TS Series - Moore Industries International
Contents
1. Polyester IP66 SPM201 Surge Protection Module Complies with IEC 61158 2 for 31 25kB s and testing according to IEC 61643 21 Maximum Surge Current Isn 20kA 8 20usec Nominal Discharge Current Isn 3kA 8 20usec Nominal Rated Current In 650mA Maximum Continuous Operating Voltage MCOV 35V Peak Common Mode 230V Limiting Voltage Vlim 50V 3kA 8 20usec Nominal Voltage Vn 32V Line Attenuation Rs 1 ohm capacitance 1nF IP Rating IP20 Operating Range 20 C to 60 C 4 F to 140 F Storage Range 40 C to 85 C 40 F to 185 F Relative Humidity 0 95 non condensing RFI EMI Immunity 10V m 80 1000MHz 1kHz AM when tested according to IEC61326 Type Armored Unarmored Material Nickel plated brass Operating Range 40 C to 70 C 40 F to 158 F Storage Range 40 C to 85 C 40 F to 185 F Relative Humidity 0 95 non condensing RFI EMI Immunity 10V m 80 1000MHz 1kHz AM when tested according to IEC61326 TS Series TRUNKSAFE Fault Tolerant Fieldbus System Ordering Information TRUNKSAFE Advanced Fieldbus Power Conditioner and Associated Accessories Description TRUNKSAFE Advanced Power Conditioner DIN Carrier Handles up to 4 TPS202 Advanced Power Conditioners TRUNKSAFE Advanced Power Conditioner Modules Specify up to 4 per TPS201 4 DIN Carrier TRUNKSAFE Fieldbus Diagnostics Module One module per TPS201 4 DIN Carrier TRUNKSA2. Figure 8 TS2XX DIN with ATEX option Dimensions for 6 Spur TS236 Models TOP VIEW 204mm 8 05 in gt n O tis m i 127mm eet __ Y 2 5 00 in i 6 Spur Shown 7 m 244mm O 2 H i 9 60 in ga A h LSE i B i 3 2 ao aa 2 i emi POO OO OO 5 z OQO O O OO 260 jah WF SsesNSocITSSIS 10 24 in E o l 3 a 8 66 F lt Sh ith 1 Cable Glands 140mm 4 aa SIDE VIEW 4 _ mm perk 4 13 in som 160mm 6 30 in 55mm 2 17 in doain 1 o WORLDWIDE www miinet com Mii MOORE United States info miinet com Belgium info mooreind be China sales mooreind sh cn Tel 818 894 7111 FAX 818 891 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62491499 FAX 86 21 62490635 HA WK E Australia sales mooreind com au The Netherlands sales mooreind nl United Kingdom sales mooreind com FKOLDBUS Tel 02 8536 7200 FAX 02 9525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 FAX 01293 536852 Page 8 Specifications and information subject to change without notice
3. anga Specia y engineered Heviee OUP tah fault detection and termination allows uninterrupted in combination maintain continuous segment fieldbus communications throughout the segment PAINE a in OEO of Se see Figure 1 The host is informed about the fault open or short circuit or failures to a via a contact closure output Power Conditioner TRUNESAFE 15 tully compliant with Compatible with FOUNDATION Fieldbus H1 and FOUNDATION fieldbus FF831 1 the technical speci PROFIBUS PA networks Completely compliant fication for fieldbus power supplies and FF846 1 the with fieldbus physical layer standard IEC 61158 2 technical specification for device couplers no modification is required to fieldbus devices or to DCS level software Fault Tolerant Protection Against All Physical Layer Faults One difficulty still remains with fieldbus technology all segment communications and power integrity are vulnerable to a single broken twisted wire cable Until now the only ways to protect plant critical segments were expensive duplication of an entire segment s hardware complex software voting schemes and restricting the number of devices per segment With TRUNKSAFE critical process loops can use fieldbus technology with out worrying about cable failures This allows full access to advanced diagnostics and uninterrupted measurement and control communications that can be realized using fieldbus technology Advanced Fieldbus physical layer d
4. 0m Termination Fi is NOT ACTIVE TPS201 4 Trunk Cable A less than 30m ORL ORBO ON II TPS202 Advanced FDM252 Power Conditioner Module On board Diagnostics Total cable length Module provides per segment canbe upto comprehensive fieldbus 1 900m 6 233ft with a physical layer diagnostics maximum of 1 000m 3 280ft trunk on one side SPM201 Surge Protection Module optional Up to 350mA of isolated redundant and conditioned Uninterrupted power per segment BREAK Fieldbus Segment Communications Cable lengths on each side do not need to be balanced TS206 TRUNKSAFE Device Coupler LED ON indicates N i active trunk status mi BS m F S m g e FF PA Devices Field Enclosure optional Auto Termination is ACTIVE TRUNKSAFE s Automatic Segment Termination is initiated upon fault detection on either side of the trunk Page 2 Simple Yet Secure Redundancy The TRUNKSAFE Fault tolerant Fieldbus System is comprised of three main sections a Host Interface Kit with Fieldbus Redundancy Adaptors two fieldbus DC Power Conditioners and a single field based Device Coupler Figure 1 TRUNKSAFE s major advantage is that no single point of failure will cause the loss of fieldbus commu nications with the host system TRUNKSAFE s Host Interf
5. FE Surge Protection Module Optional one per active segment requiring protection Unit TS2 TRUNKSAFE Fault Tolerant Fieldbus System Mounting Enclosure Type 0 DIN Rail Mount No enclosure for installation in another manufacturer s enclosure IP54 protection is recommended 5 Standard Aluminum Solid Cover IP66 Enclosure 6 Standard Aluminum Clear Cover IP66 Enclosure 4 Stainless Steel 316 IP66 Enclosure with E Z vertically removable lid and bottom entry cable gland plate 3 GRP Glass Reinforced Polyester IP66 Enclosure TRUNKSAFE Fieldbus Device Coupler Number of Spurs 6 Fieldbus Spurs W 12 Fieldbus Spurs 6 Fieldbus Spurs W 12 Fieldbus Spurs 6 Fieldbus Spurs Gland Connector Type Not Applicable A Unarmored Cable Glands standard B Armored Cable Glands C Compound Seal Cable Glands D No Cable Glands E M12 Turck Eurofast Sockets F 7 8 in Turck Minifast Sockets NOTES 1 Gland connector selection is for all entry ports 2 Choices E and F have male sockets for Trunk In and female sockets for Trunk Out and Spurs 3 Weatherproof seals are provided for all glands but not sockets 4 Compound seal glands are epoxy filled on installation and prevent gas transmission into enclosures no seal pot required from Division 1 to Division 2 Gland Entry Size DIN No cable glands Universal DIN style enclosure mou
6. FOUNDATION Fieldbus H1 or PROFIBUS PA Maximum Quiescent Current TS206 13 5mA TS20W 25mA Maximum Spur Output Current 48mA Spur Short Circuit Load 2mA typical 6mA max Spur Voltage Drop 0 5V 20mA spur current typical 1V maximum Maximum Spur Voltage 24V max no load Performance Page 4 Performance LED Indicators Alarm Relay Output LED Indicators Terminals Enclosures Optional FDM252 Fieldbus Diagnostics Module Power Dissipation 0 5W maximum Performance LED Type GREEN Normal RED Fault LED A DC A Input Voltage Low lt 18V LED B DC B Input Voltage Low lt 18V LED 1 Segment 1 Noise High gt 75mV p p LED 2 Segment 2 Noise High gt 75mV p p LED 3 Segment 3 Noise High gt 75mV p p LED 4 Segment 4 Noise High gt 75mV p p Type Relay failsafe open on alarm Contact Rating 5A 250Vac 50 60Hz Ambient or 24Vdc non inductive Conditions load All Components and Options TRUNKSAFE Fieldbus Device Coupler TS200 Cable Gland Device Couplers with Enclosures Ambient Conditions Trunk GREEN Active OFF Inactive Spur GREEN Normal RED Fault Auto Terminator YELLOW Terminator On OFF Terminator Off Type Removable terminals with screw clamp retaining screws Wire Size Handles sizes between 0 8 2 5mm 12 24AWG Type Aluminum IP66 Stainless Steel 316 IP66 GRP Glass Reinforced
7. Host or field cable open circuit e Host and field cable short circuit e High field current gt 350mA e Low Power Conditioner output voltage lt 18V The TRUNKSAFE Diagnostic Module provides additional information on vital parameters influencing the physical layer A volt free contact closure can be wired as a general alarm with individual LEDs on the Diagnostic Module reporting the following faults DC Input Voltage 1 Low lt 18V or Loss of Input Supply DC Input Voltage 2 Low lt 18V or Loss of Input Supply Segment 1 Noise High Segment 2 Noise High Segment 3 Noise High Segment 4 Noise High gt 75mVpp gt 75mVpp gt 75mVpp gt 75mVpp aan NT NOTE Advanced Diagnostics Advanced physical layer diagnostic modules with communications to a host are available from several vendors We suggest selective use of this capability tied to control or critical segments Third party DIN rail mounted Advanced Diagnostic Modules can easily be attached to any MooreHawke segment Consult the factory for details Device Coupler Diagnostics LEDs on the TRUNKSAFE s Device Couplers provide instant indication of e Power status each TRUNK e Power status per SPUR e Short circuit status per SPUR e Auto termination ON OFF NOTE The TRUNKSAFE system provides complete fault tolerant segment communications independent of the TRUNKSAFE Diag nostics Module However all advanced diagnostics and all alarms require the Diagno
8. Lill moore ar H TS Series FOL OBUS WORLDWIDE TRUNKSAFE Fault Tolerant Fieldbus System July 2013 Description The TRUNKSAFE Fault Tolerant Fieldbus System provides a cost effective yet highly reliable strategy to maintain continuous communications between field devices and a host system in the event of any single point failure Such as any open single wire on a FOUNDATION fieldbus H1 or PROFIBUS PA segment Delivers High Availability Fieldbus Segments Designed for important and plant critical fieldbus segments TRUNKSAFE utilizes two trunk cables or TRUNKSAFE Fieldbus Device Couplers and Power legs for physical layer redundancy to ensure no Conditioners install on a DIN style rail Device couplers can be single point of failure will shut down the network ordered in rugged field mount enclosures with cable glands Under normal operation the fieldbus seg ment is terminated at each end of the segment at amp the TRUNKSAFE Redundant Power Conditioners ieee TRUNKSAFE maintains fieldbus communications throughout the entire segment until a fault open or SB dod te danitisidk hvsical I short circuit is detected Upon fault detection the ones reQuUnNGaNt He CBUS pay gt ce ayer TRUNKSAFE Device Coupler initiates its automatic TRUNKSAFE is comprised of a Host Interface segment termination so that the healthy leg is prop Hy eae h fieldbus a Ba pine erly terminated This patented automatic system for
9. aces are unique to each host system since each supplier has their own method of sup porting redundant H1 cards or a PA coupler The TRUNKSAFE concept is to convert these single H1 or PA trunk outputs into two trunk outputs that will be carried all the way to the Device Coupler in the field Typically this is done with Fieldbus Redundancy Adapters connected on the host H1 cards or terminal board See the TRUNKSAFE User s Manual for details Additional Fieldbus Redundancy Adapters when needed ensure that active modules can be replaced without shutting down H1 or PA communications The resultant two trunk outputs begin the redundant H1 segment and are then wired to separate TRUNKSAFE Power Conditioner DIN Carriers TPS201 In most cases this is accomplished with a plug to plug cable connector carrying four segments Each segment has two trunks and each trunk is connected to a separate Fieldbus Power Con ditioner DIN Carrier Board Each Carrier Board supports four trunks with an individual Power Conditioning Module TPS202 for each trunk The segment has redundant Power Conditioner Modules one on each DIN Carrier Board providing conditioned power to the trunk and field based Device Coupler The Device Coupler receives power and communications from each trunk In normal operation integral fieldbus terminators are provided at each Power Conditioner Module Completely compliant with IEC 61158 2 the system will support a total cable length
10. d with up to four TRUNKSAFE Advanced Power Conditioner Modules Model TPS202 Each Power Conditioner pro vides up to 350mA of isolated and conditioned DC power for FOUNDATION fieldbus H1 or PROFIBUS PA segments The system s power conditioner pairs are fully load sharing in normal operation Each also incorporates a hard wired segment terminator that is always ON Physical Layer Diagnostics The TRUNKSAFE system incorporates a diagnostics module which maintains overall system high availability by giving advance notice of cable faults as well as potential failures See Page 6 for additional information TRUNKSAFE Fieldbus Device Coupler Available in 6 and 12 spur configurations TS200 Device Couplers have designed in redundancy and feature Automatic Segment Termination TRUNKSAFE delivers the unique advantage of being able to identify a open or short circuit isolate the faulty leg and automati cally terminate the leg of the TRUNKSAFE system that continues operating normally Short Circuit Protection TRUNKSAFE Device Couplers provide electronic and fully auto resetting spur short circuit protection that prevents segment failure caused by single device faults Utilizing a FoldBack technique any spur that attempts to draw more than 48mA is auto matically switched off and not permitted any current flow until the fault is removed This is a significant advantage over current limiting designs on competing units
11. iagnostics TRUNKSAFE Diagnostic Modules offer simple hardware based alarm LEDs and voltage free relay for DC power status segment noise power conditioners and network status Certifications Factory Mutual cFMus US Canada File No 3032513C s Non Incendive Class l Division 2 APPROVED Groups A B C D T4A Ta 70 C ATEX Certificate No MIl13ATEX0002X 113 G Ex nA nC ic IIC T4 Ta 40 C to 70 C IECEx IEC Ex Certificate No FMG 08 0007X Ex nA nC nL IIC T4 United States Patent Numbers 7 454 252 and 7 505 819 C CE Conformant EMC Directive 2004 108 EC EN 61326 All product names are registered trademarks of their respective companies 2013 Moore Industries International Inc Page 1 920156D TS Series TRUNKSAFE Fault Tolerant Fieldbus System Figure 1 TRUNKSAFE maintains continuous segment communications between field devices and a host system in the event of any single point failure such as an open or short circuit DCS Redundant H1 or PA Interface Available Host Interface Kits accommodate the specific architectures of host specific configurations These provide a seamless connection to the redundant physical H1 layer without affecting host hardware or software See the TRUNKSAFE User s Manual for details Moore Industries Host Interface Kit Two Fieldbus Legs TPS201 4 Power Conditioner DIN Carrier Termination is ACTIVE Trunk Cable B less than 3
12. including the redundant leg and spurs of up to 1 900 meters 6 233 feet Reaction to Cable Fault Detection TRUNKSAFE provides industry first secure communica tions for a fieldbus network Advanced Redundant Power Conditioners Both of TRUNKSAFE s Power Conditioners continuously monitor its segment cable leg In the event of a field cable open cir cuit short circuit or broken wire or host failure the Power Conditioner immediately detects reports and isolates the faulty leg System communications will continue over the remaining leg Device Couplers with Fully Automatic Segment Terminator The TRUNKSAFE Device Coupler simultaneously detects the absence of DC power on the incoming trunk as a cable fault on one leg and activates its terminator This maintains normal fieldbus communica tions on the healthy leg Internal blocking circuitry pre vents current flow out of the device coupler so that a trunk short circuit on one side cannot affect the trunk on the TS Series TRUNKSAFE Fault Tolerant Fieldbus System other side The TRUNKSAFE Device Coupler automatically resets when cable integrity is restored This functionality allows TRUNKSAFE to maintain all fieldbus communication functions in spite of any single system fault and provide for automatic reset once the faults are removed TRUNKSAFE Advanced Fieldbus Power Conditioner The TRUNKSAFE Power Conditioner is composed of a TRUNKSAFE DIN Carrier Model TPS201 populate
13. itted with SPM201 Modules must have a secure low impedance lt 0 1 ohm connection to the main local ground Figure 2 SPM201 schematic a s Gas Discharge TO FIELD b Tube TO POWER CONDITIONER om WN J 7 S Gas Discharge A Tube S ZII TS Series TRUNKSAFE Fault Tolerant Fieldbus System Figure 3 TPS201 202 Advanced Power Conditioner with DIN Rail Figure 4 TS200 Device Coupler DIN Rail Mounting Installation Mounting Installation Dimensions Dimensions Base Unit k econ gt nein Gropi oleae TOP VIEW 8 05 in 12 Spur TOP VIEW X F gt E A 6 S 114mm 8 4 50 in i Govdadoeedaeoa oan ERO O0 O i AR OO Q Q y go Le li Bi VSG IGIVS FYVS 8 Vs i ieee Y LH SIDE VIEW L SIDE VIEW fe Shown with SPM amp Surge Protection Module Installed Figure 5 Standard Aluminum Enclosure Installation Dimensions for 6 Spur TS256 and 12 Sp
14. nts on 32mm EN50035 G type and 35mm EN50022 Top Hat DIN rails GLAND ENTRY SIZE FOR O standard Unarmored Cable 7 5 11 9mm O D Armored Cable 9 5 16 0mm O D S Unarmored Cable 3 0 8 0mm O D Armored cable 5 5 12 0mm O D Model Number TPS201 4 TPS202 FDM252 SPM201 Certification ATEX For use in Zone 2 with ic spurs When ordering specify Model number example Unit e Mounting or Enclosure Type Number of Spurs Gland Connector Type Gland Entry Size TS256 DIN ATEX 6 Spur Device Coupler in Aluminum Enclosure with Cable Glands for Unarmored Cable with ATEX Certification Typical TRUNKSAFE Bill of Materials for single segment TRUNKSAFE network 1 ea Host Interface Kit 2 ea TPS201 4 Host Interface Kit See the TRUNKSAFE User s Manual for Details 4 Position TRUNKSAFE Advanced Power Conditioner DIN Carrier 2 ea TPS202 TRUNKSAFE Power Conditioner Module 2 ea FDM252 TRUNKSAFE Fieldbus Diagnostics Module 2 ea SPM201 TRUNKSAFE Surge Protection Module 1 ea TS256 A 0 6 Spur TRUNKSAFE Device Coupler in Aluminum Enclosure with Cable Glands for Unarmored Cable Page 5 TS Series TRUNKSAFE Fault Tolerant Fieldbus System Intelligent Physical Layer Diagnostics The TRUNKSAFE Redundant Fieldbus System delivers comprehensive diagnostic capabilities at every level Power Supply Diagnostics LEDs on the TRUNKSAFE Power Conditioner Modules alert users to potential problems e
15. stics Module to be specified with the system Page 6 Fieldbus Redundancy Adaptor A TRUNKSAFE host specific Fieldbus Redundancy Adaptor installs between the H1 PA interface card s and the TRUNKSAFE Power Conditioner DIN Carrier Board and routes the fieldbus signal to both trunks of the TRUNKSAFE network The Fieldbus Redundancy Adaptor and Interface Adaptor if necessary has no effect on the operation or performance of the H1 PA cards and is typically mounted in close proximity to the H1 PA card or module TRUNKSAFE Fieldbus Host Interface Kits are avail able to accommodate the architectures of the major host manufacturers including ABB Emerson Process Management Honeywell Invensys Siemens and Yokogawa A generic redundancy adaptor is also available to accommodate other host suppliers or when a single H1 Card or PA Coupler is used in a host system Surge Protection Module The SPM201 Surge Protection Module prevents surges and over voltage spikes occurring directly on the main trunk from causing damage to the TRUNK SAFE Power Conditioner Modules as well as the host system Inserted onto the field side pluggable terminal position the SPM201 is fitted with a combination of solid state electronics and a gas discharge tube to withstand a surge of up to 20kA It diverts surges to a safe earth connection with no effect on the perfor mance of the TRUNKSAFE Power Conditioner All TRUNKSAFE Power Conditioner Carriers TPS201 4 f
16. ur TS25W Models 322mm 12 68 in lt 175mm 6 89 in 156mm 6 14 in gt iy 274mm 10 79 in 8 GROUND STUD SCREW 10 32 DIA 4 8mm 0 190 in 293mm 11 54 in 1 N m 367mm 14 45 in m y 107mm 4 21 in v Page 7 TS Series TRUNKSAFE Fault Tolerant Fieldbus System Figure 6 Stainless Steel 316 with E Z Vertically Removable Lid and Bottom Entry Cable Gland Plate 12 Spur Models TS24W 1 35mm 1 50 in i l MIN CLEARANCE FOR LID REMOVAL 319mm 12 56 in 4 260mm 10 24 in K A Sei GROUND STUD M10 DIA 10mm 0 394 in 183mm 224mm 7 20 in 8 82 in 248mm REMOVABLE GLAND PLATE 9 76 in 135mm x 175mm 5 31 in x 6 89 in PRE DRILLED M20 ENTRIES 2x PLATES Figure 7 GRP Glass Reinforced Polyester Enclosure Installation
17. which hold a fault permanently on the segment at a higher than normal current level This often results in segment failure by overloading the segment power supply With removal of the short the TRUNKSAFE Device Coupler automatically reconnects the spur to the fieldbus segment Diagnostic LEDs and hand held connections Diagnostic LEDs positively indicate status of each incoming trunk power status on each spur spur short circuits and status of auto termination The front panel features conve nient connections for a fieldbus hand held configurator see Page 6 Page 3 TS Series TRUNKSAFE Fault Tolerant Fieldbus System Specifications TRUNKSAFE Advanced Fieldbus Power Conditioner TPS201 4 Power Conditioner DIN Carrier Number of Segments 4 Supply Voltage 19 2 to 32Vdc reverse polarity protected Performance Terminals Type Removable terminals with screw clamp retaining screws Wire Size Handles 0 8 2 5mm 12 24AWG cable sizes TPS202 Power Conditioner Module Output Capacity 350mA per segment up to 25 5V no load Power Requirements 13 5VA 350mA per segment Power Dissipation 5 5W 350mA per segment Terminator 100 ohms 1microFarad per segment DC DC Isolation 500Vdc segment to power supply Performance Indicators LED Power GREEN normal ORANGE Output Voltage lt 18V LED Short GREEN normal RED Cable Short LED Open GREEN normal RED Cable Open Communica tions
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