User manual
Contents
1. put in the foot plates 12 attach outriggers 13 loosely attach claws 14 put foot plates on the ground by turning the spindles 15 A lock locking cam 15 B or turn wing nut 15 C depending on purchased model place diagonal 16 taking the dimensions into account paragraph 4 4 firmly attach claws 14 LD i x3 Lid u TATI DATENG RAS v4 09 10 en ASES MANUAL Picture 3 D2 Outriggers position and loosely attach highest claw 12B directly under the rung this to prevent any movements adjust length of higher tube 16 in such a way that rubber foot 13 is well positioned on the ground then secure tube with a securing clip 15B Outrigger width must be min 2 0 m for large outrigger adjust length of lower tube 14 so that lower claw 12A can be attached on post Secure lower tube with a securing clip 15A Loosely attach lower claw put the outriggers on the right position see dimensions paragraph 4 4 firmly attach claws 12A and 12B Picture 3 E platform 17 on 4th rung lock windsecuring lock Mount horizontals 19 a 3 rung distance 0 75 m 12 09 10 en MANUAL 5 M M N vr I V 2 o O I O D V D 5 uc NF lt Q i y Y l EN N a UD o lt 0 O 9 U M lt 3 0 E l mount frames 20 place platform 23 lock windsecuring lock 24 Mount horizontals 25 b 8 rung diste2. MANUAL EN 1298 EN 1004 ACCORDINGLY CUSTERS TOWER SCAFFOLD CUSTERS Custers Hydraulica B V Venray the Netherlands January 2005 All rights reserved No part of this publication may be reproduced copied or published by photography printing microfilm video CD ROM Internet or any other form without prior permission in writing by Custers Hydraulica B V No rights can be derived from this publication 2 09 10 en ASES MANUAL CONTENTS 1 INTRODUCTION a UE MEUS a aa aha s E Eau EVA E ERRARE RM 5 2 WARRANTY AND LIABILLTY unse 6 3 INSPECTION OF THE DELIVERY eren nnn 6 4 SAFETY INSTRUCTIONS nein 7 4 1 inspection before erecting eere mnm 7 4 2 o o E a KG ANANG NA I Na ANG TA Ba a a Bag a NG 7 2 3 WIIG Ol DANES anaa A AE 8 4 4 outriggers elbow OUtriQUDFS occoccccccccccccnnnnnnnnnn cnn 9 5 ERECTION OF THE MOBILE SCAFFOLD 10 6 USE aan 15 7 STEERING 7 ROLLING ui ia ia ia aaa nenn 16 B ANCHORING seen 16 9 DISMANTLING OF THE MOBILE SCAFFOLD 16 10 MAINTENANCE sn 17 11 SPARE PARTS LIST 3 05 x 1 3 M err 17 Il components lirica tuo FIR SOE sian AE E BA M PIRE Nt 17 11 2 Spare parts ISG kasian ka a sm dUFPI T EPER QUIAE FOX AN aaa aain PO 17 3 09 10 en CUSTERS 4 09 10 en CUSTERS ANGAL 1 INTRODUCTION We thank you for purchasing a CUSTERS tower scaffold The C
3. The customer has to inspect the tower scaffold upon delivery Contact your supplier immediately if parts are damaged and or the scaffold in incomplete 09 10 en 4 4 1 4 2 CUSTERS ANGAL SAFETY INSTRUCTIONS Inspection before erecting Check whether the at least two mechanics are sufficiently skilled of at least 18 years of age and if the site where the scaffold will be positioned is safe and of proper surface Make sure that e the surface is flat and hard enough e the area is free from obstacles both on the ground and above e the wind conditions allow working with the scaffold see chapter 6 e all parts and ropes required for pulling up material are present at the site e damaged wrong or non original parts are never used ERECTING The scaffold erection as described in the erection instructions must be done by at least two persons Always use guardrails during the erection where necessary also use temporary ones The scaffold tower must be erected on a flat surface to be checked with a levelling instrument adjustments are possible by turning the castor wheel spindle nuts the wheels must always be blocked except during the rolling steering Make sure that the wheels are secured either by turning the spindle nut or the locking cam over the edge of the ring The platforms must be secured by sliding the wind securing pin under the frame rung The frames must be secured with frame securing clips The ho
4. ONLYINSIDEUSE ks o L LG llc Outrigger elbow smal 950146001041030 6266 I4 4 4 4 4 4 4 4 4 4 Outrigger elbow large jeso1 470 010 420 1001 83 94 Pr LE CLE CL II Le Jack amp base platet 9501520010013 54 I o Tala pa 412 4 ajajajaja Hoizonal 950120000 27 O o a 4 14 4 4 4 4 4 4 4 4 WspE ourpEUE ke KETEK IIl Outrigger elbow small 9501460 010 41010 6266 L414 TI Ex Ex Lx Ex Outrigger elbow large jeso1 470 010 420 1001 83 94 O Pr rt lat XXL Ix Outrigger extra large 9501430100 124 0 T Co O Tabah Jack amp base plate 950152001 013 S4 Taal aha ala a x Ex x Hoizoa 9501200000 27 T 1 41 4 4 4 4 4 4 x X X X x Notallowed to use outside unless anchored Only applicable for outrigger elbow standard jack amp baseplate 9501 520 010 jack amp base plate with wing nut 9501 520 013 is castor wheel amp jack Alternative for jack amp base plate Option applicable in case of use of outrigger elbow REMARK This composition matrixis based on a working floor of a given platform height equipped with guardrail horizontals toeboards and one or more restfloors of each 4 m with guardrails To change
5. Picture 3 F Picture 3 G 09 10 en 13 ASES MANUAL Picture 3 H place guardrails 26 attach 4 frames securing clips 27 place horizontals 28 reposition the platforms 29 according to schedule From platform To final rest during erection working floor 0m 0m im 8m zm 8m 3m 4m 5m 4m AS ah n ff LJ 4 a SA a E UM f ate ys BAe La a Rehm Nr in SMES 1c ta MNT ta E Ta D rues o AMET x a measured from the lowest frame rung place horizontal 30 Picture 3 1 attach toeboard holders 31 Mount toeboards 32 two long 8 two short on 14 09 10 en ASES 6 USE MANUAL Prior to every use you must check whether e the base of the mobile scaffold is correct e the total composition construction is correct and complete e there is no change in conditions which affect the safe use of the scaffold The mobile scaffold is built to provide a safe access to a site it is not allowed using the scaffold as a stairway tower for other constructions It is also prohibited using it as hanging scaffold or using it for stepping over to other constructions It is strongly forbidden using bridges between scaffolds or between a scaffold and a building unless you use scaffolds bridges which have been produced and calculated especially for these purposes The maximum workload per platform is 200 kg m2 scaffold class 3 each scaffold may have max l
6. 520 010 jack amp base plate with wing nut 9501 520 013 Alternative for jack amp base plate is castor wheel amp jack 2 Option applicable in case of use of outrigger elbow I amp OIOISIIIS O I lt S O I 1 O 4 71 olg O c c O E O9 O 9 01913 O 9 D D N zi zx N 3 NIO e y 8 amp 01013 u O O Ko O KO o 9 9jole 3 O O io 3 QUE e z 3 amp g 3 ore 212 o o o 9i 9i iz 2 210 A A 2 NG o o c D ts m3 o jols glo Er O al 3 010 O lt o o AE m ET 0 O DIO o Ko GG b o S a O Q D O N N k k gt REMARK 19 09 10 en ASES Custers Hydraulica B V P O Box 22 5800 AA VENRAY NL Smakterweg 33 5801 AE VENRAY NL Tel 31 0 478 553 000 Fax 31 0 478 553 010 custers custers nl www custers nl 01 05 en
7. a rest floor into a working floor you need 2x horizontals 4x toeboar holder 2xtoeboard small 2xtoeboard large 09 10 en m 00 CUSTERS ASES MANUAL Composition matrix CUSTERS 0 7 m available in 3 lengths 1 80 m 2 50 m 3 05 m po po Partnumber kg rung frame 70 95012200012 85 Guardrail frame 70 9501 200 022 29 9501 410 162 0 06 12 02 MET AA kg mb O h E mb NO h Co mb Working height m Platform height m ell 9501 200 092 9501 800 087 4 9501 310 311 035 24 6 17 N i k 9501 310 311 015 14 4 10 4 9501 310 311 025 20 1 9501 200 058 9501 200 030 20 9501 200 043 2 5 9501 200 056 9501 200 000 2 5 9501 200 080 O21 kg wu wu wu wu ack amp castor wheel rubber synthetic 9501 510 010 050 LENGTH 1 8 m LENGTH 2 5 m B o m o o ux 3 2 3 6 6 2 33 ONLY INSIDE USE nn T ET 62 66 Outrigger elbow large 9501 470 010 420 100 8 994 ack amp base plate 9501520010013 54 9501200048 24 NSIDE OUTSIDEUSE ke o A AA 54_ 21 8 5 2 9 1 2 0 2 5 7 2 0 25 25 2 1 kg 3 9 4 Outrigger extra large ack amp base plate 9501 520 010 043 5 4 9501 200 048 21 Not allowed to use outside unless anchored Only applicable for outrigger elbow standard jack amp baseplate 9501
8. ground During this move you may not exceed the normal walking speed and no persons or materials are allowed on the scaffold during this move Be aware of any obstacles that could be on the ground when you roll the scaffold If the wind is stronger than 4 Beaufort it is forbidden to roll the scaffold dust sand and paper blow up little leaves are torn off windspeed is 4 6 m s 18 km h You should be very careful when the scaffold is rolled over bad surfaces inclined planes insufficient load carrying capacity holes etc the wheels should be free or on a brake depending on the situation If you roll the scaffold the supporting points of the outriggers should only be a few centimetres above the ground After moving put the supporting points on the ground again ANCHORING The anchors must be used when the scaffold gets too instable e g by strong wind The anchors must be solid and must be attached to both frames posts by couplings Anchor only on durable spots onto a construction or building On at least every 4 meter height at least 2 anchors must be used so one per frame DISMANTLING OF THE MOBILE SCAFFOLD Dismantling is done in reversed order Start on the top by dismantling the toeboards and toeboards holders Take off the platforms and guardrails so that all parts can be transported down alongside the platforms Dismantle the scaffold from the top to the base Never throw with parts MAINTENANCE All parts parti
9. USTERS tower scaffold is part of our wide range of aluminium scaffold products It meets the HD 1004 requirements provided that it is erected as mentioned in the manual It is approved according to the DIN 4422 group 3 regulations by several international notified bodies T V among thema The CUSTERS scaffold is available in the versions scaffold length 1 8 2 5 3 1m scaffold width 0 7 1 3m IS This manual instructs you step by step how to erect your scaffold in an easy and safe way If the scaffold is not erected correctly it could jeopardize the user therefore read the instruction carefully Erecting and dismantling should be done by at least two skilled and experienced persons of at least 18 years of age The user is responsible for having this manual at the erecting working site The user is also responsible for having the manual in the site supervisor s possession For further particular information regarding the use of tower scaffold in general we refer to EN 1004 If you have any questions regarding this manual please do not hesitate to contact your supplier or the manufacturer Manufacturer CUSTERS HYDRAULICA B V DA P O Box 22 5800 AA VENRAY the Netherlands Pah Smakterweg 33 5801 AE VENRAY the Netherlands Tel 31 0 478 553 000 Fax 31 0 478 553 010 E mail custers custers nl Website www custers nl Supplier 5 09 10 en CUSTERS WARRENTY AND LIABILITY CUSTERS warrants t
10. cularly the pivoting parts and the weldings must be inspected regularly Lost or damaged parts must be replaced Custers aluminium scaffolding parts are not allowed to be used in the following cases e when round tubes have one or more dull dents with a depth of more than 3 0 m e when round tubes have one or more dents directly next to a welding junction in spite of the depth or shape of the dent e when square of rectangular tubes have one or more dull dents with a depth of more than 2 0 mm e when round or square tubes have one or more sharp dents or cracks tears regardless lengths depth or location of these dent s and tears Pivoting parts among others castor wheel must be clean and run smoothly Repair of scaffold material is only possible in consultation with the producer 09 10 en ASES 11 SPARE PARTS 3 5 X 1 3 M 11 1 Components list Picture 4 pos no part number OV DIN D U A D N TR 9501 200 120 9501 200 090 9501 800 087 9501 902 080 9501 902 056 9501 410 162 9501 310 030 9501 310 035 9501 200 010 9501 410 100 9501 510 020 9501 520 010 9501 460 010 9501 470 010 9501 200 040 9501 510 050 9501 902 050 description guardrail frame toeboard small toeboard holder toeboard large diagonal frame securing clip platform trapdoor platform 8 rung frame outrigger small outrigger large jack and base plate elbow outrigger small elbow outrigger large horizontal synthetic jack 8 casto
11. hat the products will be free from defects in material and workmanship for a period of 12 month from the date of delivery For all defects reported to us within the warranty period our liability is limited to repairing or replacing any defective products at our opinion and no charge to the customer If for discharge of our liability under the warranty we replace parts of products supplied by us the products or parts replaced will become our property All costs and expenses exceeding the liability specified above inducting but not limited to transport charges travel expenses and the cost of disassembly and reassembly will be for the account of the customer If for the discharge of our liability under this warranty we carry out repairs to products supplied by us the products concerned shall remain entirely at the risk of the customer Our liability is not valid a if any defect is the result of abuse misuse or inexpert use or the result of other causes than unfitness of material or workmanship b if the cause of any defect cannot be conclusively proved C if our instruction for the use of the products and other specifically applicable warranty instructions have not been accurately and fully observed Our warranty will cease if during the warranty period the customer or any person acting on the customer s instruction has subjected the products supplied by us to unauthorised modifications and or repairs INSPECTION OF THE DELIVERY
12. ictly followed Disregarding these instructions imply that you should use additional ballast weight contact your producer supplier on this Small elbows may be replaced by small outriggers and large elbows may be replaced by large outriggers provided that the dimensions of elbows and outriggers are similar This means that seen from above the outriggers must be put in the same position as the elbows Picture 2 Dimensions A Small elbow length 1 3 m B Large elbow length 2 0 m C Small elbow length 1 3 m D Large elbow length 2 0 1 Horizontal length 2 5 m art no 9501 200 030 2 Horizontal length 1 9 m J art no 9501 200 048 y option horizontal outrigger outrigger elbow 09 10 en ASES 5 MOBILE SCAFFOLD 10 Picture 3 A put in wheels 1 place horizontals 3 marked with red coloured brace claw blocks Picture 3 B Diagonals are marked with blue coloured brace claw blocks put diagonal 4 on 7th rung put diagonal 5 on 1st rung put diagonal 6 on 7th rung put diagonal 7 on 1st rung place horizontal diagonal 2 marked with yellow coloured brace claw blocks MANUAL 09 10 en 11 ASES MANUAL Picture 3 C lock brakes 8 level 9 level by turning spindles 10 lock locking com 11 A or turn wing nut 11 B depending on purchased N Picture 3 D1 Elbow outriggers
13. oad on only one level It is not allowed to jump on rest working platforms the trapdoor must always be closed except when you are climbing up or down however always to be closed after passing Maximum platform height e inside 12 meter e outside 8 meter You may only climb from the inner side of the scaffold onto frames Do not put boxes stairways or other equipment on the platform in order to gain height It is forbidden to work on the scaffold if the windforce is stronger than 6 Beaufort big leaves move umbrellas bend windspeed is 11 14 m s 45 km h If a windforce higher than 6 Beaufort is predicted the mobile scaffold must be dismantled anchored or transported to a windfree area This should also be done if the mobile scaffold is not in use Please be careful with openings between buildings edges and spots of buildings extra windforces could be possible The maximum allowed horizontal force if 30 kg so be aware of this when you exercise horizontal forces e g drilling which could endanger the stability of the scaffold It is not allowed to step onto horizontals diagonals guardrails and guardrail horizontals It is not allowed to attach wind catching materials such as advertising boards or canvasses onto free standing scaffolds Do not expose the scaffold to aggressive liquids or gasses 15 09 10 en 10 16 CUSTERS Anan STEERING ROLLING The scaffold is only rolled lengthways by hand from the
14. r wheel horizontal diagonal 11 2 Spare parts list 1415 13 MANUAL In the matrices of the following pages you will see which parts are needed erecting a scaffold with a certain height Make sure that you received all necessary parts 17 09 10 en ASES CUSTERS MANUAL Composition matrix CUSTERS 1 30 m available in 3 lengths 1 80 m 2 50 m 3 05 m C O Worm 4 5 L6 7 18 9 10 33 2 13 14 oOo sd Pomot m2 3 a 8 6 7 8 9 roji Description Partnumber kg J L1 LL I LL LOI I Srungframe130 9501200000 125 o Tr lala leerlas loli Guardriframe i30 9501200120 37 fat fat Taf TT Ter T2 Frame securing cip 9501410162 906 41418 8 12 12 16 16 20 20 4 Toeboad 130 9501200000 28 III fat2f2f2T2f212 2121212 Toeboard holder 950180008 02 L414L14T414T14T4L4 414 14 Jack amp castor wheel nibberisyninete 9501 510 010 050 57 0 Ta tala 4144 T4 aaa a O meem LNGIH25m nema osm gt Description Partnumber kg Partnumber kg Partnumber xg 9501 310 311 035 Horizontai 9501200058 20 9501200030 27 9501200040 32 6 8 8 12 12 14 14 18 18 20 20 Diagonal 9501200048 2 5 9501200056 3 1 95019020566 36 12141416 618 8 10 10 12 12
15. rizontals guardrails must be mounted on the frames with the open side of the claw pointing out to the scaffold outside edges The working floor must be equipped with at least one trapdoor platform hip guardrails knee guardrails and toe boards around this platform The resting floor should always be equipped with at least one trapdoor platform and hip guardrails This resting floor has to be mounted on every 4 meter height The rest floor will be changed into a working floor by mounting guardrail horizontals on knee height and toe boards 09 10 en CUSTERS RR 4 3 Lifting of parts Lifting or pulling up parts should be done by handing the parts form one platform to the other Parts can also be pulled up by using a strong rope Use a proper knot noose or hook to connect the parts see picture Lifting or lowering parts materials and tools with a rope should be done on the inner side of the scaffold It is not allowed attaching lifting equipment onto a free standing scaffold Picture 1 Lifting 8 09 10 en ASES 4 4 MANUAL Outriggers elbow outriggers The outriggers elbow outriggers as described in the matrix must always be as soon as the lower part of scaffold reaches 2 meters height Which dimension large small of the outrigger you should use can be deducted from the composition matrices see paragraph 11 2 The instructions related to the outriggers dimensions as mentioned in picture 2 are to be str
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