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User Manual and Spare Parts Catalogue TP 175

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1. I lcor Minnini TD 170 MORIIE fyr Into IO NQ IM1I1C cor Li A MAIRI f rom NANT L iV WL 7 User Manual 175 MOBILE from aate 25 08 2015 Copyright 2013 9 2 4 Adjusting the V belts Pump transmission The feed rollers are driven hydraulically The hydraulic pump for the feed rollers is driven by V belts The V belts must be checked regularly or whenever the belts are suspected of being slack Procedure Stop the machine and remove the key from the ignition Ensure that the disc is at a complete standstill Turn the ejector spout so that it faces away from the disc housing see Figure 5 Loosen the bolts that hold the disc housing parts together and open the disc housing Loosen the four screws which hold the hydraulic pump in place and adjust the tension by turning the adjusting screw Used belts are allowed to bend 5 5 mm when they are pushed down with 20 N 2 kg for new belts this value is 23 N 2 3 kg see Figure 18 The belts tension can be measured with a suitable gauge which can be purchased as an accessory HT Measuring point for belt tension tae B N gt a Adjusting screw Figure 18 Adjusting the belt tension When the V belts have been tightened turn the disc a few times to make sure that there are no objects in the disc housing Close the disc housing and fit the bolts see Figure 15 28 User Manual TP 175 MOBILE from date
2. User Manual and Spare Parts Catalogue MANUFACTURED Linddana A S lholm Bygade 70 DK 7160 T rring Denmark Tel 45 75 80 52 00 Email tpo linddana com www linddana com T 1 Introduction Congratulations on your new TP wood chipper Linddana produces TP wood chippers of the finest quality by using the most modern production technologies such as laser cutting CNC technology and robot technology in bright and open production facilities For safety reasons and in order to get the maximum benefit from your wood chipper it is important you read the user manual before use The user manual provides an explanation of safety use and maintenance to ensure working with the wood chipper will be safe and profitable This manual has been translated from Danish Linddana A S J rgen Due Jensen CEO Your local dealer is always available with spare parts advice and guidance Dealer stamp 2 EU DECLARATION OF CONFORMITY Manufacturer LINDDANA A S lholm Bygade 70 lholm 7160 T rring Denmark hereby declares that Wood chipper is in conformity with the requirements of the Machinery Directive Directive 06 42 EC and with the national legislation which translates this directive furthermore is in conformity with the following EC Directives 2000 14 EC Further more it is stated that EN 13525 harmonised standard has been applied Title CEO Name J rgen Due Jensen lholm 25 Augus
3. 25 08 2015 9 3 Sharpening knives It is very important for the quality of woodchips that the knives are sharp They must be checked at least once a day The grinding interval of the knives can be prolonged by grinding them regularly with a carborundum stone The grinding process must be wet grinding with a header see Figure 19 Never use an angle grinder or a similar tool for grinding the knives Figure 19 Wet grinder When grinding knives ensure that the width of the knives in the set are uniform Their widths must be the same to keep the disc in balance This means that the knives must always to be ground in sets The knives must not be ground down to a width of less than 75 mm see Figure 20 After that they must be discarded The edge of the knives must be ground at an angle of 30 see Figure 20 Figure 20 Grinding angle and minimum knife width for chipping knifes 29 10 Hydraulics diagram TP 175 MOBILE 11 Electrical diagram TP 175 MOBILE Black Brown Blue Cyan Red Grange White Ta pink black wire Plug connection on engine for fuel magnet valve w Spool for magnet for fud Bonnet switch 12 V To purple wire Steering on engine curret extension cord To black at starter relay seer Fuel level sensor Linak box Plug Flug connection yellowgreen wire on engine extension card 88 BG OIE i
4. 5 S j Instrument TP Pilot for fual tank Ul O To actuator To block alle 9 ock on For engine circuit see user manual for Lombardini engine extension cord series connection 7 L TD 15r AANDIIC amp per 20909110 Ilcor ry ID 1 L MORILE tram nnto IR DNTS JSeCr I J DIL gare Jes 7 J LJ OU ii L L UUT CU L AS ale 12 Instructions for rom monitor PILOT 01 12 1 Overall function The TP Pilot allows the user to monitor the revolutions of the engine and feed rollers and sounds an alarm when low or high limit values are exceeded TP Pilot is pre programmed for 26 machine types The parameters for limit values may be changed by entering a code applicable from version 816 14 see the set up table for machine types Different functions and display indications The following functions are included in the computer 5 KOR Disc used with sensor for disc rpm in practice not under 12 rpm O Roller used with sensor for roller rom in practice not under 12 rpm 9999 whole hours 9999 whole hours Choice of machine type 1 26 Overview of the monitor Marker e Display marker vertical or horizontal at the sides of the display indicates which function is shown at the moment Operation keys e Change between display indications e Starting changes to th
5. digit the second digit will flash Press the key until the desired digit is correct Press to set change the next digit the third digit will flash Press the key until the desired digit is correct Press to set change the last digit Press the key until the desired digit is correct Press the arrow key and h high will light up to the left and the first digit of four will flash Press the key until the desired digit is correct NB Zero is shown as _ in this position Press to set change the next digit the second digit will now flash Press the key until the desired digit is correct Press to set change the next digit the third digit will now flash When an alarm limit on the disc is exceeded the current rpm is still shown while the feed rollers are stopped If the disc has been under the lower limit value the feed rollers will start when the disc s is above the set upper limit value h e g 1000 rpm Set up table for included machine types rpm 1 rpm 1 Type L h No 34 Table for the rollers rom on the basis of the knife position Blade position 10mm 12mm rpm rpm From the above table the roller s rom can be seen for the current position of the blades The rpm is set by means of the regulation screw on the control valve Working time on the machine Indication of rotation time on the machine In this display indication the middle horizontal marker is activated on the
6. disc housing see Figure 5 TP Vario Spout Fold down and turn the ejector spout so that it faces the opposite direction of the disc housing see Figure 5 Loosen the bolts that hold the upper and lower disc housing together Lift the top part of the disc housing up until the ejector spout rests on its own Turn the disc a few times by hand Remove any foreign bodies Figure 5 Position of the ejector spout when opening disc housing Ensure that the distance between the knives and counterknives is correct 1 5 mm The knives have a fixed position TP 175 knife position 12 mm Check that the knives run clear of the counterknives Lift the top part of the disc housing back into place and tighten the bolts Ensure that all bolts nuts and screws are tightened securely NB Lubricate all of the lubrication points see maintenance schedule page 21 Old hydraulic oil and motor oil and used oil filters and air filters must be disposed of at an approved waste disposal station T 6 Safety instructions 6 1 Safety regulations e Use hearing protectors safety goggles or similar eye protection close fitting safety clothing and safety shoes e When working near roads it is advisable to wear a road safety vest which reflects the light and makes the wearer more visible to other road users Displaying of signs must comply with the Road Traffic Act e Minimum age for users of the machine is 18 however anyone aged 16 or over may us
7. of the chipping disc This reduces fuel consumption and wear on the casing The square scrapers can be reversed once before being replaced while the triangle scraper and the facing plate should always be replaced when they are worn Procedure Turn the disc until the disc lock can go into one of the holes on the disc The disc is now locked see Figure 16 Keep fingers away from the knives when the disc is being turned Dismantle the countersunk bolts which hold the square scraper on the disc Turn the square so that a sharp corner points up Clean the block and the bearing surface Re fit the square scraper If it is worn on two corners the square scraper must be replaced If the disc is equipped with two square scrapers always replace the square scrapers as a set Replace the triangle scraper when it is worn The facing plate is fitted in the top part of the disc housing and can easily be replaced by removing the three bolts on the outside of the disc housing If woodchip quality is not an important factor it is a good idea to remove the facing plate in the ejector spout This will increase the capacity of the machine and save fuel The facing plate must be removed when chipping wet conifer wood that has a lot of needles This ensures good ejection When the scrapers have been reversed or changed turn the disc a few times to make sure that there are no objects in the disc housing Close the disc housing and fit the bolts see Figure 15
8. the desired woodchip length The speeds vary with the number of revolutions on the disc The woodchip length can be regulated on the flow regulation valve on the wood chipper 7 1 Table 1 Setting the rom monitor for feed rollers Woodchip length 10 mm 12 mm Model TP 175 MOBILE 1625 14 D Canurinht 2012 Copyrignt 2013 7 2 TP VARIO SPOUT TP 175 Mobile can be equipped with TP VARIO SPOUT which is a height adjustable ejector spout which has six different operating positions and one transport position To adjust the ejector spout height manually use the handle 7 once the sliding bolt 1 and sliding bolt 2 are loosened To re secure the ejector spout in the desired position lock the sliding bolt 1 The machine may only be operated when the ejector spout is within the six operating positions at the sliding bolt 1 NB When operating the TP VARIO SPOUT there must not be any people inside the ejection area At the same time exercise caution when TP VARIO SPOUT is lowered down into the transport position because the end of the ejector spout reaches head height and this is a potential hazard To turn the TP VARIO SPOUT use the handles 3 once the sliding bolt 5 is loosened To re secure the TP VARIO SPOUT lock the sliding bolt 5 in the desired position The handle 3 can be turned in the opposite direction for operating from the rear of the TP VARIO SPOUT To do this loosen the sliding bolt 4 and turn the
9. Uniway Li62 The machine is equipped with a hydraulic oil tank which is integrated in the disc housing The tank is equipped with a filler neck a bleeder valve a level glass a drain plug and a return filter When changing the hydraulic oil open the drain plug see Figure 12 Unscrew the drain plug Drain the oil into a suitable disposal container When the tank is almost empty suck the tank empty using an oil suction device Screw back the drain plug and fill new hydraulic oil in slowly Fill the oil until the oil level is at the middle of the level glass Filler neck Bleeder valve Level glass Drain plug Figure 12 Filling hydraulic oil 22 User Manual TP 175 MOBILE from date 25 08 2015 9 2 Replacement of wearing parts 9 2 1 Counterknives The counterknives in the machine are used by the knives to cut the wood The counterknives must have a sharp edge otherwise the wood will bend and the cutting face become frayed The machine is equipped with one horizontal counterknife with two cutters and a perpendicular counterknife The horizontal counterknife can be reversed Procedure Stop the machine and remove the key from the ignition Ensure that the disc is at a complete standstill Turn the ejector spout so that it faces the opposite direction of the disc housing see Figure 5 Loosen the bolts that hold the disc housing parts together and open the disc housing Loosen the bolts that hold the stop bushing of th
10. aintain and at which point the feeding in starts T ype Machine type According to the set up table for machine types Triggers an alarm on the feed roller If the rom on the feed roller exceeds the upper limit value Roller flashes the display will blink between the rpm value and high Adjust the roller speed by turning the manual regulation of the oil quantity for the oil engines When the roller speed falls below the limit value again the current rpm is displayed 12 2 1 Entering code When changing parameters and machine type the code 1001 must be entered Procedure for ii entering code Use the key to select what is required to be changed on the display Press the key for one second until c0000 flashes Use the B key to enter the first digit of the code number Press the key to move the marker to the next digit in the number and so on until all the digits are changed programmed Finally press the key once to exit the menu E The code must be entered with every change 33 T Here you can see an example of the programming of limit values on the disc Example of changing low limit value to 850 rpm and high limit value to 1025 rpm shows key repeatedly Press the key for one second and enter the access code L lights up on the left and the first digit four digits in total flashes Press the key until the digit has the correct value NB Zero is shown as in this position Press to set change the next
11. ce the hydraulic filter Replace the hydraulic pump Replace the oil engine Clean the pressure control valve Sharpen the knives Reverse replace counterknife Replace the knives Adjust the distance between the knives and counterknives Fit or replace the sliver breaker Not enough power Replace the square scrapers Remove the facing plate from the top part Increase speed to maximum revolutions 14 Warranty obligation for wood chipper The warranty is valid for 12 months from date of purchase and covers any identifiable defects in materials or manufacturing defects The warranty covers faulty components which will be repaired or replaced Transport costs and labour costs involved in replacements are the responsibility of the customer When any claims are made the replaced parts must be sent to Linddana for examination Linddana alone decides whether the claim can be approved The following is an excerpt from Linddana s Terms of Sales and Delivery items 4 and 5 Claims Any risk related to the goods shall pass to the customer when the goods are delivered Any claims related a delivery must be made in writing to LINDDANA as soon as possible and not later than eight days after the goods are received If LLNDDANA has not received the claim within the stated time limit the buyer s objections about quality or quantity is rendered void LINDDANA shall not be liable for defects other than those mentioned in this clause Thi
12. cts in the product sold not later than eight days after the defect is discovered or should have been discovered by the buyer If the buyer does not inform LINDDANA before this time limit has expired and before the warranty period has expired the buyer shall forfeit the right to make any claims arising from the defect or deficiency 39 T LINDDANA assumes no other liability for such defects This applies to any losses that may be caused by the defect including operational losses loss of earnings and other consequential financial losses LINDDANA is entitled and obligated to remedy any faults which are covered by a warranty granted by LINDDANA LINDDANA alone decides whether the remedy shall take the form of repairs or replacement of the defective parts everything under the terms stipulated in item 4 LINDDANA has no other liability for those defects This applies to any losses that may be caused by the defect including operational losses loss of earnings and other consequential financial losses The warranty does not cover e Defects that can justifiably be attributed to inappropriate use e Use of non original spare parts including wearing parts e Incorrect adjustment or use of the machine e Use of wrong lubricant or hydraulic oil e Tightening spring for rollers e V belts e Knives and counterknives which break because of foreign bodies in the machine 40 15 Technical data wood chipper 599 Tora numberof
13. e marked value e Programming of new numerical Display Display indications values and e Shows the possible functions resetting e Inputs to enclosed values which can be shown in sensors and any outputs the display 31 T Explanation for operation keys H Key Press the key to change between the different display indications seen in the window at the left end of the display and through that the different functions of the monitor With every press of the key the position of the marker display indication changes one step The marker starts in the top left corner and then moves down The key is also used to exit the change menu see next section Key Use the amp key for programming change delete values in the computer e g entering alarm values for high or low rpm 5 Press the key to change or delete the values that shall be programmed must first flash by using the amp key The computer is equipped with an internal memory which saves all values when the power is cut 32 12 2 Programming The following parameters can be finely adjusted as needed Meaning Comment L ow Lowest rom Deviation from normal rpm If the machine is loaded to under lowest rom the feeding is uncoupled so that the machine has the possibility of reaching normal rpm at which point the rollers are re coupled h igh Normal Normal rpm which the disc must m
14. e roller housing and remove the stop bushing Using multigrip pliers or similar lift the spring from the top feed roller Hold the handle and lift the roller housing and push the locking pawl in the side plate see Figure 13 Next secure the roller housing by letting it fall Stop bushing Locking pawl I Pat Figure 13 Securing using the locking pawl Remove the bolts that hold the horizontal counterknife in place Take out the counterknife and reverse replace Carefully clean both the counterknife and the contact surface before reinserting the counterknife The distance between the knife edge and the counterknife must be 1 5 mm see Figure 14 Use a precision feeler gauge The bolts in the horizontal counterknife must be tightened to 100 Nm 10 KPm extra equipment the tool kit comes with a torque wrench 23 Figure 14 Distance between counterknife and knife 24 User Manual TP 175 MOBILE from date 25 08 2015 Copyright 2013 AO Hranvrinht 2 1 Copyright 2013 i Unscrew the vertical counterknife and remove it from the inside Before a new one is inserted the counterknife and the contact surface must be cleaned carefully Set the counterknife to a distance of 1 5 mm to the knives Use a precision feeler gauge Tighten the bolts on the vertical counterknife to 50 Nm 5 KPm extra equipment the tool kit comes with a torque wrench When the counterknives have been reversed or replaced and all the bolts are tig
15. e the machine for training purposes under the supervision of an adult e Never operate the wood chipper if under the influence of alcohol or narcotic substances e Keep all body parts away from the feeding funnel and any moveable parts of the machine at all times during operation e attempt must be made to remove by hand any material that is trapped between the feed rollers before the spring has been removed and the roller part opened e Always stand at the side of the feeding funnel when feeding material into the machine Always be observant of terrain conditions around the machine Falling down in the vicinity of the machine is hazardous e Before starting the machine check that the safety devices are working properly Especially the stop and return functions on the operation bar e The machine must not be started if the ejector spout is not fitted to the machine e Never use the wood chipper in enclosed or poorly ventilated spaces because of the danger of carbon monoxide poisoning e The top part of the machine and all other guards must be opened or removed before the disc is completely still and the tractor s motor has stopped e Always stop the machine and remove the key from the ignition before carrying out inspection service or repairs e Always remove the ignition key from the machine before leaving it e After maintenance and repair work all bolts must be tightened and all safety devices must be fitted bef
16. en put back When filling up with fuel you must avoid open flames Never let the engine run in closed poorly ventilated spaces Before start up electrical wiring connections and insulation must be checked 17 Start box Ss A Normal operation B Oil light C Temperature D Charging light Warning light not used Start DOOOOO S E Fuel indicator not used F Air filter indicator lights up when air filter is clogged G Heater plug preheat H Ignition key J Warning light not used The key is turned clockwise and the light for preheat lights up When the light turns off the engine can be started NB All warning lights must be turned off during operation If the engine does not start after 20 seconds then wait for one minute and try again If the engine does not start after two attempts then start troubleshooting and use the troubleshooting table When the engine has started it must run idle in order to heat up completely 20 C and less 20 C to 10 C 10 C to 5 C over 5 C approx 5 minutes approx 2 minutes approx 1 minute approx 20 seconds During the first 50 hours of work the engine must not be run at more than 70 of its maximum performance 18 TP STARTER Start coupling of disc 00000060 Stop uncoupling of disc Start key Starting the wood chipper Start the engine with the
17. er maintenance and service instructions See section 9 16 TP 175 MOBILE is equipped with a 26 kW 35 hp Lombardini engine See the operating instructions for the engine When registering for repairs you must register if it is a warranty matter Doing this ensures that we can write a report and keep and test the parts in accordance with the factory s instructions It is too late to claim warranty after repairs have been carried out The factory warranty is valid for one year from the date of purchase See current sales and delivery terms When ordering spare parts NB Ensure you state Model year of manufacture and spare part number NB Failure to use original parts renders the warranty void Warnings EXERCISE CAUTION if you are going to touch an engine that is running or has recently stopped Different components especially the exhaust system can be red hot even though you cannot see it The oil dipstick may only be removed from the engine to check the oil or to fill new oil in the engine The filler cap on the cooler may only be removed when checking the fluid level or when filling the cooler with new coolant Only remove the filler cap when the engine is cold When the engine is hot the cooling system is pressurised and loosening the cap is hazardous because there is a risk you may become scalded The cooling system draining plug may only be removed when draining liquid After draining ensure the plug has be
18. evel at the operator s seat is measured in accordance with ISO 11201 and measured as TP 175 MOBILE Lombardini 103 dB A The values stated above are subject to the common uncertainty of the measuring method and the estimated variation in a product series for the type of machine Detailed information about the measurements and results and estimation of uncertainty are found in a detailed report which can be supplied on request As result of the actual sound levels the wearing of ear protectors is mandatory when using the machine 6 3 Environmental instructions When changing hydraulic oil or engine oil oil and used oil filters and air filters must be disposed of at an approved waste disposal station Oil spillage must be avoided as far as possible Should oil spillage occur the spilled oil must be cleaned up and disposed of at an approved waste disposal station Worn out parts must be disposed of for recycling When the machine is worn out it must be disposed of responsibly Hydraulic oil and engine oil must be drained and disposed of along with oil filters and air filters at an approved waste disposal Station The rest of the machine must be disposed of at an approved recycling centre 12 Copyright 2013 i 7 Operation of the machine The wood chipper is equipped with two hydraulic rollers a pressure compensated flow valve a control valve and an operation bar with a reset handle see Figure 9 and Figure 10 T
19. fd woodchip length mm 12 es Engine type Lombardini LDW LDW 1404 1404 Tyre fitting 155 80R13 155 80R13 Tyre pressure bar psi 4 5 65 4 5 65 Weight kg 748 Height mm operating position 2440 1750 2440 1416 1416 Length mm operating position 3724 3515 4013 We reserve the right to make changes to the design and specifications without notice 2624 1245 2315 1416 _ 3724 Figure 21 Dimensional drawing for TP 175 MOBILE with standard ejector spout and fixed funnel 1416 3515 Figure 22 Dimensional drawing for TP 175 MOBILE with TP Vario Spout and foldable funnel funnel folded up 2913 2440 1245 1416 4013 Figure 23 Dimensional drawing for TP 175 MOBILE with TP Vario Spout and foldable funnel funnel folded down 654 16 Extra equipment e Tool kit including torque spanner e Lock for socket coupling e Sliver breaker 17 Spare parts catalogue 43
20. handle 180 degrees until the sliding bolt 4 one again can lock the handle The tilting spout is operated using the handle 6 which tilts away from the front position plate Next move the handle to the desired position and again release the handle subsequently locks the tilting spout in the desired ejection position When the wood chipper shall be parked or transported completely lower the ejector spout manually using the handle 7 when the sliding bolt 1 is loosened Once the ejector spout is completely down and the sliding bolt 2 is at the P area lock the sliding bolt 2 so that the ejector spout is securely locked in the transport position During transport the TP VARIO SPOUT must always be within the machine s width D 175 NANBIIE frr y Ant 25 VQ 2015 B J fi FAM AN TO 4 Jf 175 MOBILE aate 252 06 201 T 8 Instructions for the wood chipper TP 175 MOBILE is a trailer fitted wood chipper consisting of a trailer on which a wood chipper with its own engine is fitted and is registered as a trailer tool The trailer can be fitted to a vehicle with a ball and socket head as a coupling without requiring inspection When fitting the coupling the 13 pole connector and the safety chain must be fitted to the vehicle and the support leg must be raised Release the handbrake before driving Check that lights brake lights and turn signal lights work before driving Standard ejector spout In case of transport on pub
21. he machine and securely fasten e Incase of transport on public roads local authority regulations must be followed e When the bottom of the funnel is being cleaned to remove any fine woodchip THE FEED ROLLERS MUST BE STOPPED e Abroom or similar must be used for cleaning Never touch the inside of the funnel when the machine is operating 6 2 Pictograms used SA STOP Warning Ejected Objects Warning Rotating knives Warning Rotating rollers Safe distance of 20 m Wait for disc to stop Warning Rotating belts Warning Crushing hazard Warning Crushing hazard Do not touch the funnel Do not step on the funnel Read the instruction manual Ear and eye protection Lifting point for crane before use mandatory Transport position for ejector spout Only for TP Vario Spout xP T 6 2 1 Noise level The sound output level and the sound pressure level from the TP 175 MOBILE have been measured during use with 1625 rpm on the disc powered by the Lombardini LDW 1404 engine The measurements have been conducted in accordance with testing provisions Directive 2000 14 EC 3 July 2000 EN ISO 3744 1995 ISO 11201 1995 ISO 4871 19 March 1997 EN 13525 17 February 2005 The guaranteed sound output level which must be stated by the manufacturer in accordance with Directive 2000 14 EC is as follows TP 175 MOBILE Lombardini 124 dB A relative to 1 pW The machine s sound pressure l
22. he operation bar must be in the position during start up see Figure 11 After start up release the reset handle and pull the operation bar into the middle position A and the rollers will turn The material is now pulled into the machine By pulling the operation bar towards you B the flow of oil in the control valve is turned which puts the rollers into reverse and the material is now pushed out of the machine When the machine stops 0 the reset handle will mechanically stop the operation bar The reset handle must now be released before the operation bar can be moved into the middle position A and the rollers can pull the material into the machine This reset handle is a safety measure to ensure you cannot unintentionally start the rollers which would otherwise cause material to be unintentionally pulled into the machine Operation bar Reset handle Figure 9 Figure 10 Foldable funnel Fixed funnel Operation bar instructions Figure 11 User Manual TP 175 MOBILE from date 25 08 2015 13 T Turn the adjusting screw on the flow valve to find the correct rom Never operate too quickly with the rollers because the wood will act like a brake if the pressure on the disc is too great with the ensuing increase in use of fuel Branches may become wrapped around the rollers if the rom is too high The table shown below Table 1 provides the recommended rpm of the feed rollers with
23. he plate securely to the disc Remove the knife The bearing surfaces on the chipping disc and the knife must be cleaned properly before fitting the knives When fitting the bolts must be lightly oiled u 0 125 i e light oil WD 40 or an equivalent product Do not use copper grease MoS or similar low friction grease Check that the distance between the knife edge and the counterknife is set correctly to 1 5 mm Tighten the bolts to 110 Nm 11 KPm use a torque wrench which is included in the tool kit for this purpose It can also be purchased as an accessory When the knives have been replaced turn the disc a few times to make sure that there are no objects in the disc housing Close the disc housing and tighten the bolts see Figure 15 Minnini TO IFEANANBRIIC 9 NO 1 E riNsAnn f 2 1 rom Not L 152 1 15 26 User Manual 175 MOBILE from date 22 08 201 Canvrinht 2012 Copyrignt 2013 9 2 3 Scrapers and facing plate The machine is equipped with two square scrapers on the disc a triangle scraper in the disc housing and as an accessory a facing plate in the ejector spout see Figure 17 Scraper Triangular scraper Facing plate Figure 17 Positioning of scrapers and facing plate The purpose of the scrapers is to remove material that can become stuck to the knives At the same time the square scraper on the disc removes material which falls off in front
24. htened lower the roller housing into place using the top feed roller Put the spring back using multigrip pliers Fit the stop bushing for the roller housing and tighten the bolts Turn the disc a few times to make sure that there are no objects in the disc housing Close the disc housing and tighten the bolts see Figure 15 Bolts for tightening the disc housing Figure 15 Tightening bolts in disc housing 9 2 2 Knives The machine is fitted with two knives The knives must always be changed as a set The knives belong together in sets also when they are ground so that they are always of equal width If the knives are not of equal width the disc will be out of balance which will lead to unnecessary strain on the bearings and vibrations in the whole machine User Manual TP 175 MOBILE from date 25 08 2015 25 Convrigqht 2012 Ye OP rignt Stop the machine remove the key from the ignition Ensure that the disc is at complete standstill Turn the ejector spout so that it faces away from the disc housing see Figure 5 Loosen the bolts that hold the disc housing parts together and open the disc housing Turn the disc until the disc lock can go into one of the holes on the disc The disc is now locked see Figure 16 Keep fingers away from the knives when the disc is being turned Disc lock Figure 16 Disc lock Remove the bolts that hold the knife and tighten t
25. key and let it run idle for a few minutes Next press the top of the switch Start TP STARTER will now automatically cut in the disc and at the same time the engine revolutions will increase to the max engine rpm The wood chipper is now ready for operation Stop Stop putting material in the wood chipper and wait until nothing comes out of the ejector spout Next press the bottom of the switch Stop TP STARTER will now automatically uncouple the disc and at the same time the engine revolutions are slowed to idle running The engine must run idle for a few minutes before it is stopped Stop the engine by turning the start key counterclockwise If the engine is switched off with the key before TP STARTER has uncoupled completely the motor cannot be started Turn the key so that the power is on and press the switch Stop This ensures complete uncoupling and the motor can now be started 19 T Cleaning the filter in front of the radiator There is a fitted filter in front of the radiator that collects particles that are too big to pass through the actual radiator Cleaning procedure Stop the wood chipper and the motor Open the bonnet and lift the filter out of the track Filter cleaning procedure Knock the dust off carefully by hitting the frame of the filter on the ground or on a piece of wood Clean using compressed air from the cooling side Clean using a high pressure cleaner Only used for extreme c
26. lic roads the ejector spout must always be positioned within the width of the machine and securely fastened TP Vario Spout In case of transport on public roads the ejector spout TP VARIO SPOUT must always be folded down in the transport position within the width of the machine and securely fastened When detaching the TP 175 MOBILE the machine must be placed on level ground and both support legs must be screwed down To avoid destroying the electrical system the following points must be followed 1 Battery connections must be clean 2 When using charging equipment the frame cable that is connected to the battery s negative pole must always be disconnected look for the symbol on the battery 3 When welding on the wood chipper the frame cable that is connected to the battery s negative pole must always be disconnected look for the symbol on the battery WARNING Always stop the engine before carrying out service of the wood chipper or the engine Always remove the ignition key from the machine before carrying out service and repairs When replacing knives the bonnet must be lifted first and then the bolts which hold the top of the machine can be loosened A safety switch ensures that the engine cannot be started when the bonnet is lifted The switch will stop the engine if the bonnet is opened before the engine has been switched off If the safety switch is defective it must be changed immediately Wood chipp
27. logging and must be dried before starting the wood chipper Generally the fewest stoppages occur by ensuring the wind does not blow dust from the ejector spout directly into the cooler 20 9 Maintenance When carrying out maintenance and repairs the wood chipper must be stopped and the wood chipper key must be removed from the ignition before the rotor housing is opened In addition the wood chipper must also be positioned on a level flat surface when carrying out maintenance and repairs 9 1 Maintenance schedule for wood chipper X for each stated time interval X Only for the first time _ safety bar s function Check the knives and counterknives and sliver breakers extra equipment Tighten allboltsandnuts S o Lubricate disc main bearings CL te Lubricate roller bearing X Lubricate TP VARIO SPOUT if fitted XX o y o Replace hydraulic pump return filter lt LW x Reverse replacecounterknife X Reverse replace triangle scrapers square scrapers and scrapers x Change hydraulic oil Replace facing plate top disc housing extra equipment 10 xX Check ejector wings for wear and tear 0 T x Check casing for wear and tear TX Hydraulic oil table Model type Standard oil type Bio oil optional 175 MOBILE Hydraway HVXA 46 Hydraway SE 46 HP 1 Always check the safety bar works before use 2 Lubricate two
28. lubrication nipples with Uniway Li62 or equivalent lubricant In case of light use Lubricate after 12 months 3 Lubricate two lubrication nipples with Uniway Li62 or equivalent lubricant In case of light use Lubricate after 12 months Drain the hydraulic oil and fill with new oil See above for the hydraulic oil table for oil type and amount In case of light use Replace after 24 months gt If fitted change the facing plate the top disc housing as necessary 6 The interval between changing oil can be extended by using biodegradable oil which can be purchased as extra equipment Copyright 2013 9 1 1 Lubrication and oil The Wood Chipper is as standard factory filled with mineral oil based hydraulic oil of the type Statoil Hydraway HVXA 46 When replacing the oil use the same type of oil or an oil with equivalent specifications Do not mix oils of different types brands As an accessory the Wood Chipper can be delivered factory filled with biodegradable oil of the type saturated ester Statoil Hydraway SE 46 HP When replacing the oil use the same type of oil or an oil with equivalent specifications Do not mix oils of different types brands Old hydraulic oil and engine oil as well as used oil filters and air filters must be disposed of at the municipal waste disposal station Lubricate the nipples according to the maintenance schedule using Statoil Uniway Li62 or equivalent product that can be mixed with
29. ore the machine may be started Copyright 2013 e The maximum rated rpm for the machine 1625 rpm must not be exceeded e The ejector spout must not point in the same direction as people or at an area where people move around in A safe distance of 20 m must be maintained in the direction of where the woodchips are ejected e During use the machine must stand on a secure and level surface and be safely parked at all times see Figure 6 Handbrake Figure 6 TP 175 MOBILE handbrake e IN CASE OF POTENTIAL HAZARDS SET THE OPERATION BAR TO NEUTRAL see Figure 9 and Figure 10 e FIXED FUNNEL During operation set the machine height to max 600 mm above the terrain see Figure 7 If this height is not maintained the operation safety handle will not function as intended and may lead to the risk of severe personal injury due to crushing Max 600 mm Figure 7 Maximum height above terrain fixed funnel User Manual TP 175 MOBILE from date 25 08 2015 9 10 e FOLDABLE FUNNEL During operation set the machine height to min 600 mm above the terrain see Figure 8 If this height is not maintained the operation safety handle will not function as intended and may lead to the risk of severe personal injury due to crushing Min 600 mm Figure 8 Minimum height above terrain foldable funnel e Incase of transport on roads turn the ejector spout to ensure it is positioned correctly within the width of t
30. right side The complete rotation time will be shown as illustrated in the following figure Operation time in Display marker for hours and minutes work time gt Over 99 59 hours minutes only whole hours are shown Resetting the rotation time on the machine Resetting the rotation time operation time on the machine can be done at any time First press the key until the display for work time appears Next enter the following shows example 72 57 Press the key for five seconds until the number blinks 00 00 Press the key to reset the rotation time NB Total hour counter bottom vertical marker cannot be reset It is used for registering the machine s total work time 35 12 3 Fitting Mechanical set up and installation diagram Installation diagram when using electronic sensors hall or inductive sensors Disc inductive sensor 2 5M 3 0 Rollers hall sensor pk Valve 0 6 m Power 12 V mt 1 2V 36 12 4 Technical data Display Six digits Power supply 12 VDC 1 24 A Temperature ranges TP Pilot is fully operational the temperature range 10 70 C Pulse signals from sensor Max 225 pulses second NB The control monitoring system has been designed for use in connection with the functions described Any other use of the control monitor system may be associated with significant hazards and exempts the supplier of the con
31. s applies to any losses that may be caused by the defect including operational losses loss of earnings and other consequential financial losses Warranty terms LINDDANA provides a 12 month warranty that covers any repairs of faults or defects in construction materials or manufacturing This warranty shall not cover defects or faults due to inadequate maintenance incorrect installation alterations made by the buyer or incorrect use of the product If non original parts are used the warranty is void Furthermore the warranty shall not cover normal wear and tear LINDDANA s obligations under the warranty shall be conditional on the buyer s documentation that any ascertained defect or fault has not been caused by circumstances excluded from the warranty cf above LINDDANA shall be entitled and under an obligation to remedy all defects caused by faults of design materials or production LINDDANA alone shall decide whether remedial action shall be in the form of repair or replacement of the defective part or parts Where repairs are carried out the buyer shall be obliged to deliver the item sold to a workshop indicated by LINDDANA and collect it at no cost to LLNDDANA When the defective part or parts are replaced the buyer shall be obliged to send the defective parts to LINDDANA at no cost to LINDDANA LINDDANA shall be entitled to deliver a substitute product to replace defective products The buyer shall inform LINDDANA of faults or defe
32. t 2015 T 3 Contents MOU 2 2 EU DECLARATION OF CONFORMITY cccccccccccccccccccccccscccecscccscscscccscscccscscsees 3 3 CONE 4 5 5 FUNE 6 5 1 6 6 Safety INSUIUICUON Shree 8 6 1 Te OU VON 8 6 2 PIC COR Gans USCO 11 6 3 Environmental IMSTPUCTIONS 12 7 Operation of the machine 13 7 1 Table 1 Setting the rom monitor for feed 14 7 2 YARO SPOUT aior 15 8 Instructions for the wood chipper 16 9 IVVANNEC TAINO 21 9 1 Maintenance schedule for wood 21 9 2 Replacement Of wearing 23 9 3 ical tas oer 29 10 Hydraulics diagram TP 175 MOBILE csccscsscsccsceccsceccsccccsccccscescsccccecens 30 11 Electrical diagram 175 MOBILE ccscsccscsccsccccsccccsccccsccsceccsceccscecees 30 12 Instructions for rom monitor TP PILOT 01 31 O
33. trol system from liability 37 T 13 Troubleshooting for wood chipper TP 175 MOBILE Check possible causes before contacting the supplier Problem Possible cause The rollers not turning round satisfactorily Not enough oil in the hydraulics system The flow valve is screwed out too far The stationary roller is blocked The bypass valve is dirty The revolutions monitor is blocking operation The operation bar is in the O position The rollers are not pulling satisfactorily Not enough flow The V belts are too slack The hydraulic oil is becoming too hot Poor viscosity of the hydraulic oil The hydraulic filter is clogged The oil pump is worn or damaged The oil engine is defective The pressure control valve in the control valve is dirty Unsatisfactory woodchip quality The knives are blunt The counterknife is worn The knives are worn too far down The distance between knife and counterknife is too big Sliver breaker not mounted or worn Poor ejection of woodchip Not enough drive Square scrapers are worn The facing plate in the top part Too low rpm on the machine 38 Fill up with hydraulic oil Turn up the flow Clean under and behind the roller Clean the bypass valve Increase the rpm on the disc Put the operation bar in the A position Screw out further the flow valve opened Tighten the V belts Let the machine cool down while checking why Change the hydraulic oil Repla
34. ure 1 Feeding with branches Figure 2 Feeding with logs NB Keep knives and counterknives sharp This makes feeding in wood easier improves woodchip quality and reduces fuel consumption significantly The machine must be inspected daily which means the disc housing must be opened and the disc knives counterknives etc must be inspected This will prevent unexpected stoppages and prolong the life of the machine The wood chipper must be safely parked with the brakes engaged during the work The machine may not e Be used for materials other than wood e Be used to push trees stubs etc Never place transport equipment in the feeding funnel such as forest chains axes chainsaws etc Copyright 2013 5 Fitting instructions 5 1 Before use The wood chipper is equipped with a lifting point which must be used whenever it is lifted by a crane or other lifting gear with hooks See Figure 3 The machine is mainly transported on the trailer wheels but it can also be lifted by a forklift truck see Figure 4 ie Lifting point __ Figure 4 Lifting with forklift truck 6 User Manual TP 175 MOBILE from date 25 08 2015 Before start up ensure that the wood chipper is free of foreign bodies The key must be removed from the ignition when the disc housing is opened Ensure that the disc is at a complete standstill Standard ejector spout Turn the ejector spout so that it faces the opposite direction of the
35. ver TUCO Ce eee 31 12 2 Progra 33 12 3 Fitting cecceeecccssceccesscecccscceccsscceccssccescsaccscssscesceaecesaecauesecsuseeceaeseneveeeasseeeeseeerseseeaeens 36 TZ TSC E 37 13 Troubleshooting for wood chipper TP 175 38 14 Warranty obligation for wood Chipper 39 15 Technical data wood 41 6 EERO EN 43 17 Spare parts 43 4 Use This TP 175 mobile wood chipper is specially designed as a stationary wood chipper which chips wood in the form of branches bushes and waste wood from windbreaks parks roadside trees etc The machine must not be used for materials containing stone metal or other foreign bodies These foreign bodies are likely to blunt the knives or in the worst cases break the machine The knives and counterknives can break if stone or metal gets in between them The machine must not be used for chipping wood containing nails screws reinforcements etc Always stand at the side of the feeding funnel when feeding branches into the machine see Figure 1 The branches may be thrown around when the feed rollers grip them When feeding logs into the wood chipper stand at the rear of the log and push the log in see Fig

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