubber Gloves Mild dishwashing detergent such as Dawn noted for its grease dissolving cleaning capabilities Enough clear clean water to fill two of the basins 32 oz bottle of The Works Tub and Shower Cleaner available commercially through Wal Mart K Mart Target and Ace Hardware stores or at www theworkscleans com index html Preparation Prior to cleaning your pressure transducer ensure that all procedures have been followed in the proper cleaning of the cable and transducer to remove any biologically and chemically hazardous materials The vent filter or bellows must be properly attached The cable should be coiled to ensure ease of handling and it must be protected against the possibility of accidental abrasion and or penetration of the cable jacket by sharp objects A lead length of 1 to 1 feet 0 3 0 45 m of cable from the transducer should be allowed to facilitate handling during cleaning Measurement Specialties Inc 19 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement VEEESDAETIESS KPSI Analog Manual 22 Edition es The protective covering or similar protective device that is shipped with each transducer should be attached to the transducer at all times It should only be removed prior to installation or cleaning Your work surface needs to be clean and free of clutter and large enough to accommodate all materials required in addition to t
32. measurement SPECIALTIES 22nd Edition October 2014 measurement SEE CHALET I ESS eo KPSI Analog Manual 22 Edition Table of Contents 1 0 Product Description eese 2 General Characteristics ccccccsscesseceeeeeeeeeeeeeeeeeeeneeeeees 2 Care and Handlings ieia saia 2 Calibration essen enne 3 fool 3 2 0 Product Accessories and Options 4 Nose CapS s eiie ait duce ae cin anse usudnner 4 Stainless Steel SuperDry Vent Filters or Aneroid Bellows 5 Sacrificial Anode essere 5 Absolute Sealed Gage Transducer usus 6 Polyurethane amp ETFE Jacketed Cable 6 Lightning Protection sss 9 Va Male NPT Conduit Fitting senes 10 Electrical Outputs 00 0 eceeee eee ceeeneceeeceeeeeeeeeeesaeeeeeeaeeeneeeaees 10 Reverse Signal Output ceecceeeeeeeeseeeeeeeeeeeseeeeseeeneeeaees 11 Temperature Output seseeeeeneeneenn 11 Cable Hanger sse 11 Submersible Cable Splicing Kit esses 12 3 0 Installation amp Maintenance Tips 13 General Installation Procedures s sse 13 Transducer Anchors cccceceeeeeececeeeeeeeeceeeeeeeeeeeseeeeeeeeees 13 Transducer Submersion
33. measurement SRE CMALT 1 ESA PO KPSI Analog Manual 22 Edition m Appendix D Calibration Calculations Measurement Specialties ships a calibration sheet with every KPSI Transducer This sheet lists the actual values that were output by the transducer when it was being manufactured at several different pressures In addition two coefficients are provided that can be used to calculate the actual depth from any given mA output value These coefficients are derived from a Least Squares Best Fit Straight Line BFSL calibration using the data listed on the datasheet Our accuracy specification is referenced to the line described by the BFSL coefficients and so the transducer may not output exactly 4 mADC at zero pressure and 20 mADC at full scale On the next page is an example of data for a typical transducer In this case even though the offset or 0 PSIG output was 4 0017 mADC and the full scale point was 20 0219 mADC the unit actually performed better than its specified accuracy of 0 25 of full scale range as indicated in the Error FS column The calculation for pressure is illustrated below PSIG Span Output in mA Offset And to convert to feet of water Feet H20 PSIG 2 3073 Measurement Specialties Inc 5 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SPECIALTIE 9e e KPSI Analog Manual 22 Edition e Calibration Report Test Date 08 10 2012
34. n Failure to use one or the other could result in premature failure of the transducer which would not be covered by warranty If you use a desiccant filter you should establish a regular maintenance schedule You should change your vent filter when it is 75 spent pink color Replacement filters are available at a nominal cost from the factory Do not remove the old vent filter until a new one is available The most common failure mode of our transducers is moisture and cor rosion damage due to lack of use or maintenance of the vent filter This will allow air into the desiccant filter and allows the transducer to properly vent with changes in barometric pressure Measurement Specialties Inc 14 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SEE CHALET I ESS KPSI Analog Manual 22 Edition e The KPSI 811 Stainless Steel Vent Filter is housed in a 316 stainless steel body containing desiccant to provide vent tube moisture protection for a minimum of five years without maintenance A Gore Tex filter plug provides the vent filter with atmospheric pressure reference These vent filters are 2 75 inches 7 0 cm long with a 0 75 inch 1 9 cm diameter To install replace either the aneroid bellows or the vent filter simply unplug the old unit from the vent tube and plug the 0 062 x 1 stainless steel connector tube supplied with each filter or bellows into the vent tube Installation and m
35. ounting instructions are supplied with each aneroid bellows and vent filter The diagram on page 16 shows typical vent filter and aneroid bellows hookups 4 Cable Protection An inexpensive way to protect the cable from damage is to order the submersible pressure transducer with a 1 2 conduit attachment Connect an inexpensive flexible 5 8 garden hose to the 1 2 conduit fitting with an equally inexpensive female PVC 12 NPT x 3 4 NHT swivel fitting available at your local hardware store 5 Bending of Cable Our polyurethane and ETFE jacketed cables are quite flexible Care needs to be taken to ensure that when bending the cable to suit your installation you do not crimp the vent tube inside the cable Consequently do not bend the cable more than a radius of 1 foot Measurement Specialties Inc 15 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SPE CMALT 1 E oe PO KPSI Analog Manual 22 Edition 6 Cable Compression Many users require a compression fitting to secure our ETFE and polyurethane jacketed cable as it enters a junction box Care needs to be taken that you do not over tighten the fitting so as to damage the cable 7 4 20 mA Wiring When connecting a 2 wire 4 20 mA transducer to a typical power supply and mA meter verify that the meter has an input impedance of at least 10 Ohms If you are unsure of the input impedance then a 10 Ohm resistor may be placed in series with
36. placed under warranty Merchandise Return Procedures Contact the Applications Support Group or the Customer Service Department at Measurement Specialties if your transducer is not operating properly Our staff is available for troubleshooting at 757 766 1500 or toll free at 1 800 745 8008 during normal working hours Eastern time If your transducer or accessory needs to be returned to Measurement Specialties obtain a Returned Merchandise Authorization RMA from the Customer Service Department prior to shipment Measurement Specialties Inc 22 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SPE CMALT 1 ESA PO KPSI Analog Manual 22 Edition Be prepared to supply the following information when requesting the RMA Part number Serial number Complete description of problems symptoms Bill To and Ship To address Purchase order number not required for warranty repairs Customer contact telephone number and email The above information including the RMA number must be on the customer s shipping documents that accompany the equipment to be repaired Measurement Specialties also requests that the outside of the shipping container be labeled with the RMA number to assist in tracking the repairs All equipment should be sent to the following address ATTN KPSI TRANSDUCER REPAIR DEPARTMENT 7 digit RMA number Measurement Specialties 1000 Lucas Way Hampton Virg
37. shipping charges to and from Measurement Specialties for all equipment not under warranty Once the return is received it typically takes 5 10 working days for the technician to make a fault determination A 6096 Purchase Order Cancelation fee will be applied when the order is canceled within 24 hours of placement The order cannot be canceled after 24 hours of placement Measurement Specialties Inc 24 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SPE CMALT 1 ESA PO KPSI Analog Manual 22 Edition E Appendix A Drawings and Diagrams Wiring Diagram VDC mA and Temp Output 26 Cable Anchoring Schemes sss 27 Reference Connection Schemes ssssssssssss 28 Submersible Cable Termination esssesssss 28 Measurement Specialties Inc 25 1000 Lucas W ay Hampton VA 23666 USA 1 757 766 1500 1 800 745 8008 measurement SEEEDALTIESS e nd m e KPSI Analog Manual 22 Edition hd Wiring Diagram VDC mA and Temp Output EXCITATION POWER SUPPLY EXCITATION VDC Configuration COMMON VOLTAGE METER SIGNAL DRAIN WIRE Em SEE f SS 2 a 5 55 a Z z E RED BLK x uz Oo Eu J zt a z o DRAIN WIRE ul POWER mA SUPPLY z METER F a 4 20 mA Configuration Temperature output Option Note 1 These diagrams depict typical installations
38. st effective and inexpensive way to protect your transducer Submersible transducer exhibits corrosion or pitting on body or diaphragm Dissimilar metals for example your transducer housing and your pump housing in an electrolytic environment fluid in your well can lead to galvanic corrosion of the metal that is nearer the anodic end of the galvanic series Likewise a voltage potential between the ground wire of the transducer and the ground of other equipment in the well can lead 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 11 12 Symptom Procedure Symptom Procedure Measurement Specialties Inc 1000 Lucas W ay Hampton VA 23666 USA measurement SRE CMALT 1 ESA o KPSI Analog Manual 22 Edition Jd to galvanic corrosion Installation of a P N 820 or 825 sacrificial anode will help protect your transducer from galvanic corrosion Our sacrificial anodes are made of a zinc alloy that being nearer the anodic end of the galvanic series than the 316 stainless steel or titanium housing of the transducer will corrode before the transducer The transducer is buried in dirt or silt and the readings seem to be erroneous Use of a piezometer nosepiece in this application would help This nosepiece can be easily installed in the field and features a very fine screen to keep dirt from fouling the diaphragm but allows the diaphragm to sense moisture levels Transd
39. surement SPECITALTIES 09099 1000 Lucas Way Hampton VA 23666 USA e Phone 757 766 1500 Fax 800 745 8008 E mail WL sales meas spec com www meas spec com online orders www LevelandPressure com
40. ta Logger signal input terminal 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SRECHALTIES KPSI Analog Manual 22 Edition es Measurement Specialties Inc Attach a separate piece of wire between the Data Logger signal input and analog ground In this configuration you will turn your data logger into a milliammeter The size of your load resistor can be calculated in the following manner D 0 02 R Where Data logger input range D Full scale output of transducer 0 02 A 20 mA Load Resistor Value R Pick an appropriate standard value 250 Ohms results in 1 to 5 VDC at 4 and 20 mADC 125 Ohms results in 0 5 to 2 5 VDC 500 to 2500 mVDC at 4 and 20 mADC At this point the discussion needs to address IR loss voltage drop in series circuits Note that Series 700 transducers need a minimum of 9 VDC to operate correctly When the transducer is operating correctly it will output a current which when driven through a resistor will generate some amount of voltage drop If the resistor value is 250 Ohms then the voltage 1 757 766 1500 4 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SRE CMALT 1 ESA o KPSI Analog Manual 22 Edition Jd 14 Symptom Procedure Measurement Specialties Inc measured across that resistor will be 0 004 A 250 Ohms 1 000 VDC and 0 020 A 250 Ohms 5 VDC Notice that if the available vol
41. tage from the data logger is12 VDC then 12 VDC 5 VDC 7 VDC which is less than the voltage required by the transducer to operate If this scenario were to occur the transducer would actually stop functioning correctly when its output reached 12 mADC 50 of transducer full scale range In this case the appropriate choice for a load resistor value is 125 Ohms I have a Series 700 4 20mA transducer rated for 7 5 PSIG attached to a pressure source that is outputting 7 5 PSIG With 20VDC being supplied I am getting 19 94 mA can t find the upper range allowance for the sensor but this seems low to me Does this mA reading fall into the acceptable range for the transducer with the settings I ve specified When evaluating a transducer it is sometimes convenient to make some broad generalizations in order to rapidly determine the condition of the unit In general transducers that output a 4 20 mADC signal have a 16 mADC span 4 20 16 If the 47 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SEE HALT I ESS KPSI Analog Manual 22 Edition es transducers accuracy is reported as being some percentage of its full scale range then the following table could be used in conjunction with the instructional notations to determine whether a more detailed analysis of data quality is required Model Accuracy Accuracy in mADC 700 1 00 FS 0 16 ma 710 0 50 FS 0 08 ma 720 0 25 FS
42. tly takes time to straighten when installed Attaching a weight to the transducer e g one of our sacrificial anodes will help To prevent cable stretch with lengths greater than 200 feet 60 m secure the Kevlar fibers just under the cable jacket to your junction box or other secure object No electrical output from your transducer Check all electrical connections to ensure they are correct and secure Double check your power supply or use a battery as described previously to ensure the transducer is getting power If all checks OK the problem could be a circuit board or the sensor in your transducer The us 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SPECIALTIE S eo KPSI Analog Manual 22 Edition Jd 9 Symptom Procedure 10 Symptom Procedure Measurement Specialties Inc unit must be returned to the factory for evaluation The most probable cause of this type of failure is damage to the submersible cable jacket allowing water to leak down the cable and into the transducer housing or lightning damage Formation of marine growth on a submersible transducer Certain transducer construction materials for example 316 stainless steel attract marine life snails and algae Clean the transducer diaphragm by soaking it in a bucket of warm water with a non aggressive cleaning solution You can also coat the transducer with marine grease This may be the mo
43. to reset a breaker or replace a fuse The power supply needs to be 12 VDC minimum and limited to 150 mA to avoid lock up of the gas tube after a suppression event Transducers installed with this option have a lifetime warranty against damage due to all voltage surge events Please note When using the lightning protection option on 4 20 mA products users should take into account the additional series resistance of this option when selecting the loop power supply This option will increase total loop resistance by 88 Ohms V2 Male NPT Conduit Fitting Submersible level transducers can be attached to a rigid conduit and the cable run through the conduit To achieve this all of our submersible transducers can be fitted with an optional 1 2 NPT male conduit fitting specify Electrical Connection Option 4 when ordering where the cable exits the transducer This fitting can be mated to a standard rigid conduit Electrical Outputs We offer the industry standard 0 5 VDC and 4 20 mA outputs In addition we also offer a variety of voltage output ranges Measurement Specialties Inc 10 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SEE CHALET I ESS KPSI Analog Manual 22 Edition es Reverse Signal Output For some applications it is important to know how far the water is from the top of the tank or the surface of the ground If specified by the customer our factory can set the transducer
44. ttach them to rigid conduit This is done to prevent damage to the transducer from shock caused by water turbulence It is not advisable to tie your transducer to a pump or to piping as any problem with the transducer could require that the pump be pulled from the installation This could prove to be very expensive Please refer to the Cable Anchoring Schemes drawing in Appendix A Measurement Specialties Inc 13 1 757 766 1500 1000 Lucas W ay Hampton VA 23666 USA 1 800 745 8008 measurement SP EC MALT 1 ESA PO KPSI Analog Manual 22 Edition Some applications use an optional bracket to clamp the transducer to a fixed object i e wall ladder step or require the unit to be suspended without any protective still well or attachment device In all installations care should be taken to ensure no damage occurs to the cable 2 Transducer Submersion Damage to submersible cable is one of the most frequent causes of transducer failure Lower your transducer into the liquid slowly making sure the cable does not drag over sharp edges and only to the depth necessary Avoid dropping the unit from the surface This does not apply to Series 27 28 and 30 transducers 3 SuperDry Vent Filter Desiccant Stainless Steel Vent Filter or Aneroid Bellows Installation For submersible transducers vented gage pressure format only Always install a desiccant vent filter or aneroid bellows immediately after transducer installatio
45. ucer has an offset error Our submersible transducers perform best when the sensing end is pointing in a downward manner Keep in mind that you can experience offset error due to the position sensitivity or orientation change of the sensor Offset errors are more prominent in low pressure applications with the sensing end of the transducer lying flat or pointing upward 1 757 766 1500 1 800 745 8008 44 measurement SRE CMALT 1 ESA PO KPSI Analog Manual 22 Edition 13 Symptom Procedure Measurement Specialties Inc I am testing a Series 700 4 20mA sensor for use with our data logger On page A 2 of the KPSI Level and Pressure Transducers User s Manual I see the standard 4 20mA configuration Does the recording channel of my data logger become the mA meter Most data loggers cannot measure current mA directly When this is the case a load resistor must be used to convert the current mA output into an appropriate voltage If the User s Manual for your particular instrument does not illustrate a preferred method for recording current mA data then you should attach your transducer signal wires to your data logger in the following manner Transducer red wire Data Logger Excitation Terminal The minimum excitation for a Series 700 Transducer is 9VDC Transducer black wire Data Logger signal input terminal Attach a Load resistor between the Data Logger signal input terminal and the Da
46. ut occur we have incorporated an exclusive water block feature immediately beneath the jacket The cable is fully shielded with the shield connected to the metal housing at the transducer end and terminated in a drain wire at the termination or user end The shield should always be terminated to a good earth ground unless the transducer is installed in an area where galvanic corrosion is known to be a serious problem Lightning Protection Lightning and surge protection for VDC and 4 20 mA output are available This is achieved through the use of 2 protectors one is integral to the transducer housing and one is provided for the outside line located at the surface and grounded to a DIN Rail Please remember this option must be factory installed at the time of order entry or as a factory upgrade This option cannot be installed in the field Lightning protection is also available for unit only Contact customer service for details Measurement Specialties Inc 9 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SRE CMALT 1 ESA PO KPSI Analog Manual 22 Edition Featuring quick response and low clamping voltages these devices protect against fast rising voltage transients as well as severe current surges associated with lightning discharges up to 20 000 amperes Following a surge the protector automatically restores the line to normal operation and awaits the next surge without having
47. y of our transducers are CE approved for electromagnetic interference you should have few problems The cable on the submersible transducer always seems to get cut and damaged What am doing wrong This is the most common problem that our users encounter Make sure that all of your colleagues and staff understand the importance of handling the cable with care The cable should not be bent around rough or sharp edges Always use a cable reel during transport Where possible suspend the unit in a perforated 2 50 mm PVC pipe and thread the cable through protective conduit to the nearest junction box m 1 757 766 1500 1000 Lucas Way Hampton VA 23666 USA 1 800 745 8008 measurement SEE EMALT 1 ESS KPSI Analog Manual 22 Edition es 3 Question Answer 4 Question Answer 5 Question Answer Measurement Specialties Inc have an application where the transducer is frequently damaged by voltage spikes What can be done to prevent this At a minimum make sure the cable shield is connected to an earth ground as near as possible to the transducer We can provide a surge protection kit for both our submersible and non submersible transducers See page 4 These kits will handle typical spikes that might come in through the power lines as well as surges that travel through the ground due to nearby lightning strikes How much impact shock can your submersible transducers withstand Our transducers
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