Home

WEIGHT INDICATOR

1. ES N E L Ne j B Bg g 1 WEIGH START PHOTO CELL 2 WEIGHING BELT 3 PLATFORM 4 CADENCE PHOTO CELL 30 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 5 CADENCE BELT 6 EXPELLER BELT 7 WEIGHT INDICATOR The cadence belt supplies the packs to the weighing belt with the possibility of managing their flow as described in section MANAGEMENT OF CADENCE PHOTOCELL AND BELT FUNCTIONING In the moment that the pack starts transiting on the weighing belt in other words from the instant in which the pack presence photo cell is obscured the instrument 1 Waits for the positioning of the pack 2 Halts the weighing belt 3 Waits for the weight stability 4 Acquires the weight 5 Continues with the subsequent cycle phases proceed in the reading of the following sections 6 Is ready to carry out a new weigh It s possible to set a minimum duration of the stability condition lt lt STB WGT gt gt step TECH MAN REF if the weight is stable for a time greater than the one set the instrument acquires the weigh otherwise it waits for the stability This setting can be useful when The weight after the belt halt reaches right away the equilibrium but it stabilizes on its current value after a few seconds One should acquire the weight of a material inside a container
2. en enda 36 13 3 2 5 CHECKING QUANTITIES NEW iis ceri tx i vira eec edema ee t 37 13 3 2 6 AUTOMATIC TARGET RECALCULATION AFTER N WEIGHS WITHIN TOLERANCE 37 13 3 3 CORRECTION OF THE OUT OF TOLERANCE WEIGHT pasos ceca RE OQ cad aoc e eran 37 13 34 TOTALIZATION a a tuas ie Qaod it sut ee Pe els 38 13 3 4 1 TOTALIZATION OF ONLY THE WEIGHS WITHIN 38 13 3 4 2 VISUALISATION AND CLEARING OF THE ACCUMULATED TOTALS sss 38 13 3 4 3 CLEARING AND AUTOMATIC PRINTING OF THE PARTIAL TOTAL AFTER N WEIGHS 39 13 3 4 4 ADDITIONAL VADE pede dti Rc En bes reiten 39 13 955 TICKET PROGRESSIVE aded NO et eec o c it 39 13 3 5 WEIGH RESULT INDICATION AND ENABLING OF THE LINKED OUTPUTS 40 13 3 6 STOP AND RESTART OF THE BELTS nk hand reat ak naso eben 41 13 3 6 1 STOP OF BELTS FOR WEIGH OUT OF TOLERANCE MANUAL EXPULSION 41 13 3 6 2 STOP OF BELTS AFTER EVERY WEIGOFL ran QUEEN Ent eek ed 42 13 3 6 3 STOP OF BELTS AFTER A NUMBER OF WEIGHS OUT OF 42 13 3 7 EVACUATION AND AUTOMATIC EXPULSIDN a ta did tur hc Keller at ied 42 13 39 89 WEIGHING BELT AUTOZER O au cca baie aan
3. 29 DR REA 29 NAS EMS FAS CONTR Oe 29 13 2 ENABLING DISABLING THE WEIGHING CYCLE s a 29 13 3 DESCRIPTION OF THEGYGEE PHASES iat mtem 30 13 3 1 WMEIOHT AGOUISEITIORE 2550 deer Rs 30 ETAT HAEDWITHA PHOTO GEL otc totem 30 19 9 2 IN MOTION WITH 1 PHOTO CELL iioii tp aa UN odis ipei 31 13 3 1 3 IN 31 9o AT AAT WTAHOUT RHO TO GELES ie doccia otio ettet 32 2 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 13 3 1 5 IN MOTION WITH NO PHOTO GELL c iot condena pn er bn einen 33 19 22 TOLERANCE CHEG K tati aiti pu De 34 13 3 2 1 CHECKING WITH ARTICLE AND T1 T2 T3 TOLERANCE 35 13 3 2 2 CHECKING WITH ARTICLE AND MINIMUM AND MAXIMUM THRESHOLD SETTING 35 13 3 2 3 CHECKING WITHOUT ARTICLE AND FAST MINIMUM AND MAXIMUM THRESHOLDS SETTING a pei aD ra pone qu aen 36 18 3 24 DETERMINATION OF TOLERANCE RANGE
4. FUNCTIONING In the moment in which the pack starts to transit on the weighing belt in other words from the instant in which the pack presence photo cell is obscured the instrument 1 Waits for the positioning of the pack 2 Detects a series of weight values with the object in motion until the end weigh photo cell is obscured 3 Calculates the weight averaging the detected weight values 4 Proceeds with the subsequent cycle phases proceed in the reading of the following sections 5 Is ready to carry out a new weigh 13 3 1 4 AT HALT WITHOUT PHOTO CELLS The positioning and weight acquisition takes place with the weighing system at halt and it is eventually put into action only in the evacuation The trailing edge of the weight is used for starting the weigh acquisition and the leading edge for reenabling the weighing The weight acquisition takes place upon the reaching of the stability or upon a set time EXAMPLE WITH WEIGHING BELT The weighing belt mounted on the scale is connected to the expulsion relay and to the tolerance relays for the management in the evacuation phase and subsequent end of the weighing operations EXAMPLE 32 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 1 WEIGHING BELT 2 PLATFORM 3 EVACUATING BELT 4 WEIGHT INDICATOR FUNCTIONING The weigh starts when the pack is positioned on the belt The instrument tests the presence of the pack through the leading edge of the wei
5. display shows XX in which XX indicates the number of the format to be linked the format number and press ENTER NOTE In order to not link any format to a print function one should enter the number 00 14 2 LOT WEIGHS REPORT Through the print functions described in the previous section it is possible to create a report of the sampling made by printing a heading the weight of each weighed object and the lot end with all the statistical data of the weighs of the lot toal and the accumulated total 14 2 1 PRINTING OF THE HEADING The data which is configured for the format linked to the FIRST LOT TOTALIZATION HEADER function allows to create an independent print format which is printed as a heading when the first totalization is done It is useful for printing the COMPANY HEADING or other DESCRIPTIONS when it is not necessary to print these in a single accumulation operation 48 3590EXT CPWE series indicators E CHECK 03 12 05 EN U IND ART 0 XL PACKAGE TARGET 5 000kg START DATE AND TIME 20 01 05 12 08 48 WEIGH NET 1 5 002kg 14 2 2 TOTALIZATION The data configured for the totalisation formats WITHIN TOLERANCE OUT OF TOLERANCE WITHOUT TOLERANCE TEST allows to create various formats for each outcome of the check depending on the outcome of the check the relative format is printed It is useful to print all the totalised weights by eventually indicating the weighs out of tolerance 5 00
6. Dual range 6 3 kg capacity and 2 1 g division 3000 3000 div Triple range 15 6 3 kg capacity and 5 2 1 g division 3000 3000 3000 div NOTE For the approval of the weighing system in dual and triple ranges the cell must have better technical features in comparison to the cell used for the approval in a single range This functioning is indicated by the enabling of the symbol which identifies the range in which one is working W1 first range W2 second range W3 third range if configured by passing to the W2 range the second range division is enabled by passing to the W3 range the third range division is enabled at this point the first scale division is restored only by passing the gross zero of the scale The multidivisional functioning is similar to multirange but with the difference that a range division is enabled as soon as one enters in its range interval in other words without passing by the scale zero NOTE The selection of the range number with multirange and multidivisional functioning is made during the indicator calibration TECH MAN REF 9 DISPLAY OF METRIC DATA inFO The indicator is fitted with a function named INFO thanks to which it is possible to view the configuration metric data First range capacity first range minimum weigh first range division Second range capacity second range minimum weigh second range division Third range capacity third range minimum weigh t
7. a dtd PARAR Ae t un 42 13 4 CYCLE LOCK AND INTERRUPTION OF THE WEIGH NON WEIGHED 43 DOWNSTREAM BLOCK nissim cond qi ager na de 44 134 2 EMERGENOY MOTOR LOCK iuto e Redon Fino eno 44 13 4 3 UNDERLOAD OVERLOAD WEIGHT end ee eh nce 44 13 5 CYCLE RESTORAL AFTER POWER OU TAGE soit er tice toss ive tau ange 44 13 6 MANAGEMENT OF CADENCE PHOTOCELL AND BELT ER eaa Rt det 45 13 7 ALARM OUTPUT MANAGEMENT ettet edet eue 45 iMi H 45 14 1 LINKING OF THE FORMATS TO THE PRINT 4T 14 1 1 QUICK LINKING OF THE FORMATS aesti kim tt Rome eit eife HIE opto rete ae ri redeunt 48 2 LOT WEIGHS REPORT istituti eur road vie dare etaed ng 48 142 1 PRINTING OF THETHEADING otto dM ifa aa iS f pnt a Ra uU tin a 48 14 22 TOTALIZATION s didus nico dei aiti ntes ee trat pep eder 49 TAZ oo OVALE OM totis e Qi t ee edt unco tui dE b ep m Eve cp Cette Dod neo Ite D tan 49 14 3 REPETITION OF THE LAST EXECUTED PRINT
8. gt gt step TECH MAN REF one enables the Com data diagnostic function The display shows In the first screen one selects the port on which the diagnostic control should be executed While in the second screen one selects the code that one wants to use for viewing the data in transit When the data on the RX and TX reception and transmission lines are correctly displayed then the functioning of the relative serial line is considered to be correct NOTE By pressing the HELP key it s possible to see the keys list used in the menu 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 15 3 CALCULATOR Through function 114 combinable with the desired key lt lt F Keys gt gt step TECH MAN REF one enables the calculator function ADDITION MULTIPLICATION SUBTRACTION Procedure Enter the first value using the numerical keyboard Press F1 to add F2 to multiply F3 to subtract the value TERMINATE THE OPERATION TYPE the second value and PRESS ENTER the result will be shown for a few seconds on the display TYPE the second value and PRESS TARE the result will be shown for a few seconds on the display and will be added in the addition and multiplication case or subtracted in the subtraction case to the current tare value PRESS 2nd F the NET weight on the scale will be used as a second value and the result will be shown for a few seconds on the display In the end the printing of th
9. The memorisation of a weigh takes place e Following the reception of a command through the serial line See section REQUEST WEIGHT VALUE WITH WEIGH ID e Upon the printing made with the F5 key or upon totalisation By setting the Setup gt gt Serial gt gt Comprn gt gt Protoc parameter on ALIBI TECH MAN REF Through the selection of the following TX G W or TX N W parameter it is possible to choose whether to receive in the response string to the PID command either the gross or the net weight along with the tare It s possible also to transmit the string weigh ID on the PC port by setting the Setup gt gt Serial gt gt Com gt gt Protoc parameter on ALIBI TECH MAN REF NOTE In case of printing through the F5 key the PID string is transmitted while after at totalisation is made the PIDM string is transmitted See section STRING FORMAT WEIGHT ID for the description of the two strings The identification of the weigh takes place through the ID code a code is given to each weigh allowing finding the weigh in the database If the weight can be saved in the alibi the numeric ID will be substituted with the message NO The ID has the following format lt Rewriting number gt lt Weigh number gt Rewriting number number of 5 digits which may go from 0 to 00255 it indicates the number of complete rewritings of the alibi memory Weigh number number of 6 digits which may go from 0
10. amp 4 0 in characters mode ChAr by pressing once a space is entered by pressing twice it enters the 0 character 4 moves the blinking cursor to the left or to the right v scrolls in one sense or the other the list of all the enterable characters 0 1 9 A B Y 2 Examples enter the letter B one should press the 2 key twice the ChAr mode Toenter the number 3 one should press the 3 key four times in the ChAr mode or press the F5 key one passes to the nuM mode and press the 3 key once 4 3 DISABLING THE KEYBOARD It is possible to disable the all keyboard functions except the C key for turning on and off in order to avoid undesired pressings of the scale keys lock the keyboard press at length the F1 key the display shows the LoCK message for a few instants Now the keyboard is LOCKED if one presses a key the display shows for a few instants the PRESS AT LENGTH F1 FOR UNLOCKING message unlock the keyboard press again at length the F1 key the display shows the unLoCk message for a few instants NOTE It s possible to lock all keys individually in a permanent way through the TECHNICAL SET UP TECH MAN REF 4 4 HELP MENU By pressing at length the HELP key it is possible to access a menu containing the list of keys of the instrument and of any configured remote controls with the relative function and status locked or unlocked indic
11. 2 Detects a series of weight values with the object in motion for a pre established time interval set in the lt lt T M PES gt gt TECH MAN REF 3 Calculates the weight averaging the detected weight values 4 Proceeds with the subsequent cycle phases proceed in the reading of the following sections 5 Is ready to carry out a new weigh 13 3 1 3 IN MOTION WITH 2 PHOTO CELLS The weight acquisition takes place in the same way as the previous mode but the use of a second photo cell allows to take advantage of all the possible weighing time depending on the pack that is to be weighed 31 3590EXT CPWE series indicators E CHECK 03 12 05 EN U DESCRIPTION OF THE SYSTEM On the weighing belt mounted on the scale a photo cell is installed the START one for checking the presence of the object to be weighed and for the consequent start of the weighing operations furthermore a second photo cell is used the STOP one for checking the exit of the object to be weighed and consequent end of the weighing operations 9 fe GM N i Eu Em 1 WEIGH START PHOTO CELL first photo cell 2 WEIGH STOP PHOTO CELL second photo cell 3 WEIGHING BELT 4 PLATFORM 5 CADENCE PHOTO CELL 6 CADENCE BELT 7 EVACUATING BELT 8 WEIGHT INDICATOR EXAMPLE
12. 2ndF F5 Repetition of the last printout made 2ndF F8 Net Gross Conversion 2ndF F9 Modification of the data shown on the display with non active weight zoom 10 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 4 2 ENTERING ALPHANUMERIC TEXT It might be necessary while the weighing system is working to enter some alphanumerical texts such as descriptions alphanumerical messages operator number of lot customer etc To enter the characters one uses the 0 to 9 keys By pressing one of these keys a few times the characters shown on the key will be shown on the LCD display initially the first letter in the bottom left will appear and then the other characters towards the right After digiting a character the blinking cursor after a few instants advances automatically of a position Function of the keys F5 switches the writing mode from numeric nuM to characters ChAr In the nuM mode one enters just the numbers while in the ChAr mode one can enter all the characters of a key C If pressed for an instant it cancels the written characters first the characters that follow the cursor are cancelled than those that precede it one at a time If pressed at length it deletes all entered characters With empty text it exits the entry phase without confirming SHIFT It enters a space in the middle of a text JHELP If pressed a few times it allows entering the following characters lt gt
13. gt F 01 e The display shows 47 3590EXT CPWE series indicators E CHECK 03 12 05 EN U XX in which XX indicates the number of the function to which the print format is linked e Select the print function for example S F 01 through the arrow keys and press the ENTER key e Once entered the display shows XX in which XX indicates the number of the format to be linked to the function e Type the format number and press ENTER NOTE In order to not link any format to a vector one should enter the number 00 14 1 1 QUICK LINKING OF THE FORMATS By linking the number of a specific print function to the function 200 preamble function in the lt lt F KEYS gt gt step TECH MAN REF it is possible to access directly to the modification of it with a direct key for example F1 key to quickly link the S F 1 and F2 key to quickly link the S F 2 Furthermore for some print functions the desired formats can be quickly linked by setting directly the corresponding code function to the desired key lt lt F KEYS gt gt step TECH MAN REF without having to program the preamble CODE QUICK LINKING FUNCTION PRINT FUNCTION 200 Format linking to the Simple Printout Prn Fmt S F 01 201 Format Linking to the Totalisation SND FMT S F 02 TO QUICK LINK THE FORMAT e Recall the desired print function by pressing the linked key lt lt F KEYS gt gt step TECH MAN REF
14. ASCII 10 decimal code Differently than the previous command this allows to save the last totalised weigh of the instrument in the alibi memory therefore by transmitting the PIDM command various times after the instrument has totalised a weigh one will obtain various times the saving of the same weigh until it has been substituted with a new one The instrument shows the PIDM weight id string described in the following paragraph To avoid the saving of the same weigh various times it is possible to use the lt gt lt gt command see the description of the serial commands TECH MAN REF and the number of the last stored weigh and the last totalised weigh will be displayed By executing a check on the weigh progressive it is possible to know when a new weigh has been totalised and by transmitting the PIDM command and one obtains the saving of the new weight into the alibi memory In this way it is possible to store n weighs avoiding to store the same weigh various times 55 3590EXT CPWE series indicators E CHECK 03 12 05 EN U NOTE the weigh progressive given back by the CIP command equals to the number of weighs of the lot total the command functions only in the weigh cycle 16 2 2 STRING FORMAT WEIGHT ID The PID and PIDM string contains all the information regarding the executed weigh DESCRIPTION OF THE PID STRING ESC II PIDSS B LLLLLLLLLLUU YYTTTTTTTTTTUU ID NO This string is given with each tra
15. CPWE series indicators E CHECK 03 12 05 EN U 5 DISPLAY FUNCTIONS While weighing the display is subdivided mainly in 3 sections shown in the figure below 1 WEIGHT 2 STATUS INDICATORS 3 DATA one or two lines depending on the weight zoom function see following section 2 1 2 3 CPWE display 3590E display 3 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 5 1 WEIGHT ZOOM The zoom function allows to increase the size of the weight digits in order to ease the reading from a distance with the active zoom the data is shown on a single line Through the ZOOM W gt gt step one can disable enable the function and set a delay which determines the activation mode always active function with delay equal to 0 or disabled function at the pressing of a key and reenabled automatically when the keyboard inactivity time reaches the configured delay period with delay greater than 0 5 2 STATUS INDICATORS SYMBOL ON LCD DISPLAY FUNCTION The weight detected by the weighing system is near the zero included within the interval of 114 and 1 4 of the scale division TT The weight is unstable i The displayed weight is a GROSS WEIGHT depending on the software language Hat The displayed weight is a NET WEIGHT ii A tare value has been acquired ls A manual tare value has been entered t Ker s Lb m Unit of measure in use ton kilogram gram pounds millilit
16. INDICATION AND ENABLING OF THE LINKED OUTPUTS The weighing cycle starts only with valid thresholds if the minimum threshold is greater than the maximum threshold when the consensus from downstream is enabled IN 1 the message THRESHOLDS NOT VALID is displayed With invalid weight thresholds the message NO RANGE SELECT is displayed in the tolerance range display location see paragraph MODIFICATION OF THE DISPLAYED DATA 13 3 2 4 DETERMINATION OF TOLERANCE RANGE In the function mode with article and tolerances it is possible to select which negative tolerance T3 T2 T1 and which positive tolerance T3 T2 T1 set the valid range of the pack weight This function is useful when the negative tolerance value is different from the positive tolerance value for instance when the valid weight is within the T2 and T3thresholds In the technical set up lt lt SET RNG gt gt step TECH MAN REF one can set the tolerance range limits Below is an example in programming the combinations for obtaining the tolerance range shown in the figure The weight is valid only if it s between TARGET T2 and TARGET T3 TARGET T1 TARGET T2 TARGET T3 TARGET T3 TARGET 2 71 3590EXT CPWE series indicators E CHECK 03 12 05 EN U tolerance range WEIGHT than TARGET T3 0 TARGET T3 lt WEIGHT TARGET T2 0 TARGET 2 lt WEIGHT
17. Prn F 1 gt gt JOHN SMITH LTD 157 INDEPENDENCE AVE LONDON ART IND 0 XL PACKAGE GROSS 2 000kg TARE 0 000kg NET 2 000kg 20 01 05 12 08 48 51 E CHECK 03 12 05 EN U PARTIAL TOTAL lt lt Prn F 6 gt gt 50 00kg GROS PART T 50 00kg TARE PART T 0 00kg WGTS PART T 25 ADD PART T 0 24 01 05 08 26 05 GRAND TOTAL lt lt Prn F 8 gt gt NET GRAND T 50 00kg GROS GRAND T 50 00kg TARE GRAND T 0 00kg WGTS GRAND T 25 ADD GRANDT 0 21 01 05 08 26 05 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 15 OTHER FUNCTIONS 15 1 DIAGNOSTIC PERIPHERALS Through function 118 combinable with the desired key lt lt F Keys gt gt step TECH MAN REF one enables the diagnostic peripherals function The display shows NOTE If the expansion board is not present 2 inputs and 4 outputs are displayed STATUS DESCRIPTION ANALOGIC OUTPUT A O Analogic output value express in percent OUTPUTS OUT Status output non active 3 or active rr T INPUTS IN Status input non active or active 1 1 The serial communication is active with external device Status of the weight WEIGHT with unloaded scale TU with unstable weight SCALE Number of the active scale always and the relative weight loaded 15 2 COM DATA DIAGNOSTIC Through function 119 combinable with the desired key lt lt
18. 6 in the SETUP gt gt inF rEd step then in the steps KEY 1 KEY 6 it s possible to associate the functions to the keys of the remote control TECH MAN REF The procedure to associate the remote control is the follow press the first two keys of the remote control for three seconds press ENTER by keyboard when the message is displayed now the remote control is associated to the instrument When the remote control is associated the keys work according to the settings of the steps KEY 1 KEY 6 possible to delete the associating of the remote control with the follow procedure press the first two keys of the remote control for three seconds press C key by keyboard when the message is displayed now the remote control is not associated to the instrument NOTE The maximum number of remote controls that can be associated to the instrument is 3 If 3 remote controls have already associated to the instrument and if you want to associate another the instrument delete the first associating and save the new associating 4 6 2 RADIO REMOTE CONTROL The remote control works when the instrument is started In this mode it s not necessary to associate the remote control to the instrument To enable this functioning it s necessary to set RD BR 6 in the SETUP gt gt inF rEd step then in the steps KEY 1 KEY 6 it s possible to associate the functions to the keys of the remote control TECH MAN REF 13 3590
19. a NET WEIGHT greater than zero The simple printout is always active the programming of the lt lt react gt gt parameter is not taken into consideration TOTALIZATION WITHIN TOLERANCE OUT OF TOLERANCE WITHOUT TOLERANCE TEST Programmable printout After a totalisation depending on the check result the printing is made of one of the linked formats WITHIN TOLERANCE OUT OF TOLERANCE WITHOUT TOLERANCE TEST With the APPROVED instrument The printing works if there is a NET WEIGHT of atleast 20 divisions With the NON APPROVED instrument The printing works if there is a NET WEIGHT greater than zero PRINTING OF THE HEADING upon the first executed totalisation Programmable printout If a format is linked to the FIRST TOTALISATION HEADING first totalization will cause the printing of this format and then the format linked to the totalisation function PARTIAL TOTAL Programmable printout By pressing the F8 key the resetting of the PARTIAL TOTAL and the printing of the linked format are made Alternatively it s possible to automatically execute the function as described in section CLEARING AND AUTOMATIC PRINTING OF THE PARTIAL TOTAL AFTER N WEIGHS NOTE the instrument allows to use a progressive number increasing every time the partial total is cleared see section TICKET PROGRESSIVE for further details GENERAL TOTAL Programmable printout By pressing the F9 key the resetting of the GENERAL TOTAL
20. and the printing of the linked format are made GRAND TOTAL Programmable printout By pressing the F10 key the resetting of the GRAND TOTAL and the printing of the linked format are made SELECTED ARTICLE TOTAL Programmable printout With the selected article by pressing the 2ndF and F1 keys the resetting of the ARTICLE TOTAL is made and the linked format is printed LOT TOTAL Programmable printout by pressing the 2ndF and F3 keys or in alternative by pressing at length the RESET RESTART button IN 4 the LOT TOTAL is automatically cleared and the relative format is printed RESULT OF THE CALCULATOR Programmable printout Once terminated the operation with CALCULATOR function the linked format is printed See section CALCULATOR 46 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 14 1 LINKING OF THE FORMATS TO THE PRINT FUNCTIONS Through function 200 combinable with the desired key F KEYS step TECH MAN REF one accesses the linking of the print formats configurable in the SetuP gt gt SeriAL gt gt Prn FMt step TECH MAN REF to the 12 programmable print functions Print function Linked format A 200 gt 01 01 F7 p ENTER F6 S F 11 v Print function Key Linked step SIMPLE PRINTOUT F5
21. anodized aluminium case whose external dimensions are shown in the figure It should be mounted on a panel board respecting the safety norms k Y Y k 7 o E N ee QD 2d E o o Y 140 DRILLING TEMPLATE DIMENSION 187 5mm x 91 5mm 7 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 3 2 POWER SUPPLY amp START UP The indicator is powered with 840 Vdc voltage or a 6 Vdc optional battery For the connection to the power supply mains the safety norms must be respected including the use of a clean line without noise and interference caused by other electronic devices NOTE It is advisable to completely recharge it 12 hours in the first installation of the instrument we RECOMMEND disconnecting the battery if the instrument is not going to be used for more than 30 days Rechargeable battery version the external optional battery lasts about 15 hours without expansion board with a 1 cell platform and a recharge time of about 12 hours BATTERY FEATURES Material LEAD Power 4 5 Ah Voltage 6V THE BATTERY MUST BE SUPPLIED DIRECTLY FROM THE MANUFACTURER Do not connect other equipment to the
22. be implemented with additional internal and external modules used to increase interfacing possibilities For example one can increase the number of usable outputs one may connect various types of printers in order to have a report of the weighs made or one can connect a giant display in order to better see the weigh operations Also one can connect a PC temporarily in order to simply program the instrument through Dinitools or permanently in order to have complete management of the weighs Contact the reseller for the list of the available hardware and software accessories 2 2 SYMBOLS Below are shown the symbols used In the manual for recalling the attention of the reader On the instrument for recalling the attention of the user WARNING This operation must be carried out by specialized personnel IN CONFORMANCE WITH IDENTIFYING WITH PRECISION CLASS TECH MAN REF MEANS THAT AN ADVANCED FUNCTION IS BEING DESCRIBED THEREFORE FOR THE TECHNICAL PERSONNEL WHICH WILL BE FURTHER EXPLAINED IN THE CORRESPONDING TECHNICAL MANUAL lt lt gt gt IDENTIFIES THE ABBREVIATION OR THE NAME OF THE STEP OF THE TECHNICAL SET UP TECH MAN REF THE INSTRUMENT S DANGEROUS VOLTAGE PARTS AND THE PARTS THE USER CAN ACCESS HAVE BEEN ELECTRICALLY INSULATED 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 3 INSTALLATION 3 1 DRILLING TEMPLATE CASE AND DIMENSION The weight indicator has an
23. crossed out wheeled bin on the product means that at the product end of life it must be taken to separate collection or to the reseller when a new equivalent type of equipment is purchased The adequate differentiated refuse collection in having the product recycled helps to avoid possible negative effects on the environment and health and supports the recycling of the materials of which the equipment is made The unlawful disposal of the product by the user will entail fines foreseen by the current regulations NOTE FOR THE USER Please take note that when TECH MAN REF is mentioned this refers to the Technical manual which may be obtained from the reseller 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 2 MAIN TECHNICAL SPECIFICATIONS POWER SUPPLY MAXIMUM POWER OPERATING TEMPERATURE CONVERTER CONVERSION SPEED INPUT SIGNAL RANGE MINIMUM VOLTAGE PER DIVISION AUTOMATIC ZERO TRACKING ZERO RANGE AUTOMATIC ZERO AT START UP LOAD CELL POWER SUPPLY LOAD CELL CONNECTION DISPLAY DIVISIONS DISPLAY TARE FUNCTION MEMORY DATABASE INDICATIONS KEYBOARD PARAMETER SET UP TIME DATE CASE SERIAL OUTPUTS INPUTS AND OUTPUTS ANALOGUE OUTPUT OPTIONAL 8 40 6 Vdc from external rechargeable battery optional 16 VA From 10 to 40 C 24 bit Sigma Delta Up to 400 conv sec with automatic selection 0 6 mV V 3 2 mV V 0 3 uV approved instrument 0 03 uV non approved instrume
24. display shows therefore the gross weight value and the stored tare value identified with PT Preset Tare The operation can be made either with a loaded or unloaded platform In any case when a new Tare value is entered the preceding one is cancelled and substituted NOTE In the printout the manual tare is identified with PT Preset Tare 7 3 CALCULATED MANUAL TARE With the CALCULATOR function one can add or subtract from the current tare the result of an operation between two values entered with the keyboard For the functioning specifics see the CALCULATOR section 7 4 TARE CANCELLATION To cancel the stored tare With an unloaded platform press the TARE key With loaded platform press in sequence the numeric 0 key and TARE Press the key CAREFUL this operation cancels also the executed reference 7 5 LOCKED UNLOCKED TARE Normally when a tare value has been entered automatically manually or from storage by unloading the scale plate the display shows the tare value with a negative sign LOCKED TARE One can also choose that the tare value is cancelled automatically each time that the scale is unloaded UNLOCKED TARE 23 3590EXT CPWE series indicators E CHECK 03 12 05 EN U CONDITIONS FOR AUTOMATIC UNLOCKING In case of SEMIAUTOMATIC TARE the net weight before unloading the scale may also be 0 In case of MANUAL OR CALCULATED TARE or FROM DATABASE the net weight before unloading the
25. if necessary If the instrument is shipped through a shipping company the round trip shipping expenses are the buyer s responsibility This WARRANTY 15 VOID if breakdowns result from service performed by unauthorized personnel if the unit is connected to equipment that was installed by others or if the connection to the power mains was made incorrectly Absolutely NO compensation WILL BE PAID for direct or indirect damage to the purchaser resulting from total or partial loss of functioning of the instruments or systems sold even if said loss of functioning takes place during the warranty period AUTHORIZED SERVICE CENTRE STAMP 58
26. lt TARGET T1 1 TARGET T4 lt WEIGHT lt TARGET T1 1 Always at 1 not modifiable TARGET T1 lt WEIGHT lt TARGET 2 0 TARGET 2 lt WEIGHT lt TARGET T3 1 WEIGHT gt di TARGET T3 0 The entry of the T1 T2 T3 threshold values is made when entering the article see section ARTICLES DATABASE In order to achieve a tolerance check an article has to be selected 13 3 2 5 CHECKING QUANTITIES IN ml When entering an article it is possible to enter a density coefficient in order to check the volume quantity ml instead of in weight g kg Ib t if this coefficient is equal to 1 0000 the check is made on the weight otherwise it is made on the volume IMPORTANT In order to weigh in ml calibrate the instrument in grams and set the database unit of measure in grams e target of the article is directly taken into consideration in ml as well as the relative tolerances e entering an article having a coefficient different from 1 0000 and pressing the 2nd and then the F8 key it will be possible to switch the value shown by the display between the gross and net volume When printing one will note that the data which normally has the database unit of measure with the unit in ml e themlindicator on the display will turn on indicating that the unit of measure is ml 13 3 2 6 AUTOMATIC TARGET RECALCULATION AFTER N WEIGHS WITHIN TOLERANCE This function allows to aut
27. of enabled disabled tolerance for determining the tolerance range and the tolerance relay management Scroll with the arrow keys the desired tolerance press the key to exit 13 3 2 2 CHECKING WITH ARTICLE AND MINIMUM AND MAXIMUM THRESHOLD SETTING The tolerance range is assigned by setting in the article the minimum and the maximum weight thresholds The range is assigned as follows 35 3590EXT CPWE series indicators E CHECK 03 12 05 EN U by setting both the thresholds the weight is within tolerance if its value is within the 2 thresholds by setting the minimum threshold only maximum threshold equal to zero the weight is within tolerance if its value is between the minimum threshold and the full scale capacity When filling In the article the minimum and maximum thresholds have to be entered their values may be modified quicker by pressing the F2 and F3 keys in the weighing environment By pressing the F2 key in the weighing environment when the weighing cycle is disabled the minimum threshold may be modified insert the desired value and press the ENTER key to confirm By pressing the F3 key in the weighing environment when the weighing cycle is disabled the maximum threshold may be modified insert the desired value and press the ENTER key to confirm The thresholds may be modified when the article is selected the inserted thresholds are copied in the selected article The minimum and maximum thresholds gove
28. same socket as the one that the adapter is in Do not step on or crush the power supply cable TO TURN ON The instrument is automatically turned on as soon as it is powered The LCD display shows initially a welcome message settable in the TECHNICAL SET UP lt lt LOGO gt gt step TECH MAN REF while the instrument carries out a series of checking and preheating self tests CHECK XX name of the installed software in which XX identifies the software language XX YY is the software version installed EXECUTION AUTOZERO the instrument carries out the autozero at start up function if a weight is detected within the percentile set in the lt lt Auto 0 gt gt step TECH MAN REF it is cleared if the weight is not within this tolerance with a non approved instrument the display shows the weight after a few instants with an approved instrument the message EXECUTION AUTOZERO appears continuously on the display until the weight is within tolerance NOTES The autozero function at start up can be disabled in the set up environment only with a non approved instrument see the lt lt Auto 0 gt gt parameter If the start up follows an eventual missing voltage of the indicator with an object to be weighed on the weighing belt the instrument carries out the auto zero only after the system is restored as described in section CYCLE RESTORAL AFTER POWER OUTAGE By pressing the 2ndF key while the vers
29. substituted or cancelled If no text has been configured the pressing of the F4 key has no effect COPY OF THE TEXT After inserting an alphanumeric text by pressing the F1 key it will be possible to copy the contents and make these available when making a new insertion through the pressing of the F2 key QUICK MODIFICATION OF AN INPUT TEXT By linking the number of a specific input text to the function 113 preamble function in the lt lt F KEYS gt gt step TECH MAN REF it is possible to access directly to the modification of it with a direct key for example F1 key to quickly access the text 0 and F2 key to quickly access the text 1 Through function 121 to 130 combinable with the desired key lt lt F KEYS gt gt step TECH MAN REF it s possible quickly to modify the contents in the input text O to 9 For example if the F1 key is associated with function 121 inserting a string of the characters from the external keyboard and then pressing the F1 key the string of the characters will be automatically stored in the input text 0 and replace original characters QUICK CANCELLATION OF THE CONTENTS OF AN INPUT TEXT OR ALL THE INPUT TEXTS Through function 131 combinable with the desired key lt lt F KEYS gt gt step TECH MAN REF it s possible quickly to cancel the contents of the input text The function 131 is enabled one is asked to insert the input text number to be cancel if the number is inserted at 99 it wi
30. the automatic zero procedure has been activated the instrument maintains the weighing belt active for the evacuation time lt lt EVAC gt gt step TECH MAN REF so that the weighed pack can evacuate from the weighing belt and it locks the cadence belt if a pack is detected in front of the cadence photocell the AUTOZERO EXECUTION message appears on the display Once this time has passed the automatic zero of the belt is made in two possible ways stopped the weighing belt is stopped wait for the weight stability automatic zero of the belt restart of the weighing and cadence belts if stopped in motion the instrument leaves the weighing belt active wait for the weight stability automatic zero of the belt restart of the cadence belt if stopped CONDITIONS FOR ZEROING Independently from the automatic zero execution way the weight can be zeroed only if it is within the percentage set in the lt lt 0 gt gt step TECH MAN REF and with a stable weight Otherwise the instrument searches the zero for a set time during which the display shows the AUTOZERO EXECUTION message at the end of which it emits an error sound signal the automatic zero has not been made With automatic zero at time or at the re enabling of the weighing cycle the system goes into alarm condition the display shows the AUTOZERO FAILED message and a RESTART impulse is required to restart Once the RESTART im
31. the blinking digit F7 t allows scrolling backwards in the menu steps or in the parameters within a step n the numeric or alphanumeric input phase it increments the blinking digit f pressed for an instant it executes the printing and the zeroing of the partial total F8 n the numeric or alphanumeric input phase it selects the digit to be modified from right to left f pressed for an instant it executes the printing and the zeroing of the general total F9 n the numeric or alphanumeric input phase it selects the digit to be modified from left to right f pressed for an instant it executes the printing and the zeroing of the large total F10 n the numeric or alphanumeric input phase introduces a space between two characters Entry of digits or characters NUMERIC While weighing these enter a numeric value with which it s possible to KEYBOARD 1 Set the tare value by pressing subsequently the TARE key see section PRESET 2 It executes calculations and sums or subtractions the result from the current tare see section CALCULATOR 4 1 2ndF KEY SECOND FUNCTION OF THE KEYS In the weighing phase by pressing the 2ndF key together with another key it s possible to execute various functions continue reading the manual for the details of the functions 2ndF F1 Print Clearing of Total of each handled Article 2ndF F3 Prints weighs report
32. the function to a direct key see the lt lt F Keys gt gt step it is possible to quickly recall a visualisation by digiting with the numeric keyboard the relative number and pressing the key linked to the function Furthermore by linking the number of a specific visualization to the function preamble function in the lt lt F KEYS gt gt step it is possible to select it directly with a direct key for example F1 key to select the visualization n 1 and F2 key to select the visualization n 2 18 3590EXT CPWE series indicators E CHECK 03 12 05 EN U Notes Visualisation of default 1 If in visualisation 1 in the place of the threshold values there are EEEEE this means that the values of the selected article weight are not correct If in visualisation 3 in the place of the lot total the EEEEE message appears this means that the value exceeds the maximum number of digits shown by the instrument CUSTOMIZED VISUALISATION Through function 120 combinable with the desired key lt lt F KEYS gt gt step TECH MAN REF one enables the custom display function The display shows In which ART indicates article description STA indicates system status TXTO indicates the contents of the input text 0 TXT1 indicates the contents of the input text 1 Each row contains up to 22 characters By pressing Fn F9 it s possible to directly enable the function by pressing 2ndF F9 it s p
33. to 131071 it indicates the weigh number in the current rewriting of the alibi memory With each storage the weigh number is increased of 000001 when this reaches the value 131071 it restarts from 000000 and the rewriting number increases of 00001 If the weigh can not be saved in the alibi the numeric ID will be substituted with the message NO For example If the weigh which has been stored is the following PIDST 1 1 000kg 1 000 0 00126 131071 the following will be PIDST 1 1 000kg 1 000kg 00127 000000 NOTE it s possible to read the last 131071 weighs 16 1 READING OF THE WEIGHS CARRIED OUT Through function 418 combinable with the desired key lt lt F Keys gt gt step TECH MAN REF it s possible to read a carried out weigh with weighing cycle disabled see section ENABLING DISABLING THE WEIGHING CYCLE first enter the rewriting number of the Alibi memory rEW id confirm with ENTER and then enter the weigh number id and press ENTER The ID is accepted only if valid 54 3590EXT CPWE series indicators E CHECK 03 12 05 EN U If the alibi memory is empty the message appears on the display for a few instants if the ID code entered is not valid the id message appears for a few instants and then one exits the step By entering a valid ID code the display shows the following data selectable through the arrow keys Ch X in which X is the selected channel numbe
34. to increment while the Grand total will restart from 0 13 3 4 3 CLEARING AND AUTOMATIC PRINTING OF THE PARTIAL TOTAL AFTER N WEIGHS This function allows to automatically clear the partial total after the scale has carried out a number of consecutive totalisations both in and out of tolerance set in the lt lt n W PRNT gt gt step TECH MAN REF The relative weight data is also printed see section PRINTOUTS By setting 0 the function is disabled If the article is selected the instrument prints and clears the article total instead of the partial total and prints the relative weight data see section PRINTOUTS 13 3 4 4 ADDITIONAL VALUE Through function 400 combinable with the desired key lt lt F Keys gt gt step TECH MAN REF it s possible to set a value of up to 6 digits which is summed to each totalisation and can be recalled in the printing The same value is linked independently to three total types PARTIAL GENERAL and GRAND TOTAL in other words it is possible to print three different values which will be cleared with the clearing of the relative total 13 3 4 5 TICKET PROGRESSIVE Through function 402 combinable with the desired key lt lt F Keys gt gt step TECH MAN REF it s possible to modify or clear the TICKET PROGRESSIVE up to 5 digits The TICKET PROGRESSIVE is a progressive number which increments of one UPON THE FIRST TOTALISATION SUBSEQUENT TO THE CLEARING OF THE PARTIAL TOT
35. to the article EXP DEL TIME enabling delay time of the expeller for which the instrument will wait only for this article 27 3590EXT CPWE series indicators E CHECK 03 12 05 EN U In fact if one sets the Enable parameter lt lt Rit Esp gt gt step TECH MAN REF the instrument will adopt the expeller delay time of the selected article ANALOGUE OUTPUT value which the analogue output takes on for this article useful for adjusting the belt speed depending on the selected article see section ANALOGUE OUTPUT OPTIONAL TECH MAN REF one enters the values of the digital analogue converter between 0 and 65535 to which a certain voltage or current output value corresponds The instrument keys take on the following functions ENTER By pressing it once after entering a value it activates the corresponding analogue output value allowing its control but remains still inside the step in case of a new modification By pressing it a second time on the same entered value confirms and exits the compilation of the article C Allows to quickly clear the current value NUMERIC KEYS Allow to enter the values from right to left If a digit greater than 65535 is entered the instrument clears the entered value 11 2 MODIFICATION 1 Press the F1 key to enter in the article database 2 Select the storage to be modified by using the arrow keys or with the keyboard type the storage number the LCD display sho
36. 2kg 5 002kg 5 002kg 5 002kg Ww 14 2 3 TOTAL LOT The data configured for the LOT TOTAL format allows to create a format containing all the statistical data of the weighs of the lot total and the accumulated lot total which is printed as a LOT TOTAL see section VISUALISATION AND CLEARING OF THE ACCUMULATED TOTALS AVERAGE WEIGHT 5 0020kg STD DEV 2 3967kg WEI ABOVE T1 0 WEI ABOVE T2 0 WEI ABOVE T3 0 WEI UNDER T1 0 WEI UNDER T2 0 WEI UNDER 0 OK WEIGHS 6 MAX WEIGHT 5 002kg MIN WEIGHT 5 002kg T LOT WEI 5 T LOT NET 15 010kg END DATE AND TIME 20 01 05 14 15 20 14 3 REPETITION OF THE LAST EXECUTED PRINTOUT By pressing in sequence the 2ndF and F5 keys the last executed printout is repeated this function can not be executed two times 14 4 STANDARD PRINTING FORMATS The lt lt DEF PRN gt gt parameter of the set up environment allows to enable the standard printouts for the TPR printer NOTE By enabling these printouts all the formatted print formats will be CANCELLED and will be SUBSTITUTED by the standard formats linked to the print functions 49 3590EXT CPWE series indicators Below are the standard printouts of the instrument REPORT START WEIGHING CYCLE BEGINNING lt lt Prn F 4 gt gt TOTALISED WEIGHS IN THE LOT TOTAL lt lt Prn F 2 gt gt lt lt Prn F 10 gt gt REPORT END WEIGHING CYCLE END lt lt Prn F 3 gt gt THE ZEROIN
37. AL Furthermore through function 401 combinable with the desired key lt lt F Keys gt gt step TECH MAN REF it is possible to set the number of digits with which the TICKET PROGRESSIVE will be printed 39 3590EXT CPWE series indicators E CHECK 03 12 05 EN U The number of settable digits varies from 4 to 16 organised in this way if the actual digits of the total are less than the number of digits set in this step the difference is filled with some spaces if the actual digits are greater than the number of digits set in this step only the ones actually entered are taken into consideration counting from right to left The alignment of the total fields is on the left NOTE The number of settable digits DOES NOT INCLUDE the comma 13 3 5 WEIGH RESULT INDICATION AND ENABLING OF THE LINKED OUTPUTS After the totalization procedure it is possible to show on the display for a time set in the lt lt T W VIS gt gt step the totalized weight in the weight box and a message that indicates the result of the weigh with the eventual weigh number if the weight is totalized in the information section MESSAGE WITH INACTIVE WITH ACTIVE DESCRIPTION ZOOM ZOOM OVERLOAD WEIGHT It is not possible to totalize the weight greater than the maximum capacity 9d WEIGHT NOT VALID With approved instrument it is not possible to totalize the weight lower than 1d With approved instrument it is not possib
38. ALID THRESHOLDS If the tolerance check has been enabled one should set the valid THRESHOLDS thresholds This message indicates that a minimum threshold exceeding a maximum threshold has been inserted TOLERANCE CHECK One is trying to select an article but the tolerance test has not DISABLED been enabled IN THE WEIGHING IN THE WEIGHT SECTION MESSAGE DESCRIPTION Lai onam Under weigh 100d with approved instrument or over the Maximum Capacity 9d ZERO Execution of scale zero see section SCALE ZERO FUNCTION TARE Tare execution see section TARE FUNCTIONS CLEAR Tare cancellation see section TARE FUNCTIONS prn on Turning on printer for maintenance see section CONNECTION TO THE BATTERY POWERED PRINTER GROSS Visualisation of the gross weight NET Visualisation of the net weight LOCK Tare lock or enabled keyboard function UNLOCK Tare lock or disabled keyboard function 22 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 6 SCALE ZERO FUNCTION With the weighing cycle disabled see section ENABLING DISABLING THE WEIGHING CYCLE keep the ZERO key pressed at length the message ZERO appears on the LED display after which If the weight on the scale is included in the percentage configured in the lt lt 0 gt gt step TECH MAN RIF it is zeroed If the weight is not within this range it will not be cleared and an error sound i
39. C to not i continue AT START UP MESSAGE DESCRIPTION The points of the converter are negative Err 36 the calibration point is less than the zero point No Cal the signal is negative check the connections One must execute a TECHNICAL DEFAULT DfLt t parameter of the SET UP environment and carefully carry out the calibration Er 37 The converter points are less than the instrument s internal divisions one must execute a alternately with No Cal TECHNICAL DEFAULT DfLt t parameter of the SET UP environment and carefully carry out the calibration Invalid calibration range number there is the value 0 or values greater than 3 one must Er 39 execute a TECHNICAL DEFAULT DfLt t parameter of the SET UP environment if not already executed previously and carefully carry out the calibration The value 0 is in the range 1 parameter of the calibration one must execute a TECHNICAL Er 40 DEFAULT DfLt t parameter of the SET UP environment and carefully carry out the calibration The value 0 is in the diV 1 parameter of the calibration one must execute a TECHNICAL Er 41 DEFAULT DfLt t parameter of the SET UP environment and carefully carry out the calibration HARDWARE ERROR software not compatible with the installed hardware the hardware hW Err NH i expansion component is missing which allows the software to function 2 autozero at start up function is active see section POWER SUPPLY START
40. D Pete er 12 4 5 1 DIRECT COMPILATION OF INPUT TEXT ssc discus potu 12 4 56 REMOTE CONTROL neas 12 4 6 1 RADIO REMOTE CONTROL abri esent tse eia meteo gti oed 13 462 RADIO FREMOTE CONTRO bte SR gU e nde id 13 De DISPLAY FUNCTIONS iaceat ee bo ae d aia Price raat biben eo aoo t ar 14 9 1 WEIGHT ZOOM 25 doe a ndr terae iet 15 82 STATUS INDICATORS ciis odio ipaa ar Mesi detti deerat 15 5 2 1 BATTERY DEVEL INDICATION eerte ene tetra tette tien eb tene pte 16 5 3 MODIFICATION OF THE DISPLAYED Rt acea qb D bu Ee 16 5 3 1 SYSTEM STATUS VISUALISATION inis til dietus A RID CUm 20 SA MBSSADBS 21 6 SCALE ZERO FUNCTION de bae docena een dr ced i Pon E 23 TARE FUNCTIONS a 58 bang dao PORRO nc RD dc RR a CT RE E UR ARE 23 T VOEMAUTOMATIC TARE onde cun a a tabs teu cul dte aliut 23 MEE 23 1 3 CA
41. G OF THE LOT TOTAL WILL ENSUE WEIGHS CYCLE REPORT WITH ACTIVE ARTICLE AND TOLERANCE CHECK JOHN SMITH LTD 157 INDEPENDENCE AVE LONDON ART IND 0 XL PACKAGE TARGET 5 000kg BEGIN TIME DATE 20 01 05 12 08 48 WEIGH NET 1 5 002kg 2 5 002kg 3 5 002kg 4 5 002kg 5 5 002kg WGT AVG 5 0020kg STD DEV 0 0000kg WEIG OVER T1 0 WEIG OVER T2 0 WEIG OVER T3 0 WGT UNDER T1 0 WGT UNDER T2 0 WGT UNDER T3 0 WEIGHS OK 6 WGT MAX 5 002kg WGT MIN 5 002kg T LOT WGTS 5 T LOT NET 25 010kg END TIME DATE 20 01 05 14 15 20 50 03 12 05 0 WEIGHS CYCLE REPORT WITHOUT ARTICLE AND TOLERANCE CHECK JOHN SMITH LTD 157 INDEPENDENCE AVE LONDON START TIME DATE 20 01 05 12 08 48 TOTAUuSED 8H 002kg MEUS 2 5 002kg lt lt Prn F 9 gt gt 5 5 0020 4 5 002 9 5 5 002 9 WGT AVG 5 0020kg STD DEV 0 0000kg WGT MAX 5 002kg WGT MIN 5 002kg T LOT WGTS 5 T LOT NET 25 010kg END TIME DATE 20 01 05 14 15 20 3590EXT CPWE series indicators ARTICLE TOTAL lt lt Prn F 5 gt gt JOHN SMITH LTD 157 INDEPENDENCE AVE LONDON ART IND 0 XL PACKAGE 50x30x10 T ART NET 50 00kg T ART GROSS 50 00kg T ART TARE 0 00kg T ART WGTS 25 21 01 05 08 26 05 GENERAL TOTAL lt lt Prn F 7 gt gt NET GEN TOT 50 00kg GROS GEN TOT 50 00kg TARE GEN TOT 0 00kg WGTS GEN TOT 25 ADD 0 21 01 05 08 26 05 PRINT KEY lt lt
42. LCULATED MANUAL TARE te cto Od S cu 23 hd eibi hepate aodio erepti dose 23 1 9 s dere edet nne aviator alan aee 23 7 6 LIMITATION OF THE TARE FUNCTIONS apo i BID 24 7 1 LINKING A KNOWN TARE VALUE TO AN ARTICLE put conta nensem 24 8 MULTIRANGE FUNCTION aspi ecva ed imei cord area 24 9 DISPEAY OF METRIC DATA iios itia sicuri ad Fc nene dede 24 10 FIELING INS THE INPUT TEXT aine uico dC anand gobi r Ask con n ERR C RE s Gu E 26 ARTICLES DATABASE M kr agn xis nu und neg edad s even n Me n a Rer d n RA 27 WAGE INI RY tite ce tek 27 11 2 MODIFICA HON is doit gan ba 28 EM 28 Qu sche 28 TS SEPEGTIONTNSBEEGIT ION n cett a e baee o Dd bea id 28 11 6 ENTRY MODIFICATION AND QUICK SELECTION OF ARTICLE 000 2 09 0000 28 UN ao M PP 28 12 DATABASE ACCESS PASSWORD RR EM ne Eaa QE
43. OUT hugs LE p E n Een ER rote 49 Ta STANDARD PRINTING FORMATS 5 c eun ae eb debt d tt lie 49 inagis sqe rg cL M 52 DIAGNOSTIC PERIPHERALS Eos eu elato ect n PON C 52 15 2 GONLDATACDIAGNOS IO iustae ppt a aged enciende epe tp Coena n 52 jspose EUR FOR durs 53 ec UPC Hen 53 15 4 DISPLAY OF NET WEIGHT WITH SENSITIVITY X 10 for testing use during 53 152 SETTING DAE TT MAE ssc es acta act t o ura 53 16 FUNCTIONING WITH ALIBI MEMORY svicsscccsessscecssstscctensesescestscsvcctesnsskes atucsdvstanavesecaveccsitactivasistvcdansiterevsekekssekentaseushsaadans 54 16 1 READING OF THE WEIGHS CARRIED OUT hauc dpa KURIER 54 16 2 SERIAL COMMANDS FOR MANAGING THE ALIBI MEMORY sss 55 16 2 1 REQUEST WEIGHT VALUE WITH WEIGH ID uita orte enn oerte orn 55 16 22 STRING FORMAT boe er p oo E 56 162 3 WEIGH READING seta tap oi pet cae itta QR RR 57 16 2 4 ALIBI MEMORY CANCELLATION only with non approved instrument sse 57 DECLARATION OP CONFORMITY 55 2 ata keen Colb ra EK HQ Kok Vel eg Ep ka Eo rh aaa raa
44. RANGE message will be displayed this visualisation is available only with the tolerance test enabled in the check types with article it is possible only with the article selected 2 First article or net weight description System status see section SYSTEM STATUS VISUALISATION 16 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 3 Lot weighs total Accumulated lot total By linking the function to a direct key see the lt lt F Keys gt gt step it is possible to quickly recall a visualisation by digiting with the numeric keyboard the relative number and pressing the key linked to the function Furthermore by linking the number of a specific visualization to the function preamble function in the lt lt F KEYS gt gt step it is possible to select it directly with a direct key for example F1 key to select the visualization n 1 and F2 key to select the visualization n 2 Notes Visualisation of default 1 If in visualisation 1 in the place of the threshold values there are EEEEE this means that the values of the selected article weight are not correct If in visualisation 3 in the place of the lot total the EEEEE message appears this means that the value exceeds the maximum number of digits shown by the instrument VISUALISATION SELECTION WITH ACTIVE WEIGHT ZOOM The data is shown on one single line through function 208 linkable to the desired k
45. S F 01 TOTALISATION WITHIN TOLERANCE Automatic entry S F 02 TOTAL LOT 2ndF and F3 S F 03 sequence HEADING OF THE FIRST TOTALISATION Automatic entry S F 04 SELECTED ARTICLE TOTAL 2ndF and F1 S F 05 sequence PRINTING THE PARTIAL TOTAL F8 or Automatic S F 06 entry PRINTING THE GENERAL TOTAL F9 S F 07 PRINTING THE GRAND TOTAL F10 S F 08 CALCULATOR see section CALCULATOR Automatic entry S F 09 TOTALISATION WITHOUT TOLERANCE TEST Automatic entry S F 10 TOTALISATION OUT OF TOLERANCE Automatic entry S F 11 PRINT UPON TURNING ON Automatic entry S F 12 IMPORTANT With the consensus from downstream excluded in the lt lt diS d st gt gt step TECH MAN REF the print functions recalled by key or input are possible only with a disabled weighing cycle in other words with consensus from downstream IN 1 OVdc The instrument is fitted with 30 print formats in other words 30 different storages each of which contain a programmable printout The formats are programmable in the SEtuP gt gt SEriAL gt gt Prn FMt step in the SET UP environment TECH MAN REF possible to quickly link a stored format to each print function listed in the table this function allows also to execute various printouts with the same print function changing the linked format from time to time TO LINK THE FORMAT Recall function 200 combinable with the desired key lt lt F KEYS gt gt step TECH MAN REF 200 SF 01
46. START OF THE BELTS the activation time is frozen and the output remains active in that way it is possible to select the product in the evacuation phase also in case of belt stop The time restarts when the belts are restarted The managed tolerance outputs depend on the set functioning OUTPUTS MANAGED IN THE FUNCTIONING WITH ARTICLE AND TOLERANCES It is possible to define in configuration phase lt lt SET THS gt gt step the tolerance outputs to be managed by decreasing the tolerance levels by enabling the tolerances one defines the desired tolerance levels Below one finds a programming example of the combinations for managing 5 tolerance levels with correspondent outputs Under TARGET 2 from TARGET T2 to TARGET T1 from TARGET T1 to TARGET T1 from TARGET T1 to TARGET T2 over TARGET T2 Only OUT7 on i TARGET T3 Only OUT7 on TARGET T2 Only OUT8 on TARGET T1 Only OUT5 on TARGET T1 Only OUT9 on TARGET T2 Only OUT10 on TARGET T3 Only OUT10 on WEIGHT lt of TARGET T3 0 TARGET T3 lt WEIGHT TARGET T2 1 TARGET 2 lt WEIGHT lt TARGET T1 1 TARGET T4 lt WEIGHT lt TARGET T1 1 Always at 1 not modifiable TARGET T1 WEIGHT lt TARGET T2 1 TARGET 2 lt WEIGHT lt TARGET T3 1 WEIGHT gt di TARGET T3 0 One enters the T1 T2 T3 threshold va
47. T Fl Fe OFS In the following section and later on in the manual the keys functioning is described in accordance to how these are configured by factory It is possible to customise the functionality of the keys through the lt lt F Keys gt gt step Where it isn t specified the function is carried out with the weighing cycle disabled see section ENABLING DISABLING THE WEIGHING CYCLE KEY FUNCTION f pressed for an instant it clears the tare value f pressed at length it restarts the instrument DEL Exits the parameter without confirming and saving the modifications n the numeric input phase it quickly clears the present value Causes the display of the present metric scale information see section DISPLAY OF METRIC DATA f pressed for an instant it carries out the semiautomatic tare or cancels the value of tare if the gross weight is 0 If pressed at length it executes the zero functions TARE ZERO a With the weighing cycle disabled it clears the displayed gross weight if it s within the percentage configured in the lt lt 0 PErC gt gt step b During the weighing cycle it enables the auto zero of the belt see section WEIGHING BELT AUTOZERO In the alphanumeric input phase it confirms the entry made Fn ENTER l I n the menu it allows to enter a step or to confirm a parameter inside a step f pressed together
48. TOTAL FUNCTION CODE FOR FUNCTION CODE FOR VISUALISATION RESETTING PARTIAL TOTAL 403 405 GENERAL TOTAL 406 408 GRAND TOTAL 409 411 ARTICLE TOTAL only with selected article 412 414 TOTAL LOT 417 ALL TOTALS except the lot total and the zeroed article total is 415 relative to the selected article IMPORTANT With the consensus from downstream excluded in the lt lt diS d st gt gt step TECH MAN REF the totals and progressives can be zeroed with the weighing cycle disabled in other words with instrument in lock from downstream status IN 1 OVdc By recalling one of the clearing functions the instrument requests a confirmation before proceeding with the cancellation press ENTER to clear C for continuing to accumulate possible to disable the confirmation request in the F Mode gt gt totAL gt gt Reset step TECH MAN REF In case of visualisation of the total the instrument automatically exits the function after a few seconds NOTES clearing of the weight total causes also the reset of the relative number of weighs weight data of the cleared total will be updated only with the subsequent totalisation The ARTICLE TOTAL is article specific in other words there is a total for EACH ARTICLE USED The other totals are GENERIC and can be cleared INDEPENDENTLY ONE FROM THE OTHER i e if one clears the Grand total with the following totalisation the other totals will continue
49. UP NOTE if the Er XX error appears after the indicator start up press the TARE key to enter in the SET UP environment 21 3590EXT CPWE series indicators E CHECK 03 12 05 EN U IN WEIGHING MESSAGE WITH ZOOM NOT WITH ZOOM DESCRIPTION ACTIVE ACTIVE ARTICLE ART NOT SELECTED If the tolerance check has been enabled one should select an NOT SELECTED article in order to start the weighing cycle This message indicates that no article has been selected EXECUTION EXECUTION AUTOZERO Autozero at start up belt function see section WEIGHING AUTOZERO BELT AUTOZERO STOP FOR WEIGH ERRORS WEIGH The number of weighs executed out of tolerance has reached the ERRORS set value see section AUTOMATIC TARGET RECALCULATION AFTER N WEIGHS WITHIN TOLERANCE OUT OF TOLERANCE During the compulsory weight correction the restart impulse has been supplied with the weight out of tolerance see section CORRECTION OF THE OUT OF TOLERANCE WEIGHT Printing not possible with weight at 0 negative unstable NO ZERO CROSS Printing not possible without having the weight pass by the net OR INSTABILITY zero or by instability m m Turning off of the instrument through the key see section PONER QET POWER SUPPLY amp START UP RESET LOT Request of lot total clearing see section VISUALISATION AND CLEARING OF THE ACCUMULATED TOTALS INVALID TOLERANCE INV
50. USER MANUAL WEIGHT INDICATOR Na E CHECK STATIC OR DYNAMIC WEIGHT CONTROL ON BELT barcode reader for article activation 3590EXT CPWE series indicator E CHECK_03_12 05_EN_U 3590EXT CPWE series indicators E CHECK 03 12 05 EN U INDEX T INTRODUCTION iieri pa DURO QUEE RENI RAE Tu GERE ra VU 4 2 MAIN TECHNICAL SPECIFICATIONS uoo eve Lx e D 5 2V EXTRA AGCESSORIES astare iare itum Costo a nent e 6 ZZOYMBO Oni 6 E 7 3 1 DRILLING TEMPLATE CASE AND BIMENSIO R 5 ace aint m eei eset b qe ee 7 3 2 POWER SUPPLY amp START UP qe Deae iesu Rea Et M Mp e ae 8 3 3 CONNECTION TO THE BATTERY POWERED PRINTER otn Erben 9 4 FUNCTION PANEL tance tege ni edes a cer Qn dr ed ei a Pn Fem 9 43 2ndF KEY SECOND FUNCTION OF THE KEYS Leder tote ipea tenete rd ene ee mote ates 10 4 2 ENTERING ALPHANUMERIC TEXT s cba etico ncn te up tees 11 43 DISABLING THE KE YBORRD ioi od eR ERN e n a a tum 11 TA HELP MENU qnt sedo pe La Lm S 11 4 5 INDICATOR CONNECTED TO PC KEYBOAR
51. a aaea 58 luo Tg Me EE 58 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 1 INTRODUCTION This manual was created to help you install and learn all about the functional possibilities of the purchased indicator Besides having the standard features of a high precision scale the instrument manages static and dynamic weighing on belts The Input Output board allows the instrument to control various external devices receive external commands and to communicate with a personal computer or to be inserted in a network of weight indicators controlled by a PC IN WARNING This instrument is covered by a warranty and MUST NOT BE OPENED BY THE USER for any reason whatsoever attempt to repair or modify the unit could expose the user to a risk of electric shock and will void the entire warranty Any problem with the unit or with the system must be communicated to the manufacturer or to the dealer where it was purchased any case DISCONNECT THE POWER SUPPLY before taking any action Do not pour liquids on the weight indicator Do not use solvents to clean the weight indicator Do not expose the instrument to direct sunlight nor place it near heat sources Place the weight indicator and the platform on a non vibrating base READ SECTION INSTALLATION CAREFULLY AND IMPLEMENT THE INFORMATION FOUND THERE Do not install in any area where a risk of explosion exists The
52. atic zero or the weighing belt is stopped the cadence belt is stopped off The cadence belt is re enabled only after the instrument has acquired the weigh has finished executing the automatic zero or the weighing belt has been re enabled It is also possible to set a delay time between the two packs lt lt 2 PAC gt gt step in this case if the cadence photo cell is obscured by a pack and within the configured time it is obscured by another pack the instrument stops the cadence belt and maintains it in this status until the delay time between the two packs has passed By setting a time of 0 sec this control is not executed Therefore take care not to obscure accidentally the cadence photocell during the weighing When pack is in weighing and the delay time between the two packs ends the next pack is positioned on the belt regardless of whether the first pack is in positioning or in weighing Therefore one has to set properly the weight time lt lt T M PES gt gt 13 7 There 6 cases which determine the conditions for the alarm activation Weight out of tolerance only if the manual expulsion has been selected with lt lt TST TOL gt gt step enabled number of weighs out of tolerance has reached the value set in the lt lt n W STOP gt gt step Weight unstable for a time greater than the value set in step lt lt T M PES gt gt only if the weighin
53. ation 11 3590EXT CPWE series indicators E CHECK 03 12 05 EN U The display shows in the upper part the key followed by the code of the linked function in the lt lt F Keys gt gt step and symbol indicating whether the key is unlocked or locked 1 in the lt lt gt gt step in the lower part the description of the linked function Scroll the list with the arrow keys 4 press the C key to exit 4 5 INDICATOR CONNECTED TO PC KEYBOARD possible to connect a PC keyboard optional used to emulate the functions of the keys of the indicator The keys are managed in the following way key If pressed at start up it allows entering the technical set up 5 In the alphanumeric input it deletes all entered characters key ane If pressed at start up it allows entering in the technical set up ana vane Inthe alphanumeric input it cancels first the characters which follow the cursor then the ones which precede it one at a time Fn key Confirms the entered value Enters the displayed step Numeric and Quick entry of a numeric and alphanumeric string through the CAPS LOCK or SHIFT key it is possible to alphanumeric switch from the capital letters to the lower case letters and vice versa or enter the second character keys SHIFT corresponding to the key for example 9o amp and CAPS LOCK Cursor
54. carrying out the filling on the belt after the halt Its also possible to set a maximum duration of the instability condition lt lt T M PES gt gt step TECH MAN REF if the weight is unstable for a time greater than the one set the instrument Enters in an error condition the instrument enables the alarm for the configured time and if the visualisation of the SYSTEM STATUS is active the TIME OUT message is displayed Waits for its restoral the operator can restore the weight stability and restart the cycle by supplying a restart impulse IN 4 the instrument will repeat the weighing operations from point 3 13 3 1 2 IN MOTION WITH 1 PHOTO CELL The weight acquisition takes place with the weighing belt in motion The weighing with the belt in motion allows a greater weigh acquisition speed by obtaining in this way a greater weighing cadence The vibrations due to the belt motion however cause oscillations on the weight and a decrease of the weighing system accuracy this is compensated partially by the instrument during the special acquisition procedure and partially by the calculated filter and the optimisation executed during the configuration DESCRIPTION OF THE SYSTEM See following section FUNCTIONING In the moment in which the pack starts to transit on the weighing belt in other words from the instant in which the pack presence photo cell is obscured the instrument 1 Waits for the positioning of the pack
55. cle with the belts stopped at start up IN WEIGHING The instrument is acquiring the weight of the object PACK EVACUATION The instrument has carried out the various cycle phases and proceeds with the evacuation of the weighed object OUT OF TOLERANCE During the compulsory weight correction a restart impulse has been given with the weight out of tolerance see section CORRECTION OF THE OUT OF TOLERANCE WEIGHT NON WEIGHED PACK The object to be weighed the weighing belt has not been weighed because the consensus from downstreasm has been disabled IN 1 or the input voltage of the indicator has gone missing during the weigh acquisition One should supply an impulse on the RESTART input IN 2 in order to reenable the cycle WEIGHED PACK The object to be weighed on the weighing belt has been weighed before disabling the consense from downstream IN 1 or from a missing input voltage of the indicator One should supply an impulse on the RESTART input IN 4 in order to reenable the cycle POSITIONING After the pack presence photo cell is obscured IN 2 the instrument waits of the pack positioning time before acquiring the weigh STOP BELT Disabled weighing cycle see section ENABLING DISABLING THE WEIGHING CYCLE in the simple weighing condition with the stopped belts WEIG TIME LAPSED During the weigh acquisition the weigh has been unstable for a time period greater than the value set in step lt lt T M PES gt gt onl
56. e CALCULATOR will be executed anyway see section PRINTOUTS To disable the calculator function press the C key 15 3 1 HELP By pressing the HELP key it s possible to see the keys list used in the menu The key list is automatically If you want to see the keys list in manual mode use the arrow key F6 and F7 15 4 DISPLAY OF NET WEIGHT WITH SENSITIVITY X 10 for testing use during calibration By pressing at length the F2 key one will view the net weight with sensitivity times 10 press again at length the F2 key to return to the normal visualisation NOTES With approved indicator the visualisation lasts about 5 seconds after which it s disabled The printout can only be done when the indicator has the standard sensitivity 15 5 SETTING DATE TIME By pressing at length the F3 key it s possible to quickly access the setting from the date time of the instrument DAY gt ENTER MONTH gt ENTER gt YEAR gt ENTER gt HOUR gt ENTER gt MINUTES gt ENTER 53 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 16 FUNCTIONING WITH ALIBI MEMORY The alibi memory allows storing the executed weighs or the weights transmitted to the PC The stored values can then be recalled by the PC serial line or directly on the indicator s display for a following check The data filed with each weigh or upon each weight transmission is Gross weight Tare Unit of measure Number of selected scale
57. e if the weight is different from 0 the instrument executes the autozero function The minutes counting starts when the instrument is started and restarts when a zero or a tare is executed The zero function is executed also when the cycle is disabled Once the set minutes have passed if the system is in the weighing phase of a pack the autozero procedure is executed when the weighing is completed automatically when the number of weighs in tolerance as well as out of tolerance set in the lt lt 0 BELT gt gt step configured on WEIGHS TECH MAN REF have been executed 42 3590EXT CPWE series indicators E CHECK 03 12 05 EN U if one sets the 0 value the autozero never enters into function automatically if one sets the 1 value at the end of each weigh the instrument waits for the evacuation time lt lt gt gt step TECH MAN REF and executes the autozero function if a the belt is empty instrument in PACK WAIT status no pack on the belt or in POSITIONING and b the weight is different from 0 belt out of zero sets the n 71 value the instrument executes the autozero function after having completed the number of configured weighs n manually at the end of the eventual weigh being made if the ZERO key has been pressed during the weighing cycle It is possible to decide to execute the automatic zero with the belt stopped or in motion lt lt 0 type gt gt TECH MAN REF PROCEDURE If
58. erioration is compensated by the instrument using the filter calculated in the system configuration phase EXAMPLE WITH WEIGHING BELT The system is similar to the one with 1 or 2 photo cells but it has no photo cells The pack presence check is achieved through the weight edges monitoring 33 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 1 WEIGHING BELT 2 PLATFORM 3 EVACUATING BELT 4 WEIGHT INDICATOR 5 CADENCE PHOTO CELL 6 CADENCE BELT FUNCTIONING The weigh starts when the pack is positioned on the belt The instrument tests the presence of the pack through the leading edge of the weight verifies if the weight variation obeys the conditions set in the configuration TECH MAN REF then starts to execute the operations useful for achieving the weigh the eventual weigh time starts configured in step lt lt T M PES gt gt b starts to acquire a set of weighs C waits for one of the fine weigh conditions to take place in other words 1 the instrument checks for the pack absence monitoring the weight falling edge and verifies that the weight variation is in the range set in configuration TECH MAN REF 2 ends the weight time set in the configuration TECH MAN REF d When one of these conditions takes place the instrument ends the weigh acquisition and calculates the best weigh averaging the closest consecutive weighs among the acquired ones continues with the next cycle phases read the nex
59. essing F4 key to modify the contents of the programmed input texts only when the contents is not null exit from alphanumeric input by pressing C key ONLY VOID INPUT only access to the input text in which the contents is null If the function is enabled in the weighing phase by pressing F4 key only to modify the programmed input texts in which the content is null When entered in the TECHNICAL SET UP see lt lt tXt gt gt TECH MAN REF these be printed later on if programmed in the printouts or these may be used as a reminder In the weighing phase Press F4 for an instant one can enter the contents of the programmed INPUT TEXTS 2 The display shows in on the first line in which XX is the index of the input text from 0 to 14 THE HEADING on the second line of the input text or Empty if empty 3 Use the arrow keys to select the text to be filled in and press ENTER now one can enter the alphanumeric text in the second line of the LCD display see chapter ENTERING ALPHANUMERIC TEXT NOTE The length of the enterable characters depend on the value set in the THRESHOLD step 4 Press ENTER to store and pass on to the following stored TEXT by confirming the last entered text one returns automatically to the weigh functioning 5 itis possible to exit also with the C key while in the text selection modification phase k The entered texts remain in storage until these are
60. ey lt lt F Keys gt gt step TECH MAN REF with the weighing cycle disabled see section ENABLING DISABLING THE WEIGHING CYCLE it is possible to scroll in this order the following visualisations NUMBER VISUALISATION EXAMPLE 0 Gross or net weight on the scale 1 Active semiautomatic tare PT if manual tare 2 First article description NOTE this visualisation is available with the selected article 3 Tolerance ranges available with the tolerance test enabled see section TOLERANCE CHECK NOTES the ranges are shown in the database unit of measure or in ml if a density different than 1 0000 has been inserted if the range is not valid the NO RANGE message will be displayed this visualisation is available only with the tolerance test enabled In the check types with article it is possible only with the article selected 4 System status see section SYSTEM STATUS VISUALISATION 17 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 5 Lot weighs total 6 Accumulated lot total By linking the function to a single key it is possible to quickly recall a visualisation by digiting from the numeric keyboard the relative number and by pressing the key linked to the function Furthermore by linking the number of a specific visualization to the function preamble function in the lt lt F KEYS gt gt step it i
61. for the configured time and the MOTOR ALARM message appears on the display It is possible to set a minimum time of the signal to disable the cycle avoiding eventual noise see lt lt BLK MOT gt gt step 13 4 3 UNDERLOAD OVERLOAD WEIGHT LOCK Through the underload overload weight lock function it is possible to disable the cycle if a weight lower than 100d is detected with approved instrument or greater than the maximum weight 9d for a time greater than the value set in the W UN OV gt gt step By setting the time at 0 the function is disabled 13 5 CYCLE RESTORAL AFTER POWER OUTAGE When turning on the indicator after a power outage with a pack on the weighing belt the instrument does not carry out the automatic zero at start up allowing the eventual evacuation or manual removal of the pack the POWER OUTAGE message appears depending on the selected visualization see section MODIFICATION OF THE DISPLAYED DATA By enabling the consensus from downstream the instrument verifies if the acquisition of the weigh is terminated before the power outage and it executes the following operations acquisition is not terminated 1 the NON WEIGHED PACK message appears depending on the selected visualization see section MODIFICATION OF THE DISPLAYED DATA 2 a RESTART impulse is required to restart the operator must remove manually the weight for the repositioning on the cadence belt in order to acqu
62. g at halt is selected Pack not weighed at the restart of the belts after the lock from downstream which took place before the end of the weigh Weight greater than the maximum Capacity 9d or less than 100d for a time greater than the value configured in step W UN OV gt gt only with time greater than 0 EMERGENCY MOTOR LOCK input ING active for a time greater than the value configured in step BLK MOT gt gt The impulse duration is set in lt lt ALARM gt gt step 14 PRINTOUTS The instrument is fitted with different print functions which may be used while weighing and of 30 print formats in other words 30 different memory storages each of which contain a programmable printout The print executed by these functions depends on the print format linked to it see the following section for the linkages The format linking function allows to execute various printouts by changing the linked format each time The available functions are SIMPLE PRINTOUT Programmable printout Through the PRINT key F5 key one prints the linked format without executing the totalisation 45 3590EXT CPWE series indicators E CHECK 03 12 05 EN U With the APPROVED instrument The printing works if there is a NET WEIGHT of at least 20 divisions The printout is re enabled depending on how the lt lt react gt gt parameter is configured With the NON APPROVED instrument The printing works if there is
63. ght verifies if the weight variation obeys the conditions set in the configuration TECH MAN REF then starts to execute the operations useful for achieving the weigh the eventual weigh time starts configured in step lt lt T M PES gt gt b starts to acquire a set of weights C waits for one of the fine weigh conditions to take place in other words 1 the weight is stable weight variation is the range set in the configuration TECH MAN REF 2 ends the weight time set in the configuration TECH MAN REF d When one of these conditions takes place the instrument ends the weigh acquisition and calculates the best weigh averaging the closest consecutive weighs among the acquired ones continues with the following cycle phases read the next paragraphs f a new weigh is enabled when the weight goes below the threshold set in configuration TECH MAN REF 13 3 1 5 IN MOTION WITH NO PHOTO CELL The weight acquisition takes place with the weighing belt in motion The weight acquisition starts when the rising edge of the weight takes place The new acquisition is enabled when the falling edge of the weight takes place The data acquisition terminates either on the falling edge of the weight or when the set time expires The in motion operative mode allows a faster weigh acquisition in this way a higher weigh rate is achieved The belt motion causes weight oscillation and provides deterioration in the weigh precision This det
64. he Low bat message will appear for a few seconds on the display voltage at minimum level The indicator shows also when the battery is being recharged if provided for the model RECHARGE PHASE gt 85 gt COMPLETED NOTES During the recharge the instrument can be normally used The instrument automatically turns off when the voltage goes below the minimum level 5 3 MODIFICATION OF THE DISPLAYED DATA The data shown on the display can be modified by selecting one of the various visualisations provided for by the indicator CPWE The selection of the visualisation with non active weight zoom and the one with active zoom see section WEIGHT ZOOM are independent from each other SELECTION OF VISUALISATION WITH NON ACTIVE WEIGHT ZOOM The data is shown on two lines by pressing in sequence the 2nd F and F9 keys associated with the function 107 with the weighing cycle disabled see section ENABLING DISABLING THE WEIGHING CYCLE one scrolls in order the following visualisations NUMBER VISUALISATION EXAMPLE 0 Gross or net weight on the scale Active semiautomatic tare PT if manual tare 1 First article description or net weight Tolerance range see section TOLERANCE CHECK NOTES the ranges are shown the database unit of measure or in ml if a density different than 1 0000 has been entered if the range is not valid the NO
65. hird range division NOTES The minimum weigh corresponds to 20 net weight divisions The data of the second and third range appear only if actually configured 24 3590EXT CPWE series indicators E CHECK 03 12 05 EN U To display the metric data i pressing 2ndF C the display will show METROLOLOGIC INFORMATION The display will show the number of the scale the type of displayed data MAX for the capacity MIN for the minimum weigh e for the division and its value Press the F6 key to quickly scroll the following data in this order Capacity 1 range gt Minimum weigh 1 range Division 1 range gt Capacity 2 range Press the F7 key to scroll the previous data backwards Press the ENTER key to view the metric data of the following range Press the C key to return to weighing 25 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 10 FILLING IN THE INPUT TEXT The indicator offers the possibility of using 15 CONFIGURABLE INPUT TEXTS for example LOT OPERATOR SHIFT etc in the F ModE tXt step TECH MAN REF each contains the following steps DESCRIPTION the heading of the input text up to 16 characters TEXT the contents of the input text up to 32 content characters THRESHOLD the length limit of the contents of the input text from 1 to 32 MANDATORY INPUT force to insert contents of the input text If the function is enabled in the weighing phase by pr
66. ing on the configured functioning mode are executed it is automatically totalized if the following conditions are not respected With an approved instrument the acquired NET weight is at least of 20 divisions With anon approved instrument the acquired NET weight is greater than 0 The totalized weight is automatically accumulated in the instrument s total PARTIAL GENERAL GRAND TOTAL and LOT TOTAL and the weighs progressives relative to the totals previously indicated increase Furthermore if the article is active the instrument increases both the total and the weighs progressive relative to the selected article NOTE the scale totals PARTIAL GENERAL GRAND TOTAL and LOT TOTAL are not depending on the selected article 13 3 4 1 TOTALIZATION OF ONLY THE WEIGHS WITHIN TOLERANCE By setting the tolerance check function it is possible to choose if only the weighs within the tolerances have to be totalized see lt lt tot typ gt gt step TECH MAN REF Therefore only the weighs within tolerance are printed and the totals are incremented only if the weigh is within tolerance 13 3 4 2 VISUALISATION AND CLEARING OF THE ACCUMULATED TOTALS 38 3590EXT CPWE series indicators E CHECK 03 12 05 EN U Each total can be momentarily viewed on the display or cleared independently through the printout linking the function corresponding to the desired step lt lt F Keys gt gt step TECH MAN REF
67. ion is shown in the display the indicator shows in sequence XX YY in which XX indicates the instrument type YY indicates the metrological software version CHECKSUM XXXX in which XXXX is the checksum of the libraries of the weight management XX YY ZZ the installed software version HH is the installed hardware version 08 LEGAL FOR TRADE or HIGH RESOLUTION if the instrument is APPROVED or UNAPPROVED respectively 9 XXXXX is the the g gravity value only with APPROVED instrument TURNING OFF THE INSTRUMENT Remove the instrument s power supply NOTE it isn t possible to put the instrument in standby By pressing at length the C key the instrument is restarted 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 3 3 CONNECTION TO THE BATTERY POWERED PRINTER In a system where the indicator is connected to a printer both are battery powered the printer is normally maintained in STAND BY and powered only when a printout is needed This function reduces the energy absorbed by the battery when the printer is not being used If in this configuration one should power the printer to change the paper and other maintenance jobs one needs to keep pressed the ENTER and 0 keys with the weighing cycle disabled see section ENABLING DISABLING THE WEIGHING CYCLE the display shows Prn on and the printer is kept on Press any key to exit from this condition 4 FUNCTION PANEL KEYS FP Fe l gt f SHIF
68. ire again the weight 3 Once the RESTART impulse is given the instrument executes the autozero at start up as described in section POWER SUPPLY amp START UP NOTE Once the RESTART impulse is given the instrument executes the autozero without controlling if the pack has been removed acquisition is terminated 44 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 1 the VEIGHED PACK message appears depending on the selected visualization see section MODIFICATION OF THE DISPLAYED DATA a RESTART impulse is required to restart the operator must remove manually the weight Once the RESTART impulse is given the instrument executes the autozero at start up as described in section POWER SUPPLY amp START UP 2 3 a NOTA The instrument carries out the autozero at start up if the function is enabled and the weight on the scale is within the percentage set in the lt lt Auto 0 gt gt step TECH MAN REF 13 6 MANAGEMENT OF CADENCE PHOTOCELL AND BELT It is possible to manage a cadence photo cell which gives the possibility to stop the cadence belt each time that the foreseen cadence is not respected This function allows to avoid that during the weighing of a package the next pack arrives on the weighing belt compromising the weigh under way From the moment in which the cadence photo cell IN 3 is obscured if the instrument is in weigh acquisition in execution of the belt autom
69. keys Scroll the parameters tt Increase or decrease the blinking digit while entering a value Cursor keys When entering a value or an alphanumeric string it scrolls the digits to the right or to the left F1 F2 F10 1 2 10 keys F11 2ndF key F12 TARE key NOTE through the remote keyboard it s not possible to carry out the functions made by pressing the keys at length 4 5 1 DIRECT COMPILATION OF INPUT TEXT By entering an alphanumeric text through an external keyboard the instrument goes in alphanumeric clipboard mode by pressing a function key from F1 to F9 programmed with a direct function to compile an input text 121 up to 130 the edited alphanumeric text is assigned to the corresponding input text Alphanumeric clipboard contains up to 32 characters 4 6 REMOTE CONTROL The remote control allows to remote the functionality of the keys of the instrument The instrument manages the radio remote control with 6 keys in two modes remote control to be associated to the instrument and remote control working without any procedure of association By pressing on the remote control a key associated to a keyboard key it s possible to repeat the short pressure and the pressure at length 12 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 4 6 1 RADIO REMOTE CONTROL TO ASSOCIATE The remote control works only if it is associated to the instrument To enable this functioning it s necessary to set RD
70. kkkkkkkkkkkkk FHSS IS RRR NOT ACTIVE TEST Once the weight is acquired the instrument executes the totalization procedure see paragraph TOTALIZATION 13 3 2 1 CHECKING WITH ARTICLE AND T1 T2 T3 TOLERANCE SETTING The tolerance range is assigned by setting in the article the target weight TARGET and the tolerance values T1 T2 T3 The latter values are weight values to be added or subtracted from the target in order to determine the weight thresholds When filling in the article the following fields have to be inserted TARGET weight and the tolerance values necessary for setting the tolerance range and for enabling the relays functions see paragraph WEIGH RESULT INDICATION AND ENABLING OF THE LINKED OUTPUTS The weighing cycle starts only if the article is selected by enabling the consensus from downstream IN 1 the following error message is displayed ARTICLE NOT SELECTED With invalid weight thresholds the message NO RANGE SELECT is displayed in the tolerance range display location see paragraph MODIFICATION OF THE DISPLAYED DATA It is possible to view every tolerance threshold related to the selected article through the function 300 linkable to the desired key lt lt F Keys gt gt step TECH MAN REF with disabled weigh cycle see paragraph ENABLING DISABLING THE WEIGHING CYCLE the display shows 1 000kg Tolerance threshold with related weight threshold Disable Indication
71. le to totalize the weight CIS eue greater than zero but lower than 20e OVER T3 gt T3 T WGH 00000001 T WGH G00000001 OVER T2 gt T2 T WGH 00000001 T WGH 00000001 OVER T1 gt T1 T WGH 00000001 T WGH 00000001 IN TOLERANCE IN TOL T WGH 00000001 These indicate the position of the weight in respect to the set T WGH 00000001 thresholds and the eventual weighing number if the weight is totalized in the check with article and tolerances UNDER T1 lt T1 T WGH 00000001 T WGH 00000001 UNDER T2 lt T2 T WGH 00000001 T WGH 00000001 UNDER T3 lt T3 T WGH 00000001 T WGH 00000001 OVER Tmax gt Tmax T WGH 00000001 T WGH 00000001 IN TOLERANCE IN TOL T WGH 00000001 These indicate the position of the weight in respect to the set T PES 00000001 thresholds and the eventual weighing number if the weight is totalized in the check with or without article and setting of the UNDER Tmin lt T1 T WGH 00000001 minimum and maximum thresholds T WGH 00000001 The instrument has furthermore 7 tolerance outputs in order to command for example an external traffic light or a sorter After the totalization procedure the output corresponding to the tolerance level in which the weight is detected is activated the activation time of the output is configurable lt lt TRF LGT gt gt step 40 3590EXT CPWE series indicators E CHECK 03 12 05 EN U In case of belt stop see section STOP AND RE
72. ll cancel the contents of all the input texts NOTE Only the contents of the input text is cancelled 26 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 11 ARTICLES DATABASE The indicator has a database in which it is possible to store up to 1000 articles having three descriptions of 20 characters each article is linked to a storage number from 0 to 999 The selected article is shown on the display during the weighing operations and can be printed through the relative print block To access to the functions described below for the management of the database one has to disable the weighing cycle see the section ENABLING DISABLING THE WEIGHING CYCLE F1 New F2 Edit 1 F3 l Delete F1 Art dtb F5 Print Fn Select 2nd gt Deselect gt gt Clear HELP gt Help 11 1 ENTRY 1 2 3 4 Press the F1 key to enter in the article database Select the eventual desired position using the arrow keys or with the keyboard type the position number Press F1 to insert the article in the desired position or with the first free position if an already occupied position has been selected One should fill in the following fields only the necessary ones are requested press ENTER to confirm DESCRIPTION 1 first description line up to 20 charac
73. lues during the article insertion see section ARTICLES DATABASE To have the check with tolerances in fact the article must be selected MANAGED OUTPUT IN THE FUNCTIONING WITH OR WITHOUT ARTICLE AND SETTING OF THE MINIMUM AND MAXIMUM THRESHOLDS The following outputs are managed to obtain tolerance levels weight under minimum threshold OUT8 weight tolerance OUT5 weight over maximum threshold OUT9 The entry of the thresholds is carried out during the article insertion or directly in the weighing phase see section TOLERANCE CHECK 13 3 6 STOP AND RESTART OF THE BELTS Once the weight is totalized it could be necessary to stop or leave stopped the belts a after a weigh out of tolerance to allow the manual expulsion if the lt lt TYP ESP gt gt step b after every weigh to allow eventual processings by enabling the stop after the weigh stop in the lt lt WGh stp gt gt step after a number of weighs out of tolerance in order to allow the system verification On the other hand the instrument restarts or leaves active the weighing and cadence belts and proceeds with the evacuation and the eventual automatic expulsion For the details on the belt stop mode and the following restart continue the reading of the following sections 13 3 6 1 STOP OF BELTS FOR WEIGH OUT OF TOLERANCE MANUAL EXPULSION 41 3590EXT CPWE series indicators E CHECK 03 12 05 EN U This function stops automatical
74. ly the weighing belt for weigh out of tolerance allowing the manual expulsion of the pack if enabled the lt lt TYP ESP gt gt step The generic OUT 3 alarm output is furthermore enabled for the set time lt lt ALARM gt gt step and the WAIT RESTART message appears on the display To exit from the error status one has to give a RESTART impulse IN 4 the belts restart instantaneously NOTE Once the restart impulse is given the instrument reactivates the weighing belt OUT2 without controlling that the expulsion of the pack out of tolerance is effectively carried out 13 3 6 2 STOP OF BELTS AFTER EVERY WEIGH It is possible to decide if the weighing belt must be always stopped after the weight acquisition and wait a restart impulse IN 4 before reactivating it allowing eventual processings before the evacuation see the lt lt WGh stp gt gt step The WAIT RESTART message appears on the display To restart the belts one has to give a RESTART impulse IN 4 the belts restart instantaneously 13 3 6 3 STOP OF BELTS AFTER A NUMBER OF WEIGHS OUT OF TOLERANCE This function stops automatically the weighing belt when a number of consecutive out of tolerance weighs set in the n W STOP gt gt step is reached By setting the 0 value the function is disabled The generic OUT 3 alarm output is furthermore enabled for the set time lt lt ALARM gt gt step and the STOP FOR WEIGH ERRORS message ap
75. nsmission of the PID commands DESCRIPTION OF THE PIDM STRING I PIDMSS B LLLLLLLLLLUU YYTTTTTTTTTTUU ID in which 11 485 address only the case of transmission 485 mode PID OR PIDM weigh memorisation command SS US unstable weight ST stable weight OL out of range weight above UL out of range weight less comma character B number of selected channel comma character LLLLLLLLLL gross or net weight on 10 digits UU unit of measure comma character YY 2 spaces in case of null or automatic tare PT in the case of preset tare TTTTTTTTTT tare weight on 10 digits UU unit of measure comma character ID NO XXXXX YYYYYY or NO weigh not stored in the alibi memory the gross weight is the negative or unstable result 56 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 16 2 3 WEIGH READING Command JALRDXXXXX Y YYYYY CR o CRLF gt inwhich II XXXXX YYYYYY 485 address only in the case of 485 transmission mode rewriting number from 0 up to 255 ASCII 045 character ID code lt CR o CRLF gt terminator ASCII 13 and ASCII 10 characters Instrument answer I B LLLLLLLLLLUU YYTTTTTTTTTTUU CR o CRLF gt inwhich II B LLLLLLLLLL UU YY TITTTTTTTT 485 address only in the case of 485 transmission mode number of selected channel comma character ASCII 044 gross weight on 10 digits unit of measure comma character ASCII 044 2 spaces in the case of null ta
76. nt Only in gross mode programmable at 7 gt 1 2 divisions Configurable up to 50 of max load capacity Configurable up to 50 of max capacity 5Vdc 5 120mA up to 8 350 Ohm cells 6 wires with Remote Sense 10 000 legal expandable up to 800 000 for internal use with signal coming from a cell of at least 1 6mV V Back lit graphic 160x32 dot LCD Subtractive possible on the entire capacity Database of 1000 articles and 20 free texts Graphic icons on LCD display Impermeable polycarbonate keyboard IP65 protection degree with membrane keys having an audible and tactile feedback Fully digital calibration and linearization up to 8 points programmable from keyboard or from PC with Dinitools Fitted with buffered RAM Anodized aluminium case 2 input output RS232 ports on terminal board amp connector 1 input output RS485 port on terminal board or RS232 on amp connector 8 inputs optoisolated photo couplers 12Vdc 24Vdc 20mA max 16 outputs optoisolated photomosfets 48Vac 0 15A 60Vdc 0 15A Management of the PC keyboard bar code reader 16 BIT settable on the net or gross weight on a fixed value for each article belt speed management the maximum resistance applicable on the output current is 350 ohm and the minimum resistance applicable on the output voltage is 10 kohm 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 2 1 EXTRA ACCESSORIES The indicator can
77. omatically recalculate the target of the selected article after the scale has carried out a number of consecutive weighs within the tolerance set in the lt lt N W Tol gt gt step TECH MAN REF When the number is reached the target of the selected article is set to the value corresponding to the average of the totalized weighs within tolerance By setting 0 the function is disabled 13 3 3 CORRECTION OF THE OUT OF TOLERANCE WEIGHT By enabling the correction of the weight or the mandatory correction of the weight in the lt lt TYP ESP gt gt step if the weight is out of tolerance the instrument stops automatically the weighing belt after the weigh The alarm output OUT3 is also enabled for the set time lt lt ALARM gt gt step and on the display the message CONFIRM WEIGHT appears At that point the instrument executes two possible operations depending if the correction or mandatory correction is set NON MANDATORY CORRECTION OF THE WEIGHT The operator can 37 3590EXT CPWE series indicators E CHECK 03 12 05 EN U correct the weight before the restart of the belt by adding or removing material in order to have the weight within the tolerances not correct the weight and remove manually the pack not correct the weight and leave the instrument to execute the automatic expulsion of the pack By giving the restart impulse IN 4 with a stable weight the instrument e acquires automatically the weight in
78. onfirm with ENTER does not know the password one should give the random number to the manufacturer who will give a password valid ONLY FOR THAT RANDOM NUMBER 13 WEIGHING PROCEDURES The programme has been made to manage an automatic weighing cycle on belt either static or dynamic with tolerance control accumulation and printing of the executed weighs The input output allows for the automatic belt management for the handling weighing and selection or expulsion To start the automatic weighing operations one should enable the weighing cycle as described in the following sections 13 1 SYSTEM STATUS CONTROL Its specific visualisation allows the control of the system status in order to detect eventual errors which do not allow the normal continuation of the operations To select this visualisation refer to section MODIFICATION OF THE DISPLAYED DATA For this purpose there are special error messages which will be displayed independently from the chosen visualisation see section MESSAGES Before starting the weighing cycle or during the weighing cycle one should pay attention to this information in order to supply to the instrument the necessary commands for proceeding with the operations or restoring the system in the error status 13 2 ENABLING DISABLING THE WEIGHING CYCLE To enable the weighing cycle one should a turn on the instrument with the electro mechanics disabled remove the consensus f
79. ossible to change the visualizations on the LCD display to disable the function NOTE The function is only for 3590E indicator 19 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 5 3 1 SYSTEM STATUS VISUALISATION Below there are the statuses shown on the display in the visualisation of the SYSTEM STATUS In order to select this visualisation refer to the previous section STATUS DESCRIPTION MOTOR ALARM Locked weighing cycle the EMERGENCY MOTOR LOCK input IN 6 is active for a minimum time set in step BLK MOT gt gt the cycle restarts as soon as the input has been disabled WEIGHT ALARM Locked weighing cycle the instrument has detected a weight greater than the Maximum capacity 9d or less than 100d for a minimum time period configured in step lt lt W UN OV gt gt only with a time period greater than 0 One should restore the weight and supply an impulse on the RESTART input IN 4 in order to reenable the cycle WAITING The instrument is ready for weighing and waits for the obscuring of the pack presence photo cell IN 2 functioning with photo cell or for a weight greater than the minimum weigh threshold functioning without photo cell RESTART WAIT One should supply an impulse on the RESTART input IN 4 in order to reenable the cycle after an error condition START WAIT One should supply an impulse on the RESTART input IN 4 in order to enable the cy
80. pears on the display To exit from the error status one has to give a RESTART impulse IN 4 the belts restart instantaneously 13 3 7 EVACUATION AND AUTOMATIC EXPULSION Once the belts restart the instrument carries out the evacuation and the eventual automatic expulsion of the pack if it is enabled in the lt lt TYP ESP gt gt step on other words the set evacuation time starts lt lt EVAC gt gt step useful for the eventual weighing belt autozero see following section it waits the activation delay of the expulsion output OUT4 set in the lt lt R ESP gt gt step or in the article if the lt lt Rit Esp gt gt step is enabled after that it activates the expulsion output OUT4 for the set time lt lt I ESP gt gt step 13 3 8 WEIGHING BELT AUTOZERO The automatic zero function of the weighing belt allows to automatically restore the gross zero of the instrument during the weighing cycle by locking automatically the belts for the required time if necessary The automatic zero can enter into function automatically when the cycle is re enabled and the weight is dfferent from zero if it has been enabled the lt lt 0 START gt gt step automatically when the number of minutes since last zeroing set in the lt lt 0 BELT gt gt step configured on TIME MAN REF have elapsed if one sets the 0 value the autozero never enters into function automatically fone sets the n 20 valu
81. pulse is given the automatic zero enter into function With automatic zero at weighs the system doesn t go into alarm condition and allows the pack to continue If a tare is active the automatic zero of the belt is not executed 13 4 CYCLE LOCK AND INTERRUPTION OF THE WEIGH NON WEIGHED PACK During the functioning it is possible that the cycle is locked during the weigh acquisition by verifying one of the lock conditions described in the following sections Once the system is restored and the cycle is eventually re enabled the instrument verifies if the acquisition of the weigh was stopped before the lock and it executes the following operations acquisition is not terminated 1 the NON WEIGHED PACK message appears depending on the selected visualization see section MODIFICATION OF THE DISPLAYED DATA 2 a RESTART impulse is required in order to restart the operator can now remove manually the weight for its repositioning on the cadence belt in order to acquire again the weight 43 3590EXT CPWE series indicators E CHECK 03 12 05 EN U NOTE Once the RESTART impulse is given the instrument activates the weighing belt OUT2 without controlling if the pack has been removed in any case the instrument carries out the automatic expulsion in order to remove the non weighed pack but without totalising acquisition is terminated 1 the WEIGHED PACK message appears depending on the selected visuali
82. r always 1 Gross weight value with unit of measure Tare weight value with unit of measure Net weight value with unit of measure Press C to exit the reading state of the weighs NOTE It is possible to read the weigh carried out also through the PC serial line see the WEIGH READING serial command in the following section 16 2 SERIAL COMMANDS FOR MANAGING THE ALIBI MEMORY IMPORTANT If the serial commands are transmitted in the format lt 5 gt command lt 5 gt which lt 5 gt is the ASCII decimal 27 character lt 5 gt is the ASCII decimal 02 character Also the relative answer will be lt ESC gt string lt STX gt 16 2 1 REQUEST WEIGHT VALUE WITH WEIGH ID The command which allows saving the weight in the alibi memory and the transmission is lt II gt PID lt CRLF gt lt gt machine code only if functioning in 485 PID saving command of the weight data in the alibi memory CR ASCII 13 decimal code LF ASCII 10 decimal code If the gross weight is equal or greater than zero and stable the instrument will save the weight on the belt in the alibi memory And the PID string weight id will be transmitted on the PC port this is described the following section It is also possible to use the command lt II gt PIDM lt CRLF gt lt gt machine code only if the 485 is used PIDM saving command of the weight data in the alibi memory CR ASCII 13 decimal code LF
83. re or semi automatic tare PT in the case of preset tare tare weight on 10 digits lt CRoCRLF gt Terminator ASCII 13 and ASCII 10 characters 16 2 4 ALIBI MEMORY CANCELLATION only with non approved instrument Command IIJALDL CR o CRLF gt in which ALDL CR LF Instrument answer CR o CRLF gt IJ ALDLNO CR o CRLF gt 485 address only in the case of 485 transmission mode comando di cancellazione dell alibi memory carriage return ASCII 13 decimal code line feed ASCII 10 decimal code if the cancellation has been carried out effectively if the cancellation has not been carried out effectively 57 3590EXT CPWE series indicators E CHECK 03 12 05 EN U DECLARATION OF CONFORMITY This device conforms to the essential standards and norms relative to the applicable European regulations The Declaration of Conformity is available in the web site www diniargeo com WARRANTY The instrument has TWO YEARS warranty from the date of delivery This includes labour and parts free of charge for INSTRUMENTS THAT ARE DELIVERED TO THE SELLER S MAIN OFFICE and applies only if the breakdown is NOT attributable to the purchaser for example due to improper use and is NOT attributable to the shipping If on site service is requested or is necessary for any reason the technician s travel expenses will be the purchaser s responsibility travel time and travel expenses as well as board and lodging
84. res or millivolts W on Active weighing range see section MULTIRANGE FUNCTION 1 E hi Active scale always 1 Indicates that a specific function of the instrument is active F F Battery charge level see section BATTERY LEVEL INDICATION t Active during the configuration of the date and time Locked keyboard see section DISABLING THE KEYBOARD b Bb In the HELP menu these respectively indicate whether a key is unlocked or locked in the SETUP level lt lt En KEYS gt gt step see section HELP MENU The Fn key has been pressed zt The 2nd F key has been pressed m E Transmission of the data to the printer serial port under way COUR Inside the step these respectively indicate an unselected or selected parameter Active calculator function see section CALCULATOR 15 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 5 2 1 BATTERY LEVEL INDICATION The indicator is able to recognise whether it is powered by mains or by battery and indicate its charge level to enable the battery level indication one should configure the lt lt Bt Stat gt gt step The charge level is shown during weighing by the battery symbol a charged battery partially charged battery discharged battery connect the indicator to the mains for recharging the battery if provided for by that model replacing the battery Furthermore t
85. rn the activation of the tolerance relays see paragraph WEIGH RESULT INDICATION AND ENABLING OF THE LINKED OUTPUTS The weighing cycle starts only if the article is selected by enabling the consensus from downstream IN 1 the following error message is displayed ARTICLE NOT SELECTED With invalid weight thresholds the message NO RANGE SELECT is displayed in the tolerance range display location see paragraph MODIFICATION OF THE DISPLAYED DATA 13 3 2 3 CHECKING WITHOUT ARTICLE AND FAST MINIMUM AND MAXIMUM THRESHOLDS SETTING The tolerance range is assigned setting without article management the minimum and maximum weight thresholds setting both the thresholds the weight is in tolerance if its value is within the 2 thresholds setting the minimum threshold only maximum threshold equal to zero the weight is in tolerance if its value is within the minimum threshold and the scale capacity The setting is executed pressing the F2 and F3 keys Pressing the F2 key in the weighing environment when the weighing cycle is disabled the minimum threshold may be modified insert the desired value and press the ENTER key to confirm Pressing the F3 key in the weighing environment when the weighing cycle is disabled the maximum threshold may be modified insert the desired value and press the ENTER key to confirm The minimum and maximum thresholds define the activation of the tolerance relays see paragraph WEIGH RESULT
86. rom downstream IN 1 OVdc if not excluded in the lt lt diS d st gt gt step TECH MAN REF b select the article to be weighed only if one is using the instrument in the tolerance check mode enable the consensus from downstream IN 1 0Vdc if not excluded in the lt lt diS d st gt gt step The weighing and cadence belts will take on a specific condition these can be still or in motion depending on the parameter set in step lt lt ST NSTR gt gt If the belts are stopped in order to start the weighing cycle one should supply a restart impulse IN 4 NOTE If the belts are not enabled make sure that the electro mechanic system is correctly powered verifying the system status as described in the previous section To enable the weighing cycle with block for missing voltage see section CYCLE RESTORAL AFTER POWER OUTAGE To disable the weighing cycle one should disable the consensus from downstream remove the running for a time greater than the one configured in step lt lt BLK D ST gt gt the weighing cycle is interrupted With the consensus from downstream excluded the lt lt diS d st gt gt step the weighing cycle is always active To reenable the weighing cycle one should 29 3590EXT CPWE series indicators E CHECK 03 12 05 EN U a enable the consensus from downstream IN 1 0Vdc if not excluded in the lt lt diS d st gt gt step b press the RESTART RESET button with belts
87. s emitted In the end the indicator automatically returns to the display of the weight present on the scale possible to execute the zero also with weighing cycle enabled by using the function of WEIGHING BELT AUTOZERO see the section WEIGHING BELT AUTOZERO T TARE FUNCTIONS 7 1 SEMIAUTOMATIC TARE To tares any weight which is on the scale one should remove the consensus from downstream IN 1 0Vdc if not excluded in the lt lt diS d st gt gt step press the TARE key The display shows tArE for an instant and then 0 net weight furthermore also the relative indicators are enabled The display shows therefore the gross weight value and the stored tare value In any case a new operation automatically cancels and substitutes the previous one NOTE The semiautomatic tare is acquired only if the weight is of AT LEAST ONE DIVISION AND IS STABLE indicator instability led is off and VALID In other words the UNDERLOAD and OVERLOAD conditions must not be created 7 2 PRESET TARE To enter the tare value one should remove the consensus from downstream IN 1 if not excluded in the lt lt diS d st gt gt step with the keyboard type the value including the decimal point and press TARE The indicator automatically subtracts the entered value from the displayed weight the relative indicators are enabled as long as it is not greater than the instrument s maximum capacity The
88. s possible to select it directly with a direct key for example F1 key to select the visualization n 1 and F2 key to select the visualization n 2 NOTES Default visualisation 1 If in visualisation 3 in the place of the threshold values there are EEEEE this means that the values of the selected article weight are not correct If in visualisation 6 in the place of the lot total there is the message EEEEE this means that the value exceeds the maximum number of displayable digits by the instrument 3590E The selectable info are shown in the LCD display by pressing in sequence the 2nd F and F9 keys one scrolls in order the following visualisations NUMBER VISUALISATION EXAMPLE 0 Gross or net weight on the scale Active semiautomatic tare PT if manual tare 1 First article description or net weight Tolerance range see section TOLERANCE CHECK NOTES the ranges are shown the database unit of measure or in ml if a density different than 1 0000 has been entered if the range is not valid the NO RANGE message will be displayed this visualisation is available only with the tolerance test enabled in the check types with article it is possible only with the article selected 2 First article or net weight description System status see section SYSTEM STATUS VISUALISATION 3 Lot weighs total Accumulated lot total By linking
89. s the first corresponding DESCRIPTION line Press ENTER to activate the article To unselect a selected article for an instant press the F1 key to enter in the article database and press 2nd F Before unselecting a confirmation is requested press ENTER to confirm or another key to cancel 11 6 ENTRY MODIFICATION AND QUICK SELECTION OF ARTICLE 000 possible to enter or modify quickly the article 000 Type the number 0 using the numeric keyboard and press F1 The indicator is ready to enter modify the article 000 once modified and confirmed with ENTER it is also selected The modification has effect also in the database 11 7 HELP By pressing the HELP key it s possible to see the keys list used in the menu The key list is automatically If you want to see the keys list in manual mode use the arrow key F6 and F7 28 3590EXT CPWE series indicators E CHECK 03 12 05 EN U 12 DATABASE ACCESS PASSWORD In the SETUP dtb PWD parameter one can set a password for access to the databases A password will be required only when one wants to insert modify or delete an element of the file for a moment the display shows the message USER PRESS KEY afterwards it will be no longer possible to make changes to the database To access the complete menu e Press any key DURING THE VISUALISATION OF THE USER PRESS KEY the instrument requests the entry of the password a number will appear Enter the password and c
90. scale must be of at least 2 stable divisions If the F5 key is pressed at length it is possible to quickly lock unlock the tare DISPLAY MEANING LoCK LOCKED TARE Unlock UNLOCKED TARE It is possible to carry out this setting or disable completely the tare operations through the lt lt t LocK gt gt LOCKED UNLOCKED parameter of the SET UP environment 7 6 LIMITATION OF THE TARE FUNCTIONS For specific requirements it is possible to limit the functions of the tare with approved instrument by setting YES in the lt lt D SALE gt gt step the SEMIAUTOMATIC TARE can not be modified with a manual or calculated tare or one from database the manual or calculated tare or one from database must be entered or modified only with UNLOADED scale With approved instrument the lt lt D SALE gt gt step is read only 7 7 LINKING A KNOWN TARE VALUE TO AN ARTICLE It is possible to link a known tare value to each article in the database this value will be enabled with each selection of the article See section ENTRY for further details 8 MULTIRANGE FUNCTION The multi range functioning allows to subdivide the scale capacity in two or three ranges each which is up to 3000 divisions improving in this way the first range division in the dual range and the first two ranges in the triple range For example it is possible to approve the weighing system with A single range 6 kg capacity and 2 g division 3000 div
91. static mode e executes the tolerance check on the new executed weigh e executes the totalization only if the operator has not removed manually the pack e executes the automatic expulsion if the weight is within the tolerance NOTE Once the RESTART impulse is given the instrument re enables the weighing belt OUT2 without checking if the manual expulsion of the out of tolerance weigh is carried out and executes in any case the automatic expulsion MANDATORY CORRECTION OF THE WEIGHT The operator MUST correct the weight before the restart of the belt by adding or removing material in order to have the weight within the tolerances By giving the restart impulse IN 4 with a stable weight the instrument e acquires automatically the weight in static mode e executes the tolerance check on the new executed weigh At that point ifthe weight is within the tolerances the instrument executes the following operations e Totalization Weigh result indication e Evacuation if the weight is out of the tolerance range the instrument remains in the weight correction status By giving the RESTART impulse the message OUT OF TOLERANCE is shown In this way the final weight is always within the tolerances and consequently the expulsion is never carried out 13 3 4 TOTALIZATION The program s purpose is to manage the automatic totalization of the acquired weighs once the weigh is acquired and the tolerance check and weight correction depend
92. stopped at the start up passo lt lt ST NSTR gt gt step set on STOP NOTE With consensus from downstream IN 1 OVdc not excluded in lt lt diS d st gt gt step all keys take on their functions and it s possible to turn the instrument off only with the weighing cycle disabled 13 3 DESCRIPTION OF THE CYCLE PHASES Once the cycle is enabled the instrument enables the belts and is ready for the automatic acquisition of the weighs by following the phases described in the following sections 13 3 1 WEIGHT ACQUISITION The instrument can acquire the weigh in four ways depending on how the system has been configured see the lt lt WGh tyP gt gt step TECH MAN REF at halt with a sensor in motion with a sensor in motion with two sensors without sensors 13 3 1 1 AT HALT WITH 1 PHOTO CELL The weight acquisition takes place with a halted weighing belt The weighing with a halted belt allows to obtain the best accuracy of the weighing system on the belt but requests a greater time for the weigh acquisition and consequently causes a decrease of the weighing cadence DESCRIPTION OF THE SYSTEM On the weighing belt installed on the scale a photo cell the START one is installed for checking the presence of the object to be weighed and subsequent start of the weighing operations EXAMPLE
93. t paragraphs f a new weigh is enabled when the weight goes below the threshold set in configuration TECH MAN REF 13 3 2 TOLERANCE CHECK When the weigh is acquired the instrument can follow two different ways depending on the parameter set in the tolerance range enabling step lt lt TST TOL gt gt d ACTIVE l NOT ACTIVE kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkig kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk ACTIVE TEST The instrument carries out the tolerance check that is it checks if the weight is within the tolerance interval set in the configuration then 34 3590EXT CPWE series indicators E CHECK 03 12 05 EN U IF THE WEIGHT IS WITHIN THE TOLERANCE INTERVAL the instrument executes the following sequence of operations e Totalization Weigh result display BeltStop if set e Evacuation IF THE WEIGHT IS NOT WITHIN THE TOLERANCE RANGE the instrument executes the following sequence of operations Weigh correction if set Totalization Weigh result display Belt Stop if set Evacuation Automatic ejection if set For operational details read the next sections The tolerance check interval may be set in 3 ways as described in the next paragraphs and set in the step lt lt CHECK t gt gt In the following paragraphs the tolerance check range setting is described as well as the functions related to the tolerance checking kkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
94. ters DESCRIPTION 2 second description line up to 20 characters DESCRIPTION 3 third description line up to 20 characters ENTER DENSITY here one can enter the value expressed in g ml TARGET put the target weight on the scale and press ENTER In any case it is possible to manually enter the target value by pressing the C key when the instrument shows AUTO TARGET on the LCD display The instrument is ready for the manual entry of the target once the value is entered confirm with ENTER in case of density different than 1 the entered value is expressed in ml T1 THRESHOLD first tolerance value for the type of check with article and tolerances see section CHECKING WITH ARTICLE AND T1 T2 T3 TOLERANCE SETTING T2 THRESHOLD second tolerance value for the type of check with article and tolerances see section CHECKING WITH ARTICLE AND T1 T2 T3 TOLERANCE SETTING T3 THRESHOLD third tolerance value for the type of check with article and tolerances see section CHECKING WITH ARTICLE AND T1 T2 T3 TOLERANCE SETTING MINIMUM THRESHOLD minimum threshold value for the type of check with article and tolerances see section CHECKING WITH ARTICLE AND MINIMUM AND MAXIMUM THRESHOLD SETTING MAXIMUM THRESHOLD maximum threshold value for the type of check with article and tolerances see section CHECKING WITH ARTICLE AND MINIMUM AND MAXIMUM THRESHOLD SETTING PRESET TARE value of the known tare relative
95. with the other keys it allows carrying out a specific function see 2nd F section 2ndF KEY SECOND FUNCTION OF THE KEYS 3590EXT CPWE series indicators E CHECK 03 12 05 EN U n the numeric or alphanumeric input phase it enters in this order the following HELP characters lt gt amp 4 HELP function see section HELP MENU F1 If pressed for an instant it enters into the article database If pressed at length it locks and unlocks the instrument s keyboard except the C key f pressed for an instant it allows to enter the minimum threshold in the threshold check F2 see section TOLERANCE CHECK If pressed at length the weight visualisation function with sensitivity x 10 is enabled If pressed for an instant it allows to enter the maximum threshold in the threshold check F3 see section TOLERANCE CHECK f pressed at length one can adjust the date and time of the instrument F4 f pressed for an instant it allows to fill in the free texts if configured f pressed at length it enters the instrument s diagnostics menu With the weighing cycle disabled it commands the data transmission to the printer serial F5 port f pressed at length it locks unlocks the tare F6 t allows scrolling ahead inside the menu steps or in the parameters within a step n the numeric or alphanumeric phase it decreases
96. ws the first corresponding DESCRIPTION line and press F2 3 Modify the desired fields listed in the previous section 4 Press the C key to return to weighing 11 3 CANCELLATION 1 Pressthe F1 key to enter in the article database 2 Select the storage to be cancelled by using the arrow keys or with the keyboard type the storage number the LCD display shows the first corresponding DESCRIPTION line and press F3 3 The indicator requests a further confirmation press ENTER to confirm or another key to cancel 4 Press the C key to return to weighing 11 4 PRINTING 1 Pressthe F1 key to enter in the article database 2 Onceinside the article database menu press the F5 key The LCD display shows the message PRINT confirm with the ENTER key to print the entire article database which shows all the relative fields for each stored article 11 5 SELECTION UNSELECTION To select a stored article one can proceed in two ways 1 Enter the article storage number using the numeric keyboard if different than the 000 storage see the following section and press F1 if an article is stored in the recalled position the indicator display shows the message ARTICLE XXX SELECTED in which XXX indicates the number of the selected storage and activates it 2 Press for an instant the F1 key to enter in the article database Select the storage using the arrow keys or with the keyboard type the storage number the LCD display show
97. y if the weighing at halt has been selected One should supply an impulse on the RESTART input IN 4 in order to reenable the cycle 20 3590EXT CPWE series indicators 5 4 MESSAGES E CHECK 03 12 05 EN U While using the indicator it is possible to incur into the following errors INSIDE THE SET UP OR MENU MESSAGE DESCRIPTION C Er 8 03 When carrying out the multirange or multidivisional calibration the ranges have not been entered in an increasing manner RANGE 1 RANGE 2 RANGE 3 During the calibration some internal negative points have been calculated C Er 36 the calibration point is less than the zero point the signal is negative check the connections During the calibration some internal points less than the minimum value have been calculated C Er 37 the calibration point is equal to the zero point capacity too high in relation to the division has been set ERROR The weight results to be unstable and therefore can not be acquired press ENTER to display UNSTABLE WEIGHT the menu of the next possible operations or C to exit from the step ErPnt During the acquisition of a calibration point a null value from the converter has been read SAVE AND EXIT The instrument requests the saving when exiting the set up press ENTER to confirm or C to not continue SURE The instrument requests a confirmation before proceeding press ENTER to confirm or
98. zation see section MODIFICATION OF THE DISPLAYED DATA 2 a RESTART impulse is required to restart the instrument will resume the cycle phases at the point in which these were interrupted NOTE in case of downstream block or motor block if the belts in motion at start up are set lt lt ST NSTR gt gt step when the cycle is re enabled the instrument restarts automatically without showing the WEIGHED PACK message and without waiting for the RESTART impulse 13 4 1 DOWNSTREAM BLOCK The system can handle the automatic disabling of the cycle from the downstream of the belt when in the belt downstream lock condition due to processing or error If it is not possible to manage the disabling of the cycle at the end of the weigh in order to avoid the cancellation of the weigh in progress it can be useful to set a delay time of the downstream lock lt lt BLK D ST gt gt step the instrument waits for the set time period to pass before disabling the cycle during this time furthermore the instrument disables automatically the cycle if the weigh is terminated Set a minimum time equal to the belt transition time 13 4 2 EMERGENCY MOTOR LOCK Through the EMERGENCY MOTOR LOCK input IN 6 it is possible to manage an external signal for the instantaneous cycle lock caused by a generic EMERGENCY condition or motor lock condition When the signal is activated the instrument disables the cycle activates the generic alarm OUT3

WEIGHT INDICATOR

Contents

Download Pdf Manuals

Related Search

Related Contents