ESG Electric Winch - Lift Turn Move Ltd
Contents
1. 3 BONFIGLIOLI m RIDUTTORI 094278 a de gb fr es it pt eseilwi s haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 80 HS F UN es iz gau W 7 lt i lt 15 amp S P IEC nicht verf gbar not applicable application exclus ES non disponibile N o dispon vel 094278 a de gb fr es it pt eseilwi s Qu Qu BONFIGLIOLI a RIDUTTORI haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 81 DE GB FR ES PT LS000L IN HEIqUIOS LC000L AN HEIqUO 8002 LO vPZ WOA 890060 0 10 1 eqeBsny 8002 LO0 vZ Deep 890060 80 L0 enssi Snjeze peauoy AT SnJeze peJuoy Ar 8002 LO vz buequepneJ4 8002 LO vz G1equepnej4 J9UYDI9ZIS UN uoneaqes w BunuoeAueqy eqeujes Inj z1espunio ueDunjnudg 19 9 je ueDejuesBunuuedsiepelN uoA u91uouJ3 Dunjnijsuiex1e qau L Ieniueurqeujnejse1 ueyuuosaoAsBuninujeA eju 1 ojeJobBnz qnH uspuim ueyuuosdoAsBuninuuJeAJ ejuf uonu Aeuq Jop ezjespunuac u ljiuuSosioAsBun nuiu AjieJun zjeseDsieuJeuoise1eJec UNZ Bunup4o49A ejuneN c 0c08lI NIG 019 0010 SCA Nid LLS 6 Wad 00S H98 80 A98 LV AC AGO o suomneoiyroeds je2iuuoo9 pue spiepuejs IEUOUEN uoneaqes uui 6unuScewu qn eqeuyies inj ezyespunJt ue2. Use on seagoing vessels and mobile offshore equipment Aggressive environment Forestry Limited suitability for specific design Stationary offshore equipment 2 SAFETY INSTRUCTIONS 2 1 General Safety Instructions The device corresponds to all relevant regulations Never theless its use can endanger the user or third parties and or damage the device and other material assets in the case of Not instructed trained personnel Non intended use Inappropriate service maintenance Certain residual risks are given even if all safety instructions have been observed Whoever works with or in the vicinity of the device must be familiar with these dangers and obey in structions which prevent that residual risks result in accidents or damages The residual risks are marked by symbols explanation in Chapter 1 1 094278 a de gb fr es it pt eseilwi s Safety devices Check the safety devices regularly for perfect function gt also Chapter 7 and 8 omms GB Holding brake Always check before beginning work Limit switch Required according to EN 14492 1 Adjust before commissioning Regular examination Pressure roll Regular examination Slack rope switch Adjust before commissioning Regular examination Required according to EN 14492 1 for loads 2 1000 kg Adjust before commissioning Regular examination Load limiting device overload pro
3. Screwing specifications Tightening ET EC EE Rm mE ROS M 4 2 Installation Position Gear Venting e Replace a plug screw by the provided vent screw depending on the installation position after mounting the rope winch Turn the connection cover on the gear in such a way that the vent point upwards for winches type ESF as well as for the types ESG 150 200 250 400 and 500 e Rope winches of load class over 600 kg are also supplied without oil filling if specifically required Installation position B3 applies if no installation position has been specified If the operator changes in the assembly position check the oil level and if necessary adapt before operation The installation position of the winch is determined by the position of the gear Therefore the position of the vent oil inspection as well as oil filling amount varies gt Appendix A and user operating instructions of the manufacturer The correct installation position is a precondition for safe operation and must be observed Installation position B6 and B7 drum shaft vertical are inadmissible since safe winding of the rope is not ensured Allocation gear to winch gt Spare parts lists Application temperature permissible temperature range 20 C to 40 C First warm up the winch without with reduced load at tem peratures below 10 C When using outdoors protect winch against weather influ ences A brake mo
4. The brake does not vent Refer to the The brake does not vent fault Winding damage Overload mechanical or electrical Hepair motor The motor does not brake or the castor is excessive Worn or oiled brake pad Completely replace the pad support Excessive air gap Readjust the air gap Circuit fault after electrical circuit modification Check the brake s connection in accordance with the circuit diagram The brake does not vent Defective brake coil Replace the brake coil Defective rectifier Replace the rectifier Exceedance of the permissible air gap due to worn brake pad Readjust the air gap replace the pad support if required Voltage drop in the supply line gt 10 96 Assure correct supply voltage The fuses blow or the motor protection is released Motor or line short circuit Eliminate the short circuit Short circuit to frame or winch short circuit in the motor Hepair motor Incorrect motor circuitry Correct the circuitry Incorrect fuse type Our service department will be glad to help you if you have any questions Chapter 1 3 10 DECOMMISSIONING Avoid dangerous injuries and damages therefore observe AN Safety instructions gt Chapter 2 Secure work area Disassembly in reverse sequence of assembly Chapter 4 Dispose the device and the contained materials in an environmental friendly manner 094278 a de
5. cal equipment Only permit authorised specialists to work on the electrical equipment And electrical specialist is a person with suitable training and experience as well as knowledge of the relevant regulations who is able to recognize risks and avoid dangers caused by electricity Always keep control cabinets closed Never AN Work on live parts During inspection maintenance and repair work Disconnect device from power supply safeguard against restarting First check that electrical components are disconnected from the power supply then ground and short circuit them and finally insulate live neighbouring components Always work with a second person who when working on live components exceptional case can actuate the emer gency stop button or main switch in case of an emergency Use only voltage insulated tools Always replace fuses by fuses of the same type with the specified amperage Never bypass fuses Donotcarry out any constructional and safety reducing mo difications to the control units Guarantee perfect grounding of the electrical system by a protective conductor system 2 7 Noise Protection Noise does not represent a significant danger with this device Values gt technical data Chapter 3 3 Hearing protection can nevertheless be necessary according to the local conditions 3 PRODUCT DESCRIPTION Standard arrangement of drum rotation direction and rope discharge
6. a spring mounted roll arm Q If the rope loses its tension then the limit switch is triggered by a cam segment The motor stops With known rope outlet the slack rope switch has been ad justed in the factory Adjust the switch before commissioning according to the local conditions and check its function For this purpose loosen screws O and rotate the arm appropriately Then tighten screws O again The slack rope switch has already been connected according to the circuit diagram if the control unit has been supplied by the factory Otherwise it is the responsibility of the operator to correctly connect the switching element to the control unit The slack rope switch is a safety component Examine regularly however at least once annually as well as before commissioning 094278 a de gb fr es it pt eseilwi s 8 4 Emergency Hand Operation The motor brake starts automatically if the power supply is interrupted The load movement is stopped immediately Lower load Screw in brake lever vent brake Lift load Attach crank to motor turn anti clockwise vent brake Emergency hand operation only when disconnected from power supply Exceptional situation Therefore special attention is necessary gt Safety instructions in Chapter 2 Only assign instructed personnel Do not stay under suspended loads or in the danger area Secure danger zone LOWERING NOTE The load starts moving independently
7. see also Chapter 4 3 3 Can deviate in the case of customised versions ES Clockwise rh Anticlockwise Ih This direction cannot be changed for winches with 230 V AC control The rotation direction of the drum can be changed on all other winches by modifying phasing on the power supply 3 1 Design Type ESF Gear with mounting holes Brake motor 400 V and or 230 V Drum smooth 094278 a de gb fr es it pt eseilwi s optional h i E Grooved drum Limit switch Mounting plate with pressure roll Slack rope switch Control unit direct indirect with pendant pushbuttons Control unit with pendant pushbuttons and electrical load limiter Emergency Hand Operation 3 2 Design Type ESG Brake motor 400 V and or 230 V Drum smooth Base plate with outer bearing HH T Grooved drum Limit switch Pressure roll Slack rope switch Control unit direct indirect with pendant pushbuttons Control unit with pendant pushbuttons and electrical load limiter Emergency Hand Operation Possible as special design Divided drum m Detachable drum haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 17 GB 3 3 Technical Data Electrical Rope Winch Type ESG Electrical Rope Winch Type ESF Voltage V Nominal load kg Rope tractive force kN Rope capacity m Rope
8. User manual of the motor manufacturer Chap ter Maintenance or Service Motor allocation to the individual winch series gt Spare parts lists 7 8 Gear Load carrying capacity lt 600 kg oil filling life long lubrication Load carrying capacity gt 600 kg oil filling check oil level annually Check gaskets of the outlet shafts annually An oil change is theoretical not required during the service life 094278 a de gb fr es it pt eseilwi s Observe safety instructions Chapter 2 5 and 2 6 Only carry out maintenance when disconnected from the mains supply Execution gt User manual of the motor manufacturer Chapter Maintenance or Service Gear allocation to the winch series gt Spare parts lists 8 OPTIONS Some of the available equipment variations options are legal ly required 8 1 Limit switch Consisting of limit switch and mounting set The limit switch counts the rotations of the drum It contains two switching ele ments for limiting the upper and lower end position An end stop is required according to DIN EN 14492 1 the pe SC in such a way that M 1 5 x rope Hooks load carrying equipment and load may not knock against the rope winch or its supporting structure The accuracy of the end stop decreases with increasing length of the reeled rope Adjusting Remove protective cover Drive to the lower end position rope unreeled Adjust a tappet with adjusting screw until the switch r
9. after venting the brake The load is braked again by releasing the brake lever Do not exceed suitable lowering speed Only lower load step by step If necessary use the provided crank for lowering LIFTING NOTE Danger of injury by the attached crank if this is not sufficiently secured before venting the brake First hold crank then vent brake First release the brake lever then the crank carefully Inserting the crank interrupts the power supply of the motor The appropriate switch has already been connected accor ding to the circuit diagram if a factory control unit is installed Otherwise it is the responsibility of the operator to correctly connect the switching element to the control unit The switch is a safety component Examine regularly however at least once annually as well as before commissioning The operator must ensure that the brake is not inad N vertently vented during normal operation e g the lever can be unscrewed with 400 V drive units and screwed in into the crank mounting 8 5 Drum Release Drum release only without load Only for boat vehicle salvage and towing winches not permissible for lifting winches The drum can be separated from drive unit and brake to remove the unloaded rope e Move coupling lever m toward the drum The coupling is positive locking against independent release f necessary turn the drum manually and release coupling The rope is n
10. speed m min JoKe edoi 1s Rope tractive force kN Rope capacity m Rope speed m min JoKe ado Z Rope tractive force kN Rope capacity m Rope speed m min JaKe ado 094278 a de gb fr es it pt eseilwi s Maximum coil number st N N o co e co m min Non twist free rope mm Rope tractive force KN Rope capacity m Rope speed Min tensile strength JoKe Joddn 1Am is es ar s ur eme es o oe o as es ur uo o DES ea 05 us eos o e om o oa n ur w fas me el 2m iAm i amp m am 18m 2M i amp m 18m m 18m 10m 1am 1Am 2M iAm zw D s ejedejejejejsdejninrjie n rjejeje sirir ee ama ss ur Min tensile strength Drum rotating direction series Drive group Low twist rope 9 J9 eujeip adou ibm 18m 15m 1am 18m 2w 18m ram o me e e e i 1Bm 1Bm 1Bm 1Cm 1Am el tam 18m 18m 1am 18m 1 1 Motor performance kW 4 5 3 8 Rated current A Protection system S3 40 96 at 120 c h or S2 12 min S3 40 96 at 120 c h or S2 12 min Duty cycle Noise level dB A Weight kg wo rope without options 8 Use o 2 O O o 2 O O poe D D Ka gt c gen z O O 2 CH D pus o 2 ria O Q O o Q O pus o fe o 2 pus O c ES o O E Ku
11. the assumed motor group for normal use and single shift operation The intervals must be reduced in the case of heavy duty operations e g frequent operation under full load or special environmental conditions e g heat dust 7 2 Examination before Commissioning and after substantial Changes before Recommissioning The examination comprises the correct installation and opera tional readiness and consists essentially of visual examinations and functional tests They should guarantee that the device is in a safe condition and that if necessary defects and damages which are e g caused by inappropriate transport are identified and repaired The scope of the examination is described in the enclosed test book The examination after substantial changes depends on kind and extent of the substantial change and must be carried out following the examination before commissioning 7 3 Recurring Examination The examinations are essentially visual examinations and functional tests whereby the condition of components regar ding damage wear corrosion or other changes is assessed the completeness and effectiveness of the safety devices must also be determined The function and brake tests must be accomplished with a load which nearly achieves the permis sible load carrying capacity The overload protection must be examined with a test load according to Chapter 8 7 The scope of the examination is described in the enclosed test book Examina
12. 0 100 W 75 Ol Oil Huile Aceite Itali leo I fost osos jon 038 Jose 038 038 nan 0 48 0 48 0 48 T 0 52 0 52052 0 52 0 25 056 0560 56 056 064 0 64 064 0 64 0 73 0 78 0 73 0 73 0 25 0 90 L gende Clave Clave Significato dei simboli Explica o dos s mbolos Filling brea Bouchon de E NM Tornillos de llenado Vite di riempimento Parafuso de enchimento ther plug remplissage respiradero di sfiato ventila o Leveipug Bouchon de niveau Tornillo de nivel de Viti di livello dell olio Parafuso do n vel do aceite leo Drain plug Bouchon de vidange Tornillo de drenaje Parafuso de purga Die angegebenen Olfiillmengen sind Anhaltswerte Je nach Einbaulage muss das Getriebe bis zur Mitte des Stopfens bzw falls vorhanden des Pegelstabes befullt werden Bitte beachten Sie dass die tatsach lichen Fullmengen u U stark von den Tabellenwerten ab weichen konnen Oil quantities are approximate only For correct filling always re fer to the centre of the sight glass or the dipstick when this is supplied In some cases even substantial discrepancies may occur com pared to the oil quantities listed in the chart 094278 a de gb fr es it pt eseilwi s Ces derni res sont indicatives et pour un remplis sage correct il faut faire r f rence au milieu du bouchon de niveau ou la jauge huile si pr sents
13. 15020 Sheet 2 Principles Relating to Rope Drives Supervision during Operation as well as EN 12385 1 4 Steel wire ropes Safety The following must be examined among others according to these criteria Type number and position of wire breaks Temporal sequence of wire break formation Decrease of the rope diameter Corrosion Abrasion Deformations Effect of heat Resting time Rope attachment Immediately report defects to the responsible person First repair defects then continue working e Immediately replace rope if a strand has broken use original spare part 7 6 Examination Load Hook The examination of the load hook is essentially a visual exami nation Before each shift check the hook for outer damage incipient cracks wear expansion corrosion and functionality of the safety catch of the hook Immediately report defects to the responsible person First repair defects then continue working Only use original spare parts 7 7 Brake motor Keep cooling air paths clean Always examine the function of motor and brake before beginning work Check gaskets and power input in certain time intervals Compare to power input on the type plate Examine the air gap of the brake at least once annually and reset if necessary Observe safety instructions Chapter 2 5 and 2 6 Only carry out maintenance when disconnected from the mains supply Execution gt
14. 5 84 66 eseilwi s 094278 a de gb fr es it pt
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16. E haacon Betriebsanleitung Original Operating Manual Translation Manuel d utilisation Traduction Manual de instrucciones Traducci n Istruzioni per l uso Traduzione Manual de instru es de funcionamento Tradu o Elektrische Seilwinde Typ ESF ESG Electrical rope winch type Treuil cable lectrique type Torno de cable el ctrico tipo Argano a fune elettrico tipo Guincho de cabo el ctrico tipo haacon hebetechnik gmbh Josef Haamann Str 6 D 97896 Freudenberg Main Tel 49 0 93 75 84 0 Fax 49 0 93 75 84 66 e mail haacon haacon de Internet www haacon com haacon hilft heben 094278 a de gb fr es it pt eseilwi s haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 DE GB FR ES PT Contents 1 GENERAL INFORMATION 14 1 1 Operating Instruction Specifications 14 1 2 Machine Type Series Year of Construction 14 1 3 Manufacturer Service Address econ 14 1 4 Intended Uee a 14 2 DAFETYVINSTRUCTIONS mH 15 2 1 General Safety Instructions 15 2 2 Safety Instructions Operator eens 15 2 3 Safety Instructions User 16 2 4 Safe Storage Transport and Assembly 16 2 5 Save Service Maintenance Troubleshooting 16 2 6 Safety Instructions Electrical Equipmen
17. E ICC m E A E E sn 22 EIERE Ee 22 8 1 Limit Switch 22 9 2 Pressure e UE 23 8 3 Slack ROPES SWIID E 23 8 4 Emergency Hand Operation 23 8 5 Drum Release see 23 8 6 Control with Pendant Pushbutton direct 24 8 8 Control indirect with Electrical Load Limiter 24 9 Troublesbhootng eee 25 10 Decommissioning 25 Konformitatserklarung Declaration of Conformity D claration de Conformit Declaracion de conformidad Dichiarazione di conformit Declarac o de Conformidade EE 82 All documents are protected by copyright law All industrial property rights reserved 094278 a de gb fr es it pt eseilwi s 1 GENERAL INFORMATION 1 1 Operating Instruction Specifications The contents are the basis for safe appropriate and econo mical operation The operating instructions contain important notes on design commissioning handling operation and maintenance The operating instructions must be available at the device Per sons who are assigned to work with at the device device e g Operation care Troubleshooting Maintenance and servicing Transport must be familiar with the contents and act accordingly Symbols used in the operating instructions Danger for life and health of persons device and material Danger by suspended loads for life and health of persons Danger by electric cu
18. Par rap port cette condi tion la quantit de lubrifiant indiqu dans le tableau peut pr senter des carts oc casionnellement consid rables haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 Las cantidades de aceite indicadas son solo valores indica tivos Dependiendo de la posici n de montaje el engranaje debe llenarse hasta la mitad del tap n o de la varilla de nivel de aceite si tiene una disponible Por favor tenga en cuenta que las cantidades de llenado reales en ciertas circunstan cias pueden diverger mucho de los valores de las tablas Le quantit di olio indicate sono valori approssimativi A seconda della posi zione di montaggio il riduttore deve essere riempito fino alla met del tap po o se presente dell asta di livello La quantit di riempi mento effettiva pu variare fortemente dai valori riportati nella tabella As quantidades do leo de enchime nto s o valores de orienta o Conso ante a posi o de montagem necess rio encher a engrenagem at ao centro do tamp o se existente da vareta do leo Note que as quantidades de enchimento reais podem variar sub stancialmente dos valores indicados na tabela 79 DE GB FR ES PT HS S P IEC nicht verf gbar not applicable application exclus ES non disponibile N o dispon vel
19. UE CL SvclOl KC RCE L SUS LC cV6cel ev6cel 09 9cl PLUG LC GOU 9vL9Cl VLOCEL KC RCE L LLIS LC G90GI UKC H R cv 9cl 86 9cl ev 9cl bie ev 9cl 8 9cl 86 9cl SVLICL 8 79cl 8 9cl G 9cl S 9 l S 9 l S 9 l Z92964 S 96l 8 9cl Z92964 Z29294 S 96 c8l L c8l L c8l L c8l L c8l L C8LEEL C8LEEL C8LEEL CH LC CL C8LEEL 660EEl 6606EL 660 8l DOUC C L 660 8l 660EEl 660 L 660 L 660 L 660 8l yo KFC LOL KFC LOL KC LOL KFC LOL KFC LOL evclOl KFC LOL KFC LOL KG LOL evelOL 0 08 c8c lL XL ECBCEL XL BVECEL XL wc emo REE RAEN SEEDS en uen wen wwe am Ry C L9O0GIC EGSOGLC RDUG LC G60SL LLOGI 9G0GI2 9S0SIC 790SIc ESOSIC S0SIc dA Ocecel EVOZCEL O 8cEel 0 8c l 0 8c l ecvoc L EVECEL O 8C L EVECEL EVECEL sg les lt Sa ewes mm wm men uses E 09 9cL 09 9cL 09 9cL 097 9cL 0979CL BGL9Cl 6S879CcL 69294 KLS LC KLS LC 6clSl e PLUG LC VLISLo seis DD 060Slc 060SLc OLOSI 90SIc 90SIc v90SIc OSOSIC OSOSIC 6V 9cl 6v 9cl 8v 9cl 9v 90cL 9v 9cL 2Zv 9cl Zy 9Cl ZV 9 l Ec8cel GVOCEL LES LES SL9CEL EC8CEL EcBcEL ECBcel 6v6ctl G t 990Slc cS0SIC COOGLE CDU LC cLOGl G90SIC S90SIC 990SIc cSOSIC cS0SIC F 10 9 v E 6529cl 65 9dl 9 G C POOL 0OSOSIC Vc86 L SVECEL C Zy 9cl
20. ZV 9cl C E 6 C L L SOd A 007 9u 5 N Me pod Jeu 9poo oN OU Jep4O JN I 9e1seg 094278 a de 11 haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 eseilwi s a de gb fr es it pt m GB FR ES PT e No 7 Fus ROO Bestell Nr Order no N code Ref Cod art N enc 400 V 230 V _ 40V ET Xe Tuma ver wie wen wi vow Wan E 132980 132980 132846 132898 132898 132980 132846 132898 2 132985 132985 132860 132900 132900 132985 132860 132900 RA 132979 132979 132850 132895 132895 132979 132850 132895 132970 132970 132851 132901 132901 132970 132851 132901 132978 132978 132860 133115 133115 132978 132860 133115 CHEN 126741 126741 126744 126744 126744 126741 126744 126744 1 126740 eng enz eng eng eng 126742 126743 132981 132981 132848 132848 132848 132981 132848 132848 132988 132988 131862 132874 132874 132988 132862 132874 094278 a de gb fr es it pt eseilwi_s haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 78 Anhang A Appendix A Annexe A Anexo Appendice A Anexo A W63 W75 W86 E a ge L P H i 7 10 12 15 i 19 24 30 38 45 64 80 100 i 7 10 15 i 30 40 i 20 25 50 60 80 100 x 10 78 i 30 i 20 23 40 46 56 64 8
21. e stranded operation and non guided loads Low twist or twist free ropes Multi layer coiling Rope with steel core Hope ends safeguard against unsplicing Lubrication extends the service life Not permissible Using rope made of other material than steel as well as plastic casing Corrosion damage or strong contamination 4 3 2 Rope Attachment to the Drum ead rope out through the opening of the flanged wheel Position under the rope clamp slightly projecting and tighten Attach rope in such a way that it winds up unhampered onto the rotating drum Kinking or leading across edges is prohibited If the drum is marked with an arrow then this indicates the drum rotation direction which must be observed when winding up the rope 4 3 3 Rope Course Arrange cable drives in such a way that ropes cannot be da maged by contacting each other or by touching immobile and moving constructions The rope must be wound up evenly and tautly The rope is correct if p 5 X rope 19 094278 a de gb fr es it pt eselwis haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 19 094278 a de gb fr es it pt eseilwi s haacon hebetechnik gmbh The rope coiling direction is correct if A Right handed rope left handed drum standard Required with grooved drum B Left handed rope right handed drum exception A left and a right handed rope should be preferentially used on a div
22. er supply to the motor is accomplished indirectly by control circuits Pendant pushbutton with control units similar to Chapter 8 6 Circuit diagram gt Control box The operator provides the po wer supply gt Chapter 5 1 examines the rotation direction of the motor and the function of the switches A warning lamp red on the control box indicates a malfunction of normal operation Possible causes Emergency stop pressed First release then con tinue working Lamp extinguishes Slack Rrpe switch actu ated Only Lifting operation is possible reeling the rope Lamp extinguishes as soon as the rope is tensi oned again As soon as the actuation of the switch has been released the lamp extin guishes and continuing work is possible Emergency hand switch actuated Release emergency hand switch Coupling switch actu ated If the switch is no longer actuated the lamp extin guishes and continuing work is possible Engage coupling The lamp does not light up in the case of disconnection in the end positions option 8 1 The device can be however only driven in the opposite direction 094278 a de gb fr es it pt eseilwi s 8 8 Control indirect with Electrical Load Limiter Corresponds in design and working method basically to the control with pendant pushbutton indirectly Chapter 8 7 The power consumption of the motor is additionally measured by means of a
23. esponds Adjusting screws e Reel rope briefly stop unreel again and check lower end position Reel rope and drive to upper end position Adjust the other tappet with adjusting screw until the switch responds Unreel rope briefly stop reel again and check upper end position Drive to the lower and upper end position again and correct until end positions are reached satisfactorily Assemble protective cover again The limit switch is correctly connected and approximately pre set if the control unit is supplied by the factory Otherwise it is the responsibility of the operator to correctly connect the two switching elements to the control unit The limit switch is a safety component Examine regularly however at least once annually as well as before commissioning haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 22 8 2 Pressure Roll Applies rope coils to the drum Designed for up to three rope layers Before commissioning adjust the position of the pressure roll to the requirements number of rope layers gt oblong holes 8 3 Slack Rope Switch Interrupts the drive as soon as the rope loses its tension e g if the load jams when lowering or reaches the ground Prevents the rope coils jumping off the drum Prevents during renewed lifting cross layering of the rope rope damage Not available for divided drums The slack rope switch is made of
24. g electrical rope winches by means of power plugs is not permissible according to DIN EN 60204 32 Connection of the power supply to the designated parts L1 L2 L3 N PE in the terminal and or switchbox gt Connec tion and or circuit diagram n addition Introduce cables via cable connections connect protective conductor correctly Provide the strands with end sleeves e Safeguard supply with 1 and or 3 pole line safety switch with the characteristic B or C The rated current of the con tactors may not exceed the value of 10 A in order to prevent fusing of the contactors in case of a short circuit Use contactor supply cable with main switch emergency stop with lock The main switch must be freely accessible for maintenance staff Power supply according to the Standards DIN IEC 60038 and DIN EN 50160 Voltage difference at the supply termi nals of the rope winch max 5 96 Observe power supply specifications in the circuit diagram e Interrupt the brake coil supply during lifting operation and when pulling loads on inclined services on the direct current side faster response of the brake This is already available in the case of factory installation of the control unit Procedure gt User manual of the motor manufacturer gt Chapter electrical connections Allocation gear to winch gt Spare parts lists Motor rotation direction Chapter 3 2 5 2 Minimum requirements Hope winches must cor
25. gb fr es it pt eseilwi s haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 Use appropriate fuse 25 DE GB FR ES Typ ESF PT L gn O gt E 2 bzw 3 094278 a de gb fr es it pt eseilwi s haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 14 R IG 9cI IG 9cI IG 9cI IG 9cI IG 9cI IG 9cl IG 9cl IG 9cl IG 9cl OS6cel Oc6cel Gc6cel GCOCE 666cel OS6cel Gc6cel 666cel OS6cel GEL9cl LELICL LELICL 9EL9Cl GEL9cl GEL9cl 982924 GEL9cl GEL9cl C O evV 9cl cv 9cl Ov 9cl Ov 9cl cL8cel cL8c amp l Ol8cel GS6CEL GSG6CEL se oe me em me oe os use eme ome DEUS LC 980Slc 980Slc 80Slc SS0Slc SS0Slc c90Slc 6vO0Slc 6vOSLc SN SN SN Sd d Sd d Sd d Sd d Sd d Sd d Sd d Sd d 8d 8g 8g 8g 8g 9 C4 9cQ3 ttad todd 0d3 ttad todd 0Qd3 06 x83H 06 x83H UO OO 06Hdad DO VVIOONT VVIOONT VSOBNE vdOsNd VaLZNg8 VS06N8 VdH08N8 PQ LINS CKL9C L 06 9cl 06 9cl 96 9cl Vo 9cl GCLOCH 9 L9Cl Vo 9cl 9cQ3 9 C4 ttad todd eodd ttad todd OO DO VVIOONT VVIOONT VvSO6Nd VdH08N8 PQ LINS VS06N8 vdOsNd PQ LINS LEZeck 88 9cl 88 9cl GcL9cl LIL9CL LcL9Cl GcL9cl LIL9CL LcL9Cl L8L9cl 8179cl 0 9cl GIS TE KCL 9c L L8L9cl DLC 8179clL ecL9cl 9179cI GIS TE ecl9cl 9179cI 0S99S3 oorge O0ZOS3 00r3S3 002483 066083 052083 005983 OGZOS3 ost9sa O0GJS3 OSZ4S3 OGIdS3 A 0 Z 00v o
26. ided drum The rope direction is correct if The deflection pulleys are arranged centrically to the drum at a minimum distance Largest rope deflection angle for smooth drums lt 4 for grooved drums lt 2 B Rope deflection angle at the roller p a or B a Rope deflection angle at the drum a Angle of the drum grooves Measurement centre drum to centre roller for standard rope winches Minimum distance m TYPE LONE na ESF 150 200 250 ESF 400 500 4 3 4 Rope End Connections Permissible according to EN 14492 1 Asymmetrical rope locks which correspond to EN 13411 6 Symmetrical rope locks corresponding to EN 13411 7 with rope diameter 8 mm Metal and synthetic resin socketing which correspond to EN 13411 4 Ferruling and grouting according to EN 13411 3 4 4 Load Hooks Load hooks are permissible according to DIN 15400 or UNI 9465 Unintentional loosening of the load must be prevented Hooks with a safety catch fulfil these requirements 094278 a de gb fr es it pt eseilwi s 5 COMMISSIONING Observe safety notes in Chapter 2 e Have an expert check the devices before commissio ning Qualified person Chapter 7 Carry out the examination according to the supplied test book and following the specifications of the operating instructions chapter 7 and document the results in the test book 5 1 Power Supply Observe safety notes in Chapter 2 6 Connectin
27. ion in a legible and complete condition Only qualified and authorised personnel may operate maintain examined and repair the device The personnel has been regularly instructed on all appropriate issues con 15 cerning industrial safety and environmental protection and is familiar with the operating instructions and in particular with the therein contained safety instructions The permissible load is clearly recognizable for the user Signs have not been removed from the device and remain legible Nosubstantial changes have been carried out on the de vice Required tests have been carried out and documented The used spare and wearing parts correspond to the tech nical requirements specified by the manufacturer This is guaranteed for original spare parts 2 9 Safety Instructions User All persons who operate the device independently must be suitable for this purpose familiar with the valid safety and accident protection regulations and have been assigned by the Operator Only use the device when it is in a technically perfect condition and as intended Chapter 1 4 with regard to safety and dan gers while considering the operating instructions Please check Are the necessary safety devices Chapter 2 1 present and functional e Hasthe brake function always been checked before beginning work Is personal protection equipment worn as required by local regulations e Has the load car
28. ll as remaining service life according to drive group and load Check before lifting the load Is the load suspended safely in the load hook and is it com pletely accommodated in the hook Is the safety flap closed For attaching the load the respective national regulati t ons for load carrying devices apply in Germany the BGR 500 Chapter 2 8 2 4 Safe Storage Transport and Assembly Store clean dry and protected Take measures against corro sion on wire rope hook and brake Transport and assembly by authorised persons familiar with the valid safety and accident prevention regulations as well as with the operating instructions Please check Are there any transport damages Immediately notify the supplier Is personal protection equipment worn Safety glass safety shoes if necessary helmet Are suitable standardised and examined hoisting gear and load securing devices used Dimensions and weights gt technical data Chapter 3 3 Always Only fasten load securing device to base plate gear drum and or drum shaft Transport device protected against impacts and shocks falling over or toppling Assemble on stable flat surface Attach the device such a way that neither the load nor other effects can change the position the position 2 5 Save Service Maintenance Troubleshooting Always observe the intervals specified or indicated in the ope rating instructions for rec
29. n active power meter during lifting operation If the current exceeds overload the set value level the motor is switched off and the red lamp on the switchbox lights up If there is no malfunction according to Chapter 8 7 then the re is an overload shutdown Then only a lowering movement unreeling the rope is possible Lifting is possible again after eliminating the overload The active power meter has been adjusted in the factory Asa safety component this must be regularly however at least once annually checked by the operator as well as before commissioning Observe in this respect Doesthe Ident No correspond ID No 890060 to the spe cifications of the type plate of the active power meter Only use devices with same ID No S1 UL S2 U ts 0 5 s tr 0 3s Level 1 UL SE Range Error LED ts 0 5 tr 0 3 S2 Settings parameters range and level Type Power SW150 SW250 SW500 SW750 SW990 supply voltage Range 230VAC 4 8 7 400VAC 1 2 2 3 7 Level 85 10 230VAC Be S 400VAC 710 55 96 100 96 80 96 100 96 90 96 Disconnection at 11096 of the nominal load Check overload protection with test load and possibly correct the setting Level increase of level increase of overload limit According to DIN EN 14492 1 the disconnection must take place in a range between 110 and 125 of the nominal load After a running in pha
30. n sufficiently Attach the winch distortion free Detachable drums are only permissible for vehicle salvage winches winches for boat trailers and pulling winches haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 14 The following is not permitted Exceeding the permissible load see type load plate and technical data Conveyance of passengers Persons standing under suspended loads Pulling away jammed or blocked loads dragging of loads and pulling diagonally Transporting burning liquid material Working with defective winches rope or load carrying equipment Working outside of the permissible temperature range Operation in tropical environment Operating range The winch corresponds to the EN 14492 1 Power driven winches as well as the Accident Prevention Regulations BGV D8 Winches hoists and pulling equipment The equipment is not certified for Building elevators BGV D7 Stages and studios BGV C1 Conveying loads above lines and pipes through which combustible gases or liquids which could also be harmful to health only with control units according to safety category 2 Lifting equipment for persons ZH 1 461 Use in explosive environment ATEX The device is unsuitable for Continuous operation see technical data motor group Excessive inching operation Use during constant vibration
31. ot braked when taking off manually Slack rope can develop causing the rope coil to jump of the drum A pres sure roll Chapter 8 2 can prevent this The coupling is equipped with a switch which interrupts the power supply of the motor This switch has already been con nected according to the circuit diagram if a factory control unit is installed Otherwise it is the responsibility of the operator to correctly connect the switching element to the control unit The switch is a safety component Check regularly howeverat least once annually haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 23 8 6 Control with Pendant Pushbutton direct The control unit is attached to the gear if not ordered other wise The motor and a pendant pushbutton standard supply line 2 m are connected to the control unit The current is con ducted via the pendant pushbutton directly to the motor Emergency stop Lifting reeling the rope Ka e Pressing initiates the movement releasing stops it rs Check rotation direction of the motor before initial use Chapter 3 2 and 5 1 8 7 Control with Pendant Pushbutton indirect The control unit is attached to the gear if not ordered other wise The motor pendant pushbutton standard supply line 2m and depending upon equipment all electrical switches end position 8 1 slack rope 8 3 emergency hand 8 4 cou pling 8 5 are connected to the control unit The pow
32. respond to the requirements of the valid international and national standards and guidelines It is required in particular that Winches are equipped with lifting and lowering limiters Limit switches Rope intake positions in the work area of the operating personnel and in the traffic area are safeguarded Winches are equipped with overload protection if jam ming or trapping of the load cannot to be prevented and recognized and forces thereby occur which overload the winch An overload protection is required starting from a load carrying capacity of 1000 kg or a towing force of 10 kN Winches are provided with an emergency stop function Control equipment for initiating and stopping the move ment are equipped with an automatic reset Control equipment for lifting reeling the rope and lowering unreeling the rope is available and reciprocally locked Slack rope formation does not cause in the endangering conditions The load carrying capacity is clearly recognizable for the user 5 3 Options haacon mounts the limit switches for options All switches are connected wired and checked if the control unit has been as sembled in the factory Fine adjustments must be carried out on site according to the operating conditions Chapter 8 In all other cases the operator is responsible for wiring the options correctly haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 20 6 OPERATION N The safe
33. rrent for life and health of persons Danger by drawing in of extremities Passenger transport prohibited Notes and tips on use 1 2 Machine Type Series Year of Construction The type plate for identification of the rope winch haacon hebetechnik gmbh Josef Haamann Strafie 6 I D 97896 Freudenberg Main Made in Germany haacon C TYP ESG250 xxxxxx Type designation Article number ZUL LAST 1 LAGE ZUL LAST 3 LAGE KVG Nr BAUJAHR FABR NR 250 kg 197 kg XXXXXX XX XXXX XXXXXX Customer number KVG Position Series Number 1 3 Manufacturer Service Address haacon hebetechnik gmbh Tel 49 0 9375 84 0 Josef Haamann StraBe 6 Fax 49 0 9675 84 66 D 97896 Freudenberg Main e mail info haacon de Internet www haacon com 1 4 Intended Use Only used as intended for safe operation The operator is responsible for damage to persons and property which result from non intended use The manufacturer s liability and warranty becomes void in the case of arbitrary changes Only suitable for raising lowering and pulling freely movab le loads Onlyuse lifting winches for raising and lowering loads vertically or on inclined surfaces Only usepulling winches for moving loads on horizontal surfaces Only use in a sound technical condition Only instructed personnel may install operates and main tenance and the device Dimension the connection constructio
34. rying equipment and rope been checked every time before beginning work and has the complete device being checked to a visual inspection Do not work negligently Stop defective device immediately and inform superior First repair defects then continue working Replace damaged load carrying equipment and ropes Repairs are not allowed Only use original spare parts Do not modify or alter the device Attachments may neither impair safety nor function The following is prohibited Transport of passengers Persons standing under lifted loads Note Warn persons in the immediate vicinity We refer to the applicable German accident preven tion regulations and for use outside GERMANY to the respective national regulations Touching the drum and rope intake during operati on N Work on live components 094278 a de gb fr es it pt eseilwi s Loop the rope around the load Pull the lifting rope over stationery paris or edges Exceed the permissible load carrying capacity Manipulate safety devices Pull or drag loads diagonally Wrench jammed loads away Unreel rope to rope attachment Two coils must always remain on the drum Work with untensioned rope operate without safeguard against jumping off the drum Work without lifting limiter Avoid to ensure operational reliability Continuous operation as well as continuous inching ope ration exceeding of the duty cycle of the motors as we
35. se approx 40 operation hours the efficiency of the winch can have impro ved so that a correction is required haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 24 9 TROUBLESHOOTING Avoiding injuries and damages Malfunctions may only be repaired by sufficiently qualified and authorised persons Secure devicece against unintentional start up l e switch main switch off and secure with lock Secure range of action of moving components Safety instructions gt Chapter 2 Malfunction Possible causes Rectification The motor does not run No power supply Check the power supply connection Fuse melted Replace the fuse Interruption in the control cable The brake does not vent GB Refer to the The brake does not vent fault The switching unit in the control switch is defective Heplace the switching unit Start up or operating capacitor defective 220 V Replace the capacitor The motor runs the load is not hoisted The overload protection as of 1000 daN rope tensile force is released with overload Reduce the load to the nominal load The overload protection as of 1000 daN rope tensile force is released with load lt nominal load Check the overload protection and readjust it if required The motor hums and has a high power consumption Coil or capacitor defective 220 V The rotor drags Hepair motor
36. t 17 2 1 Noise brotechon uu aaa aassasasanaawakaquahaqa 17 3 Product Description 17 3 1 Design Type ESGF u uu aria seno rar tela soe ed rica 17 se Design TyDe ES estara L da 17 3 3 Technical Data 18 4 Installation eser cei a crac a a 19 4 1 MOUNTING 0 0 cece eee eee eee eee 19 4 2 Installation Position Gear Venting 19 dS RODES ii 19 4 3 1 General Notes 0 eaS 929 a 900 Ea TEA REAT Hra 19 4 3 2 Rope Attachment to the Drum 19 4 3 3 RODG COUN SG EE 19 4 3 4 Rope End Connections 20 4 4 Load HOOKS E 20 5 Commissioning erre 20 o T Ge ET ei EE 20 5 2 Minimum requirements 20 SELOS a EE 20 6 Operation ri cte ri etcetera 21 7 Examination Service Maintenance 21 1 1 Inspection intervals cs cece ceecceecceeeeeeeeeeseeeneeeeeeseees 21 7 2 Examination before Commissioning and after substanti al Changes before Recommissioning 21 7 3 Recurring Examination 21 7 4 Determination of the Service Life Consumption 22 7 5 Examination Rope 22 7 6 Examination Load Hook 22 T f BremsrmiolOF coelis kn dob Find amc aec oc Fac 22 F
37. tection Motor shut down during Emergency Hand Operation Adjust before commissioning Examination before use and according to inspection plan Motor shut down with detached drum Adjust before commissioning Regular examination Emergency stop switch No 2 3 4 5 6 7 8 optional Regular examination 2 2 Safety Instructions Operator Th e operator is obligated to plan and monitor all necessary measures to guarantee safe operation Th haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 e operator must ensure The use is as intended Chapter 1 4 The safety of the device is analysed according to its appli cation and environmental conditions and that recognizable risks e g danger of injury at rope inlet and rotating drum are assessed and eliminated Before commissioning the device has been examined and approved according to the appropriate international and national regulations Operation is only carried out in a perfect functional condition The safety devices are regularly examined for their effec tiveness only ropes are used which correspond to a valid stan dard and are suitable for the application case Chapter 4 3 The required personal protection equipment for the assem bly operation maintenance and repair personnel is availab le and used The operating manual must always be available at the device s operational locat
38. tiates the movement releasing stops it Function and operation of the options see Chapter 8 7 EXAMINATION SERVICE MAINTENANCE Winches lifting and towing appliances including their suppor ting structure must be examined by an expert Before commissioning After substantial modifications before recommissioning Atleast once annually unusual events have taken place which could have a damaging effect on the safety of the winch extraordinary examination e g after longer disuse accidents natural occurences After repairs which could affect the safety of the winch A person is an expert who due to his professional training and experience has sufficient knowledge in the area of winches lifting and towing appliances and is familiar with the relevant national industrial safety and accident prevention regulations as well as with the general rules of technology laws stan dards technical rules and regulations in such a way that he can assess the safe operating condition of the device The examinations must be arranged by the operator Test results and met measures must be documented N in the provided test book All monitoring maintenance and service work serves safe operation and must therefore be carried out carefully and conscientiously Asfaras possible carry out the tests without load 7 1 Inspection intervals GB The specified monitoring and maintenance intervals apply wi thin
39. tion be Examination Examination Mainte Examination at commis sioning Chapter 7 2 fore beginning Maintenance every 3 nance every 12 months g D work months Chapter 7 3 Screw connections Seton connections o ooo oa H a AX 1 x Brake function O function x X x Brake Air gap EE WE SE Switch End position slack rope coupling emergency hand control alento cable switchbox f available gt Chapter 8 gt Chapter 7 7 gt Chapter 7 5 4 gt Chapter 7 6 gt Chapter 7 8 094278 a de gb fr es it pt eseilwi s haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 21 7 4 Determination of the Service Life Consumption The theoretical service life D of the haacon rope winches is according to motor group Motor group After expiry of D the winch must be taken out of service and forwarded to the manufacturer for a general over haul The operator must determine the consumption of this service life annually and document this on the appropriate forms in the test book Calculation basis European Standard FEM 9 755 7 5 Examination Rope The rope examination is essentially a visual examination The rope must be examined before each shift for outer damages deformations incipient cracks and corrosion The rope must be examined by an expert at least once annually Notes on appropriate accomplishment can be inferred from the DIN
40. tor with protection system IP 55 is favou rable Provide motor with protective canopy when installed in a vertical position n particularly damp environment and with strong tempe rature fluctuations the motor can be equipped additionally with a heating element as condensed water protection Condensation moisture temperature fluctuations can result after longer downtimes in corrosion of the mecha nical brake thereby causing brake malfunctions Corrosion protection can also not prevent this complete ly The best is to use the winch regularly A weekly test run and repeated switching on of the motor can prevent jamming of the brake according to our experience 4 3 Ropes 4 3 1 General Notes Select a rope suitable for your purposes The EN 12385 3 e g provides selection aids Wire ropes differ by their design construction twist free low twist and non twist free rope haacon recommends rope types 6x19M or 7x19 not twist free and the type 17x7 low twist according to EN 12385 the strength of the it individual strands The minimum tensile strength of the rope results from this gt technical data type plate The rope diameter gt technical data type plate The impact direction haacon recommends the use of right handed ropes Designation Z Their use is obligatory with grooved drums The surface Only use galvanized or high grade steel wire rope outdoors GB Instructions for use On
41. ty instructions specified in Chapter 2 apply Always work with the consideration of safety and risks Never overload the winches When changing the rotation direction of the motor wait until it has come to a standstill Observe duty cycle type plate technical data in Chapter 3 3 For example 40 ED according to VDE 0530 means that the motor can operate for 4 minutes during a period of 10 minutes Itis thereby irrelevant how heavy the load is and whether the 4 minutes are consecutive or in intervals S2 12 min means that the motor can run continuously for 12 minutes afterwards however must cool down to the ambient temperature The load must be safely suspended in the load carrying equipment and both must be safely hooked into the load hook and be located on the base of the hook The safety catch of the hook must be closed Always initiate load movement with lowest speed First tension the rope it may not be slack at the beginning of the load movement Continuously observe load during the movement Pay attention to rope damages Immediately report defects to the responsible person First repair defects then conti nue working Carry out required examinations and observe maintenance intervals Control elements Lifting reeling the Lowering unreeling rope the rope Lifting reeling the Lowering unreeling rope the rope slow fast slow fast Pressing ini
42. ue lt N He pod jeu 9poo N OU JepJO JN II 1s g FR ES LGL9C1 LGL9C1 LGZ9C1 LGZ9C1 COLEEL COLEEL USDC KL COLEEL LELICL 9EL9Cl GEL9cl 9EL9Cl HERO i SVLIC cvl9cl OvL9Cl tt Ga 808E 8E6cEl cL8cel OL8cel SS6c l 9 9cl cS 9cl 68c l cS 9cl ZVISI c CPLG LC GELSLo OLLSL c80Slc 960Slc BLOUS LC IPISI c 8cISLc SLLGLS 09 09 980SLc 80SLc asosl CUS LC c 9cC vVeZ9cl ce 9cl ve 9cl GCLOCH 8g 06 x83H 8g UGY92 0 UO OO 06Hdad co B l 89 cl Ecl LeZeck cEL9cl co BH l co BH Q ems Y St co v C L 75 haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 eseilwi s a de gb fr es it pt 094278 a de 094278 a de gb fr es it pt eseilwi s haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 46 C O 2G 9c celcel DOUE ECL evelOL SC8cEl XL S88CElL Xc S60Slc O 8cel 19 9cl 19 9cl 19 29cl 09 9cl KPLS LC 060SLc 6v 9cl 888cel LE VviSLc CDUS LC 002954 Lu D C O 2G 9cl c8lEel DOUE CL SvclOl 6V6CEL XI 8L8CEL XE 1 0Slc LE8CEL O 8cel 09 9cl Glo 020Slc 8v 9cl 8c8cel 8L8cEL O8ISLc cLOSl e 00r9S3 0029S3 O0t4S3 005459 066983 097959 005983 0SZ9S3 OGLOS3 0053S3 0GZ4S3 091469 D CO 8 79cl Z92964 c8leel DO
43. uooeeu LIWH LON DG L OSI N3 ueutqosejN UOA 1I9U4 9U9IS Z 7L 00LZL OSI NA NIG USULION 934arsiuounieu SJopuomobuy 53 801 002 93 86 9002 93 18 86 Jyoudsjue ueBunuiuimnseg uobibejydsulo uepueDjo Bunuunjsny usuJaso ob Jop ul wexuoiDeJ1eA euosneuDeuoupier3 oU AW ueiumuous6unuuedsiepelN 53 eiuuouueutgoseyWw 53 By 066 OSI uore1eqise De4 OS3 4S3 CAL SpulNJesoJp19 3 Bunuueueg pinpoaudg sep ssep IM uay UI urew Bjequepne44 96816 A 9 egeu1s uueuleeH Jesop uquuB iuu2e1eqeu uooeeu 7WUYyosuy pun sweN uigw 6B1i qu pn i4 96826 A l b P 9 egeg1S uueuieeH jeson Dunuepyjiesie1iuu40Ju0M 53 Hqw xiuu2ejeqeu uooeeu 9948 8 6 0 67 xeJ L 0 78 S S6 0 6 uoud uooeeu Fa WN b 4 dois Acu Bu ug OS8 L OSI NI seuigoeui jo Ajayes z L 00L2L OSI N3 NIQ spaepuejs pesiuouueH 03 9801 Tv002 93 96 9002 03 4 96 S AI12 41ID JUBADI9I Buimo 0 eU 0 spuodsaJ109 pa4eAl ep se euiopinB Ayjlquyeduoo oneuDeul04129 3 O3 oAnooeuip eBeyoA M01 23 AI 9 4Ip Aueutqoeug 23 53 066 OSL s nioedeo OS3 4S3 YOUIM do1 21199 3 d L uoneuBis q jonpoud au yeu eJejoop Aqe48u em ure DuequepneJ4 968 6 d 9 egeug uueuieeH jesof uquiD yiuyosjaqay uooeey ssoippe pue JWEN ureW BjequepneJ4 96826 A 9 egengs uueureeH jesof Haw 4iuu2919qeu uooeeu 11Uu110JUO 2 JO UON BIB D9A Oz haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 937
44. urring tests inspections All persons who work on the device must be suitable for this purpose familiar with the valid safety and accident protection regulations and have been assigned by the operator Before starting special and maintenance measures Have persons in the danger zone been informed and warned Areas shut off Is the device load free and sufficiently cooled down A Has the main switch been switched off and the device safeguarded against unexpected restar ting Actuate emergency stop close main switch and attach warning signs Manual interventions in an operating device can lead to severe accidents If switching on is nevertheless necessary e g rope replacement then this may only be carried out while observing special safety precautions Is suitable protection equipment worn and have appropri ate protective measures been met if required e g falling protection when working at large heights haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 16 Have possibly released screw connections being tightened safely again f necessary safety devices have been disassembled have they been reassembled examined and documented imme diately after concluding work Are operating and auxiliary materials disposed safely and in an environmental friendly manner 2 6 Safety Instructions Electrical Equipment Disconnect from the power supply when working on the electri
45. x O 2 T O Q O o Q O am Lifting winch pulling on inclined surfaces Boat vehicle salvage winches A Nominal strength of the individual wires min 1570 N mm 2 Nominal strength of the individual wires min 1770 N mm 1 B C Pulling winche Pulling on horizontal surfaces Nominal strength of the individual wires min 1960 N mm 4 Standard coil number 3 the coiling behaviour decreases with increasing coil number 5 Drive group according to DIN 15020 or FEM 9 511 6 Other rope diameters on request 3 haacon hebetechnik gmbh Telefon 49 0 9375 84 0 Fax 49 0 9375 84 66 H Divided drum The rope traction force results from masses connected to the rope winch e g rope hook load securing devices lifting racks magnets pay load and applies to installation heights under 1000 m related to sea level 7 Only when lowering with full load When lifting noise level lt 70 dB A From 80 dB A on hearing protection must be provided The 1st rope layer is the rope layer directly located on the drum er E 18 4 INSTALLATION The safety instructions Chapter 2 apply in particular for sto rage transport and assembly Chapter 2 4 4 1 Mounting Connection construction sufficient strength and rigidity in order to safely accommodate occurring forces Contact surface even for tension free attachment Use screws which do not loosen themselves
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