INSTRUCTION MANUAL
Contents
1. FW 15 d is as and all of the manuals in a safe location and be sure that they are readily available to S t iuei Common amp cm2 do12 Output torque monitor 200 to 200 Iie NSH faecal Ea po Mon aaan i the final user of the products 58 fie Te i SP RS485 d013 Output voltage monitor 0 to 600 E oe Abe bayantel meut germe EN amen N EN d014 Input power monitor 0 0 to 999 9 block 52 ATR torque command input permission N Cat N Thermistor sN For terminating resistor d015 Integrated power monitor 0 0 to 9999 53 KHC integrated power clear 54 SON servo ON ame at No D TH AM Analog monitor voltage DE Tol RUNG ine 0008 55 FOC preliminary excitation 56 63 not used RX Series User s Manual 1568 E1 01 l H AM Analog monitor current ota me oe 65 AHD analog command held 66 68 CP1 3 position Y icit P d017 Power ON time 0 to 9999 command selection 1 3 69 ORL zero return limit signal ye l OFrequency reference FM Digital monitor Frequenc lt quency l PWM output dota Fin temo srate onion 20 0200 0 70 ORG zero return startup signal 71 FOT forward driving reference 02 x Option p z a stop 72 ROT reverse driving stop 73 SPD speed position P 500 2 kQ ic Common do19 Motor temperature monitor 20 to 200 0 switching 74 PCNT pulse counter 75 PCC pulse counter OM RON Corporation NT209X 1 l ol d028 Pulse counter monitor 0 to 2147483647 clea2. 5 007LFF A2007 10 015LFF A2015 15 022LFF A2022 20 037LFF A2037 30 055LFF A2055 Inverse time circuit Breaker 30 075LFF A2075 40 110LFF A2110 60 150LFF A2150 80 185LFF A2185 100 220LFF A2220 125 300LFF A2300 150 370LFF A2370 175 450LFF A2450 225 550LFF A2550 250 400 VClass 004HFEF A4004 Fuse Type J 5 007HFEF A4007 5 015HFEF A4015 10 022HFEF A4022 10 040HFEF A4040 15 055HFEF A4055 Inverse time circuit Breaker 15 075HFEF A4075 20 110HFEF A4110 30 150HFEF A4150 40 185HFEF A4185 50 220HFEF A4220 60 300HFEF A4300 70 370HFEF A4370 90 450HFEF A4450 125 550HFEF A4550 125 750HFEF A4750 225 900HFEF A4900 225 1100HFEF A411K 300 1320HFEF A413K 300 400 V Class 0 4 004HFEF A4004 14 Stranded only 1 8 0 75 007HFEF A4007 1 5 015HFEF A4015 2 2 022HFEF A4022 4 0 040HFEF A4040 5 5 055HFEF A4055 12 4 0 7 5 075HFEF A4075 10 11 110HFEF A4110 8 15 150HFEF A4150 6 4 9 18 5 185HFEF A4185 22 220HFEF A4220 6 or4 30 300HFEF A4300 3 37 370HFEF A4370 1 20 0 45 450HFEF A4450 1 55 550HFEF A4550 2 0 75 750HFEF A4750 Parallel of 1 0 90 900HFEF A4900 110 1100HFEF A411K Parallel of 3 0 35 0 132 1320HFEF A413K Terminal Conector Wiring Size Range AWG Torque N m Logic and Analog connectors 30 16 0 22 0 25 Relay connector 30 14 0 5 0 6 m Motor Overload Protection
3. Cup a ys function data clear 31 OPE forward operator 32 38 SF1 i i Hece ALI d008 Real frequency monitor 400 to 400 0 7 multi step speed bit1 7 39 OLR overload limit switch To ensure safe operation please be sure to read the safety precautions provided in ALO Common do09 Torque reference monitor _ 200 to 200 ing 40 TL torque limit enabled 41 TRQ1 torque limit Multi function 4 Forward reference Y PLC output 11 15 d010 Torque bias monitor 200 to 200 this document along with all of the user manuals for the inverter Please be sure you are using the most recent versions of the user manuals Keep this instruction manual switching 1 42 TRQ2 torque limit switching 2 43 PPI P PI switching 44 BOK brake confirmation 45 ORT orienta
4. RX Wiring Size Range AWG Toraue N m m Wire Connectors Field wiring connections must be made by a UL Listed and CSA certified closed loop ter minal connector sized for the wire gauge involved Connector must be fixed using the crimp tool specified by the connector manufacturer Terminal ring lug b Cable support OJ Cable E Circuit breaker and Fuse Size Distribution fuse circuit breaker size marking is included in the manual to indicate that the unit shall be connected with a Listed inverse time circuit breaker rated 600 V with the cur rent ratings or UL Listed fuses as shown in the table below 200 VClass 0 4 004LFF A2004 0 75 007LFF A2007 14 Stranded only 1 8 1 5 O15LFF A2015 2 2 022LFF A2022 3 7 037LFF A2037 10 Stranded only 5 5 O55LFF A2055 8 4 0 7 5 075LFF A2075 6 11 110LFF A2110 6or4 15 150LFF A2150 2 4 9 18 5 185LFF A2185 1 22 220LFF A2220 1 or 1 0 8 8 30 300LFF A2300 2 0 or Parallel of 1 0 37 370LFF A2370 4 0 Prepared wire only or 20 0 45 450LFF A2450 Parallel of 1 0 55 550LFF A2550 350 kemil Prepared wire only 19 6 or Parallel of 2 0 Prepared wire only Input Voltage ape IPAS Circuit Breaker Fuse Ratings A 200 V Class 004LFF A2004 Fuse Type J
5. RX Inverters provide solid state motor overload protection which depends on the proper setting of the following parameters e b012 electronic overload protection b212 electronic overload protection 2nd motor e b312 electronic overload protection 3rd motor Set the rated current Amperes of the motor s with the above parameters The setting range is 0 2 rated current to 1 0 rated current When two or more motors are connected to the Inverter they cannot be protected by the electronic overload protection Install an external thermal relay on each motor Conformance to EC Directives e For earthing selection of cable and any other conditions for EMC compliance please refer to the manual for installation e This is a class A product in residential areas it may cause radio interference in which case the user may be required to take adequate measures to reduce interference m RX series Inverter has integrated EMC filter as shown below e 200 V class EN61800 3 category C1 e 400 V class EN61800 3 category C2 m OMRON Corporation Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 Japan m Omron Europe B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands
6. 03 Inverted Industrial Automation Company AD055 EF to A2110 EF Increment key Changes the set values parameters and pattern selection U shape curve 04 EL S shape curve 7 o T rae ae r Commands b001 Retry selection 00 Alarm 01 0Hz start 02 Frequency matching start Control Devices Division H Q Regional Headquarters A4055 EF to A4110 EF paR Motion Control Division Decrement key 03 Trip after frequency matching deceleration stop 04 Fre Shiokoii Horikawa Shimoayo ku OMRON EUROPE B V A2150 EF to A2220 EF quency pull in restart J gy Wegalaan 67 69 2132 JD Hoofddorp A Kyoto 600 8530 Japan The Netherlands 4150 EF to A4220 EF b002 Allowable momentary power 0 3 to 25 0 Tel 81 75 344 7173 Tel 31 2356 81 300 A2300 EF A4300 EF RUN key Starts the operation Forward Reverse rotation depends interruption time Fax 81 75 344 7149 Pk Paane e1aee A2370 EF A2450 EF on the F004 setting b083 Carrier frequency 0 5 to 15 0 0 4 to 55 kW i A4370 EF to A4550 EF STOP RESET key Stops the operation Functions as the Reset key if an ee Aa a ay a a y p P y b084 Initialization selection 00 Clear the trip monitor 01 Initialize data 02 Clear and ini4 Shiga 525 0035 Japan A2550 EF error occurs tialize Tel 81 77 565 5223 Fax 81 77 565 5568 A4750 EF A4900 EF Enter key Enters and stores the data b130 Overvoltage LAD stop func 00 Disable 01 DC voltage kept constant 02 Acceleration ey A411K EF A413K EF Hon enabled b131 Overvoltage LAD stop func 20
7. 0Hz 22 DSE excessive speed Con d090 Warning monitor Warning code deviation 23 POK position ready 24 FA4 set frequency A2004 to A2037 M4 M4 M4 M4 M3 M3 d102 DC voltage monitor 0 0 to 999 9 exceeded N A only 2 26 OL2 over A4004 to A4040 z F load warning 2 27 0Dc analog O disconnection detec d103 Regenerative braking load 0 0 to 100 0 tion 28 01Dc analo j i i z g OI disconnection detection Control circuit EE ae i ig i raie monitor 29 02Dc analog O2 disconnection detection 31 FBV PID ra oeE d104 Electronic thermal monitor 0 0 to 100 0 FB status output 32 NDc network error 33 LOG1 ae OAS 110 M6 Ms me F001 Output frequency setting Starting frequency to max frequency 0 0 to 100 0 Valid 38 LOG6 logic operation output1 6 39 WAC capacitor life A2150 A2185 M6 M6 M6 monitor when the PID function is selected warning 40 WAF cooling fan life warning 41 FR starting Seats A4150 to A4220 k contact signal 42 OHF fin overheat warning 43 LOC low Main circuit F002 Acceleration time1 0 01 to 3600 current signal 44 49 not used 50 IRDY operation ready terminal block A2220 M8 M6 M8 F003 Deceleration timet 0 01 to 3600 51 sel ert A ANCOL reverse operation 53 fatal fault signal window A2900 Mg Me Me F004 Operator rotation direction 00 forward 01 reverse es apariee OVES WCOlwindow comparator Ol A4300 M6 M6 M6 selection 56 WCO2 window comparator O2 A2370 M8 M8 M8 A001 Frequency reference selec 00 Digital Operator volume Enable when
8. 0V class 330 to 390 p p gaan nid a P mm tion level 400V class 660 to 780 Note In the interest of product improvement specifications are subject to change without notice Printed in Japan Safety Precautions E Indications and Meanings of Safety Information In this user s manual the following precautions and signal words are used to provide infor mation to ensure the safe use of the RX Inverter The information provided here is vital to safety Strictly observe theprecautions provided m Meanings of Signal Words Indicates an imminently hazardous situation which if not avoided is likely to result in serious injury or may result in death Additionally there may be severe property damage A DANGER Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or in property damage A CAUTION m Alert Symbols in this Document A DANGER Turn off the power supply and implement wiring correctly Not doing so may result in a serious injury due to an electric shock Wiring work must be carried out only by qualified personnel Not doing so many result in a serious injury due to an electric shock Do not change wiring and slide switches SW1 put on or take off Operator and optional devices replace cooling fans while the input power is being sup plied Doing so may result in a serious injury due to an electric shock Be sure to ground the unit Not do
9. 3G3AX OP01 C031 C035 Multifunction Relay output 00 NO contact at AL1 NC contact at AL2 A4370 Ms M8 M8 tion is used C036 01 NC contact at AL1 NO contact at AL2 01 Terminal 02 Digital Operator F001 A2450 M8 M8 M8 03 Modbus communication 04 Option1 H003 Motor capacity 0 20 to 160 0 Installation and Wiring A4450 A4550 M8 M8 M8 05 Option2 06 Pulse train frequency H004 Motor pole number 2 4 6 8 10 10 Frequency operation result A002 RUN command selection 01 Terminal 02 Digital Operator F001 m Dimensions 03 Modbus communication 04 Option1 05 Option2 w A003 Base frequency 30 to max frequency A004 A204 A304 A203 A303 2nd 3rd Base frequency S U ITAB LITY FOR U S E max 22 0 A004 Maximum frequency 30 to 400 A204 A304 _ 2nd 3rd Max frequency OMRON shall not be responsible for conformity with any standards code A005 OT eslection oo tit ahead aa Termina gi or regulations that apply to the combination of products in the customer s 02 Switch between O VR via terminal AT application or use of the products ary Pa pil ee So ee Take all necessary steps to determine the suitability of the product for the systems machines and Name D scription 02 to 04 Enable when 3G3AX OP01 is used equipment with which it will be used P gt i Please know and observe all prohibitions of use apllicable to the products Mode key Switches between the command setting and the data A019 Multi step speed selection 00 Binary 16 step selecti
10. E Standard Connection Diagram Parameter List Parameter No Function name Monitor or data range DC reactor Braking resistor C001 to C008 Multi function input 1 8 01 RV reverse 02 05 CF1 4 multi step speed1 4 TYPE RX A A built in regenerative braking Parameter No Function name Monitor or data range selection ee ee DC injection braking g lt T i circuit for 22 kW or less models r 08 SET 2nd control 09 2CH 2 step acceleration decelera p 3 prasa AS vae po a do01 Output frequency monitor _ 0 0 to 400 0 tion 11 FRS free run stop 12 EXT external trip Model SJ700 Series Inverter phase n PD 1 P N RB doo2 Output current monitor 0 0 to 9999 Hered fete epee aie oer i r IYN f 5 s F 5 7 a x Soft loci Pi analog Input switc E ri O UTG M J D 7 my d003 Rotation direction monitor F forward o stop r reverse control 18 RS reset 20 STA 3 wire start 21 STP 3 wire a z M B z M d004 PID feedback value monitor 0 00 to 9999 7 stop 22 F R 3 wire forward reverse 23 PID PID enable N STR U CTI O N M A N U A L na y Valid when the PID function is selected disable 24 PIDC PID integral reset 26 CAS control gain y P eii y i d007 Output frequency monitor 0 00 to 9999 1000 to 3996 at 10000 to 39960 SEGUE It pate shi aoU tas after conversion Output frequencyxconversion factor of b086 UNCHOM CECS erara Thank you for purchasing RX inverter MOO AL2 Relay output f
11. ing so may result in a serious injury due to an electric shock or fire 200 V class type D grounding 400 V class type C grounding Do not remove the terminal cover during the power supply and 10 minutes after the power shut off Doing so may result in a serious injury due to an electric shock Do not operate the Operator or switches with wet hands Doing so may result in a serious injury due to an electric shock turned off Not doing so may result in a serious injury due to an electric shock The main power supply is not necessarily shut off even if the emergency shut off function is activated A CAUTION Do not connect resistors to the terminals PD 1 P N directly Doing so might result in a small scale fire heat generation or damage to the unit Inspection of the Inverter must be conducted after the power supply has been Install a stop motion device to ensure safety Not doing so might result in a minor injury A holding brake is not a stop motion device designed to ensure safety Be sure to use a specified type of braking resistor regenerative braking unit In case of a braking resistor install a thermal relay that monitors the temper ature of the resistor Not doing so might result in a moderate burn due to the heat generated in the braking resistor regenerative braking unit Configure a sequence that enables the Inverter power to turn off when unusual over heat ing is detected in the braking res
12. istor regenerative braking unit The Inverter has high voltage parts inside which if short circuited might cause damage to itself or other property Place covers on the openings or take other precautions to make sure that no metal objects such as cutting bits or lead wire scraps go inside when installing and wiring Do not touch the Inverter fins braking resistors and the motor which become too hot during the power supply and for some time after the power shut off Doing so may result in a burn Take safety precautions such as setting up a molded case circuit breaker MCCB that matches the Inverter capacity on the power supply side Not doing so might result in damage to property due to the short circuit of the load Do not dismantle repair or modify this product N Doing so may result in an injury Precautions for Safe Use E Installation and Storage Do not store or use the product in the following places Locations subject to direct sunlight Locations subject to ambient temperature exceeding the specifications Locations subject to relative humidity exceeding the specifications Locations subject to condensation due to severe temperature fluctuations Locations subject to corrosive or flammable gases Locations subject to exposure to combustibles Locations subject to dust especially iron dust or salts Locations subject to exposure to water oil or chemicals Locations subject to shock or vibration E Transpor
13. n an enclosure They are used to provide both an adjustable voltage and ad justable frequency to the AC motor The inverter automatically maintains the required volt age Hz ration allowing the capability through the motor speed range Use 60 75 C Cu wire only or equivalent For models SJ700 055L 220L A2055 A2220 450L A2450 550L A2550 055H 1320H A4055 A413k Use 75 C Cu wire only or equivalent For models SJ700 004L 037L A2004 A2037 300L A2300 370L A2370 004H 040H A4004 A4040 Suitable for use on a circuit capable of delivering not more than 100k rms symmetrical amperes 240 V maximum For models 200 V class Suitable for use on a circuit capable of delivering not more than 100k rms symmetrical amperes 480 V maximum For models 400 V class Install device in pollution degree 2 environment or equivalent Maximum Surrounding Air Temperature 50 C Caution Risk of Electric Shock Capacitor discharge time is at least 10 minutes Solid state motor overload protection is provided in each model Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electric Code and any additional local codes m Terminal Tightening Torque and Wire Size The wire size range and tightening torque for field wiring terminals are presented in the tables below Motor P Inverter Model Power Terminal Input Voltage R SJ700
14. on with 4 terminals settings and between the basic function mode and the 01 Bit 8 step selection with 7 terminals NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR expended function mode PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO A020 Multi step speed reference 0 0 0 Starting frequency to max frequency ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND IN m Status transition A021 to A035 Multi step speed 0 0 Starting frequency to max frequency STALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM reference1 15 See also product catalogs for Warranty and Limitations of Liability 5 a i A038 Jogging frequency 0 00 Starting frequency to 9 99 oO A i Clor A039 Jogging stop selection 00 Free running on jogging stop Disabled in operation Local support office 01 Deceleration stop on jogging stop Disabled in opera CITM A gt con cnn et TUH I 30 0 tion 02 DC injection braking on jogging stop Disabled in A operation 03 Free running on jogging stop Enabled in G To operation 04 Deceleration stop on jogging stop Enabled in J l4 operation 05 DC injection braking on jogging stop Enabled pprno OmRON Hold down the Mode key for 3 seconds to jump to i A2004 EF to A2037 EF d001 y jump A045 Output voltage gain 20 to 100 OMRON Corporation A4004 EF to A4040 EF A097 A098 Acceleration Deceleration 00 Line 01 S shape curve 02 U shape curve
15. r no NO no allocation Displays MSB 4 digits including C011 to C018 Multi function input FW ter 00 NO Factory default settings for relay output are NC contact for AL1 and NO contact for AL2 d029 Position command monitor 1073741823 to 1073741823 cois mina operation selection 0i NC Names of Parts Displays MSB 4 digits including C021 to C025 Multifunction output 11 15 00 RUN during RUN 01 FA1 constant speed reached SE E Terminal symbols Screw size and Tightening Torque d030 Current position monitor 1073741823 to 1073741823 selection ataa quency ae e ai a aan nan Displays MSB 4 digits including C026 Relay output AL1 AL2 func ing peas stan deh pide elles al ead Main Circuit Option Control Circuit Rela do i tion selection eee y 80 Fault frequency monitor 0 to 9999 08 IP signal during momentary power interruption a P iti 09 UV signal during undervoltage 10 TRQ torque limit A AM AMI H O 02 01 L d081 to d086 Fault monitor1 latest Error code condition of occurrence Output 3 Position to mount Digital Operator Type R L1 S L2 Grouna PP 1 FM FW 8 7 6 5 4 3 2 1 ALO Fault monitor6 frequency Output current gt Internal DC voltage gt 11 RNT RUN time over 12 ONT power on time over optional board T L3 U T1 Ro To symbol P CM1 PLC P24 CM2 15 14 AL1 RUN time gt ON time 13 THM thermal warning 19 BRK brake release V T2 W T3 N RB 13 12 11 TH i ore TAL2 20 BER brake error 21 ZS
16. that the rated input voltage of the Inverter is the same as AC power supply volt age m Error Retry Function e Do not come close to the machine when using the error retry function because the ma chine may abruptly start when stopped by an alarm e Be sure to confirm the RUN signal is turned off before resetting the alarm because the machine may abruptly start m Non Stop Function at Momentary Power Interruption e Do not come close to the machine when selecting reset in the non stop function at mo mentary power interruption selection b050 because the machine may abruptly start af ter the power is turned on m Operation Stop Command e Provide a separate emergency stop switch because the STOP Key on the Operator is valid only when function settings are performed e When checking a signal during the power supply and the voltage is erroneously applied to the control input terminals the motor may start abruptly Be sure to confirm safety be fore checking a signal m Product Disposal e Comply with the local ordinance and regulations when disposing of the product UL Cautions The warnings and instructions in this section summarizes the procedures necessary to en sure an inverter installation complies with Underwriters Laboratories guidelines These devices are open type and or Enclosed Type 1 when employing accessory Type 1 Chassis Kit AC Inverters with three phase input and three phase output They are intended to be used i
17. ting Installation and Wiring Do not drop or apply strong impact on the product Doing so may result in damaged parts or malfunction Do not hold by the front cover and terminal cover but hold by the fins during transpor tation Do not connect an AC power supply voltage to the control input output terminals Doing so may result in damage to the product Be sure to tighten the screws on the terminal block securely Wiring work must be done after installing the unit body Do not connect any load other than a three phase inductive motor to the U V and W output terminals Take sufficient shielding measures when using the product in the following locations Not doing so may result in damage to the product e Locations subject to static electricity or other forms of noise e Locations subject to strong magnetic fields e Locations close to power lines m Operation and Adjustment Be sure to confirm the permissible range of motors and machines before operation be cause the inverter speed can be changed easily from low to high Provide a separate holding brake if necessary Em Maintenance and Inspection Be sure to confirm safety before conducting maintenance inspection or parts replace ment Precautions for Correct Use E Installation e Mount the product vertically on a wall the product s longer sides upright The material of the wall has to be noninflammable such as a metal plate m Main Circuit Power Supply e Confirm
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