USER MANUAL - Innovative Cleaning Equipment
Contents
1. Always remember to recycle ere LEM Specifications and parts are subject to change without notice Model No FI 20NT FI 20NTK Specifications Hose 30 feet reinforced hose 3 4 inch inside diameter 9 meters reinforced hose 19 mm inside diameter Tank Capacity 20 gallons 75 7 liters Foam Output 20 to 45 gallons minute 75 to 170 liters minute Foam Distances 25 to 30 feet 7 to 9 meters Liquid Temperature 40 F to 180 F 4 4 C to 82 C Dimensions Bla 22 in 559 mm approximately WU ete UR 19 in 483 mm approximately az MER 47 in 1194 mm approximately Weight including discharge hose and wand 57 Ibs 26 kg approximately Requirements Compressed Air Source Requirements Air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 64 to 283 30 l min Chemical Requirements Follow all instructions from chemical manufacturer and Material Safety Data Sheet MSDS Air Operated Double Diaphragm Pump Models Offered GP14T Polypropylene body with Teflon diaphragm GP14K Kynar body with Teflon diaphragm Acceptable Products Alkaline cleaners Caustic cleaners Sanitizers Acids D Limonene and Chlorine DO NOT USE All hydrocarbons Page20f7 071822. STAINLESS TEE COMBO 1 2in FPT X 3 8 in BARB WITH SSST AND S S MESH SS MESH STAINLESS STEEL MESH WITH SSST FOR REPLACEMENT SSST SCREEN DISC 687 DIA 10 X 10 MESH 020 DIA 300 SERIES S S STR38 IL IN LINE STRAINER 3 8 BARB 20 MESH 304 STAINLESS EDPM GSKT TANK 20N 20 GALLON NATURAL ROTOMOLDED TANK TW916 1 2 INT TOOTH L W 410SS W15 NONMARKING WHEEL FOR PORTABLE UNITS W387 S S 304 SPRAY WAND 3 8in MPT X 7in LONG THREAD ON ONE END AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE AP25 PLUG 1 4 NPTM AIR FITTING BRASS AS1 VS 1 4 20 X 1 2 PHIL TRUSS MACH SCREW 19 8 W 516 ORANGE VIBRASEAL PATCH B103278F 10 32 X 7 8 PHIL FLAT MACH SCR 18 8 B8X58 8 15 X 5 8 inch PHIL FLAT TY A 316 S S BPS 58SO Back Panel Screw 5 8 inch with Stand Off BPS SSR 1 4 INCH PUSHNUT BOLT RETAINER STAINLESS STEEL COT 1 8 X 1 COTTER PIN 18 8 S S CV38 PVC CHECK VALVE 3 8 BARBS SS SPRING DFP7 7 INCH HINGED CAP ASSEMBLY INCLUDES BLACK CAP LID FLANGE AND HINGE PIN DFP7 C 7 INCH FILL CAP POLYPRO BLACK DEP7 F 7 INCH TANK LID FLANGE POLYPRO DEP7 PIN HINGE PIN FOR DFP7 C amp DFP7 C DFP7 C BL 7 INCH FILL CAP POLYPRO BLUE PANTONE DFP7 C GN 7 INCH FILL CAP POLYPRO GREEN PANTONE DFP7 C RD 7 INCH FILL CAP POLYPRO RED PANTONE DFP7 C YL 7 INCH FILL CAP POLYPRO YELLOW PANTONE DP A DRAIN PLUG ASSEMBLY INCLUDES DRAIN PLUG AND GASKET DP FRONT DRAIN PLUG FOR PORTABLE UNIT POLYPRO DP G FKM SQUARE CUT DRAIN PLUG GASKET DP INSERT 304 STAINLESS DRAIN PLUG
3. is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 141 64 to 283 30 l min If the unit foams at a reduced pressure o Check the air compressor supplying the unit If the pressure is less than 40 psi turn the foam unit off until the compressor can catch up If the air supply is 50 psi 4 14 bar or above check the AG100 which should read near 50 psi 4 14 bar If the AG100 is more or less than 50 psi 4 14 bar adjust the pressure by turning the knob on the top of the air regulator R25 If both of the above are okay the stainless steel mixing mesh SS MESH could be plugged Remove and clean it by following the instructions below 1 Be sure the foam unit is not plugged into an air supply and be sure to relieve all stored pressure in the unit by having the ball valve HV60 in the open position 2 Remove the stainless adaptor SSA12 from the tee fitting SST12HB38 3 Remove the screen and the mixing mesh from inside the tee fitting SST12HB38 4 Clean any particles from the mixing mesh and the screen 5 Replace the mixing mesh and then the screen into the back of the tee and screw the stainless adaptor back into the tee It is recommended to use a pipe thread sealant when reinstalling the stainless adaptor back into the tee fitting SST12HB38 If the mixing mesh has a lot of foreign particles in it make sure the strainer STR38 IL is still in place C
4. 013 User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions 1 Follow all instructions from chemical manufacturer Fill the tank with water and the advised percentage of chemical concentrate 2 With ball valve HV60 in the closed position plug an air line into the air fitting AP25 3 Slowly open the ball valve HV60 completely to begin foaming 4 Adjustthe needle valve NV14Y to desired wetness or dryness of foam following the steps below a Close needle valve completely in clockwise direction b Open needle valve in counter clockwise direction 3 complete turns c Continue to open valve in turn increments allowing 30 seconds between adjustments until proper consistency of foam is achieved After Use Instructions 1 Flush the unit with fresh water for 5 minutes 2 Disconnect the air line from the air fitting AP25 and relieve any remaining pressure in the system by opening the discharge ball valve HV60 3 Close the ball valve HV60 after all pressure has been relieved from the system Store the unit with the discharge ball valve HV60 in the closed position Maintenance Instructions To keep your portable foam unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance ensure that the unit has been disconnected from the air water supply and depressurized accor
5. 20CFM FAN TIP FOAM WAND ASSEMBLY ITEM NUMBER PWA34 ST HBSS1234 HV60 SN1212 PW10 ST80200 Model No FI 20NT FI 20NTK Page 60f7 07182013 User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION HBSSEL1238 304 S S 1 2in MPT BY 3 8in H B ELBOW HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 HOSE BARB HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB HHPB3412 HEX HEAD POLY REDUCER BUSHING 3 4 X 1 2 HHSB1238 HEX HEAD S S REDUCER BUSHING 1 2in X 3 8 HV60 1 2in STAINLESS BALL VALVE w WELDED NUT NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB NV14Y HNDL BLACK KNOB NEEDLE VALVE PLPF B BLANK PORTABLE FOAMER PLATE WITH HINGE W O HOLES PLPF PIN 302 STAINLESS PORTABLE PLATE HINGE PIN PVCV34FM PVC VALVE 3 4in FPT X 3 4in MPT R25 AIR REGULATOR INCLUDES AIR FILTER AND BOWL AFR25 AIR FILTER for R25 ABR25 METAL AIR BOWL for R25 142058 VS 1 4 20 X 5 8 PHIL TRUSS MACHINE SCREW 18 8 W 516 VIBRASEAL ORANGE PATCH SSA14 SS304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT SSAXLE15 STAINLESS STEEL AXLE 15 625 INCHES LONG BY 5 8 INCH IN DIAMETER DRILLED AND BEVELED SSC38 WORM GEAR CLAMP S S 25 63 SSP12 STAINLESS STEEL AXLE PLATE 2 5 inch X 1 inch 2 HOLE SST12HB38
6. INSERT EC75 OETIKER CLAMP 12 04 07 F34SS L SS CRIPM FERRULE 1 90inches X 1 5 inches LONG F38SS STAINLESS 3 8 INCH FERRULE FACI14 FEMALE COUPLER 1 4in NPTF FWAX15 FLAT AXLE WASHER FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW FWP14 C 816 1 2in SS WASHER GP14K 1 4in GRACO PUMP KYNAR BODY WITH TEFLON DIAPHRAGM GP14T 1 4in GRACO PUMP POLYPROBODY WITH TEFLON DIAPHRAGM H14B H 1 4 INCH BLUE HOSE GOODYEAR HORIZON Available per ft H34B H 3 4 INCH BLUE GOODYEAR HORIZON HOSE Available per ft H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available per ft HBBEL1414 1 4 MPT X 1 4 HOSE BARB BRASS 90 DEG HBBF1438 BRASS 1 4in FPT X 3 8in HOSE BARB HBSS1234 STAINLESS HOSE BARB 1 2 X 3 4 HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB Model No FI 20NT FI 20NTK Page 70f7 07182013
7. USER MANUAL MODEL NUMBER FI 20NT FI 20NTK AND RELATED UNITS 20 Gallon Air Operated Portable Foam Equipment English Original Instructions User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT N WARNING 000 6 Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Material Safety Data Sheet MSDS Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge ball valve in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 180 F 82 C Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air dryer before unit Do not use an air lubricator before the unit PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations
8. ding to the After Use Instructions above e Check the air pump GP14T GP14K for wear and leaks e Inspect hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured e Replace filter AFR25 in air regulator R25 as needed e Check the suction tube screen and strainer STR 38 IL for debris and clean as needed e Drain compressor tank on a regular basis to ensure proper operation of pump Troubleshooting Instructions e Check to ensure the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow e Check air regulator bowl ABR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl from the air regulator R25 Model No FI 20NT FI 20NTK If needle valve NV14Y valve is open too far the pump GP14T GP14K will cycle improperly due to lack of air pressure If this occurs reset needle valve as described in Operation Instruction 4 Make sure proper foaming chemical and concentration is being used If air passes through the pump GP14T GP14K without cycling the pump needs to be replaced If foam solution backs up into air regulator bowl ABR25 the check valve CV38 needs to be replaced If foam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to be replaced Check for proper air pressure on air gauge AG100 Air regulator R25
9. heck for plugged strainer STR38 IL Replace strainer if necessary Strainer must be used Page30f7 07182013 User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY ITEM NUMBER TANK 20N A DFP7 see parts list for color options FWAX15 SSP12 AS1 VS SSAXLE15 PVCV34FM HOSE AND WAND ASSEMBLY ITEM NUMBER SSWA38 HA30 ZERO TIP FOAM WAND ASSEMBLY 30 ft 9 m HOSE ASSEMBLY ITEM NUMBER SSWA38 ITEM NUMBER H34 30 Available per ft HBSS1234 HHSB1238 Model No FI 20NT FI 20NTK Page4of7 07182013 User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PLATE ASSEMBLY Inside View HBSSEL1438 HBSSEL1438 R25 GP14T GP14K HBSSEL1814 gt HBSSEL1438 0 IU TU Te LI Y x le NV14Y 1414 X 8551438 STR38 IL hPa CV38 HBSSEL1438 SST12HB38 PLATE ASSEMBLY Back View NV14Y HNDL AP25 SSA14 TW916 PLPF B HBSS1234 FWP12 BPS 58SO SSC38 HBSSEL1238 HHPB3412 PVCV34FM Model No FI 20NT FI 20NTK Page 5of7 07182013 User Manual Rotomolded Portable Foam Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT OPTIONAL COMPONENTS 30 ft 9 m AIR HOSE ASSEMBLY ITEM NUMBER AH30 WATER SEPARATOR ITEM NUMBER WS
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