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7163-9001-041 Calf Feeder Stand Alone Powder Only

Contents

1. 1 Machine Data date time gt station no prg vers prg concentrate gt operating days 2 Restricted Ad libitum today ad lib yester gt ad lib concentration ad lib additive 4 Accustoming Aid feeding boy nv 2 accustom at box A v for minutes gt priority warn calves box V concentrate V gt siloa v available a silo 1 4 vC1 2 gt dosing code gt Squelch antenna set baud rate V gt baud rate 19200 v printing v gt auto print gt printing channel v animal scales a v animal scales box 1 2 available yes no gt weight factor gt tare value gt em interface testa v gt test channel 1 5 etup boxes V gt box 1 2 available yes no gt duration draining time box 1 2 distribution pause v gt distribution pause in seconds detergent pump v gt available yes no aircleaning v gt available yes no institute V gt available yes no Milk Feeding 10 Feeding Plan group v gt period 1 5 gt duration of the plan gt plan requirement 11 Concentration plan group v gt period 1 5 gt duration concentration plan feeding plan plan requirement 15 Quantity Limits limits groupa v gt Period 1 5 2 duration quantity limits plan feeding plan minimum maximum carry over A V gt group V yes no 16 En
2. 1 Feeding Extra Portion When the mixer jar is empty press Arrow Left Enter distribution quantity concentration Press Start Stop Select Mode distribution at box 1 or 2 Should the extra portion be dosed into e g a bucket press key 5 2 Rinsing Mixer v gt cleaning start Air cleaning v gt box selection start Settings v gt mixer v gt automatically yes no gt no of cleaning processes day time suction hose Av gt group vyes no gt a of 35th day of the feeding plan remain portion A v gt empty yes no gt empty after minutes detergent v gt g l air cleaning A V gt set cycles box 2 cleaning water in ml gt break clean when calf visits box empty remain portion after 30 min Machine alarms v gt alarm type gt Delete alarms with 0 C key 3 Alarms Messages drinking C Machine 9Xpiry v 2 3 r ncentrate Warnin Alarms Warn anim feeding v gt EE Animal Warn anim conc v gt Warning today and warning yesterday are calculated regarding to the feeding plan Alarms Warn anim weight v gt e 3 days warning is calculated regarding to average consumption of the last 3 days Expiry plan animals v gt Feeding behaviour a v available drinking gt consumpt yesterday gt breaks no additives gt breaks with additive gt No box consumption No box consumption dr speed today gt dr spe
3. BT1 A2 keyboard card BT1 A3 processor card BT1 A3 A8 BTI A3 A11 BTI A3 A10 BTI A3 A9 BTI A3 A7 interface card interface card interface card interface card interface card RS232 RS422 RS232 RS422 RS232 RS422 RS422 RS422 channel 1 channel 5 channel 4 channel 3 channel 2 OUT 5 IN OUT 4 IN OUT 3 IN OUT 2 IN 3 i i 2 mium je L med Sg 2G c 2 TE co zc co o 2 E KC Ee ef 2 OQ 2 a E d d 9 E Od T 7 3 e CH N N l P SIXX Li S SIYY TTI ce ee TTI L v ni n aA ae n Ml 4 5 BTI A4 m ie ees xa od esie E wer oe o LCD display a o CH E a v 241 NI v g a F Eon T gcc gc t interface interface interface interface Option half body scales KF Master 2 KF Master 1 feeding box 1 2 interface either RS232 or RS422 only RS422 TAP5 SA2 XX F1 Zeichnungs Nr PL10245 ES e Forster Technik GmbH E Blatt 8 Micro identification Versions Nr a E AC Sensitivity card gezeichnet Datum 17 10 2003 aum Anderung Ind Datum Name Name jr G ltig bis SA ELKFL V01 01 filter card electrodes remove capacitor BT1 A2 keyboard card As b pou Ko165 BTI AB gu i Tus
4. CX CV LLT CV LUI CO0000 preoq uonnqugsip pres I9Mod BT1 Al control distributor with filter SA2 as of 07 01 3jd IX eN A11 oO0O0000000000000000000 N IX 6V ML1 H19 20 0b OO00000000000000000000 T1 transformer AC sensitivity card Li poti sensitivity TAP5 SA2 XX F1 Zeichnungs Nr PL10245 ips T i Blatt 9 Micro identification Forster TROIS einen Versions Nr a S AC Sensitivity card Datum 1710 2003 ezeichnet m von Blatt Anderung Ind Datum Name 3 Name jr G ltig bis 10 d BT1 computer control unit upper part without processor card BT1 A4 LCD display BT1 A2 keyboard card A2 X31 et BT1 S1 programme switch BT1 computer control unit upper part with processor card channel 3 A3 A9 channel 2 constrast ad
5. Anderung Datum Name Name jr G ltig bis 2 4 5 6 7 8 9 SA2 Plus Control Unit k q 76 H EN CO S AC sensitivity card itivi Zeich Nr SK10138 Kr E UE electrodes F rster Technik GmbH ee r Blatt 3 gezeichnet Datum 17 10 2005 van 3 Bl tter LT1 power unit SA2 Plus o0o0000 LT1 A2 distribution board EEN At Al H N IX ZV 117 oOOOO0OOOO0O0000000000000 yellow green pup ddiooooooooooooooooooooo wur c HIT UMOIG LT1 Al power card Tl transformer s o o gt lis O O OO O0 O0 n mm c Q uru u E u in case of problems with the electrode in the mixer jar the liquid in the mixer jar overflows resp there is lack of water install an additional bonding point Anderung Ind Datum Name Improvement of Bonding on SA2 Plus u Zeichnungs Nr SK10071 Forster Technik GmbH Blatt Versions Nr a 3 Datum 28 02 2002 G ltig ab 28 02 2002 T gezeichnet von Bl tter Name G ltig bis Ersatzteillisten spare part lists f r K lbertr nkeautomat for Calf Feeder 4
6. Enter 1 Press ENTER to confirm the input 1 date 17 07 03 time 08 01 09 If necessary press Enter to set date and time Press ENTER again to confirm the input After you have changed the date turn the program switch to position Feeding Mode in order to activate daily calculation see chapter 8 6 page 68 Daily Calculation 7 2 New Installation Keyboard un LN p p When installing the automatic feeder you have to carry out the function All new in keybo ard menu New installation in order to be sure that the memory does not contain any wrong data The animal data are deleted and the operational data are overwritten by standard values Animal data are e g group allocation housing date feeding days total consumption etc Operational data are all non animal specific data like e g feeding plan concentration plan The standard values for operational data are empirical You can change them at any time and bring them into line with individual requirements See chapter 9 page 69 Altering the Work Data If you select All New all exercises concerning input routine will be deleted Turn the program switch to 10 keyboard Enter 99 Press ENTER to confirm the input 99 new installation all new no 99 newinstallatiom all new yes Select yes and press ENTER All animal data are deleted and the operational data are overwritten by standard values 32 pp pp Bas
7. 8 Ka p Pr Pr animal verific gt visits 12B visits fed gt today 3 yest 4 12B visits not fed today 4 yest 7 12B visit with C gt today 6 yest 9 12B visits none C gt today 3 yest 6 In submenu Animal Scales you can view all information on the animal scales Press Arrow Up or Arrow Down to move to the menu Animal Scales Press Arrow Right to move to the next screen Press Arrow Up or Arrow Down to select the animal whose weight has to be checked Press Arrow Right to move to the next screen The first line shows the number of visits to the feeding station of the selec ted animal The second line indicates the number of weighing used to calculate the animal weight as well as the weight of the corresponding animal resulting from it The display al ways shows the last visit with the current animal weight animal verific gt animal scales 3A anim weight gt examine in list 3A visit today 2 num 6 w 38 0kg 3 Animal Verification 103 Press Arrow Up or Arrow Down to check the weight determi Y ned during the relevant visit p Press Arrow Right to go to the next screen The display shows 3A day weight Si the day weight of yesterday or the day before yesterday ofthe vesterd w 151 0kg corresponding animal The day weight is always the average weight resulting from all visits of that day Press Arrow Up or Arrow Down to view by turns the day Y weight of yes
8. E 3 sess EO 357 3101 Qn Er DUO Sos m ep 55555 Be PSs2 i82 ee ES 6252 S amp F 558 2d gt O D e o o rec 9505 mem ER AAAA AA A A AAA A A A A CLIOCUOodmdoismcdow H NMTNORADMOON A1 X6 A1 X4 BT1 A1 o cc Q et El control distributor 29328 29328 with filter 856 S866 SA2 as of 07 01 BT1 filter electrodes A7 card BTI A8 AC sensitivity card Psi poti sensitivity GND BT1 S1 programme switch N o i II oO C O0 x D C O0 x m OS oor 9 oor o 558 fees EK gs T ji ll e Are WT1 53 Eh 38 40 C n Zig RE GND C 550 S56 2 D 28 5 V V o g N E mo MEM HE 3 3 ae A identification identification ga Kei iden Wi RS 232 quy Z Calfscan S E Calfscan S E f S cut ae terface for PC printer feeding box 1 feeding box 2 approximate values for temperature TAP5 SA2 XX F1 i Zeichnungs Nr PL10245 igi F rster Technik GmbH Blatt 7 Micro identification Versions Nr a E AC Sensitivity card gezeichnet Datum 17102005 mae ert Anderung Ind Datum Name ame jr G ltig bis
9. uw 10 2 sAep PL Ce 10 2 uw 19 skep PL Zd q9 uw 101 sien Zild sennueno peyuirT pjepuei1s en en en XEN diN DN zv s ep LZ je101 UD 021 01031 uou skep LI Led ue d uoneduo2u02 pJepue1s 1 9v SAep LZ e101 19 2 01 9 woy skep GE bd 19019 wo skep L Cd 19017 wo shep CL 2d 1704 wo Sien Z ld ue d Bulpse4 piepuerys s ep Hulpse4 ooN ONOFF MNNOO dnouJury uejd BUIP39 p epuels uojy pues ep Jed saei ur JIN Annex Feeding plan Form POL A OR CL x DL al Sol 86 L6 v8 2 s ep d 9 99 6r Ch Ge 8c Le H A d Aep an oo KN OO st ON OH Annex ion plan Concentrat Form vg Zr Orl eel 9d el al SOL 86 L s Bp v8 2 OL 98 uejd uoneueouo2 6r ch SE 8 LZ V i 5 OL 02 0 OV 0S 09 07 08 06 DL DL Od DEL Obl DL 09 O L ogl 06 ooz Oe Occ oez Automatic Calf Feeders Supplement Shortcut Keypad Sheet Start up Guide Improved electrical earthing Wiring Diagrams Parts List Stand Alone Calf Feeder Powder Only Model 7163 9001 041 AU supplement 01 2006 Surge Function Table Program Switch Menu PREMIUM SA POWDER with Concentrate
10. 006 009 012 015 018 021 024 027 030 033 036 042 045 051 060 069 Ersatzteilliste 13 11 02 Page Blatt 14 spare part lists Absperrventil Spiilventil manue stop valve circ valvermanual feeding pump TAS w push button 40476 40476 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 7721 0091 188 Magnetspule 220V 50 60Hz 91711 91068 2 2 Wegeventil solenoid coil 220V 50 60Hz 7721 0097 676 Ventilteil Plungerrohr mit Messingplatte valve part plunger tube with brass plate 7721 0097 680 Ventilteil Feder valve part spring 7721 0097 681 Ventilteil 97145 Plunger valve part plunger for item 97145 7721 0097 678 Ventilteil St tzring valve part supporting ring 7721 0097 679 Ventilteil Membrane valve part diaphragm 7721 0097 677 Ventilteil Ventilk rper valve part valve body 7721 0097 145 Magnetventilgeh use 91711 2 2 Wege Ventil geschlossen solenoid valve body 2 2 way valve default closed 7721 0098 223 O Ring 26x1 2 NBR 70 Shore Gruppenventil O ring 26 0x1 3mm 7721 0097 146 Magnetventilgrundplatte 91711 mit Schlaucht lle und O Ring solenoid valve plate with nozzle and o ring 7721 0091 711 2 2 Wege Ventil geschlossen 230V 50 60Hz 7 0mm mit T lle n 2 2 way valve
11. 12A dr speed L min yest 103 1 39 gt This submenu contains all information on concentrate type 1 and 2 Select submenu C1 C2 Move to the next screen The first line indicates the available C1 and C2 quantity The second line shows in brackets the day quantity of concentrate and the concentrate amount ac tually consumed Move to the next screen The first line shows yesterday s day quantity of concentrate The second line shows the concen trate amount actually consumed as a percentage and in kilo grams 11 2 3 Animal Verification C1 u Ron M ag M Ch M ag GR N Pr animal verific gt el s e 5B avail 0 23 gt 0 50 consu 0 09kg 5B yest 0 50 gt consu 90 0 45kg This submenu contains information on consumption deviation from average consumption and on dosing quantity for concentrate type 1 Select submenu C1 Go to the next screen The first line shows the available quan tity of C1 The second line indicates in brackets the day quan tity and the real consumption in kg Go to the next screen The first line indicates yesterday s day quantity The second line shows yesterday s real consumption as a percentage and in kilograms Move to the next screen The second line displays the quantity consumed today by the animal compared with its average in kilograms and as a percentage Go to the next screen The second line indicates th
12. co lt filter card AC sensitivity card 3 gt electrodes 9 poti sensitivity GND BT1 A7 filter card electrodes 1 t o i 5 1 Jr 2 A lx NB GND GND S8 zz Eg BRS ses 8 P B demnm d a SE aan GO o3 o E lt Br o dz Ss OF og SS z SE ga kel AC sensitivity card for electrodes _ Zeichnungs Nr SK10138 d y Forster Technik GmbH E Blatt 1 SA2 Plus Versions Nr a i Datum 17 10 2003 ezeichnet von la Anderung Ind Datum Name 2 Name jr G ltig bis 5 Blatter poti sensitivity BT1 computer control unit lower part BT1 Al control distributor with filter SA2 as of 07 01 A1 X6 Bl tter t LO o N 00 O gt CN N Sa c S o m gt co m e a 08 A Val c Ze oz oW m e D Sle a CO 70 a zu olo 5 N gt C5 m E I IN oO s o Se ED En x sd i 3 O o Oo D eg E i A ES gt 0 O o 2 ge e L o C o o oO O K SE Oo oO o ki On ae Co ON lt L 20 a gt Wei oO o n O lt L o E o Ka E 5 Er o O o E nderung
13. concentrate warning animals gt Ce 7 Move to the next screen 1A C1 today gt cons 0 23kg 62 off The upper line shows the warning today for concentrate type 1a c1 today gt 1 or 2 The lower line shows the consumed quantity in kilo cons 0 23kg 62 of grams and the corresponding percentage of the 3 day avera ge The upper line indicates the warning yesterday for concen 1A Cl yesterday A trate type 1 or 2 The lower line indicates the quantity consu cons 0 28kg 75 of med yesterday in kilograms and the corresponding percentage of the 3 day average The upper line shows the 3 day warning for concentrate type 1a c1 3 days warn 1 or 2 The lower line indicates the percentage of the set va 75 fr plan value gt lue ech Alarms 11 12 4 Expire Date In this menu all animals for which a temporary action has lapsed like e g addition to the feed quantity are displayed as expire animals for the corresponding action Press 0 C to delete expire date messages Expire date messages referring to the feeding and the concentrate plan are always displayed at day change until the animal is cancelled Press O C to delete expire date messages 5 Alarms Turn the program switch to 3 alarms messages dr 0 gt Cg 2 exp 2 Select submenu Expiry Plan Animal exp plan animal gt Y number 2 e Move to the next screen 23A feeding gt Ves expiry date reached Go to the next scre
14. Set display to dosing code A C plan yes this automatically changes the C consump screen to no Right arrow into next screen Display reads dosing code of C plan 1 075 Press enter to open the display amp change the value to 5 075 then confirm with enter Right arrow into next screen Display reads 5 squelch antenna concentrate 180 Press enter to open the display amp change the squelch value to O then confirm with enter This squelch adjustment needs to be done for each pellet feeding station antenna 15 C plan amp C consump These let you add a bonus to the first serving of pellets to every calf each day This is an enticement to help young calves learn about the pellet feeder faster a Most pellet allowance plans offer young calves small amounts of pellets each day eg 0 2 0 5kg day b each calf s daily pellet allowance is divided into 20 portions amp allocated at 1 portion per hour from 1am until 8pm c the minimum pellet feed is factory set at 10 of the daily pellet allowance So if a young calf has a daily pellet allowance of just O 2kg 200g it becomes entitled to pellets at the rate of 10g hour from 1am until 8pm The minimum pellet feed is 20g 10 of daily allowance so this will become available at 2am If this young calf entered the pellet feeder soon after 2am amp just 20g of pellets were dropped into the feed bowl this might not be enough to a attract the calf s attention so that it eat
15. available 1 5 SW consump 1 51 0 2 4 6 8 10 12 14 16 18 20 22 24 hours S Sj 34s Tus SE E e e s e en clearing time Interval Minimum save up quantity The available feed quantity increases continuously from interval to interval Milk or concen trate are dispensed only after the minimum save up quantity is attained thus preventing the animals from consuming very small portions As soon as an animal has attained the mini mum save up quantity during an interval the feed quantity will be released and can be clai med even on several visits Distributing the Milk 61 Carryover If an animal does not entirely consume the available feed quantity until midnight there will be a quantity left that is carried over to the following day Consequently at midnight the va lue is not zero but it corresponds to the carryover The quantity exceeding the carryover is not transferred to the next day but it is cancelled Maximum quantity To avoid excessive milk or concentrate intake due to too high minimum save up quantity the animals can only claim limited quantities Once the maximum quantity is attained the entitlement is blocked for two hours The accumulated quantities are not cancelled 8 1 Preparing the Milk Portions When the liquid jet hits the supply electrode short electrode in the mixer jar a pre set milk powder portion falls from the powder hopper into the mixer jar where it is mixed with the l
16. electrical connection 18 electrical vapour screen 138 electrode covered 65 long 61 position 127 shaft 127 short 61 ENTER key 27 entitlement intervals 76 concentrate 77 equipotential bonding 18 error messages backups 133 check calibration values 132 data destroyed 132 feeding mode is interrupted 132 power failures 133 water check 133 water shortage 132 ESCAPE key 27 expiry date 111 extra milk portion release 64 F fault current circuit breaker 18 feed delay delete 66 feeding behaviour 100 feeding intervals 76 feeding plans 69 fly screen 18 140 frost protection 18 frost risk 129 function table 27 functioning calf feeder 60 concentrate feeder 60 H heating adjusting the thermostats 45 avoiding measuring errors 46 for milk powder outlet and protection against frost 47 measuring the temperature 46 setting the heating 45 setting the temperature 46 housing date 52 icons graphic 8 info additives 96 input date time 31 input routine 27 installation automatic feeder 29 filling the milk powder into the powder hopper 30 interface test carry out in Setup 37 intervals concentrate 77 feeding 76 keyboard menu 23 keyboard 23 143 keys double function keys 24 horizontal arrow keys 25 manual keys 26 toggle keys 25 vertical arrow keys 25 L lightning protection 18 list printing verification list 131 warning list 13
17. gne wu Ww SR SS ge h gne Pr Pr Turn the program switch to 10 keyboard Enter 42 and press ENTER 42 concentrate gt minimum save up Select submenu Minimum Save Up 42 concentrate gt minimum save up Press Arrow Right to go to the next screen 42 save up gt group A 10 Select the group 42 save up gt group A 10 Press ENTER Enter the minimum save up quantity as a per centage of the day quantity Press ENTER to confirm the input Standard value minimum save up quantity for all four groups 10 46 Select submenu Maximum quantity 42 concentrate gt max quantity Move to the next screen 424 max quantity 3 group A 50 Select the group Press ENTER Enter the maximum quantity as a percentage of the day quantity Press ENTER to confirm the input Standard value maximum quantity for all four groups 50 46 82 Limited Quantities 9 5 4 Carryover of the Concentrate Y carryover Move to the next screen 154 carryover gt Gr A no p Select the group 15 carryover gt Y Gr A no ES Select yes or no Press ENTER to confirm the input 15 carryover 3 l enel Gr A yes Carryover yes means that the carryover is bound to the minimum save up quantity Carryover no means that the remaining quantity is not carried over to the following day ZK Standard value Carryover no Co Warning Lev
18. r RS232 interface card with accessory 7721 0091 417 Schnittstellenkarte RS422 mit Zubeh r RS422 Interface card with accessory 7721 0060 182 Drehschalter mit Anschlusskabel SA rotary switch with cable for SA 7721 0090 020 Drehschalterknopf switch button 7721 0041 406 Kabelbaum Bedienteil SA2 PLUS ab 26 2001 cable form operating unit SA2 PLUS as of 26 2001 7721 0060 206 Steckdose f r Antenne SA ME mit Dr hten antenna socket for SA 7721 0070 220 Schutzdeckel B H A 3DB mit Dichtung cover B H A 3DB with sliding ring 7721 0071 428 Buchse 3mm BU 3400 gr n mit Isolierring und Mutter socket 3mm BU 3400 green with insulating ferrule and nut 7721 0070 480 Buchse 4mm BU 4400S schwarz Isolierring u 2 Muttern socket 4mm BU 4400S black insulating ring and 2 nuts 7721 0041 404 Flachbandkabel Bedienteil SA2 PLUS ab 26 2001 flat strip cable operating unit SA2 PLUS as of 26 2001 7721 0070 242 Bedienfeldabdeckung SA cover for control unit SA 7721 0040 263 Folie Tastatur SA2 Plus Neutral DE foil for keyboard SA2 Plus Neutral DE 7721 0060 093 Elektrode SA SA2 PLUS FE Baby Milk 1700 mit Stecker sensor for SA 7721 0040 613 Doppelelektrode SA2Plus 1700 mit Stecker double electrode SA2 Plus 1700 with plug Kokk OK OK ck ck ck ch ck ck ck ck ck ck 41765 07 01 Pulver Wasser powder water Kombi combi Pos Item Ersatzteilliste 13 11 02 Page Blatt 12 spare part lists Bedien und Steuerungsteil operating and control unit 4176
19. rderung 3 5 6 230V 60 Hz ohne Dampfsperre powder supply 3 5 230V 60Hz without vapour screen 41327 09 02 Ersatzteilliste 13 11 02 Page Blatt 4 spare part lists Wasserversorgung TAPS mit Steckverschraubung water supply TAPS with plug in connection 41327 41327 giiltig valid ab as of 01 06 2001 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 003 7721 0080 051 Schlauch 13 0x3 5mm PVC mit Gewebe hose pipe 13 0x3 5mm PVC fabric reinforced 006 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 009 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 012 7721 0098 654 Magnetventil 230V 50Hz 4 0 mit T lle D se 3mm u 3 4 berw Solenoid valve 230V 50Hz 4 0 nozzle fitting3mm 3 4 union nut 015 7721 0080 059 Dichtung 24 0x17x2mm graphitiert washer 24 17 2 mm graphitized 021 7721 0080 009 Manometer Anschluss hinten manometer 024 7721 0096 434 Druckminderer 1 2 1 5bar pressure reducer 1 2 042 7721 0071 477 berwurfmutter 3 4 L 14mm ID 21 7mm sw30 swivel nut 3 4 Igth 14mm sw30 045 7721 0041 060 R ckschlagventil R ckflussverhinderer D 15mm m Feder 0 4bar nonreturn valve D 15mm 048 7721 0097 477 Kugelhahn 1 4 IG IG ball cock 1 4 internal thread internal thread 051 7721 0040 549 Steckverschraubung 1 4 AG ID 7 5 10 L 30mm plu
20. yes to register the feeding station and press ENTER 5 box no 1 to confirm the input available yes The feeding stations 1 and 2 are registered as a standard yes If the milk is delivered over a long distance it is useful to prolong draining time This ensu res that the mixer jar is entirely emptied after the last portion has been consumed ba Press Arrow Right to move to the next screen 5 draining time cu box 1 16 sec Ki ES Select feeding station 1 or 2 5 draining time Y box 1 16 sec s Press ENTER to confirm the input 5 draining time ene box 1 16 sec E Enter draining time in seconds and press ENTER 5 draining time A este box 1 20 sec Standard value for draining time 16 seconds Potential input 10 to 60 seconds 7 3 7 Portion Distribution pause The distribution pause regulates milk distribution As soon as the automatic feeder starts to prepare the milk the stop valve or the two group valve unit close for the duration of the entered distribution pause Set a distribution pause only if you utilize not readily soluble milk powders or in case of very high concentrations gt 200 g L and extreme drinking speeds 2 L min To ensure that the animals are fed as soon as they enter the feeding station the first milk portion is distributed without taking the distribution pause into account After the last por tion has been distributed to the animal the valve closes only at the end of
21. 101 feeding behaviour 100 number of animals 103 visits 102 verification list printing 131 visits 102 W warning levels 83 concentrate 84 milk 83 warning list printing 131 water connection 17 water heating in the boiler 15 water pressure 21 water shortage 132 water supply 21 weaning concentrate dependent 71 weight 113 work data age dependent drinking 69 Annex A EC DECLARATION OF CONFORMITY We F rster Technik GmbH Gerwigstr 25 D 78234 Engen Tel 49 0 7733 9406 0 Fax 49 0 7733 9406 99 Forster KW Technik declare that our products with the designation TAK SA2 27 F1 TAK SA2 28 P1 TAK SA2 30 P1 TAK SA2 32 P1 TAK SA2 38 P1 TAP SA2 27 F1 TAP SA2 28 P1 TAP SA2 30 P1 VDW SA2 27 F1 VDW SA2 28 P1 VDW SA2 30 P1 VDW SA2 32 P1 VDW SA2 38 P1 including all accessories with chassis size 5 to which this declaration relates are in conformity with the following relevant regulations EN 292 1 11 91 EN 292 2 06 95 EN 294 8 92 EN 349 6 93 EN 50081 1 3 93 EN 50082 1 11 97 EN 563 08 94 01 95 prEN 1070 6 93 EN 60204 1 11 98 Basic concepts of general design of machines part 1 Basic concepts of general design of machines part 2 Safety clearance for upper limbs Minimum clearance for avoiding crushing upper limbs Norm concerning electromagnetical emissions on residential areas business districts and industrial areas Norm of
22. 122 123 124 124 125 127 127 128 128 128 129 131 132 132 132 132 132 133 134 134 Table of contents Form Concentration plan N E san ua ear hh aan Introduction 1 Introduction 1 1 Icons Used in This Manual E E u im Verifications O Lei X K e The little graphic pictures that frequently appear in the margin of this book should give you a better overall view on the user s manual Attention The exclamation point within an equilateral triangle is intended to alert you to follow the instructions contained in this manual in order to avoid injury and damage to persons animals and appliance This icon is intended to signal you that here you can find important information and addi tional explanations on the operation of the automatic feeder You will find this icon next to examples in the user s manual This icon invites you to enter the figures into the corresponding menu This icon invites you to turn the program switch to the displayed position in order e g to select the corresponding switch menu Icon for measuring cylinder for collecting and weighing the feed components Icon for scales used to weigh the feed components during calibration Icon for thermometer to measure the body temperature Icon for collar with identification system Introduction 9 1 2 Safety Instructions Read and understand the instruction manual and all safety instructions before using the
23. 24 Adalo Ala nce hr Geld Matte eir bh herd ve cee EAS 12 2 5 Unknown Transmitters 12 3 Goncentrate Alarms cou resres dake rn aN LUI PPRE ERU 12 4 Expire RE 12 5 Animal Data and Ingo 12 5 1 Weight Days Fed Ge eet ea birdies beds hartes 125 2 Ration Day Animal z sz dee Haar cm D ERI Up re Bee eed Siw sd Bee EHE EG ED ER 76 77 78 79 80 81 82 83 83 84 85 86 86 87 88 88 91 92 94 95 96 98 98 100 100 101 101 102 102 102 103 104 104 105 105 105 106 106 107 107 108 108 108 109 110 111 113 113 115 6 Table of contents 12 5 3 Cancel Registration sisisssssssssssesseee nennen 12 5 4 Change Registration 12 6 Consumption zs eve ep hs Ea ee ee ba bia res Ee Shee eta ES 12 7 Total Consumption sssssssssssse ese rm 13 Gleaning NEE TS MIXGFE TEE Dede aa 13 1 1 Automatic Mixer Cleaning Time Controlled 13 1 2 Calling Up Automatic Mixer Cleaning Manually 18 1 8 Compressed Air Cleaning 13 2 Cleaning Settings c sok wane abv Sooke sed Rane sais weno eae Lea DS 13 2 1 Cleaning Settings Mixer 13 2 2 Cleaning Settings Suction Hose 18 2 8 Cleaning Settings Remaining Portion 0 000 cece ees 18 2 4 Cleaning Settings Detergent 13 2 5 Cleaning Settings Compressed Air Cleaning 14 Service and Maintenance cscs SEKR 20 m cae we ann ee et 14 1 Service and Maintenance of the Automatic Feeder 1471 1 Ihe Day after S
24. 2L gt Vi the minimum save up quantity For the periods 2 5 proceed as for period 1 E The last screen shows the duration of the plan referring to li 15 plan 77 days GR mited quantities as well as the duration of the corresponding feed plan 77 days feeding plan 80 Limited Quantities Standard values for minimum save up quantity and maximum quantity of the groups A B C and D Rer Wei ses any imum gary Group A 1 14 days 2 0L 14 days 25L 49 days 3 0L 4 5 not active as a standard Group B 1 14 days 2 0L 14 days 25L 42 days 2 5L 4 5 not active as a standard Group C 1 14 days 20L 14 days 2 5L 36 days 3 0L 4 5 not active as a standard Group D 1 7 days 15L 14 days 20L i 14 days 2 5L 36 days 3 0L 5 not active as a standard 9 5 2 Carryover of the Milk E pa Select submenu Carryover 15 feeding gt Y carryover pe Go to the next screen 15 carryover gt Rat Gr A no ES ES Select the group 15 carryover gt Gr A no E 25 Select yes or no and press ENTER to confirm the input 15 carryover gt xl este Gr A yes Carryover yes means that the carryover is bound to the minimum save up quantity Carryover no means that the remaining quantity is not carried over to the following day A Standard value Carryover no ech Limited Quantities 8 9 5 3 Limited Quantities for Concentrate Keyboard GO Q KR p 3 eue h
25. 6L 8pm 2 0L WestfaliaSurge Australia Feedplan 2 advanced calf feeding milk L day M oO P Om On _ days Daily allowances period length stage daily drink allowance 5 days days 1 5 from 3 2L to 3 2L 1 2 25 days days 6 30 from 3 2L to 5 0L 3 25 days days 31 55 from 5 0L to 5 0L 4 20 days days56 75 from 50L to 2 0L 5 5 days days 76 80 from 2 0L to 2 0L Drink sizes min Becomes max period length stage drink available drink 1 5 days days 1 5 0 8L 5am 0 8L 2 25 days days 6 30 1 0L 7am 2 0L 3 25 days days 31 55 1 6L 7am 2 0L 4 25 days days 56 80 2 0L 8pm 2 0L for pellet feeders The stand alone calf feeder can handle up to 4 pellet feeding stations silo 1 4 2 types of pellet or grain can be fed but only 1 type at each station A Check switches in the transceiver for the pellet feeder 1 DIP switches check that these are set for baud rate of 19200 see manual 7 3 2 2 Check that the feeding mode switch is on RAT restricted not ad lib 9 8 2 B Run a connection test 7 4 When you have wired all cables connecting the pellet feeder to it s transceiver amp the transceiver to the stand alone channel 2 test the connections Dial on 10 keyboard Press 49 then enter Display reads 49 connection test Right arrow into the next screen Display reads 49 silo 1 amp 2 test connection no Change display to yes amp confirm with enter Rig
26. 7721 0080 009 Manometer Anschluss hinten manometer 7721 0096 434 Druckminderer 1 2 1 5bar pressure reducer 1 2 7721 0070 740 Schlauchverschraubung 2 teilig IG 3 4 T lle 13mm hose pipe screw connection 1 2 two piece 7721 0097 477 Kugelhahn 1 4 IG IG ball cock 1 4 internal thread internal thread 7721 0040 549 Steckverschraubung 1 4 AG ID 7 5 10 L 30mm ab 01 09 00 plug type bolting 1 4 AG ID 7 5 10 L 30mm as of 01 09 00 7721 0041 060 R ckschlagventil R ckflussverhinderer D 15mm m Feder 0 4bar ab 07 03 01 nonreturn valve D 15mm as of 07 03 01 40813 01 02 Ersatzteilliste 13 11 02 Page Blatt 6 spare part lists Anschlussleitung connecting line 40813 40813 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 009 7721 0090 411 Hauptschalter M221 main switch Kk OK OK Ok ck ok ok ch ck ck ch OK k k Anschlussleitung 400V TAS TA6 Hauptschalter u EMV Schiene connecting line 400V TAS with main switch and EMC rail 40811 07 01 35 36 37 38 39 Ersatzteilliste 13 11 02 Page Blatt 7 spare part lists Boiler 5 boiler 40811 40808 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeich
27. A Select calf number amp confirm with enter Then select desired new group amp confirm with enter Keyboard display messages 1 Basic messages 11 1 a When the drink boxes are empty the display tells you current operating mode the number of calves with drink warnings the number of calves that have finished their feeding plan exp expired eg MP mode dr warn 3 exp 1 means the machine is in powdered milk only mode 3 calves have a current drink warning 1 calf has finished it s feedplan expired b When there is a calf in a drink box the display tells you the calf s number amp group the calf s current drinking right eg 123 A feeding 1 5L means calf no 123 in group A currently has 1 5L drinking right c If the calf has a drinking right greater than the maximum drink size the display will say limit feeding amp give the total drinking right eg 123 Alimit feeding 2 5L d If the calf doesn t have a drinking right at the moment the display says feeding blocked eg 123 Afeeding blocked 2 Drinking Alarms 12 2 The calf feeder keyboard display gives 3 drinking alarms 1 low milk consumption triggered when a calf has consumed 80 of it s current drinking right 2 slow drinking speed triggered when a calf drinks at lt 70 of it s average drinking speed 3 breaks during drinking triggered if a calf takes 2 or more pauses during drinking 3 Changing alarm t
28. Ka Go to the next screen 2A feed delay gt ig delete no 3 Si Bs Select the animal 3A feed delay gt Y delete no S 5 ES Select yes Press ENTER to confirm the input 3A feed delay gt xl ee delete yes E Feed Delay Delete Consumption 8 5 2 Delete Consumption for the Entire Group Go to the next screen ag po El Select the group Y p b Select yes Press ENTER to confirm the input xi este 8 5 3 Delete Consumption for Individual Animals Move to the next screen SR E EJ Select the animal Y n ES Select yes and press ENTER to confirm the input xi este 6 3A consum group A delete no S 3A consum group A delete no 2 3A consum group A delete yes 3A consum animal gt delete no 2A consum animal gt delete no 2A consum animal gt delete yes N 68 Daily Calculation 8 6 Daily Calculation Daily calculation takes place every day at midnight thus completing the feeding day At daily calculation the date feeding days and remaining days until the end of the plan are updated the carryover is transferred to the next feeding day the alarms are calculated the weight is updated the feed entitlement is calculated for the following day according to concentrate consumption Altering the Operational Data 6 9 Altering the Operational Data 9 1 9 1 1 Rat h ene Operational data are defined as those
29. Machine Alarms You can view and delete the alarm message in menu Alarms program switch position 3 If necessary check whether the suction hose or the mixer outlet valve are blok ked Remove the rinsing water from the mixer jar If the detergent has been added automatically to the rinsing water the feeding mode will be interrupted until the problem has been solved If no detergent has been added automatically to the rinsing water the fault message disp played on the screen will disappear as soon as an entitled animal enters the feeding station The animal will then get the liquid in the mixer jar The bleep accompanying an alarm mes sage stops sounding as soon as you clear the alarm message in menu Alarms program switch position 3 If the long electrode is covered automatic mixer cleaning will be deferred for 1 hour at most so that an animal has the opportunity to drink up the liquid in the mixer jar If the an imal does not drink up the liquid within this time the electrode is still covered the liquid will be drained off via the mixer outlet valve and the cleaning cycle starts running 13 1 2 Calling Up Automatic Mixer Cleaning Manually Rinsing p og Feeding Mode Q You can activate automatic mixer cleaning manually at any time in menu Cleaning Turn the program switch to 2 rinsing cleaning ES mixer Press Arrow Right to move to the next screen mixer cleaning start Press Sta
30. Releasing an Extra Milk Portion 8 4 1 The Electrode is Free 8 4 2 The Electrode is Covered 0 cee cece ene en 8 5 Feed Delay Delete Consumption 000 cc cece nh 98 5 1 Delete Feed D elay ei esie setts kept heed EE AE ieee ER 8 5 2 Delete Consumption for the Entire Group 8 5 3 Delete Consumption for Individual Animals 8 6 Daily Calculation Altering the Operational Data seeeeeeeeeeeeeeeeeene 9 1 Feeding Plans 9 1 1 Age Dependent Drinking 9 1 2 Weaning 9 2 Concentration Plans 9 3 Concentrate Plans 9 4 Entitlement Intervals 39 39 41 42 42 43 44 45 45 46 46 47 48 48 49 49 50 51 51 53 54 55 56 56 57 57 58 59 60 61 61 61 62 63 63 63 64 64 65 66 66 67 67 68 69 69 69 71 73 74 76 10 11 12 Table of contents 94 1 Feedmng Blat 9 4 2 Concentrate Intervals 9 5 Limited Quantities 0 e a ai eee mh 9 5 1 Minimum Save Up Quantity and Maximum Quantity for Milk lusus 9 5 2 Carryover of the Milk 0 cece RII m 9 5 3 Limited Quantities for Concentrate 9 5 4 Carryover of the Concentrate 0 02 ccc teens 9 6 Warning Levels ice reme cre De ae uec REED RR Os 9 6 1 Warning Levels for Mik 9 6 2 Warning Levels for Concentrate 9 7 Machine Data Station Number 9 8 Restricted Ad Libitum Mode 9 8 1 Restricted Ad Libitum Mode Automatic Fe
31. To help the calf learn to drink from the teat press the manual assistance button This sends the prepared milk along the tubing to the teat amp squirts a bit out at the calf Assist the calf as necessary to get the hang of things The first few attempts can be messy amp it is common to spill some of the calf s milk If you want to give the calf more than its calculated entitlement you can give an extra portion This will not count toward its total daily entitlement To give an extra portion see 7 11 1 the mixer jar must be empty so if necessary tilt the mixer jar forward to completely empty it Then with a bar behind the calf to keep it in the drinking box Leave dial on 1 feeding Press the left arrow Display reads extra portion 0 5L 120g L start Press start stop When the 500ml serving has been prepared the display will say extra portion box Enter the drinking box number 1 or 2 that the calf is in You can then use the manual assistance button to deliver this milk to the teat Check the machine s drink warnings every day if there are new young calves on the system to make sure they are drinking Most calves learn to drink within 2 days but a few slow learners may take up to 5 days to get the hang of it I Clearing a calf from the keyboard 7 8 4 manual responder input Calf Feeders with Program Chip versions 01 00 amp later have a Setup option to Cancel Animal Delete Transm If this is activated en
32. and start the weighing process The display indicates the ascertained weight of the two milk powder sacks You cannot change this figure manually 25 HS1 at box 2 gt scales start HS1 at box 2 W at HS 55 5 kg 136 Accessories 18 Accessories 18 1 Two Group Valve Unit Thanks to the priority control with two group valve unit the automatic feeder can provide in succession two feeding stations with milk i e as soon as an entitled animal enters the feeding station the available milk amount for this animal will be distributed without inter ruption while the other feeding station is blocked during this time Change over to the other feeding station takes place via the two group valve unit located in the left interior of the automatic feeder The milk hose leads from the mixer to the feeding pump and from there to the solenoid val ves If you open the lateral left door you will find the connections from the box valves to the teat at the front side of the corresponding solenoid valves The milk is conveyed to the corresponding feeding stations via the suction hoses The hose connection from the mixer outlet valve to the teat is located below the outlet valve The liquid in the mixer jar is con veyed to the outside via the suction hose that runs through an opening in the chassis of the automatic feeder Box valve 1 Box valve 2 Mixer outlet valve Suction hose connection 1 Suction hose connection 2 Feeding pump Hos
33. as the outlet for powder additives on the additive dispenser Moreo ver this sign is also located on potential danger areas on the concentrate feeder Turn off and lock out power before carrying out any kind of operations on the above mentioned parts e a DANGER Electric shock hazard D Hazardous voltage Contact may cause electric shock burn or death This sign is located on potential danger areas on the automatic feeder such as e g the power unit Moreover this sign is also located on poten tial danger areas on the concentrate feeder Turn off and lock out power before opening the power unit The power unit is to be opened and serviced by qualified electricians only 1 4 Information Signs on the Automatic Feeder Before connecting the automatic feeder to the mains supply and acti vating the heating see chapter 6 Installing the Automatic Feeder page 29 read and understand the instruction manual Any questions about this product Then feel free to get in touch with us Before calling us please write down the information machine type machine number on the nameplate located at the left of the feeder chassis as well as the program version refer to chapter Menu 1 99 Machine data Our address F rster Technik GmbH Gerwigstr 25 D 78234 Engen Tel 49 0 7733 9406 0 Fax 49 0 7733 9406 99 Internet www foerster technik de Construction Parts Stand Alone Powder 1 5 Constructio
34. beginning when registr no Enter yes to start distribution of the prescription at housing R1 beginning Press ENTER to confirm the input when registr yes If another prescription is already being distributed the follo treatment with wing message will be displayed X2 see additives In case medicine distribution as a prophylaxis to an individual animal or to a group should be completed later on you have to set distribution back to no Whereas if in menu Make Out Prescription you reduce the duration of an ongoing treatment the treatment of an an 94 Additives imal will be interrupted automatically as soon as its duration has lapsed In switch menu Alarms you can view as an expire message that the plan relating to additive distribution has lapsed If the treatment has been completed according to the entered prescription an expire mes sage for the corresponding animal or group will be displayed in switch menu Alarms If you try to select a prescription that has not been made out yet the display will show In this Menu you cannot make out a prescription The display shows 10 4 Distributing the Electrolyte Additives NW q E Y SCH E Y SCH p pp y UNF X1 not yet made out input only in menu make out After you have made out the prescription for electrolyte distribution you have to activate and assign it to individual animals or to a group The additive am
35. connected animal scales 17 4 Testing Connection Taring Animal Scales Carrying Out Weighing Keyboard Turn the program switch to 10 keyboard GQ Enter 25 Press ENTER to confirm the input The automatic 25 test box 2 WW am feeder briefly tests automatically whether communication to p1ease wait gt the animal scales has been established or not The display shows 25 test box 2 connection start gt Press Arrow Up or Arrow Down to select the box to which Y communication has to be tested Press Start Stop to start the connection test jo If there is no connection to the animal scales the display will anim scales 1 amp 2 show the following error message connection error If the connection is o k the display will show the following anim scales 182 message connection ok lt After 11 connection errors to the animal scales an alarm will be triggered and the animal scales will be deactivated Ka Press Arrow Right to move to the next screen 25 HS1 at box 25 S i tare start pa Press Start Stop to tare the scales jo uu ag bs Animal Scales After tare has been carried out the display shows 135 25 HS1 at box 2 gt tare finished The scales will be tared automatically every 15 minutes if no animal is identified or less than 10 kg weight are on the scales Press Arrow Right to move to the next screen Put a weight on the scales 50 kg e g two sacks of milk powder
36. default closed 230V 50 60Hz with nozzle 7721 0040 550 Stecker f 1 4 Steckverschraubung ID 7 L 45 AD 9 9mm plug for 1 4 plug type bolting ID 7 L 45 AD 9 9mm 7721 0040 549 Steckverschraubung 1 4 AG ID 7 5 10 L 30mm plug type bolting 1 4 AG ID 7 5 10 L 30mm 7721 0091 626 O Ring 16 0x2 5mm NBR 70 Shore O ring 16 0x2 5mm NBR 70 Shore 7721 0098 345 Handgesteuerte Antr nkpumpe mit 23cm Kabel Hand operated feed conveying pump 7721 0040 547 2 2 Wege Ventil geschlossen 230V 50 60Hz mit Steckverschr 2 2 way valve closed 230V 50 60Hz with plug type bolting Kk OK OK Ok ck ok ck ch ok ok ch OK OK k Absperrventil Sp lventil manuelle Antr nkp TA5 mit Druckt stop valve circ valve manual feeding pump TAS w push button Pos Item Ersatzteilliste 13 11 02 Page Blatt 15 spare part lists Zubeh r Beipack TAP 5 6 included accessories for TAP 5 6 41892 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 7721 0010 212 Dichtungssatz f r Tr nkeautomaten set of seals for automatic feeder 7721 0040 049 Schlauch 7 0x1 8mm TPE glasklar hose pipe 7 0x1 8mm TPE 7721 0080 001 Schlaucht lle f r Sauger T llendurchmesser 5mm hose pipe nozzle 5mm for teat 7721 0097 383 Schlauchreinigungspistole kompl
37. hopper lid D 500mm 7721 0071 805 Trichteraufsatz H 250 D 500 VA kompl hopper extension assembly 25cm stainless steel 7721 0030 043 Trichteraufsatz H 250 D 500 verzinkt kompl hopper extension assembly 25cm galvanised 7163 2527 030 Trichteraufsatz H 400 D 500 VA kompl Powder hopper top section H 400 D 500 stainless steel compl 7721 0020 007 R hrfl gel mit Feder 235mm bis 18 10 00 stirring blade with long scraper 235mm up till 18 10 00 7721 0030 065 R hrfl gel mit Feder 235mm und kleiner Feder ab 19 10 00 stirring blade with scraper 235mm and with short scraper as of 19 10 00 7721 0030 012 Federstern 10mm star wheel 10mm 7721 0020 008 R hrfl gel mit Feder 110mm center stirring rod 110mm 7721 0091 582 Pulvertrichter kompl powder hopper compl 7721 0060 117 Sternmutter M5 headed star nut M5 7721 0060 043 Dosierzunge Pulverf rderung TAO und TA1 deflector plate 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 7721 0070 908 Getriebemotor O 220 240V 60Hz kompl geared motor O 220 240 V 60Hz 7721 0040 005 Getriebemotor O 220 240V 50Hz kompl ab 17 09 00 gear motor O 220 240V 50Hz as of 17 09 00 7721 0096 658 Heizpatrone PTC IP54 heating cartridge PTC IP54 Kok OK OK Ok ck ok ok ok ok ck k OK Ok k 7721 0040 320 Pulverf rderung 3 5 6 230V 50 Hz ohne Dampfsperre powder supply 3 5 230V 50Hz w o heating 7721 0040 375 Pulverf rderung 3 5 6 230V 50 Hz mit Dampfsperre Powder supply 3 5 230V 50Hz with heating 7721 0040 721 Pulverf
38. is hard faced among other things with interfaces for external components PC printer animal scales in feeding box 1 2 concentrate 1 2 option memory card to store all animal data 2 program chips Potentiometer to adjust the contrast of the display Program chips EPROMS WD e Memory card 3 E me D Interfaces for channel 5 channel 4 channel 3 Plug to connect interface 1 together with D Sub plug located in the opera ting unit channel 2 channel 1 Connector to connect interfaces for channel 2 5 Control of the Automatic Calf Feeder 13 1 6 2 Power Unit Powder Relay board as well as distribution board are located next to each other inside the power unit 1 6 2 1 Relay Board On the relay board are located the transformer for weak current supply of the processor control the relays the connectors for external components the fuses and LEDs LED to control the fuses Plug for relay control via operating unit Fuse for weak current Connector for weak external components Current external component Relays for external components Connector for weak current supply of the operating unit LED to control weak current A Fuses for 230V external en Fuse for transformer LED to control the fuses Transformer for Connector power Fuse for 230V weak current supply supply 230V external components Connector for output to 230V extern
39. kept up In case of failures in the feeding mode due e g to water shor tage the concentrate mode will be kept up If failures occur the display will show Heenan alene see alarms Turn the program switch to 3 alarms to view the error mes sages 12 1 1 Connection Error concerning Animal Scales or Concentrate Feeder If the connection between the Stand Alone and the concen silo 182 trate feeder is interrupted the display will show the following connectioninterrup error message Potential corrective action Check connection cable to the concentrate feeders Check power supply of the concentrate feeders If the connection between the Stand Alone and the animal amim ceace 182 scales is interrupted e g the following error message will be number errors 1 displayed After 11 connection errors to the animal scales an alarm is triggered Potential corrective action e Check connection cable to the animal scales Check power supply of the animal scales The number of connection errors is automatically set to 0 during daily calculation The auto matic feeder retries to establish a connection to the concentrate feeder or to the animal sca Alarms 105 les Press C to manually set back the connection errors to 0 12 1 2 Checking the Calibration Values for Concentrate If an animal enters a concentrate station where the concentrate machine alarms has not been calibrated and is identified the display will
40. list 131 warning list 131 priority control 136 program switch 23 prophylaxis 94 Q quantity limits milk 79 Index race way 20 rated frequency 18 rated voltage 18 ration day animal 115 reach of the antennas 50 overlapping 49 registering feeding boxes in Setup 37 registration automatic 54 individual animals 51 of groups 53 relay board 13 RESET key 87 Responder ear tag Responder 34 50 PM Responder 34 50 X Responder 34 50 Responder numbers automatic reading 49 input 48 manual input 50 restricted mode 86 concentrate distribution 63 milk distribution 61 S safety instructions 9 scales 134 service 127 service and maintenance 127 concentrate feeder 129 Setup 33 activating compressed air cleaning 39 activating the concentrate 33 activating the detergent pump 39 Institute 39 interface test 37 registering and cancelling feeding stations 37 selecting the animal scales 36 selecting the printing function 35 setting the baud rate for PC and concentrate feeder 34 shutdown 128 130 signs danger signs 10 information signs 10 specifications automatic calf feeder 17 Squelch 20 34 50 start up 29 station number 85 suction hose 19 switch menu 23 T two group valve unit 136 U unknown transmitters 109 V verification animal scales 102 animal verification C1 101 animal verification C2 102 Index 145 C1 and C2
41. minutes Breaks indicate whether an animal has consumed its day ration or not We distinguish between breaks with additive and breaks without additive in order to find out whether the animals have not drunk up their milk portion because of the additive When a break occurs the remaining quantity in the mixer jar will be released 5 minutes af ter the portion has been prepared i e each animal can drink up the milk The lower line shows the number of warnings today and ye 1A breaks no add sterday The displayed animal appears as a warning animal today 1 yest 2 because yesterday 2 breaks and today 1 break without addi tive occurred 12 2 3 Drinking Speed If animals do no longer drink the available milk their general state of health has already deteriorated considerably A decreasing drinking speed may indicate that the general state of health of the animal is deteriorating If the drinking speed of many or all animals deteriorates the following may be the reason for it the suction hose is clogged the milk is getting sour the milk tempera ture has changed a new teat is being utilized etc The drinking speed is measured for each individual animal The current drinking speed is compared with the average value of the last 3 days The 3 day average is 100 As it takes 3 days to ascertain the 3 day average no warning message relating to drinking speed will be displayed during the first 3 days after registration Warning today T
42. next screen The first line contains information on 14C conc 120 g L the current concentration In the second line you canraise or for 0 days 0 g L reduce the concentration for a certain number of days starting from the concentration plan Press ENTER Enter the number of days for the duration of 14C conc 120 g L addition reduction for 3 days 0 g L Press ENTER to confirm the input 14C conc 120 g L for 3 days 0 g L Press the key to select for addition and for re 14C conc 120 g L duction Press ENTER to confirm the input for 3 days 0 g L Select the amount of addition or reduction and press ENTER 14c conc 120 g L to confirm the input for 3 days 10 g L After the entered period of time has lapsed the corresponding animal is displayed as expire animal and is set back to the concentration plan 7 11 3 Deviations of Concentrate pp p i ge Ki KR au GR Select Concentrate deviation gt concentrate Move to the next screen The first line contains information 14C ei 0 2 kg on the current quantity of concentrate type 1 In the second for 0 days 0 0 kg line you can raise or reduce the quantity of concentrate for a certain number of days starting from the concentrate plan Press ENTER Enter the number of days for the duration of 14C C1 0 2 kg addition reduction for 5 days 0 0 kg Press ENTER to confirm the input 14C ei 0 2 kg for 5 days 0
43. one powder addi Xl active tive prescription If you try to select another prescription the adjust treatment gt display will indicate that one or more animals are already being treated Check these animals Change the medicine in the additive dispenser if you want to activate another pre scription Move to the next screen in order to change the additive change additives X2 no Enter yes to change the prescription Press ENTER to con firm the input The prescription being fed to an animal or to a group is mar prescr 1 gt ked by an asterisk select If a group or an animal are already being treated with medi in group A E cine the display shows is already applied Note the animals being already treated at that time are shifted to the beginning of the pre scription If an animal has not been registered yet in none of the groups in group D 3 the display will show no anim registered If no animal is treated anymore the display will show no further EN animals with X1 For Medicine Distribution to Groups proceed as with Animal Specific Medicine Dis tribution Press Arrow Up or Arrow Down to move to menu Automa automatic 5 tic Prophylaxis Here you can activate the automatic prophy prophylaxis laxis Press Arrow Right to move to the next screen prescr 1 5 select Press Arrow Up or Arrow Down to select the desired pre scription 1 4 Press Arrow Right to go to the next screen Rl
44. powder consumption of the corresponding animal The next screen shows the total additive consumption X1 X2 Press Arrow Right to move to the next screen The display shows the total additive consumption X3 X4 Press Arrow Right to move to the next screen The display shows the total electrolyte consumption Go to the next screen Here you can view the total concentrate consumption type 1 2 LA gt MP 9 8 kg 2A gt MP 8 6 kg 2A X1 25 g gt X2 0g 2A X3 25 gt X4 0g 2A EL 15 kg gt 2A Cl C2 12 5 kg gt 21 2 kg Ke 120 Cleaning 13 Cleaning The automatic feeder has to be cleaned regularly You can choose between the following options Mixer Compressed air cleaning Cleaning settings for mixer suction hoses remaining portions detergent and compres sed air cleaning lt You can activate the keys 1 and 2 feeding station 1 2 the mixer outlet valve key 5 as well as the feeding pump even in program switch position 2 rinsing but only if no clea ning process is running The water in the mixer jar is then drained off by means of the fee ding pump either via the suction line or the mixer outlet valve If the automatic feeder is equipped with a detergent dosing pump you have to select it in Setup In this case the detergent is added automatically to all cleaning processes 13 4 Mixer 13 1 1 Automatic Mixer Cleaning Time Controlled The mixer can be cle
45. pressure has to be between 2 5 and 6 bar Boiler Boiler capacity approx 5 liters Milk powder hopper storage capacity with top section approx 35 kg Number of feeding stations An automatic feeder can feed 20 30 rearing calves or 15 20 fattening calves per feeding station In case of two feeding stations an automatic feeder can provide approx 50 60 rea ring calves or 20 30 fattening calves or 20 rearing calves and 15 fattening calves with feed Technical data are subject to change without prior notice 18 Locating the Automatic Feeder 3 Locating the Automatic Feeder 3 1 Local Electrical Connection Equipotential bonding Lightning protection The local electrical connection must be installed by qualified electricians Observe local regulations and protective measures A fault current circuit breaker 30 mA in the local power supply is compulsory to operate the automatic feeder The automatic feeder requires its own power supply refer to chapter 2 page 17 Technical Data Observe rated voltage and rated frequency The rated voltage indicated on the nameplate of the automatic feeder must correspond to the one of the mains supply In case of overvoltage risk an overvoltage protector must be installed in the main distri bution frame For animals safety and to prevent electrical interferences carry out equipotential bonding of all metal parts such as water line feeding station race way an
46. reduction and press ENTER 14c xi 8g WW am to confirm the input for 4 d 8g 100kg After the entered period of time has lapsed the corresponding animal is displayed as expire animal From then on the animal no longer gets addition reduction Ke Accustoming Aid 5 7 12 Accustoming Aid If the automatic feeder is equipped with two feeding stations one station can be temporarily blocked in order to allow undisturbed accustoming at the other feeding station Keyboard Turn the program switch to 10 keyboard e ES Enter 4 and press ENTER to confirm the input 4 accustom aid A Ai eet feeding box ES Press Arrow Right to go to the next screen 4 box 1 accustom Rig for 60 min no E p Select box number 1 or 2 4 box 2 accustom Y for 60 min no n Press ENTER Enter the duration of accustoming aid up to 4 box 2 accustom ep ia 180 minutes 3 hours During this time the identificationat for 90 min no Vd the other station is not active ES Press ENTER to confirm the input 4 box 2 accustom est for 90 min no Em e Select yes and press ENTER 4 box 2 accustom xl ene for 90 min yes pe Go to the next screen 4 warn calves gt Rat priority no Select Warn Calves Box 1 or Box 2 You can only pri Y vilege warn calves or box 1 or box 2 5 x Select yes if you want to privilege warn animals Press EN 44 warn calves gt xl ene TER to confirm the input priority y
47. temperature 7 6 1 3 Check that the orange boiler light is out off then deliver a 500ml dose of water into the mixer by repeating the steps for calibrating water volume above Take the temperature of the water in the mixer with your thermometer Wait 30 seconds the distribution time amp repeat the process Both doses of water should be between 38 C amp 42 C If not adjust the thermostats appropriately wait for the orange boiler light to go out then repeat the tests If the water is too hot at first amp you need to reduce the setting on the first thermostat upper temp limit red dot you should also lower the setting on the 2 thermostat lower temp limit green dot If you don t the 2 thermostat may be set to a higher temp than the 15 amp the machine won t work E Set Automatic Cleaning Schedules E1 Mixer 13 2 1 Set the mixer to be cleaned 1 9 times daily suggest 6 times Dial on 2 cleaning Display reads cleaning mixer Down arrow to cleaning settings Right arrow to enter this submenu Display reads cleaning settings mixer Right arrow into this section Display reads clean mixer automatically no Change to yes amp confirm with enter Then right arrow again amp display reads cleaning mixer 1 times days Enter the required number of daily cleanings then confirm with enter E2 Flush the drinking hose 13 2 2 The machine can be set to flush the mixer amp drinking hose with
48. the Feeding Station e Install the feeding station max 70 cm above the calf house ground Mount the teat approx 15 cm above the suction hose connection to the mixer Fixthe suction hose in such a way that the mixer jar can be easily tipped in forward direction The suction hoses should not exceed 2 meters length Mount the teat bracket with splash board towards the bottom Bes Teat at approx 70 cm height Teat bracket Suction hose connection to mixer approx 15 cm i below the teat Suction hose 20 Mounting the Race Way 3 4 Mounting the Race Way Install an appropriate race way in front of the feeding station resp the concentrate feeder in order to prevent the animals from being pushed aside by other animals Mount the race way according to the mounting instructions 3 5 Connecting Calfscan Connect the micro identification Calfscan according to the mounting instructions A Install the cable for the micro identification Calfscan in such a way that the animals can not touch it Incase of Calfscan carefully check up wiring and program chip See I plan Carry out the antenna test in order to check the identification range of the antennas see chapter 7 8 3 page 49 ff Automatic Reading of the Responder Number and Antenna Test If identification errors occur you can set the identification range of the antennas
49. the automatic feeder below the two group valve unit The detergent is taken from a container with a storage capacity of 1 5 liters and is conducted via a thin hose into the mixer jar The detergent dosing pump has to be calibrated Detergent dosing pump Container 140 Accessories 18 5 Fly Protection Door In case of fly infestation occurring particularly in summer we recommend to protect the mixer jar by a large fly protection door Water vapour can easily escape through the ope nings of the fly protection door The fly protection door can be mounted together with the dispenser for powder additives A accessories 15 additive dispenser 137 detergent dosing pump 139 double box 136 electrical vapour screen 138 fly protection door 140 accustoming aid 59 box selection 59 ad libitum mode 86 concentrate 63 milk distribution 62 addition reduction 56 additive alarm 108 additive dispenser 137 additives 88 blocking the remaining portion 95 distributing the electrolyte 94 distributing the medicine 92 info 96 making out electrolyte prescriptions 91 making out medicine prescriptions 88 address F rster Technik 10 alarm types 104 alarms animal alarms 107 additive alarm 108 break 108 drinking speed 108 unknown transmitters 109 animal animals drinking alarms 107 concentrate alarms 110 delete 107 expiry date 111 machine alarms 104 checking calibration values for concentrate 1
50. 0 kg Press the key to select for addition and for re 14C cl 0 2 kg duction Press ENTER to confirm the input for 5 days 0 0 kg Select the amount of addition or reduction and press ENTER 14c c 0 2 kg to confirm the input for 5 days 0 2 kg After the entered period of time has lapsed the corresponding animal is displayed as expire animal and is set back to the concentrate plan Go to the next screen For concentrate type 2 proceed as for 12C C2 0 7 kg concentrate type 1 for 0 days 0 0 kg 58 Entering Deviations 7 11 4 Deviations of Additives This submenu is displayed only if additive distribution is active p EE Select submenu Additives deviation gt Y additives ai Go to the next screen In the first line are displayed the num 14c x1 8g Rat ber of the active prescription X 1 4 whether an electrolyte for 0 d 0g 100kg is active or not and the amount of the current day quantity In the second line you can raise enter or reduce enter the additive amount for a certain number of days Press ENTER Enter the number of days for the duration of 14C X1 8g a I addition reduction for 4 d 0g 100kg ES Press ENTER to confirm the input 14C X1 8g ene for 4 d 0g 100kg p ES Press the key to select for addition and for re 14C X1 8g xl ee duction Press ENTER to confirm the input for 4 d 0g 100kg Select the amount of addition or
51. 00 kg animal will only get 4 g per day Weight dependent additive distribution The distributed additive amount depends on animals weight i e heavy animals get more additive than light weight animals If no animal scales is connected the weight entered at registration will be updated by a special factor corresponding to animals natural weight development If an animal scales is connected the weight and the daily weight gain will be determined automatically Additive distribution in grams per day If the additive is distributed in grams per day the additive amount will correspond to the amount per animal and day The additive amount will neither depend on the milk amount nor on animal s weight If the additive is distributed in g 100 kg and g day you may choose how often the additive should be distributed Choose between the following settings 1 time once day 2 times twice day or distribution to all portions Press Arrow Right to move to the next screen distribution ES 2 times day yes Press Arrow Up or Arrow Down to select the desired distribu tion 1 time day 2 times day distribution to all portions If you choose 1 time day and 2 times day distribution will depend on the minimum save up quantity distribution 1 time day If an animal is entitled to e g 3 liters with a minimum save up quantity of 2 liters the entered medicine amount will be added to the first 4 milk portions prepared in the morning dist
52. 05 connection error animal scales or concentrate fee der 104 idling of the shaft 105 mixer outlet 106 remaining detergent 106 the shaft is blocked 105 amount limits concentrate 81 drinking 78 animal alarms 107 additive alarm 109 break 108 drinking alarms 107 drinking speed 108 unknown transmitters 109 141 animal data 113 cancel animal registration 116 change registration 117 ration day animal 115 transmitter input 113 weight days fed 113 animal identification 48 animal scales carry out weighing 134 select in Setup 36 taring animal scales 134 testing connection 134 animals per sucking station 17 antenna test 49 antenna Squelch 20 34 50 automatic registration 54 B baud rate set 34 boiler 15 fill with water 29 boiler capacity 17 break 108 C Calfscan 20 connection to Stand Alone 49 micro identification 50 calibrating additives 43 concentrate 44 MP 42 water 42 cancel animal registration 116 carry over 61 79 change registration of animals 117 check routine carry out 128 cleaning 120 automatic mixer cleaning time controlled 120 calling up automatic mixer cleaning manually 121 cleaning settings 122 cleaning settings compressed air cleaning 125 cleaning settings detergent 124 cleaning settings mixer 122 cleaning settings remaining portion 124 cleaning settings suction hose 123 compressed air cleaning 122 142 mixer 120
53. 0889 11 01 Pos Item 003 006 009 012 015 018 021 024 027 Ersatzteilliste 13 11 02 Page Blatt 2 spare part lists TAP5 SA2 F1 40889 40887 Teile Nr Bezeichnung Part No Description Pulverf rderung powder supply 3 5 230V Intensivmixer intensive mixer Wasserversorgung TAPS ohne Steckverschraubung water supply TAPS Wasserversorgung TAP5 mit Steckverschraubung ab 01 06 01 water supply TAPS with plug in connection as of 01 06 01 Grundgestell 5 SA2 TAP Grundgestell 5 SA2 TAP Leistungsteil power unit Boiler 5 boiler Bedien und Steuerungsteil bis 30 10 01 operating and control unit Bedien und Steuerungsteil ab 25 06 01 operating and control unit as of 25 06 01 Anschlussleitung connecting line Absperrventil Spiilventil manuelle Antr nkp TAS mit Druckt stop valve circ valve manual feeding pump TAS w push button Zubeh r Beipack TAP 5 6 included accessories for TAP 5 6 40320 04 01 Pos Item 003 006 007 008 009 018 027 030 033 036 060 068 069 081 Ersatzteilliste 13 11 02 Page Blatt 3 spare part lists Pulverf rderung powder supply 3 5 230V 40320 40320 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0030 070 Pulverbeh lterdeckel D 500mm powder
54. 1 location concentrate feeder 22 long electrode 61 free 64 machine alarms 104 calibrating the silo 105 connection error animal scales or concentrate feeder 104 idling of the shaft 105 mixer outlet 106 remaining detergent 106 the shaft is blocked 105 machine data 31 85 machine type machine number 10 mains plug connecting 29 maintenance 127 129 manual feeding pump 16 manual keys 26 maximum quantity 61 78 79 maximum quantity plan 80 micro identification Calfscan 20 milk distribution 61 milk portion preparation 61 milk powder fill in 30 milk powder hopper storage capacity 17 minimum saved quantity 60 78 79 minimum saved quantity plan 80 mixer cleaning 120 automatic manually 121 automatic time controlled 120 mode ad libitum 86 144 restricted 86 mounting automatic feeder 18 race way 20 the feeding station 19 the suction bracket 19 N nameplate machine type machine number 10 new installation 31 number of animals 17 O operating elements 12 operating unit 23 operating unit 12 operational data concentrate plans 74 concentration plans 73 feeding plans 69 weaning 71 overvoltage 18 P powder outlet check 128 power failure 133 power unit 13 distribution board 13 relay board 13 preparing the milk portions 61 pressure reducer 21 printer connection also refer to the appendix 131 printing Setup 35 verification
55. 250ml of water after every drink To set this flushing you have to specify both the calf group A D amp calf age 1 day 80 days Don t set flushing to occur to very young calves as calves often drink the flushing water at the end of the milk drink For young calves on small milk drinks 250ml of flushing water will mix with the milk in their abomasum amp interfere with milk clotting which could cause scouring Suggest set flushing to start from day 28 Dial on 2 cleaning Display reads cleaning mixer Down arrow to cleaning settings Right arrow to enter this submenu Display reads cleaning settings mixer Down arrow to cleaning settings suction hose Right arrow into this section Display reads clean hose pipe group A no Select the group then change display to yes amp confirm with enter Then right arrow again amp display reads group X from 35 day of the feeding plan Enter the day to start the flushing say day 20 then confirm with enter E3 Clear leftovers 13 2 3 If a calf leaves some milk in the mixer you can set the unit to drain this away amp flush the mixer after a specified time range 0 99 min suggest 10 min Dial on 2 cleaning Display reads cleaning mixer Down arrow to cleaning settings Right arrow to enter this submenu Display reads cleaning settings mixer Down arrow to cleaning settings remaining portion Right arrow into this section Display reads remaining por
56. 5 41765 g ltig valid ab as of 25 06 2001 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0041 765 Bedien und Steuerungsteil TAK VDW SA2 Plus ab 26 01 operating and control unit TAK VDW SA2 Plus as of 26 01 7721 0041 766 Bechen und Steuerungsteil TAP SA2 Plus ab 26 01 operating and control unit TAP SA2 Plus as of 26 01 41034 09 01 Pos Item 006 009 018 021 027 030 054 057 069 070 071 072 073 078 079 081 084 087 096 099 105 Ersatzteilliste 13 11 02 Page Blatt 13 spare part lists Leistungsteil power unit 41034 41033 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0040 314 Platine Leistungsverteiler SA2 P mit Schalter board power distributor SA2 P with switch 7721 0040 279 Platine Leistungskarte SA2 P board circuit card for power unit SA2 P 7721 0090 108 Sicherung 4 00A tr ge 5x20mm fuse 4 00A time lag 5x20mm 7721 0090 071 Sicherung 2 50A mitteltr ge 5x20mm fuse 2 50A normal lag 5x20mm 7721 0090 069 Sicherung 1 00A mitteltr ge 5x20mm fuse 1 00A normal lag 5x20mm 7721 0090 064 Sicherung 3 15
57. 6 5 4 End 2 n 1 0 0 4 0 8 1 2 1 6 2 0 2 4 concentrate consumption in kg day Pr BH K est h h ee ula pp ppm Altering the Operational Data Go to the next screen Press ENTER Enter the initial value for the beginning of weaning Press ENTER to confirm the input 45 A start 0 5 kg end 2 0 kg 45 A start 0 6 kg end 2 0 kg If the initial value is not attained the animal will be fed according to the feeding plan If at daily calculation animal s average concentrate consumption of the last four days exceeds the initial threshold value for weaning the correction days will be calculated automatically and the animal will be shifted to the beginning of the weaning period By the correction days the animal is shifted to the right of the concentrate curv e From now on the milk quantity is calculated each day anew according to concentrate consumption However the milk quantity cannot be increased even if the concentrate con Enter the final value for weaning Press ENTER to confirm the input sumption decreases 45 A start 0 6 kg end 1 8 kg If an animal has reached or exceeded the set final value over a period of 4 days it will only get the minimum quantity set in the feeding plan The feeding plan indicates how long the minimum amount should be fed Standard values for weaning by concentrate start 0 5 kg end 2 0 kg The feeding period can also be shorten
58. 6 animal data amp info Down arrow to register groups submenu Right arrow to enter this submenu Press enter to open the displayed data amp work through the display You will be asked to allocate a run of calves to a particular group eg 183 to 197 register to A If another run of calves needs to be allocated to another group repeat the process 63 Enter correction days 7 10 The last part of entering a calf onto the machine is to correct for age When a calf is allocated to a group the machine puts it on day 1 of its feedplan unless told otherwise Calves that are 3 5 days old at entry don t need correcting but calves much older than this should be moved along the feedplan This should be done individually for each older calf Turn dial to 6 animal data amp info Right arrow to calf no corr O days Select the calf number to be corrected amp press enter Enter the number of correction days amp confirm with enter ALWAYS When you have finished entering calf data amp are about to walk away check that you have turned the keyboard dial back to 1 feeding If the dial is not on 1 feeding the calves will not be fed H Teaching calves to drink from the calf feeder teat After you have entered the calf onto the machine turn dial to 1 feeding amp slip a bar behind the calf to keep it in a drink station When it s NLIS eartag is read by the antenna the machine will prepare a drink
59. A gt Select the group 11 concentr plan group A gt Go to the next screen and press ENTER 11 A per 1 77 days fr 120 to 120g L gt Enter duration of the first period Press ENTER to confirm 11 A per l 12 days the input fr 120 to 120g L gt Enter the initial and final concentration Press ENTER to con 11 A per 1 12 days firm the input fr 80 to 110g L gt For the periods 2 5 proceed as for period 1 The start value of a period equals the end va lue of the preceding period and is taken over from it After the 5th period the display shows duration of the con 11 plan 77 days centration and the feeding plan Example with standard va feed plan 77 days lues If the concentration plan is shorter than the feeding plan the end of the concentration plan will appear as an expire message The last concentration is fed until the end of the feeding plan The next screen shows plan requirement for the milk amount 11 target consum and the solid matter calculated from the feeding and the con 478 L SM 57 kg centration plan Example with standard values Standard values of the concentration plan group A total 57 kg MP 77 days group B total 46 kg MP 70 days group C total 38 kg MP 64 days group D total 42 kg MP 71 days 74 9 3 Concentrate Plans Altering the Operational Data Two concentrate types C 1 and C 2 such as e g calf starter or farm derived coarse meal mix can be fed provi
60. A tr ge 5x20mm fuse 3 15A time lag 5x20mm 7721 0040 239 Kabel Steuerleitung 16 polig SA2 Plus cable control line 16 poles vers A SA2 Plus 7721 0040 240 Kabel Stromversorgung f r Bedienteil SA2 Plus cable power supply operating unit SA2 Plus 7721 0040 243 Kabel Mixer SA2 Plus cable for mixer SA2 Plus 7721 0040 244 Kabel Pulverf rderung SA2 Plus cable for powder supply SA2 Plus 7721 0040 245 Kabel Wasserventil BO SA2 Plus cable for water valve BO SA2 Plus 7721 0040 249 Kabel Tr nkestandventil SA2 Plus cable for box valve SA2 Plus 7721 0040 251 Kabel Ablaufventil Mixer SA2 Plus cable for outlet valve SA2 Plus 7721 0040 242 Kabel Zusatzdosierer Pulver SA2 Plus cable for doser SA2 Plus 7721 0041 258 Kabel Druckluftventil SA2 Plus cable compressed air valve SA2 Plus 7721 0040 255 Kabel Sp lmittelpumpe SA2 Plus cable for detergent pump SA2 Plus 7721 0090 081 Steckdose GDM 3009 schwarz socket GDM 3009 black 7721 0090 077 R ndelschraube 35mm lang knurled screw length 35mm 7721 0010 229 Drucktaster 1 polig kurz Schliesser mit Schutzkappe push button 1 pole short with protecting cap 7721 0040 475 Drucktaster manuelle Tr nkef rderung SA2 Plus push button manual milk supply SA2 Plus 7721 0099 181 Heizkabel mit Temperatursteuerung SA SM heating cable with temperature control Combi TK OR OK ck ck ck ok ck ch ck ck ck ck ck ck 7721 0041 033 Leistungsteil TAPS SA2 Farmer power unit TAPS 40476 10 00 Pos Item 003
61. Additives sars beera aA a ohm ade RED 7 5 8 Calibrating the 7 6 Setting the Heating Goncentrate 3 2 2 utl ASS eg En e Re v EE 7 6 1 Adjusting the Thermostats 7 6 2 Recommendations for Temperature Settings 7 6 3 Measuring the Temperature 0 cece e n 7 7 Heating for Milk Powder Outlet and Protection against Frost 7 8 Animal Identification and Responder Number Input 7 8 4 Animal Identification 7 8 2 Check Connection between Calfscan and Stand Alone ssuu 7 8 3 Automatic Reading of the Responder Numbers and Antenna Test 7 8 4 Manual Input of Responder Number 7 9 Begistenng the Animals irn REENEN he eee Le pee TUM Ret SEPA TE 7 9 1 Registering Individual Animals 7 9 2 Registering Groups 7 9 3 Registering Automatically 7 10 Entering the Correction Days ssssssssssesse eese 7 11 Entering Deviations 7 11 1 Deviations of Milk Portions 7 11 2 Deviations of Concentration 00 ce RR n 7 11 3 Deviations of Concentrate lesse n 7 11 4 Deviations of Additives 7 12 Accustoming Aid Functioning of Automatic Feeder and Concentrate Feeder 8 1 Preparing the Milk Portions 8 2 Distributing the Milk 8 2 1 Inthe Restricted Mode 8 2 2 Inthe Ad Libitum Mode 8 3 Distributing the Concentrate eee ees n 8 3 1 Inthe Restricted Mode 8 3 2 Inthe Ad Libitum Mode 8 4
62. Herd management WestfaliaSurge Automatic Calf Feeder PREMIUM BOY SA Powder TAP5 SA2 KFA 27 F1 2VA B CS TAP5 SA2 KFA 28 P1 2VA B CS TAP5 SA2 KFA 30 P1 2VA B CS Stand Alone with CALFSCAN and concentrate feeder Instruction Manual 7163 9001 041 09 2003 as of program version 00 16 1 Table of contents Introduction 1 1 Icons Used in This Manual 1 2 Safety Instructions 1 3 Safety Signs on the Automatic Feeder and the CGoncentrateteeder luisse 1 4 Information Signs on the Automatic Feeder 0 00 cece tees 1 5 Const ruction Parts Stand Alone Powder 1 6 Control of the Automatic Calf Feeder Operating and Control Unit with Motherboard 1 6 1 1 6 2 Power Unit Powder 1 6 2 1 Relay Board 1 6 3 1 6 4 1 6 5 Distribution Board Water Heating in the Boiler Accessories not illustrated 1 7 Manual Feeding Pump Technical Data of the Automatic Feeder A Locating 3 1 Local 3 2 Locati the Automatic Feeder Electrical Connection ng the Automatic Feeder 3 3 Mounting the Feeding Station 3 4 Mounting the Race Way 3 5 Connecting Calfscan 3 6 Water Supply sseuuuuussss Location and Installation of the Concentrate Feeder Operation and Operating El
63. Press ENTER to confirm the input If one or more animal numbers have not been cancelled thus being unavailable the display will show e g Press Arrow Right to go to the next screen Enter no to register only the available numbers Enter yes to cancel the unavailable numbers The display shows the number of registered animals animal data amp Infoy weight days fed animal data amp Infoy register groups anim 1 to 999 register in A anim 1 to 999 register in A anim 1 to 25 register in B gt gt gt B weight 55 kg gt LWG 561 g day 25 anim have been fr registered No 1 to 25 not all available not available anim cancel regist no not available anim cancel regist no not available anim cancel regist yes 23 anim have been registered 54 Registering the Animals 7 9 3 Registering Automatically Automatic registration shortens and simplifies the registration process of the animals Contrary to the registration of individual animals or groups in this menu there is no need to enter animal numbers and animal specific data such as e g weight and estimated daily weight gain If an available number is identified in the feeding station it is automatically allocated to a pre selected group Turn the program switch to 6 animal data and Info animal data amp Info gt weight days fed Animal Data amp Info BA Be Select submenu Autom
64. S2 M look at page 7 Dr Uhr i 21 2 2 L OND 3 T z 3 BO1 H1 230V heati troll yellow eating control lamp 4 Q Ge BO1 E heating l ET 2L1 230V V 230V 2700W TAP5 SA2 27 F1 230V blue SE 3 0 230V 3200W TAP5 SA2 32 F1 t green yellow BO1 boiler approximate values temperature settings TAP5 SA2 F1 Zeichnungs Nr PL10059 5 ES F rster Technik GmbH 7 3 Blatt 1 micro identification Versions Nr a 0 mains 60Hz 25 11 05 jr A Datum 05 05 20053 G ltig ab 02 07 2001 M gezeichnet von 10 Bl tter Anderung Ind Datum Name Name jr Gultig bis O 1 2 3 4 6 7 9 LT1 A1 power card LTI A1 power card F19 M2 5A F20 M1A gt 230V_valves 250V valves gt 40 F17 T4A A 250V motor 250V motor p 4 0 F18 TS15mA 2350V control il transformer Lei EN GEN oH 6 6 6 8 lt 55 5 53 Soe See Be o c gt _ gt BES 882 40 2058 455 Pe 4 0 8 LT A2 distribution board N LTI A2 XLN 7 8 7 u 7 7 7 2N y 40 LT1 A2 X1 PE PE a 4 0 3 2 2 Se ou 3 ES 5 8 SC N d ar 3 0 a so Saar 2350V mixer heating transformer p 5 4 Q i 230V_cable protection against frost brown y 5 4 9
65. TAP SA2 Plus bis 30 10 01 operating and control unit TAP SA2 Plus 41765 07 01 Pulver Wasser powder water Kombi combi Pos Item 003 006 009 012 015 018 021 024 027 030 033 036 039 043 045 051 054 066 069 072 096 099 Ersatzteilliste 13 11 02 Page Blatt 11 spare part lists Bedien und Steuerungsteil operating and control unit 41765 41765 g ltig valid ab as of 25 06 2001 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0097 064 Platine Rechnerk f SA2 099 m Speicherk u Progr Satz circuit card cpu SA2 memory programme chip 7721 0091 192 Platine Rechnerk f SA2 099 o Speicherk o Progr Satz circuit card for cpu SA2 w o Programme chip w o memory 7721 0040 333 Programmsatz f SA2 program set for Sa2 7721 0091 193 Platine Speicherkarte SA2 circuit card for memory SA2 7721 0040 182 Platine Tastaturkarte SA2 board circuit card for keyboard SA2 7721 0040 198 Display LCD SA2 2x20 123x23mm display LCD SA2 2x20 123x23mm 7721 0041 398 Platine Steuerungsverteiler m Filter SA2 ab 07 01 board control distributor with filter SA2 as of 07 01 7721 0041 401 Platine Filterkarte SA Elektrode board filter card SA electrode 7721 0091 416 Schnittstellenkarte RS232 mit Zubeh
66. TER Enter the number of days for electrolyte distri electrolyte ez bution for 5 days 0 g L gt ed Press ENTER to confirm the input gne Enter the electrolyte amount to be daily fed in grams per li electrolyte k ver ter Press ENTER to confirm the input for 5 days 20 g L gt Press Arrow Right to move to the next screen per visit 1 5L M SR 0 days without milk Press ENTER Enter the maximum quantity of electrolyte per visit 1 0L drinking to be fed per visit Potential input up to 9 5 liters 0 days without milk ene We recommend to make 1 0 to 1 5 liters electrolyte drinking available to the animal each time it visits the feeding station Press ENTER to confirm the input ene m Enter the number of days for electrolyte distribution per visit 2 5L ez Press ENTER to confirm the input 3 days without milk 92 Additives 10 3 Distributing the Medicine Additives o P pp P pp P pp pp p After you have made out a prescription you have to activate it resp allocate it to individual animals or to a group The medicine can also be fed to the animals as a prophylaxis If this prophylaxis is active in the future after housing each animal will automatically be fed with medicine according to the selected prescription Turn the program switch to 9 additives The display shows Press Arrow Right to move to the next screen Press Arrow Up or Arrow Down to select whether the med
67. TER to confirm the input E be Move to the next screen and press ENTER 20 A breaks gt ig a with additives 2 84 Warning Levels Enter the warning level for breaks with additive Press EN li og TER to confirm the input Standard values for all four groups Consumption 80 Feeding speed 70 Breaks without additive 2 Breaks with additive 2 9 6 2 Warning Levels for Concentrate E ES Select submenu Concentrate Y Go to the next screen and press ENTER SR ene Enter the number of days for warning suppression at the be am ginning after housing Press ENTER to confirm the input E Move to the next screen Press ENTER GR ene K a Press ENTER to confirm the input e Enter the warning level Press ENTER to confirm the input UT Bas ES ES Go to the next screen and press ENTER CB Ban Enter the warning level for day warning for concentrate type i am 1 Press ENTER to confirm the input Move to the next screen Press ENTER Ch ene Enter the warning level for 3 day warning for concentrate K am type 1 Press ENTER to confirm the input Enter the warning level for concentrate type 2 into the next oi three screens x Standard values for all four groups Warning suppression 40 days Warning today as of 8 o clock 70 Day warning 70 3 day warning 40 For concentrate type 1 enter the beginning of warning today 2072 warning level gt concentrate 2028 A for 40 da
68. al components LED to control the fuses 14 Control of the Automatic Calf Feeder 1 6 3 Distribution Board On the distribution board are located among other things two integrated switches By means of the left switch you can switch on and off the heating of the milk powder outlet vapour screen By means of the right switch you can switch on and off the heating cable See chapter 7 7 page 47 Heating for Milk Powder Outlet and Protection against Frost Distribution connector for neutral conductor N Connector 230V for heating ON OFF switch for heating cable optional ANRT ZTA TEn IELAS EE E EL LL LLL IEEZZNZ NZZ EEE ON OFF switch for milk powder Distribution connector for protection conductor PE outlet heating optional Water Heating in the Boiler 15 1 6 4 Water Heating in the Boiler Mixer jar to mix up the feed components Stop valve Suction hose for E milk dispense Mixer outlet valve Boiler x CJ Hose connection to water line 1 6 5 Accessories not illustrated You will find a more detailed description of the accessories in chapter 18 page 136 Ac cessories e 2 Group Valve Unit e Additive dispenser for powder or liquid additives Electrical vapour screen for milk powder or additive powder outlet e Deter
69. alf rearers to steadily increase MP concentration by around 20 over the first month ie use the bag rate as the period 1 concentration the starting rate then in period 2 increase this by 20 eg from 100g L to 120g L then in period 3 sit on the increased rate finishing rate Turn dial to 10 keyboard Press 11 then enter Display reads 11 concentr plan group A Enter desired calf group A B C or D then confirm with enter Right arrow takes you into the concentration plan fields for that group Press enter to open the displayed data then work through the display entering data period by period as per the following table eriod length stage concentration description 1 10 days days 1 10 from rec g L to rec g L starting rate 2 20 days days 11 30 from rec g L to rec 20 g L building up rate 3 50 days days 31 80 from rec 20 g L to rec 20 g L finishing rate from to Confirm with enter when finished rec recommended concentration rec 20 20 higher than the recommended concentration G Calf Identification 7 8 The calf feeder keyboard can store details for 99 calves numbered between O amp 999 When a calf is weaned removed from the feeder it s details must be cleared to create space for a new calf see J below Entering calves onto the system is a two or three step process 1 enter the calf s two identity numbers a a visible eartag number keyboard accepts 1 999 A b
70. allationyes ring Installation New Installation pa ES Select yes and press ENTER to confirm the input The fol instruction manual xk este lowing message will be displayed read yes Select yes and press ENTER to confirm the input xl ee A All data are deleted and the operational data are overwritten by standard values For programming proceed as for start up 16 4 Water Shortage If the short electrode is not hit in water mode the automatic feeder will start a water check The repeat switching mechanism checks up to 5 times whether the water really does not Co Error Messages 13 come out After 5 vain attempts the preparation of milk portions as well as animal identifi cation are switched off In feeding mode the display shows water shortage e Check whether the short electrode is hit by the water jet Check the water supply to the automatic feeder 16 5 Power Failures Backups Water Checks Keyboard Turn the program switch to 10 keyboard T n ES Enter 23 and press ENTER to confirm the input In this menu 234 power failure gt ee WW you can view the number of reboots of the automatic feeder since 17 07 03 2 M e g after power failure The displayed date is the date of last deletion Press 0 C to set the number of power failures to 0 and to C update the date Go to the next screen The display shows the number of 234 silo 1 amp 2 gt oi power failures for the concentrate feed
71. aned automatically up to nine times day with detergent on the condi tion that the automatic feeder is equipped with a detergent dosing pump that has been pre viously activated in Setup see Menu Cleaning Settings Make sure that there is a water discharge next to the automatic feeder If not put the outlet hose of the mixer into a bucket Empty the bucket regularly Make sure that the outlet hose of the mixer does not hang in the rinsing water Functioning If the long electrode is free a water portion will be delivered into the mixer jar for pre cleaning where it is quickly mixed up and then pumped out via the mixer outlet valve Af ter that two further portions will be dispensed If the automatic feeder is equipped with a detergent dosing pump that has been previously activated in Setup some detergent will be added to the water cleaning mixer 3 00 min After the mixer has run for 3 minutes the time runs back emptying mixer wards from 3 to 0 minutes the liquid in the mixer jar will be drained off via the mixer outlet valve The display shows After a short time two water portions are delivered again into post clean mixer the mixer jar After that the rinsing process takes place in shortened form The display shows E Cleaning 121 If the water cannot be drained off via the mixer outlet valve within 2 minutes the long elec trode is still covered an alarm message will be displayed see chapter Alarms
72. ar both the internal responder no transmitter no amp calf number from the keypad for each calf at weaning from the calf feeder Turn Dial to 6 animal data amp info Down arrow to transmitter input submenu Right arrow to enter this submenu Display reads animal no xxx transm no xxxxxxxx Use the up or down arrow to find the calf you wish to remove O Press enter to open up this calf s identification field The cursor should flash beside the Calf Number Do not clear delete the calf number at this stage simply press enter again to shift the cursor to the bottom line transmitter no field Press the 0 Clear key to clear the transmitter no Confirm with enter Press enter again to open up the Calf Number field again Now clear the calf number by pressing the 0 Clear key Confirm with enter GGG It is important that the responder number should be cleared before clearing the calf number WestfaliaSurge Australia Stand Alone Powder Only calf feeder Equipment needed Westfalia calf feeder instruction manual 7163 9001 041 date 07 2001 2 x liquid measuring containers for 10 20ml amp 500 600ml volumes paper bags to collect milk powder amp additives for weighing weighing scales accurate at 20g 200g weights thermometer for water temps accurate in 30C 50C range This guide is divided into 4 sections 1 for standard configuration 2 for pellet fee
73. atic Register animal data amp Info gt Y automatic register Ka Press Arrow Right to go to the next screen automatic m se register no ee E Select yes and press ENTER to confirm the input DUDEN 3 aid register yes ES b Press Arrow Right to move to the next screen Press ENTER gr A wei 55 kg mg a LWG 561 g day Select the group pP Press ENTER to confirm the input ES Enter a realistic housing weight and press ENTER ge Automatic registration is active until you enter no uw E Each identified and available number is assigned later on to the selected group with the ent ered weight and the daily weight gain If Automatic Registration is still active all animals to be cancelled have to be removed from the feeding station or the Responder has to be taken off otherwise it may happen that they are reregistered Entering the Correction Days 55 7 10 Entering the Correction Days Animal Data amp Info Wd Ww este T pP The correction days are intended to shift each animal to any point of the relevant curve of e g the feeding plan and the concentration plan Refer to chapter 9 ff page 69 ff Altering the Operational Data Positive numbers with Enter positive numbers in order to make the animals older and to shift them to the right of the curve Negative numbers with Enter negative numbers in order to ma
74. atic feeder operates in the restricted mode Yet you can also commute to the ad libitum mode Restricted In the restricted mode the automatic feeder operates with animal identification i e the an imals are fed individually and in a restricted way and all data are recorded per animal Ad Libitum In the ad libitum mode the automatic feeder operates without animal identification In fee ding mode a new portion is prepared each time the electrode in the mixer jar is free If the automatic feeder is equipped with two feeding stations both box valves are open The con centrate feeders dispense the next portion each time the feeding bowl is empty 9 8 1 Restricted Ad Libitum Mode Automatic Feeder Keyboard Turn the program switch to 10 2 keyboard W e i ES Enter 2 and press ENTER to confirm the input 24 restricted yes Y yes ad lib no p Select yes for restricted mode or no for ad libitum mode 2 restricted yes xk gne Press ENTER to confirm the input ad lib ave Ka Go to the next screen The display shows the milk amount 24 today 12L A Rat prepared yesterday and today ad lib yest 234 L ES b Move to the next screen and press ENTER 2 ad lib gt S i ene concentrationl20g L A Enter the concentration for the ad libitum portion and press iis am ENTER to confirm the input ps P Go to the next screen Press ENTER 2 ad lib gt Rat a additive 0g L N Enter the additive amount for the ad libitum po
75. ay shows the calculated milk mP req 5 8 kg 3 oi powder requirement for all animals in kilograms as well as consumed 0 0 kg the already consumed quantity in kg The following screen is displayed only if powder or liquid additives are dispensed e Go to the next screen In the first line the display shows the X1 today 27g gt sit day requirement for additive of the currently active prescrip consumed 5g tion calculated according to animal s weight In the second line the display shows the already consumed quantity in g If an electrolyte prescription is active the display will show EL 15g 3 the already consumed quantity consumed 5g E Move to the next screen The display shows the calculated C1 req 12 5kg 3 oi requirement of concentrate 1 for all animals in kilograms as consumed 3 6kg well as the already consumed quantity in kg Ba Go to the next screen The display shows the calculated requi c2 req 19 1kg oi rement of concentrate 2 for all animals in kilograms as well as consumed 5 2kg the already consumed quantity in kg 11 Total Consumption 12 7 Total Consumption Keyboard E ps SCH Ee e P Pr In menu Consumption Totals you can view the total quantities of milk powder concen trate and additives consumed up to now by each individual animal Turn the program switch to 10 keyboard Enter 22 Press ENTER to confirm the input Select the animal The display shows the total milk
76. black Seil BT hopper black 230V_heating additive z E 5 gt 2L1 250V brown brown or p blue z gt E E 2 9 ge green yellow TAP5 SA2 XX F T Zeichnungs Nr PL10245 ec F rster Technik GmbH j Blatt 5 Micro identification Versions Nr a itivi 17 10 3 AC Sensitivity card gezeichnet Datum 17 10 2003 Am Anderung Ind Datum Name ame jr G ltig bis gt 5 0 power card 230V_valves LT1 A1 230V_valves 250V motor MOS AOEZ PINDI e hIppo eAnbuJej p x amp 5 0 5 0 4 10 Blatter Blatt von PL10245 Zeichnungs Nr Versions Nr G ltig bis 17 10 2003 jr Datum Name Technik GmbH F rster gezeichnet power card e LTI A1 39 3 9 gt Zw N D M o gt an q co Lu a SE edad cadeau l E VAOG AOCZ On Lis oa Ns dund 1uo81o19p uS UMOJQ Y D O L I E an q i zu ER E VAOZ AO Z OUT 29 11x Od AJLA pIOUS OS 1948M o5 UMOIG T IST F njq zm WAGI AOSZ vA ll 0 Mmo jaA usalb NS Z AJLA Xoq Sutpoo UMOJq D 6X 111 Ki an q zu zu sS Ee enam Dee VAGL AOCZ 5 CALLA NS I 9A A Xoq Sutpoo RS umolg Y 8X LL1 gt le an q
77. by the Squelch value If in addition a concentrate feeder is connected you have to set the Squelch value of the antenna in Setup See chapter 7 3 1 page 33 ff Setup Activating the Concentrate Water Supply 21 3 6 Water Supply SS Connect the 1 2 water hose to the 3 4 hose coupling at the right of the automatic feeder The water pressure supplied by the customer has to be between 2 5 and 6 bar Note To ensure troublefree functioning of the automatic feeder take care that the water pressure does not fall below 2 5 bar Take care that there is no pressure variation of the water pipe In case of water pipes with small cross section it may happen that in the feeding mode or when water is taken out of the same pipe simultaneously the water pressure will drop If the water pressure is below 2 5 bar you have to use a water tank Install an additional water valve The pressure reducer is factory set to 1 5 bar Do not alter the setting of the pressure reducer If you do not observe the above mentioned notes there is no guarantee that the automatic feeder will run trouble free 22 Location and Installation of the Concentrate Feeder 4 Location and Installation of the Concentrate Feeder e For location and installation of the concentrate feeder refer to the instruction manual and the wiring diagram of Codatron Junior Operation and Operating Elements 23 5 Operation and Operating Elements 5 1 Ope
78. c feeder is equipped with a device for compressed air cleaning make sure that you have activated it in Setup Press Arrow Up or Arrow Down to select menu Air Clea 5 setup 5 ning air cleaning Press Arrow Right to go to the next screen 5 air cleaning A available no If the automatic feeder is equipped with a device for compres 5 air clean ing gt sed air cleaning enter yes and press ENTER to confirm the available yes input 7 3 10 Institute pp Press Arrow Up or Arrow Down to select menu Institute 5 setup institute 40 Setup E Press Arrow Right to move to the next screen 5 institute Ron available no E pA Enter yes if a PC for the evaluation program is connected 5 institute 3 xk este Press ENTER to confirm the input available yes 7 4 Connection Test towards the Concentrate Feeder Keyboard T ie vi P p pp p pp Connection Test towards the Concentrate Feeder gt wech Carry out a connection test after expert installation of the cable that connects the Stand Alone to the concentrate feeders Turn program switch to 10 keyboard Enter 49 and press ENTER to confirm the input Press Arrow Right to go to the next screen Select yes and press ENTER to confirm the input Move to the next screen Select yes and press ENTER to confirm the input If the connection e g to the silos 1 amp 2 is o k the display shows In case of c
79. ce again repeat the setting routine for tare va lue The ascertained tare value must correspond to the one determined before 7 3 5 Carrying Out an Interface Test A If there is no communication between the concentrate stations the printer the PC or the an imal scales it is advisable to carry out an interface test This test has to be carried out by Customer Service e Put the test connector on the motherboard See connecting diagram pa pa Press Arrow Up or Arrow Down to select menu Interface 5 setup 5 y test interface test pa Press Arrow Right to go to the next screen interface SH test 1 chann no 5 p Use Arrow Up or Arrow Down to select channel 1 5 interface test 1 chann no ES 25 Enter yes and press ENTER to confirm the input Interfacd x gue test 1 chann yes 7 3 6 Registering and Cancelling the Feeding Stations In this menu you can register and cancel feeding stations and enter the draining time time between release of the electrode at the final portion and closing of the corresponding box valve for each station e E Press Arrow Up or Arrow Down to select menu Boxes 5 setup gt Y boxes Press Arrow Right to go to the next screen 5 box no 1 Rat available yes pa p Select feeding station 1 or 2 5 box no ie available yes pz co Enter no to cancel the feeding station and press ENTER to 54 box no T x es confim the input available no 38 Setup Enter
80. compressed air cleaning 122 activate in Setup 39 concentrate calibrate 44 concentrate alarms 110 3 day warning 110 warning today 110 warning yesterday 110 concentrate distribution ad libitum 63 restricted 63 concentrate feeder 22 connection test 41 concentrate intervals 77 concentrate plan input 74 concentration plan input 73 connecting Calfscan 20 connection additive dispenser 137 animal scales 134 electrical 17 suction hose 19 two group valve unit 136 water 21 connection error animal scales or concentrate feeder 104 connection test towards the concentrate feeder 41 connection test animal scales 134 construction parts Stand Alone Powder 11 consumption 118 consumption totals 119 control of the automatic calf feeder 12 correction days enter 55 D daily calculation 68 date time check 31 input 31 delete consumption 66 feed delay 66 delete consumption for individual calves 67 for the entire group 67 demand delete 66 detergent 124 detergent dosing pump 139 detergent pump activate in Setup 39 deviations 56 of additives 58 of concentrate 57 of concentration 57 of milk portions 56 Dip switch 35 distributing the milk 61 distribution board 14 dosing quantity concentrate 101 double function keys 24 draining time 37 38 drinking alarms warning today 107 warning yesterday 107 drinking right 100 drinking speed 108 E
81. covering for mixer motor with wiring up till 30 09 00 7721 0070 746 Fl gelmutter M8 Durchgangsgewinde verz wing nut M8 span 68mm 7721 0097 080 Mixermotor 230V 50 60Hz kompl mixer motor assembly N 230V 50Hz 7721 0071 741 St tzelement f r Mixer support element for long life mixer 7721 0080 019 O Ring 58 0x3 0mm NBR 50 Shore Mixermotor O ring 58x3mm for mixer motor 7721 0080 020 Gleitringdichtung kompl sliding ring seal assembly 7721 0060 014 Quirl f r Intensivmixer D 58mm twirling disc for intensive mixer 7721 0071 010 Schlaucht lle 1 4 GES 10 R hose pipe nozzle 1 4 GES 10 R 7721 0080 017 Schlaucht lle 1 4 GES SR hose pipe nozzle 1 4 GES 8 R Kok OK OK Ok ok ok KK k ck 7721 0040 642 Intensivmixer 230V 50 60Hz 1 2 T llen TAS SA intensive mixer 230V 50 60Hz 1 2 nozzles TA5 SA 7721 0040 643 Intensivmixer 230V 50 60Hz 1 2 T llen heizb 42V24VA TAS SA intensive mixer 230V 50 60Hz 1 2 nozzles heat 42V24VA TAS SA 7721 0098 008 Intensivmixer 230V 50 60Hz 1 2 T llen heizbar 42V 24VA intensive mixer 230V 50 60Hz 1 2 nozzle heating 7721 0096 501 Intensivmixer 230V 50 60Hz 1 2 T llen intensive mixer 230V 50 60Hz 1 2 nozzle 7721 0097 721 Intensivmixer 230V 50 60Hz 2 T llen 8R Intensive mixer 230V 50 60HZ 2 bushes 98453 01 00 Ersatzteilliste 13 11 02 Page Blatt 9 spare part lists Bedien und Steuerungsteil operating and control unit 98453 40436 g ltig valid bis up till 30 10 2001 Die Ersatzteil Liste stellt die v
82. cular feedplan A B C D then allocate the calves to that group note 1 note 2 the following tables give only the basic data for each feedplan Milk powder concentration period data has not been included This will depend on the brand of milk powder being used data in shaded fields is for information only it is not entered into the keyboard Default Feedplan A E d E 0 ra 0 10 20 30 40 50 60 70 days Daily allowances period length stage daily drink allowance 1 3 days days 1 3 from 6 0L to 6 0L 2 14 days days 4 17 from 6 0L to SOL 3 18 days days 18 35 from 80L to 80L 4 42 days Days 36 77 from 80L to 2 5L Drink sizes min Becomes max period length stage drink Available drink 1 14 days days 1 14 15L 5am 2 0L 2 14 days days 15 28 2 0L Tam 2 5L 3 49 days days 29 77 2 5L 7am 3 0L 11 Daily allowances Default Feedplan B milk L day days period length Stage daily drink allowance 1 14 days days 1 14 from 50L to 7 0L 2 21 days days 15 35 from 7 0L to 70L 3 30 days days 36 65 from 7 0L to 25L 4 5 days days 66 70 from 2 5L to 2 5L Drink sizes min Becomes max period length stage drink available drink 1 14 days days 1 14 15L 6am 20L 2 14 days days 15 28 2 0L 8am 25L 3 42 days days 29 70 2 5L Som 30L Default Feedplan C 8 Daily allowances milk L day eo N Az o days period length Stage
83. d and cannot be used If e g you do not select the concentrate in Setup the concentrate menus will not be displayed 7 3 1 Activating the Concentrate Keyboard Turn the program switch to 10 keyboard D e Enter 5 and press ENTER to confirm the input The display 5 setup I ko ene shows the menu Concentrate concentrate ed Press Arrow Right to move to the next screen of submenu 5 silo 1 amp 2 gt ot Concentrate 2 available no eS ES Press Arrow Up or Arrow Down to select the silo 5 silo 1 amp 2 EN available no p b Enter yes and press ENTER 5 silo 182 gt xl ene available yes adi Select silo 1 and 2 if 1 Master station with a related Slave station are connected to the fee der Select silo 3 and 4 if 2 Master stations with related Slave stations are connected to the feeder d Press Arrow Right to go to the next screen 5 silo 1 eu C1 pz ps Press Arrow Up or Arrow Down to select the silo 5 silo 1 Y c1 be Press ENTER to select the desired concentrate type 5 silo 1 E gne cl Enter the concentrate type 1 or 2 allocated to the correspon 5 silo 1 gt K a ding concentrate feeder and press ENTER to confirm the in c1 put E Press Arrow Right to go to the next screen and select the 5 dosing code gt Rat group group A BA ps E Setup Here you can select whether the concentrate has to be dispen 54 dosing code A gt sed proportionately to the concentrate plan or the co
84. d automatic feeder At the rear of the automatic feeder is located the connection screw for the equipotential bonding It is imperative to connect this screw to a local earth plate such as e g the earth circuit con nector by means of a short coupling As it is technically impossible to protect the installation against lightning stroke separately it is to the owner to install an adequate lightning protection such as e g a lightning protec tion system for the entire building We recommend to conclude a lightning protection insu rance 3 2 Locating the Automatic Feeder The automatic feeder has to be placed in a dry location if possible not in the animal area e g in the fodder storage or similar detached room Mount a fence of planks to protect the automatic feeder against dirt and flies In summer when flies occur with increased frequency you can use a large fly screen accessory to protect the mixer jar Steam can easily escape through the openings of the fly screen gra ting Make sure that the water supply of the automatic feeder is reliably constant Frost does not cause any damages to the automatic feeder In order to ensure a good functioning of the feeding process even in case of frost you have to equip the automatic feeder with a protection against frost accessory The owner is responsible for a reliable water supply The feed pipes can be easily guided through a wall Mounting the Feeding Station 19 3 3 Mounting
85. d to enter the start value of a period as this value corresponds to the end value of the preceding period gne h Press Arrow Right to go to the periods 3 to 5 Proceed as with aot period 1 and 2 u After the 5th screen the display shows duration of the concen 40 plan 90 days trate 1 plan and of the feeding plan feed plan 77 days Example with standard values The next screen shows plan requirement for the quantity of 40 target consum cua concentrate 1 Example with standard values Cl 161 kg Standard values of concentrate plan 1 for all groups period 1 7 days 0 2 kg period 2 42 days from 0 2 to 2 5 kg period 3 41 days from 2 5 to 2 5 kg period 4 not active u period 5 not active duration of the plan 90 days 13 weeks Standard values of concentrate plan 2 for all groups periods 1 5 not active Concentrate 2 plan Enter 41 in keyboard menu 10 and proceed as with concentrate 1 plan 76 Entitlement Intervals 9 4 Entitlement Intervals The day quantity of milk or concentrate is divided by the number of entitlement intervals Example If an animal is entitled to 10 liters between midnight and 8 p m this entitlement in case you entered 20 entitlement intervals will increase at each feeding interval 1 hour by 0 5 L However the milk is dispensed only in case the minimum saved quantity has been reached Minimum saved quantity see chapter 9 5 page 78 Limited Quantities 9 4 1 Fe
86. daily drink allowance 1 2 days days 1 2 from 50L to 5 0L 2 6 days days 3 8 from 50L to 6 0L 3 21 days days 9 29 from 60L to 6 0L 4 35 days days 30 65 from 6 0L to 2 5L Drink sizes min Becomes max period length stage drink available drink 1 14 days days 1 14 15L 6am 2 0L 2 14 days days 15 28 2 0L 8am 2 5L 3 37 days days 29 65 2 5L Som 30L 12 Daily allowances Default Feedplan D milk L day eo N gt o co days period length Stage daily drink allowance 1 2 days days 1 2 from 40L to 4 0L 2 13 days days 3 15 from 40L to 6 0L 3 21 days daysi6 36 from 6 0L to 6 0L 4 35 days _ days 37 71 from 6 0L to 2 5L Drink sizes min Becomes max period length stage drink available drink 1 7 days days 1 7 1 0L 5am 15L 2 14 days days 8 21 15L 8am 2 0L 3 14 days days 22 35 2 0L 7am 25L 4 36 days days 36 71 2 5L 9am 3 0L 13 WestfaliaSurge Australia Feedplan 1 traditional calf feeding milk L day days Daily allowances period length Stage daily drink allowance 5 days days 1 5 from 3 2L to 3 2L 1 2 5 days days 6 10 from 3 2L to 4 0L 3 40 days daysii bO from 4 0L to 4 0L 4 25 days days 51 75 from 40L to 2 0L 5 5 days days 76 80 from 2 0L to 2 0L Drink sizes min Becomes max period length stage drink available drink 1 5 days days 1 5 0 8L 5am 0 8L 2 5 days days 6 10 0 8L 5am 1 0L 3 40 days daysi1 50 1 6L 8am 2 0L 4 30 days days51 80 1
87. data concerning milk and concentrate distribution such as e g feeding plans alarm levels etc During installation after New Installation the standard values are used as operational data These standard values are empirical You can alter them at any time according to the needs of each individual animal Feeding Plans Age Dependent Drinking Periods of a Feeding Plan F rster Technik quantity in liter day m CO ra b i D P LO JO OO P2 P3 P4 P5 0 7 14 21 28 35 42 49 56 63 feeding days SQ oO Qo EN You can enter one feeding plan P1 P5 with 5 periods for each of the four groups A B C D For feeding plans see the appendix of this User s Manual The registration day corres ponds to the first day of the feeding plan Turn the program switch to 10 keyboard Enter 10 Press ENTER to confirm the input 104 feeding plan group A gt Select the group 10 feeding plan group A SH Press Arrow Right to go to the next screen 10 A per 1 3 days fr 6 0L to 6 0L 23 Press ENTER Enter the duration of period 1 in days 10 A per 1 4 days fr 6 0L to 6 0L gt 70 Altering the Operational Data ES Press ENTER to confirm the input eee Enter the start and end value of period 1 in litres and confirm 10 A per 1 4 days ko am with ENTER Enter and confirm separately the figures prece r 5 0L to 6 0L gt ding the decimal point The cursor starts flashing at the cor responding spot
88. day s real consumption in litres in brak Kets If an animal is in a temporary feed delay after having claimed the maximum quantity the display will show the following information The upper line indicates the remaining time until the end of feed delay For the lower line refer to the previous screen Go to the next screen The upper line indicates the milk quan tity of yesterday The lower line first shows the number of the feeding station where the animal has been identified last as well as the real consumption as a percentage and in litres Press Arrow Right to move to the next screen The second line indicates the number of breaks without additive Press Arrow Right to move to the next screen The second line indicates the number of breaks with additive Go to the next screen The second line shows today s feeding speed compared to the average of the last 3 days as a percen tage and in litres per minute Calves with right gt feeding behaviour 12A fr 14 25 1 5L gt 1 5 5 consu 2 0L 1A block 110min gt 1 6 0 consu 1 5L 12A yest 5 54 2 consu 100 5 5L 12A breaks no add today 0 yest 0 12A breaks w add today 0 yest 0 12A dr speed L min today 98 1 32 2 Animal Verification Move to the next screen The second line shows yesterday s feeding speed compared to the average of the last 3 days as a percentage and in litres per minute 11 2 2 C1 and C2 Ba 10 ech
89. dditive in order to get larger portions Move to the next screen For the periods 2 to 5 proceed as with period 1 Unlike the feeding plans after pressing ENTER the final value of the preceding period is not automatically taken over as initial value You can enter each period individually The prescriptions are not bound to animal s housing date Before starting additive distribu tion you have to activate a prescription in Menu Distributing the Medicine Prescription or Distributing the Electrolyte Prescription After a feeding plan has lapsed the milk will nevertheless be distributed to the corresponding animal according to the last day quantity for the duration of additive distribution Additives 9 10 2 Making Out the Electrolyte Prescription You can distribute powder electrolyte only via the dispenser for powder additives Make out a prescription before starting electrolyte distribution After you made out the electrolyte pre scription it will be stored and kept up until you change it The day quantity and concentra tion g L of electrolyte drinking is related to animal s weight and the severity of scours Additives Turn the program switch to 9 additives The display shows medicine gt eo distribute Press Arrow Up or Arrow Down to move to the menu Make electrolyte prescr gt Y Out Electrolyte Prescription make out E Go to the next screen electrolyte ai for 0 days 0 g L gt ES Press EN
90. ded that two concentrate feeders have been installed For settings see chapter 7 3 1 page 33 Setup Activating the Concentrate Each of the four groups is divided into 5 periods Periods of a Concentrate Plan F rster Technik quantity of concentrate in kg day 2 6 2 4 2 2 0 7 14 Concentrate plan 1 Keyboard T fe I ES Select the group Y Press Arrow Right to uw SR ee d e eue d om P2 21 28 35 42 49 56 63 feeding days drinking days Turn the program switch to 10 keyboard Enter 40 and press ENTER to confirm the input go to the next screen Press ENTER Enter the duration of period 1 Press ENTER to confirm the input Enter the start and end value of the concentrate quantity in kg maximum concentrate quantity per type 9 9 kg Press EN TER to confirm the input a 40 Cl plan group A 40 Cl plan group A 40 A per 1 7 days 22 02 wO Wotlk 402 A per 1 6 days fr 0 2 to 0 2kg gt 40 A per 1 6 days 0 P3 77 84 91 9 ir M OA Se Mo oo gt Altering the Operational Data 75 Press Arrow Right to move to period 2 40 A per 2 42 days SH fr 0 5 to 2 0kg 2 Press ENTER and enter the duration of period 2 gne E Press ENTER to confirm the input h gne Enter the start and end value of the concentrate quantity in kg Press ENTER to confirm the input There is no nee
91. der additives by means of a precision scales e g electronic scales Weighing precision has to be 0 1 g Hold the measuring vessel under the discharge Press Start Stop Weigh the quantity distributed and enter the figure corresponding to the measu red or weighed quantity If you do not have a precision scales repeat the calibration process several times in order to get a larger additive amount Then divide the measured quantity by the number of calibra tions and key in the figure Measure liquid additives by means of a measuring cylinder Each additive prescription has to be calibrated Repeat the calibration process in order to be sure that the dispensed quantity is correct Standard value for the calibration of additives 0 44 Calibrating the Concentrate 7 5 3 Calibrating the Concentrate A uw Rat W gne M GR h eoe h gne Mt pP The concentrate has to be calibrated separately for each concentrate station Clean the feeding bowl Press the calibration key at the corresponding concentrate station and wait until dosing switches off automatically WI Remove the entire quantity from the feeding bowl and weigh it The quantity to be calibrated is distributed only if no animal is staying within the identifica tion range of the feeding station The slide switch located at the Master station has to be on position Restricted If the slide switch is o
92. ders 3 for the powder additive dispenser 4 famer s record of settings for standard configuration A Before connecting to power s6 p31 1 open RHS door amp turn off both thermostats O C 6 1 p31 The boiler hasn t been filled yet amp the element would burn out if thermostats were on 2 plug into power amp switch on 3 fill the boiler with water 6 2 Press amp hold the water key on the keyboard until bubble free water flows into the mixer jar The boiler is now full 4 turn the thermostats back on 7 6 Turn each dial until the coloured dot is joined green lower temp red upper temp 5 fill the hopper with milk powder 6 3 Keep the MP bag to refer to recommended mixing rates B Keyboard setup There are 2 basic settings to check reset before proceeding further 1 check date amp time then 2 reset all data 1 check date amp time 7 1 turn dial to 10 keyboard Press 1 then enter Display shows date month day year format amp time If incorrect press enter to unlock the display then correct as necessary then press enter again to confirm the change 2 reset all data for a new installation 7 2 turn dial to 10 keyboard Press 99 then enter Display asks all new Press yes then enter Display asks instruction manual read Press yes then enter Display will think for a while then say new installation finished C Configure the unit setup 7 3 This tells the keyboard whic
93. e Functions 90 Feed Delay delete feed delete feed delay delete feed delay delete consump delete consumption Consumption concentrate v gt group gt animal number gt tion group gt animal number 99 New Installation all new V gt operating data Abbreviations and Symbols addit additive heat circ heating circuit suppress suppression as of version 00 11 avail available Kees liter Wise dy cie TE warning C conc concentrate MP milk powder warn anim warning animals clean cleaning BUE s ras ente life weight gain IEA a gets prescription 1 4 concentrat concentration Do to eere number yester yesterday consum consumption Derim ere period Ee average consumpt consumption presc prescription INAS ee Arrow Up Arrow Down active distri distribution prg vers program version TAPAS Arrow Right Arrow Left active e ien rer drinking Og e ne registration Qi c HE reed gram remain remaining OQ E eco requirement WestfaliaSurge Stand Alone Calf Feeder Calf Identification Keypad Entries The Stand Alone Calf Feeder can hold up to 99 calves in it s CPU Memory at any time When a calf is weaned removed from the Calf Feeder it should be deleted at the Keypad to create CPU Memory space for another calf If calves are not deleted from the keypad as they are weaned the feeder will not accept new calf entries after the 99th calf has b
94. e Milk If the animal interrupts feeding 5 minutes after the portion has been prepared the remaining quantity in the mixer will be released i e each animal is now allowed to drink it The re maining portion in the mixer jar will be drained off automatically via the mixer outlet valve after a set period of time See chapter 13 2 3 page 124 Cleaning Settings Remaining Por tion In the Ad Libitum Mode In the ad libitum mode the automatic feeder operates without animal identification As soon as the level electrode is free the machine starts preparing the next portion In case of two feeding stations both suction lines will open If the automatic feeder operates in the ad libitum mode for a long period of time the 2 group valve unit will heat considerably Therefore connect the suction hoses directly to the mixer and remove the plug from the 2 group valve unit Distributing the Concentrate 63 8 3 Distributing the Concentrate The concentrate feeder distributes the next portion as soon as the dosing flap in the feeding bowl is not covered anymore 8 3 1 In the Restricted Mode A concentrate portion is dispensed as soon as an entitled animal enters the concentrate sta tion and is identified The next portion will be dispensed as soon as the dosing flap is free and the animal is still entitled to concentrate 8 3 2 Inthe Ad Libitum Mode In the ad libitum mode the concentrate feeder operates without animal identification T
95. e calibration process is said to be completed as soon as the measured mill set quantity is attained KI E Press Arrow Right The display shows when the correspon water last calib oi ding component has been calibrated last on 17 07 03 Press Arrow Right The display shows the time needed to dis water targ 500 ml cu pense the set quantity Aalen 4 00 8 M The warning message Dosing time too long means that the dosing time too long dispensed resp measured or entered quantity was too small The set quantity was not attained db Press Arrow Up resp Arrow Down to move to the following calibration Y menu MP Co Calibration 4 7 5 2 Calibrating Additives Rat x h eoe H E pP pP If the automatic feeder is equipped with an additive dispenser you have to calibrate the ad ditives too Select submenu Additives calibration gt additives f Press Arrow Right to move to the next screen calibration prescr 1 Press Arrow Up or Arrow Down to select prescription 1 4 calibration gt X1 4 or electrolyte EL prescr 1 Press Arrow Right to move to the next screen Xl set 10 0g 3 measured og oj Hold a measuring vessel under the discharge Press Start Stop Measure or weigh the collected quantity Press ENTER Enter the measured or weighed quantity Xl set 10 09 gt measured 8 0g Press ENTER to confirm the input Weigh the pow
96. e connection mixer Suction hose connection mixer outlet valve Make sure that suction hose connection 1 leads to feeding station 1 antenna 1 and suction hose connection 2 to feeding station 2 antenna 2 If you do not observe this order the an imal that claims its milk portion at feeding station 1 will get no milk because the milk por tion will be dispensed at feeding station 2 instead Accessories 137 18 2 Additive Dispenser Powder and Additive Dispenser Liquid You can connect only one dosing device Powder or Liquid to Stand Alone II Plus Installation For installation and start up refer to the mounting instructions Additive Dispenser Powder resp Additive Dispenser Liquid 138 Accessories 18 3 Electrical Vapour Screen for MP and Powder Additive Outlet The electrical vapour screen consists of a heating element located right below the milk pow der resp powder additive outlet In case of bad weather conditions such as e g too high atmospheric humidity the electrical vapour screen should prevent the milk powder and the powder additive from sticking to the outlet electrical vapour screen for milk powder outlet Accessories 139 18 4 Detergent Dosing Pump Thanks to the detergent dosing pump liquid additives are added automatically to the water during the different cleaning cycles There is no need anymore to add the detergent ma nually The detergent dosing pump is located in the left interior of
97. e quantity consumed yesterday by the animal compared with its average of the last 3 days in kilograms and as a percentage Move to the next screen The display shows information on the dosing amount per portion animal verific gt tons 5B avail 0 12 gt 0 30 consu 0 10kg 5B avail 0 30 gt consu 90 0 27kg 5B Cl today gt cons 0 12kg 85 of dh 5B Cl yesterday gt cons 0 13kg 93 of 5B dosing amount lg 102 Animal Verification 11 2 4 Animal Verification C2 This submenu displays the information about consumption deviation from average con sumption and dosing quantity for concentrate type 2 The screens for C2 correspond to those for C1 11 2 5 Visits This submenu contains information on the number of visits to the feeding station and to the u Ron X i Ba Pr concentrate station Select submenu Visits Go to the next screen The second line indicates the number of entitled visits today and yesterday to the feeding station Move to the next screen The second line shows the number of non entitled visits today and yesterday to the feeding sta tion Go to the next screen The second line indicates the number of entitled visits today and yesterday to the concentrate sta tion Move to the next screen The second line shows the number of non entitled visits today and yesterday to the concentrate station 11 2 6 Animal Scales
98. ead even from a long distance The system accepts animal numbers from 1 to 999 However it can manage or store only 99 animals This means that only 99 out of 999 potential animal numbers can be assigned to Responder numbers for animal identification The animal numbers can be splitted up into three categories with the following features Before entering the Responder numbers all animal numbers are marked with a next to the animal number Once you enter the Responder numbers the animal numbers become available for animal marking Available animal numbers are marked with an a next to the number Once you register the animals these numbers are not available anymore until you cancel them The registered animal numbers are marked with a large group letter next to the animal number A B C D Animal number 12 has not been assigned to a Responder number Animal number 12 has been assigned to a Responder number Animal number 12 is available Animal number 12 has been registered in group A Animal Identification 49 7 8 2 Check Connection between Calfscan and Stand Alone If the micro identification Calfscan is connected correctly in switch position 1 feeding mode the display will show the symbol in the second line of the screen as soon as an an imal is identified No symbol will be displayed if no animal is identified 7 8 3 Automatic Reading of the Responder Numbers and Antenna Test The Responder n
99. eads electrolyte for x days x g L set the number of days for electrolyte treatment amp the mixing rate of the electrolyte in g per litre of water then confirm with enter Press right arrow amp screen reads per visit x xL with milk enter the amount of electrolytes to be offered at each visit then either select with milk or down arrow to x days without milk If you select with milk the calf will continue to receive it s normal daily milk allowances plus be offered electrolytes between milk feeds after a 2 hour block If you select x days without milk then for x days range is O 9 days the calf will be fed only electrolytes whenever it visits a drink station It will not get any milk on these days if you have selected with milk if daily milk allowance is 4L day amp minimum milk drink is set at 1 2L calf accumulates milk entitlement at 200ml hr amp takes 6 hrs to accumulate the minimum milk drink of 1 2L if the calf presents to a drinking station before it has accumulated the minimum milk drink of 1 2L it gets a dose of electrolytes The machine then blocks it from drinking milk for the next 2 hrs when the 2hr block expires if it has accumulated right to the minimum milk drink it will be fed milk If it still hasn t accumulated the minimum milk drink it gets another serve of electrolytes Either way it is then blocked from everything for another 2 hours This pattern continues throughout the day Dis
100. ed by weight depen dent weaning provided that the automatic feeder is equipped with an animal scales that has been previously registered in Setup The feed amount is reduced bit by bit as soon as an animal has reached a certain weight Press the Yes No key to modify the standard setting no Press ENTER to confirm the input Press Arrow Right to move to the next screen Key in as of which weight weight dependent weaning should begin here as of 65 kg Select the weight factor here 0 25 Example with standard values if the weight of an animal in group A is 65 kilograms 0 25 liters per kilogram weight gain will be de ducted from the feed quantity to which the animal is entitled according to feeding plan A 45 group A no gt weight dep feeding 45 group A yes gt weight dep feeding 45 A start 65 kg factor 0 25L kg CA Altering the Operational Data 7 9 2 Concentration Plans Keyboard x P pp p p mall You can enter one concentration plan splitted up into 5 periods P1 P5 for each of the four groups A B C D See the annex of this instruction manual The periods of the concentra tion plans are not bound to the periods of the feeding plans If e g the concentration is the same for all feeding periods you only need to enter one period with the corresponding dura tion Turn the program switch to 10 keyboard Enter 11 and press ENTER to confirm the input 11 concentr plan group
101. ed yesterday C1 C2 v gt avail consum 2 consumption yesterday il gt r gt i 4 Animal Clav gt avail consum consum yesterday C1 of 3 days 0 P dosing amount Verification C2 v gt avail consum gt consum yesterday gt C2 of 3 days 0 p dosing amount Visits v gt visits fed gt visits not fed 2 visit with C 2 visit without C Animal scales v gt animal weight examine in list 2 visit today gt day weight yesterday day before yesterday Number of animals v gt registered avail gt number of calves registered in group V Water v gt Calibration Process MP a v gt 1 Press Start to get calibration value 5 Calibration Concentrate v gt 2 Measure resp weigh calibration quantity Additives v gt 3 Check whether calibration quantity is equal to target quantity If not enter quantity distributed and repeat calibration process Detergent v gt Weight days fed v gt weight LWG gt days fed reg date gt correction days gt expiry plan C1 C2 Ration day animala v gt feeding C gt feeding concentrat gt MP gt X1 4o0r EL gt C1 consumed C2 Cancel registration v gt individually gt expired animals gt all animals 6 Ani Register v gt animal no available gt register nima SEN Data Register groups v gt animal 1 999 in group v Identification Numbers Autom registration v gt yes no gt group weight LWG 1 without transmi
102. eder 9 8 2 Restricted Ad Libitum Mode Concentrate Feeders Adalllves Ee Eelere ee 10 1 Making Out Medicine Prescriptions ssslsssseseee III 10 2 Making Out the Electrolyte Prescription 10 3 Distributing the Medicine ssssseesseeeeee IH 10 4 Distributing the Electrolyte 10 5 Blocking the Remaining Portion with Additive 10 6 Additives Info EE Check Punctlons oe oo Se ee ed OV eaa va eM eleg dne ita edad Bie ada 11 1 Switch Position Feeding Mode 11 2 Animal Verification ect o re reden hada oa ha edu Re e PRU A dace ehe 121 Feeding Behaviours is si een Meet yr bee ie 11 2 2 C Tan G2 so 31 e reus er enum a e enr Cete EE 11 2 3 Animal Verification CC 11 2 4 Animal Verification C L 11 2 5 WISIS iecore nn ne Ba Sh ERG NO UN DUE Y 1172 6 ANIMAS CASS x xc npe eim ro e de anre ets o pats E E 11 2 7 Number of Animals 2 2 2 0 0 sex EEN AEN a Davee eGR x E s act Bee Alarms aaa ea en tat Machine Alarms EE 12 1 4 Connection Error concerning Animal Scales or Concentrate Feeder 12 1 2 Checking the Calibration Values for Concentrate sssllllssssllusses 12 1 3 The Shaft is Blocked 0 0 cece eee nennen nennen nn 12 1 4 Idling of the Shaft on the Concentrate Feeder 12 1 5 MKr Outlet cree nr er ee aa 12 1 6 Remaining Detergent 12 2 Animal EE 12 2 1 Drinking AAMS EE J222 Break s 12 2 3 Drinking Speed 22 nee RR Ur ee ed 12
103. eding Intervals Keyboard Turn the program switch to 10 2 keyboard D e n ES Enter 16 Press ENTER to confirm the input 164 feed interv Mb eee for group A gt pa p Select the group 16 feed interv Y for group B gt b Press Arrow Right to move to the next screen Press ENTER 16 A 1 fr 0 hrs S i gue last till 20 hrs i Enter duration of the feeding intervals After the last feeding 16 A 1 fr 0 hrs r te interval has lapsed the total milk quantity will be available as i I e p q y last till 20 hrs remaining quantity Press ENTER to confirm the input Potential input 6 p m to 11 p m Standard value 8 p m Li m Move to the next screen Press ENTER 162A feed interv ye 20 entitlem interv N Ie Enter the number of entitlement intervals Press ENTER to 164A feed interv I eae confirm the input 32 entitlem interv Potential input at least 2 entitlement intervals and 40 at most Standard value for all four groups 20 entitlement intervals Entitlement Intervals 77 9 4 2 Concentrate Intervals Keyboard Turn the program switch to 10 keyboard D e ES Enter 44 Press ENTER to confirm the input 442 C intervals l eet for group A ES Select the group 44 C intervals Y for group B pa E Press Arrow Right to move to the next screen Press ENTER 444 B 1 fr 0 hrs SR este last till 20 hrs Enter duration of the concentrate intervals After the last con 444 B 1 fr 0 hrs a K centrate in
104. eeder You can choose among the following transmission speeds 19200 9600 2400 or 1200 baud The standard value is 19200 baud In case of electrical interference from the vicinity it is advisa ble to reduce data transmission speed Press Arrow Up or Arrow Down to select menu Set baud 5 setup ec rate set baud rate Press Arrow Right to go to the next screen 5 baud rate 19200 baud yes Press Arrow Up or Arrow Down to select the baud rate accor 54 baud rate ding to the utilized transmission speed 19200 baud yes C ol Setup Press ENTER to confirm the input 5 baud rate 19200 baud yes Standard value for baud rate 19200 baud Set the transmission speed at the Master station of the concentrate feeders by means of the DIP switches The value entered into the Stand Alone feeder must correspond with the setting of the DIP switches at the concentrate feeder Switch 1 Switch 2 v Switch 1 2 Baud ON OFF VOT oS gi ke ES d 19200 ON ON ON 9600 ON OFF OFF I 2400 OFF ON OFF 1200 OFF OFF OFF Master Control section 7 3 3 Selecting the Printing Function Press Arrow Up or Arrow Down to select menu Printing 5 setup pp p pp pP prm pp printing Press Arrow Right to move to the next screen 5 print list Se auto print no Select yes in case the verification list should be printed 5 print list 5 au
105. een entered Every calf on a Stand Alone Calf Feeder needs 2 eartags O Lear aclearly visible Numbered Eartag between 001 amp 999 O Rear anNLIS Electronic Eartag NLIS Electronic Eartags have two numbers an external printed number an internal electronic responder number These two numbers are not the same amp only the internal number is used by the Calf Feeder s ID system Overview of Calf Entry Entering a new calf at the Keypad is a two or three step process 1 Enter the calf s two identity numbers the Numbered Eartag number 001 999 amp O the NLIS eartag s internal electronic responder number It is easier to get a Drink Station antenna to read the internal number than to enter it manually Manual entry is possible but farmers need to contact their local DPI office to obtain a copy of their NLIS Eartag Table which lists printed external numbers alongside the internal responder number for their NLIS tags 2 Allocate the calf to a Calf Group There are three ways this can be done 3 If necessary adjust the calf s age The Calf Feeder starts all calves on day 1 of their Feedplan unless told otherwise Details 1 Enter the calf s two identity numbers Turn Dial to 6 animal data amp info Down arrow to animal data amp input transmitter input submenu Right arrow into this submenu a Display reads animal no xxx transm no xxxxxxxx Scroll up or down to the fi
106. een the feeding times increase the consumption of concentrate and raw food considerably thus redu cing the tendency to mutual suckling The minimum save up quantity for milk is entered per group and in liters according to the minimum save up quantity plan The minimum save up quantity for concentrate is entered per group as a percentage of the day quantity Example Day quantity of animal 1A 1 0 kg day quantity of animal 2A 2 0 kg If for instance the minimum save up quantity is 10 animal 1A will concentrate only if the save up quantity is more than or equal to 100 g and animal 2A will get concentrate only if the minimum save up quantity is more than or equal to 200 g Maximum quantity The quantity to be claimed is limited in order to prevent excessive consumption of milk or concentrate due to too high minimum save up quantities As soon as the maximum quantity is attained the claim is blocked for 2 hours The saved quantities are maintained After the two hours have lapsed the corresponding animal can claim the remaining quantity but again only the maximum quantity The maximum quantity can be set according to the age of the corresponding animal By default the maximum quantity is always higher than the mini mum save up quantity by 0 5 litres Milk You can enter the maximum quantity for milk per group and in liters according to the maximum quantity plan The maximum quantity cannot be smaller than the minimum save up quantit
107. eliable animal weight has been ascertained the display 12A weight 50 kg gt will show LWG 500 g day Press ENTER and if required alter animal weight and daily za W weight gain SUN Press ENTER to confirm the input h ge b Go to the next screen The display shows the feeding days 12A days fed 12 A oi days since housing and the housing date You can only enter reg date 17 07 03 or alter the animal number Go to the next screen The correction days allow you to shift 12A corr 0 days gt oi each animal to any point of the corresponding curve expires in 43 days X Press ENTER Enter the desired correction days ge h 114 Animal Data and Info Ex Press ENTER to confirm the input ge Positive numbers Enter positive numbers to make the animals older and shift them to the right of the feeding curve Negative numbers Enter negative numbers to make the animals younger and shift them to the left of the feeding curve You cannot set an animal at a point preceding the start of the curve i e if the negative number exceeds the number of feeding days the input will not be accepted End of the feeding plan The days until the end of the feeding plan are always updated Therefore the setting changes after the correction days have been keyed in After the end of the plan has been attained the milk is no longer dispensed unless an animal is fed with an additive The milk is di
108. els 8 9 6 Warning Levels The warning levels determine the warning threshold i e the time or the value when a war ning is triggered All warning levels are fixed per group Chapter 12 Warnings page 104 contains more detailed information on the different types of warnings Milk There are milk related warning levels for consumption feeding speed and breaks Concentrate There are concentrate related warning levels for warning today day warning and 3 day warning You can suppress the concentrate warning for a certain time because at the begin ning little animals do not reliably consume concentrate 9 6 1 Warning Levels for Milk Keyboard Turn the program switch to 10 2 keyboard D Q E Enter 20 and press ENTER to confirm the input 204 warning level gt i ent feeding p Select submenu Feeding 20 warning level gt Y feeding Press Arrow Right to go to the next screen 20 warning level gt S i for group A Select the group 20 warning level gt for group A Move to the next screen and press ENTER 20 A consum 80 A uw www be ig a feeding speed 70 After Consumption press ENTER again Next to Feeding am Speed enter the corresponding warning level P Press ENTER to confirm the input h gne X Ke Go to the next screen and press ENTER 20 A breaks 5 ee og D Re no additives 2 Enter the warning level for breaks without additive Press EN a
109. ements 5 1 Operating Elements 5 1 1 5 1 2 5 1 3 Program Switch and Switch Menu Keyboard and Keyboard Menu Manual Keys 5 2 Input Routine Exercises Concerning the Switch Menu 5 2 2 Exercises Concerning the Keyboard Menus 5 2 1 Start Up 6 1 Connecting the Mains Plug 6 2 Filling the Boiler with Water 6 3 Filling the Milk Powder into the Powder Hopper Basic Inputs during Installation 7 1 Checking Date and Time 7 2 New Installation 7 3 Setup 7 3 1 7 3 2 7 3 8 7 3 4 7 3 5 7 3 6 7 3 7 7 3 8 Activating the Concentrate Setting the Baud Rate for PC and Concentrate Feeder 0 cece eee Selecting the Printing Function Selecting the Animal Scales Carrying Out an Interface Test Registering and Cancelling the Feeding Stations Portion Re Deactivating the Detergent Pump 10 10 11 12 12 13 13 14 15 15 16 17 18 18 18 19 20 20 21 22 23 23 23 23 26 27 28 28 29 29 29 30 31 31 31 33 33 34 35 36 37 37 38 9 Table of contents 7 3 9 Activating Compressed Air Cleaning ssssssesesree erre 7 3 10 Institute 7 4 Connection Test towards the Concentrate Feeder essse eee 75 Calibration 7 5 1 Calibrating Water Milk Powder MP and Detergent 7 5 2 Calibratinig
110. en ag Expire date messages relating to the feeding plan are displayed every day until the animal is cancelled The following expire date messages may appear End of the feeding plan After the duration of the feeding plan 23A feeding has lapsed the animals will not get milk anymore The expire date messages can be deleted for one day only They reappear the next day until the animal is cancelled End of the concentration plan After the duration of the con 23A concentration centration plan has lapsed the animals will be fed according expiry date reached to the last concentration value End of the concentrate plan After the duration of the concen 23a c1 trate plan has lapsed the animals will get the concentrate expiry date reached amount according to the last set value After deletion the ex pire date message will be displayed again the next day until the animal is cancelled End of the medicine prescription plan After the duration of 11A X1 the medicine prescription plan has lapsed the animals will not expiry date reached get additive anymore End of the electrolyte plan After the duration of the electro 11A EL lyte plan has lapsed the animals will not get electrolyte drin expiry date reached king anymore 112 Alarms End of addition reduction The animal is fed according to the feeding plan The animal is fed according to the concentration plan The animal is fed according to the concen
111. en the first input area the remaining areas will open automatically when you close the preceding one Press ENTER to confirm all inputs If the memory is closed the cursor does not flash press ESCAPE to return to the begin ning Press ESCAPE once again to return to the first screen of the menu 28 Input Routine 5 2 4 Exercises Concerning the Switch Menus e Turn the program switch to 5 calibration The first submenu ca1ibration gt H Water boiler is displayed water boiler d E Press Arrow Up or Arrow Down to move to further submenus calibration 5 y Water HE Milk MP Additives Detergent water boiler pa Press Arrow Right to move to the following screen water targ 500ml gt SM measured eni 5 2 2 Exercises Concerning the Keyboard Menus Keyboard Turn the program switch to 10 keyboard W e i Enter 10 and press ENTER to confirm the inputs 10 feeding plan gue group A gt WN ps Go to the first screen and press ENTER The cursor starts 104 A per 1 3 days Mw flashing fr 6 0 to 6 0 L gt i Enter the duration of the feeding period Press ENTER to 10 A per 1 6 days WW a confirm the input fi E DUELO NR SR Start Up 29 6 Start Up 6 1 Connecting the Mains Plug Warning Before switching the heating on fill up the boiler otherwise it will be damaged There will be no guarantee for a reliable functioning of the automatic feeder Open the door on the right hand s
112. equipment Use the equipment only to feed calves The equipment is to be serviced by trained and authorized personnel only To facilitate servicing store the instruction manual next to the equipment Expert installation correct handling as well as careful care and maintenance are the pre requisits to ensure faultless functioning of the equipment Incorrect data input may have serious consequences Therefore check the correctness of data input The livestock owner is liable for a regular and scrupulous control of his animals and the functioning of the equipment If for any reasons the system should break down or some calves should not make use of it the livestock owner is liable for choosing other feeding methods for those animals The manufacturer will not assume liability for injury loss or damage direct or conse quential of any kind from the use or inability to use the equipment Remove any projecting objects from the calf house e g pipe ends because collars might get caught in them You will find further safety instructions in the following chapters 10 Introduction 1 3 Safety Signs on the Automatic Feeder and the Concentrate Feeder Crush and cut hazard Moving parts starting automatically can crush and cut C D Keep hands and fingers clear before operating W This sign is located on potential danger areas on the automatic feeder such as the milk powder hopper the milk powder outlet the mixer as well
113. ers 1 and 2 mains ampere d E Move to the next screen The display shows the number of 234 silo 384 gt oi power failures for the concentrate feeders 3 and 4 mains interr s M Go to the next screen After a data error has been detected m 23 restore oi memory the computer can fall back on an internal backup since 17 07 03 Each backup is counted Press 0 C to set the backups to 0 and to update the date If backups occur regularly search for the cause of the error Go to the next screen The display shows the number of water 234water check up gt oi checks that have been carried out since the indicated date A since 17 07 03 4 water check will be carried out if the short electrode has not at all or not long enough been hit by the water jet YEN Press O C to set the number of water checks to 0 and to up date the date h 134 Animal Scales 17 Animal Scales For connection see Connection Plan Make sure that animal scales 1 is connected to feeding station 1 and animal scales 2 to fee ding station 2 On the motherboard scales 1 corresponds to channel 4 and scales 2 to chan nel 5 In keyboard menu Animal Scales program switch position 10 enter 25 to carry out the following Test the connected animal scales The display shows the animal weight that has just been ascertained Tare the animal scales and carry out weighing Check whether communication has been established to the
114. erschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 003 7721 0090 020 Drehschalterknopf switch button 006 7721 0060 182 Drehschalter mit Anschlusskabel SA rotary switch with cable for SA 012 7721 0040 182 Platine Tastaturkarte SA2 board circuit card for keyboard SA2 015 7721 0091 248 Kabelbaum Bedienteil TAK SA2 A cable harness operating unit TAK SA2 A 016 7721 0091 249 Kabelbaum Bedienteil TAP SA2 A cable harness operating unit TAP SA2 A 018 7721 0040 198 Display LCD SA2 2x20 123x23mm display LCD SA2 2x20 123x23mm 024 7721 0097 064 Platine Rechnerk f SA2 099 m Speicherk u Progr Satz circuit card cpu SA2 memory programme chip 027 7721 0091 193 Platine Speicherkarte SA2 circuit card for memory SA2 030 7721 0091 417 Schnittstellenkarte RS422 mit Zubeh r RS422 Interface card with accessory 031 7721 0091 416 Schnittstellenkarte RS232 mit Zubeh r RS232 interface card with accessory 036 7721 0071 412 Flachbandkabel Bedienteil SA FE flat strip cable operating device 039 7721 0041 398 Platine Steuerungsverteiler m Filter SA2 ab 07 01 board control distributor with filter SA2 as of 07 01 042 7721 0060 206 Steckdose f r Antenne SA ME mit Dr hten antenna socket for SA 051 7721 0071 428 Buchse 3mm BU 3400 gr n mit Isolierring und Mutter socket 3mm BU 3400 green with insulating ferru
115. es Fa Go to the next screen 4 box 1 Re priority no ps Eg Select box 1 or 2 4 box 2 gt Y priority no ps E Select yes and press ENTER to confirm the input 4 box 2 gt xl ene priority yes A After the entered duration of the accustoming period has lapsed the warn animals or the feeding station 1 or 2 are privileged until you change priority yes into priority no 60 Functioning of Automatic Feeder and Concentrate Feeder 8 Functioning of Automatic Feeder and Concentrate Feeder After the animals A B C D have been registered in a group they are fed according to the corresponding plans The current drinking or concentrate entitlement is determined in the interval feeding system according to the corresponding plan The feed requirements are accumulated from interval to interval and demand is possible as soon as the minimum saved quantity is reached As of 8 p m the total amount of non consumed feed will be available until midnight calculation Interval Feed System Basic function Animal with 5 L milk per day 1 5 L minimum saved quantity and 2 0 L maxi mum quantity 20 entitlement intervals 1 clearing interval Save up amount in litres 5 to EC ro Fil available 1 5 l S consump 1 51 T d I delay r 2 maximum quantity minimum save up available 3 5 1 Feed limitation consump 201
116. ettings gt S i mixer Press Arrow Right to go to the next screen cleaning mixer gt SR automatically yes Cleaning 123 ps ba Enter no if the mixer must not be cleaned automatically cleaning mixer gt xl este Press ENTER to confirm the input automatically no If you select yes press Arrow Right to move to the next cleaning mixer GR a screen Press ENTER 1 time day N Enter the frequency of cleaning processes Press ENTER to cleaning mixer I am confirm the input 3 times day i Move to the next screen If more water is needed for mixer mixer E 5 a cleaning here you can enter the corresponding quantity el aber 0 ml 13 2 2 Cleaning Settings Suction Hose In menu Cleaning Settings Suction Hose you can activate suction hose cleaning for those animals of a certain group and as of a certain age weeks after housing After an animal has drunk the last available portion a 0 25 liter water portion is delivered into the mixer jar after draining time has lapsed Usually an animal stays a little bit longer in the feeding station suckling at the teat and facilitating in this way suction hose cleaning Rinsing Turn the program switch to 2 rinsing cleaning ES mixer D Press Arrow Up or Arrow Down to select submenu cleaning gt Y Settings settings Press Arrow Right to move to the next screen cleaning settings gt X s S mixer Press Arrow Up or Arrow Down t
117. f only the Respon der number is displayed it could not be allocated to none of the animal numbers If you activate automatic registration each animal number will be registered automatically 110 Alarms 12 3 Concentrate Alarms Warning today Warning yesterday 3 day warning p d 2 Alarms prm p Warning today Warning yesterday 3 day warning Warning today is determined by the warning level and is displayed as of a certain time for those animals that have not consumed enough concentrate Warning today disappears auto matically as soon as the animal has consumed the total feed quantity You can delete warning today only temporarily It reappears in switch position Feeding Mode as the reason for the alarm message is still existing Warning yesterday is determined for each individual animal It compares the feed quantity consumed during 1 day with the 3 day average Warning yesterday is determined during daily calculation It is displayed for those animals having reached the warning level If the average consumption of the last 3 days compared with the set value of the concentrate plan is below the warning level the corresponding animal will appear in 3 day warning Press O C to delete the 3 day warning If an animal appears in warning yesterday the 3 day warning will not be displayed Turn the program switch to 3 alarms messages dr 1 gt 917 exp Select submenu Warning Animals C C
118. fed Animal Data amp Info pa ps Select submenu Register animal data amp Info3 Y register E Press Arrow Right to go to the next screen The display shows g anim numbers gt Rat the number of available animal numbers are available Press Arrow Right to move to the next screen la register in A Ch E Select the animal number 12a register in A Y Press ENTER to confirm the input l2a register in A u ge Eg Select the group A B C D 12a register in B Y Press ENTER to confirm the input SS eae If in Setup no scales have been activated the cursor automati 12B weight 55 kg cally jumps to the following screen LWG 561 g day 52 KR 8 eae m W h pP Registering the Animals Enter animal s weight and press ENTER to confirm the input 12B weight 55 kg LWG 561 g day It is indispensable to key in animals weight if during the feeding period weight dependent additive prescriptions are fed This ensures that the animals automatically get the additive amount corresponding to their weight How to correct misentries relating to weight and group If an animal has not been allocated to the desired group in submenu Change Registration you can rectify this manual input as soon as registration has been completed If the entered weight is wrong in submenu Weight and Feeding Days you can rectify this manual input Setting housing date At reg
119. g regulation is related to the portion size and the drinking speed of the animals To measure the temperature do not extract more than 0 5 liters If you want to carry out further measurements you have to wait until the boiler has restored the temperature Heat transmission time depends on the input and outlet temperature of the liquid and may vary between 10 and 25 seconds Turn the program switch to 5 calibration calibration gt water boiler Wait until the orange pilot lamp of the boiler water heating has gone out Press Arrow Right to extract 0 5 liters of water water targ 500ml measured o c ml Hold a measuring vessel under the discharge Press Start Stop Measure the water temperature in the mixer jar by means of a precision thermometer The next portion will be dispensed as soon as heat transfer time has lapsed approx 30 se conds Carry out careful measurement and then alter the temperature if necessary in order to reach the desired temperature If you want to carry out further measurements you have to wait until the orange pilot lamp for the heating has gone out Setting the Heating 47 7 7 Heating for Milk Powder Outlet and Protection against Frost AG Before opening the power unit you have to make the automatic feeder currentless in order to avoid electric shocks To this end turn the main switch to position 0 OFF or pull the mains plug Inside the power unit is located a distribution board with inte
120. g type bolting 1 4 AG ID 7 5 10 L 30mm 060 7721 0060 099 Verschraubung mit berwurfmutter und Mutter screw coupling with union nut and nut 066 7721 0060 161 Dichtung 27 0x21x2mm graphitiert washer 27 21 2mm graphitized 078 7721 0010 112 Niederdruckmagnetventil 230V 50 60Hz 8 5mm mit T lle u Gewi low pressure solenoid valve 230V 50 60Hz 8 5mm nozz thread 132 7721 0080 037 Schwimmertank kompl mit KS Schwimmerventil und Deckel float pot complete w KS float valve and lid 138 7721 0096 249 Schwimmertank 355x190x155 kompl mit Halterung water tank compl 40347 02 02 Pos Item 003 006 009 012 015 021 024 039 048 051 054 Ersatzteilliste 13 11 02 Page Blatt 5 spare part lists Wasserversorgung TAPS ohne Steckverschraubung water supply TAP5 40347 40347 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0080 051 Schlauch 13 0x3 5mm PVC mit Gewebe hose pipe 13 0x3 5mm PVC fabric reinforced 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 7721 0098 654 Magnetventil 230V 50Hz 4 0 mit T lle D se 3mm u 3 4 berw Solenoid valve 230V 50Hz 4 0 nozzle fitting3mm 3 4 union nut 7721 0080 059 Dichtung 24 0x17x2mm graphitiert washer 24 17 2 mm graphitized
121. gent dosing pump Hly protection door 16 Manual Feeding Pump 1 7 Manual Feeding Pump Thanks to the manual feeding pump calves may get easily accustomed to the teat The fee ding pump is located between mixer exit and feeding station You can activate it by pushing a button at the lower side of the chassis or at the feeding station The milk is then delivered directly from the mixer to the teat and into the mouth of the calf You can also use the feeding pump e g to drain off manually the rinsing water in the mixer jar via the mixer draining valve or the suction hoses Box valve 1 Box valve 2 Mixer draining valve Suction hose connection 1 At ae gt pw NA p Suction hose connection 2 i m r Feeding pump qe Hose connection for mi uction hose connection to mixer xer draining valve NOS e cian Never clean the feeding pump by means of the cleaning sponge Technical Data of the Automatic Feeder 17 2 Technical Data of the Automatic Feeder Please observe the information on the nameplate located at the left of the chassis Electrical connection TAP5 SA2 27 F1 400V 230V 400V 3 N PE 50 Hz 16 A TAP5 SA2 27 F1 230V 230V L N PE 50 Hz 16A TAP5 SA2 28 P1 only for U S A and Canada 240V L1 L2 Grd 60 Hz 15 A TAP5 SA2 30 P1 only for Japan 200V 50 60 Hz 20 A Water connection 1 2 hose with 3 4 hose coupling The local water
122. grated switches See chapter 1 6 3 page 14 Distribution Board The left switch is used to switch on and off the hea ting for the milk powder outlet The right switch is used to switch the heating cable on and off In summer it is imperative to set both switches to 0 OFF The heating for the milk powder outlet prevents creation of condensate on the milk powder outlet The heating cable with temperature control is available as an accessory and can be retrofit ted at any time It is active as soon as temperature falls below 3 C and protects hose pipes solenoid valves and pressure reducer against frost We recommend to mount a heating cable in case the automatic feeder should be installed in an unprotected location exposed to ex treme cold 48 Animal Identification 7 8 Animal Identification and Responder Number Input 7 8 1 Animal Identification ear tag Responder 1 b Calfscan collar gt f A PM Re sponder Each animal has to wear a collar with a Responder or an ear tag Responder in order to be identified The Responder has a 4 digit number imprinted on it This number defined as a Responder number is transmitted via transmitter signals from the Responder to the antenna in the feeding station As the Responder number is not suitable for rapid identification of individual animals each animal has on its collar or in its ear additionally a large animal number that can be easily r
123. h components have been installed amp performs several setup tests On standard units there are 2 things to configure 1 drink boxes 7 3 6 remember to enter both boxes 2 detergent pump 7 3 8 3 Cancel Animal Delete Transm say yes to this Turn dial to 10 keyboard Press 5 then enter This is the setup screen Down arrow moves through the accessories concentrate pellet feeders baud rate printing animal scales interface test boxes drink stations distribution pause detergent pump air cleaning institute connection test Right arrow takes you into the submenu for that particular accessory or activity Work through the necessary submenus step by step as directed by the display D Calibrate 7 5 note try to get the farmer to watch the calibration steps as the farmer should repeat all calibrations once a month whilst the machine is in use 1 On standard units there are 3 keyboard fields to calibrate 1 water boiler 7 5 1 2 milk powder 7 5 1 3 detergent 7 5 3 use alkaline detergent from the dairy Turn dial to 5 calibration Display reads calibration water Down arrow moves through the things that could need calibrating water milk powder additive detergent concentrate pellets Right arrow takes you into the submenu for that particular substance Work through the necessary submenus step by step as directed by the display 2 Check water
124. he next portion is dispensed as soon as the dosing flap is not covered anymore 64 Releasing an Extra Milk Portion 8 4 Releasing an Extra Milk Portion 8 4 1 The Electrode is Free If the electrode is free in switch position Feeding Mode you can manually release any number of milk portions whatever These milk portions are neither deducted from the feed entitlement nor they are stored by the program Feeding Mode Turn the program switch to position Feeding Mode Q a E M pe Press Arrow Left The display shows the following message extra portion GEM 0 5 L 120g L start Press Start Stop to prepare a milk portion of 0 5 L with a con So centration of 120 g L uw The milk portion is dispensed either at the feeding station or into a container e g a bucket i If the portion is dispensed at the feeding station you have to extra portion W select the desired station in order to open the corresponding bors 2 A suction line X If the portion is dispensed into a container e g a bucket extra portion press 5 The milk is then delivered via the mixer outlet bors 5 valve from the mixer into the container The display shows You can also manually enter the output quantity as well as the concentration Press ENTER to raise the output quantity and or to change the extra portion concentration of a milk portion Potential input for the output 1 5 r 130g L start quantity 0 5 to 25 5 L standard va
125. he animal that has to be cancelled PR ES Select yes and press ENTER to confirm the input The fol 14a is cancelled xl este lowing message appears Go to the next screen Here you can cancel all animals that all expired animaly Rat have reached the end of the feeding plan cancel reg no Select yes and press ENTER to confirm the input The dis animals cancelled 3 SR d play shows the number of cancelled and available animals numbers evailablel ba Move to the next screen Here you can cancel all animals all animals gt Ra cancel reg no ES Select yes and press ENTER to confirm the input The dis animals cancelled 26 x og play shows the number of cancelled and available animals mans exiis Animal Data and Info 117 12 5 4 Change Registration In menu Change Registration each animal can be allocated to another group A p Select submenu Change Registration animal data amp Info A Y change registrat E Go to the next screen The second line shows the remaining 10B change into A Ra days until the end of the plan expires in 42 days E p Select the animal number Y Press ENTER to confirm the input ee pa Eg Select the desired group Y Press ENTER ene 118 Consumption 12 6 Consumption In switch menu Consumption the total requirement for each feed component MP additi ves and concentrate is calculated per day and appliance pz Go to the next screen The displ
126. he second line indicates the current drinking speed today 1A dr speed L min as a percentage compared with the 3 day average as well as today 72 0 82 gt the corresponding figure in liters per minute The displayed animal e g is a warning animal because it has drunk slowlier than usual and the drinking speed is below the alarm level of e g 80 Warning yesterday The second line indicates yesterday s drinking speed as a per 12A dr speed L min centage compared with the 3 day average as well as the value yest 78 0 94 gt in liters per minute 12 2 4 Additive Alarm If an animal drinks up the milk portion in the mixer jar before 17c additive alarm the total additive amount has been added to the milk the fol 109ng dosing time s lowing warning message will be displayed Alarms 109 If the dispensed additive amount falls below the minimum 17C additive alarm value of 1 gram per portion the display will show the follo dos quant only g wing warning message 12 2 5 Unknown Transmitters If a Responder number that could not be allocated to none of unknown transmitter the animal numbers collar number is read it will be automa yo 1234 100a tically registered The same applies to a Responder number that has been allocated to a non registered animal number Example Responder number 1234 has been read and alloca ted to collar number 100 The animal number is available now but the animal has not been registered yet I
127. hose pipe cleaning pistol 7721 0099 592 Schwammgummikugel 5 er Pack 11mm Durchm sponge pellet 11mm packet of 5 7163 9923 110 Fliegenschutzpaket SA2Plus SM2Plus SA2000 fly protection set SA2000 7721 0030 032 Saugbiigel kompl Spritzblech Sauger Saugt lle teat bracket assem splash guard teat teat connection
128. ht arrow into the next screen Display reads 49 silo 3 amp 4 test connection no Don t change this screen Just right arrow again to the next screen If the connections are effective the screen says 49 silo 1 amp 2 test connection OK If there is a problem the screen says 49 silo 1 amp 2 test connection error If there is an error check your wiring connections again amp repeat this test If there is still an error you will need to perform an interface test see 7 3 5 Ring Tullamarine for assistance with this u C Configuration 7 3 1 This tells the stand alone keyboard that you have installed pellets feeder s When configuring pellet feeders the stand alone keyboard uses the following terms silos 1 4 pellet feeding stations 1 4 C1 C2 the 2 types of pellet grain Dial on 10 keyboard Press 5 then enter Display reads 5 setup concentrate Right arrow into this submenu Display reads silo 1 amp 2 available no Change display to yes amp confirm with enter Right arrow into next screen Display reads silo 1 C1 down arrow to check the setting for silo 2 if there is a 2 pellet feeder Right arrow into next screen Display reads dosing code group A Select the group A D then right arrow into next screen Display reads dosing code A C plan no Down arrow changes screen to dosing code A C consump yes You have to choose here between C plan amp C consump details below u Suggested settings
129. i cine has to be distributed to individual animals to a group or to all animals as a prophylaxis Press Arrow Right The display shows the duration and the dosage of medication Select the desired prescription 1 4 according to which the animals should get their medicine Press Arrow Right to move to the next screen Press Arrow Up or Arrow Down to select the animal to be treated with medicine Enter yes if the animal has to be treated with medicine ac cording to the entered prescription Press ENTER to confirm the input Enter no if the animal should not get any medicine Press ENTER to confirm the input If you enter yes and an animal scales is connected the dis play shows If no animal scales is connected the display shows Key in the estimated animal weight and press ENTER to con firm the input medicine 3 distribute animal specific gt distribution X1 g 100kg 5 d gt from 5 to 5 g INS XU apply no LA X1 apply yes lA anim weight correct 50 kg LAT weight 50 kg LWG 500 g day If the additive has to be dispensed in accordance with weight make sure that the entered animal weight is correct Heavy animals get more additive than light weight ones After you have confirmed animal s weight the display will show the number of the animal that is entitled to the additive next pp pp pP pp P pp Co Additives 9 The animals can only be fed according to
130. ic Inputs during Installation The display shows the following message Select yes and press ENTER to confirm the input After New installation has been carried out the message finished appears in the second line of the display In this menu you can move to another screen If the automatic feeder is running you may recover the standard values of the automatic feeder at any time All values modified manually like e g feeding plans are deleted and overwritten by standard values This process does not concern the animal numbers already entered Move to the next screen Select yes and press ENTER to confirm the input All ope rational data are deleted and overwritten by standard values instruction manual read no instruction manual read yes 99 new installation finished 99 new installation operat data no 99 new installation operat data yes Co Setup 3 7 3 Setup In Setup you can select the additional functions concerning concentrate animal scales and printing and enter the baud rate for the PC and the concentrate feeders In addition in this menu you can test the interfaces register and cancel the feeding stations In Setup you can also set the draining time If the Stand Alone is equipped with a detergent dosing pump or and a device for compressed air cleaning you have to select these functions in Setup too As the program is menu driven all non selected functions are not displaye
131. ide of the automatic feeder Turn back both thermostats to zero and turn the main switch ON OFF to position O in order to switch the automatic feeder off Connect the mains plug and switch the automatic feeder on by turning the main switch to position I ON Once you switched the automatic feeder on the display briefly shows the program version 6 2 Filling the Boiler with Water Before switching the heating on fill up the boiler otherwise it will be damaged In this case there will be no guarantee for a reliable functioning of the automatic feeder e Keep the manual key Water pressed until an air bubble free water jet flows into the mixer jar This indicates that the boiler is now filled with water 30 Start Up 6 3 Filling the Milk Powder into the Powder Hopper Only fill in milk powder that is suitable for calf feeding Do not put paper or other foreign matter into the powder hopper There is no warning when the powder hopper is empty The automatic feeder continues working in the feeding mode without milk powder Basic Inputs during Installation 31 7 Basic Inputs during Installation 7 1 Checking Date and Time Keyboard T When installing the automatic feeder first of all you have to check and if necessary change date and time in the keyboard menu Machine Data Time goes on even after the machine has been switched off Turn program switch to 10 keyboard
132. in silo 1 The first line shows the date of last deletion idling shaft 2 of this error message Potential corrective action e Check whether the dosing flap is easily moving Change position of the adjustable plate with reed switch 106 p Alarms Check feed for bridging Press C to delete the message The date is then updated au tomatically 12 1 5 Mixer Outlet 3 Alarms e p If during automatic mixer cleaning heat exchanger cleaning or automatic calibration the water in the mixer jar is not drained off within 2 minutes the long electrode is not free an alarm for mixer outlet will be triggered The display shows machine alarms See alarms Turn the program switch to 3 alarms messages gt mach alarm 1 Press Arrow Right to move to the next screen al mixer outlet to delete press 0 C Potential corrective action Empty the mixer jar if necessary Check the mixer outlet valve and clean it if necessary Check whether the feeding pump intakes some liquid Press O C to delete the error message after the mixer jar has been emptied 12 1 6 Remaining Detergent pp If during the cleaning processes with detergent in case the automatic feeder is equipped with a detergent pump that has been previously activated in Setup power failure occurs be fore the remaining detergent could be removed from the system an alarm for remaining de tergent will be displayed as soon as
133. ing gt settings cleaning settings 3 mixer cleaning settings 3 air cleaning air cleaning gt automatically no air cleaning gt automatically yes air cleaning gt box 1 box 1 air cleaning gt medium yes break air cleaning 3 when calf visit no 126 Cleaning thout feed entitlement is identified in the feeding station Yes means that compressed air cleaning does not cut off until an animal without feed entitlement is identified in the feeding station An entitled animal immediately gets the feed to which it is entitled If an animal without feed entitlement is identified in the feeding station compressed air cleaning will restart 2 minutes after break off If an entitled animal leaves the feeding station where it has been identified the following compressed air cleaning will not start until the pre set time in submenu remaining portion empty after minutes has lap sed Press ENTER to confirm Yes or No p Press Arrow Right to move to the next screen By default air cleaning after ge compressed air cleaning starts as soon as the mixer jar is fed im 30 min empty and waiting time has lapsed 30 minutes ES Press Arrow Right to move to the next screen Select the ope operating mode gt ei ge rating mode in accordance with the season summer yes For the winter operating mode we suggest to shorten the time until the remaining portion is pumped off see chapter 13 2 3 Cleaning
134. iquid The mixer is connected by a suction hose via a box valve to the feeding station The milk flows through the suction hose to the teat in the feeding station 8 2 Distributing the Milk As soon as the level electrode is free long electrode the machine starts preparing the next portion 8 2 1 In the Restricted Mode The electrode is free If an entitled animal enters the feeding station and is identified the automatic feeder prepa res a milk portion as soon as the mixer jar is empty The milk in the mixer jar grounds the level electrode long electrode As soon as the animal has drunk up the milk and the elec trode is free again the machine starts preparing the next portion in case the calf has still drinking right The electrode is covered If an entitled animal enters the feeding station and is identified the remaining portion will be stirred in the mixer jar After the animal has drunk the remaining portion i e the mixer jar is empty and the electrode is free again the automatic feeder starts preparing the next portion Two feeding stations If an entitled animal is identified the corresponding suction line will open If the animal is not entitled anymore the suction line will close as soon as the long electrode is free again and the entered draining time has lapsed standard value 16 seconds If the long electrode is still covered the suction line will close after approx 2 minutes 62 8 2 2 Distributing th
135. ir function when you press them The display shows the function that is active at that moment Yes turns into no into The memory is open or closed Horizontal arrow keys When the memory is closed cursor does not flash you can move to the next screen with Arrow Right and return to the previous screen with Arrow Left The little arrow at the lower right of the screen shows you that another screen will follow gt Vertical arrow keys pp When the memory is closed you can recall the available menus with the vertical arrow keys after having previously selected the switch or keyboard menu These arrow keys are active when the display shows Arrow Up A a Arrow Up A next to the animal number indicates that you can select the one higher or the one lower animal number The same refers to selection of the animal groups A B C and D 26 Operation and Operating Elements 5 1 3 Manual Keys Press the manual keys in order to activate the corresponding functions regardless of the con trol Mixer motor Powder motor Detergent dosing pump Additives IE Mixer outlet valve Water solenoid valve not available not available In order to save the sealing make sure that the mixer never runs without liquid 5 2 x Verifications X ag h eae est m h Input Routine 27 Input Routine Pr pP Keep the function tab
136. ired animal number animal No la and the corresponding Responder number transm No 1234 Press ENTER to confirm the input Press Arrow Up or Arrow Down to select the next animal animal No 2a number transm No 1235 Press ENTER to confirm the input After the Responder input has been completed press ESCAPE to return to the menu ech Registering the Animals 5 7 9 Registering the Animals At animal registration the animals are allocated to several feeding groups according to their animal numbers You can choose between individual group or automatic registration The animals can be allocated to four different groups A B C D thus being fed group specifi cally Example Group A for heifers less increase Group B for bull calves more increase Group C for white veal calves Group D for other calves Group assignment is only related to the feeding plans according to which the animals are fed All animals can be fed at any feeding station irrespective of the group to which they have been assigned Only valid for Combi feeders animals being fed only with milk or only with milk pow der water have to be allocated to different feeding groups 7 9 1 Registering Individual Animals If the livestock gender age weight is not homogenous you have to register the animals individually in the corresponding group Turn the program switch to 6 animal data and Info animal data amp Infos weight days
137. istration the current date is automatically taken over as housing date You cannot change this date At registration all animals start on the first day of the feeding plans After registration has been completed the display shows the 1A is registered following message Press Arrow Up or Arrow Down to select the proximate avai 13a register in B lable animal number Press ENTER The display automatically shows the group 13B weight 55 kg selected last as well as the last weight input Press ENTER to LWG 561 g day confirm the input or key in the desired figure After the last animal has been registered press ESCAPE to go back to the menu Registering the Animals 7 9 2 Registering Groups e Animal Data amp Info prm p i I Ba pp ene h gne h h este X ag h gne a Ni 5 WV If the livestock is homogeneous gender age weight you can register several animals si multaneously in a group Turn the program switch to 6 2 animal data and Info Select submenu Register groups Press Arrow Right to move to the next screen Press ENTER Enter the first animal number required and press ENTER to confirm the input Enter the last animal number required and press ENTER to confirm the input Select the group Press ENTER to confirm the input The following screen is displayed Press ENTER Enter a representative animal weight
138. justment LCD display d p O programme chips replaceable Speicher Karte date memory replaceable opprionally jumper BT1 A3 processor card o channel 3 A amp M A3 X3 channel 4 channel 2 BT1 A2 keyboard card min TAP5 SA2 XX F Zeichnungs Nr PL10245 e eps T i Blatt 10 Micro identification Forster TSERNIKSENDEN Wersions le a S AC Sensitivity card gezeichnet Datum 17 10 2005 vere Sea Anderung Ind Datum Name Name jr G ltig bis mains connection 230V L N PE 50Hz 60Hz main switch LV1 power distribution unit LV1 S1 ie ple LVI A1 ine plu 0 LVI KE P STi m line filter L1 Ce brown 1 2 e amp L L re brown LINE LOAD N c Hblue N 2 en 2 2 e4 N C N Le blue PEIC green yellow ARE E E BE H En E E green yellow Ke N j I LV1 X2 BO1 X1 minimum working temp heating overheating thermostat thermostat thermostat B01 S3 42 43 C 38 40 C iid B01 S1 1 B01
139. k plan allowances as pellet intake increases It works in the same way as correcting calf age at registration When a calf s daily pellet intake averaged over 4 consecutive days reaches the start value of the weaning plan the calf is shifted along it s milk plan to the start of the declining period in the milk plan eg from 5 0L to 2 0L When the calf s daily pellet intake averaged over 4 consecutive days reaches the end value of the weaning plan the calf is again shifted along it s milk plan to the end of the declining period in the milk plan Standard weaning points are start 0 5kg end 2 0kg If you want to change the weaning points Turn dial to 10 keyboard Press 45 then enter Display reads 45 weaning group A no Enter desired calf group A B C or D then right arrow to next screen Display reads 45 group X yes feed according to plan Down arrow amp screen reads 45 group X no C dependent feeding You have to choose between the two screens If you want to wean off milk as pellet intake increases you should Down arrow to 45 group X no C dependent feeding Press yes no to change screen to 45 group X yes C dependent feeding A confirm with enter this automatically changes the feed according to plan screen to no Right arrow again amp display reads group X start 0 5kg end 2 0kg To change these values press enter to open the displayed fields then enter the desired values the
140. ke the animals youn ger and to shift them to the left of the curve Turn the program switch to 6 2 animal data and Info animal data amp Info3 weight days fed Press Arrow Right to move to the following screen 2A corr 0 days expires in 77days Select the animal number Press ENTER to confirm the input Enter the number of correction days and press ENTER to con firm the input At registration the animals start on the first day of the curve Therefore at housing you can not enter negative numbers because no animal can be fed prior to the beginning of the curve The animals cannot be made younger immediately after housing If during concentrate feeding automatic weaning is active and the animal has exceeded the initial value the display will show in the first line e g weang 5 days weang weaning days instead of e g corr 0 days In this case the animal will be shifted to the right of the feeding plan by 5 days 56 Entering Deviations 7 11 Entering Deviations In this menu you can change the milk quantity the concentration the concentrate or the additive amount for each individual animal adi The submenus relating to the additives are displayed only if at least one animal gets an addi tive 7 11 1 Deviations of Milk Portions fe Turn the program switch to 7 deviations p ES Select submenu Feeding deviation Y feeding i pa Go to the next screen The first line contains informatio
141. ked or not because the identified animal is in waiting feed in the mixer Check Functions time after having consumed electrolyte See chapter 10 4 page 94 Distributing the Electrolyte 99 100 Animal Verification 11 2 Animal Verification Menu Animal Verification in switch position 4 contains all information about animals feeding behaviour the concentrate feeder and the animal scales While menu Alarms in switch position 3 only displays the warning animals menu Verification in switch position 4 shows all check functions for all animals Menu Animal Verification contains the following submenus Feeding behaviour C1 and C2 C1 C2 Visits Animal scales Number of animals 11 2 1 Feeding Behaviour pp Feed delay u ot M Rat E Submenu Feeding Behaviour displays the values concerning today s and yesterday s feed entitlement the breaks and the feeding speed You will find more detailed information on Breaks and Feeding Speed in chapter 12 ff page 104 ff Alarms Select submenu Feeding behaviour Go to the next screen The upper line shows release time of the milk and the current feed entitlement The lower line shows in which feeding station the animal has been identified last if no number appears but a dot instead the animal has not been identified in none of the feeding stations today s milk quantity and to
142. l TAP5 SA2 XX F1 TE Zeichnungs Nr PL10245 Blatt 5 i ee e echni m Micro identification Versions Nr a AC Sensitivity card Datum 17 10 2003 Oa Anderung Ind Datum ame jr G ltig bis LTI A1 power card LTI A1 power card gt F22 T13 15 12VDC UV o o o YY o 557 5 E UE TR e 9 5 blue e S 16 pins brown o e e a black e e 2 weer BTI Al ai yellow control distributor t D o grey with filter KE a E ERI x white SA2 as of 07 01 D brown D D D E Sch EE ae i LTI A2 X1 PE n i2voc Y 28 250 235 ERE 3 9 EW BE 2 Zor Kel E SA o Ba 881 ggr BaF 28 Ehe Ek SE 2 38 3 433 d Qo TAP5 SA2 XX F1 T Zeichnungs Nr PL10245 igi F rster Technik GmbH Blatt 6 Micro identification Versions Nr a AC Sensitivity card gezeichnet Datum 17 10 2005 mt Anderung Ind Datum Name Name jr G ltig bis O 1 2 3 4 5 6 7 8 9 BT1 A2 keyboard card BT1 A2 keyboard card 388 CN CN CH III o KL um o ee EE 8 s SSR LED s gga 5 x8 E a Gom e CY 0 as 2 E 5 7 N EC Z gt zu 2285 OR ZZ i 9225 C D GOU OO O om H 5 rn u N o A2 X16 S A2 X17 Kn 5 2347 84 Y Y n UC E oD E X t
143. le and nut 054 7721 0070 480 Buchse 4mm BU 4400S schwarz Isolierring u 2 Muttern socket 4mm BU 4400S black insulating ring and 2 nuts 057 7721 0098 546 Entst rsatz f r Elektrode Pulver MTB screening for electrode Powder MTB 060 7721 0060 093 Elektrode SA SA2 PLUS FE Baby Milk 1700 mit Stecker sensor for SA 069 7721 0040 613 Doppelelektrode SA2Plus 1700 mit Stecker double electrode SA2 Plus 1700 with plug 072 7721 0070 242 Bedienfeldabdeckung SA cover for control unit SA 075 7721 0040 263 Folie Tastatur SA2 Plus Neutral DE foil for keyboard SA2 Plus Neutral DE 078 7721 0040 333 Programmsatz f SA2 program set for Sa2 081 7721 0091 192 Platine Rechnerk f SA2 099 o Speicherk o Progr Satz circuit card for cpu SA2 w o Programme chip w o memory 084 7721 0070 220 Schutzdeckel B H A 3DB mit Dichtung cover B H A 3DB with sliding ring 98453 01 00 Pos Item Ersatzteilliste 13 11 02 Page Blatt 10 spare part lists Bedien und Steuerungsteil operating and control unit 98453 40436 g ltig valid bis up till 30 10 2001 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description Kok OK OK OK ck ck ck ch ck ck ck ck ck ck 7721 0040 435 Bedien und Steuerungsteil TAK VDW SA2 Plus operating and control unit TAK VDW SA2 Plus 7721 0040 436 Bechen und Steuerungsteil
144. le at your fingertips Function table At the left of the function table Switch Menu are listed the names of the main menus cor responding to the relevant position of the program switch At the right of them are indicated the submenus and the corresponding messages displayed on the screen At the left of the function table Keyboard Menu are listed the numbers you have to enter in order to move to the keyboard menus The abbreviations used in the program are listed in alphabetical order at the lower part of the function table Turn the program switch to select the desired switch menu Press Arrow Up or Arrow Down to select the desired submenu The switch or keyboard menu contains the submenus written in columns and in vertical or der Arrow Up on the display indicates that the switch menu consists of several submenus Press Arrow Right to select one after another all messages of the selected menu Arrow Right on the display shows that further screens are going to follow Press Arrow Up or Arrow Down to select the animal number or the group When the keys are active the display shows the character You have to open the memory before making inputs the cursor flashes For this press ENTER The memory for the input of numbers into the keyboard menu is already open The cursor flashes Enter the corresponding figure and confirm with ENTER If a menu has several in put possibilities only op
145. les HS1 A xl este station 2 enter yes and press ENTER to confirm the input f eeding box 2 yes pel Press Arrow Right to move to the next screen 5 anim scales HS1 A Rat weight factor 178 Press ENTER Enter the weight factor needed to calculate the am total weight of an animal Standard value 178 e Press ENTER to confirm the input e ee E Press Arrow Right to move to the next screen In this menu 5 HS1 tare value Ag the tare value is automatically ascertained and set 44o set 2 start The processor will convert the electronic signals of the weighing cell of the animal scales into an indication of weight This conversion factor tare value is ascertained when put ting a weight of approx 50 kg on the animal scales Press Start Stop in order to tare the half body scales 5 HS1 tare value After tare has been carried out the display shows 5 50 kg put on start Press ENTER Enter the weight value used for weighing est I Standard value 50 kg b Stop h Press ENTER to confirm the input h ge Setup 37 Put a weight on the scales in case of 50 kg e g two sacks of 54 50 kg put on So milk powder Press Start Stop once again The display shows The tare value is automatically set for the connected half HW1 tare value body scales For example 440 set start Press ENTER to confirm the indicated tare value eue ndi In case the tare value should be checked on
146. ll it up Proceed as for start up 14 2 Service and Maintenance of the Concentrate Feeder Daily Check the feed level of the concentrate feeder Fill up the concentrate feeder if necessary 130 Service and Maintenance of the Concentrate Feeder e Check whether there is remaining feed in the feed bowl and remove it if necessary e Keep the dosing flap clean and free from feed rests Check whether the LED of the feed contact lights up when the feed bowl is empty Regularly e Calibrate the concentrate regularly e Check the calibration of the concentrate at least each time the concentrate is delivered or crushed or rolled Shutdown Empty the concentrate feeder and remove feed rests Place the concentrate feeder in a dry and clean location For commissioning proceed as for start up Never spray the electrical parts with water List Printing 131 15 List Printing In keyboard menu 10 print list you can activate printing of a warning list and a verifica tion list at any time The annex of this instruction manual contains more detailed informa tion on how to connect the printer to the automatic feeder Warning list The Warning list contains all warning animals with the corresponding warning messages Two lists are printed the one for milk warnings and another for concentrate warnings Verification list The Verification list contains information about feed entitlement milk consumption as well as dri
147. lue 0 5 L Potential input for the concentration 0 to 255 g L standard value 120 g L eae ho A J mg d Press ENTER to confirm the input e este Press Start Stop to start the preparation of a drinking portion 8 Qop If you enter more than 0 5 L the drinking portions will be mixed up and dispensed one after another As soon as the long electrode is free the machine starts to prepare the next portion Therefore never tilt the mixer jar if you want to empty it E 7 After the first milk portion has been prepared select the desi extra portion W red box in order to open the corresponding suction line Press bors amp E 5 to dispense the milk portion into a separate container If the milk portions have been dispensed into a separate con extra portion finish tainer e g a bucket after dispense of the last portion the dis continue with 0 C play will show Releasing an Extra Milk Portion 65 To dispense any further milk portion enter the desired output quantity and concentration and repress Start If no further entries are made the machine will start operating in fee ding mode after a few seconds In case of large output quantities gt 1 5 L and rapid extraction of the portions the mini mum operating temperature ensures that the preparation of the milk portions is interrupted as soon as the boiler has restored the temperature The extraction speed of the milk portion
148. mal no xxx transm no XXxxxxxxx Scroll up or down to the first unused available animal number Press enter to open the display then enter the desired calf number no on visible eartag b then for the transm no field first check that the cursor is not flashing beside the transm no display If it is flashing press enter to make it disappear Then hold the calf s NLIS responder eartag in front of a drink station antenna amp press the start stop key or hold the calf in drinking box so that it s eartagged ear is beside the antenna The display thinks for a while as it reads the NLIS eartag then bleeps amp displays the internal responder number Press enter to confirm this number c Then press right arrow Display reads antenna test start Press right arrow again Display reads squelch antenna feeding 180 Change the squelch figure to O then confirm with enter this squelch step needs to be done only once at each drink station antenna G2 Allocate the calf to a group registering 7 9 To be fed by the machine a calf must be allocated to a group If you enter the calf identity numbers above but don t allocate the calf to a group it will not be fed There are 3 ways to allocate calves to groups a automatically 7 9 3 p56 b individually 7 9 1 p53 c in batches groups 7 9 2 p55 If the farmer plans to use just 1 feedplan the calves can be allocated to that group automatically If the farme
149. n Display reads silo 1 dosing quantity Og Press the button low on the left hand side of the transceiver box for pellet feeder 1 Collect amp weigh the pellets dispensed into the feed bowl Enter this weight into the stand alone display by pressing enter to open the display enter the weight amp confirm with enter 16 D Feedplans for pellet feeders These should be discussed with the farmer Feedplans for pellet feeders require data entry in 1 or 2 keyboard fields 1 the pellet plan 9 3 2 the milk weaning plan optional 9 1 2 The data used in the steps below are for the Westfalia Australia advanced feedplan Data in shaded fields is for information only it is not entered into the keyboard D1 The pellet plan concentrate plan 9 3 Turn dial to 10 keyboard Press 40 then enter Display reads 40 Ci plan group A Enter desired calf group A B C or D then confirm with enter Right arrow takes you into the pellet period fields for that group Press enter to open the displayed data fields then work through the display entering data period by period as per the following table period length Stage daily pellet allowance 1 5 days days 1 5 from0 2kg to 0 3 kg 2 40 days days6 45 from O 3 kg to 2 5 kg 3 35 days days 46 80 from 2 5 kg to 2 5 kg D2 The milk weaning plan optional concentrate dependent drinking 9 1 2 This lets you begin the process of weaning a calf off milk reducing mil
150. n Parts Stand Alone Powder Milk powder hopper with top section Quick coupling for suction hose cleaning not illustrated Push button Control operating and control unit for feeding pump N Main switch ON OFF ameplate Dosing slide Water outlet Electrode Control power unit integrated laterally Thermostats and overheating protection integrated laterally Mixer Solenoid valve for water supply integrated laterally Container for liquid additives and detergent detergent do sing pump feeding pump box valves mixer outlet Water supply valve integrated laterally Dimensions of the automatic feeder Height approx 1260 mm width approx 720 mm depth without additive dispenser approx 570 mm depth with additive dispenser approx 660 mm 12 Control of the Automatic Calf Feeder 1 6 Control of the Automatic Calf Feeder 1 6 1 Operating and Control Unit with Motherboard On the operating and control unit are located the following operating elements program switch keyboard manual keys and display The boards for display keyboard distribution as well as the motherboard are located inside the operating and control unit of the automatic feeder The motherboard represents the processor In case you do not use the connections located at the bottom of the operating unit take care to close them by means of sealing covers The motherboard
151. n confirm with enter 17 for the powder additive dispenser The additive dispenser only holds amp dispenses 1 additive at a time but the keyboard can store prescriptions for up to 4 medicines or supplements amp 1 electrolyte The keyboard refers to the additives as medicine or supplement 1 4 X1 4 electrolyte EL A Configuration When you install the additive dispenser it does not have to be entered in setup on the keyboard B Additive plans Additives require data entry in 2 keyboard fields 1 make out a prescription farmers can enter amp store prescriptions amp fill out the distribution fields when required 2 distribute the prescription which calves get it There are separate keyboard fields for the medicines amp supplements X1 X4 the electrolyte EL for medicines amp supplements X1 4 B11 Make out a prescription Turn dial to 9 additives Display reads medicine distribute Down arrow to medicine prescr make out Right arrow amp display reads prescr 1 select Select the prescription number 1 4 amp right arrow into that submenu The medicine supplement can be prescribed in 3 ways via the amount drunk g L via calf weight g 100kg fixed amount per day g day If you select g L the medicine will be added every feeding of milk If you select g 100kg or g day press right arrow again screen will say distribution to all portions yes Press enter to selec
152. n on 12C dr 6 0 L oi the milk amount of today In the second line you can raise or for 0 days 40 0 L reduce the milk quantity for a certain number of days starting from the feeding plan A Press ENTER Enter the animal number 14C dr 6 0 L ge I for 0 days 0 0 L Press ENTER to confirm the input The following screen e g 14C dr transfer am is displayed 1 5 L delete no WW pa ES Select yes to clear the carryover Press ENTER to confirm 14c dr transfer xl ne the input 1 5 L delete yes pa P Select no to maintain the carryover Press ENTER to con II SISSE x a firm the input 1 5 L delete no ps Go to the next screen le Clie 6 0 L Re for 0 days 0 0 L 7 Press ENTER Enter the number of days for the duration of 14C dr 6 0 e I addition reduction for 3 days 0 0 L Press ENTER to confirm the input ge ES Press the key to select for addition and for re 14C dr 6 0 L S a duction Press ENTER to confirm the input for 3 days 0 0 L Enter the amount of addition or reduction and press ENTER 4c dr 6 0 ene for 3 days 2 0 L After the entered period of time has lapsed the corresponding animal appears as expire an imal and is set back to the feeding plan N Entering Deviations 5 7 11 2 Deviations of Concentration pp p pa pp p A este Select submenu Concentration deviation gt concentration Go to the
153. n position Ad Lib switch over to Restricted and press RESET until both red alarm LEDs light up Then release RESET Enter the calibration values into the Stand Alone Turn the program switch to 5 calibration Select submenu concentrate The submenus are displayed calibration EN only if the concentrate has been selected in Setup concentrate 5 Press Arrow Right to go to the next screen calibration gt concentrate silo 1 Press Arrow Up or Arrow Down to select the concentrate silo ca1ibration EN 1 4 concentrate silo 1 Press ENTER to confirm the input Press Arrow Right to move to the next screen silo 1 dosing EN Example for silo 1 quantity 0g Press ENTER Enter the quantity dispensed and weighed during calibration Press ENTER to confirm the input Carry out the same calibration routine for all other registered silos Standard value for the calibration of concentrate 0 Setting the Heating 45 7 6 Setting the Heating 7 6 1 It is imperative to fill the boiler with water before switching the heating on Thermostat for minimum operating temperature and heating The thermostat for minimum operating temperature prevents too cold milk or water from being dispensed If the water temperature in the boiler falls below the set minimum water temperature the preparation of the milk will be interrupted until the minimum temperature is reached If the minimum operating temperature is not attained
154. ncentrate C plan yes consumption Enter the concentrate amount to be dispensed by the screw 5 dosing code A conveyor after the dosing flap has been released You can se o c plan x x gt lect C plan or C consumption C plan percentage of the concentrate amount to which the group is entitled at the present day according to the concen trate plan C consumption percentage of the average concentrate amount consumed during the last three days Press Arrow Right to move to the next screen and set the in 5 antenna Squelch put and reading sensitivity of the antennas The higher the concentrate 180 gt Squelch value the lower the identification range of the anten nas Potential input 0 to 200 Press ENTER to confirm the input The antenna type is decisive for the identification range In case of micro identification Calfscan you can set the range by the antenna Squelch The following table contains the Squelch values and identification ranges for the different Responders These Squelch values are empirical and factory set Squelch Standard values Identification range X Responder en max 25 30 cm Ear tag Responder 0 max 25 30cm PM Responder max 20 25 cm The entered value is active until you change it manually 7 3 2 Setting the Baud Rate for PC and Concentrate Feeder GH wu Ww Pr pP You have to set the same baud rate for the PC as well as for the concentrate f
155. nimal medicine 3 distribute electrolyte gt distribute animal specific gt distribution EL g L gt for 5 days 20 g L 5B EL apply no 5B EL apply yes Additives i co a If you select yes here you can enter the maximum quantity 5B per visit 9 5L i ez that is available for each individual animal each time it visits with milk the feeding station max 9 5 L Press ENTER to confirm the input If for a certain period of time you want to feed only electro per visit 2 5L ie ES lyte solution change the default setting with milk into x days without milk Then enter the number of days and press ENTER to confirm the input The following display appears ex 5B dr 6 0L for 3 days 0 5L Here you can decrease the feed amount In addition you can enter the duration of this reduction You can also decrease the feed amount per group gr A dr 50 delete no If a reduction supplement deviations is already active for an animal of the selected group in the second line you can enter whether it should be maintained or whether this animal should get the same reduction like the rest of the group The menu succession for group distribution is identical to the one for individual distribu tion For menu succession relating to electrolyte prophylaxis refer to chapter 10 1 page 88 Making out Medicine Prescriptions In case electrolyte distribution to an individual animal or
156. nking speed for all animals Keyboard Turn the program switch to 10 keyboard T e e i 2 Enter 21 and press ENTER to confirm the input 21 print list es I Ce warning list no Ka Press Arrow Right to go to the screen of the desired list 21 print list gt SR Example verific list no BS ES Select yes and press ENTER to confirm the input The will SR est be printed immediately 132 Error Messages 16 Error Messages The automatic feeder and the concentrate feeder are continuously monitored by the proces sor control Errors caused are displayed on the screen 16 1 Checking the Calibration Values of the Milk If one or more calibration values are missing the display will calibration values show adjust e Carry out calibration again 16 2 The Feeding Mode Cuts Off If the feeding mode cuts off because the temperature has fal len below the minimum operating temperature the display check temperature will show Check the position of the thermostats Check the heating 16 3 The Data Are Deleted If the data are deleted a bleep will be emitted This message data destroyed occurs very rarely and only after extremely intensive interfe press key 0 c rence on the control As soon as this message appears carry out New installation All New Press O C The display shows Data destroyed New Instal data destroyed C lation Yes Refer to chapter 7 2 page 31 Basic Inputs Du new inst
157. nna 2 we talk about faulty identification caused by an overlap of reach Faulty identification also occurs when animals standing beside the feeding station are identified In case of micro identification Mikro A 50 E Rig Ke Animal Identification Nedap you can set the identification range of the antenna by the antenna Squelch value In case of micro identification Mikro Tiris install a screening of the antennas by means of earthed metal sheet plates If necessary close off the area beside the feeding station Move to the next screen Set the input or reading sensitivity of squelch antenna the antennas The higher the entered value the lower the an feeding 180 gt tenna range Potential input 0 to 200 Press ENTER to confirm the input The antenna type is decisive for the identification range In case of micro identification Calfscan you can set the range by the Squelch value of the antenna The following table contains Squelch values and identification ranges for the different Responders These Squelch values are empirical and have already been factory set Responder Squelch Standard values Identification range X Responder de max 25 30cm Ear tag Responder max 25 30cm PM Responder max 20 25 cm The entered value is active until you change it manually 7 8 4 Manual Input of Responder Numbers i Pi gne h est ke Pr Press ENTER Subsequently enter the des
158. nung Item Part No Description 006 7721 0090 190 berwurfmutter 1 2 L 12mm ID 14 5mm sw24 union nut 1 2 L 12mm WAF24 009 7721 0060 160 Dichtung 18 5x12 0x2mm hart Vulkanfiber rot washer 18 12 2mm graphitized 018 7721 0060 022 Thermostat mit Spiralf hler Wechsler thermostat two way connection 021 7121 0090 008 Thermostat berhitzungsschutz 1 polig thermostat for overheat limitation 027 7721 0060 161 Dichtung 27 0x21x2mm graphitiert washer 27 21 2mm graphitized 035 7721 0098 291 Heizk rper 2 7KW 380V 400V 6 5mm Boiler Heating 2 7KW 380V 400V 6 5mm 036 7721 0098 787 Heizk rper 2 7KW 230V 6 5mm Boiler Heating 2 7KW 230V 6 5mm 037 7721 0096 496 Heizk rper 4 0KW 230V heating element 4 0KW 230V 038 7721 0098 048 Heizk rper 2 8KW 230V Heating 2 3KW 230V 042 7721 0080 051 Schlauch 13 0x3 5mm PVC mit Gewebe hose pipe 13 0x3 5mm PVC fabric reinforced 045 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 048 7721 0096 052 Boilerbeh lter TA1 boiler tank 054 7721 0099 478 Dichtung St rke D 4mm f r Boilerbeh lter seal D Amm for boiler flange 057 7721 0090 365 Dichtung 22 0x14 2 1 5mm stark Vulkanfiber rot hart volcanic fibre washer hard red 1 5mm thick 22x14 2mm diamet 063 7721 0090 091 Kontrollampe gelb 400V D 13nm pilot lamp yellow 400V 064 7721 0090 089 Kontrollampe gelb 230V D 13nm pilot lamp yellow 230V 066 7721 0090 014 Drehknopf Heizungsthermostat schwarz mit rot knob fo
159. o enter this submenu Then work through the data entry fields as required see s7 9 3 in manual If automatic allocation is activated be alert to older calves amp remove them at the end of their feedplan Otherwise the day after the feedplan ends the calf will be automatically re allocated to the group as a fresh calf on day 1 of a whole new feedplan b Individual allocation individual registration 7 9 1 p 57 This is straightforward amp works well if only a few calves need to be entered amp allocated each day Turn Dial to 6 animal data amp info Down arrow to register submenu Right arrow to enter this submenu Work through the available calf numbers allocating them to groups one by one c Batch allocation group registration 7 9 2 p59 This works you have a run of calves with an unbroken series of Numbered Eartags that all need to be allocated to the same Calf Group eg 183 to 197 register to B Turn Dial to 6 animal data amp info Down arrow to register groups submenu Right arrow to enter this submenu Press enter to open the displayed data amp work through the display You will be asked to allocate a run of calves to a particular group eg 183 to 197 register to A If another run of calves needs to be allocated to another group repeat the process 3 Enter correction days correct for age When a calf is allocated to a Calf Group the feeder will start it on Day 1 of it
160. o position 10 keyboard Enter 45 Press ENTER to confirm the input Select the group 45 weaning gt that is to be weaned group A Press Arrow Right to move to the next screen If the groupis 454 group A yes to be weaned according to the feeding plan you do not need feed acc to plan to modify the standard setting yes In case of concentrate dependent weaning and provided that 45 group A no gt the automatic feeder is equipped with a concentrate feeder C dependent feeding previously selected in Setup press Arrow Up Arrow Down to move to the following screen Press the Yes No key to change the standard setting no 45 group A yes gt Press ENTER to confirm the input C dependent feeding If the animals are weaned according to concentrate consumption or weight you can shorten the feeding periods The beginning of weaning can be controlled by concentrate consump tion If animal s average concentrate consumption of the last 4 days type 1 and 2 together exceeds the initial value of concentrate dependent weaning the animal will be shifted to the beginning of the weaning period As soon as the animal reaches the final value of concen trate consumption it will only get the minimum quantity set in the feeding plan The mini mum quantity is determined by the feeding plan Example Weaning F rster Technik feeding quantity in liters day 0 9 Start 8 7
161. o select submenu Suction cleaning settings gt pi 3 Hose suction hose E Press Arrow Right to go to the next screen clean hose pipe gt mg group A yes Press Arrow Up or Arrow Down to select the group for which c1ean hose pipe gt the suction hose should be cleaned group B yes E 2 Enter no if for group B the suction hose should not be clea clean hose pipe gt xl este ned automatically standard setting yes Press ENTER to group B yes confirm the input KI If you select yes press Arrow Right to move to the next group B fr 14th day at E screen Press ENTER to confirm the input of the feeding plan u h a Enter as of which day of the feeding plan the suction hose has group B fr 14th day I am to be cleaned Press ENTER to confirm the input of the feeding plan Potential input 1 to 99 days Standard value as of 14th day of the feeding plan 2 2 weeks 124 Cleaning 13 2 3 Cleaning Settings Remaining Portion If an animal does not consume the available milk amount there is some liquid left in the mixer jar This remaining portion can be drained off automatically via the outlet valve after the pre selected time has lapsed particularly if individual animals get some medicine or if only a few animals have been housed As soon as the mixer is empty a 0 25 liter water por tion is delivered into the mixer jar and subsequently drained off via the mixer outlet val
162. o9 zu 92 i MSC AOCC FL 2 Fe woll u 16 E 10 0UI IOXIUI e i zZ UMOJG o E o gt N eniq zu AN ER S wous uesub VAOZ AO Z s LAT LL T OE as IOXIUI AJLA 9 1nO UMOIG gt IS EN LLI e 49010 MSL AO Z L3 W LL1 Eis See aniq Dumnpeu 1enno sapmod voz MEIN BS e MOOZ AOST EW LLI l umoug Jopmod oAHIDD gt obIq MSL AOSZ L3 lWN LL1 5L TEEN an q bunuoeu 1epnno Jspmod E ZE 6 ge eye ae MSE AOEZ IN ILT a L umoug a VIN 1090w 19pmod x z La NIA AA AA o o o O helle SM HER IF o0 identification TAP5 SA2 XX F1 AC Sensitivity card Micro Ind Datum Name Anderung 6 7 8 9 LT1 A1 power card LT1 A1 power card EI 250V valves compressed air Y gt brown mixer heating transformer 5 8 ig Ee cable protection against frost 2N XLN STI X1 N ST XLN 2N Pe Be os Eau BE z 2 Su E c o o 2 o 25 2 E Qi m bm Qa D cC c 5 L a o o c LTI TI SSS 9 on 230V a 05 i o ud protection against frost o Hansioumer Em 12V thermostat zLTI E1 S1 m X L T LT1 E1 i LT1 E2 m 230V 70W 42V 18W gt gt uo aN o gt a E S ody on E g 228 ER 3 Seh cd eo 3 E 2 9 a gt ER Elke aS I i
163. of the default feedplans To enter a feedplan Feedplans require data entry in 3 keyboard fields 1 the milk plan daily drink allowances 2 drink sizes 3 concentration periods The data given in the steps below is for the 2 advanced WestfaliaSurge Australia feedplan Data in shaded fields is for information only it is not entered into the keyboard Fi The milk plan feeding plan s9 1 1 Turn dial to 10 keyboard Press 10 then enter Display reads 10 feeding plan group A Enter desired calf group A B C or D then confirm with enter Right arrow takes you into the milk plan period fields for that group Press enter to open the displayed data fields then work through the display entering data period by period as per the following table period length stage daily milk allowance 5 days days 1 5 from 3 0L to 3 0L 1 2 25 days days 6 30 from 3 0L to 5 0L 3 25 days days 31 55 from 5 0L to 5 0L 4 20 days days56 75 from 5 0L to 2 0L 5 5 days days 76 80 from 20L to 2 0L F2 Drink sizes amount limits s9 5 This is where you set the minimum amp maximum drink sizes When setting minimum drink sizes think about two things calf satisfaction amp time of the ll feed each day re calf satisfaction If you set a small minimum drink size eg 0 5L the calves won t feel satisfied after a drink They will hang around the drink station hoping for another turn amp it can get q
164. omatic daily cleanings mixer flush drinking hose after days clear leftovers after minutes detergent rate ml litre G Feedplan record Feedplan for group Daily drink allowances period length stage daily drink allowance from to from to from to from to from to Drink sizes min becomes Max period length stage drink available Drink Concentration periods period length stage Concentration from to from to from to from to from to Daily pellet allowances concentrate plan 9 3 period length stage daily pellet allowance from to from to from to from to from to Pellet dependent weaning plan concentrate dependent drinking 9 1 2 weaning points start end Feedplan for group Daily drink allowances period length stage daily drink allowance from to from to from to from to from to Drink sizes min becomes Max period length stage drink available Drink Concentration periods period length stage Concentration from to from to from to from to from to Daily pellet allowances concentrate plan 9 3 period length stage daily pellet allowance from to from to from to from to from to Pellet dependent weaning plan concentrate dependent drinking 9 1 2 weaning points start end LT1 power unit BT1 computer control unit lower part
165. onnection fault check the connecting cable to wards the concentrate feeder as well as the power supply of the stations See wiring diagram If necessary carry out an interface test See chapter 7 3 5 page 37 Setup Carrying out an Interface Test 49 connection tests 492 silo 1 amp 2 test gt connection no 49 silo 1 amp 2 test gt connection yes 49 silo 3 amp 4 test gt connection no 49 silo 3 amp 4 test gt connection yes 492 silo 1 amp 2 test connection ok 492 silo 1 amp 2 test connection error 42 Calibration 7 5 Calibration 7 5 1 Calibrating Water Milk Powder MP and Detergent Calibration is defined as the input into the computer of the amount of water milk powder MP and detergent dispensed during a specific time Turn the program switch to 5 calibration calibration gt Q il water boiler E Ki ES Select submenu Water Boiler MP or Detergent mE Ex Y water boiler 5 Hereinafter we will exemplarily describe how to calibrate boi ler water Press Arrow Right to go to the next screen water targ 500 ml measured umi Hold an empty measuring vessel under the discharge Press Start Stop Measure or weigh the collected quantity E N Press ENTER and enter the measured or weighed quantity water targ 500 ml gne E measured 390 ml Press ENTER once again h ee The entered figure disappears as soon as you press Start Stop water targ 500ml3 go Th
166. ount can be dispensed au tomatically to all animals as a prophylaxis according to the prescription Once this prophy laxis is active in future after housing each animal will automatically get the entered electrolyte prescription The electrolyte can also be fed alternately to the milk In this case after an animal has clai med the milk amount to which it is entitled feeding will be blocked for 2 hours After the N hours have lapsed the animal will be entitled to the available electrolyte drinking Feeding is then blocked once again for 2 hours After the 2 hours have lapsed the animal may drink the available milk If the animal only gets electrolyte drinking the pause between the diffe rent electrolyte drinkings has to be 4 hours Turn the program switch to 9 additives The display shows Press Arrow Up or Arrow Down to move to the menu Distri bute Electrolyte Press Arrow Right to move to the next screen Press Arrow Up or Arrow Down to select whether the medi cine has to be distributed to individual animals or to a group or to all animals as a prophylaxis Press Arrow Right The display shows once again the dura tion of distribution as well as the concentration of the electro lyte solution In the next screen you have to activate electrolyte distribu tion Enter yes if you want to distribute electrolyte to an indivi dual animal Enter no if you do not want to distribute electrolyte to an a
167. r heating thermostat black red 069 7721 0090 017 Drehknopf Mindestbetriebstemperatur schwarz mit gr n knob for MWT black green Kok OK ok OK ck ck ck ch ck ch ch ck ck ck 7721 0040 419 Boiler 5 P1 F1 2 7KW 230V SA boiler 5 P1 F1 2 7KW 230V SA 7721 0040 807 Boiler 5 P1 F1 2 7KW 400V SA boiler 5 P1 F1 2 7KW 400V SA 7721 0041 026 Boiler 5 P1 F1 2 8KW 240V SA CSA UL boiler 5 P1 F1 2 8KW 240V SA CSA UL 7721 0040 808 Boiler 5 P1 F1 3 0KW 200V SA boiler 5 P1 F1 3 0KW 200V SA 2090 2 10 08 SR On yee SiS 18 19 Pos Item 001 002 005 009 012 015 018 021 024 027 030 037 038 Ersatzteilliste 13 11 02 Page Blatt 8 spare part lists Intensivmixer intensive mixer 96501 96501 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0040 646 Mixerglas mit 1 2 T llen und Elektrodenklemme TAS SA mixer glass with 1 2 nozzles and electrode binder TA5 SA 7721 0098 079 Mixerglas mit 1 2 T llen beheizt 230V 42V 24V A mixer glass heating 7721 0097 075 Mixerglas mit 1 2 T llen und Elektrodenklemme mixer glass with 2 nozzles and sensor clip with screw 7721 0030 055 Elektrodenklemme mit Schraube sensor clip with screw 7721 0097 272 Mixermotorabdeckung mit Verdrahtung und Entst rung f Intens bis 30 09 00
168. r intends to use more than 1 feedplan the calves will need to be allocated to groups either individually or in batches 2a Automatic allocation registration 7 9 3 If the farmer is going to put all the calves on one feedplan say feedplan A then all the calves can be automatically allocated to that group group A by turning on the automatic allocation function Turn dial to 6 animal data amp info Down arrow to automatic register submenu Right arrow to enter this submenu Then work through the data entry fields as required see s7 9 3 in manual The problem with automatic allocation is that the farmer needs to watch for older calves amp remove them at the end of their feedplan Otherwise the day after the feedplan ends the calf will be automatically re allocated to the group as a fresh calf on day 1 of a whole new feedplan 2b Individual allocation individual registration 7 9 1 This is straightforward amp works well if only a few calves need to be entered amp allocated each day Turn dial to 6 animal data amp info Down arrow to register submenu Right arrow to enter this submenu Work through the available calf numbers allocating them to groups one by one 2c Batch allocation group registration 7 9 2 This works when there is a run of calves with an unbroken series of visible eartag numbers eg 183 197 that all need to be allocated to a single group eg 183 to 197 register to B Turn dial to
169. rating Elements 5 1 1 Program Switch and Switch Menu Turn the program switch to select the switch menus switch position 1 to 9 Switch Menu Feeding Mode Keyboard Rinsing Alarms Animal Data amp Info 5 1 2 Keyboard and Keyboard Menu Turn the program switch to position 10 to select the keyboard menus If the program switch is on position 2 10 the keyboard is active If you press any active key a bleep will be emit ted Keyboard 24 Operation and Operating Elements You will find the keyboard menus at the lower part of the operating unit Keyboard Menu Operating Functions Verification Functions Delete Functions Machine Data 1 Alarm Levels 20 Feed Delay Consumption 90 Restricted Ad Libitum 2 List Printing 21 New Installation 99 Milk Functions 3 Total Consumption 22 Accustoming Aid 4 Power Failures 23 SEHUD RR 5 SCHE ee 25 Keyboard Milk Feeding Feeding Plan 10 Concentrate 1 Plan 40 Concentration Plan 11 Concentrate 2 Plan 41 Quantity Limits 15 Quantity Limits 42 Entitlement Intervals 16 Entitlement Intervals 44 Wean by Concentrate 45 Connection Test 49 Turn the program switch to position 10 The display shows keyboard E o NN Enter the n
170. ribution 2 times day the medicine amount is splitted up half of the medicine amount is added to the first milk portions prepared in the morning the remaining quantity is added to the first milk portions prepared in the afternoon in accordance with the minimum save up quantity First half of the day 0 12 a m second half of the day 12 a m 12 p m distribution to all portions the medicine is added to each milk portion Enter yes to select the desired distribution Press ENTER to confirm the input Press Arrow Right to move to the next screen period 1 0 days fr OTEO Og ene h ene ua e w IZ ai Additives The prescription plans can be splitted up into 5 periods like the feeding and the concentra tion plans P1 P5 This ensures e g that the additive amount is distributed and raised over a long period of time or reduced at the end of treatment Press ENTER Enter the duration of period 1 in days period 1 3 days Example zeo Ot OG BW Press ENTER to confirm the input period 1 3 days fr 0 to OG Enter the initial and the end quantity of period 1 in grams and period 1 3 days press ENTER to confirm each Example fr 10to 20g 2 The portion size of the additive amount has to be between 2 g L and 20 g L If the additive is distributed to all portions per day you have to consider the largest and the smallest day quantity If the portion size is below 2 g L add glucose or milk powder to the a
171. rigger levels warning levels 9 6 1 to adjust alarm trigger levels Turn dial to 10 press 20 then enter Display reads 207 warning level feeding Follow the prompts amp fill out the data fields as requested by the display 4 Checking calves with alarms 12 2 1 Turn dial to 3 machine alarms Display reads messages dr xx C xx exp xx dr drinking C concentrate pellets exp expired finished the feedplan Down arrow to warning animals feeding xx Right arrow into this submenu Display gives details on the 1 calf with a drink warning eg 123B fr 10 35 2 0L 1 6 0 cons 1 0L 123B means calf no 123 in group B fr 10 35 means it last drank at 10 35am 2 0L is the current drinking right 1 6 0 means it last drank at box 1 amp today s total drink allowance is 6 0L cons LOL means it has drunk 1 0L so far today Right arrow gives the details on feed consumption yesterday Next right arrow gives the number of breaks pauses during drinking both today amp yesterday Another right arrow gives drinking speed data for today eg 123D dr speed l min today 74 0 86 123D means calf no 123 in group D today 74 means drinking speed today is 74 of average over last 3 days 0 86 means today s drinking speed is 0 86 L min And finally right arrow again gives the drinking speed data for yesterday 5 Checking all calves including alarm calves 11 2 1 Turn dial to 4 verification Display reads calves wi
172. rst unused available animal number Press enter to open the display then enter the Numbered Eartag number Confirm by pressing enter b Then for the transm no field first check that the cursor is not flashing beside the transm no display If it is flashing press enter to make it disappear Trap the calf in a Drink Station so it s R ear NLIS Eartag is adjacent to the Antenna Press the start stop key amp the antenna will read the electronic internal number When this number appears on the Keypad display lock it in by pressing enter WestfaliaSurge Stand Alone Calf Feeder 2 Allocate the calf to a Calf Group Each calf must be allocated to a Calf Group in order to be fed If you enter a calf s identity numbers but don t allocate it to a group it will not be fed There are 3 ways to allocate calves to groups O automatically O individually in batches If the farmer plans to use only 1 Feedplan the calves can all be allocated to the corresponding Calf Group automatically If the farmer intends to use more than 1 Feedplan the calves will need to be allocated to groups either individually or in batches a Automatic allocation registration If the farmer wants to put all the calves into one Calf Group say Group A Feedplan A then they can turn on the automatic allocation function at the Keypad Turn Dial to 6 animal data amp info Down arrow to automatic register submenu Right arrow t
173. rt Stop If you do not activate the detergent dosing pump in Setup during the automatic cleaning cycle the detergent will not be added automatically to the water If necessary manually add some detergent to the water If you have activated the detergent dosing pump in Setup cleaning mixer press Start Stop to move to the next screen detergent 0 g L Change or maintain the pre set detergent amount and press ENTER to confirm the input Automatic cleaning starts run ning If the level electrode is covered the remaining portion in the mixer jar will be pumped out via the mixer outlet valve before cleaning starts running If you turn the program switch to another position while the mixer is running the third por tion will be distributed only after you turn the program switch back to position Rinsing or Feeding Mode After the automatic cleaning has been completed turn the program switch back to position 1 Feeding Mode 122 Cleaning A Turn the program switch back to position Feeding Mode only if no detergent has been utilized or after you have verified that the system does not contain any water with detergent 13 1 3 Compressed Air Cleaning Compressed air facilitates suction hose cleaning up to the top of the teat without detergent In order to ensure accurate cleaning make sure that air pressure is between 2 and 3 bar Please note Air pressure over 3 bar may damage the diaphragm inside the milk solenoid valve
174. rtion 6 Additives The electrolyte solution cannot be blocked Turn the program switch to 9 additives The display shows Q EI medicine 3 distribute Press Arrow Up or Arrow Down to move to menu Block Remaining Portion with Additive remain port wit additive block Press Arrow Right to go to the next screen 11A rem port with oi additive block no Select the animal number Ki Enter yes to block the remaining portion with additive for llA rem port with an animal that should not get any additive additive block yes Www Ww E xl ES Enter no if you don t want to block the remaining portion with additive Enter the number of the animal that should be blocked or for which blocking should be can celled If too many animals are blocked it may happen that feeding mode will cut off over and OVer 10 6 Additives Info E In menu Additives Info you can view all information about additive feeding The display only shows animals getting some additive Turn program switch to 9 additives The display shows Additives medicine gt distribute p Em Press Arrow Up or Arrow Down to move to menu Additives additives gt Y Info info Ra Press Arrow Right to go to the next screen 21C X1 20 g gt wet consumed 10 g Press Arrow Up or Arrow Down to select the desired animal 21c x1 20 g gt y The first line shows the day quantity of addi
175. rtion I am Press ENTER to confirm the input Restricted Ad Libitum Mode 87 9 8 2 Restricted Ad Libitum Mode Concentrate Feeders Setthe slide switch located on the Master board to the desired position ADLIB 2 Slide switch RAT J RESET Taste NL AN jl Press the RESET key 88 Additives 10 Additives Two additive dispensers are available one for powder and another for liquid additives Please note that you cannot utilize both dispensers simultaneously In addition a special electrolyte program allows you to prevent or treat scours Electrolyte and milk can be fed alternately On the one hand this ensures that the animals are provided with the vital nutriments of the milk on the other hand the electrolyte compen sates for the loss of liquid thus stabilizing the mineral balance Do not administer the electrolyte solution together with the milk This may limit its effecti E veness The switch menu Additives contains the following submenus Distribute medicine Distribute electrolyte Make out medicine prescriptions Make out electrolyte prescriptions Block remaining portion with additive Additives Info Below you will find the description of all steps that have to be taken to activate a prescrip tion or to allocate it to individual animals or groups Please observe the package insert Discuss the dosage with the veterinary if necessary 10 1 Making Out Medicine Prescription
176. s Check the input in Prescriptions Check the activation of additive dispense Check the input of weight and daily weight gain 14 1 2 Carrying Out a Regular Check Routine Measure the milk temperature by means of a precision thermometer Check the calibration of the milk powder at least after each new delivery e Check the water calibration 14 1 3 Shutdown Before shutdown Turn the thermostat for minimum operating temperature and the heating thermostat entirely counter clockwise Turn the main switch ON OFF to position O and pull the mains plug to switch the automatic feeder off If you shut down the automatic feeder the nonreturn valve located at the water intake will not prevent the water from flowing out of the boiler Service and Maintenance of the Concentrate Feeder 129 In case of frost risk e Take off the boiler hose and drain the water out of the boiler Drain the water out of the solenoid valves and the pressure reducer Remove the pressure reducer completely and drain the water out Then remount the pressure reducer and reconnect the boiler hose After shutdown The automatic feeder has to be in a dry location Keep the connections on the control unit closed by means of closing caps If not moisture may penetrate the control unit New installation ncase of new installation check whether there is enough water in the boiler If necessary fi
177. s In this menu you can activate compressed air cleaning manually at any time provided that the automatic feeder is equipped with a device for compressed air cleaning that has been previously registered in Setup Proceed as follows Rinsing Turn the program switch to position 2 cleaning The display cleaning ES e shows mixer Press Arrow Up or Arrow Down to select submenu Air clea cleaning ES Y ning air cleaning E Press Arrow Right to go to the next screen Enter the number air cleaning Rat of the feeding station where compressed air cleaning should EE BEE take place Press Start 13 2 Cleaning Settings Menu Cleaning Settings contains all settings needed to carry out mixer suction hose and compressed air cleaning In addition the remaining portions in the mixer jar can be drained off after a pre set time 13 2 1 Cleaning Settings Mixer In Menu Cleaning Settings Mixer you can enter the frequency of automatic mixer clea ning per day You can enter up to 9 times per day We recommend to clean the mixer 3 times per day i e every 8 hours After the cleaning process has been completed the liquid in the mixer jar is drained off automatically via the suction hoses resp the teat Rinsing Turn the program switch to 2 rinsing cleaning gt mixer Press Arrow Up or Arrow Down to select submenu Set cleaning 5 y tings settings Kai Press Arrow Right to move to the next screen cleaning s
178. s ps Press Arrow Right to move to period 2 10 A per 2 14 days SR fr 6 0L to 8 0L gt n Enter duration of the period in days and the end value in li 10 A per 2 15 days AN og tres Press ENTER to confirm the input You do not need to Be 6 0 to 9 0 SS enter the start value of the period This figure has been taken over from the end value of the preceding period Ka Press Arrow Right to move to the periods 3 to 5 Proceed as 10 A per 3 18 days cu with the periods 1 and 2 fr 9 0L to 9 0L 2 x After the 5th period the display shows the total duration of 10 feeding plan the feeding plan plan lasts 77 days 53 The next screen shows plan requirement for the amount of 10 target consum Rat milk and solid matter calculated from the feeding and con 478 L SM 56 kg centration plan Example with standard values Standard values feeding plan refer also to the annex of this instruction manual group A total 478 L 77 days group B total 384 L 70 days group C total 316 L 64 days group D total 346 L 71 days ech Altering the Operational Data f 9 1 2 Weaning Keyboard D o WI p pp pm In this submenu you can select whether the individual animal groups are to be weaned ac cording to the feeding plan to concentrate consumption or to weight provided that the au tomatic feeder is equipped with a concentrate feeder or an animal scales previously selected in Setup Turn the program switch t
179. s You have to make out a prescription before storing it and before starting to administer an additive to the animals The prescription is then kept up until you change it Additives Turn the program switch to 9 additives The display shows medicine gt itives c an 3 distribute Press Arrow Up or Arrow Down to move to menu Make Out meaic ine prescr gt Y Medicine Prescriptions make out Ba Press Arrow Right to move to the next screen prescr 1 3 SR Select Press Arrow Up or Arrow Down to select the prescription that prescr 1 gt Y has to be made out You can enter up to 4 prescriptions select Ka Press Arrow Right to move to the next screen prescr 1 gt ER g 100kg yes pa E Select the desired distribution g 100 kg g day g L Y Ee Enter yes to select the desired distribution xl este Press ENTER to confirm the input pp Additives 89 Medicine distribution is either milk dependent in grams per liter g L or weight dependent in grams per 100 kg animal weight g 100 kg or it is related to the day quantity per animal and day g day Drink dependent additive distribution Each milk portion contains the same additive amount i e animals getting more milk will get more additive than animals getting less milk Example a 50 kg animal gets 8 L milk per day a 100 kg animal 2 L milk per day In case the entered medicine amount is 2 g L the 50 kg animal will get 16 g additive per day whereas the 1
180. s Feedplan unless told otherwise Calves that are 3 5 days old at entry don t need correcting but calves much older than this should be moved along the Feedplan amp this should be done individually for each older calf Turn Dial to 6 animal data amp info Right arrow to calf no corr 0 days Select the calf number to be corrected amp press enter Enter the number of correction days amp confirm with enter WestfaliaSurge Stand Alone Calf Feeder To Delete a Calf from the Keypad A Calf Feeders with Program Chip version 01 00 amp later Activate the Cancel Animal Delete Transm function in the Setup menu Turn Dial to 10 keyboard Press 5 then enter This is the setup screen Down arrow through the options to Cancel animal delete transm Right arrow into this submenu amp set yes in the display Confirm with enter Once this has been activated removing a calf is simple Turn Dial to 6 Animal Data amp Info Down arrow to Cancel Registrat Right arrow into this submenu amp select the calf to cancel B Earlier Program Chip versions Early program versions were created for European markets where the electronic responder is removed from the calf being weaned amp put onto a new calf that is about to start on the Calf Feeder Australian NLIS eartags are whole of life eartags they should not be removed from one calf amp put onto another So Australian farmers need to cle
181. s is also related to the input temperature of the wa ter distinction between summer and winter time 8 4 2 The Electrode is Covered Feeding Mode Q i A milk portion can also be dispensed when the long electrode is covered Turn the program switch to position Feeding Mode Press Arrow Left release rest portion box Enter the box The remaining portion will be released 66 Feed Delay Delete Consumption 8 5 Feed Delay Delete Consumption You can delete feed delay as well as milk and concentrate consumption for each individual animal and for each group If an animal has already claimed the maximum milk quantity feed delay will prevent it from excessive milk or concentrate consumption You can enter the maximum quantity into key board menu 15 Quantity Limits Milk or concentrate consumption is automatically set back to 0 as soon as you delete it The animals are entitled to one milk portion according to drinking time Keyboard Turn the program switch to 10 keyboard e 7 ES Enter 90 and press ENTER to confirm the input 90 delete EN W ep feeding i 5 EE Select submenu Feeding or Concentrate 90 delete BS Y concentrate 8 5 1 Delete Feed Delay Press Arrow Right to go to the next screen 90 feed delay A gt oi delete no ES p Select the group 90 feed delay A gt Y delete no S E ES Select yes Press ENTER to confirm the input 904 feed delay A gt xl ene delete yes S
182. s them or b create a sufficiently pleasant A memorable experience so the calf remembers it amp keeps coming back to the pellet feeder for more Pavlov s dog That s why there s the option of adding a bonus to the first pellet feed each day for every calf C plan amp C consump are just different ways of calculating the bonus With each of them the range you can enter is 0 0 9 9 C plan is a percentage of that day s pellet allowance C consump is a percentage of daily pellet consumption averaged over the last 3 days For very young calves C plan probably works better amp I suggest you set it at 5 075 For a calf entitled to just O 2kg day the first pellet feed will have a 10g bonus which should make the feed a touch more attractive amp memorable amp hopefully the calf learns to go back for more faster The bonus can be set higher up to 9 9 but remember that the setting applies equally to all calves on the system At 9 975 an older calf with a daily pellet entitlement of 2 5kg will get 250g bonus in their first feed each day which may be a bit too generous amp perhaps even dangerous In my opinion 5 is a safer compromise D Calibration 7 5 4 This should be done separately for each pellet feeder Turn dial to 5 calibration Display reads calibration water Down arrow to calibration concentrate Right arrow into this submenu Display reads calibration concentrate silo 1 Right arrow to the next scree
183. settings Remaining portion page 124 as well as the time until compressed air cleaning starts running Example Pump off the remaining portion after 10 minutes Compressed air cleaning after 10 minutes Ka Press Arrow Right to move to the next screen If you want to air cleaning gt R ge reduce the water amount needed for compressed air cleaning clean water 100 here you can enter the corresponding figure Service and Maintenance 127 14 Service and Maintenance 14 1 Service and Maintenance of the Automatic Feeder e Always keep the automatic feeder clean and dry Never spray it with water Keep the electrode shaft and the clamps clean and dry Moisture causes earthing of the electrode preventing preparation of the next milk portion 128 Service and Maintenance Carry out daily check of the powder outlet and if necessary remove incrustations Incrustations impair dosing precision VN Because of injury risks always remove incrustations of the powder outlet by means of a small piece of wood or similar Never use your fingers Clean the mixer jar every 1 2 days 14 1 1 The Day after Start Up General function check Check the calibration values Measure the milk temperature Check the control of the external components by means of the manual keys Make sure that the animals are reliably identified Check the operational data feeding plans concentration plans maximum visit alarm level
184. show an error message The alarm LED on the concentrate feeder starts flashing In menu Machine Alarms you are asked to calibrate the silo 2 concentrate of the corresponding silo please calibrate The alarm message disappears as soon as calibration has been completed 12 1 3 The Shaft is Blocked If the shaft is blocked the following error message will be silo 1 displayed shaft blocked The concentrate feeder is out of action and the alarm LED on the concentrate feeder starts flashing Potential corrective action e Check whether some foreign matter has got caught in the shaft and remove it if neces sary The motor sensor resp motor gear may be defective In this case contact Service 12 1 4 Idling of the Shaft on the Concentrate Feeder As soon as an animal consumes its concentrate portion the dosing flap starts moving after approx 5 6 seconds 5 revolutions of the shaft If the flap does not move due e g to bridging of the feed distribution will cut off without being deducted After the animal has left the feeding station dosing will be checked If the dosing flap still does not move an alarm will be triggered The alarm LED on the concentrate feeder starts flashing but the concentrate feeder does not switch off As soon as the next animal enters the concentrate station the feeder retries to dose the concentrate The error message indicates e g that 2 idlings of the shaft oc silol 14 07 03 curred
185. spensed according to the duration of the prescription Weaned an imals have to be made younger and do not have to be registered again pe Go to the next screen 12A C1 plan gt Rat expires in 55 days EA Go to the next screen 12A C2 plan gt SR expires in 62 days The display shows information on the remaining feeding days until the end of the plan for concentrate type 1 and 2 After the end of the plan has been attained the concentrate is fed according to the last set value Animal Data and Info 12 5 2 Ration Day Animal u rat rat M M cu b Ron M ag ag X M ag Pr In this menu you can view the composition of drinking and concentrate per animal and current day Select submenu Ration Day Animal Go to the next screen The display shows information on the day quantity of the milk and the concentrate amount C1 and C2 together Move to the next screen The display shows information on the day quantity and the milk concentration Go to the next screen Here you can view the quantity of milk powder in grams per day Move to the next screen If a powder additive is fed the dis play will show the day quantity for the selected animal and the already consumed quantity Go to the next screen If an electrolyte solution is fed the fol lowing message will be displayed Move to the next screen Move to the next screen The fir
186. st line shows the day quantity of concentrate type 1 or 2 with potential carryover In the second line you will find in brackets the value taken from the plans for concentrate 1 or 2 11 ol animal data amp Info ration day animal 12B feed 6 0L gt c 0 20 kg 12B feed 6 0 L gt concentr 120 g L 12B gt MP 250 g 12B X1 209 gt consumed 10 g 12B EL PIS consumed 6g 12B C1 0 23 kg gt 0 19 kg 12B C2 0 48 kg gt 0 35 kg 116 Animal Data and Info 12 5 3 Cancel Registration You have to cancel the animals each time they are removed from the house The little a displayed next to the animal number means that this number is available again In this menu you can cancel individual or all animals before and after the end of the fee ding plan Before removing the animals from the house write down the management data such as e g feeding days and total consumption Remove all cancelled animals from the feeding station If automatic registration is active remove the animals from the house before they are can celled otherwise it may happen that they are registered again E Select submenu Cancel Registration animal data amp Info gt Y cancel registrat Go to the next screen In the second line are displayed the re 14A cancel no gt maining days until the end of the feeding plan for the corres expires in 59 days ponding animal u w SH d ES Select the number of t
187. t submenu Y Detergent ES Press Arrow Right to move to the next screen Ron Enter the detergent amount and press ENTER to confirm the i esi input For dosage refer to the package insert 13 2 5 Cleaning Settings Compressed Air Cleaning Rinsing Turn the program switch to position 2 cleaning The display shows Settings We Eg Press Arrow Up or Arrow Down to select submenu Y Press Arrow Right to move to the next screen X SR 8 Press Arrow Up or Arrow Down to move to submenu Air Y Cleaning Press Arrow Right to go to the next screen X Ch cally enter yes and press ENTER to confirm the input Press Arrow Right to move to the next screen Select the fee est ding station where the compressed air has been installed M H 5 E E If compressed air cleaning has to be carried out automati ag X In the next menu you can select the cleaning intensity weak E medium Standard strong Press Yes No and then ENTER to confirm the input If the automatic feeder is equipped with a servo control we recommend to select strong peu Press Arrow Right to move to the next screen No means OB Bus that compressed air cleaning will not cut off if an animal wi SR 12 Wu cleaning gt settings cleaning settings gt mixer cleaning settings 3 detergent detergent gt 0 g L detergent gt 15 g L cleaning gt mixer clean
188. t this option or press down arrow to select either 1 time daily or 2 times daily If you select 1 time daily medicine is added to the first 4 mixer jars of milk each day If you select 2 times daily medicine is added to the 1 feed each morning amp the first feed after midday each day Next press right arrow to enter the prescription period fields for this additive These are just like milk plan fields except the additive dispenser can only add 2g 20g to each portion of milk 20g twice daily is 40g Fill out the prescription period fields as necessary amp complete with enter B12 Distribute the medicine or supplement which calves get it turn dial to 9 additives Display reads medicine distribute Right arrow into this submenu Select the prescription X1 X4 amp right arrow into the next screen Display reads animal specific distribution The medicine can be distributed in 3 ways to individual calves animal specific to a whole group group distribution to every new calf on the machine automatic prophylaxis 18 B21 eg B2 2 Down arrow to the desired method of distribution Then right arrow into that submenu amp work through the fields that follow filling in data as required for the electrolyte EL Make out the prescription turn dial to 9 additives Display reads medicine distribute down arrow to electrolyte prescr make out right arrow into this submenu Display r
189. tart Up nes iter ee eaten ERU ei Hi Birne 14 1 2 Carrying Out a Regular Check Routine 14531537 Shutdown 2 rS oe Dee DU Re oce x obe aa ce ioi ex eot 14 2 Service and Maintenance of the Concentrate Feeder 15 List Printing 99 NNN eke cia aaa IR an CN nsii tee wae eee Rs 16 Error E LEE 16 1 Checking the Calibration Values of the Mik 16 2 The Feeding Mode CutsOoft 2 beeen 16 3 The Data Are Deleted ns ae pue E Gane Wank UR ERE RR A 16 4 Water Short ge Srei Tap anin e epe TRA Rd e E PR ex dece e A Fia 16 5 Power Failures Backups Water Check 17 Animal Seales ac ae a 17 1 Testing Connection Taring Animal Scales Carrying Out Weighing 18 Accessories c rey Rr exor ee RR Hawk ewe EE ER RE RR ERE 18 1 Two Group Mahe Unp ehm 18 2 Additive Dispenser Powder and Additive Dispenser Liquid 0 eee 18 3 Electrical Vapour Screen for MP and Powder Additive Outlet 18 4 Detergent Dosing Pump 18 5 Fly Protection Door ive Saleh as ERES Sale ek ees SA ae ees Rd aes See ps EC DECLARATION OF CONFORMITY 2200 cece eee e eee eee eee eens Connection between Printer and Stand Alone uusesue Standard Feeding Plan Group A Standard Feeding Plan Group B sseueeeeeeeeeeeeeeee Standard Feeding Plan Group Standard Feeding Plan Group D Form Feeding plan ovv ire ee EE 116 117 118 119 120 120 121 122 122
190. ter yes then removing a calf is simple just turn the dial to 6 Animal Data amp Info down arrow to Cancel Registrat then right arrow into this submenu amp select the calf to cancel Earlier Program Chip versions were designed for European markets where responders are taken off one calf at weaning amp put onto a new calf that is about to start on the calf feeder machine In Australia NLIS eartags are for whole of life identification They can t be removed from one calf amp put onto another So in Australia when a calf is removed weaned off the calf feeder the transmitter number NLIS responder number must be cleared from the keyboard Turn dial to 6 animal data amp info Down arrow to transmitter input submenu Right arrow to enter this submenu Display reads animal no xxx transm no Xxxxxxxx Use the up or down arrow to find the calf you wish to remove Press enter to open up this calf s identification fields Press O clear to clear the visible calf number then press enter to confirm This should open up the 2 line transm no field cursor should be flashing Press O clear to clear the transmitter no then press enter to confirm Then press 9 escape to return to the start of the menu J Changing a calf to another group 12 5 4 Turn dial to 6 animal data amp info Down arrow to change registrat submenu Right arrow to enter this submenu Display reads calf no change into
191. terday and the day before yesterday 11 2 7 Number of Animals This submenu shows the number of registered animals the numbers still available and the number of registered animals per group p p Select submenu Number of animals animal verific gt y number of animals ba Go to the next screen The display indicates the number of registered 24 EN oi registered animals as well as the numbers still available available 5 Move to the next screen The display shows the number of registered calves oi registered animals per group group A 12 Select the group After a short calculation time the display Y indicates the number of animals registered in the selected group 104 Alarms 12 Alarms The automatic feeder and the concentrate feeder are continuously monitored by the proces sor control In switch position 3 alarms you can view all those alarm messages relating to the failures of the automatic feeder or to animals drinking behaviour The failures that interrupt the feeding mode are immediately displayed in program switch position 1 Feeding Mode 12 4 Machine Alarms 3 Alarms oo Menu Machine Alarms contains all alarm messages referring to the failures of the auto matic feeder A bleep is emitted at regular intervals The error message disappears as soon as an animal is identified In case failures relating to the concentrate feeder and or the animal scales should occur the feeding mode will be
192. terval has lapsed the total concentrate amount will 1ast till 23 hrs vt be available as a remaining quantity Press ENTER to confirm the input Potential input 6 p m to 11 p m Standard value 8 p m pa ba Move to the next screen Press ENTER 44 A C intervals ye 20 entitlem interv ji Enter the number of entitlement intervals 442A C intervals i am Press ENTER to confirm the input 32 cum titienu dmtenw Potential input at least 2 entitlement intervals and 40 at most Standard value for all four groups 20 entitlement intervals 78 Limited Quantities 9 5 Limited Quantities The limited quantities control the assignment of milk and concentrate by the entitlement intervals They are based on standard values with which the automatic feeder operates Minimum saved quantity The milk quantities are continuously saved during the day according to the interval feeding time system By the minimum save up quantity you can determine the number of milk por tions to be saved until a milk portion is dispensed This has an indirect influence on the number of meals The minimum save up quantities may vary depending on the feeding periods i e at the be ginning of the feeding plan little animals can be provided with small portions such as e g 4 portions 1 5 L day Later on especially in calf rearing the feeding times should be redu ced to one by raising the minimum save up quantities The long time intervals betw
193. th right feeding behaviour Right arrow into this submenu for drinking details today for the 1 calf as above Right arrow gives yesterday s drinking details Right arrow gives the no of pauses breaks during drinking today Right arrow gives pause details for yesterday Right arrow gives todays drinking speed as a of the average speed over the last 3 days Right arrow again gives drinking speed details for yesterday 6 Checking no of visits 11 2 5 turn dial to 4 verification Display reads calves with right feeding behaviour Down arrow to animal verific visits Right arrow amp display gives 1 calf no amp the no of times it has been fed today amp yesterday Right arrow again gives no of times it entered a drink box amp was not fed today amp yesterday 7 Checking number of animals on the machine 11 2 7 Turn dial to 4 verification Display reads animal verific number of animals Right arrow amp display gives the total no of calves registered at the moment amp the number of spare registrations available Right arrow again for details on the no of calves registered in each group 10 Feedplans Default feedplans A B C D are already entered into the keyboard If you want to use one of them just allocate calves to the corresponding group The WestfaliaSurge Australia feedplans have not been entered into the keyboard To use either of them enter the data into the keyboard in place of a parti
194. the NLIS eartag internal responder number 2 allocate the calf to a group there are three ways this can be done 3 if necessary adjust for the calf s age the machine starts all calves on day 1 of their feed plan unless told otherwise When commissioning a calf feeder always enter a few calf identities at each drink station This checks that both antennae are operating amp allows you to check the squelch values on both of them NLIS eartag numbers Inside each NLIS eartag is a responder with its own responder number keyboard calls this transmitter number This internal responder number is not the same as the printed number on the outside of the eartag It s the internal responder number that is read by a drink station antenna for calf identification When entering calf identity numbers it s easier to get a drink station antenna to read the internal responder number into the keyboard via transmitter input than to enter it manually Manual entry is possible but farmers need to contact the Dept of Agriculture for a copy of their NLIS eartag table This table lists the printed external numbers alongside the corresponding internal responder numbers for the NLIS eartags they have bought G1 Enter calf identity numbers transmitter input 7 8 3 Turn dial to 6 animal data amp info Down arrow to animal data amp input transmitter input submenu Right arrow to enter this submenu a Display reads ani
195. the animal has not claimed this amount until then Turn the program switch to 3 alarms messages dr 2 gt C 0 exp 0 Select submenu Warning Animals warning animals gt feeding 2 Move to the next screen 1A fr 9 30 2 0L 5 1 6 0 cons 0 0L In case of warning today in the first line the display shows 1A fr 9 30 2 0L gt the time of release and the saved quantity in liters The second 1 6 0 cons 0 0L line shows the number of the feeding station where the animal has been identified when no number is displayed but a dot instead the animal has not been identified at none of the fee ding stations as well as the day quantity of milk and the ac tual consumption in liters If a warning animal is temporarily in feed delay after having 1A block 110min gt consumed the maximum available quantity the display will 1 6 0 cons 1 5 L show the time left until the end of delay In case of warning yesterday the upper line shows yesterday s 2B yest 6 0 zs milk amount The lower line shows the number of the feeding 2 consu 50 3 0L 108 Alarms station where the animal has been identified followed by the actual consumption in and in liters This animal appears e g in Warning Yesterday because yesterday it consumed only 5046 of its day ration 12 2 2 Break A break occurs either when an animal leaves the feeding station before having emptied the mixer jar or when an animal does not drink up its portion within 2
196. the automatic feeder reboots Feeding mode is blocked until the alarm message disappears The display shows remaining detergent remove yes If you want to remove the remaining detergent during the rinsing process press ENTER to confirm yes The rinsing process starts running automatically SQ Alarms 10 12 2 Animal Alarms Menu Animal Alarms contains all data referring to animals drinking behaviour that may lead to alarm messages as a result of the alarm levels All alarms are animal specific In switch position 4 verifications you can view all animal data 12 2 1 Drinking Alarms Warning today If an animal does not consume the available milk amount within 3 hours after release it will Warning yesterday 5 Alarms e prm p Warning today Feed delay Warning yesterday be displayed in Warning Today Press C to delete warnings today temporarily They will reappear in feeding mode as the reason for the warning is still existing Warning today disappears automatically as soon as the animal has consumed the shortfall quantity Warning yesterday is determined during daily calculation It is displayed for all animals ha ving reached the alarm levels Press C to delete warning yesterday Warning yesterday is deleted automatically at the next daily calculation Warning yesterday will be displayed in case the milk has been released less than 2 hours before day change 0 00 h and
197. the dis check temperature play will show the following message Factory settings The minimum operating temperature is factory set between 38 C and 39 C The minimum operating temperature should always be set 3 C below the heating temperature in order to avoid overlaps in the control range The heating temperature is factory set between 42 C and 43 C Adjusting the Thermostats e Turn the thermostat for minimum operating temperature green so far clockwise until both green marks coincide 9 Turn the thermostat for boiler heating red so far clockwise until both red marks coincide The marks facilitate temperature setting Nevertheless you have to check the settings regularly 46 Setting the Heating 7 6 2 Recommendations for Temperature Settings The heat exchanger is designed in such a way that also cheaper milk powders with higher fat melting point can be used without problems In this case the outlet temperature has to be exactly between 42 C and 43 C The temperature has to be set very carefully When reducing the heating temperature don t forget to reduce the minimum operating temperature accordingly Too low temperatures may cause indigestion whereas too high temperatures over a long pe riod of time may lead to inflammation of the mucosa in the abomasum Flatulence may indi cate that the drinking temperature is too high 7 6 3 Measuring the Temperature The heatin
198. the entered drai ning time ES pg Press Arrow Up or Arrow Down to select menu Distribution 54 setup gt Y Pause distrib pause E Press Arrow Right to move to the next screen Press ENTER 54 distrib pause NM Bus to open the memory 0 sec Enter the desired distribution pause Potential input 0 to 16 5 distrib pause ii a seconds 7 sec pp Ke Setup 3 Press ENTER to confirm the input Mixer run time In submenu Mixer run time you can extend the standard mixing time by up to 16 seconds How long and whether mixer run time should be extended depends on milk powder s solu bility Press Arrow Up or Arrow Down to select menu Mixer run mixer run time time 0 s Enter mixer run time potential input 0 to 16 seconds mixer run time 6 s 7 3 8 Deactivating the Detergent Pump pp pm If the automatic feeder is not equipped with a detergent dosing pump you have to deactivate it in Setup Press Arrow Up or Arrow Down to select menu Detergent 5 setup gt Pump detergent pump Press Arrow Right to move to the next screen 5 detergent pump gt available yes Enter no if the automatic feeder is not equipped witha de s detergent pump gt tergent pump Press ENTER to confirm the input available me Enter the detergent amount in switch menu 2 rinsing submenu Settings Cleaning Settings Detergent 7 3 9 Activating Compressed Air Cleaning pp pm If the automati
199. the resistance to jamming against line directed disturbances induced by highfrequency fields above 9 kHz Temperatures of touchable surfaces Safety of machines terminology Electrical components of machines per the provisions of Council Directives 89 392 EEC Annex Il A 89 336 EEC 73 23 EEC and 93 68 EEC Date 16 09 2003 Wolfgang Latz escccsesocsescceseseiuctetaesccesaocsec nonaececovec a Alfred Steiner Signatory M Latz Head of Production Management M Steiner Head of Production Department Electrical Components Annex B Connection between Printer and Stand Alone July 2003 Forster VW Technik Printer connected to Stand Alone A printer can be connected to the auto matic feeder Stand Alone The alarm list the verification list and or the trans mitter list can be printed either manually or automatically after midnight calcula tion The printer has to be equipped with a serial interface port RS 232 with the following configuration 1200 baud rate 8 data bit 1 stopbit without parity standard ASCII character table and standard IBM character table The configuration can be set by DIP switches or by software For further information consult the instruction manual for the printer Annex Standard Feeding Plan Group A xen 0 uw 1 82 Shep 6p Ce xen u 1 02 skep vL Gd xen 31 o z uw 1 8 sep tL Ed sennueno poeuuirT paepue1s s eg BuipeoeJ din 6
200. tion empty no Change display to yes amp confirm with enter Then right arrow again amp display reads remain portion after 30 min empty Enter the farmer s desired time delay suggest 10 minutes then confirm with enter E4 Detergent 14 5 5 This sets the detergent quantity per litre of water Use alkali detergent from the dairy Read the recommended mixing rate on the label of the detergent container amp calculate the amount needed for 1L of water in the mixer jar Dial on 2 cleaning Display reads cleaning mixer Down arrow to cleaning settings Right arrow to enter this submenu Display reads cleaning settings mixer Down arrow to cleaning settings detergent Right arrow into this section Display reads detergent O g L Enter calculated amount amp confirm with enter F Feed plans The calf feeder can store amp operate 4 feedplans at once A B C D It comes loaded with 4 default feedplans from Germany A BC Di An outline of the default feedplans is given at the end of this guide If the farmer chooses to use one of the default feedplans most likely feedplan D just allocate the calves to that group when you enter them you don t need to enter any feedplan data Alternatively 2 WestfaliaSurge Australia feedplans are given at the end of this guide If the farmer prefers one of these or has their own individual feedplan all data for this feedplan should be entered now in place of one
201. titlement Intervals group V gt first last interval gt number of entitlement intervals Verification Functions 20 Alarm Levels feed V gt groupa v gt cons dr speed gt break no addit gt break with additive concentrateA V 2 group v gt warning suppress gt warning today gt warn yest gt 3 day w LWGA V gt group a v gt of animal weight This function is only displayed in case animal scales have been activated in Setup 21 List Printing warning list V gt verification list 22 Total Consumption MP A v gt X1 X2 gt X3 X4 gt EL gt C1 C2 mains interruption restore gt water check 23 Power Failures AV gt box 1 2 v gt box 1 2 tare 2 This function is only displayed in case animal scales have been 25 Animal scales connection test activated in Setup box 1 2 weigh Concentrate J E a0 Concentrate 1 Plan group V gt period 1 5 rada concentrate 1 plan feeding n target consumption E z D 41 Concentrate 2 Plan group v gt period 1 5 a concentrate 2 plan feeding BR target consumption minimum save up V gt groupA V 42 Quantity Limits maximum quantity A v gt group A V carry over v gt group v 44 Entitlement Intervals group v gt first last interval 2 number of entitlement intervals 45 Wean by Concentrate weaning group v gt start end 49 Connection Test test silo 1 amp 2 2 test Silo3 amp 4 Delet
202. tive and the se consumed 10 g cond line the additive amount already consumed pz Press Arrow Right to move to the next screen The first line 21C X1 20 g gt al displays the day quantity of additive available yesterday and yesterday 15 g the second line the additive amount actually consumed yester day If no additive is active for the selected animal the following 21C R1 yesterd gt message will be displayed If no additive is active for none of the animals the following message will be displayed no application no additive active Additives 97 Press Arrow Right to move to the next screen The display 21C breaks w add gt shows the number of breaks with additive today and yester today 0 yesterd 0 day Press Arrow Right to go to the next screen Here you can 21C X1 rest view the number of remaining days till the end of additive 13d feed 64 d gt distribution as well as the number of feeding days till the end of the plan Press Arrow Right to move to the next screen The display 21C X1 5g shows whether the corresponding animal gets a decreased or up g 100kg 5g gt increased additive amount If electrolyte is dispensed the abbreviation X prescription will be replaced by EL 98 11 11 1 Check Functions Check Functions Switch Position Feeding Mode Feeding station without animal The display shows the number of warnings or expire periods MP mode dr warn O exp O The display sho
203. to a group should be completed later on you have to set distribution back to no Whereas if in menu Making Out Elec trolyte Prescription you reduce the duration of an ongoing treatment the treatment of an animal will be interrupted automatically as soon as its duration has lapsed In switch menu Alarms you can view as an expire message that the plan relating to additive distribution has lapsed If the treatment has been completed according to the entered prescription an expire mes sage for the corresponding animal or group will be displayed in switch menu Alarms If you try to select a prescription that has not been made out X1 yet the display will show not made out yet In this Menu you cannot make out a prescription The display inputs only in shows menu make out 10 5 Blocking the Remaining Portion with Additive In this menu feeding can be blocked for those animals that under no circumstances should get additive If an animal getting additive breaks off the visit to the feeding station thus lea ving a remaining portion in the mixer jar the long electrode is covered the box valves lea ding to the feeding stations will close This may last until an animal entitled to additive enters the feeding station and drinks up the liquid in the mixer jar or the remaining portion is drained off automatically via the outlet valve after a pre set time Refer to chapter 13 2 3 page 124 Cleaning Settings Remaining Po
204. tomatically at midnight Press ENTER to confirm the input auto print yes Press Arrow Right to go to the next screen 5 switch 5 pr channel 0 no Press Arrow Up or Arrow Down to select the printer channel 5 switch EN for the serial multiplexer 0 8 pr channel 1 yes Enter yes and press ENTER to confirm the input 5 switch EN pr channel 1 yes An input is required only in case one or more Stand Alone feeders that are equipped with the PC program Kalb Manager are connected to a printer via a serial multiplexer In this 36 Setup case you have to enter the corresponding output of the serial multiplexer that is connected to the printer Printer channel 0 means that no serial multiplexer is connected 7 3 4 Selecting the Animal Scales p EI Press Arrow Up or Arrow Down to select menu Animal Sca 5 setup gt v les animal scales Fa Press Arrow Right to move to the next screen 5 anim scales 1 amp 2 ig available no ps E Select the desired half body scales Enter yes and press 5 anim scales 1829 S este ENTER to confirm the input available yes You can connect one half body scales HS per feeding station Ka Press Arrow Right to go to the next screen 5 anim scales HS1 gt Re feeding box 1 no Press Arrow Up or Arrow Down to select the feeding station 5 anim scales HS1 A y where the animal scales is located feeding box 2 no pam E If e g a half body scales HS has been connected to feeding 5 anim sca
205. trate plan The animal is fed according to the medicine prescription plan The animal is fed according to the electrolyte plan 12C feeding deviation exp 12C concentration deviation exp 14A Cl deviation exp 17B C2 deviation exp 13A X1 deviation exp 13A EL deviation exp Co Animal Data and Info 11 12 5 Animal Data and Info In switch menu Animal Data amp Info you can enter the Responder number and register cancel and relocate the animals In addition you can enter and check the most important animal data like e g weight gain housing date as well as the days until the end of the fee ding plan The switch menu Animal Data amp Info contains the following submenus Weight Days Fed Ration Day Animal Cancel Registration Register Register Groups Automatic Registration Change Registration Transmitter Input 12 5 1 Weight Days Fed This menu contains all data concerning weight and daily weight gain as well as information on feeding days housing date correction days and days until the end of the plan Py Turn the program switch to 6 animal data and Info 7 Animal Data amp Info E P Select submenu Weight Days Fed animal data amp Info A Y weight days fed Go to the next screen Here you can check and if necessary 12A weight 50 kg gt alter the animal weight and the current daily weight gain LWG 500 g day If no r
206. tribute the electrolyte which calves get it turn dial to 9 additives Display reads medicine distribute down arrow to electrolyte distribute right arrow into this submenu Display reads animal specific distribution the medicine can be distributed in 3 ways to individual calves animal specific to a whole group group distribution to every new calf on the machine automatic prophylaxis Down arrow to the desired method of distribution then right arrow into that submenu amp work through the fields that follow filling in data as required 19 C Calibration You have to make out a prescription for an additive C1 1 or C2 1 before the keyboard will let you calibrate it Turn dial to 5 calibration Display reads calibration water Down arrow to calibration additive Right arrow into this submenu Display reads calibration prescr 1 Down arrow to select the particular additive X1 4 or EL then right arrow into the next screen As an example to calibrate an electrolyte eg Lectade Down arrow to calibration EL Right arrow to EL set 10 09 measured g Hold a beaker beneath the additive outlet amp press start stop Catch amp weigh the dispensed additive then enter this amount onto the keyboard amp confirm with enter Repeat the process until 10g is delivered consistently 20 Farmers Record of Settings C Calibrations last checked F Cleaning settings no of aut
207. tter number 1a transmitter number available Change registration v gt change into group v Animal No 1 registered in group A B C D Transmitter input v gt animal number transmitter number gt antenna test 2 Squelch antenna Feeda v gt duration quantity TET Concentration v gt duration quantity 7 Deviations Concentrate v gt C1 duration quantity gt C2 duration quantity Additives v gt duration quantity 8 Consumpt MP req consumed gt X1 4needed cons EL consumed gt C1 C2 needed consumed Medicine distribute a v gt animal specific distribution group distribution X 1 4 duration distribution automatic prophylaxis gt quantity gt EL distribute v gt animal specific distribution group distribution EL duration distribution automatic prophylaxis 2 quantity gt Medicine prescription select prescription 1 4 X1 4 g 100kg g day distribution to all portions per 1 5 9 Additives make out v E 2 g l yes no 1 2 times day gt duration quantity in g l gt per visit number of days without milk gt EL presc make out v gt Remaining portion with additive block v gt block yes no Additives info v gt application today yes no gt application yesterday yes no gt breaks with additive today yesterday Function Table Keyboard Menu 10 Operating Functions
208. uite congested around the drink box re time of the 1 feed each day The machine divides each calf s daily drink allowance into 20 portions amp credits 1 portion per hour from 1am until 8pm The calf will not be fed until it s credited portions reach the minimum drink size eg if daily drink allowance is 3 0L amp minimum drink size is 1 0L daily drink allowance is divided into 20 portions amp credited at 1 portion hour 150ml hr here At this rate it will take 7 hours to accumulate the minimum drink so the calves will get their first drink at 7am To set drink sizes Turn dial to 10 keyboard Press 15 then enter Display reads 15 feeding amount limits Right arrow enters this submenu Enter desired calf group A B C or D then confirm with enter Right arrow again takes you into the drink limits fields for that group Press enter to open the displayed data fields then work through the display entering data period by period as per the following table min becomes max period length stage drink available drink 5 days days 1 5 10L 7am 15L 25 days days 6 30 1 2L 8am 2 0L 25 days days 31 55 1 6L 8am 2 5L 20 days days56 75 2 0L 8am 2 5L 5days days76 80 2 0L 8pm 2 0L oh WD r F3 Concentration periods concentration plan s9 2 Different brands of milk powder need different mixing rates so check the MP bag for the recommended rate for this brand It seems to be standard practice amongst c
209. umber of the desired menu The number of the 54 setup EN keyboard menu selected appears at the upper left of the concentrate screen Double Function Keys Double function keys have two functions The second function always appears at the lower right of the white area of the key Depending on the menu either the first or the second function will be active The following section is intended to describe the second functions C is the delete key It is intended to delete e g the alarm animals KI The calf symbol on key 1 corresponds to box valve 1 The calf symbol on key 2 corresponds to box valve 2 Arrow Down e is used to scroll through the different submenus The bucket symbol corresponds to the mixer outlet valve X ww UN Operation and Operating Elements 25 When using simultaneously the feeding pump you can pump off the liquid in the mixer jar via the box valves and the feeding stations or via the mixer outlet valve Escape is intended to bring you back step by step to the menu ee Extra is used to dose an extra portion ene pe Right is intended to inform you about drinking right of each individual calf oi NY The keys below have the following additional functions ppp The valves are either open until you close them by pressing the corresponding keys or they close automatically as soon as you turn the switch into another position Toggle keys Toggle keys reverse the
210. umbers can be read automatically or keyed in Automatic Responder num ber reading facilitates start up of the automatic feeder as it requires less time than manual input In this way you can avoid misentries e Turn the program switch to 6 2 animal data and Info animal data amp Info gt Ww EN weight days fed Animal Data amp Info ps Select submenu Transmitter Input animal data amp Info A Y transmitter input Press Arrow Right to go to the next screen animal No Eu Select the animal number Y Hold the Responder of the selected collar within the reach of the antenna ag transm No OW Ww Press Start Stop A bleep is emitted as soon as the Responder animail No la So is read The cursor starts flashing on zero in case the number transm No 1234 could not be read KI Press ENTER to confirm the read in number e ent et Press Arrow Right to go to the next screen Here you can start antenna test start gt mg the antenna test The antenna test facilitates detection of over lappings in the identification range X Press Start Stop A bleep is emitted as soon as the Responder ep is read The Responder number read appears in the text area at the upper right of the screen next to the antenna symbol 383 F 384 hi Two different Responders can be read simultaneously at two antennas If for instance at antenna 1 a Responder is read which is actually assigned to ante
211. ve Rinsing Turn the program switch to 2 rinsing cleaning EN mixer Press Arrow Up or Arrow Down to select submenu cleaning gt Y Settings settings Ka Press Arrow Right to move to the next screen cleaning settings gt e mixer Press Arrow Up or Arrow Down to go to submenu Remai cleaning settings gt Y ning Portion remaining portion EN Press Arrow Right to move to the next screen remaining portion 3 S i empty yes pa P Enter no if the remaining portion has to be drained off auto remaining portion gt xl este matically standard setting yes Press ENTER to confirm empty a the input ES If you select yes press Arrow Right to move to the next remain portionafter COME Bue screen Press ENTER 30 min empty Enter after which time the remaining portion should be remain portionafter W am drained off Press ENTER to confirm the input Potential in 25 min empty put up to 99 minutes Potential input 0 to 99 minutes Standard value 30 minutes 13 2 4 Cleaning Settings Detergent This menu is only displayed if the automatic feeder is equipped with a detergent dosing pump that has been previously selected in Setup Rinsing Turn the program switch to 2 rinsing cleaning gt we mixer fej gt Cleaning Press Arrow Up or Arrow Down to select submenu Y Settings Press Arrow Right to move to the next screen GR Press Arrow Up or Arrow Down to selec
212. ws whether the machine operates in the ad ad lib yest 250 L libitum mode and how many litres have been dispensed ye today 27 L sterday and today The display shows which animal is identified at present 123A feeding 45 0kg 1 5 L The display shows the current entitlement of the identified 123A feeding animal 45 0kg 1 5 L The current animal is displayed only in case the animal scales 123A feeding have been selected in Setup 45 0kg 1 5 L The display shows whether the sensor is free or covered 123A Sensor free Mixer jar empty Sensor covered Mixer jar at least partly filled The display shows whether an animal has been identified and 123A at which feeding station Symbol for identification 1 Feeding station 1 2 Feeding station 2 The display shows whether animal s entitlement is limited by 123A limit feeding m the maximum quantity 45 0kg 2 5 L After the animal has claimed the maximum quantity feed entitlement will be blocked for two hours The display shows whether animal s feed entitlement has 123A feeding been blocked because the animal has already consumed the blocked maximum quantity The display shows whether the animal has to wait 2 4 hours 123afeeding blocked or not until it is fed again after having consumed electrolyte wait time electrol or milk See chapter 10 4 page 94 Distributing the Electro lyte The display shows whether the milk in the mixer jar should 123A blocked be bloc
213. y Concentrate You can enter the maximum quantity for concentrate per group and as a per centage of the day quantity Limited Quantities 7 Carryover If an animal does not consume the total milk or concentrate amount the remaining quan tity will be carried over to the following day Consequently the value at day shift is not zero but it corresponds to the carryover The carryover can be bound to the minimum save up quantity i e the carryover is at most as high as the minimum save up quantity 9 5 1 Minimum Save Up Quantity and Maximum Quantity for Milk Keyboard Turn the program switch to 10 keyboard D e 7 E Enter 15 and press ENTER to confirm the input 15 feeding gt 3 ene amount limits Press Arrow Right to go to the next screen 15 limits EN p E Select submenu Amount limits 15 feeding EN Y amount limits ant A Ei group A Select the group 154 limits gt group A min 1 5L max 2 0L 3 Enter the number of days for period 1 Press ENTER to con 15 A per 1 15 days f Y ES b Move to the next screen and press ENTER 15 A per 1 14 days Ch l ene firm the input min 1 5L max 2 0L 3 Enter the milk amount in litres for the minimum save up 15 A per 1 15 days i este quantity and press ENTER Nine 7E max 2 OL Enter the milk amount in litres for the maximum quantity and 15 A per 1 14 days l Enel press ENTER The maximum quantity cannot be smaller than min 1 7L max 2
214. y ZS SAep Z4 1e101 7 6 021 Og woy s ep 77 iid uejduonedue2uo PIepueISs 71 827 s ep Z4 1e10 goot sote ep Jed saei ur vum 1923078 uoi s ep Zy Gd 180198 wou skep 8 Cd 18019 Y skep p Zd 19019 wou sAep EC Led ue d Buipoo pauepueis vy dnous uejd DuipoeoeJ p epueIs 9uo V PUEIS xen 1 0 uw 152 skep Zt Ce Ken 19 2 UIN 102 sien PL Ze xen 1 02 uw 1S sep PL Le sennueno poeyuirT pyepuejs s eg BuipeoeJ din DN ot s ep OZ 1e101 7 6 021 04031 wo skep OL Le UP d uoneguo2u002 pJepueis 1 vse s ep 02 71210 Annex 19 201G gwoy s ep CP 19 20 2 woy skep OS Cd 14014 woy skep L ed 12019 uo s ep PL ild ue d Buipee J paepueis o Q0 0 I0 TON CO ep Jed s oy ur vum Standard Feeding Plan Group B g dnous uejd Buipoeoe P epueIs 9uo v Puels Annex Standard Feeding Plan Group C xen 0 uw 1 9 2 shep 9 Ce xeiN 1 sz u 1 0 z Sep TL Ze xen 31 0 2 uw 1971 SAPP vL Led sennueno poejurq pJepuels s ep BuipoeoJ IN IN din 6 ge s ep v9 jJe101 7 8 021 01 0g wo Sien Y9 Ld ue d uonegjue2uo2 pJepue1s 791 SAep v9 je10 193019 woy s ep GE itd 19 01 9 woy shep Z Cd 19049 woy skep 9 Zd q 9 0 G woy skep ZC Ld ue d Bulpsej4 psepueys SCOOROMWMTON TO T dnous uejd BuipooeJ pjepuejs uojy puels ep Jed saei ur vum Annex Standard Feeding Plan Group D 10 ujN 1Ssz s ep 9S itd 19
215. ys gt warning suppression 2072 A C1 8 hrs gt warning today 70 20 A C1 gt day warning 70 202 A C1 gt 3 days warning 40 Machine Data Station Number 85 9 7 Machine Data Station Number Keyboard D RP I 5 eue e The station number is an internal company designation of the automatic feeders for plants with more than one automatic feeder It facilitates identification of each individual automa tic feeder connected to the PC program KalbManager or in case one printer is used for several feeders As automatic feeders are factory delivered with station number 1 as of 2 feeders you have to change this number accordingly Turn the program switch to 10 keyboard Enter 1 and press ENTER to confirm the input Go to the second screen The display shows the abbreviation 1 station No 1 ME in the second line PY2 099 MEIVUS 0 16 Press ENTER Enter the station number potential input 1 to 25 Press ENTER to confirm the input Standard value 1 Version The display shows the designation of the program version in the second line Meaning of the characters PY2 z Powder with double priority control 099 max 99 animals or collars can be managed ME Mikroerkennung Micro Identification IV Intervall Interval Feeding Time System US English Language 0 16 Version number 86 Restricted Ad Libitum Mode 9 8 Restricted Ad Libitum Mode By standard the autom

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