manual trolley ex instruction manual rptc 10000
Contents
1. RIALS HANDLING INC MANUAL TROLLEY EX INSTRUCTION MANUAL RPTC 10000 English STD R KHA F CQD ENG This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 PAAVI j MATERIALS HANDLING INC Zewo Read the instructions supplied with the product before installation and commissioning A CAUTION Keep the instructions in a safe place for future reference TABLE OF CONTENTS 1 INTRODUCTION ocvccccccicccch cetecieces So vce orice cee ele aaeeea taaa a aaaea penis eect cl eiesade enc ETc 3 1 1 ORG WON cist siete coe cette hacen cat ech cca cate aneeshatti ane tate unen tee gah E e ent uaga a ea 4 V2 WV A E pn cow N nner Beles Sein a A T nen cw oedipal ean eats hans hav A 4 t3 Mimmu enago Sasinai ae aa a EE a e a SAAE ETE ds ae eee eee ene 4 1 4 Claims for damage in SHIPMEN eccceceeeeeeeeeeeneeeeeeeeeeeeeeeeaeeceaeeeteaeeseaeeseaaeeseaeeeseeeseaeeseneeeseeeeeeeess 4 2 MANUAL TROLLEYS wie sissioni iesite assii te ccdesdctiesnai iene cena tet ine nopeana aaea daa kuaa aaiae 5 21 _ W hatn l t2. Figure 3 Chain travel trolley characteristics and dimensions 9 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 Table 2 Chain travel trolley characteristics and dimensions RM MATERIALS HANDLING Capacity an A B C p E F G H J OK OM ON P Q s U kg mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 1000 65 202 326 22 39 92 82 22 225 101 249 23 22 62 146 76 40 160 188 310 425 22 39 92 82 22 225 101 249 28 22 62 146 76 40 160 2000 88 202 340 26 42 104 98 24 272 124 296 36 28 76 146 92 38 157 188 310 448 26 42 104 98 24 272 124 296 36 28 76 146 92 38 157 3000 100 202 310 28 49 131 146 27 322 145 346 44 28 96 375 114 38 58 188 310 418 28 49 1
3. This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 RM MATERIALS HANDLING INC Figure 4 Hand chain length to unwind in order to move the load or the trolley over a distance of 1 m i 1000 1500 2000 3000 5000 6300 7500 10000 12500 16000 20000 Chain length 3 4 3 4 3 4 4 5 4 5 5 5 5 5 9 5 9 1 m Table 3 Wheel and handling chain capacities Capacity wheel diameter handling chain kg mm mm x mm x mm 1000 115 5 x 23 7 x18 115 5 x 23 7 x18 2000 115 5 x 23 7 x 18 115 5 x 23 7 x 18 3000 160 5 x 23 7 x 18 160 5 x 23 7 x 18 5000 160 5 x 23 7 x 18 160 5 x 23 7 x 18 6300 160 5 x 23 7 x 18 160 5 x 23 7 x 18 7500 160 5 x 23 7 x 18 160 5 x 23 7 x 18 10000 160 5 x 23 7 x 18 160 5 x 23 7 x 18 12500 160 5 x 23 7 x 18 160 5 x 23 7 x 18 16000 160 5 x 23 7 x 18 160 5 x 23 7 x 18 20000 160 5 x 23 7 x 18 160 5 x 23 7 x 18 11 19 This document and the information contained herein is the exclusive pro
4. Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 R amp M MATERIALS HANDLING INC 2 4 Presentation The manual gantry crabs make it possible to suspend any type of lifting equipment provided with a hook lifting loads of 250 to 10 000 kg 2 4 1 Brief description of manual gantry crab The crab is comprised of e 2 flanges in sheet steel e 4 rollers mounted on ball bearings with detachable axles and rolling rims profiled to roll on any type of iron monorail e 1 cross bar for hook or coupling in steel to ensure the bracing of the assembly 2 4 2 Characteristics and dimensions Push travel trolley Figure 2 Push travel trolley characteristics and dimensions 8 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 Table 1 Push travel trolley characteristics and dimensions R amp M MATERIALS HANDLING INC Capacity Beam w
5. 30 10 PAAVI j MATERIALS HANDLING INC 1 1 Foreword This manual has been prepared to acquaint you of the procedures necessary for the installation operation and maintenance of the equipment you have purchased Proper use is important to the ultimate performance of this equipment Careful study of and adherence to the instructions will help ensure safe dependable operation It is also recommended that you keep this manual readily accessible to operators as well as maintenance and safety personnel Information in this manual is subject to change without notice 1 2 Warranty All sales are subject to the R amp M Standard Terms and Conditions of Sale and Product Warranty Copies are available upon request from R amp M and are expressly incorporated by reference hereto 1 3 Minimum charges All orders for repair parts are subject to a minimum charge 1 4 Claims for damage in shipment All shipments are carefully inspected and are delivered to the carrier in good order Upon receipt of shipment caution should be exercised so that there is no loss or damage If damage has occurred refuse to accept the shipment until the carrier makes the proper notation to that effect In the event of concealed loss or damage notify the carrier immediately By following these suggestions you will encounter less difficulty collecting your claim 4 19 This document and the information contained herein is the exclusive property of R amp M Materi
6. reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 PAAVI j MATERIALS HANDLING INC 3 7 Technical installation and maintenance 3 7 1 Qualifications of installation amp maintenance personnel Only persons whose training includes instruction on the various types of protection involved including appropriate periodic refresher training should carry out installation and maintenance 3 7 2 General maintenance Repairs on Ex equipment are classified into two types Work on equipment in the hazardous area Work on equipment that can be removed from the hazardous area Work in the hazardous area The following must be clarified with the operator before starting work in the hazardous area Is there an explosion hazard in the working area Is there a poison hazard What visual and acoustic signals apply in case of danger Are there escape routes and how are they marked How is the equipment isolated from the mains supply and secured warning sign and padlock What hazard zone is present a in the vicinity of the Ex equipment a in the vicinity of the control equipment on the ground for cranes The customer is responsible for the use and safety of the installation during operation Consequently they al
7. without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 RsM j MATERIALS HANDLING INC Carry out 1 Disassembly of the trolley Remove the side plate on the counterweight side a Position the trolley on the beam Refit the side plate Ensure that all nuts are correctly tightened Install the trolley on the profile by the end Fit the travel limit stops not provided at the end of the runway 2 Without disassembly of the trolley Ensure that all nuts are correctly tightened On the curved profiles the driving wheels should be positioned on the outside of the curve preferably These points have to be checked after a repair a maintenance operation or a long stop Curve radius 250 kg 500 kg 1m 1000 kg 15m 2000 kg 3000 kg 2m 5000 kg 3m Ee NOTE Coupling part center must be located in the center of the beam Figure 1 Chain travel trolley NOTE VERY IMPORTANT See side plate setting table 7 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling
8. 31 146 27 322 145 346 44 28 96 375 114 38 58 5000 114 202 326 34 60 144 161 36 362 158 386 48 35 108 37 5 126 47 60 188 310 434 34 60 144 161 36 362 158 386 48 35 108 37 5 126 47 60 6300 124 202 344 43 68 170 175 39 411 185 436 50 43 130 80 154 46 68 188 310 452 43 68 170 175 39 411 185 436 50 43 130 80 154 46 68 7500 124 202 344 43 68 170 175 39 411 185 436 50 43 130 80 154 46 68 188 310 452 43 68 170 175 39 411 185 436 50 43 130 80 154 46 68 10000 124 202 350 46 70 176 187 40 442 200 466 50 45 134 80 154 46 68 188 310 458 46 70 176 187 40 442 200 466 50 45 134 80 154 46 68 12500 124 202 358 48 70 176 185 41 442 200 466 50 50 134 59 154 45 65 188 310 466 48 70 176 185 41 442 200 466 50 50 134 59 154 45 65 16000 136 202 416 75 92 226 283 54 555 272 579 50 64 168 73 197 78 78 188 310 522 75 92 226 283 54 555 272 579 50 64 168 73 197 78 78 20000 136 202 416 75 88 226 277 54 555 272 579 50 68 175 73 120 60 78 188 310 522 75 88 226 277 54 555 272 579 50 68 175 73 120 60 78 10 19
9. EX label inei Aah ee alec ened tues ae aia dl Anda ec teeta 17 3 4 Conformity to the ATEX Directive ececcecceceeeeeeeeeceeeeeeeeeeeeeeseaeeeseaeeseaeeseaeeeseaeeseaeessaeeseueeeseneeseas 17 B 5 Gas MaZzard area marking siipeen iee anaiena a a ose aaia aaa AE Eaa aa a EEEa 18 36 Dust hazard area Marking resni EAE 18 3 7 Technical installation and Maintenance eeeeeeee cence eeeeneeeeeeeaeeeeeeeaeeeeeeeaeeeeseeaeeeeeeeaeeeeeeneeeeeneaas 19 3 7 1 Qualifications of installation amp maintenance personnel cccccceeseeeeeeeeeeeeeeeeeeeseeeeeeaeessaeetees 19 3 7 2 General MaINteManCes secccscacessccveisteccaagedveacy saveesasiaveate shar e a eaka TENE Ea E spe EAE Ea 19 2 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 PAAVI j MATERIALS HANDLING INC 1 INTRODUCTION PAEA Read the instructions supplied with the product before installation and commissioning A CAUTION Keep the instructions in a safe place for future reference Before proceeding with the operation or maintenance
10. Sleeves 1 Flanaes 4 The trolley can be adjusted to accommodate different track widths using the following procedure 1 Check width B of the track Figure 7 2 The distance B between the wheel flanges can be adjusted using the spacers 1 and washers 2 Make sure that the suspension pin 3 is centered on the track Depending on the tolerances of the washers and spacers the stacking can be different on the left side and on the right side Figures 6 and 7 3 In any case provide at least one washer outside the flange 4 under the nut 5 Figure 6 4 After adjustment tighten the nuts 5 and reinsert the pins 6 Figure 6 13 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 RsM MATERIALS HANDLING INC A Caution When adjusting dimension B between the rollers add the track width e For trolleys up to 2000 kg add up to 3 mm C e For trolleys in excess of 3000 kg add from 3 to 5 mm C The values above are for guidance only Clearance depends upon the tolerance and quality of the t
11. als Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 PAAVI j MATERIALS HANDLING INC 2 MANUAL TROLLEYS 2 1 2 2 What not to do Do not set down the machine without having an adapted support to avoid damaging the sensitive sides Do not let the machine drop Never modify the machine unless the constructor has studied and authorized the modification Never modify the values and adjustments of the safety components outside the limits provided for in the manual or without the approval of the constructor Never try to repair or alter the machine e g welding without the authorization of the constructor or a trained maintenance agent Do not let an unqualified person use the machine Never lift more than the maximum working load indicated on the machine Shocks or accidental collision of the load with objects can cause excess loads Never remove the hook safety catches Never use the machine to extract loosen or pull sideways Never use the machine to transport people Do not touch the moving components Do not operate the machine if your physical condition does not allow it Never use the machine w
12. ed body under the reference 20372 08 17 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 PAAVI j MATERIALS HANDLING INC 3 5 Gas hazard area marking Ex II 2 G c IIC T4 EX Utilization in hazardous area Il Surface equipment 2 Category 2 G Gas hazard area Cc Protection type lIC Gas group T4 Temperature class 3 6 Dust hazard area marking Ex Il 2 D c T 135 C EX Utilization in hazardous area Il Surface equipment 2 Category 2 D Dust hazard area Cc Protection type T 135 C Maximum surface temperature c in the marking means Constructional safety Constructional safety is a protection mode stating that the mechanical design of the hoist has been made according to standards to avoid any spark generation in normal operation and in regular maintenance of the equipment 18 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be
13. hen in bad repair wear deformation etc Never use suspect spare parts or parts whose origin is not known Never swing the load intentionally Do not subject the machine to brutal shocks Do not use the mechanical stops as a repetitive means of stopping Never distract the operator while the machine is being operated Never leave a suspended load hanging unless necessary Do not use the machine for a purpose or in an area for which it is not intended Do not expose the machine to an aggressive atmosphere temperature acidity etc Do not use the safety components as operation components Do not use the controls needlessly avoid inching operating the buttons in a stop start manner This can cause overheating and even damage to the machine Never pull the load slantwise Make sure that the machine is vertical to the load before lifting Never transport a load with people nearby Do not pass the machine with or without a load above a person What to do Handle the machine by its structure or by the devices provided for this purpose or in its original packing Store the machine in its normal operating position without load away from aggressive atmospheres dust humidity etc Make sure that the machine is always clean and protected from corrosion lubrication etc The machine should be installed by a technician with the competence required Ensure the machine attaching structure is rigid Ensure that safety rules a
14. idth A B c D E F G H J K M N kg mm mm mm mm mm mm mm mm mm mm mm mm mm 250 50 202 284 16 32 74 60 13 170 80 194 18 15 50 500 50 200 303 19 32 79 62 19 185 85 210 24 20 55 188 310 411 19 32 79 62 19 185 85 210 24 20 55 1000 65 202 326 22 39 92 82 22 225 101 249 28 22 62 188 310 425 22 39 92 82 22 225 101 249 28 22 62 2000 88 202 340 26 42 104 98 24 272 124 296 36 28 76 E 188 310 448 26 42 104 98 24 272 124 296 36 28 76 3000 100 202 356 28 49 131 146 27 322 145 346 44 28 96 188 310 464 28 49 131 146 27 322 145 346 44 28 96 5000 114 202 375 34 60 144 161 36 362 158 386 48 35 108 188 310 484 34 60 144 161 36 362 158 386 48 35 108 6300 124 202 394 43 68 170 175 39 411 185 436 50 43 130 188 310 502 43 68 170 175 39 411 185 436 50 43 130 7500 124 202 394 43 68 170 175 39 411 185 436 50 43 130 188 310 502 43 68 170 175 39 411 185 436 50 43 130 10000 124 202 400 46 70 176 187 40 442 200 466 50 45 134 188 310 506 46 70 176 187 40 442 200 466 50 45 134 12500 124 202 408 48 70 176 185 41 442 200 466 50 50 134 188 310 514 48 70 176 185 41 442 200 466 50 50 134 16000 136 202 472 75 92 226 283 54 555 272 579 50 64 168 188 310 578 75 92 226 283 54 555 272 579 50 64 168 20000 136 202 472 75 88 226 277 54 555 272 579 50 68 175 188 310 578 75 88 226 277 54 555 272 579 50 68 175 Chain travel trolley
15. o dO oeron a EEA cand AA AE a AARE REEERE EEE EESE N EAE 5 2 2 Whal to Oerein inara neh uss AEO EAEAN AEA A A EET AEREA SEERE AEAEE 5 2 3 General informnmatioTi s rassen inneni aa n aaaeaii aa Kaia a aiaia aa e SENE 6 2 3 1 Acceptance of the material ss cicsssticteess cecstsaeceevatebects testes SA EA E AEE eNA EE ERREA EEE 6 2 3 2 STAM ATOM sossen SEE AEREE ESEE RE eaeees 6 2 4 PrOSONTATON e inisinia EAA AANE A DAEA AEA EAEE AE AA AEAN AKOA 8 2 4 1 Brief description of manual gantry crab 0 eee eee teeeeeeeteeeeeeeteeeeeeeaaeeeeeeaaeeeeeeaeeeeeesaeeeesenaeeeeteaas 8 2 4 2 Characteristics and dimensions ccccceececeeeeeeeneeeeneeeeeaeeceaeeeeaeeeseaeeseaeeeeaeesseaeeseaeeseneeeseaeeseeees 8 2 5 Setting of the axle no rock eeccceccceceneeeeeeeeeeeeeeeeeecaee scans eesaeeceaeeeseaeeseaeeseaeeeseaeeseaeeseaeeseeeessaeeseas 12 26 Adusimen Of INE TANQES srera veceetset eves sa ecegeedabe chi vececeuedsch ibee secs need an dedd tecaieetdvasiaeesteageed ante 13 Zi GASSOMBIY OM ING MFACK sasika EK eea E eats as live eerie ai ees 15 3 APPLICABLE DIRECTIVES FROM JULY 1 2008 ccccseeceseeeeseeeesseeeesaeeesseeeeseeeeneeeensaeeeesneeaseeeeeseeeas 16 3 1 Hazardous area Classifications ecccceeceeeeeeeeenneeeeteneeeeeeeneeeeeseaeeeeseaaeeeeseaeeeesenaeeeesenaeeeeseneeeeneaas 16 3 2 Gas group and temperature classes ccecccceeeeeneeeeeeeeeeeeeeeaeeseaeeesaeeseaeeseaeeeseaeeseaeesseaeeseaeeeseaeeteas 16 3 9 AT
16. of the equipment it is important that the operating and maintenance personnel read this bulletin carefully in order to ensure the safe and efficient use of the equipment Also it is strongly recommended that the personnel responsible for the operation inspection and servicing of this hoist read and follow the Safety Standard ASME B30 16 1998 or current revised edition This standard covers Overhead Hoists under hung as promulgated by the American National Standards Institute and is published by the American Society of Mechanical Engineers Copies of this publication are available from the Society at United Engineering Center 345 East 47th St New York NY 10017 If any instructions are unclear contact the manufacturer or distributor of the equipment before attempting to install or use the hoist R amp M Materials Handling Inc 4501 Gateway Boulevard Springfield OH 45502 General Telephone 937 328 5100 Toll Free Telephone US 800 955 9967 General Fax 937 325 5319 3 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07
17. one are qualified to answer the questions above in sufficient detail and thus determine whether work can be carried out without risk Typically the customer will issue a hot work permit in which the operator informs the technician that he may work on the Ex installation and specifies the times when he may do so This written permit is primarily required for welding and other works that may cause a hazard e g grinding but also applies when auxiliary equipment such as a power drill is used After the work not including maintenance work has been completed the customer may demand an installation certificate The technician assumes significant responsibility for this work because the customer is not obligated to have the electrical installation inspected further by an Ex expert before commissioning Modifications to Ex equipment affecting Ex protection may not be performed by the technician If such modifications are necessary the equipment or the installation must be inspected by an Ex expert The acceptance test is confirmed by an expert s report If you are uncertain about any issues that may arise during a repair always seek guidance from your senior manager or local specialist If you are forced by a customer for reasons of urgency to perform a modification or installation that does not comply with regulations please ensure that the customer signs a certificate with the following wording The modification on equipment was o
18. perty of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 R amp M MATERIALS HANDLING INC 2 5 Setting of the axle no rock Chain travel trolley 1000 kg beam 65 310 2000 kg beam 88 310 Figure 5 Axle setting dimension This adjustment must be done when the trolley is put in place The dimension H between the lower face of the beam and the upper line of the axle is 1 mm This value may be adjusted to achieve best operation 12 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 R amp M MATERIALS HANDLING INC 2 6 Adjustment of the flanges Trolley adjustment Figure 6 Chain travel trolley Figure 7 Chain travel trolley components Nut 5
19. rack Figure 8 Chain travel trolley track adjustment dimensions 14 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 R amp M MATERIALS HANDLING INC 2 7 Assembly on the track At this stage the distance between the wheel flanges is set The trolley can be introduced through either end of the hoist track If this is not possible for instance if the mechanical stops or limit switches are already in place the trolley can also be installed through the lower flanges In this case remove the nuts on one side of the trolley and move the flanges apart Reassemble all components and ensure that dimension C is correct Figure 7 Figure 9 Flanges being moved apart Figure 10 Flanges being moved apart IIIJ e ilill A Ensure that the suspension pin 3 is centered on the track Figure 6 15 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret tha
20. rdered by me for operational reasons despite the technician s indication that the condition of the equipment no longer complies with regulations It was pointed out that the equipment must be returned to a serviceable condition as soon as possible Work outside the hazardous area If practical equipment should be moved to a safe area before commencing work If such relocation is possible observe all safety precautions when dismantling and transporting the equipment This includes vehicles moving equipment from the hazardous area to a non hazardous area and vice versa 19 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved
21. re followed harness clearance of work areas posting of instructions to be followed in the area etc Use the trolley between 10 C and 50 C Comply with the distance between the trolley and the raceway Connect the feed cable directly to the supply terminal board in the electric box Set up an inspection program and record all maintenance operations for the machines particularly the brake limit switches fastening beam etc Replace any element that is worn or may be defective The machine should be maintained regularly in accordance with the instructions in this manual Check the operation and adjustment of safety components brake travel limit etc in conformity with the user manual Regularly check the machine If a deformation or unusual wear is noted the parts must be changed 5 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 PAAVI j MATERIALS HANDLING INC e Check that the assembly elements are correctly tightened e Check that the steel cable strands supporting the control box fulfill
22. s manual are followed carefully for the installation use and maintenance of the machine Any use contrary to the instructions may be dangerous In this case the manufacturer will not accept any liability Do not use the machine without having read and understood the whole of the instruction manual Always keep the manual close to the machine available to the operator and to the person responsible for maintenance Make sure safety rules are followed harness clearance of work area posting of instructions to be followed in the work area etc The trolley can be adapted to all runaway profiles Couple or hook on the hoist after installation of the trolley A CAUTION Check the width of the runaway rail and adapt the spacing of the flanges of the trolley as indicated in the tables Ensure e That the profile is secured e That the profile is suitable to the loads to be supported e That the dimensions are compatible with the trolley which is to be installed e That the maximal deflection of the profile does not exceed 1 500 of the span under the dead loads and the SWL e That the longitudinal slope of the track does not exceed 0 3 6 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever
23. t may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 PAAVI j MATERIALS HANDLING INC 3 APPLICABLE DIRECTIVES FROM JULY 1 2003 e Manufacturer ATEX 94 09 EC or ATEX 100a e User installation ATEX 99 92 EC or ATEX 137a England or 118a France 3 1 Hazardous area classifications Table 4 Hazardous area classification Equipment category Flammable substances Comparison Classification M1 Methane dust Group 1 eRe ln M2 Methane dust Group 1 1 Gases vapors fog dust 20 Perce dust ee 2 Gases vapors fog dust E 3 Gases vapors fog dust Z2 ee dust Table 5 Explosive atmosphere presence by hazard area classification Category 1 2 3 Safe area Rarel for sh Constant or for long Probable during normal arg ie ort Piece of periods operation seen occasional Practically never er year 10h por vaar gt 1000 hrs 10 lt lt 1000 hrs FAOS 3 2 Gas group and temperature classes Table 6 Gas group and temperature classes Max surface Gas group temperature iA IB Ne Methane Monoxyde carbone Cyclopropane T1 450 C Ammoniac Hydrogene Acide cyanhydrique Acetone Toluene T2 300 C Propane Bu
24. tane Ethylene Butadiene Acetylene T3 200 C Gas _ T4 135 C Acetaldehyde Diethyl ether T5 100 C T6 85 C 16 19 This document and the information contained herein is the exclusive property of R amp M Materials Handling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R amp M Materials Handling Inc Copyright 2010 R amp M Materials Handling Inc All rights reserved RPTC 10000 MANUAL EN 07 30 10 PAAVI j MATERIALS HANDLING INC 3 3 ATEX label The following label identifies ATEX equipment suitable for the hazardous area defined by the specific marking Figure 11 ATEX label II 2 G c IIC T4 INERIS FILE NBR 20372 08 AMBIENT TEMPERATURE 20 C 50 C PLEASE REFER TO THE INSTRUCTIONS According to ATEX Directive 99 92 EC it is the users responsibility to verify the suitability of the ATEX equipment to the hazardous area 3 4 Conformity to the ATEX Directive INERIS notified body and identified under number 0080 in accordance with article 9 of Council Directive 94 9 EC of the 23 of March 1994 has acknowledged receipt of our technical file according to the procedure described in article 8 b ii of the directive The technical documentation has been consigned by the INERIS notifi
25. their functions properly e The components should only be replaced by original parts that are compatible with the type of machine e Before operation ensure that the load is correctly fastened and installed Make sure the load is correctly balanced before moving it Pay attention to the center of gravity of the load to be moved e When moving the load make sure it is sufficiently raised and distant from the surrounding machines and other objects so as to avoid all obstacles during operation ask for help if the volume of the load prevents you from seeing above it Use the standards of ergonomics to use the trolley If manually moving the machine push the load The prevention instructions to be carried out during different operations should be well known Use the material under normal working conditions ambient temperature atmosphere etc Material used outdoors should be protected as well as possible against bad weather conditions Notify the necessary people after a dangerous operation or if the machine seems problematic abnormal noise abnormal behavior etc 2 3 General information 2 3 1 Acceptance of the material Carry out a visual inspection of the packing to ensure it is intact If the package is not intact issue the appropriate notifications Check that the trolley corresponds to your order 2 3 2 Installation The service life of a trolley depends upon how it is installed It is essential that the instructions in thi
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