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Starcraft Expandables Manual

1. WARRANTY REPAIRS SPARES AND Wheel NUE Torgue 8 555555955 SERVICE amp SERVICE 555955595555 8956 TYPICAL TRAVEL TRAILER I 2V SCHEMATIC 3 2 Starcraft RV Inc 1 Limited Warranty WHAT AND WHO IS COVERED The Starcraft RV Inc warranty covers the recreational vehicle RV when used only for its intended purpose of recreational travel and camping for one 1 year The warranty period begins on the date that the RV is delivered to the first retail purchaser by an independent authorized dealer of Starcraft RV Inc or if the dealer places the vehicle in service prior to retail sale on the date the RV is first placed in such service In the event that a substantial defect in material or workmanship attributable to Starcraft RV Inc is found to exist during the warranty period it will be repaired or replaced at Starcraft RV Inc s option without charge to the RV owner in accordance with the terms conditions and limitations of this limited warranty This limited warranty applies to the first consumer purchaser and the next subsequent owner only This limited warranty may be transferred once during the warranty period However the subsequent owner must submit a warranty transfer for
2. until the city water supply is disconnected in order to avoid damage to the pump Sanitizing the Water Storage Tank Sanitize the fresh water storage tank periodically using chlorine solution followed by several clear water rinses Prepare a solution of 1 4 cup of household type liquid chlorine bleach to one gallon of water for each 15 gallons tank capacity a 45 gallon tank would require 3 4 cup of bleach in 3 gallons of water Close drains and valves pour chlorine solution into the storage tank and complete filling the tank with fresh water Open faucets in turn until water flows steadily to purge air from lines Top off the tank with fresh water and allow the solution to work for three hours Drain the tank and flush the entire system with fresh water If the chlorine taste lingers pour a solution of one quart of vinegar and five gallons of fresh water into the tank and allow it to remain there for a day or two agitated by the normal motion of driving Then drain the tank and flush the system until the vinegar taste disappears WARNING DO NOT use contaminated system until it has been cleaned and thoroughly flushed 4 6 flushes with water Keep children away from unit until the water is safe to drink DO NOT run the pump without water the system Always keep the pump switch off when the system is empty or when connected to city water Running the pump dry can damage it and will void the warra
3. A non pneumatic tire alone or in combination with a wheel or wheel center member which can be mounted on a vehicle Normal occupant weight This means 68 kilograms 150 Ibs times the number of occupants specified in the second column of Table of 49 CFR 571 110 Occupant distribution The distribution of occu pants in a vehicle as specified in the third column of Table of 49 CFR 571 110 Open splice Any parting at any junction of tread sidewall or innerliner that extends to cord material Outer diameter The overall diameter of an inflated new tire Overall width The linear distance between the exteriors of the sidewalls of an inflated tire including elevations due to labeling decorations or protective bands or ribs Pin Weight The vertical trailer load supported by the king pin of a fifth wheel hitch Ply A layer of rubber coated parallel cords Ply separation A parting of rubber compound between ad jacent plies Pneumatic tire A mechanical device made of rubber chemi cals fabric and steel or other materials that when mounted on an automotive wheel provides the traction and contains the gas or fluid that sustains the load Production options weight The combined weight of those installed regular production options weighing over 2 3 kilograms 5 Ibs in excess of those standard items which they replace not previously considered in curb weight or accessory weight includi
4. SECTION 3 Glossary of Tire Terminology Accessory weight The combined weight in excess of those standard items which may be replaced of automatic transmis sion power steering power brakes power windows power seats radio and heater to the extent that these items are available as factory installed equipment whether installed or not Bead The part of the tire that is made of steel wires wrapped or reinforced by ply cords and that is shaped to fit the rim Bead separation This is the breakdown of the bond be tween components in the bead Bias ply tire A pneumatic tire in which the ply cords that extend to the beads are laid at alternate angles substantially less than 90 degrees to the center line of the tread Carcass tire structure except tread and sidewall rubber which when inflated bears the load Chunking The breaking away of pieces of the tread or side wall Cold inflation pressure The pressure in the tire before you drive Cord The strands forming the plies in the tire Cord Separation The parting of cords from adjacent rubber compounds Cracking Any parting within the tread sidewall or inner liner of the tire extending to cord material CT A pneumatic tire with an inverted flange tire and rim system in which the rim is designed with rim flanges pointed 13 radially inward and the tire is designed to fit on the underside of the rim in a manner that encloses th
5. STARCRAFT OWNER S MANUAL Expandables To our customers for your safety and that of others it is necessary that you read and understand this entire manual prior to your first camping excursion As the owner of this Starcraft RV brand product you are eligible for active membership in the Starcraft RV Inc Camper Club For details write Director Starcraft RV Inc Camper Club P Box 176 Osceola IN 46561 0176 The Starcraft RV Inc Camper Club consists of the Starcraft RV Inc RV owners from coast to coast who enjoy organized recreational vehicle activity As a mem ber you can attend several of the camping events organized each year by your state chapter and international office Each July you can spend a week at the Starcraft RV Inc International Camper Club Rally an event that attracts hundreds of Starcraft RV Inc families from all over North America If that s not enough to con vince you here are more reasons why you should join Friendship Rallies Regional Rallies Yearly International Rally New Membership Kit amp Membership Plaque e Chatter Newspaper Discounts on Atlas Campground Guides and Magazines Club Camping with other Starcraft RV Inc Members STARCRAF Ts Dear Starcraft Consumer Congratulations on your purchase of a Starcraft RV On behalf of Starcraft RV Inc we the Starcraft RV Inc employees offer you our warmest welcome We greatly v
6. Inc will not affect your rights under this limited warranty as long as you can present proof of purchase but it can cause delays in obtaining the benefits of this limited warranty and it may inhibit any servicing facility s ability to provide proper repairs and or part replacement The selling dealer is also obligated to maintain the RV prior to retail sale to perform a pre delivery inspection with the customer and to repair and replace any parts necessary and correct defects in materials or workmanship prior to delivery CARE AND MAINTENANCE It is the Owner s responsibility to perform proper care and maintenance of the RV and to assure correct load distribution For details regarding this please see your Starcraft RV Inc owner s manual and the owner s manuals of other component part manu facturers These outline various care and maintenance that is required to maintain your RV Please review all manuals supplied with your RV and contact your selling dealership or supplier of the component part if you have questions Note Failure to maintain the RV as noted in those manuals voids this limited warranty and any damage to the RV as a result of your failure to perform such care is not covered by this limited warranty THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE STARCRAFT RV INC Box 458 Topeka Indiana 46571 Telephone 260 593 2550 5 Special Safety Proced
7. WASTE WATER SYSTEM 2 7 Draining The Holding 27 Winterizing the Waste System 27 Holding Tank Do s 55 27 APPLIANCES 444445445644 4455454554445454044454540444444445 2 1 1 POWET VOTIS RONE TATO ODLANE A Smoke Propane DeCteClOl 2 9 Fire EXtneuisner Locations 9 EXITS 29 CONDENSATION 29 Effects of Long Term OCCUPANCY 29 Controlling COndensanion science cosines 29 Ventilate with Outside 29 Ventilate Closets and 30 Install a 20 000 0 004530 Lubricate Locks and 20 Block 1h 0 Battery
8. or the sidewall of the tire you are replacing to find this information If you have any doubt about the correct size to choose consult with the tire dealer Tire Tread The tire tread provides the gripping action and traction that prevent your vehicle from slipping or sliding especially when the road is wet or icy In general tires are not safe and should be replaced when the tread is worn down to 1 16 of an inch Tires have built in treadwear indicators that let you know when it is time to replace your tires These indicators are raised sections spaced intermittently in the bottom of the tread grooves When they appear even with the outside of the tread it is time to replace your tires Another method for checking tread depth is to place a penny in the tread with Lincoln s head upside down and facing you If you can see the top of Lincoln s head you are ready for new tires Tire Balance and Wheel Alignment To avoid vibration or shaking of the vehicle when atire rotates the tire must be properly balanced This balance is achieved by positioning weights on the wheel to counterbalance heavy spots on the wheel and tire assembly A wheel alignment adjusts the angles of the wheels so that they are positioned correctly relative to the vehicle s frame This adjustment maximizes the life of your tires These adjustments require special equipment and should be performed by a qualified technician Tire Repair The proper repair of
9. 1 Position water heater bypass valves for normal operations 1 open 2 open 3 closed See Fig 7 2 Connect city water to trailer city water hookup 3 Turn on city water 4 Open all faucets and flush system several times Winterizing the Water System with Anti Freeze 1 Turn off and disconnect city water and open all faucets 2 Drain water system a open low point drains b drain water tank c drain water heater 3 Position water heater valves for bypass operation 1 closed 2 closed 3 open 4 Pour antifreeze into water tank through exterior tank fill 5 Turn on pump pumping antifreeze into water system Open all faucets one at a time until red antifreeze appears 6 Flush toilet to move antifreeze into the toilet valve Winterizing the Water System with Air An alternate way to winterize with antifreeze is to use air to blow out the system as follows 1 Drain system as in steps 1 through 3 in winterizing with antifreeze above 2 Close all drains and faucets 3 Connect compressor to unit at city water fill NOTE Parts are readily available at your local hardware to make an adapter to connect a compressor to the city water fill 4 Set compressor regulator at 60 PSI The trailer water system is rated for maximum 60 PSI 5 Turn on compressor allowing pressure to build up until compressor turns off Proceed throughout trailer opening low point drains and faucets one at a time allowing water to ex
10. all connections for leaks after the bottles have been filled The propane regulator should be checked to make sure that it will deliver the correct pressure 11 inches of water column to the propane appliances 3 Ask the dealer about any safety and convenience items that he feels you might need such as side mirrors spare bulbs and fuses water fill hoses sewer hoses and extension cords Customer Service Please contact your dealer immediately if you have any questions regarding operation maintenance or service Your Starcraft RV Inc Dealer will promptly handle any problems which might occur Customer service is of utmost importance to your dealer and to Starcraft RV Inc If you should encounter a problem that your dealer cannot handle to your satisfaction please write Starcraft RV Inc Warranty Department P O Box 458 Topeka IN 46571 Product Changes Because of Starcraft RV Inc s ongoing program of product improvement recent product changes may not be included in this Owner s Manual Specifications were correct at the time of printing but Starcraft RV Inc reserves the right to make product and supplier changes without incurring any obligation to alter existing units As a result the instructions included in this manual are intended only as a guide and in no way extend the responsibilities of Starcraft RV Inc beyond warranty as presented in this manual Long Term Occupancy and Condensation This product
11. and the hitch adjusted according to the manufacturer s instruction Tow vehicle and trailer should be fully loaded with passengers fuel water etc Take a reading with just the front tires A of the tow vehicle on the scales This reading will tell you if the front axle GAWR of the tow vehicle has been exceeded 16 Then pull ahead until rear tires B of the tow vehicle are also on the scales This will tell you the loaded weight of the tow vehicle This figure must not exceed the tow vehicle s GVWR To determine the load on the rear axle including the tongue weight of the trailer subtract the first reading from the second NOTE Adjust your weight distributing hitch inaccordance with the manufacturer s instruction Finally pull ahead until the tires of the travel trailer C are on the scales along with both axles of the tow vehicle Subtracting the second reading from this reading will give the load on the trailer axles which must not exceed the total trailer axle GAWR NOTE Weigh your loaded vehicle and trailer periodically to make sure that trailer loadings and weight ratings have not been exceeded Weigh points which are used to determine axle weight and total weight of travel trailer and tow vehicle Tow Vehicle Since the tow vehicle is an important part of your towing package it must be loaded and weighed with the same care and consideration given the travel trailer itself American made vehicles wil
12. ceiling and appear as stains on the paneling Controlling Condensation Interior condensation can be reduced during cold weather with the following steps Ventilate with Outside Air Partially open one or more roof vents and windows to provide controlled circulation of outside air to the inside of the trailer This will increase the heating load on the furnace somewhat but it will greatly reduce condensation You should increase ventilation when large numbers of people are present NOTE Even when it is raining or snowing outside air is much drier than interior air and will effectively reduce condensation Be sure to run the power vents in the range hood and bathroom select models when cooking or bathing Ventilate Closets and Cabinets During cold weather leave closet and cabinet doors open to warm and ventilate the interiors of storage compartments which are built against exterior walls The air flow will warm the exterior wall surface reducing condensation Install a Dehumidifier The use of a dehumidifier will reduce the need for outside ventilation As a result the heating load on the furnace will be reduced Storage Preparation If your travel trailer is not used during the winter months it is best stored indoors especially if you live in an area where snow accumulation can form a heavy load on the trailer roof If stored outside keep the roof swept free of snow and ice DO NOT allow snow to accumulate on the roo
13. combination Weight distributing hitches generally consist of two major assemblies the hitch itself with spring bars which provide the leverage to distribute the weight of the trailer and the hitch receiver which attaches to the underside of the tow vehicle The decision whether or not to use a weight distributing hitch must be based on gross loaded weight hitch weight and the capacity of the tow vehicle DO NOT apply more spring bar pressure than is necessary to support the actual hitch weight If two chain links are adequate three are not better for the A frame that is Hitch Classification Hitches are classified by weight as follows Class 1 No Expandables are in this class Class 2 GVWR over 2000 Ibs up to 3500 Ibs Hitch weight 200 to 300 Ibs Class 3 GVWR over 3500 Ibs up to 5000 Ibs Hitch weight 350 to 500 Ibs Class 4 GVWR over 5000 Ibs up to 10 000 Ibs Hitch weight 500 to 1000 Ibs Expandable GVWR and hitch requirements range from Class 2 through Class 4 depending on the model While you may use a hitch in a higher class never use one in a lower class NOTE The tow vehicle must be rated by its manufacturer to tow both the loaded weight and the tongue weight of the trailer WARNING DAMAGE CAUSED BY IMPROPER HITCH USAGE WILL NOT BE COVERED BY WARRANTY Sway Controls Sway controls operate in conjunction with the trailer hitch and are used to reduce sway There are two basic types cam a
14. exclusion or limitation of incidental or con sequential damages so the above limitations or exclusions may not apply to you HOW TO GET SERVICE To obtain warranty service the owner must do all of the following 1 Notifyanindependent authorized dealer of Starcraft RV Inc or Starcraft RV Inc of the substantial defect in material or workmanship attributable to Starcraft RV Inc within the warranty coverage period designated above 2 Provide the notification mentioned in 1 above within ten 10 days of when the owner discovered or should have discovered the substantial defect in material or workmanship attributable to Starcraft RV 3 Promptly schedule an appointment with and take the RV to an independent authorized dealer of Starcraft RV Inc or Starcraft RV Inc for repairs and 4 Pays any freight or transportation costs import duties fees and all incidental expenses associated with obtaining warranty service For warranty service simply contact one of Starcraft RV Inc s independent authorized service centers for an appointment and then deliver your RV to the service center on the specified appointment date If you need assistance you may contact Starcraft RV Inc at Box 458 Topeka Indiana 46571 Attn Warranty Department 260 593 2550 or http www starcraftrv com NOTE Starcraft RV Inc does not control the scheduling of service work at the independent authorized dealerships You may enco
15. hook before lading or unloading ATVs Parking and Leveling Park on a flat level spot whenever possible certainly never steep slope Being level is necessary for comfort but is also required for correct operation of your refrigerator To level the trailer from side to side use a step ramp which can be constructed from several lengths of 2x6 lumber and placed 18 under the wheels the low side of the trailer Use a bubble level to determine when the trailer is level DO NOT attempt to level the unit using the stabilizer jacks Block the wheels so that the trailer cannot roll and uncouple it from the tow vehicle Level the trailer front to rear with the dolly wheel jack When the trailer is level run the stabilizer jacks down until making a solid contact with the parking surface Stabilizer jacks are not intended to lift the trailer or support its entire weight but to steady it while the weight is supported by the dolly wheel jack and the running gear on travel trailers Leveling Units with Slideout Rooms Before operating the slideout room level and stabilize the trailer as described above Ifthe trailer is not leveled the slideout room and or mechanism may be damaged The stabilizer jacks will help keep the trailer square and assure a good weather tight seal between the room and the trailer sidewall Slideout Room Operation Before operating the slideout room be sure to remove the mechanisms that secure the
16. insure safety towing stability and maximum tire life the correct tire pressure must be maintained Be sure that a working pressure gauge is part of your tool kit Tire pressures should be checked cold before starting out You can find the tire capacity and required pressure on the tire sidewall See photos below Tire pressure is also stated on the federal weight tag on the roadside front side of trailer See page 15 Keep the rear tires of your tow vehicle inflated to the maximum recommended pressure which will help to improve towing stability Check tire pressures frequently and do it before starting when the tires are cold As the tires heat up with traveling tire pressures will normally increase so do not check tire pressure or bleed air from hot tires SN Photograph 3 pt Ta SS Tire load ranges 22222 ex and inflation specifications are found on the sidewall of the tire Star Stream Spare Tire The Star Stream series spare tire is mounted under the A frame of the trailer An automotive style winch and cable is used to lower and raise the spare tire as J a a gt j y Po x yer gt Mw 4 Y 3 A Photograph 3a Changing Wheels Tires When removing a wheel jack the trailer under the main beam of the frame Do not jack against the axle beams Jack against the frame only When remounting the wheels be sure to torque th
17. range and recommended tire pressure 1134 KG GAWR GVWR TRAILER WEIGHT INFORMATION MODEL UVW GVWR VIN THIS TRAILER IS CAPABLE OF CARRYING UP TO OF FRESH WATER INCLUDING WATER HEATER FOR A TOTAL OF CONSULT OWNER S MANUAL FOR SPECIFIC WEIGHING INSTRUCTIONS AND TOWING GUIDELINES NCC GAL LBS REFERENCE WEIGHT OF FRESH WATER IS 8 33 LBS GAL WEIGHT OF PROPANE IS 4 2 LBS GAL AVERAGE GVWR GROSS VEHICLE WEIGHT RATING MEANS THE MAXIMUM PERMISSIBLE WEIGHT OF THIS TRAILER THE GVWR IS EQUAL TO OR GREATER THAN THE SUM OF THE UNLOADED VEHICLE WEIGHT PLUS THE NET CARRYING CAPACITY UNLOADED VEHICLE WEIGHT MEANS THE WEIGHT OF THIS TRAILER AS BUILT AT THE FACTORY IF APPLICABLE IT INCLUDES FULL GENERATOR FUEL ENGINE OIL AND COOLANTS THE UVW DOES NOT INCLUDE CARGO FRESH WATER PROPANE OR DEALER INSTALLED ACCESSORIES NET CARRYING CAPACITY MEANS THE MAXIMUM WEIGHT OF ALL PERSONAL BELONGINGS FOOD FRESH WATER PROPANE TOOLS DEALER INSTALLED ACCESSORIES ETC THAT CAN BE CARRIED BY THIS TRAILER NCC IS EQUAL OR LESS THAN GVWR MINUS UVW Sample of Weight Label Gross Combination Weight Rating GCWR Means the maximum permissible loaded weight of the fully loaded towing vehicle including passengers for motorized products 150 pounds each all cargo fluids etc plus the weight of the fully loaded towed vehicle Gross Vehicle Weight Rating GVWR Means the maximum permissible weight of the trai
18. slideout in the in position On all electric slide units there are two straight poles with rubber ends which must be removed Then simply press the slideroom switch to run the room in or out Inthe event of an electrical malfunction the slideroom can be operated manually ss eV ae 20 Photograph 6 i Ai 7 1 2 4 Gi 254 J 4 t yh PI hu 1 A 4 3 1 Le Mg 1 zp 2 rier 1 Pi 4p 0 5 2 a 5 Photograph 7 Manual Slideout Operation Locate the screws in each end of the kickboard on the interior edge of the slideout Remove the kickboard to gain access to the slideout mechanism One end of the mechanism usually the right end holds the motor that is attached to the slide components There is a 3 4 nut on the motor that can be turned with a wrench or ratchet and socket Turning this nut will allow the room to come in or go out After the problem is found and repaired reinstall the slide kickboard Expandable Bed Setup Expandable travel trailers have fold out beds at each end depending on model with a fabric bunkend Setup instructions with sequential photographs follow Photograph 10 Step 1 Hook bed supports into brackets on endwalls
19. systems are designed to carry Both placards and certification labels are permanently at tached to the trailer on the forward half of the left side and are easily readable from outside the vehicle without moving any part of the vehicle You can also find the recommended tire pressure and load limit for your vehicle in the vehicle owner s manual Understanding Tire Pressure and Load Limits Tire inflation pressure is the level of air in the tire that provides it with load carrying capacity and affects the overall perfor mance of the vehicle The tire inflation pressure is anumber that indicates the amount of air pressure measured in pounds per square inch psi a tire requires to be properly inflated You will also find this number on the vehicle information placard expressed in kilopascals kPa which is the metric measure used internationally Vehicle manufacturers determine this number based on the vehicle s design load limit that is the greatest amount of weight a vehicle can safely carry and the vehicle s tire size The proper tire pressure for your vehicle is referred to as the recommended cold inflation pressure As you will read below it is difficult to obtain the recommended tire pressure if your tires are not cold Because tires are designed to be used on more than one type of vehicle tire manufacturers list the maximum permis sible inflation pressure on the tire sidewall This number is the grea
20. the location of weight in the trailer You will be most concerned with variable or moveable weights such as fresh water and waste liquids propane personal belongings foodstuffs canned goods etc which can be moved around inside the trailer to change the weight distribution Proper weight distribution will insure that the trailer is loaded evenly from side to side and that the tongue weight is correct Determining Load Capacity of Travel Trailer Your vehicle will have basic weight information located on a sticker on the inside kitchen cabinet door However the carrying capacity of your trailer can be determined by actually weighing the trailer when it is empty and subtracting this weight from the trailer s GVWR This will tell you how much cargo you can load into the trailer for your trip The first thing to do is locate a set of scales big enough to accommodate the weight of your trailer Your State Police probably operate a weigh station within easy driving distance grain mills gravel pits ready mix cement operations and truck depots usually have a large set of scales and may be willing for a nominal fee or as a service to weigh your travel trailer Once you have located a set of scales weigh the trailer with all the tires and the tongue on the scale This will give you the actual weight of the trailer The difference between the actual weight and the GVWR will be the carrying capacity of your trailer Now if you tak
21. tire manufacturer These air pressures may differ from those found on the certification label However they should never exceed the tire limitation for load or air pressure If you discover that your tires cannot support the actual weights the load will need to be lightened Tire Safety Tips Preventing Tire Damage e Slow down if you have to go over a pothole or other object in the road Do not run over curbs or other foreign objects in the roadway and try not to strike the curb when parking Tire Safety Checklist e Check tire pressure regularly at least once a month including the spare e Inspect tires for uneven wear patterns on the tread cracks foreign objects or other signs of wear or trauma Remove bits of glass and foreign objects wedged the tread e Make sure your tire valves have valve caps e Check tire pressure before going on a long trip Do not overload your vehicle Check the Tire Information and Loading Placard or User s Manual for the maximum recommended load for the vehicle SECTION 2 Trailers only Steps for Determining Correct Load Limit 1 Locate the statement The weight of cargo should never exceed kg or XXX Ibs on your vehicle s placard 2 This figure equals the available amount of cargo and luggage load capacity 3 Determine the combined weight of luggage and cargo being loaded on the vehicle That weight may not safely exceed the available cargo and luggage load capacity
22. to hook up your trailer to a 110 volt plug in DO NOT use an extension cord with a lower current rating to plug into an electrical hookup that is beyond the reach of your trailer s power cable An extension cord rated for 15 amps for example has a higher resistance to the flow of electrical current A 30 amp load passing through a 15 amp extension cord will cause the cord to heat up and can melt the insulation on the wiring resulting in short circuiting and fire Even if fire does not result the increased resistance in the 15 amp extension cord may cause a voltage drop which can result in damage to appliances with electrical motors NOTE To avoid possible damage to the motor driven appliances in your Travel Trailer Starcraft RV Inc suggests the use of a plug in volt meter that can be used to monitor the line voltage from your hookup In many campgrounds the power requirements of a large number of trailers may cause the line voltage to drop enough to result in damage to your appliances Wiring Schematic A typical 12 volt running light wiring schematic for the travel trailers is shown at the back of this manual Circuit Overloads To troubleshoot an overloaded circuit proceed as follows 1 Turn off all electrical appliances 2 Replace fuse or reset circuit breaker by setting it momentarily to Off and then back to On 3 By the process of elimination determine the cause of the overl
23. trailer Ina 45 amp converter additional protection is provided the battery to converter charge line against reversed polarity by a fuse that will blow if the battery is not connected correctly The converter is designed with aconstant voltage of 13 5 13 6 volts at no load and 13 1 volts at full load to ensure trouble free service of all DC appliances For a faster charge simply reduce the 12V load on the converter Once the RV battery is fully charged the converter will reduce the charge rate to maintenance rate until more charge is needed Last but not least there is a semi automatic circuit breaker in the battery to converter charge line cable to protect the cable This breaker is located behind front wall under a plastic cover In the event of a short or over current this breaker will open It will remain open until you reset the breaker To reset the breaker you must disconnect the red battery cable from the battery positive terminal Once disconnected the breaker will reset Then reconnect the cable Because of circuit design the converter when notin operation will draw current from the battery at an average rate of under 5 milliamperes Additionally the propane leak detector will draw approximately 75 milliamperes To avoid a dead battery during long term storage which will occur in 10 20 days depending on the battery condition and capacity disconnect the battery from the converter The easiest way to accomplish t
24. within six 6 months after expiration of the warranty coverage period designated above Any performance of repairs shall not suspend any limitation period from expiring Any performance of repairs after the warranty coverage period has expired or performance of repairs regard ing any thing excluded from coverage under this limited warranty shall be considered good will repairs and they will not alter the express terms of this limited warranty or extend the warranty coverage period or this limitation period in this paragraph In addition this warranty is not intended to extend to future performance and nothing in this warranty or any action of Starcraft RV Inc or any agent of Starcraft RV Inc shall be interpreted as an extension of the warranty or this limitation period Some states do not allow a reduction in the statue of limitations so this reduction may not apply to you WARRANTY REGISTRATIONS Your warranty registration records should be completed and delivered to the manufacturers of component parts The selling dealership will assist you in completing and filling out the Starcraft RV Inc Owner Protection Warranty Registration form That form must be returned to Starcraft RV Inc within the 10 days of your taking delivery of the RV Your Starcraft RV Inc warranty will not be registered unless this warranty registration is completed and received by Starcraft RV Inc Failure to file this warranty registration with Starcraft RV
25. Insert lower end of bed support tubes into brackets on A frame Photograph 11 Step 2 Loosen the clamps at the top of the bed swinging them out of the way Lower the bed onto the bed supports Photograph 12 Step 3 Pull the tent out of the opening and wrap the sides and ends over the side and ends over the side edges and end of the bed Hook the bungee loops in the hem of the tent sides over the thimbles on the underside of the bed Photograph 13 All bed braces and tent support poles can be stored in front compartment Photograph 14 Step 4 Pull the bottom 222 inside corners of Me the tent around to the inside of the tent retainer and attach to the velcro found on 1 the inside of the tent retainer at the 4 bottom Reinsert the l tent retainer down to the velcro if any has pulled out 7777777 Photograph 15 2 5 Inside the camper snap the nylon end of tent support bar onto the center of the tent bow Push the tent support bar outward pushing and raising the tent bow to open the tent bunkend Photograph 16 Step 6 2 Insert the inner end of the tent support bar adjuster into the bracket centered at the top of the bunkend opening Step 7 Unsnap the cushion travel straps at each end of mattress at both bed slides move the cushions into their proper position and unfold
26. NGS LISTED IN THIS MANUAL AND THE MANUFACTURER S LITERATURE THEY COULD SAVE YOUR LIFE Tire Safety NHTSA Hotline Number 1 888 327 4236 This portion of the Owner s Manual contains tire safety infor mation as required by 49 CFR 575 6 Section 1 based in part on the National Highway Traffic Safety Administration s Brochure entitled Tire Safety Everything Rides On It contains the following items Tire labeling including a description and explanation of each marking on the tires and information about the DOT Tire Identification Number TIN See sample below TIRE AND LOADING INFORMATION COLD TIRE PRESSURE SEE OWNER S MANUAL FOR ADDITIONAL INFORMATION FD 324 e Recommended tire inflation pressure including a description and explanation of A Cold inflation pressure B Vehicle Placard and location on the vehicle C Adverse safety consequences of under inflation including tire failure D Measuring and adjusting air pressure for proper inflation e Tire Care including maintenance and safety practices Vehicle load limits including a description and explanation of the following items A Locating and understanding the load limit information total load capacity and cargo capacity B Calculating total and cargo capacities with varying seating configurations including quantitative examples showing illustrating how the vehicle s cargo and luggage capacity decreases as combined number and s
27. OF Hileh Weight Rating Definition S VO Determining Load Capacity of Travel Trailer 16 Side To Side Weight 16 Determining Load Distributing Hitch Adjustments 16 d 7 BACKING 17 Mirrors PHP HSH SHH HSH H SHH SHH HH HH HH HH HH HHHH SHH HHH HHHHHHHHHHHHHSHHHHHHHHHHHHVHHOEHHOHOHGY 17 Ires bah dh dh dh dh dh dh dh dh dh dh dh dh dh dh dh dh dh dh d da ada da da da da da d a d d d d da d d d d a d a a d aa dd a d d a a d aa d a d d da a a d a da d a dd a dd d a d a d d d Chaneme Wheecls naa WV TNC a SESA E Break Away a EN lS PRILCHING lt Front 5 5 PARKING AND 5 55 5555555 gt 5 gt 55 LO Leveling Units with Slideout 19 SLIDEOUT ROOM 5 gt 5 gt 5 gt 555555 2 9 Manual Slide Room 19 SETUP INTERIOR AND FURNISHINGS 5
28. a punctured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole Punctures through the tread can be repaired if they are not too large but punctures to the sidewall should not be repaired Tires must be removed from the rim to be properly inspected before being plugged and patched Tire Fundamentals Federal law requires tire manufacturers to place standardized information on the sidewall of all tires This information identifies and describes the fundamental characteristics of the tire and also provides a tire identification number for safety standard certification and in case of a recall Information on Passenger Vehicle Tires Please refer to the diagram below Radial Rim diameter code Ratio of height to 1 width aspect ratio Load index amp _ speed symbol 4 65815 U S DOT tire er Sty identification number Nominal width of tire in millimeters Passenger tire Severe snow conditions Max ply permissible composition inflation and materials pressure used Treadwear traction 0 temperature grades load rating P The P indicates the tire is for passenger vehicles NOTE Passenger car tires are not recommended for use on trailers because the capacity ratings are not marked on the side walls of these tires In the event a passenger car tire is used the capa
29. acement Your Travel Trailer owner s packet contains the manufacturer s instruction sheet which has detailed information about the operation and maintenance of this alarm REMEMBER A smoke alarm can only warn of dangerous situations that already exist No alarm can eliminate the hazards that arise from smoking in bed storing flammable materials inside the trailer leaving children unattended around propane or electric appliances or other unsafe practices Propane Detector A propane detector has been installed in your trailer to warn of escaping propane into the living quarters The detector will sound a visible and an audible alarm In addition to warning of the presence of propane it will also warn of low battery voltage and eventual cessation of operation and detection when voltage drops too low Read the user s manual to become familiar with operation and alarms Fire Extinguisher Locations Fire extinguishers are located close to 2 the front or forward door of the trailer 2 mounted on the wall or side of a cabinet Know where the extinguisher is located and CHECK IT FREQUENTLY to assure that it is in good working condition Photograph 34 Fire extinguisher location Emergency Exits In two door trailers the rear door is designated as the emergency exit In single door models a specially constructed window toward the front or rear of the trailer will be identified with a sticker Prevention is the best
30. alue the confidence you placed in Starcraft RV Inc by your recent purchasing decision We are equally confident you will have many years of pleasant RV experiences in your new Starcraft RV because of our continuing dedication of providing you with the most complete brand of consumer satisfaction in the RV Industry today Starcraft RV Inc To help assure your continued satisfaction and enjoyment of your Starcraft RV we request you take the time right now to study and understand all of the information and pamphlets supplied with your Starcraft The Owner s Manual is an invaluable resource containing important recommendations on proper usage maintenance and servicing of your Starcraft RV A few minutes spent learning the functions of the systems on your Starcraft plus the installation and operation of any appliances supplied with your Starcraft can reduce or eliminate future problems Failure to properly maintain your RV will result in denial of warranty It is very important to validate all accompanying service warranties Please take a minute now to complete the registration cards and mail the cards to the respective manufacturers today If you should require service an authorized Starcraft RV Dealer can properly service your Starcraft as well as answer other questions you may have Thank you for purchasing a Starcraft We hope you are and will continue be satisfied with your RV and will feel free to recommend a Starcraft to other mem
31. ance with the manufacturer s instructions Then adjust the hitch to distribute tongue weight Retract the dolly wheel jack and remove the dolly wheel The trailer and the tow vehicle should be level or nearly so from front to back and if there is any tilt from side to side it must be very slight Connectthe wiring harness safety chains and the break away switch Make an operational check of brakes brake lights tail lights and turn signals before towing It is important to lubricate the hitch coupler on the trailer on a regular basis at least once every 1 000 miles or 30 days Ask your dealer to recommend a lubricant NOTE Follow the hitch manufacturer s instructions for adjusting a weight distributing hitch Damage caused by improper hitch usage will void any portion of the Starcraft RV Inc warranty Front Deck Models Your RV is equipped with a front deck for hauling extra cargo Make sure that you stay within all weight limits for the deck and loading ramps It is critical for proper handling and trailer maintenance that you weigh your RV completely loaded before heading out on your trip Make sure to unload the front deck before unhitching your RV from the tow vehicle Photograph 5 Frontdeck model shown with loading ramps stored underneath the deck Remove safety snap pins from side rails and loading ramps Remove side rails secure loading ramps to trailer frame with the straps and
32. aner DO add a special chemical additive to sanitize and improve tank action DO guard the tank against freeze up DO keep the dump valves closed to allow the tanks to get as full as conveniently possible to facilitate drainage DO keep the dump valves closed and the drain cap in place to allow use of the system while traveling DO use any soft single ply biodegradable toilet tissue DO open the bathroom vent to dispel condensation and odors DON T put facial tissues paper automotive type antifreeze sanitary napkins or household toilet cleaners in your holding tank DON T put foreign objects into the system which could clog or damage it in any way WARNING Holding tanks are enclosed sewer systems and must be drained into an approved dump station or ground disposal area Holding tanks must be drained and cleaned regularly to preventthe buildup of harmful or toxic materials or fumes Appliances All appliances installed in Starcraft RV Inc travel trailers are of the highest quality The Owner s Information Kit contains operating instructions and warranty registrations for each appliance Warranties should be validated as soon as possible Become familiar with the operating instructions WARNING LAWS in some states prohibit the operation of any propane appliance while in motion because of the danger of fire or explosion if an propane line under pressure happens to be ruptured in an accident Air Conditio
33. asing a hitch you should buy the one that is recommended by the manufacturer of your tow vehicle and that is matched to the size trailer that you intend to pull You should know that there are two basic types of hitches weight carrying and weight distributing According to the size trailer you purchase and the size of tow vehicle you intend to use a weight distributing hitch may not be necessary A weight carrying hitch may be adequate Fig 1 Typical hitch components from left to right hitch coupler and dual safety chains weight distributing hitch and custom hitch receiver 1 Photograph 1 Hitch unlatched Photograph 2 Hitch latched Weight Carrying Hitches Weight carrying hitches either bumper or frame mounted carry the tongue weight on the ball of the hitch and transmit this entire load to the rear axle of the tow vehicle For this type of hitch to be appropriate the rear end of the tow vehicle including the structure to which the hitch 1 attached the suspension and the tires must have the capacity to support or carry the entire hitch load This load is also included as cargo load in the tow vehicle See tow vehicle owner s manual Weight Distributing Hitches Weight distributing also called weight equalizing hitches use leverage to distribute the tongue weight between the tow vehicle and the trailer itself providing that the hitch is properly adjusted and correctly rated for your tow vehicle trailer
34. be stored inside the trailer Certain areas are called upon to serve multiple functions Dinettes lounges and sofas can be converted into beds for nighttime use Sofa Bed Lounge Conversion To convert the sofa bed for nighttime use pull the seat up and out at the same time When the seat has been pulled out as far as it will go push down on the seat and the back cushion to get them into a flat position To convert the sofa bed back to daytime use tilt the front of the seat up and pull on the back at the same time until the seat and the back cushion move together Push down on the seat until it rests firmly on the base Dinette Conversion The dinette table in Expandables are supported by pedestals Set up is fairly simple Place pedestal posts in receptacles in floor then place table receptacles on top of pedestals To convert the dinette into a bed simply place the table with pedestal posts removed onto the dinette fronts and distribute the cushions Place pedestal posts in dinette storage area when table is in bed position A Photograph 17 Table in upright dining position 21 Photograph 18 Dinette area setup y 214 rats CA Photograph 20 Cushion placement for bed Propane System Propane is an efficient portable fuel that burns readily with intense heat It is used for cooking heating and refrigeration To insure your safety the propane sy
35. bers of your family your friends and neighbors as well Most Cordially Starcraft RV Inc Family of Employees ZEE 180 Ala Cm Je 06 R D Starcraft RV Inc O Box 458 Topeka IN 46571 www starcraftrv com 2 Table Of Contents gt I YEAR LIMITED WARRANTY 55 gt 55555555522222222222225 SPECIAL SAFETY 5 25 5 552255 522 INTRODUCTION Dealer s E Owner s RESPONSIDINILY IEE Dealer REVIOW Customer Product CHANGES REEE Long Term Occupancy and Condensation TOWING EQUIPMENT SELECTION AND PREPARATION FOR TOWING E NEA HITCHES AND SWAY CONTROLS 55 Weight Carrying 6 9 9 9 9 11 11 4441 10 Hitch SWAY DRIVING RULES FOR TRAILER 9 PLANNING AND 5 gt gt 5 gt gt 5555 lt LO CHECK LISE LO WEIGHT RATINGS AND WEIGHT DISTRIBUTION 15 Tongue
36. brakes come on as quickly as possible without sliding the tires of the fully loaded trailer under rapid braking conditions The trailer brakes should come on slightly ahead of the tow vehicle brakes Inflate the rear tires of the tow vehicle and the travel trailer to their maximum cold pressure rating Maximum pressure ratings are listed on the sides of the tires When loading the trailer place heavy objects near the floor and as close as possible to the trailer axle s Do not place heavy objects on the rear bumper in the bedroom area or on the tongue Fill or empty the fresh water tank to minimize sloshing liquid movement to avoid changes in tongue weight when towing Load the trailer to comply with the tongue hitch weight specified by Starcraft RV Inc Weigh the loaded trailer periodically to verify correct tongue hitch weight Do not exceed the Gross Vehicle Weight Ratings GVWR or the Gross Axle Weight Ratings GAWR listed for the travel trailer and the tow vehicle Weigh the fully loaded trailer and tow vehicle periodically to verify that the weight ratings have not been exceeded TRAVEL TRAILER Weight should be distributed equally from side to side and the tongue weight should be within 9 14 of the weight of the loaded trailer Hitches and Sway Controls Because of the weight and the forces involved the most critical piece of towing equipment required for travel trailer towing is probably the hitch When purch
37. city must be derated by 10 Next Number This three digit number gives the width in millimeters of the tire from sidewall edge to sidewall edge In general the larger the number the wider the tire Next Number This two digit number known as the aspect ratio gives the tire s ratio of height to width Numbers of 70 or lower indicate a short sidewall for improved steering response and better overall handling on dry pavement The R stands for radial Radial ply construction of tires has been the industry standard for the past 20 years Next Number This two digit number is the wheel or rim di ameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Next Number This two or three digit number is the tire s load index It is a measurement of how much weight each tire can support You may find this information in your owner s manual If not contact a local tire dealer Note You may not find this information on all tires because it is not required by law M S The M S or M S indicates that the tire has some mud and snow capability Most radial tires have these markings Speed Rating The speed rating denotes the speed at which a tire is designed to be driven for extended periods of time The ratings range from 99 miles per hour mph to 186 mph These ratings are listed below Note You may not find this information on all tires because
38. ckknifing not follow other vehicles closely Allow at least twice the normal stopping distance to compensate for the added weight of the loaded trailer Allow extra time for passing It will take longer to accelerate to passing speed and more clearance will be needed because of the added length of the trailer Planning and Preparation Check List Before leaving the dealer s lot with your new Expandable be sure that you understand or are able to perform the following Prepare trailer and tow vehicle for towing Proper use of hitch wiring harness and safety chains Be familiar with the special driving safety rules Operate propane system Operate fresh water system Operate waste water system and holding tanks Operate electrical systems Operate appliances Convert lounge and dinette into beds Parking including backing and leveling Your Starcraft RV Inc travel trailer was designed to give you many miles of trouble free operation provided it is cared for and operated in a safe manner Be sure that you understand the preceding items before you leave the dealer s lot with your Travel Trailer Go through them as many times as you feel necessary BECOME FAMILIAR WITH THIS OWNER S MANUAL Study all the informational material and manufacturer s instructions packaged the Owner s Information Kit Know how to operate all the systems and appliances HEED ALL THE SAFETY WARNI
39. ction and friction Your dealer can make recommendations concerning the best type for your outfit Keep in mind that when towing smaller trailers with larger tow vehicles sway controls may not be necessary NOTE The couplers on Expandables are designed for use with 2 5 16 hitch balls on all Expandables Use of a safety pin a bolt and nut or a padlock in the hole provided in the coupler latch is highly recommended while in transit to prevent unlatching from the tow vehicle hitch ball Driving Rules for Trailer Towing Your car or truck will have very different handling and stopping characteristics when towing travel trailer The following rules will help you develop the driving skills needed for safe trailer towing If you are new to trailer towing or are unfamiliar with the tow vehicle or trailer drive cautiously until you have learned the handling and stopping characteristics of the tow vehicle trailer combination Do not permit a driver who is inexperienced at towing to operate your trailer vehicle without direct supervision Beginners should be extra cautious Tow at moderate speeds and allow for adverse highway and weather conditions Do not exceed posted speed limits even under the best conditions As speed increases trailer stability stopping ability and maneuverability are greatly reduced Reduce speed for downgrades and use lower gears for long hills Trailer stability is reduced while traveling downhil
40. diately investigate the source Propane is heavier than air and settles in low areas It could cause suffocation or create a fire hazard A propane leak detector can provide warning of propane leaks and help to minimize these dangers A DANGER IF YOU SMELL PROPANE Extinguish any open flames pilot lights and all smoking materials Do not touch electrical switches Shut off the propane supply at the container valve s or propane supply connection Open doors and other ventilating openings Leave the area until odor clears Have the propane system checked and leakage source corrected before using again FAILURE TO COMPLY COULD RESULT IN EXPLOSION RESULTING IN DEATH OR SERIOUS INJURY DD 90 22 Filling The Propane Bottle s Be sure that all the appliances are off then close the service valve on top of the propane bottle s Disconnect the bottle s and transport it in an upright position to an authorized propane supplier for filling Propane suppliers are listed in the yellow pages of the telephone directory Your local supplier will have the correct blend of propane for your area Ask for his recommendations if altitude or temperature differences are to be considered er Photograph 21 Removal and replacement of propane bottle s close service valve disconnect flexible hose connector nut right hand thread loosen hold down remove tank Photograph 22 Propane Bottle Maintenance Pro
41. e Too many items on one side may overload a tire best way to know the actual weight of the vehicle is to weigh it at a public scale Talk to your RV dealer to discuss the weighing methods needed to capture the various weights related to the RV This would include weights for the following axles wheels hitch or pin in the case of a trailer and total weight How Overloading Affects Your RV and Tires The results of overloading can have serious consequences for passenger safety Too much weight on your vehicle s sus pension system can cause spring shock absorber or brake failure handling or steering problems irregular tire wear tire failure or other damage An overloaded vehicle is hard to drive and hard to stop Incase of serious overloading brakes can fail completely particularly on steep hills The load a tire will carry safely is a combination of the size of tire its load range and corresponding inflation pressure Excessive loads and or underinflation cause tire overloading and as result abnormal tire flexing occurs This situation can generate an excessive amount of heat within the tire Excessive heat may lead to tire failure It is the air pressure that enables a tire to support the load so proper inflation is critical Since RVs can be configured and loaded in many ways air pressures must be determined from actual loads determined by weighing and taken from the load and inflation tables provided by the
42. e of the new more sensitive excess flow valve we all must learn how to open tank valves After filling a tank and reconnecting it to the propane system you MUST open the Type OPD tank valve SLOWLY Opening the tank quickly will lock out the new excess flow valve preventing propane flow into the propane system If this happens close the valve wait a few seconds and reopen SLOWLY This new excess flow valve will not lock out when an appliance such as a furnace comes on Regarding old tanks and valves and the new regulations now in effect As of October 1 1998 any propane tank 4 40 Ibs which has reached its 12 year recertification date 12 years from date of manufacture stamped onto the tank must either be replaced or refitted with the new Type OPD valve It will probably be less expensive to replace the tank as a replacement valve will likely be more expensive than a new tank with a new Type I OPD valve on it The new OPD valve is easily identifiable in that it is a 3 sided handle with OPD cast into the handle new hose connection uses the external threading on the Type OPD valve and black or green plastic The new regulations mandating this new propane equipment and rules were created and established by the NFPA National Fire Protection Association and are administered by the RVIA Propane has a distinctive odor you might notice this as you light the appliances If you smell propane imme
43. e is a problem ask the propane dealer to purge the bottle Anhydrous methanol can be added to reduce moisture content NOTE Starcraft RV Inc is not responsible for personal injury or property damage resulting from the misuse or improper maintenance of the propane system or appliances See also Fire Safety page 29 Electrical System Your Expandable is equipped with a heavy duty power cable that is capable of carrying up to 30 amps depending on the options selected They are also supplied with a 110 volt AC electrical converter capable of producing 12 volt DC Electrical outlets in the bathroom and the patio outlet are wired through a special circuit breaker known as a ground fault interrupter or GFI breaker which provides protection against electrical shock in damp or wet areas Electrical Hazards The two major hazards that exist are electrical shock and fire hazard caused by shorted or overloaded wiring All wiring and connections in Starcraft RV Inc Travel Trailers are fully insulated to protect you and your family from electrical shock In addition all 12 volt circuits are protected with fuses and all 110 volt circuits are protected with circuit breakers to prevent fire hazards caused by short circuits or circuit overloads To minimize the possibility of damage to the trailer or injury to you and your family please heed the following warnings WARNING DO NOT use a cheater plug one with the ground wire pin removed
44. e rim flanges inside the air cavity of the tire Curb weight The weight of motor vehicle with standard equipment including the maximum capacity of fuel oil and coolant and if so equipped air conditioning and additional weight optional engine Extra load tire A tire designed to operate at higher loads and at higher inflation pressure than the corresponding standard tire Groove The space between two adjacent tread ribs Gross Vehicle Weight Rating GVWR The maximum permis sible weight of this fully loaded vehicle Gross Axle Weight Rating GAWR The value specified as the load carrying capacity of a single axle system as measured at the tire ground interfaces Hitch Weight The vertical trailer load supported by the hitch ball Innerliner The layer s forming the inside surface of a tubeless tire that contains the inflating medium within the tire Innerliner separation The parting of the innerliner from cord material in the carcass Intended outboard sidewall The sidewall that contains a white wall bears white lettering or bears manufacturer brand and or model name molding that is higher or deeper than the same molding on the other sidewall of the tire or the outward facing sidewall of an asymmetrical tire that has a particular side that must always face outward when mounted on a vehicle Light truck LT tire A tire designated by its manufacturer as primarily intended for use on li
45. e the trouble to weigh everything before you pack it away in the trailer you should be able to get close to the load capacity of the trailer without going over Don t forget to allow for the weight of the propane and fresh water which weighs approximately 8 LBS per gallon However you still need to weigh the loaded trailer to determine the tongue weight Side To Side Weight Distribution Side to side weight distribution can be determined by weighing the trailer with the tires of just one side on the scales at a time The tongue should be off the scales and the trailer should be level Use the post under the coupler If the two measurements are not approximately equal move things around inside the trailer until they are NOTE After going through these procedures several times you will probably come to the realization that designating specific storage areas especially for large heavy items is a good idea A few labels on storage compartment doors will ensure proper storage of items Determining Load Distributing Hitch Adjustments Because of the action of a load distributing hitch it is necessary to weigh the loaded Travel Trailer and the tow vehicle to determine if the weight rating of either unit has been exceeded If the spring bars have been adjusted incorrectly they can cause changes in weight distribution which can in turn cause the GAWR to be exceeded Proceed as follows Drive onto the scales with the trailer hitched up
46. e wheel nuts and check them as instructed in the next paragraph Wheel Nuts On new trailers wheel lug nuts should be torqued with a torque wrench according to wheel size as listed in Fig 17a On your first trip check wheel nut tightness at 10 25 and 50 miles Check periodically thereafter Re torque wheel lug nuts every 3000 miles Wheels that come off due to loose wheel nuts is not a warranty matter Checking wheel lug nut torque is the responsibility of the owner and or dealer Wheel Torque Sequence Size ist Stage 2nd Stage 3rd Stage 12 20 25 35 40 50 75 13 20 25 35 40 50 75 14 20 25 50 60 90 120 15 20 25 50 60 90 120 16 20 25 50 60 90 120 4 BOLT 5 BOLT 6 BOLT Fig 17 Safety Chains Your Starcraft RV Inc travel trailer is equipped with two safety chains one attached to each side of the tongue or A frame These chains are the primary safety devices that are used to protect life and property Their use is required by law It is your responsibility to be familiar with the operation of these chains and to use them correctly The hitch on your tow vehicle must be equipped with tow chain attachment points or eyes one on either side of the hitch ball The chains are attached to the tow vehicle at these points To operate correctly the chains must cross each other under the tongue before they are attached to the tow vehicle 17 Adjustthe length of each chain to hold the tongue of the trailer off
47. economy e Increase the life of your tires This booklet presents a comprehensive overview of tire safety including information on the following topics Basic tire maintenance e Uniform Tire Quality Grading System e Fundamental characteristics of tires e Tire safety tips Use this information to make tire safety a regular part of your vehicle maintenance routine Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of the flat tire or other failure Safety First Basic Tire Maintenance Properly maintained tires improve the steering stopping trac tion and load carrying capability of your vehicle Underinflated tires and overloaded vehicles are a major cause of tire failure Therefore as mentioned above to avoid flat tires and other types of tire failure you should maintain proper tire pressure observe tire and vehicle load limits avoid road hazards and regularly inspect your tires Finding Your Vehicle s Recommended Tire Pressure and Load Limits Tire information placards and vehicle certification labels con tain information on tires and load limits These labels indicate the vehicle manufacturer s information including e Recommended tire size 10 Recommended tire inflation pressure e Vehicle capacity weight VCW the maximum occupant and cargo weight a vehicle is designed to carry e Front and rear gross axle weight ratings GAWR the maximum weight the axle
48. ecovery water heater which provides a continuous supply of hot water The water heater can run on gas or 110 volt electric or run on both simultaneously which increases the speed of recovery NOTE New chamber coatings may give off a slight odor the first few hours of use Further information is given under Water Systems page 25 WARNING BEFORE lighting the water heater make sure that it is full of water Operating the water heater without water will cause damage to the water heater Obtaining Service Starcraft RV Inc warrants only proper installation of appliances The appliances themselves are warranted by the manufacturer In the event that any of the appliances in your Starcraft RV Inc Travel Trailer require service or replacement under the terms of the manufacturer s warranty you should contact the manufacturer directly Appliance Service Centers are listed in the manufacturer s literature Fire Safety Fire safety is IMPORTANT Make certain that everyone in your party is familiar with the location and operation of the fire extinguisher and the emergency exits Emergency exit windows have red quick release handles Smoke Alarm The smoke alarm in your Starcraft RV Inc travel trailer is designed to detect both visible and invisible products of combustion which are created by fire In addition this battery operated alarm does not need adjustment and provides an audible signal when its batteries require repl
49. ect exterior seams and openings Reseal exterior seams and openings Clean battery cables terminals Check battery fluid levels Inspect suspension Fresh water tank outlet screen Check tire wear amp inflation seal along the edges of the roof and at the corners of the trailer should be checked every 60 days Check the roof for damage such as punctures from falling objects frequently Damage to the roof can result in leaks and subsequent damage to interior parts of the trailer 31 S edIdAL 95 3015 30154 OL NADE NAHL 5 359 49 312 LINDJA ONY SLHDIT 39 4 3713 9934 A3ddN LHOIT 3015 301509 OL CNY SLHDIT ASNAVW 341 01 6 9 lt p A i XO AGISNI E 35944 mz SNOILJJNNOI 301 lt N opm naoa E m SAS ssaNavh 7 das mmo aaa 93399 339 Oz oe lt 525 Sava AJ A 2 M ing 2 135 T HOLIMS a 9 aNd a A 7 Sava 30154905 im mz 211 ADLOW ADLASANDD SLHDIT JJAAVYW 3015 OL 100 3010S Go RVing Starcraft RV Inc 536 Michigan St P O Box 458 Topeka IN 46571 800 945 4787 260 593 2550 www starcraftrv com
50. ed green indicator The purpose of the switch over is to allow switching from an empty tank to the second presumably full tank automatically When two full tanks are installed open both tank valves When one tank goes empty a red indicator will pop up in the dome The valve will automatically switch to the full tank On the front of the switch over valve is a black plastic lever Move the lever toward the full tank Move the lever to the right if it is to the left and vice versa Whichever way you move it it will be to the full tank Once you have moved the lever toward the full tank the green indicator will again appear You may now close the valve on the empty tank remove the tank and have it refilled Reinstall the full tank connect the hose and open the tank valve NOTE both tank valves must be open in order for auto switch over to occur 23 Photograph 23 Auto switch over valve Freeze Up Freeze up of propane bottles is usually caused by one of three things 1 Moisture in the bottle 2 Extremely cold weather A greater demand than the bottle capacity at a particular temperature You can use these precautions to prevent this problem 1 Use moisture free propane 2 Keep the service valves closed during storage 3 Have the dealer add anhydrous methanol Propane does not vaporize as readily at lower temperatures so appliance demands may have to be reduced when camping in cold weather If moistur
51. ed inside the vehicle Propane containers are equipped with safety devices that relieve excessive pressure by discharging Propane to the atmosphere WARNING IT IS NOT SAFE TO USE COOKING APPLIANCES FOR COMFORT HEATING 6 Water When a disinfectant or antifreeze solution has been put into the unit s water system do not use the system until it has been thoroughly flushed with water Starcraft RV Inc recommends that you fill the water system with water 4 6 times to assure that it has been flushed thoroughly Keep children away from the unit until the water is safe to drink Use only the following types of antifreeze A 60 glycerol by weight in water undiluted or B 22 magnesium chloride by weight in water undiluted Store bought potable non toxic RV antifreeze may be used WARNING Automotive radiator or windshield washer antifreeze could be harmful or fatal if swallowed Do not use them in the fresh water system or to protect drain traps from freezing 7 Hookup to campground electrical system The power cord provided with your unit is normally adequate but if you need an extension be sure to use a 3 wire extension cord rated for at least 30 amps If you use a 2 wire extension cord or a cheater plug with the third pin removed your unit would not be properly grounded and someone could receive a serious even fatal shock Your system might burn out a power cord rated at less than 30 amps WARNING If using 110 vol
52. er DO NOT use solutions with ammonia or chlorine which will attack copper tubing or brass fittings Tighten any leaky connections and test for leaks again If leaking persists close the service valve and contact your Starcraft RV Inc dealer or authorized propane supplier WARNING DO NOT place or store propane cylinders gasoline or other flammable liquids inside the trailer Propane cylinders are equipped with safety devices that relieve excess pressure by discharging propane to the atmosphere An improperly used or poorly maintained propane system can cause a fire or explosion Pressure Regulator The regulator pressure should be checked periodically to ensure efficient operation of the appliances The correct line pressure for all of the propane appliances is eleven 11 inches of water column pressure Most propane suppliers have the equipment to make this check for you line pressure should be tested at least every six months NOTE Propane regulators must always be installed with the regulator vent facing downward Regulators that are not in compartments have been equipped with a protective cover Make sure that the regulator vent faces downward and that the cover is kept in place to minimize vent blockage that could result in excessive propane pressure causing fire or explosion Auto Switch Over Valve The auto switch over valve is part of the pressure regulator and is at the top Notice the plastic dome with a pop up r
53. f In addition to possible damage caused by excess weight freezing and thawing of snow or ice may cause leakage through the roof seams along the top edge of the sidewalls and the roof end metal transition at each end If the trailer is to be covered with canvas or plastic open the windows and roof vents enough to provide ventilation to prevent mildew and mold inside REGARDLESS OF METHOD OF STORAGE OPEN TRAILER EVERY 30 DAYS TO INSPECT INTERIOR CONDITION WARNING Damage caused by or as a result of the method of storage i e covering or snow loads will not be covered under warranty In preparation for storage perform the following steps 1 Level the unit for good drainage 2 Clean the inside of the trailer and air it out thoroughly 3 Remove all perishable items Wipe the refrigerator clean with a damp cloth and baking soda and leave the door propped open Clean rugs draperies and upholstery and remove all stains 4 Shut off service valve on propane storage bottles and bleed propane lines 5 Drain the water storage tank the water heater and water lines and sink traps Drain and rinse the holding tanks and replace the drain cap when finished 6 Use a recommended recreational vehicle type antifreeze or one of the solutions listed below in the plumbing systems to prevent freeze up of any trapped water See Winterizing the Water System page 26 and Winterizing the Waste System page 27 a 60 glycerol by weight
54. form of safety Follow the same rules you would at home DO NOT smoke in bed DO NOT overload electrical circuits DO NOT use matches candles or lighters as flashlights DO NOT store flammable liquids inside the camper DO NOT permit children to play with propane or electric appliances YOUR BEST SAFEGUARD AGAINST FIRE IS TO BE ON GUARD ALL THE TIME af Othe howing exit Photograph 35 Emergency exit window s sticker and release handles Condensation Effects of Long Term Occupancy Your travel trailer was designed primarily for recreational use and short term occupancy If you expect to live in your trailer for extended periods of time or in cold or cool weather be prepared to deal with condensation and the humid conditions that may be encountered The normal activities of even a small number of occupants in the relatively small volume of amodern recreational vehicle with its thin walls and tight construction will lead to rapid saturation of the air inside the trailer and the appearance of visible moisture especially during cold weather Estimates indicate that a family of four can vaporize up to three gallons of water daily through breathing cooking bathing and washing Unless this vapor is carried outside by ventilation or removed from the air by a dehumidifier it will condense on the inside of windows and walls as moisture In cold weather it will appear as frost or ice It may also condense in the walls or the
55. ge or corrosion due to the environment theft vandalism fire or other intervening acts not attributable to Starcraft RV Inc damage resulting from tire wear or tire failure defacing scratches dents chips on any surface or fabric of the RV damage caused by off road use overloading the RV or altera tion of the RV or any of its components or parts wheel alignment or adjustments to axles when caused by improper maintenance loading or damage from road hazards including off road travel wheel damage or balancing or damage from tire failures In addition this limited warranty does not cover any material component or part of the RV that is warranted by another entity including by way of example handling braking wheel balance muffler tires tubes batteries gauges generator jacks inverter microwave television DVD VCR CD player tape player radio speakers television refrigerator range water heater stove carbon monoxide detector smoke detector furnace or any air conditioner Note The written warranty provided by the manufacturer of the component part is the direct responsibility of that manufacturer Defects and or damage to interior and exterior surfaces trim upholstery and other appearance items may occur at the factory during delivery of the RV to the selling dealer or on the selling dealer s lot These items are usually detected and corrected at the factory or by the selling dealer prior to delivery to the retail cus
56. ge place 2 Place a container under the drain outlet to catch any liquid that may be trapped between the dump valves and the drain cap 3 Remove the drain cap connect the flexible hose to the drain and insert the other end of the hose into a ground sewer or dump station inlet Make sure the hose is securely fastened in place Adapters may be needed to mate the hose to the dump station inlet The hose should slope from the trailer down to the dump station to promote drainage 4 Open the large dump valve to allow drainage from the sewage holding tank 5 Allow sufficient time for the tank to drain then rinse the tank with fresh water 6 Drain and rinse the gray water storage tank using the small dump valve 7 Disconnect the flexible drain hose rinse clean and replace it in its storage compartment 8 Clean and store drip bucket and replace drain cap 9 Make sure that the dump valves are closed before replacing the cap Photograph 29 Holding tank drains large knife valve one on right controls sewage smaller one on left controls gray water Winterizing the Waste System Once the black and gray holding tanks have been cleaned and drained no further winterizing should be necessary P traps under all sinks and the tub shower hold water They should have antifreeze added to them Run at least a pint of antifreeze into each drain Holding Tank Do s and Don ts DO clean the holding tank with an approved cle
57. gh It will also provide the gross axle weight rating GAWR This is the most a particular axle can weigh If there are multiple axles the GAWR of each axle will be provided Inthe same location as the certification label described above there is a vehicle placard This placard provides tire and load ing information In addition this placard will show a statement regarding maximum cargo capacity Cargo Capacity Cargo can be added to the vehicle up to the maximum weight specified on the placard and the total weight of the fully loaded vehicle cannot exceed the stated GVWR or GAWR Water and propane also need to be considered The weight of fully filled propane containers is considered part of the weight of the RV before it is loaded with cargo and is not considered part of the disposable cargo load Water however is a cargo weight and is treated as such If there is a fresh water storage tank of 100 gallons this tank when filled would weigh about 800 pounds If more cargo is being transported water can be off loaded to keep the total amount of cargo added to the vehicle within the limits of GVWR so as not to overload the vehicle Understanding this flexibility will allow you the owner to make choices that fit your travel and camping needs When loading your cargo be sure it is distributed evenly to prevent overloading front to back and side to side Heavy items should be placed low as close to the axle positions as reason abl
58. ghtweight trucks or multipurpose passenger vehicles Load rating The maximum load that tire is rated to carry for a given inflation pressure Maximum load rating The load rating for a tire at the maxi mum permissible inflation pressure for that tire Maximum permissible inflation pressure The maximum cold inflation pressure to which tire be inflated Maximum loaded vehicle weight sum of curb weight accessory weight vehicle capacity weight and production op tions weight Measuring rim The rim on which tire is fitted for physical dimension requirements Non pneumatic rim A mechanical device which when a non pneumatic tire assembly incorporates a wheel supports the tire and attaches either integrally or separably to the wheel center member and upon which the tire is attached Non pneumatic spare tire assembly A non pneumatic tire assembly intended for temporary use in place of one of the pneumatic tires and rims that are fitted to a passenger car in compliance with the requirements of this standard Non pneumatic tire A mechanical device which transmits either directly or through a wheel or wheel center member the vertical load and tractive forces from the roadway to the vehicle generates the tractive forces that provide the directional control of the vehicle and does not rely on the containment of any gas or fluid for providing those functions Non pneumatic tire assembly
59. gt gt 5 gt 5555 gt lt 21 Storage Compartments and Cabinets 21 Sofa Bed Lounge Conversion ZI DINCTtS Conversio senne a PROPANE SYSTEM 21 Filling The Propane 22 Propane Bottle 22 5 22 Pressure Auto SWITCH Over Prez E U penina ELECTRICAL SYSTEM 55 29 Wiring SCHEMANC Circuit T 12 VOIESY STOUT WV ATER SYSTEMS destrit ttiar E E I NE E N Sanitizing the Water Storage 25 Draining The Water System and 26 Normal Operation of Water System 26 Winterizing the Water System with Anti Freeze 26 Winterizing the Water System with Air 26 Filling Fresh Water
60. his is to disconnect all cables connected to the battery positive post Photograph 26 Battery Location 23 Water Systems Fresh Water Fresh potable water is supplied from one of two sources Storage Tank Water is stored an onboard storage tank and is distributed to the various faucets by an automatic self priming pump which is operated by the 12 volt electrical system This pump will function when power is available and the pump switch is On This water storage tank is filled using the exterior tank fill NOTE Do not leave water in the tank when the trailer is not in use Be sure the pump switch is turned Off before draining the tank City Water Water under pressure is provided when the trailer is connected to a park or city water supply Connect the trailer as follows 1 Turn the 12 volt water pump to Off 2 Remove the protective cap on the city water fill and connect a hose between the city water supply and the city water fill on the trailer 3 An in line 60 psi pressure regulator is recommended to protect the trailer s water system 4 Open the city water supply valve 5 Open the faucets in the trailer and let the water run few minutes to clear the lines See Normal Operation of Water System page 26 NOTE As long as the water system is hooked up to a city water supply the onboard storage tank and the 12 volt pump are isolated from the system Do not turn the pump to
61. in water undiluted chloride by weight in water undiluted b 22 magnesium chloride by weight in water undiluted Ask your dealer about the correct dilutions for use in your area 30 Lubricate Locks and Latches Use graphite or a silicon based lubricant in all the locks and latches and apply lubricant to the door hinges Block the Frame If possible block the trailer frame up enough to relieve the tires of most but not all of the weight of the trailer Decrease tire pressure to about one half of normal DO NOT USE THE STABILIZER JACKS TO LIFT THE TRAILER Battery Care Place the battery on charge or remove it from the trailer and store it warm place to keep it from freezing or discharging Ifa battery remains connected to the converter during long term storage the converter and propane detector will run the battery dead See also converter discussion on pages 24 amp 25 Exterior Cleaning Wash the exterior metal fiberglass with a good automotive detergent and a sponge Always rinse thoroughly to remove all soil and detergent and to minimize streaking Black streak removers and cleaners are available from your Starcraft RV Inc Dealer Wax with an automotive wax Wash the roof with warm water and a household cleaner such as Top Job Spic n Span or Ajax Granulated cleaners do a better job Use a soft bristled brush For especially stubborn stains add liquid bleach Again rinse thoroughly Clean d
62. ing Safe Towing The single most important factor affecting safe towing is vehicle speed SLOW DOWN Especially if you are an inexperienced tow vehicle driver or if you are towing a trailer you are not familiar with High speeds reduce towing stability and increase stopping distances Reduced towing stability can be recognized by the tendency of the trailer to sway from side to side after sudden steering maneuvers in cross winds or when being passed by large vehicles If swaying occurs use the hand lever on the brake controller to apply the trailer brakes gradually stabilizing the trailer and reducing speed until you can stop safely and make any necessary changes in weight distribution hitch adjustments or tire pressures Backing Up If you are not already skilled at backing with a travel trailer attached here is a hint that may help you while you are learning Place your hand at the bottom of the steering wheel Moving your hand to the left or clockwise will cause the trailer to go to the left Moving your hand to the right or counterclockwise causes the trailer to move in that direction Mirrors Many states require the use of mirrors when towing a large trailer that obstructs rearward vision Mirrors should extend far enough to the sides to give a clear view on either side of tow vehicle and trailer Tires Starcraft RV Inc travel trailers are equipped with first line quality tires made by a major manufacturer To
63. irt and corrosion from frame Prime and retouch paint where necessary Check and restore reseal roof sealants Clean air conditioner Remove interior grills to clean filter and air box Cover exterior AC shroud Warranty Repairs The first place to seek correction of a warranty problem is always at the dealership where the travel trailer was purchased In addition there is a network of Starcraft RV Inc dealers who are authorized to perform warranty repair work Please use your Owner Protection Service OPS identification card whenever warranty repair is required on your travel trailer If you encounter problems that a local dealership cannot help you with please write STARCRAFT RV INC WARRANTY DEPARTMENT P O Box 458 Topeka IN 46571 Spares and Specifications LOCATION SPARE 12V BULBS SPARE 12V FUSES Tail Stop Turn 3157 Little Fuse Type 257 Exterior Patio Work C912 1 amp Interior Dome GE921 7 5 amp Range Hood 912 15 amp Side Marker C194 Fluorescent 03 F8T5 Reading Light 1139 License Plate 03 168 Refer to the decal in the inside of the converter cover which will show the correct rating for each circuit Wheel Nut Torque Settings Hand wash with mild detergent and drip dry Before towing the trailer make sure the lug nuts on all wheels i ded tal are tight See the chart on page 17 for recommended torque ed carpet cleaner settings for your trailer s wheel size During a
64. is designed for recreational use and short term occupancy It is not designed or intended to be used as permanent housing Use of this product for long term or permanent occupancy can lead to premature deterioration of interior finishes fabrics carpeting and drapes Damage or deterioration due to long term occupancy may not be considered normal and may under the terms of the warranty be considered as misuse abuse or neglect and may void the warranty completely or in part If you expect to occupy the trailer for an extended period be prepared to encounter certain conditions such as condensation and humidity especially in cold weather Due to the compact living quarters of a recreational vehicle the normal living activities of even a few occupants will lead to rapid moisture saturation of the air contained in the trailer Moisture can condense on the inside surfaces of your trailer during use in cold weather when the relative humidity of the interior air is high This condition is increased because the insulated walls of the trailer are much thinner than house walls Estimates show that a family of four can vaporize up to three gallons of water daily through breathing cooking bathing and washing Unless this water vapor is carried outside by ventilation or condensed by a dehumidifier it will condense on the inside of the windows and walls as moisture or in cold weather as frost or ice The water vapor may also condense out of sight w
65. it is not required by law Letter Rating Speed Rating Q 99 mph 106 mph 112 mph 118 mph 124 mph 130 mph 149 mph 168 mph 186 mph lt lt 2 For tires with a maximum speed capability over 149 mph tire manufacturers sometimes use the letters ZR For those with a maximum speed capability over 186 mph tire manufacturers always use the letters ZR U S DOT Tire Identification Number This begins with the letters DOT and indicates that the tire meets all federal stan dards The next two numbers or letters are the plant code where it was manufactured and the last four numbers represent the week and year the tire was built For example the numbers 3197 means the 31st week of 1997 The other numbers are marketing codes used at the manufacturer s discretion This information is used to contact consumers if a tire defect requires a recall Tire Ply Composition and Materials Used The number of plies indicates the number of layers of rubber coated fabric in the tire In general the greater the number of plies the more weight a tire can support Tire manufacturers also must indicate the materials in the tire which include steel nylon polyester and others Maximum Load Rating This number indicates the maximum load in kilograms and pounds that can be carried by the tire Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should ever be put in the tire
66. it until only air is present Don t forget the toilet Begin at whatever outlet is closest to the compressor Also open water heater drain to blow out water remaining in heater 6 Close valves and drains Remove compressor 7 Even though you have blown all water out of your trailer you must still winterize the fresh water tank and the pump See previous discussion Filling Fresh Water Tank The fresh water tank is filled by pouring water out of a portable container into the gravity water fill found on the driver s side of the trailer or by using a hose connected to a city water hookup NORMAL BYPASS Water Heater Water Heater Figure 7 Water Heater Normal and Bypass Open Closed 26 Waste Water System Your travel trailer has a self contained drainage system for the collection of sewage and waste water gray water in separate holding tanks where they are held until the contents can be drained into an approved disposal station The removal of solids from holding tanks can be accomplished more effectively ifthe tanks are relatively full of liquid Remember do not pull the holding tank dump valve open when the drain cap 1 in place NOTE Draining the water systems alone will not provide adequate cold weather storage protection Follow the special procedures in this section Draining The Holding Tanks To drain the holding tanks proceed as follows 1 Remove the flexible drain hose from its stora
67. ithin the walls or the ceiling where it will show up as warped or stained panels indicating a potentially serious condensation problem You should take action to minimize the effects of excessive moisture and condensation in your trailer when these signs appear NOTE Interior moisture condensation be reduced through the following Ventilate with outside air Circulate outside air into the interior by opening one or more roof vents and one or more windows This additional ventilation may increase the furnace heating load during cold weather However it will greatly reduce water condensation Outside air ventilated to the inside will be far drier than interior air even when is raining or snowing and will effectively reduce condensation inside the trailer Minimize moisture released inside the trailer When cooking run the range vent fan to carry water vapor out of the trailer The same applies when bathing Run the bath vent fan or open the bath vent Avoid making steam from excessive boiling or use of hot water Keep the carpet dry at the entrance ways by removing wet shoes before entering Avoid drying wet coats or clothes inside the trailer Towing Equipment Selection and Preparation for Towing The selection and preparation of your towing equipment will have a great effect on the handling of your tow vehicle and the stability of your Starcraft RV Inc travel trailer The following rules will help you select towing equipme
68. ize of occupants increases This item is also discussed in Section 3 C Determining compatibility of tire and vehicle load capabilities D Adverse safety consequences of overloading on handling and stopping on tires Section 2 contains Steps for Determining Correct Load Limit Section 3 contains a Glossary of Tire Terminology including cold inflation pressure maximum inflation pressure recom mended inflation pressure and other non technical terms SECTION I The National Traffic Safety Administration NHTSA has pub lished a brochure DOT HS 809 361 that discusses all aspects of Tire Safety as required by CFR 575 6 This brochure is repro duced in part below It can be obtained and downloaded from NHTSA free of charge from the following web site http www nhtsa dot gov cars rules TireSafety ridesonit tires_index html Studies of tire safety show that maintaining proper tire pres sure observing tire and vehicle load limits not carrying more weightin your vehicle than your tires or vehicle can safely handle avoiding road hazards and inspecting tires for cuts slashes and other irregularities are the most important things you can do to avoid tire failure such as tread separation or blowout and flat tires These actions along with other care and maintenance activities can also e Improve vehicle handling e Help protect you and others from avoidable breakdowns and accidents e Improve fuel
69. l and stopping distance is increased because of the increased load due to gravity on the brakes Avoid continuous or frequent brake applications The combined weight of tow vehicle and trailer can cause brakes to overheat and fade Reduce speed to improve trailer stability and handling under windy conditions Trailer sway can be induced by crosswinds or the slipstream from passing vehicles particularly trucks or buses overtaking from the rear Avoid quick steering or braking movements that could cause the trailer to start swaying If the trailer begins to sway steer with small movements Large quick movements will increase trailer sway and may result in loss of control Holding the steering wheel steady is the best method Slow down gradually and avoid hard braking Use the brake control unit to apply the trailer brakes before braking the tow vehicle but do not lock the brakes which will cause the tires to slide and could cause the trailer to jackknife If a reduction in trailer stability occurs reduce speed and stop as soon as you can safely do so Check tire pressures sway controls hitch spring bar adjustments and cargo distribution Look for signs of mechanical failure Travel at reduced speeds until the problem has been corrected Slow down to avoid hard braking on turns Stability is reduced when cornering and the weight of the trailer can push the rear of the tow vehicle outward causing loss of control and possible ja
70. l be equipped with Gross Weight Rating stickers located on the driver s side near the door post Refer to the tow vehicle owners manual for detailed information on towing and weight cargo capacities for the tow vehicle and the vehicle trailer combination Your tow vehicle must be rated by its manufacturer to handle both the gross weight and the tongue weight of the loaded trailer A typical towing package consisting of heavy duty rear springs radiator alternator battery shock absorbers and transmission cooler can be purchased for your tow vehicle Tires with the loaded carrying capacity to carry the added hitch weight must be used Learn all you can about the Starcraft RV you are planning to purchase Get the facts about the actual trailer length width unloaded weight with options GVWR and cargo carrying capacity These are valuable pieces of information you should know when choosing an RV This information is available in the manufacturer s sales literature or from the cargo carrying capacity label located in each trailer Verify the towing capacity of your tow vehicle If you don t know or aren t sure ask your automotive dealership Be sure to match its tow rating to the loaded not dry weight of your trailer GVWR Include the weight of water LP gas additional accessories clothing food and gear Be sure the weight of the tow vehicle plus the weight of your trailer do not exceed the GVWR of the tow vehicle Travel
71. ler The GVWR is equal to or greater than the sum of the unloaded vehicle weight plus the net carrying capacity In other words the combined total of UVW and NCC can never exceed GVWR If it does the axles and tires will be overloaded and any problems that develop as a result will not be covered by warranty Unloaded Vehicle Weight UVW Means the weight of the trailer as built at the factory If applicable it includes full generator fuel engine oil and coolants The UVW does not include cargo fresh water propane or dealer installed accessories Net Carrying Capacity NCC Means the maximum weight of all personal belongs food fresh water propane tools dealer installed accessories etc that can be carried by the trailer NCC is equal to or less than GVWR minus UVW tongue or hitch weight Following are a couple simple formulas to express the above UVW NCC GVWR GVWR UVW NCC Tongue or Hitch Weight The tongue weight is measured at the front of the trailer underneath the hitch coupler On tandem axle travel trailers suchas those manufactured by Starcraft RV Inc the tongue weight should be between 9 14 of the weight of the loaded travel trailer WARNING DO tow travel trailer that has a tongue weight more than that recommended by Starcraft RV Inc Damage to the trailer frame poor handling and braking and reduced cornering capacity can result 15 Weight Distribution This is simply
72. m to Star craft RV Inc to make the warranty transfer effective You may contact an independent authorized dealer for details All rights and limitations within this warranty are applicable to the original owner and the subsequent owner of the RV The subsequent owner s warranty coverage period is the remaining balance of the warranty coverage period that the prior owner was entitled to under this limited warranty Starcraft RV Inc s obligation to repair or replace defective materials or workmanship is the sole obligation of Starcraft RV Inc under this limited warranty Starcraft RV Inc reserves the right to use new or remanufactured parts of similar quality to complete any work and to make parts and design changes from time to time without notice to anyone Starcraft RV Inc reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any product previously manufactured Starcraft RV Inc makes no warranty as to the future performance of this RV and this limited warranty is not intended to extend to the future performance of this RV or any of its materials components or parts In addition the RV owner s obligation to notify Starcraft RV Inc or one of its independent authorized dealers of a claimed defect does not modify any obligation placed on the RV owner to contact Starcraft RV Inc directly when attempting to pursue remedies under state or federal la
73. ms under the terms of the warranty but the dealer does not warrant the unit himself He is responsible for pre delivery inspection of new Starcraft RV Inc travel trailers and for the Dealer Review described below Owner s Responsibility As the owner of a new Starcraft RV Inc travel trailer you are responsible for the proper maintenance and care of the unit You should be familiar with the terms of Starcraft RV Inc s warranty especially any exclusions arising through misuse or failure to follow the instructions set forth in the Owner s Manual Also become familiar with appliance operating instructions found in the Owner s Packet Insurance Coverage Make sure your unit is insured Contact your insurance agent prior to picking up your unit for information concerning your policy coverage Dealer Review At the time of delivery we recommend the following steps be taken 1 Review the Owner s Manual with the dealer If you have any questions he has the expertise to answer them and will help you with anything you do not understand 2 Go through the complete hookup procedure and inspect the unit for defects Ask the dealer to make any adjustments you feel are necessary Have the dealer demonstrate appliances and optional equipment and explain safety procedures Make sure that you understand the operation of the trailer If the dealer has not already done so request that the dealer install the propane bottles and check
74. ner Optional roof mounted air conditioners operate on 110 volt AC For best performance park in shaded areas whenever possible Close doors and windows before turning on the air conditioner Remember this appliance consumes a large portion of your available electric power Furnace Furnaces installed on Starcraft RV Inc travel trailers are of the forced air type equipped with thermostats and designed to operate on propane Follow the manufacturer s instructions carefully when operating the furnace Power Vents Power vents are located in the bathroom select models and in range hood The vent in the range hood has a grease filter which will require periodic cleaning in soapy water Range A three burner cooktop is standard in Expandables The cooktop is propane fueled with no pilot Use an external igniter ora match to light each burner An optional range oven combo is available The oven will have a pilot See the owner s manuals for details of operation 27 WARNING IS SAFE USE COOKING APPLIANCES FOR COMFORT HEATING Cooking appliances need fresh air for safe operation Before operation 1 Open overhead vent or turn on exhaust fan and 2 Open window Unlike homes the amount of oxygen supplyis limited due to the size of the recreational vehicle Proper ventilation when using the cooking appliance s will avoid dangers of asphyxiation It 15 especially important that cooking appliances no
75. ng heavy duty brakes ride levelers roof rack heavy duty battery and special trim Radial ply tire A pneumatic tire in which the ply cords that extend to the beads are laid at substantially 90 degrees to the centerline of the tread Recommended inflation pressure This is the inflation pres sure provided by the vehicle manufacturer on the Tire Information label and on the Certification VIN tag Reinforced tire A tire designed to operate at higher loads and at higher inflation pressures than the corresponding stan dard tire Rim A metal support for a tire or a tire and tube assembly upon which the tire beads are seated Rim diameter This means the nominal diameter of the bead seat Rim size designation This means the rim diameter width Rim type designation This means the industry of manufac turers designation for a rim by style or code Rim width This means the nominal distance between rim flanges Section width The linear distance between the exteriors of the sidewalls of an inflated tire excluding elevations due to labeling decoration or protective bands Sidewall That portion of a tire between the tread and bead Sidewall separation The parting of the rubber compound from the cord material in the sidewall Test rim on which tire is fitted for testing and may be any rim listed as appropriate for use with that tire Tread That portion of a ti
76. nt with the capabilities your trailer requires and to operate that equipment in a safe and sensible manner WARNING NEVER travel with a hitch setup that does not make the trailer and the tow vehicle level Do not allow the hitch weight to overload the tow vehicle rear axle Failure to comply could result in traffic hazard poor handling damage to the tow vehicle or failure of the trailer axle tires and bearings These resulting failures are not warrantable Use a tow vehicle that is equipped with heavy duty running gear and that is powerful enough to pull your fully loaded trailer The suspension of the tow vehicle must be strong enough to carry the hitch weight of the fully loaded trailer For Travel Trailers Use a weight distributing hitch To minimize rear overhang mount the hitch as close to the rear bumper as possible Follow the recommendations of both the tow vehicle and hitch manufacturers For Travel Trailers Do not overtighten the weight distributing spring bars Follow the hitch manufacturer s instructions and when in doubt use the lighter spring bar setting For Travel Trailers Use a sway control either cam type or friction installed and adjusted in accordance with the manufacturer s instructions Use a brake control unit that allows you to apply the trailer brakes without operating the brakes of the tow vehicle as well as operating them automatically Adjust the brake control unit so that the trailer
77. nty Draining the Water System and Heater If the trailer is to be stored in temperatures below freezing the fresh system and the waste water system should be drained as follows 1 Empty the fresh water storage tank by removing the drain plug 2 Turn the pump to On and open cold water faucets 3 Turn the pump to Off when the flow of water stops 4 Open the drain valves on the hot and cold water pipes located under floor of unit 5 Open the drain valve on the bottom of the water heater as well as the water heater safety valve 6 Open all the faucets and depress the flush pedal on the toilet to promote drainage 7 Drain the holding tanks using the outlined procedures in the following section WARNING Automotive or windshield washer type antifreeze can be fatal if swallowed DO NOT use them in the fresh water system Photograph 27 Water heater pressure relief valve at top drain valve anode at bottom Photograph 28 Water storage tank drain and low point drains typical NOTE when draining the water heater use a 1 1 16 socket to remove the drain plug The drain plug is also the sacrificial anode which protects the tank from chemical deterioration and electrolysis As the water heater is used and ages the anode will deplete It will have a rather disgusting eaten away appearance This is normal When completely or mostly gone it should be replaced Normal Operation of Water System
78. o operate the brakes will drain the battery in a short time and the brakes will release when the voltage fails Brakes Starcraft RV Inc travel trailers are equipped with 12 volt DC operated electrical brakes which are very similar to the standard drum type brakes found on automobiles Have the brakes serviced yearly or every 10 000 miles Before each trip test the brakes and inspect all the components in the system Adjust brakes every 3000 miles Check brake operation every trip Refer to the Axle Manufacturer Operation Maintenance and Service Manual in your Starccraft RV Inc Owner s Packet See also Service Interval Chart on page 31 During operation it is helpful to have the trailer brakes come on slightly ahead of the tow vehicle brakes This causes the trailer to pull against the forward motion of the tow vehicle and helps to keep trailer and tow vehicle in alignment Hitching Up Refer to and become familiar with the operation instructions provided with your hitch Proceed to hitch up your trailer by raising the tongue with the dolly wheel jack until the hitchcoupler is high enough to clear the hitch ball on the back of the tow vehicle Back the vehicle until the hitch and coupler are in alignment and lower the tongue until the coupler is firmly seated on the hitch ball Ifa weight distributing hitch is being used secure the coupler and crank up the dolly wheel jack again until you can install the spring bars in accord
79. oad If caused by a faulty appliance have the appliance repaired before using it again If caused by faulty wiring have the wiring repaired by a serviceman as soon as possible Photograph 24 Converter Photograph 25 110 Volt Power Cord conte ert res a cert 2 1 9125 110 Volt System The power cord for the 110 volt electrical system is stored in the electrical storage compartment which is accessible from the outside of the trailers This cable and the attached plug are molded together to form a weather proof assembly DO NOT cut or alter this assembly in any manner The 110 volt system supplies power to operate your converter refrigerator air conditioner and portable appliances Before using portable appliances check their power requirements to make sure that they will not cause system overload 12 Volt System The 12 volt system supplies power for the interior and patio lights water pump and appliances that are equipped with electronic spark ignitions or that operate on 12 volt DC 12 volt DC power is supplied by an onboard battery or by the converter when the trailer is plugged into 110 volt AC power Running lights are powered by the tow vehicle and are fused in the tow vehicle An onboard battery is charged by the converter or tow vehicle if wired to do so Converter Expandable The Elixer converter in travel trailers is an electronic switch mode power center which houses the c
80. onverter all 12 Volt DC output fuses and the 110 Volt AC circuit breakers The converter supplies 45 amps of 12 V DC output to the trailer To access circuit breakers and fuses open down the access door on the front of the converter NOTE It is good practice to have everything turned off in the trailer before connecting the power cord WARNING DO NOT replace a blown fuse with one that has a higher amperage rating If a fuse continues to blow or circuit breaker to trip DO NOT attempt to bypass it with a piece of wire Determine the reason for the overload and have it repaired before using the circuit again DO NOT attempt wiring repairs on a live circuit Turn off all appliances and disconnect the trailer from all sources of 110 volt and 12 volt electricity These converters will not self destruct when subjected to short circuits or overloads If a circuit is overloaded there will be a sound indication 24 If a short circuit develops the converter will shut down automatically Once short circuit is corrected the converter will function again In an extreme output over current situation the converter will sound an audible alarm and the voltage will drop to 12 5 volts Simply reduce your power demand by turning off the last appliance that triggered the alarm The alarm will stop and your converter will return to normal operation When the converter 12 V DC output has shut down 110 V AC will still be available in the
81. oxygen supply is limited due to the size of the camper Proper ventilation when using the cooking appliance will avoid the dangers of asphyxiation It is especially important that cooking appliances not be used for comfort heating as the danger for asphyxiation is greater when the appliances are used for long periods of time Also see Special Safety Procedures page 6 NOTE Store the range and carry out gas grill inside overnight and during bad weather SN wick L Photographs 32 amp 33 Carryout range and carry out gas grill attached to outside of trailer on doorside sidewall A WARNING IT IS NOT SAFE TO USE COOKING APPLIANCES FOR COMFORT HEATING Cooking appliances need fresh air for safe operation Before operation 1 Open overhead vent or turn on exhaust fan 2 Open window FAILURE TO COMPLY COULD RESULT IN DEATH OR SERIOUS INJURY DD 26C Refrigerator The refrigerator operates on 110 volt AC or propane Efficient operation requires that the trailer be level See the manufacturer s literature for complete operating instructions Water Heater A gas water heater is standard but a gas electric with DSI direct spark ignition is optional on select models Instructions for lighting and operation of the water heater are located in the water heater compartment which is accessible from the outside of the trailer and in the water heater owner s manual The optional gas electric DSI is a fast r
82. pane bottles should be kept free of rust at all times If rust does develop the bottle should be cleaned completely free of the rust primed and painted white or some other highly reflective color which will help to reduce expansion of the propane because of heat The service valve opening should be checked for leaks periodically and the threads on the regulator POL nut inspected for damage and wear Propane System Operation When operating any propane appliance make sure that all knobs and control valves are set to the Off position before opening the service valve on the propane bottle Follow the manufacturer s instructions concerning the operation of pilot lights furnace controls etc Do not allow propane to escape into the trailer for any length of time before attempting to light a propane appliance Fire and explosion can result When the service valve on the propane bottle is closed some propane will remain in the lines unless a burner is lit to burn off the excess Turn the burner to Off when the flame goes out Propane Line Check The propane lines should be checked for leaks on a regular basis A good time to do this is after a propane bottle refill Check the propane line connections as follows a Turn off all burners and pilot lights b Open the door and windows c Open the propane bottle service valve d Test all line connections with an approved leak detector bubble solution or soapy wat
83. re that comes into contact with the road Tread rib A tread section running circumferentially around a tire 14 Tread separation Pulling away of the tread from the tire carcass Treadwear indicators TWI The projections within the prin cipal grooves designed to give a visual indication of the degrees of wear of the tread Vehicle capacity weight The rated cargo and luggage load plus 68 kilograms 150 Ibs times the vehicle s designated seating capacity Vehicle maximum load on the tire The load on an individual tire that is determined by distributing to each axle its share of the maximum loaded vehicle weight and dividing by two Vehicle normal load on the tire The load on an individual tire that is determined by distributing to each axle its share of the curb weight accessory weight and normal occupant weight distributed in accordance with Table of CFT 49 571 110 and dividing by two Weather side The surface area of the rim not covered by the inflated tire Wheel center member the case of a non pneumatic tire assembly incorporating a wheel a mechanical device which attaches either integrally or separably 0 to the non pneumatic rim and provides the connection between the non pneumatic rim and the vehicle or in the case of a non pneumatic tire as sembly not incorporating a wheel a mechanical device which attaches either integrally or separably to the non pneumatic tire and provide
84. release air by gently pressing on the tire valve stem with the edge of your tire gauge until you get to the cor rect pressure Step 4 If the tire pressure is too low note the difference between the measured tire pressure and the correct tire pressure These missing pounds of pressure are what you will need to add e Step 5 At a service station add the missing pounds of air pressure to each tire that is underinflated e Step 6 Check all the tires to make sure they have the same air pressure exceptin cases in which the front and rear tires are supposed to have different amounts of pressure If you have been driving your vehicle and think that a tire is underinflated fill it to the recommended cold inflation pressure indicated on your vehicle s tire information placard or certifi cation label While your tire may still be slightly underinflated due to the extra pounds of pressure in the warm tire it is safer to drive with air pressure that is slightly lower than the vehicle manufacturer s recommended cold inflation pressure than to drive with a significantly underinflated tire Since this is a tem porary fix don t forget to recheck and adjust the tire s pressure when you can obtain a cold reading Tire Size To maintain tire safety purchase new tires that are the same size as the vehicle s original tires or another size recommended by the manufacturer Look at the tire information placard the owner s manual
85. s the connection between tire and the vehicle Wheel holding fixture The fixture used to hold the wheel and tire assembly securely during testing Weight Ratings and Weight Distribution Cargo carrying capacity for your unit is defined on a weight label placed in your unit See sample of weight label Refer to the label contained in your unit for specific weight information pertaining to your unit This weight label is affixed on the inside of a cabinet door See Sample of Weight Label On the driver s side of the trailer toward the front end is the Federal weight tag which gives additional weight information plus tire size and load information and VIN Vehicle Identification number NOTE While every effort is made to provide an accurate weight it is possible that the weight of your specific unit may vary from the weight shown on the label Weight Rating Definitions Gross Axle Weight Rating GAWR The weight specified by the vehicle manufacturer as the maximum load carrying capacity of a single axle system as measured at the tire ground interfaces DATE MANUFACTURED BY Starcraft RV Inc THIS VEHICLE CONFORMS TO ALL APPLICABLE FED ERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE 12 1999 FRONT 2500 LBS 1134 KG 2500 LBS ST175 80R13C ST175 80R13C 2263 KG 50 PSI 345 50 PSI 345 KPA Federal weight sticker which lists GVWR GAWR tire size and load
86. stems in Expandables are pressure tested for leaks before leaving the factory With proper maintenance and care the propane system in your trailer will operate safely for an indefinite length of time Beyond tightening connections and checking for leaks propane system maintenance such as regulator pressure tests should be performed by an authorized repair facility Propane bottles should always be filled by an authorized propane supplier Become familiar with the manufacturer s instructions before using any appliance As of September 1 1997 we have been using the new Type OPD valve overfill prevention device on all propane tanks 4 40 Ibs on all RV products This new OPD valve is designed with both male external and female internal threading It will accept the old POL and regulator you re accustomed to seeing and it willaccept the new Type I hose connection which became mandatory September 1 1998 on all propane tanks 4 40 Ibs which now connects the detached regulator to the tank new Type OPD valve now contains a float operated valve which shuts off propane entering the tank when being filled at the 80 level preventing overfilling It also contains a new improved more sensitive excess flow valve which will prevent propane escaping into the atmosphere on all full tanks with no hoses or regulators connected On the old tank valves you could open the valve and empty the tank into the atmosphere Becaus
87. t appliances outside the camper use only the exterior receptacle which is protected by a GFI ground fault interrupter circuit breaker to protect against electrical shock 8 Towing your vehicle Towing your new trailer is a serious endeavor which if not done properly can have serious consequences It is imperative therefore that you read and understand this complete owner s manual but especially the sections entitled Towing Equipment Selection and Preparation for Towing Driving Rules for Trailer Towing Weight Ratings and Weight Distribution and Traveling If you have any questions or if there is something you don t understand please contact your dealer or call Starcraft RV Inc Factory Technical Service Expandable Travel Trailer Owner s Manual Printed in U S A 11 2007 Introduction Each Expandable has been thoroughly inspected before shipment It is the responsibility of your dealer to inspect the trailer and to make sure that everything is in good working order before you accept delivery Your dealer is prepared to instruct you in its basic use but you must supplement this instruction by becoming familiar with all the manuals and instructional material furnished with the trailer If you feel that your new trailer requires additional conditioning or adjustment please return it to your dealer as soon as possible Dealer s Responsibility Your Starcraft RV Inc RV dealer is responsible for servicing clai
88. t be used for comfort heating as the danger of asphyxiation is greater when the appliance is used for long periods of time An propane three burner carryout range is optional in Expandables A cooktop with oven is available The burners must be lit manually as described previously The carryout range is to be used outside hanging on the exterior sidewall A propane flex hose with a quick disconnect is provided To make the propane connection the shutoff handle must be at right angles to the coupler See photo sequence below Pull the collar on the coupler toward the hose while inserting the male fitting on the stove box into the coupler Once connected push the collar back toward the range making the connection Rotate the shutoff handle making it parallel with the coupler turning on the propane and locking the coupler To remove reverse the process When in use the range hangs on an extrusion on the doorside sidewall over the wheels The flex hose with the propane quick disconnect is found in a round white hatch like the one used for the power cord A warning label has been located in the cooking area to remind you to provide an adequate supply of fresh air for combustion Photograph 30 Connecting quick disconnect valve closed gt eS 7 4 4 p 2 LS Photograph 31 Connecting quick disconnect valve open 28 Unlike homes the amount of
89. t is ILLEGAL in some states to operate a Propane appliance while the vehicle is in motion 4 Refilling the Propane bottle Never smoke or light an open flame either inside your unit or near it while the Propane bottle is being refilled Use an approved leak detector kit or soapy water solution when checking for leaks never use an open flame To avoid an explosion when you reinstall your bottle make sure that all valves are off and pilot lights out BEFORE YOU OPEN THE SERVICE VALVE ON THE REFILLED BOTTLE 5 Cooking Great caution should be exercised when cooking inside your camper Cooking devices emit exhaust fumes which contain deadly carbon monoxide Combustion also consumes oxygen which is necessary for breathing to sustain life therefore steps must be taken to disburse carbon monoxide and supply combustion air in order to avoid asphyxiation Open the roof vent and a window to provide adequate ventilation when cooking Portable cooking devices including grills and stoves which burn wood or charcoal should never be used inside your camper as they may cause fire or asphyxiation A WARNING IT IS NOT SAFE TO USE COOKING APPLIANCES FOR COMFORT HEATING Cooking appliances need fresh air for safe operation Before operation 1 Open overhead vent or turn on exhaust fan 2 Open window FAILURE TO COMPLY COULD RESULT IN DEATH OR SERIOUS INJURY DD 26C WARNING Propane containers shall not be placed or stor
90. test amount of air pressure that should ever be put in the tire under normal driving conditions Checking Tire Pressure It is important to check your vehicle s tire pressure at least once a month for the following reasons Most tires may naturally lose air over time e Tires can lose air suddenly if you drive over a pothole or other object or if you strike the curb when parking e With radial tires it is usually not possible to determine underinflation by visual inspection For convenience purchase a tire pressure gauge to keep in your vehicle Gauges can be purchased at tire dealerships auto supply stores and other retail outlets The recommended tire inflation pressure that vehicle manu facturers provide reflects the proper psi when tire is cold The term cold does not relate to the outside temperature Rather a cold tire is one that has not been driven on for atleast three hours When you drive your tires get warmer causing the air pressure within them to increase Therefore to get an accurate tire pres sure reading you must measure tire pressure when the tires are cold or compensate for the extra pressure in warm tires Steps for Maintaining Proper Tire Pressure e Step 1 Locate the recommended tire pressure on the vehicle s tire information placard certification label or in the owner s manual Step 2 Record the tire pressure of all tires Step 3 If the tire pressure is too high in any of the tires slowly
91. the ground in the event that the trailer becomes unhitched from the tow vehicle DO NOT make the chains so short that tight turns cannot be made without making the chain tight Break Away Switch The break away switch is a safety device that will actuate the trailer brakes if the trailer becomes unhitched from the tow vehicle This switch is mounted on the tongue of the trailer and is connected to the permanently mounted part of the hitch or to the frame of the tow vehicle with a steel cable The break away switch is powered by the onboard trailer battery Before each trip test the switch as follows 1 Hitch the trailer to the tow vehicle and connect the break away switch cable as described above 2 Pull out the break away switch actuating pin 3 Test the brakes by attempting to tow the travel trailer The switch is working properly if the trailer brakes are actuated Photograph 4 Break away switch If the brakes are not actuated make sure that the battery is fully charged that the wiring is properly connected and that the trailer brakes are correctly adjusted If the brakes do not operate after making these checks you should obtain service repair before towing the trailer Replace the break away switch actuating pin before towing the trailer Make sure that the onboard battery and the switch are fully operational before towing the trailer WARNING NEVER use the break away switch as a parking brake The current needed t
92. them to their full size To close the beds simply reverse Steps 1 through 7 The profile drawings Figs 5 amp 6 on page 21 illustrate the seals used on the front and or rear beds Pay particular attention to the flap seal on the front bed It should be tucked under the bulb seal 20 FRONT WALL INSERT FRAME FLAP SEAL TUCK FLAP UNDER DOUBLE BLUB AS SHOWN DOUBLE BULB SEAL FRONT INTERIOR WALL amp TOP FRONT HINGE Fig 5 FRONT BUNK FLAP SEAL REAR WALL INSERT FRAME ENDWALL Fig 6 REAR BUNK Cable Bed Supports Some models use a cable system and have no external bed supports Photograph 6a Interior and Furnishings Storage Compartments and Cabinets Storage compartments with exterior access doors are fitted with key operated locks Interior storage compartment doors have positive latches to keep them from swinging open during travel A few simple guidelines will help keep loose objects in place Keep tools and heavy objects stored low and away from the ends of the trailer in areas where they cannot shift while traveling Pack articles in drawers and compartments so there is no room for them to shift using straps or ties where necessary Secure glass containers and containers holding liquids to prevent spilling or accidental breakage Storage compartments with exterior access may not be water tight under all conditions so items that are susceptible to water damage should
93. tomer You must inspect your RV for this type of damage when you take delivery If you find any such defect or damage you must notify the selling dealer or Starcraft RV Inc immediately to have these items covered by this limited warranty and to have work performed on the items at no cost to you as provided by this limited warranty The owner is responsible to inspect the RV prior to signing the Inspection and Acceptance Declaration section of the Owner Protection Warranty Registration EVENTS DISCHARGING STARCRAFT RV INC FROM OBLIGATION UNDER WARRANTY Certain things completely discharge Starcraft RV Inc from any obligation under this warranty and void it By way of example the following shall discharge Starcraft RV Inc from any express or implied warranty obligation to repair or replace any defect that results from any rental or other commercial use or purchase of the RV as defined in this warranty any defect in a separately manufactured component part owner neglect or failure to provide routine maintenance See Owner s Manual unauthorized alteration off road use collision or accident whether or not foreseeable including any acts of weather or damage or corrosion due to the environment theft vandalism fire explosions overloading in excess of weight ratings and tampering with any portion of the RV LEGAL REMEDIES Any action to enforce any portion of this limited warranty or any implied warranty shall be commenced
94. trip check the lug nuts frequently and tighten them if necessary Vinyl Floor Covering Wash with soapy water rinse and wax Pre finished Paneling Use furniture wax or polish Stained WOO Sand and re stain if needed Ro uti ne Mal nten ance Propane System Check for crimped tubing or other damage Test for leaks with soapy water or leak tester Paint propane bottle when needed Have pressure regulator checked Keeping a clean well maintained trailer will result in many regularly years of camping fun Following the recommended cleaning procedures will eliminate many of the problems associated with Water System Check all hoses fittings and 7 poorly maintained units A poorly maintained unit can result in connections for leaks Clean tank discharge filter and sanitize cee system when necessary the voiding of the warranty as will negligence misuse or the y installation of equipment not authorized by Starcraft RV Inc Elecirical sinini Examine all wiring and connections Become familiar with the information in this manual and in the Fire Extinguisher Check pressure regularly and note on appliance manufacturer s instruction sheets inspection tag ITEM STANDARD CARE Exterior Fiberglass Clean with soapy water and wax with a Clean with damp soapy cloth and dry i al a immediatel
95. under normal driving conditions Additional Information on Light Truck Tires Please refer to the following diagram Maximum load amp inflation Load range ili when used as a dual Light Severe snow conditions Maximum load amp inflation when i used as a single Load inflation limits Tires for light trucks have other markings besides those found on the sidewalls of passenger tires LT The LT indicates the tire is for light trucks or trailers ST An ST is an indication the tire is for trailer use only Max Load Dual kg Ibs at kPa psi Cold This information indicates the maximum load and tire pressure when the tire is used as a dual that is when four tires are put on each rear axle a total of six or more tires on the vehicle Max Load Single kg Ibs at kPa psi Cold This information indicates the maximum load and tire pressure when the tire is used as a single Load Range This information identifies the tire s load carrying capabilities and its inflation limits 12 Vehicle Load Limits Determining the load limits of a vehicle includes more than understanding the load limits of the tires alone On trailer there is a Federal certification label located on the forward half of the left road side of the unit The certification label will indicate the vehicle s gross vehicle weight rating GVWR This is the most weight the fully loaded vehicle wei
96. unter some delay in scheduling or completion of work Also you must notify the selling dealer or Starcraft RV Inc within three 3 days of delivery to have work performed on any defect or damage to appearance items that occurred at the factory dur ing manufacturer during delivery of the RV to the selling dealer or on the selling dealer s lot at no cost to you as provided by this limited warranty See below under WHAT IS NOT COVERED If two 2 or more service attempts have been made to correct any covered defect that you believe impairs the value use or safety of the or if it has taken longer than thirty 30 days for those types of repairs to be completed you must to the extent per mitted by law notify Starcraft RV Inc directly in writing at the above address of the unsuccessful repair s of the alleged defect s so that Starcraft RV Inc can become directly involved in making sure that you are provided service pursuant to the terms of this limited warranty WHAT IS COVERED By way of example only this Limited Warranty does not cover any of the following defects in materials components or parts of the RV not attributable to Starcraft RV Inc items that are added or changed after the RV leaves the possession of Starcraft RV Inc additional equipment or accessories installed at any dealership or other place of business or by any other party other than Starcraft RV Inc any RV used for rental or other commercial p
97. ures In order to make your camping experience a safe one it is important that EVERYONE who is going to use your camper be familiar with the operating instructions contained in this manual The following are some safety points which are discussed more fully later in this manual but we want to EMPHASIZE THAT YOU READ THEM HERE AS WELL 1 Learn to drive with your unit Driving with a trailer is not the same as driving your car You must take time and get the instruction if necessary to learn the different driving characteristics and maneuvering procedures see Towing Equipment page 8 and Driving Rules page 9 sections in this manual 2 Know how to respond to a propane leak A propane leak could cause an explosion A DANGER T YOU SMELL Propane Extinguish any open flames pilot lights and all smoking materials Do not touch electrical switches Shut off the Propane supply at the container valve s or Propane supply connection Open doors and other ventilating openings Leave the area until odor clears Have the Propane system checked and leakage source corrected before using again FAILURE TO COMPLY COULD RE SULT IN EXPLOSION RESULTING IN DEATH OR SERIOUS INJURY DD 90 3 DO NOT use Propane while traveling The main Propane service valve must be shut off while traveling because of the danger of a fire or explosion if a Propane line under pressure were ruptured in an accident In addition to being unsafe i
98. urposes Note It shall be concluded that the RV has been used for commercial and or business purposes if the RV owner or user files a tax form claiming any business or commercial tax benefit re lated to the or if the RV is purchased a business RV not used solely for recreational travel and camping or any RV used as a permanent or semi permanent residence Note It shall be concluded that the RV has been used as a residence if you use it as your primary residence or for full time travel normal wear tear or usage such as tears punctures soiling mildew fading or discoloration of exterior plastic or fiberglass or soft goods such as upholstery drapes carpet vinyl screens cushions mattresses and fabrics the effect of condensation or moisture from condensation inside the RV mold or any damage caused by mold to the inside or outside of the RV imperfections that do not affect the suitability of the RV for its intended purpose of recreational use or items that are working as designed but that you are unhappy with problems including water leaks related to misuse mishandling neglect or abuse including failure to maintain the RV in accordance with the owner s manual or other routine maintenance such as proper use storage inspections lubricating adjustments tightening of screws tightening of lug nuts sealing rotating tires damage due to accident whether or not foreseeable including any acts of weather or dama
99. w LIMITATIONS EXCLUSIONS AND DISCLAIMER OF IMPLIED WARRANTIES ANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY WAY OF STATE OR FEDERAL LAW INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS IS LIMITED IN DURATION TO THE DURATION SET FORTH IN THIS LIMITED WARRANTY AND IS LIMITED IN SCOPE OF COVERAGE TO THE SCOPE OF COVERAGE OF THIS LIMITED WARRANTY Starcraft RV Inc makes no warranty of any nature beyond that contained in this limited warranty Starcraft RV Inc does not authorize any person to create any other obligation or liability for it regarding this RV and Starcraft RV Inc is not responsible for any representation promise or warranty made by any dealer or other person beyond what is expressly stated in this limited warranty and no one has the authority to enlarge amend or modify this limited warranty Any selling or servicing dealer is not Starcraft RV Inc s agent but an independent entity STARCRAFT RV INC SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT MAY RESULT FROM BREACH OF THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY THIS EXCLUSION OF CONSEQUENTIAL AND INCI DENTAL DAMAGES SHALL BE INDEPENDENT OF ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY WARRANTY AND THIS EXCLUSION SHALL SURVIVE ANY DETERMINATION THAT THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY HAS FAILED OF ITS ESSENTIAL PURPOSE Some states do not allow limitations on how long an implied warranty lasts or the
100. y Rubber For normal cleaning standard household detergents can be used to wash the rubber roof material Rinse Clean and remove food after each trip thoroughly after cleaning Be sure to keep the sidewalls wet to Stove and Clean with appropriate cleaners reduce streaking The rubber roof material can be cut by sharp Cushions Use foam type cleaners warm soapy 581998 use caution Waon gading Snar Arie eS QING KOON ualer i See exterior cleaning page 30 E ETT Use vinyl cleaner or soapy water filter pan Cover outside when not use Service amp Service Chart The operations listed in the Service Chart should be performed on a regular basis If you are not prepared or equipped to handle these steps please have them performed by your Starcraft RV Inc Dealer or other qualified service technician SERVICE INTERVAL Each 500 1 000 2 500 3 000 5 000 10 000 Trip Miles Miles Miles Miles Miles Miles 6 months Yearly Service To Be Performed Pack wheel bearings Service brakes Adjust brakes Inspect safety chains Inspect wiring Inspect tires Inspect hitch components Lubricate coupler latch amp socket Lubricate hinges Lubricate locks Inspect and clean vents Check wheel nut tightness Torque wheel nuts Sanitize fresh water system Clean drapes and interior fabrics Insp

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