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Instr.bok K2 Feed Robot Utgave 2 2015.indd

1. 62 Start tid Overbelastning T1 DIP switch nummer DIP switch nummer Husk 2 runder S1 1 2 ne 1 1 12 Valg OFF OFF 2 OFF OFF OFF 5 ON OFF ON 10 ON 15 Type start Plugg 30 amp 4 str mbegrensing eller mykstart Reset overbelastning DIP switch nummer DIP switch nummer L Valg Reset CR Or OFF Str m begrenset OFF Manuelt UM1 ie der ON Mykstart ON Automatisk 05 ee Moment pa mykstart Programerbart rele 1 ON Allen Bradley A2 A1 13 N1 DIP switch nummer DIP switch nummer 3 1 E 28A 16A 4 5 iic 14 Mykstarter OFF OFF 15 OFF Normal 1 1 5 Allen Bradley ON OFF 25 ON Ved oppn dd hastighet 1 2 3 4 5 6 Y 8 OFF ON 35 ON ON 65 ON 14 1 m 9 Mykstop Programerbart rele 2 DIP switch nummer DIP switch nummer 9 10 11 12 13 14 15 16 6 7 Tid sek 15 Valg Fri stop Normal 100 av starttid OFF ON 200 av starttid ON ON 300 av starttid WM1 Brun HO7RN F 462 5 Start med fullt moment Sjekk fase rotasjon DIP switch nummer Dame DIP switch nummer 9 10 KASS 16 Valg PT OFF OFF OFF Tilkoblet y ON OFF 0 5 ON Frakoblet wi 1 OFF ON 1 0 M1 11 1 5 230 400 V graterRu 271156 7 5KW Riveraggregat Effektm ling p Drift riveraggr
2. 17 1 5 4 Lifting the machine with crane 18 1 5 5 NEW machine 18 10 0 ENING Pr 19 1 5 7 Door lock 19 1 6 Recucling waste to resource 20 TKS Operator s manual 2 Installing guidance 21 2 1 Recommended rail sizes on 1 rail suspension 21 2 2 Recommended rail sizes on 2 rails suspension 21 2 3 Installing 22 2 4 Installing the power supply 23 2 5 Cobber wires 400 230 25 2 6 Installing the 26 2 6 1 Conductor rail with end 27 2 6 2 Conductor rail with central connection 34 2 7 Installing traverser 3 2 7 1 Installing equipment on traverser lt 38 2 7 2 Installation of transmitter bracket with pulse wheel 40 2 7 3 Mounting of 24V DC
3. IS RPM IS IS 7A 2W DC 410 C lt lt ME S 0 2 5 9 m gt gt m 70 QIO gt gt m m d 516 r mi m O 70 gt gt JE x 25 m 7 gt I m gt TKS Operator s manual 1 4 4 Main dimensions K2 FeedRobot 1600 All measurements are in mm T mougy ues wremoR Des INTERIOR Efe xrmonR INTERIOR exremor 5167 EXTERIOR SECTION TANK I ee EXTERIOR SECTION ik ose nenn wm INTERIOR 1755 MASHINE ELEVATOR 550 WORKING HEIGHT BRUSH IR 1000 FR 12 TKS Operator s manual 1 4 5 Main dimensions K2 FeedRobot 1200 All measurements are in mm T INTERIOR B i202 INTERIOR ose INTERIOR TKS 1 5 Safety 1 5 1 General safety instructions AN Operator s manual Please pay particular attention to this symbol It designates a safety risk and describes precautions that must be taken to avoid accidents Before operating adjusting or repairing the machine the user technician or owner should familiarise himself with the safety instructions co
4. o am 1 i i A1 2 A1 2 gt LE E ET 3 signalStrength1 signalStrength2 VERSJON 4 Signalstyrke Signalstyrke fra radiosender fra radiosender 16 Utstyr Elskjema Neste side 18 0224220 Oppsanert med River 27262011 Il Digital innganger Multi Feed Robot_V5 10 mg tea KiK Multi Feed Robot ora rx um El skjema K1 K3 01 114 Operator s manual TKS ts 5 xx inpu ital 1 O 19 for d it diagram IFCUI 5 13b C 1 2 3 4 6 7 9 10 115 10 24Vdc gt 24Vdc 17 02 15 10 OVdc p 0Vdc 17 02 Utgangsvelger Utgangsvelger Utgangsvelger Utgangsvelger Utgangsvelger Niv inngang Opprselding Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 av radio K11 Y 14 24 04 11 21 Releco 2 Pol Plugg 23 3 K12 14 24 09 11 121 Releco 2 Pol Plugg 24 3 lt Plugg 257 T2 fillbit1 K11 Releco 2 Pol A A2 1 fillbit2 fillbit3 fillbit4 fillbit5 fillbit5 K12 Releco 2 Pol Radioconnect A2 1 A p 24V eksternt 24V eksternet grovfor Kraftfor 12 1 2 3 4 5 6 7 8 9 13 Bit 1 Bit 2 Bit 3
5. amp D At start of sequence Test feed signal Switch an Forage Conc feed tank 1 Side 401 Now the robot should be ready to start In the event of other complications please contact your dealer or TKS 57 TKS Operator s manual 3 User manual 3 1 Programming e Decide how many feeding zones you need and how many times you wish to dispense feed e TKS recommends one feeding zone for milk cows and one zone for each e This makes things simple and easy to keep track of Start times Milk cows minimum ten times a day Calves and dry cows minimum twice a day Bulls minimum four times a day 3 2 Group feeding in cowshed Fig 78 3 3 Page navigation ROBOT STANDS STILL FeedRobot LJ Page navigator ROBOT STANDS STILL it Feed Robot Page navigator Forage 1 esr prod Page 1 Start Page 502 Bale data P 100 Dai e 530 Brushi age Next sch dule 15 schedule Page 101 Schedule 101 Schedule 504 Date andme ___ Drew 14 D decr 102 Create zone Dote ane me Feed summation 14 overview conc feed Page 144 Dayovenvewconciesd 144 overview conc feed MUERTE 115 His Page 145 Hist Page 103 Types of bales Frost protection hinne IA 11 nt sa 1 Penn sources Page 116 History conctsed __ Page 125 History concieed ___ Conc feed 2 Milk cows 1 Pa us Daily quantity sea 3 qos OM Pag
6. 1 85 4 5 Troubleshooting the frequency inverter 90 4 6 Troubleshooting soft starter 95 4 7 Configuring calibrating weighting cell amplifier Valid for serial number 360 96 4 8 Configuring the weithing cell amplifier Valid for serial number 361 98 4 9 Troubleshooting using code lights and PLS Prog 5 100 D GIFCUILOIagE OUT ERU EUR dE anes os 102 5 1 Circuit diagram for supply and control current 5 102 5 2 Circuit diagram for shredder generator 5 103 5 3 Circuit diagram for side dispenser 5 104 5 4 Circuit diagram for conveyor belt 5 105 5 5 Circuit diagram for bidirectional operation 5 106 5 6 Circuit diagram for ceiling rail operation 5 107 5 7 Circuit diagram for concentrated feed screw 5 108 5 8 Circuit diagram for concentrated feed screw 5 109 5 9 Circuit diagram for PLS module 5 110 5 10 Circuit diagram for digital I O inputs 5 111 5 11 Circuit diagram for digital I O inputs 5 112 TKS O
7. refill postion Side 522 settings Hatch teed table setings ___ ____ Side 521 Forage Conc feed tank 1 Side 400 ROBOT STANDS STILL ter FeedRobot 25 Positions for refilling of forage Prepatation gate Transfer Preparation position Transfer Preparation time 10 5 Parking Resetting Refilling forage Refilling cofeed Side 304 ROBOT STANDS STILL FeedRebot ar Refilling forage Minimum Maximum Use refill Test of refill time refill time control refill signals Gr r type 1 1D 300 5 G Yes _ Switchon Grovdartype 2 me DER a 10 300 30 Yes Sw chon Grov rtype 3 10 300 5 amp Yes Swichon Grovtr ypa 4 pe ae 10 s 300 s 0 Yes Swichon Grovi r type 5 10 300 5 Yes Switch on ext page Refill settings Stabillising time atter refilling What are sources Where are the refillng positone 30 Forage anc teed tank 7 400 Side 520 Side 302 65 Operator s manual Manual The photocells are not active manual refilling is required Automatic The photocells are active and the robot itself will detect when it has been emptied of forage concentrated feed The robot will then move into the refilling position At start of sequence The photocells are not active The robot will then
8. ROBOT STANDS STILL FeedHobot Manual operation of engines hete fors Side dispenser let 9 Side dispenser right Cars bell Ines bellrev fees eo Servi si menu Side 200 Side 201 ROBOT STANDS STILL Lu FeedRobot Mis Component activations 9 Side dispenser Deactivated Activated Concentrated teed tank Deactivated Actvated Three conc feed tanks Deactivated Activated Load cells Deactivated Activated SMS transmiler Deactivated Activated Group feading Deactivated Camas Commissioning quida 9 Deactivated Activated haut channel radio Deactvated Activated Crder number Side 501 60 Operator s manual Factory settings NOTE You must always retrieve the factory settings on initial startup or if you need to restore the original settings Press Retrieve factory settings NB It is also possible to delete all information using this function Manual motor operation To launch component activation do the following Select Settings and then padlock B Code capital A and press Enter Activate the components fitted on the machine TKS recommends using the Setup Guide when using a new machine for the first time in order to store all the information Manual view should always be deactivated Press the question mark in the top right hand corner to see a
9. O p 1515156151115 ud imd Pc 5 gt gt 5 5 2 52 5 5 5 Q 5 151216161616 1212 1212151212 19 D D 0 0 99 9 5 5 Oo o o o o o o olol o 2 5 5 5 15 51515 Q O m a Oe en 2 lt ol gt _ 2 2 516 51510 7 V V V V D D oO oj m 2 2 2 2 2 2lnvloq D 5 515 02 5 Q olo m mi i lg lgo cgn co 4 s 3 1 3 3 9 8 S lt lt lt ess IB Operator s manual for supply and control 102 TKS 5 Circuit diagram 5 1 C ircuit diagram current 5 xx Q0 OuUOLROBON BE ese Lastbryter Choo or Lastbryter 63A desse ed OuOwOLON FLA C Opsjon varme C10A 1 7 3 118 05 1 3 5 i L N L N 53 63 G1 2 18 05 Y 54 64 G2 2 B1 0 230VAC 24Vdc C30
10. TKS Operator s manual 1 2 Garantee This TKS product is guaranteed against manufacturing and material defects for one year If the owner wishes a defect to be covered by the product guarantee he or his representative must inform the dealer of this when ordering parts and or repairs Claims must be reported within the guarantee period The dealer must complete a claims form for each case covered by a guarantee and send it to TKS or TKS s distributor importer within the 10th of the month following the one in which the defect was reported The defective parts shall be marked with the claim number and be kept for up to 6 months so that TKS or TKS s distributor importer can inspect them Since TKS products are used outside the manufacturer s control we can only guarantee the product quality and not that it will perform its function nor are we liable for any resulting damage The guarantee is not valid if a third party spare parts are used or the product is repaired or altered without the approval of TKS b the operating and servicing instructions have not been followed c the machine has been used for other purposes than those for which it is designed The guarantee does not cover damage due to normal wear and tear Official safety regulations specify requirements that apply to the manufacturers of this machine relating to the careful review of safety hazards that may arise when this type of machine is used correctly Therefore TKS and o
11. The display Input signals for Pulse concentrat Check mechanical joints and check for screw shows Motor ed feed screw are missing blockages fault Input module A1 1 light diode no Check that the pulse star and transmitter Concentrated 6 ref sensor are working and that they are feed screw fault transmitting signals to PLS Check that the relay function K4 is working properly To be carried out by authorised personnel Check the motor for screw s motor brush for wear The display Input signal for Check that the reset switch does not shows Motor Reset position transmitter is set hang fault to constant Input module A1 1 Check that the input signal on Reset fault light diode no 12 module A1 1 light diode no 12 is off by disconnecting the cable from the switchboard The robot is The counter wheel is counting Move the robot towards reset 1 to check out of incorrectly or not working the actual position Stop before the reset position properly switch touches the reset impactor and check for any deviations If there is a significant de viation check the spring pressure on the counter wheel its rotation distance to transmitter sensor 3 mm Switchboard and cable connections 86 TKS The robot stops and hangs during feeding sequence The robot does not notice that it is out of forage only applies in case of automatic refilling The robot does not notice that it is out of
12. 409025 Check the functionality of the pulse wheel s pressure loading spring make Side dis penser 2 Remove rubber belt Clean K2 belt L 3760 mm e 2 0343 arums and body belt L 2760 mm 2 0320 belt L 2160 mm e 270314 779 Inspect lubricate the bearing for belt Bearing e 932505 drums 409015 1 Visual inspection of rubber belt Tighten as needed self tightening 82 TKS Operator s manual K2 worm 409015 3 Check worm gear for leaks Concentrate 2 Check capacitive transmitters and Capacitive transmitter 82165 clean them 772 Clean old concentrated feed out of the tank 4 Check the motor transmitter and cables for damage Electrical 4 Check cables for breaks pinching dam condition age wear and possible chew marks from mice and rats 1 Carry out function tests on all emergen cy stop devices 4 Check settings of motor protection device thermal in accordance with the rating plate Start the motor manually Press and hold the blue button on the protection device until the motor stops does not apply to protection devices that are connected to frequency converters Conductor 3 Check the copper strips in the conductor rail If they are corroded you can contact TKS to rent a cleaning trolley 4 Possibly check whether the heating cable of a cleaning trolley is working Check to make sure the heating cable 15 working If
13. Groviar type 2 Forage type 3 Grovi r type 3 Forage 4 Grovt r type 4 Forage type 5 Forage Grovi r hype Forge type 7 type 7 Forage type 8 type 8 Forage type Grovi r type 9 Forage type 10 m Grover type 10 Side 524 67 TKS Side 100 Side 101 Side XXX ROBOT STANDS STILL FeedRobot Hn x Daily quantity for feeding zone 1 Quantities in forage 1 Quantities in canc feed 2 Otyoftorage 6005 Otyolforage 0 Gty al conc teed 00 ky be of conc fedd 00 kg Quantities in oxen 1 Quentities in cowsA amp calves City of forage ka DF City of forage of canc ead kg Oty of conc feed 00 kg Quantities in milk cows 1 Quantities in cast cows 2 Ory af forage Oty ollorage Oyotoonc 00 Chyotconcfesd D kg Zane retrieved 1 Start time 2 Starttime 3 Star time 4 Start time 5 Start lima 5 Retrieve schedule fnr Forage 1 Concleed 1 cables day Position _ Oty per day 00 Schedules gt 00 Ger og j 00 5 ui 00 1 cows 1 Cast cows 2 Schedules Whereis thre zone Um Atwhatttimes is this zona fes Create tone Types of balas RO
14. Tegningsnummer K1 K3 E01 Side 17 Tot Sider 18 116 Operator s manual TKS XX t diagram for analogue I O free 5 Ir cul 5 15 C 1 2 3 4 5 6 9 10 117 10 24Vde pp ________ 17 10 0VdC 1 amp o H 23 05 C30 ic 24 Ekstern nedstopp Lie ee a ee ee ee Sey e eee Ekstern n dstopp Eom ee Plugg30 Lasket i dummy plugg Plugg30 A A1 1 05 Lj 1 2 1 2 oo al KO Lo ww x 14 10 4 1 3 23 Em_OK 14 10 6 45 manWagonForw manWagonRew 14 04 53 54 14 05 63 4 64 N dstopp OK Manuell bryter for Manuell bryter for 10 0273 74 vogn Fremover vogn Revers 03 84 1 83 Foreg side 3 17 Anlegg Utstyr K3 Neste side For installasjon 23 03 2010 K1 K3 Multi Feed Robot Rev no Beskrivelse Dato Sign Dato 23 03 2010 Konstruert av SJ Sjekket av EE AGRI El skjema Analog I O ledig Ordrenr Multi Feed Robot_V5 10 Tegningsnummer K1 K3 E01 Side 18 Tot Sider 18 117 TKS Operator s manual 5 16 Circuit diagram weight box with weighing cell amplifier Colours of wires from the terminal strip to the weighing amplitier f The cord is connected
15. machines Short circuit or earth fault in the frequency transformer outout Significant leakage to earth when multiple parallel connected motors are connected to the frequency transformer Instability or Driving load is too great 91 Check the connection on the frequency transformer motor Check the motor windings Check parameter settings lor in the FUn menu Set the recommended value for parameter bEn Replace the frequency transformer Check the surroundings electromagnetic compatibility Check the surroundings electromagnetic compatibility Replace the frequency transformer Check parameter settings in the SEt and drC menus Check mechanical condition Check cable between the frequency transformer and motor along with motor insulation Reduce the switch frequency Fit a motor current limiter between frequency transformer and motor Check motor and parameters for reinforcement and stability Fit brake resistance Check the size of motor frequency transformer load TKS Operator s manual tnF Special motor or motor with an Use voltage frequency ratio L or P Faulty auto tuning output unsuited to the frequency Check that the motor is present during transformer auto tuning Motor not connected to the If a contact is used between the transformer frequency transformer and motor it must be closed during auto tuning Faults that can be reset with an automatic reset function once the fault has been
16. 17 09 0Vdc p OVdc 11 02 Start takdrift Start takdrift s Hastighet takdrift tur h yre retur venstre wo wagonPWM wagonExF wagonExR 193 EECB 1 5A 1 82A O37 8 A1 5 A1 3 18 04 96 193 EECB 1 5A 1 82A UM5 O O 18 02 Alt Com R2C R1C LI6 Frekvensomformer Altivar 31 0 75KW R2A R1A O Innstillinger pa frekvensomformeren som avviker fra fabrikkinstilling SET meny meny FUN meny ACC 1 0 R1 RUN STC undermeny DEC 1 0 R2 FLT NST LI6 LSP 1 0 HSP 70 0 ITH 7 2 A a T DRC meny FLT meny NSP 1370 wagonErrin wagonRu COS 0 76 70 Feil takdrift Drift takdrift L Foreg side K3 8 Anlegg Utstyr Neste side K3 10 1 For installasjon 23 03 2010 SJ Dato 23 03 2010 Takdrift drift Ordrenr Side Konstruert av Multi Feed Robot_V5 10 9 K1 K3 Multi Feed Robot EET Tegningsnummer Tot Sider Beskrivelse Dato Sign EE El skjema K1 K3 E01 18 107 Operator s manual TKS for concentrated feed screw it diagram IFCUI 5 7 14 03 24VDC_Kraftforskrue y 14 03 OVDC Kraftforskrue 1 118 05 74 C30 NK V K4 11 21 K9 11 21 K10 11 21 111 03 14 2 24 11 04 X 14 b 24 11 05 14 24 Releco 2 Pol Releco 2 Pol Releco 2 Pol Plugg 1 43 Plugg 7 3 Plugg 13 T3 WM4 1 Sort Hvit WM9 1 Sort Hvit WM10 1 Sor
17. 230VAC 24Vdc 2 5A 5 at l B 1 R1 Selvregulerende 2 Q0 varmekabel Olu Ot2 O13 ON bak montasjeplate M ENS UR v 5 5 meter Y v kem 5 zB 2 j X30 Q E a WR i z 2 Latter 1 1 i TE QE OE DES CN 5 z 3 3 O O ol O 1 a gt Tilforsel B 230 eller 400 V se skisse a E x 8 Ved 230 V Lask mellom klemme L3 og N o e 3 3 gt N M z i N e LO Ved 230 Volt Ved 400 Volt 2 gs Foreg side 3 For installasjon Rev no Beskrivelse K1 K3 Multi Feed Robot Dato 23 03 2010 Konstruert av SJ Sjekket av EE Anlegg Tilf rsel og styrestr m El skjema Utstyr K3 Neste side K3 5 Ordrenr Multi Feed Robot V5 10 Tegningsnummer K1 K3 E01 Operator s manual TKS for shredder generator 5 xx it diagram IFCUI 5 2C 1 2 3 4 5 6 7 8 9 10 4 10 L1 L1 6 02 4 10 L2 12 6 02 4 10 L3 L3 16 02 14 06 24Vdc 24Vde I 6 02 4 06 OVdc OVdc 6 02 P1 Power transducer CPT DIN Start riveraggregat graterEx Detalje beskrivelse av SMC 3 DIP switch oppsett
18. Bit 4 Bit 5 Niv inng Connect oppreselding T 16 av radio Opsjon radio Plugg 25 8 10 11 signalStrength1 signalStrength2 Signalstyrke Signalstyrke fra radiosender fra radiosender Foreg side 3 15 Anlegg Utstyr K3 Neste side K3 17 1 For installasjon 23 03 2010 Dato 23 03 2010 Digital innganger Ordrenr Side Konstruert av Multi Feed Robot_V5 10 16 K1 K3 Multi Feed Robot Tegningsnummer Tot Sider Rev no Beskrivelse Dato Sign EE El skjema K1 K3 E01 18 115 Operator s manual TKS 1 5 xx ing ce igh for we it diagram Irc ul 5 14 C 10 16 10 24Vdc e MM 24Vdc 18 02 16 10 0Vdc A1 5 Plugg 22 M a O 12 4 Qo EO weight Base adresse 48 IEEE or Vogn vekt W10 1 Veiecell ELC 6x0 22 psjon ve kt 3 4 W10 2 Veiecell ELC 6 0 22 EXC EXC l 3 KS2 4 INP INP p 0Vdc 18 02 Foreg side 3 16 For installasjon 23 03 2010 Rev no Beskrivelse Dato Sign K1 K3 Multi Feed Robot Dato 23 03 2010 Konstruert av SJ Sjekket av EE Anlegg Veiecelle El skjema Utstyr K3 Neste side K3 18 Ordrenr Multi Feed Robot V5 10
19. Fig 24 Suspension clamp The heating cable is connected to a terminal block with a 230V 10 16A separate circuit See Fig 25 At the middle junction box the heating cable should be split in two and inserted into each end See picture below Suspension clamp Fit the fixed suspension clamp A near the end joint See Fig 26 Fig 26 30 TKS Operator s manual Fitting the rubber seal Insert the protective membrane rail into the horizontal track underneath the conductor rail either manually or in the case of long pieces of membrane by using specialist equipment consult TKS The rubber seal should be fitted to both sides to achieve a better enclosure rating IP44 See Fig 27 Fig 27 Current collector The current collectors are inserted into the casing on the conductor rail The current collector is controlled by a link bracket attached to the traversing carriage or trolley Individual adaptation may be necessary depending on where it is located NB Ensure the cable does not pull the current col lector trolley askew See Fig 28 Fig 28 Chain On each bracket a chain should be fitted that will pull the collector horizontally It is important that the chain pulls parallel with the opening in the conductor rail See next picture See Fig 29 Fig 29 31 TKS Operator s manual Even pull on the chain It is important that the chain A pulls evenly not skewed and
20. K3 13 Dato 23 03 2010 PLS modul Ordrenr Konstruert av Multi Feed Robot V5 10 Tegningsnummer El skjema K1 K3 E01 110 Operator s manual TKS ts 5 xx inpu ital 1 O 19 for d it diagram 5 10 C 10 12 10 24Vdc os 24Vdc 14 02 12 10 0Vdc p 0Vdc 14 02 Plugg 3 w Plugg 43 Plugg 93 Plugg 1093 P4 PLugg 1593 Plugg 161 514 515 518 519 521 522 sl Vv Vv Plugg 322 Plugg 492 Plugg 9 43 Plugg 10 42 PLugg 15 42 PLugg16 2 A1 1 A1 1 A1 2 A1 2 A1 2 A1 2 HE s O4 _ 117 120 grain1Empty grain1Full grain2Empty grain2Full grain3Empty grain3Full Kraftfortank 1 tom Kraftfortank 1 full Kraftfortank 2 tom Kraftfortank 2 full Kraftfortank 3 tom Kraftfortank 3 full Foreg side 3 12 Anlegg Utstyr K3 Neste side K3 14 1 For installasjon 23 03 2010 SJ Dato 23 03 2010 Digital I O innganger Ordrenr Side Kommentar We Multi Feed Robot_V5 10 13 K1 K3 Multi Feed Robot x Tegningsnummer Tot Sider Rev no Beskrivelse Dato Sign EE AGRI El skjema K1 K3 E01 18 111 Operator s manual TKS ts 5 xx inpu ital 1 O ig for d it diagram IFCUI 5 11 C 10 13 10 24 o y 24Vdc 15 02 13 10 0 Fo
21. SWITCH RAIL Fig 57a 42 TKS Operator s manual 2 5 Installing equipment on traverser carriages on 2 rails In order for the robot to be able to function as an automatic device some equipment needs to be mounted on the robot s traverser carriages See Fig 55 This is Transmitter for external 24V signal only for robots that refill concentrated feed and water from a source other than a reservoir Pulse wheel with reset Current collector for power supply through conductor rail Switch rail only if robot is to refill in a reservoir Brace connecting forward and rear traverser carriage single rail only TRANSMITTER FOR EXTERNAL PULSE WHEEL WITH RESET C CLAMP FOR CURRENT COLLECTOR STRUT BARS B SWITCH RAIL 43 TKS Operator s manual 2 6 Attaching the cart Before suspending the cart from the traverser carriages it is a good idea to adjust the ceiling rails to the correct height to avoid having to use a jack to adjust this later See Fig 58 Critical factors with regard to the installation height are The longitudinal rail or if applicable the buffer at the rear if the machine 1rail must be a sufficient height when the cart collects a new round bale from a reservoir The machine s side dispenser must be at a sufficient height to prevent it getting
22. and the motor M 5 Imbalance in the phases Measure the power in the phases TT the maximum permissible 1 t deviation between phases is gt 65 before the soft starter protection trips 6 Shorted soft starter SCR Perform a run through test across the poles in the soft starter L1 T1 L2 T2 L3 T3 Voltage in and connection out to the motor must be disconnected prior to measurement Resistance must be over 10k Ohm over the soft starter Configuration of DIP switch settings for the soft starter is described in the electrical documentation circuit diagram 95 TKS Operator s manual 4 7 Configuring calibrating weighing cell amplifier Valid for serial number 360 You need to measure the following to verify that the connection is correct Supply to the amplifier Voltage between terminals 12 and 11 must be 24V Excitation voltage The weighing cells must be supplied with 4V Voltage between terminals 1 and 5 must be 4V Signal from weighing cells The weighing cells emit a signal of approximately 2 5 mV Voltage between terminals 2 and 3 must be 2 5 mV Analogue output from amplifier The amplifier emits an analogue signal of 0 10V Voltage between terminals 8 and 10 must be 0 10V here are 9 switches on the amplifier all of which are set to the up position Press both buttons 1 def should appear in the display e his means that you have retrieved the factory configuration for the a
23. commissioning An instructor fitter who represents the sales company and the owner user of the equipment must jointly go through these points from the user manual before the equipment is used Tick off if OK Have danger zones crushing risks and the way in which the machine is operated safely been assessed and reviewed Have all safety instructions forthe machine been read and reviewed __ Is the switch rail with the carriage end reservoir correctly configured with enough overlap It is hereby confirmed that the user manual has been followed and reviewed Training is confirmed as approved by the users and owner Signature of owner and user Dealer s representative The TKS warranty provisions will only apply when the quality control has been documented as having been completed A copy must be sent to TKS and the sales rep 125 TKS Operator s manual 126 TKS Operator s manual Quality control K2 FeedRobot 1600 and 1200 Owner Address Post adress Sales Company Name of sales rep Department Name of fitter Date of sale Order no Date of commissioning An instructor fitter who represents the sales company and the owner user of the equipment must jointly go through these points from the user manual before the equipment is used Tick off if OK Have danger zones crushing risks and the way in which the machine is operated safely been assessed and reviewed Have all safety instructi
24. components such as a concentrated feed tank weighing cells a single or double rail suspension or a gate opener In order to get the system stable and reliable it is important to thoroughly familiarise yourself with how it works NB The instructions given in this operator s manual apply to standard operating conditions Individual circumstances may arise at the premises of the user that deviate from the instructions provided here Changes to the machines and equipment as a result of such circumstances shall not be grounds for making a claim against the manufacturer or supplier Climate temperature grass types time of cutting cutting pressing equipment and conservation methods are some factors that may affect the functionality and performance of the machine It is important to adapt and adjust the machine to suit local conditions This is important to achieve the best possible result Chapter 1 describes the assembly of the K2 FeedRobot and the functions of its individual compo nenis Extra equipment Cross conveyor 1 0m 1 3m 1 7m Double FeedBrush Section extension wide and narrow Pendant control Concentrated feed tank 1 or 2 tanks 1200 1 2 or 3 tanks 1600 TKS Operator s manual 1 4 2 Machine identification The machine s serial number and the manufacturer s address are written on a plate on the machine See the illustration on this page The machine s serial number and the delivery year should be wr
25. content of forage E Grower type 1 100 Grovi r type 2 100 5 Grov br type 3 100 Grovf rtype 100 3 Growi e hype 5 100 Grovi r type 100 5 Growin type 7 100 Grovior type B 100 Growi r type 8 100 Grir type 10 100 per day Schedules Create zona Dry content Side 103 ROBOT STANDS STILL T UR Feed Robot Frost protection Lise frost protection No Yes Movement interval z 1 k ovemen duration 10 8 Side 506 75 Operator s manual Select next bale type If you choose to use this option the robot will will automatically change the parameters Depending on how the bales are positioned The parameters can be changed under Bale data The robot always reverts after 8 bales have been dispensed Forage dry matter content Enter the dry matter content of the different types of forage here For group feeding Frost protection If desired the machine can be set to move at regular intervals when the temperature falls below 0 TKS Operator s manual Lubrication interval Feed Robot Warning The robot must be lubricated The robot must be lubricated The warning that displays on screen when adjusting the lubrication interval see Miscellaneous is acknowledged by pressing back NOTE Be very thorough about maintenance lubrication and general cleaning 3 4 Use of wireless control router All new machines are now
26. forage 9 Fesersoir 3 Position reservoir Transfer Drive to Preparation positon 0 Drive to Haich feed table Transfer Ej Position 1 Position 2 1 Resetting Refilling torage Refilling co feed Side 302 Operator s manual Motor status If the motor cuts out go to this page and reset the shutdown If motors or functionality cuts out clear the cause and reset see separate section on troubleshooting Calibrate the top speed of the robot Advance the robot approximately 20 m into the cowshed Hold button A until zone B is full the robot will then reverse in order to obtain an accurate speed during operation Positions for refilling with forage When the filling position has been set move the robot to the desired position and click Transfer When refilling from the reservoir the prepara tory position should be at least 1 metre from the reservoir position This reduces the risk of crushing during refilling Test Moves into test position Refilling of forage TKS ROBOT STANDS STILL Feed Robot ER Refilling forage 9 Refill mode Refill location Manual Start time 1 Reservoir E Automatic Stort ime Rieserenir gt At start of sequence Siarttime 3 Reservoir Test external feed signal Sent PEN hme 5 Reservoir Start bere B Reservoir til Side 302 AERE is
27. move into the refilling position every time the robot initiates a feeding session Positions for refilling with forage Move the robot using the manual switch to the refill position then click Transfer If there are multiple refilling stations the various positions must be entered here Refilling of forage For group feeding A radio signal starts the refilling process Test signal Press the button that says switch on and a green frame will appear around the button The signal has to be on then Enter the maximum filling time and stabilisation time after filling When testing the filling signal you can test a signal on the radio Only for group feeding Use filling control if filling sources are empty a warning will display on the screen indicating that the filling sources have not attained the desired weight TKS ROBOT STANDS STILL Feed Robot Refilling sources SF Shredder pressure Forage Oty on con Growt r type 1 Refilling source 1 0 fi Gronf r type 2 Refilling source no 2 0 Grovf r type 3 Refilling source 3 me Giravf r type Refilling source 4 o x 1 h pe 5 source na 5 he 0 type Refilling source na 1 Grovf rtype 7 Refilling sourceno2 0 0 Gravi r Refilling source no J 0 0 Grovt r type 8 Refilling source na 4 56 Grovf rtype 10 Refilling source na
28. not touch the counter knife Check the V belt K2 V belt e 922267 Replace these in the event of splinter ing cuts damage etc 1 Replace damaged or lost blades Sharpen all blunt blades K2 blade set 27080 From experience sharpening should take place at least every 200 bales 2 Check roller screens for damage Inner screen 2 0045 wear Make sure that there is no mate rial silage between the end of the roller and the side of the generator Hemove unwanted material Drum Roller 81 TKS Operator s manual 921501 e 921502 NOTE At one rail mount it must be checked that safety chains are in place K2 Chain lock in order to prevent accidents should the bearing bolt break Roof opera tion traverser carriages 1 Tighten and lubricate the chain Replace if worn 3 Check the running wheel running wheel bearing The spacing between the rail flange and the running wheel should not ex 3 Check angle gear worm for K2 worm Check bolts and their mounting 7 NOTE The thrust bearing swivel Bearing 932002 of a rail must be well lubricated also Pin 921605 check that the suspension bolt pin is in place and well secured 3 Oppheng kontrolleres Bolter og forbindelser kontrolleres og etterstrammes 4 Inspect clean and check the func Transmitter wheel tionality of the pulse wheel transmitter wheel minimum pulse wheel diameter
29. topmost holes shaft or traverser carriage wheel See Fig 53 A Reset switch impactor 39 TKS Operator s manual 2 2 Installation of transmitter bracket with pulse wheel Mount the reset switch on the traverser car riage The impactor for the reset should be on the inside of the feeding passage that the robot traverses during normal operation This is important for the robot to get into the correct position The transmitter bracket delivered complete is supplied with M8 bolts directly on the traverser Carriage See Fig 54 Check that the pulse wheel and sensor have the correct working distance i e 2 4 mm The transmitter bracket can be fitted to both sides of the carriage Hang up the carriage with the pulse wheel and push the carriage toward the reset to verify that impact triggers the switch Switch for reset fitted A reset switch 1 and 2 e reset switch 3 and 4 Fig 54 C pulse wheel with transmitter Fitting the reset s The pulse wheel which is the robot s navigation system will have a certain margin of error over time This is why we use 1 or 2 resets to calibrate the position of the robot Their placement is important as the robot must be as precise as possible in critical positions especially when refilling forage and concentrated feed Fit the resets at suitable positions Adjust them in terms of height and width so that the switch on the r
30. 5 0 Conc feed Refilling source B Krattt r hype 2 Refilling source 7 EO Kreator 3 Refilling source no 8 Side 520 ROBOT STANDS STILL Feed Robot Refilling concentrated feed tank 1 Refill mode Conc feed tank Manual refill time 240 Automatic Refill aferflov time 5 Lo Al start of sequence Test feed signal Swich on Forage Conc feed tank 1 Side 401 ROBOT STANDS STILL FeedRobot Feed zone number 1 9 Transfer start positon Start positon 1 Sop posten Transfer stop positon Feeding direction TET as How much should be dispensed in this lead zone Types of bales Zone retrieved 1 np Oby per clay Schedules Creal zone Side 102 Side 199 Side 100 66 Operator s manual Filling sources A Enter forage concentrated feed type B Volume remaining on transport belt after weight is achieved Volume on belt Enter the number of kilograms on the transport belt this weight will then be deducted from the filling volume in order to attain a correct filling weight Refilling of concentrated feed Select manual refilling if the cart is to be refilled manually at the start of a sequence for each feeding session or automatically When the forage tank is empty it transmits a 24V DC signal when it reaches the refilling position The 24V DC can al
31. 921471 for wear K2 Chain 15 links 921475 and damage Tighten nuts on the K2 Links x 20 921420 links maximum of two links can be removed on each side before the chain must be replaced If the chain wheel is replaced the chain should also be replaced 80 TKS Operator s manual 2 Tighten conveyor belt Check Drive side conveyor belt conveyor belt tracks The tension should K2 Chain lock 34 G50004 be equal on both sides The belt is tight enough when you can see the entire chain K2 Chain 34 921483 under the machine NOTE When replacing the chain the chain wheel should also be replaced K2 Chain wheel 2 12 2 0456 Check the chain and chain tensioner K2 Chain wheel 34 Z 28 273237 The chain and chain wheel must be oiled at all times Special chain oil is used to this end Check chain wheel for wear 1 Lubricate all bearings ensure that Recommended grease the bearings receive lubrication Mini Ruysdael WR2 Q6 oils mum 3 4 pumps with grease gun or the equivalent Inspect all lubrication hoses Replace defective damaged lubrication points and hoses Oil Shell Tivela oil S 220 4 Check the oil level and check for or the equivalent e 21 liter leaks on the gear motor driving the con veyor belt Clean the air plug K2 gear motor conveyor belt 3 Inspect lubricate the bearing for the roller Bearing complete e 2 3017 Turn the drum Make sure that the blades do
32. B o ow mou x 10 10 40 10 4n 20 300 un m ae 8 nac 74 Operator s manual Filling sources A Enter forage and concentrated feed type B Volume remaining on transport belt after weight is achieved Reservoir settings You can fine tune the refilling data here The number of photocell flashes before the robot starts refilling can be set See photocell in the left door reverse view If the maximum time for starting refilling is longer than the machine needs to feed one zone the machine will not refill This only applies if the conveyor belt stops Reversing time of the conveyor belt is the time required to empty the cart of any feed residue so that the residue does not confuse the robot during filling F C Preparation time is the time when the cart is stationary before it moves to the reservoir The feeding speed during refilling is the speed of the conveyor belt the percentage should be reduced when dispensing silage blocks TKS ROBOT STANDS STILL Feed Robot IE Select next bale types In rabat Normal Bale 1 Normal Baia 2 Normal 3 Normal Bale d Normal 5 Normal Boles Normal Bale Normal Bale 8 Normal Change bale in robot Normal Dry Moist What do the bale types peter to Oty per day Schedules Crestecone Types of bales Side 103 ROBOT STANDS STILL Feed Robot Dry
33. BOT STANDS STILL H FeedRobot MI Schedule for cows amp calves 4 Use this start tima No Yes Use this start ime 9 No Yes Use this start time No Yes Use this start time 9 No Yes Use this start irme 9 No Yes Use this start tima No Yes Siarthme 7 12 Create zone Types ot bap EM STOP ACTIVATED i Feed Robot x Emergency stop activated If you hold the emergency stop down for at leastten seconds the current feeding session will be terminated Cancels current feeding session Ack emergency stop Robot s parking position 9993 Transfer _ 68 Operator s manual Feed zone daily quantities Quantities per day for feed zones Press Retrieve zone to show the current feed zone You can enter quantities for all sequences on this page The total daily ration of forage and concentrated feed is shown in the box at the bottom of the screen Side 199 Side 102 Side 101 Schedule for cows and young animals Enter start times for each feeding sequence here and also select whether this time is to be used You can press this button A to pause the feeding sequence Emergency stop activated You can press this button A to pause the feeding sequence NB If the emergency stop is left until the green bar is full it will return to its parking position after confirmation TKS Operator s manual Cancel current fee
34. GE 1 RUNS This image is displayed when the robot is not in FeedRobot c x oc 9 Launch the programme by touching the fields on the left A kommer du inn i programmet At the bottom B you can select the desired panel to start a feeding session outside the programmed schedule e g pure forage The quantity dispensed will not be included in the total quantity Start feeding session now Forage 1 Settings and information Conc feed 2 Creen 1 Mik cows 1 Choose language ee FeedHobot UB _ We recommend running the Set up Guide when Language programming the system for the first time desired language Go to the Settings menu select Activation and then Setup Guide Code capital A A panel will appear on the screen when you return to the start page Follow the instructions until programming is complete Settings and information Select the appropriate icon to make settings adjustments and to adjust various parameters o Help function gt E 5 Press the question mark A in the top right hand corner of the screen to see explanation of the page n Press the cross to return Summen and Date and 59 TKS ROBOT STANDS STILL FeedRobot Deleting and factory settings Delete all 2 Delete quantiles Delta E Retrieve factors settings IT e
35. H1 H2 09 CR 8 X30 Q A1 1 215 115 wagonEmpty Vogn tom Foreg side 3 14 Anlegg Utstyr Neste side K3 16 For installasjon 23 03 2010 Rev no Beskrivelse Dato Sign K1 K3 Multi Feed Robot Dato 23 03 2010 Konstruert av SJ Sjekket av EE Digital I O innganger El skjema Ordrenr Multi Feed Robot V5 10 Tegningsnummer K1 K3 E01 Side 15 Tot Sider 18 113 Operator s manual Inputs 5 xx igital I O I for d TKS 5 13a Circuit diagram ERE TSG GRE APRS NC 6 PRINT LE Se ee Start fylling fra kilde 1 Start fylling fra kilde 2 Start fylling fra kilde 3 Start fylling fra kilde 4 Start fylling fra kilde 5 Start fylling fra kilde 6 Start fylling far kilde 7 Start fylling fra kilde 8 Eks grovfor type 1 Eks grovfor type 2 Eks grovfor type 3 Eks grovfor type 4 Eks grovfor type 5 Eks kraftfor type 1 Eks kraftfor type 2 Eks kraftfor type 3 fill Ex fil2Ex fil3Ex ME iii filSEx fil6Ex fil7Ex o2 o2 os os 90s 06 057 os aS ed a ee aaa as oe DK TEN ____0 A1 4 A1 4 A1 4 A1 4 A1 4 A1 4 A1 4 A1 4 T 39 24V eksternt utstyr EEE ea am oam o am am o am 4 gt
36. TKS Operator s manual 127 Operator s manual K2 FeedRobot O ae Operator s manual K2 FeedRobot EN Issue 2 2010 12 988797 1 TKS Operator s manual Content 1 GENERAL SAFETY 5 6 2 INSTALLING GUIDANCE 2 21 3 USER MANUAL Laser 58 4 MAINTENANCE AND 77 5 CIRCUIT DIAGRAMS 0 102 1 General safety instructions 6 1 1 Ce Declaration of 6 7 1 9 guru 1 8 1 4 Technical data K2 FeeahoDOL xs LER Rx een eR don dex eae 9 1 4 1 Model description and area 9 1 4 2 Machine 10 1 4 3 Technical data K2 FeedRobot 11 1 4 4 Main dimensions K2 FeedRobot 600 12 1 4 5 Main dimensions K2 FeedRobot 1200 13 1 5 Safety ao ee inden wes eens wenn 14 1 5 1 General safety 5 14 1 5 2 Additional safety instructions 16 1 5 3 Overview of safety 5
37. To be carried out by authorised personnel Tare weight settings menu Robot Weighing cell tare weight Check this weight against the known weight tolerance 10 kg Inspect weighing cells and cables for damage Calibrate weighing cell amplifier again To be carried out by authorised personnel Check emergency stop switches x3 1 at the front and 2 at the back Check cable for damage cracks Turn off main switch for 60 seconds owitch on power reset the emergency stop button and confirm on the display TKS Operator s manual 4 5 Troubleshooting the frequency inverter The frequency transformer does not start no error message is shown e If there is no light on the display check the mains supply to the frequency transformer e f the Quick Stop or Free Rollout functions have been allocated to one of the logical inputs which in turn have not been activated this could be the reason why the frequency transformer does not start e The transformer display will then show nSt for free rollout and FSt for quick stop his is quite normal as these functions are activated when there is no signal on the input also acts as a safety barrier in the event of broken signal circuits Check that the input s for the start signal is are activated in relation to the selected control type parameter tCC in the menu e If an input has been allocated to deal with the signal from the end switch and this input
38. V 230V 400V 3 polt N Rett skinne The earth A should be inserted where there is C a yellow stripe B along the outside of the rail The yellow stripe should be continuous along the entire length of the rail L GROUNDED L1 PHASE L2 PHASE L3 PHASE N NEUTRAL CONDUCTOR V HEATING An additional safety bar C on the rail ensures that the current collector cannot be installed the wrong way around and cause a short circuit or incorrect impulses 400V kurve 3 Polt N Each copper wire should be fixed to the tighten ing screws in the switch box at the end before an authorised electrician completes the rest of the process Incase of humid locations or temperaure fluc tuations heat trace cable should be installed Also consult the conductor rail manual NB TKS recommends using heating cables as they are more reliable 400V 3 polt N Straight rail 400V curve 3 Pole N 230V 3 polt 230V 3 pole 25 TKS Operator s manual 2 6 Installing the conductor rail PVC rail The rail has 7 tracks for laying 2 3 4 5 6 or 7 copper conductors Temperature range for the rail 30 C to 60 C The rail is made from fireproof plastic See Fig 14 Fig 14 2000mm Fig 15 Conductor rail The rails can be used as conductors for all types of track arrangements including curved tracks The rail is fed into the gliding rail A which is fixed to an angle iron B and is then fitted with clamps t
39. aad 1 00 kgs Data from normal bale Desired praesure against shredder 15 75 Dry content 30 Minimum shredder speed 0 05 kg s Date from moist bale Desired pressure against shredder 40 Dry content 15 Minimum shredder speed 0 05 Side 502 ROBOT STANDS STILL FeedRobot Mid Conveyor belt settings 9 adjustebla speed O Na 1 Yes Current power cana of shredder Desired power cons ol shredder Manual speed 5 Permitted standing tima 2 Forced operation ame 2 1 Reversing hen leeding starts Power cons before start eed Advanced settinqs Relative acceleration retardahan side 503 70 Operator s manual Bale data To achieve optimal performance the bale data should correspond to the feed you are feeding with as far as possible Experiment with different values on press against shredder to obtain the best results Change the setting by 5 at a time and see if this is sufficient The shredding speed should not be altered except by prior agreement with authorised per sonnel Select next bale type If you choose to use this option the robot will automatically change the parameters De pending on how the bales are positioned The parameters can be changed under Bale data The robot always reverts to the same param eters after 8 bales have been dispensed This can be changed at the bottom of the pag
40. as follows to plug 1 is yellow 1 on plug 3 2 Is white 2 on plug 4 3 is green 4 on plug 4 4 not in use 3 on plug 2 5 15 brown S is me y 9 is not in use 0 2m Weighing cell 4 weighing cells are used Q The weighing cells are connected to Feed Colours of wires from the weighing cells to the weighing cell n 35m amplifier Marked with 22 1 is yellow The cord is connected as follows to plug 2 is white on plug 3 3 is green 2 on plug 4 5 is brown 4 on plug 4 S is grounded 3 on plug 2 Fig 86 Configuring the weighing cell amplifier Confirm all choices by pressing both keys simultaneously 1 See image above Reset by flipping up all dipswitches and pressing both keys simultaneously then press down all the switches except for no 8 L1 L Code 3 500 Bs 118 TKS Operator s manual 5 17 Circuit diagram control panel radio transmitter Instructions for connecting to the radio Loop 13 and 1 on radio transmitter yellow box Connect and on radio receiver e Verify that the light changes its blinking speed e Remove loop on radio transmitter yellow box Measure and test all radio signals on the receiver A wire should be run from A1 2 8 to A1 4 10 in the K2 FeedRobot operating panel Fig 87 A Connect in the operating panel w
41. automatic refilling of concentrated feed Inspect clean upper capacitive sensor in concentrated feed tank for dust and similar Check cable for damage cracks Check sensor operation replace it if necessary NOTE The sensors in the concentrated feed tank should be cleaned regularly to prevent faults in relation to automatic refilling of concentrated feed TKS The robot stops in the concen trated feed refill position but refilling does not start The robot moves to refill forage from reservoir R1 but the reservoir does not start applies only in the event of mechanical signal transmission The display is not working No text or light Faulty power supply Green light diode is not lit 1 com err stn 00 is flashing on the display Adjustable speed conveyor belt is not working No transmission of external 24 VDC signal Faulty reservoir start switch activation rail mounted Faulty power supply to the display Faulty analogue input PLS A1 4 Input 0 1 Communication between display and PLS has been interrupted Incorrect settings Adjustable speed is switched off Faulty analogue signal 0 10 88 Operator s manual Check transmission from transmitter brushes to receiver copper tracks Clean contact surfaces with a suitable cleaner if necessary NOTE Power must be switched off when cleaning Check output signal from PLS A1 3 Check switch position and impa
42. bolic warning signs No access for unauthorised persons be attached to all doors into the barn Attention The machinery starts automatically Spare parts For safety reasons we recommend that you only use original spare parts The use of third party spares invalidates the product guarantee Maintenance Ensure that the machine is properly maintained and is kept in good condition Never attempt to change the mechanical workings of the machine The area in which the machine is operating Must be physically sealed off or locked to prevent danger to humans or animals Control panel The power supply must be cut off before opening the panel Emergency stop The round signal yellow STOP stickers are to be attached to all emergency stop switches Direction of rotation KlisterArrow A indicates the roller s direction of rotation The sticker indicating the direction of rotation on the roller is placed on the left side NB If the direction of rotation is not correct two phases on the main power supply must be swapped TKS 1 5 2 Additional safety instructions Fig 4 Fig 5 Operator s manual The machine is marked with a warning signs If these signs are damaged they must be replaced The order number is shown on the illustrations in this section Fig 6 for their location on the machine Warning sign UH220532 Fig 1 Ensure that you read and understand the instruction manual before usi
43. bration Stot Weight produced 6 0 kg Side 509 ROBOT STANDS STILL FeedRobot Mim 7 Variable speed zone Use during From Ta Speed feeding Zone 1 n 0 n 0 Yes Zone 2 0 D No OvYes Zone 3 0 0 Mo Yes Zoned o 0 Yes Side 508 Operator s manual Robot settings NOTE These settings must only be altered by authorised personnel This is the default setting for ceiling rail operation when the robot dispenses too little forage if it is not stationary it will change to forced stationary and operating times If the tare weight time is removed the same weight will occur on the display as on the weighing cell amplifier The tare weight is calculated by using this option That means the weight is reset NOTE Remember that the robot must be clear of forage and concentrated feed before performing this operation Calibrating the concentrated feed screw The robot has been roughly calibrated at the factory The robot must be calibrated at start up and when changing feed type Click Start fill the concentrated feed into a container bucket and wait until the feed stops Weigh the dispensed feed and enter the weight in the Weight produced field NOTE When calibrating the robot for the first time the feed pipe may be filled and the actual weight will therefore be incorrect You may want to repeat calibration several times to obtain the exact weight Ad
44. ck the last downloaded The configuration downloaded via configuration a serial connection is self Download a valid configuration contradictory USF Network voltage is too low Check the voltage and Undervoltage Brief drop in voltage voltage parameters Defective charging resistance Replace the frequency transformer A complete user guide can be sent on request An overview of the parameters used for the individual frequency transformer can be found in the electrical documentation circuit diagram 94 TKS Operator s manual 4 6 Troubleshooting soft starter Procedure error correction Soft starter fails to start after the start command is given The light diode is off e Check whether there is control voltage to the soft starter Check whether the start condition to the soft starter is activated Check whether there is voltage to the soft starter he light diode is on e Check whether the contactor forward of the soft starter settles The light blinks 1 Overload properly e 2 High temperature Reset overload e Trips when temperature too high soft starter must have time to cool off e Check the load you are working With in relation to what the soft Starter is set to 4 Error at phase in or no load e Make sure that all phases are coming from the soft starter reaching the soft starter Check whether there is a break in phases between the soft starter
45. concentrated feed only applies in case of automatic refilling The robot does not notice that it is full of concentrated feed applies only for automatic refilling Faulty voltage input phase fault Input from photocells is missing Input module A1 1 light diode no 15 Input from lower capacitive sensor does not switch off Input module A1 1 light diode no 9 NOTE If filling manually or on start of sequence this transmitter will not be applicable Input from upper capacitive sensor is missing Input module A1 1 light diode 14 87 Operator s manual Check voltage input When using the conductor rails check the contact between current collector and conductor rail Press the stop switch turn off and on the voltage input and reset the stop switch Check that there are no particles preventing a clear view between photocell transmitter and receiver when the robot is empty Clean the protective glass Check light diode status on photocells The light diode on the transmitter is red The light diode on the receiver displays green and orange when there is a connection clear view between Inspect clean lower capacitive sensor in concentrated feed tank for dust and similar Check cable for damage that could cause short circuit Check sensor operation replace it if necessary NOTE The sensors in the concentrated feed tank should be cleaned regularly to prevent faults in relation to
46. conveyor belt 1 Lubrication 6 Grease nipple bearing operating side 1 Lubrication ___ 2 gt Oil change worm Amount 0 14 litre AGP A KLUBER SHELL MOBIL Telium VSF 320 Syntheso 0220 Tivela Oil WB Glygoil 30 SHC 630 Recommended grease Ruysdael WR2 Q8 oils Recommended oil Shell Tivela oil S 220 M Y M eee 78 TKS Operator s manual 4 2 Tightening the carrier belt It is important that the conveyor belt is taut This should be checked at regular intervals Tightening is performed by turning the tightening screw on the back of the machine See Fig 81 NB It is important to re tighten the belt after just 1 2 bales silage lifts as paint etc can be worn off and result in slack in the carrier belt Remember to turn the tightening screws on both sides an equal number of revolutions Run the conveyor belt unloaded after tightening to check that everything works satisfactorily A Tightening screw NOTE The bottom chain B must be tightened to the point that the carrier can be seen from the side See Fig 82 Fig 82 B Maintenance and inspection of current collector It is recommended that the current collector is inspected after 1 month of operation then every 1 000 km or once a year thereafter e Sweep the protective membrane along the conductor rail with a brush sponge Inspect brushes e Remove copper
47. correction The display shows Automat ic cut out The display shows Motor fault shredder generator The display shows Motor fault ceiling rail fault Input signals for positions are missing Input module A1 1 light diode no 10 and 11 Input signal for operation of shredder generator is missing Input mod ule A1 1 light diode no 1 Hef separate section for Iroubleshooting Soft starter page 95 or in the event of contactor start check the contactor Input signals for Ceiling rail operation are missing Input module A1 1 light diode no 7 and 8 85 The robot is prevented from running because of a mechanical obstruction Hemove any obstructions on and along the track Ensure that the counter wheel transmitter sensors transmit signals to A1 1 sockets 10 and 11 on PLS This can be done by turning the counter wheel manually The overload relay protection in the soft starter or the overload relay protection associated with the contactor has been activated due to overload or because voltage fluctuations are too great Check light diode status on soft starter UM1 Hemoverrectify the cause of the overload The cause could be material preventing the shredder drum from start ing or the conveyor belt feeding too hard against the shredder drum Reset the fault on UM1 and on the display Check alarm status on the frequency transformer UM If the frequency tra
48. ct the appropriate increase when you step onto the machine Stand in front of the machine Analogue output from amplifier The amplifier emits an analogue signal of 0 10V Voltage between terminals 8 and 10 must be 0 10V 9 switcher sitter p forsterkeren og alle disse settes i oppover stilling Begge knappene trykkes inn 1 e Det skal da komme opp def i displayet Det betyr at du har hentet inn fabrikkoppsettet til forsterkeren e Ta deretter ned alle switchene bortsett fra den lengst til h yre Programmeringen av forsterkeren kan n starte 99 TKS Operator s manual 4 9 Troubleshooting using code lights and PLS Prog 5 xx A lit diode means the function is working properly Input module Input module Output module Analogue module Analogue in out A1 1 A1 2 A1 3 A1 4 A1 5 a Light Light Light Light Light no no no no no Start shredder generator Output reading shredder generator 2 9 Operation shredder generator O ide dispenser right O ide dispenser left ht ft w 1 2 3 mE peration s mE peration s 100 KS Operator s manual art concentrated feed screw 3 Weight lt j m 018 9 9 9 3 lt lt 2 D 2 51215 5 5 8 8 8 5 2 5122 alalalalg 2 9 5 5 C Ile
49. ctor and check that the cart docks properly with the reservoir Test switch by activating it manually Check input signal for reservoir operation Check power supply to the display G2 The light diode on the power supply should be green Disconnect power supply and identify and rectify short circuit The fault is caused by components or cables short circuiting Contact authorised personnel No 24VDC power supply to PLS No light diodes are lit in PLS Defective communication inputs Check connections between PLS and Display Contact authorised personnel Check conveyor belt speed settings Check analogue signal from P1 Power transducer outputs 1 and 2 0 10 VDC To be carried out by authorised personnel Start shredder drum manually and check Active power output in shredder in the conveyor belt menu Shows output in 9o TKS Ceiling rail adjustable speed is not working Weight is not working faulty display Only applies to robots fitted with weighing cells The display shows Emergency stop activated and Confirm emergency stop is not working Faulty analogue signal to the frequency transformer UM 5 Faulty analogue input PLS A1 4 Input 0 1 Input signal for Emergency stop OK missing Input module A1 1 light diode Refers to Service test menu 89 Operator s manual Check analogue signal 0 10 V to the frequency transformer UMS input Alt and Com
50. dda rani in rabat x 9 Eoee belt speed Robot spaed 100 E 56 ROBOT STANDS STILL Move backa FeedRobot hovelom Conv beltiow Can 5heddar Side dispenser right Side dispenser let Sone feed screw 1 Siren Alam light Refill signals E 2 E E E37 E 29 E8 5 29 p23 EN TKS Operator s manual 2 Check the direction of the pulse wheel When you manually move the robot forward toward you when you are looking at the display the position on the display should be positive In other words if the reading on the robot is 5005 and you move the robot forward it should count off 5006 5007 5008 etc 3 Check for obstructions on the rail Move the robot manually along the rail and check to make sure that there are no obstruc tions preventing normal operation of the robot 4 Check that the robot enters and starts the Reservoir Move the robot manually into the reservoir and make sure that it starts as it should 5 Check that the robot is able to start the external concentrated feed screw Move the robot to where it is to refill with concentrated feed If you and the electrician have ROBOT STANDS STILL gt out when you press this button Feed Robot Refilling concentrated feed tank 7 Refill made Conc feed tank Manual rell firma 240 C2 Automatic Refill a amp erflcre time
51. ding session Use this function to cancel the current feeding T REFILLING FORAGE FeedRobot Session Cancel current feeding session 9 This will cancel the feeding session 4nd park the robot Cancel session Back Side XXX Emptying of robot Group feeding Ifthe robot is not completely empty the empty button can be pressed The robot will then move to zone no 4 and will alternate until it is empty ROBOT STANDS STILL FeedRobot MB Emptying of robot re YOU sure vou wanito amply he robotin rone 2 7 18 K This function assures that the tere weights have been calculated and will feed until the weight is less than S0kg the feeds the minum feed time Side 199 Feed quantity calculations Summary of entered feed quantities and times Applies to the entire building Entered per day Tatal Forage Forage Forage Forage Forage Forage Forage Forage 1 0 4 eo ao Otimes 0 1 Omas TE Cowsdcalves 0 B tmes 8 oo Castcows 0 D T 00 Side 505 69 TKS ROBOT STANDS STILL Feed Robot Bale data Data from dry bale Desired pressure shredder 5 Dry content 50 Minimum shredder sp
52. e Conveyor belt settings Use adjustable speed NO No adjustment the speed of the conveyor belt is identical to manual operation YES The conveyor belt speed is adjusted in accordance with the current bale data Relative acceleration can be adjusted in order to achieve a faster reaction from the conveyor belt A Please note that if the reversing time is too long the bale may get stuck behind a photocell The robot will assume it is empty and the robot will empty itself before moving to fetch a new load Wait time to achieve pressure in the drum before the robot begins the feeding session B TKS ROBOT STANDS STILL Feed Robot HM Robot settings 9 Calculate shredder speeds mg DU kgs Speciied shredder speed 06 Permitted standing time 1 5 Forced operation tere 3 amp feed time perzone 10 Extra emptying time per zona s Amount af photocell blinks belone railing 10 p Maximum empty time betore refiling 10 T 8 Wagon speed whan group teedeng 100 gt Calculating the tare weight of the load cells Lome Remove tare weights Calculate tare weights Side 519 ROBOT STANDS STILL Feed Robot Calibration of cons screw 1 Start calibration etat Weight produced 6 0 Kraftf r type 2 Start calibration Weight produced 60 kg Kraftf r type 3 Start cali
53. e 121 Daily quantity Page 151 Daily quantity 14 TN TT 4 Boos 508 Vanable speed zone 122 Next edu 1 x ch Dai gvanin amp Peas pont 123 Day overview forage Page 153 Day overview forage Page 115 Daily quantity sea amp ngine status Page 124 Day ey conc feed Page 154 Day ovenaew conc feed sequen Page 125 History forage 155 History forage n SR e n EA 5 KE Page 126 History conc feed Page 155 History conc feed 515 Lanquage Oxen 1 Cast cows 2 Fane 200 Fet EX a Rupe 131 Daily quantity Page 161 Daily quantity Page 301 ting 517 imfarmaton 132 schedule Page 162 Next schedule Fane 11 Belling Page ae Tep speed Page 133 Day overview loraqe Pane 163 Day overview forage Page 303 conc teed 519 ot Page 134 Day overview concfeed Page 164 Day overview conc feed 135 History forage 165 History forage Page 400 Refilling forage Page 136 History cone feed Page 166 History concteed Page 401 Conc feed tank 1 D Q e Back Side 599 Side 599 If you tap the page number on the bottom left hand side of the display you will enter this overview screen From here you can enter the individual screens by tapping the page you want to see Here you will find all the pages in the display programs 58 TKS Side 51 R Ac ret tig re I Hea Side 500 RAE Operator s manual Main menu FORA
54. e cabinet See Fig 73 Connections in the panel The table shows where the individual cables for the individual sensors are to be connected to the terminal block It is important that the cables are properly installed e g in plastic tubing or under metal casing to avoid damage The connection of the electricity supply to the panel and electricity to the motor must be carried out by an authorised electrician Test Does the reservoir work correctly e First try turning the forward back button on the panel on the wall For example use a handle and push the cart up to the switch The belt should now move forwards Press the step button on the panel The belt should now move forwards e Place your hand in front of the photocell The belt should stop after a few seconds 52 TKS Operator s manual 2 8 2 FeedBrush e Adjust the spring on the brush so that it presses lightly against surface A e Adjust using brace B Clean once a week Remove feed residues from the motor gear and axles Fig 75 53 TKS Operator s manual 2 9 Installation of FeedHopper All communication between the K2 FeedRobot and the mixer cart is mechanical and consists of the K2 FeedRobot activating a carriage end switch in the rail Recommended installation dimensions for FeedHopper Fig 76 For further details see the Feed Hoppe
55. e protection is only active when the frequency transformer is loaded Interference or interruption in e Modbus communication 93 Operator s manual Check the connection from the frequency transformer to the motor If a contact is fitted between the transformer and motor set OPL to OAC Fit menu Test on a motor with low output or without a motor The phase interruption protection in the motor circuit has been activated OPL YES in the factory settings In order to inspect the transformer during testing or maintenance without having to connect a motor with the same output as the transformer particularly for high outputs deactivate this protection OPL NO Inspect and optimise the parameters UFr UnS and nCr and perform auto tuning with parameter tUn Check the network voltage Contact the electrical utility if it is too high Check the network connection and network fuses Reset Use 3 network voltage Disconnect the fault type set IPL NO FLt menu Check communication bus Please use the relevant bus documentation TKS Operator s manual Faults that can be reset as soon as fault cause has been eliminated Fault type Procedure for rectification CFF e The current configuration is self Revert to factory settings or retrieve Configuration fault contradictory back up configuration If it is valid See parameters in FCS in the I 0 or FUn menus Incorrect configuration Che
56. eated and sorted in such a way that they do not pollute the environment Contaminants should be taken care of safely Distributors are obliged to accept EE waste from products in the range of goods they sell This waste should be kept safe and sent on to an approved waste recipient or treatment plant EE waste must be sorted and transported in such a way that it is not damaged or destroyed If you need further information on the treatment of EE waste please contact your distributor TKS is a member of Renas National program for the collection treatment of electrical electronic waste Regards TKS AS 20 TKS Operator s manual 2 Installing guidance 2 1 Recommended rail sizes on 1 rail suspension Length between portal Length between portal 2 2 Recommended rail sizes on 2 rails suspension Railsize ___ Lengthbetweenportal 120 4Ma30m IPE160 _____ IPE220 OZO O Max Om For andre skinne portaler ta kontakt med tks Torque for K80 bolts 8 8 Important notes regarding assembling of TKS monorails The rail must be dimensioned to accord with the load P and the suspension distance 1 and Must be checked for any wheel pressure restriction e building structure must be able to bear the load of the rail system in question e The TKS rail system comes with full strength in the joint
57. egat riveraggregat Foreg side 3 4 Anlegg Utstyr K3 Neste side K3 6 1 For installasjon 23 03 2010 SJ Dato 23 03 2010 M1 Riveraggregat Ordrenr Side onstruert av Multi Feed Robot_V5 10 K1 K3 Multi Feed Robot si a se Rev no Beskrivelse Dato Sign EE El skjema K1 K3 E01 18 103 Operator s manual TKS 1 2 4 5 6 7 8 9 10 5 10 L1 15104 124 15 10 24 ys 24Vdc 7 02 5 10 OVdc 1 7 02 gt lt Start sideutmater Start sideutmater b mot mot venstre LO sideExF sideExR 3 1 D p o gt dem 1 i 71 Plugg 30 amp 8 JU o Q3 47 Re 02 LT 193 EECB 1 5A x L A1 K3 1 Q C09 T 14 14 193 EECB 1 5A Wed X Tee N 230 400 2 8 1 6 a 13 EC 13 M A1 05 07 A2 Q 02 1 4 2 04 1 2 H 02 3 4 4 04 3 1 4 03 5 6 04 5 26 0814 4713 0914 13 T HO7RN F 4G1 5 ___ LP A1 1 A1 1 td M3 104 sideRuF 05 15 sideRuR 230 400V DER 2 811 6 Drift sideutmater Drift sideutmater 0 6KW mot mot venstre 5 Sideutmater Foreg side 3 5 Anlegg K3 Neste side K3 7 1 For installasjon 23 03 2010 SJ Dato 23 03 2010 M3 Sideu
58. eliminated Faut 0 Causes Procedure error correction COF e Interference or interruption to Check communication bus CANopen fault communication in CANopen bus Please use the relevant bus documentation EPF In relation to faults defined by Defined by user External fault user LFF Broken 4 20 mA reference signal Check the connection on the analogue Broken 4 20 on input A13 input A13 mA loop ObF Braking too quickly or driving load Increase retardation time Overcurrent Fit brake resistance if necessary under retardation Activate brA function if compatible with the application OHF Frequency transformer overheats Check the motor load and that the Overheating of frequency transformer cooler is cool frequency before it is restarted transformer OLF Triggered because of excessive Check Motor overload load current the ItH parameter setting motor is cool before it is restarted 92 TKS OPF Broken connections in one or more motor phases OSF PHF Broken connections in one or more network phases SLF Modbus fault Broken connection in one of the motor phases Motor contact is exposed Motor not connected or motor power too low Momentary instability in the motor s load current Network voltage is too high Interference with network voltage Fault in supply voltage or fuse failure Fault in one of the network phases An ATV31 for 3 phase supply is used on a 1 phase network Unbalanced network Th
59. equipped with a router When a router is installed on an old machine the network cable is run between the router and the machine s display Item no 27560 contains the parts required owitch off the power to the machine use the main switch and wait until the display turns off owitch the power on During the startup phase you will see the machine s IP address NOTE Write down the IP address Download Remote Access Viewer or VNC Viewer onto your PC You can find these programs on a memory stick supplied with the machine or on the Internet Follow the instructions for the program and enter the IP address Look up the router on the machine Download Team Viewer onto your PC From memory stick or the Internet This way TKS or others can access the machine The K2 FeedRobot is now ready to be programmed from the PC 76 TKS 4 Maintenance and care AN 77 Operator s manual NB Always pull out the plug before inspecting maintaining or repairing the machine General information This equipment is used in a very exposed and aggressive environment This will affect the use of the K2 FeedHopper and the equipment Many different factors can have an impact on this i e location climate feed type humidity silage agent ventilation and not least mainte nance cleaning and inspection Equipment containing silo liquid ammonia and other aggressive liquids types of feed on an almost continuous basis is liable t
60. erneland Norway www tks as no e mail post tks as no Phone 47 51 77 05 00 Fax 4751 48 72 28 TKS Operator s manual 1 4 Technical data K2 FeedRobot 1 4 1 Model description and area of use The K2 FeedRobot system is designed and built for automatic dispensing of silage round bales square bales and most types of forage as well as frozen feed The consistency and properties of the feed will impact the functionality of the machine which is why it is important to experiment with the machine to find the best possible operating pattern based on your own circumstances Certain types of feed can be difficult to run automatically and in certain cases it may be necessary to run it through manually The K2 FeedRobot system must be seen as a system and not just as a device The basic thought behind it is that the large herds of livestock kept these days consume so much feed that there is a need for a system to take care of both automatic supply and dispensing The system comprises a K2 FeedRobot which can move automatically through a variety of programs in which it performs various tasks and one or more intermediate storage units where the K2 FeedRobot can automatically supply itself with feed The K2 FeedRobot system can be installed in most farm buildings and it is also versatile given that it is both tall enough and wide enough to pose no threat to animal or human safety The system can be equipped with a variety of additional
61. fixed to an angle iron which is then fitted with clamps to the top of the profile or directly onto the ceiling See Fig 18 Fig 18 End joints Move the sleeve to the end switch box at the end of the rail See Fig 19 Fig 19 Sleeve Once the sleeve has been positioned at the end of the conductor rail it must be fixed using the appropriate screws A The distance between end terminal box and fixed suspension should be 500 mm See Fig 20 Fig 20 28 TKS Operator s manual Trolley Lay the copper wire from the end of the track using a trolley Picture 1 Attach the trolley to a 26 hole in the copper wires Picture 2 3 Feed the trolley into the conductor rail and pull it through the rail until it reaches the other side See Fig 21 Copper wires The trolley pulls the copper wires through the conductor rail until the bent end pushes against the rail See Fig 22 Fig 22 Copper wire connections The copper strips are then connected to the various currents and their associated wires See symbols and abbreviations for copper wires on page 29 Fig 13a 13b 13c A 400V 3 polt N Stright rail B 400V kurve 3 Polte N C 230V 3 pole See Fig 23 Fig 23 29 TKS Operator s manual Heating cables with insulation strips VHeating cables with insulation strips are fed into the conductor rail The green insulation strip A must face inwards on the conductor rail See
62. height that ensures that the carrier on the reservoir and the carrier on the K2 CombiCutter do not collide The height of the reservoir is adjusted by loosening the screws and lowering the feet Use a hydraulic jack or forklift truck to lift the reservoir See Fig 71 Fig 71 49 TKS Operator s manual The carriage end switch is screwed into the rail Its position must be such that when the K2 FeedRobot is right next to the reservoir rear edge of frame touches front edge of leg the switch must almost touch the switch rail on the traverser carriage See Fig 72 If the cart is pushed away during filling the switch will come off the rail and power is cut Fig 72 50 TKS Operator s manual 2 8 1 Connecting the sensors switch Switch in rail 51 TKS Operator s manual Fotocell receiver 3 wires o Brown _ 7 ___ __ 8 Signal Black __ 9 ___ o Brown _ 5 10 Bue __ 6 240 __ 2 gt The cabinet for the reservoir is given a suitable position on the wall It is a good idea for there to be easy access to this cabinet when refilling the reservoir In order for the reservoir to work together with the robot photocells and a carriage end switch must be connected to th
63. hen laying the conductors Fig 37 34 TKS Operator s manual Power supply The supply cable should be connected using the appropriate screws For power supply connect the heating wires to a terminal block See Fig 38 Fig 38 Copper conductors Just as for rails with end connections the copper conductors that are fed through the conductor rail should be cut 25 mm outside the rail because of the expansion of the rail during large temperature fluctuations See Fig 39 Fig 39 Conductor rail end casing After cutting the copper conductors to 25 mm fix the end casing using the appropriate connector This is the same procedure as for conductor rails with end connection See Fig 40 Fig 40 35 TKS Operator s manual Rubber seal Insert the rubber seal by hand or use specialist equipment in the case of long pieces See Fig 41 Fig 41 Central switch box The central connection should be fixed to the conductor rail using the appropriate screws See Fig 42 Fig 42 36 TKS Operator s manual 2 Installing traverser carriages The traverser carriages for the cart are supplied loose These are attached from the end of the rail Motorised traverser carriages must be at the front of the cart See Fig 47 Fig 47 37 TKS Operator s manual 2 1 Installing equipment on traverser carriages The back and f
64. hen using the brushing sequence Enter the start stop position and speed during brushing oelect sequence Calculations This screen shows the power consumption of the machine This is used by service personnel Miscellaneous NOTE e Start drum with no load look at the measured voltage e adjust voltage at 096 so that it is 0 2 over the middle voltage e Lubrication warning recommended for 10 hour lubrication interval 72 TKS ROBOT STANDS STILL FeedRobot Refilling history 2 3 4 5 s 5 5 Start weight 218 Fiefilling ncw r TS Final weight Logged Grow riype I 100 mg x kg 0 kg Grovt r ype 0 8 Grovl r type x Grovi rtype 4 fr ke Grovi r type 5 mos TT kg OT Grow ar type O ky 1100 a O kg O kg hype 7 kg 100 kg 0 kg Gror type 8 TE kg 100 Em kg Grovf r type 9 o kg 100 0 type 10 kg Ds kg 3 Tmesbovefinalweightok 2 8 Back ROBOT STANDS STILL FeedRobot Feed information Zone information Relevant zone From 9993 to 10100 Quantity weight information Total forage 100 Total concentrated teed 00 kg Start weight 2H kg End weight 211 kg Shredder Shredderspeedused O05 kas Power cons shredder 12 Speeds Ceiling reis Conveyo
65. hese The reset impactor is fitted as follows in the cowshed reset impactors 1 and 2 must be mounted at either end of the cowshed reset impactors 3 and 4 must be mounted in conjunction with the feed hatch or e concentrated feed downpipe See Fig 79 Fig 79 A feed hatch concentrated 62 TKS ROBOT STANDS STILL FeedRobot EL Positions for refilling of forage Poeserecar Pos 1 Pas Alternate Transfer 1 Grovf rtype 1 D No Yes Pusl Pos2 2 Grovt rtype 2 0 Ne OYes Post Poesi 3 Grovf r type 3 0 Oves 1 2 4 Grovibr type 4 0 0 No Oves 1 5 Grovf r type 0 0 No Oves 1 2 Grovtartype 7 No Oves Fi Grov r type 7 0 0 No Over 8 Grovt r type B 0 Yes 1 LOS Grover type B 0 0 No Yes Pos Fr F 10 Gravf rtype 10 0 No OYes Pause time during altemating F f Parking Resetting lorange eo dead Side 302 Side 304 ROBOT STANDS STILL FeedRobot E Positions for refilling of forage Prepatation gate Transfer Preparation position Transfer Preparation time 10 5 Back Resetting Refilling forage Refilling co feed Parking Side 304 ROBOT STANDS STILL whee Feed Robot UR Position for refilling with concentrated feed 9 Refill position 1 0 Transfer Drive K
66. is receiving no signal the frequency transformer can only be started by giving a start signal for reverse direction of rotation e Ifthe reference channel or control channel has been configured for Modbus can open the display will show nSt when the mains supply is turned on and the frequency transformer remains blocked until a start signal is sent via the communication bus Faults that cannot be reset automatically The cause of the fault must be identified and rectified before the frequency transformer is reset by turning the mains supply off and on again A Choice of keys B Leave menu C Press to go to the menu D Press to confirm values Fig 83 90 TKS Operator s manual Faut Causes Procedure error correction bLF Faulty brake con trol CrF Faulty charging circuit EEF EEPROM fault InF Internal fault OCF Overcurrent SCF Short circuit in motor circuit SOF Excessive rotational speed The power level for freeing the brake has not been achieved The frequency level for freeing the brake has not been set bEn NO when the brake control function bIC is activated Faulty charging relay or defective charging resistance Internal memory fault Internal fault in frequency transformer Incorrectly set parameters in SEt and drC menu lights on the left hand side and 1 light on the right hand side when the robot is empty Mass inertia or excessive load Mechanical obstruction of
67. itch phases if the drum is rotating in the wrong direction Side dispenser Side dispenser right i e when you are standing with your back to the display the belt should be on your right Vice versa facing the left side Roof operation Use the roof operation forward and roof operation reverse buttons When you press roof operation forward the robot should move toward you when you are facing the display Conveyor belt Press the button then verify that the feed screw turns and supplies feed Tip You can use a stylus like those used for PDAs smartphones to make it easier to write on the screen Do NOT use sharp objects that could damage the screen Concentrated feed screw Press the button then verify that the feed screw turns and supplies feed ROBOT STANDS STILL Feed Robot i Manual operation of engines h pe ions Side dispenser lett Side dispenser right Shredder Conc teed songwe Can Sentre lest menu More backer Side 200 Service test menu m Emengency stop OK amm run and tauk m Conv belt run and fault a Shredder run am Side dispenser asa Pulse conc feed 1 2 and 3 m fonenrdireversg m Encoder pulse and Resell device and 2 Empty robot Cone eed 2 and Stull mua Conc feed 1 2 and empty m Signal strength 0 and 1 Analog signals Caraumpeen shre
68. ith this drawing B Radio receiver White Install in operating panel for concentrated feed feed hopper or mixer robot C Connect in the operating panel with this drawing Yellow D Radio transmitter Yellow 119 TKS Operator s manual Circuit diagram radio transmitter P10SV1 24 ellow Terminal strip radio transmitter Function Explanation Terminal strip radio a wm em Ve sed MR E 8 e rage 2 Sd rage 3 7 vw Foaged isd Forage isd Forage 6 id Foer reg vw i amp iepedwini e rado _ 1 1 no Connect ogn mw sf Semasrenghbito ps T Circuit diagram radio receiver 1 24 white Terminal strip radio receiver Function Explanation Tt motinuse Netinuse 3 Notinuse Vm Grounded __ ov dav Ioopes with 4 com Common or Forage i se Forage 3 3 sor 3 1 sea 120 TKS Operator s manual 5 18 Connection of P10SV2 24 Extended Radio up to 13 feed types Terminal strip No Function Explanation i fm 2 jw C s comiov Common foralinputs _ Activation of
69. itten below Please use this information when making any enquiries about spare parts or servicing This product is CE marked This mark along with the associated written EU confi rmation means that the product fulfi Is current health and safety requirements and complies with the following directives Machine Directive 2006 42 EC 10 KS Operator s manual 1 4 3 Technical data K2 FeedRobot WEIGHT 1650 Kg CONCENTRATE FEED TANK 120L LENGTH MAX SEE SIDE 12 OG 13 BOX WIDTH INTERNAL MAXIMUM BALE DIAMETER MAXIMUM BALE DIAMETER MAXIMUM BLOCK HEIGHT MAXIMUM BLOCK WIDTH MAXIMUM BLOCK HEIGHT MAXIMUM SPEED ON RAILS SHREDDER DRUM SPEED BELT SPEED SIDE DISPENSER STD BELT SPEED SIDE DISPENSER EXTRA THROW I M M M M M M M M M SHREDDER DRUM 230V 2 SHREDDER DRUM 400V 18A RIVERTROMMEL 400V 18A SIDE CONVEYOR 230V 4 5A SIDE CONVEYOR 400V 2 BRUSH 230V 0 4 kW 2 0A BRUSH 400V 0 4 kW 1 4A CONSENTRATE AUGER 24V 24V ELECTRICITY S PLS SAIA PCD M 3330 3230 PLS DISPLAY E150 NY TYPE E1071 230 240 V N BY 400V CURRENT CONSUMPTION 230 V RECOMM FUSE 42A CURRENT CONSUMPTION 400 V RECOMM FUSE 30A NAVITAGION SYSTEM FILL INDICATOR COARSE FEED FILL INDICATOR CONCENTRATES FEED INDICATOR CONVEYOR BELT CEILING RAIL LOAD CELLS 200C 500C 11 O Z JJ ov lt iN
70. justable speed field These are used to reduce the speed of the robot This must be used when operating in a bend Otherwise used at the end of a feed zone so that the robot manages to stop at the end Typical speed is 40 in curves and at the end TKS ROBOT STANDS STILL Feed Robot Brush settings Start position 3000 Stop position 12000 Robot speed dunng brushing 5p Belongs to sequence na Sequence 1 Sequence 2 F Saquance 3 Sequence 4_ Sequence 5_ Je ae Sequence b How can adjustthe brush times How can adjustthe sequence names eS Gs Side 530 ROBOT STANDS STILL Feed Robot M 28 Calculations Shredderspeedusad 005 kg s Ceilingrails 100 Power cons shredder E amp Conveyor belt Coneceddesiredpower 48 Concieedscey 0 B U Concentrated feed EY 00 00 4 40 eo 1 s 5 11 16 11 18 11 20 11 16 11 18 11 20 Side 550 ROBOT STANDS STILL FeedRobot MB Me Miscellaneous Shredder settings Measured voltage v Power cons shredder ET 35 Voltage at 0 load 100 wv Voltage at 100 load 1000 Lise lubrication warning Yes Lubrication intervals 10 hours Advanced robot settings Feed withoutweighing calls amp Ha Yes Weight dislacation during completed teada 10 Side 551 Operator s manual Brush settings W
71. krue 3x0 5 NM10 2 Int Kraftforskrue 3x0 5 Plugg 14 2 A1 2 119 grain3Pulse Puls kraftforskrue 3 Foreg side 3 10 Anlegg Utstyr Neste side K3 12 1 For installasjon 23 03 2010 SJ Dato 23 03 2010 Kraftforskrue Ordrenr Side Konstruert av Multi Feed Robot_V5 10 K1 K3 Multi Feed Robot Tegningsnummer Tot Sider Sjekket av Rev no Beskrivelse Dato Sign EE 25 AGRI El skjema K1 K3 E01 109 Operator s manual TKS t diagram PLS module 5 xx IFCUI 5 9 1 2 4 5 6 7 8 9 10 A1 0 A1 1 A1 2 A1 3 A1 4 A1 5 Saia PCD M 5340 2 Analoge ut PLS 16 Dig Inn 16 Dig Inn 16 Dig Ut 16 Dig Ut 4 Analoge inn E165 E165 A465 A465 W525 PE 24V GND L OV L OV 24V OV 24V OV 24V GND o Or O16 17 O16 O17 O16 17 O12 O13 8 5 il Plugg30 4 12 gt 5 0 9 55 Plugg30 11 i lt L q dm J 11 10 24Vdc p 24Vdc 13 02 111 10 OVdc NI OVdc 13 02 DI COM 1 RS485 E1071 P3 D Link Ethernet bridge L Opsjon ethernet Foreg side 3 11 For installasjon 23 03 2010 Beskrivelse K1 K3 Multi Feed Robot Anlegg Utstyr K3 Neste side
72. ll amplifier is Connecting new weighing cells to old carts V 1 S 2 S V 5 SHsS Fig 84b p 98 The weighing cell amplifier is wired as follows 1 on 12 2 24V 2 11 3 on 10 Measure the measure voltage 40n 8 OV 9 not in use The cord is connected as follows to plug 1 on plug 3 2 on plug 4 4 on plug 4 3 on plug 2 TKS Operator s manual Parameter Do what Setto 03 Determine how many measurements are to be used in the filter An override function letting you make the filter skip if the value exceeds a certain limit Capacity in each cell Read on the weighing cell 2500 The type of analogue signal desired This PLS uses 0 10V U What should the display on the amplifier show at maximum output 10V When the PLS is programmed to measure 1500 0 1500 Kg This is where we select weight rising characteristics Move this until you find the factor resulting in e g an 80 kg in crease when you get on the scale What this value is 0 1 3 0 actually expressing is mV V excitation This is generally around 1 5 for most cells Value shown for the weight in the display at 0 load empty cart 100 kg Finish by noting down the weight shown Conversion speed This is where we choose how many din 14 Hz measurements the amplifier should use per second Once you have finished with parameter 22 the weight in the display should show 0 and refle
73. mplifier e After that flip down all the switches apart from the one farthest to the right e Programming of the amplifier can now commence Colours of wires from the terminal strip to the weighing amplitier le The cord is connected as follows to plug 1 is yellow plug 3 2 is white 2 on plug 4 3 is green 4 on plug 4 4 not in use gt 3 plug 2 5 is brown Sis TN 9 is not in use 0 2m Weighing cel 4 weighing cells are used The weighing cells are connected to Feed Colours of wires from the weighing cells to the weighing cell 35 dn m amplifier Marked with 22 1 is yellow The cord is connected as follows to plug 2 is white plug 3 3 is green 2 on plug 4 5 is brown 4 on plug 4 S is grounded 3 on plug 2 Fig 84a 96 TKS Operator s manual Parameter Do what Setto Determine how many measurements are to be used the filter An override function letting you make the filter skip if the 150 value exceeds a certain limit Capacity in each cell Read on the weighing cell 1000 2500 The type of analogue signal desired This PLS uses 0 10V U What should the display on the amplifier show at maximum output 10V When the PLS Is programmed to measure 1500 0 1500 Kg Conversion speed This is where we choose how many 14 Hz measurements the amplifier should use per second Finish by n
74. n explanation of the current page Press the cross to return TKS ROBOT STANDS STILL Feed Robot Service test menu Move fow Emergency stop m Robot run and fault anm Conv belt run and fault a Shredder nun amm Side dispenser amm Pulse cont sed 1 2 and m foresniireverse ma Encoder pulse 1 and amm Feseidevice I and Empty robot ama Conc lead T 2 and hall mama Conc feed 1 2 end 3 empty m Signal strengih 0 and 1 Alarm fight 1 Refill signals ROBOT STANDS STILL Feed Robot Mim Date and time 2 Current date and tma a 108 180 140 44 Enter new dte and me 18 30 48 17 _______ ______________ f Simulate day shitt Seve new data and ROBOT STANDS STILL FeedRobot Robot s parking position 4 Position 9994 Transfer Drive Resetirig ca teed Parking Fiedillina torage Side 300 Operator s manual Service test menu This can be found at the bottom of the Manual motor operation page You can test all functions here Date and time Enter the date and time Hemember to save your setting by clicking the button Use Simulate change of day if you have run the robot for a few test rounds this will delete the amount dispensed during the course of this day Robot s parking position Move the robot using manual switch A to
75. ng the machine and before making any adjustments or performing any maintenance Warning sign UH220544 Fig 2 Risk of crushing injury Keep a safe distance from the area between the Kombikutter and reservoir Warning sign UH220526 Fig 3 You may damage your fingers if you trap them between the chain and the chain wheel Warning sign UH220527 Fig 4 Risk of cutting your hand There is a risk of cutting your hand on the drum s knives when the drum is in operation Warning sign UH220539 Fig 5 Risk of breaking your fingers You risk breaking your fingers if you trap them between the conveyor and the base Operator s manual TKS 1 5 3 Overview of safety risks UH220544 UH220532 UH220539 UH220527 UH220544 UH220526 Fig 6 17 TKS 1 5 4 Lifting the machine with a crane 1 5 9 New machine caution gt Operator s manual Only use approved lifting equipment The machine must be lifted from the points marked with a lifting symbol See Fig 7 Caution Ensure that no one is under or close to the machine when it is being lifted Lift the machine using a strap attached to the main frame of the machine so that the lift is balanced Check that the straps are properly fixed before Starting the lift Use an extra strap to help keep the machine in position Read the operator s manual Be particularly careful when starting a ne
76. not check the voltage supply possibly dimensions 3 Check that these are working as they should by using a defined weight Remove the tare and make sure that the weight in the weighing cell amplifier and the weight shown on the display correspond 83 TKS Photocells empty ro bot Filling signals Operator s manual The weight should not display negative values If necessary recalibrate the weight See section in the instruction booklet dealing with the calibration of weights 1 Clean dust dirt off the plexi glass test its functionality and adjust as needed 1 1 Make sure that the brushes Carbon brush e 1410521 switches and transmission surfaces have been sufficiently cleaned of tar nishing corrosion Check slide transmission surfaces and adjust as needed Only applies where wireless filling control is not used E g radio control 84 TKS Operator s manual 4 4 Troubleshooting the K2 FeedRobot 1 If the overload relay or protection has been knocked out due to overload motors MUST be cooled down sufficiently before restart minimum 20 minutes It will be possible to check for most of these errors using the Service Test page under the Manual page See separate section for this page Please note that for the errors listed below the guide is based on possible causes and there may be other errors not listed in this section Fam 0 Causes Procedure error
77. nsformer displays a fault it can be corrected in accordance with the description given in Frequency transformer NB Activating the emergency stop switch on the machine for approx 1 minute will reset all alarms in the frequency transformer 1 Reset overload relay Q5 1 and Q5 2 These may be triggered if overloaded Logical 16 on frequency transformer will then be broken and the display in the transformer shows TKS Operator s manual The display Input signals for Check alarm status on shows Motor Conveyor belt operation and or the frequency transformer UM2 fault conveyor Conveyor belt fault are missing If the frequency transformer displays a fault belt Input module A1 1 light diode it can be corrected in accordance with the no 2 and 3 description given in Frequency transformer page 90 NB Activating the emergency stop switch on the machine for approx 1 minute resets all the alarms in the frequency transformer 1 The display Input signal for Side dispenser Overload relay has been triggered shows Motor operation and or because of overloading Eliminate the fault side Conveyor belt fault is missing cause of the overload dispenser Input module A1 1 light diode Check the rotation of the belt for side no 4 and 5 dispenser worm gear and or check for motor faults Check the side dispenser contacts To be carried out by authorised personnel
78. ntained in this installation manual oafety at work is your responsibility Please read and understand these general safety instructions There is a risk of stones being thrown upwards and backwards when the machine is in operation Use of the machine The machine must only be used for the purpose for which it is designed The machine s method of operation The operator must familiarise himself with the machine s method of operation and function so that the machine can be used in a safe and ap propriate manner Providing notification in the barn The operator must familiarise himself with how the machine works and functions so that it can be used safely and properly Keep a safe distance Humans and animals must be kept away from the machine when it is in operation Keep your distance from working rotating and moving parts Be safety conscious Never enter the machine when it is in operation When performing maintenance disconnect the power supply Be safety conscious Never enter the machine when it is in operation When performing maintenance disconnect the power supply TKS Operator s manual Warning lights Warning lights installed on the machine must be visible from all areas of the barn Alarm Ensure that the installed alarm sounds 15 seconds before start delayed start Do not enter the area between the reservoir and the machine before filling Warning sign The supplied sym
79. o incur significant rust and oxidation damage if minimum mainte nance is not carried out e You should clean the conveyor belt cogwheels axles and bearing casings as required and at least once a month e Do not tighten the conveyor belt to tight or askew Ensure that drive chains are also kept tight Check them regularly for slack or damage Bearing journals and chains should be lubricated every 24 operating hours or at least once a month Ensure that electrical equipment is not sub jected to excessive temperature fluctuations This can lead to condensation and short circuits e he oil in the worm gears should not be exposed to temperatures below minus 30 degrees C If the machine needs to run normally at below 30 C contact the manufacturer for advice and guidance e he knives on the drum are made of tempered steel with a precision engineered cutting edge Check the edge regularly for damage or wear and tear You can sharpen the blades while the knives are still attached to the drum This is easy to do by dragging an angle grinder across the inside of each TKS Operator s manual 4 1 Lubrication Component location Quanti Action Operating 1 Grease nipple bearing operating side 2 Grease nipple bearing return side con Grease nipple bearing for drum 1 Lubrication gt 4 Grease nipple bearing drum 1 Lubrication ftoh gt 5 Grease nipple bearing
80. o the top of the profile or directly onto the ceiling See Fig 15 All conductor rail units must be fitted with the yellow line on the same side otherwise the additional spacing strip will not fit The extra rib prevents the current collector from being turned the wrong way Maximum 2000 mm distance between two suspension points Minimum 500 mm distance between sliding rail and joint Always fixed mount from the power connection point end middle connection point All other mounts must be sliding mounts This is to allow the conductor rail to expand freely 26 TKS Operator s manual 2 6 1 Conductor rail with end joint T50 Isulation tape Joints between two rail lengths should be cov ered with T50 insulation tape See Fig 16 Fig 16 Joint clamp The joint clamp is fitted with barbs that fix the rail into position when the two parts are pushed together This enables you to join the conductor rail together quickly and safely Once the rail is in place we recommend that the current collector is laid through the rail to ensure that the joints are working properly this must be done after the copper conductors are marked Check that the track along the rail is clear and not distorted by the joint clamps the track should be 10 mm If necessary you can adjust the track by bending the joint clamp Fig 17 until you achieve the required clearance See Fig 17 27 TKS Operator s manual Angel iron The rail is
81. obot is properly activated The robot control system has a dedicated menu for finding these The reset impactor is fitted as follows in the cowshed reset impactors 1 and 2 must be mounted at either end of the cowshed reset impactors 3 and 4 must be mounted in conjunction with the feed hatch or concentrated feed downpipe See Fig 55 A z feed hatch concentrated feed Fig 55 40 TKS Operator s manual 2 7 3 Mounting of 24V DC receiver The receiver is screwed into the rail When concentrated feed release A is over the middle of the opening transmitter B should be in the middle of the receiver It is important that it be mounted properly so that the brushes always touch the copper strips See Fig 56 NB It is very important for the receiver to be 100 on target otherwise it will be destroyed Wires from the 24V DC receiver are connected to the concentrated feed screw controller For example this can be a simple controller consisting of a motor protection device and a 24V DC contactor This is done by the authorized electrician NOTE Make sure that the polarity 24V brown OV blue matches the 24V DC transmitter Incorrect polarity may cause the components to short circuit T l Fig 56 41 TKS Operator s manual 2 4 Installing equipment on traverser carriages on 1 rail TRANSMITTER FOR EXTERNAL PULSE WHEEL WITH RESET C CLAMP FOR CURRENT COLLECTOR n BRACE B
82. ons forthe machine been read and reviewed __ Is the switch rail with the carriage end reservoir correctly configured with enough overlap It is hereby confirmed that the user manual has been followed and reviewed Training is confirmed as approved by the users and owner Signature of owner and user Dealer s representative The TKS warranty provisions will only apply when the quality control has been documented as having been completed A copy must be sent to TKS and the sales rep 127 TKS Operator s manual 128 TKS Operator s manual Notes 129 TKS Operator s manual TKS is a family owned company with a strong brand name We are providing our customers with a unique and complete range of high quality products www tks as no T Kverneland amp S nner AS Kvernelandsvegen 100 N 4355 Kvernaland Norway e post post tks as no Phone 47 51 77 05 00 Fax 47 51 48 72 28 130
83. oting down the weight shown E Value shown for the nter this weight for this parameter weight in the display PS It can be a good idea to get the weight to show 100 at 0 load empty cart kg when the robot is empty 100 kg Here is where we select weight rising characteristics Move this until you find the factor resulting in e g an 80 kg increase when you get on the scale What this value is actu 1 0 2 0 ally expressing is mV V excitation This is generally around 1 5 for most cells Once you have finished with parameter 22 the weight in the display should show 0 and reflect the appropriate increase when you step onto the machine Stand in front of the ma chine 97 TKS Operator s manual 4 8 Configuring the weighing cell amplifier Value from serial number 361 Confirm all choices by pressing both keys simultaneously Reset by flipping up all dipswitches and pressing both keys simultaneously then press down all the switches except for no 8 For retrofitting drill holes of up to 30 mm in the boom Cord from junction box and weighing cell amplifier is connected as follows connected as follows Blue SH Red 1 Black V Green 2 Red V White 3 Green S Black 5 Blue S Weighing cells are 4 not in use E connected to the box n Cy M Grounded SH VG 4 Black Blue together V m Red yellow together V White S Green S Cord from junction box and weighing ce
84. perator s manual 5 12 Circuit diagram for digital I O inputs 5 113 5 13a Circuit diagram for digital I O inputs 5 114 5 136 Circuit diagram for digital I O inputs 5 115 5 14 Circuit diagram for weighing cell 5 116 5 15 Circuit diagram for analogue I O free 5 117 5 16 Circuit diagram weight box with weighing cell amplifier 118 5 17 Circuit diagram control panel radio 119 5 18 Connection of P10SV2 24 Extended 121 SUI ONO 123 129 TKS Operator s manual 1 General safety instructions 1 1 CE Declaration of conformity We T Kverneland amp Senner AS Kvernelandsvegen 100 N 4355 Kverneland Norway declare that the product TKS K2 FeedRobot has been built in conformity with the Machine Directive 2006 42 EC and meets the relevant fundamental health and safety requirements Kverneland 1 December 2014 eas la Tennes Helge Kverneland General Manager Enter the serial number on the machine T Kverneland amp Senner AS manufacturer of agricultural products reserves the right to change the design and or specifi cations of its products without prior warning This does not imply any obligation to modify previously supplied machines
85. r belt Cono feed screw ROBOT STANDS STILL FeedRobot Mimi Refilling 9 Side 507 73 Operator s manual Filling sequence Filling display page Only if Group feeding is selected Used for service personnel Feed information Information about the feed dispensed in the zone in question Filling Choice of filling If group feeding is not selected TKS Side 520 Side 522 ROBOT STANDS STILL Feed Robot Refilling sources Forage type Grower type 2 Grindf r type Grovf r type 4 Grower type 5 Gravfar type Grovf r type 7 Grovtar type Gro vf r type 8 type 10 Conc feed 1 Kraftf r tape Kraftf r type 3 Refilling source no I Refilling source 2 Refilling source na 3 Refilling source 4 Refilling source na Refilling source no 1 Refilling source no 2 Refilling source Refilling source no 4 Refilling source no 5 source Refilling source 7 Refilling source 8 Eom ROBOT STANDS STILL FeedRobot Reservoir settings Amount of photocell blinks betore Miesimum empty time before Reversing me of coriveyor belt Preparation time Conveyor belt speed during refilling Delay before conveyor belt stars Schedule tram amp cteeated phoiocell Time before registration of photocell miter tilling s
86. r instruction manual 290 rm FeedRobot T NE 1600 c c ad cir adl Fig 76 54 TKS Operator s manual 2 10 Installation of FeedMixer All communication between the K2 FeedRobot and the mixer cart takes place either via the carriage end switch or via a radio transmitter receiver Recommended installation dimensions for feed hopper See Fig 77 For further details see FeedMixer instruction manual FeedMIX 17m H yde m band 3040 T EIC g GJE EC Fig 77 Measurement 65 8 10 12 14 17 20 24 27 40 hee set sem o aroo sen eo so so sen vo wo wm 2150 2150 2 60 2560 2150 2460 2480 2580 2560 2460 2460 55 TKS Operator s manual 2 11 Checklist before starting the K2 FeedRobot Before starting the FeedRobot it makes sense to go through this checklist to uncover any faults 1 Manual motor operation In order to check that the motors are rotating in the right direction start the following motors in the robots manual operation menu Shredder generator The drum should rotate clockwise when you are standing to the right of the robot In other words the drum should be dragging the feed up toward the counter knife cassette Sw
87. radio 14 180 Signal strength bit 0 gives off 24V 5 oignal strength bit 1 gives off 24V 121 TKS Operator s manual 122 TKS Operator s manual Quality control K2 FeedRobot 1600 and 1200 Owner Address Post adress Sales Company Name of sales rep Department Name of fitter Date of sale Order no Date of commissioning An instructor fitter who represents the sales company and the owner user of the equipment must jointly go through these points from the user manual before the equipment is used Tick off if OK Have danger zones crushing risks and the way in which the machine is operated safely been assessed and reviewed Have all safety instructions forthe machine been read and reviewed __ Is the switch rail with the carriage end reservoir correctly configured with enough overlap It is hereby confirmed that the user manual has been followed and reviewed Training is confirmed as approved by the users and owner Signature of owner and user Dealer s representative The TKS warranty provisions will only apply when the quality control has been documented as having been completed A copy must be sent to TKS and the sales rep 123 TKS Operator s manual 124 TKS Operator s manual Quality control K2 FeedRobot 1600 and 1200 Owner Address Post adress Sales Company Name of sales rep Department Name of fitter Date of sale Order no Date of
88. raftf r type 2 0 Transfer Drive Kraftf r type 3 0 Transfer Drive Parking Resetting Refilling co feed Refilling forage Side 303 63 Operator s manual Positions for refilling with forage Group feeding If you have a group feeding and use multiple types of forage these need to be entered here If the robot is to be filled in alternation the start Pos 1 and stop Pos 2 must be entered after that select yes for alternation Adjustable standby position for gate opening when the robot is to exit the gate to refill Positions for refilling with forage Valid for refilling with forage in group feeding with multiple forage types Preparation time The time the gate needs to open Positions for refilling with concentrated feed Move the robot using the manual switch to the refill position then click Transfer If there are multiple concentrated feed types the various positions must be entered here TKS ROBOT STANDS STILL FeedRobot Zu 9 Engine status Fault log Come yor belt Shredder Ceding rals Side dispenser Conc screw cutout Automatic cutoul Side 511 ROBOT STANDS STILL 5 FeedRobot NH Calibrate robot s top speed Cumernt top speed 196 p B E pulses Drive backwards A Side 518 ROBOT STANDS STILL FeedRobot Positions for refilling with
89. receiver 41 2 7 4 Installing equipment on traverser carriages on 1 42 2 7 5 Installing equipment on traverser carriages 2 43 SE Attaching the T 44 2 7 7 Installing the safety chain 46 2 8 Installing the reservoir 48 2 8 1 Connecting the sensors switch 51 boven whe 53 2 9 Installation of FeedHopper 54 2 10 Installation of FeedMixer 55 2 11 Checklist before starting the K2 56 TKS Operator s manual 3 User manual 2 PP 58 122 1 214 5 ahve nea ee 58 3 2 Group feeding 58 Page 0 aac aide ceded he eee ee 58 3 4 Use of the wireless control 76 4 Maintenance and 77 4 T LUDHCAIION ERE RR RN ERAS SS 78 4 2 Tightening the 79 4 3 Service schedule for K2 80 4 4 Troubleshooting the K2
90. reg side K3 13 Plugg 4 Plugg 693 P4 Plugg 1193 8 Plugg 5 amp 2 Plugg 642 Plugg 11 A1 1 A1 1 A1 1 111 wagonDirection wagonPulse Retningsgiver for vogn Pulsgiver for vogn wagonClearPos1 Nullposisjonsgiver 1 for vogn Plugg 1293 4 Plugg 12 14 2 A1 2 wagonClearPos2 Nullposisjonsgiver 2 for vogn Anlegg Utstyr K3 Neste side K3 15 OVdc 15 02 1 For installasjon 23 03 2010 SJ Rev no Beskrivelse Dato Sign Dato 23 03 2010 Konstruert av L r SJ AGRI EE K1 K3 Multi Feed Robot Digital I O innganger El skjema Ordrenr Side Multi Feed Robot V5 10 14 Tegningsnummer Tot Sider K1 K3 E01 18 112 Operator s manual TKS ts 5 xx inpu ital 1 O 19 for d it diagram IFCUI 5 12 10 14 10 24Vdc 24Vdc 16 02 14 10 0Vdc p 0Vdc 16 02 Opsjon SMS utsending Signal for SMS sending Signal SMS sending Alarm lampe Sirene Feil ved Feed Robot Feed Robot OK site Vogn tom 043 O46 O44 O45 2 01 014 013 O A1 3 A1 3 A1 3 12 PE Plugg 21 2 DE _ P 1 Phoenix contact i PSI GSM 24V OV a I 1 _ 1 4
91. ront traverser carriages are connected with a brace The bar is first attached to the traverser carriage then the channels are screwed to the outside of the bar This only applies to 2 rail systems See Fig 48 Fig 48 The clamp for the power transformer is at tached The bar provided is first screwed to the traverser carriage and then the clamp is inserted into the threaded hole using pliers See Fig 49 Fig 49 A chain is attached to each arm to pull the transformer in a horizontal direction It is important that the c hain is straight not bent and that it hangs slightly downwards See Fig 50 Fig 50 38 TKS Operator s manual Screw the counter wheel onto the outside of the traverser carriage opposite side of motor See Fig 51 Distance between inductive transmitter and pulse star Sensing distance A 1 3mm Make sure that no wires are pinched Screw the transmitter for the external signal onto the traverser carriage There is a 2 wire conductor on the back of one of the suspension channels Connect the conductor to the transmitter The transmitter should preferably be screwed 2 SO onto the back left traverser carriage on the NK inside 5 A Cus See Fig 52 TIA Am Fig 52 If the robot is to be supplied by a reservoir a switch rail must be screwed onto the back of the traverser carriage that mechanically starts the reservoir This is attached to the 2
92. s IPE120 160 When TKS rails are used in rail tracks most of the attachment points must be on the lower face of the rail For rail tracks with a bend there must be a suspension at the beginning middle and end of the bend Important It is important to regularly check the tightening torque of bolt connections at least once a year 21 TKS Operator s manual 2 3 Installing a ceiling mounted Robot with double rail Robot with single rail Rail height Rail height Recommended 3000 on 1 rail Hecommended 2800 on 2 rails Minimum 2600 on 1 rail Minimum 2400 on 2 rails Minimum 2300 without cross conveyor on 1 rail Minimum 2100 without cross conveyor on 2 rails Filling from Manual other reservoir filling convevor 2400 2600 O S __ width 22 TKS Operator s manual 2 4 Installing the power supply The most common and best method of supplying power to a K2 CombiCuiter is to use powered rails These consist of a rail with a copper strip on the inside and a transformer slide that follows the unit during operation Se Fig 11 The narrow fixing must be attached every 2 meters on the rail See Fig 11b Fig 11b Fig 11a Fig 11 23 TKS Operator s manual The wide fixing must be attached at the correct distance from the rail holding the traverse carriage Fig 12 24 TKS Operator s manual 2 5 Copper wires 400
93. slightly downwards 1 3 cm This is particularly important when operating in curves See Fig 30 Fig 30 Rubber seal Ensure that the inserting part of the rubber seal is laid inside the track on the end casing See Fig 31 End casing Straighten the construction and fix the end casing using the appropriate screws See Fig 32 Fig 32 32 TKS Operator s manual Copper conductors The ends of the copper conductors should be cut 25 mm outside the rail See Fig 33 Fig 33 Connector Fit the end plug Fix the joint clamp over the in sulation tape and adjust it to obtain the required clearance See Fig 34 Fig 34 33 TKS Operator s manual 2 6 2 Conductor rail with central connection Central switch box Fit the central switch box with the sleeves from the box already inserted in both ends 500mm 500mm Fit the central switch box with two fixed suspension clamps on each side NB A central switch box requires fixed suspen sion on either side of the supply box A dis tance of 500 mm on either side is required See Fig 35 Fig 35 Clamps Connect the supply cable using clamps Insert the clamp into the grooves See Fig 36 Fig 36 Laying the copper conductors The copper conductors are laid in the same way as for rails with end connections but can be done from either end See Fig 37 NB Remember to feed the copper conductors through the connection clamps w
94. so be tested by pressing the switch The maximum filling time is a safety time that switches off the signal if the sensor in the tank is not activated The dissipation time is the waiting time from the time the signal switches off until the robot moves on Feed zone number 1 You can store or modify the start and stop positions for the current feed zone here Here you can also decide which side of the machine to dispense from The robot first dispenses feed from the left with positive values on counter wheel 1 The values for the right side are negative TKS Operator s manual ROBOT STANDS STILL Sequence and forage type names FeedRobot foo Feeding sequences and forage types are Sequence and feed name 9 named here I Back Side 512 Name feeding sequencesAktiver det Activate the white field You will see a number ROBOT STANDS STILL z FeedRobot of suggested sequence names Select your Name sequences 9 preferred name Mame of sequence 1 Forage 1 Name of sequence 2 Concfeed 2 Name sequence J Oem Name of sequence 4 of sequence 5 Milk cows 1 of sequence Cast cows 2 Side 523 Name feeding type Activate the white field Enter the name of the forage type here ROBOT STANDS STILL gt FeedRobot Feed type name Conc feed type 1 1 Forage type 1 Grovidr type 1 Forage type 2
95. strip and clean Clean cart 79 TKS Operator s manual 4 3 Service schedule for K2 FeedRobot Before inspection or during work related to the machine the following precautionary measures must be observed e Disconnect the mains voltage using the machine s main switch Remove the fuse from the appropriate circuit e When working underneath the machine the machine must be secured in order to avoid crushing hazards falling Do not work underneath a machine that is not secured Recommended maintenance cycles 1 Weekly maintenance Performed by user service personnel 2 Monthly maintenance Performed by user service personnel 3 Annual maintenance Performed by certified service personn 4 Bi annual maintenance Performed by certified service personnel Deviations with regard to the recommended maintenance cycles may lead to a reduced service lifetime and unwanted stoppages Conveyor 1 Clean chain wheel and axles belt Measurement 3 Check chain wheels Replace K2 chain wheel drive 273079 A must these in the event of damage or wear wheel 265018 exceed 70 mm and tear These should be replaced if K2 chain wheel return the track exceeds 70 mm in length wheel NOTE When replacing the chain wheel conveyor belt chain and links must also be changed IN X 2 Check chain links K2 Chain 17 links
96. stuck in the forage and forage movement Measurements for double rail Height from the base sidewall and up to the upper edge of the rail channel This is an absolute minimum measurement See Fig 58 A recommended measure 350mm B recommended measure 500mm C minimum measurement 1650 mm applies to a round bale diameter of 1250 mm This measurement increases for larger round bale diameters Less risk of sealing between cross conveyor and machine Double rail Fig 58 44 TKS Operator s manual Measurements for single rail Height from the base sidewall and up to the upper edge of the rail channel This is an absolute minimum measurement See Fig 59 A recommended measure 350mm B recommended measure 500mm L minimum measurement 1650 mm applies to a round bale diameter of 1250 mm This measurement increases for larger round bale diameters Height adjustment of side dispenser We recommend the greatest possible height between the bottom of the machine and the side dispenser Less risk to the weather stripping between side dispenser and machine Single Rail Fig 59 45 TKS Operator s manual 2 7 7 Installing the safety chain The robot is screwed in place with bolt A in eye nut B e NB There needs to be clearance between locknut C and pipe E Tighten locknut C to eye nut B To finish secure the bolt using pin D The cart should be screwed in place in both front and back wi
97. t Hvit HO7RN F 3G1 5 HO7RN F 3G1 5 HO7RN F 3G1 5 A1 A2 A1 A2 A1 A2 M4 M9 M10 24Vdc 24Vdc 24Vdc 42W 1 75A 42W 1 75A 42W 1 75A Kraftforskrue Kraftforskrue Kraftforskrue Foreg side 3 9 For installasjon 23 03 2010 SJ Rev no Beskrivelse lt S ign Dato 23 03 2010 K1 K3 Multi Feed Robot Konstruert av Sjekket av EE Kraftforskrue El skjema K3 11 Neste side Ordrenr Multi Feed Robot V5 10 Tegningsnummer K1 K3 E01 Tot Sider 18 108 Operator s manual TKS for concentrated feed screw 8 Circuit diagram D 9 10 24Vdc 24Vdc 12 01 19 10 OVdc Plugg 30 8 10 VV Lue Start kraftforskrue 1 grain1Ex Start kraftforskrue 2 grain2Ex Start kraftforskrue 3 grain3Ex A1 A1 A1 K4 K9 K10 Releco 2 Pol A2 Releco 2 Pol A2 Releco 2 Pol A2 A1 A1 A1 03 04 05 2 2 10 0211 14 110 0321 jJ 24 10 0411 14 10 0421 24 10 0611 14 110 0621 den Plugg 2 23 WM4 2 Int Kraftforskrue 3x0 5 WM42 Int Kraftforskrue 3x0 5 grain1Pulse Puls kraftforskrue 1 WM9 2 Int Kraftforskrue 3x0 5 WM9 2 Int Kraftforskrue 3x0 5 Plugg 8 116 grain2Pulse Puls kraftforskrue 2 OVde 12 01 Plugg 14 WM10 2 Int Kraftfors
98. th bolts in the eye nuts Fit the chain through the pulley axle and boom See Fig 60 Fig 60 46 TKS Operator s manual 47 TKS Operator s manual 2 8 Installing the reservoir The reservoir for 2 or 3 bales must be attached to the end of the rail behind the cart where it is to be filled When the cart is to be filled the conveyor belt in the reservoir should enter the box in the cart so that the machines overlap one another This is to avoid spillage and to ensure the safest possible filling process It is also important that the reservoir is in the right position with regard to the K2 FeedRobot in its width direction so that the cart slides easily into the reservoir All communication between the K2 FeedRobot and the mixer cart is mechanical and consists of the K2 FeedRobot activating a carriage end switch in the rail The reservoir must be height adjusted to ensure reservoir conveyor and K2 CombiCutter conveyor will not collide A distance of 350mm between underside of reservoir and underside of K2 CombiCutter is sufficient See Fig 70 NOTE Make sure that the magazine and any concentrated feed filling have the same position These 2 positions must be separated by at least L 500mm A e Minimum 2600 1 rail Minimum 2400 2 rails e Minimum 2300 without cross conveyor 1 rail e Minimum 2100 without cross conveyor 2 rails Fig 70 48 TKS Operator s manual The reservoir must be at a
99. the desired parking position Then click Transfer to save the parking position 61 TKS Operator s manual The robot s reset positions ROBO SIANDS STILL Feed Robot T The robot s reset positions Before programming can take place an impactor for the reset switch on the counter Position 1 10000 wheel traverser carriage must be fitted to Postion2 99999 Eve fora owns the rail Position 3 Drive orssrds aids 3 T Position 4 99999 IE e Reset position 1 is automatically set to Orie foneards towards 4 10000 when the robot moves past it e Move the robot manually to reset position 2 not past position 2 as this will Ferne set this position to 10000 as well Activate the field and key in the positions e Repeat this operation on positions 3 and 4 Page Am Parking Resetting Refilling forage co feed Side 301 Fitting the reset s The pulse wheel which is the robot s navigation system will have a certain margin of error over time This is why we use 1 or 2 resets to calibrate the position of the robot Their placement is important as the robot must be as precise as possible in critical positions especially when refilling forage and concentrated feed Fit the resets at suitable positions Adjust them in terms of height and width so that the switch on the robot Is properly activated The robot control system has a dedicated menu for finding t
100. tmater Ordrenr Side Konstruert av Ve Multi Feed Robot_V5 10 6 K1 K3 Multi Feed Robot Tegningsnummer Tot Sider d Rev no Beskrivelse Dato Sign EE AGRI El skjema K1 K3 E01 18 104 Operator s manual for conveyor belt 5 xx TKS 5 4 Circuit diagram 105 1 2 3 4 5 6 7 8 9 10 4 04 KN1_L1 KN1 L1 8 01 4 05 KN1 L2 p p KN1 L2 8 01 16 10 24 24Vdc 9 02 16 10 OVdc OVdc 9 02 Start bunnbelte Start bunnbelte Hastighet bunnbelte tur retur feedPWM feedExF feedExR A1 O33 O39 O 10 On L L or A1 5 A1 3 A1 3 No eee Te TT Y MF va Plugg 30 81 3 5 S Y Innstillinger pa frekvensomformeren E som avviker fra fabrikkinstilling UM2 O SET meny N PE LI1 LI2 R1C R2C ACC 0 5 Frekvensomformer Altivar 31 0 75KW DEC 0 5 U V W EMC R1A R2A LSP 25 0 Q Q HSP 60 0 ITH 3 2 WUM2 DRC meny NCR 3 2 COS 0 78 I O meny R1 RUN R2 FLT WM2 GIG A1 1 A1 1 __ 2 gt Os feedRu feedErrin EE Lechner Drift bunnbelte Feil bunnbelte 2 230V 0 75KW 3 2A Bunnbelte Foreg side K3 6 Anlegg Utstyr Neste side K3 8 1 For installasjon 23 03 2010 SJ Dato 23 03 2010 M2 Bunnbelte Ordrenr Side Konstr
101. uert av Ve Multi Feed Robot V5 10 7 K1 K3 Multi Feed Robot Tegningsnummer Tot Sider Rev Beskrivelse Dato Sign EE AGRI El skjema K1 K3 E01 18 Operator s manual TKS lon operat t for b ircuit diagram 5 5 T 09 KN1 11 7 09 KN1 L2 UM5 9 01 L1 N PE Frekvensomformer Altivar 31 0 75KW U V Ww O Q5 1 193 EECB 1 5A 1 82A WM5 GIG EMC JZ CY 41 5mm2 M5 230V 0 4KW 1 82A Takdrift tur retur EMC JZ CY 41 5mm2 1 3 5 Q5 2 193 EECB 15A gt 4 6 1 82A WM6_ 1 2 U1 M6 230V 0 4KW 1 82A Takdrift tur retur G G Anlegg Utstyr K3 Neste side K3 9 Foreg side 3 7 1 For installasjon 23 03 2010 SJ Rev no Beskrivelse Dato Sign K1 K3 Multi Feed Robot Dato 23 03 2010 Konstruert av SJ Sjekket av EE M5 amp M6 drift tur retur M7 amp drift h yre venstre El skjema Ordrenr Side Multi Feed Robot V5 10 8 Tegningsnummer Tot Sider K1 K3 E01 18 106 Operator s manual TKS 5 XX lon il operati ing ral for ce it diagram Irc ul 5 6 C 2 3 4 6 9 10 17 091 24Vdc 24Vdc 11 02
102. ur importer distributor are not responsible for the functioning of components that are not shown in the spare parts catalogue for this product TKS reserves the right to change the design of the product without this implying any obligations in relation to previously supplied machines TKS Operator s manual 1 3 Introduction Congratulations on buying your new TKS product You have chosen a functional high quality product A network of helpful dealers will be able to advise you on its use as well as provide servicing and spare parts All TKS products are designed tested and built in close cooperation with farmers and machine workshops to ensure optimal efficiency and reliability Please read this instruction manual carefully and familiarise yourself with the machine s manner of operation before starting to use it Many different factors and variables can affect the performance and method of operation of the machine It is therefore very important to assess all known factors and adapt the way in which the machine is used accordingly A good understanding of the machine s method of operation and performance together with a sound knowledge of feeding and feed types consistency will ensure the best results By being thorough and making the necessary adaptations to local conditions you will ensure the best possible results Yours faithfully T Kverneland amp Sonner AS US T Kverneland amp S nner AS Kvernelandsvegen 100 N 4355 Kv
103. w machine for the fi rst time Installation faults incorrect operation etc may lead to expensive repairs and loss of earnings The TKS product guarantee does not cover damage resulting from failure to follow the recommendations contained in the instruction manual Please pay particular attention to this symbol It is used to highlight important information to help prevent incorrect installation and Operation Pay particular attention to the following when commissioning a new machine Check that the machine is correctly installed and that it is not damaged Lubricate the machine where shown on Fig 80 in Section 4 on Maintenance gt Remember that the operator has a responsibility to ensure that your product is properly and securely installed TKS Operator s manual 1 5 6 Lifting point Fig 7 1 5 7 Door lock mechanism LIFT THE LOCK to open the door aM F oue A A ELETI NH 10170999 Fig 8 TKS Operator s manual 1 6 Recycling waste to resource TKS s products rely on electrical and electronic components in order to work These fall under the generic term of EE products TKS s products use typical components such as cables switches motors control units etc When TKS products are thrown away those components containing contaminants should be tr

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