double chain conveyor for big round bales user`s manual
Contents
1. 240 VAC ARRIERE AVANT REVERSE FORWARD IT ALIMENTATION 2 SUPPLY 240 VAG e 1 2 1 2 u GND Ze e4 3 4 be e6 5e e6 L1 L2 INTERRUPTEUR DRUM SWITCH OFF 3 HP 240 VAC 4 San Se GE AA RACCORDEMENT SUGG R T SI LE MOTEUR UTILIS NE CORRESPOND PAS 4 AUX DIAGRAMMES DE RACCORDEMENT 1 2 1 SUGGERES VEUILLEZ CONSULTER LE MANUFACTURIER Je ei 8 SUGGESTED WIRING DIAGRAM 5e 6 5 IF THE MOTOR USED IS DIFFERENT THAN THOSE SHOWN ON DIAGRAM PLEASE CALL eJ THE MANUFACTURER SQUARE D 2601 BG1 POUR CHANGER LA ROTATION DU 7 MOTEUR INVERSER LES FILS 5 ET 8 BALDOR 240 EF FOR CHANGE MOTOR ROTATION REVERSE WIRE 5 AND 8 AS Double Chain conveyor for big round bales 13C50 0077 Revision 15 08 2012 VAL METAL ADJUSTING CHAIN FOR SINGLE DIRECTION CONVEYOR 1 Tighten chain at idler end of conveyor 4 Start the motor and verify that the chain Chain should be adjusted so chain can be fits well in the sprocket teeth raised 6 to 8 at center of 20 span FOR REVERSING CONVEYOR 5 If an adjustment is necessary TURN OFF THE MOTOR and lock out power source 2 Tighten chain at idler end of conveyor then do the required adjustments Verify Chain should be adjusted so chain can be the adjusting bolts on the idler end raised 3 to 4 at center of 20 span 3 Make sure that the adjusting bolts at the 6 Tighten all bolts idler end are tightened equally NO2. DOUBLE CHAIN CONVEYOR FOR BIG ROUND BALES USER S MANUAL AND PARTSLIST 13C50 0077 CONTENTS EOREWORBE SAGAN deam te Gece eee WARRANTY zu ini SAFETY PRECAU THONS nase ala ASSEMBLY INSTRUGTIONS nee MAXIMUM PULLING CAPACITY RN REVERSING DRUM SWITCH mere ei ADJUSTING CHAIN ios iie seen STARTING UP eee MAINTENANCE EE MONTHLY LUBRICATION EE GHANGING LUBRICANT ea ERR De eagle SELEGSTIONOF E BRIGANT 2 2 PARTS TS Lasses ene FOREWORD This manual describes the installation operation and maintenance of the 60 double chain conveyor from VALMETAL Be sure to read it carefully before operating the machine or providing maintenance for it in order to obtain a thorough knowledge of efficient and safe procedures IDENTIFICATION A name plate riveted to the side of the drive unit bears specification and serial numbers of the unit Refer to these numbers when ordering parts Serial number Model number WARRANTY This piece of equipment is covered by warranty described on next page Your dealer will explain the warranty agreement and will complete the delivery and warranty registration form NOTE The warranty is valid only if both dealer and customer or their representatives have completed and signed the warranty registration form and that the completed form is received by VALMETAL within 15 days from the date of installation A SAFETY ALERT SYMBOL A Pay special attention to this safety alert
3. head side 06A41 0805 Key 3 8 x 2 series 100 3 35 105 80 Gear box bottom support series 80 16 06A41 0805 Key 3 8 2 series 100 35 105 100 Gear box bottom support series 100 17 01C17 0119 bolt 3 8 x 2 1 4 4 35 106 80 Gear box top support series 80 18 01C17 0249 Hex bolt 1 2 x 1 1 2 35 106 100 Gear box top support series 100 19 01C45 0252 Metric bolt 10mm x 25mm series 80 5 45 CC80 40L 143 Reducer for 2Hp motor shaft 27 8 01C45 0256 Metric bolt 12mm x 25mm series 100 45 CC80 40L 184 Reducer for 3Hp motor shaft 1 1 8 20 01095 0009 Flange nut 1 4 45 CC100 40L 184 Reducer for 5Hp motor shaft 1 1 8 21 02C36 0134 1 4 x 3 4 6 52 016 Drive shaft only 22 02C07 0018 Hex nut 3 8 7 52 002 Wear plate 23 01C04 0109 Carr Bolt 3 8 x 1 8 60 88C07 1 5 Sprocket 24 02C32 0013 Lock washer 7 16 9 60 80B10 1 375 Sprocket series 80 25 02C32 0015 Lock washer 1 2 60 80B10 1 500 Sprocket series 100 26 900496 Washer 7 16 10 60 80B24 1 500 Sprocket 27 02C32 0012 Lock washer 3 8 11 40 UCF208 24 Bearing 28 02C07 0018 Hex nut 3 8 12 52 003 Brace 29 02C07 0020 Hex nut 1 2 13 35 111 Guard series 100 30 01C17 0112 Hex bolt 3 8 x 3 4 35 112 Guard series 80 31 02C22 0005 Washer 3 8 14 60 80 32 Chain 80 c w Ye link amp conn link Double Chain conveyor for big round bales VAL METAL 13C50 0077 10 Revision 15 08 2012 ID 1 IDLER ITEM PARTNO DESCRIPTION ITEM PARTNO DESCRIPTION 1 52 018 Idler
4. repairs before restarting and operating After using equipment shut off and lock out power Never leave a machine running unattended Failure to heed warnings may result in personal injury or death A PRACTICE SAFE MAINTENANCE Disconnect and lock out power before adjusting or servicing Make certain the motor and all other moving parts have stopped before making adjustments or leaving equipment Keep all hardware tight and properly adjusted Double Chain conveyor for big round bales 13050 0077 3 Revision 15 08 2012 Do not allow anyone to make adjustment or lubricate before reading and understanding this manual Keep all safety signs clean and readable Failure to heed warnings may result in personal injury or death VAL METAL ASSEMBLY INSTRUCTIONS General dimensions i BT SECTIONS 10 Before you start to assemble the conveyor have a look at figure above this will give you a general idea of the installation Assemble together the drive assembly and conveyor sections with hex bolts 1 2 x 1 1 2 lock washers and nuts Note Conveyor must be supported at both ends and every 5 feet Bolt the idler brackets to the end of the conveyor section frame with 1 2 x 1 1 2 hex bolts lock washers ant nuts MAXIMUM pulling capacity Model 52 0080 143 2400Ib 1090 kg Model 52 0080 184 350016 1590kg Model 52 0100 6000Ib 2725kg Note Must be supported every 5 feet
5. symbol it indicates an important safety message For your protection we urge you to read all safety messages found in the manual and on safety signs adhered to the machine Double Chain conveyor for big round bales VAL METAL 13050 0077 1 Revision 15 08 2012 LIMITED WARRANTY BASIC WARRANTY AND REMEDIES ALL VALMETAL products are warranted against defects in workmanship and materials for one year from date of delivery to the first purchaser The warranty repair period for equipment used for commercial or rental purposes is limited to 90 days from date of delivery to the first retail purchaser VALMETAL will repair or replace free of charge at its option F O B factory freight prepaid any parts proved defective in workmanship or materials It is agreed that such replacement or repair is the exclusive remedy available from Valmetal should any of Valmetal s products or parts prove defective Valmetal will not be responsible for freight and labour charges involved for removing and replacing defective parts EXCEPTIONS FROM THIS WARRANTY This warranty covers equipment under normal use and service does not cover conditions resulting from misuse negligence alteration accident or lack of performance of required maintenance Replacement of maintenance items such as belts chains wear bars etc are not covered EXCEPTIONS FROM THE WARRANTY Motors are warranted directly by the motor manufacturer only and not by Valmetal LIMITAT
6. 12 PART NUMBER 13C50 0077
7. ANT REVERSE 5 FORWARD 3 4 1 1 1 2 HP 120 VAC 1 2 1 RACCORDEMENT SUGGERE SI LE MOTEUR UTILISE NE CORRESPOND dec 204 43 PAS AUX DIAGRAMMES DE 5e 6 5 RACCORDEMENT SUGGERES VEUILLEZ CONSULTER LE MANUFACTURIER SQUARE D 2601 AG2 vd 02 SUGGESTED WIRING DIAGRAM vd IF THE MOTOR USED IS DIFFERENT THAN THOSE SHOWN ON DIAGRAM PLEASE D I CALL THE MANUFACTURER 240 VAC ARRIERE AVANT REVERSE FORWARD MENTON POUR CHANGER LA ROTATION DU fr 1 SUPPLY 290 VAG 14 2 1 N MOTEUR INVERSER LES FILS 5 ET 8 oe oe e INTERRUPTEUR BALDOR ap e4 DRUM SWITCH 3 4 240 2 FOR CHANGE MOTOR ROTATION 086 ap U gt REVERSE WIRE 5 AND 8 ARRIERE _ AVANT REVERSE 5 FORWARD 3 4 2 HP 240 VAC 1 2 1 RACCORDEMENT SUGGERE SI LE MOTEUR UTILISE NE CORRESPOND SE 7294 8 PAS AUX DIAGRAMMES DE 5e 6 e4 RACCORDEMENT SUGGERES VEUILLEZ CONSULTER LE MANUFACTURIER SQUARE D PEON AGE 2 3 5 SUGGESTED WIRING DIAGRAM IF THE MOTOR USED IS DIFFERENT THAN THOSE SHOWN ON DIAGRAM PLEASE n CALL THE MANUFACTURER Double Chain conveyor for big round bales 13C50 0077 Revision 15 08 2012 VAL METAL R EVERSING DRUM SWITCH WIRING DIAGRAM 15 1438 BG 1 MAX 3 HP 230 V 1 PH WARNING All electrical work should be carried out by a qualified electrician in order to prevent accidents or damage
8. Assemble idler bearing assemblies with idler shaft and rollers and slide Threaded rods into the idler brackets square tube Install conveyor chains and fix the paddles with 1 2 x 1 3 4 carriage bolts lock washers and nuts Note Make sure at this moment that the idler shaft assembly is all the way in for future chain tightening ATTENTION ELECTRICAL CONNECTION OF MOTOR All electrical work should be carried out by a qualified electrician in order to ATTENTION Don t take chances make sure everyone is clear of machine before A prevent accidents or damage and in accordance with local regulations running Double Chain conveyor for big round bales 13050 0077 4 Revision 15 08 2012 VAL METAL REVERSING DRUM SWITCH WIRING DIAGRAM 15 1437 AG 2 1 HP 115 V 1 PH OU 2 PH 230 V 1PH prevent accidents or damage WARNING All electrical work should be carried out by a qualified electrician in order to 120 VAC ARRIERE AVANT REVERSE FORWARD POETE cm POUR CHANGER LA ROTATION DU ALIMENTATION 1 2 1 2 n SUPPLY 120 VAC ES ee BALDOR MOTEUR INVERSER LES FILS 5 ET 8 ao HN 3 4 BRUM SWITCH 3 4 120 LI FOR CHANGE MOTOR ROTATION Ge 6 OFF ap Ls REVERSE WIRE 5 AND 8 ARRIERE AV
9. ION OF LIABILITY This warranty is in lieu of all other warranties express or implied written or oral No employee agent dealer or any other person is authorized to give any warranties on behalf of Valmetal nor to assume for Valmetal any other liability in connection with any of its products IN NO EVENT SHALL THE OWNER BE ENTITLED TO RECOVER FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS BUT NOT LIMITED TO LOSS OF CROPS LOSS OF PROFITS OR REVENUE OTHER COMMERCIAL LOSSES INCONVENIENCE OR COST OF RENTAL OR REPLACEMENT EQUIPMENT Double Chain conveyor for big round bales VAL METAL 13C50 0077 2 Revision 15 08 2012 f SAFETY PRECAUTIONS Keep ALL guards in place DO NOT attempt to clean oil or adjust machine while in operation Disconnect and lock out power source before servicing Keep hands feet and clothing AWAY from power driven parts BE SURE main switch is off before resetting motor thermals A OPERATE EQUIPMENT SAFELY Do not allow anyone to operate make adjustment or lubricate before reading and understanding this manual Controls should be located so the complete machine can be observed during operation Do not allow children or unauthorized personnel to operate the conveyor Never allow anyone near while operating conveyor Be sure area is clear before operating conveyor Should any damage to equipment occur shut off and lock out power immediately make necessary inspection and
10. TE When tightening the chain allow it to run at least a full chain revolution to determine if additional adjustments are required Check tension while machine is loaded Check frequently during the first 10 hours of operation Check periodically afterwards STARTING UP CAUTION Don t take chances make sure everyone is clear of machine before running It takes many hours of running under full load for the chain and gear box to reach their highest efficiency They may if necessary be put to work under full load immediately However to maximize the lifetime of the machine it is recommended to run it under gradually increasing loads and to reach a full load only after about 20 hours MAINTENANCE A CAUTION Make sure the power is off before inspection To maintain free ventilation of the gear box the breather hole in the filler plug air vent should be kept clear at all times Regularly inspect bolts and screws for tightness because loose fasteners can cause misalignment and excessive wear Double Chain conveyor for big round bales VAL METAL 13050 0077 7 Revision 15 08 2012 MONTHLY LUBRICATION Check oil in gear box Grease all bearings Oil drive chain Use light weight oil CHANGING LUBRICANT After 100 hours of running a new worm gear unit should be drained flushed and refilled with proper oil Oil should be changed at least every 2500 operating hours or every 6 months whichever occurs first Never mix 2 diff
11. erent types of oil Be sure to drain and wash before using another type of oil SELECTION OF LUBRICANT Lubricating oil must have a viscosity sufficient to reduce friction and allow the speed reducer to operate smoothly under high load and impact Consult table below for the choice of lubricant Where a wide temperature range is expected the synthetic oil EXXON SHC 629 is recommended Please keep in touch with our engineering department especially when operating reducers under special conditions such as high or low speed high temperature or heavy loads Room Room temperature temperature GRADE TEXACO SHELL EXXON 3040 under 70 80W90 Mepora 150 Omala 150 Spartan EP 150 SHC 629 70 to 100 80W110 Mepora 320 Omala 320 Spartan 320 SHC 629 0 25 under 70 80W110 Mepora 320 Omala 320 Spartan320 SHC 629 70 to 100 80W110 Mepora 320 Omala 320 Spartan320 SHC 629 Over 25 under 70 80W140 Mepora 460 Omala 460 Spartan460 SHC 629 70 to 100 80W140 Mepora 460 Omala 460 Spartan460 SHC 629 Double Chain conveyor for big round bales 13C50 0077 8 Revision 15 08 2012 VAL METAL VAL METAL I DOUBLE CHAIN CONVEYOR FOR BIG ROUND BALES PARTS LIST Double Chain conveyor for big round bales AL 13C50 0077 9 VAL METAL Revision 15 08 2012 DR 1 DRIVE UNIT ITEM PARTNO DESCRIPTION ITEM PARTNO DESCRIPTION 1 52 001 Pan 15 99 372 2 Key 5 16 x 2 series 80 2 35 102 Conveyor
12. shaft 9 99 306 Jam nut 1 2 52 019 Chain guide 10 99 321 Nylon lock nut 1 3 52 020 Spacer 11 99 337 Washer 1 1 16 4 52 021 UHMW roller 12 35 115 Idler bracket left hand 5 52 022 Bearing bracket 13 02C14 0148 nut 1 2 6 UCF 208 24 Flange bearing 14 02C32 0015 Lock washer 1 2 7 35 115 Idler bracket right hand 15 01007 0150 Carr Bolt 1 2 x 1 1 2 8 15 001 Threaded rod Double Chain conveyor for big round bales 13C50 0077 Revision 15 08 2012 11 VAL METAL SEC 1 SECTION ITEM PARTNO DESCRIPTION ITEM PARTNO DESCRIPTION 1 52 012 Conveyor section frame 9 01C04 0238 Bolt carr 1 2 x 1 3 4 2 Drive ass y 10 02C32 0014 Lock washer 1 2 3 Idier ass y 11 02C07 0020 Hex nut 1 2 4 52 014 Wear plate 12 99 268 Flat socket head 1 4 x 3 4 5 52 015 Wear band 13 01095 0009 Flange nut 1 4 6 52 002 Wear plate 14 01017 0249 Bolt hex 1 2 x 1 1 2 7 60 81X ASS 46 10 foot section of chain 15 02032 0014 Lock washer Ye 8 49 715 Paddle one side 16 02C07 0020 Hex nut 1 2 Double Chain conveyor for big round bales VAL METAL 13C50 0077 Revision 15 08 2012 12 NOTES Double Chain conveyor for big round bales VAL METAL 13C50 0077 13 Revision 15 08 2012 Double Chain conveyor for big round bales ALMEIA 13C50 0077 14 Revision 15 08 2012 VALMETAL 230 BOUL INDUSTRIEL ST GERMAIN QUEBEC CANADA JOC 1 0 TEL 819 395 4282 FAX 819 395 2030 www valmetal com info valmetal com PRINT IN CANADA AUGUST 20
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