CS999 + Numeric stop
Contents
1. internal rebate and external outside of frame measures unless the external dimension is locked see Parameters section page 10 The dimensions are computed for 45 version for 999 The numeric stops QUICK or SMART coming with a 999 MA multi angled need to be informed of the cutting angle of the saw press the 45 key on screen to change it to 30 6 sided frames or 22 5 8 sided frames Note the angle changes on the 999 MA saw and on the numeric stop are independent from each other The machine features a cut counter which is incremented each time the blades START a cut To reset to 0000 touch the CUT key This does not reset the general counter to 00000000 dis played on the first screen at start up If STOP OFF is pressed red rotating locking mushroom button the stop returns to its point of origin after unlocking Any mouldings present must be removed If a dimension beyond the stop limits is entered it is automatically reset to the limit position 8 STANDARD SIZES F epe The 999 Quick Stop Smart Stop can also mR store 80 standard frames identified only by SLE ay h Fo Le ag REL their length and width dimensions The standard frame menu is accessed either via the Main menu or via the Execution menu 35507 o EEEN There are 5 pages of 16 standard sizes All WAE ao 20 e JE Size an ic the dimensions can be reprogrammed using eae i caper te the numeric keypad _2. 2 and so on for the other screws up to the end of the NS Lining up the stops Pass the thread under the head of the NS against the inner face of the guide GB Put in one screw and two nuts at one end of the thread looped and hook to the left tip of the left extension stop Repeat for the other end of the thread Adjust the length of the thread so as to create tension when it is hooked to the right tip of the NS guide Increase the tension in the thread by tightening the nuts with a 10mm open end wrench Proper adjustment 1 The thread is stretched uniformly on the right and left stops 2 There is no gap in the STOP MACHINE joint J If this is not the case move the NS sideways until the thread is fully stretched on the two stops and the gap in joint J disappears Perpendicular level base Horizontal L Tale o level L Mise a niveau With a 19mm open end wrench adjust the NS levels in relation to the machine table by screwing and unscrewing nut EH of the NS feet Check the levels with a ruler After adjusting level alignment tighten the nuts of bracket E permanently 10mm tubular socket wrench 5mm hex head key Remove the alignment thread Insert the plug at the end of the section CONNECTING THE NUMERIC STOP The NS has 3 DIN plugs to be connected to the machine above the front right hand foot 1 2 3 MALE FEMALE FEMALE DIN4 DIN 5 DIN 5 USING THE 999 QUICK SMART STOP The operatio
3. 7 A frame is executed by touching its key the execution screen err appear allowing oniy the length and width values of the standard frame to be adjusted This allows standard frames to be combined with the SMART STOP measuring function or a stored file MENU MAINTENANCE PARAMETERS RESET MEASI RER F e 4 Geet sto gii AEDES ie sy Y 1 Ji n D l oe BE 3 In the main menu touch MAINTENANCE C oe J to access the parameters page 2 7 Je et is ah IL 30000 EAN 4 All the values can be modified There is no need to switch off the power for the new values to be acknowledged RESET MEASURER Press the measurer button and this key simultaneously to reset the meas urer origin 1f it is incorrectly set Beware Take care to remove any moulding which could have stayed on the cutting table near the left hand horizontal presser STANDARD PLAY Type the play value allowance you wish to add automatically for internal dimension positioning e g 1 5 mm STOP MECHANICAL OFFSET Dimension at which the automatic stop is initialised each time the power is switched on and the EXECUTE key is touched for the first time This dimension can be checked by cutting a moulding at 45 and measuring its thickness without rebate If necessary this dimension can be adjusted each time a stop or coder is removed In this case check that the stop initialises approximately 2 3 cm beyond the proximity detector of the origin take up ar
4. 715010 iS Cassese CS 999 QUICK SMART STOP Lb yy IF LF fie Technical and User Manual 04 2006 Cassese Communication CS 999 QUICK SMART STOP TECHNICAL DATA DIAGRAM PROGRAM UNPACKING ASSEMBLY THE NUMERIC STOP ADJUSTEMENT OF THE NUMERIC STOP CONNECTING THE NUMERIC STOP USING THE 999 QUICK SMART STOP THE TOUCH SCREEN SMART STOP REBATE BOTTOM THICKNESS MEASURER CREATING MODIFYING DELETING A FILE EXECUTING A FILE STANDARD SIZES MENU MAINTENANCE PARAMETERS SPARE PARTS LISTS amp DRAWINGS Cassese Communication 11 2001 10 TECHNICAL DATA Dimensions length 2750 mm width 460 m height 960 mm Power supply distributed from the saw 999 380 V 220 V Triphas 50 60 Hz Automatic stop measuring function See diagram below Thickness measurement without rebate Max moulding thickness check 83 mm inter Options Length measurement greater than 1994 mm on request Bar code scanning PC connection Moulding width mini 10 inter 2160 maxi c 100 mini avec moulure 10 a5 E _ Ne MOULDING CUTTING PLANE Moulding width maxi 83 inter 1994 maxi with moulding 83 90 mini with moulding 83 fog o0 MOULDING CUTTING PLANE PROGRAM OF QUICK SMART STOP CS 999 STANDARD PLAY STOP OFFSET LOCK EXT DIMENSION MAIN MENU MAINTENANCE STANDARD SIZES ARTICLES FILE cn INCREASE PLAY CREATE MODIFY ERAS
5. E DIMENSIONS ARTICLES LIST MOULDING WIDTH FRAME WIDTH ARTICLE TO CREATE FRAME LENGTH MARIE LOUISE FUNCTION ARTICLE S SPECIFICATION 1 UNPACKING THE NUMERIC STOP NS Open the crate and put the NS foot stand into an upright position With a 4mm hex head key unscrew the 4 screws of the 2 foot stand locking plates P1 and P2 Push P1 and P2 right back with a mallet then slide them down to the bottom of each foot Retighten the 4 screws of plates P1 and P2 With a 5mm hex head key unscrew V1 and V2 and put the NS feet in the outside position as shown in figures 3 and 4 ASSEMBLY OF THE NUMERIC STOP NS The NS can only be assembled after the CS 999 has been made level on the ground The right hand extension and its support bracket have been dismantled and the 2 frame fastening screws are used THE FOLLOWING PROCEDURE REQUIRES AT LEAST TWO PEOPLE TO CARRY IT OUT Put wedge E in place on the frame and screw it in using the 2 frame fastening screws Take the NS out of the crate and turn it over Place the bed of the NS on bracket E and screw them together 10mm long tubular socket wrench 5mm hex head key without tightening with the 2 screws 2 washers and 2 nuts provided ADJUSTMENT OF THE NUMERIC STOP NS Slide the NS head towards the cutting table and position plate GA right next to screw VB1 see fig 4 PR reference posi tion Tighten screw VB1 with a 4mm hex head key Repeat for the following screw VB
6. ct the stop position 6 CREATING MODIFYING DELETING A FILE Starting from the main menu press the FILES menu The files sub menu appears MAIN MERNI ARTICLES FILE ESECUIE Create Modify Erase Free memory xxx 800 All the submenus of CREATE MODIFY DELETE contain a FILE LIST key which will provide a list of files already saved Touch CREATE then type the reference of your file 8 digits max using the numeric key pad A ARTICLE MENU NUMBER TQ CREATE i 7 fr i Led k an i hom Touch the validation key The message PLEASE WAIT appears for about 1 2 second then the file data screen appears You can modify any of the values using the numeric keypad All the values entered must be validated immediately by touching the f key to move from one value to another _ E MOULDING WIDTH EXTERNAL DIMENSION INTERNAL DIMENSION Once the values have been entered you can use the OK key to validate the file or choose not to validate it and return to the file menu using the RET key Likewise from the file menu screen you can modify an existing file delete a file or view the file list The files are not necessarily arranged in chronological entry order A deleted file is in fact a file with values set to 0000 this programme function is also found on models CS4095 CS2095 EXECUTING A FILE In the main menu touch EXECUTE If the stop is not yet initialised it will return
7. ea Modify the offset value allows you to correct directly the stop s position hence to compensate a possible measuring mistake LOCK EXT SIZE Type the value 1 if you do not wish the operator to be able to work with external dimensions the INTER EXTER keys will be disabled To release type the value OQ PIN CODE Reserved for maintenance
8. le languages ra k lia a A E siei E 3 UT SINT TEN ANCE When the screen is touched the main menu appears SMART STOP REBATE BOTTOM THICKNESS MEASURER Switch the machine on by setting the main switch to ON see page 4 If you are using the SMART STOP the following warning message appears if the measurer button MP is pressed E ra E ri y E PF I 1 T a i P i hee a _GEAICKNESS papers SIAR E inidan Ly are ra s hee TET EA A x F Pi 5 n LLLA i i a es oe i L Measure button on mac shine e s button same time gt In this case you will need to remove any panei and let the measurer position itself against the fixed rule G Now still keeping the measurer button pressed down touch the RESET MEASURER screen key gt If you make a mistake e g a moulding was still in place you can start the procedure again via the MAINTENANCE menu see page10 Once the measurer origin is set put the moulding on the table in front of the left hand vertical presser and against the moulding guide rebate towards blades The execute screen will appear when the measurer button is touched i SIZES _J STANDARD SIZES The moulding measurement will be displayed in the MEASUREMENT key 032 1 for example The measurement is validated by touching the MEASUREMENT key and it will be used to compute the required position if we work with internal size With external size the moulding width doesn t affe
9. n of the stop has almost no effect on saw operation The only signals exchanged are Disabling stop movement if the blades are moving forward Rebate bottom measurement pushbutton Smart Stop Rebate bottom measurement coder value Smart Stop The 999 Quick Stop Smart Stop can store 800 files comprising An 8 digit reference Moulding rebate bottom thickness accuracy 1 10th mm Frame width accuracy 1 10th mm Frame length accuracy 1 10th mm Dimension position Internal or external Nota En fonction de la forme et des d fauts de la moulure la pr cision de largeur sera de 0 5 The 999 Quick Stop Smart Stop can also store 80 standard frames identified only by their length and width dimensions Using the touch screen The 999 Quick Stop Smart Stop is equipped with an intuitive touch screen for man machine dialogue The operating principle is the same as for the other machines in the range 4095 3099 2095 The screen only displays the information required and the keys represent the only possible choices This makes it much simpler to use as the user 1s guided When the numeric keypad appears any values changed must be validated ir J If the terminal detects a problem the corresponding message is displayed until the problem is remedied e g STOP OFF etc At start up the initialisation screen appears programme version screen version number of cuts distance travelled and choice of availab
10. to its origin point stop offset This will be the one and only time that automatic initialisation occurs after switching on after this the position is set automatically The first execution screen is then displayed GI VE EFEC 7 ANDARD Si sl as The file parameters displayed in this screen m i are the last parameters created modified listed or executed This means that after a machine power failure you do not need to re enter a reference before resuming work Also you can list the file that you are inter ested in and then execute it without having to call up its reference You can call up a reference for execution via the FILE key You can modify the execution pa rameters by touching GIVE SIZES or STD SIZES This does not alter the saved parameters but only those that are executed In every case The dimension depends on the moulding thickness and the dimension position Internal or Ex ternal If the dimension is INTERNAL the standard play allowance is automatically added see how to set this play in Parameters section page 9 The play for the cut to be made can be modified by pressing the ADD PLAY key on the screen The minimum and maximum measure capacities depend on the moulding thickness and the dimension position internal external Use the dimension keys that are shown next to the length L and width W of the frame to switch from short to long dimension Use INTER EXTER to switch your choice between
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