1. how to employ and preserve this instruction manual
Contents
1. P as uo us as ss wo 9 ee t ETE x ew sm wm as 11 unas 20600 arme sooo sn ass 906 m 1st April 2004 35 NEW 16000 User and Maintenance Manual Spare parts request form To be photocopied filled in and sent to SINAER by fax 39 0742 99860 Customer code Customer name Address to which spare parts should be sent Purchase date of the pump Pump model Pump serial number Exploded drawing no Description Quantity requested NEW 16000 36 April 2004 User and Maintenance Manual 9 LIST OF SPARE PARTS 9 1 LIST OF SPARE PARTS TAV02 Complete pump group EL NEW 16000 ore gi 15 3 i L i4 i a bu oo i gt z d n 1 a E TARG EL16000 E H L E A Description EL NEW 16000 plate TAVO2 Quantity 013000 Front flange 012013 6304 27 bearing 012019 6x6x20 feather 013070 EL NEW 16000 lower hydraulic group 012008 Oil level cap 342025 616 toric ring 1 2 3 4 5 6 J 8 012016 3287 77 93 72 69x2 62 toric ring 013049 103 5 9 rear flange 013071 EL NEW 16000 handwheel 012020 20x25 8 neoprene cylindrical spring 011009 MS self locking nut 013072 EL NEW 16000 anchorage flange 032004 2 5 HP single phase motor 011027 8 25 Galvan2. The use of these substances may jeopardize quick reflexes and the coordination of those using the pump An operator that uses the above mentioned drugs must consult a doctor with regards to suitability of use for the complete safety of the pump He complies with all of the requirements necessary An operator with sight or hearing problems or with slow reflexes is not considered as a qualified operator 7 1 2 Requirements of the maintenance operators The maintenance of the pump must be carried out EXCLUSIVELY by qualified personnel An operator is considered qualified if understands and is familiar with the written instructions the laws and the regulations Written instructions by SINAER include the manual and the indications written on the pump Current laws and regulations in the country of use of the pump may require higher levels of safety requirements or may identify further risks compared with those listed in the manual Heis not under the effect of drugs or alcohol The use of these substances may jeopardize quick reflexes and the coordination of those using the pump An operator that uses the above mentioned drugs must consult a doctor with regards to suitability of use for the complete safety of the pump NEW 16000 24 April 2004 User and Maintenance Manual 7 3 Storage The pump in operation must be correctly stored according to the estimated period of storage temporary storage or long term storage th
3. An incorrect use of the pump may cause serious damages to the operator and or to the environment in which they live therefore the following are strictly prohibited IP deliver high risk products to the pump such as explosives and or corrosives products not permitted by the manufacturer To not comply with the user manual and maintenance instructions indicated in the present manual The use of equipment and or various components other than those provided by the manufacturer The use of the pump in an incorrect manner and not in compliance with current regulations April 2004 17 NEW 16000 User and Maintenance Manual 6 3 Safety precautions 6 3 1 Safety regulations for use The best operator is the most cautious one The majority of accidents could be avoided if some precautions are observed In order to favor the prevention of accidents read and comply with the following precautions The pump must be used only by those who are authorized and have been trained for its use In this manual when components are indicated reference is always made to whether they are on the left or right hand side of the pump Nobody should be allowed to use the pump without correct instructions In many countries it is obligatory that all operators are trained on the correct procedures for use of operation of the pump and safety methods before use fig 12 Read the user and maintenance manual carefully before usin
4. 1 6 Oog 2 IN N Fig 2 NEW 16000 12 April 2004 User and Maintenance Manual 5 TECHNICAL DESCRIPTION OF THE PUMP In this chapter we provide a technical description of the machine and of the way it works we will supply all the details that can be useful either to the operator or the maintenance personnel to understand its correct way of working and to find quickly any break down or trouble 5 1 Description of the main components Trolley Pump casing Oil level cap Hydrostatic compenser Pressure gauge i W NO Suction pipe Motor Switch Discharge tap Wheel April 2004 13 NEW 16000 User and Maintenance Manual 5 1 1 Trolley The trolley which 1s the supporting element of the entire machine is made from round and square tubular steel and 1s fitted with wheels to make movement of the pump fast and easy The surfaces have been opportunely designed and treated to avoid the formation of rust and to guarantee a long lasting product 5 1 2 Pressure gauge AZ The pressure gauge allows indication of the direct pressure to the spray gun Fig 5 5 1 3 Pressure regulator The regulator allows control and regulation of the direct pressure to the spray gun Regulate by turning the knob at the front of the hydraulic group of the pump 5 1 4 Hydrostatic compenser The hydrostatic compenser keeps the working pressure of the pump constant 5 1 5 Pump casing The
5. Oil change Every now and again the oil level in the hydraulic group must be checked with the oil level cap and if necessary the oil must be replaced For a complete oil change proceed as follows a Remove the oil level cap 1 fig 34 b Unscrew the discharge cap placed under the pump casing and let the oil flow out 2 fig 34 Fig 34 Detail B 1 Oil level cap 4 Oil filling hole 2 Suction pipe 5 Front closing flange 3 Discharge pipe Screw up the discharge cap and fill up with oil fig 35 Fig 55 d Close oil level cap Carry out oil changes at the following intervals FIRST CHANGE after 100 working hours AFTER FIRST CHANGE every 200 working hours OIL QUANTITY OIL TYPE MOBIL HTD 26 ENERGOL HLP HM 68 NEW 16000 32 April 2004 ail 7 7 Diagnosis of problems User and Maintenance Manual This table provides indications of a general nature allowing for identification of any possible faults and a rapid repairs procedure Fault The pump does not start Cause There 1s no electrical current Voltage is not the same as that indicated on the motor Control panel fuses are too weak Pump in emergency state Remedy Check mains supply e Check voltage 220V or 380V e Change fuses from 14A to 20A Use ON OFF switch to restart The pump does not suck up The suction pipe filter is not completely emerged Th
6. indications which may bring about physical harm to people or may jeopardize human life if not strictly complied with Description This symbol highlights the special indications which may cause damage to things or may even destroy the pump if not strictly complied with CATH April 2004 NEW 16000 User and Maintenance Manual 2 TECHNICAL DATA SPRAYING PUMP Model NEW 16000 Technical Data Flow 12 l min Compression ratio Max product pressure bar Pump casing weight without trolley Level of noise dB A Installed power kW NEW 16000 April 2004 User and Maintenance Manual 3 TRANSPORTATION OF THE PUMP In this chapter we supply all the necessary directions to accomplish correctly the operations of loading unloading transportation and installing of the pump 3 1 On receipt of the pump The pump depending on the needs is sent as follows A In a cardboard box B In a common case internally coated with tar paper C The same as in B added with a protective vacuum sealed packing barrier bag for shipment The choice among the above mentioned alternatives depends on the length of the transportation on the customer s instructions and on the amount of time the pump has to remain packed up In packing B and C on the four sides of the case the following data are paint written Destination Contract number Weights net gross tare Dimensions l
7. manual before accomplishing any operation Preserve this manual with care and try to place it close to the pump or not too far from it so that it can be easily found for consultation Schemes and charts are supplied with an exemplifying purpose the manufacturer in his pursuit of a strategy for the constant development and updating of this product might make changes in it without any notice April 2004 1 NEW 16000 P ENL User and Maintenance Manual identification data the price will be fixed by the manufacturer If the pump is sold to outside parties the manufacturer has to be informed through written communication of the name and address of the new user SINAER will take care of informing its customers of any modification concerning the SAFETY REGULATIONS of the pump Every suggestion from the customers concerning improvements to apply to our pump will be welcomed SINAER will surely analyze the possibility of realizing them SINAER claims the absolute right of ownership on this document it is forbidden to disclose it either totally or partially to a third party without written authorization by SINAER The pump 15 also supplied with Declaration of conformity WARRANTY see chapter at the end of the manual Note right reserved including those of translation No part of this work may be reproduced by any means or used in any form without the permission of SINAER Note All drawings and all i
8. pipe by removing the fixing spring and clean it using a solvent 1 Suction pipe 2 Filter 3 Spring Fig 28 April 2004 29 NEW 16000 User and Maintenance Manual 7 5 Cleaning of the spray gun Correct maintenance envisages cleaning the spray gun thoroughly every time it 1s used with the same pump Keep to the following instructions 1 Unscrew the gun handgrip fig 30 detail A and remove the filter inside it fig 30 detail B Clean using solvent with a brush and compressed air 1 Spray gun handgrip 2 Spray gun filter 3 Spring Detail A 2 Remove the nozzle of the gun by loosening the screw and removing the nylon washer fig 31 Clean the nozzle with solvent thinner and a brush Do not use pins needles or metal brushes or similar objects that may damage the nozzle 1 Nozzle NEW 16000 30 April 2004 User and Maintenance Manual 3 Replace the nozzle on the gun using the spanner provided and paying attention to the direction in which the nozzle will be spraying The ridge at the front of the nozzle shows the direction in which the spray fans out To regulate nebulization of the product use the air pressure reducer Fig 32 Spray gun 2 Adaptable nozzles Important Use the nozzle which is most suitable for the job being done and the kind of product being sprayed 1 Washer 2 Nozzle 3 Ring nut April 2004 31 NEW 16000 User and Maintenance Manual 7 6
9. pump casing consists of the front hydraulic group and the motor at the back A mechanical flange connects them and is lt kept in position by a series of screws NEW 16000 14 April 2004 User and Maintenance Manual am 5 1 6 Suction pipe m The pipe allows for suction of the product to be delivered m rght inside the pump The end piece holds a filter that eliminates the largest impurities to be found in the product It is connected to the lower manifold of the pump casing by a mechanical joint which can only be removed using a specific tool 41 mm spanner Fig 9 ri 5 1 7 Discharge tap The discharge tap allows you to discharge the air inside the pump before use 1 Pressure gauge connection 2 Spray gun connection 3 Discharge pipe connection 5 1 8 Spray gun optional An element that allows for the delivery and application of the product it is fitted with a rapid attachment that is easy to handle April 2004 15 NEW 16000 User and Maintenance Manual 6 INTENDED USE OF THE PUMP This chapter provides information of a general nature on the aims the pump was designed for describing the main functions and limits of use 6 1 Whatis the machine used for SINAER has designed and created a range of pumps used for painting large surface areas The products that can be used with these kinds of pumps are normal paints which are very commonly used in manufacturing processes Special attention h
10. will be considered valid In order to benefit from the guarantee it is vital that The first User sends the Warranty Certificate to the Manufacturer within 10 ten days upon receipt of the pump The Warranty Certificate can be found inside this manual and must be filled out in all parts before the User sends it to the Manufacturer The faulty pieces must be sent to the Manufacturer s production plant for relative tests to be carried out free of any charges etc and together with the identification data indicated on the plate applied to the pump The programs and maintenance operation times provided for by the Manufacturer indicated in the chapter USE AND MAINTENANCE of the present manual must be respected Transport costs of the pieces replaced and any possible intervention by our technicians required to ascertain the causes of the fault will be borne by the User The examination for faults and their causes may be carried out exclusively by staff of the Manufacturer or technicians assigned by the same The pieces replaced under the warranty will remain the property of the manufacturer NEW 16000 46 April 2004 User and Maintenance Manual The warranty does not cover e components not directly produced by the manufacturer and for which the respective manufacturer will be responsible e faults deriving from normal use e faults brought about by the incorrect use according to the specifications of the chap
11. 6 012007 0 400 rad 4 63 glycerine manometer 1 27 014004 4 big tap 1 28 014001 4 M20x2 nipple 1 29 013009 Bolt guide 1 30 011013 O5 O11 plain washer 1 31 013046 Suction valve gasket 1 32 243013 M36x2 nut 1 33 PSP6162 A P connection with 2 outlets 1 34 A4047132 Suction hose M36x2 28x1 5 1 35 A2237078 Spring for bell 1 36 A2237076 60 Mesh bell aspiration net 1 37 A2237077 100 Mesh bell aspiration net 1 38 A2237079 Simple suction bell 1 39 011028 M8x16 screw 1 40 A0137058 Inferior part inferior sieve 1 April 2004 43 NEW 16000 User and Maintenance Manual A0137060 60 Mesh drum sieve net A0137057 Superior part sieve A0137014 Pivot for drum sieve PSP6248 M6x10 screw A4027109 Inferior sieve cover midi PSP6226 Midi 60 Mesh sieve net A4027108 Sieve pivot midi 013010 24x O18x8 ball seat ee ee NEW 16000 44 April 2004 User and Maintenance Manual WARRANTY INSTRUCTIONS UPON DELIVERY Upon delivery of the pump Sales Organization Personnel must provide the Customer with initial detailed instructions on installation use and maintenance These instructions are the ones listed below IMPORTANT During this explanation the Customer should put a cross alongside the instructions received Inform the Customer about the safety regulations to be followed Such regulations are indicated on the adhesives a
12. S NEW 16000 April 2004 User and Maintenance Manual Ref Code Description Quantity D A0197045 Suction valve 1 013074 Head and accumulator group EL NEW 16000 1 A0197051 Complete retenue valve 1 G A0197048 4 complete ricirculating tap 1 H A0197156 60 Mesh complete suction bell 1 I A4037056C 28x1 5 60 Mesh sieve drum 1 L A4027103 28x1 5 60 Mesh midi basket filter 1 1 011012 MS self locking nut l 2 013038 10x15x1 suction valve spring 1 3 013008 SM EXPORT suction valve casing 1 4 013045 32 28x2 suction valve joint 1 5 013011 Suction valve obturator 1 6 014008 16x1 5 4 M adapter 1 7 011003 13 19 1 5 copper washer 5 8 013036 4 block with 4 outlets 1 9 014005 5 V4 nipple 1 10 014002 18x1 5 1 4 nipple 2 11 101017 18 22 copper washer 1 12 A3997255 H100 90 bar hydrostatic compensator 1 13 014006 16x1 5 nipple 1 14 PSP6113 M10x70 socket head cap screw 6 15 011026 8 20 galvanized hexagonal screw 1 16 013074 EL NEW 16000 upper cylinder head 1 17 013048 22 30x7 teflon insert 1 18 011002 18 28x1 5 copper washer 1 19 013032 Nonreturn valve 1 20 013044 11x15x0 7 spring 1 21 013033 16 nonreturn valve casing 1 22 012026 Ring support for valve spring 1 23 012005 11 ball 1 24 013034 16 ball seat 1 25 013035 20x2 nylon washer 1 2
13. User and Maintenance Manual Introduction Dear customer Thank you for choosing our product Please read this manual carefully before using the spraying pump This instruction manual has been drawn up by the manufacturer and it 1s an integral part of the product supplied the information that it provides 1s addressed either to unqualified that 1s to say unskilled or to highly qualified personnel This instruction manual makes clear the intended purpose of the pump and contains all the information needed to ensure its safe and correct installing and use Further technical information that might not be contained in this instruction manual can be found in a technical file drawn up by SINAER and which 15 available for consultation at its offices Consult carefully this instruction manual before proceeding to installation use or any intervention on the pump A constant observance of the regulations it contains ensures both the operator and the pump s safety the working economy and a longer working life to the pump While designing and realizing this pump we have respected all the standards and dispositions needed to meet the basic safety requirements provided for by the European community regulations The careful analyzing of risks made by SINAER has ensured the elimination of the most part of them however it is recommended to keep strictly to the instructions contained in this instruction manual Never fail to consult this
14. as been made and studies have been carried out with regards to safety systems for the operator as well as for the surrounding environment Any other use must be considered contrary to the applications provided for by the manufacturer and therefore the manufacturer will not be held responsible for any damages to external things or to the pump itself nor damages to people caused by incorrect use of the machine Therefore we must point out that whoever carries out improper use of the machine will also be responsible for any other consequence Any change arbitrarily made to this pump exempts the manufacturer from any responsibility for damages or injuries The manufacturer and all of the organizations operating in the distribution network including all national regional or local dealers will be relieved from any responsibility for damages caused due to the incorrect operation of parts and or components not approved by the manufacturer and used in the maintenance and or repair of the product manufactured and sold by the manufacturer It 1s absolutely excluded that any kind of guarantee of any nature on the product manufactured by the manufacturer be granted for damages caused by incorrect operation of parts or components not approved by the manufacturer himself NEW 16000 16 April 2004 User and Maintenance Manual 6 2 Intended purpose of the pump The pump has been designed for industrial use and cannot be used for other reasons
15. at is to say more than 3 months In any case the pump should always be stored in closed areas away from atmospheric agents wind rain snow sand etc However always apply the following suggestions E bene comunque mettere sempre in pratica i seguenti accorgimenti I If the pump is not packed Check the state of preservation of the material after transport Protect the components and the pump with pieces of polyethylene keeping the air vents free the polyethylene must contain additives and must support increases and decreases in temperature humidity and light without any visible signs of decay Check the protection weekly and in particular make sure the air and or draining vents are free 2 If the pump is packed according to special methods Check the state of preservation of the packaging and separate the packages according to the storage specifications indicated on them Protect the loose components if there are any using a polyethylene cloth and check the effectiveness of the protection as indicated in the previous point For the material packed in crates check the internal state of the packaging cloth bag etc and carry out subsequent controls as indicated in the previous point 3 Installation of the stored materials After having removed the protection and the packages 1f there are any carry out a careful visual check of each single component and intervene wherever necessary to bring the materials
16. ation valve disk 012006 2037 12 8x9 25x1 78 toric ring 011007 10 60 socket head cap screw 013073 EL NEW 16000 upper hydraulic group 012009 3043 16 03 10 78x2 62 toric ring 012011 147 49 92 42 86x3 53 toric ring A4027074 100 mesh filter net above nozzle 101008 M6x7 cheese headed screw 013038B Oil aspiration barrel 0110226 1 washer ef me meme LL NEW 16000 40 April 2004 User and Maintenance Manual 9 3 LIST OF SPARE PARTS TAV04 rd di mmm reuse i 4 J si i e 1 a gt Ot POAVL Description Quantity A0197046 Complete membrane group SM Export 013050 SM EXPORT BMNO 3x3 membrane 013047 SM EXPORT membrane support 013039 11 5x39x2 spring 013013 11 M6 membrane point 033002C Complete piston group 012022 34 internal snap ring 013014 M30x1Ix20 nut 033002 25x82 SM 8000 piston 013031 20x30 piston thickness 033001 25x48 barrel 013040 19 10x55 spring 033003 34 16 2x5 washer E ee a SCOALA April 2004 41 NEW 16000 User and Maintenance Manual 9 4 LIST OF SPARE PARTS e 2 C Fl Lr lem Qe og re 2 TAVO
17. back to their original conditions Carry out functional tests especially after a long period of storage Never use the pump if any part is damaged Never attempt to repair the pump alone incorrect operations may damage the operation of the pump as well as being a source of WVWABHIM April 2004 25 NEW 16000 User and Maintenance Manual 7 MAINTENANCE 7 1 Generalities This chapter deals with all of the service procedures required to keep the pump in maximum efficiency All of the operations indicated below must be carried out exclusively by qualified personnel or directly by SINAER technicians Contact specialized centers or repair centers to carry out intervention on this kind of machine 7 2 Security regulations in terms of maintenance Before carrying out any kind of intervention for any maintenance operation it 1s necessary to read carefully the contents of the manual The person in charge of maintenance must comply with the following if not it may lead to serious damage Using special signs indicate that maintenance work is being carried out Carry out maintenance to the pump and its various components especially the air and product pipes and keep them in good and reliable conditions to protect your safety and to comply with current regulations Never carry out maintenance intervention to the pump without instructions Before carrying out any kind of maintenance intervention make sure that a the
18. cs the instructions for the removal transportation installing regulating and use it gives advice for the maintenance operations and for ordering the spare parts 1 3 Limits of use of the instruction manual Users are reminded that this manual can never replace the necessary experience of the operator and that it can be only a reminder of the main operations to be executed Furthermore we want to remind that it reflects the technical achievements at the moment of the purchase and that the manufacturer has the right of updating either the manual or the equipment without making changes with a few exceptions to previous manuals and products 1 4 How to preserve your instruction manual We remind users that the manual has to be carefully preserved to ensure it to last as long as the pump For this purpose it is provided with a suitable case to protect it from wear and tear The section concerning the transportation of the pump is supplied in two copies so as to allow the transporter and the personnel in charge of unloading operations to consult their own copy without recurring to the original In case of loss or destruction of the manual you can ask for a copy addressing your request to the area agent or to the manufacturer specifying model serial number and year of production of the machine NEW 16000 6 April 2004 User and Maintenance Manual 1 5 Symbols used in the user manual Description This symbol highlights the special
19. e suction pipe filter 15 blocked The suction pipe is not connected to the suction valve correctly The suction pipe is damaged The regulation valve is completely shut The regulation valve is blocked Oil level in hydraulic group is too low The suction valves are glued to their relative seats The discharge tap 15 closed The delivery valve ball 15 blocked Emerge the filter completely or add more product to the container Clean the filter Fix the pipe correctly Replace the suction pipe e Open the regulation valve by turning anti clockwise Disassemble the regulation valve and clean Add oil to hydraulic group e Remove the suction pipe and unblock the ball Open the discharge tap e Stop the motor remove the suction pipe close the discharge tap pour a little solvent into the suction valve and start motor again April 2004 33 NEW 16000 User and Maintenance Manual The pump sucks up but does not create pressure The discharge tap 1s open Close the discharge tap and control that the product comes out from the discharge pipe Insufficient pressure on the gun The spray gun filter is blocked Remove the spray gun filter and clean it with solvent or replace with new filter NEW 16000 34 April 2004 User and Maintenance Manual 8 TORQUE WRENCH SETTING OF SCREWS AND BOLTS Preloading N Torque wrench setting Nm
20. eakdowns Intervention to be carried out at rather long intervals i e corresponding to the life limit of a primary organ and which requires an interruption in the working of the pump April 2004 2 NEW 16000 User and Maintenance Manual 7 4 Cleaning of the pump At the end of the working day it 15 very important to carry out accurate cleaning of the pump to avoid the particles of the product delivered from getting caught up inside the circuit In order to carry out the cleaning process proceed as follows Lift the suction pipe and the recycle pipe from the container making sure that the product does not fall on the ground fig 24 2 Insert the suction pipe inside a bowl containing some solvent fig 25 Suction pipe 2 Solvent Fig 25 3 Open the discharge tap fig 26 Suction pipe 2 Discharge tap 3 Discharge pipe 1 NN N Fig 26 4 After a few seconds when there is no longer any air inside the circuit fig 27 detail A close the discharge tap fig 27 detail B Fig 27 Detail B 1 Discharge pipe 2 Solvent 3 Discharge tap NEW 16000 28 April 2004 User and Maintenance Manual 5 Using the gun discharge any residue of the product and the solvent into a bowl fig 28 Do not dispose of the product in the environment Carry on discharging the product until the solvent is pure 6 Remove the filter fig 29 placed at the end of the suction
21. ength width height of the packing list 1f present inside the case 3 2 Unloading operations of the pump The orientation of the cased pump has to conform to the indications given by the picture writings and inscriptions found on the outer side of the casing fig 1 Any damage to the pump provoked by wrong dislocation movements are not under WARRANTY Lis IP April 2004 9 NEW 16000 User and Maintenance Manual Standard packaging Cardboard box NEVER place more than 2 boxes containing the pumps on top of each other Check the contents of the packaging if there are signs of damages Temporary or extended storage must be carried out in closed environments away from atmospheric agents and the pumps must be handled with care 3 3 Unpacking All of the materials used for packaging can be recycled and must be disposed off in compliance with local legislative regulations Make sure that all plastic components are carefully disposed of to avoid the creation of sources of danger suffocation for children NEW 16000 10 April 2004 User and Maintenance Manual 4 MARKING DATA 4 1 Marking data of the pump Upon reception of the pump it is very IMPORTANT to read carefully all indications on the plate and the declaration of conformity Any problems encountered in compliance with the order must be immediately transmitted to SINAER before proceeding with any operation whatsoever 4 1 1 Ser
22. es or incandescent materials 6 Always use individual safety devices in order to avoid poisoning or the contact of aggressive materials with parts of the casing 7 The spray gun MUST NEVER be aimed at people fig 22 or objects that are not involved in the operations Any kind of operation should be carried out with the gun facing downwards 8 NEVER use toxic and or explosive products with the pump Always check the technical details of the products and their compatibility with the machine before starting any kind of job 9 NEVER use mixed products with this kind of pump as they may cause irreparable damages 10 The product that is discharged during the unloading or the residues during washing MUST NEVER be dispersed on the ground but collected 1n suitable containers and disposed of in accordance with local regulations F1g 23 Fig 22 ATTENZIONE Fig 23 NEW 16000 22 April 2004 User and Maintenance Manual 6 4 1 Transfers Transfers have been put on the pump to indicate the dangerous points or warnings for the operator and technical assistants Before using the pump it 1s necessary to become familiar with the meaning of this transfer and most of all to know exactly where they have been placed As the transfer 1s adhesive it may fall off and or deteriorate and if this was to happen they must be replaced with new transfers of exactly the same kind We hereby indicate the transfers placed o
23. from the system Close the discharge tap fig 18 detail B Detail A Detail B Fig 18 1 Discharge pipe 2 Suction pipe 3 Discharge tap 8 According to the viscosity of the product regulate the working pressure by rotating the regulator 0 250 bar so that the pump can reach its own static pressure balance fig 19 e Dense product increase working pressure e Liquid product decrease working pressure 1 Pressure regulator 2 Regolatore di pressione NEW 16000 20 April 2004 User and Maintenance Manual 6 4 Incorrect use of the pump We hereby provide some indications to be followed to avoid accidents during use of the pump 1 Before starting the job place the pump in an area that will not obstruct the passage of machines and or people 2 Check to make sure that the pump is in a stable position to avoid it falling fig 20 Fig 20 3 Check to make sure that all of the pipes are connected correctly fig 21 In the event of an incorrect fixing do not start the pump 1 Hydrostatic compenser 2 Spray gun pipe 3 Suction pipe 4 Discharge pipe Fig 21 4 NEVER remove the hydrostatic compensator and the product pipes while the machine 1s in operation fig 21 April 2004 21 NEW 16000 User and Maintenance Manual 5 Use the pump in ventilated environments The use of highly flammable materials must always be present therefore avoid contact with free flam
24. g the pump fig 13 Ignorance of the regulations for use may cause accidents Make sure that every piece of 13 equipment accessory is Fig 12 installed correctly and that these pieces are approved for use on this type of machine 1 Move the machine near to the area in which it should be used Check to make sure that there are no people and or things that may be run over during these stages 2 Prepare all of the material required Before plugging into the mains ensure that the voltage on the plate of the electric motor 15 the same as the mains supply 3 Connect the spray gun to the pipe and tighten with spanner fig 14 Making sure that it is clean NEW 16000 18 April 2004 User and Maintenance Manual Spray gun 2 Product delivery pipe sex 4 Insert the suction pipe into the container of the 1 product to be delivered and keep the discharge pipe raised fig 15 1 Discharge pipe 2 Suction pipe 3 Product container 5 Open the discharge tap to remove all of the air inside the circuit Fig 16 1 Pressure gauge connection 2 Discharge tap 3 Discharge pipe April 2004 19 NEW 16000 User and Maintenance Manual 6 Start the pump motor with the ON OFF switch Fig 17 1 Switch T A few seconds after starting the motor the product will start to come out of the discharge pipel fig 18 detail A The discharge of the product shows that all air has been expelled
25. ial number of the pump Always refer to the serial number of the pump when technical assistance 1s required or when spare parts are ordered Old models and recent models which can only be identified by the serial number may differ slightly or a different measure may be necessary before carrying out any kind of technical assistance The identification plate of the pump can be found on the right hand side fixed to the flange as illustrated in figure 2 The following drawing indicates manufacturer details THE MANUFACTURER Costruttore SINAER Via Villarote 26 Marcellano PG Italy Tel 39 0742 99392 99230 Fax 39 0742 99860 E mail info sinaer com www sinaer com April 2004 11 NEW 16000 User and Maintenance Manual 4 1 2 CE Mark This stamp to be found on the identification plate of the pump together with the Declaration of Compliance certifies compliance of the pump in accordance with essential safety requirements RES defined by the Machines Directive 89 392 CEE 73 23CEE 91 368 CEE 93 44CEE 93 68CEE macchines atl neer Via Villarote 26 Marcellano GUALDO CATTANEO PG Italy Tel 0742 99392 99230 Fax 0742 99860 EL NEW 16000 pressure MAX 280 BAR KW MADE IN ITALY Ah Shi fed Pla Ss MN 9 Gu Vi ALD lan Cay ey oA TA M R R 42 arog L ax 0593529 pang Phage Ne 395 C Urg May W 8 30 Hayy Q S 28 Bap
26. ized hexagonal screw m UU L mL Se ee ee paa 011010 8 plain washer 4 April 2004 37 NEW 16000 User and Maintenance Manual 013043 M20x1x10 nut 201002 M8x10 plain dowel 013019 Joint for electric pumps 013042 10x50 shaft 011014 M5x10 galvanized socket head cap screw 012014 6306 2Z bearing 012014A NUP 306 ECP bearing 013063 EL NEW 16000 eccentric shaft 082004 244 114 56 107 5x3 53 toric ring PSP6133 M4x12 socket head cap screw 312006 3x6 rivet hal eR ee NEW 16000 38 April 2004 User and Maintenance Manual 9 2 D acm 1 6 COAVL 5 a A F Description A0197047 Complete pressure regulation valve Quantity 013012 30 knob pressure regulation valve 101007 M5x10 dowel with stainless steel point 013022 Pressure regulation valve cap 012024 1140 11 11x1 78x14 67 toric ring April 2004 39 NEW 16000 User and Maintenance Manual 013021 Pressure regulation valve handwheel shaft 013041 7 5x15x1 5 pressure regulation valve spring 013053 Pressure regulation valve ball support 012027 5 ball 013023 Pressure regulation valve casing 013052 8 ball seat 013027 Pressure regul
27. n the pump with the meaning alongside Before starting any kind of maintenance and or regulation operation carefully read the user manual Maintain a safety distance with regards to the ray of action of DANGER the pump WARNING Always wear protection goggles during use of the pump WARNING Always use protection gloves during work processes WARNING Always use a protection mask during work processes The above mentioned individual safety devices must be in excellent condition be replaced when damaged even partially correspond with current regulations April 2004 23 NEW 16000 User and Maintenance Manual 7 1 1 Requirements of the operator The pump must be used EXCLUSIVELY by qualified personnel An operator is considered qualified if He understands and is familiar with the written instructions the laws and the regulations Written instructions by SINAER include the manual and the indications written on the pump Current laws and regulations in the country of use of the pump may require higher levels of safety requirements or may identify further risks compared with those listed in the manual He knows the conditions of use He must be aware of the values indicated in the technical specifications for every kind of material used The operator must know all of the possible uses of the pump as well as the areas in which the pump must not be used Heis not under the effect of drugs or alcohol
28. nformations container herewith are confidential It is the sole property of SINAER extended shelf life division No reproduction in any manner written or verbal is allowed without expressed written approval of SINAER NEW 16000 2 April 2004 User and Maintenance Manual DECLARATION OF CONFORMITY SINAER s r l located 1n 06030 Marcellano PG Italy via Villa Rodi 26 declares on behalf of its legal representative that the machine SPRAYING PUMP which this declaration refers to conforms to the provisions of the law governing machinery directives 89 392 CEE 91 368 CEE 93 44 CEE 93 68 CEE 72 23 CEE 89 336 CEE The legal representative April 2004 NEW 16000 User and Maintenance Manual ntroduction NEW 16000 4 April 2004 User and Maintenance Manual April 2004 5 NEW 16000 User and Maintenance Manual 1 HOW TO EMPLOY AND PRESERVE THIS INSTRUCTION MANUAL In this chapter we supply some information about the correct way of using this manual together with the fixed limits of use 1 1 To whom this instruction manual is addressed This manual is intended for the following users transportation loading and unloading personnel operators installers maintenance personnel 1 2 Purpose of the information contained in this instruction manual The instruction manual explains how to employ the pump according to the project it supplies the technical characteristi
29. pplied to the pump casing and the User and Maintenance manual Warn the Customer that it is very important to read carefully and to understand the User and Maintenance manual before installing or starting the pump This manual contains the main instructions related to installation the use and the maintenance of the pump Train the Customer on how to install the pump correctly Train the Customer on the correct use of the pump and any accessories connected to the same indicating the various safety devices Illustrate the chapter of the manual that refers to maintenance It is very important to explain that regular maintenance guarantees the correct operation and long life of the pump With the manual train the Customer on the various stages of maintenance highlighting the risks that may arise in this stage Help the Customer to fill in the table and the warranty certificate Once this certificate has been completed it must be sent to the Manufacturer April 2004 45 NEW 16000 User and Maintenance Manual have production and material faults when they leave the production plant The manufacturer undertakes to replace any pieces free of charge returned due to effective material and or production faults This guarantee 1s valid for 12 twelve months from the date of delivery to the Customer In this sense the date indicated on the invoice indicating delivery to the first User as well as payment within the period of time established
30. pump is disconnected from the power supply grid b the internal pressure has been discharged c wear all of the individual safety devices previously indicated d the area in which maintenance is carried out must be suitable for such operations in particular it must be ventilated and with sufficient lighting pump and its components must never be modified or altered and nobody must be allowed to modify or alter the pump and its components or any of its functions without consulting the manufacturer beforehand NEVER use free flames during maintenance operations Do not smoke Once intervention has been terminated clean the area used and dispose of any materials in compliance with local regulations NEW 16000 26 April 2004 User and Maintenance Manual 7 3 Classification of maintenance intervention Maintenance intervention can be classified into two different types e Preventive maintenance defined as the type of maintenance that is carried out to keep the pump in normal operative conditions or be it without the need to replace parts and which includes Intervention during the first 10 hours of work Daily intervention every 10 hours Weekly intervention every 50 hours Monthly intervention every 250 hours Intervention every six months every 500 hours Annual intervention every 1 000 hours e Extraordinary maintenance understood as maintenance that consists of Intervention to be carried out due to br
31. ter INCORRECT USE e faults due to negligence accidents impatience in the use and incorrect use according to the indications and the normal destination of the pump e damages deriving from the pump being out of use for too long e damages produced by people things or animals following faults Warranty WARRANTY CERTIFICATE TYPE SERIAL NUMBER DELIVERY DATE CLIENT ADDRESS Via Villarote 26 Marcellano PC PROV Gualdo Cattaneo Italy Tel 0742 99392 Fax 0742 99860 CLIENT S SIGNATURE Spedire al Costruttore entro 10 giorni dalla data di consegna April 2004 47 NEW 16000
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