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1. MODEL GS2 47P5 Input Specification gt INPUT 380 480V 50 60Hz 3ph Output Specification ourPur 0 480v 7 5hp 13Amps goKva NEZ YS C Je Output Frequency Range gt FREQUENCY RANGE 0 1 400Hz IND CONT EQ Serial Number GS2 47P5 T101001 575V models are NOT CE compliant Barcode Automationdirect com Inc Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual l 1 3 Chapter 1 Getting Started External Parts and Labels A a e AUTOMATION SS ke so 6 Nameplate Label Mounting Screw Holes Ventilation Slots Upper Cover Digital Keypad Lower Cover DIP Switches Input Power Terminals Do not connect AC power to output terminals T1 T2 T3 Do not inspect components until LEDs are turned off for at least 1 min Control Input Output Terminals Output Power Terminals Do not connect AC power to output terminals T1 T2 T3 Do not inspect components until LEDs are turned off for at least 1 min N OW SW NN E a a a 1 4 GS2 Series AC Drive User Manual Chapter 1 Getting Started ee GS2 AC Drive Specifications 115V Class Model Name GS2 xxx 10P2 10P5 11P0 0 25 0 5 1 0 kW 0 2 0 4 0 75 Rated Output Current A 1 6 2 5 4 2 Maximum Output Voltage Three phase 200 to 240V x2 of input voltage Rated Output Frequency 0 1 to 400 Hz Rated Voltage Frequency Single ph2. APTER GETTING STARTED In This Chapter Manual Overview 02 cee eee eee eees 1 2 Overview of this Publication ssssssssaaeaaaa anne 1 2 Who Should Read This Manual 5 6s cesse8d24ss0 48 4een eee 1 2 Supplemental Publications ps600c2esgeduse deeeeoewsdandas 1 2 Technical SUpport a a ke ierectetwataac ana erene kW RNA a Rhea ieee 1 2 Special SYMDOIS komen maa eer eo eens SiEEee ieee as 1 2 GS2 AC Drive Introduction 1 3 Purpose of AC DINGS c40qnppevse eee aed hae oa gan een 1 3 Unpacking eers sanna EOR ENS Swe eS AEEA 1 3 Model Explanation 6a utedcesoate acure anana 1 3 Nameplate Information 2 42394 4044640 deceeedawe eet ewes 1 3 External Parts and Labels 235sr0sc00eresee nnna 1 4 GS2 AC Drive Specifications 1 5 Chapter 1 Getting Started ET Manual Overview Overview of this Publication The GS2 AC Drive User Manual describes the installation configuration and methods of operation of the GS2 Series AC Drive Who Should Read This Manual This manual contains important information for those who will install maintain and or operate any of the GS2 Series AC Drives Supplemental Publications The National Electrical Manufacturers Association NEMA publishes many different documents that discuss standards for industrial control equipment Global Engineering Documents handles the sale of NEMA documents For more information you can contact Global Engineer
3. GS2 AC Drive Introduction Purpose of AC Drives AC drives are generally known by many different names Adjustable Frequency Drives AFD Variable Frequency Drives VFD and Inverters Drives are used primarily to vary the speed of three phase AC induction motors and they also provide non emergency start and stop control acceleration and deceleration and overload protection By gradually accelerating the motor drives can reduce the amount of motor startup inrush current AC drives function by converting incoming AC power to DC which is then synthesized back into three phase output power The voltage and frequency of this synthesized output power is directly varied by the drive where the frequency determines the speed of the three phase AC induction motor Drive Package Contents After receiving the AC motor drive please check for the following e Make sure that the package includes an AC drive the GS2 Series AC Drive User Manual and the GS2 Series AC Drive Quick Reference e Inspect the unit to insure it was not damaged during shipment e Make sure that the part number indicated on the nameplate corresponds with the part number of your order Model Explanation GS2 4 7P5 Applicable Motor Capacity OP2 0 25HP OP5 0 5HP 1P0 1 0HP 2P0 2 0HP 3P0 3 0HP 5P0 5 0HP 7P5 7 5HP 010 10HP Input Voltage 1 100 120VAC 2 200 240VAC 4 380 480VAC 5 500 600VAC Series Name Nameplate Information AC Drive Model gt
4. 18 Maximum Output Voltage Three phase 380 to 480V proportional to input voltage Rated Output Frequency 0 1 to 400 Hz Three phase 380 400 41 5 440 460 480 VAC 50 60Hz Maximum Motor Output Output Rating Rated Voltage Frequency Input Rated Input Current A 5 7 6 0 8 5 14 Rating Voltage Frequency Tolerance Voltage 10 Frequency 5 Short Circuit Withstand A rms symmetrical Watt Loss 100 I W 102 170 Weight Ibs 3 7 8 5 5kA 480 VAC 575V Class Model Name GS2 xxx 51PO 52PO 53P0 55PO 57P5 5010 HP 1 0 2 0 3 0 5 0 7 5 10 kW 0 75 1 5 2 2 3 7 5 5 7 5 Rated Output Current A 1 3 0 4 2 6 6 9 9 12 2 Maximum Output Voltage Three phase 500 to 600V proportional to input voltage Rated Output Frequency 0 1 to 400 Hz Rated Voltage Frequency Three phase 500 to 600V Input Rated Input Current A 4 2 5 9 7 0 10 5 Rating Voltage Frequency Tolerance Voltage 15 to 10 Frequency 5 Short Circuit Withstand A rms symmetrical Watt Loss 100 I W 83 132 Weight Ibs 4 4 7 0 Maximum Motor Output Output Rating 5kA 600 VAC 1 6 GS2 Series AC Drive User Manual Chapter 1 Getting Started eee General Specifications Control Characteristics Control System Pulse Width Modulation Car
5. ase 100 to 120 VAC 50 60Hz Input Rated Input Current A 6 9 16 Rating Voltage Frequency Tolerance Voltage 10 Frequency 5 Short Circuit Withstand A rms symmetrical Watt Loss 100 I W 34 Weight Ibs 3 6 Maximum Motor Output Output Rating 5kA 120 VAC 230V Class Model Name GS2 xxx 20P5 21P0 22P0 23P0 25P0 27P5 0 5 1 0 2 0 3 0 5 0 79 kW 04 0 75 1 5 2 2 37 5 5 Rated Output Current A 2 5 5 0 7 0 10 12 25 Maximum Output Voltage Three phase 200 to 240V proportional to input voltage Rated Output Frequency 0 1 to 400 Hz Single Three phase Three phase Rated Voltage Frequency 200 208 220 230 240 VAC 200 208 220 230 240 50 60 Hz VAC 50 60 Hz es Rated Input Current A 6 3 3 2 11 5 6 3 15 7 9 0 27 12 5 19 6 28 5 Voltage Frequency Tolerance Voltage 10 Frequency 5 Short Circuit Withstand A rms symmetrical Watt Loss 100 I W 77 111 185 Weight lbs a7 8 5 8 5 Maximum Motor Output Output Rating 5kA 240 VAC Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual l 1 5 Chapter 1 Getting Started ET GS2 AC Drive Specifications continued 460V Class Model Name GS2 xxx 41PO 42PO 43P0 45PO 47P5 4010 1 0 2 0 3 0 5 0 7 5 10 kW 0 8 1 5 22 4 0 5 5 7 5 Rated Output Current A 3 0 4 0 5 0 8 2 13
6. ing Documents at 15 Inverness Way East Englewood CO 80112 5776 1 800 854 7179 within the U S 303 397 7956 international www global ihs com NEMA documents that might assist with your AC drive systems are e Application Guide for AC Adjustable Speed Drive Systems e Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems Technical Support By Telephone 770 844 4200 Mon Fri 9 00 a m 6 00 p m E T On the Web www automationdirect com Our technical support group is glad to work with you in answering your questions If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call technical support at 770 844 4200 We are available weekdays from 9 00 a m to 6 00 p m Eastern Time We also encourage you to visit our web site where you can find technical and non technical information about our products and our company Visit us at www automationdirect com Special Symbols When you see the notepad icon in the left hand margin the paragraph to its immediate right will be a special note its immediate right will be a WARNING This information could prevent injury loss When you see the exclamation mark icon in the left hand margin the paragraph to of property or even death in extreme cases 1 2 l GS2 Series AC Drive User Manual Chapter 1 Getting Started
7. neral Specifications continued Electronic Thermal Overload Relay Auto Restart after Fault Momentary Power Loss Reverse Operation Inhibit Auto Voltage Regulation Over Voltage Trip Prevention Auto Adjustable Accel Decel Over Torque Detection Mode Over Torque Detection Level Over Torque Detection Time Over Current Stall Prevention during Acceleration Over Current Stall Prevention during Operation Protective Functions Operator Devices 8 key 4 digit 7 segment LED 14 status LEDs potentiometer Programming Parameter values for setup and review fault codes Operator T Actual Operating Frequency RPM Scaled Frequency Amps Load Interface pay Output Voltage DC Bus Voltage Process Variable Set point Frequency RUN STOP RESET FWD REV PROGRAM DISPLAY lt UP gt lt DOWN gt ENTER Enclosure Rating Protected Chassis IP20 10 C to 50 C 14 F to 122 F 10 C to 40 C 14 F to 104 F for models 7 5 hp 5 5 kW and higher Storage Temperature 20 C to 60 C 4 F to 140 F during short term transportation period Ambient Humidity 20 to 90 RH non condensing Vibration 9 8 m s 2 1G less than 10 Hz 5 9 m sA2 0 6G 10 to 60 Hz Altitude 1000m or lower above sea level keep from corrosive gas liquid and dust Key Functions Ambient Temperature Environment Installation Location Noise filter input AC reactor output AC reactor cable for remote operator prog
8. ramming software Dynamic braking resistor input fuses UL amp cUL listed CE CE certification applies only to 115V 230V 460V class drives Options Agency Approvals 1 8 GS2 Series AC Drive User Manual
9. rier frequency 1 12 kHz Rated Output Frequency 1 0 to 400 0 Hz Output Frequency Resolution 0 1 Hz Overload Capacity 150 of rated current for 1 minute Torque Characteristics Includes auto torque boost auto slip compensation starting torque 125 0 5 Hz 150 5 0 Hz Braking Torque 20 without dynamic braking 125 with optional braking resistor braking transistor built in DC Braking Operation frequency 60 0 Hz 0 100 rated current Start time 0 0 5 0 seconds Stop time 0 0 25 0 seconds Acceleration Deceleration Time 0 1 to 600 seconds linear or non linear accelerationdeceleration second acceleration deceleration available Voltage Frequency Pattern Settings available for Constant Torque low amp high starting torque Variable Torque low amp high starting torque and user configured Stall Prevention Level 20 to 200 or rated current Operation Specification Keypad Setting by lt UP gt or lt DOWN gt buttons or potentiometer Frequency Setting External Signal Potentiometer 3 5 kQ 0 to 10 VDC input impedance 10 kQ 0 to 20 mA 4 to 20 mA input impedance 2500 Multi Speed Inputs 1 to 3 RS 232C RS 485 communication interface Keypad Operation SBE Setting by lt RUN gt lt FWD REV gt lt STOP RESET gt buttons Setting External Signal Forward Stop Reverse Stop run stop fwd rev 3 wire control Serial Comm
10. unication RS 232C amp RS 485 Modbus RTU Digital Input Terminals 6 user programmable FWD STOP REV STOP RUN STOP REV FWD RUN momentary N O STOP momentary N C External Fault N O N C External Reset Multi Speed Bit 1 3 Jog External Base Block N O N C Second Accel Decel Time Speed Hold Increase Speed Decrease Speed Reset Speed to Zero PID Disable N O PID Disable N C Input Disable Analog 1 user configurable O to 10 VDC input impedance 10 kQ 0 to 20 mA 4 to 20 mA input impedance 250Q 10 bit resolution Digital Output 8 Terminals 2 user programmable Inverter Running Inverter Fault At Speed Zero Speed Above Desired Frequency Below Desired Frequency At Maximum Speed Over Torque Detected Above Desired Current Below Desired Current PID Deviation Alarm Analog 1 user programmable 0 to 10 VDC max load 2mA 8 bit resolution frequency current process variable PV Operating Functions Ist Ed Rev C 12 2006 Automatic voltage regulation voltage frequency characteristics selection non linear acceleration deceleration upper and lower frequency limiters 7 stage speed operation adjustable carrier frequency 1 to 12 kHz PID control skip frequencies analog gain amp bias adjustment jog electronic thermal relay automatic torque boost trip history software protection GS2 Series AC Drive User Manual 1 7 Chapter 1 Getting Started ET Ge
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