PCP-1000 Catalyst Pump Manual
Contents
1. Rev 05 2012 r D MagnumVenusPlastech Rev 05 2012 Page 362. PCP 1000 CATALYST PUMP MANUAL MID RANGE MagnumVenusPlastech Rev 05 2012 PCP 1000 Catalyst Pump Manual a MagnumVenusPlastech Ss Re CORPORATE HEADQUARTERS and MANUFACTURING 11692 56 Court Clearwater FL 33760 Tel 727 573 2955 Fax 727 571 3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 MVP Plastech UK Chilsworthy Beam Gunnislake Cornwall PL18 9AT UK Tel 44 0 1822 832621 Fax 44 0 1822 833999 www mvpind com Dm MagnumVenusPlastech Rev 05 2012 Page 2 PCP 1000 Catalyst Pump Manual TABLE OF CONTENTS SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNING INFORMATION 6 INTRODUCTION 15 METERING PUMP DISASSEMBLY 19 METERING PUMP ASSEMBLY 22 PARTS DRAWINGS 25 REVISION INFORMATION 35 7 m e Nive MagnumVenusPlastech Rev 05 2012 Page 3 W a w MagnumVenusPlastech Rev 05 2012 Page 4 PCP 1000 Catalyst Pump Manual Terms amp Conditions of Sale Customs duties import and export licenses and certificates if required and all local taxes are excluded from this offer If US state and local taxes are applicable and not included in equipment invoice such amount may be invoiced later Delivery dates or shipping schedules are approximate and based upon the most recent information available at the time of order Dates may be adjusted upon receipt of subsequent information
3. 4101 7 01 50210 3 CV 2000 1 1 1 MagnumVenusPlastech INLET BODY SPA BUSHING BLOCK SPA CHECK VALVE Rev 05 2012 Page 33 PCP 1000 Catalyst Pump Manual MVP MagnumVenusPlastech Rev 05 2012 Page 34 w Revision Information Rev 04 2011 Updated document drawings and format The Revision information chapter was added Rev 05 2012 Updated the Logo MVP Address and the manual format added the Terms and Conditions section Removed the Accumulator section and drawings and separated the assembly and disassembly procedures PCP 1000 Catalyst Pump Manual Magnum Venus _ Plastech MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MANUFACTURING 11692 56 Court Clearwater FL 33760 Tel 727 573 2955 Fax 727 571 3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 MVP Plastech UK Chilsworthy Beam Gunnislake Cornwall PL18 9AT UK Tel 44 0 1822 832621 Fax 44 0 1822 833999 www mvpind com Assemblies Covered in this Manual PCP 1000 C 3J Catalyst Pump Assembly PCP 1000 RV Catalyst Pump Assembly Relief Valve PCP 1000 RV INT Catalyst Pump Assembly Relief Valve International PCP 1000 TMA Catalyst Pump Assembly Tape Machine 85707 1 Catalyst Pump Assembly old systems 85707 3 Catalyst Pump Assembly old systems
4. It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Plastech recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Plastech recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Plastech recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Plastech recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations wi
5. but not over tighten The seal should still be able to move slightly 4 Clean the piston seal with clean water P w MagnumVenusPlastech Rev 05 2012 Page 22 PCP 1000 Catalyst Pump Manual 5 Clean the S S ball 9201 1 5 and the ball seat with clean water and gently roll the ball into the piston body DANGER Fire and Explosion hazard Use only clean water to we the S S ball Fire or explosion may occur if the catalyst system is contaminated 6 If the spring was removed from the piston rod replace it with a new one PACKING NUT 7 Screw the piston body over the spring onto the piston rod y UPPER GUIDE 8 Slide the piston body assembly into the outlet body being careful not to cut the piston seal PACKING SET 5 pc D ji A l DD OUTLET BODY WARNING Do not scratch the inside of the outlet body 9 Slide the packing assembly 4102 5 01 onto the piston rod Be sure the wide packing goes on last 10 Slide the upper guide 4102 4 1 onto the piston rod on top of the packing set PISTON ROD 11 Install the packing nut 50590 1 onto the piston rod and screw into the outlet body Tighten it hand tight but do not over tighten NOTE If the packing leaks turn the nut one quarter turn Do not allow the packing nut to bottom out on the outlet body 12 Put medium strength Loctite on the threads of the piston rod then screw the bearing block assembly 50210 3 onto the top of the piston rod using tw
6. 1 CHECK VAVLE Note Offset intake and outlet ports one flat on hex as shown in figure 1 1 MagnumVenusPlastech Rev 05 2012 Page 29 PCP 1000 Catalyst Pump Manual REV 03 19 08 BT2 W Gr MagnumVenusPlastech Rev 05 2012 Page 30 PCP 1000 Catalyst Pump Manual Assy Catalyst Pump PCP 1000 TMA PARTS LIST Repair Kits ITEM PART NO QTY DESCRIPTION PART NO DESCRIPTION 1 02849 16 1 MACHINE SCREW PCP 1000 SK SEAL KIT 2 4101 1 1 1 LOCK NUT 3 4101 3 1 1 SPRING 4 4101 7 1 1 INLET BODY 5 4101 8 1 1 TUBE FITTNG 6 6701 24 EN 1 PUMP SEAL WARNING DECAL 7 4102 4 1 1 UPPER GUIDE B 4102 5 01 1 PISTON ROD PACK SPA 9 4102 7 1 1 PISTON BODY 10 4102 8 1 1 PISTON GUIDE 11 4102 9 1 1 SEAL RETAINER 12 O 5 013 3 O RING 13 O S 014 1 O RING 14 7304 1 1 1 PISTON SEAL 15 9202 1 1 2 BEARING 16 9201 1 5 1 SS BALL 17 9201 1 14 1 SS BALL 18 15824 3 1 OUTLET BODY 19 50100 1 1 PRIMING KNOB 20 50210 1 1 BUSHING BLOCK 21 50590 1 1 PACKING NUT 22 85788 1 1 PISTON ROD 23 PF HN 02 03J 55 1 PISTON ROD 24 8407 6 1 1 BALL VALVE 25 MS 2053 1 ELBOW 27 4101 18 1 1 JAM NUT 28 RV 1021 1 ADAPTER 29 PF HN O2 SS 1 OUTLET FITTING 30 CV 2002 1 SPRING HOUSING di CV 2004 1 SPRING 32 CV 2003 1 PISTON 33 O 5 011A 1 O RING 34 CV 2001 1 SEAT HOUSING Associated Parts and Assemblies ITEM PART NO QTY DESCRIPTION 35 50210 3 1 ASSY BUSHING BLOCK 36 4101 7 01 1 INLET BODY SPA 37 CV 2000 1 CHECK VAVLE MVP MagnumVenusPlastech
7. ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area 2 7 Toxicity of Chemicals A Magnum Venus Plastech recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant e w MagnumVenusPlastech Rev 05 2012 Page 11 PCP 1000 Catalyst Pump Manual 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison t
8. MagnumVenusPlastech Rev 05 2012 Page 18 PCP 1000 Catalyst Pump Manual e Catalyst Pump Disassembly Remove Outlet Body from Inlet Body 1 Place the pump in a smooth jawed vise by clamping on the flat edges of the inlet body 2 Unscrew the outlet body 15824 3 from the inlet body 4104 7 1 by using two opposing wrenches to loosen the lock nut 4101 1 1 above the inlet body NOTE The O Ring O S 014 between the outlet body and the inlet body will need to be replaced during reassembly 3 Remove the inlet body assembly from the vise being careful not to drop the S S ball 9101 1 14 Disassemble Outlet Body 1 Unscrew the outlet check valve assembly 52108 1 from the catalyst pump s outlet body Not all systems will have this check valve assembly installed some systems will have the outlet fitting or the relief valve adapter 2 Unscrew the bearing block assembly 50210 3 from the piston rod 85788 1 NOTE Do not remove the Bearing 9202 1 1 from the bearing block assembly unless it is worn or damaged 3 Unscrew the packing nut 50590 1 from the outlet body 4 Push the piston rod 85788 1 out of the outlet body Be careful not to damage the outlet body CAUTION Be very careful not to scratch the inside of the outlet body with the rod o Use a clean Y4 inch 0 6 cm dowel or rod to push the packing assembly 4102 5 01 and upper guide 4102 4 1 out of the top of the outlet body 15824 3 NOTE Some
9. System User Manual for complete and detailed operating instructions and service information p w MagnumVenusPlastech Rev 05 2012 Page 12 PCP 1000 Catalyst Pump Manual 3 0 Equipment Safety WARNING Magnum Venus Plastech suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precaut
10. older catalyst pumps may have the spring disc set 04313 1 in the outlet body install upgrade kit 04313 3 BS w MagnumVenusPlastech Rev 05 2012 Page 19 PCP 1000 Catalyst Pump Manual Piston Rod Disassembly Fo Remove the following components from the piston rod ON RO a seal Retainer 4102 9 1 SPRING b Piston Guide 4102 8 1 d SS PISTON BODY c Piston Seal 7304 1 1 EL d Piston Body 4102 7 1 being careful not to drop the PISTON SEAL S S ball o mn A LOWER GUIDE SEAL RETAINER e The S S Ball 9201 1 5 inside the piston body J 6 Ifthe spring 4101 3 1 in the end of the piston rod is damaged remove it 7 Roll the piston rod on a flat surface to check that the piston rod is not bent If the piston rod is bent it must be replaced CAUTION To prevent equipment damage be sure to use only genuine Magnum Venus Plastech replacement parts Using unauthorized parts may lead to equipment damage and personal injury Disassemble Outlet Check Valve Assembly e Not all systems will have this outlet check valve assembly installed some systems will have the outlet fitting or the relief valve adapter 1 Unscrew the retainer 4101 17 1 with a hex wrench while the retainer side of the check valve is facing upward 2 Remove the spring 4101 16 1 and S S ball 9201 1 7 from the check valve and inspect them Clean or replace the spring or ball if necessary NOTE The t
11. or modification of order Seller will ship prior to the delivery date if possible but not without Buyer s consent on Advanced Equipment sales All contract dates and timelines begin upon receipt at MVP of customer purchase order signed Terms and Conditions of Sale if applicable and down payment per quotation if applicable If shipments are delayed by the Buyer or because the Buyer s account is in arrears payments shall become due on the date when the Seller is prepared to make shipment Products held by the Seller for the Buyer shall be at the risk and expense of the Buyer Damages defects or shortages must be communicated immediately to MVP Discrepancy in pricing and or quantities on invoices must be reported within 30 days of the invoice date Claims made 30 days or more following the invoice date will not be honored Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission All returns are subject to a restocking fee The standard 15 charges may be increased or decreased depending on the reason for the return Special ordered items may not be returned Seller warrants that the mechanical operation of the goods as specified shall be free from faults in respect to materials and workmanship for a period of 12 months for parts from the date of invoice For systems 12 months from start up or if earlier 18 months from the date o
12. such program Magnum Venus Plastech recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Plastech recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc W a w MagnumVenusPlastech Rev 05 2012 Page 6 PCP 1000 Catalyst Pump Manual Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from AN National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides
13. that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Plastech recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKW
14. 17 50100 1 50210 1 50590 1 6701 24 EN O S 3 908 O S 013 O S 014 7304 1 1 85788 1 9201 1 14 9201 1 5 9202 1 1 CV 2002 CV 2004 CV 2003 O S 011A CV 2001 QTY 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 FT 1 1 1 1 1 5 1 1 1 1 1 2 1 1 1 1 1 DESCRIPTION MACHINE SCREW CYLINDER OUTLET BODY LOCK NUT CHECK VALVE BODY JAM NUT PISTON ROD SPRING INLET BODY INLET TUBE FITTING UPPER GUIDE ASSY PACKING SET PISTON BODY PISTON GUIDE SEAL RETAINER SURGE CHAMBER CAP O RING CATALYST SURGE CHAMBER BODY SURGE RELIEF VALVE BODY RELIEF VALVE ASSY RETURN TUBE PRIMING KNOB CAT PUMP BUSHING BLOCK PISTON ROD END PACKING NUT PUMP SEAL WARNING DECAL O RING O RING O RING PISTON SEAL PISTON ROD 7 16 DIA SS BALL 5 32 DIA SS BALL SPHERICAL BEARING SPRING HOUSING SPRING PISTON O RING SEAT HOUSING MID RANGE PRO CAT PUMP ASSY 85707 1 ITEM 50 51 PART NO 55910 1 55800 1 QTY 1 1 DESCRIPTION ELBOW CAT HOSE TO GUN FITTING CAT HOSE TO GUN MID RANGE PRO CAT PUMP ASSY WITH RECIRC 85707 3 ITEM 23 PART NO 01417 4104 8 1 4104 9 1 4108 1 01 6701 6 1 7701 3 20 8407 6 1 8702 1 1 QTY 4 1 ae e wesch DESCRIPTION 1 4 POLY TUBE NATURAL GAUGE ADAPTOR FITTING CAT HOSE TO 1 8 NPT ASSY TUBE FITTING 2 1 4 DIA CLEAR STICKER 1 8 NPT SS HEX NIPPLE BALL VALVE 3000 PSI KPA SS GAUGE ASSOCIATED PARTS AND ASSEMBLIES 47 49 57
15. 3J SS ITEM 40 WAS O S 011 02 2306 BT2 F REMOVED ITEM 23 FROM PARTS LIST 03 09 06 BT2 G UPDATED FIGURE 1 1 01 29 07 BT2 Fr D MagnumVenusPlastech Rev 05 2012 Page 26 PCP 1000 Catalyst Pump Manual Common Assy Parts List for Assy Catalyst Pump PCP 1000 C 3J Assy Catalyst Pump PCP 1000 RV ITEM PARTS LIST PART NO QTY DESCRIPTION 02849 16 1 MACHINE SCREW 4101 1 1 l LOCK NUT 4101 3 1 l SPRING 4101 7 1 l INLET BODY 4101 8 1 TUBE FITTNG 6 701 24 EN l PUMP SEAL WARNING DECAL 4102 4 1 UPPER GUIDE 4102 5 01 l PISTON ROD PACK SPA 4102 7 1 l PISTON BODY 4102 8 1 l PISTON GUIDE 4102 9 1 I SEAL RETAINER O 5013 3 O RING O 5 014 i O RING F304 1 1 l PISTON SEAL 9202 1 1 2 BEARING 9201 1 5 1 35 BALL 9201 1 14 I S5 BALL 15824 3 l OUTLET BODY 50100 1 1 PRIMING KNOB 50210 1 l BUSHING BLOCK 50590 1 1 PACKING NUT 85788 1 l PISTON ROD CV 2002 l SPRING HOUSING CV 2004 I SPRING CV 2003 l PISTON O S 011A l O RING CV 2001 l SEAT HOUSING Assy Catalyst Pump PCP 1000 C 3J ITEM 23 PARTS LIST PART NO QTY DESCRIPTION 51501 1 1 OUTLET FITTING Assy Catalyst Pump PCP 1000 RV ITEM of 26 29 PARTS LIST PARTNO QTY DESCRIPTION 4101 18 1 1 JAM NUT RV 1021 1 ADAPTER PF HN 02 04S SS 1 OUTLET FITTING Associated Parts and Assemblies ITEM 34 39 42 PART NO 302 10 3 4101 7 01 CV 2000 MagnumVenusPlastech Ory DESCRIPTION l ASSY BUSHING BLOCK 1 INLET BODY SPA l CHECK VAVLE Rep
16. ARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PLASTECH EQUIPMENT PLEASE CALL MAGNUM VENUS PLASTECH BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PLASTECH DISTRIBUTOR OR MAGNUM VENUS PLASTECH NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer
17. Rev 05 2012 Page 31 PCP 1000 Catalyst Pump Manual 7 A 26 s Ki 27 E 46 e 85707 1 PRO CAT PUMP ASSY v y D M 38 X 18 A X P i 19 N gt 50 12 K A 32 m o m e ch SJ 33 o Ne 20 y O a x Wee SSA 8 gt Q m D 25 ON d y GS A 5 By 0 21 af F V 1 Ce B a Mi u 22 23 d RE au Ke a a B 24 DEN Y 2 SCH Pi o m 85707 3 PRO CAT PUMP ASSY No DA WITH RECIRC 16 11 Al E 33 25 YN Ne ANTON 56 47 e 155 42 a 4 g V a 54 m Y Nx Mg 33 ge MAGNUM VENUS PRODUCTS MID RANGE PRO CAT PUMP ASSY 85 0 1 MID RANGE PRO CAT PUMP ASSY WITH RECIRC 85707 3 REV C REPLACED BURST DISC ASSY WITH 4101 10 1 CAP amp RELIEF VALVE WITH RV 100 1500 7 31 02 JEM REV D ITEM 50 WAS 55900 1 09 08 05 BT2 REV E DELETED ITEMS 6 7 45 ADDED CV 2000 AND ALL ITS COMPONENTS 12 22 05 BT2 REV F ITEM 55 WAS O S 011 03 10 06 BT2 Gr MagnumVenusPlastech Rev 05 2012 Page 32 PCP 1000 Catalyst Pump Manual MID RANGE PRO CAT PUMP ASSY 85707 1 MID RANGE PRO CAT PUMP ASSY WITH RECIRC 85707 3 COMMON ASSEMBLY PARTS LIST ITEM PART NO 02849 16 15824 3 4101 1 1 4101 15 1 4101 18 1 4101 3 1 4101 7 1 4101 8 1 4102 4 1 4102 5 01 4102 7 1 4102 8 1 4102 9 1 4104 10 1 O T 019 4104 3 1 4104 4 1 RV 1000 1500 014
18. air Kits PART NO PCP 1000 SK FIGURE 1 1 Note Rev 05 2012 Offset intake and outlet ports one flat on hex as shown in figure 1 1 DESCRIPTION SEAL KIT Page 27 PCP 1000 Catalyst Pump Manual REV 02 23 06 BT2 REV A UPDATED FIGURE 1 1 01 30 07 BT2 W Gr MagnumVenusPlastech Rev 05 2012 Page 28 PCP 1000 Catalyst Pump Manual Assy Catalyst Pump PCP 1000 RV INT PARTS LIST ITEM PARTNO QTY DESCRIPTION Repair Kits PART NO DESCRIPTION 1 02849 16 1 MACHINE SCREW PCP 1000 SK SEAL KIT 2 4101 1 1 1 LOCK NUT 3 4101 31 1 SPRING 4 4101 7 1 1 INLET BODY 5 4101 8 1 1 TUBE FITTNG 5 6701 24 EN 1 PUMP SEAL WARNING DECAL 7 4102 4 1 1 UPPER GUIDE 8 4102 5 01 1 PISTON ROD PACK SPA 9 4102 7 1 1 PISTON BODY 10 4102 8 1 1 PISTON GUIDE 11 4102 91 1 SEAL RETAINER 12 O S 013 3 O RING 13 O S 014 1 O RING 14 7304 1 1 1 PISTON SEAL 15 9202 1 1 2 BEARING 16 9201 1 5 1 SS BALL 17 9201 1 14 1 SS BALL 18 15824 3 1 OUTLET BODY 19 50100 1 1 PRIMING KNOB 20 50210 1 1 BUSHING BLOCK 21 50590 1 1 PACKING NUT 22 85788 1 1 PISTON ROD 23 51501 1 1 OUTLET FITTING 27 4101 18 1 1 JAM NUT 28 RV 1021 1 ADAPTER 29 PF HN 02 03J SS 1 OUTLET FITTING 37 CV 2002 1 SPRING HOUSING 38 CV 2004 1 SPRING 39 CV 2003 1 PISTON 40 O S 011A 1 O RING 41 CV 2001 1 SEAT HOUSING FIGURE 1 1 Associated Parts and Assemblies ITEM PARTNO QTY DESCRIPTION 34 50210 3 1 ASSY BUSHING BLOCK 35 4101 7 01 1 INLET BODY SPA 42 CV 2000
19. an cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 12 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full wnen the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray migh
20. an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluents being contaminated through rust particles in drums poor quality control on the part of the diluent suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Plastech System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR
21. e responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Plastech Inc Magnum Venus Plastech cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and Supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Plastech hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any
22. e to waive all rights to trial by jury as to any and all disputes e The goods remain the property of the Seller until full payment is received e Sale of equipment is subject to application and issuance of proper US Government export license and regulations if applicable e Installation of equipment is responsibility of Buyer and Seller with cost responsibility and number of days provided as detailed in original customer Quotation Seller will provide installation supervision personnel within 30 days of customer request If installation is delayed by the Buyer more than six months from the date of shipment or if customer facility or material parts are not prepared for installation seller will invoice full installation costs up to 1 250 a day plus expenses for each MVP installation technician on site Seller has the option to waive this fee at its discretion e Parties shall be excused for delays caused by embargoes acts of civil or military authorities Acts of God or other circumstances beyond the reasonable control of the parties Notification of such delays must be made in writing within ten days of occurrence Our agreement supersedes any previous agreement and applies in full M w MagnumVenusPlastech Rev 05 2012 Page 5 PCP 1000 Catalyst Pump Manual SAFETY a WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY AY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately th
23. en if it appears undamaged it will contain dents and scratches that will create problems Damaged balls must be replaced or the pump will not work properly WARNING Be sure hands tools and work area are clean and free of resin dirt or grease before attempting to disassemble the components of the catalyst pump assembly DANGER To prevent injury never perform service and repair on the catalyst system until system pressure has been relieved DANGER If material is plugging the system some parts of the system may still contain fluids under high pressure even after following normal procedures to relieve pressure 1 Turn Pump Pressure regulator to zero 0 psi 2 Relieve fluid pressure by opening recirculation valve on the catalyst manifold For system without a catalyst manifold hold the gun over an appropriate container and pull the trigger 3 Drain any remaining catalyst from the catalyst jug WARNING Follow catalyst manufacturer s recommendations regarding handling storage or disposal of catalyst WARNING To prevent injury hold a large rag or shop towel around the wrench and fitting as you remove the fitting Remove fitting slowly to allow fluid pressure to escape into the rag or towel 4 Read the warning above then disconnect hose lines and cover them so they do not leak 5 Remove the catalyst pump assembly from the slave arms by removing the priming knob 50100 1 and upper and lower quick pins 52106 3 Lo w
24. f self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Plastech in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP gt Catalyst accumulated from the purging of hoses or the measurement of fluid output deliverid AN should never be returned to the supply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Plastech spray equipment includes aluminum or galvanized compo
25. f the Bills of Lading The warranty does not cover general wear and tear or damage due to negligence or improper use Seller s liability under the warranty shall be limited solely to repair or replacement costs and has no responsibility for reimbursing repair cost incurred by Buyer in connection with equipment without first giving written authorization for such charges Seller makes no express warranties except those set forth in this agreement and disclaims all other warranties expressed or implied including without limitation implied warranties of non infringement merchantability and fitness for a particular purpose Seller accepts no liability for loss of production loss of profits or other direct or indirect damages In any claim by the Buyer PCP 1000 Catalyst Pump Manual against the Seller in respect of the goods the liability of the Seller shall be limited to the value of the goods e Many factors beyond Seller s control contribute to the success of Buyer s finished products such as raw materials used to manufacture the product Equipment is warranted to perform to specifications detailed in quotation but Seller is not liable for quality or quantity of finished products produced by Buyer e The country of origin is the United States of America Sale installation and all rights of the parties are governed by the laws of the state of Florida Venue with regard to any litigation shall be in Pinellas County Florida The parties agre
26. if necessary M 3 w MagnumVenusPlastech Rev 05 2012 Page 21 PCP 1000 Catalyst Pump Manual y Catalyst Pump Assembly Assemble Outlet Check Valve Assembly e Not all systems will have this outlet check valve assembly installed some systems will have the outlet fitting or the relief valve adapter DANGER Fire and Explosion hazard Use only clean water to wet the S S ball Fire or explosion may occur if the catalyst system is contaminated WARNING Follow all materials handling and storage suggestions from your catalyst manufacturer 1 Wet the S S ball 9201 1 7 and the ball seat with clean water and gently roll the ball into the check valve body 4101 15 1 2 Insert the spring 4101 16 1 on top of the S S ball in the check valve body 3 Screw the retainer into the check valve 4 Be sure the jam nut 4101 18 1 is screwed onto the check valve Assemble Outlet Body WARNING Follow all materials handling and storage suggestions from your catalyst manufacturer PISTON BODY 1 On the piston body 4102 7 1 install the piston seal 7304 d 1 1 Be sure the spring in the piston seal faces toward the A piston body top of the pump J n 4 LOWER GUIDE 2 Install the piston guide 4102 8 1 onto the piston body just Ao SEAL RETAINER below the piston seal J 3 Screw the seal retainer 4102 9 1 onto the piston body NOTE Bottom out the seal retainer on the threads
27. ionary step and should be followed whenever the above mentioned ball valve ts activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open or on position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve Lo w MagnumVenusPlastech Rev 05 2012 Page 13 PCP 1000 Catalyst Pump Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent
28. ive under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or cardinogel gl substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Plastech is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solven
29. manifold and insert the other end into the hole in the top of the catalyst jug 7 Check all components and hoses for damage 8 Check and tighten all fittings 9 Check resin filter apply red grease to the filter cap threads and o ring reinstall Do not over tighten 10 Check resin surge chamber apply red grease to o ring and nipple threads and reinstall surge chamber hand tight Maintenance A At least every six months completely disassemble and inspect the catalyst pump assembly Replace the S S balls O Rings springs piston seal and packing assembly Q Snug tighten the Metering pump packing nut approximately 1 8 1 4 turn clockwise to prevent leakage Repeat this procedure when necessary to prevent material from leaking Do not over tighten as this will reduce the life of the packing set and may cause damage to the pump Troubleshooting Q The catalyst system should be checked if you are experiencing an uneven cure or slow gel time Q For a complete troubleshooting guide please refer to the manual Testing amp Adjusting Your MVP Pumping System containing important testing procedures that should be performed every time the catalyst pump is serviced P w MagnumVenusPlastech Rev 05 2012 Page 17 PCP 1000 Catalyst Pump Manual Remove Catalyst Pump Assembly CAUTION There are four 4 small stainless steel balls in the catalyst pump assembly If a ball drops to the floor it will be damaged Ev
30. nents and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contact aluminum or galvanized parts inside a closed container such aS a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much M w MagnumVenusPlastech Rev 05 2012 Page 9 PCP 1000 Catalyst Pump Manual The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effect
31. nnect the catalyst hose from the catalyst pump to the inlet of the catalyst manifold Connect the catalyst hose from the gun to the outlet of the catalyst manifold assembly Attach the air hose from the gun to the fitting on the air manifold DO O D D internal mix Attach the yellow poly flush hose from the gun to the outlet fitting of the solvent tank f internal mix Attach the small red air supply hose from the flush regulator to the input fitting on the solvent tank g Attach the large red air hose from the pump regulator to the power cylinder of the resin pump Note Check all hose fittings and fluid connections to make sure they are tight h Attach the ground wire from the gun to the electrical grounding lug on the pump mounting bracket Note Check electrical ground to ensure it is installed from the pump mounting bracket to an earth ground i Remove the catalyst poly tubes from the component box j Cut the Y inch diameter poly line with the clamps to 26 inches long Clamp one end to the outlet of the catalyst jug and the other end to the inlet of the catalyst pump Make sure clamps are airtight il w MagnumVenusPlastech Rev 05 2012 Page 16 PCP 1000 Catalyst Pump Manual k Connect the inch poly line to the relief valve on the catalyst manifold assembly and insert the other end into the hole in the top of the catalyst jug Connect the inch poly line to the catalyst recirculation valve on the catalyst
32. o wrenches 13 If your system has the outlet check valve connect the outlet check valve assembly 4101 01 01 to the outlet body 15824 3 14 The arrow on the outlet check valve should point away from the outlet body Assemble Inlet Body DANGER Fire amp Explosion Hazard Use only clean water to wet the O Ring and S S ball Fire or explosion may occur if the catalyst system is contaminated 1 Wet the S S ball 9201 1 14 with water Gently roll the ball into the inlet body 2 For systems that do not have the CV 2000 Inlet Check Valve wet the new O Ring O S 013 with clean water and slide it onto the tube fitting 4101 8 1 3 Screw the tube fitting into the inlet body 4101 7 1 Be w MagnumVenusPlastech Rev 05 2012 Page 23 PCP 1000 Catalyst Pump Manual Connect Outlet Body to Inlet Body 1 Be sure the lock nut 4101 1 1 is screwed onto the outlet body 15824 3 2 Wet the new O Ring O S 014 with clean water and place it on the outlet body CAUTION Be sure the O Ring is not on the threads of the outlet body 3 Screw the outlet body into the inlet body when the inlet body makes contact with the outlet body unscrew the outlet body part of a turn so that the inlet and outlet ports are offset one flat on hex See figure to the right 4 Tighten the lock nut to the outlet body 15824 3 Connect Catalyst Pump Assembly NOTE If you are continuing to service the rest of the Pumping system do not connec
33. o your body For this reason Magnum Venus Plastech recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING AN Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your
34. t the catalyst pump assembly until after you have serviced the pump and accumulator If you have finished servicing the pump and want to connect the catalyst pump assembly follow the procedures below 1 Reattach the catalyst pump assembly to the slave arms with the upper quick pin assembly 52106 3 CAUTION Be sure the quick pins are in the same hole on both the upper and lower slave arms 2 Reattach the priming knob 50100 1 to the top of the bearing block assembly 50210 3 3 Cut Z inch 1 3 cm off the end of the inlet hose that attaches to the inlet body s tube fitting 4104 8 1 4 Connect the inlet hose between the catalyst jug and the pump 5 Connect the remaining hoses p w MagnumVenusPlastech Rev 05 2012 Page 24 PCP 1000 Catalyst Pump Manual Y Parts Drawings PCP 1000 X Catalyst Pump Assembly Internal amp External PCP 1000 RV INT Catalyst Pump Assembly International PCP 1000 TMA Catalyst Pump Assembly Tape Machine 85707 X Catalyst Pump Assembly PCP 1000 SK Catalyst Pump Seal Kit Gr MagnumVenusPlastech Rev 05 2012 Page 25 PCP 1000 Catalyst Pump Manual S o 0 06 fl d eo e ERECT 4 L MAGNUM VENUS PRODUCTS Assy Catalyst Pump Internal Mix PCP 1000 C 3J Assy Catalyst Pump External Mix PCP 1000 RV D DELETED ITEMS 25 26 30 31 ADDED CV 2000 AND ALL OF ITS COMPONENTS 12 22 05 BT2 E ITEM 29 WAS PF HN 02 0
35. t go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels M 3 w MagnumVenusPlastech Rev 05 2012 Page 8 PCP 1000 Catalyst Pump Manual D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point o
36. th respect to ingestion inhalation and skin and eye hazards Gr MagnumVenusPlastech Rev 05 2012 Page 7 PCP 1000 Catalyst Pump Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its storage transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as lamin E sandings or with any readily oxidizing material such as brass or iron will ca exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions c
37. to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended fa w MagnumVenusPlastech Rev 05 2012 Page 14 PCP 1000 Catalyst Pump Manual Introduction This manual the PCP 1000 Catalyst Pump Manual provides information you need to perform simple maintenance and repair on your equipment a Step by step assembly and disassembly procedures are included for each component Please read the manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself DANGER Always wear proper safety equipment including eye protection and gloves when performing service and repair on this equipment During Disassembly As you disassemble the equipment lay out the components on a clean surface in the correct order and direction This will help you to reassemble them This manual covers the following Catalyst Pump Assemblies PCP 1000 C 3J Catalyst Pump Assembly PCP 1000 RV Catalyst Pump Assembly Relief Valve PCP 1000 RV INT Catalyst Pump Assembly Relief Valve International PCP 1000 TMA Catalyst Pump Assembly Tape Machine 85707 1 Catalyst Pump Assembly old systems 85707 3 Catalyst Pump Assembly old systems Note Some parts and part numbers will be different between the different Catalyst Pump Assemblies it is important to have a current parts drawing for the Pump assembly
38. ts are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Plastech recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 M w MagnumVenusPlastech Rev 05 2012 Page 10 PCP 1000 Catalyst Pump Manual 2 4 Catalyst Diluents Magnum Venus Plastech spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Plastech therefore recommends that diluents not be used This avoids the possible contamination which could lead to
39. wo O Rings on the check valve will need to be replaced during reassembly Lo w MagnumVenusPlastech Rev 05 2012 Page 20 PCP 1000 Catalyst Pump Manual Disassemble Inlet Body 1 Remove the S S ball 9201 1 14 from the inlet body 4101 7 1 CAUTION Be careful not to drop the S S ball If the ball is dropped it must be replaced 2 From the inlet body remove the tube fitting 4101 8 1 For systems with inlet Check Valve CV 2000 installed A B r Remove the Check Valve CV 2000 for the inlet body 4101 7 1 Remove o ring O S 013 and replace with new o ring Remove the Inlet Tube Fitting from the check valve Remove and discard the O Ring O S 013 replace with new o ring depending on the inlet fitting Remove the seat housing CV 2001 from the spring housing CV 2002 Remove and clean spring CV 2004 and piston CV 2003 with warm water Remove and clean o ring O S 011 with warm water replace as necessary Clean seat housing and spring housing with warm water and inspect for damage Install the spring into piston and piston into the spring housing Install a new o ring O S 011 into the seat housing and thread seat housing onto spring housing Install the tube fitting into the outlet side of the check valve Install the rebuilt check valve CV 2000 onto the outlet body NOTE Once disassembly is complete all parts should be flushed in distilled water and inspected for damage and replaced
40. you are working on Tools needed for removal and repair of Catalyst pump 8 Adjustable wrench 08467 6 Adjustable wrench 08466 Flat head screw driver 5 64 Allen wrench 9301 1 2 or Allen wrench set 8469 Straight scribe 08126 Note If flushing the complete catalyst system from catalyst jug to gun is desired before working on system use only distilled water Seal kit PCP 1000 SK ra w MagnumVenusPlastech Rev 05 2012 Page 15 PCP 1000 Catalyst Pump Manual Installation amp Set up CHECKLIST 1 Check all clamp brackets pump column slave arm bracket manifold clamp etc to make sure they will not move when unit is in operation 2 Check the mounting of catalyst pump to make sure pins are secure 3 Make sure exhaust silencer is secured to the power cylinder of the resin pump IMPORTANT Snug up the packing nut at the top of the catalyst pump approximately turn 4 Pro Gun Tighten the gun valve rod packing nuts until they are very snug IMPORTANT Activate the gun trigger 10 15 times then tighten the packing nuts Repeat this tightening procedure 3 times to make sure the gun valve rod packing is tight o Attach Suction Wand to Resin Pump a Check all fittings on the wand assembly to make sure they are airtight b Attach the wand assembly to the foot valve port of the resin pump 6 Hose connections Connect the black resin hose from the gun to the outlet fitting on the resin filter Co
Download Pdf Manuals
Related Search