PACE ST-75 Unsoldering Station User Manual
Contents
1. 21 Assembly Det ll sissors tess eet ente ole tette e ties 23 Witing Diastam x iue nete ttr sn 24 SCHEemafie 25 TABLE OF CONTENTS Packing List Spare Parts ss s sisscssvioss sssnosenssnsbs sskensresereskorsosissvnssisses sennssrnsresesen 28 Packing Eist iiis sn Dena essa Ga dU map sen 28 Spare Parts oto ce poe DO E een ERAS 29 Limited Warranty Registration 30 TABLE PAGE Table 1 PowerSource 19 Table 2 Heater Assembly Checkout Procedures esee 20 Table 3 Packing List anite e debe e erede 28 Table 4 Spare iii 29 PACE Incorporated retains the right to make changes to specifications contained herein at any time without notice Contact your local authorized PACE Distributor or PACE Incorporated to obtain the latest specifications The following are registered trademarks and or servicemarks of PACE Incorporated Laurel Maryland U S A and may only be used to identify genuine PACE products or services Arm Evac Mini Wave PACE SensaTemp Snap Vac Sodrtek Sodr X Tractor ThermoFlo ThermoJet Thermo Tweez Toolnet Visifilter For any questions regarding this Operation amp Maintenance Manual contact your local authorized PACE distributor or contact PACE directly at the appropriate address listed below PACE USA 9893 Brewers Court Laurel Maryland 20723 1990 Tel 888 532. ER EEE ES ERES EE ESSE ES ERER TAE IESO EAS ES oe AA Eee E RE E Es EM Operation amp Maintenance Table 3 Packing List 28 Packing List Spare Parts Spare Parts tem Description Part Number Pover Source Replacement Parts Fuse F1 1 25 Amp Time Lag 115 Volt Systems 1159 0251 0 63 Amp Time Lag 230 Volt Systems 1159 0252 Power Cord 115 Volt Systems 1332 0094 2 MET EC Accessories amp Spare Parts partial list complete listing in catalogue 5 000 9001067 088 Table 4 Spare Parts 29 LIMITED MARRANTY PACE warrants that this equiprrent will be free of defects in materials and workmanship for a period of one 1 year from the date of receipt by the first user This warranty does not cover repair or replacerrent required as a result of misuse mishandling or improper storage Failure to perform recommended routine maintenance alterations or repairs made other than in accordance with PACE s directions or removal or alteration of identification plates in any way will void this warranty This warranty is available only to the first user but the exclusions and limitations therein apply to all persons and entities This warranty does not apply to consumable items such as tips filter elements hoses collection charrbers etc except that heaters are warranted for a period of six 6 months fromthe date of receipt by the first user PACE MAKES NO OTHER WARRANT
3. o podem ficar expostas ao desmontar o equipamento Pessoal de repara o deve evitar o contacto com essas partes ao reparar o produto Para evitar danos pessoais siga as normas de seguran a OSHA ou outras normas aplic veis Resistencias de aquecimento dos ferros e as pontas instaladas est o quentesquando o ferro est alimentado e mesmo durante algum tempo ap s ser desligado NUNCA TOCAR nem na resistencia de aquecimento nem na ponta Pode resultar em queimaduras severas Os suportes para pontas e ferros da PACE foram concebidos para uso especifico e para proteger o operador de queimaduras acidentais Coloque sempre os ferros nos respectivos suportes Tenha a certeza de colocar sempre o ferro no respectivo suporte ap s cada utiliza o e deixe o arrefecer antes de o guardar Utilize sempre os sistemas da PACE em locais bem ventilados Um Sistema de extrac o de fumos como os Sistemas disponiveis na PACE s o altamente recomendados para a protec o dos utilizadores contra os fumos produzidos pela solda e fluxo Tenha precau es apropriadas ao utilizar produtos quimicos ex pasta de soldar L r sempre atentamente os normas de seguran a fornecidas com cada produto qu mico e siga sempre todas as precau es de seguran a recomendadas pelo fabricante Seguridad Guias de Consulta de Seguridad Esp nol Lenguaje Lo siguiente es precauciones de seguridad que el personal debe entender y debe s
4. POWER ENTRY MODULE TRANSFORMER 1207 0151 FUSE 1159 0251 115V 1159 0252 230V BLACK PISTON PUMP 1336 0036 PC BOARD 6020 0124 ST75 PC BOARD SWITCH 6020 0347 1157 0081 TOP OF BOARD 24 Repair Schematic TP22 TP18 TP16 4 R56 R55 CHGND Tip Ground 510K 510K SEIS N R44 wi M 8V R32 2 2M R46 R51 21 510K 1 40K R52 R53 1 8W 1x 10 0K 1 00M J1 6 1 8W 1 1 8W 1 4 RTD In 48V 023 cio 2 A HN Ref A our R21 3 48K ay 1 8W 1 48V R23 cw 2144 TP20 196 Ri n2 U4A 1 8 1 50K CRE 4 7K ER 9 LM324 a R24 8V O 383 c21 TP15 1 8W 1 E 22uF T 0 1uF E R43 221 Reo 1 8W 1 1 8W 1 RAT 3 200K A RAS RTD Return 221 1 8W 1 V Mt ug 2 APERTE 4 LM339 4 21VAC 8V TP2 A HAV m J3 1 LM317L TPIO 1 1 8 2 2 ca Toopy 1 6 en 3 5 our2 H 6 i Qi 9075 Ton wx ADJ OUT4 7 0 1uF i 1 RB 4 Ho 1 redes c12 lare 10 000uF 3 24K 619 lieto en 25V 1 8W 1 1 8W 1 R9 4 7K 10 000uF 25V CR5 2836 14V 21VAC RETURN ST 75 Schematic
5. Sheet 1 of2 AGND CHGND 25 Repair 8V 14V R16 TP23 1 69K 1 8W 1 2 Heater E y 5 R28 up gt 5 10K 03 LM339 3906 RIS 6 3 24K 1 8W 1 TP5 J1 5 1 K Heater Return ct LM339 ED DI R57 R54 E 330 330 8V 2 R42 02 ae TRIAC 50V F w Heatsink R38 10 0K 3 1 1 8W 1 TPIZ R40 270 R37 25 7K 1 8W 1x Note 1 All resistors are 1 4W 5 26 unless specified otherwise Repair Schematic Continued E 6 13 ui 142 7 2 BV T A pi T R2 AN 1M 6 R6 lt RIS TM gt RIS 5 lt 5 2 4K ne CRI la 5 914 Za 1 0uF tr a 2 TP3 O 11 Switch 2K 1 2 LM339 JB 10 RUS A KS R L C7 1 Oluf TP1 0 TI i ST 75 Schematic Sheet 2 of 2 27 Packing List Spare Parts Packing List PACKING LIST Quantity Supplied This is a packing list of the items shipped with the ST 75 Systems ST 75 SX80 system and is current at the time of publication of this Systems manual Item amp Description Part Number ST 75 ST 75E ST75 ST75E 1 ST 75 System Power Source 1 1 1 1
6. mit s des outils Des br lures s v res peuvent en r sulter Les outils PACE et leurs pannes ainsi que le support sont dessin s de mani re sp cifique afin de prot ger l utilisateur op rateur de br lures accidentelles Reposer toujours les outils apr s chaque utilisation dans leurs tuis supports afin de permettre leur refroidissement Utiliser toujours les stations Pace dans unlieu bien ventil Des extracteurs de fum e Pace sont hautement recommand s pour prot ger votre personnel des vapeurs de soudure flux Prenez les mesures n cessaires quand vous utilisez des produits ex solder paste chimiques Reportez vous au document fiche technique s curit du fabricant fourni avec chaque produit Respectez toutes les proc dures de s curit recommand es par le constructeur Sicherheit Sicherheit Korrekturlinien Deutsche Sprache Die nachfolgenden Sicherheitsvorschriften sollten vom Bedien un Servicepersonal verstanden und befolgt werden 1 Entladung spannungsfuehrender Teile Reparaturen an PACE Produkten sollten nur von qualifizierten Personal durchgefuehrt werden Spannungsfuehrende Teile koennen sich bei gezogenen Netzstecker entladen Servicepersonal muss den Kontakt dieser Teile vermeiden Um moegliche Gefahren fuer Personen auszuschliessen muessen alle Sicherheitsvorschriften in Uebereinstimmung mit OSHA und anderen anwendbaren Sicherheitsstandards eingehalten werden Angeschloss
7. 301 483 7030 17 Repair Calibration The ST 75 system is tested for temperature accuracy at the factory and can be checked for calibration according to PACE requirements Also a temperature setting normally used by the operator can be adjusted to the precise temperature indicated on the Dial Display No internal adjustments can be made to the power supply To verify calibration of the power supply perform the following procedure 18 Loosen the outer set screw on the Variable Loosen the inner set screw on Variable 1 Install a tip with an attached thermocouple wire into the handpiece connected to the system Tips with K type thermocouples are available from PACE use part number 7021 0004 P1 when ordering Connect the thermocouple assembly to a PACE Process Monitor part number 8001 0077 or 8001 0078 or appropriate temperature meter When set fully counterclockwise the pointer of the Variable Temperature Control knob will align to the Calibration Mark as shown With the system turned on adjust the Variable Temperature Control to obtain 4 a stable tip temperature of 300 C for PACE factory specifications or the temperature setting normally used by the operator If the temperature displayed on the Process Monitor or temperature meter is within 15 C 27 F perform steps 4 thru 6 to obtain a precise reading If the temperature is off by more than 15 C the handpiece may require mainte
8. negligible when using Thru Hole single point soldering tips With any heating system however True Tip Temperatures can differ greatly from temperature settings when using larger SMT soldering tips This difference is called Tip Temperature Offset PACE recommends the use of the Tip amp Temperature Selection System booklet PACE P N 5050 0251 as a guide to accurately set and maintain a true tip temperature for any size and type of SMT tip LED Operation The Green colored LED on the power source front panel indicates System Status and Power Receptacle output status LED OFF ON or Flashing Following is an explanation of these status indicators LED Full On Continuous power is being delivered to the handpiece This condition is evident when the system is first powered up handpiece heater cold or the Variable Temperature Control setting is increased LED Flashing Indicates that the set tip temperature as set on the Variable Temperature Control has been reached Power to the handpiece is cycling Off and On to maintain set temperature LED Off No power is being delivered to the handpiece heater This condition is evident for a short period of time when set temperature is reached and stabilizing or if the Variable Temperature Control setting is decreased If the LED never illuminates check for a faulty handpiece see Corrective Maintenance section Also if no handpiece is connected to the power source the LED will not illumi
9. rekommenderade s kerhetsf reskrifterna fr n respektive tillverkare 11 Set Up Tip amp Tool Stand If you have purchased a system with a handpiece set up the Tip amp Tool Stand in the following manner Set up any other SensaTemp handpiece use the instructions enclosed with the handpiece and associated Tip amp Tool Stand 1 Attach the stand to either side of the power source in the following manner a Insert the 2 large hex head Mounting Screws head first into the lower T slot on the side of the power source case as shown b Place the Tip amp Tool Stand in position beside the power source Insert ends of the 2 Mounting Screws into the 2 Tip amp Tool Stand mounting holes shown Install a Thumb Nut onto the end of each Mounting Screw Tighten Thumb Nuts to secure the stand in position 0 2 Place handpiece into Tip amp Tool Stand 12 Set Up Handpiece Vacuum Pressure To set up your Sodr X Tractor air hose connection perform the following steps 1 Air Hose To Handpiece Connection a Attach one end of a 137cm 54 inch length of air hose to the metal tube in the back of the handpiece b If you have a PACE system incorporating only one handpiece attach the air hose to the power cable using the supplied Hose Clamps Space them evenly along the length of the power cable starting at a point 6 inches from the ends of the handpiece If you have a PACE system incorpo
10. 5 7223 toll free 301 490 9860 FAX 301 483 7030 www paceworldwide com PACE EUROPE Sherbourne House Sherbourne Drive Tilbrook Milton Keynes United Kingdom MK7 8HX Tel 44 01908 277 666 FAX 44 01908 277 777 2000 PACE Incorporated Laurel MD rights reserved Printed in the U S A 111 MANUAL NUMBER 5050 0456 REV C General Information Introduction Thank you for purchasing the PACE model ST 75 Soldering Desoldering System This manual will provide you with the information necessary to properly set up operate and maintain the ST 75 system The ST 75 systems are available in either the 115 VAC or 230 VAC version which incorporates a highly responsive SensaTemp closed loop control system providing up to 80 Watts of total power to a single output channel The 230 VAC version system bears the CE Conformity Marking which assures the user that it conforms to all the requirements of council directive EMC 89 336 EEC The systems package the power source with a selection of accessories and functional aids The PACE Sodr X Tractor handpiece provides thermally enhanced thru hole desoldering safe removal of TQFP Thin Quad FlatPack and TSOP Thin Small Outline Package surface mount components and continuous removal of old solder from surface mount lands PACE SensaTemp handpieces may be used with the ST 75 system to perform a wide variety of advanced surface mount amp thru hole component removal replacement operations
11. General Information Specifications System power sources are available in either the 115 VAC or 230 VAC version The 230 volt system bears the Conformity Marking which assures the user that it conformsto all therequirements of EU directive EMC 89 336 EEC amp 73 23 EEC System Power Source Power Requirements ST 75 Operates on 97 127 VAC 50 60Hz 120 Watts maximum at 1 15 VAC 60Hz ST75E Operates 197 253 VAC 50 60Hz 120 Watts maximum at 230 VAC 50Hz Temperature Specifications Tip Temperature Range 204 C to 454 C 400 F to 850 F nominal Temperature Stability 1 1 C 2 F at idle from set tip temp NOTE Actual minimum and maximum Operating Tip Temperatures may vary depending on Handpiece Tip selection and application Vacuum And Air Measurements at front panel Vacuum and Controllable Pressure Ports Vacuum Rise Time 200 ms average as measured by PACE PPM 100 Process Monitor Vacuum 51 cm Hg 20 in Hg nominal Pressure 1 44 Bar 21 P S I nominal at MAX setting AirFlow 6SLPM 0 22 SCFM maximum EOS ESD Specifications The specifications shown below apply except on Soft Ground Systems which have a I meg ohm current limiting resistance and a label placed on the power source front panelreferring to EN 100015 1 Tip To Ground Resistance Less than 2 ohms AC Leakage Less than 2 millivolts RMS from 50Hz to 10MHz Transient Level Less than 500mV peak out to 100MHz Genera
12. PAG E ST75Systems Operation 8 Maintenance Manual TABLE OF CONTENTS TITLE PAGE General Information 44 MR ane eee erede nee 2 Introduction Rena den A Gea OPER 2 SP CITICATIONS RR Leali 3 Parts Identification tenth ete 4 O 5 Safety Guidelines English Language eee 5 Safety Guidelines French Language 6 Safety Guidelines German Language 7 Safety Guidelines Italian Language ee 8 Safety Guidelines Portuguese Language 9 Safety Guidelines Spanish Language ee 10 Safety Guidelines Swedish Language 11 Set Up site e ERU EE ou equ 2 Tip amp Tool Stan eies oerte nimes en ocres arista 2 Handpiece Vacuum Pressure eene 13 Handpiece Conntection 14 System Power UP sasinan alia dia iaia 14 Heater Burn In ee rette rhe DEO rice tele tegens 15 Op ration s s ue hit tte ear PO PEE Re hebr ER e ep Cada KR E NG regt 15 Temperature Selection ss 15 LED ehem pee t Re 16 n eter n ROTE ERR oa PER ERR IA T 17 Repair Procedure eR EO e EE EE EE 17 HP E RENE 18 Corrective Maintenance 19 Power rss nent e Dane basico 19 20 Disassembly Assembly
13. Y EXPRESSED OR IMPLIED AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE PACE will at its option repair or replace any defective equipment or parts at its facility or other location approved by it at no charge to the user or provide parts without charge for installation by the user in the field at user s expense and risk User will be responsible for all costs of shipping equipment to PACE or other warranty location for warranty service EXCEPT FOR THE REMEDY ABOVE DESCRIBED UNLESS OTHERWISE REQUIRED BY APPLICABLE LAW PACE WILL HAVE NO OTHER OBLIGATION WITH REGARD TO ANY BREACH OF WARRANTY OR OTHER CLAIM WITH RESPECT TO THE EQUIPMENT OR LIABILITY FOR ANY DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL LOSS OR DAMAGE CAUSED BY OR OCCURRING IN CONNECTION WITH ANY OF THE EQUIPMENT To obtain warranty service contact the appropriate PACE company listed below PACE Inc 9893 Brewers Court Laurel Maryland 20723 1990 Tel 888 535 7223 toll free Warranty Service FAX 301 483 7030 PACE Europe Ltd Sherboume House Sherbourne Drive Tilbrook Milton Keynes United Kingdom MK7 8HX Tel 44 01908 277 666 Warranty Service FAX 44 01908 277 777 Do NOT retum defective equipment or parts to PACE without obtaining prior authorization Any warranty or other claim with respect to the equiprrent must be made in writing and delivered to PACE or local authorized PACE Distributor outside the U S within a reasonable tine of the e
14. ante manutenzione del prodotto Per evitare eventuali pericoli al personale attenersi alle norme di sicurezza previste dalla guida in conformit al OSHA e agli altri Standard di Sicurezza applicabili Le resistenze PACE Sensatemp e le punte installate sono calde quando la stazione accesa e per un periodo successivo allo spegnimento Non toccare la resistenza e la punta Pu comportare gravi ustioni I supporti PACE sono specificamente costruiti insieme alla corrispondente impugnatura e progettati per un uso che protegge gli utenti da ustioni accidentali Mettere sempre l impugnatura nel propio supporto dopo Putilizzo e lasciarla raffredare prima di riporla Utilizzare sempre I stazioni PACE in una zona be aerata per proteggere il personale dai fumi fortemente raccomandato un sistema di aspirazione dei fumi come quello disposta dalla PACE Usare precauzioni quando si utilizzano sotanze chimiche es Pasta di stagno Fare riferimento al Material Safety Data Sheet MSDS fornita con ogni sostanza chimica e seguire tutte le misure di sicurezza raccomandate dal fabbricante Seguran a Guidelines de Seguran a Portuguese Lingua Segeum se precau es de seguran a que os operadores devem compreender e seguir ao utilizar ou reparar produtos PACE 1 Perigo de choque el ctrico Os procedimentos de repara o em produtos PACE devem ser apenas efectuados por pessoal qualificado Linhas de alimenta
15. autions when servicing the ST 75 system The power source contains a PCB assembly utilizing static sensitive components NOTE At this point you may wish to remove any accessories attached to the power source to ease removal of the 2 Cover Mounting Screws step 6 3 Remove the 4 Front Panel mounting screws located at each corner of the Front Panel Bezel 4 Pullthe Front Panel and Bezel forward 21 A N SD arca lt NAN WIN NAN NN NY ANS NN N power source positioned bottom center Remove the 2 Cover Mounting Screws rear of the power source located on each side of the facing forward 8 Lift the Cover from the power source Set Cover aside 5 Remove the 3 upper Rear Panel mounting screws 6 Reposition the unit with the 7 A Cover Mounting Screw is replacing the Main PCB Assembly or the Motor Pump Asembly separate instructions are supplied with the part 9 The power source components are now exposed for servicing When installing parts e g screws instead of removing 10 To assemble the power source perform steps 1 through 8 in reverse order 22 Assembly Detail 90 Rear Panel 9 Motor Pump Assembly Q Front Panel 4 PCB Assembly Transformer 23 Repair Wiring Diagram GND JACK GREEN YELLOW WHT N GREEN BLK YELLOW
16. bly 110 ohms If resistance is less than 105 ohms Fuse blows Check resistance Pin 2 to Shorted Replace Heater when unit is Pin 5 Refer to Heater Heater Assembly amp Fuse turned on Specifications column If resistance is low No Ground on Check resistance Pin 4 to Oxidation in Clean Heater Bore Tip a NEW Tip Resistance Heater Bore using appropriate should be less than 2 ohms wire brush If not Defective Replace Heater Heater Assembly Heater Specifications PS 80 8 10 ohms SX 80 8 10 ohms Connector SX 70 8 10 ohms 60 Plug Pinouts TP 65 z 9 11 ohms TJ 70 6 8 ohms Table 2 Heater Assembly Checkout Procedures 20 Repair Disassembly Assembly To remove the ST 75 power source cover perform the following procedure step by step in sequence using the accompanying illustrations as a guide CAUTION POTENTIAL SHOCK HAZARD Disassembly of the ST 75 system power source exposes line voltage parts Replacement of the Pump Assembly must be performed by qualified service personnel only Service personnel must insure that the AC power cord is disconnected prior to disassembly Contact the PACE Technical Support for assistance at tel 1 888 535 PACE 7223 FAX 1 301 483 7030 1 Place the unit on a suitable work surface with the front of the power source facing forward 2 Disconnect the AC power cable from the unit if present NOTE Use all ESD control prec
17. e to place the handpiece in its holder after use and allow to cool before storing 5 Always use PACE systems in a well ventilated area A fume extraction system such as those available from PACE are highly recommended to help protect personnel from solder flux fumes 6 Exercise proper precautions when using chemicals e g solder paste Refer to the Material Safety Data Sheet MSDS supplied with each chemical and adhere to all safety precautions recommended by the manufacturer S curit Directives de S curit Fran aise Langue Les pr cautions suivantes sont celles que le personnel doit comprendre et suivre lorsqu il utilise effectue la maintenance ou se sert d un produit PACE l Danger potentiel de choc lectrique Les proc dures de r paration sur les produits PACE doivent tre effectu es seulement par du personnel qualifi Des parties de l quipement d sassembl es peuvent tre sous tension Le personnel de maintenance doit viter tout contact avec ces parties en r parant le produit Pour pr venir tout pr judice le personnel adh re au guide de s curit en accord avec OSHA quivalent des normes fran aises de s curit et d autres standards de s curit applicable La mise sous tension des outils SensaTemp comporte des l ments chauffants buse Ces derniers gardent la chaleur m me apr s la mise hors tension pendant un certain temps Ne pas toucher les parties chaudes aux extr
18. ece Check handpiece using Heater Motor Pump does not run Assembly Checkout Procedures Table 4 Defective Motor Pump Check for 12 VDC at motor terminals with handpiece switch actuated Replace Motor Pump Assembly if defective If there is no 12 VDC at Motor Pump Assembly repair or replace Main PCB Assembly No heat on handpiece Defective Heater Refer to Heater Assembly Checkout Procedures Table 4 Table 1 Power Source Corrective Maintenance 19 Repair Handpieces The following Heater Assembly Checkout Procedures Table 2 is applicable to all PACE SensaTemp handpieces used with the ST 75 system except for the TT 65 and DTP 80handpieces Refer to the applicable manuals for troubleshooting procedures pertinent to that handpiece Perform the procedures with the handpiece heater at room temperature If the heater is warm resistance readings will be different from those shown Disconnect the handpiece from the power source Use a meter to check resistance across the handpiece connector plug pins as outlined in the Checkout Procedure column Handpiece Check resistance Pin 2 to Open Heater Replace Heater does not heat Pin 5 Refer to Heater Assembly Specifications column If resistance is high Check resistance Pin 3 to Open Sensor Replace Heater Pin 6 If circuit reads open Assembly Handpiece Check resistance Pin 3 to Replace Heater overheating Pin 6 Resistance should be Assem
19. eguir al usar o reparar productos de PACE 10 1 RIESGO de SHOCK POTENCIAL Los procedimientos de la Reparaci n en productos de PACE s lo deben ser realizados por Personal de Servicio Calificado Pueden exponerse partes de voltaje de l nea cuando el equipo se desmonta El personal de servicio debe evitar contacto con estas partes al arreglar el producto Para prevenir lesi n del personal adhiera a las reglas de seguridad de acuerdo con OSHA y otras normas de seguridad aplicables Las herramientas SensaTemp tienen sus calentadores y las puntas instaladas calientes cuando la herramienta esta encendida y por un periodo de tiempo despu s de apagar el equipo No toque el calentador o la punta Las quemaduras severas pueden resultar El Soporte de punta y Herramienta PACE se dise an espec ficamente para el uso con las herramientas asociadas y las almacena de una manera que protege al usuario de las quemaduras accidentales Siempre guarde la herramienta en su soporte Est seguro de poner la herramienta en su soporte despu s del uso y permita que la herramienta enfr e antes de guardar Siempre use sistemas de PACE en una rea bien ventilada Un sistema de extracc on de humo como esos disponibles de PACE se recomiendan para ayudar a protejer al personal contra los humos de flujo de soldadura Ejercicie las precauciones apropiadas al usar qu micos ej pasta de la soldadura Refi rase a la Hoja de Datos de S
20. eguridad de Material MSDS proporcionad con cada qu mico y adhiere a todas las precauciones de seguridad recomendadas por el fabricante S kerhetsf reskrifter S kerhetsf reskrifter Svenska F ljande s kerhetsf reskrifter m ste f rst s och f ljas av personal som anv nder eller utf r service pa PACE produkter 1 RISK F RSTR MST T Service Reparation av PACE produkter f r endast utf ras av aktoriserad service personal Str mf rande delar kan kommas t n r produkten ir is rplockad Iaktag aksamhet n r fels kning g rs f r att undvika str mst tar F r att undvika personskada rekommenderas att OSHA eller andra liknande arbetss kerhets standarder f ljs SensaTemp verktygselement och installerade spetsar r heta n r str mmen r p slagen och en tid efter att str mmen slagits av R R EJ element eller spets Risk f r br nnskador PACE Spets och Verktygsh llare r speciellt utformade f r att passa PACE respektive verktyg s att risken f r br nnskador kan undvikas N r verktyget ej anv nds b r det alltid f rvaras i sin h llare Tillse att ventilationen r god d r PACE System anv nds Ett l dr ksutsug system som t ex PACE tillhandah ller rekommenderas f r att skydda anv ndaren f r giftig l dr k Tillse att g llande s kerhetsf reskrifter f ljs vid anv ndning av kemikalier t ex lodpasta Se s kerhetsdatabladen som medf ljer kemikalierna och f lj de
21. ene SensaTemp Heizelemente von Handwerkzeugen und installierte Loetspitzen sind heiss wenn das System eingeschaltet ist oder erst vor kurzer Zeit ausgeschaltet wurde Heizelement und Loetspitze nicht beruehren Verbrennungsgefahr PACE Tip amp Tool und andere Handwerkzeugablagen sind so konstruiert dass ein versehentliches Beruehren des dazugehoerendes Handwerkzeuges vermieden wird Bewahren Sie das Handwerkzeug nach Gebrauch stets in der Ablage auf Bevor das Handwerkzeug an einem anderen Ort gelagert werden muss lassen Sie es in der Werkzeugablage vollstaendig abkuehlen Benutze PACE Systeme nur in gut beluefteten Raeumen Ein Loetrauchabsaugsystem wie es z B von PACE erhaeltlich ist hilft Bedienpersonen von den Gefahren von Loetrauch zu schuetzen Wenn Chemikalien z B Lotpaste verwendet werden muessen alle die in den Sicherheitsdatenblaettern des Herstellers ausgewiesenen Sicherheitsvorschriften eingehalten werden Sicurezza Misure di Sicurezza Italiana Lingua Le seguenti instruzioni sono misure di sicurezza che il personale deve comprendere e seguire quando utilizza o ripara I prodotti PACE 1 EVENTUALIRISCHIDISHOCKELETTRICO Siconsigliadifar eseguire le operazioni di riparazione dei prodotti PACE da un servizio di personale qualificato Quando la stazione non assemblata le parti sottoposte alla tensione di linea potrebbero essere scoperte Il personale deve evitare il contatto con queste parti dur
22. l Information Parts Identification AC Power Receptacle Fuse Holder 9 Earth Ground Receptacle 7 8 1 Power Receptacle 2 LED 3 Variable Temperature Control 230 VAC Systems only 4 Vacuum Port 5 Controllable Pressure Port 6 Power Switch ii N 1 il A Safety Safety Guidelines English Language The following are safety precautions which personnel must understand and follow when using or servicing PACE products 1 POTENTIAL SHOCK HAZARD Repair procedures on PACE products should be performed by Qualified Service Personnel only Line voltage parts may be exposed when the equipment is disassembled Service personnel must avoid contact with these parts when troubleshooting the product 2 To prevent personnel injury adhere to safety guidelines in accordance with OSHA and other applicable safety standards 3 SensaTemp handpiece heaters and installed tips are hot when the handpiece is powered on DO NOT touch either the heater or the tip Severe burns may result 4 PACE Tip amp Tool Stands and handpiece cubbies are designed specifically for use with the associated handpiece and houses it in a manner which protects the user from accidental burns Always store the handpiece in its holder Be sur
23. nance Recheck the temperature using a second handpiece Carefully lock the Variable Temperature Control in position by tightening the inner set screw closest to front panel Temperature Control knob furtherest from front panel using the Temp Locking Key hex key supplied with the system Position the knob with the pointer aligned to match the temperature indicated on the Process Monitor or temperature meter Secure the knob in position by tightening the outer set screw Temperature Control knob to unlock the Variable Temperature control if adjustment of operating tip temperature is desired Repair Corrective Maintenance Power Source Most malfunctions are simple and easy to correct Refer to Table 1 below to clear these malfunctions No power to system Blown Fuse Check handpiece using Heater Assembly Checkout Procedures Table 4 Replace fuse located in AC Receptacle Fuse Holder Insufficient vacuum or air Handpiece air hose has a Check handpiece hose Replace pressure kink or hole in hose air hose if necessary Motor Pump runs VisiFilter or handpiece filter Replace VisiFilter or handpiece clogged filter Handpiece chamber not Check handpiece Reseat seated properly in chamber if necessary handpiece Defective Motor Pump Check vacuum and air pressure at Assembly Motor Pump Assembly air hose connections Replace Motor Pump Assembly if necessary No vacuum or air pressure Defective handpi
24. nate 16 Repair Repair Procedure The Repair section of this manual provides the technician with the information necessary to determine the source of a malfunction and take the necessary steps to correct it In order to perform the most expedient repair the technician must follow the process listed below step by step in order Failure to do so will make the diagnosis and repair much more difficult Periodic Maintenance Required on any PACE handpiece used Refer to the the Handpiece Operation portion of this manual for specific instructions No periodic or special maintenance is required on the power source Calibration The system can be easily checked to verify temperature accuracy No internal adjustments can be made Corrective Maintenance A guide for resolving minor malfunctions Locate the Symptom in the Corrective Maintenance Table Power Source or Heater Assembly Checkout table which best describes the malfunction Check each point described under Solution in order of listing Disassembly Assembly Contains simple instructions which enable the technician to open close the unit for servicing Repair Drawings Exploded power source wiring diagram and schematic are included as aides in troubleshooting and repair PACE Service Department If the cause for malfunction has not been determined at this point call the PACE Service Department at 1 888 535 PACE toll free or FAX
25. rating 2 or more air handpieces you may wish to leave the air hose assembly unattached to allow a quick change to any air handpiece being used 2 Preparea VisiFilter in the following manner a Connect a 1 inch 2 5cm length of clear pvc air hose to the FLOW OUT side of the VisiFilter push and turn the hose onto the VisiFilter nipple to seat b Insert the ribbed end of a male quick connect hose mount fitting P N 1259 0087 into the free end of the 1 inch 2 5cm length of air hose connected to the FLOW OUT side of the VisiFilter c Connect the free end of the 137cm 54 inch length of air hose to the FLOW IN side of the VisiFilter d Insert the end of the quick connect hose mount fitting on VisiFilter FLOW OUT side into the power source Vacuum Port 3 When using air pressure and or utilizing multiple air handpieces PACE recommends the use of the following set up procedure which utilizes additional quick connect hose mount fittings An assortment of quick connect air fittings are supplied with each additional air handpiece a Disconnect the 137cm 54 inch length of air hose from the FLOW IN side of the VisiFilter assembly Insert the ribbed end of a male quick connect hose mount fitting P N 1259 0087 into the free end of this air hose 13 Set Up b Connect the free end of a 1 inch 2 5cm length of air hose with an installed female quick connect hose mount fitting P N 1259 0086 to the FLOW IN side of the VisiFil
26. sure optimum performance and long life new TJ 70 handpieces must undergo a burn in procedure A Red tag is attached to each handpiece and with replacement heater assemblies which describes the proper procedure Perform the procedure listed on the tag when setting up a new ST 75 system or when replacing a TJ 70 heater assembly NOTE Ensure that the system is placed in a well ventilated area Smoke will be emitted from the heater assembly during the burn in cycle Temperature Selection Variable Temperature Control Adjust the Variable Temperature Control Knob to the desired temperature setting Notice that the control dial has a White graphic scale denoting temperature in C Celsius and a Yellow graphic scale denoting temperature in F Fahrenheit These numerical scales denote the set tip temperature times 100 e g 3 on the White scale is 3 x 100 or 300 C Temperature Dial Lock The Variable Temperature Control Knob can be locked in position to avoid accidental or unauthorized changes of the temperature setting Perform the following procedure to lock the Variable Temperature Control Knob 1 Adjust the Temp Control Knob to the desired temperature setting 2 Using the Temp Locking Key hex key supplied with system tighten the set screw on the Temperature Control Knob closest to the front panel 15 Operation Tip Offset Differences between the temperature settings and true tip temperatures are
27. ter Assembly c The 137cm 54 inch length of air hose can now be easily moved between the VisiFilter Assembly and the Controllable Pressure Port The VisiFilter assembly remains connected to the Vacuum Port 4 Additional fittings may also be added to the hose connection at the rear of each air handpiece to ease changing of handpieces NOTE When removing any air hose turn and pull Do not attempt to pull hose directly off Damageto or breakage of fitting or VisiFilter may occur Use your Sodr X Tractor with aclean VisiFilter element Otherwise a deterioration in performance or damage to the unit may occur Handpiece Connection Connect the handpiece connector plug into the Power Receptacle in the following manner 1 Align guide on connector with slot on power receptacle 2 Insert connector into power receptacle 3 Tum the connector housing clockwise to lock in place System Power Up 1 Insert the female end of the power cord into the AC Power Receptacle at the rear panel of the power source 2 Plug the prong end male end of the power cord into a 3 wire grounded AC supply receptacle The system is now ready for operation CAUTION To insure operator safety the AC supply receptacle must be checked for proper grounding before initial operation 3 Read this manual and all other included manuals thoroughly before operating the system 14 Set Up Operation Heater Burn In To in
28. xpiration date of this warranty Sufficient evidence of purchase and date of receipt must also be included otherwise user s rights under this warranty shall be deemed waived 30
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