OneWireless Gauge Reader User`s Manual
Contents
1. Enter ER Exit a B Exit Normal Update Rate intemal Temperature ER B Exit Hardware Rev E B Exit IP Adr a B Exit a B Exit Hug d amp O Exit to Sample Menu Exitto Sample Menu Mermal Manager Mermal Manager Sample Sample Made Mode Scroll Retum to Scroll Down Accept Retum to DegF Retur te Scroll Data Value Data Value Data Data Value Menu Menu Menu Menu Requires User Level Password Requires Factory Level Password oe A Se Se d A Se Se Se Se ll Se Se Se Se SS e SS Se Se Se Se Se e re Se Se pm Se SS User PAN i fii i Pee Fee Pee tS ke D H H D D E i D Li a a L Li If Password Incarrect Exit Main Firmware Data Value Menu g 8 8 a BESS SES Paes H I t L I I Qr L i L i I i Figure 11 WGR LCD Menu Navigation April 09 OneWireless Gauge Reader User s Manual 11 8 1 Turning the WGR On and Off After installation the WGR should never be turned off The off state is only provided to save additional battery power during shipping and before the WGR is installed on a gauge Please consult with your authorized installer for powering the WGR on and off 8 2 Setting the Sampling Rate of the WGR 8 2 1 Manual instantaneous reading To request a one time instant reading press the e button on the WGR 2 The WGR will show SAMPLE in the top left corner briefly2. 43 316 40017 Belgium Honeywell SA NV Phone 32 0 2 728 24 07 FAX 32 0 2 728 22 45 Bulgaria Honeywell EOOD Phone 359 2 40 20 900 FAX 359 2 40 20 990 Honeywell Process Solutions Honeywell 2500 W Union Hill Drive Phoenix Arizona 85027 Czech Republic Honeywell spol s r o Phone 420 242 442 232 FAX 420 242 442 131 Denmark Honeywell A S Phone 45 39 55 55 55 FAX 45 39 55 55 58 Finland Honeywell OY Phone 358 0 20752 2753 FAX 358 0 20752 2751 France Honeywell SA Phone 33 0 1 60198075 FAX 33 0 1 60198201 Germany Honeywell AG Phone 49 69 8064 299 FAX 49 69 806497336 Hungary Honeywell Kft Phone 36 1 451 4300 FAX 36 1 451 4343 Italy Honeywell S p A Phone 3902921 46307 FAX 39 0292146377 The Netherlands Honeywell B V Phone 31 0 20 5656200 FAX 31 0 20 5656210 Norway Honeywell A S Phone 45 39 55 55 55 Poland Honeywell Sp zo o Phone 48 22 6060900 FAX 48 22 6060901 Portugal Honeywell Portugal Lda Phone 351 21 424 5000 FAX 351 21 424 50 99 Romania Honeywell Bucharest Phone 40 0 21 2316437 FAX 40 0 21 2316439 Russian Federation RF ZAO Honeywell Phone 7 095 796 98 00 FAX 7 495 797 99 64 34 XY 25 31 Rev 1 April 2009 Slovak Republic Honeywell s r o Phone 421 2 58247 410 FAX 421 2 58247 415 Spain Honeywell S A Phone 34 0 91313 61 00 FAX
3. 86 28 8678 6348 Fax 86 28 8678 7061 China PRC Xi an Honeywell China Ltd Xi an Phone 86 29 8833 7490 Fax 86 29 8833 7489 China PRC Shenzhen Honeywell China Inc Phone 86 755 2518 1226 Fax 86 755 2518 1221 Indonesia PT Honeywell Indonesia Phone 62 21 535 8833 FAX 62 21 5367 1008 India Automation India Ltd Honeywell Ltd Phone 91 5603 9400 Fax 91 5603 9600 Japan Honeywell Inc Phone 81 3 6730 7150 Fax 81 3 6730 7228 Malaysia Honeywell Engineering Sdn Bhd Phone 60 3 7950 4776 Fax 60 3 7958 8922 New Zealand Honeywell Limited Phone 64 9 623 5052 Fax 64 9 623 5060 Toll Free 0800 202 088 Philippines Honeywell Systems Philippines Inc Phone 63 2 633 2830 31 636 1661 62 Fax 63 2 638 4013 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6315 Fax 822 792 9015 Thailand Honeywell Systems Thailand Ltd Phone 662 693 3099 FAX 662 693 3089 Taiwan R O C Honeywell Taiwan Ltd Phone 886 2 2245 1000 FAX 886 2 2245 3241 SE Asia Countries see Honeywell Pte Ltd Singapore for Pakistan Cambodia Guam Laos Myanmar Vietnam East Timor SE Asia Countries see Honeywell Automation India Ltd for Bangladesh Nepal Sri Lanka EUROPE Austria Honeywell Austria GmbH Phone 43 316 400123 FAX
4. output power limit by a country at certain frequencies applies to the equipment and must follow the CE marking April 09 OneWireless Gauge Reader User s Manual yi OneWireless Gauge Reader User s Manual April 09 Table of Contents DEEP uj iebpljezjo 2 SAFETY Te de 3 WGR OVER NEE 4 LCD DISPLAY AND PUSH BUTTONS 11 cere eere cere ree r ener enn nn n 2 At Data SamMpPliNg EE 3 5 MONITORING SYSTEM OVERVIEW neueren nnn nnn nnn nnn nnn nnn 4 6 INSTALLATION CONSIDERATIONS esee eren nnne nnn nnn nnn nn 5 6 1 WGR SCAU iil e 5 6 1 1 Veny Die E ie Lei e la EE 8 6 1 2 Considerations for Mounting the WGR nennen nnne nn nnne nnns nnn nnn nnne 9 62 WGR Application Gateway Installation eeeeee ee Leeeeeeeeee eene eere nennen nnn 10 7 WGR CONFIGURATION CALIBRATION AND COMMISSIONING 10 TAA WGR Node IGGNTIMGC ATION excesses veces t 10 8 WGR OPERATION csscsccsccsccecceccecceecceseeccesseseessessensenseassscasessessensenesasenscasease 10 9 1 Turning the WGR On and OM E 12 8 2 Setting the Sampling Rate of the WGR 111111 lcseeeeeeee eee eese nennen nennen nnn n nnn anna n nna 12 8 2 1 Manual rstantaneous Teadirig E 12 8
5. 42mm 83 44mm 71 63mm 3 675 3 715 3 285 Extra Large 93 35mm 94 36mm 83 44mm 4 083 4 123 3 715 103 71mm 104 72mm 94 36mm 4 600 4 680 4 181 Extra Grande 116 84mm 118 87mm 106 20mm Figure 10 Table of Gauge Adapter Sizes March 09 OneWireless Gauge Reader User s Manual 9 6 2 WGR Application Gateway Installation 1 Application Gateway location a The WGR Application Gateway will need to be located in a climate controlled room preferably where other servers are housed b The Application Gateway can be mounted on the wall with an optional wall mounting bracket or it can be placed on a sturdy horizontal surface 2 The Application Gateway will need access to a power outlet and an Ethernet connection 3 The WGR Application Gateway requires a static IP Address assignment from the IT department so that the Application Gateway can be easily accessed by both the WGRs and by any clients retrieving data from the Application Gateway 4 You can optionally connect the Application Gateway to an uninterruptable power source UPS in order to ensure that there is no loss or corruption of data in the event of a facilities power outage 5 Please refer to the Installation Guide and OneWireless Gauge Reader Application Gateway User s Manual for additional installation and operating instructions 7 WGR Configuration Calibration and Commissioning After the WGR is properly mounted to a gauge it must be
6. re calibrated b Ifthe gauge has multiple needles the WGR may have an issue identifying which needle to read Try to install a gauge with only one needle This issue should be raised by the service technician during installation c If the gauge only has one needle but there is nothing to distinguish one end of the needle from the other the WGR may have problems obtaining a reading If possible install a gauge that has a different type of pointer This issue should be raised by the service technician during installation d Ifthe equipment that the gauge is monitoring causes the gauge needle to vibrate very rapidly such as some compressors then the WGR may have difficulty capturing a clean reading from the gauge In this case please replace the gauge with a dampened or liquid filled gauge to slow the motion of the needle Then have the WGR re installed and re calibrated by a qualified service technician 3 The pointer of the gauge has broken a n some cases gauges that are installed on equipment that are prone to vibration can break needles If you suspect this is the problem contact a qualified service technician If you remove the WGR yourself to determine if this is the issue you will still need to have the WGR re calibrated 4 The wireless connectivity of the WGR to the Application Gateway is weak a In some cases the wireless signal strength of a WGR to the Application Gateway is affected by facility changes Weak connectivity
7. symbol appears next to required information in the manual WARNING Risk of electrical shock Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may be accessible ESD HAZARD Danger of an electro static discharge to which equipment may be sensitive Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements OneWireless Gauge Reader User s Manual April 09 For radio equipment used in the European Union in accordance with the R amp T TE Directive the CE Mark and the notified body NB identification number is used when the NB is involved in the conformity assessment procedure The alert sign must be used when a restriction on use
8. 2 2 NorinabS ample Oe c RD 12 8 2 3 Default short term data collection intervals 1 sees 12 Accessing Informative Data Parameters in the WQGR eeeeeeeeeeee eee eene nnne 13 8 3 1 MAC ae me m Km 13 8 3 2 gd elle 13 8 3 3 All otner Data EN Rn EEN 13 Configuration and Setup Mn iissa aea aa e aaa a Aaaa aaa 14 9 WGR APPLICATION GATEWAY OPERATION 14 10 CARE AND MAINTENANCE sssnnnnnnnnnnnnnunnunnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnn Eege 14 10 1 CallbEAtoD RE 14 10 2 siad D 14 April 09 OneWireless Gauge Reader User s Manual vii 11 TROUBLESHOOTING E 15 11 1 The WGR screen is blank and will not turn on ss ssssssssennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn 15 11 2 The WGR display shows ERROR in the upper left corner 15 12 PRODUCT DISPOSAL 525525 a1 ecu ann cea qa EE pe qe aaa goce eu Spa e 0 een oe ean Ono c 0026520925 5 15 13 WARRANTY INFORMATION uniri gue eu Edge 15 14 SUPPORT SERVICES CONTACT INFORMATION 16 viii OneWireless Gauge Reader User s Manual April 09 1 Introduction Thank you for purchasing the Honeywell OneWireless Gauge Reader WGR Please read this guide thoroughly before using the WGR The WGR is not a stand alone product 2 Safety Precautions Do not
9. 34 0 91313 61 30 Sweden Honeywell AB Phone 46 8 775 55 00 FAX 46 8 775 56 00 Switzerland Honeywell AG Phone 41 18552448 FAX 41 1 855 24 45 Turkey Honeywell Turkey A S Phone 90 216 578 71 00 FAX 90 216 575 66 35 Ukraine Honeywell Tel 380 44 201 44 74 Fax 380 44 201 44 75 United Kingdom Honeywell Control Systems Ltd Phone 44 0 1344 655251 FAX 44 0 1344 655554 MIDDLE EAST Abu Dhabi U AE Middle East Headquarters Honeywell Middle East Ltd Phone 971 2 4041246 FAX 971 2 4432536 Sultanate of Oman Honeywell amp Co Oman LLC Phone 968 24 701153 Ext 33 FAX 968 24 787351 Saudia Arabia Honeywell Turki Arabia Ltd Jubail Office Phone 966 3 341 0140 Fax 966 3 341 0216 Honeywell ATCO Dammam Office Phone 0096638304584 Fax 0096638338059 Kuwait Honeywell Kuwait KSC Phone 965 242 1327 to 30 Fax 965 242 8315 And Phone 965 326 2934 1821 Fax 965 326 1714 AFRICA Mediterranean amp African Distributors Honeywell SpA Phone 39 02 250 10 604 FAX 39 02 250 10 659 South Africa Republic of and sub saharan Honeywell Southern Africa Honeywell S A Pty Ltd Phone 27 11 6958000 FAX 27 118051504 NORTH AMERICA Canada Honeywell LTD Phone 1 800 737 3360 FAX 1 800 565 4130 USA Honeywell Process Solutions Phone 1 800 343 0228 FAX 1 717 771 8251 Email sc cp appssales honeywell com LATIN AMERICA Argentina Honey
10. Honeywell OneWireless Gauge Reader User s Manual 34 XY 25 31 Revision 1 April 2009 Notices and Trademarks Copyright 2009 by Honeywell International Inc Revision 1 April 2009 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell and OneWireless are registered trademarks of Honeywell International Inc Other brand or product names are trademarks of their respective owners Copyrights Copyright 2009 by Honeywell All rights reserved The information in this document is subject to change without notice While reasonable precautions have been taken Honeywell assumes no responsibility for any errors that may appear in this document No part of this document may be copied or reproduced in any form or by any means without the prior written consent of Honeywell Disclaimer HONEYWELL MAKES NO WARRANTY OF ANY KIND EXPRESS OR IMPLIED WITH REGARD TO THIS MATERIAL INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Honeywell reserves the right to make changes w
11. Then SAMPLE disappears then the reading on the LCD will be updated with the latest value 8 2 2 Normal Sample Mode Whenever the WGR is on and operating in Normal Sample Mode it samples based on the routine data collection rate This rate is between 0 and 65535 seconds approximately 18 hours This value is defined by the installer or user and can be changed at the WGR 1 Press to access the WGR menu 2 Press ki until the bottom right side of the display reads DATA 3 Press e to select this option a Press lt if you need to cancel and return to the main screen 4 Once inthe DATA menu press gt until you reach the UPDTE submenu 5 Press e to edit the update rate a This feature is password protected 6 Enter the WGR user password sequence 4 dek 7 The bottom right side of the display should now read UPDTE 8 Use the lt and gt buttons to change the update rate and press e to save the change and return to the UPDTE menu 8 2 3 Default short term data collection intervals In addition to the routine data collection rate there are two pre programmed short term data collection intervals associated with the WGR FAST and MED medium 8 2 3 1 FAST The FAST sample mode collects data at a 5 second interval for a 5 minute duration While the WGR is in the FAST sample mode the units of data will have an at the end 1 Press to access the WGR men
12. configured calibrated and commissioned These steps must be performed by a qualified service technician and are not covered in this manual Please see the Support section below for contact information 7 1 WGR Node Identification Each WGR has various identifiers used for different purposes e he MAC Media Access Control Address can be considered a unique identification number for each WGR o The MAC address is shown in the LCD Data menu and is also printed on a label on the bottom of the WGR e The IP Internet Protocol Address is another identifier for the WGR but it is not guaranteed to be universally unique o It is used to address network messages to the WGR e There is also a NodelD which is only used on the WGR Application Gateway and is a short and simple ID number that is assigned to reference each unique MAC Address for more convenient data access o The NodelD can only be viewed on the Application Gateway and is not used on the WGR itself 8 WGR Operation There are various functions that can be performed both through the web interface and at the WGR using the push buttons and LCD This section describes how to perform functions at the WGR Please refer to Figure 11 for information about navigating through the WGR s LCD Menus 10 OneWireless Gauge Reader User s Manual April 09 Normal Sample Mode MENU MANAGER j b b a a a e 5 a 8 5 ee ee eee Exitt Sample Menu Mormal Manager Sample Made
13. from the WGR to the Application Gateway will cause an error message The ERROR message should also be associated with a missing ANTENNA icon in the lower right hand corner of the LCD Contact a qualified service technician if this problem occurs If you have additional problems please contact us See the Support section below for contact information 12 Product Disposal The WGRH is recycled by Honeywell See the Support section below for contact information 13 Warranty Information Every product comes with a full one year parts and labor warranty April 09 OneWireless Gauge Reader User s Manual 15 14 Support Services Contact Information For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC Control Products Asia Pacific Headquarters Phone 65 6355 2828 Fax 65 6445 3033 Asia Pacific Global Technical Support Field Instruments Phone 65 6580 3156 Fax 65 6445 3033 Process Instruments Phone 603 76950 4777 Fax 603 7958 8922 Australia Honeywell Limited Phone 61 7 3846 1255 FAX 61 7 3840 6481 Toll Free 1300 36 39 36 Toll Free Fax 1300 36 04 70 China PRC Beijing Honeywell China Inc Phone 86 10 8458 3280 Fax 86 10 8458 4650 China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 China PRC Chengdu Honeywell China Inc Phone
14. g Input Digital input Ethernet d e Multinode EE eme cm Tank Gauge Multiplexer Video OneWireless Gauge Reader Application Gateway Be Key 4 Controller XYR 5000 2 4 GHz sensor network Wireless Equi t emm emm emm 802 11 Wi Fi Tr itter qu pmen ansm Health mm mr 900 Mhz sensor network Monitoring Gauge Reader eeeeeee 802 11 mesh network geg Wired Ethernet Modbus or other protocol XYR 5000 is a trademark of Honeywell International Inc and IntelaTrac is a trademark of the Wonderware PN 06 38 ENG Copyright Honeywell International Inc All rights reserved Figure 4 OneWireless System Diagram Including WGRs and the WGR Application Gateway The WGR normally communicates through one or more Multinodes in order to send data to the WGR Application Gateway The data on the WGR Application Gateway can be accessed by any other device on the plant Ethernet using either the supported OPC interface or the Web Server interface During installation the installer will use a Handheld Configuration Tool to calibrate and commission each WGR The Handheld Tool can talk directly to the WGR and can also talk through the Multinode if desired for additional functionality and data access 4 OneWireless Gauge Reader User s Manual April 09 6 Installation Considerations 6 1 April 09 WGR Installation The WGR mounts to a gauge using one of several different size and type of mounti
15. he WGR is programmed by the installer to sample the gauge reading at a regular interval usually between 5 minutes and one hour b This is referred to as Normal Sample Mode 3 Short term data collection a The WGR supports an increased sample rate for short term high resolution data collection or for diagnostics b These modes are referred to as Fast Sample Mode and Medium Sample Mode i Fast Sample Mode takes a reading every 5 seconds for a duration of 5 minutes The WGR then goes back into Normal Sample Mode ii Medium Sample Mode takes a reading every 30 seconds for a duration of 8 hours The WGR then goes back into Normal Sample Mode c Refer to the Operation section below for details on enabling each of these short term modes April 09 OneWireless Gauge Reader User s Manual 5 Monitoring System Overview The OneWireless Gauge Reader is part of an overall monitoring system and integrates seamlessly with other OneWireless components The WGR Application Gateway collects the data from all of the WGRs in the system The WGR Application Gateway is connected to the plant network and the data can be accessed through the Web Server or OPC Server functionality included on the WGR Application Gateway Refer to Figure 4 for a high level system connection diagram Asset Mobile Station XYR 6000 Management Experion Server Wireless Mobile Operator o Transmitter q Digital Output Temperature Pressure Corrosion Analo
16. he bottom right side of the display reads DATA Press e to select this option Press gt until the bottom right side of the display reads MAC Press e to view the MAC Address Use the gt button to scroll through the 6 screens of MAC Address digits Press a at any time to return to the DATA menu LI OT I 8 3 2 IP Address Press to access the WGR menu Press b gt until the bottom right side of the display reads DATA Press e to select this option Press gt until the bottom right side of the display reads IP Ad Press e to view the IP Address Use the gt button to scroll through the 4 screens of IP Address digits Press a at any time to return to the DATA menu SO Nr rs reum 8 3 3 All other Data Menu Items Follow these steps in order to access all of the other parameters available in the DATA menu Press M to access the WGR menu Press gt until the bottom right side of the display reads DATA Press e to select this option Press gt to scroll through different data parameters until you reach the desired parameter The value of the parameter will appear on the LCD display Press a to exit the menu and return to the normal operating display screen If no button is pressed for 10 seconds the WGR will automatically return to the normal operating display screen SE April 09 OneWireless Gauge Reader User s Manual 13 Configuration and Setup Me
17. immerse the WGR in water Always wear personal protective equipment appropriate to the system on which the WGR is being installed Do not try to repair the WGR yourself as it contains no user serviceable parts Contact a qualified service technician for repairs See the Support section below for details 3 WGR Overview The OneWireless Gauge Reader WGR is designed to read manual gauges is battery powered and transmits measurement data to a data acquisition system The WGR is designed to be non invasive It is attached over the face of an existing analog gauge as shown in Figure 1 Each WGR comes with an adapter that is sized for the gauge it is reading Adapters range in size to fit over gauge faces that are 1 5 to 4 5 inches in diameter OneWireless Gauge Reader koo zu EE ER n m Figure 1 OneWireless Gauge Reader The WGR optically reads the gauge face and wirelessly transmits the reading This value is also displayed locally on the LCD A representation of the LCD is shown in Figure 2 April 09 OneWireless Gauge Reader User s Manual 4 LCD Display and Push Buttons SAMPLE ERROR c m um REN LLL GN LG LLOOOO Y mm I iw fii II iw E part are pant E H e Figure 2 WGR LCD Display and Control Buttons A SAMPLE Icon Displayed when a new reading is being captured and converted B ERROR Icon Displayed when an error condition is detected C Bar Graph Indicates perce
18. ithout further notice to the materials described herein Honeywell does not assume any liability arising out of the application or use of any product described herein Honeywell does not authorize its products for use in mission or safety critical systems or where a malfunction or failure may reasonably be expected to result in significant injury to the user property damage or economic loss The inclusion of Honeywell product in mission or safety critical system applications implies that the user assumes all risk of such use and in doing so indemnifies Honeywell and its supplier s against all charges In no event is Honeywell liable to anyone for any indirect special or consequential damages Patents The products and technologies described in this document have patents pending Honeywell Process Solutions 2500 West Union Hills Phoenix AZ 85027 1 800 343 0228 i OneWireless Gauge Reader User s Manual April 09 Notices and Trademarks References About This Document This document describes Safety Operation and Maintenance of the OneWireless Gauge Reader Full mounting installation and wiring are covered in the Installation Manual There is also the OneWireless Gauge Reader Application Gateway manual that covers the collection of data the setup of the system Honeywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure result in unsafe conditions OneWireless is ta
19. n order to provide room to fasten the mounting adapter to the font lip of the gauge b For other panel mounted gauges different adapters are provided that adhere to the panel surface around the circumference of the gauge i Make sure that the panel surface is clean use isopropyl alcohol smooth and that there is enough available surface area for the adapter without interference from neighboring gauges or other objects ii Generally an area of at least 5 8 in 16mm wide is required around the gauge s outside circumference 1 Consult with your installer for specific mechanical information for the panel mount adapter 3 For normal free standing gauges there are a variety of WGR mounting adapters available a Refer to the sizing chart below to determine if the desired gauge falls between the Min and Max Outside Diameter specified in the table b The adapters are able to flex to accommodate minor variations in diameter for each adapter size C Silicone shim bands can also be used by the installer to help create a proper fit d Silicone shim bands can also be used on gauges that have a very narrow lip in order to provide a larger surface area for the adapter to grasp Adapter size l ID Gauge Interface Max OD of Gauge Min OD of Gauge 1 955 1 995 1 600 49 66mm 50 67mm 40 64mm 2 350 2 390 1 995 59 69mm 60 71mm 50 67mm 2 782 2 822 2 390 70 66mm 71 68mm 60 71mm 3 245 3 285 2 820 Large 82
20. nding the gauge Figure 8 Exploded View of Panel Mount Adapter 6 1 1 Verify gauge functionality 1 Prior to installation ensure that there are no visual obstructions between the WGR and gauge face stickers marks etc a Use an appropriate cleaning agent such as isopropyl alcohol to clean the gauge face prior to installing the WGR b Also make sure there are no deep scratches on the gauge window that could affect the WGR s imaging system c Forliquid filled gauges please make sure the gauge is filled as completely as possible so that the liquid level line does not obscure the needle and so there are no liquid droplets on the gauge face Figure 9 Examples of a Clean Gauge and Two Visually Impaired Gauges 2 Calibrate the mechanical gauge itself if required a The WGR reading is only as accurate as the gauge it is reading since the WGR views the gauge needle position 8 OneWireless Gauge Reader User s Manual April 09 6 1 2 Considerations for Mounting the WGR 1 Determine if the gauge is a free standing gauge or a panel mounted gauge since this will determine the type of mounting adapters and mounting method required 2 Fora panel mounted gauges there are a few options depending on the size and type of panel mounted gauge a For Magnehelic and Photohelic panel mounted gauges a special adapter is provided to securely fasten to these gauges i The gauge will need to be loosened slightly from its current mount i
21. neWireless Gauge Reader Application Gateway Manual 34 XY 25 33 OneWireless Gauge Reader Model Selection Guide 34 XY 16 80 World Wide Web Honeywell Solution Support Online http www honeywell com ps Elsewhere Call your nearest Honeywell office Training Classes Honeywell Automation College http www automationcollege com April 09 OneWireless Gauge Reader User s Manual iii Symbol Definitions The following table lists those symbols used in this document to denote certain conditions Symbol CAUTION D rh continued Definition ATTENTION Identifies information that requires special consideration TIP Identifies advice or hints for the user often in terms of performing a task Indicates a situation which if not avoided may result in equipment or work data on the system being damaged or lost or may result in the inability to properly operate the process CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING symbol on the equipment refers the user to the product manual for additional information The
22. ng adapter The installer will determine the proper adapter required for each gauge and the WGR will be ordered with the adapter pre mated to the WGR main body Please refer to Figues 6 9 for examples of mounting adapter kits that allow the WGR to support a wide variety of gauges OneWireless Gauge Reader User s Manual LARGE ADAPTER KIT SMALL ADAPTER KIT MIHI ADAPTER KIT EXTRA GRANDE ADAPTER KIT GRANDE ADAPTER KIT EXTRA LARGE ADAPTER KIT Figure 5 WGR Mounting Adapters OneWireless Gauge Reader User s Manual April 09 Figure 6 shows an example of a special additional adapter that is used for Magnehelic and Photohelic gauges due to their unique shape Figure 6 Exploded View of Magnehelic Photohelic Mounting Adapter Figure 7 shows an example of a special adapter that is used to mount to process gauges since they have a sloped surface along their circumference that would normally be difficult for a standard style adapter to grasp Figure 7 Exploded View of a Process Gauge Mounting Adapter March 09 OneWireless Gauge Reader User s Manual Figure 8 shows an exploded view of a large adapter mating with a special panel mount adapter This adapter is used when the gauge is mounted flush in a panel and there is no way for the regular adapter to grasp the outside of the gauge The panel mount adapter uses a ring of 3M Dual Lock Fastener material with VHB very high bond adhesive to adhere to the panel surrou
23. nt of full scale reading D Numeric Display Displays the converted reading value E Antenna icon Displayed when a wireless connection has been established F Battery Level Displays percentage of battery life remaining G Alpha numeric Display Displays the reading units or diagnostic messages H Left Button Left or escape button depending on menu context l Center Button Select Enter Sample button depending on menu context J Right Button Right button to navigate through LCD menus The WGR is specifically configured to the gauge that it is reading During installation the WGR is positioned per the customer specifications The WGR can be positioned at an offset to the gauge For example a gauge could be mounted at an angle for a gas bottle monitoring system but the WGR could be positioned upright for easier reading Refer to Figure 3 as an example Once the WGR is in position it is secured in place for calibration The range of the gauge units of measure and any offsets are entered into the WGR The WGR is calibrated by a trained installer and ready for use OneWireless Gauge Reader User s Manual April 09 4 1 Data Sampling The WGR samples the gauge reading in one of three specified intervals Honey well Figure 3 WGR being placed horizontally on gauge that is mounted at an angle 1 Manual instantaneous reading a The user can request an instant reading by pressing the center button of the WGR 2 Routine data collection a T
24. nus The CONFG and SETUP menus are primarily restricted and for use by qualified service technicians to configure and install the WGR 9 WGR Application Gateway Operation Please refer to the WGR Application Gateway ver User Manual for information about accessing the data from the WGR Application Gateway using the Web or OPC interface 10 Care and Maintenance 10 1 Calibration Calibration is performed when the WGR is configured during installation Calibration is performed based on the position of the WGR with respect to the gauge face Re calibration is not required if the WGR is not removed from gauge or the position of the WGR with respect to the gauge face has not shifted If the WGR is removed from gauge face contact a service technician to re calibrate the WGR Simply repositioning the WGR on the gauge may result in erroneous readings See the Support section below for contact information 10 2 Battery Life Each WGR comes with two lithium batteries Battery status can be monitored on the LCD of the WGR or through the OPC or Web interface connected to the WGR Application Gateway Battery change out must be performed by a qualified service technician since calibration must be verified after the batteries are replaced to ensure reliable operation See the Support section below for contact information The battery life of the WGR is dependent on the sampling frequency and operating environment Typical ranges for room temperature a
25. pplications are listed below Extended operation at cold temperatures will reduce the expected battery life Sampling Frequency Estimated Battery Life 1 sample per minute 0 3 years 20C 1 sample per 5 minutes 0 5 years 20C 1 sample per 15 minutes 1 year 206 1 sample per 18 hours 1 5 years 20C 14 OneWireless Gauge Reader User s Manual April 09 11 Troubleshooting The most common problems with the WGR are listed below 11 1 The WGR screen is blank and will not turn on Please contact a qualified service technician See the Support section below for contact information 11 2 The WGR display shows ERROR in the upper left corner The ERROR message appears on the LCD when the WGR is having a problem obtaining a reading from the gauge Common causes for this are 1 The WGR has been moved from its configured position a If you think the WGR has been moved or knocked out of place contact a qualified service technician to re calibrate the WGR b Ifthe WGR is installed on equipment that is prone to vibration the WGR may have slipped out of place Contact a qualified service technician to re secure and re calibrate the WGR 2 There WGR is having difficulty reading the gauge due to obstruction or vibration a If the gauge is installed outdoors condensate buildup inside the gauge itself may impact the WGR from obtaining a good reading If possible install a liquid filled gauge and have the WGR re installed and
26. rgeted at open loop control supervisory control and controls that do not have environmental or safety consequences As with any process control solution the end user must weigh the risks and benefits to determine if the products used are the right match for the application based on security safety and performance Additionally it is up to the end user to ensure that the control strategy sheds to a safe operating condition if any crucial segment of the control solution fails Disclaimer and Patent Protection DISCLAIMER Products are not designed intended or authorized for use in weapons systems nuclear installations life support or other medical systems pollution control hazardous substance management or other systems in which malfunction could be reasonably expected to cause significant bodily harm property damage or economic loss The use of Honeywell products in such systems implies that the user assumes all risks of Such use Protected by Patents Pending in the United States and other countries by Honeywell Reference Information Document Name Document ID Revision Publication Number Date OneWireless Gauge Reader User Manual 34 XY 25 31 April 09 References The following list identifies all documents that may be sources of reference for material discussed in this publication Document Name Document Part Number OneWireless Gauge Reader Specification 34 XY 03 37 OneWireless Gauge Reader Installation Manual 34 XY 25 32 O
27. u a he bottom right side of the display should read FAST 2 Press e to select this option a Press lt to cancel and return to the main screen 3 Press lt at any time during this modified sample mode to cancel and return to the normal sample mode 4 Otherwise the mode will timeout after 8 hours and automatically return to normal sample mode 12 OneWireless Gauge Reader User s Manual April 09 8 2 3 2 MED The MED sample mode collects data at a 30 second interval for an 8 hour duration While the WGR is in the MED sample mode the units of data will have an m at the end 1 Press gt to access the WGR menu 2 Press b gt again a The bottom right side of the display should read MED 3 Press e to select this option a Press lt to cancel and return to the main screen 4 Press lt at any time during this modified sample mode to cancel and return to the normal sample mode 5 Otherwise the mode will timeout after 8 hours and automatically return to normal sample mode Accessing Informative Data Parameters in the WGR Several data parameters can be viewed but not edited in the WGR s DATA menu The following parameters are available Receive Signal Strength Indicator RSSI WGR MAC Address WGR IP Address Internal Temperature Firmware Version Serial Number Hardware Version 8 3 1 MAC Address Press gt to access the WGR menu Press gt until t
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