AD Harness Installation (2002-2007 Hayabusa)
Contents
1. hy MEENET L PEZECIM N Teme Sawn Like To The L r AD1 TPS Ensure AD input has been calibrated as per the Log Box Pro Denso user guide 1 Select 0 5v and TPS for Analogue Digital Channel 1 then click the Configure button U Woolich Racing Device Configuration Log Box Pro Denso Firmware Version 1 0 7 Log Start Configuration Time Delay 0 Engine Running RPM 0 Log Data to micro SD in Engine Data Mode 7 Only Log Analogue Digital Data Analogue Digital Configuration Analogue Digital 1 Analogue Digital 2 Analogue Digital 3 Analogue Digital 4 Analogue Digital 5 Analogue Digital 6 Analogue Digital 7 Analogue Digital 8 2 Enter the following values into the AD Configuration screen 3 4 5 ty oo 100 00 Open the throttle to check that the voltage and output for throttle position match i e when throttle is closed AD voltage should be 1 1v 0 1 and converted value on AD Configuration screen should read 0 and when throttle is fully open AD voltage should read 4 3 0 1 volts and converted value should read 100 Adjust Ov and 5v values to ensure correct TPS converted values Click OK to close the AD Configuration screen hy MEENET L PEZECIM I Teme s oun Bike To Tne AD2 RPM 1 Select Frequency Rising Edge and RPM for Analogue Digital 2 from the Device Con2. 3 Turn Bike Ignition on do not start engine and check voltage and converted values are approximately 3 6 0 1 volts and 76 0 1 0 cmHg i e Atmospheric Pressure 4 Adjust values as required 5 Clock OK button MEC La asl0 17 LTEC Teme oun Bike To The 4 Save Settings to Log Box Pro Denso Once the AD values have been configured click the Save button on the Device Configuration screen the AD configuration values will be saved to the Log Box Pro Denso Woolich Racing Device Configuration Log Box Pro Denso Firmware Version 1 0 7 Log Start Configuration Time Delay 0 Engine Running C RPM 0 E Log Data to micro SD in Engine Data Mode Onlhy Log Analogue Digital Data Analogue Digital Configuration Analogue Digital 3 Atmospheric Pressure Analogue Digital 4 Manifold Pressure T T Analogue Digital 7 _ T Click the Close button to complete the AD input configuration hf sa M0el7 SCALM7 Warranty Woolich Racing Warranty obligations are limited to the terms set forth below Woolich Racing warrants this product against defects in material and workmanship for the period of one 1 year The warranty period begins with the date of original retail purchase This limited warranty is made only to the original end user purchaser you of the product and does not extend to any subsequent purchasers or owners of the product The original end user
3. MMEEUHCI Woolich Racing Analogue Digital Harness Installation and Configuration for Log Box Pro Denso 2002 2007 GSX1300R Hayabusa hy MEENET LTEC T Teme awn Like To The L r 1 Introduction To Log Engine Data on the 2002 2007 Suzuki GSX1300R Hayabusa an additional Analogue Digital Harness needs to be installed This Installation Guide will describe the installation of the AD Harness and the configuration of the AD Inputs on the Log Box Pro Denso 2 Hardware e Woolich Racing AD Harness RJ45 harness e 5 wiretaps 3 Tools The following tools will be useful when installing the WoolichRacing com bike harness 1 Pliers to crimp wire taps 2 Side cutters to trim AD Harness wires ME La asl0 17 LTEC Tamre oun Bike To The 4 4 AD Sensor Calibration Before connecting the AD Inputs to the bike harness the AD inputs should be calibrated Please refer to the Log Box Pro Denso user guide for calibration instructions The Log Box Pro Denso User Guide can be found on the User Guides and Installation Instructions page 5 AD Harness Installation The following steps describe the installation of the on bike harness 1 Remove the seat from the bike 2 Locate the ECU under the seat hy MEENE L PE CI T 6 AD Harness ECU Harness connection DD D to fo tb ogo o oo A Qo D0 0 oo D ppop gano et i AD Channel AD Harness Wire Colour Atmospheric Press
4. is the first user to put the product into service in any fashion It is your responsibility to establish the warranty period by verifying the original purchase date If you discover a defect Woolich Racing will at its option repair or replace this product with a new or reconditioned product at no charge to you provided you return it during the warranty period with transportation charges prepaid to Woolich Racing Please attach your name address telephone number and a copy of the receipt from Paypal as proof of date of original purchase as well as a detailed description of the problem for which service is requested You are responsible for packing the product to be returned If the repairs are covered by the Limited Warranty and if the product was properly shipped to Woolich Racing Woolich Racing will pay the return shipping charges This warranty applies only to Woolich Racing products This warranty does not cover damaged resulting from accident misuse abuse or neglect and or damage during any type of transportation resulting from improper packaging damage to any product which has been altered in any fashion including damage resulting from causes other than product defects including and not by way of limitation lack of technical skill competence or experience of the user and or failure to use the product in accordance with the instructions provided in the User s Manual or Installation Manual and service performance by an unauthorized per
5. figuration Screen then click the Configure button UR Woolich Racing Device Configuration Log Start Configuration Time Delay 0 Engine Running F RPM 0 Log Data to micro SD in Engine Data Mode V Only Log Analogue Digital Data Analogque Digital Configuration Analogue Digtal 1 05v 0s TPS Cortique_ Analogue Digtal 2 Frequency Rising Edge RPM Configure Analoque Digital 3 Analogue Digital 4 Analoque Digital 5 Analoque Digital 6 Analoque Digital 7 Analogue Digital 8 2 Enter the following values into the AD Configuration Screen Pulses per Sample Teeth on Crankshaft Sensor 60 000 Converts Hz to RPM ig Frequency Parameters AD Frequency Parameters Pulses per Sample 23 Conversion Factor 60 000 0 00 Hz 0 0 3 Start the bike to confirm that the converted value corresponds to the RPM of the bike 4 Click the OK button to close the AD configuration screen hy MEENET LTEC Teme oun Like To Tiel AD3 Atmospheric Pressure Ensure AD input has been calibrated as per the Log Box Pro Denso user guide 1 Select 0 5V and Atmospheric Pressure for Analogue Digital 3 then click the Configure button i Woolich Racing Device Configuration Log Box Pro Denso Firmware Version 1 0 7 Log Start Configuration Time Delay 0 Engine Running RPM 0 E Log Data to micro SD in Engine Data Mode nly Log Analogue D
6. igital Data Analogue Digital Configuration Analogue Digital 1 Analogue Digital 2 Analogue Digital 4 Analogue Digital 5 Analogue Digital amp Analogue Digital 7 Analogue Digital amp 2 Enter the following values into the AD Configuration Screen Ov 76 00 cmHg Atmospheric Pressure Ov 5w bo e 7600 0 0 3 Turn Bike Ignition on do not start engine and check voltage and converted values are approximately 3 6v 0 1 and 76 0 1 0 cmHg i e Atmospheric Pressure 4 Adjust values as required 5 Clock OK button hy MEENET LTEC Teme oun Bike To TeL AD4 Manifold Pressure Ensure AD input has been calibrated as per the Log Box Pro Denso user guide 1 Select 0 5V and Manifold Pressure for Analogue Digital 4 then click the Configure button U Woolich Racing Device Configuration Log Box Pro Denso Firmware Version 1 0 7 Log Start Configuration Time Delay 0 Engine Running C RPM o F E Log Data to micro SD in Engine Data Mode Only Log Analogue Digital Data Analogue Digital Configuration Analogue Digital 1 z Analogue Digtal 2 Frequency Rising Edge 3 Analogue Digital 3 Analogue Digital 4 z Analogue Digital 5 Analogue Digital 6 Analogue Digital 7 Analogue Digital amp 2 Enter the following values into the AD Configuration Screen Ov ooo 76 00 cmHg Manifold Pressure Ov 5v Parameters 10 ely 0 00 360 Y 0 00v 0 0
7. in is a ground e Trim the black wire from the AD Harness to a suitable length e Use the supplied wiretap to connect the black wire from the AD sensor harness to the black white wire on the bike main harness connected to ECU pin 35 ME La sl 17 SVADEM7T Teme oun Bike To The L 5 AD Configuration in Woolich Racing Tuned WRT software e Connect Log Box Pro Denso to USB cable e Move mode switch to Engine Data position Yellow LED on e Connect RJ45 plug from AD Harness to AD1 RJ45 connector on Log Box Pro Denso e Open WRT and select Tools gt Device Configuration Firmware Version 1 0 7 Log Start Configuration Time Delay 0 Engine Running RPM 0 Log Data to micro SD in Engine Data Mode Only Log Analogue Digital Data Analogue Digital Configuration Analogue Digital 1 Analogue Digital 2 Di Analogue Digtal 3 Di Analogue Digital 4 Di Analogue Digtal 5 Di Analogue Digital 6 Di Analogue Digtal 7 Di Analogue Digital 8 Di e Check box for Only Log Analogue Digital Data then click the Save button a JR Woolich Racing Device Configuration og Data to micro SD in Engine Data Mode Analogue Digital Configuration Analogue Digital 1 Di Analogue Digital 2 Di Analogue Digtal 3 Di Analogue Digtal 4 Di Analogue Digtal 5 Di Analogue Digital 6 Di Analogue Digital 7 Di Analogue Digital 8 Di
8. son or entity Any implied warranties including fitness for use and merchantability are limited to the period of the expressed warranty set forth above The remedies provided under this warranty are exclusive and in lieu of all others Disclaimer This product is meant for Off Road use only and is not street legal Owner assumes responsibility for his or her own actions when using this product Woolich Racing hereby expressly disclaims liability and shall not be responsible for incidental consequential and contingent damages or any kind or nature including without limitation damages to persons or property whether a claim for such damages is based upon warranty contract tort or otherwise damages due to or arising out of the loss of time or loss of profits Woolich Racing shall not be responsible for any damages caused by the presence of error or omission in any of its manuals instructions or related materials
9. ure Manifold Pressure Ground Black S Note Bike Harness wire colours are a guide only and may differ depending on year of bike AD1 TPS Locate pin 49 on the ECU this pin is for the Throttle Position Sensor TPS Trim the blue wire from the AD Harness to a suitable length Use the supplied wiretap to connect the blue wire from the AD Harness to the pink black wire on the bike main harness connected to ECU pin 49 AD2 RPM Locate pin 43 on the ECU this pin is for the crank angle sensor and will be used as the AD input to measure RPM Trim the green wire from the AD Harness to a suitable length Use the supplied wiretap to connect the green wire from the AD Harness to the Green wire on the bike main harness connected to ECU pin 43 AD3 Atmospheric Pressure Locate pin 52 on the ECU this pin is for the Atmospheric Pressure Sensor Trim the orange wire from the AD Harness to a suitable length Use the supplied wiretap to connect the orange wire from the AD Harness to the green yellow wire on the bike main harness connected to ECU pin 52 hy hf sa M0el7 AD4 Manifold Pressure e Locate pin 58 on the ECU this pin is for the Manifold Pressure sensor e Trim the white wire from the AD harness to a suitable length e Use the supplied wiretap to connect the white wire from the AD harness to the green black wire on the bike main harness connected to ECU pin 58 Ground e Locate pin 35 on the ECU this p
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