Manuals - IndustryIQ
Contents
1. number of the relative radio remote control 99 Hautec LIPROMU2 01 The information contained in this manual is subject to modification without notice and is not binding No parts of this manual may be reproduced by any means without the written per mission of Autec including recording and photocopying Certificate of guarantee The conditions of the radio remote control guarantee are given in the Certificate of guarantee Technical data sheet The technical data sheet shows the wiring system between the receiving unit and the machine It should be filled out and checked by the installer who has the responsi bility of a correct wiring Once all necessary checks have taken place the installer must undersign the technical data sheet which must be kept with the user s manual always keep a copy of this data sheet in case it could be required Identification plates The radio remote control identification data are written on a technical data plate both on the transmitting unit and on the receiving unit The plates MUST NOT be removed from where they are placed or damaged In this case the warranty will be forfeited 9 TRANSMITTING UNIT AND HOW IT WORKS CA eaters oyi or seeto CB STOP push oon Ce SEAT eson push patton o fene CE forn CF fesse battery H identification plate L two signalling LEDs green and red Power on and starting Check that the starting key is in position O insert the battery in its hou2. sing without force Check that the STOP push button has not been pressed and that none of the actuactors are out of their respective neutral position Turn the key to I activate the START pushbutton and release it when the green light starts to flash The transmitting unit only switches on if the battery is charged gt enough and if all the actuators are inactive Commands It is possible to control the radio remote machine only after the transmitting unit has been radio linked to the receiving unit signalled by the lighting up of the ENABLE pilot light on the receiving unit see chapter 10 Once the radio link has been established machine movements are available by acting on the related actuators on the transmitting unit All commands protected by the SAFETY function are approved category 3 of EN 954 1 against the undesired movements when in the standstill position UMFS Unin tended Movement From Standstill Some transmitting unit commands are given below Clacson With the transmitting unit switched on press the START pushbutton the machine horn alarm activates gautec 293 lt LIPROMU2 01 English STOP RPM Speed selector Frequency change LED Signals Power off Automatic power off Recharging the battery To immediately stop the machine press the STOP pushbutton the transmitting unit switches off automatically To start working again rotate the STOP button in the direction indicated
3. also activates the FLOW function this can com mand the solenoid valve which puts the oil in the hydraulic circuit under pressure T S TIMED STOP is the command that switches off the machine diesel motor it re mains active for 10 seconds from the pressing of the STOP pushbutton The three fuses inside the receiving unit have the following characteristics POWER SUPPLY circuit protection 4A 32Vdc autofuse STOP circuit protection 10A 32Vdc autofuse SAFETY circuit protection 10A 32Vdc autofuse PROPORTIONAL OUTPUT SETTING PROCEDURE REMOTE SET UP The proportional outputs must only be set by qualified and trained personnel who understand and respect all the warnings given in chapters 4 5 6 and 7 about RI97 08 The proportional outputs of RI97 08 module are programmed at the values gi module ven on the relevant technical data sheet The identification number of the technical data sheet for each radio remote control is written on data memory K2 Ei nner forthe proportional outs t LETELTE er iy a EERE em eS a connector forthe ctbroion key neta Ee C5 connector for the conection to the bus board green led K1 calibration key data memory P initial values reset push button Never leave the K1 calibration key inserted during radio remote control use The key is only needed during the calibration phase AN and when inserted only one proportional command can be activa ted at a time sg
4. remote controlled The machine producer and or the person who decides upon radio remote control use and installation is responsible for this analysis Autec cannot be held responsible if the risk analysis is not carried out cor rectly and if the radio remote control is installed on applications that are dif ferent from those permitted PERMITTED APPLICATIONS Hoisting and moving machines installed exclusively on vehicles that AN use a battery as electrical power supply source for example hydraulic cranes concrete pumps FORBIDDEN APPLICATIONS machines installed in areas where equipment with explosion proof characteristics are being used AC supplied machines AN machines using a DC supply that does not come from a battery machines where risk analysis regarding verification of radio remo te control conformity to the application is not possible or has given a negative or uncertain result To guarantee correct radio remote control operation all current regulations regarding safety at work and accident prevention should be respected All current user country national laws regarding the use of both the machine and the radio remote control MUST ALWAYS be respected Autec cannot be held responsible if the radio remote control is used in un lawful working conditions 17 English General indications Installation Wiring RADIO REMOTE CONTROL DESCRIPTION Industrial radio remote controls are used to command mac
5. the electrical connec tions each time some welding operation is performed on the machi ne The receiving unit must be placed in a position that favours reception of the Signals issued by the transmitting unit It should therefore be assembled verti cally antenna upwards The receiving unit should also be easily accessible to permit working in safe conditions If the receiving unit is covered by metal structures or installed inside metal panels use the appropriate extension kit for external antennas The antenna must never come into contact with metal parts It is forbidden to pierce the receiving unit container Doing so compromises the protection degree against external agents level IP65 The vehicle creates vibrations therefore antivibration blocks must always be used to reduce the effect that these vibrations have on the receiving unit The receiving unit must be positioned away from heat sources exhaust pipes alter nators radiators etc Most machines are connected to the receiving unit by multiple pole plugs which let the radio remote control be disconnected quickly whenever necessary and replaced by an alternative wired cabled control This connecting technique is advisable even if the machine is not originally equipped for it 18 gautec LIPROMU2 01 Example of wiring Proportional output setting Testing Zautec LIPROMU2 01 The reliability of the installation is largely dependent on the qualit
6. the joystick to the maximum range of the semiaxis to be calibrated Use the toggle switch RPM to modify the value while maintaining the same joystick position 2 To set the minimum value take the joystick just out of the rest position of the se miaxis to be calibrated Use the toggle switch RPM to modify the value while maintaining the same joystick position Positions 3 and 4 minimum and maximum Z8 and Z9 When the rotary switch S is at 3 and 4 it is possible to regulate the maximum and minimum voltage values of auxiliary outputs Z8 and Z9 respectively Proceed as fol lows 1 To set the maximum value turn the Z8 or Z9 command knob present in the transmitting unit fully clockwise Use the toggle switch RPM to modify the value while maintaining the same knob position 2 To set the minimum value turn the Z8 or Z9 command knob present in the tran smitting unit fully counterclockwise Use the toggle switch RPM to modify the va lue while maintaining the same knob position 8 Switch off the transmitting unit to save the settings 9 Disconnect power from the receiving unit 10 Extract the K1 settings key 11 Close the receiving unit and power on RADIO FREQUENCIES The radio frequencies that are programmed in the radio remote control belong to the frequencies permitted by the European norms that are permitted when the device is put onto the market Check for possible user conutry limitations in Limitati
7. the transmitting unit unattended with the starting key inserted avoid working if the battery is almost flat The operator should never switch on or activate the transmitting unit unless ready to start working A radio link can be created even outside the active range or within enclosed places making the radio remote controlled machine carry out undesired commands If a dangerous situation arises the operator must intervent imme diately by pressing the STOP pushbutton so as to instantly interrupt machine movement As not all dangers are caused by the radio remote control machi ne system the operator should be careful even when emercency situations are present in the work area The operator should also in this case intervene manually by activating the STOP command In case of faults or damaged parts ALWAYS STOP the radio remote control machine system until the problem has been resolved Any damaged part can ONLY be replaced by authorised Autec per sonnel and only using original Autec spare parts WARNINGS REGARDING ROUTINE MAINTENANCE All control and maintenance procedures carried out on the radio remote control must be verified and recorded by the person in charge of carrying out maintenance on the machine A While carrying out routine and special maintenance on the radio re mote control and the machine remove the battery from the tran smitting unit and disconnect the connection plug from the receiving
8. to the separate scrap collecting ser vices in the user country Please pay particular attention when recycling the batteries applying local rules Do not discard along with domestic trash DOCUMENTATION The minimum documentation indicated below is always supplied gt with the industrial radio remote control instruction and warnings manual battery charger manual a CE conformity declaration a guarantee certificate the radio remote control technical data sheet the enclosed Limitations amp Authorisations Make sure that these documents are present If they are not please AN ask them to Autec specifying the radio remote control serial num ber and warnings This manual is an integral part of the radio remote control and its safety functions and manual gives the main information necessary for installing using and carrying out mainte nance on the radio remote control All installation usage and maintenance operations must be carried out exclusively by qualified technicians who are suitably trained in relevant nor ms and laws At least the radio remote control owner installer user and the person in charge of its maintenance must therefore read and understand each part of this manual Follow the instructions and warnings given by the machine producer regar ding the machine controlled by the radio remote control If this manual is lost or damaged ask for a copy from Autec Please specify the serial
9. unit 20 gautec LIPROMU2 01 Prescriptions summary Transmitting unit Receiving unit Electrical operation External electric conductors Zautec LIPROMU2 01 According to the indications given in this manual routine mainte nance is fundamental for using the radio remote control safely After each maintenance procedure always make sure that only the AN expected manoeuvres are carried out when the relative commands are sent by the transmitting unit The prescriptions that follow should be considered as the minimum necessary for safe and correct radio remote control operation Special applications may need more specific routine maintenance procedures to be carried out at different periods These indications can never become a contract replace regulations and laws regar ding safety at work and limit the responsibilities of the purchaser and user of the radio remote control All the mentioned prescriptions must be carried out each time the machine and the radio remote control are put into service Component Daily Every 3 Every 6 Every 12 months months a a ee eee eating at gt o Electrical operation fT External electric conductors If irregularities are noted while carrying out routine maintenance put the machine radio remote control system out of order fol lowing the indications given see chapter 7 The following must be done daily 1 remove dust or accumulations of other
10. 1 fZautec LIPROMU2 01 CONVENTIONS Any pieces of text written in bold should be read very carefully This symbol highlights extremely important indications and information whi AN ch if not observed can create seriously dangerous situations for people equipment or property This symbol highlights all important indications and information that deal gt with operation CONFORMITY The C26 PRO series PRO M radio remote control is in conformity with the R amp TTE 99 05 EC Directive and its essential requirements The radio remote control is also in conformity with the norms given in the EC confor mity declaration that is included in this manual In Technical Data see chapter 14 there are the characteristics of safety functions according with EN 954 1 o gt It should be remembered that in some countries rules which control the use and or possession of a radio remote control must be res pected see the enclosed Limitations amp Authorisations Some national limitations may be present for the use of frequencies which have not yet been harmonised in European countries Before AN using the radio remote control verify that it works in a frequency band which is allowed by national radiocommunication laws As required by the Machines Directive and relative harmonised standards all machi nes must undergo a risk analysis therefore it is necessary to evaluate within the li mits of this analysis if the machine can be radio
11. Hautec LIPROMU2 01 Preparation for setting Setting Setting mo dules with To reset the initial proportional output values i e those given in the technical data Sheet with calibration key K1 inserted just keep reset button P pressed until the green LED L stops flashing and remains lit To keep the same settings in case of module replacement move the K2 memory from the old module to the new one 1 Make sure that the transmitting unit is switched off 2 Disconnect the power from the receiving unit 3 Open the receiving unit and insert the K1 settings key into the C4 connector 4 Power the receiving unit ATTENTION From this moment onwards do not touch the receiving unit until set up has been completed otherwise you risk losing the set tings that have already been set 5 Turn the transmitting unit ignition key to I and press the START pushbutton 6 Turn the starting key to the Aw position REMOTE SET UP 7 Select the parameters to be set using the rotary switch S which can be found on the RI97 08 module and the RPM selector which is present on the transmitting unit increases the value being set decreases it In modules with voltaged outputs it is possible to set positions 1 2 gt 3 4 and 5 In modules with current outputs PWM it is possible to set positions O 1 3 and 4 If the joystick is moved out of its rest position during set up the gt horn alarm sounds for 0 5 seconds indicating t
12. and repeat the power on and starting procedures The STOP pushbutton must be used each time the machine has to be AN stopped immediately because of a dangerous situation The STOP circuit is approved in category 4 according to the EN 954 1 This selector works in two ways 1 during normal operation increases rpm or decreases rpm the machine motor turns 2 during the setting up phase REMOTE SET UP see chapter 11 A speed selector may be present which makes the machine operate at different spe eds as necessary This selector can have two three or four positions which respec tively activate two three or four speed levels In case of interference or conflict with other radio systems it is possible to change the radio frequency being used With the transmitting unit powered and started keep the START pushbutton pressed for 5 6 seconds a prolonged beep accompanied by the switching on of both signalling leds indicate that the frequency has changed During this operation the receiving unit switches off press the START pushbutton again to start working normally Some transmitting unit operating conditions are signalled by two signalling leds one green and one red Type Led Slow normal flashing operation Warning Warning Quick flashing that the battery is that the battery almost not charged is not charged Continuos Command light during operated during power on the power on Both lights steadily Frequency
13. d booklet 30 gautec LIPROMU2 01
14. d to the user s manual The installer must put the date of installation sign and stamp both copies sigs English 5 During operation In case of danger In case of fault WARNINGS REGARDING USE A gt Pe EP BP gt The radio remote control can only be used by operators who have read and understood this manual are qualified and trained know the radio remote control machine system well Autec cannot be held responsible if the radio remote control is in stalled on applications other than those permitted and if used in ir regular working conditions Each time the transmitting unit is powered make sure that the STOP pushbutton operates correctly and that when pressed machi ne movement is interrupted instantly If it doesn t happen do not use the radio remote control The operator should always ensure that both units are whole and that the gaskets bellows and hoods of the actuators joysticks se lectors pushbutton are whole If not the radio remote control mu stn t be used before being repaired To work efficiently and to prevent possible emergency situations it is necessary to select a position from where it is possible to remain inside the typical working range of the radio remote control see chapter 14 visibly follow the machine its movements and Its load at all times The operator must switch off the transmitting unit each time work is stopped NEVER leave
15. e between the commands that are sent and the manoeuvres that are carried out The following must be done every 12 months 1 verify integrity along the full length of the cable which connects the receiving unit to the machine 2 verify the integrity and the electrical connection of the plugs and the connection socket 21 English Scrapping Instruction 3 verify and if necessary replace the strips or other fixing systems 4 make sure that the connecting cable has not deteriorated above all near the cable entry WARNINGS REGARDING SPECIAL MAINTENANCE While carrying out special maintenance on the radio remote control AN and the machine remove the battery from the transmitting unit and disconnect the connecting plug from the receiving unit Any fault should be repaired by authorised Autec personnel contact AN Service using original Autec spare parts only The following radio remote control data must be communicated in order to make pro cedures faster and more reliable serial number purchase date given on the guarantee certificate problem found address and telephone number of the place where the device is being used with the name of the person to contact supplier It is better to have read and understood all parts of this manual and made sure that all the instructions it contains have been followed correctly before contacting the Service technicians When scrapping entrust the radio remote control
16. ent in the transmitting unit fully clockwise Use the toggle switch RPM to modify the value while maintaining the same knob position 2 To set the minimum value turn the Z8 or Z9 command knob present in the tran smitting unit fully counterclockwise Use the toggle switch RPM to modify the va lue while maintaining the same knob position Position 5 semi axis inversion Semiaxis direction is inverted when the rotary switch S is at 5 Proceed as follows take the joystick of the axis to be inverted out of the rest position while maintaining this situation use the toggle switch RPM on the transmitting unit Move itto in order to invert the semiaxis direction or to in order to reset the semiaxis direction 27 English Setting modules with Position 0 PWM signal frequency PWM cur When the rotary switch S is at 0 the PWM current signal frequency can be adjusted rent outputs Normally this value shouldn t be modified If necessary proceed as follows Saving the setting 12 Automatic scan Manual selection 13 take one joystick out of the rest position use the toggle switch RPM to modify the value while maintaining the same joy stick position Position 1 minimum and maximum Z2 Z7 When the rotary switch S is at 1 it is possible to regulate the maximum and minimum voltage or current values of the two semiaxes of a joystick Proceed as follows 1 To set the maximum value take
17. h the SAFETY contact RECEIVING UNIT movement commands common selection commands common Autec supplies the radio remote control with the proportional ou tput values already set depending on type of valves During instal AN lation these values must be verified and if necessary modified according to how the machine is to user s working preference see chapter 11 When installation and wiring have been completed always do the following make sure that when the radio remote control STOP pushbutton is pressed the ma chine goes into a situation of safety through direct action on the general solenoid valve of the main circuit the motor possibly switches off and if present the main line contactor opens to remove voltage make sure that the manoeuvres carried out by the machine and which have been commanded by the transmitting unit correspond exactly this correspondence is gi ven in the technical data sheet check safety circuit operation a simple way of doing this is to remove fuse F3 housed on the main board of the Receiving Unit Make sure that in these conditions no movement command can be carried out then insert the F3 fuse again and check correct operation The installer must also compile and or verify the two copies of the technical data sheet where the wiring layout between the receiving unit and the ma chine is given The first copy of the technical card is inside the receiving unit the second is annexe
18. hat you are in the minimum setting area gt Each single position of the speed selector present on the transmit ting unit must be set Position 1 minimum and maximum Z2 Z7 voltage outputWhen the rotary switch S is at 1 it is possible to regulate the maximum and minimum pautec LIPROMU2 01 voltage values of the two semiaxes of a joystick Proceed as follows 1 To set the maximum value take the joystick to the maximum range of the semiaxis to be calibrated Use the toggle switch RPM to modify the value while maintaining the same joystick position 2 To set the minimum value take the joystick just out of the rest position of the se miaxis to be calibrated Use the toggle switch RPM to modify the value while maintaining the same joystick position Position 2 joystick standstill position voltage When the rotary switch S is at 2 the voltage value which corresponds to the mecha nical rest position of the joystick can be regulated Normally this value shouldn t be modified Proceed as follows take any joystick out of the rest position use the toggle switch RPM to modify the value while maintaining the same joy stick position Positions 3 e 4 minimum and maximum Z8 and Z9 When the rotary switch S is at 3 and 4 it is possible to regulate the maximum and minimum voltage values of auxiliary outputs Z8 and Z9 respectively Proceed as fol lows 1 To set the maximum value turn the Z8 or Z9 command knob pres
19. hines from a distance Each in dustrial radio remote control is made up of a portable transmitting unit from which the user can remotely control the machine and a recei ving unit installed on board the machine itself The transmitting unit sends a coded message over radio frequency transmission This mes Sage contains a value called address which lets the receiving unit decode only the messages coming from its own transmitting unit the one that has the same address This ensures that no interference can activate any command If the radio frequency transmis Transmitting Pap sion is disturbed incorrect or interrupted the unit receiving unit autonomously stops the whole system Receiving unit WARNINGS REGARDING INSTALLATION Installation must only be carried out by qualified and trained people and in accordance with installation country rules Only a correct in stallation can ensure the necessary level of safety during subse quent radio remote control use Respect the machine operational characteristics when connecting the Radio remote control The safety circuits on the radio remote control and or present on the machine should not be bypassed or excluded The receiving unit wiring can be configured very easily therefore it can be installed without having to modify the machine Do not modify the machine electric panel without the machine manufacturer authorisation Disconnect the receiving unit by detaching all
20. lit simultaneously changed accompanied by an acoustic signal When the battery is approximately 90 discharged the green light will start flashing at a faster rate to inform the operator that the battery requires recharging If the ope rator continues to use the radio control approximately 3 minutes before the battery is fully discharged the red light will start flashing and an acoustic alarm will sound In this situation the operator must return the machine to a condition of safety by pressing the stop button switch off the transmitting unit and recharge the battery or fit a fully charged battery Turn the ignition key to O Always remember to extract the starting key and put it in a safe place The transmitting unit can switch off automatically when the battery is not charged enough and or the radio remote control has not been used for 3 and a half minutes to deactivate automatic switching off please contact Autec authorised personnel Remove the battery from the transmitting unit and insert in the battery charger The ON CHARGING light will illuminate to indicate that the battery is being charged 24 gautec LIPROMU2 01 Once the battery is fully charged the END OF CHARGE light will illuminate Battery charging should be performed at an ambient temperature within the range 5 C to 45 C See the supplied booklet for all instructions warnings and technical data regarding the batteries and the batter
21. material from the transmitting unit Never use solvents or flammable corrosive materials to clean and do not use high pressure water cleaners or steam cleaners 2 store the transmitting unit in clean and dry areas 3 make sure that the transmitting unit gaskets joystick bellows selectors caps and pushbuttons are intact soft and elastic 4 make sure that the battery seat and the battery contacts are always clean 5 make sure that the transmitting unit are structurally integral 6 make sure that the panel symbols can be easily recognised If necessary replace the panel 7 check identification plate readability and integrity The following must be done every 3 months 1 remove dust or accumulations of other material from the receiving unit Never use solvents or flammable corrosive materials to clean and do not use high pressure wa ter cleaners or steam cleaners 2 make sure that the receiving unit are structurally integral 3 verify the integrity and connection of the internal wiring to the receiving unit 4 make sure that the panel symbols can be easily seen If necessary replace the panel 5 check identification plate readability and integrity The following must be done every 6 months 1 make sure that all the relay contacts of the receiving unit operate correctly con trolling contact closing when the corresponding manoeuvre is enabled and contact opening when the manoeuvre is disabled 2 verify the correct correspondenc
22. ons amp Autho risations enclosure A radio remote control can be programmed in AUTOMATIC SCAN or MANUAL SELEC TION A radio remote control is normally programmed by the producer in the following man ner it can therefore operate in any of the available frequencies In cases of interfe rence or conflict with other systems the working frequency can be moved see paragraph Frequency change without having to touch the inside of either the tran smitting or the receiving units Only contact Autec authorised personnel if the working radio fre quency has to be set in this manner Using the radio remote control in the manual selection mode makes it possible to work at a specific frequency To set this frequency you must set the dip switches present in the transmitting and receiving modules DIAGNOSTIC If the radio remote control machine does not start you should check if the pro 28 gZautec LIPROMU2 01 blem is caused by the radio remote control or the machine Before doing anything else therefore connect the wired control station if the machine does not start the problem is caused by the machine If the machine starts normally but only if activated by the wired control station the problem lies in the radio remote control In this case carry out the following controls Diagnostic of transmitting unit Diagnostic of receiving unit LIPROMU2 01 Is the green signalling LED on flashing slowly Carry ou
23. ry at 20 C sssssssssssssssssrsrsssns about 10 hours Battery almost discharged prewarning time c ccc cece eee eeeeeeeeees about 15 min Warning that the battery is fully discharged cccccceeeeeeeeseeeeeeeeeees about 3 min Working temperature sasicnvencssavncieniassasersnnexivdenssestnaeniiiansxmnas 20 C 55 C HOUSING orar E A PA6 fg 20 Protection grade arriere ane EER AA EE IP65 DINDONS eero A r EA E a AE TA 236x160x173 mm Weight with battery s sessesssrnnssrsrrnrenrsrsnrsnrnnenrnrrnnnrrnnnnennenrsrennrrrnrnnnn 2 kg POWer SUDDIV sirridir e ennan a E ERE 8 30 Vdc lt 40W AMONA dareen rA rE E external Max switching capacity of STOP and SAFETY relay contacts 10 A 30 Vdc Max switching capacity of movement command relay contacts 4 A 30 Vdc Max switching capacity of selection command relay contacts 6 A 30 Vdc Receiver SENSILIVILY scceiccensexmeteucnvedsietcecedaesitingeverdderereaveccets 0 5uV per 20 dB SINAD Working temperature cxiccatcasengauissorsaendaiedeaheristeadeuiniesreasanani 20 C 70 C HOUS erenn E E E EE EE PA6 fg 20 ProtecHon grade sritimi ina E E E aE IP65 DIMENSIONS esiricrnicres arein eira tae nenna cates EEEE EEEE EE T E 180x230x95 mm WOR cane aeae A E EE A a EER 2 8 kg Drilling template dcsccidncc sevens ceacdscnndsseeesedacsteaeteetesedetedestesesecieusesseas A 148 mm B 116mm C 253 mm D 253 mm Technical data inside dedicate
24. se eeeeeeeeeeeeeeeeeenenees 12 Channel Spacing snsacensnestepesemaaseeniaannaaesemanvestbauteueesssas 25 kHz option 12 5 kHz Aang AS aE E ara A a aa gt 8 Probability of non recognition Of error c cecsesecseeeeeeeeececeeeeeuaueuueaeeeaeeaeeaess lt io TAC a AOR ING NGI ereere irr e TE E T E E E EEA 150 m Passive emergency tiMe s ssssrsssrnraranunssnnunnninnunnunnanannnununa nunnana 0 5 1 5 sec Time f reply TOCOMIMANGS sisescirerecraitisassiinisacasestexteniniveienarinise aces 70 120 ms TINMIEOP TEDIY to STOP scsavatvvnaatvewsschescsawisecesadiawanwineteneeieseenesaniaciweces 70 120 ms Safety function category according to EN 954 1 SOP DO FOUCC COM eeacancc ce vesemaneracieotegesnccesenneenatcucstimdemtoeumcnteccednieaterecemuseneeee Cat 4 Protection against unintended movements from standstill position OF Tie ACU OS raa O S EA A Cat 3 Number of available COMMANAS seeeeeeees 6 2 analog 12 on off start stop PAIS Ct a aanter susmctt asec eaecsentneonviecascetsenaocaanec E E EE internal WY DE OF MOdular Oly rroen enn E A nein ys aA E EA EE EE GFSK Transmitting power 433 MHZ cccceccccc eee ceeeeeeeeeeeeeeeee eee eeeeeeeeeeeeananaaaes lt 10 mW Transmitting power 870 MHZ sceicssivninacesntdasensivedeiis eeievidetmaenetiesteds lt 5 mW Power supply battery pack sssssssssesssssnssnsnsnnsnrsnrensnsnnennsnnne NiMH 7 2V 1 3 Ah TUON VONAGO arreirar riir arrena Er Raneri 6 0 V Operation with fully charged batte
25. t receiving unit diagnostic Is the POWER light on YES Is the ENABLE light on YES Disconnect the receiving unit and open it Are the F2 F3 fuses integral TES CALL FOR AUTEC SERVICE Is the green signalling LED on flashing quickly Insert a battery that is charged Is the connection plug between the receiving unit and the machine connected correctly Disconnect the receiving unit and open it Is the F1 fuse integral TES CALL FOR AUTEC SERVICE Carry out the frequency change procedure Does the machine start Replace the fuse Power and restart the radio remote control 96 s Is the red signalling LED on with a steady light Deactivate if active the actuactor and or the STOP pushbutton If the transmitting unit does not switch on cor rectly CALL FOR AUTEC SERVICE orrectly Insert the connection plug and start the radio remote control Replace the fuse Check the power Supply connections Power and restart the radio remote control English 14 General Transmitting unit Receiving unit Battery charger and battery TECHNICAL DATA PFCQUCNCY range sineiaseiecnstnaateveengt e EEEE 433 050 434 790 MHz R ENA E PE E E E EA E A E A E A T A 869 7 870 MHz Programmable radio channel 433 MHZ cccccceceeee eee e cece ee eeeeeeeeeeeeeeeeeeeeeenees 64 Programmable radio channel 870 MHZ ccccccceeeee cece cece ne
26. y changer 10 RECEIVING UNIT antenna B POWER light B POWER light C ENABLE light ENABLE light H RI97 08 module Cm se F2 STOR CF fectncatgate O TN SR SSRREN CG femen LP fintemante External signalling The POWER light indicates the presence on or not off of the power supply in the receiving unit The ENABLE light indicates that the connection between the transmitting unit and the receiving unit is enabled on or disabled off When the receiving unit is powered proper operation is indicated when POWER and ENABLE lights on with transmitting unit on POWER light on and ENABLE off with transmitting unit off Internal signalling The leds that are present show when a relay has activated when a led switches on this means that the relative command relay given in the following drawing also pre sent inside the receiving lid cover has been activated LIPROMU2 01 English SAFETY FLOW T S Fuse 11 Information POWER ENABLE F13QQ Q F12 TSQ G12 FLOW G13 OTST SLBeSEHeSeBseaEG QQWVQDWQWQWVQVQ V HOSQOQW The radio remote control is equipped with a safety function called SAFETY which pro tects the system from involuntary movements caused by possible radio remote con trol faults This function constantly controls the rest position neutral of the movement actua tors in the transmitting unit and is available on the receiving unit SAFETY relay ou tput Activating a movement command
27. y of the wiring and connections should therefore be made to the highest standards using multi core or single core cables of suitable cross sectional area for the current to be carried Ca bles should also be flame retardant for futher information refer to EN 60204 1 Cables with anti oil protection should be used for connections external to the re ceiving unit The receiving unit power supply must pass through an isolation switch to permit power disconnection during installation wiring and or maintenance operations To improve radio remote control operation connect the receiving unit immediately downstream of the machine main switch It is always advisable to check the supply voltage even under maximum load in this way the maximum variations can be verified the limit values of tolerated deviation are given both in the Technical Data and on the technical card of the Radio remote control Receiving unit supply voltage fluctuations that exceed the limit va lues can compromise regular radio remote control operation The C26 PRO series radio remote controls are equipped with circuits that protect against involuntary movements from the actuator rest position SAFETY function This protection is available if the movement commands common of the receiving unit is in series with the STOP contact and SAFETY contact which closes when a move ment command is transmitted On the contrary the selection command common can not be in series wit
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