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Optigo OP10 Manual - Bud-Went
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1. Menus X 9 Maximum compensation CMP Control mode 2 Supply air max limit Control mode 3 High temperature setpoint Control mode 4 For control mode 2 The maximum setpoint compensation value Compensation will start to be added to the setpoint value when the outdoor temperature falls below the start point S P entered in menu 2 8 The compensation will increase linearily up to the maximum value CMP which is reached when the outdoor temperature has fallen to 20 C For control mode 3 the supply air temperature can be minimum and maximum limited In this menu you set the maximum supply air temperature rT X an Si E ed Mv 39 For control mode 4 you need to establish a relationship between outdoor temperature and supply water temperature This is set by the two setpoints SPL and SPH where SPL is the water temperature to be held at an outdoor temperature of 20 C and SPH is the water temperature to be held at 20 C Intermediate values are calculated with linear interpolation In this menu you set SPH PH P 4 9 7 ar 2 u g Menu I O After the last configuration menus there is a menu where you can look at the actual values of all the inputs and outputs a NO le ALT 0 on rug Menu OK Last of the configuration level menus is the OK menu To leave the configuration level go to this menu and klick on the encoder knob FIL UN Optigo OP10 user manual
2. For this control mode you need two sensors GT1 Supply temperature on All and GT2 Outdoor sensor on AL You can also have a room temperature sensor on UII to let the room temperature offset give correction to the supply temperature Wire UI as an analogue input 3 Position control Instead of the analogue output you can configure a 3 position increase decrease output using DO1 and DO2 DO is used for increase signal and DO2 for decrease This option cannot be combined with alarm output A single P control loop is used Control curve The supply temperature setpoint is determined by a outdoor temperature supply temperature curve The basic control curve is a straight line between the two setpoints SPL and SPH where SP is the supply temperature to be held when the outdoor temperature is 20 C and SPy is the temperature to be held at an outdoor temperature of 20 C An extra temperature boost can be added at 0 C outdoor temperature The boost receeds from the set value to 0 over 3 degrees In the Setpoint menu a parallel displacement of the whole curve can be added Supply temp SPH SPL 20 20 Outdoor temp Room sensor An optional room sensor can be connected to UI1 If a room sensor is used it must be connected to the Optigo before control mode 4 is selected Otherwise the controller will not detect the sensor To activate deactivate the room sensor it has to be connected not connected to the Optigo befo
3. To return to the Base display twist the knob For configurations involving a single output signal the setpoint is the starting point for the output signal For configurations involving two diverging output signals with neutral zone heating cooling the setpoint is placed in the middle of the neutral zone For configurations involving two outputs without neutral zone heating heating cooling cooling heating damper or cooling damper the setpoint value is the starting point for the first sequence AO2 Control mode 4 Radiator circuit control If no room sensor is configured the setpoint menu is used to add a parallel displacement to the outdoor curve The displacement can be either positive or negative The setpoint is shown as ASP If room sensor is activated the Setpoint menu is used to set the room temperature instead of adding a parallel displacement An optional room sensor can be connected to UI1 If a room sensor is used it must be connected to the Optigo before control mode 4 is selected Otherwise the controller will not detect the sensor To activate deactivate the room sensor it has to be connected not connected to the Optigo before control mode 4 is selected The control program is automatically adapted when a room sensor is connected Any room temperature offset will displace the supply setpoint as to eliminate the offset The room controller is a P controller with a fixed P band of 3K The setpoint is
4. 00 to 14 00 Set first on time to day 8 and 7 30 the first off time to day 8 and 18 00 Set the second on time to day 6 and 8 00 and the second off time to day 6 and 14 00 Set all others to day rN amp FAN 0 0 U 1 30 hg Ap FAN 0 3 FHNe 05 lt 2 Hah lt 2 ah If you want the unit to run around the clock set the on time to 0 00 and the off time to 0 00 Menu 0 9 Override After the eight switching point menus there is a ninth 0 9 There the present output status of the scheduler is shown and you can manually override the setting If for example the switch is shown as ON and you change it to OFF it will remain off either until you manually change it to On again or until the next timer ON point is reached Menu OK After the scheduler menus there is a final menu OK A klick on the encoder knob will exit the Clock and Scheduler level and return you to the Basic Display Scheduler control mode 4 Menus 0 1 0 8 With the 4 pairs of on off menus you can create 4 different economy periods either for single days or for a group of days The day of the week number can be set to any value to 9 or for unused menus Numbers to 7 represent the days of the week Monday to Sunday Number 8 will apply the set time every day Monday through Friday and number 9 will apply the set time all 7 days of the week In this application you need to remember that ON will switch ECO
5. Ambient soso tdci Max 95 RH Mechanical requirements according to 1EC721 3 3 ccoccccncccocnccnononnnnncononononannninnon Class 3M3 VibratiOM oooocccnnoncccnononccononcnononancnnonancnronnnnonnnns IEC60068 2 6 Test FC vibration Sinusoidal EOL IEC60068 2 27 Test Ea Transport Climatic conditions according to IEC 721 3 2 cececceccseesseeseeseeeeeceeeeseeneenseenseenaes Class 2k3 Ambient temperature eea e er eaea aar e aaar aeaaea r a aaa a oeei 20 70 C Vetene ntTo NAA EAE E E E E E E oh OE Se ha oee ts tee a Max 95 RH Mechanical requirements according to IEC721 3 2 do ccoccocicococcoonconnconcnnncnnnonnnonnos Class 2M2 VIDEO ida IEC60068 2 6 Test FC vibration Sinusoidal ORTO IEC60068 2 27 Test Ea Er Tala de e E dea LIN DS Ae pde DIS hte SE OS Al O IEC60068 2 27 Test Ed Storage Climatic conditions according to IEC 721 3 1 ccececcecseeseeeeeeseeseceseeeeeneceeenseenaes Class 1k3 Ambient temperature miii diia 20 70 C Air humidis innein i cece dt Max 95 RH TerminalS ooooonnniniin Disconnectable so called lift type for cable cross section 2 5 mm Protection Clas ci tbc e IP00 Material Casing iii tddi Polycarbonate PC Colour RS Abc anes Silver Bottom Pd dad Dark gray WelMieciintinio siii OP10 230 370g OP10 215 g incl terminals DIMENSIONS ccooococcconccononnnonnnonnnanononos 122 7 modules x 120 x 64 mm WxHxD incl terminals LVD Low Voltage Directive This product conforms with the requirements of European LVD
6. Chapter 10 Configuration 34 On exit from the configuration level you will not be returned to the Basic level but to the Time and Scheduler level There is also a time out function that will automatically exit the configuration level after 5 minutes of inaction Storage of settings All configuration settings become valid as soon as they are entered by clicking the encoder knob They are however not written to the flash memory until you exit the configuration level either via the OK menu or via the time out function To exit the configuration level without saving the changes to flash memory cut the supply voltage when still in the configuration level All values will be kept as they were before you entered the configuration level Reset to factory setting The OP10 can be reset to factory settings by configuring Domestic hot water control mode 5 and setting the D factor to 99 Go to the Basic Display Then cut the power supply When power is reapplied all configuration and scheduler settings will be reset to factory setting Optigo OP10 user manual Chapter 10 Configuration 35 Chapter 11 Index 1 10 second level iia tina 23 29 3 second level ooooooonoconoconocccooncconoconnnononcconoconn nono nccnnonnnos 23 26 Al Mais Neots oie eae a ee ds Analogue inputs oa Analogue outputs cee eceecreeeceeeseeecneesccneseceesaeeecseeseeas 12 Basi level sine chee Aa 22 Clo k rirni an etki etin nc i e a aes 26 Configu
7. all the equipment Failure to do so will prevent the equipment from functioning as intended and may also lead to damages Inputs and outputs Aano All Acx terminals are interconnected and also connected to GO Optigo OP 10 user manual Chapter 4 Installation and wiring 11 Analogue inputs Al The analogue inputs must refer to an Acnp terminal The analogue inputs are for PT1000 temperature sensors only AIl has a range of 0 84 C Al has a range of 30 54 C Digital inputs DI The digital inputs must refer to DI on terminal 41 The digital inputs may only be wired to voltage free contacts Any external voltage applied to a digital input may seriously damage the unit Universal input Ul The universal input can depending on the choice of application be made to act as either an analogue input or as a digital input When used as an analogue input it is for PT1000 temperature sensors The input then has a range of 0 84 C UI must refer to UI on terminal 43 Analogue outputs Analogue outputs must refer to a Acnp terminal or directly to GO If the Optigo OP10 24V supply model only and actuators connected to it share transformer it is essential that the same transformer pole is used as reference for all the equipment Failure to do so will prevent the equipment from functioning as intended and may also lead to damages Digital outputs The two digital outputs DOI terminal 14 and DO2 termi
8. p lt b OPTIGO READY STEADY GO COBRAR gt a d i A E OPTIGO Optigo OPI0 Manual Copyright AB Regin Sweden 2007 READY STEADY GO DISCLAIMER The information in this manual has been carefully checked and is believed to be correct Regin however makes no warranties as regards the contents of this manual and users are requested to report errors discrepancies or ambiguities to Regin so that corrections may be made in future editions The information in this document is subject to change without prior notification The software described in this document is supplied under license by Regin and may be used or copied only in accordance with the terms of the license No part of this document may be reproduced or transmitted in any form in any fashion electronically or mechanically without the express written permission of Regin COPYRIGHT O AB Regin All rights reserved TRADEMARKS Optigo is a registered trademark of AB Regin Some product names mentioned in this document are used for identification purposes only and may be the registered trademarks of their respective companies March 2007 Document Revision 2007 1 00 Table of contents Chapter 1 About this manual Mer information Chapter 2 Introduction to Optigo Optigo controllers Chapter 3 Technical data Chapter 4 Installation and wiring Installation Wiring Supply voltage Inputs and outputs Chapter 5 Control
9. 1 Wiring diagram Control mode 1 2 and 3 oooooccccnoncccnononcconancconananonananonono 18 Control mode4 conil id ida 20 Control mode 5 sa 2l general esac ccese eren tocrcss irii iri an isie s aae EE Eea 11 Optigo OP10 user manual Chapter 11 Index 36 REGIN THE REGIN AB Regin Main office Marketing Sales and Logistics Box 116 Phone S 428 22 K llered Sweden Fax CHALLENGER 1N E mail 46 0 31 720 02 00 46 0 31 720 02 50 BUILDING AUTOMATION info regin se Website www regin se Sales office France Regin Control SARL 5 Rue Regnault FR 93500 Pantin France Phone 33 0 1 41710034 Fax 33 0 1 41714646 Website www regin fr Sales office Singapore Regin Controls Asia Pacific Pte Ltd 66 Tannery Lane 03 04 Sindo Building Singapore 347805 Phone 65 6747 8233 Fax 65 6747 9233 E mail info regin com sg Website www regin com sg Sales office Hong Kong Regin Controls Hong Kong Limited 2901 EW International Tower 120 Texaco Road Tseun Wan NT Hong Kong Phone 852 2407 0281 Website www regin com hk
10. 230 with 230 V AC supply voltage Optigo is designed primarily for DIN rail mounting but can also be screw mounted to any suitable surface OPTIGO Optigo OP10 user manual Chapter 2 Introduction to Optigo 6 Optigo OP10 Optigo OP10 is a new pre programmed configurable controller It has been designed with the main intention of replacing a number of Regin s Aqualine controllers All configuration and normal handling is done using the display and the knob on the front In and Outputs Optigo OP10 has e 2 analogue inputs PT 1000 e 1 universal input PT 1000 or digital e 2 digital inputs e 3 digital outputs e 2 analogue outputs 0 10 V DC Control modes Optigo OP10 is pre programmed with a choice of 5 different control modes e Supply air temperature control e Supply air temperature control with outdoor compensation e Cascade connected room extract air temperature control e Radiator circuit control e Domestic hot water control Internal clock Optigo OP10 has a built in week base real time clock with a number of different scheduler alternatives Optigo OP10 user manual Chapter 2 Introduction to Optigo 7 Chapter 3 Technical data Supply voltage OP10 230 230 V AC 10 15 OP10 24 V AC 15 50 60 Hz Internal CONSUMO a 6 VA Operation Climatic conditions according to IEC 721 3 3 ecceccsseesseesseeseeeseeeeeeseeeseeneenseenees Class 3k5 Ambient teriperature sta ia tap ima eas 0 50 C
11. ar graph for each output Control mode Output signals graphical Cascade control Control mode 3 menu 2 7 3 AA ES AO1 Heating o J e AO2 Cooling Output alternative 3 Heating Cooling Example Menu X 2 Room temperature control Cascade control with output alternative 3 Heating Cooling Since control modes 4 and 5 are fixed to one step heating in their output function the menus 4 2 and 5 2 are not available Menus X 3 Neutral zone Control modes 1 2 and 3 Here you set the neutral zone This menu is only available for control modes 1 2 and 3 and only if you have chosen the output signal combination 3 heating cooling In this output option you can set a neutral zone between the outputs The setpoint will be placed at the middle of the neutral zone Y La L 7 o q Optigo OP10 user manual Chapter 10 Configuration 30 Menus X 4 P band Here you set the P band Proportional band The P band is the control offset necessary to drive an output signal from 0 to 100 In configurations involving two outputs the same P band applies to both outputs In controlmode 3 Cascade control this setting will set the P band for the supply air controller The P band for the room controller is set by the cascade factor see menu X 6 below Menus X 5 l time Here you set the Integration time Reset time Menu X 5 is only shown if 3 point control has not been selected in menu X 1 45 T SE o
12. ations AOI 1 Heating 2 Cooling 3 Heating 4 Heating 5 Cooling 6 Heating 7 Cooling Se SS RSE Ske A AO2 Cooling Heating Cooling Damper Damper In alternative 4 Heating Heating AO2 will be activated first on increasing heat demand In alternative 5 Cooling Cooling AO2 will be activated first on increasing cooling cemand In alternative 6 Heating Damper at temperatures above the setpoint the damper on AO2 will be fully open On increasing heating demand the damper on AO2 will first close to the set minimum value before the heating output on AO1 starts to increase In alternative 7 Cooling Damper at temperatures below the setpoint the damper on AO2 will be fully open On increasing cooling demand the damper on AO2 will first close to the set minimum value before the cooling output on AO starts to increase Optigo OP10 user manual Chapter 3 Control modes 15 3 Position control Instead of an analogue output you can configure a single 3 position increase decrease output You will then only have the following output choices Heating Cooling DO is used for increase signal and DO2 for decrease This option cannot be combined with alarm output A single P control loop is used Universal input Ul1 Electric heating If the Optigo is used to control electric heating UI1 is used for the high temperature limit switch Connect and configure as a digital input The input is normally closed Whe
13. d Default is On p T 41 m LIN A o Periodic overheating To reduce the risk of Legionella bacteria growth a periodic overheating of the water can be configured The water temperature will be raised to 65 C once daily at 03 00 3 am The elevated temperature is maintained for 10 minutes In this menu the overheating function can be turned Off if not desired Default is On Menus X 8 Startpoint for outdoor compensation S P Control mode 2 Supply air min limit Control mode 3 Low temperature setpoint Control mode 4 For control mode 2 S P is the outdoor temperature at which the setpoint compensation starts At temperatures lower than S P a compensation will be added to the setpoint value The maximum compensation is set in menu 2 9 and is achieved at 20 C For control mode 3 the supply air temperature can be minimum and maximum limited In this menu you set the minimum supply air temperature Ed MTN PILIN 38 o For control mode 4 you need to establish a relationship between outdoor temperature and supply water temperature This is set by the two setpoints SPL and SPH where SPL is the water temperature to be held at an outdoor temperature of 20 C and SPu is the water temperature to be held at 20 C Intermediate values are calculated with linear interpolation In this menu you set SPL Optigo OP 10 user manual Chapter 10 Configuration 33 4 8 PUN cao cor ag N
14. de 0 99 C 15 Maximum at cascade 0 99 C 25 Damper minimum limit 0 99 10 Start of outdoor compensation 30 50 C 10 C Outdoor compensation at 20 C outdoor temp 10 10 C 5 C Supply temperature water heated radiator heating at 20 C outdoor temperature 0 99 C 60 C at 20 C outdoor temperature 0 99 C 20 C Frost protection 7 C fixed Shutdown mode 25 C fixed Accessories Temperature sensors PT1000 sensors for example TG R5 PT1000 TG KH PT 1000 Casillas EK216 The accessories are available from Regin For more detailed information see product sheets and instructions which are available at www regin se Optigo OP10 user manual Chapter 3 Technical data 9 Chapter 4 Installation and wiring Installation Optigo is intended to be installed and handled by professional personnel The installation should conform to the requirements of installation category 3 and pollution degree 2 There are a number of mounting alternatives DIN standard casing minimum 7 modules Cabinet either on a DIN rail or using the two screw pockets provided by being screwed to any suitable flat surface in the cabinet The controller can also be mounted in a cabinet door or other control panel using a suitable front mounting kit For installations which are connected to 230 V AC Observe that there is a risk of electric shock on contact with terminals 1 3 and 10 12 Mount Optigo in a DIN casi
15. e damper will be fully open for temperatures lower than the setpoint On increasing cooling demand the damper will first close to the minimum value before the cooling output starts to increase DI1 Fan indication Unless the fan indication input is active closed indicating that the fan is running the controller will not start normal temperature control and an alarm will be generated An alarm will also be generated if the input is active closed when the fan control output is off DI2 Extended running Activation of this input will force the controller to running mode even if internal scheduler is in Off mode The unit will run as long as the input is activated Optigo OP10 user manual Chapter 3 Control modes 17 Wiring examples See also chapter 4 Installation and wiring A OP10 with electric heating for example via PULSER X D or TTC25X and damper Cascade control Fan start ay 24 VAC Extended running Fan indication High temp limit switch Tt Supply air temp Ss Room Extract air temp B OP10 230 with water heating 3 position output Supply air control with outdoor compensation lt L 230 VAC SN Fan start cr Y Extended running Fan indication eta p Frost protection tem Cort ins i Zs Supply air temp A Outdoor temp Optigo OP10 user manual Chapter 5 Control modes 18 Control mode 4 Radiator circuit control with outdoor curve GT2
16. erature setpoint Control mode 4 Menu I O Menu OK Storage of settings Reset to factory setting Chapter 11 Index 31 32 33 34 34 35 35 36 Chapter 1 About this manual This manual describes the controller Optigo OP10 and OP10 230 It covers program revisions from R 1 0 Make sure that you always follow the safety regulations in the documentation to prevent risk of fire electric shock and personal injury Mer information More information on OP10 can be found in e Optigo controllers Sales brochure for Optigo controllers e Optigo product instruction The information can be downloaded from the Regin website www regin se Optigo OP 10 user manual Chapter 1 About this manual 5 Chapter 2 Introduction to Optigo Optigo controllers OPS and OP10 Mounting Optigo is a new series pre programmed configurable controllers that can be set to handle everything from temperature control or humidity control to CO control or pressure control The Optigo series comprises two different types OP5 and OP10 OPS has 5 inputs outputs and can be configured to control Temperature CO Humidity or Pressure OP10 has 10 inputs outputs and can be configured to control Temperature ventilation control with heating and cooling Water heated radiator heating with outdoor temperature dependent control curve or Domestic hot water control OP 10 is available in two versions OP10 with 24 V AC supply voltage and OP 10
17. gionella bacteria growth a periodic overheating of the water can be configured The water temperature will be raised to 65 C once daily at 03 00 3 am The elevated temperature is maintained for 10 minutes The function can be deactivated Optigo OP 10 user manual Chapter 3 Control modes 20 Wiring example OP10 with 0 10V actuator Optigo OP10 user manual Chapter 53 Control modes 21 Chapter 6 Display and encoder The Basic level All setting and configuration is done using the display and encoder The menu information on the display is organised in a tree fashion Using the encoder you can move between menus set values etc In any of the configuration menus a click on the encoder will activate change mode You can then rotate the encoder button to move between choices or set values A second click of the button will accept the choice The menu system is divided into three levels The Basic level the 3 second level which contains the clock and scheduler settings and the 10 second level which contains all the configuration menus The Basic level comprises four sets of menu displays the Base Display the 1 O Displays the alarm handling display and the Setpoint Display Base Display This is an example of the Base Display the display that is normally shown when there is no operator activity 3007 ascU J z lo at This is an example of the Base display the display that is normally shown when there is no
18. iguration All the configuration menus lie in the 10 seconds level This level is accessed from the Base Display by clicking and holding the encoder knob for 10 seconds There are numerous configuration menus covering all available options and combinations In some cases making a certain choice in one menu will mean that you will only see certain other menus For example the menu for setting the damper minimum limit is only shown if you have configured AO2 to be a damper control output Menus 1 0 5 0 In the first set of configuration menus you choose which of the five control modes you wish to run The displayed symbol and the first digit in the menu number show which control mode is at hand gt 1 Supply air temperature control 2 Os 2 Outdoor temperature compensated supply air temperature control aT 3 Cascade connected room extract air temperature control m O 4 Radiator circuit control with outdoor curve i 5 Domestic hot water control Menus X 1 Output type control modes 1 2 3 and 4 where X depends on your choice of alternative above For control modes 1 2 3 and 4 you can instead of the 0 10 V analogue output choose to use two digital outputs to control a 3 point increase decrease actuator In this case DO1 will always be increase open valve and DO2 decrease close valve In controlmode 5 you can only have 0 10 V analogue output An M aah eoHl 2 ne 40 207 p sd Menus X 2 Ou
19. m Menus X 6 Damper minimum position Control modes 1 2 and 3 Cascade factor control mode 3 0 C temperature boost Control mode 4 D factor control mode 5 Damper minimum position If you in menu X 2 have configured output AO2 to be a damper alternative 6 or 7 you can set a minimum value to the damper signal The damper output will then not go lower than the set value during normal operation On shut down however the signal will go to zero and fully close the damper MINI aaMiN 235 sn cu e Cascade factor For control mode 3 there is a second 3 6 menu page where you set the cascade factor CF In cascade control an offset in room extract air temperature will displace the supply air controller s setpoint so as to eliminate the offset The cascade factor sets the amplification on the corrective signal from the room controller If for example you have set a cascade factor of 5 and the room temperature falls 0 5 degrees below the room setpoint value the supply air setpoint will be raised by 0 5 x 5 2 5 degrees Optigo OP 10 user manual Chapter 10 Configuration 31 46 ar E F ane 0 C temperature boost In control mode 4 an extra temperature boost can be added at 0 C outdoor temperature The boost recedes from the set value to 0 over 3 degrees Supply temp SPH Outdoor temp 20 0 20 D factor Control mode 5 Domestic hot water temperature control is
20. mertime adaption Scheduler general The scheduler function is only available for control modes 1 2 3 and 4 The easiest way to understand the scheduler function is to compare it to the type of mechanical timer that has a rotating disk where you can pull out knobs that on passing the switch kan turn it ON or OFF There are 4 ON points and 4 OFF points Each point has its own menupage where 0 1 0 3 0 5 and 0 7 are ON points and 0 2 0 4 0 6 and 0 8 are OFF points Control modes 1 2 and 3 have the same type of scheduler where the ON points will start the unit and the OFF points will shut it down Control mode 4 uses the scheduler for switching to economy mode ECO where the temperature is lowered by a settable number of degrees Here the ON points will switch ECOnomy period on and the OFF points will switch back to comfort temperature Scheduler control modes 1 2 and 3 Menus 0 1 0 8 With the 4 pairs of on off menus you can create 4 different running periods either for single days or for a group of days The day of the week number can be set to any value 1 to 9 or for unused menus Numbers to 7 represent the days of the week Monday to Sunday Number 8 will apply the set time every day Monday through Friday and number 9 will apply the set time all 7 days of the week Optigo OP10 user manual Chapter 9 Clock and scheduler 26 For example you wish the unit to run Monday to Friday between 07 30 and 18 00 Saturday 8
21. modes Control modes 1 2 and 3 Control mode 4 Radiator circuit control with outdoor curve Control mode 5 Chapter 6 Display and encoder The Basic level The 3 second level The 10 second level Display symbols Chapter 7 Setpoint Chapter 8 Alarm handling Chapter 9 Clock and scheduler Real time clock Scheduler general Scheduler control modes 1 2 and 3 Menus 0 1 0 8 Menu 0 9 Override Menu OK Scheduler control mode 4 Menus 0 1 0 8 Menu 0 9 Setback Menu OK Chapter 10 Configuration Menus 1 0 5 0 Menus X 1 Output type control modes 1 2 3 and 4 where X depends on your choice of alternative above Menus X 2 Output signals control modes 1 2 3 Menus X 3 Neutral zone Control modes 1 2 and 3 Menus X 4 P band Menus X 5 I time n un nN Qo 10 11 11 11 22 22 23 23 23 24 25 26 26 26 26 26 27 27 27 28 28 29 29 29 29 30 31 31 Menus X 6 Damper minimum position Control modes 1 2 and 3 Cascade factor control mode 3 0 C temperature boost Control mode 4 D factor control mode 5 Menus X 7 Universal input UI Control modes 1 2 3 Pump exercise Control mode 4 Periodic overheating Control mode 5 Menus X 8 Startpoint for outdoor compensation S P Control mode 2 Supply air min limit Control mode 3 Low temperature setpoint Control mode 4 Menus X 9 Maximum compensation CMP Control mode 2 Supply air max limit Control mode 3 High temp
22. nal 15 are triac controlled The triacs are internally connected to GO Each triac can handle 24 V AC 500 mA The outputs cannot be used to drive DC relays When DO1 and DO2 are used for 3 point control DO1 will always be increase signal open valve and DO2 always decrease signal close valve The outputs should normally refer to Gpo on terminal 13 Gpo is internally connected to G and supplies 24 V AC In OP10 Gpo can deliver the necessary 2 x 500 mA In OP10 230 however the internal transformer s capacity restricts the current on Gpo to approx 165 mA Optigo OP10 user manual Chapter 4 Installation and wiring 12 For more power an external transformer must be used Wire the transformer according to the following figure The two 500 mA fuses are important to prevent possible overloading of the triacs 230 V AC Optigo OP 10 user manual Chapter 4 Installation and wiring 13 Chapter 5 Control modes Optigo can be configured to any one of the following control modes 1 Supply air temperature control The supply air temperature is kept at the setpoint value by controlling the output signals on AOI and AO2 A single PI control loop is used 2 Supply air temperature control with outdoor compensation The supply air temperature is kept at the setpoint value by controlling the output signals on AOI and AO2 A single PI control loop is used The setpoint is automatically adjusted according to the outdoor
23. never the running mode switches to Off normal shutdown the heating output will be shut down immediately but the fan will run on for a further 3 minutes to cool the heater On activation of the high temperature limit the heating output will be shut down immediately and there will be no cool down period Control voltage i el heating Relay Wiring suggestion for high temp limit when using electric heating Drawn with high temp High limit limit activated thermostat Contr voltage T Auxilliary relay N B It is important that the high temperature thermostat is hardwired to disconnect the power to the heater to ensure that the heating is shut down when the thermostat is activated even if the Optigo should be faulty Water heating When controlling a water heater UI can when necessary be used for a frost protection sensor Connect and configure as an analogue input The frost protection function can be tied to either of the analogue outputs The heater return water temperature is monitored by the frost protection sensor Should the temperature at the frost protection sensor fall below 12 C an internal proportional signal is generated that is used to force the heating valve open to try and prevent freeze up of the heater Internal signal 100 0 Optigo OP10 user manual Chapter 3 Control modes 16 The frost protection signal Internal signal will increase linearly to 100 at 7 C at
24. ng or similar where it can be used without risk of electric shock The casing should provide at least 6 mm insulation from connected cables and terminals 1 3 and 10 12 Optigo should be protected against overload by a fuse in the installation Since the maximum load is 1000 VA a fuse of 6 A is suitable Circuit breaker and fuse The controller should be connected to a circuit breaker so the power supply to the controller can be cut Place this breaker close to the controller where it is easy for the operator to reach It should be clearly marked as a circuit breaker for the controller Circuit breaker l OP10 230 Optigo OP10 user manual Chapter 4 Installation and wiring 10 Wiring This section only describes general rules and technical limitations concerning the wiring In chapter 5 there are specific wiring diagrams for the different control modes Choose the one suitable for the application on hand It is important to make sure that the wiring is correctly done in accordance with the instructions given in this manual and in accordance with local legislation for this type of installation 230VAC 5A AO1 0 10 V DC output AO2 0 10 V DC output Supply voltage OP 10 230 230 V AC 10 15 50 60 Hz 6 VA OP10 24 V AC 15 50 60 Hz 6 VA If the Optigo OP10 24V supply model only and actuators connected to it share transformer it is essential that the same transformer pole is used as reference for
25. nomy period lowered temperature on and OFF will switch ECOnomy period off For example every weekday morning you want the temperature to start rising at 06 00 and to remain at comfort level until 21 00 On Saturday and Sunday you want high temperature from 07 00 to 23 30 Set first on time to day 8 and 21 00 the first off time to day 8 and 06 00 Set the second on time to day 6 and 23 30 and the second off time to day 6 and 07 00 Set the third on time to day 7 and 23 30 and the third off time to day 7 and 07 00 Optigo OP10 user manual Chapter 9 Clock and scheduler 27 FA F A EL Los 0 3 EL Oo OM o Ish ott th FA L Los 05 El Ue Ub o ow ol wet 0330 eripi Should you want the comfort period on Friday to run on until 23 30 you can set the fourth on time to day 5 and 23 30 and the fourth off time to day 5 and 21 01 The 1 minute dip will not be noticable Menu 0 9 Setback After the eight switching point menus there is a ninth 0 9 In this menu you set the number of degrees you wish to lower the room temperature setpoint during the economy periods If no room sensor is connected the supply water setpoint will be lowered by 3 times the set value Menu OK After the scheduler menus there is a final menu OK A click on the encoder knob will exit the Clock and Scheduler level and return you to the Basic Display Optigo OP10 user manual Chapter 9 Clock and scheduler 28 Chapter 10 Conf
26. often a very difficult application which calls for responsive control Optigo therefore utilises PID control for this control mode In this menu you set the D factor d gt aso y Menus X 7 Universal input Ul1 Control modes 1 2 3 Pump exercise Control mode 4 Periodic overheating Control mode 5 Input UN For control modes 1 2 and 3 you can choose to configure the universal input UI as either an analogue input for a frost protection sensor on either output snowflake symbol in a water heated system or as a digital input for a high temperature limiting switch sun symbol in an electric heater It can also be set to not active If set to frost protection sensor Optigo will activate the frost protection function and also shutdown mode see chapter 5 If set to high temperature limit switch the fan will run for an extra 3 minutes after the heating output has been turned off at shutdown Frost protection on AO1 Frost protection on AO2 Optigo OP10 user manual Chapter 10 Configuration 32 IIT 7 LIT I I a UL tre a ul lt on A uo High temp limit switch Not used Pump exercise If the pump stands still for prolonged periods during the summer there is the risk of the pump impeller seizing To reduce this risk the Optigo has a pump exercise function which will start and run the pump for 5 minutes at 15 00 each day In this menu the exercise function can be turned Off if not desire
27. operator activity It shows the current time and the actual value of the main input parameter There are bar graphs showing the current output levels together with symbols showing how the outputs have been configured Heating Cooling or damper etc Also a symbol showing which of the five control modes is configured and an alarm symbol that is displayed in the event of an alarm condition The fan symbol control modes 1 2 and 3 only is lit as long as the fan indication input is activated 1 0 When the Base Display is shown by twisting the knob counter clockwise until the text I O is displayed and then clicking on it you can gain access to a menu where you can look at the values and states of all inputs and outputs To exit this menu again click on the knob and then twist the knob clockwise and you will be returned to the Base display a DO le A 4 o o tlt rt vd FT a T A Lo Optigo OP10 user manual Chapter 6 Display and encoder 22 Setpoint When in the Base Display a click on the encoder button gives direct access to the Setpoint menu See chapter 7 Setpoint 2 a odin o Ud bs Y If there are any active alarms clicking on the encoder button will instead give access to the alarm handling menus Here the alarms are displayed and can be acknowledged There is one menu display for each alarm with symbols showing which type of alarm it is See chapter 8 Alarm handling The 3
28. ration 29 Configuration level 21023 Control modes cia id di 7 Domestic hot water Control c cocooccnnoionnnnononnccncnnncnncanonnnno 20 Radiator circuit CON ese eceeeecneeeecreeeteeeseeeenees 19 Temperatur control cc diecdeiscyaileeniciensied te 14 A NS 17 Digital inputs 12 Display and encoder ahs ee Domestic hot water overheating oooocoocnncnncnncnconccnnonnnonncnnos 33 EM Cietais idaan Extended running F Factory settings reset to ooooonocincnncnonoconocononncnnccononnnonccnnccnnos 35 Fan indication cccceeccesseeeceeesceeeceecesecseeeseeseceaecseeseeeeeeaes 17 Inputs and Outputs isee at nnnononn co nonncononcons Analogue inputs Analogue outputs Digital inputs i Universal inputs orita Installation 00 eae ue A EN EU DA ita 8 Menu CONSUL diene Sedat anid 29 WO cnesacdsecs aaar a ii dista 22 34 Osa 27 28 34 SODA it tias rd 28 Setpoint 23 24 A O 6 Outdoor compensation ococociccnonoccnnnonononononannconcn nono cnnoncnncnnono 17 Overheating me Oyerides anciani ti tr da PUMP e e esheets eae eee 33 Scheduler ss cscstescescsdeaegd ia td 26 Scheduler override cc cccesecesesecesseecneeseseeeseeeceesesnevseeneees 27 DOTA O Setpoint Baa Shutdown modes on iki eee iaa 17 Supply voltage ccceecceccesecssessceeeceseceeeeseeeeceaecneeeseeeeseaeente 11 T U Universal Inputs criticada tddi 12 V W E 1
29. re control mode 4 is selected The control program is automatically adapted when a room sensor is connected Any room temperature offset will displace the supply setpoint as to eliminate the offset The room controller is a P controller with a fixed P band of 3K If room sensor is activated the Setpoint menu is used to set the room temperature instead of adding a parallel displacement To indicate that room control is activated the display symbol showing a thermometer outside the house is replaced by a thermometer inside the house Optigo OP 10 user manual Chapter 3 Control modes 19 DO3 Pump control The pump control output is activated when the temperature control output signal is greater than zero or the outdoor temperature is below 15 C It is deactivated when the output signal is zero and the outdoor temperature is greater than 15 C There is a 10 minute stop delay There is a pump exercise function which will start the pump at 15 00 3 pm every day and let it run for 5 minutes The function can be deactivated Wiring example A See also chapter 4 Installation and wiring OP10 230 with 3 position actuator and room temperature sensor 230 VAC Pump stat Y D gt Room temp Supply temp Outdoor temp Control mode 5 Domestic hot water control GT1 FF p CW For this control mode you need a single sensor Supply water temperature on All Periodic overheating To reduce the risk of Le
30. second level This level is reached from the Base display by clicking and holding the encoder button for 3 seconds The 3 second level holds all menus for setting the clock and the scheduler program See chapter 9 Clock and Scheduler The 10 second level This level is reached from the Base Display by clicking and holding the encoder button for 10 seconds The 10 second level holds all the configuration menus See chapter 10 Configuration Display symbols Outdoor compensation configured mpe Configuration level Alarm indicator Menu number Cascade control ZN Oa A MANA AO1 Graphic output signal Temperature control j N 1 Na Control mode only Radiator circuit control UN lo 4 AS roniva on O kea Domestic hot water control R yami Bargraph AO2 output level Fan run indicator Active 0 10V Menu hold AO2 Graphic output signal changable values or 3 position output indicator input signal Control mode 1 only Optigo OP10 user manual Chapter 6 Display and encoder 23 Chapter 7 Setpoint The setpoint menu is normally accessed from the Base Display by a clicking on the encoder knob A 3 ar ES ovr a E 15 oj If you wish to change the displayed value click on the knob again and the change indicators will start to flash to show that you are now in change mode Twist the knob clockwise to increase the value anti clockwise to decrease When the desired value is shown click on the knob to acknowledge
31. shown as SP To indicate that room control is activated the display symbol showing a thermometer outside the house is replaced by a thermometer inside the house Optigo OP10 user manual Chapter 7 Setpoint 24 Chapter 8 Alarm handling If there are any active unacknowledged alarms the alarm indicator in the Base Display will light up and start flashing If DO1 is configured as alarm output it will be activated The alarm handling menus are accessed from the Base Display by a click on the encoder knob The first alarm is displayed There are four different alarm types AL1 Frost protection alarm The frost protection temperature has fallen below 7 C AL2 High temperature limit switch activated AL3 Fan indication alarm Either there is no fan indication input on DI when the fan start output DO3 is active or DI is active although there is no fan start signal on DO3 The fan alarm has a 30 second delay AL4 Sensor error A sensor input is open circuit A symbol shows which type of alarm it is Snowflake for frost protection sun for high temperature limit switch a fan for fan indicator and the input symbol for sensor error ALY a Eb If there are multiple alarms twist the knob to scroll through them To acknowledge an alarm click the knob to enter change mode Then twist it to change No to Yes and click to acknowledge An alarm will remain on the alarm list until it is both acknowledged and has reset The alarm indica
32. standard EN61010 1 EMC emissions an immunity standard This product conforms with the requirements of European EMC standards CENELEC EN 61000 6 1 and EN 61000 6 3 and carries the CE mark Inputs IAT ated de tn Rall cea do docs de dub Be a e lo Resolution 10 bit A D AM a ed o a dt e ds PT1000 sensor range 5 80 C AV iaa doit atada iran PT1000 sensor range 30 50 C UI A e A a O PT1000 range 0 80 C OT Dh eet o ttle T tes AEA IED 1 kts dati teak 2 Closing potential free contact RN Reference for Al DUE A E ae bid stds Beko BIE 2 Sila ats tal doh TE Reference for UI Dt nal ati LA T title O Cab datas Soha oo Closing potential free contact DA cet e o ee odes ees Reference for DI Optigo OP10 user manual Chapter 3 Technical data 8 Outputs e s 0 10 V DC 8 bit D A short circuit protected DO1 and DO2 OP10 Triac controlled 24 V AC 0 5 A continuous connected to G0 DO1 and DO2 OP10 230 Triac controlled 24 V AC 0 16 A continuous with internal trafo connected to G0 Change over SPDT relay 230 V AC 1000 VA Reference for DO1 and DO2 24 V AC output Other data DiSpl y copse Numeric graphic Background illumination Setpoints Range Factory setting Temperature supply air 10 80 C 21 C room 10 50 C 21 C tap hot water 10 80 C 55 C P band 0 99 C 15 C I time 0 990 s 60 s D factor 0 99 0 Cascade factor 0 99 2 Minimum at casca
33. temperature 3 Cascade connected room extract air temperature control An offset in room temperature will adjust the supply air temperature setpoint so as to eliminate the room temperature offset One PI and one P control loop are used The supply air temperature can be minimum and maximum limited 4 Radiator circuit control with outdoor curve The water temperature setpoint is changed according to the outdoor temperature A single PI control loop is used A room temperature sensor can be added to give corrective action if the room temperature differs from the setpoint 5 Domestic hot water control The water temperature is kept constant by controlling the output signal on AO1 A single PID control loop is used Control modes 1 2 and 3 These three modes have a lot in common and will therefore be treated in a single section For control mode 1 Supply air temperature control you need only one sensor Supply air sensor on All GO Optigo OP10 user manual Chapter 5 Control modes 14 For control mode 2 Supply air temperature control with outdoor compensation you need two sensors Supply air sensor on All and Outdoor sensor on Al For control mode 3 Cascade connected room extract air temperature control you also need 2 sensors Supply air sensor on All and either Room sensor or Extract sensor on AD The analogue outputs can be configured to the following combin
34. tor in the Base Display will remain lit until the alarm list is empty However it will only continue to flash as long as there are unacknowledged alarms in the list Thereafter it will remain steadily lit until all alarms have reset If DO1 is used as alarm output it will remain activated as long as there are unacknowledged alarms in the alarm list DOI cannot be used as an alarm output when 3 point control has been selected Optigo OP10 user manual Chapter 8 Alarm handling 25 Chapter 9 Clock and scheduler The menus for setting the clock and the scheduler times lie in the 3 seconds level This level is accessed from the basic level by clicking and holding the encoder knob for 3 seconds Real time clock Note AT oo 1 8 This sample display shows that the time is 13 48 on a Friday the fifth day of the week The 0 0 in the top right corner is a menu display counter Each configuration menu has a unique number combination All menus connected to the clock and scheduler belong to the group 0 To set the clock click the knob and the day of the week number will start flashing Twist the knob until the correct day is shown Monday is 1 Tuesday 2 etc and then click the knob again to acknowledge the choice Now the hours will flash Set them in the same way and then finally the minutes After confirming the minutes the menu will change to show the first of the scheduler menus The clock does not have automatic sum
35. tput signals control modes 1 2 3 Here you choose the combination of output signals If you in the preceding menu have chosen analogue 0 10 V outputs they can be configured to the following combinations Optigo OP 10 user manual Chapter 10 Configuration 29 Output Graphic AOI AO2 symbol symbol 1 Heating Xw 2 Cooling aK 3 Heating Cooling w E 4 Heating Heating w w 5 Cooling Cooling 5 Ek 6 Heating Damper x 7 Cooling Damper A In alternative 4 Heating Heating AO2 will be activated first on increasing heat demand In alternative 5 Cooling Cooling AO2 will be activated first on increasing cooling cemand In alternative 6 Heating Damper at temperatures higher than the setpoint the damper on AO2 will be fully open On increasing heating demand the damper on AO2 will first close to the set minimum value before the heating output on AO1 starts to increase In alternative 7 Cooling Damper at temperatures lower than the setpoint the damper on AO2 will be fully open On increasing cooling demand the damper on AO2 will first close to the set minimum value before the cooling output on AO1 starts to increase If you have chosen 3 point output in the preceeding menu you will only be able to choose alternatives 1 or 2 with a single output signal For each alternative the number representing it is shown along with a graphic symbolisation of the output signal and also a symbol next to the b
36. which point the frost protection alarm is triggered The fan will then be shut down and the controller will go into shutdown mode Shutdown mode Only if frost protection sensor has been configured Whenever the running mode switches to Off normal shut down or frost protection is activated the controller will go into Shutdown mode The shutdown controller will control the output that is tied to the frost protection function to maintain a constant 25 C at the frost protection sensor Outdoor compensation In control mode 2 Supply air control with outdoor temperature compensation the supply air temperature setpoint can be displaced according to outdoor temperature The displacement starts from outdoor temperature S P and reaches the setpoint value the compensation CMP at 20 C outdoor temperature Example Normal setpoint 20 S P 10 and CMP 5 will give the following result Setpoint Setpoint CMP 25 C Outdoor temp 20 C 10 C SP Damper It is possible to set a minimum limit value to the damper output signal The damper output will then not go lower than the set value during normal operation On shut down however the signal will go to zero In the output mode heating damper the damper will be fully open for temperatures higher than the setpoint On increasing heat demand the damper will first close to the minimum value before the heating output starts to increase In the output mode cooling damper th
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