Home

binks-aa1600-airless-spray-gun

1. PUTER BRACKET 18 54 5825 STANDARD FLUID NEEDLE ASSEMBLY asp eR 54 5887 OPTIONAL ACID CATALYZED FLUID NEEDLE ASSEMBLY KIT 1600 51 19 54 5850 BLANKING NEEDLE 22 54 5815 SPREADER VALVE ASSEMBLY 23 BODY BUSHING nonn 24 BODY BUSHING GASKET 25 A TRIGOER NU 26 TRIG GE SCREW Available as part of kit 54 5827 Available as part of kit 54 5829 Pre assembled with gasket SPA 98 O Mandatory for operating pressures above 1000 psi A Available as part of kit 54 5835 gt Available as part of kit 54 5838 Order Filter 12 separately ACCESSORIES HOSES FLUID REGULATOR 71 4990 15 Polyurethane Air Tubing ASM w fittings 845001 Med Pressure Reg w Gauge 6Gpm 100 to 800 PSI reg 3 8 O D 1 4 I D range 71 4991 25 Polyurethane Air Tubing ASM w fittings 845010 Med Pressure Reg w Gauge 3Gpm 400 to 1250 PSI reg 3 8 O D 1 4 I D range 71 4992 15 1 8 High Pressure Fluid Hose Assembly 71 4993 25 1 8 High Pressure Fluid Hose Assembly CLEANING KIT 71 4995 25 3 16 Low Pressure 1900PSI Max Fluid Hose 54 4994 Cleaning Kit Includes one standard stiff nylon pipe Assembly cleaning brush full size nylon brush tip cleaner and Binks Gunners Mate lubricant FITTINGS 54 4976 K3 3 Pack 1 4 NPT f x 3 8 O D Push In Tube Fitting HVLP AIRCAP TEST K
2. TWIST HVLP AIRCAP TWIST TIP LVMP AIRCAP 54 5925 K 54 5928 RETAINING cR 8A 54 59210 TAIST TIP GUARD 9A 54 5930 O TWIST GUARD All aircap kits are pre assembled with Retaining ring and appropriate tip guard When switching from flat tip to twist tip or vice versa be sure to order correct fluid seat 3 34 For twist tip item 5B will also be needed Refer to page 10 for available tip sizes When purchasing twist tip discard packaged brace seal and use Item 5B only ITEM PART NO NO DESCRIPTION 9 SN 402 K AIR VALVE ASSEMBLY 10 A o 11 54 5892 FLUID TUBE ASSEMBLY tubae nita 11A 54 5780 FLUID TUBE ASSEMBLY 11B 54 5788 5 FLUID FILTER 60 MESH KIT OF 5 54 5789 K5 FLUID FILTER 100 MESH KIT OF 5 11C X TOF FILTER SEA 11D X BOTTOM FILTER SEALs cinis 11E FLUID INLET SWIVEL 1 4 NPS 11F ADAPTER NUT 12 54 1835 FLUID PIETER 109 IVIESTL 13 FLUID INLET SWIVEL 1 4 NPS 14 gt FILTER ADAPTER NUT 15 5 9 AIR INLET FITTING 1 4 NPS KIT OF 3 16 FILTER BRACKET SCREW iiie 17
3. The following steps summarize the procedure for clean ing air assist airless spray guns Turn off the atomizing air supply to the gun 2 Turn off air supply to the pump and relieve fluid pres sure This may be accomplished by opening the bypass priming valve if so equipped 3 Place the siphon suction tube into a solvent container If pump is directly immersed in material remove the pump and immerse it in a solvent container NOTE Use only compatible solvents that are identified as approved for cleaning and wash off use 4 Place the gun trigger safety switch in the locked posi tion 5 Remove the fluid tip and place it in a closed solvent container 6 Adjust the pump air supply regulator to its lowest level counter clockwise 7 Place the gun trigger safety switch in the unlocked position 8 Turn on the air supply to the pump and close the bypass priming valve if so equipped 9 Slowly adjust the pump air supply regulator until the pump begins to cycle 10 Trigger the gun into a closed container until the fluid runs clear A WARNING Failure to reduce pump air supply pressure or to use a closed container can result in material bounce back Material bounce back can cause injury and damage NOTE During cleaning the gun may only be sprayed into a closed container never flush the gun into the air or spray booth K BINK CLEANING Continued 11 Using a rag dampened with solvent wipe
4. b The 4 poppet holes must be clear See fig 21 c Stem must be free to float in poppet See fig 22 d Stem must slide through cage bore with slight resistance due to seal e Rear seal must look clean and in position in the bore See fig 18 f If any of the above cannot be rectified replace the air valve See Replacing Air Valve p8 8 Replace spring ensuring the end with the plastic bearing pad goes in first See fig 17 9 Insert air valve assembly into gun and carefully feed over the spring and through the rear seal See fig 23 10 Tighten air valve assembly using fingers first and then tighten Fig 19 Fig 20 with 14mm wrench Torque from 18 to 22 ft Ibs See fig 24 11 Replace the fluid tube and trigger See figs 14 amp 13 12 If there is an air leak through the gun the air valve may need replacing See Replacing Air Valve K BINK REPLACING AIR VALVE REASONS TO REPLACE AIR VALVE A Air leak through the gun B Air valve not operating correctly A CAUTION Always ensure that all fluid and air pressure to the gun has been dis charged before proceeding with any repairs Remove trigger and fluid tube assembly See figs 25 amp 26 2 3 4 5 6 Unscrew air valve using 14 mm wrench See fig 27 Remove air valve by gripping the stem See fig 28 Remove spring with spring pad See fig 29 Hook out rear seal using Service Tool See figs 30 amp 31
5. 0 16 9 1713 F FINE FINISH TIP 0 017 13 0 16 9 1715 F FINE FINISH TIP 0 017 15 0 16 9 1717 F FINE FINISH TIP 0 017 17 0 16 FULL GUN ASSEMBLIES DESCRIPTION ASS Y NUMBER AA1600M HVLP FLAT TIP GUN ASSEMBLY NO TIP INCL AA1600M HVLP FLAT TIP GUN ASSEMBLY W 114 01310 TIP AA1600M HVLP FLAT TIP GUN ASSEMBLY W 114 01510 TIP AA1600M HVLP FLAT TIP GUN ASSEMBLY W 114 01514 TIP 10 0909 1600 HF0000 0909 1600 HF1310 0909 1600 HF1510 0909 1600 HF1514 STANDARD FLAT TIP SELECTION CHARTS Fan width based on 1000 PSI with water 12 from surface Actual results may vary depending on material viscosity PART NUMBER 114 00702 114 00704 114 00706 114 00708 114 00902 114 00906 114 00908 114 00910 114 00912 114 01104 114 01106 114 01108 114 01110 114 01112 114 01114 114 01304 114 01306 114 01308 114 01310 114 01312 114 01314 114 01316 114 01506 114 01508 114 01510 114 01512 114 01514 114 01516 114 01518 114 01706 114 01708 114 01710 114 01712 114 01714 114 01716 114 01718 114 01906 114 01908 114 01910 114 01912 114 01914 114 01916 114 01918 114 02110 114 02112 114 02114 114 02116 114 02118 114 02410 114 02412 114 02414 114 02416 114 02418 114 02710 114 02712 114 02714 114 02716 114 02718 DESCRIPTION TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMB
6. Date December 3 2009 Paul Micheli Binks 2 Binks reserves the right to modify equipment specification without prior notice SPRAY GUN SET UP Before proceeding make sure trigger lock is engaged 1 Connect your high pressure fluid hose to the gun fluid inlet and tighten securely 2 Connect your air hose to the gun air connection and tight en securely 3 Slowly increase air to the pump to obtain a fluid pres sure at the gun s lower end of the pressure range A typi cal starting fluid pressure is 250 psi Actual starting pressure points may be higher or lower than 250 psi and depend on the setup including the type of pump used the type of material sprayed and the spray gun itself 4 Using the control knob on the air regulator set the air pressure at zero 5 To test the spraying pattern spray a piece of wood or cardboard with a fast pass about one foot away from the surface The results of the test will allow you to deter mine the uniformity of the particle size and spraying pat tern 6 If the spraying pattern develops tails or is not uniform gradually increase the air pressure as necessary to develop a uniform spraying pattern 14 psi is the maximum inlet air pressure for HVLP 15 psi max for HVLP twist tip cap or use 20 40 psi inlet air pressure for LVMP The HVLP flat tip and twist tip air caps consume 8 3 SCFM air at their respective maximum inlet air pressures The LVMP flat tip and twist tip air cap
7. air cap ring assembly onto the gun until it is fully hand tightened See fig 39 5 Slip on the plastic tip guard onto the air cap in proper orientation See fig 40 6 Place round bar screwdriver approx 12 long between open sections of the plastic guard and push down with even pressure on both sides of the plastic guard See fig 41 7 The guard should snap into air cap groove securely See fig 42 8 The aircap can now be removed to install the appropriate tip for use K BINK TWIST TIP SELECTION CHARTS Fan width based on 2200 PSI with latex paint 12 from surface Actual results may vary depending on material FAN GPM ay WIDTH CAPACITY PART NUMBER DESCRIPTION ORIFICE IN 2200 PSI 9 307 75 TWIST TIP 007 6 0 05 9 309 75 TWIST TIP 009 6 0 09 9 409 75 TWIST TIP 009 8 0 09 9 509 75 TWIST TIP 009 10 0 09 9 211 75 TWIST TIP 011 4 0 12 9 311 75 TWIST 011 6 0 12 9 411 75 TWIST TIP 011 8 0 12 9 511 75 TWIST TIP 011 10 0 12 9 611 75 TWIST TIP 011 12 0 12 9 213 75 TWIST TIP 013 4 0 18 9 313 75 TWIST 013 6 0 18 9 413 75 TWIST TIP 013 8 0 18 9 951375 TWIST TIP 013 10 0 18 9 613 75 TWIST TIP 013 12 0 18 9 13 75 TWIST TIP 013 14 0 18 9 215 75 TWIST TIP 015 4 0 24 9 315 75 TWIST TIP 015 6 0 24 9 415 75 TWIST TIP 015 8 0 24 9515 75 TWIST TIP 015 10 0 24 9 615 75 TWIST TIP 015 12 0 24 9715 75 TWIST TIP 015 14 0 24 9 217 75 TWIST TIP 017 4 0 31 9 317 75 TWIST TIP 017 6 0 31 9 417
8. 75 TWIST TIP 017 8 0 31 9 517 75 TWIST TIP 017 10 0 31 9 617 75 TWIST TIP 017 12 0 31 9 717 75 TWIST 017 14 0 31 9 419 75 TWIST TIP 019 8 0 38 9 591975 TWIST TIP 019 10 0 38 9 619 75 TWIST TIP 019 12 0 38 9 421 75 TWIST TIP 021 8 0 47 9 521 75 TWIST TIP 021 10 0 47 9 621 75 TWIST TIP 021 12 0 47 9 523 75 TWIST TIP 023 10 0 57 9 623 75 TWIST TIP 023 12 0 57 9 525 75 TWIST TIP 025 10 0 67 9 625 75 TWIST TIP 025 12 0 67 9 627 75 TWIST TIP 027 12 0 74 9 631 75 TWIST TIP 031 12 1 03 9 435 75 TWIST TIP 035 8 1 31 9 635 75 TWIST TIP 035 12 1 31 FINE FINISH FLAT TIP SELECTION CHARTS Fan width based on 1000 PSI with water 12 from GPM surface Actual results may vary depending on FAN CAPACITY material viscosity WIDTH 500 PSI PART NUMBER DESCRIPTION ORIFICE IN WATER 9 0909 F FINE FINISH TIP 0 009 9 0 039 9 0911 F FINE FINISH TIP 0 009 11 0 039 9 1109 F FINE FINISH TIP 0 011 9 0 06 9 1111 F FINE FINISH TIP 0 011 11 0 06 9 1113 F FINE FINISH TIP 0 011 13 0 06 9 1115 F FINE FINISH TIP 0 011 15 0 06 9 1309 F FINE FINISH TIP 0 013 9 0 09 9 1311 F FINE FINISH TIP 0 013 11 0 09 9 1313 F FINE FINISH TIP 0 013 13 0 09 9 1315 F FINE FINISH TIP 0 013 15 0 09 9 1509 F FINE FINISH TIP 0 015 9 0 12 9 1511 F FINE FINISH TIP 0 015 11 0 12 9 1513 F FINE FINISH TIP 0 015 13 0 12 9 1515 F FINE FINISH TIP 0 015 15 0 12 9 1517 F FINE FINISH TIP 0 015 17 0 12 9 1709 FINE FINISH TIP 0 017 9 0 16 9 1711 F FINE FINISH TIP 0 017 11
9. AA1600M AIR ASSIST iS HITIKES AIRLESS SPRAY GUN 0909 1600 XXXXXX WITH FLAT TIP TWIST TIP OPTION FAN SIZE ADJUSTMENT FEATURE AND Engin Pedes Tenga HVLP LVMP TECHNOLOGY Espanol P ginas 5 1 5 12 Francais Pages F 1 F 12 C 2 GX The following instructions provide the necessary information for the proper operation and preventive maintenance of the Binks AA1600M Air Assist Airless Spray Gun Please read and understand all information in this document in order to get the maximum performance from your new 1600 spray gun In the AA1600M spray gun the paint or other material to be sprayed is pre atomized and forced through the carbide tip by the typical 400 800 psi fluid pressure with capabilities up to 1 600 psi 110 bar As a result of the pre atomizing the final shaping air supplied by the air cap produces an exceptionally fine and even spray pattern The result of this spray pattern is an even finish that lends itself to PROP 65 WARNING products that need an WARNING This product exceptionally fine finish with conan Own to the State of California reduced OVEerspray and VOC to cause cancer and birth emissions defects or other reproductive harm SPECIFICATIONS Maxi prend 1600 psi 110 bar IMPORTANT Fluid Pressure Maximum DO NOT DESTROY Air Pressure 100 psi 6 8 bar Gun Body Forged Aluminum It is the customer s responsibility to have Fluid Path Stain
10. Clean air valve bores in gun body with the brush supplied in the kit 7 Place new rear seal onto Service tool grooves must fit in service tool form See fig 32 8 Push rear seal firmly into hole up to shoulder using Service tool See figs 33 amp 34 9 Insert new spring ensuring the end with the plastic bearing pad goes in first See fig 29 10 Insert air valve assembly into gun and carefully feed over the spring and through the rear seal See fig 35 11 Tighten air valve assembly using fingers first then tighten with 14 mm wrench Torque from 18 to 22 ft Ibs See fig 36 12 Replace fluid tube and trigger See figs 26 amp 25 Fig 31 Fig 32 K BINK TIP GUARD INSTALLATION REASON TO INSTALL TIP GUARD To replace broken tip guard A WARNING For pressures over 1000 psi the tip guard must be in place for added protection against skin injection Always ensure that all fluid and air pressure to the gun has been dis charged before proceeding with any repairs INSTRUCTIONS ARE VALID FOR BOTH FLAT TIP GUARD AND TWIST TIP GUARD 1 Disconnect all fluid and air hoses from the gun Fig 37 Fig 38 2 Insert the gun into a clamping vise with fluid nozzle facing directly upwards See fig 37 Gun should be securely clamped at the upper portion of the gun handle 3 Assemble air cap and air cap ring together less spray tip and plastic tip guard See fig 38 4 Install the air cap and
11. IP INCL AA1600M HVLP TWIST TIP GUN ASSEMBLY W 9 613 75 TIP AA1600M HVLP TWIST GUN ASSEMBLY W 9 615 75 TIP AA1600M HVLP TWIST TIP GUN ASSEMBLY W 9 715 75 TIP ASS Y NUMBER 0909 1600 HT0000 0909 1600 HT0613 0909 1600 HT0615 0909 1600 HT0715 K BINK AA1600M AIR ASSIST AIRLESS SPRAY GUN PARTS LIST When ordering please specify Part No Not all Part Nos are available for purchasing Refer to page 12 when referencing Item Nos ITEM PART NO NO DESCRIPTION 1 OUN BOUT er 2 SPA 71 K5 BAFFLE PLATE KIT OF 5 FLAT TIP COMPONENTS 3 54 5811 K 4 SPA 98 K5 FLUID SEAT 1600 51 UHMW STANDARD OPTIONAL TUNGSTEN CARBIDE 54 5799 K GASKET KIT OF 114 XXXXX FLAT TIP FINE FINISH TIPS 9 54 5795 K W FLAT HVLP AIRCAP FLAT TIP LVMP AIRCAP 54 5797 K 7 54 5852 RETAINING RING 8 54 57940 FEAT TIP GLIARDE ci TWIST TIP COMPONENTS 54 5833 K 4 TWIST FLUID SEAT 1600PSI UHMW STANDARD OPTIONAL TUNGSTEN CARBIDE 54 5832 K 9A 9200 7598 TWIST bend er ko Een rn dic 5B 54 5922 2 5B2 54 5801 2 6A 54 5924 V TWIST TIP BRACE KIT OF 2 ALTERNATE TWIST TIP BRACE KIT OF 2 FOR 54 5796 K AND 54 5798 K AIR CAPS FOR SPRAY GUNS PRIOR TO DATE 1 20 2013
12. ITS optional 54 5836 K Flat Tip HVLP Aircap Test Kit Incl Gauge 71 28 D M Nipple 1 8 NPT x NPS w o filter applications 54 5932 K Twist Tip HVLP Aircap Test Kit Incl Gauge 72 2332 Fluid Inlet Swivel 1 4 M x 1 4 F 54 5897 JIC 1 2 Fluid Fitting for 54 5892 Fluid Tube Assy TEST GAUGES FLUID FILTER 54 5327 HVLP Test Gauge 54 5788 K5 60 Mesh Screen Gun Mounted Filter GUN LUBE 54 5789 5 100 Mesh Screen Gun Mounted Filter 6 429 Binks Gunners Mate gun lube 2 oz bottle 20 box 54 1835 54 1836 100 Mesh Edge Filter 60 Mesh Edge Filter 11 AA1600M AIR ASSIST AIRLESS SPRAY GUN X TIGHTEN 9 YO 11 FT LBS Y TIGHTEN 18 TO 22 FT LBS Z DO NOT OVER TIGHTEN TWIST TIP COMPONENTS FLAT TIP COMPONENTS EDGE FILTER FLUID TUBE ASSEMBLY WIRE MESH FILTER FLUID TUBE ASSEMBLY WARRANTY This product is covered by Binks 1 Year Limited Warranty Binks Sales and Service www binks com LA c as BIihiKsS U S A Canada Customer Service Toll Free Customer Service 195 Internationale Blvd and Technical Support Glendale Heights IL 60139 800 992 4657 630 237 5000 Toll Free Fax 888 246 5732 10 12 2012 Binks All rights reserved Printed in U S A
13. LY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY TIP ASSEMBLY ORIFICE 007 007 007 007 015 017 GPM FAN CAPACITY WIDTH 500 PSI IN WATER 2 028 4 028 6 028 8 028 2 039 6 039 8 039 10 039 12 039 4 060 6 060 8 060 10 060 12 060 14 060 4 090 6 090 8 090 10 090 12 090 14 090 16 090 6 120 8 120 10 120 12 120 14 120 16 120 18 120 6 160 8 160 10 160 12 160 14 160 16 160 18 160 6 190 8 190 10 190 12 190 14 190 16 190 18 190 10 240 12 240 14 240 16 240 18 240 10 310 12 310 14 310 16 310 18 310 10 305 12 385 14 385 16 385 18 385 TWIST TIP NOTE When switching from flat tip to twist tip increase pattern size by 2 inches and use air adjustment to turn down to desired size DESCRIPTION AA1600M HVLP TWIST TIP GUN ASSEMBLY NO T
14. carefully engineered compliant spray gun With 25 of 5 16 I D air hose and regula tor set at only 20 p s i the compliant air cap registers 10 p s i of atomization air to shape and soften the spray pattern The AA1600M air assist H V L P gun operates at high transfer efficiencies and fully complies with all government regulations for H V L P spray guns Max Fluid Input Max static air pressure at regulator with 25 of hose to inlet Max Dynamic Gun Inlet Air Pressure Gun Body Fluid Path 1600 psi 110 BAR 20 psi 1 4 BAR 14 psi 1 BAR Forged Aluminum Alloy Stainless Steel and Tungsten Carbide UHMW K BINK SPRAY PATTERN TROUBLESHOOTING PROBLEM CAUSE Fluttering Spray Pattern Air in paint supply line Attempting to feather Partially trigger gun Striping Spray Fingers Irregular Pattern partially plugged On defective side of pattern air horn holes are plugged Pattern pushed to one side same side of air cap gets dirty holes are plugged Insufficient fluid supply Carbide tip partially plugged Fluid builds up on carbide tip or tip On defective side of pattern air horn ACTION Adjust fluid regulator or fill fluid supply tanks Check and tighten pump siphon hose con nections bleed air from paint line Cannot feather with an AA1600M gun Clean or replace carbide tip assembly Clean carbide tip Clean air horn holes with solvent and a soft br
15. d secure the gun trig ger safety switch and clean the gun fluid tip with a non metal soft brush 2 Ifthe spray pattern exhibits signs of tails at the top or bottom ends of the pattern increase the air pressure gradually until the tails disappear 3 If increasing air pressure does not dissipate the tails the fluid tip may be worn and may need to be replaced Another sign of the need to replace a worn tip is a gradual decline in spraying pattern width 4 If cleaning or replacing the fluid tip does not dissipate the tails the spraying defect is most likely due to the material temperature and or viscosity 5 If pattern pulsation or blinking occurs check the pres sure regulators all downstream regulators and the pump These may require further adjustment or even repairs p Tails Correct Pattern Figure 3 GENERAL TROUBLESHOOTING Refer to page 12 when referencing part numbers in brackets PROBLEM CAUSE ACTION Fluid leaking from Worn seal or needle shaft through the seal ug Loose needle seal Fluid leaking from the front of the gun Needle ball worn or damaged Worn seat assembly Fluid in air passages Spray tip seal leaking Leaking around fluid seat Replace needle assembly 18 Tighten packing nut gently until leak stops Replace needle assembly 18 Replace fluid seat 3 34 Tighten air cap nozzle guard assembly 7 Replace carbide tip assembly 5 5A Tighte
16. d pad See figs 9 amp 10 4 Ensure the spring pad has not been worn down and clean the spring of any debris See fig 11 Nn Remove the needle assembly See fig 12 ON Insert new needle assembly and new spring if necessary See figs 12 amp 10 Ensure the spring pad is attached to the spring J Screw on blanking cap See fig 9 Gently tighten needle packing nut DO NOT OVER TIGHTEN See fig 8 9 Replace trigger trigger screw and trigger nut See fig 7 10 Operate gun with fluid and adjust tightness of packing nut as necessary to prevent fluid leak See fig 8 eo Nozzle with gasket m 777 Fig 5 Fig 8 Fig 9 Fig 11 K BINK SERVICING AIR VALVE REASONS TO SERVICE AIR VALVE A Air valve not functioning correctly may need cleaning B Routine maintenance C Air leaks advise replacement see p8 CAUTION Always ensure that all fluid and air pressure to the gun has been dis charged before proceeding with any repairs 1 Remove trigger and fluid tube assembly See fig 13 amp 14 2 Unscrew air valve using 14 mm wrench See fig 15 3 Remove air valve by gripping stem See fig 16 4 Remove spring with spring pad See fig 17 5 DO NOT REMOVE REAR SEAL FROM GUN BODY See fig 18 6 DO NOT REMOVE PLASTIC CAGE FROM AIR VALVE BODY AS THIS MAY DAMAGE THE CAGE See fig 19 7 CLEAN a Remove all paint build up See fig 20
17. entify and correct problem Wear the appropriate protective clothing gloves eyewear and respirator NOISE LEVELS Equipment misuse can cause the equipment to fail malfunction or start unex The A weigh level of B A i and result In serious Injury e A weighted sound level of spray guns may exceed 85 dB A depending on the setup being used It is recommended that ear protection is worn at all times when spraying The Spray Gun models listed in the following declaration of conformity may be used in some potentially explosive atmospheres ONLY when the special conditions for safe installation and operation have been followed as expressed in this user manual Part Sheet These models are approved to ATEX regulations 94 9 EC protection level II 2 G X Suitable for use in Zones 1 and 2 EC Declaration of Conformity Manuf Binks 195 Internationale Blvd Glendale Heights IL 60139 Type Series Handheld Spray Guns Model AA1600M AA4400M The equipment to which this document relates is in conformance with the following standards or other normative references EN ISO 12100 1 amp 2 2003 and BS EN 1953 1999 and thereby conform to the protection requirements of Council Directive 98 37 EC relating to Machinery Safety Directive and EN 13463 1 2001 Council Directive 94 9 EC relating to Equipment and Protective Systems for use in Potentially Explosive Atmospheres protection level Il 2 G X Approved By NE AR
18. less Steel all operators and service personnel read Fluid Seat UHMW Tungsten Carbide optional and understand this manual Fluid Inlet Size 1 4 NPS m Thread 1 4 NPS m Thread Contact your local Binks representative Gun Weight 17 28 0z 490 g for additional copies of this manual without Tip Aircap Guard Replaces Part READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT Part Sheet Sheet 77 2921R 5 77 2921R 6 AWARNING HIGH PRESSURE CAN CAUSE SERIOUS INJURY IF EQUIPMENT IS INSTALLED OR USED INCORRECTLY READ UNDERSTAND AND OBSERVE ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL HIGH PRESSURE SPRAY OPERATE EQUIPMENT ONLY AFTER ALL FLAMMABLE EXPLOSIVE AND TOXIC VAPORS AND HOSE LEAKS INSTRUCTIONS ARE CLEARLY UNDERSTOOD In this part sheet the words WARNING CAUTION and NOTE are used to emphasize important safety information as follows A WARNING A CAUTION Hazards or unsafe practices which could Hazards or unsafe practices which could Important installation operation or result in severe personal injury death or result in minor personal injury product maintenance information substantial property damage or property damage INJECTION HAZARD EQUIPMENT MISUSE HAZARD Spray from the gun hose leaks or ruptured components can inject fluid into e This equipment is for professional use only your body and cause extremely serious injury including poisoning or the need Read and understand all ins
19. n or replace fluid seat 3 34 Slow fluid shut off Fluid buildup on needle assembly Clean or replace needle assembly 18 No fluid output when triggered Tip orifice plugged Needle is damaged or broken Fluid filter or fluid hose plugged For flat tip Turn off fluid supply Relieve pressure into a closed earth grounded container Engage trigger safety Remove air cap nozzle guard assembly 6 and the carbide tip 5 Clean or replace carbide tip assembly 5 For twist tip Rotate twist tip 5A in aircap 6A and spray into a closed grounded container to try clear tip of any debris If that fails to unplug the tip then remove clean and replace twist tip Turn off fluid supply Relieve pressure into a closed grounded contain er Remove trigger 10 Replace needle assembly 18 Turn off fluid supply Relieve pressure into a closed grounded contain er Turn off air supply to pump and relieve fluid pressure with bypass valve Engage trigger safety Very slowly loosen the hose connection at the gun to relieve any pressure in hose Remove hose and clear obstruction NOTE When replacing filter use two wrenches one to hold tube 11 in place and prevent twisting and the other to remove nut 14 Only tighten nut 14 from 9 to 11 ft Ibs IMPORTANT REGULATORY NOTE The AA1600M Air Assist H V L P hand spray gun combines the proven efficiency of the Binks compliant spray guns with air assist atomization to yield a reliable
20. oses to prevent rupture from kinking at the connectors loose parts immediately solvents compatible with hoses and wetted parts of the equipment used Comply with all applicable local state and national fire electrical and other A WARN G safety regulations For pressures over 1000 psi the tip guard must be in place for Improper grounding poor air ventilation open flames or sparks can cause a added protection against skin injection hazardous condition and result in fire or explosion and cause serious injury T FIRE AND EXPLOSION HAZARD azardous fluids or toxic fumes can cause serious injury or death if splashed on skin or in the eyes swallowed or inhaled Ground the equipment and object being sprayed e Provide fresh air ventilation to avoid the build of flammable fumes from the material being sprayed or from solvent TOXIC FLUID HAZARD e Extinguish all open flames or pilot lights in spray area e Know the specific hazards of the fluid you are using This information is on the Electrically disconnect all equipment in the spray area MSDS for the material being used Read all fluid manufacturer s warnings Keep the spray area free from all debris including solvent rags e Store hazardous fluids in approved containers only Dispose of all hazardous lf there is any static sparking while using the equipment STOP SPRAYING fluids in accordance with all state local and national guidelines IMMEDIATELY Id
21. s consume 13 SCFM at 30 psi inlet air pressure The air is used to assist the atomization of the coating 7 If the quality of spray is acceptable begin spraying If the spraying rate is too slow to keep up with the production line speed or if the quantity of material sprayed is inadequate for acceptable coverage gradually increase the fluid pressure in 50 psi increments using the fluid regulator control knob However note that as the fluid pressure increases more air is needed to eliminate the tails Consistency in spraying can be increased across spray gun operators and similar spraying jobs by developing pressure standardization charts Repeat step 6 until the required mate rial coverage and spraying speed are achieved If the maxi mum fluid pressure is reached before the required material coverage and spraying speed are achieved you may need to switch to a larger fluid tip TYPICAL HOOK UP Oil and Water Extractor Figure 1 Fan pattern adjustment turn knob counterclockwise to decrease pattern clockwise to increase pattern Fig 2 Adjustment Control Knob When using the twist tip air cap the primary purpose of the fan pattern adjustment knob is to eliminate tails in the spray pattern Figure 2 For HVLP spray fan adjustment feature requires 14 psi max of air inlet pressure 15 psi max for HVLP twist tip For LVMP spray fan adjustment requires approximately 20 40 psi of air inlet pre
22. ssure Higher fluid pressure requires higher air inlet pressures to accommodate pattern adjustment NOTE Do not hang gun by trigger This will cause needle damage or malfunction FLUID TIP SELECTION Factors to consider in selecting a fluid tip for an air assist airless spray gun include 1 the size of the parts being sprayed 2 the production line speed 3 the material flow rate and film thickness 4 the viscosity of the material applied 5 the type of material applied and 6 the quality of atomization of the coating required The selection of a fluid tip necessary to perform a specif ic spraying job is best determined through a combination of experimentation and expert advice from your material and equipment suppliers FLUID HOSES Air assist airless spray guns operate at fluid pressures higher than operating pressures of air spray guns As a result when operating an air assist airless spray gun it is critical to select the appropriate fluid hose that is rated for the pressure range at which the airless gun is operated K BINK TROUBLESHOOTING DEFECTIVE SPRAY PATTERNS CAUTION Always engage trigger lock and relieve fluid pressure before servicing gun The following procedure summarizes the steps that an operator must immediately take when the first signs of a defective spray pattern emerge 1 Check the external portion of the fluid tip for material buildup If buildup has occurre
23. the exterior surface of the gun Additionally some solvents are prohibited from being used for cleaning The operator must take care to use only approved cleaning solvents for equipment cleaning These materials are clearly labeled as approved for cleaning and wash off opera tions If the operator has any question on selecting appropriate cleaning solvents the operator should consult a supervisor or plant environmental staff REPLACING FLUID NOZZLE AND OR FLUID NEEDLE ASSEMBLY REASONS TO REPLACE NOZZLE AND OR NEEDLE ASSEMBLY A Fluid leak through fluid nozzle B Slow shut off of fluid C No fluid when gun triggered CAUTION Always ensure that all fluid and air pressure to the gun has been dis charged before proceeding with any repairs REPLACING THE FLUID NOZZLE ACAUTION 1 Remove air cap along with spray tip See fig 4 2 While fully depressing the trigger remove the fluid nozzle and gasket See fig 5 3 Check baffle plate for wear If worn replace with new part See fig 6 4 While fully depressing the trigger install the new fluid nozzle and gasket Torque fluid nozzle from 9 to 11 ft Ibs See fig 5 5 Replace the air cap along with spray tip See fig 4 REPLACING THE FLUID NEEDLE ASSEMBLY 1 Remove the trigger by removing the trigger screw and trigger nut See fig 7 NO Completely unscrew needle packing nut See fig 8 W Unscrew blanking cap and remove the needle spring an
24. tructional manuals tags and labels before operat for amputation Splashing fluid in eyes or on skin can also cause a serious injury ing equipment e Fluid injected into the skin might look like just a cut but is a serious injury and Use the equipment only for Its intended purpose If you are unsure about its should be treated as such GET IMMEDIATE MEDICAL ATTENTION INFORM THE Purpose call your local Binks distributor PHYSICIAN WHAT TYPE OF MATERIAL WAS INJECTED Do not alter or modify this equipment Use only genuine Binks parts Do not point the spray gun at anyone or any part of the body Do not exceed the maximum working pressure of the lowest rated system Do not put fingers or hand over the spray tip component THE MAXIMUM RATING OF THE AA1600M IS 1600 PSI 110 BAR Do not stop or detect fluid leaks with a rag hand body or glove FLUID PRESSURE DO NOT EXCEED THE FLUID PRESSURE RATING e Do not use a rag to blow back fluid THIS IS NOT AN AIR SPRAY GUN Route all hoses away from all sharp edges moving parts hot surfaces and Engage the gun safety when not spraying high traffic areas e ALWAYS RELIEVE THE PRESSURE WHENEVER WORKING ON THE SPRAY GUN Do not use hoses to pull the equipment e Tighten all fluid connections before operating equipment Use only Binks approved hoses Do not remove spring guards from hoses Check all hoses tubes and couplings daily Replace all worn damaged or these are on the h
25. ush Clean air horn holes with solvent and a soft brush or toothpick AIR ASSIST AIRLESS SPRAY GUN MAINTENANCE AND CLEANING Maintenance of air assist airless spray guns includes 1 fluid tip wear and replacement 2 lubrication and 3 cleaning of the gun FLUID TIP Operating an air assist airless spray gun with a worn fluid tip will result in increased usage of spraying material and therefore HAP emissions For example an increase in the diameter of a tip from 0 015 inch to 0 021 inch due to wear can result in up to a 100 percent increase in material consumption and cost To prevent waste in spraying mate rial and non value adding costs a maintenance schedule that includes fluid tip inspection and replacement must be established LUBRICATION Proper lubrication is essential for optimum spray gun per formance Lubrication allows the equipment to operate easily and correctly The spray gun should be lubricated after each cleaning The points that need lubrication dur ing the maintenance of air assist airless spray guns include the fluid needle packing and trigger pivot point Gun lube is used to lubricate the fluid needle packing and trigger pivot point CAUTION Never immerse the entire gun in solvent or thinners Some gun parts will lose their lubricative film and wear more quickly Additionally solvents may carry impurities throughout the gun body and allow them to clog small air and fluid passages CLEANING

binks-aa1600-airless-spray-gun

Contents

Download Pdf Manuals

Related Search

Related Contents