SIMADYN D Digital Control System Interface board SS4
Contents
1. DANGER For the purpose of this User Manual and product labels Danger indicates death severe personal injury and or substantial property damage will result if proper precautions are not taken WARNING For the purpose of this User Manual and product labels Warning indicates death severe personal injury or property damage can result if proper precautions are not taken CAUTION For the purpose of this User Manual and product labels Caution indicates that minor personal injury or material damage can result if proper precautions are not taken NOTE For the purpose of this User Manual Note indicates information about the product or the respective part of the User Manual which is essential to highlight CAUTION This board contains components which can be destroyed by electrostati discharge Prior to touching any electronics board your body must be electrically discharged This can be simply done by touching a conductive grounded object immediately beforehand e g bare metal cabinet components socket protective conductor contact WARNING Hazardous voltages are present in this electrical equipment during operation Non observance of the safety instructions can result in severe personal injury or property damage It is especially important that the warning information in all of the relevant Operating Instructions are strictly observed 2 Edition 05 95 Siemens AG Dk Nr 247341 SIMADYN D Hardware2. ECB instructions 14 Edition 05 95 Siemens AG Dk Nr 247341 SIMADYN D Hardware User Manual ECB instructions Drives and Standard Products Motors and Drives Systems Group Postfach 3269 D 91050 Erlangen System Based Technology Siemens AG Dk Nr 247341 Edition 05 95 15 SIMADYN D Hardware User Manual
3. A double test socket and double LED assigned to each slot are provided on the carrier module The LEDs have the following function LEDs Function H10 H20 H30 H11 H21 H31 dark dark Processor not initialized flashing flashing RAM test fault flashing dark SS4 initialized waits for initialization from the host lit dark DUST initialized lit lit Data transfer running dark lit Software error In addition to the reset function using the power supply a local reset can be initiated by short circuiting the two test sockets at the processor of the appropriate interface board This function has no effect on the remaining subrack sections It is necessary for testing the software and troubleshooting during standard operation it is not permissible that a reset is initiated at these sockets Four LEDs on the interface module indicate the signal level of the send and receive channels of the two serial interfaces They are used for troubleshooting and start up and are not externally visible under standard operating conditions with the board inserted They have the following function Siemens AG Dk Nr 247341 Edition 05 95 3 SIMADYN D Hardware User Manual Board design LED H1 H2 H3 H4 Dark lit flickers glows Dark lit flickers glows Dark lit flickers glows Darl lit flickers glows Function Hex monitor not transmitting Hex monitor transmitting Hex monitor not transmitting Hex monitor tra
4. B8500 C630 D2 wh wh n E bn e bn y ye llooloooo 90 o9 loo Ge ae o ola e oo 013 0190900900900 00 018 40 00000d00QQAD ao 025 90 ag alo gq 002 SS4 active PG750 770 COM 1 20mA passive Fig 2 SS4 at PG750 770 COM1 via the 20mA interface wh wh gn EE LI EN bn ye jo oololoo 00 Og Beer oeoeoddo 00 018 40 9000 GOO 00 09 9900000 0 0 SS4 passive PG750 770 COM 1 20mA active Fig 3 SS4 at PG750 770 COM1 via the 20mA interface 6 Edition 05 95 Siemens AG Dk Nr 247341 SIMADYN D Hardware User Manual Connecting cables wh gn wh gn bn bn 1 oooaaonao 0 0 Og 10 2 00000 00 038 499 00000 0 026 1000 0d00000 90 04 40 00000000 00 0095 PG750 770 COM 1 V24 SS4 Fig 4 SS4 at PG750 770 COM1 via the V24 interface wh gn wh E E br ye bn 1 00 0 0 00 AO Og 1 dd Wolododod od oz 0 0e ed oao 00D 018 40 a00900 0000 qa O95 93 ogoo q o 0 ea SS4 active PG685 AGinterface 20mA passive Fig 5 SS4 at PG685 PLC interface via the 20mA interface 5 2 Monitor interface The connection at connector X
5. 5 must be realized in the same connector housing as for the DUST interface The cable must be assembled according to the following diagram SIMADYN D has no pre assembled cables in its product spectrum b yen ye 1 2000600 00 Ag 1000000000000 013 q00d60 001018 4000000000 00 095 9900090 00 SS4 Hex Monitor V24 Fig 6 Pin assignment of the monitor interface Siemens AG Dk Nr 247341 Edition 05 95 7 SIMADYN D Hardware User Manual Applications 6 Applications The interface board can be configured at any of the CS7 carrier module slots Up to three interface boards per CS7 can be configured The sequence is irrelevant To ensure perfect operation the board must screwed to the guiderails even during start up If the board is inserted in an adapter the front panel must be connected with the housing through a short cable It is not permissible that the board is inserted or withdrawn under voltage When calculating the total current drain of the board the current drain of the inserted interface board must be added to the SS4 values 7 Screening The bus cable screen should be grounded through a large surface area The cable screens must be connected to the grounding bar where the cable enters the cubicle Further the screen must be connected to the connector housing The connector is screwed to the boards The SIMADYN D EMC and installation guidelines are valid 8 Additiona
6. SIMADYN D User Manual Digital Control System Interface board SS4 Edition 05 95 DK Nr 247341 User Manual Interface board SS4 Interface board SS4 08 94 e NA all AA Copying of this document and giving it to others and the use or communication of the contents thereof is forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design We have checked the contents of this Manual to ensure that they coincide with the described hardware and software However deviations cannot be completely ruled out so we cannot guarantee complete conformance However the information in this document is regularly checked and the necessary corrections included in subsequent editions We are thankful for any recommendations or suggestions Contents Contents Wea rningMintOnmatlon cisiecetatssta ei tada dd 1 1 Ordering information ii talated Aelia a 3 2 BISTA 01i oe PAS E lie iin iii E e do 3 A A era are a a are is lei eles 4 4 Serlal interf ces asnn ai e la ik 5 41 DUST INEA 222er ardid 5 4 2 Monitor Mia id oe la cadete lad ts 5 Hy GOnMOCting Cables es tee ave 6 5 1 DUST O 6 5 24 Monitor A ee ee aludede te Malet Adee al cede elie 7 6 Applications iin Mbt ciel ein a a arate ol al bday 8 A y iin been a a a dae ALS terete 8 8 Additional components Eredar hal heeled 8 9 Techmical datas irt
7. User Manual Ordering information 1 Ordering information SS4 6DD1688 0AD0 Interface board SS4 2 Description Board SS4 is an interface board for DUST protocols Corresponding to the specific configuration it is inserted in one of the three CS7 module slots A maximum of three boards per carrier module can be inserted The interface board has two serial interfaces The configured DUST protocol can run on one interface and the second interface is used as service interface The hex monitor runs on this interface in the background Both interfaces are available at the 26 pin sub D socket connector X5 The following protocols can be configured on the DUST interface DUST1 Both interfaces are RS232 V24 If another physical interface is required for the DUST protocol an adaption to the 40 pin X51 connection can be realized by using an interface hybrid If handshake signals are required for operation via the RS232 interface the S2 interface hybrid must be inserted In this case there is a different pin assignment at connector X5 than for the standard RS232 interface The connection to the carrier module is realized via the parallel CS7 SS4 SS5 interface at the 48 pin plug connector X1 In addition to the data address and control bus this connection is used to establish the 5V 15V and 15V board power supplies Data transfer with the processor boards is realized via a 16 kbyte dual port RAM which is located on the carrier module
8. ackground on the SS4 It can be used for troubleshooting This interface is at the same connector as the DUST interface for space reasons If both interfaces are to be used the user must create an adapter In addition to the DUST cable a second cable with the appropriate connector for the service unit monitor interface is also connected at connector X5 on the housing Fig 1 The monitor interface is a RS232 interface and cannot be modified 26 pin high density socket to the SS4 interface module Cable 4 0 5 DUST bus 25 pin plug con the hex monitor Siemens AG Dk Nr 247341 Edition 05 95 5 SIMADYN D Hardware User Manual Connecting cables Fig 1 Connecting a configured DUST interface and monitor interface at connector X5 5 Connecting cables 5 1 DUST interface Cables must be assembled according to the following diagrams when connecting the interface module to a PG685 PG750 PG770 operator control unit SIMADYN D has no pre assembled cables in its product spectrum The SM8 parts set is required to connect to the interface module and for the connection to the communications partner the appropriate parts set for the particular connector size A 4 core screened round cable is required e g LICYC 4 0 5 Messrs Metrofunk If the PG750 770 is operated as passive current interface TTY switches S3 2 and S3 3 must be opened in the unit For more detailed information refer to the system manual PG750 770 Order No C79000
9. b D high density serial interface 26 pin Sub D high density Fig 7 SS4 block diagram 12 Edition 05 95 Siemens AG Dk Nr 247341 SIMADYN D Hardware User Manual ECB instructions 13 ECB instructions Components which can be destroyed by electrostatic discharge ECB Generally electronic boards should only be touched when absolutely necessary The human body must be electrically discharged before touching an electronic board This can be simply done by touching a conductive grounded object directly beforehand e g bare metal cubicle components socket outlet protective conductor contact Boards must not come into contact with highly insulating materials e g plastic foils insulated desktops articles of clothing manufactured from man made fibers Boards must only be placed on conductive surfaces When soldering the soldering iron tip must be grounded Boards and components should only be stored and transported in conductive packaging e g metalized plastic boxes metal containers If the packing material is not conductive the boards must be wrapped with a conductive packing material e g conductive foam rubber or household aluminum foil The necessary ECB protective measures are clearly shown in the following diagram a Conductive floor surface d ECB overall b ECB table e ECB chain c ECB shoes f Cubicle ground connection Siemens AG Dk Nr 247341 Edition 05 95 13 SIMADYN D Hardware User Manual
10. ice cupola eect aan ei en Nat 9 10 Interface connector assignment uu 4444400nnnn0n snnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nannnnnnnnnnnnnnnnnnnnnnnnnn 9 10 1 Setialiinterf ces Ot adie Ab elit GE nee 9 10 2 Parallel interface CS7 SS4 SSB uuunssnssnnensnnnnnn nnnnnnnnnnnnnnnnnnnnnnnnnnnnnn rn 10 11 STRUC L mask of board SS4 in the master program ssssnnnsennnnnnn snnnnnnnnnnnnnnnnnnnnnnnnn 10 A ai a ee aa nr A tes bleed ati lalate ae ca a es lated ad 11 1241zAttachmentsun zns Hei EHRE 11 12 171 Bloc AM Eigene 11 12 1 2 Eayoutdlagram iccta ned ists a a a a a a a aea a a aas 11 12 1 3 Dimension drawinG 4 icccsn avast e 11 13 ECB instructions Hain ehesten Heel ati 13 Siemens AG Dk Nr 247341 Edition 05 95 SIMADYN D Hardware User Manual Warning information Edition 05 95 Siemens AG Dk Nr 247341 SIMADYN D Hardware User Manual Warning information NOTE The information in this Manual does not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes please contact your local Siemens office Further the contents of this Manual shall not become a part of or modify any prior or existing agreement committment or relationship The sales contract contain
11. in the master program STRUC L mask 100 SS4 Interface board DUSTn 1 01 kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk 10 Edition 05 95 Siemens AG Dk Nr 247341 SIMADYN D Hardware User Manual 12 Others 12 1 Attachments 12 1 1 Block diagram Block diagram 12 1 2 Layout diagram Layout diagram 12 1 3 Dimension drawing Dimension drawing Siemens AG Dk Nr 247341 SIMADYN D Hardware User Manual Edition 05 95 Others Fig 7 2SE 465 688 9003 00 AO 3SE 465 688 9003 00 MB Others Parallelbus 48 pol parallel bus 48 core X1 Quarz oscillator 32 MHz Adressbus Adresslatch po address bus address latch Datenbus Datentreiber Prozessor data bus data driver 80C186 Steuerbus Steuersignale __ control bus control signals Control Logik control logic Chip Select Decoder Watchdog DMA Controller X20 Serial Controller Diagnosestecker SCC EPROM RAM diagnostic plug 256 kbyte 64 kbyte Channel 1 Channel 2 A ZZ 40 polige Fassung fuer Schnittstellenhybrid Standardschnittsttelle Serviceschnittsttelle Conttol IED standard interface service interface 40 way socket for interface hybrid RS232 RS232 X51 X5 Serierlle Schnittstelle 26 pol Su
12. l components Designation Order No CS7 carrier module 6DD1662 0ABO Interface hybrid circuit SS1 20mA 6DD1688 0AA0 Interface hybrid circuit SS2 RS232 6DD1688 0ABO Interface hybrid circuit SS3 RS485 6DD1688 0ACO Parts set SM8 6DD1680 0AJO 26 pin high density Parts set SM1 1 6DD1680 0AB1 15 pin plug Parts set SM3 1 6DD1680 0AD1 25 pin plug Parts set SM5 6DD1680 0AFO 9 pin plug 8 Edition 05 95 Siemens AG Dk Nr 247341 SIMADYN D Hardware User Manual 9 Technical data INSULATION GROUP DC AMBIENT TEMPERATURE STORAGE TEMPERATURE HUMIDITY CLASS ALTITUDE RATING MECHANICAL STRESSING PACKAGING SYSTEM DIMENSIONS WEIGHT CURRENT DRAIN Technical data A acc to VDE 0110 Para 13 Group 2 at 24V DC 15V DC 5V 0 to 55 degrees C with natural air cooling 40 to 70 degrees C F acc to DIN 40040 S acc to DIN 40040 Installation in permanent but not necessarily vibration free equipment Inserted in a CS7 carrier module slot CS7 184 65 mm 0 5kg P5 0 4A P15 20mA N15 20 mA 10 Interface connector assignment 10 1 Serial interfaces X5 X5 26 pin SUB D socket connector high density Pin RS232 RS232 RS232 Hex monitor standard with handshake interface 26 Siemens AG Dk Nr 247341 SIMADYN D Hardware User Manual Edition 05 95 9 10 2 Parallel interface CS7 SS4 SS5 X1 48 pin plug connector C 9 De DB 11 STRUC L mask of board SS4
13. nsmitting DUST interface not transmitting DUST interface transmitting DUST interface not receiving DUST interface receiving The 80 pin test connector X20 on the board is used for hardware diagnostics with a logic analyser The hardware functioning is monitored using a watchdog 3 Board design The boards provides the following hardware components Processor 80C186 32 MHz EPROM 256 kbyte with firmware Local processor RAM 64 kbyte Parallel interface to the carrier module Two serial RS232 interfaces Slot for hybrid interface circuit Watchdog for NMI monitoring LEDs for displaying the level of the serial receive and transmit channels Diagnostics connector for the logic analyser Diagnostics using the Hex monitor Edition 05 95 Siemens AG Dk Nr 247341 SIMADYN D Hardware User Manual Serial interfaces 4 Serial interfaces 4 1 DUST interface The DUST interface is RS232 V24 as standard If a different physical interface is required this can be implemented by using a SIMADYN D interface hybrid circuit The appropriate module is inserted in the 40 pin socket X51 The following physical interfaces are possible Physical interface Interface hybrid RS232 Standard version RS232 with handshake Interface hybrid SS2 20 mA TTY Interface hybrid SS1 RS485 Interface hybrid SS3 Observe the mounting position 4 2 Monitor interface Parallel to the configured DUST interface the Hex monitor runs in the b
14. s the entire obligation of Siemens The warranty contained in the contract between the parties is the sole warranty of Siemens Any statements contained herein do not create new warranties nor modify the existing warranty Warning information WARNING Electrical equipment has components which are at dangerous voltage levels If these instructions are not strictly adhered to severe bodily injury and material damage can result Only appropriately qualified personnel may work on this equipment or in its vicinity This personnel must be completely knowledgeable about all the warnings and service measures according to this User Manual The successful and safe operation of this equipment is dependent on prope handling installation operation and maintenance Siemens AG Dk Nr 247341 Edition 05 95 1 SIMADYN D Hardware User Manual Warning information Definitions QUALIFIED PERSONNEL For the purpose of this User Manual and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the hazards involved He or she must have the following qualifications 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the proper care and use of prdective equipment in accordance with established safety procedures 3 Trained in rendering first aid
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