Excavator And Backhoe Loader Control GPC - Application
Contents
1. 370977 Directional valve 12V 90 l min Used to create extra hy 99 2 sect 90L LS draulics for a 4 hose system a with shock 173x264 5x177 7 7 VALVE FORWHEEL STEERING VALVE FORWHEEL STEERING The SVAB steering valve has been developed to be used as alternative ste ering for machines with conventional Orbitrol steering The valve has a built in prioritization function which means that the machine s original steering always has priority The valve handles both static and dynamic LS as well as open systems Article number Voltage Dimensions LxWxH 135003 1212 Steering valve 12 2 381 min 247x108x155 LS with shut off 12 12 135003 1224 Steering valve 12 38 247x108x155 LS with shut off 12 24 135004 1224 Steering valve 38 l min P to A amp B 247x115x165 OC with shut off 76 l min P to S 12 24 135007 1212 Steering valve 38 l min P to A amp B 247x115x200 CF or Pump 12V OC shut off 12 12 76 l min P to S CF 135007 1224 Steering valve 24 38l min Pto A amp B 247x115x200 CF or Pump 24V OC shut off 12 24 76 l min P to S CF 1 135004 1212 Steering valve 1 38 l min P to A amp B 247x115x165 OC with shut off 76 l min P to S 12 12 1 4 2 4 2 4 7 7 1 VALVE FOR WHEEL STEERING ACCESSORIES BRACKETS 200539 Bracket steering Bracket for steering valve valve SO MISCELLANEOUS 200583 Adapter LS SD Used t2. eS ool ee ee eee ee ee ee SE SE Valve solutions for expansion of additional hydraulics replaces pilot valve e mm mm mm mm 9 2 SYSTEM OVERVIEW ORIGINAL CAN BUS The overview shows the components included in the system in those cases where the machine controls the pilot valve function with its original CAN bus system Excavator and Backhoe loader Control GPC replaces signals from the machine s original steering control To read more about the included components see the marking in the overview The marking refers to the list of contents and has the same number as the chapter in question um um um um um um um um um um Option Relay Wy 281 mm um p my Option Track steering e ee 3 SYSTEM OVERVIEW 4 HOSE SYSTEM The overview shows the components included in the system in those cases where the attachment is to be con trolled with a 4 hose solution To read more about the included components see the marking i
3. sin M DE ner eee eee 12 od C ABLE ere II MEME 14 53 RELAY CARD FOR JOYSTICK GRIPS ADDITIONAL DIRECT FUNCTION CONTROL 15 c M 15 DAT IOOLLOCSSWHCEH ACCESSORIES 16 Soa CABLE c TP m 16 s WHEEL STEERINGACTIVATION 17 5 6 1 WHEEL STEERING ACTIVATION ACCESSORIES 17 STEERING ELEC TRONIC 18 oy 18 GTLI GPCONTROLLER 18 62 HM 19 19 6 4 CONNECTION CARD APLX FOR WHEEL AND TRACK 5 19 Bo 20 TRONK CABLE ACCESSORIES 20 6 6 ADDITIONAL FUNCTIONS WITH GPR 21 07 GPRCONTROLLER CAN a c 21 IU Bg ue 22 Ta EO Rino
4. ber of buttons 170103 right Grip L8 1pr 4sw 1 Roller be combined FNR 13 4 OTTO buttons with 171200 in order 171103 left 1 DATEK Rocker achieve a solution yA for wheel steering with forward reverse rocker 170105 right Grip L8 1pr 3sw 1 Roller Can be used for 3 OTTO buttons compact machines 171105 left that only have a few functions SVAB 170200 right Grip L8 2pr 5sw 2 Rollers Can be used for Layout front right Layout rear right Description Article number Name Fitted with reverse layout for left hand reverse layout for left hand two rollers are always grip grip used for tilt rotator control 171200 left 170201 right 171201 left 170203 right 171203 left 170205 right 171205 left 170208 right 171208 left 170300 right 171300 left 170303 right Grip L8 2pr 7sw 14 Grip L8 2pr 4sw FNR 13 Grip L8 2pr 3sw 11 Grip L8 2pr 6sw FNR 13 Grip L8 3pr 5sw 22 Grip L8 3pr f b 1 0 1 4sw 22 5 OTTO buttons 2 Rollers 7 OTTO buttons 2 Rollers 4 OTTO buttons 1 DATEK rocker 2 Rollers 3 OTTO buttons 2 Rollers 6 OTTO buttons 1 DATEK rocker 3 Rollers 5 OTTO buttons 3 Rollers 4 OTTO buttons 1 SPDT rocker wheel or track steer ing where an extra function can also be controlled at the same time Can be used for w
5. SVAB Hydraulik AB has extensive experience hydraulics control electronics and ergonomic design for industrial vehicles with guaranteed quality production and prompt delivery SVAB Hydraulik AB Ulvsattersgatan 2 SE 69491 HALLSBERG SWEDEN Phone 46 0 582 15230 Fax 46 0 582 15232 E mail info svab se Web www svab se Feedback Documentation We at SVAB are always working to improve our documentation If you have comments you can send these to us via e mail You can also find this form on our website www svab se Send this form to docs svab se A tip is that you send a picture of this page by e mail via your mobile phone Comments Your name and company 00 ates Document name Excavator and Backhoe loader Control GPC Application Contents revision Revision SVAB Hydraulik AB Ulvs ttersgatan 2 SE 694 91 Hallsberg SWEDEN Precision Control Systems
6. Telescope stick Triple articulated boom Boom swing BM attachment Oscillation lock Front loading Dimensions width x height x depth 94x147x35mm Article number Name 147001 XX GPR Controller Electronic unit for additional functions in Excavator and Backhoe loader Control system GPC 6 7 GPR CONTROLLER CAN CABLE GPR CONTROLLER CAN CABLE For connection and communication between GP Controller and GPR Controller Article number 147616 CAN cable GP for Minifit Male 3m Standard cable 3m SVAB 7 HYDRAULICS By installing a pilot valve proportional pressure reduction valve with shuttle in the machine GP Controller can control the oil flow to the tiltrotator The machine s pedal can be connected in parallel with the valve which means that the pedal can still be used to control the flow out to the tiltrotator The pedal s function thereby remains unchanged The pilot valves have been developed to fit the majority of machines on the market 7 1 PILOT VALVE SINGLE PILOT VALVE A single pilot valve is used to pilot steer the machine s valve function which is used to supply the tiltrotator with oil Article number Voltage Dimensions LxWxH 135061 1220 Proportional pres 20 3l min 60 40 122 mm Standard single pilot valve sure reduction valve 12v 20 bar with Shuttle valve in block 135051 1220 Proportional pres 20 3l min 60 40 122 mm Single pilot valve without shut
7. 8 SERVICE TOOLS SVAB service tools streamlines the work for service technicians and installers 8 1 GP CONFIG COM KIT GP CONFIG COM KIT GP Config is a software for PC that you run on your computer With the included Com kit for GP Controller the computer is connected to the GP Controller via USB From your computer the GP Controller can then be configured GP Config easily lets you save settings for later quick set up of a GP Controller You can also copy the settings from a previ ously programmed GP Controller and save these settings on your computer GP Config has O monitoring simplify ing diagnostics 401273 Com kit for GP Controller Microsoft Windows XP Microsoft Interface and cables Windows Vista Microsoft Windows 7 USB stick with the software GP Config 12V transformer to power the GP 32 amp 64 bit Controller Computer not included 8 2 SVAB SPARE PART KIT TILTROTATOR CONTROL SVAB SPARE PART KIT TILTROTATOR CONTROL SVAB Spare part kit consists of the parts that we know from experience is good to have close at hand as a service provider SVAB Spare part Kit compo nents are heavily discounted SVAB Spare parts kit also includes tools for example stripping crimping and removal You choose if you want to buy the whole kit inclu ding chassi and boxes or if you only want to buy loose boxes with contents Contact SVAB for fu dici detalis 201003 3 Spare part Kit SVAB Contai
8. New article Adapter plate steering valve 200558 New articles CAN cable 147616 147616 3 New articles Wheel steering activation and accessories 200672 200673 200674 200675 Added info on trunk cables New article Cable support 200373 New article User Manuals 630006 630013 New articles Operator manuals in several languages 113019 113020 113021 113022 140916 FRJA FRER New article Spacer Ring Hand Rest L8 140821 FRJA 2013 SVAB Hydraulik AB All rights reserved SVAB accepts no responsibility for possible errors in catalogs brochures and other printed material SVAB reserves the right to alter its products without prior notice This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications All trade marks in this material are the property of their respective owners CONTENTS Ch Contents Page SISTEM OVERVIEW 2 HOSE SYSTEM ss secttsssetavecessvicessnseestacceresncusvacvens 5 SYSTEM OVERVIEW ORIGINAL CAN BUS E 6 SYSTEM OVERVIEW 4 HOSE 515 DEI eux 7 INTRODUC T 8 STEERING CONTROLS C 10 NPB ORP ED 10 SVAB GRIF Le
9. a 22 A2 24 VALVE CABLES FOR TRACK STEERING 25 aA PILOT VALVE ACCESSORIE 25 26 Z gt Eq ELO 26 7 6 VALVE SOLUTION FOR EXPANSION OF ELECTRO HYDRAULICS ON THE MACHINE 27 Wu WABVEFORVIHBEE STEERING een emer 28 7 7 1 VALVE FOR WHEEL STEERING ACCESSORIES 29 VALVE CABLES FOR WHEEL STEERING 30 SERVICE 31 81 31 8 2 SVAB SPARE PART KIT TILI ROTATOR 31 DOCUMENTA HON a 32 91 MOUNTING INSTRUCTION OPERATORS AND USER 32 1 SYSTEM OVERVIEW 2 HOSE SYSTEM The overview shows the components included in the system for Tiltrotator steering GPC To read more about the included components see the marking in the overview The marking refers to the list of contents and has the same number as the chapter in question Uu um um um um um um um um um umm w m um um um mm m SS mmo 0 e
10. lock CDC W Wheel steering Proportional steering with thumb roller CDC C Track steering Proportional operation with thumb roller UI User Interface Alphanumeric display 8x2 characters and keypad Ergonomic handles Compatible with all joystick bases on the market Modular Expandable system CAN bus based which makes it easy to expand with more units to add more functions SVAB 5 STEERING CONTROLS 5 1 SVAB GRIP L8 SVAB GRIP L8 SVAB Grip L8 replaces the machine s original joystick grip and can be equipped with 3 rollers per grip Properties Double sensors in the rollers Vacant buttons can be used for other functions and can cope with 3 amps Compatible with all joystick bases on the market Ergonomic easy to grip design Facilitates operation with both thumb roller and index finger roller at the same time Available in variants with up to three rollers of which two are for the thumb and one is for the index finger Pre connectorized for GP systems Layout front right Layout rear right Description Article number Name Fitted with reverse layout for left hand reverse layout for left hand two rollers are always grip grip used for tilt rotator control 170100 right Grip L8 1pr 5sw 1 Roller Standard joystick 5 OTTO buttons grip 171100 left 170101 right Grip L8 1pr 7sw 1 Roller Variant fitted with 7 OTTO buttons i the maximum num 171101 left e
11. 2 position 1 1 ratio 21 41 mm Standard switch Carling for locking and opening Contura V bucket lock the tool lock The switch fits in panel hole with dimensions a 22x44 with the accessory frame for Carling switch 200341 371020 Switch 2 position 0 1 ratio 22x44 mm Alternative switch for locking and opening the tool SWF 533 bucket lock lock 370794 Switch 2 position 0 1 ratio 22x44 mm Alternative switch for locking and opening the tool SWF 511 bucket lock lock 370795 Symbol plate red white symbol lock 370794 01 Switch 2 position 1 1 ratio 21 41 mm Alternative Carling switch Contura II cat Suitable for CAT machines SVAB 5 4 1 TOOL LOCK SWITCH ACCESSORIES TOOL LOCK SWITCH ACCESSORIES Article number Panel hole dimensions 200341 Frame for Carling switch 22x44 mm Frame for Carling switch 371053 SWF511 Contura V which allows installation of Contura V in panel hole with dimensions 22x44 SWF 511 standard 5 5 TOOL LOCK SWITCH CABLES TOOL LOCK SWITCH CABLES Cable between tool lock switch and APL card Length 2 5m 302141 Bucket lock switch cable GP RT SWF 511 Cable for tool lock switch 370794 SWF 511 302142 Bucket lock switch cable GP RT SWF 533 Cable for tool lock switch 371020 SWF 533 302143 Bucket lock switch cable GP RT Carling Cable for tool lock switch 371053 Carling Contura V and switch Contura Il TOOL LOCK SWIT
12. CH KITS Article number Length 810449 Tool lock switch with cable Carling Contura V tool lock switch APL APL2 Carling Contura V with cable 371013 Tool lock switch APL SWF511 SWF 511 tool lock switch with cable SVAB 5 6 WHEEL STEERING ACTIVATION WHEEL STEERING ACTIVATION Panel hole dim 200672 Interlock Ste ering GPC 24V Kit for safe wheel steering function Conditions for activa tion and inactivation can be connected to Security gate Steering wheel 21x41mm alt orbitrol 200673 Interlock Ste 22x44mm Switches ering GPC 12V Also allows connec tion to the machine for speed limitation The kit includes circuit breakers wi ring connectors and relays PANEL SWITCH FOR WHEEL STEERING ACTIVATION Article number Panel hole dimensions 372041 Switch 2 posi 21 41 mm Switch for activating deactivating wheel steering tion 1 1 ratio Contura V lock SVAB does not supply cabling for this switch wheel SVAB This switch can be combined with 200341 for fitting in panel hole with dimensions 22x44 see chapter 5 4 1 TOOL LOCK SWITCH ACCESSORIES 5 6 1 WHEEL STEERING ACTIVATION ACCESSORIES WHEEL STEERING ACTIVATION ACCESSORIES 200674 Pressure Switch 10 50 bar Accessory for kit Safe wheel steering function 200672 and 200673 The pressure switch provides
13. SVAB Precision Control Systems Excavator and Backhoe loader Control GPG Tiltrotator Attachments Wheels Tracks and additional functions 193000 Application Gontents Revision Revision table Amended in L8 text for properties a0 130508 FRJA FRER Added feedback section at the end of the documentation EN 130628 FRJA FRER 10 Corrected wrong art no and description in wheel steering 17 activation 130916 FRJA FRJA Changed incorrect designation bucket lock to tool lock Changed name of the Application Contents Added additional functions and function symbols to the system overviews 131016 FRER New chapter Additional Functions 21 Removed trunk cable from 4 hose system overview New article Relay card for joystick grips 15 New article Service tool 31 L8 New property Pre connectorized for GP systems Merged 10 rollers and buttons columns to Fitted with TRUNK CABLE ACCESSORIES Changed and added new article 300975 related cables for attachment plates 20 Overviews Added supply for supply pilot valve cables G Added supply cable on the overviews CAN and 4 hose 140328 FRJA FRER Added info on supply cable 146123 24 New articles Dokumentation 32 32 Multilingual documentation New article SVAB Hand Rest L8 146562 Added info on weld bracket 200333 Removed steering valve 135007 XXX from adapter 200583 New article Adapter LS Eaton 200678
14. bly Dimensions width x height x depth 95x300x8 mm 7 T SVAB 6 2 CONNECTION CARD CABLE CONNECTION CARD CABLE For connecting the APL APLX card and GP Controller 6 3 CONNECTION CARD APL CONNECTION CARD APL The connection card connects GP Controller with various tiltrotator models 6 4 CONNECTION CARD APLX FOR WHEEL AND TRACK STEERING CONNECTION CARD APLX FOR WHEEL AND TRACK STEERING Connection card APLX is used to expand the APL card in order to facilitate connection of wheel or track steering Article number 147181 Connection card APLX Wheel Connection card for the wheel steering option steering 147180 Connection card APLX Track steering Connection card for the track steering option SVAB 6 5 TRUNK CABLE TRUNK CABLE The trunk cable is the link between the tiltrotator s unit cable and the APL card Article number Length 300820 Trunk cable 16m ILME 16 pole 16m Fits models EC10B EC15B EC206 Engcon 209 EC214 EC219 EC226 300974 Passar till modeller 2 Engcon 5 Indexator kerepe Indexator Steelwrist o Steelwrist 6 5 1 TRUNK CABLE ACCESSORIES TRUNK CABLE ACCESSORIES Article number 200319 Attachment plate Attachment plate for trunk cable Indexator 301000 301001 105 82 45 Installed on stick for attaching the trunk cable s device 200320 Attachment
15. d in the Excavator and Backhoe loader Control GPC application The system comprises an electronics unit two joystick grips a valve for sending out oil to the attachment as well as associated cabling GP Controller is the electronics unit that regulates and controls the steering and which is configured to provide the operator with optimum control over the functions The unit monitors the tool lock and provides a clear warning if the tool is unlocked This is done to minimize the risk of personal injury Joystick grips with proportional thumb rollers are necessary for efficient control of the tiltrotator The machine s original joystick grips are replaced with grips that have proportional thumb rollers A pilot valve proportional pressure reduction valve with shuttle is installed in the machine for pilot control of the machine s main valve which in turn sends oil out to the tiltrotator The pilot control of the machine s main valve is electro hydraulic and the machine operator does not have to control the supply to the tiltrotator with a foot pedal Instead the system s supply is con trolled through the same rollers that control the tiltrotator s functions This along with flow requirement control flow adapted according to current needs means that the machine s various functions do not affect or disrupt each other when they are run simultaneously Excavator and Backhoe loader Control GPC has been developed in accordance with the Machinery Di
16. he bracket has a 90 angle Hose kits include a hose as well as couplings and nipples for the hydraulic installation of the pilot valve function 7 4 CAN SPLITTER CAN SPLITTER A CAN splitter makes SVAB Excavator and Backhoe loader Control GPC compatible with machines that control the pilot valve function with a separate CAN bus system The CAN splitter replaces signals that come from the machine s original controls Always check with our sales staff to ensure that the CAN splitter is compatible with your machine Dimensions width x height x depth 11 7x27 4x35mm Article number 147010 CAN Splitter 1 pedal For 1 pedal Case New Holland wheeled excavator 147011 CAN Splitter 2 pedal For 2 pedal Case New Holland wheeled excavator 147011 1 CAN Splitter 2 pedals low flow For 2 pedal Case New Holland wheeled excavator 7 5 CAN CABLE FOR CAN SPLITTER CAN CABLE FOR CAN SPLITTERS Re P Connects GP Controller with CAN splitter and the machine s ECU Article number 147612 CAN Cable CAN MiniFit Jr 4m The CAN splitter cable is connected Splitter AMP Superseal 1 5 0 6m together with joystick grip cables 146113 see page 14 and 146116 see page 14 SVAB 7 6 VALVE SOLUTION FOR EXPANSION OF ELECTRO HYDRAULICS ON THE MACHINE DIRECTIONAL VALVE 1 SECTION USED FOR 2 HOSE SYSTEM If the machine does not have its o
17. heel or track steering with max number of buttons for additional on off functions Can be used for wheel steering with forward reverse rocker One extra roller function Can be used for compact excavators with track steering Suitable for wheel steering with for ward reverse rocker One extra roller function and max number of buttons Can be used for track steering with one extra roller for one additional func tion Maximum number of buttons Alternative wheel steering variant with index finger rocker Two extra roller func tions and maximum number of buttons 170305 right Grip L8 3pr 3sw 3 Rollers Can be used for track 3 OTTO buttons ao steering with one 171305 left Cw Inf extra roller for 3 f one additional func tion 5 1 1 SVAB GRIP L8 ACCESSORIES SVAB GRIP 18 ACCESSORIES 146562 Hand Rest L8 SVAB Hand Rest L8 increases comfort relieves the hands and reduces the risk of repetitive strain injuries The hand rest improves control of the steering and allows a flexible adjustment for different hand sizes and personal preferences The installation of the hand rest is easy and can be done by the machine owner Installing the hand rest can be done without disconnecting the joystick cabling QW ih 167110 Handle adapter The adapter ball is screwed into the machine s joystick base and then secured to L8 L8 M12 14 amp 3 different dimensions of screw are
18. lot valve with GP Controller Article number Name Contact type ana engu Description of relevant cable 146124 Supply pilot valve cable GP RT 2xAMP J 2x AMP Junior 4m Standard cable 146120 Supply pilot valve cable RT C 2m 4m 1x AMP Junior 4m Used for actuator pilot valve 1x Hirschmann 4m 146133 Supply pilot valve cable GP RT 2x Deutsch 4m Used when cable to pilot valve Deutsch is connected via a Deutsch con nector 146123 Supply cable GP RT 3m Only used for power supply of the GP Controller Used for the CAN splitter system and for 4 hose solutions SVAB 7 3 VALVE CABLES FOR TRACK STEERING VALVE CABLES FOR TRACK STEERING Connects the valve for track steering together with the APLX card Article number Length 146145 as enold cable with 4 AMP Junior 4m MN Solenoid cable for track steering 146147 AT cable with 2 AMP Junior 4m 2 of these cables are used as RT solenoid cables together with 2 double pilot valves with double measurement outputs 135082 1232 see page 23 7 3 1 PILOT VALVE ACCESSORIES BRACKETS Article number 200321 Bracket pilot Bracket for installing pilot valve Can valve be installed both horizontally and vertically against the pilot valve 1x bracket is used for both single and double pilot valves 2x brackets are used for 4 pilot valves 200409 Attachment plate Alternative bracket for installing 4 pilot valve 4 pilot valve T
19. n the overview The marking refers to the list of contents and has the same number as the chapter in question 4 e Option Sea 5 Option of e Track steering N Wheel steering PES uu eB eB 9 Valve solutions for expansion of additional hydraulics 4 replaces pilot valve Documentation el um m m SVAB 4 INTRODUCTION The Excavator and Backhoe loader Control GPC application is a freestanding independent control system for tiltrotators and attachments that are controlled in a similar way to tiltrotators The system facilitates flexible and variable control of the machine s tiltrotator and can be expanded with options such as track steering and wheel steering This material describes the components that are include
20. ns valves valve accessories and tools for example stripping crimping and removal 201004 4 Spare part Kit SVAB Contains cables connectors and Com kit 201005 SVAB Chassi Spare part Kit Chassi without content 9 DOCUMENTATION 9 1 MOUNTING INSTRUCTION OPERATORS AND USER MANUAL MOUNTING INSTRUCTION AND OPERATORS MANUAL Article number Name 112092 Mounting instruction GPC general EN 112088 Mounting instruction GPC general SV 113010 Op Manual Excavator Ctrl GPC EN 113009 Op Manual Excavator Ctrl GPC SV 113019 Op Manual Excavator Ctrl GPC NO 113020 Op Manual Excavator Ctrl GPC DA 113021 Op Manual Excavator Ctrl GPC DE 113022 Op Manual Excavator Ctrl GPC FI 630006 User Manual GP Controller SV 630013 User Manual GP Controller EN V i m GRAVMASKIN OCH GRAVLASTARSTYRNING GPE These mounting instructions are a guide to mounting a SVAB GP Controller system These mounting instructions shall be used in the technical documentation for the machine s CE marking The operator s manual describes how our system should be used and contains important information and safety precau tions The manual shall be placed in the machine s cab The User Manual describes how the system is configured and adjusted via the GP Controller The manual is intended for the installer and service technician and should NOT be sent along with the machine or be placed in the machine cab
21. o obtain LS pressure from Sauer Danfoss OSPC OLSA steering orbitrols Connected to PP in steering valve 135004 1212 and 135004 1224 200678 Adapter LS Eaton Used to obtain LS pressure from ORB JCB Hitachi Eaton steering orbitrols Connected to PP in steering valve 135004 1212 and 135004 1224 200558 Adapter plate Used to provide the directional con NG6 T plug trol valve on steering valves 135004 with screw and XXXX a separate tank connection seal In some cases the S port of the ie steering valve proceeds to another Se consumer eg brake charging which at times results in high pressure This can cause steering valve to stop functioning The adapter plate is mounted REV between the control valve and valve block The adapter plate is then at tached to T ank to rectify problems that occur with high pressure Hose kits include a hose as well as couplings and nipples for the hydraulic installation of the wheel steering valve Article number Name 350019 Hose kit Volvo EWC Steering valve OC with Adapted for wheel steering in Volvo EW C Shut off and EW D 7 8 VALVE CABLES FOR WHEEL STEERING VALVE CABLES FOR WHEEL STEERING Connects the valve for wheel steering together with the APLX card Article number Length 147190 Solenoid cable Steering RT GP deutsch Solenoid cable for wheel steering SVAB
22. ows the bellow washer to be mounted correctly and flat against the hand rest If the spacer is missing the bellow washer will have an angled incorrect mounting For connecting the joystick grip and GP Controller One cable is required for each joystick grip 146108 Handle cable GP RT 2x4 pole Microfit 3m E m Handle cable GP RT 2x4 pole Microfit 3m 2 Cable with CAN bus connection CAN Required for systems with CAN splitter 146116 Handle cable GP RT 3x4 pole Microfit 3m Cable with CAN bus connection CAN Required for systems with CAN splitter SVAB 5 3 RELAY CARD FOR JOYSTICK GRIPS ADDITIONAL DIRECT FUNCTION CONTROL RELAY CARD FOR JOYSTICK GRIPS ADDITIONAL DIRECT FUNCTION CONTROL A relay card for joystick grips is used to advantage when several machine functions is to be con trolled directly from buttons or rockers on the joystick grip Relay cards are available in several designs tailored for different supply voltages Artikel number Name YPPY Description voltage functions 146012 Relay card RT Grip 12V For 4 off functions 3 position switches 3 position switch With Deutsch contact 3 position switch With Deutsch contact 146030 Relay card RT Grip Standard card for 4 on off functions 5 4 TOOL LOCK SWITCH TOOL LOCK SWITCH hol Article number Name ois Description Picture dimensions Switch
23. plate Attachment plate for trunk cable Engcon 300820 300974 Ilme 64 48 40 and 300975 Also for trunk cable Steelwrist 301010 30101 1 Installed on stick for attaching the trunk cable s ILME device 200333 Welded mount Many machine manufacturers advise against drilling in the 80x80 at machine s stick This weld bracket 15 welded on the stick and tachment plate used for attachment plates 200319 and 200320 The attachment plate is then screwed in the weld brackets pre drilled holes SVAB 6 6 ADDITIONAL FUNCTIONS WITH GPR CONTROLLER In cases where the base system both has tiltrotator control and wheel or track control but additional functionality is desired such as control of dozer blade or triple articulated booms one or more additional electronic units might be required These electronic units are called GPR Controllers GPR Controller is an electronic unit that lacks display and keypad as its purpose is to add additional inputs out puts and configuration options to the system Programming of the GPR Controller is done via the display and keypad of the GP Controller Larger systems with GPR Controller often include components that are not part of our standard product range Contact SVAB if you are interested in additional functions with GPR Controller GPR CONTROLLER With GPR Controller the system can be expanded with functions that control Dozer blade Outriggers
24. rective which means that the system has been risk assessed and designed to minimize the risk of personal injury A machine equipped with Excavator and Backhoe loader Control GPC from SVAB can easily be CE marked Excavator and Backhoe loader Control GPC is compatible with the majority of machine and tiltrotator makes on the market GP Controller SVAB Grip L8 Pilot valve SYSTEM SPECIFICATION EXCAVATOR AND BACKHOE LOADER CONTROL GPC Supply voltage 9 36V Operating temperature 40 C to 70 C Approved areas of use Rotor tilt units for excavators excavator loaders or backhoes and as alternative steering for excavators Approved functions for steering accor ding to the Machinery Directive Max number of rollers Divided between 2 x SVAB Grip L8 System functions Direct proportional function with performance level up to b per ISO 13849 1 Pilot valve controlled proportional function functions that use a proportionally controlled pilot valve with performance level up to b per ISO 13849 1 Wheel steering function with performance level d category 2 per ISO 13849 1 for use at maximum speed of 20 km h per ISO 5010 Track steering with utilization of direct proportional function as per the description above Tool lock with performance level d per ISO 13849 1 Tiltrotator and grapple Proportional steering with thumb roller Extra Proportional steering with thumb roller Tool lock Lockable switch for tool
25. supplied with this article M12 M14 and M14x1 5 M14x1 5 MM SVAB Article number Description and Dimensions 167120 Bellows holder L8 Standard bellows holder made of steel Makes it possible to secure joystick bellows with screw to L8 Can also be used with Hand Rest L8 200572 Bellows washer L8 Bellows holder adapter that is used together with bellows holder 167120 to adapt 0 76 to bellows with the specified dimensions D 76 Op 200424 1 Bellows washer Bellows holder adapter that is used together with bellows holder 167120 to adapt Liebherr machined to bellows with the specified dimensions amp EN 40 50 81 SVAB Article number Description and Dimensions 200373 Cable support Brackets which are mounted on the joystick bases and fixates joystick grip cables joystick base setof The bracket enhances the quality of the joystick installation since the cables are at 2 pcs incl instruc tached so that the risk of cable damage is better avoided tion C C 80mm lt 200714 Spacer Ring Hand The spacer ring is needed for bellow washers 200572 200424 1 if these bellow est washers are to be mounted on an L8 equipped with a hand rest The spacer all
26. the 200675 Switch for safe wheel steering function 10 100 bar additional functionality With the pressure switch the wheel steering is disabled when the operator turns the steering wheel SVAB 6 STEERING ELECTRONICS 6 1 GP CONTROLLER GP Controller is the electronics unit that regulates and controls the steering The unit has wide ranging config uration options and monitors the tool lock as well as providing a clear warning if the tool is unlocked This is done to minimize the risk of personal injury The machine operator can switch between different user profiles via the unit s keypad and display GP Controller is supplied as standard without configuration although it can be supplied pre set with settings suitable for the machines and system solutions indicated below GP CONTROLLER Dimensions width x height x depth 94x147x35 mm Article number 147000 GP Controller Standard configuration GP Controller 147000 CANP GP Controller CAN pilot valve Configured for machines with CAN pilot valve 147000 EWC GP Controller Volvo EWC ECC Configured for Volvo EW C and EW D machines with wheel steering 6 1 1 GP CONTROLLER ACCESSORIES GP CONTROLLER ACCESSORIES Article number Description and Dimensions 210000 Attachment plate Attachment plate for installation of GP Controller with contact cover for collecting Plexi for GP RT Box cables Contains complete kit with attachment plate assem
27. tle sure reduction valve valve cartridge is used when there is 12v 20 bar in block no need to connect the machine s pedal in parallel 135061 1232 Proportional pres 32 3l min 60 40 122 mm Alternative single pilot valve sure reduction valve 12v 32 bar with Shuttle in block 135051 1232 Proportional pres 32 3l min 60 40 122 mm Alternative single pilot valve sure reduction valve without shuttle valve cartridge is 12v 32 bar in block used when there is no need to connect the machine s pedal in parallel 2 135071 1232 Proportional pres 32 10l min 60x45x140 mm Simple Highflow is only used in sure reduction valve machines with hydraulic systems where 12v 32 bar 10 l min air pockets are formed more often than with Shuttle valve in normal Air pockets can cause uneven block control of the tiltrotator A highflow valve ensures that the air pockets and problems caused by these are reduced A double pilot valve is used when it is necessary to be able to operate the machine s extra outputs with dual action For example a double pilot valve allows attachments other than the tiltro tator to be controlled with rollers 135062 1220 2 proportional pressure re 12V 20 3 60x80x122 Standard double pilot valve duction valves 12v 20 bar mm amp Shuttle valves in block 135052 1220 2 proportional pressure reduction valves 12v 20 bar in block 135062 1232 2 proportional pressure re 12V duction
28. uction valves 12v 32 bar 10 l min in block 1 The valve is connected in series with the servo hoses from the pedal and in parallel with the pedal s P and T connections If the machine s pedals are fitted with pressure sensors this valve must be used If the machine s pedals have pressure sensors see 135082 1232 in the table DOUBLE PILOT VALVE on page 23 Article number Voltage Dimensions LxWxH 135064 1220 4 proportional pressure 12V 20 3l min 60 160 122 mm Standard 4 pilot valve reduction valves 12v 20 bar amp Shuttle valves in block 135064 1232 4 proportional pressure 12V 32 3l min 60 160 122 mm Alternative 4 pilot valve reduction valves 12v 32 bar amp Shuttle valves in block SVAB 2x 135082 2 proportional pres 12V 32 l min 60 85 140 mm Double with Measurement output 1232 sure reduction valves is used for machines that have pres 12v 32 bar 3 shuttles amp sure sensors for activation of the measurement output in hydraulics in the pedal The machine s block pressure sensors are moved to mea surement output on valve 2 of these valves are used for track steering instead of a 4 pilot valve on machines whose pedals have pres sure sensors ACTUATOR PILOT VALVE Contact SVAB for more information regarding the operation of mechanical valve banks 7 2 SUPPLY PILOT VALVE S CABLES SUPPLY PILOT VALVE S CABLES The Supply pilot valve s cable connects the pi
29. valves 12v 32 bar amp Shuttle valves in block t ge 12V 2V 2V 2V 3 l min 60 80 122 Double pilot valve without shuttle valve car mm tridge is used when there is no need to connect the machine s pedal in parallel 3 l min 60x80x122 Alternative double pilot valve mm 3 l min 60x80x122 Alternative double pilot valve without shuttle mm valve cartridge is used when there is no need to connect the machine s pedal in parallel 135072 1232 2 proportional pressure 32 10 60 85 140 Double Highflow is only used in machines with reduction valves 12v 32 min mm hydraulic systems where air pockets are formed bar 10 l min with Shuttle more often than normal Air pockets can cause valve in block uneven control of the tiltrotator A highflow valve ensures that the air pockets and problems caused by these are reduced 135082 1232 2 proportional pressure 1 32 3 l min 60 85 140 Double with Measurement output is used for reduction valves 12v 32 mm machines that have pressure sensors for activa bar 3 shuttles amp measure tion of the hydraulics in the pedal The machine s ment output in block pressure sensors are moved to measurement output on valve 4 PILOT VALVE FOR TRACK STEERING OR 4 HOSE SYSTEM The 4 pilot valve replaces the need for track control operation via the pedal by instead allowing the operator to control track steering via the joystick grips rollers 135052 1232 2 proportional pressure 1 red
30. wn solution for extra hydraulics e g hammer hydraulics the machine needs to be supple mented with a valve solution for this If you cannot find a solution for your machine contact SVAB Voltage Picture and dimensions LxWxH 1 370959 Directional valve 12V 260 90 l min Used to create an extra MV 99 1 sect 90L dual action output LS without shock 260 bar 12V 401044 proportional Used together with shunt directional valve valve on smaller machines ATOS 12V that are originally equipped with an on off NG6 direc tional valve The on off valve is replaced with this NG6 proportional valve and NG6 shunt valve 370551 NG6 proportional Alternative valve for 401004 directional valve which can cope with a High flow 12v higher flow 400974 NG6Shunt valve with Supplement in order to use shuttle NG6 proportional valve 370551 in an open circuit OC 63 44 86 Used for tracked excavators with a separate pump for the extra hydraulics 365500 Screw MC6S M5 x 100 for NG6 with shunt DIRECTIONAL VALVE 2 SECTION USED FOR 4 HOSE SYSTEM 310013 Directional valve 12V 60 l min Used to create extra hy m MV99 4 hose RT con draulics for a 4 hose system MEME trol LS inlet 60 liters T 190 P 173x264 5x177
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