KIPFold 1000
Contents
1. KIPFold 1000 User Guide Safety instructions For your protection please read these safety instructions completely before operating the folder cautions and instructions on the folder or the ones described in the operating instructions fe and keep this manual for future reference close to the folder Carefully observe all warnings pre In order to guarantee hazard free operations all maintenance or repair work must only be performed by a trained technical person only Hazard Levels DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Warning CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury Maintenance and Modifications To avoid the risk of introducing hazards all modifications and maintenance activities are strictly reserved to properly qualified and trained service techni cians In daily use any electrical equipment may be subject to parts wear and eventual failure In order to maintain safety and reliability the Customer En gineer hereafter called CE must perform regular maintenance inspections Make sure that the folder is placed on a level horizontal surface of sufficient strength See the respective KIPFold specifications sheet for the weight of the2. Power Supply The power supply is at the right bottom side of the folder Please use the power cable delivered with the Folder The folder is pre adjusted to 230 Volts 50 cycles as a factory default lt can be adjusted where needed by a trained technician only DO NOT PLUG IN THE FOLDER UNLESS THE CORECT FOLDER SETING IS CONFIRMED Do not use a multi outlet power strip These cords will not stand the power consumption of both the printer and the folder Working with the folder Switch the folder on The display must show a short message as indicated For a short time the Firmware versions are shown in the display First window The versions of the several components are shown Second window The version of the Web Controller is shown Multi color Ied Indicates the status of the folder Red error Green ready Yellow in operation AA D In case of any error during startup or opera tion the folder will give a beep signal and an error message in the display The remaining paper will be transported out with low speed automatically or by pressing or Y To get a clear message refer to the Error Code List at the end of the user manual The example shows the error code 22 00 this indicates that the light barrier 0 is cut Find the light barrier positions at page 17 There are eight standard folding programs available and four Free Style folding programs By pressing the keys 1 and Y you select a folding
3. Adams EI making everything in the job ticket print and fold the same way Method 2 In this method files will be added to the job ticket in the usual man ner Add Files Browse for and select files add them to the job to be printed Once the files to be printed have been added using the dropdown menu in the Fold column each file can be given a different fold packet This method can be used when a job has to be folded in a very specific way F4 Yew Set pies Moree Temmi Prirkru i a P a as AA AR RI Mew kG ARIAS Haca Jat Eril tij Fang Calor aus Fihi Pi Fado lr i al SM Hee Pritt Teia Options Pas Ows E z oF ent Sei r Ti durt Capel nage SET fle pe eat iniu mage Son Fae ia FR Zi Woe Cibi gion ze i Ciapa ea LA GE aTi pe 1 E 1 ad T TOR dl Moca Fri Ar Lie Pret a Dragii k t A CP age 2S pt 1 LA era i 16110 Fold har Spier SA Link Frrf 4 Limpias haat dcil Grgur Fogar du raitis part a or E Leti J it 1 EK ior Erow miD Lime Enri 4 Ciara Tide Gripi Seer hdmi Legere 1 Ere dir TiTa Controller kora Armar CAD Line Pite Preset 2 Preset 3 digi ii ALA PM ni ie di Weer eni Timar Job Vernier ot ae Aequesied Firme 14 10 MEK O Wed Ye Bem E FRENAJM at loas F Cali Ludus Sit b lmeli ra iii PTA Titi Rill it Dior i PRIMAL Tie rra 42 d a bari e lij fu Pet Bol iimmfiond 340 FRU fi haat MAT Liar Dra riet Moi acid 16 KI
4. Plotte Ca DI IR AVNEVRNN SNN D ball 8 KIP Color Systems pc3 Date modified 4 6 2012 2 43 PM Date created 4 6 2012 2 43 PM AutoCAD Plotter Configuration File Size 1 46 KB 3 This will open the Plotter Configuration MMN Editor General Forts Device and Document Settings i KIF Color Systems pcs 4 Select the Device and Document Settings B z Media i Been IA Source and Size core Roellr lt width gt lt Size ANSI C 17 2 22 Ir Tab E Graphics i Custom Properties a User defined Paper Sizes amp Calibration Custom Paper Sizes Modity Standard Paper Sizes Printable Area Filter Paper Sizes Plotter Calibration a PMP File Name Mone 5 Select the Custom Properties option 6 Select the Custom Properties button mI Access Custom Dialog Press the following button to access the device driwer pecific user interface Custom Properties A 19 10 11 Once the custom properties window opens under Media Options select the Folder Button Selecting On will use the Folder Presets determined by the Presets ini file in the IPS Select any of the available presets to apply that setting to the files being printed Select OK to set this Select OK again to return to the print screen and submit the file 20
5. accident has been received from a customer an on site evaluation must be carried out quickly and KIP must be notified To determine the cause of the accident conditions and materials must be recorded through direct on site checks in accordance with instructions issued by KIP For reports and measures concerning serious accidents follow the regulations specified by every distributor LU These safeguards have been compiled to the best of our knowledge They are intended as a compact guide to the safe handling of the product We reserve the right to revise specification data sheets as new infor mation becomes available lt is the user s responsibility to determine the suitability of this information for the adoption of safety precautions as may be necessary It is the user s responsibility to contact KIP to ensure that the specification data sheets are the latest ones issued If and in so far as limitation of liability is permit ted under the applicable laws we do not accept liability for any inaccuracy that may occur in this infor mation KIPFold 1000 is an automatic folder that folds large sized plots created by any printer according to DIN 824 One of the 8 folding programs available can be selected by pressing a button on the folder s keyboard Details of the selected program are displayed on a large LCD display that allows the folder s easy operation Documents will be folded lengthwise according to the selected folding prog
6. equipment Always use materials recommended for the respective folder Mate rials not approved can cause faults in your folder Do not use the folder when it is emitting unusual sounds Remove the plug from the power socket or turn off the fixed connection to the electricity grid and contact Customer Service Do not use the folder in rooms which are subject to excessive vibra tion Move the folder careful and slow using two persons Set the adjustable feet on the ground when the folder is in the de sired position D Deed Main connection cable Do not use a different power connector cable then that delivered When replacement of the power supply cable is reguired because of dam age or defect contact your CE for proper replacement of this power supply cable Mains connection Do not use an extension cord to connect the machine The machine must be connected to a grounded socket outlet This machine is not designed for connection to an IT power supply system An IT power system is a voltage network in which the neu tral wire is not connected to ground When the machine is connected through a wall socket place the Warning machine near a wall socket that is easily accessible Measures to take in case of an accident If an accident has occurred the distributor who has been notified first must immediately take emergency measures to provide relief to affected persons and to prevent further damage If a report of a serious
7. top cover open cross folder door open Jam on the printer s knife e Switch to offline mode e defective LB Using the KIPFold 1000 with KIP Applications and Drivers Once the KIPFold 1000 is installed and functioning KIP applications can be used to fold various packet sizes that were set up during configuration of the folder KIP Applications and Drivers KIP Print KIP PrinNet KIP Windows Driver KIP AutoCAD Driver 15 KIP Print and Folding When using the KIP Print software there are two methods for printing using the KIPFold 1000 Method 1 In this method the fold packet to be used will be selected first by clicking the Fold button on the main screen ribbon bar Once here select the desired Folder Packet setting to be applied to the entire job Doing this procedure prior to selecting the files to be printed will then apply the selected fold packet to all selected files Li KIP Print a File View Sort Option Manage Transfer Printers KIP Print do Pr7 NewJob AddFiles Recall Job C7800 ya Enlarge Reduce O AA Color 2 Up Options Stamp A ar K ar Fold Pen Table Mirror Invert Viewlmage Free Pane Selected Files Page Number Enlarge Reduce Output Image Size Original Image Size L CAmages Mixed Files 36x24 CAD GIS 1827 03 ML 0 C images Mixed Files 36x24 CAD GIS MapWin C images Mixed Files 24x18 Graphic Propane Avi C mages Mixed Files 24x36 Graphic Sam
8. 4 PREMIUM Bypass Not Installed n Cancel j 18 KIP Autocad Driver and Folding When using the KIP AutoCAD Driver to print and fold files follow these steps 1 From Within AutoCAD go to File m m d AutoCAD 2012 English R18 2 enu Plotters gt Search Plotters yo and then Print 2 Double click the installed KIP Au toCAD driver Organize v E Open v Share with w Burn New folder J Favorites WE Desktop Je Downloads 45 Dropbox E Recent Places R Libraries Es Documents A Music E Pictures Videos Computer El os C G BLUTO NDSVR001503 L Name U Le Plot Styles Le PMP Files a Add A Plotter Wizard Fa Adobe PDF pc3 FA Adobe PDFa pc3 Fa Default Windows System Printer pc3 FA DWF6 ePlot pc3 FA DWFx ePlot XPS Compatible pc3 Fa DWG To PDF pc3 Fa KIP 510 SR 7900 pc3 FA KIP 510 SR 9900 pc3 sta KIP Color Systems p FA PublishToWeb JPG pc3 FA PublishToWeb PNG pc3 g v Date modified 2 8 2012 1 48 PM 2 3 2012 5 38 PM 6 2 2011 1 05 PM 2 3 2012 5 38 PM 2 3 2012 5 38 PM 3 3 2003 9 36 AM 1 12 2012 1 30 PM 6 21 2007 12 17 AM 3 20 2012 9 41 AM 3 20 2012 9 41 AM 4 6 2012 2 43 PM 12 7 1999 10 53 AM 11 21 2000 1 18 PM Type File folder File folder Shortcut AutoCAD Plotte AutoCAD Plotte AutoCAD Plotte AutoCAD Plotte AutoCAD Plotte AutoCAD Plotte AutoCAD Plotte AutoCAD Plotte AutoCAD Plotte AutoCAD Plotte AutoCAD
9. P PrintNet and Folding When using the KIP PrintNet software there are two methods for printing using the KIPFold 1000 Method 1 In this method the fold packet to be used will be selected first by clicking the Job Defaults button on the main screen ribbon bar This will open the Job Defaults screen Once here select the desired Folder Packet setting to be applied to the entire job Doing this procedure prior to selecting the files to be printed will then apply the selected fold packet to all selected files making everything in the job ticket print and fold the same way Method 2 In this method files will be added to the job ticket in the Add Files Browse for and select files add them to the job to be printed Once the files to be usual manner printed have been added us ing the dropdown menu in the Fold column each file can be PrintNET KIP File Count 0 sod o a LJ User admin Selected Files Date of Request Pen Table Stamp Fold Output Rotation Force Size O Standard Size Enlarge Reduce Printing Options Email Confirmation 0 Gs Administration Printer Conf 4 9 2012 default given a different fold packet This method can be used when a job has to be folded in a very specific way 17 KIP Windows Driver and Folding When using the KIP Windows Driver to print and fold files follow these steps Print xs Printer KIP lt 7800 m
10. Proreries Pe Help ate application For this example Adobe Ac 1 Select the file to be printed in the appropri E A Pages to Prin Comments 8 Forms FO bat IS bel ng u sed E i i and Markups vw l am i Summarize Comments 2 Goto File and select Print gt More Options Page Sizing 8 Handling 4 3 When the Print window opens select the in Dee 85 Poste Multiple E Booklet Size Options 36 x 24 Inches stalled KIP Windows Driver and then select er F Actual size the Properties button Shrink oversized pages Choose paper source by PDF page size ge g TIE EM iki i f Orientation 4 When the Properties button opens select autoponraitanascape Uu Portrait the Print Options Tab Landscape Want to print colors as gray amp black al WW N 5 Under Folding check the box to enable fold M V aus ing and using the dropdown arrow make Pess Prit Cancel sure that On is selected 6 Select the Desired Fold Packet KIP 780 Printing Preferences m mam 7 Select the OK button to set this Paper Scaling Copies Output Color Options Stamping Accounting Printer Status Folding Output Format J Enabled KIPGL Special Options Revit Compatibility Roll 1 841mm Bond 24 PREMIUM Roll 2 841mm Bond 20 STANDARD Roll 3 297mm Bond 2
11. extending the suspending link You can now inspect the bridges inside and remove any paper leftovers As soon as the leftovers have been removed the cover needs to be closed Press button once in order to commence your job You may have to call for a service engineer in case paper was not the cause to the error 12 The LED on top of the display shining red and a blinking icon for the fan folded document indicates an error either on the bridge or in the fan folder After pressing button once the display shows an error Lift Top Cover code indicating type and location of the error Her dl The most probable cause for a cut light barrier is that there is still a whole or a part of a document in the fan folder In order to remove the document in the fan folder you have to lift the fan folder top cover The folder will be powered off as a safety switch on Rotate this roller manually the top cover cuts power at the same instance RT mee anes As soon as you have lifted the cover you will see the fan folder s inside Retrieve documents stuck be tween the fold rollers by simply turning the fold rollers manually documents The paper pieces will appear either at the folder s top or its rear depending on the direction you are rotating the fold rollers 13 Error Code List Code Fan folder error i Error on stepper control board 01 y error during start stepper control board N 02 error d
12. l By pressing the Enter button twice 10 Manual feeding fan fold Before fan folding Switch icon WH to manual mode by pressing button twice Insert the sheet face down title block must be in front aligning centrically The insertion rail on the table can be slid into an optimized position for the document you are feeding Please take care to feed the paper as straight as possible Manual feeding cross fold Insert the sheet face up title block must be in front Please take care to feed the paper as straight as possible Change the cross fold size In Order to change the cross fold size press the cursor will start to blink Buttons and move the cursor from icon to icon Selected icons blink frequently Select the number below the cross fold symbol Pressing buttons and Y edit the blinking settings Press button within three seconds 11 The LED on top of the display shining red and a blinking icon for the fan folded document indicates an error either on the bridge or in the fan folder After pressing button once the display shows an error code indicat ing type and location of the error The most probable cause for a cut light barrier is that there is still a whole or a part of a document on the bridge In order to remove the document on the bridge you lift the bridge cover by gripping it at the edge As soon as you have lifted the cover you may lock it in the raised position by
13. program of your own choice On the left hand side of the display the selected program number will appear The centre of the display shows an image of a folded package Folding style Number of folding program Cross fold size Status Online manua Margin width Folding programs Factory programmed folding programs He The package can be applied with a tab strip as shown in the third program This is not part of the KIPFold 1000 functions and shown as an example only Width max 930mm Length min 410 mm Documents longer than 5m will skip two folds after 20 25 folds These documents have to be completed by hand 20 25 Folds 20 25 Folds i Two pages unfolded e Film or materials with glossy shiny surfaces are not suitable e For application of media types please contact the service engineer e The paperweight should not be less than 60 g m and not more than 110 g m Suitable Formats Fan folding All documents with length from 420 mm up to 50 000 mm 80 gr m Paper and width up to max 930 mm Cross folding up to 1 50m In any case the title block legend has to be on the leading edge of the document entering the folder on the right hand side of the leading edge The title block position has to be set in the plot software you are using Manual feeding vet You must switch the folder into offline mode on the printer s user panel first Change the mode to Online Offline Manua
14. ram The specially designed bridge takes the plot from the printer and transports it to the folder Documents that are not supposed to be folded will be deployed in the unfolded print bag In order to control the folding process the documents pass the automatic bridge to the folder s inlet A switcher at the bridge s entrance selects the plots that are not supposed to be folded and directs them into the unfolded print bag When the plot enters the bridge it will be transported to the folders entrance with the exact synchronized speed A sliding rail on the bridge allows documents to be fed manually A very useful feature demonstrating the various purposes this folder can serve The two gas pressure shock absorbers are supporting the bridge helping to tilt it into an almost vertical posi tion In consequence of that general access to the printer is assured Dimensions transport dimension 600 365 270 free access min 600 min 500 free access 1015 180 free access The room in which the folder is to be placed should be dry and dust free Humidity 20 80 R H not condensing Room temperature 15 C to 35 G The folder must stand horizontally aligned and very stable without shaking Always ascertain to place the folder in a way that does not block exits and allows an ergonomic workflow The set up of the folder should be done by a trained engineer in order to assure a 100 functionality of the folder
15. uring stop stepper control board 00 Light barrier O cut 01 it Light barrier 1 cut Light barrier 2 cut 03 Light barrier 3 cut 04 Light barrier 4 cut D Co permanent light on the receiver 00 receiver from LB 0 is always on high level 01 receiver from LB 1 is always on high level 02 receiver from LB 2 is always on high level 03 receiver from LB 3 is always on high level 04 receiver from LB 4 is always on high level N N processing error for stepper control board 01 error during calculate the step width 02 error during counting the steps Hardware error 01 lack of 5 Volt external 02 lack of LF 38 Volt or CF door open 03 ff cover open NO O Jam 01 after cut no signal for ready 02 after cut no paper on LB 1 03 without cut signal no paper on LB 1 04 between LB 0 and LB 1 05 not paper end on LB 1 06 too many folds 07 no end of paper on LB O CO al IO TST in Online Mode 7 wrong direction at last sheet folding N 14 08 Unexpected Paper on LB4 in Online Mode Unexpected Paper on no fold switch LB5 Cause e 38V lost on board green led on stepper control board is off e internal logic error Paper between LB and prism cable broken Light barrier defective Direct reflection from sender to re ceiver dust on sender receiver or prism Port on PCB damaged e mostly electrostatic e developer tool Check fuses and connectors fan folder
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