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MILPONS 1000 User Manual

1. 0000000000 0000000000 0000000000 noon O 00000000 920 Bene 00000000 IR 6 AD 00000000 o jo a D 4 ES 99 FAN power connector supports for higher thermal requirement Function 2 12V 1 5Amax Getting to Know Your MilPONS 1000 33 2 4 9 CN30 PCle x16 LIooooo 000000 H OOOOO 000000 OOO OOO OOO OOO OOO OOO OOO OOO OO OO OO OO OO OO OO 0000 000000 000000 00000 Q 00000000000000000000000000000000000 O00000000000000000000000000000000000 000000000000000000000000000000000000 00000000000000000000000000000000000 9 9 ooo m m O LES OL c oo a 3 T JJ O 00000 O OS OS ES 8 LIC a oo a Ra a Do ca oo cen EE II DS 2 44 KA 0000 fe el i E E E 0000000000 0000000000 THE Ke O em 08 000000000 O 9 2 OOOOOOOOOO og RR muro EL o o D CD o ovo CN30 Pin out Pin Function Pin Function Pin Function Pin Function Out Out Out Out GND PEGC_ P PEGC_ N PEGA AM PLTRST_ A12 GND A53 PEG A54 GND ewm Pme OOS A13 CLK A14 cLK A55 GND A56 PEG_RX9P i Rap pecan PP OT A15 GND A16 PEG RX0P A57 PEG A58 GND PL PEC C A17 PEG A18 GND A59 GND A60 PEG_RX10P Me e epe M ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 34 Out Out Out Out A19 CLKREQ A20 GND A61 PEG A62 GND ess o aw PRP RX1P RX1N A23 GND A24 GND A65 PEG _ A66 GND RX11N RX2P RX2N RX1
2. 215 8 5 260 10 2 TRE 215 8 5 Product Introduction 5 Getting to Know Your MilPONS 1000 2 1 Packing List Description MIIPONS 1000 fanless controller According to the configuration you order the MilPONS 1000 may contain HDD and DDR3 SO DIMM Please verify these items if necessary Accessory box which contains e Rugged Science Drivers amp Utilities DVD Wall mounting bracket M4 screws for wall mounting bracket e 4 pin pluggable terminal block 2 2 Front Panel I O Functions 2 2 1 Audio Jacks Se LAN2 ss amp LANT of iI Canne AT mm l NE 3 The MIPONS 1000 series offers stereo audio connector of MIC Line_In and Line Out The audio chip controller is by ALC892 which is compliant with the Intel Azalia standard To utilize the audio function in Windows you need to install corresponding drivers for both Intel QM77 chipset and Realtek ALC892 codec Please refer to Section 4 for information of driver installation ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 6 2 2 2 Dual USB 3 0 The MIIPONS 1000 series comes with 2 USB 3 0 hosts on the front panel and 2 hosts on the rear panel These USB 3 0 ports allow data transfers up to 5 Gb s The controller supports SuperSpeed SS high speed HS full speed FS and los spe
3. MILPONS 1000 series RUGGED EMBEDDED COMPUTER SYSTEM Tough Devices for Tough Environments ORUGGE SCIENCE J USER ECS 7700 Fan less Embedded Computing System with 4 PoE 2 LAN 1 PCI PCle Slots 3 Gen Intel Core 17 i9 i Mobile Processors 1 0 0 Edition 3 19 2014 All information is subject to change without notice Worldwide Technical Support and Product Information WWW ruggedscience com Rugged Science 503 Loveton Circle Suite 203 Sparks Maryland USA 21152 Tel 1 855 769 9747 Fax 1 443 595 8390 For further support information refer to the Technical Support and Professional Services appendix To comment on Rugged Science documentation refer to the Rugged Science web site at www ruggedscience com 2014 RUGGED SCIENCE All rights reserved Record of Revision Version Date V1 00 March 10 2014 Preliminary Release Disclaimer This manual is intended to be used as a practical and informative guide only and is subject to change without prior notice It does not represent commitment from Rugged Science Rugged Science shall not be liable for direct indirect special incidental or consequential damages arising out of the use of the product or documentation nor for any infringements upon the rights of third parties which may result from such use Declaration of Conformity FCC This equipment has been tested and found to comply with the limits for a Cla
4. o9 o O o9 o9 o O o9 oO o9 o9 o O o9 o9 oO o9 o O o O o9 Q O Pa 3000000 T EN 000000000 00000000 0000000 0000000000 1 0 0000000000 0 i 0000000000 00000000 0000000000 00000000 00000000 Setting 1 3 Normal Default 39 5 ClearCMOS ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 40 2 5 3 JP4 B ME Clear Jumper Setting H OOOOO LIooooo H OOOOO dOO000 000 000 000 000 000 000 000 000 OO OO OO OO OO OO OO OO 00000 OOOOOO 000000 on 000000000000000000000000000000000000 00000000000000000000000000000000000 00000000000000000000000000000000000 ORRRLSO Oo OO oQ 0000000000 mm BEET oce c 38999959 S i 00000000 ol jo i p 9 o o o E L Setting Normal Default 46 Clear ME Getting to Know Your MilPONS 1000 41 2 5 4 JP3 AT ATX Power Mode Jumper Setting 00000 000000 00000 00000 O o O o 00000000000000000000000000000000000 00000000000000000000000000000000000 00000000000000000000000000000000000 A 00000000 00000000 The MilPONS 1000 series main board contains a jumper that can switch the AT ATX Power Setting Normally this jumper should be set with Pin 4 and Pin 6 in ATX power mode And power on the system by the 2 pin terminal block at the top panel If you set it with Pin 2 and Pin 4 in AT power mode It will send the power button signal to power on the system automatically Se
5. 00000 O00000 000000 00000 6 00000000000000000000000000000000000 OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO 000000000000000000000000000000000000 00000000000000000000000000000000000 d Q oe S E O P OC OMS SE 8 ocd od ecc a a pasa OOOO E 00000 00000 O i EI LI i OOOOO O eli 00000000 00000000 0 0 The MIIPONS 1000 series offers 16 programmable I O within TTL 5V tolerance If the GPIO is logic high it indicates that the mapping SIO GPIO pin is logic high level If the GPIO is logic low it indicates that the mapping SIO GPIO pin is logic low level in No Description E 2 SIO GP17 5 3 SIO GP16 6 4 SIO GP15 7 5 SIO GP14 8 B 9 T SIO GP13 8 SIO GP12 9 SIO GP11 io 0 lO GP10 ND MB DATA ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 32 G Z I DP QUO COI COI DD W Z I Description NININININININ gt gt j gt gt gt gt U SIM B OO NM gt O e MB CLK 000000 000000 OOO OOO OOO OOO 000000 Q0000 0000 000000 Q OOO0O0O0O6000000000000000000000000000000 00000000000000000000000000000000000 00000000000000000000000000000000000 OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOCO lm L E k n c 0 0 92 A UA O OOOOl lo mm a a DITI CI LI TL El ULL UH E A ATTI E FAN1 A ooo00000002 00000000 00000000 E E
6. 5 J1 Internal USB Dual Port OOOOOGO 000000 00000 Rogi 00000000000000000000000000000000000 00000000000000000000000000000000000 O0000000000000000000000000000000000 O IE 8 O O i 8 Of IIIIIIIIII IIIIIIIIII 00000000 LI 5 li n 0000000000 00000 00000000 00000000 00000000 The MIIPONS 1000 series main board provides up to two USB plug and play ports for Dongle Key or LCD touch Panel using The USB interface supports 480 Mbps transfer rate which complies with high speed USB specification Rev 2 0 and fuse protection The USB interface is accessed through one 1x6 pin JST 2 0mm connector You will need an adapter cable if you use a standard USB connector The adapter cable has a 1x6 pin connector on one end and a USB connector on the other 1 USB_VCC 2 USBD2 5 JusBD3 GND Getting to Know Your MilPONS 1000 29 2 4 6 CN17 CN22 Mini PCle mSATA Connectors H OOOOO 000000 H OOOOO 000000 OOO OOO OOO OOO OOO OOO OOO OOO OO OO OO OO OO OO OO OO 00000 000000 000000 Rod 00000000000000000000000000000000000 00000000000000000000000000000000000 00000000000000000000000000000000000 Lt oL c oo g8 c cc c c cc c cc cl b 0 coco cJ sese eo oi ea LI L Omo OOOO l ea 00000 mm DO O Q o E 33333333 5 e OOOOOOOO i D O o O oo o o 0 Of PO Both mSATA and Mini PCI E share the same form factor an
7. Description COME ii E s7 I GND PC8 NC Pae GND Getting to Know Your MilPONS 1000 11 2 2 10 Power Button DI 2 lt gt LAN2 ss LAN1 1 The power button is a non latched switch with dual color LED Blue Orange for indication S0 S3 and S5 status Power button dual color LED indicator Status LED Display System Situation So Solid Blue System working 3 S5 Solid Orange Suspend to RAM System off with standby power To turn on the MiIPONS 1000 series press the power button and the blue LED is lighted up To turn off the MIIPONS 1000 series you can either issue a shutdown command in OS or just simply press the power button In case of system halts you can press and hold the power button for 4 seconds to compulsorily shut down the system Please note that a 4 seconds interval is kept by the system between two on off operations i e once turning off the system you shall wait for 4 seconds to initiate another power on operation 2 2 11 Reset Tact Switch ss LANT It is a hardware reset switch Use this switch to reset the system without turning off the power Momentarily pressing the switch will activate a reset ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 12 2 3 Rear Panel I O Functions 2 3 1 DC In 6 36V Mini DIN or Power Terminal Block The MilPONS 1000 series offers 6 to 36 VDC power input with the terminal block If
8. Help Boot Configuration Boot option 2 SATA PS Device Name Figure 4 13 Boot Setup Screen Boot option When you press Enter you can select which device you would like to boot 4 2 Operating System Linux Ubuntu 10 04LTS or Above Fedora 13 or Above And another Linux kernel 2 6 33 and RHL6 0 The Linux kernel of RHL please check RadHat website first Windows Windows XP Windows 7 Home Professional MediaCenter Windows 8 Do not support RT version Windows Server 2008 R2 Windows Server 2012 BIOS and Driver 61 4 3 Driver Installation After you setup all hardware and firmware device you should install the correspond Software driver then active O S process When you start to install the driver please make sure you have administrator ID for system authenticate Please follow below sequence for driver install 1 Intel Chipset 2 Intel HD 4000 Graphics 3 Network Device Include 85574L and 82579LM 4 Audio Driver 5 USB 3 0 support 6 Storage Include ACHI driver and Intel Rapid Storage ooftware 7 AMT function of Intel ME Management Engine 4 3 1 Chipset Driver Installation This device software installs all components of ECS 7000 platform chipset to the system target system After install this software please ensure that as following features function properly 1 PCle PCI ISAPNP services config 2 IDE ACHI storage interface Support 3 USB Support 4 Identificat
9. PoE Ports by Intel 82574L with Power On Off Control Gigabit IEEE 802 3at 25 5W 48V PoE Ports by Intel 82574L with Power On Off Control Gigabit IEEE 802 3at 25 5W 48V PoE Ports by Intel 82574L with Power On Off Control Gigabit IEEE 802 3at 25 5W 48V PoE Ports by Intel 82574L with Power On Off Control Gigabit IEEE 802 3at 25 5W 48V Power Input 1 Mini DIN One 3 pin Terminal Block for DC IN V V Frame Ground DC IN 6 36V AC to DC 24V 5A 120W Max Optional On board LT4356 for Power Input High Voltage Surge Protection Power Adapter Protection 5 o 2 C lt O D Q c a D G V D 2 3 I o E TPM Infineon SLB9635 LPC interface Optional eset 1 to 255 sec min Per Step emperature Voltages Auto Throttling Control When CPU Overheats Watchdog Timer O T D o O i O 2 g c o S 2 luminum Housing Size W x Dx H 60mm x 215mm x 79mm 10 2 x 8 5 x 3 1 NO Weight 2 8 Kg 6 Ib Wall mount by Mounting Bracket m 5 Q 5 5 5 e gt 10 to 95 Humidity Non condensing Vibration Random 0 5Grms 5 500 Hz according to IEC68 2 64 Sinusoidal 0 5Grms 5 500 Hz according to IEC68 2 64 Operating 20 Grms Half sine 11 ms Duration w SSD According to IEC60068 2 27 EMC Product Introduction 3 1 3 Supported CPU List Rugged Science s MiIPONS 1000 series accepts 3 generation Intel i7 i5 i3
10. address and interrupt resource of Serial Port BIOS and Driver 59 Change Settings Select another device setting Here have 4 option IO23F8h IRQ 4 IO 2F8h IRQ 3 10 3E8h IRQ 10 lO 2E8h IRQ 11 IO 2F0h IRQ 6 IOE 2EOh IRQ 7 4 1 3 Chipset Function Main AQ NELA Chipset ety Security Save amp Exit WOL configuration Chipset gt PCH IO Configuration gt Wake on LAN Main AQ NEAR Chipset gsm Security Save amp Exit Item Specific Help Wake on LAN Enabled Figure 4 11 Network Setup Screen PCH LAN Controller Enable or Disable Serial Port Wake on LAN Enable or Disable integrated LAN to wake the system This function also can active by O S Power Loss Configuration Chipset gt PCH IO Configuration gt Restore AC Power Loss Main EI EDITA Chipset Bim Security Save amp Exit Item Specific Help Restore AC Power Loss Last State Figure 4 12 Power Loss Setu Screen ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual BIOS and Driver 60 PCH LAN Controller Power Off When plug in the power source system will keep on SB mode Power On When plug in the power source system will auto booting Last State When plug in the power source system will keep on last power status 4 1 4 Boot Function Main Advanced Chipset Security Save amp Exit Boot Option Chipset gt PCH IO Configuration gt Wake on LAN Main Advanced Chipset Security Save amp Exit Item Specific
11. processors via a rPGA988B CPU socket The following processors have been tested by Rugged Science for the compatibility with Rugged Science s MilPONS 1000 series Instead of i 3610QE 15 3610ME and i3 3120ME You may also select other processor according to your consideration of application and performance Series Max TDP iAMT Embedded i7 3840QM 5W 3820QM 5W 3 40QM 5W 3720QM 5W 3632QM 5W 3630QM 5W 3612QM 5W 3610QM 040M 520M 380M 360M 340M 320M 230M 210M 130M oW C2 C2 gt wiee AIAJ S O1 01 O1 5W 5W 5W C 120M 110M W W mm mm BE DO E NENNEN EN NENNEN GO C2 ICO w I Col GO CO CO CO Q1 O1 Q1 O1 i The processors with O are listed in Intel Embedded Roadmap and with a 7 year life cycle support from 2011 to 2017 The processors with the maximum operation temperature is 55 C RUGGED SCIENCE MilPONS 1000 Embedded System User Manual Product Introduction 4 1 4 Mechanical Dimension Figure 1 1 MilPONS 1100 amp MilPONS 1000 Dimension Unit mm inch 215 8 5 260 10 2
12. 00 14 2 3 4 Serial Port COM1 COM3 amp COMA COM1 COM3 and COMA are RS 232 only and provideup to 115200 bps baud rates The pin assignments are shown in the following table Getting to Know Your MilPONS 1000 15 2 3 5 Isolated 8 DI 8 DO The MIIPONS 1000 series offers an 16 bit DIO 8 DI 8 DO connector Each bit of DI and DO equipped with a photo coupler for isolated protection A power buffer device TPD2007F integrated in 8 DO circuit for motors solenoids and lamp drivers applications Function 6 INPUTS sio GPS 8 INPUT T SOGPB 9 DCOM 40 GND 15 OUTPUT4 SIO GPO24 SIO GPO25 49 INC LM External 24VDC Input ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 16 GPI SINK Mode Isolated GPI input circuit in SINK mode NPN is illustrated as follows Power Suppl E GPI SOURCE Mode Digital GPI input signal circuit in SOURCE mode PNP is illustrated as follow Power Suppl Internal Circuit SOURCE GPO SINK Mode Digital GPO output circuit in SINK mode NPN is illustrated below Getting to Know Your MilPONS 1000 17 2 3 6 PoE Power over Ethernet Ports MIIPONS 1000 series is equipped with 4 IEEE 802 3at PoE ports for transmitting power as much as 25 0W 48V per port and 1000BASE T gigabit data signals over standard Ethernet CAT 5 CAT 6 cable Every PoE port ap
13. 2 4 Main Board Expansion Connectors 2 4 1 J4 Miscellaneous Pin Header 2 4 2 CN15 CN20 J2 LVDS 2 4 3 CN7 CNB SATA3 amp CN11 SATA Power Connector 2 4 4 CN10 SATA II Connector J3 SATA DOM Power Connector 2 4 5 J1 Internal USB Dual Port 2 4 6 CN17 CN22 Mini PCle mSATA Connectors 2 4 7 CN13 GPIO 2 4 8 FANI 2 4 9 CN30 PCle x16 2 4 10 Battery vi lt lt lt I E GMM 40 00 d d dx Cx O amp O Or 2 5 Main Board Jumper Setting 2 5 1 JP2 LVDS Backlight Power Selection 2 5 2 JP4 A CMOS Clear Jumper Setting 2 5 3 JP4 B ME Clear Jumper Setting 2 5 4 JP3 AT ATX Power Mode Jumper Setting 2 5 5 JP1 PCle Bifurcation Jumper Setting System Setup 3 1 Install DDR3 DDR3L SODIMM Modules 3 2 Install HDD 3 3 Install MiniPCle Cards 3 4 Install SATA DOM 3 5 Install PCI or PCle Card 3 5 Mount Your MilPONS 1000 series BIOS and Driver 4 1 BIOS Settings 4 1 1 Main Menu 4 1 2 Advanced Function 4 1 3 Chipset Function 4 1 4 Boot Function 4 2 Operating System 4 3 Driver Installation 4 3 1 Chipset Driver Installation 4 3 2 Intel HD 4000 Graphics Driver Installation 4 3 3 Network Device Driver Installation 4 3 4 Audio Driver Installation 4 3 5 USB 3 0 Driver Installation 4 3 6 Storage Support Software Installation 4 3 7 Intel AMT Function Support Appendix A Isolating DIO Guide Appendix B GPIO 8 WDT Function A Entry MB PnP Mode B Located on Logical Device 7 C Access the Super I O Register D Start to Access the Mil
14. 2N RX3P RX3N PEGB_P RX13N PEGB_N RX4P Len RX14N Em PEG E PEG _ A81 IPEG _ Am EET d EN RX15N maleno A42 eAD Pin Function Pin Function Pin Function Pin Function a EP a pem B1 12V B2 12V B41 PEG TX6P B42 PEG _ epe PR p ee De B5 SMB CLK SMB _ B45 PEG TX7P BAG PEG _ MAIN DAT TX7N rm Pao DO LN Reserved B10 3 3V_SB B49 GND B50 PEG_ TX8P B13 GND B14 PEG _ B53 GND B54 PEG_ e i i DS TX10P B19 PEG TX1P B20 PEG _ B59 PEG _ B60 GND I B21 GND B22 GND B61 GND B62 PEG_ P i peb P B23 PEG TX2P B24 PEG _ B63 PEG B64 GND Pre hem NR RR B25 GND B26 GND B65 GND B66 PEG P5 PESO l ar B27 PEG TX3P B28 PEG _ B67 PEG_ B68 GND MN l NN B29 GND B30 Reserved B69 GND O PEG _ EN id a me B31 Reserved B32 GND PEG B72 GND se TX4N TX14P TX14N B37 PEG_TX5P B38 JPEG B77 GND B 8 PEG eer P UP mm 39 GND 40 IGND 79 PEG 0 GND ii NUN Pe d NN fem Reserves B82 Feserver Getting to Know Your MilPONS 1000 35 2 4 10 Battery H OOOOO 000000 000000 O00000 OOO OOO OOO OOO OOO OOO OOO OOO OO OO OO OO OO OO OO OO o 59 2D 20 30 O 000001 020000 Q 00000000000000000000000000000000000 00000000000000000000000000000000000 O00000000000000000000000000000000000 Ll 500 O DODO 0000 es ti pooo00000 IInnnnnn a O L b L 0000000000 OST Qo 0000 0000000000 SWS 009 L H SET 1 OOOOOOOO 00000000 Go L 7 i 0 0 00000000 The MII
15. 5 5W 48V PoE Ports by Intel 82574L with Power On Off Control AN5 Gigabit IEEE 802 3at 25 5W 48V PoE Ports by Intel 82574L with Power On Off Control ANG Gigabit IEEE 802 3at 25 5W 48V PoE Ports by Intel 82574L with Power On Off Control Power lnput 1 Mini DIN One 3 pin Terminal Block for DC IN V V Frame Ground DC IN 6 36V Power Adapter AC to DC 24V 5A 120W Max Optional On board LT4356 for Power Input High Voltage Surge Protection ISS 2 5 2 2 CT l a Oll lS IT c lt o Q Q o TPM Infineon SLB9635 LPC interface Optional Reset 1 to 255 sec min Per Step Temperature Voltages Auto Throttling Control When CPU Overheats Watchdog Timer T 3 S D c 2 zio olala 8 D Slal8 O 3 O Q c 2 luminum Housing 60mm x 215mm x 79mm 10 2 x 8 5 x 3 1 8 Kg 6 Ib all mount by Mounting Bracket ize WxDxH Weight NO oo O N Q S eo o o O O 2 o c O ct O I N m 5 Q 5 5 5 e DI 25 C to 70 C 13 F to 157 F 40 C to 85 C 40 F to 185 F 10 to 95 Humidity Non condensing 95 at 70 C Vibration Random 0 5Grms 5 500 Hz according to IEC68 2 64 D IT OJO Ql Cla O o 3 3 D l D lt S s 3 0 Z I a O c 5 3 o SIS O 2 5 per Z als CID Ss et DIC E D Sinusoidal 0 5Grms 5 500 Hz according to IEC68 2 64 Shock Operating 20 Grms Half s
16. 90 05 oL o o9 96 C O vr 9000 o O B sg oo o SO cos sos EODD ODE o ao So ooo o o 90009999000 o9 Qa oo seo 0399 m Hoe oo 000 0290 8999099006 oo oo 000 O6 09 3659533098 DOS 9889899996 9609 0999599956 2004 Uni C 09 90 O o 2 QM77 P ce O6 09 99 90 00 TPM Ds 00 00000000000000 3 oo 3 O 0000000000000 Lo Cs O Boo O OCO O O o O Oro 0000 o 29 i o9 ooo oo oo oo oo HO OOOOO OOOOO p 9 22 o0000 OQO 00000 O 00000 00000 C 0000 s9 000000 ga SESSE p 00000 LD danos BPS O 9999999990 00000000 I O O 9 o Wo O 60606000 dio o ooo O O CLI O 00 Ur Oo oS o O O ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 20 2 4 1 J4 Miscellaneous Pin Header H OOOOO H OOOOO LIooooo OOO OOO OOO OOO OOO OOO OO OO OO OO OO OO 00000 OOOOOO 000000 OQ 000000000000000000000000000000000000 00000000000000000000000000000000000 00000000000000000000000000000000000 LAS 000000000000000000000000000000000000 00000 El TIDO uum O O 0000 los T ICT LI LI Ll E OO OO a OO 00000 HHH 9 OOOOO I J4 SSSSSEEEES 00000 Tm DOG Oliena 36868888 ai MO 00000000 s Jo a D 0 G 2 ose E These pin headers can be used as a backup for the following functions hard drive LED indicator reset button power LED indicator and power on off button The front and top panel already provides access to these functions The following table shows the pinouts for M
17. IO 2F8h IRQ 3 Change Settings IO 2F8h IRQ 3 Interface Mode RS 232 Mode Figure 4 8 Serial Port 2 Setup Screen Serial Port Enable or Disable Serial Port Device Setting Current IO address and interrupt resource of Serial Port Change Settings Select another device setting Here have 4 option IO23F8h IRQ 4 IO 2F8h IRQ 3 IO 3E8h IRQ 10 IO 2E8h IRQ 11 Interface Mode Here have 4 option RS 232 Mode RS 422 Mode RS 485 Mode ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual BIOS and Driver 58 Advanced gt IT8783F Super IO Configuration gt Serial Port 3 Advanced NO m Security Save amp Exit Item Specific Help Serial Port 1 Configuration Device Settings IO 3F8h IRQ 4 Change Settings IO 3F8h IRQ 4 Figure 4 9 Serial Port 3 Setup Screen Serial Port Enable or Disable Serial Port Device Setting Current IO address and interrupt resource of Serial Port Change Settings oelect another device setting Here have 4 option IO 3F 8h IRQ 4 IO 2F8h IRQ 3 IO 3E8h IRQ 10 IO 2E8h IRQ 11 IO 2F0h IRQ 6 IO 2E0h IRQ 7 Advanced gt IT8783F Super IO Configuration gt Serial Port 4 Advanced WONN eL Security Save amp Exit Item Specific Help Serial Port 4 Configuration Device Settings IO 3F8h IRQ 4 Change Settings IO 3F8h IRQ 4 Figure 4 10 Serial Port 4 Setup Screen Serial Port Enable or Disable Serial Port Device Setting Current IO
18. In this Getting to Know Your MilPONS 1000 37 case you would connect either pins 1 and 2 or 2 and 3 closed 2 3 ORUGGED SCIENCE MiIPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 38 2 5 1 JP2 LVDS Backlight Power Selection 000000 H OOOOO OO000O0 OO000O0 OOO OOO OOO OOO OOO OOO OOO OOO Q Q OO OO OO OO OO OO OO 00000 000000 000000 Q 00000000000000000000000000000000000 LAN 000000000000000000000000000000000000 0 C C C C C 000000000000000000000000000000000000 00000000000000000000000000000000000 9 O A im o Es E JJ 5 58 8 LAT TS 2 EE B 0000000 D m Lr c 4uiiiiii i ii mm n HE O O E 0000000000 0000000000 ijijiji 0000000000 nido O O o 00000000 O S666 90000000 TS 5 e Qe 00000000 o Je M D O PS o o o E vor 280 C oooo C VON ATA SA 0000 JP1 provides LVDS voltage selection function closing Pin 1 2 is for 3 3V LVDS power input closing Pin 2 3 is for 5V LVDS power input Setting 1 2 3 3V Default OV 2 3 5V Getting to Know Your MilPONS 1000 39 2 5 2 JPA A CMOS Clear Jumper Setting H OOOOO 000000 000000 OO000O0 OOO 000 OOO OOO OOO OOO OOO OOO OO OO OO OO OO OO OO OO 00000 OOOOOO 00000000000000000000000000000000000 200000000000000000000000000000000000 000000 00000 O o9 oO o9 o9 o O o9 oO o9 o9 o O o9 o9 o9 o9 o O o9 o9 o O
19. Intel 825 4L network device Please ensure your LAN port number Install instruction Step1 Find the driver install file e Windows 7 64bit version The network driver location is CD Win7 64bit LanDriver Step2 Execute and install the files Instruction windows will pop up when you start to setup the driver please follow it and complete the setup processes BIOS and Driver 63 Step3 Once you finish the LAN device Driver setup the LAN connection will loss for a while and then restart automatically otep4 If you need active AMT function as well please refer to the section of AMT driver install 4 3 4 Audio Driver Installation This driver will install Realtek High definition device software and Utility Step Find the driver install file The Audio driver location is CD Win7 64bit Audio Step2 Execute the install file and start to install it Step3 Once you finish the Audio device Driver setup please reboot your system all update function will be active on next time into Windows 4 3 5 USB 3 0 Driver Installation This driver will install USB 3 0 device support software Step1 Find the driver install file USB 3 0 driver location is CD Win7 64bit USB3 0 Step2 Execute the install file and start to install it Step3 Once you finish the USB3 0 device Driver setup please reboot your system all update function will be active on next tim
20. PONS 1000 Series GPIO Port E WDT ON OFF and Timer Counter setting General Introduction 1 1 Overview Based on 3 Gen Intel Quad Core i7 Processor 6M Cache up to 3 30 GHz MIIPONS 1000 series integrates 2 GbE LAN 4 GigE PoE ports and one PCle x16 expandable slot With maximum dual channel 16GB ram DVI D HDMI and VGA triple display two 2 5 SATA 6Gp s HDD SSD one SATA 3Gp s SSD HDD supports SATA DOM one of 2 miniPCl express supports SIM card for WiFi 3G GPRS and still keep outstanding thermal design for 25 C to 70 C industrial operating temperature range MIPONS 1000 series provides 2 fully integrated Gigabit Ethernet interfaces for either 1000 Mb s or 10 100 Mb s operation rates by each and jumbo frames up to 9018 bytes Enabling accurate time synchronization wake up function and boot up through the extensible firmware interface PXE MIIPONS 1000 series integrates fully power management function to optimize voltage efficiency Empowering 4 GigE IEEE 802 3at PoE ports MIPONS 1000 series is the ideal option for GigE cameras required efficient power supply and distances connection Improving network traffic load balancing by optimized parallel and pipelined architectures the 2 gigabit Ethernet controllers of MIIPONS 1000 series enables to smooth the network traffic loading for most demanding occasions MilPONS 1000 series is designed for machine vision intelligent automation intelligent manufacturing syste
21. PONS 1000 series real time clock is powered by a lithium battery The battery is Panasonic BR2032 190mAh lithium battery Replacing the lithium battery on your own is NOT recommended If the battery needs to be changed please contact with the Rugged Science RMA service team ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 36 2 5 Main Board Jumper Setting The figure below is the top view of the MiIPONS 1000 series main board which is the main board used in the MIIPONS 1000 series system It shows the location of the jumpers n If o O o o 2 000000 000000 000000 000000 OOO OOO OOO OOO OOO OOO OOO OOO Mani oo 00 oo oo oo 00 LED DL Ld 00000 000000 000000 00000 Q 00000000000000000000000000000000000 O000000000000000000000000000000000000 000000000000000000000000000000000000 00000000000000000000000000000000000 0000000080 c ooo0000000 00000000 00000000 00000000 00000000 00000000 You may configure your card to match the needs of your application by setting jumpers A jumper is a metal bridge used to close an electric circuit It consists of two metal pins and a small metal clip often protected by a plastic cover that slides over the pins to connect them To close a Jumper you connect the pins with the clip To open a jumper you remove the clip Sometimes a jumper will have three pins labeled 1 2 and 3
22. bedded System User Manual BIOS and Driver 56 Advanced KO n Ti TT Security Save amp Exit Item Specific Help SATA Model Selection IDE Serial ATA Port 0 Empty Serial ATA Port 1 WDC WD320 Serial ATA Port 2 Empty Serial ATA Port 3 Empty Serial ATA Port 4 Empty Serial ATA Port 5 Empty Figure 4 6 SATA Configuration Setup Screen SATA Controller s Enables or Disables integrate SATA controller for Storage device use SATA Mode Selection Determines how the SATA transfer mode for operate Here have three option for choice IDE AHCI RAID For the RAID mode operate please see appendix E for detail information Serial Port 0 5 This system offers six SATA port for connection SATA device Advanced gt IT8783F Super IO Configuration gt Serial Port 1 Advanced KO T2 m Security Save amp Exit Item Specific Help Serial Port 1 Configuration Device Settings IO 3F8h IRQ 4 Change Settings 0 3F8h IRQ 4 Figure 4 7 Serial Port 1Setup Screen Serial Port Enable or Disable Serial Port BIOS and Driver 57 Device Setting Current IO address and interrupt resource of Serial Port Change Settings Select another device setting Here have 4 option IO 3F 8h IRQ 4 IO 2F8h IRQ 3 IO 3E8h IRQ 10 IO 2E8h IRQ 11 Advanced gt IT8783F Super IO Configuration gt Serial Port 2 Advanced Me ni eg Security Save amp Exit Item Specific Help Serial Port 1 Configuration Device Settings
23. ction Reg 0x30 is WatchDog ON OFF control WatchDog On set data 0x30 0x01 WatchDog Off set data 0x30 0x00 Reg OxF0 is WatchDog timer counterON OFF control WatchDog counter start set data OxFO 0x02 WatchDog counter start set data OxFO 0x00 Reg OxF1 is WatchDog time out value Reading this register returns the current value in the Watch Dog Counter not the Watch Dog Timer Time out value WatchDog time out value set data OxF1 Appendix B 69
24. d System User Manual Getting to Know Your MilPONS 1000 26 2 4 4 CN10 SATA ll Connector J3 SATA DOM Power Connector on 500 200 900 200 oo Q 00000 00000000000 0000000000000000000 00000000000000000000000000000000000 00000000000000000000000000000000000 O Z ii e Be EI Gut 0 IC E 00 oo0000000 000000000 00000000 00000 o LC O ULL NEN L L O O HIE O O 00000 00000 i 0000000000 i 00000 U 5000000000 U 00000000 OOOOOOOO OOOOOOOO The MIIPONS 1000 series features one SATA II interface while applications need SATA DOM in No mi e me 8 XN 4 GND J 5 RN 6 RXP 7 GND J Getting to Know Your MilPONS 1000 27 DOOOOO 000000 000000 000000 OOO OOO OOO OOO OOO OOO OOO OOO 00000000000 oo oo oo ooj oo oolloo oo L 00000 OOOOOO 000000 Q O Soo 50 0 50 0 50 0 50 0 50 0 50 O 50 0 po D 900 50 0 50 0 30 0 500 5 00 50 0 590 50 0 50 0 50 O 50 0 50 0 50 0 50 6 50 0 900 50 0 50 0 50 0 50 0 50 0 50 0 500 50 0 50 0 E Da ee al nnnnnP 00000000 in pi m The MIIPONS 1000 series is also equipped one SATA DOM power connector It supplies 5V 0 5A max current to the SATA DOM J3 SATA DOM Power Connections ORUGGED SCIENCE MiIPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 100028 2 4
25. d similar electrical pinout assignments on their connectors There was no clear mechanism to distinguish if a mSATA drive or a Mini PCI E device is plugged into the socket until recently that SATA IO issued an ECN change ECN 045 to re define pin 43 on mSATA connector as no connect instead of return current path or GND When an mSATA drive is inserted its pin 43 is no connect and the respective pin on the socket is being pulled up to logic 1 When a Mini PCI E device is inserted its pin 43 forces the respective pin on the socket to ground or logic O ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 30 MilPONS 1000 series is using Pin 43 status designed for switching between mSATA drive and mini PCl e device Status Mini PCl e card mSATA drive CN22 Mini PCle Connector Pin Out Signal me Reserved 52 3 3Vaux 33 PETpO 84 GND CETT PERSTE reserved S 2 6 3 3 3Vaux ERST reserved GND 36 JUSB D 17 Reserved 18 Mechanical eserved BV 9 GND fo Reserved WAKE 33Vaux CN17 Mini PCle Connector Pin Out No Name No Name No Name No Name 7 5 GND 38 JUSB D GND 36 USB_D Mechanical Key GND 116 UIM_VPP 7 CLKREQ 8 UIM PWR 3 6 1 G Z U GND G Z U 37 GND 9 Getting to Know Your MilPONS 1000 31 2 4 7 CN13 GPIO 9 6 oooo C CN13 DOBLE UOOO0000000
26. e Description ERR NoError The function finished execution successfully Please reference to the Appendix error table g Description Get the local DI value Syntax I16 mnet104 read port U16 Offset U8 Val Argument Name Type Description Offset U16 Pointer the access DI port address Val output U8 Return the value of local input interface Return Return Value Description ERR NoError The function finished execution successfully Please reference to the Appendix error table Description Get the local DI value Syntax I16 mnet104 write port U16 Offset U8 Val ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Appendix A 66 Argument Name Type Description Offset U16 Pointer the access DI port address Val U8 Write the value of local input interface Return Return Value Description ERR NoError The function finished execution successfully Please reference to the Appendix error table Appendix A 67 ppendix B GPIO amp WDT Function The GPIO amp WDT are using internal Super IO function However you must entry super l O configuration mode to set it The output port is set as GPIO 1 on CN13 reg index 0x60 The input port is set as GPIO 4 on CN12 reg index 0x62 Super l O special address port Ox2E Super l O special data port Ox2F GPIO Logical device is 0x07 A Entry MB PnP Mode write twice 0x87 value outportb Super l O special address port 0x87 outpo
27. e into Windows ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual BIOS and Driver 64 4 3 6 Storage Support Software Installation Installing the Intel Rapid software This driver will install following features or function properly This function only use on AHCI mode Software panel for SATA device Utilities for RAID volume creating INOILNVO O P C O Step Find the driver install file Intel Rapid software location is CD Win7 64bit Storage Step2 Execute the install file and start to install it Step3 Once you finish the Rapid software setup please reboot your system all update function will be active on next time into Windows 4 3 7 Intel AMT Function Support This driver will install following features or function properly Intel ME Management Engine support Intel AMT software panel SOL Serial on LAN device driver Step1 Find the driver install file The Chipset driver location is CD Win7 64bit LanDriver ME Step2 Execute the install file and start to install it Step3 Once you finish the AMT function setup please reboot your system all update function vvill be active on next time into Windows BIOS and Driver 65 ppendix A Isolating DIO Guide B Description Initialize hardware and resources and get number of functional borads Syntax I16 mnet104 open Argument Name Type Description N C Return Return Valu
28. ed LS traffic on the bus 2 2 3 Dual USB 2 0 The MIIPONS 1000 series comes with 2 USB 2 0 hosts on the front panel The USB interface supports Plug and Play which enables you to connect or disconnect a device whenever you want without turning off the system The hosts can be used for an external flash disk or hard drive for storing large amounts of data You can also use these USB hosts to connect to a keyboard or a mouse The following diagram shows the pinouts for USB1 and USB2 port Pin Number 1 2 B 44 Getting to Know Your MilPONS 1000 7 2 2 4 10 100 1000 Mbps Ethernet Ports lt gt LAN2 ss amp LANT The 10 100 1000 Mbps Ethernet LAN ports 1 and 2 use 8 pin RJ 45 connector LAN1 is equipped with Intel 82579LM for AMT function LAN2 is equipped with Intel 825 4L Using suitable RJ 45 cable you can connect MIIPONS 1000 series system to a computer or to any other piece of equipment that has an Ethernet connection for example a hub or a switch Moreover both of them have Wake on LAN and Preboot Execution Environment capabilities The following diagram shows the pinouts for LAN1 and LAN2 port 4 7 M2P pe MDON 6 ERX MWIN O7 be Mose _ PB MIN The Ethernet ports use standard RJ 45 jack connectors with LED indicators on the front side to show Active Link status and Speed status The LED indicators on the right bottom corners glow a solid green color when the cable is prope
29. h System Date Thu 02 21 2013 00 00 Access Level Administrator Figure 4 2 BIOS Main Screen System Time Date Press TAB key to switch sub items of value Then press key or key number key for modify value 4 1 2 Advanced Function Advanced Me nien Security Save amp Exit Item Specific Help ACPI Settings Enable Hibernation Enabled Figure 4 3 ACPI Setting Setup Screen Enable ACPI Auto Configuration This system support ACPI function as auto process You should Enable Disable that depend as your O S BIOS and Driver 55 Advanced KO T2 Tm Security Save amp Exit Item Specific Help Configuration Current Status Information SUPPORT TURNED OFF Figure 4 4 Trusted Computing Setup Screen Security Device Support Enables or Disables BIOS support for security device O S will now show Security Device TCG EFT protocol and INT1A interface will not be available Current Status Information Show as below option SUPPORT TURNED OFF SUPPORT TURNED ON Advanced WONNA Security Save amp Exit Item Specific Help CPU Configuration Intel R Core TM i7 3610QE CPU 2 30GHz Inter Virtualization Technology Disable Figure 4 5 Trusted Computing Setup Screen Intel Virtualization Technology For Virtualization Application or platform usage when enabled a VMM can utilize the additional hardware capabilities provided by Vanderpool Technology ORUGGED SCIENCE MilPONS 1000 Em
30. he SODIMM module and insert it to the SODIMM Socket As it s firmly contacted with socket connectors press it down until the clamps of the socket snap into the latching position of SODIMM module 3 2 Install HDD Step1 Put the MiIPONS 1000 series upside dovvn on a flat surface First to loose the front panel screw and the rear panel screw by bare hands and use a Philips screwdriver to loose 4 M3 flat head screws on the back panel Step2 Remove the back panel and you can see a SATA cable and DDR3 SODIMM socket exposed System Setup 45 Find the M3 screws 8pieces in the accessory box And prepare one SSD or HDD by your own Place the HDD into the bracket and gently push it down to make it contact with thermal pad Use a Philips screwdriver to fix the HDD with four M3 screws otep5 Pull out the SATA cable inside the chassis and connect it to HDD ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual System Setup 46 3 3 Install MiniPCle Cards Step Put the MIIPONS 1000 series upside down on a flat surface First to loose the front panel screw and the rear panel screw by bare hands and use a Philips screwdriver to loose 4 M3 flat head screws on the back panel There are 2 Mini PCle sockets on the main board Choose one of Mini PCle socket to put your mini PCle card in to lock your mini PCle card 3 fi
31. ine 11 ms Duration w SSD According to IEC60068 2 27 MC CE FCC RoHS EN50155 amp EN50121 3 2 m ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Product Introduction 2 1 2 2 Specifications of MIIPONS 1000 3 Generation Intel Quad Core i7 i5 i3 Ivy Bridge Processors 6M Cache up to 3 30 GHz Intel QM77 SIO I O Ports 4 USB 3 0 2 USB 2 0 2 Internal USB 2 0 S C SB 4 USB 3 0 2 USB 2 0 2 Internal USB 2 0 Isolated DIO 8 DI 8 DO 5V 24V Input Optional LED Power Suspend HDD CFast and and WDT LEDs GPIO 16 GPIO P CI 1 Slot for PCI Expansion Card Mini PCle 1 miniPCle Socket PCle USB SIM Card Socket Optional with mSATA 1 miniPCle Socket PCle USB Optional with mSATA JST Connector 1 Internal 6 pin Internal USB 2 0 Chipset Intel GMA HD 4000 Triple Independent Display Display Memory Shared Memory Up to 1 7GB DB 15 VGA 1920 x 1200 Max DVI D 1920 x 1200 Max Display Port 1 2560 x 1600 Max Display Port 2 1920 x 1200 Max 5 D o O D LVDS Dual Channel 24 bit 1920 x 1200 Max Storage 1 SATA II 3Gbps Support Horizontal Type SATA DOM 2 SATA II 3Gbps Optional Audio Audio Codec Audio Interface Realtek ALC892 5 1 Channel HD Audio Line In Line Out Mic In Front Audio Header LAN1 Intel 82579LM Gigabit LAN Wake on LAN PXE Support LAN2 Intel 82574L Gigabit LAN Power over Ethernet AN3 LANA ANS AN6
32. ion of Intel Chipset Components in the Device Manager Install instruction Step1 Find the driver install file e Windows 7 64bit version The Chipset driver location is CD Win7 64bit ChipsetDriver Step2 Execute and install the files which matches your operation system Instruction windows will pop up when you start to setup the driver please follow it and complete the setup processes Step3 Once you completed the Intel Chipset Driver setup please reboot your system all update function will be active on next time into Windows ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual BIOS and Driver 62 4 3 2 Intel HD 4000 Graphics Driver Installation This driver will install following features or function properly Display serive High definition Audio support Install instruction Step1 Find the driver install file e Windows 7 64bit version The Graphics driver location is CD Win7 Y64bit VGADriven otep2 Execute and install the files Instruction windows will pop up when you start to setup the driver please follow it and complete the setup processes otep3 Once you completed the HD Graphics Driver Driver setup please reboot your system all update function will be active on next time into Windows 4 3 3 Network Device Driver Installation This driver will install following features or function properly LAN 1 Intel 82579LM network device LAN 2 LAN 6
33. iscellaneous port B A oo0000000 goo0000002 00000000 J4 Miscellaneous Pin Header 4 PWROK 100MS N 6 FP_PWR_BTINN 8 GND Getting to Know Your MilPONS 1000 21 Power Button 2 4 2 CN15 CN20 J2 LVDS 0000000000 Ll 00000 000000 000000 Q 0000000 000000000 0000000000000000000 00000000000000000000000000000000000 00000000000000000000000000000000000 El S DDD 00000000 200000000 tL 000 l UU LLL mm mani SEE one ZAN 9 TOR 22090 QooooD O The MilPONS 1000 series supports dual channel 24 bit LVDS panel up to 1366x768 pixels Definition No CN15 Channel A 3 PANEL VDD PANEL VDD 3 3V or 5V by jumper 3 3V or 5V by jumper 6 LA DATAON B DATAON 7 J LADATA3N LB DATASN P PSavwsavbyiumpe G33VarsSVbympe 3 3V or 5V C jumper 3 3V or 5V E eeen jumper 9 GND 6ND on ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 22 CNT5 Channel A L L Pin 6 PANEL BACKLIGHT PANEL_BACKLIGHT 12V 12V P LA DATA2 P LB DATA2 P 8 PANEL BACKLIGHT PANEL BACKLIGHT 12V 12V LA DATA2 N LB DATA2 N GND A CLKN LB CLKN 00000 000000 000000 Q 00000000000000000000000000000000000 00000000000000000000000000000000000 00000000000000000000000000000000000 m 00000000 00000000 OO OOOOOOOO Getting to Kno
34. m automation networking communication IOT Internet of Things and process control applications Product Introduction 1 1 2 Product Specification 1 2 1 Specifications of MIIPONS 1100 3 Generation Intel Quad Core i7 i5 i3 Ivy Bridge Processors 6M Cache up to 3 30 GHz Intel QM77 SIO I O Ports 3 COM RS 232 1 COM RS 232 485 422 USB Isolated DIO 8 DI 8 DO 5V 24V Input Optional LED Power Suspend HDD CFast and and WDT LEDs GPIO 16 GPIO PCle 1 Slot for PCle x16 Expansion Card 1 miniPCle Socket PCle USB SIM Card Socket Optional with mSATA Mini PCle 1 miniPCle Socket PCle USB Optional with mSATA JST Connector 1 Internal 6 pin Internal USB 2 0 Chipset Intel GMA HD 4000 Triple Independent Display Display Memory Shared Memory Up to 1 7GB Interface DB 15 VGA 1920 x 1200 Max DVI D 1920 x 1200 Max Display Port 1 2560 x 1600 Max Display Port 2 1920 x 1200 Max LVDS Dual Channel 24 bit 1920 x 1200 Max Storage 1 SATA II 3Gbps Support Horizontal Type SATA DOM 2 SATA II 3Gbps Optional Audio Audio Codec Audio Interface Realtek ALC892 5 1 Channel HD Audio Line In Line Out Mic In Front Audio Header LAN1 Intel 82579LM Gigabit LAN Wake on LAN PXE Support LAN2 Intel 82574L Gigabit LAN Power over Ethernet AN3 Gigabit IEEE 802 3at 25 5W 48V PoE Ports by Intel 82574L with Power On Off Control LAN4 Gigabit IEEE 802 3at 2
35. monitor image remains clear be sure to tighten the monitor cable after connecting it to the MilPONS 1000 series The VGA output mode supports up to 1920x1200 resolutions The pin assignments of the VGA connector are shown below Pin Description No 1 Red Color Signal 2 Green Color Signal 3 Blue Color Signal 10 6 VGA Detect 15 11 VCC 15 DDC CLK DDC DATA ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 10 2 2 8 PWR and HDD LED Indicators s LAN1 Yellow HDD LED A hard disk CFast LED If the LED is on it indicates that the system s storage is functional If it is off it indicates that the system s storage is not functional If it is flashing it indicates data access activities Green Power LED If the LED is solid green it indicates that the system is powered on 2 2 9 CFast Card ss LANT The MIIPONS 1000 series system comes with a CFast socket on the front panel for Type l Type ll Compact Flash card It is implemented by a SATA II Port from QM77 PCH Be sure to disconnect the power source and unscrew the CFast socket cover before installing a CFast card The ECS 7800 PoE does not support the CFast hot swap and PnP Plug and Play functions It is necessary to remove power source first before inserting or removing the CFast card The following table shows the pinouts for CFast port Pin No Description Pin No Description Pin No
36. n Quad Core i7 i5 i3 Fanless Embedded System with 6 Gigabit Ports 4 PoE amp 1 PCI Expansion Slot Optional Accessories Part Number Description M340S W28M1 DDR3 4GB 1333 1066MHz RAM Wide Temp 40 C 85 C KVR1333D3S9 8G Kingston DDR3 8GB PC1333 RAM KVR1333D3S9 4G Kingston DDR3 4GB PC1333 RAM PWA 120WM4P 120W 24V 90VAC to 264VAC power adapter SCSI 20P 100 20 pin SCSI Cable 1M TMB SCSI 20P Terminal Board with One 20 pin SCSI Connector and DIN Rail Mounting WiFi Module Intel MiniPCle WiFi Module with Antenna Table of Contents Declaimer Declaration of Conformity Copyright and Trademarks FCC CE Order Information Optional Accessories General Introduction 1 1 Overview 1 2 Product Specification 1 2 1 Specifications of MiIPONS 1100 1 2 2 Specifications of MIIPONS 1000 1 3 Supported CPU List 1 4 Mechanical Dimension Getting to Know Your MilPONS 1000 2 1 Packing List 2 2 Front Panel I O Functions 2 2 1 Audio Jacks 2 2 2 Dual USB 3 0 2 2 3 Dual USB 2 0 2 2 4 10 100 1000 Mbps Ethernet Ports 2 2 5 Dual Display Port 2 2 6 DVI D HDMI Connector 2 2 7 VGA Connector 2 2 8 PWR and HDD LED Indicators 2 2 9 CFast Card 2 2 10 Power Button 2 2 11 Reset Tact Switch 2 3 Rear Panel I O Functions 2 3 1 DC In 6 36V Mini DIN or Power Terminal Block 2 3 2 Remote Power On Off Switch 2 3 3 Serial Port COM2 2 3 4 Serial Port COMI COM3 amp COMA 2 3 5 Isolated 8 DI 8 DO 2 3 6 POE Power over Ethernet Ports
37. plies one Intel 82574L Gigabit Ethernet controller and independent PCI express interface to connect with multi core processor for network and data transmit optimization Only when PoE port starts to supply power to power devices the dedicated LED will be light on ORUGGED SCIENCE MiIPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 18 2 4 Main Board Expansion Connectors The figure below is the top view of the MilPONS 1000 series main board It shows the location of the connectors o o CN13 x H OOOOO 000000 H OOOOO 000000 OOO OOO OOO OOO OOO OOO OOO OOO tono oo ool oo ooj oo oo OO 0000000000 000000 000000 0000 Q 00000000000000000000000000000000000 00000000000000000000000000000000000 O00000000000000000000000000000000000 Q a CN7 CN10 8 SR a O Boc9oc O JO HGD O m uiInIn 0000000000 0000000000 0000000000 0000000000 Figure 2 3 1 Internal Connectors and Jumpers Getting to Know Your MilPONS 1000 19 The figure below is the bottom view of the MilPONS 1000 series main board md Qo o Q 099990 O OO OO OO at Ye OOOOO OOOO O Ho O 0000 C 00000 So e i 00000 Secas O 00000 O O O O Q Q Q e O OO O 9 o 0000 C OSS o o o o o o o o O QUO 00000 e o o 0 6 6 o 6 S o Q O o 000000 000000 000000 000000 OOO 000 000 000 000 000 000 000 OO OO OO OO OO OO OO OO ocu C co do o9 9o o9 9o o9 9o o 99 98 o9 9o o9 9o o9 9o o9 9o On 5 CPU Socket
38. rly connected to a 100 Mbps Ethernet network The LED indicator on the left bottom corner will flash on and off when Ethernet packets are being transmitted or received The LED indicators on the right bottom corners glow a solid orange color when the cable is properly connected to a 1000 Mbps Ethernet network The LED indicator on the left bottom corner will flash on and off when Ethernet packets are being transmitted or received 1 8 ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 8 10 Mbps 100 Mbps 1000 Mbps Right Bottom off oolid Green oolid LED Orange Left Bottom Flash Yellow Flash Yellow Flash Yellow LED 2 2 5 Dual Display Port Each digital port is capable of driving resolutions up to 2560x1600 at 60 Hz through Display Port 2 2 6 DVI D HDMI Connector The DVI D connector on the front panel supports both DVI and HDMI operation mode This connector can either output DVI signals or HDMI signal The DVI output mode supports up to 1920x1200 resolutions and HDMI output mode supports up to 1920x1200 resolutions The DVI or HDMI mode is automatically selected according to the display device connected You shall need a DVI D to HDMI cable when connecting to a HDMI display device Getting to Know Your MilPONS 1000 9 2 2 7 VGA Connector The MIIPONS 1000 series comes with a DB15 female connector on the front panel to connect a VGA monitor To ensure that the
39. rmly Then you can re screw 4 the back panel as the first System Setup 47 3 4 Install SATA DOM otep1 Put the MIIPONS 1000 series upside down on a flat surface First to loose the front panel screw and the rear panel screw by bare hands and use a Philips screwdriver to loose 4 M3 flat head screws on the back panel Step2 ORUGGED SCIENCE MiIPONS 1000 Embedded System User Manual Preparing your SATA DOM and finding a SATA DOM connectors on the main board System Setup 48 E Selecting one of the SATA i DOM connector and plug in your SATA DOM Then you can re screw the back panel as the first step System Setup 49 3 5 Install PCI or PCle Card Step1 Put the MIIPONS 1000 series upside down on a flat surface First to loose the front panel screw and the rear panel screw by bare hands and use a Philips screwdriver to loose 4 M3 diii flat head screws on the back LARDO go h panel Step2 There is one PCI PCle Socket on the main board Remove the PCI PCle dummpy bracket ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual System Setup 50 Step4 Insert the PCle PCI card right on the socket Then you can re screw the back panel as the first step System Setup 51 3 5 Mount Your MIIPONS 1000 series MIIPONS 1000 series is shipped with wall mount brackets You can mount your MilPONS 1000 series on the wall by following the steps listed belo
40. rtb Super l O special address port 0x01 outportb Super l O special address port 0x55 outportb Super l O special address port 0x55 B Located on Logical Device 7 jwrite 0x07 on Reg 0x07 this setup must follow Step A that can be workable outportb Super l O special address port 0x07 outportb Super l O special data port 0x07 C Access the Super I O Register Base control for write Super I O register outportb special address port Register Index outportb special data port update value Base control for read Super I O register outportb special address port Register Index inportb special data port It will return a BYTE value D Start to Access the MiIPONS 1000 Series GPIO Port Please refer to source code for set data and get data function Write data to GPO output port set data Register Index update value example unsigned char data 0x82 set data OxE5 data Set bit 7 amp bit 1 of GPO output port as High level another bit is Low ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual App ndix B Please refer to source code for set_ data and get_ data function Read data to GPl input port get data Register Index It will return a BYTE value example unsigned char data get data OxF1 data Get GPl input port status on input data variable E WDT ON OFF and Timer Counter setting Refer to GPIO setting of Step A and B located Logical 0x08 for WDT fun
41. ss A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense CE The product s described in this manual complies with all applicable European Union CE directives if it has a CE marking For computer systems to remain CE compliant only CE compliant parts may be used Maintaining CE compliance also requires proper cable and cabling techniques Copyright and Trademarks This document contains proprietary information protected by copyright All rights are reserved No part of this document may be reproduced by any mechanical electronic or other means in any form without prior written permission of the manufacturer Company product names mentioned herein are used for identification ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual iv Order Information MiIPONS 1100 Intel 3 Gen Quad Core i7 i5 i3 Fanless Embedded System with 6 Gigabit Ports 4 PoE amp 1 PCle x16 Expansion Slot MiIPONS 1000 Intel 3 Ge
42. the power is supplied properly the Power LED will light up a solid green 80V power surge protection is design in in LTC4356 Grounding and write routing help limit the effects of noise due to EMI Run the ground connection from the ground screw to the grounding surface prior to connecting the power See the figure shown below for the location of the earth ground on the terminal block power connector Connect the earth ground wire to an appropriate grounded metal surface 2 3 2 Remote Power On Off Switch It is a 2 pin power on or power off switch through Phoenix Contact terminal block You could turn on or off the system power by using this contact This terminal block support dual function of soft power on power off instant off or delay 4 second and suspend mode Getting to Know Your MilPONS 1000 13 2 3 3 Serial Port COM2 PoEEMO PoE POEMA m 8 8 O 2199 Serial port 2 can be configured for RS 232 RS 422 or RS 485 with auto flow control communication Serial Port 2 default setting is RS 232 if you want to use RS 422 or RS 485 you can find the setting in BIOS COM2 The ID x are shown in the following table Port dn Wire Wire 3 Wire 1 DCD TXD TXD DATA 2 RXD_ TXD TXD DATA DOR Or Le 4 DTR RXD JRXD 5 ND GND GND GND GDS les T eee BO VERS lemes CIS ee SI TG EE ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 10
43. tting AT Mode ATX Mode Default RUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 42 2 5 5 JP1 PCle Bifurcation Jumper Setting 00000 000000 000000 Q 0000000000 0000000000000000000000000 00000000000000000000000000000000000 00000000000000000000000000000000000 Br LI ER E ue Leal AES I nn mmmnnmmn Coca EU es H E OO000000 00000000 L b a ES EES EES ee NHI LLULL 00000 O 00000 5500050008 00000 0 0000000000 0 Q 0000000000 il Of PCle Port bifurcation Straps Default x16 Device 1 functions 1 and 2 disabled 10 x8 x8 Device 1 functions 1 enabled CFG 6 5 function 2 disabled 01 Reserved device 1 functions 1 disabled function 2 enabled 00 x8 x4 x4 Device 1 functions 1 and 2 enabled 2 4 1 3 x16 Default 2 4 3 5 x8 x8 4 6 1 3 4 6 3 5 Getting to Know Your MilPONS 1000 43 System Setup 3 1 Install DDR3 DDR3L SODIMM Modules Step1 Step2 ORUGGED SCIENCE MiIPONS 1000 Embedded System User Manual Put the MIIPONS 1000 series upside down on a flat surface First to loose the front panel screw and the rear panel screw by bare hands and use a Philips screwdriver to loose 4 M3 flat head screws on the back panel Remove the back panel and you can see a SATA cable and DDR3 SODIMM socket exposed System Setup 44 Tile t
44. w Step1 Put the MIIPONS 1000 series upside down on a flat surface Use a Philips screwdriver to loose screw on the back side otep2 Find your wall mounts brackets 2 pieces in the accessory box Step3 Fix two wall mount brackets to the chassis with four M4 screws using a Philips screwdriver ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual System Setup 52 Installation Method 1 Installation Method 2 System Setup 53 BIOS and Driver 4 1 BIOS Settings The board uses UEFI BIOS that is use Serial Peripheral Interface SPI Flash The SPI Flash contains the BIOS Setup program POST the PCI auto configuration utility LAN EEPROM information and Serial port support The BIOS setup program is accessed by pressing the Del key after the Power On Self Test POST memory test begins and before the operating system boot begins The menu bar is shown below Advanced Chipset Boot Security Save amp Exit Figure 4 1 BIOS Menu Bar ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual BIOS and Driver 54 4 1 1 Main Menu Advanced Chipset Boot Security Save amp Exit BIOS Information Item Specific Help BIOS Vendor American Megatrends Core Version 4 6 5 3 Compliancy UEFI 2 3 PI 1 2 Project Version 1APTJ 0 24 x64 Build Date and Time 01 24 2013 15 47 32 Processor information Brand String Intel R Core TM 17 3610 System Language Englis
45. w Your MilPONS 1000 23 The LCD inverter is connected to J2 via a JST 7 pin 2 5mm connector to provide 5V 12V power to the x display Am 6 GND J X ORUGGED SCIENCE MilPONS 1000 Embedded System User Manual Getting to Know Your MilPONS 1000 24 2 4 3 CN7 CN8 SATA3 amp CN11 SATA Power Connector on 200 50 O 50 0 50 0 0 0 Q LAN 000000000000000000000000000000000000 00000 000000000000000000000000000000000000 00000000000000000000000000000000000 00000000000000000000000000000000000 R O Q 00000000 HE oo0000000 0nnnnP Jo Ham EH AT E 00000 00000000 00000000 00000000 The MilPONS 1000 series features 2 high performance Serial ATA Ill interfaces that ease cabling to hard drives or SSD with thin and short cables while application need larger storage capacity Getting to Know Your MilPONS 1000 25 DOOOOO 000000 000000 000000 OOO OOO OOO OOO OOO OOO OOO OOO 00000000000 oo oo oo aol oo oolloo oo LI 00000 OOOOOO 000000 Q 0000000 000000000 00000000000000000000 00000000000000000000000000000000000 00000000000000000000000000000000000 iS 8 8 O O IE 8 O n00 7000030 a O nnnnnP l e The MIIPONS 1000 series is also equipped one SATA power connector It supplies 5V 2A max and 12V 1A max current to the hard drive or SSD CN11 SATA HDD Power Connections ORUGGED SCIENCE MilPONS 1000 Embedde

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